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CONTENTS

PRESIDENT’S MESSAGE 2

BOARD OF DIRECTORS 2011/2012 3

CATEGORY 1: PRODUCTIVITY, SUSTAINABLE DEVELOPMENT & GREEN TECHNOLOGIES


• Use of 100 % VSI Processed Coarse and Fine Aggregates in Concrete 4
• IBB RheologY Probe 9
CATEGORY 2: CONCRETE TECHNOLOGIES AND STANDARDS
SCI Concretus • If Concrete Can Speak 12
Issue 4.1 Nov 2012 • Performance Specified Concrete, Production And Compliance 13
www.SCI-Concretus.com
• Re-Con Zero: The Innovative Admixture For Sustainable Concrete 15
Honorary Chief Editor
Dr. Tam Chat Tim
CATEGORY 3: STRUCTURAL HEALTH MONITORING, TESTING AND REPAIR
Editors
Er Oh Lock Soon • Repairs to Reinforced Concrete Tunnel using Galvanic Anodes in Patch Repairs 18
Prof. Gary Ong
Mr. Willie Kay
Mr. Tan Yew Meng CATEGORY 4: READY MIX AND CONCRETE ADMIXTURES
Prof. Zhang Min Hong
Dr. Bahador Sabet Divsholi • The Influence Of Construction Chemicals On Tunnel Durability 22
Prof. Susanto Teng • Pan-United Concrete 27
Prof. Yang Yaowen
Mr. Fong Weng Khiong
CATEGORY 5: CONSTRUCTION TECHNOLOGIES
Content Manager • T.Y. Lin International 34
Mohammad Khalajmasoumi

Design & Creative Services 33RD SCI ANNIVERSARY GALA DINNERTHEME: “THE PATH TOWARDS
Lu Zhenming
Angeline Lee PRODUCTIVITY” SCI LIFE TIME ACHIEVEMENT AWARD 39
Sam Yang

Production Director TRIBUTES TO MR. WILLIE KAY, SCI IMMEDIATE PAST PRESIDENT 40
Dr. Bahador Sabet Divsholi

For Advertising enquiries, contact SCI EXCELLENCE AWARDS 2011 41


Edina Koh
scinst@scinst.org.sg
Tel: 6552 0674
SCI ACTIVITIES (NOVEMBER 2011-OCTOBER 2012) 42

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Cover image courtesy of
Dr. Bahador Sabet Divsholi

NOTE :
SCI Concretus welcomes articles relating to use
of Concrete in its various forms. Publication is at
the discretion of the Editorial Board. The views
expressed are not necessarily those of Singapore
Concrete Institute. While care has been taken to
ensure that the information contained in this
magazine is accurate, SCI assume no responsibil-
ity for any errors in or misrepresentation of such
information, neither for any loss or damage.

No part of this publication can be reproduced


without the express written permission of Singa-
SCI CONCRETUS 1
pore Concrete Institute.
President’s Message
In conjunction with our 34th Anniversary Celebration of Singapore Concrete Insti-
tute this year, the publication of the fifth issue of the Concretus carries a special
tribute to our immediate Past President and a staunch supporter of SCI, Mr Willie
Kay. The recently held 37th Conference on Our World in Concrete and Structures of
which SCI was a co-sponsor since 1984, was specially dedicated to Mr Willie Kay
for his unrelenting support of the OWICS Conference Series since it started in 1976.
The theme of this year’s celebration, “Sustainable Concrete Innovation” is to rein-
force the importance of sustainable development and the use of limited resources for
our built environment. The submissions for this year’s SCI Excellence Awards 2012
reflected the theme appropriately and well demonstrated the concern of all stakehold-
ers in the construction industry on the subject of sustainability.

The concern over sustainability also comes forth in this issue of the Concretus with
several articles focused on the issue of limited material resources for the production
of concrete. Our readers should find these articles a timely update on the various
positive developments to address the need for sustainable construction for the sake
of saving the environment.

On behalf of the SCI Board of Directors, I would like to thank all our sponsors, SCI
members, partners and supporters for the continuous support thus far in providing
generous financial contributions and technical knowledge towards the publication of
Concretus. We look forward to your sustainable support in making the Concretus a
useful resource for the benefits of all our esteemed readers.

Thank you.

Oh Lock Soon Er.


President

Singapore Concrete Institute


16 November 2012

2 SCI CONCRETUS
SINGAPORE
CONCRETE
Board of Directors
INSTITUTE 2012/2013

PRESIDENT 1ST VICE PRESIDENT 2ND VICE PRESIDENT


Er Oh Lock Soon Er Koh Beng Thong Er Tan Yew Meng
Managing Director Director Healthcare infrastructure Director
Keppel Thai Properties Public Projects Div School of Communication, Arts and
Co Ltd MOH Holdings Pte Ltd Social Sciences
Singapore Polytechnic

HON SECRETARY HON TREASURER ASST HON SECRETARY ASST HON TREASURER
Dr Sabet Divsholi Bahador Mr Fong Weng Khiong Mr Tan Sze Tiong Ms Chen Hong Fang
Research Fellow Director Deputy Director(Environmental & Technical Sales Manager
Nanyang Technological University Ascent Facilities Engineering Pte Ltd Building Performance Research) Kerneos Asia Pacific Pte Ltd
Housing & Development Board

IMM PAST PRESIDENT DIRECTOR DIRECTOR DIRECTOR


Mr Willie Kay Prof Zhang Min-Hong Er Vickneson Ulaganathan Ms Catherine Wong Phui Chan
Managing Director Professor Principal Manager, Civil Design Manager
Wak Technologies Pte Ltd Department of Civil and Land Transport Authority Setsco Services Pte Ltd
Euvironmental Engineering
The National University Of Singapore

DIRECTOR DIRECTOR DIRECTOR DIRECTOR


Er Chang Heng Choy Mr Tony Tan Mr Alvin Chan Mr Woo Seck Han
Principal Engineer General Manager General Manager Business Development Manager
Building Engineering Group HL Building Materials Pte Ltd Pan United Concrete Pte Ltd Fuzi Building Solution Pte Ltd
Building & Construction Authority

SCI CONCRETUS 3
Category 1: Productivity, Sustainable Development & Green Technologies

USE OF 100 % VSI PROCESSED COARSE AND


FINE AGGREGATES IN CONCRETE
By Ikegami Akio
General Manager (Technical), YTL Cement Marketing Singapore Pte Ltd

T
he use of manufactured sand (M- Table 2: Test Results of Grading of VSI 20 mm Coarse Aggregate (4/20 graded: by
sand) has been encouraged to re- SS EN 12620: 2008)
place “natural sand” world-wide. SS EN 12620: 2008
The exhaustion of major sources of natu- Sieve Size Quarry A Passing (%) Quarry B: Passing (%)
(Passing: %)
ral sand, compounded with environmental (mm)
Av. S.D. Max. Min. Av. S.D. Max. Min. Min. Max.
and ecological considerations, has moti-
40.00 100.0 0.00 100.0 100.0 100.0 0.00 100.0 100.0 100.0 100.0
vated the use of alternative resources for
31.50 100.0 0.00 100.0 100.0 100.0 0.00 100.0 100.0 98.0 100.0
sustainable construction. Especially in
20.00 94.2 0.76 95.3 91.0 94.1 1.39 95.4 86.0 90.0 99.0
Singapore, where most construction ma-
terials have to be imported, alternative 10.00 41.2 2.79 48.1 35.5 40.4 2.79 45.8 30.0 25.0 70.0
measures have been strongly encouraged 4.00 8.9 1.25 11.4 6.8 7.8 1.60 11.1 3.7 0.0 15.0
by the authorities through the implementa- 2.00 3.0 0.44 4.0 2.2 3.0 0.47 4.4 1.7 0.0 5.0
tion of new measures. The new Singapore 1.00
standard, SS EN 12620: 2008 Aggregates 0.063 0.7 0.11 0.9 0.4 0.6 0.20 1.5 0.3 - 4.0
for concrete, is one such measure which
encourages the use of more M-sand to sub- Quarry A: Test results from April 2011 to May 2012 (N = 46), Quarry B: Test results from April 2011 to May 2012 (N = 43)
stitute “natural sand” in concrete produc- Sampled in Singapore upon un-loading from barges/ lorries, and Tested by an accredited laboratory in Singapore
tion. works, especially for Grading and Fines 100.0
Min
Content. 90.0
Max
80.0 Quarry B
Recently many research works on the uti- 70.0
Quarry A

lization of manufactured sand in concrete Manufactured Sand is defined as “A pur- 60.0


Passing (%)

have been conducted world-wide using poseful made crushed fine aggregate pro- 50.0
40.0
many rock types of manufactured sand duced from a source material designed 30.0
together with the VSI processed samples, for use in concrete or for other specific 20.0
several types of concrete admixtures and products”. Manufactured sand is a further 10.0

cementitious materials. Standards of ag- development in the use of crushed fine 0.0
1.00 10.00 100.00
gregates for concrete have been reviewed aggregate to compare with Crushed dusts Sieve Size (mm)

according to findings from such research (Quarry dusts), which is mainly obtained Figure 2: Grading Chart of VSI 20 mm
Table 1: Test Results of Grading of VSI M-sand (0/4 MP: by SS EN 12620: 2008) Coarse Aggregate (by SS EN 12620:
2008)
Quarry A: Passing (%) Quarry B: Passing (%) SS EN 12620: 2008 (Passing: %)
Sieve Size
(mm)
use in concrete production.
Av. S.D. Max. Min. Av. S.D. Max. Min. Min. Max. Range

8.00 100.0 0.00 100.0 100.0 100.0 0.00 100.0 100.0 100.0 100.0 Since 2007, YTL Concrete (S), the
6.30 99.8 0.43 100.0 99.0 99.9 0.37 100.0 99.0 95.0 100.0 ready-mixed concrete division of YTL
4.00 92.6 1.01 95.0 91.0 92.3 0.98 94.0 91.0 85.0 99.0 85 to 99 in Singapore has successfully produced
2.00 76.3 1.91 81.0 73.0 75.7 2.08 79.0 70.0 60.0 90.0 ready-mixed concrete using both coarse
1.00 59.2 2.14 63.0 54.4 58.2 2.51 62.8 51.3 37.0 77.0 57 +/- 20
aggregates and 100 % M-sand processed
0.50 42.8 2.34 47.1 38.5 42.1 3.13 46.8 32.5 30.0 70.0
by VSI.
0.250 30.2 2.13 33.6 25.4 30.1 2.01 33.7 26.0 8.5 48.5 28.5 +/- 20
0.125 19.4 1.90 23.6 15.3 19.9 1.88 22.7 16.0 5.0 30.0
This report informs on the performance
0.063 9.6 0.92 11.4 5.8 9.4 0.72 10.9 8.0 7.0 13.0 10 +/- 3
FM 2.79 0.10 2.99 2.64 2.82 0.11 3.08 2.63 (for MDM: 2.80)
of VSI processed coarse aggregate and
Quarry A: Test results from April 2011 to May 2012 (N = 50), Quarry B: Test results from April 2011 to April 2012 (N = 20) M-sand, and their effect on the concrete
Sampled in Singapore upon un-loading the products from barges/ lorries, Tested by an accredited laboratory in Singapore, performance.
Min & Max Limits for sieve sizes of 2.00 mm, 1.00 mm, 0.250 mm,0.125 mm and 0.063 mm are provided by YTLCMS (supplier).
100.0

90.0 Min
Max
as a by-product of crushing rock to pro- 1. Performance of VSI Pro-
80.0 duce coarse aggregate (refer to Ref. 12).
70.0
Quarry B
Quarry A cessed Coarse and Fine Ag-
60.0
Crushing technology for aggregates has gregates Used in Singapore
Passing (%)

50.0

40.0 also advanced; upgraded granite crushing


30.0 technology using crushers such as the Ver-
20.0
tical Shaft Impact Crusher (VSI) are cur- 1.1 Grading and Fines Con-
10.0
rently been utilized in some countries in
0.0
0.01 0.10 1.00 10.00 the region, to produce both crushed coarse tent of VSI processed Coarse
Figure 1: Grading Chart of VSI M-sand
Sieve Size (mm)
aggregates and M-sand, with improved and Fine Aggregates
particle shape and consistent grading for • Regular quality check on the imported
(by SS EN 12620: 2008)

4 SCI CONCRETUS
Category 1: Productivity, Sustainable Development & Green Technologies

Table 3: Range of Fineness Modulus (FM) by Type of Fine Aggregate (by SS 31: 1998) that VSI processed aggregates (20 mm and
Source of Range of FM
M-sand) improve their shape to compare
Type of Sand Test (Nos.) FM (Av.) FM (Max.) FM (Min.) with other crushed aggregates (refer to An-
Sand (nos.) (Max - Min)
VSI M- sand 2 28 2.76 2.86 2.62 0.24 nex A, Tables A.1 and A.2, Figures 4, 5, 6,
Natural- sand 4 39 2.67 3.16 2.08 1.08 7 and 8).
Quarry Dust 4 190 3.37 3.99 2.95 1.04
Test Periods: VSI M- sand: Jan. 2011 to Apr. 2011, Natural Sand: Oct. 2010 to Mar. 2011, Quarry Dust: Feb. 2011 to Sep. 2011
1.4 Other Properties of VSI
VSI processed aggregates; tested at ac- research works (refer to Ref. 11). processed Crushed
credited testing laboratories in Singapore • Fine particles of M-sand from crushed
for more than one year, proved that Grad- rock through the crushing process and fur-
Aggregates
ing and Fines Content (% passing 0.063 ther processed by crushers like VSI has • VSI processed aggregates comply with
mm sieve) of both VSI processed 20 mm minimum risk of clay, soil or silt unlike the BCA Test Requirements for Imported
coarse aggregate and M-sand are quite N-sand. Coarse and Fine Aggregates (Tests on
consistent and well controlled within the • Many test results world-wide prove that the Alkali-silica reactivity, Water-soluble
required/ target limits of each sieve size for high content of fine particles in this type of Chloride Content and Acid Soluble Sulfate
SS EN 12620: 2008. Grading charts of 20 M-sand benefits concrete performance as Content).
mm aggregate and M-sand from Quarries Table 4: Grading of Fine Aggregate from Different Type and Source (by SS EN12620: 2008)
A and B are quite close: almost overlapped
Quarry Dust Quarry Dust
(refer to Tables 1 and 2, Figures 1 and 2). Sieve Size (mm) NS 4 NS 5 VSI MS A VSI MS B MDM
2 3
• Grading and Fineness Modulus (FM) of 6.3 100.0 100.0 99.8 99.9 99.0 100.0 97.5
other types of Fine Aggregate fluctuate de- 4 99.9 99.9 92.6 92.3 90.0 93.0 92.0
pending on the type and source; Fineness 2 98.4 98.3 76.3 75.7 61.0 63.0 75.0
Modulus (FM) is quite different depend-
1 83.2 83.4 59.2 58.2 45.0 38.0 57.0
ing on the type of Fine aggregate (refer to
0.5 50.2 47.5 42.8 42.1 31.0 20.0 50.0
Table 3). Grading test results of three types
0.25 7.2 7.2 30.2 30.1 21.0 10.0 28.5
of fine aggregate indicates that: 1) Natural
Sand has less particle size passing 0.250 0.125 0.8 1.4 19.4 19.9 15.0 6.0 17.5
mm, 2) Quarry Dust has less particle size 0.063 0.8 0.7 9.6 9.4 9.8 2.5 10.0
passing 0.125 mm to compare with VSI FM 2.60 2.62 2.79 2.82 3.37 3.70 2.80
M-sand (refer to Table 4 and Figure 3). Range of FM 2.41/ 2.83 2.27/ 2.91 2.64/ 2.99 2.63/ 3.08 - - -
Test Number: N 10 15 50 20 1 1 -
1.2 Limit of Fines Content of NS 4 and 5 (N-sand): Tested from Feb. 2011 to Jul. 2011, VSI MS A: tested from Apr. 2011 to May 2012,:
VSI MS B: Tested from Apr. 2011 to Apr. 2012, Quarry Dusr 2 and 3: Test results by typical sample tests in 2011
Crushed Fine Aggregate in MDM (Mean Distribution Model): Grading of medium point of each sieve size of Max./Min. limits (tentatively
the Aggregate Standards provided by the supplier: YTL Cement Marketing Singapore Pte Ltd)

• In SS EN 12620: 2008, limit of Fines to: improve work-ability of fresh concrete, • Test results on the particle shape of VSI
Content (%: passing 0.063 mm) of M-sand increase concrete strength and enhance processed 20 mm indicate better results of
is specified to 16 % (f16 for Crushed rock durability of hardened concrete by denser Flakiness Index and Shape index than oth-
sand: PD 6682-1: 2009 Table 4). concrete mix with good particle size dis- er crusher type 20 mm, which means that
• In USA, International Center for Aggre- tribution and improved shape of M-sand. particle shape is improved by VSI process
gates Research (ICAR) proposed in 2009 (refer to Annex A, Table A.2: tested by BS
amendment of the standard: maximum EN 933-3 and 4)
amount of fines content to 20 % (passing
1.3 Particle Shape of VSI pro-
0.075 mm sieve for the existing limit of 7 cessed Crushed Aggregates
% in ASTM C 33-08) through extensive • Other test results and pictures indicate
90.0

NS 4
80.0
NS 5

VMS A
70.0
VMS B

QD 2
Passing (Cumulative %)

60.0
QD 3

50.0 Figure 4: Picture of Particle Shape of VSI


20 mm Aggregate
40.0

30.0

20.0

10.0

0.0
1 0.5 0.25 0.125 0.063

Sieve Size (mm)

Figure 3: Grading of Fine Aggregate from Different Type and Source (by SS EN Figure 5: Picture of 20 mm Aggregate
12620: 2008, Sieve Size 1.00 mm and below) produced by Other Type of Crusher

SCI CONCRETUS 5
Category 1: Productivity, Sustainable Development & Green Technologies

2. Effect of VSI • Cement: Ordinary Portland cement pressive strength gain was observed up to
(OPC): imported from Japan 7 days in the HP type concrete mixes with
Crushing Process on the • Bleeding test method: based on the the use of M-sand.
Performance of Aggregates ASTM C232-07: Standard Test Methods • Almost the same level of 28 days com-
• VSI Crushing Process is able to produce for Bleeding of Concrete (however tested pressive strength was achieved for all the
an improved shape and a consistent grad- under ambient room temperature and hu- tested mixes.

