Twin Nozzle

Tank Cleaning Machine

Technical specification and

Operation manual

PROJECT : Hn 8239
104,000DWT CRUDE OIL CARRIER
SHIP YARD : DUNGQUAT SHIPYARD
SHIP OWNER : VINASHIN
MODEL TYPE : NPM-40P
CLASS : ABS

MODEL: NPM-40

1 10 July 2007 ISSUED FOR WORKING C. M. KIM J. H. AN H.JIN

0 05 Dec. 2006 ISSUED FOR APPROVAL C. M. KIM J. H. AN H.JIN

Rev. DATE DESCRIPTION DWG. CHK’D APP.

Rev. 1 Date 2007. 07.10 Yard Dungquat shipyard Page 1/21

Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

CONTENTS

1. INTRODUCTION

2. DESIGN CRITERIA

3. SPECIFICATIONS

4. REFERENCE DRAWINGS

5. TOOL LIST

6. SPARE PART LIST

7. INSTRUCTION MANUAL

TANKTECH CO., LTD

ADDRESS : #1506-2, Songjeong-dong, Gangseo-gu, Busan city, 618-270, Korea
Telephone : + 82 51 979 1600 Fax : +82 51 979 1601
E-mail : tanktech@tanktech.co.kr
Web Site: http:// www.tanktech.co.kr

Rev. 1 Date 2007. 07.10 Yard Dungquat shipyard Page 2/21

Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

1. INTRODUCTION

1-1. INTRODUCTION
NPM-40 can be used for all kind of chemical tankers as well as crude oil tankers.
The specification of the machine can be selected based on pump capacity, machine quantity operated
simultaneously, related standard, the kind of cargo, etc with general information of cargo tank such as
dimension and shape.
TANKTECH can provide crude oil washing manual and shadow diagram.

1-2. OPERATION
The body of NPM-40 rotates on the vertical axis and the nozzles
rotate on the horizontal axis by driving force generated by stream of
the cleaning media.
As the result, the grid pattern traces are generated on the walls of
tank.
The tank cleaning operation of NPM-40 consists of cycle patterns as
shown in the below figure.
The whole cleaning area of cargo tank is covered by 4 cycles.

> Flow Rate (m3/h)

P\D 8 10 11 12 13
6 11.2 18.0 21.4 25.8 29.8
8 13.0 20.2 24.8 29.4 34.4
10 14.6 22.8 26.8 33.0 38.4
12 15.8 25.0 30.2 36.2 51.2

> Effective Jet Length (M)

P\D 8 10 11 12 13
6 6.0 9.0 10.0 11.0 12.0
8 7.0 11.0 11.0 13.0 13.0
10 8.0 11.5 12.0 14.0 14.0
12 9.0 12.0 12.0 15.0 16.0

<Note>
1. P(Inlet pressure: bar) D(Nozzle diameter: mm)
2. Effective jet length is measured according to the rule of Korean Authority (700mmW.C)

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

2. DESIGN CRITERIA

2-1. APPLICABLE SPECIFICATION

- MODEL : NPM-40 (NON PROGRAMMABLE TWIN NOZZLE TANK CLEANING MACHINE)

- TECHNICAL SPECIFICATION
Nozzle Nominal working
Type Capacity Jet Length Hose Length Remarks
size Pressure (bar)
NPM-40P 13 mm 8 bar 34.4 m3/hr 13 m 20 m
- INLET FLANGE CONNECTION : JIS F7353-65A
- DECK FLANGE CONNECTION : JIS 5K 200A F.F

2-2. DESIGN BASE BY YARD INFORMATION

PORTABLE TYPE
KIND OF MACHINE
(NPM-40P)

Material Stainless Steel 316, PTFE, Peek etc.

