INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

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Spring
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Fluid
Conditioner (Adjustable)

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Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR6929-05
January 2017

320D2 and 323D2 Excavator

Hydraulic System
ZBD1-UP WDJ10001-UP
TGJ1-UP ESG1-UP
WBY1-UP XCC10001-UP
YBK1-UP JEX10001-UP
EAL1-UP KBX10001-UP
XAN1-UP RDZ10001-UP
ZBM1-UP STN10001-UP
TDZ1-UP
XBA1-UP
DNS1-UP
TDT1-UP
FLC1-UP

© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
Accumulator Gp -Hydraulic 164-6981 B-5 1
Control Gp -Joystick (LH) 297-0533 F-8 2
Control Gp -Joystick (RH) 297-0532 F-7 3
Filter & Valve Gp -Pilot (Hydraulic) 158-8987 A-4 4
Filter Gp -Oil (Case Drain) 289-8194 B-4 5
Filter Gp -Oil (Hydraulic Return) 188-4140 A-5 6
Manifold Gp -Control (Pilot) 215-5037 B-5 7
Motor Gp -Swing 334-9968 D-8 8
Motor Gp -Travel (LH) 209-5992 B-8 9
Motor Gp -Travel (RH) 209-5992 B-8 10
Pump Gp -Main Hydraulic 436-6669 B-3 11
Sensor Gp -Pressure (Bucket) 454-5075 D-8 12
Sensor Gp -Pressure (Drive Pump) 434-3436 A-3 13
Sensor Gp -Pressure (Drive Pump) (Pilot) 338-6970 C-1 14
Sensor Gp -Pressure (Driven Pump) 434-3436 B-4 15
Sensor Gp -Pressure (Driven Pump) (Pilot) 338-6970 C-6 16
Sensor Gp -Pressure (Travel Left) 454-5075 E-6 17
Sensor Gp -Pressure (Travel Right) 454-5075 E-6 18
Swivel Gp 234-4440 A-7 19
Valve Gp -Check (Return) 369-8420 A-6 20
Valve Gp -Control (Boom Drift) 255-5683 E-2 21
Valve Gp -Control (Stick Drift) 255-5680 D-5 22
Valve Gp -Main Control 259-7464
D-6 23
Valve Gp -Main Control (Heavy Lift) 435-1482
Valve Gp -Pilot (Travel) 369-8502 F-6 24
Valve Gp -Pressure Reducing (Boom, Swing Priority) 310-0210 B-5 25
Valve Gp -Shuttle (Cab) 464-7318 E-7 26
Valve Gp -Shuttle (Swing) 164-6979 C-4 27
Valve Gp -Solenoid (Heavy Lift) 352-7176 D-7 28
Valve Gp -Swing Cushion (Standard) 158-9085 C-7
29
Valve Gp -Swing Cushion (Fine Swing - Opt) 322-8716 C-8
Valve Gp -Travel Counterbalance (LH) 322-8714 A-8 30
Valve Gp -Travel Counterbalance (RH) 322-8714 A-7 31
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Driven Pump Pressure B-4
BB Drive Pump Pressure A-3
CC Case Drain Pressure B-4
DD Power Shift Pressure 1 A-2
EE Power Shift Pressure 2 B-3
PG Pilot Pressure A-4
SOS Oil Sampling Port A-4
 8 7 6 5 4 3 2 1

(24) VALVE GP
TP PILOT (TRAVEL)
369-8502 BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER
TT

5 6 3 2 PD-Dr TRAVEL(L) TRAVEL(R)

1
4
F F
4 1
5 6 3 2 PD-Pi

(2) CONTROL GP (3) CONTROL GP

JOYSTICK (RH) JLP JRP JOYSTICK (RH) (FWD) (BKWD) (BKWD) (FWD)
297-0533 JLT 297-0532 T2 T5 T1 T3 T6 T4 AR3 BR3 AL3 BL3 AR4 BR4
JRT
STICK SWING BUCKET BOOM
bL1 aL1 aR1 bR1

(17) SENSOR GP (18) SENSOR GP

PRESSURE (TRAVEL LEFT) PRESSURE (TRAVEL RIGHT)
454-5075 454-5075
(OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

E E

A1 A2 A3 A4 A5 A6 A7 A8
(26) VALVE GP
SHUTTLE (CAB)
464-7318

B1 B2 B3 B4 B5 B6 B7 B8 SDr SPi (21) VALVE GP

CONTROL (BOOM DRIFT)
BDr BPi 255-5683
aR3 bR3 bL2 aL2 SPi BR5 BL3 (22) VALVE GP
CONTROL (STICK DRIFT) AL4 BR4 BR5 AR5
Pi1 aL4 bR5 Pi2 aL4 255-5680
SP3 SP2 BP3 BP2
aL4-2 aL2
BPi bL3 bL4 aL3 PRV-P1

aR4 bR4 (12) SENSOR GP AL4 aL2-2 BL1 Di4 Pi4 BR1 AR1 AR4
AL3 aR5
PRESSURE (BUCKET)
454-5075 (8) MOTOR GP AR5 AL2 AL1 aR3 Pi1
(28) VALVE GP (23) VALVE GP
SWING Pi5 R3
334-9968 SOLENOID (HEAVY LIFT) MAIN CONTROL C/V-T aL3
D SWG SWING MOTOR 352-7176 BL2 aL1 aR1 BR3 AR3 aR4 D
A 259-7464
PRKG BK
(HEAVY LIFT) 435-1482 T SP1 ST aR2 BR2 AR2 BP1 BT
CONTROL PG
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 (IN)
SWG DR
MOTOR T P
DRAIN
MU HL-Dr HL-Pi