Figure 6: Particle Shape of VSI M-sand Figure 7: Particle Shape of Non-VSI M- Figure 8: Particle Shape of Natural Sand
(Microscopic picture of Particle size: 1.18 sand (Microscopic picture of Particle size: (Microscopic picture of Particle size: 1.18
mm to 0.60 mm) 1.18 mm to 0.60 mm) mm to 0.60 mm)
ing of coarse and fine aggregates (M-sand), midity environment, and plastic pales (242 3.2 Summary of the Test on
by controlling in-put aggregate quantity mm D and 250 mm H) were used for the
and rotating speed. Adjusting the machine Bleeding Test.)
the Bleeding of Fresh Con-
structure according to the type of rocks crete
also contributes improvement of produc- • Bleeding Rate of fresh concrete de-
3.1 Summary of the Test on creased according to increase in M-sand
tion and quality of crushed aggregates.
• VSI has been introduced in the granite the Use of 100 % Manufac- ratio.
quarry industry in the region in the recent tured Sand in Concrete • Bleeding Rate of fresh concrete of RS
10 years. • Same unit water content of concrete mix type concrete mixes (using combination of
was achieved for the target slump by ad- RT/SP admixtures) indicated higher rate
justing admixture dosage. than mixes with HPSP.
3. Laboratory • Higher Bleeding Rates were observed in
• Admixture dosage of concrete mixes in-
Concrete Tests on the Use of creased according to increase in M-sand the concrete mixes with higher unit water
VSI Processed Aggregates ratio (refer to Figure 11). content of 181 (kg/m3) than mixes with
Two series of laboratory tests on the use water content of 168 (kg/m3).
of VSI processed aggregates and several
types of admixtures in concrete were con- 3.2.1 Avoiding the Risk of Plastic Shrink-
ducted jointly by YTL Concrete (S) Pte age Cracking of Concrete due to the rapid
Ltd and BASF South East Asia Pte Ltd in evaporation of water from a concrete sur-
2008. The laboratory tests are: 1) Test on face.
the Use of 100 % M- Sand in Concrete,
and 2) Test on the Bleeding of Fresh Con- • Test results suggest that under the hot
crete. weather conditions where the rapid evapo-
Both tests were carried out at BASF Con- ration rate of water from a surface of cast
crete Laboratory under the ambient room concrete is expected, proper preventive
temperature and humidity conditions. Figure 9: External View of Vertical Shaft measures are necessary at initial curing
Tested concrete mix conditions and test Impact Crusher System (VSI) stage to prevent risk of plastic shrinkage
results are summarized in Tables 5 and 6. • Work-ability and slump
Materials used for the tests and test method retention performance were
for the Bleeding of Fresh concrete are as improved tremendously with
follows: the use of HPSP including
100 % VSI M-sand mix.
• Aggregates: VSI processed graded 20 • Proper dosage of HPSP
mm, Manufactured Sand (imported from would be 500 to 900 ml (per
Batu Tiga Quarry, Malaysia) and Natural 100 kg cement). Less dosage
Sand (available in Singapore) of HPSP for N-sand 100 %
• Fineness Modulus (FM) of Fine Ag- mix (200 ml) resulted in the
gregate: M-sand (FM: 2.85), N-sand (FM: poor slump retention perfor-
2.83) mance (refer to Figure 12).
• Admixtures: Set Retarding and water re- • Slump of fresh concrete
ducing admixture (RT), Super-plasticizing dropped to 60 mm within 60
admixture (SP) and New generation super- minutes after mixing con-
plasticizing admixture for extended slump crete in all the RS mix con-
retention (HPSP), provided by BASF ditions.
South East Asia • Slightly higher initial com- Figure 10: Crushing and Re-shaping Mechanism of VSI

6 SCI CONCRETUS
Category 1: Productivity, Sustainable Development & Green Technologies

Table 5: Laboratory Test on the Replacement Ratio of M-sand in Concrete reactivity) for the imported Coarse and
Mix Type
Mix Proportion (kg) Ratio Admixture (ml/100 kg C) Slump Retention (mm) Compressive Strength (N/mm2) Fine Aggregates
C W S G W/C (%) MS (%) RT SP HPSP 0 min. 60 min. 120 min. 1 day 3 days 7 days 28 days
M100RS 780 100 900 135 60 - 16.6 37.5 47.7 52.2
• Consistent VSI processed aggregates
M70RS
390 180
775
1010 0.462
70
500
800
0
135 60 - 15.3 36.3 48.2 54.9 grading and low moisture content of M-
M50RS 775 50 700 140 60 - 15.4 34.9 47.3 55.6
N100RS 765 0 600 135 60 - 15.2 37.6 47.3 54.4
sand both contribute to lower variabil-
M100HP 780 100 700 125 115 110 20.3 39.3 48.9 56.4 ity in concrete production, particularly for
M70HP 775 70 500 125 120 115 20.5 39.0 47.3 52.7
M50HP
390 180
775
1010 0.462
50
0 0
450 120 95 75 20.7 35.3 44.3 53.8
high performance concrete, such as high
N100HP 765 0 200 105 65 - 20.6 36.2 43.4 50.9 strength concrete above C50/60 and SCC
Table 6: Laboratory Test on the Bleeding of Fresh Concrete: Effect of M-sand (Self Compacting Concrete).
Replacement Ratio • Many research works indicate impor-
Mix Type
Mix Proportion (kg) Ratio Admixtures (ml/100 kg C) Bleeding Bleeding Bleeding Bleeding Rate: kg/m2/hr tance: effect of aggregate characteristics
C W W/C MS (%) RT SP HPSP (hrs) (%) (kg/m2) at 190 min after190 total
M100HP 100 700 6.167 2.01 0.73 0.126 0.110 0.118
on the performance of concrete, and ex-
M50HP 50 0 0 600 6.167 3.18 1.09 0.212 0.140 0.177 plain especially that VSI processed manu-
N100HP 0 450 5.667 5.93 1.93 0.474 0.172 0.341
390 168 0.431 factured sand provides improved particle
M100RS 100 750 0 10.167 6.31 2.07 0.189 0.210 0.203
M50RS 50 400 650 0 9.167 8.56 2.89 0.350 0.297 0.315 shape and texture, and grading, which
N100RS 0 500 0 11.167 14.95 4.93 0.638 0.364 0.441 contribute improvement of concrete per-
M100HP 100 0 0 600 6.667 2.61 1.03 0.196 0.117 0.155
420 181 0.431
M100RS 100 400 700 0 9.667 7.26 2.82 0.319 0.278 0.291 formance.
• YTL Concrete (S) has been supplying
cracking of concrete at construction sites, • All the mix conditions (from100 % use
of M-sand to 100 % use of Natural sand) its concrete to all the construction projects
depending on the weather conditions,
resulted in the lower Bleeding Rates than with the use of VSI processed aggregates:
materials used for concrete mix and their
the estimated Evaporation Rate of 0.50 kg/ 100 % M-sand and coarse aggregates since
proportions, and cast conditions (refer to
m2/hr. the start of its operation in mid-2007.
Figures 13).
• Manufactured-Sand is expected to be
• For example, estimated Evaporation
Rate of 0.50 kg/m2/hr is obtained from the
4. Conclusion used more in Singapore as a replacement
• Regular quality check on the imported of Natural- Sand for sustainable construc-
monograph where: Ambient Temperature: aggregates from several quarries for the tion, provided the product meets the re-
33 deg C, Relative Humidity: 70 %, Con- period of more than a year, proved that quirements of SS EN 12620 and specific
crete Temperature: 34 deg C, and Wind VSI processed Coarse and Fine aggregates needs of construction projects.
Speed: 10 km/hr (2.8 m/sec.), refer to Ref. (M-Sand) have improved particle shape, • Proper Concrete Mix Designs shall be
15). (Above conditions are different from consistent grading and fines content. Other
determined for the desired fresh and hard-
those at the actual conditions on the bleed- properties of them also comply with the
ened concrete properties based on the
ing test at BASF laboratory; however we standards requirements and BCA require-
properties of Manufactured- sand used,
estimate the risk based on the conditions.) ments (including tests on the Alkali-silica

not enough dosage for long


N 100 slump retention
N 100

M 50 SP M 50
R
M 70 M 70

M 100 M 100

0 200 400 600 800 1000 0 200 400 600 800

M 100 M 70 M 50 N 100 M 100 M 70 M 50 N 100


SP 900 800 700 600 HPSP 700 500 450 200
RT 500 500 500 500

Figure 11: Admixture Dosage (ml per 100 kg of cement) by M-sand Replacement Ratio (%)mm to 0.60 mm)
160 0.60

Estimated Evaporation Rate: 0.50 (kg/m2/hr), when Ambient Temp.: 33 deg.C, RH: 70 %, Concrete
140 Temp.: 34 deg.C, Wind Speed: 10 km/hr
Bleeding/ Evaporation Rates (kg/m2/hr)

0.50
W 168 kg/m3
120
W 181 kg/m3
0.40
100
Slump (mm)

80 0.30

60
All RS Mix Type 0.20

40 M100HP

M50HP
0.10
20

0 0.00
0 min 30 min 60 min 90 min 120 min M100HP M100RS M50HP M50RS N100HP N100RS

Retention Period (min.) Mix Type

Figure 13: Bleeding/ Estimated Evaporation Rates of Fresh Concrete


Figure 12: Slump Retention Test Results
by VSI Msand replacement Ratio/ Admixture Type

SCI CONCRETUS 7
Category 1: Productivity, Sustainable Development & Green Technologies

together with the use of suitable type and 9. Unique Manufactured Sand Produc- Concrete, November 2008 Cement Con-
dosage of concrete admixtures. tion Using the VSI Crusher, Takayuki Yo- crete & Aggregates Australia
shimura, Nakayama Crushing Services, 14. ASTM C232-07 Standard Test Meth-
Singapore, Quarries and Quarrying: Sus- ods for Bleeding of Concrete
Acknowledgement tainable Development, Green Technology 15. Estimating Evaporation Rates to Pre-
I express my appreciation to all who con- and Best Practices, Institute of Quarrying vent Plastic Shrinkage Cracking, March
tributed to the content of this paper, espe- Malaysia, 2010, pp 183 - 199 2007, Concrete International
cially to colleagues and staff from YTL 10. Concrete Production in Singapore
Concrete (S) Pte Ltd, BASF South East with the Use of 100 % Manufactured Sand
Asia Pte Ltd, Batu Tiga Quarry Sdn Bhd, from Granite Quarries, Ikegami Akio, Annex A: Other Properties
and Nakayama Iron Works Ltd, Japan. YTL Cement Marketing Singapore, IQM
CONEX 2011, New Frontiers and Innova- of VSI Processed Coarse and
References:
tions in Quarrying, Institute of Quarrying Fine Aggregates
1. SS EN 12620: 2008 Specification for Malaysia (not published yet) 1. Table A.1: Other Properties of VSI M-
Aggregates for concrete (Amendment No. 11. Research Report ICAR 401: Utiliz- sand (Typical Test Results at Accredited
1: May 2009) Table A.1: Other Properties of VSI M-sand (Typical Test Results at Accredited
2. SS 31: 1998 Specification for Aggre- Testing Laboratories)
gates from natural sources for concrete Property Unit Test Method
3
Test Result Specification requirement Standard
Particle Density (SSD base) & (Mg/m ) BS EN 1097-6: 2000 2.63 - SS EN 12620: 2008
3. Published Document, PD 66882-1: Water Absoprtion (%) BS EN 1097-6: 2000 0.4 - SS EN 12620: 2008

2009 Aggregates – Part 1: Aggregates for Fines Content (under 0.063 mm Sieve)Decantation Method) (%) BS EN 933-1: 1997 9.6 max 16 (f : crushed rock sand)
16 BS EN 12620: 2002+A1
Organic substances - BS EN 1744-1: 1998, 15.1 negative lighter than Organic Plate No.3 SS EN 12620: 2008
concrete – Guidance on the use of BS EN Loss on Ignition (at 900 deg.C by Furnace) (% ) BS EN 1744-1: 1998,17 0.77 -

12620 Magnesium Sulphate Soundness (% ) BS EN 1367-2: 1998 4 max 18 (MS 18)

4. Published Document, PD 66882-9: Water Soluble Chloride Content (% ) BS EN 1744-1: 1998,7 < 0.01 max 0.01 (by mass in combined aggregates)
BCA Test requirements for
Imported Carse and Fine
2003 Aggregates – Part 9: Guidance on the Acid Soluble Sulfate Content (as SO ) 4 (%) BS EN 1744-1: 1998,12 < 0.1
max 0.8 (AS : Aggregates other than air-
0.8 Aggregates
cooled blast-furnace slag)
use of European test method standards Sc: (mmol/l) 2
5. Use of Crushed Rock Sand as Substi- Alkali Silica Reactivity (Chemical Method)
Rc: (mmol/l)
ASTM C289: 2007
82
the sample tested can be considered innocuous ASTM C289: 2007

tute for natural Sand in Concrete (BCA BC


15.0.3 03 December 2007) ing Aggregates Characteristics to Mini- Testing Laboratories)
6. SS EN 12620 Aggregates for Concrete mize Cement Content in the Performance 2. Table A.2: Other Properties of VSI 20
– A New Approach to Specifying Aggre- of Portland Cement Concrete, June 2009 mm Coarse Aggregate (Typical Test Re-
gates (BCA BC 10.0.3 12 August 2008) International Center for Aggregates Re- sults at Accredited Testing Laboratories)
7. BCA Test Requirements for Imported search
Coarse and Fine Aggregates (To take effect 12. CCAA Research Report: Manufac-
from 20 March 2012) tured Sand: National test methods and
8. Crushed Aggregates Produced in Sin- specification values, January 2007 Cement
gapore, Kog Yue Choong, MIES, Journal Concrete & Aggregates Australia
of the Institution of Engineers, Singapore, 13. CCAA Guide: Guide to the Specifi-
Vol. 29, No. 2 July 1989, pp 68 -76 cation and Use of Manufactured Sand in
Table A.2: Other Properties of VSI 20 mm Coarse Aggregate (Typical Test Results at Accredited Testing Laboratories)
p gg g ( yp g )
Property Unit Test Method Test Result Specification requirement Standard
Aggregate Flakiness Index (tested for
(%) BS EN 933-3: 1997 8 FI35 : for clushed rock or crushed gravel
VSI 20 mm)
BS EN 12620: 2002+A1
Aggregate Flakiness Index (tested for FI20 ,FI15 : for special circumstances
(%) BS EN 933-3: 1997 17
other 20 mm)
Aggregate Flakiness Index (%) SS 73 Part 5.1: 1992 12 shall not exceed 40 SS31:1998
Shape Index (tested for VSI 20 mm) (%) BS EN 933-4: 1999 10 SS EN 12620: 2008
Limits are not specified yet.
Shape Index (tested for other 20 mm) (%) BS EN 933-4: 1999 12 SS EN 12620: 2008
10% Fines Value (kN) SS 73: 1974 240 min 150 (Heavy duty concrete floor finish) SS31:1998
Aggregate Impact Value (%) SS 73: 1974 19 max 25 (Heavy duty concrete floor finish) SS31:1998
Los Angels Abrasion (Smaller than
(%) SS 73: 1974 30 shall not exceed 50 SS31:1998
37.5 mm)
Particle Density (SSD base) & (Mg/m3) BS EN 1097-6: 2000 2.63 - SS EN 12620: 2008
Water Absoprtion (%) BS EN 1097-6: 2000 0.4 - SS EN 12620: 2008
Fines Content (under 0.063 mm Sieve) (%) BS EN 933-1: 1997 0.7 max 4 (f4 : crushed rock coarse aggregate) BS EN 12620: 2002+A1
Aggregate Shell Content (%) SS 73: 1974 0 max 8 (Aggregate coarser than 10 mm) SS31:1998
Aggregate Crushing Values (%) SS 73: 1974 18 max 45 (Other than wearingsurfaces) SS31:1998
Organic Impurities - SS 73: 1974 lighter lighter than the reference standard solution SS31:1998
max 0.01 (by mass in combined
Water Soluble Chloride Content (%) SS 73 Part 17: 1992 < 0.01
aggregates)
BCA Test requirements
max 0.8 (AS 0.8: Aggregates other than air-
Acid Soluble Sulfate Content (as SO4) (%) BS EN 1744-1: 1998,12 0.09 for Imported Carse and
cooled blast-furnace slag)
Fine Aggregates
Alkali Silica Reactivity (Mortar -Bar
(%) ASTM C1260: 2007 0.09 not greater than 0.20
Method) Method: at 16 days after
Alkali Silica Reactivity (Chemical Sc: (mmol/l) 14 the sample tested can be considered
ASTM C289: 2007 ASTM C289: 2007
Method) Rc: (mmol/l) 60 innocuous

8 SCI CONCRETUS
Category 1: Productivity, Sustainable Development & Green Technologies

IBB RHEOLOGY PROBE


1. Introduction how to install the device on the truck. Rheological properties have been mea-
A concrete producer need to have feedback • The Configuration Manual that explains sured on concrete for at least 35 years but
as fast as possible from newly made con- how to communicate with the probe and the lack of standard method and the cost,
crete. At the moment, some sensor in the receiver. This also explains how to retrieve availability and size of rheometer have
batching plant mixer (usually a Watt-meter data from the receiver. keep the industry from using these proper-
measuring the electric power consumption • The Slump Calibration Manual that ex- ties to describe the fresh concrete behav-
to operate the mixer) can help to estimate plains how to calibrate the slump for a par- ior. Up to now, rheology has been a sci-
the slump providing that the produced ticular mixture. ence used in laboratory with little use in
concrete quantity is constant from batch • The Volume Calibration Manual that ex- the field.
to batch. This is not always the case and plains how to calibrate a particular instal-
do not give any information on concrete lation in order to read the volume of con- IBB rheology, a company that was making
temperature. crete inside the drum. the IBB rheometer, has recently completed
All of these documents are continuously the development of a probe that can be
To get more precise feedback, many sup- updated and the latest version is available mounted inside the drum of a ready-mix
pliers sample and measure, on a regular or on IBB Rheology website at www.ibbrhe- truck and therefore do not require any
as required basis, the fresh properties after ology.com. sampling. The device called, rheologi-
batching. This takes time and effort, cre- cal probe, measures much more than the
ates waste and takes away concrete from 2. Historical Background
their clients. Historically concrete workability has been
measured using different tests among
IBB has developed a Rheological probe which the slump test is still the most popu-
that can help to measure the concrete fresh lar. More recently, rheometer have been
properties in continuous and automatic used to measures more fundamental prop-
way and in respect of the environment by erties such as yield stress and viscosity.
not creating any waste material.
In short, viscosity is a properties of fresh
This document has been produced to de- concrete that affect the speed at which the
scribe how to use the IBB probe. It con- concrete will flow under certain stress, this
tains three sections: is particularly important for pumping op-
1- Historical background eration. The yield stress is like some inter-
2- Description of probe system nal friction that must be overcome before
3- Basic Operation the concrete starts to flow, it will affect
directly the slump in an inverse manner:
This document is complemented by four the lower the yield, the higher the slump.
other documents explain some specific as- The viscosity is not related to the slump.
pect of the probe. They are: For more details on rheology, please look Figure 1: IBB Rheological Probe and
• The Installation Manual that explains into our web site (ibbrheology.com). Receiver

SCI CONCRETUS 9
Category 1: Productivity, Sustainable Development & Green Technologies

rheological properties as it gives, all the • Volume of concrete inside the drum system, such as GPS (not provided by IBB
following parameters: Rheology), for real time monitoring. Fig-
These parameters are displayed and stored ure 1 show a picture of the IBB Rheologi-
• Slump on a receiver without wasting any con- cal Probe.
• Viscosity crete. This is one reason the rheological
• Yield stress probe can be seen as a green technology The Receiver displays the information
• Temperature and has helped a producer in the Middle shown in Figure 1. It has memory to store
• Speed & direction of drum East to get a Silver certification for sustain- data for up to approximately 2 days of
ability by the NRMCA. normal utilization. The Receiver can be
connected to a computer, on temporary ba-
3. System description sis, to collect the stored information. The
The IBB Probe system has two main com- Receiver can also be connected to a GPS
ponents with two main options: communication system (not provided by
1- A Stainless steel probe; installed inside IBB) to transfer that data on real time basis
the drum of the ready-mix truck (See in- or for further processing. The receiver is
stallation manual for details), powered by the truck main batteries. The
2- A Receiver that is fixed on the truck, receiver has also a cable that can be used to
3- A Solar Panel (optional but strongly rec- recharged the batteries when the truck is
ommended); fixed outside the drum and not working.
connected to the probe,
4- A System Manager, that enable two way The Solar Panel is normally connected to
communication and data transfer between the probe to keep the battery pack charged.
the plant operator and the probe to improve The power of 4 Watts is sufficient to power
the system performance. the probe even in cloudy condition.

