PFMEA

PROCESS FLOW DIAGRAM

S.NO HEADINGS S.NO
1 Process Step / Operation No. 1
2 Process Description (in detail) 2
3 Symbol for the process 3
Equipment, Fixture & Tool No., Location of
4 manufacturing 4
Incoming Sources of Variation (what operator should
5 check before starting process) 5
Product Characteristics to be achieved in each
6 process/operation step 6

Significant Process Characteristics to be controlled to

achieve product characteristics
7 7
8

Agreement Of Inspection and Testing

9
10
11
12
13
14
15
16
17
18
19
20
 PFMEA
CONTROL PLAN
HEADINGS S.NO
Process No. and Process Function 1
Requirement / Deliverable 2
potential failure mode 3
severity
4
class
5
Potential cause(s) / Mechanism(s) of
Failure 6
Current Design Controls / Current
Process controls - Prevention for
Causes and / or for Failure Modes 7
Occurrence 8
Current Design Controls / Current
Process controls - Detection for
Causes and / or for Failure Modes 9
Detection 10
RPN 11
12
Recommended Action(s) 13
Responsibility & Target Completion 14
Date 15
action results
Severity
Occurrence
Detection
RPN
 CONTROL PLAN
HEADINGS
Process No.
Process Name / Operation Description
Machine, Device, Jig Tools for Mfg.

Characteristics

s.no,prooduct.process

Special Char. Class

methods
Product/Process Specification/Tolerance as per drg

Stage specification of Product / Process parameters

Evaluation / Measurement Technique
Sample
size, checking frequancy
control method
responsibility & record
reaction plan