MU
AG BG

A1 DR B1 A1 DR B1
(29) VALVE GP
SWING CUSHION
(FINE SWING - OPT)
BOOM(2)

TRAVEL(R)

BUCKET
ATCH
SWING
322-8716

BOOM(1)

STICK(2)
TRAVEL(L)
STICK(1)
(29) VALVE GP
SWING CUSHION
158-9085

C (OUT)
C
(OUT) (R) (FWD) (FWD) (OPEN) (UP)

(R) B (L) bR2

A
Di3 bL2-2 DST Pi5 bR1
BL2 AL2 bR3 bR4 Di1 bR5
(R) A B (L) (16) SENSOR GP HL bL4 Di2 Pi2 bL3 Pi3 bL2 bL1 PL PR HR (14) SENSOR GP
PRESSURE (DRIVEN PUMP) (PILOT) PRESSURE (DRIVE PUMP) (PILOT)
338-6970 338-6970
BL2 AL2 RR FR
aL2-2 bL2-2

(27) VALVE GP U
(9) MOTOR GP 2 SPEED
SHUTTLE (SWING)
TRAVEL (LH) TRAVEL
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) 164-6979
209-5992 CONTROL
HL-Pi aL4-2
(10) MOTOR GP
TRAVEL (RH) Pi4 MF-P Di4 PD-Pi PD-Dr Di3 aR5 Pi3 (11) PUMP GP
209-5992 (15) SENSOR GP MAIN HYDRAULIC
(25) VALVE GP PRESSURE (DRIVEN PUMP) 397-3680
PRESSURE REDUCING 434-3436 LINE PATTERNS
(BOOM, SWING PRIORITY) G2
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 310-0210 B1 A1 B2 A2 Pn2 Pressure Line
M2 HL
Pilot / Load Sensing Pressure
B (7) MANIFOLD GP
AA Ps2
Drain / Return Lines B
PL
Pp3 Pp3 CONTROL (PILOT)
A2
PsM2
EE Component Group
215-5037
Dr Air Line
PRV-P2 (1) ACCUMULATOR GP PRV-Dr
T1 T1 G4 CALLOUTS
HYDRAULIC
P1 P2
T2 T2 164-6981 Taps (Pressure, Sampling, Sensor - by letter)
PAC DST YY

P1 PRV-P1 PRV-P2 S1 Pm DL DL D Connectors (By letter)

(5) FILTER GP CC
Callout Number Component
OIL (CASE DRAIN) S3 (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234
DR3 DR4 Pi2 T-OUT1 DR6 289-8194 Part Number

DR5
AG BG BG AG G3
Dr HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HL-Dr SDr PILOT PUMP OUTPUT
MF-TANK DrM PsM1 DRIVE PUMP OUTPUT

BDr PR A3 DD HEAVY LIFT CONTROL CIRCUIT

LEFT TRAVEL CONTROL CIRCUIT
PRV-Dr SWG DRAIN POWER SHIFT CONTROL CIRCUIT
PRKG BK A1 Ps1 SUPPLY LINE
FILTER STICK CONTROL CIRCUIT
CONTROL Di1 HR
A B B A MF-P BB Pn1
ATTACHMENT CONTROL CIRCUIT
SWING CONTROL CIRCUIT
(31) VALVE GP DRAIN / RETURN LINE
Di2 OUT IN M1 SWING BRAKE CONTROL CIRCUIT
(30) VALVE GP TRAVEL COUNTERBALANCE (RH) Ps DRIVEN PUMP OUTPUT
TRAVEL COUNTERBALANCE (LH) 322-8714 G1 TRAVEL SPEED CONTROL CIRCUIT
A (20) VALVE GP MF-TANK
Pi
Do not operate or work on this product unless you have BUCKET CONTROL CIRCUIT A
322-8714 R3 T RIGHT TRAVEL CONTROL CIRCUIT
(BKWD) (FWD) (BKWD) (FWD) CHECK (RETURN) (13) SENSOR GP read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and BOOM CONTROL CIRCUIT
AL1 BL1 AR1 BR1 369-8420 PRESSURE (DRIVE PUMP) Ps relevant service literature. Failure to follow the instruc-
B D 434-3436 tions or heed the warnings could result in injury or
2 SPEED death. Proper care is your responsibility.
TRAVEL PG PC (4) FILTER & VALVE GP
A G
CONTROL C/V-T PILOT (HYDRAULIC)
(19) SWIVEL GP (6) FILTER GP 158-8987 THIS SCHEMATIC IS FOR THE 320D2 AND 323D2 EXCAVATOR HYDRAULIC SYSTEM
SWG
DRAIN 234-4440
C E F OIL (HYDRAULIC RETURN) PG SOS MEDIA NUMBER: UENR6929-05
MOTOR
FILTER 188-4140
DRAIN SCHEMATIC PART NUMBER: 465-0294, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
MU Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
CAB - TOP VIEW
VIEW ALL CALLOUTS

17 24 18

2 3

26 12
MACHINE - RIGHT REAR
VIEW ALL CALLOUTS

29 19

20

30

31
10
MAIN CONTROL VALVE - FRONT VIEW
VIEW ALL CALLOUTS
14 21 23 16

22

28 7
1
25 27
PUMP - RIGHT VIEW
VIEW ALL CALLOUTS

DD AA BB CC 5 6

13 11 15 EE SOS 4 PG