The Probes works using a variety of sensor The System Manager is a two way com-
(accelerometer, thermistor and load cell) munication system between the plant
and electronic component that are powered operator and the probe to transfer useful
by rechargeable batteries. Collected data information that improve the plant perfor-
from many sensors are processed, stored mance and ease the recovery of data for the
and send to a Receiver using radio signal previous delivery.
to be displayed, stored and further made
available for an alternate communication 4. Basic Operation

WAK TECHNOLOGIES PTE. LTD.


12A Sixth Avenue Singapore 276475
Tel: 64620362 Fax: 64660205
willie@wakmc.com
www.wakmc.com

10 SCI CONCRETUS
Category 1: Productivity, Sustainable Development & Green Technologies

The probe constantly monitor the position operator will have to turn the drum at a Because the viscosity do not change much
(angle with vertical from 0-360 degree) by speed between 4 and 6 rpm (referred to with time (unless some modification is
calculating the change in angle, one can as medium speed) for at latest three turn, done to the mixture composition) the
get the angular speed (in rpm) or in tan- when the speed and load will acquired, the calculated viscosity will be kept ‘’alive’’
gential speed in m/s if the circumference of speed can be reduced between 1 and 3 rpm for 30 minutes. As long as the speed will
the drum is known. The probe also makes (referred to as low speed) for at least three remain in the low range speed of mixing
several measurements of temperature and turns. The measurement at low speed must direction, the yield will be updated every
pressure and can detect at which position it be taken within 5 minute from the last turn.
enters and exits the concrete. measurement at medium speed. When this
The angle, speed, temperature and pressure is completed, the probe will calculate the
are further analyzed and compared to some viscosity and the yield.
calibration table to estimates the slump and
volume and, if a proper sequence of drum
speed was performed, the probe also calcu-
lates the rheological properties. These data
are sent every 10 seconds to the receiver
for storage and display.

When no motion is detected for more than


5 minutes, the probe goes to sleep and stop
sending data the display on the receiver
also changed reduce electric consumption.
As soon as the drum will start to turnv-
again, the probe will wake up and restart to
make automatic measurements.

The speed of the drum is always calculated


and updated every 10 seconds. The slumps
will be displayed is the drum speed is be-
tween 1 and 3 Rpm in the loading direction
(or positive speed on the display).

To get the rheological properties, the truck

WAK TECHNOLOGIES PTE. LTD.


12A Sixth Avenue Singapore 276475
Tel: 64620362 Fax: 64660205
willie@wakmc.com
www.wakmc.com

SCI CONCRETUS 11
Category 2: Concrete Technologies and Standards

If Concrete Can Speak


By Dr. Tam Chat Tim, Associate Professorial Fellow
Department of Civil & Environmental Engineering
National University of Singapore

S
ome of you will remember this type of proprietary geopolymer (activated out these measurements before placing me
well-known 1965 song and film fly ash) which can develop strength at sim- into the forms. The continuous monitoring
title, “What’s New Pussycat”. It ilar rate as conventional Portland cement at also provide feedback on rate of slump loss
was sung by Tom Jones for the film star- normal ambient temperatures (2). Hence, I and temperature rise due to travel time be-
ring Peter Sellers, Peter O’Toole, Romy can be cast on site besides in precast plants tween plant and site, thus enabling minor
Schneider, Capucine, Paula Prentiss and where heat curing is available. The second adjustment, when necessary, to the con-
Ursula Andress. Now what is new for me, is another binder which consists of 95% crete design during the course of supply.
concrete? ggbs with a special proprietary activator as
an alternate to Portland cement. It is very All the above developments are “What’s
The recently held 37th Conference on Our close to my cousin, CEM III/C who has New” for me. They will make me GREEN
World in Concrete and Structures, was 5% clinker as activator (3). The absence of if you adopt them and turn others green
specially dedicated to Mr. Willie Kay, a Portland cement makes its carbon footprint with envy of the NEW ME.
long time supporter of this continuous se- very much reduced. These are truly green
ries of conferences in Singapore first held cementitious binders and turn me envi- Reference:
in 1976. Singapore Concrete Institute and ously in to a GREEN concrete. Without 1. Proceeding of 37th Our World in Con-
ACI Singapore Chapter became sponsors the presence of tricalcium aluminate (heat crete and Structures, “The Art, Science and
of OWICS in 1984 besides the founder of hydration, 910 J/g) tetracalcium alumi- Practice of Concrete”, 29-31 August 2012,
sponsor, RMCAS. During this Confer- noferrite (heat of hydration, 420 J/g) and Volume XXXI, Editors: C.T. Tam, Ong,
ence I discover “What’s New” in develop- other hydration products are likely to be K.C.G. Ong, Zhang, S. Teng and M.H.
ments for concrete, me. I shall only touch mainly ß-dicalcium silicate hydrates (heat Zhang, CI- Premier, Singapore, 2012,
on three of them in this issue of Concretus, of hydration, 260 J/g) compared to trical- 468pp.
more are available in the conference pro- cium silicate hydrates (heat of hydration, 2. Is geopolymer concrete a suitable al-
ceedings (1). 526 J/g). Such binders can be expected to ternative to traditional concrete?, OW12
be very low in heat of hydration. Hence, Keynote Paper, James Aldred and John
Many are aware that my big carbon foot- I can be produced with a much higher ce- Day, Proc. 37th OWICS, 2012, Volume
print comes from the clinker component ment content to achieve very high com- XXXI, CI-Premier, pp9-22
of Portland cement that binds me with my pressive strength without getting too hot 3. The Beauty of No-Cement Concrete,
aggregate partners together to perform the in thick sections, and without the need for OW12 Keynote Paper, David Ball, Proc.
many tasks during my service life. Al- special internal cooling systems or cooling 37th OWICS, 2012, Volume XXXI, CI-
though good efforts have been made to my constituent components to lower plac- Premier, pp35-42
reduce my carbon footprints in the product ing temperature (and hence lower peak 4. Rheological probe to measure concrete
process of cement, it remains the highest temperature) at a high cost. workability, Denis Beaupre, Special Paper,
contribution to my footprint as concrete. Proc. 37th OWICS, 2012, Volume XXXI,
Two new developments were presented at Thirdly, I have a new monitoring friend, a CI-Premier, pp105-112
the recent OWICS in August, 2012. Both rheological Probe, who can tell my consis-
involve the development of a new binder tence, e.g. slump or slump flow diameter,
for me to partner with conventional aggre- my temperature and even my bulk (vol-
gates to perform just like my partnership ume) when I am still inside the truck mixer
with Portland cement. The first is a new (4). This will save time at delivery to carry

12 SCI CONCRETUS
Category
Category
2: 2:Concrete
Concrete
Technologies
Technologies
andand
Standards
Standards

PERFORMANCE SPECIFIED CONCRETE,


PRODUCTION AND COMPLIANCE
Mr Willie Kay
Managing Director , WAK Consultants Pte Ltd / WAK Technologies Pte Ltd

T
he term “High Performance Con- gapore specification is defined by a chlo- not greater than 1% as measured by BS
crete” (HPC) conjures visions of ride diffusion test coupled with a cement/ 1881 Part 122 : 1983 except that the age of
grand applications and inspires ex- silica fume content per cubic metre of con- the test will be seven days.
citing possibilities leading to new levels crete. High consistence mixes are often
in concrete construction. In reality, HPC wrongly in my opinion defined by a slump Some watertight concrete specify the max-
and the technologies associated with it has test with a range of 190 – 220 mm. We imum allowable seepage of 5cc/m2/hour.
been available in Asia for at least the last would always use a flow test using either If in excess remedial methods are required.
20 years. a flow table or a slump flow. This is much
more meaningful in defining workability
However, it is rather disappointing that and the amount of vibration needed. 2. PRODUCTION
application of HPC has only been sent in All high performance concrete specifica-
a handful of high profile projects in the In Singapore, the government department tions usually require trial mixes. This can
region. There are compelling reasons for in charge of water and waste water, the be expensive, time consuming and waste-
this lack of application, the chief of which Public Utility Board (PUB) has been spec- ful in many instances if we are using iden-
is that the level of understanding of the ifying high durability concrete for many tical specifications.
material and methods of specifying is still years. Table 2 lists the requirements for
an area which needs massive development. the mainly underground water reclamation The implementation of EN 206 will re-
Due to the lack of market demand, invest- plant at Changi. move this need in certain specific situa-
ments in the development of production
Table 2: Concrete Specification
and processes including QA/QC, specific
to HPC on the part of concrete suppliers Grade C55 C50 C45 C40 C35 C20
has also been understandably low. Characteristic Strength at 28 days (N/mm2) 55 50 45 40 35 20
Minimum Cement Content in kg/m3 of 420 400 375 350 350 270
So where do we go from here? Education fully compacted
specific to HPC in all its aspect is a key Silica Fume as percent of cement by weight 7% 7% 7% 7% 7% Not
area that needs to be developed. Under- reqd
standing the possibilities, specifying per-
Maximum w/c ratio for concrete NOT 0.45 0.45 0.45 0.45 0.45 0.45
formance as well as consistency standards containing HRWR
and then developing the means and meth-
ods of producing such performance in the Maximum w/c ratio concrete containing 0.35 0.35 0.40 0.40 0.40 0.40
HRWR
concrete is key.
Maximum Air Content < 2% < 2% < 2% < 2% < 2% < 2%
Realistic testing frequencies related to Slump Range for Concrete NOT containing 75 – 125 mm
specified performances must also be de- HRWR
veloped to monitor performance. Slump Range for Concrete containing 115 – 200 mm
HRWR

1. INTRODUCTION Waterproof Concrete in the Asia Pacific re- tions. If the HPC is a new development or
High Performance Concrete (HPC) is be- gion is often specified as follows. specification then trial mixes are essential.
ing used in ever increasing application.
The types of HPC are many and various The concrete is to contain a hydrophobic However it is equally important to also test
and Table 1 lists some common examples pore blocking additive and a superplasti- and record the quality of the constituent
ciser to ensure a maximum water cement materials.
Specifications vary immensely in both ratio of 0.45. The concrete shall have a
content and detail. Durability in one Sin- corrected 30 minute water absorption of The method of batching these concrete is
Table 1: Types of H.P.C also critical. Many HPC specifications are
Description Typical Performance Typical Performance very detailed in mix constituents, testing
Measurement Requirement and hardened concrete performance but
assume the concrete producer understands
High Strength Compressive Strength 75 - 100 N/mm2
how to achieve this.
Ultra High Strength Compressive Strength 100 – 150 N/mm2
Self Compacting Concrete Slump Flow 660 – 750 mm A good example of this is silica fume. This
High Consistence Flow Spread > 560 (Flow Class F5 & F6) material is usually specified as a powder
with additions from 3 – 12 % depending on
High Durability Engineer Selection Engineer Specification who wrote the specification.
Waterproof Concrete Engineer Selection Engineer Specification

SCI CONCRETUS 13
Category 2: Concrete Technologies and Standards

Durability Compliance Requirement Due to this they failed to see that the
strengths were available and decreasing.
Grade C55 C50 C45 C40 C35 C20
Due to this drop in strength the client re-
Absorption BS 1881 : Part 122 : 1983 < 1% < 1% < 1% < 1% < 1% N/A jected over 2,000 units. Over a period of
Permeability AASHTO T-277 (Coulombs) < 1000 < 1000 < 1000 < 1000 <1000 N/A time with thousands of N.D.T. tests we
managed to prove not all of the concrete
Water Penetration DIN 1048 : Part 5 : 1991(mm) < 10 < 10 < 10 < 10 < 10 N/A
was defective.
ASTM C642
- Absorption < 4% < 4% < 4% < 4% < 4% N/A
Table 3 shows some tabulated statistical
- Permeable Voids < 10% < 10% < 10% < 10% < 10%
analysis from HPC project with a number
of different mixes.
If the silica fume is just added into the tel is still in use and with no visible signs Figure 1 shows variation on a month by
mixer let us say with the cement many of of concrete deterioration. When tests for month basis for standard deviation re-
the properties will be lost. permeability, permeable voids and chlo- turned on statistical analysis of compres-
ride diffusion are specified often compliant sion strength results for a single Grade 75
Worse still if the silica fume is not correct- concrete appears to fail. in graphical form.
ly dispersed then balling of the silica fume
can occur and this can cause ASR reactions When ever we are involved with these
and an early failure of the concrete. In the and other tests we are very specific of the 4. CONCLUSIONS
future there will be concrete technology mould condition and the compaction and The growth of HPC will continue. We
training that will include the production curing of the specimen. have to document and teach all the meth-
and testing of high performance concrete. In many situations where HPC is used, ods of converting specifications into real
concrete. The failures in the production
Table 3: Strength Data Analysis
Where HPC mixes are specified, stake-
holders must have the concrete producer’s Period All Mar 2002 Apr 2002 May 2002
commitment to seek the knowledge to pro- Age (days) 3 7 28 3 7 28 3 7 28 3 7 28
duce consistent quality HPC. Some opera-
tors in batch plants sadly do or will not rec- n 124 125 88 14 14 14 43 44 44 67 67 30
ognise this different process and if they are High 51.5 64.8 79.3 46.8 53.3 71.8 41.5 55.5 74.5 51.5 64.8 79.3
not replaced concrete failures will occur. Low 23.5 35.3 50.5 23.5 37.5 53.8 24.3 35.8 52.8 24.5 35.3 50.5
Mean 35.2 48.4 65.8 32.4 44.3 59.7 31.1 45.5 65.6 38.5 51.2 69.1
3. COMPLIANCE
As already discussed to produce compliant Std Dev. 6.2 5.9 6.5 7.1 5.1 5.5 4.0 4.3 5.4 5.4 5.7 6.4
HPC concrete can be difficult. The testing Char 25.0 38.7 55.2 20.8 36.0 50.7 24.6 38.5 56.8 29.6 41.9 58.5
of concrete is normally a straight forward Strength
operation. The testing of HPC concrete is
not so simple. Tests are often more than no analysis of test results is carried out. of HPC are still in my opinion at an un-
just compressive strength and many tech- Results either pass or fail. This can have acceptable level. The need for institutions
nicians are not familiar with these tests. disastrous consequences. One project like the Indian Concrete Institute and the
Compression testing of high strength con- producing high strength precast segments Singapore Concrete Institure.to lead this
cretes need attention to detail. failed to adopt any cumulative strength teaching and training is essential.
data.
In Singapore in early 90’s
Marina Singapore was one
of the first if not the first
to use Grade 55 concrete
produced on site ready
mix plant. Trial mixes
were carried out but tar-
get strengths were not
achieved or had a pair dif-
ference greater than 10 N/
mm2.

We then realised that the


cleanliness and alignment
of the cube mould was
critical. The early age cur-
ing of the concrete speci-
mens also had a major
effect on strength. When
all of these points were
addressed we were able
to produce compliant con-
crete on site.

The Marina Mandarin Ho- Figure 1: Month on Month Standard Deviation

14 SCI CONCRETUS
Category
Category
2: 2:Concrete
Concrete
Technologies
Technologies
andand
Standards
Standards

T
he concept of sustainable develop- sands of concrete trucks load, transport and tion industries contribute less than 10% to
ment was introduced in 1987 by offload concrete in every corner of the plan- the total amount of greenhouse gas emis-
the Environment and Development et. Concrete, which is consumed at a rate of sions due to industrial activities2,3, there is
Commission of the United Nations as “De- 3.5 tons/year pro capita, is the second most a strong commitment to reduce the impact
velopment that meets the needs of the pres- used material after water. these sectors have on the environment. In
ent without compromising the ability of fu- the United States, the Portland Cement
ture generations to meet their own needs”1. Such a wide diffusion depends on its uni- Association (PCA) issued a sustainability
This concept arises from the concern, re- versality (it is readily available all over program (1990 – 2020) which focused on 4
garding principally the future generations, the world), versatility (it can be mixed to main objectives:
that our economical needs - the availability resemble natural stone or to create mod- - 10% reduction of CO2 emissions
of goods and services, social needs and eco- ern and contemporary buildings), healthi- - 60% reduction of landfill disposal of ce-
nomical development - are growing at such ness (allows safe, healthy and comfortable ment dusts
a rate, and without any form of constraint, structures to be built), durability (it can last - implementation of environmental man-
that the capacity of natural resources to be for centuries, creating a safe environment agement systems in 90% of cement plants
renewed, the natural absorption of waste for current and future generations) and low - improvement of energy efficiency of the
and the sustenance of different forms of life, cost (concrete buildings are the most cost- plants4.
including humans, could be undermined. efficient compared with those built with
other materials).
Construction and Demolition
The environmental impact of concrete Waste
structures must be evaluated through a The sustainability of products and materi-
holistic approach that considers every as- als cannot disregard the evaluation of their
pect: from the extraction of raw materials “end of life” process and their resulting
to the production of cement and concrete, impact on the environment. The produc-
their use in construction work and mainte- tion of waste from the construction indus-
nance, and the demolition and disposal of try (C&DW – Construction & Demolition
waste materials. CO2 emissions during the Waste) is proportional to the amount of
life cycle of a concrete building are much concrete produced, and in industrialised
higher compared with emissions produced countries is much higher than that of urban
during its construction, and the amount of waste. More than 500 million tons are pro-
energy saved by concrete structures during duced in Europe every year, more than 300
their service life more than compensates for million tons in the Unites States and about
Figure 1 – Venn diagram of sustainable the amount of energy required for its con- 80 million tons in Japan5. Many countries,
development. struction and installation. like Holland, Japan, Belgium and Germany,
All industrial activities interact dynami- have reached high levels of recovery and re-
cally with the environment (extraction of Even though the cement and construc- cycling of C&DW, but in many other coun-
raw materials and input of pollutants, use of
land), society (welfare, employment, work-
ers’ rights) and the economy (profit, pro-
duction costs, technology and application).
The environment, society and the economy
are considered the “three pillars” of sustain-
ability and they must always be considered
and evaluated together. Sustainable devel-
opment – far from being a stable condition
of harmony – is rather a changing process
where the exploitation of natural resources,
how investments are made and social de-
velopment must be consistent, not only
with present needs, but also with those of
future generations. A condition of sustain-
ability can be represented by the following
scheme, and may only be achieved if envi-
ronmental, social and economical sustain- 3

ability are accomplished at the same time.