Operation Pressure Range 5 ~ 12 ㎏ f/㎠

Nozzle Size Ø13 mm

Lubrication & Cooling Both lubrication and cooling by cleaning fluid

SCS14A
Body
(316 STAINLESS STEEL CASTING)
Material
STAND PIPE -

Inlet Connection Size JIS F7353-65A

Deck Flange Size JIS 5K 200A F.F

Length of Hose 20m

2-3 INSTALLATION GUIDE

- To flush the supply line prior to staring the machine
- Connection the machine to stand pipe, it should be earthed to the tank bottom

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

3. SPECIFICATIONS

3-1. TYPE

- Portable type (non-programmable twin nozzle turbine driven type) : NPM-40P

3-2. MATERIALS

- BODY AND HOUSING -------------------------- : STAINLESS STEEL CASTING (JIS–SCS14A)

- HOSE (PORTABLE TYPE ONLY) ------------ : RUBBER
- SADDLE (PORTABLE TYPE ONLY) ----------- : STAINLESS STEEL CASTING (JIS – SCS13A)

3-3. WEIGHT (MACHINE ONLY)

- PORTABLE TYPE : 7.5 kg

l

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

4. DRAWING
- INSTALLATION

JIS F7353-65A

20M

JIS 5K-200A

* REMARK ; BOLTS & NUTS FOR DECK FLANGE TO BE SUPPLIED BY SHIP YARD.

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

Rev. 1 Date 2007. 07.10 Yard Dungquat shipyard Page 7/21

Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

5. TOOL LIST

5-1. TOOL LIST

Q’TY W’T
NO NAME SKETCH MATERIAL REMARK
/Ship (kg)

PORTABLE
1 SPANNER SCS13A 1 0.9
TYPE

PORTABLE
2 SPANNER SCS13A 1 1.2
TYPE

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

6. SPARE PART LIST

6-1. SPARE PART LIST

Q’TY/ SET
PARTS
NO NAME SKETCH MAT’L W’T (kg) REMARK
NO. WORK SPARE

WORM
1 KC010012 GEAR PEEK 1 1 0.0015
WHEEL

SHAFT
2 KC030193 PTFE 4 2 -
BUSH

WRENCH
3 KB010221 SUS316 6 1 - M5x20L
BOLT

WRENCH
4 KB010222 SUS316 33 3 - M5x12L
BOLT

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

INSTRUCTION MANUAL

CONTENTS

1. GENERAL MAINTENANCE AND REPAIR METHOD

2. MAIN DISASSEMBLY AND REASSEMBLY METHOD

3. SUB DISASSEMBLY AND REASSEMBLY METHOD FOR NOZZLE ASSEMBLY

4. SUB DISASSEMBLY AND REASSEMBLY METHOD FOR GEAR ASSEMBLY

5. SUB DISASSEMBLY AND REASSEMBLY METHOD FOR BODY ASSEMBLY

NOTICE

All thread parts to be secured with Loctite No. 242 or equivalent to prevent loosening by
vibration.

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

1. GENERAL MAINTENANCE AND REPAIR METHOD

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

1-1. Maintenance and repair method for inlet

Inspect the inside of the Hose Connector (KA010004) or the Connector (KC010004) and the Water

Guide (KA010006).

If there is any foreign substance, disassemble the Hose Connector (KA010004) or the Connector

(KC010004) and the Water Guide (KA010006) from the Body (KA010001) by loosening the Wrench Bolt

(KB010221) and clean it.

1-2. Maintenance and repair method for outlet

Disassemble a couple of the Nozzle (KA010017) and inspect the inside of the Stream Partition

(KC020171).

If there is any foreign substance, clean the inside of the Nozzle (KA010017). Especially clean the inside

of the Stream Partition (KC020171) with care.

Pay attention not to damage the inside of the outlet of the Nozzle (KA010017).

After inspection and cleaning, reassemble a couple of the Nozzle (KA010017).

1-3. Maintenance and repair method for gear assembly

Loosen six Wrench Bolts (KB010222) of the Bottom Cover (KA010002) and disassemble the Gear part

from the Body (KA010001), and inspect.

If there is any foreign substance, clean it as it is.

It is unnecessary to disassemble anymore, because all parts are open spaces.

But if there is any damage on the Gear, disassemble, correct and reassemble according to ‘4. SUB

DISASSEMBLY AND REASSEMBLY METHOD FOR GEAR ASSEMBLY.’

After inspection and cleaning, reassemble the gear part to the Body (KA010001) and tighten six wrench

bolts (KB010222).

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

2. MAIN DISASSEMBLY AND REASSEMBLY METHOD

This is main disassembly and reassembly method up to each sub assembly.

