Introduction to Industry 4.

0 and its core elements

Industry 4.0 describes a fundamental change in the world of production. Modern information and communication
technologies are merging with classic industrial processes to form the so-called cyber-physical systems. Driven by
the Internet, the real and virtual world are increasingly growing closer together.
This course will introduce the key concepts of Industry 4.0 and the driving technologies for the convergence of digital
and physical worlds

Objective
Learn the key concepts of industry 4.0 and the driving technologies & its core elements

Content
• Development of the industrial revolution
• Overview of the core elements
– Manufacturing Execution System (MES)
– Product identification with radio frequency identification RFID system
– Vertical and horizontal integration
– Machine to machine communication
– Fundamental of industrial network technology
– Worker assistance with augmented reality
• Social-technological developments and the consequences
• Competence development for Industry 4.0
• Change Management for Industry 4.0

Target group
Managerial and/or technical specialist position

Language
English

Pre-requisite
Basic industrial automation knowledge

Course duration
3 days

Course fee
IDR 7.150.000
Smart Manufacturing with Product Identification System

With the advancements of digital technologies driving towards Advanced Manufacturing System, the need for batch
size one or mass customization production at the cost of mass production is increasing. As a result, a high degree of
production flexibility & adaptability is required.

This is achievable with the use of object identification system particularly the Radio Frequency Identification (RFID). An
integral part of a smart factory that enables decentralized control of the production processes.

Objective
To learn the fundamentals of RFID technology & its benefits and applying it in manufacturing to enhance the flexibility
in production configuration.

Content
• Fundamentals of object identification system
• Selection of Radio Frequency Identification (RFID) system
• Getting familiar with reading and writing of RFID tag and the data format
• Identify the benefits of using RFID in production
• Applying RFID in manufacturing processes

Target group
Technician and engineer

Language
English

Pre-requisite
Basic industrial automation knowledge

Course duration
2 days

Course fee
IDR 4.950.000

Modular Production System

Industrial Ethernet with Profinet & OPC-UA for automation

The paradigm shift of manufacturing into data-driven automation puts strong emphasis of data connectivity between
systems and devices driving towards a whole new dimension of networked automation.
Profinet as one of the leading Industrial Ethernet standard which are widely used in the industry and OPC-UA the
internationally established communication standard for Industry 4.0 enable data exchange across all automation
levels.
This course provides a good overview with hands-on practical exercises on the state-of-the -art learning equipment
Modular Production System.

Objective
To learn the technology of Profinet & OPC-UA for data communication in industrial automation

Content
• The basics of industrial networking concept
• Overview of Ethernet
• The fundamentals of Profinet
• The main components of a Profinet network
• How to control field IOs via Profinet
• How to install Profinet components and configuration setup in the network
• Fundamentals of OPC-UA
• Data access via OPC-UA

Target group
Managerial and/or technical specialist position

Language
English

Pre-requisite
Basic industrial automation knowledge

Course duration
3 days

Course fee
IDR 7.150.000
Flexible Manufacturing Process with Manufacturing Execution System (MES)

This course provides an overview of the important characteristics of a cyber physical system and it aims to deliver the
learning of the concepts of modularity and flexibility in manufacturing – concepts which are vital to increasing
productivity and adaptability of the production configurations to meet the changing demands of the market
requirements.
Practical implementation of a networked factory centrally controlled by the Manufacturing Execution System (MES) for
production control, data collection and process analysis will be demonstrated.

Objective
Learn the key concepts of using Manufacturing Execution System (MES) to optimize production control to enhance the
flexibility of the production system.

Content
• Characteristic of cyber physical system
• Modularity and flexibility concept of the Cyber Physical Factory
• Benefits of Manufacturing Execution System (MES) for production control
• Production configuration with Manufacturing Execution System (MES)
• Features of MES such as order management, detailed planning and control, data collection, etc
• Tracking the system performance with MES

Target group
Working professionals who wish to know about flexible manufacturing processes with Industry 4.0 enabled
technologies

Language
English

Pre-requisite
Basic industrial automation knowledge

Course duration
3 days

Course fee
IDR 7.150.000
Advanced Manufacturing System with Digital Simulation & Virtual Reality

Industry Simulation technology is widely used for professional product & production development – it is flexible,
safe, adaptable and portable.
This course will introduce the key concepts of utilising 3D digital simulation system for automation and it offers
unlimited system configuration possibilities without complex or expensive changes in hardware and thus optimizing
the development cost for product or production design.
Virtual reality technology further enhances the effectiveness of the simulation and it gives an immersive virtual
learning environment.

Objective
Learn the benefits of using of digital simulation technology to enhance product & production design and using virtual
reality for effective and real-life learning experience.

Content
• Characteristic of digital simulation
• Explanation & demonstration of the features of the digital simulation (CIROS) for production
• Modelling the production processes (Cyber Physical System) with digital simulation software (CIROS)
• Simulation of the production processes (Cyber Physical System) digitally
• Connecting the simulation to the physical Cyber Physical System.
• Making use of Virtual reality (VR) for immerse automation training experience

Target group
Managerial and/or technical specialist position

Language
English

Pre-requisite
Basic industrial automation knowledge

Course duration
3 days

Course fee
IDR 7.150.000