Sustainable Concrete
According to a recent survey, 10 billion m3
of concrete are produced every year around
the world. Every day, hundreds of thou- Figure. 2 – Interior of a fresh grain after treatment with RE-CON ZERO.

SCI CONCRETUS 15
Category 2: Concrete Technologies and Standards

tries, landfill is still the preferred practice. gregates in the production of new concrete. age of RE-CON ZERO per m3 of returned
Concrete has unique properties, and the The yield of the process is 100%: 1 m3 of concrete is 0.5 kg of Part A and 6 kg of Part
way it is recovered is an intermediate of the concrete is transformed into 2.4 tons of ag- B. The product is made up of a kit of 7 wa-
classical definitions of “reuse” and recy- gregates, without any solid or liquid residue, ter soluble bags in a cardboard box. The
cling”. Concrete can rarely be reused in its leaving the concrete truck perfectly clean bags are added in sequence into the mix-
original form, nor can it be recycled into its and ready to load a new batch of concrete. ing drum of the concrete truck through the
original materials; it is rather divided into RE-CON ZERO is based on the combined manhole (first the bag of Part A followed by
small fragments by crushing or other means action of 2 admixtures - RE-CON ZERO 4 minutes of mixing, then 6 bags of Part B
and then transformed into aggregates for a Part A and Part B – whose main function followed by 3 minutes of mixing) (Figure
new cycle of life. is to absorb and consume the free water in 4). For amounts of returned concrete higher
Concrete can be recycled and leads to the the concrete. When added to the concrete in than 1 m3, the dosage of RE-CON ZERO
following benefits: the concrete truck, RE-CON ZERO Part A must be increased proportionally. In order
1. Reduction in the amount of waste pro- starts to absorb the water, then swells and to get the best results, the slump value of re-
duced and sent for disposal as landfill, slowly dissolves, making the concrete stiff- turned concrete must be no higher than 210
which means a lower impact on the envi- er and more viscous. By rotating the mix- mm (class S4 according to EN 206 stan-
ronment;
2. Replacement of natural aggregates and
reduction in the exploitation of quarries;
3. Reduction of transport costs (concrete
can often be recycled in sites close to ready-
mixed concrete plants);
4. Reduction of costs for disposal in landfill
sites;
5. Employment opportunities in waste recy-
cling industries.
Therefore, concrete recycling is one of the
main issues for the sustainability of this im-
portant material.

The Problem of Returned


Concrete
Returned concrete is the amount of ready-
mixed concrete that is not used on site and
is sent back to the cement production plant
in mixer trucks. The main reason for con-
crete to be returned to the plant is that con- Figure. 4 – A RE-CON ZERO kit to treat 1 m3 of returned concrete comprises 7 water
tractors prefer buying a “surplus” of con- soluble bags (one 0.5 kg bag of Part A and six 1 kg bags of Part B).
crete compared with the estimated amount ing drum, in 4 minutes the cement and the dards); it is necessary, therefore, to avoid
required, to avoid the risk of interrupting finer fractions of the mix (sand and, in some washing returned concrete excessively.
casting due to a shortage of material. The cases, fillers) form a composite material After at least 12 hours and within 24 hours,
rate of returned concrete is about 0.5% of with the admixture which wraps around the the bulk of the granular material must be
the amount produced at the plant; at peak aggregates and covers them. The addition turned over with a digger or similar equip-
times, however, this amount may be as of RE-CON ZERO Part B completes and ment in order to break the bonds of hydrated
much as 5-9% of the whole production. Es- integrates this drying process by consuming cement that may have formed between the
timates say that more than 50 million m3 of the residual excess water and, at the same grains, and prevent the aggregates forming
concrete is produced every year all around time, consolidates the cement matrix thanks clusters that would be much more difficult
the world, and the problem of returned con- to the formation of a dense crystal structure to break up later on. The most suitable time
crete represents a heavy burden for ready- (Figure 2). After 3 minutes of additional to carry out this operation – very easy but
mix concrete plants. mixing, the original
fluid concrete is
There are no sustainable systems currently transformed into
available to handle returned concrete, be- a mass of granu-
cause those used neither eliminate landfill lar material that
nor optimize the value of returned concrete, can be offloaded
as well as being characterised by their high and spread on the
handling costs. ground and cured
(Figure 3).
The New RE-CON ZERO The typical dos-
Technology
Mapei has developed RE-CON ZERO, a Figure. 3 –
new admixture for recycling returned con- Offloading the
crete. RE-CON ZERO means “REcycling granular material
CONcrete at ZERO impact”. RE-CON from a concrete
ZERO transforms returned concrete into truck after treat-
a granular material that can be used as ag- ment with RE-CON
gregate to partially substitute natural ag- ZERO.

16 SCI CONCRETUS
Category
Category
2: 2:Concrete
Concrete
Technologies
Technologies
andand
Standards
Standards

2.4 tons of high quality aggregate.


• RE-CON ZERO eliminates the cost of
disposing of returned concrete and signifi-
cantly reduces the cost of treating and dis-
posing of sludge.
• RE-CON ZERO allows all returned con-
crete to be recycled without the need for
capital investments in treatment plants.

RE-CON ZERO is the latest product from


Mapei Research for sustainable concrete,
and is a clear sign of the company’s com-
mitment to the development of products
for the protection and improvement of the
environment.

References
Figure 5 – Comparison between grading of aggregates before and after treatment with 1. World Commission on Environment and
RE-CON ZERO. Development, Our Common Future, Ox-
ford University Press, 1987;
essential for the success of the whole pro- aggregates with RE-CON ZERO aggre- 2. U.S. Environmental Protection Agency,
cess – depends on a number of factors, such gates (blue bars). Quantifying Greenhouse Gas Emissions
as the time of year, the class of concrete and from Key Industrial Sectors in the United
whether the concrete contains retardant ad- The Benefits of Using RE-CON States, Working draft, 2008;
mixtures. If it rains during the first 12 hours 3. European Environmental Agency,
of hydration, we recommend covering the ZERO “Greenhouse Gas Emission Trends and
granular material with a plastic sheet. After RE-CON ZERO solves the problem of re- Projection in Europe 2009”, EEA Report
48 hours of hydration, the material may be turned concrete, with the following benefits: 9/2009;
moved to a storage area without any further Environmental Benefits 4. Portland Cement Association, Cement
risk of the aggregates clustering together or • Returned concrete is completely recov- Manufacturing Sustainability Program,
being affected by atmospheric agents. ered, reducing the amount of waste sent to 2004, www.cement.org;
landfill. 5. World Business Council for Sustainable
• The use of recycled material is increased,
Characteristics of RE-CON with a corresponding reduction in the ex-
Development, The Cement Sustainabil-
ity Initiative – Recycling Concrete, http://
ZERO Aggregates ploitation of quarries and the processing of www.wbcsdcement.org/pdf/CSI-Recy-
Covering the original aggregates with the virgin materials. clingConcrete-FullReport.pdf.
composite material slightly increases the • The use of road transport is reduced be-
fineness module of RE-CON ZERO aggre- cause part of the aggregates is produced in Giorgio Ferrari, Mapei R&D Laboratory
gates and reduces the percentage of the finer the plant.
fraction of aggregates. A typical variation Social Benefits For more information,
of the fineness module of aggregates after • RE-CON ZERO is very easy to use and Email : marketing@mapei.com.sg
treatment with RE-CON ZERO is shown in contains no harmful, toxic or carcinogenic
Figure 5. substances, so contributes to improving
health and safety in the work place.
The other properties of the aggregates ob- Economical Benefits from using RE-CON
tained with RE-CON ZERO depend on the ZERO
characteristics of the original concrete (type • Transforms 1 m3 of returned concrete into
of aggregates, type of cement, water to ce-
ment ratio) and comply with the require-
ments of EN 12620:2008 standards on ag-
gregates for concrete.
REͲCONZEROAGGREGATES
NATURALAGGREGATES

Characteristics of Concrete
with RE-CON ZERO Aggregates
RE-CON ZERO aggregates can be used to
partially substitute the coarser aggregates in
the production of new concrete. Substitu-
tion rates of up to 30% can be reached with-
out significant variations in the mechanical
strength of the concrete, as shown in Figure
6, where the compressive strength of con-
crete made with natural aggregate (yellow
bars) is compared with that of an equivalent 
concrete with the same composition, except
Figure 6 – Comparison between compressive strength of concrete made with natural aggregates and
for the substitution of 30% of the coarser an equivalent concrete with 30% substitution of coarse aggregates with RE-CON ZERO aggregates.

SCI CONCRETUS 17
Category 3: Structural Health Monitoring, Testing and Repair

Investigations/RepairAdvisoryServices/LifeCycleCosting/TechnicallyLedProjectManagement

Investigation/RepairAdvisoryServices/TechnicallyLedProjectManagement

Project Profile
Repairs to Reinforced Concrete Tunnel using
Galvanic Anodes in Patch Repairs
Introduction

The delamination of concrete on the soffit of a tunnel due to


carbonation of the concrete cover led to the investigation and
assessment of its causes. A full durability investigation was
carried out to determine the cause and extent of reinforcement
corrosion. Recommendations were made to repair the spalled
concrete. In addition to the repairs, galvanic anodes were
used to prevent cracking around the perimeter of patch repair
areas due to the “incipient anode effect”.

Work Executed

The purpose of using sacrificial galvanic anodes in the patch


repairs was to prevent corrosion from occurring at the
perimeter of the patch repair as the zinc block inside the
anode was “sacrificed”, allowing the repairs to last longer.
The type and spacing of anodes used was determined through
the amount of steel that needed protection. During the
installation of the anodes, particular attention was given to the
continuity of the electrical circuit in the reinforcement grid,
using additional reinforcement to aid with the continuity and
the measurement of resistivity on the grid to satisfy the
electrical continuity criteria.

Conclusion

The repairs were carried in May 2006. Regular inspection of


the tunnel continues as part of the maintenance inspection
programme. There has been no delamination of concrete on
the soffit to date.

Keywords

Reinforcement Corrosion, Incipient Anode Effect,


Sacrificial Galvanic Anodes

x Ascent Facilities Engineering Pte Ltd x 801 Lorong 7 Toa Payoh #05-03 Wearnes Building Singapore 319319 xTel: +65 6222 3862 xFax: +65 62223863
xEmail: admin@ascentfe.com xWebsite: www.ascentfe.com

18 SCI CONCRETUS
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offices in Asia, has a reputation for excellence and proud record of achievements in Civil & Structural Engineering
Consultancy Services.

Our Expertise are in the following fields of Engineering :

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• structural repair and strengthening
• building façade condition audit,
investigation and repair

Factory at No. 16 Jalan Samulun PSA Marine Floating Pontoon at West Coast Ferry Road

Contact us at :
801 Lorong 7 Toa Payoh, #05-03 Wearnes Building, Singapore 319319
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Email : general@millenniums.com.sg ● Website : www.millenniums.com.sg
H.MILL DESIGN + ARCHITECTURE LLP

“Making Inspiration into Reality”

We believe that design emerges


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No. 801 Lorong 7, ToaPayoh, #05-


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Category 4: Ready Mix Concrete and Admixtures

THE INFLUENCE OF
CONSTRUCTION CHEMICALS ON
TUNNEL DURABILITY
Mr Willie Kay
Managing Director of WAK Consultants Pte Ltd / WAK Technologies Pte Ltd
MC Bauchemie Muller GmbH & Co
willie@wakmc.com

T his article looks at the role construction chemicals in the Tunnelling Industry. Advances in both Tunnel boring machine tech-
nology (TBM) and ground conditions have accelerated the need and growth of specialised material.

Specialised additive and admixtures have revolutionised the durability and production of precast segments. The advancement of
Alkali free shotcrete accelerators has enabled much safer working conditions. The uses of supplementary cementitious additives
have allowed high build high strength concrete tunnels by robotic spraying.

This paper however will look at the role of injection resins in tunnels with case histories.

vances in materials in terms of set times in


resin to particle sizes in cement suspension.
Equipment technology in mixing has im-
proved and pumps are now capable of han-
dling just about any material even at tropi-
cal ambient temperatures around 35oC.

Engineers and clients need documentary


proof of materials consumed and at what
pressure to ensure correct grouting and this
equipment is now readily available.

Injection resins based on polyurethane have


been around for more than thirty years.
In general these were a single component

Figure 1

1. Injection Systems Table 1. Typical Properties


Injection systems in tunnels and under-
ground constructions are now often consid- Thixotropic Gels
ered in the planning and design stage. They • Swell up to 30%
can be a means to simplify construction, • Excellent adhesion to most substrates
enhance safety, and control potential leaks • Ductile up to 300% (see figure 2)
or many other applications. • High tear resistance
• Variable set times from less than 10 Figure 2. - Example of
The reason for this change is due to ad- second to minutes deformation

22 SCI CONCRETUS
Category 4: Ready Mix Concrete and Admixtures

with an accelerator and reacted with water. and reaction time. The expansion will vary
There were and are many manufacturers with the specific environmental conditions Two part elastomer resins have customis-
with varying quality and properties. Figure at each project. Due to these constraints, able stiffness properties and can be engi-
1 show a high quality water reactive resin Europe and specifically Germany have ad- neered from elastic and flexible, to strong
foamed to approximately 35 times its origi- opted a two-stage process of injection to and semi-rigid.
nal volume. ensure permanent leak sealing. In applica-
Newer technologies have two part polyure- tions of high water inflow a water reactive The ability to adjust the setting time is of
thane bases and have properties from highly open cell foaming resin is first injected as great importance to ensure complete pen-
elastic to highly rigid elastic. New technol- initial seal. This is ten followed by a second etration of the crack as void viscosity is
ogies in gels allow swelling of up to 30% injection using a two part elastomer resin, another critical factor and this will be dis-
with negligible pressure on the substrate. which will penetrate the open cell and give cussed later in his paper. Table 2 shows
Many of these products have both CE and
REAch compliance. Table 1 shows some SOLIDIFICATION SEALING FLEXIBLE SEALING SWELLING
typical properties of a gel material. HYDRO-STRUCTURE - ++ +++
RESINS

2. Certification + dry ++ wet +++ water pressure


REACh is the uniform chemical legislation
with a strong focus on the protection of hu-
man health. Companies registered can be
checked on the internet by contacting Hel-
sinki. All the injection products we have
been discussing all have REACh certifica-
tion.

3. Polyurethane Injection
Resins (Elastomer)
Polyurethane and Gel Technology have
made major advances due to understanding
the critical nature of mix ratio, mixing tech-
nology and advancement of twin line pump
technology.

The term polyurethane is very generic and


does not reflect the technical changes that
have taken place over the last twenty years.
2000
The term elastomer is adopted to describe
the material as it technically describes the
material function. To many people, poly- 1500
urethane is a brown liquid that foams and
stops leak. This statement is simplistic, as 1000
it does not reveal some of the key properties
of a water reactive resin. In order to fill a 500
void and stop water ingress, of the follow-
ing properties are needed.
0
1. Expansion of the material in contact with 0 10 20 30 40 50 60 70 80
water
just in time later wtih 2k-pump ideal
2. A stable dense foam
3. Non Shrinkage after foaming
Figure 3. - Pump pressure versus injection duration
4. Closed cell structure to prevent water
permeation a permanent watertight seal. This method is some basic properties achievable in the
adopted from the German Training Council market today.
To achieve all these properties with a single and German Concrete and Construction As-
component water reactive resin is impos- sociation Deutscher Beton UndBautechnik
sible under all conditions. The foam den- Verein e.V. (DBV) for injection of water 4. Hydro-Structure Resins
sity will depend on the amount of water leaks. The name hydro-structure is used to dis-
sociate these resins from the toxic acryl
Table 2. basic properties achievable in the market of elastomer resin gels, which has caused major environmen-
Differing Properties of Elastomer Resin tal problems in Europe. All the resins dis-
Std Long Life UW NV cussed and described in this paper comply
with the highest standards of non-toxicity
Pot Life 30 secs 45 mins 43 secs 35 mins
in contact with potable or drinking water.
Elongation Rigid force transmitting 100% These resins cross-link and depend on water
Strength (N/mm2) 60 60 80 Compressible migration for long-term performance. The
Viscosity (mPas) latest generation has “thixo” or skinning

SCI CONCRETUS 23
Category 4: Ready Mix Concrete and Admixtures

Figure 4. The injection process

effect which makes them an ideal solution resin and pump pressure. The use of Twin viscosity, time and pressure. Too high a
for buried leaking joints in car parks, sta- Line pumps with the correct mix head tech- pressure often causes more damage to the
tions and other underground structures. The nology is essential. structure by re-cracking or worse. Time
ability to be pumped into very specific loca- is something we cannot keep extending as
tions and then set, gives an ideal method of 5. Equipment the viscosity is increasing and the injection
repairing joints and damaged membranes. Advances in equipment technology in the costs keep rising. Imagine a situation where
The viscosity of these materials is very low last twenty years have enable resin injec- each injection port requires a 15 minutes in-
thus making penetration into tiny voids and tion to provide a long-term durable repair jection. Spacing of the injection ports could
fissures very quick, which is impossible to where previously demolition and rebuilt be at 250 mm centre so each linear metre of
achieve with a high viscosity resin. Table 3 would have been the only answer. Twin crack would take one hour to inject. The
lists some key properties. Line pumps with varying pressure and duration is also dependant on the thickness
volume outputs allow correctly trained ap- of the concrete structure.
These properties have simplified the repair plicators to repair almost all leak problems
of leaky segment joints. “Steps” often oc- in tunnels. The reason why Twin Line The answer is the Twin Line equipment
curs when building tunnel rings in precast pumps are so important and especially in where the resin is mixed only at the point of
concrete and this can lead to failure of the tropical climates are as shown in Figure 3. discharge and this enables the lowest pos-
gasket with subsequent leakage. The hydro Figure 3. - Pump pressure versus injection sible injection viscosity at the packer. This
structure resins with the thixo agents will be duration allows filling of the crack in the shortest
able to rebuild a membrane behind the joint possible time and to the finer parts of the
and effectively waterproof the ring. Skill is From this table one can see that the resin cracks.
needed in packer selection, gel time of the penetration is dependent on three factors;