Refer to section 3-5 for the detail of sub disassembly and reassembly method for each assembly up to

each part.

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TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

2-1 Impeller assembly

1. Loosen six Wrench Bolts (KB010221) of the Hose Connector (KA010004) or the Connector

(KC010004).

2. Disassemble the Hose Connector (KA010004) or the Connector (KC010004).

3. Disassemble the Water Guide (KA010006).

4. Disassemble the Impeller (KA010007).

5. The reassembly sequence is reversal of the disassembly sequence.

2-2 Nozzle assembly

1. Loosen six Wrench Blots (KB010222) of the Side Cover (KC010005).

2. Disassemble complete Nozzle assembly.

3. The reassembly sequence is reversal of the disassembly sequence.

2-3 Gear assembly

1. Loosen six Wrench Blots (KB010222) of the Bottom Cover (KA010002).

2. Disassemble complete Gear assembly with Bottom Cover (KA010002).

3. The reassembly sequence is reversal of the disassembly sequence.

2-4 Body assembly

It is Body assembly after the sequences above.

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

3. SUB DISASSEMBLY AND REASSEMBLY METHOD FOR

NOZZLE ASSEMBLY

This is the detail of sub disassembly and reassembly method for nozzle assembly.

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

3-1. Disassembly

1. Disassemble a couple of the Nozzle (KA010017).

2. Loosen six Wrench Bolts (KB010222) of the Side Cover (KC010005).

3. Disassemble the Side Cover (KC010005).

4. Disassemble the Bearing (KB110212).

5. Disassemble the Bevel Gear (KA010015).

6. Disassemble the Nozzle Case (KA010016).

7. Disassemble the Bush (KC030161) from the Nozzle Case (KA010016).

3-2. Reassembly

1. Reassemble the Bush (KC030161) to the Nozzle Case (KA010016).

2. Reassemble the Bevel Gear (KA010015) to the Nozzle Case (KA010016).

3. Reassemble the Bearing (KB110212) to the Nozzle Case (KA010016).

4. Reassemble the Side Cover (KC010005) to the Nozzle Case (KA010016).

5. Reassemble a couple of the Nozzle (KA010017) to the Nozzle Case (KA010016).

6. Reassemble the Side Cover (KC010005) to the Body (KA010001).

7. Reassemble the Side Cover (KC010005) to the Body (KA010001) by securing six wrench bolts

(KB010222).

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Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

4. SUB DISASSEMBLY AND REASSEMBLY METHOD FOR

GEAR ASSEMBLY
This is the detail of sub disassembly and reassembly method for gear assembly.

Rev. 1 Date 2007. 07.10 Yard Dungquat shipyard Page 17/21

Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

4-1 Disassembly

1. Loosen six Wrench Bolts (KB010222) of the Bottom Cover (KA010002).

2. Loosen four Wrench Bolts (KB010222) that fasten the Bottom Cover (KA010002) to the Gear

Case (KA010003).

3. Disassemble the Bottom Cover (KA010002) from Gear Case (KA010003).

4. Disassemble the Wrench Bolt (KB010222) and the Washer (KC010091) from the Spur Gear

Shaft (KC010013).

5. Disassemble the Spur Gear Shaft (KC010013).

6. Disassemble the Shaft Bush (KC010131).

7. Disassemble the Worm Gear Wheel (KC010012).

8. Disassemble the Shaft Bushes (KC030193) from the Gear Case (KA010003).

9. Loosen four Wrench Bolts (KB010222) of the Bearing Support (KC010181).

10. Disassemble the Bearing Support (KC010181).

11. Disassemble the Wrench Bolt (KB010222) and the Washer (KC010091) from the Worm Gear

(KC010011).

12. Disassemble the Worm Gear (KC010011).

13. Disassemble the Worm Gear Wheel (KC010010).

14. Disassemble the Bearing (KB110213) from the Gear Case (KA010003).

15. Disassemble the Gear Shaft Bush (KC030193) from the Gear Case (KA010003).

16. Loosen four Wrench Bolts (KB010222) of the Bearing Support (KC010018).

17. Disassemble the Bearing Support (KC010018).

18. Disassemble the Wrench Bolt (KB010222) and the Washer (KC010092) from the Worm Gear

Shaft (KC010009).