24 SCI CONCRETUS
Category 4: Ready Mix Concrete and Admixtures

Twin Line pumps are only part of much available by using the German made con- very heavy reinforcement when other tech-
bigger technical break through as both trol device. niques may not be suitable.
mix head technology and online monitor-
ing have become available. Resins which This equipment pictured below Figure 4
have different viscosities or mix ratios re- comprehensively monitors the injection 6. Applicators
quire different degrees of mixing. Some process. It ensures that the machine is cali- With the sophistication of materials and
resins can be mixed in 60 seconds with a brated and should the mixing ratio be out equipment technology, a new approach to
shear mixer while others require 3 minutes of margin it will stop and sound an alarm. applicator training has evolved. Companies
for complete mixing. Each resin type has a Given that the machine is in good work- licensed to use the materials and equip-
specific mixer length and this is critical if ing order it will start pumping and record ments are required to have a government
the mixed resin is to achieve the designed pressure volume and time. At the end of a backed independent certification. This
property. shift the tagged packers are photographed requires attending a two weeks residential
and the information down loaded. This is course in Europe taking and passing an
On many projects the Engineer would like then transferred to a computer and a report exam supervised by impartial and inde-
to predetermine the pressures at which in- is generated automatically. This can be pendent bodies. Manufacturers are not al-
jection is taking place, others would like co-related to the site by grid reference and lowed to give this independent overview in
to restrict the volume of resin pumped crack mapping showing an as built and as a training course. The course is operated
into each packer. Other sites require a list repaired document.
of packers used and record of the volume,
pressure and duration when the resin was The equipment can also be used with water
pumped. All this information can be made to carry out void surveys in structures with

Figure 5. Tunnel joint injection with MC Injiekt GL 95 TR TX in SMART Tunnel

Figure 6

SCI CONCRETUS 25
Category 4: Ready Mix Concrete and Admixtures

North South Bypass Tunnel - NSBT


by the BZB Akemie and the course topics flooding in the foreseeable future. With no Figure 5 and Figure 6 show two specialised
include Basics of concrete and steel, repair major flood event most of the year the tun- injection systems. Figure 5 shows how we
of concrete construction parts, polymer and nel a dual use was engineered, with double repaired damaged gaskets using specially
spray polymer repair mortars, and injec- road decks built into the central three kilo- developed packers and Figure 6 shows a
metre section, relieving traffic congestion specially developed packer for resealing
by providing 2 x 2 traffic lanes for cars con- leaking grout sockets.
necting the city centre to the southern gate-
way, the KL – Seremban Highway. Brisbane Road Tunnel – Case
The flood water is diverted at the conflu- Histories

Suspended slab / Segment detail

tion of cracks cavities, joint repair, surface


protection systems and strengthening using
carbon fibre laminates. An examination
occurs at the end of the course and if suc-
cessful a certification is given. After which, Application
these licensed operators then attend specific
product and machine training to ensure the ence of the Klang and Ampang rivers into a Summary
total system Man, Materials and Machinery Holding Pond. From there the water passes As tunnel technology advances new mate-
works. through the tunnel into the Taman Desa At- rials have been developed to keep up with
tenuation Pond and via a box culvert dis- these advances and no doubt will continue
charges into the Kerayong River. in the future.
7. Case Histories
SMART Tunnel Malaysia MC was involved in supplying admixtures
The SMART Project provides a storm wa- for both the backfill grout and the road deck
ter diversion scheme including floodwater concrete. We were also involved with all
storage and a 10 km, 11.8 m diameter by- grouting to stop water ingress from within
pass tunnel, sufficient to save the city from the tunnel.
Area of Application Application Preparation Shaft & Joint Sealed

26 SCI CONCRETUS
Category 4: Ready Mix Concrete and Admixtures

SCI CONCRETUS 27
Category 4: Ready Mix Concrete and Admixtures

28 SCI CONCRETUS
Category 4: Ready Mix Concrete and Admixtures

SCI CONCRETUS 29
Category 4: Ready Mix Concrete and Admixtures

30 SCI CONCRETUS
Category 4: Ready Mix Concrete and Admixtures

SCI CONCRETUS 31
Concrete so
Super Workable
it
Moves
Grace Construction Products
provides the solution for
Super Workable concrete that
quite literally moves. Truly
effortless to work and place.
Delivering high early strengths,
LPSURYHG¿QLVKDELOLW\UHGXFHG
cycle times, and better
productivity for the precast
concrete producer.

To learn more about the Grace solution for Super


Workable Concrete, contact asia.enq@grace.com

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N e w Z e a l a n d P h i l i p p i n e s S i n g a p o r e T h a i l a n d Vi e t n a m
Category 5: Construction Technologies

civil | structural | geotechnical | mechanical | electrical

Introduction
Established in 1972 to meet the demand for 7KH ÀUP KDV SURYLGHG FRQVXOWDQF\ VHUYLFHV WR PRUH

technical expertise in civil and structural than 400 clients in the region and has handled

engineering in South-East and East Asia, T.Y.Lin over 600 projects involving a total investment cost

International Pte.Ltd. operates from Singapore as RI 86 ELOOLRQ FRQVWUXFWLRQ FRVWV IRU H[HFXWHG

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acquired PCR Consulting Pte Ltd, a specialist

mechanical and electrical engineering consulting Building upon our specialist skills in structural

ÀUPZKLFKZDVHVWDEOLVKHGLQ6LQJDSRUHLQ modeling, analysis, design and construction

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needs of our clients and provide added value proven capability to deliver an integrated package

through technical excellence, delivery through of services covering every aspect of the project,

HIÀFLHQWRUJDQL]DWLRQDQGÁH[LELOLW\WKURXJKSHUVRQDO tackling complex projects requiring the co-ordina-

service and commitment. tion and management of many different experts and

professional disciplines.
34 SCI CONCRETUS
Category 5: Construction Technologies

Our Current Projects

DOWNTOWN LINE STAGE 3 THOMSON LINE DEPOT

7KHSURSRVHG'RZQWRZQ/LQH6WDJH '7/ ZLOOEH The proposed Thomson Line is an underground

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Bedok Reservoir, Tampines and ending at the East UHODWHGOHYHOPDLQWHQDQFHIRUDERXWWUDLQV

West Line Expo Station. It consists of 16 stations and a

WRWDOURXWHOHQJWKRIDERXWNPLQFOXGLQJFRQQHF- ,W ZLOO KDYH DQ 2SHUDWLRQ &RQWURO &HQWUH D 'HSRW

tion to Kim Chuan Depot. The project are divided Control Centre, stabling yards, administration

LQWRSDFNDJHVQDPHO\3DFNDJH$%DQG& EXLOGLQJV  VWRUDJH ZDUHKRXVHV ZRUNVKRSV DQG

ancillary facilities for storage, cleaning,

For Package B, it consists of 5 underground MRT maintenance and overhaul for safe functioning

VWDWLRQVZLWKNPRI7%0WXQQHOV7</LQ,QWHUQDWLRQDO DQG RSHUDWLRQ RI WKH YHKLFOH ÁHHW DQG DVVRFLDWHG

Pte. Ltd. is appointed by LTA as the Lead Consult- UDLOZD\V\VWHPV

ant undertaking Civil & Structural and Mechanical &

(OHFWULFDO ZDWHUGUDLQDJHDQGVHZHUDJH WUDFNV  7KH'HSRWLVFODVVLÀHGDVD1DWLRQDO&ULWLFDO,QIUDVWUXF-

&60VHUYLFHVIRU'7/% WXUH,WVKDOOEHSODQQHGIRULQWHJUDWLRQZLWKDIXWXUH

%XV'HSRWGHYHORSPHQWRIDSSUR[LPDWHO\KDYLDD

Development Deck above the Depot.

SCI CONCRETUS 35
Category 5: Construction Technologies

THOMSON LINE PACKAGE B THE INTERLACE

The Thomson Line underground 4- car train MRT /RFDWHG EHWZHHQ $\HU 5DMDK ([SUHVVZD\ $OH[DQ-
6\VWHPZLOOHQKDQFHWKHUDSLGWUDQVLWV\VWHPQHWZRUN dra Road and Depot Road, the proposed Interlace
for commuters travelling in the direction of north-south development is a condominium housing develop-
FRUULGRU RI 6LQJDSRUH 7KH RYHUDOO 76/ FRQVLVWV RI  PHQW FRPSULVLQJ  EORFNV RI VWRUH\
VWDWLRQV DQG D WRWDO OHQJWK RI DERXW  NP RI DSDUWPHQWV WRWDO  XQLWV  ZLWK FRPPHUFLDO XVH
XQGHUJURXQGWXQQHOVLQFOXGLQJFRQQHFWLRQWRWKHQHZ at 1st storey and ancillary facilities. Car parking
Thomson Line Depot. facilities are located at basement.

7</LQ ,QWHUQDWLRQDO ZDV DZDUGHG WKH 3DFNDJH ¶%· PROJECT HIGHLIGHTS


contract comprising approximately 14.5 km of bored 1. The Residential Development generally
WXQQHODQGVWDWLRQVZKLFKLQFOXGHWKHIROORZLQJ FRQVLVWV RI  LQWHUFRQQHFWHG VWRUH\ EORFNV
superblocks that are stacked together in
‡ 1 integrated interchange cum CD station a staggered arrangement based on a
‡ VWDWLRQZLWKDQLQWHUFKDQJHOLQNWRDQH[LVWLQJ hexagonal grid. Each 6-storey blocks are
station DSSUR[LPDWHO\ P ORQJ P ZLGH DQG P
‡ VWDWLRQRIZKLFKDUH&'VWDWLRQV high. The highest superblock are stacked up to 4
‡ 1 future stations stacks high and loads are generally trans-
‡ 1 underground RTS facility building IHUUHG YLD WKH PHJDFROXPQV WKURXJK  FRUHV
‡ 1 at-grade RTS facility building
2. The objective of the structural scheme is to
The project encompass the design and associated SUHVHQW D VWUXFWXUDO V\VWHP WKDW ZLOO HQKDQFH
services for the track alignments, stations, RTS facility ÁH[LELOLW\ LQ DUFKLWHFWXUDO OD\RXW DQG WR DFKLHYH
building, ventilation shafts, TBM launching/ D EXLOGDEOH GHVLJQ ZLWKLQ RSWLPXP WLPH RI
retrieving shafts, tunnels and cross passages. construction for the project.

36 SCI CONCRETUS
Category 5: Construction Technologies

LEE KONG CHIAN NATURAL HISTORY EDWARD LIFESCIENCES PHASE 2


MUSEUM EXPANSION
7KH 0XVHXP ORFDWHG DW 186 FRQVLVWV RI  ÁRRUV RI (GZDUGV /LIHVFLHQFHV LV D JOREDO OHDGHU LQ SURGXFWV
JDOOHU\ DUHD  ÁRRU RI GU\ FROOHFWLRQ DQG ODERUD- and technologies to treat advanced cardiovascular
WRULHV  ÁRRUV RI ZHW FROOHFWLRQ DQG ODERUDWRULHV
disease and the number one heart valve company
DQG  ÁRRU RI 2IÀFH PHHWLQJ URRPV DQG OLEUDU\
LQWKHZRUOG(GZDUGV+HDUW9DOYH7KHUDS\VHJPHQW
The project requires very strict temperature and
humidity control for Gallery and Collection area to LVWKHFRPSDQ\·VPRVWVLJQLÀFDQWEXVLQHVV7KH3KDVH
SURWHFW FROOHFWLRQV ZKLOH HQVXULQJ EXLOGLQJ VDIHW\ II expansion project is a 5 storey Cleanroom manu-
and reducing energy cost. IDFWXULQJIDFLOLW\ ,62&ODVV IRU7UDQVFDWK-
HWHU +HDUW 9DOYHV QHZ SURGXFWV GLVWULEXWLRQ DQG
The air conditioning system is designed to be
UHJLRQDOVDOHVRIÀFH
UREXVW HIÀFLHQW DQG VSDFHHIIHFWLYH WR
PDLQWDLQLQYDOXDEOHVFLHQWLÀFFROOHFWLRQVZLWKLQVWULFW
preservation environment, 24 hours a day. The The M&E design features Variable-speed
ZHW FROOHFWLRQ DQG ODERUDWRULHV LQYROYH XVH drive chillers selected for excellent part-load
and storage of up to 60,000 Liters of alcohol &
performance for this 24/7 operation facility, dual
ÁDPPDEOH PDWHULDOV  +HQFH DQ HIÀFLHQW GHVLJQ
IDQ $LU +DQGOLQJ 8QLWV GXW\ DQG VWDQGE\  ZLWK
of air conditioning, mechanical ventilation, gas
GHWHFWLRQV\VWHPDQGVWULFWGHVLJQRIÀUHSURWHFWLRQ seamless changeover in the event of failure,
V\VWHP DUH UHTXLUHG WR HQVXUH VDIHW\ DORQJ ZLWK energy reclaim from the exhaust air stream to
H[SORVLRQSURRIHOHFWULFDOÀWWLQJVSURYLVLRQ reduce the air-conditioning load and heat Pumps
XVHG IRU &OHDQURRP
 FKDQJHURRP
J  KDQGZDVK
Engineered vapour scavenging ventilation system is
ZLWKWKHFRRODLULQWUURGXFHGLQWRWKH0 (SODQWURRP
GHVLJQHG WR PDLQWDLQ VDIH OHYHO RI ÁDPPDEOH
YDSRXU H[SORVLYH OLPLWV ZKLOH PLQLPL]LQJ PDNH XS for free cooling.
air conditioned air to save energy. High COP heat
recovery units serving Gallery and collection areas
are provided to produce heating for humidity
FRQWUROZLWKE\SURGXFWRIFRROLQJWRDFKLHYHKLJK
HQHUJ\ VDYLQJ ZKLOH PHHWLQJ VSDFH SDUDPHWHU
Explosion-proof high frequency non-UV emitting
lighting is provided to protect the collections, ensure
VDIHW\ZKLOHDFKLHYLQJUHTXLUHGOX[OHYHOZLWK
SCI CONCRETUS 37
minimum energy.
SCI Activities 33rd SCI Anniversary Gala Dinner

33rd SCI Anniversary Gala Dinner


Theme: “The Path Towards Productivity”
Held on 16 November 2011 and more tan 350 professionals attended the dinner at the Swissotel Mer-
chant Court Singapore.

Highlights of the event:

Presenting the plaque to main sponsors

38 SCI CONCRETUS
Tributes to Mr. Willie Kay SCI Activities

Tributes to Mr. Willie Kay,


SCI immediate Past president
37th Our World in Concrete and structures conference (Singapore, 29-31 August 2012) was dedicated
to Mr. Williy Kay. Mr. Fong Weng Khiong, SCI Hon. Treasurer delivered the following Opening
Speech on behalf of SCI at OWICS 2012.

To Mr Willie Kay, all Conference Committee Members, Speakers, Partners, Participants, Ladies &
Gentlemen:

It is indeed a great honour to recognise Willie Kay for his contributions to the OWICS conference
series. It is also SCI’s privilege to have Willie serving tirelessly in the Board of Directors since 1981.
Willie has contributed in many ways to SCI over the years. He has supported SCI through numerous
participation in conferences, technical talks, establishing network with overseas partners such as UK BRE, Japan Concrete Institute and
Asian Concrete Federation, just to name a few. Willie, with his vast experience in the field of concrete technology in UK in his early years
and later working with companies such as FOSROC and MBT, gave him widespread experience as a material technologist. He was one of
the pioneers with other talented SCI speakers to run the very successful SCI course titled “Inspection, Appraisal and Repairs of Concrete
Structures” for many years from late 80s to mid 90s. More recently, he, together with ACI-SC, with support from BCA, initiated and sub-
sequently put into a framework of accrediting personnel working for ready mixed concrete plants to deliver quality concrete to SS EN 206.
The certification, as we know, helps to ensure the quality of the ready-mixed concrete provided to our building and construction industry.
He was also instrumental for SCI to partner Prof Ravindra Dhir of UK as principal investigator to carry out a study titled – Recycled and
Secondary Aggregates (RSA) for use in Construction: A State-of-the-Art Review, tapping on BCA’s Sustainability Construction Capabil-
ity Development Fund and supported by industry players. Willie served as the 12th President of SCI from 2007 to 2009 and continues
to serve as Immediate Past President of the Singapore Concrete Institute giving valuable guidance and advice to the current Board. Per-
sonally, I know Willie since 1991 through our work. He has always been a person willing to teach, guide and give encouragement for
individuals to better themselves to contribute to industry and society.

And so, with this much said, and with much gratitude, on behalf of the Singapore Concrete Institute, we salute Willie Kay for all his
contributions!

SCI CONCRETUS 39
SCI Activities SCI ACTIVITIES (NOVEMBER 2011-OCTOBER 2012)

SCI EXCELLENCE AWARDS 2011


The SCI excellence award for Builders Category was awarded to
Expand Construction Pte Ltd

For their Project:


Proposed Erection of Lion Grove Supertrees At Gardens By
The Bay (Marina South), Singapore
The Supertrees are structures that have the conceptual look
of natural trees, but built in larger size proportions. There
are 12 numbers of Supertrees (ST) in the Lion Grove area
with varying heights; 5 ST (LG2, 8 to 11) are 25m high, 3
ST(LG4,5,7) are 30m high, 1 ST(LG4) is 37m high, 2 ST
(LG1,3) are 42m high and 1 ( C05) is 50m high.
Each Supertree has a circular main core in reinforced con-
crete structure. The shortest Supertree of 25m in height has
an overallcore diameter of 2.07m while that of the 42m
Supertree has a core diameter of 3.8m. C05 has a 4m outer
diameter main core with another outer layer of circular wall
measuring 7.3m in overall diameter.
Nine Supertrees which are 25m to 37m high have only the
main concrete cores and are non-habitable. The other Su-
pertrees namely 42m high LG1, LG 3 and 50m high C05
are habitable with lifts within the main cores and access
staircases. Top portion of C05 is enlarged to cater for com-
mercial space with a roof terrace viewing
gallery, making it distinctly different from the other 11 Su-
pertrees.
Each of the Supertrees is cladded with stainless steel trunk
skin from its base level up to throat level (approx. two third
of height of the main structure). Above the trunk skin are
the carbon steel core headribs and canopy elements which
are supported on the upper level of concrete core. The can-
opy overall diameter is at the same magnitude to the height
6XSHUWUHHV#*DUGHQV%\WKH%D\
dimension of the corresponding Supertree.

Commendation Awards for builders category was awarded to


HSL Constructor Pte Ltd

For Their Project:


Design And Construction Of A 15000 DWT Coal/Biomass Handling
Jetty For The Tembusu Multi Utilities Complex

40 SCI CONCRETUS
SCI ACTIVITIES (NOVEMBER 2011-OCTOBER 2012) SCI Activities

SCI EXCELLENCE AWARDS 2011


The SCI excellence award for Innovators Category was awarded to
BASF South East Asia Pte Ltd

For Their Project:


Sustainable Self Consolidating Concrete To Increase Productivity For
Everyday Concreting.
Traditional Vibratable Concrete (TVC) of
slump up to 150mm for Grade 25 to 40 is the
most commonly supplied concrete. This type
of concrete requires vibration to aid compac-
tion which is labour, energy intensive and
time consuming. Self Consolidating Concrete
(SCC) of slump flow between 600 – 700mm
overcomes the downsides of TVC but requires
high fines content of between 550 to 600 kg/
m3. Of these fines, no less than 450 kg/m3 is
cement resulting in “overkill” in the concrete
mix design – this is probably one of the big-
gest reasons why such a concrete, in spite of
the immense benefits never grew popular in
Singapore. The additional gap of 25 to 40MPa
needs to be paid for resulting in high cost of
the SCC mixes.
Singapore construction industry is highly reli-
ant on workers as many of the activities are la-
bour intensive. Low productivity has plagued
the industry for a long time and all the stake-
holders are looking into ways to improve productivity (especially reduction of labour) and increase the speed of construction. Due to
shortage of construction materials worldwide, there is also an urgent drive for better utilization of materials for sustainable development.
If TVC can be made to achieve the properties of SCC yet at a substantially lower cost than SCC, the concreting process can speed up and
will substantially reduce labour, energy and time. A highly flowable mix will also bring added benefits of better surface finishes, improved
hardened concrete matrix thus better durability and overall lower repair costs. The increased use of such a concrete will also contribute
towards sustainable development due to its lower cement content as compared to traditional SCC and higher durability.

Commendation Awards for Innovators Category was awarded to


Holcim (Singapore) Pte Ltd

For Their Project:


Self-Flow Concrete Towards a More Environmental
Friendly and Competitive Construction in the Alba
Condominium at Cairnhill Rise for Far East Organization
(FEO)
SCI CONCRETUS 41
SCI Accreditation SCI ACTIVITIES (NOVEMBER 2011-OCTOBER 2012)

34th SCI Annual General Meeting


27 April 2012
SCI Annual General Meeting is organized once a year to select new board of directors.
The 34th Annual General Meeting was organized on 27th April 2012 at NUSS Suntec City
Guild House.

42 SCI CONCRETUS
SCI ACTIVITIES (NOVEMBER 2011-OCTOBER 2012) SCI Activities

BCA Academy, SCI and ACI(SC)


The fifth round for the “Certificate in
Concrete Technology” course jointyly or-
ganised by BCA/SCI/ACI(Singapore Chap-
ter) was conducted in March 2012.

SCI Social Networking Nights at Penny Black, 28


Boat Quay 21st June 2012

The networking night for 2012 was organized on 21st June 2012. This event was sponsored by Pan-
United Concrete Pte Ltd and 40 participants attended the event with lots of camaraderie spirit and so-
cializing mood.

SCI CONCRETUS 43
SCI Activities SCI ACTIVITIES (NOVEMBER 2011-OCTOBER 2012)

Singapore Concrete Institute Supported


the 37th Our World in Concrete and
Structures Conference and awarded
Dr. D. V. Reddy.
Singapore Concrete Institute sponsored the SCI Award in this year conference which was presented to
Dr. D. V. Reddy for his original paper titled
“Response of a freshly placed full scale concrete drilled shaft to vibrations induced
by adjacent shaft installation”
D.V. Reddy, C.S. Gonzalez-Mier and K. Sobhan

SCI Supports The Institutions Of Higher


Learning For Academic Excellence
Singapore Polytechnic : SCI Gold Medal S$700 for Academic Year
2011/2012 - FOONG GUOWEI, ALVIN
**Paid from the proceeds of the S$15,000 Non-Endowment
Fund donated by SCI in 2010.

Nanyang Technological University : Singapore Concrete Institute Book Prize S$200


for Academic Year 2011/2012 - JONG MING CHUAN

National University of Singapore : Gold Medal S$100 Book Prize for Academic
Year 2011/2012 - CHEONG WEI BOON
**Paid from the proceeds of a capital sum of S$15,000
donated by SCI in 1997.

44 SCI CONCRETUS
Waterproofing Accreditation Scheme SCI Accreditation

SCI Accreditation Schemes


Waterproofing (REDAS) had given their support on the Benefits of Accreditation
scheme and would encourage its members The benefits of the scheme include:
Accreditation Scheme to specify the use of accredited contractors
• To recognise contractors who are com-
Singapore Concrete Institute’s Accredita- for their projects.
tion Scheme for Waterproofing Specialist mitted to deliver quality waterproofing
works, the Building and Construction
Contractors was launched in September Accreditation Grading And Authority (BCA) has agreed to award
2004. The aim of this scheme is to ensure
minimum competency and raise the capa-
Accreditation Process full points for the in-process check of
There are three categories of grading un- internal wet area waterproofing for
bility of waterproofing specialist contrac-
der the accreditation; they are W1, W2 projects assessed under CONQUAS, if
tors serving the construction industry in the
and W3. Waterproofing specialist contrac- the waterproofing work is carried out
longer term. It also provides recognition to
tors will be assessed using the accredita- by a SCI waterproofing accredited firm.
contractors who are committed to deliver
tion criteria during the accreditation audit. On-site verification is not required.
quality works. This scheme is managed by
Subsequently, the accredited contractors • This will certainly add value to the SCI
the Singapore Concrete Institute (SCI) as
will be assessed annually for compliance Accreditation Scheme as main contrac-
part of the effort to promote greater self-
in order to retain their grading. tors will be encouraged to engage ac-
regulation by the industry.
credited firms to carry out waterproofing
The accreditation criteria were developed Accreditation Criteria works for their projects.
jointly by the SCI and Building and Con- The accreditation criteria are based on • Improved marketability and competi-
struction Authority (BCA) with inputs three main areas. They are: tiveness
from Waterproofing specialists and the • Financial & Track Records • Supported by REDAS
Waterproofing Trade Association. Real Es- • Human Resources • Enhanced public image of firms
tate Developers’ Association of Singapore • In-house Quality Management System
Enquiry
For more information, please contact Ms
Edina Koh (Tel: 6552 0674).

SCI CONCRETUS 45
SCI Accreditation Accredited Waterproofing Firms

Accredited Waterproofing Firms

Asiabuild Enterprises Pte Ltd GOLDFIELD CONSTRUCTION PTE. ACP BUILDING SERVICES PTE LTD
80 Playfair Road #07-11 Kapo Factory LTD. 63 Hillview Avenue #07-03
Building Blk B S367998 48 Toh Guan Road East Lam Soon Industrial Building
Tel: 6285 4988 Fax: 6284 3677 #06-132 Enterprise Hub
asiabld@singnet.com.sg
Singapore 669569
Singapore 608586
Tel: 68586151 Tel: 67695190
BCS-PROKON CONTRACTORS admin@goldfield.com.sg Fax: 67695928
(PTE.) LTD. www.goldfield.com.sg kim@acp-bldgsvc.com
No. 53 Ubi Avenue 1
#03-28 Paya Ubi Industrial Park LH WATERPROOFING SPECIALISTS
Singapore 408934
CAPSTONE ENGINEERING PTE LTD
PTE. LTD. No. 48 Toh Guan Road East, #05-149,
Tel: 6744 5841 Fax: 6841 0632 27 27 Mandai Estate Tower 2
bcswp@singnet.com.sg S608586
#05-05 Innovation Place
Singapore 729931 Tel: 6469 8983
BESTCOAT CONTRACT SERVICES PTE. LTD. Fax: 6468 8831
10 Admiralty Street Tel: 63142322
#06-29 North Link Building Fax: 63142022 wahheng.ng@gmail.com
Singapore 757695 lhwps@singnet.com.sg
Tel: 67523005 Fax: 67533208 KHIAN HENG CONSTRUCTION PTE LTD
enquiry@bestcoat.com.sg ENG SENG TECH PTE LTD 157B Goldhill Centre,
www.bestcoat.com.sg 24 Woodlands Industrial Park E5 Singapore 307586
Singapore 757801
Tel: 63687737
Tel: 6255 7355
CHIN LEONG CONSTRUCTION SYSTEMS Fax: 6253 7696
PTE LTD Fax: 63657477
2 Tanjong Penjuru, Singapore 609017 marcus@engsengtech.com.sg
Tel: (65) 6265 2788 Fax: (65) 6266 0081 MAXISEAL PTE. LTD.
chinleong@clp.com.sg PRO-WERKZE (S) PTE LTD 7030 Ang Mo Kio Ave 5, #05-19, North
39 Opal Crescent Singapore 328427 Star building, Singapore 569880
CRG CONTRACTORS PTE. LTD. Tel: 62940018 Tel: 68942393
30 Toh Guan Road Fax: 62940017 Fax: 62970481
#07-01 ODC Districentre prowerkze@singnet.com.sg kelvin@maxiseal.com.sg
Singapore 608840
Tel: 68633977 Fax: 68634552
crg88@singnet.com.sg
QIN JIN BUILDING SERVICES PTE LTD
Blk 644 Hougang Ave 8 #01-277
HENG BOON SENG CONSTRUCTION PTE. S530644
LTD. Tel: 638 53572 Fax:6385 1076
3 Pemimpin Drive qinjinbuilding@hotmail.com
#07-05 Lip Hing Industrial Building
Singapore 576147 RENESCO INJECTION
Tel: 62590988 Fax: 62593822 (WATERPROOFING) PTE. LTD.
hbscs@singnet.com.sg 30 Toh Guan Road
www.hbsc.com.sg #07-01 ODC Districentre
Singapore 608840
LEE CONSTRUCTION PTE. LTD. Tel: 68633677
50 Kallang Avenue Fax: 68634240
#01-01 Noel Corporate Building jumari@hitchins.com
Singapore 339505
Tel: 68422345 Fax: 68424812
dick@leeconstruction.com.sg SOURCE WATERPROOFING PTE LTD
www.leeconstruction.com.sg 6 Harper Road #01-07 Leong Huat
Building Singapore 369674
MAXBOND ASIA PACIFIC (WP) PTE. LTD. Tel: 67444693
10C Jalan Ampas, #01-01 Fax: 67444367
Ho Seng Lee Flatted Warehouse source46@singnet.com.sg
Singapore 329513
Tel: 62511471 Fax: 62511473
enquiry@maxbond.sg VECTRON WATERPROOFING PTE LTD
6001 Beach Road #13-11 Golden
UNISEAL SINGAPORE PTE. LTD. Mile Tower Singapore 199589
10 Admiralty Street Tel: 65151004
#06-15 North Link Building Fax: 65155003
Singapore 757695 vectron@singnet.com.sg
Tel: 67550055 Fax: 67531398
info@uniseal-waterproofing.com
www.uniseal-waterproofing.com
YJ WATERPROOFING PTE. LTD.
51 Jalan Pemimpin #04-03 Mayfair
CEMENTAID(SEA) PTE LTD Industrial Building Singapore 577206
12 Neythal Road, Tel: 62556880
Singapore 628578 Fax: 62556881
Tel: 6896 9801 enquiry@yjwp.com.sg
www.cementaid.com

46 SCI CONCRETUS
Precaster Accreditation Scheme SCI Accreditation

Precaster Accreditation Scheme

Background Category PC2 2 include but not limited to internal parti-


The Singapore Concrete Institute’s Pre- Precaster that has the financial, human re- tion wall, cladding, sun breaker, refuse
caster Accreditation Scheme was launched sources, plant and design capabilities to chute, roofing slab, interlocking block/
on 1st January 2007. The scheme aims to fabricate Structural Building and Structural paver, manhole chamber ring, RC cover
improve the quality and productivity of pre- Civil Engineering Elements of more than or for sewer manhole, U-drain.
casters serving the construction industry. It equal to $5 million but less than $30 million
The accreditation criteria are based on two
also provides recognition to precasters who in contract value for the past 3 years.
main areas. They are:
are committed to quality and safety of the Category PC3
• Management and Facilities
production plant and products. The scheme Precaster that has the financial, human re-
• Track Record and Design Capability
is open to local and overseas precasters sources, plant and design capabilities to
which have their fabrication yard located fabricate Non-Structural Building and Non- Precaster Accreditation Process
Structural Civil Engineering Elements. Precasters will be assessed using the ac-
outside Singapore. This scheme is managed
creditation criteria during the accreditation
by the Singapore Concrete Institute (SCI) Definition audit. Subsequently, the precaster will be
as part of the effort to promote greater self- 1. Structural Building and Structural Civil assessed annually for compliance in order
regulation by the industry. The accreditation Engineering Elements shall include but to retain its grading.
criteria were developed jointly by the SCI not limited to column, beam, double- The benefits of the scheme include the fol-
and the Building and Construction Author- T beam, hollow core slab, prestressed lowing:
ity (BCA) with inputs from the precasters. plank, household shelter, structural faade • Accredited Precasters can pride them-
Accreditation Categories & with built-in beams, staircase, balcony, selves to be recognised as among the
Criteria parapet wall, gable end wall, faade (with- best in the industry, having achieved the
There will be three Categories of Accredita- out beam), water tank, prefabricated bath- required standards in its class of accredi-
tion: room, road viaduct components, MRT tation
Category PC1 and LRT viaduct components, pedestrian • The Accreditation Register will be a
Precaster that has the financial, human re- overhead bridge components, deep sew- good source for selection of reliable pre-
sources, plant and design capabilities to erage tunnel components, MRT tunnel casters.
fabricate Structural Building and Structural components, RC pile, spun pile, box cul- • The scheme will encourage continual
Civil Engineering Elements of more than or vert, sewerage tunnel, drainage tunnel. improvement and professionalism as
equal to $30 million in contract value for 2. Non-Structural Building and Non-Struc- Accredited Precasters aspire to upgrade
the past 3 years. tural Civil Engineering Elements shall to higher categories.

Precaster Accredited Firms


ENG LEE ENGINEERING PTE LTD SUNWAY SPUN PILE (ZHUHAI) CO.
12 Kian Teck Crescent, Spore 628873 LTD
Tel: 6261 9119 Xingang Zone (Baijiao Village),Baijiao
Fax: 62683955 Science Technology Industrial Park,
angeline@engleepl.com.sg Doumen District, Zhuhai City,
Guangdong Province, China
SUNWAY CONCRETE PRODUCTS QINGJIAN PRECAST PTE LTD Tel: (86)0756-5232666
(S) PTE LTD 31, Tannery Lane, #07-01, Hb Centre Fax: (86)0756-5232883
4 Tampines Industrial Street 62 2, Singapore 347788 sunway.zh@gmail.com
Spore 528817 Tel: 67487117
Tel: 6583 8089 Fax: 67487227 THE PATHUMTHANI CONCRETE
Fax: 65810482 qjprecast@qdcgsb.com.sg CO LTD
sunwaycp@singnet.com.sg 1339 Pracharaj Road Bangsue
K L PILE SDN BHD Bangkok Thailand
No. 60 Jalan Laksamana 2 Taman Tel: 02-5870199
Ungku Tun Aminah 81300 Skudai Fax: 02-5874774
Johor admin@paco-group.com
Tel: 607-5576509
Fax: 607-5576463 UNIBASE PRECAST SDN BHD PTD
C.L. PILE SDN BHD klpile@ymail.com 123292 Taman Nusa Cemerlang
No 8-01 Jln Sri Perkasa 1/3 Taman 81550 Gelang Patah,Johor
Tampoi Utama 81200 Johor Bahru, Tel: 607-8612568
Johor Fax: 607-8617825
Tel: 607-2413715 unibaseprecast@yahoo.com
Fax: 607-2413717
khloh@chuanluck.com

Enquiry
For more information, please contact Mr William Chua (Tel: 6730 4490)
Email: william_chua©bca.gov.sg

SCI CONCRETUS 47
SCI Activities Upcoming Conference

The 38th Conference on


OUR WORLD IN CONCRETE & STRUCTURES
Singapore, 22-23 August 2013
Secretariat: CI-Premier Pte Ltd, 150 Orchard Road #07-14,
Orchard Plaza, Singapore 238841
Tel: 65-6733-2922 (24 HOURS) / E-mail: ci-p@cipremier.com
web: www.cipremier.com

The conference will be dedicated to


Mr C R Alimchandani
OWICS 2013 will be celebrating the Golden Jubilee of STUP Consultants Ltd. STUP helmed by Mr C R Alimchandani
has been involved in numerous infrastructure projects within and beyond the Indian subcontinent. STUP Consultants
Ltd has supported this conference series with the STUP Highly Commendable Paper Award first established in 2000
and so far ten HC paper awards have been given out to deserving authors. I would like to invite you to join us in the
celebrations planned for OWICS 2013.