19. Disassemble the Worm Gear Shaft (KC010009).

20. Disassemble the Bearing (KB110215) from the Gear Case (KA010003).

Rev. 1 Date 2007. 07.10 Yard Dungquat shipyard Page 18/21

Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

4-2. Reassembly

1. Reassemble the Bearing (KB110215) to the Gear Case (KA010003).

2. Reassemble the Bearing Support (KC010018).

3. Fasten four Wrench Bolts (KB010222) to the Bearing Support (KC010018).

4. Reassemble the Worm Gear Shaft (KC010009).

5. Reassemble the Wrench Bolt (KB010222) and the Washer (KC010092) to the Worm Gear

Shaft (KC010009).

6. Reassemble the Gear Shaft Bush (KC030193) to the Gear Case (KA010003).

7. Reassemble the Bearing (KB110213) to the Gear Case (KA010003).

8. Reassemble the Bearing Support (KC010181).

9. Fasten four Wrench Bolts (KB010222) to the Bearing Support (KC010181).

10. Reassemble the Worm Gear Wheel (KC010010).

11. Reassemble the Worm Gear (KC010011).

12. Reassemble the Wrench Bolt (KB010222) and the Washer (KC010091) to the Worm Gear

(KC010011).

13. Reassemble the Shaft Bushes (KC030193) to the Gear Case (KA010003).

14. Reassemble the Worm Gear Wheel (KC010012).

15. Reassemble the Spur Gear Shaft (KC010013).

16. Reassemble the Spur Gear Shaft (KC010013).

17. Reassemble the Shaft Bush (KC010131) to the Spur Gear Shaft (KC010013).

18. Reassemble the Wrench Bolt (KB010222) and the Washer (KC010091) to the Spur Gear

Shaft (KC010013).

19. Reassemble the Bottom Cover (KA010002) to the Gear Case (KA010003).

20. Reassemble the Bottom Cover (KA010002) and the Gear Case (KA010003) by fastening four

Wrench Bolts (KB010222).

21. Locate the Bottom Cover (KA010002) to the Body (KA010001).

22. Fasten the Bottom Cover (KA010002) to the Body (KA010001) by fastening six Wrench Bolts

(KB010222).

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TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

5. SUB DISASSEMBLY AND REASSEMBLY METHOD

FOR BODY ASSEMBLY
This is the detail of sub disassembly and reassembly method for body assembly .

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TANKTECH reserves the right to change the specification and design at any time without prior notice.
 Twin Nozzle
Tank Cleaning Machine

5-1. Disassembly

1. Loosen six Wrench Bolts (KB010222) of the Drive (KA010008).

2. Disassemble the Spur Gear (KA010014).

3. Disassemble the Thrust Bearing Plate (KB110215).

4. Disassemble the Thrust Bearing (KB110211).

5. Disassemble the Thrust Bearing Plate (KB110214).

6. Disassemble the Drive (KA010008).

7. Disassemble the Shaft Bush (KC030193) from the Drive (KA010008).

8. Disassemble the Seal Ring (KB030020) from the Drive (KA010008).

9. Disassemble the Drive Bush (KC030191) from the Body (KA010001).

5-2. Reassembly

1. Reassemble the Drive Bush (KC030191) to the Body (KA010001).

2. Reassemble the Seal Ring (KB030020) to the Drive (KA010008).

3. Reassemble the Shaft Bush (KC030193) to the Drive (KA010008).

4. Reassemble the Drive (KA010008) to the Body (KA010001).

5. Reassemble the Thrust Bearing Plate (KB110214).

6. Reassemble the Thrust Bearing (KB110211).

7. Reassemble the Thrust Bearing Plate (KB110215).

8. Reassemble the Spur Gear (KA010014) to the Drive (KA010008).

9. Fasten six Wrench Bolts (KB010222) to the Drive (KA010008).

Rev. 1 Date 2007. 07.10 Yard Dungquat shipyard Page 21/21

Doc. No. TKT-NPM40-OMM-001 Project Hn 8239 File NPM40-Hn8239-W
TANKTECH reserves the right to change the specification and design at any time without prior notice.