CALL FOR PAPERS


We invite original papers of relevance to this theme and the other traditional topics:
- Concrete design & analysis for buildings & structures - Concrete materials, composites
- Concrete mix design, quality control and production - Concrete construction and safety
- Concrete technology, ready-mix, SCC, RCC - Concrete application in roads, bridges, tall buildings, tunnels,
- Concrete prefabrication underwater, underground, etc
- Concrete plant, equipment and machinery - SPECIAL SESSIONS on selected and special topics
- Concrete repairs and rehabilitation
CALL FOR PAPERS
• Last date to receive abstracts (in one A-4 size) - 30 March 2012
• Notification of acceptance - 15 April 2012
• Full text in required format to be received by - 30 June 2012
• Conference dates - 22-23 August 2012
JOURNAL SUPPORT
“The magazine “Concrete Opening” the journal of the Concrete Sawing and Drilling Association, USA” may select relevant papers of
the Conference for publishing in an issue of the magazine. Selected authors will be notified”
Special Section on “Chemical and mineral admixture for more sustainable structure”
International Advisors:
-A/Prof Susanto TENG, Nanyang Technological University, Singapore
-Prof Shinichi Miyazato, Kanazawa Institute of Technology, Japan
-Prof György L. Balázs, President of fib and Budapest University of Technology and Economics
-Prof Frank Dehn, Chairman fib Commission 8 on concrete, MFPA Leipzig GmbH, Germany
-Prof Klaas van Breugel, CITG, Delft University, The Netherlands
-Mr David Ball, President of UK Concrete Society
-Prof Mark G Stewart, The University of Newcastle, Australia
Conference Committee
Conference Chairpersons, A/Prof K C Gary Ong, National University of Singapore Members:
and Prof M H Zhang, National University of Singapore -Mr Chris Stanley, Unibeton, UAE, Concrete Quiz Organiser
-Er John S Y Tan, Director -Mr Peng How Yeo, ReadyMixed Concrete Association of Singapore
-Mr Yogesh Chhabra, Novaars Internarional Pte Ltd, Singapore, master of ceremonies -Mr Casey Teo, W R Grace (Singapore) Pte Ltd
-Dr Sabet Divsholi Bahador, Nanyang Technological University, Singapore – co- -Dr Ramanathan Krishna, former Secretary General of the Indian Concrete Institute
ordinator
-Ms Peggy L P Teo, CONLOG, Secretariat
-Ms Amanda Quek, CONLOG, IT/Programme manager

Special event
Prof Gyorgy Balazs, the President of ‘fib’ shall be making a special presentation on the “fib Model Code 2010” and the activities of ‘the
fib the international federation for structural concrete” .
(Note! If you are interested to know more about the fib, contact the Secretariat)

For enquiries and submission of abstracts, please direct to the Conference Secretariat:
CI-Premier Pte Ltd, 150 Orchard Road #07-14, Orchard Plaza, Singapore 238841
Tel: +65 6733-2922 Fax: +65 6235-3530 E-mail: ci-p@cipremier.com Web: www.cipremier.com
48 SCI CONCRETUS
SCI CONCRETUS • 57
$ 578
550
$ 40
$ 40

58 • SCI CONCRETUS
SCI Membership

SCI GROUP MEMBERS


SCI Memberships • ACACIO CONCEPT • KIENTA ENGINEERING CON-
SINGAPORE PTE LTD STRUCTION PTE LTD
GROUP MEMBERS shall be corporate bodies or organizations acceptable
• ACP BUILDING SERVICES • LEE CONSTRUCTION PTE LTD
to the Board of Directors and engaged in or concerned with any business PTE LTD
relating to concrete technology. Each Group Member shall be represented by • LH WATERPROOFING SPE-
• ANTARA KOH PTE LTD CIALIST PTE LTD
one nominee.
• ASIABUILD ENTERPRISES • MAPEI FAR EAST PTE LTD
Members Benefits PTE LTD
1 $250 worth of coupons will be given to Group Members upon joining. • MAXBOND ASIA PACIFIC
• BASF SOUTH EAST ASIA (WP) PTE LTD
All the coupons can be used to redeem fees of courses and workshops PTE LTD
conducted by SCI (up to 50% of registration fee) and up to a maximum • MAXISEAL PTE LTD
• BCS-PROKON
of $150 can be used to pay for the next membership renewal. The CONTRACTORS (PTE) LTD • NATSTEEL ASIA PTE LTD
coupons will be valid for 1 year from date of issue. Join NOW to take
• BESTCOAT CONTRACT • PAN-UNITED CONCRETE
advantage of this special promotion - valid for a limited period only! SERVICES PTE LTD PTE LTD
2 Put your company logo in the Group Member page and useful link. • BAUTEC PACIFIC PTE LTD • PPI ENGINEERING PTE LTD

3 Put the link of your company website in the Group Member page and • BRC ASIA LTD • PREMIER STRUCTURE PTE
LTD
useful link Page. • BUILDING & CONSTRUCTION
AUTHORITY • PROCEQ ASIA PTE LTD
4 Full access to all the Technical reports, Journal papers on SCI website.
• CAPSTONE ENGINEERING • PSC FREYSSINET (S) PTE LTD
5 Access to read the books and some selected complete projects on SCI PTE LTD
• PRO-WERKZE (S) PTE LTD
website online. • CAST LABORATORIES PTE
LTD • QIN JIN BUILDING
6 Subscription to SCI E-newsletter SERVICES PTE LTD
• CEMENTAID (SEA) PTE LTD
7 Advertise your Job Position on our website (new member) • QINGJIAN PRECAST PTE LTD
• (new member)
CEMENTONE (S) PTE LTD
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• CHIN LEONG CONSTRUC- (WATERPROOFING) PTE LTD
9 Free standard listing in SCI concretus directory TION SYSTEMS PTE LTD
• SLF CONSTRUCTION PTE LTD
10 Lots of other attractive benefits are awaiting for you, please join us today to • CHIU TENG ENTERPRISES (new member)
PTE LTD
enjoy all these benefits. • SOURCE WATERPROOFING
• C. L. PILE SDN BHD PTE LTD
Membership Rates $578 per annum
• COGRI ASIA PACIFIC PTE LTD • STRAITS
ORDINARY MEMBERS shall be persons whom the Board of Directors con- CONSTRUCTION PTE LTD
• CONSTRUCTION
sider to be professionally qualified in fields related to concrete technology. TECHNOLOGY PTE LTD • SUNWAY SPUN PILE
(ZHUHAI) CO., LTD
Members Benefits • CPG CONSULTANTS PTE LTD
1 Full access to all the Technical reports, Journal papers on SCI website. • SUNWAY CONCRETE
• CRG CONTRACTORS PTE LTD PRODUCTS (S) PTE LTD
2 Access to read the books and some selected complete project on SCI web • EASTERN PRETECH PTE LTD • SYSCON PTE LTD
site online.
• ENG SENG TECH PTE LTD • TAM INTERNATIONAL (S)
3 Subscription to SCI E-newsletter PTE LTD
• ENG LEE ENGINEERING
PTE LTD • THE PATHUMTHANI
4 A certificate will be issued to acknowledge your ordinary membership. CONCRETE CO LTD
• ETRON RESOURCES PTE LTD
5 Lots of other attractive benefits are awaiting for you, please join us today to • TRANSIT-MIXED
enjoy all these benefits. • EXCEL PRECAST PTE LTD CONCRETE LTD

FIECHER SYSTEMS ASIA • UNIBASE PRECAST SDN


Membership Rates $40 per annum • PTE LTD BHD
ASSOCIATE MEMBERS shall be persons who are concerned with and inter- GOLDFIELD CONSTRUCTION • UNISEAL SINGAPORE PTE LTD
ested in concrete technology, and are acceptable to the Board of Directors. • PTE LTD
• UTRACON STRUCTURAL
• GROUP INDUSTRIES PTE LTD SYSTEMS PTE LTD
Members Benefits
1 Full access to all the Technical reports, Journal papers on SCI website. • HENG BOON SENG • VECTRON WATERPROOFING
CONSTRUCTION PTE LTD PTE LTD
2 Access to read the books and some selected complete project on SCI web
• HEXACON • VSL SINGAPORE PTE LTD
site online. CONSTRUCTION PTE LTD
• W R GRACE (S) PTE LTD
3 Subscription to SCI E-newsletter • HL BUILDING MATERIALS
PTE LTD • WAK TECHNOLOGIES PTE LTD
4 A certificate will be issued to acknowledge your ordinary membership.
• WOH HUP PTE LTD
• HSL CONSTRUCTOR PTE LTD
5 Lots of other attractive benefits are awaiting for you, please join us today to • WSP PTE LTD
enjoy all these benefits. • INFRA WATERPROOFING
PTE LTD • YJ WATERPROOFING PTE LTD
Membership Rates $40 per annum
• JCL BUILDING MATERIALS • YTL CONCRETE (S) PTE LTD
PTE LTD

• KHIAN HENG CONSTRUC-


TION (PTE) LTD
(new member)

• K L PILE SDN BHD

SCI NEW ORDINARY MEMBERS November 2011 - October 2012


Name Joined Date Name Joined Date
a) Kyawt Maung Maung Hlaing 3 Dec 2012 f) Ajay Kawtia 21 June 2012
b) Mohammad Khalajmasoumi 24 April 2012 g) Vickneson Ulaganathan 21 June 2012
c) Selvaraja Joseph 24 April 2012 h) Toshiya Imazato 27 August 2012
d) Kyaw Kyaw Soe 21 May 2012
e) Kasiviswanathan Anand 18 June 2012

SCI CONCRETUS 51
SCI Directory Vol 4 - No 1 , Nov 2012

Construction Chemicals
(Plasticizer, Retarder, Coating, Waterproofing)

BASF SOUTH EAST ASIA PTE. LTD. MAPEI FAR EAST PTE. LTD.
33 Tuas Avenue 11 28 Tuas West Road
Singapore 639090 Singapore 638383 PREMIER STRUCTURE PTE. LTD.
Tel: 68616766 Tel: 68623488 Fax: 68621012 10 Gul Street 2
Fax: 68613186 mapei@mapei.com.sg Singapore 629295
sales-sg@basf.com www.mapei.com.sg Tel: 68610388
www.basf-cc.com.sg Fax: 68615288
psmighty@pacific.net.sg
www.premierstructure.com
W R GRACE (S) PTE. LTD.
25 Tanjong Penjuru
WAK TECHNOLOGIES PTE. LTD. Singapore 609024
12A Sixth Avenue Tel: 62653033 Fax: 62659232
Singapore 276475 jason.tan@grace.com
Tel: 64620362 www.grace.com FOSROC SINGAPORE
Fax: 64660205 30 Toh Guan Road, #07-07
willie@wakmc.com Singapore 608840
www.wakmc.com Tel: 6665 3828 Fax: 6899 1283
enquirysingapore@fosroc.com
BESTCOAT CONTRACT INFRA WATERPROOFING PTE.LTD. www.fosroc.com
SERVICES PTE. LTD. 10 Ubi Crescent
10 Admiralty Street #02-45 Ubi Techpark Lobby C EASTMAN CHEMICAL ASIA
#06-29 North Link Building Singapore 408564 PACIFIC PTE. LTD.
Singapore 757695 Tel: 67412738 Fax: 67413083 #05-04 Winsland House 1
Tel: 67523005 sales@infrawaterproofing.com Killiney Road
Fax: 67533208 www.infrawaterproofing.com Singapore 239519
enquiry@bestcoat.com.sg Tel: 68313100
www.bestcoat.com.sg CEMENTAID (SEA) PTE. LTD. Fax: 67324930
12 Neythal Road Jurong Town alicetan@eastman.com
BOSTIK FINDLEY SINGAPORE Singapore 628578 www.eastman.com
PTE. LTD. Tel: 68969801 Fax: 68969807
10 Toh Guan Road jusyong@cementaid.com SIKA SINGAPORE PTE. LTD.
#09-03 TT International Trade Park www.cementaid.com 200 Pandan Loop
Singapore 608838 #06-02 Pantech 21
Tel: 68634088 MAXBOND ASIA PACIFIC Singapore 128388
Fax: 68634077 (WP) PTE. LTD. Tel: 67772811
info@bostik.com.sg 10C Jalan Ampas, #01-01 Fax: 67796200
www.bostik.com.sg Ho Seng Lee Flatted Warehouse sikasing@sg.sika.com
Singapore 329513 www.sika.com
HUNTSMAN ADVANCED Tel: 62511471 Fax: 62511473
MATERIALS (SINGAPORE) enquiry@maxbond.sg WACKER CHEMICALS (SOUTH
PTE. LTD. ASIA) PTE. LTD.
150 Beach Road TAM INTERNATIONAL 61 Science Park Road, # 06-09/12
#37-00 Gateway West SINGAPORE PTE. LTD. The Galen
Singapore 189720 21 Moonstone Lane Singapore Science Park II
Tel: 62973363 Poh Leng Building #07-03 Singapore 117525
Fax:62952933 Singapore 328462 Tel: 65426638
argldite_sin@huntsman.com Tel: 6296 0364 Fax: 6392 5895 Fax: 65426632
www.huntsman.com sales@tam.com.sg info.singapore@wacker.com
www.tam.com.sg www.wacker.com

52 SCI CONCRETUS
Vol 4 - No 1 , Nov 2012 SCI Directory

Reinforced Concrete Materials


(Cement, Aggregate, Sand, Blended Cement, Steel Bars)
JCL BUILDING MATERIALS NATSTEEL ASIA PTE. LTD.
PTE. LTD. 22 Tanjong Kling Road
17A Pandan Road Singapore 628048
Singapore 609268 Tel: 62651233
Tel: 62618803 Fax: 62658317
BRC ASIA LTD. Fax: 62653169 enquiries@natsteel.com.sg
350 Jalan Boon Lay info@jurongcement.com www.natsteel.com.sg
Singapore 619530 www.jurongcement.com
Tel: 62652333
Fax: 62664728
sales@brc.com.sg
www.brc.com.sg

Concrete Services
(Anchoring, Testing, Coring, Cutting, Sawing, Breaking)

PROCEQ ASIA PTE. LTD.


ADMATERIALS TECHNOLOGIES 12 New Industrial Road
SETSCO SERVICES PTE LTD
PTE LTD #02-02A Morningstar Centre
18 Teban Gardens Crescent
53 UBI AVENUE 1 #01-13 PAYA Singapore 536202 Singapore 608925
UBI INDUSTRIAL PARK Tel: 63823966 Tel: 65667777
SINGAPORE 408934 Fax: 63823307 Fax: 65667718
T: (65) 6848 6838 info-asia@proceq.com marketing@setsco.com
F: (65) 6746 0196 www.proceq.com www.setsco.com
general@admaterials.com.sg
www.admaterials.com.sg HARCO ENGINEERING PTE. LTD. DIACON SERVICES
Blk 3021 Ubi Ave 2 77 Jln Tari Piring
CAST LABORATORIES PTE. LTD. #04-161 Singapore 799229
27 Defu Lane 6 Singapore 408897 Tel: 64823171
Singapore 539380 Tel : 67437342 Fax: 64812229
Tel: 62880080 Fax: 67478325
Fax: 62888770 harco@singnet.com.sg MAX FRANK PTE. LTD.
castlab@cast.com.sg www.harcoengrg.com.sg 1 Fullerton Road, #02-01, One
www.cast.com.sg Fullerton, Singapore 049213
Tel: 68325615
KL PILE SDN BHD Fax: 64083801
64 Jln Laksamana 2 info@sg.maxfrank.com
Taman Ungku Tun Aminah www.maxfrank.com
Skudai, Johor
Malaysia 81300
Tel: 607-5548206
Fax: 607-5576463
My001345.en.trademal.com

SCI CONCRETUS 53
SCI Directory Vol 4 - No 1 , Nov 2012

Ready Mixed Concrete

PAN-UNITED CONCRETE PTE.


LTD.
HOLCIM SINGAPORE PTE. LTD. 12 Kaki Bukit Crescent
3A International Business Park Kaki Bukit Teckpark 1 SAMWOH CORPORATION PTE
#07-01/05 Icon@IBP Tower A Singapore 416243 LTD
Singapore 609935 Tel: 65810777 25E Sungei Kadut Street 1
Tel: 62651933 Fax: 65813777 Singapore 729333
Fax: 62684027 info@panunited.com.sg Tel: 6269 7288
Info-sgp@holcim.com Fax: 6368 2886
www.panunited.com.sg
www.holcim.com.sg info@samwoh.com.sg
www.samwoh.com
ALLIANCE CONCRETE
SINGAPORE PTE. LTD.
72 Sungei Kadut St.1 ISLAND CONCRETE
Singapore 729372 43/45 Sungei Kadut Street 4
Tel: 63688211 Sungei Kadut Industrial Estate
Fax: 63680691 Singapore 729061
YTL CONCRETE (S) PTE. LTD. nancy.foong@allianceconcrete. Tel: 64885777
120 Lower Delta Road com.sg Fax: 63681837
#06-02/04 Cendex Centre vleong@hlasia.com.sg
Singapore 169208 www.hlasia.com.sg
TRANSIT-MIXED CONCRETE LTD.
Tel: 6276 1381 150 Changi Road
Fax: 6276 1328 SINMIX PTE LTD
#03-05 Guthrie Building
ytlcs@ytlcement.com.sg 63 Senoko Drive
Singapore 419973
www.ytlcommuity.com Woodlands East Industrial Estate
Tel: 63443922
Singapore 758250
Fax: 63420990
TOP-MIX CONCRETE PTE. LTD. Tel: 6759 1151
kek@tmcltd.com.sg
29 International Business Park Fax: 6759 3353
www.tmcltd.com.sg
#08-05/06 Acer Building, Tower B davidgoh@sinmix.com.sg
Singapore 609923
Tel: 65617978
Fax: 65624068
Vincent.ong@engro-global.com
www.engro-global.com

Precast, Pre-stressed and Post


Tensioning Concrete

EASTERN PRETECH PTE. LTD. SYSCON PTE. LTD.


15 Sungei Kadut St 2 EXCEL PRECAST PTE. LTD. No. 30 Tuas Bay Drive
Singapore 729234 2 Tampines Industrial Street 62 Singapore 637548
Tel: 63681366 Singapore 528818 Tel: 68623238
Fax: 63655978 Tel: 68630895 Fax: 68636030
eastern@singnet.com.sg Fax: 68634182 syscontb@singnet.com.sg
www.eastern.com.sg excel@excel-precast.com.sg www.syscon.com.sg
www.excel-precast.com.sg

54 SCI CONCRETUS
Vol 4 - No 1 , Nov 2012 SCI Directory

VSL SINGAPORE PTE. LTD. HONG LEONG ASIA LTD. GROUP INDUSTRIES PTE. LTD.
25 Senoko Way Pre-cast Concrete Division 17 Sungei Kadut Street 4(S)729045
Woodlands East Ind. Estate 7A Tuas Avenue 13 Tel: 63680200 Fax: 6366 2809
Singapore 758047 Singapore 638979 enquiries@groupind.com
Tel: 65591222 Tel: 68623501 www.groupind.com.sg
Fax: 62577751 Fax: 68610674
vslsingapore@vsl-sg.com hlasales@hlasia.com.sg C. L. PILE SDN BHD
www.vsl-sg.com www.hlasia.com.sg No 8-01 Jln Sri Perkasa 1/3 Ta-
man Tampoi Utama 81200 Johor
CONSTRUCTION TECHNOLOGY BBR BUILDING Bahru, Johor
PTE. LTD. 50 Changi South Street 1 Tel: 607-2413715 Fax: 607-2413717
107 Bukit Batok West Ave 3 Singapore 486126 khloh@chuanluck.com
Singapore 659167 Tel: 6546 2280
Tel: 65673647 Fax: 6546 2268 GEOCRETE SPECIALIST
Fax: 65670273 enquiry@bbr.com.sg Lot 2990, 2nd Floor,
contech@sembawangenc.com www.bbr.com.sg Wisma Keretapi, Blk 10 KCLD,
www.sembawangenc.com Jalan Tun Ahmad Zaidi Adruce,
K L PILE SDN BHD 93150 Kuching, Sarawak.Malaysia
PSC FREYSSINET (S) PTE. LTD. No. 64 Jalan Laksamana 2 Taman Tel : +6082241232 +6082242232
28 Sin Ming Lane #07-140 Mid- Ungku Tun Aminah 81300 Skudai Fax : +6082248232
view City Singapore 573972 Johor geocrete@gmail.com
Tel: 68990323 Tel: 607-5576509 www.geocretespecialist.com
Fax: 68990761 Fax: 607-5576463
freysing@singnet.com.sg enquiry@ymail.com POH CHEONG CONCRETE
PRODUCT PTE. LTD.
PPI ENGINEERING PTE LTD SUNWAY CONCRETE No. 48 Sungei Kadut Street 1
32 Seletar North Link PRODUCTS (S) PTE. LTD. Singapore 729377
Singapore 797612 4 Tampines Industrial St 62 Tel: 62691447 Fax: 63685604
Tel: 68989095 Singapore 528817 info@pohcheong.com.sg
Fax: 68989785 Tel: 65828089 Fax: 65810482
enquiry@ppi.sg precast@sunway.com.sg THE PATHUMTHANI CONCRETE
www.ppi.sg www.sunway.com.my CO LTD
1339 Pracharaj Road Bangsue
UTRACON STRUCTURAL UNIBASE CONCRETE INDUS- Bangkok Thailand
SYSTEMS PTE LTD TRIES SDN BHD Tel: 02-5870199 Fax: 02-5874774
7E Pioneer Sector 1, PTD 123292 Taman Nusa Cemer- admin@paco-group.com
Singapore 628446 lang 81550 Gelang Patah,Johor
Tel: 6415 3078 Tel: 607-8612568 QINGJIAN PRECAST PTE LTD
Fax: 6863 1928 Fax: 607-8617825 No. 58 Seletar North Link
utracon@utracon.com unibaseprecast@yahoo.com Singapore 797613
www.utracon.com Tel: 64845857 Fax: 64846405
qjprecast@qdcgsb.com.sg

Concrete Products
(Lightweight Blocks / Panels, Light Weight and etc.)
ACACIO CONCEPT LAFARGE CEMENT THE PATHUMTHANI CON-
SINGAPORE PTE. LTD. SINGAPORE PTE. LTD. CRETE CO. LTD.
17 Tannery Road, Singapore 72 Sungei Kadut Street 1 1339 Pracharaj 1 Road
347727 Singapore 729372 Near Rama VII Bridge
Tel: 68369907 Tel : 68840122 Bangsue, Bangkok 10800
Fax: 68363970 Fax : 68840112 Tel: 0-2587-0198 - 200
widjaja.boediman@acacio.biz gary.neo@sg.lafarge.com Fax: 0-2587-4761
www.acacio.biz www.lafarge.com www.paco-group.com
call@paco-group.com
SCI CONCRETUS 55
SCI Directory Vol 4 - No 1 , Nov 2012

Concrete Specialists ,Contractors


and Consultants

AECOM SINGAPORE PTE LTD AMBERG & TTI ENGINEERING


300 Beach Road, #03-00, The PTE LTD
Concourse 2 International Business Park, ARUP SINGAPORE PTE LTD
199555, Singapore 609930, Jurong East Russell Cole
Tel: 6299 2466 Tel: 6344 6686 10 Hoe Chiang Road
Fax: 6299 0297 info@amberg-tti.com.sg 26-01 Keppel Towers
www.aecom.com www.amberg.ch Singapore 089315
Tel: 6411 2500
singapore@arup.com
www.arup.com

ASCENT FACILITIES
ENGINEERING PTE. LTD. BCS-PROKON CONTRACTORS
801 Lorong 7 Toa Payoh #05-03, (PTE.) LTD. CAVEAU INVESTMENTS PTE LTD
Wearnes Building No. 53 Ubi Avenue 1 No.16 Arumugam Road
Singapore 319319 #03-28 Paya Ubi Industrial Park #04-02C Lion Building D
Tel: 62223862 Singapore 408934 Singapore 409961
Fax: 62223863 Tel: 67445841/68415510 Tel: 6748 9968
fongwk@ascentfe.com Fax: 6741 0632 Fax: 6784 9978
www.ascentfe.com bcswp@singnet.com.sg Email: caveau@caveaupteltd. com

ENGINEERS 2002 (PTE) CPG CONSULTANTS PTE LTD


BAUTEC PACIFIC PTE LTD
67 Ubi Crescent #06-03/04 238B Thomson Road
8 Kaki Bukit Road 2
Techniques Centre #18-00 Tower B Novena Square
#03-12 Ruby Warehouse Complex Singapore 307685
Singapore 408560
Singapore 417841 Tel: (65) 63574888
Tel: 6747 6900
Tel: 67410277 Fax: (65) 63574188
Fax: 6747 8852
Fax: 67417158 cpgcorp@cpgcorp.com.sg
admin@engineers2002.com
remmers@singnet.com.sg www.cpgcorp.com.sg
www.remmers.com.sg

EXPAND CONSTRUCTION PTE


ENG LEE ENGINEERING PTE. LTD Gammon Pte. Limited
LTD. 85 Defu Lane 10 #02-00 29 International Business Park
12 Kian Teck Crescent Ever Expand Building #06-05
Singapore 628879 Singapore 539218 Acer Building, Tower B
Tel: 62619119 Tel: 62988066 Singapore 609923
Fax: 62683955 Fax: 62988366 Tel: 65 6722 3600
info@engleepl.com.sg expand@singnet.com.sg Fax: 65 6722 3601
www.engleepl.com.sg www.gammonconstruction.com

56 SCI CONCRETUS
Vol 4 - No 1 , Nov 2012 SCI Directory

HSL CONSTRUCTOR PTE. LTD. INDUSTRIAL CONTRACTS KONGSBERG TECHNOLOGY (S)


No. 5 Gul Lane, Singapore 629404 MARKETING (2001) PTE LTD PTE. LTD.
Tel: 6898 5225 711 Geylang Road #02-03 45 Jalan Pemimpin
Fax: 6898 5156 Oriental Venture Building #03-02, Foo Wah Industrial Building,
info@hsl.com.sg Singapore 389626 Singapore 577197
www.hsl.com.sg Tel: 6741 7776 Fax: 6744 0103 Tel: 62580556 Fax: 62585901
icmpl@pacific.net.sg tango@kongsberg.sg
www.icm2001.com.sg www.kongsberg.sg

MOTT MACDONALD
SINGAPORE PTE LTD MEINHARDT (SINGAPORE)
1 Grange Road #07-01, Orchard PTE. LTD. MILLENNIUMS CONSULTANTS
Building 168 Jalan Bukit Merah 801 Lorong 7 Toa Payoh, #05-03
Singapore 239693 #09-01Surbana One Wearnes Building, Singapore
Tel: 6293 1900 Singapore 150168 319319
Fax:6293 1911 Tel: 62735255 Tel : 6222 0942
www.www.mottmac.com Fax: 62740788 Fax : 6222 0943
info@meinhardt.com.sg general@millenniums.com.sg
www.meinhardtgroup.com www.millenniums.com.sg

T.Y. LIN INTERNATIONAL PTE


LTD
3791 Jalan Bukit Merah STO SEA PTE. LTD.
#06-18 E-Centre @ Redhill SEA LAND TECHNOLOGIES 159 Sin Ming Road, #03-08
Singapore 159471 PTE LTD Amtech Building
Tel:6278 3383 65 Tuas Avenue 1 Singapore 575625
Fax:6278 2622 Singapore 639508 Phone +65 6453 3080
inquiries@tylin.com Tel: 6518 0777 Fax +65 6453 6991
www.tylin.com Fax: 6536 0366 f.tan@sto-asia.com
Email: enquiry@sea-landtech. www.sto-sea.com
com.sg
www.sea-landtech.com.sg ANTARA KOH PTE. LTD.
27 Pioneer Road
Singapore 628500
WAK CONSULTANTS PTE. LTD. Tele: 68622822 Fax: 68611335
170 Upper Bukit Timah Road akpl@antarakoh.com.sg
# 15-02 Shopping Centre www.antarakoh.com.sg
Singapore 588170 UNITED SPECIALISTS PTE LTD
Tel: 64620362 8 New Industrial Road #01-03 CAPSTONE ENGINEERING PTE
Fax: 64660205 LHK3 Building Singapore 536200 LTD
wakksg@singnet.com Tel: 65527833 No. 48 Toh Guan Road East,
www.wakconsult.com Fax: 65527933 #05-149, S608586
uspl@unitedspecialists.com Tel: 64698983
ABV SYSTEMS PTE. LTD. Fax: 64688831
29 Changi South Avenue 2 wahheng.ng@gmail.com
ABV Industrial Building
Singapore 486444
Tel: 65456288 Fax: 65456289
info@abv.com.sg
www.abv.com.sg

SCI CONCRETUS 57
SCI Directory Vol 4 - No 1 , Nov 2012

ASIABUILD ENTERPRISES PTE ACP BUILDING SERVICES PTE LTD CHIU TENG ENTERPRISES
LTD 63 Hillview Avenue #07-03 Lam PTE. LTD.
80 Playfair Road #07-11 Kapo Soon Industrial Building Singa- 3791 Jalan Bukit Merah
Factory Building Blk B S367998 pore 669569 #03-08 E-Centre@Redhill
Tel: 62854988 Tel: 67695190 Singapore 159471
Fax: 62843677 Fax: 67695928 Tel: 62780002
asiabld@singnet.com.sg kim@acp-bldgsvc.com Fax: 62786007
chiuteng@singnet.com.sg
CEMENTONE (S) PTE. LTD. BBR Holdings (S) Ltd www.chiuteng.com.sg
Blk 3015A, Ubi Road 1 BBR Building, 50 Changi South
#06-05 Street 1, Singapore 486126, COGRI ASIA PACIFIC PTE LTD
Singapore 408705 Tel: 6546 2280 1 Fifth Avenue, #04-04/05
Tel: 67448884 Fax: 6546 2268 Guthrie House
Fax: 6744 8700 www.bbr.com.sg Singapore 268802
enquiry@cementone.com.sg Tel: 6500 4670
www.cementone.com.sg CHIN LEONG CONSTRUCTION Fax: 6500 4675
SYSTEMS PTE LTD info@cogriasia.com
CHOON CONSTRUCTION PTE. LTD. 2 Tanjong Penjuru, www.cogriasia.com
38 Woodlands Industrial Park E1, Singapore 609017
#03-03 Tel: (65) 6265 2788 FISCHER SYSTEMS ASIA PTE. LTD.
Singapore 757700 Fax: (65) 6266 0081 150 Kampong Ampat #04-03 KA
Tel: 67583991 Fax: 67583992 chinleong@clp.com.sg Centre
jenjee@choon.com.sg Singapore 368324
www.choon.com.sg ETRON RESOURCES PTE. LTD. Tel: 62852207
7 Swan Lake Avenue Fax: 62858310
ENG SENG TECH PTE LTD Singapore 455706 sales@fischer.sg
24 Woodlands Industrial Park E5 www.fischer.de
Tel: 62420412
Singapore 757801 Fax: 62422513
Tel: 63687737 HENG BOON SENG
info@etron.com.sg
Fax: 63657477 CONSTRUCTION PTE. LTD.
www.etron.com.sg
marcus@engsengtech.com.sg 3 Pemimpin Drive
GREATEARTH CONSTRUCTION #07-05 Lip Hing Industrial Building
GIM TIAN CIVIL ENGINEERING PTE. LTD. Singapore 576147
PTE. LTD. 81 Joo Chiat Road #02-02 Tel: 62590988
6001 Beach Road Singapore 427725 Fax: 62593822
#02-01 Golden Mile Tower Tel: 63483438 hbscs@singnet.com.sg
Singapore 199589 Fax: 63486238 www.hbsc.com.sg
Tel: 62910909 admin@greatearth.com.sg
Fax: 62926737 www.greatearth.com.sg HEXACON CONSTRUCTION
pauland@gimtian.com.sg PTE. LTD.
GOLDFIELD CONSTRUCTION 432 Balestier Road
HYDROTEC (S) PTE LTD PTE. LTD. #02-432 Public Mansion
Tel : +65 6366 9786 48 Toh Guan Road East Singapore 329813
Fax : +65 6366 9787 #06-132 Enterprise Hub Tel: 62519388
sales@hydrotec.com.sg Singapore 608586 Fax: 62531638
www.hydrotec.com.sg Tel: 6896 6600 hexacon@singnet.com.sg
admin@goldfield.com.sg www.hexacon.com
KHIAN HENG CONSTRUCTION www.goldfield.com.sg
PTE LTD KIENTA ENGINEERING
294 Lavender St, Singapore JL BUILDING PRODUCTS & CONSTRUCTION PTE. LTD.
338807 SERVICES (S) PTE LTD 150 Changi Road
Tel: 6255 7355 59 Jalan Pemimpin #03-01/02/03 Guthrie Building
Fax: 6253 7696 #02-04 L & Y Building Singapore 419973
Singapore 577218 Tel: 63423188
Tel: 6282 5957 Fax: 63423177
Fax: 6282 7291 webmaster@kienta.com
jlbldg@starhub.net.sg www.kienta.com
www.jlbuilding.com.sg

58 SCI CONCRETUS
Vol 4 - No 1 , Nov 2012 SCI Directory

LH WATERPROOFING L2C GROUP PTE. LTD. LEE CONSTRUCTION PTE. LTD.


SPECIALIST PTE. LTD. 111 North Bridge Road 50 Kallang Avenue
27 Mandai Estate Tower 2 #27-01 Peninsula Plaza #01-01
#05-05 Innovation Place Singapore 179098 Singapore 339505
Singapore 729931 Tel: 64444660 Tel: 68422345
Tel: 63142322 Fax: 67950642 Fax: 68424812
Fax: 63142022 lent@pacific.net.sg dick@leeconstruction.com.sg
lhwps@singnet.com.sg www.leeconstruction.com.sg
MAXISEAL PTE. LTD.
MIDDLE EAST DEVELOPMENTS 8 Moonstone Lane M+W ZANDER PRIVATE LTD.
SINGAPORE LTD. Singapore 328453 16 International Business Park
30 Toh Guan Road #07-01 Tel: 68942393 Ste. 02-00
ODC Districentre Fax: 62970481 Singapore 609929
Singapore 608840 kelvin@maxiseal.com.sg Tel: 67259500
Tel: 6438 2286 Fax: 67258909
Fax: 6438 9789 QIN JIN BUILDING SERVICES info.sg@mwgroup.net
admin@meds.sg PTE. LTD. www.mwgroup.net
www.meds.sg Blk 644, Hougang Ave 8
#01-277 PAREXDAVCO (SINGAPORE)
QINGIAN REALTY PTE LTD Singapore 530644 PTE. LTD.
627A Aljunied Road Tel: 63853572 28 Tuas South Ave 8
Biztech Centre #10-06 Fax: 63851076 Singapore 637648
Singapore 389842 qinjinbuilding@hotmail.com Tel: 68610632
Tel: 6458 8525 Fax: 68623915
Fax: 67487227 SOURCE WATERPROOFING PTE sales@parexdavco.com.sg
naturaloft@cnqc.com.sg LTD www.parexdavco.com.sg
www.cnqc.com.sg 6 Harper Road #01-07 Leong
Huat Building Singapore 369674 RENESCO INJECTION
SAMWOH CORPORATION PTE Tel: 67444693 (WATERPROOFING) PTE. LTD.
LTD Fax: 67444367 30 Toh Guan Road
25E Sungei Kadut Street 1 source46@singnet.com.sg #07-01 ODC Districentre
Singapore 729333
Singapore 608840
Tel: 6269 7288 Fax: 6368 2886 SURBANA CORPORATION Tel: 68633677
info@samwoh.com.sg PTE. LTD.
www.samwoh.com Fax: 68634240
168 Jalan Bukit Merah jumari@hitchins.com
Surbana One
SUNWAY SPUN PILE (ZHUHAI) Singapore 150168
CO. LTD STRAITS CONSTRUCTION
Tel: 62481288 SINGAPORE PTE LTD
Xingang Zone (Baijiao Fax: 62739090
Village),Baijiao Science Technol- 16 JalanKilang #05-01 Hoi Hup
mails@surbana.com Building,
ogy Industrial Park, Doumen www.surbana.com
District, Zhuhai City, Guangdong Singapore 159416
Province, China Main: 6222 6722
SLF CONSTRUCTION PTE. LTD. Fax : 6222 6033
Tel: (86)0756-5232666 161 Ang Mo Kio Avenue 4
Fax: (86)0756-5232883 enquiries@straitsconstruction.
#02-502 Singapore 560161 com
sunway.zh@gmail.com Tel: 6455 2002 www.straitsconstruction.com
Fax: 6454 2002
UNISEAL SINAGPORE PTE. LTD. sunhuan@sunhuan.com.sg
10 Admiralty Street TONG SENG CONCRETE
#06-15 North Link Building PRODUCTS TRADING PTE LTD
Singapore 757695 18 Kranji Way Singapore 739429
Tel: 67550055 Tel: 6363 4333
Fax: 67531398 Fax: 6363 5733
info@uniseal-waterproofing.com
www.uniseal-waterproofing.com

SCI CONCRETUS 59
SCI Directory Vol 4 - No 1 , Nov 2012

VECTRON WATERPROOFING PTE WOH HUP PTE. LTD. YJ WATERPROOFING PTE. LTD.
LTD 217 Upper Bukit Timah Road 51 Jalan Pemimpin #04-03
6001 Beach Road #13-11 Singapore 588185 Mayfair Industrial Building
Golden Mile Tower Tel: 63858585 Singapore 577206
Singapore 199589 Fax: 62723322 Tel: 62556880 Fax: 62556881
Tel: 65151004 general@wohhup.com enquiry@yjwp.com.sg
Fax: 65155003 www.wohhup.com
vectron@singnet.com.sg WSP PTE. LTD.
51 Goldhill Plaza #15-04
Singapore 308900
Tel: 68639969
Fax: 68369979
wsp_pl@pacific.net.sg
www.wspgroup.com

Concreting Machinery
(Mixers, crane, tankers, …)
WOODLANDS TRANSPORT SERVICE PTE. LTD. APE PTE. LTD.
12 Tuas Ave 10 15 Benoi Place
Singapore 639136 Singapore 629933
Tel: 65598988 Fax: 68982394 Tel: 68624246
contact-us@woodlandstransport.com.sg Fax: 6862 4246
www.woodlandstransport.com.sg info@aggregates.com.sg
www.aggregates.com.sg

60 SCI CONCRETUS

Photo by courtesy of Realta Mapei International

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