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Abstract Nanostructured metals and alloys have a variety of chemical and physical properties that are greatly modified by
the nano-scale of their microstructure. At the same time, these materials generally show very high strength,
although ductility or toughness may not be good. Strength increases as the microstructure scale reduces from the
macro-micro level and even finer, but sometimes the strength appears to fall as the structure scale approaches the
nano level. These strength variations are examined here, and the mechanisms responsible for both strengthening
and weakening are discussed. The fall in ductility and toughness as materials become nanostructured is a complex
topic that requires extensive analysis, but this will not be treated in the present overview.
Palabras clave Nanomateriales; Propiedades mecánicas; Resistencia; Tamaño de grano; Endurecimiento por Hall-Petch.
(•) trabajo recibido el día 8 de febrero de 2010 y aceptado en su forma final el día 7 de abril de 2010.
* department of Physical metallurgy, Cenim-CsiC, avda. gregorio del amo 8, 28040 madrid, spain. david.morris@cenim.csic.es
173
d.g. morris
sy = s0 + k d-1/2 (1)
174 rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008
tHe origins oF strengtHening in nanostruCtured metals and alloys
el origen del endureCimiento de metales y aleaCiones nanoestruCturados
rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010,, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008 175
d.g. morris
levels of work hardening, since no intense substructure with the Hall-Petch relationship respected for Fe
forms. These observations appear inconsistent with down to very fine grain sizes. There is only partial
the classical Hall-Petch model based on the formation agreement with the Cu data of figure 2, where grains
of pile-ups and the core-and mantle model based on larger than 20 nm generally show good grain-size
intensely deformed grain-boundary regions. Strain hardening, but finer grains show great scatter and
localisation into intense shear bands, and associated inconsistency of observed strength variations.
loss of work hardening, is generally observed for
grains just smaller than the micron (the transition
from homogeneous to inhomogeneous deformation 4. HALL-PETCH BREAKDOWN AND
occurs in the 1000-100 nm grain size range), although
THE IMPORTANCE OF DEFECTS IN
sometimes homogeneous flow is retained to much
finer grains[28]. Such observations suggest that the THE NANOMATERIALS
homogeneous-heterogeneous strain distribution has
no direct influence on the strengthening-grain size The data in figures 1 and 2 show that the strength-
behaviour. grain size dependence may be described by the Hall-
The grain size where dislocation arrays can no Petch relationship down to grain sizes of about 6 nm
longer form has been examined on several occasions. (for Fe, figure 1) or show highly variable behaviour
Nieh and Wadworth[36] considered the case where for grains smaller than 50-100 nm (for Cu, figure 2).
the elastic repulsion between the first and second Classical dislocation theories suggest that this
dislocations of a nascent pile-up is greater than the relationship could well be valid down to grains sizes
material strength such that only single dislocations of 5-20 nm. The next section discusses other
will be found. They suggested a critical grain size deformation mechanisms that may operate in materials
(dc), below which Hall-Petch strengthening is no with such very fine grain sizes, while the present
longer possible, as: section considers imperfections in the nanocrystalline
state that may be responsible for unusual and highly
variable strength behaviour for grains smaller than
dc = G b / {(1-u) Hv } (4)
about 100 nm. The term defective materials here
describes materials for which behaviour is dominated
where G is the shear modulus, b the Burgers vector, by processing inhomogeneities which are not intrinsic
n the Poisson’s ratio and Hv the material hardness. features of the nanocrystalline state.
An analogous relationship has been deduced[37 and Figure 3 shows three examples of results for Ni
38] by arguing that the Hall-Petch dependence would
alloys where the Hall-Petch relationship is clearly
break down when the applied flow stress is high not respected for grain sizes below 15 nm, 20-40 nm,
enough to bow single dislocations by a Frank-Read or 120 nm [5, 28 and 40-41]. In such cases simultaneous
or Orowan type process, as: changes to microstructure or chemistry can often be
noted with changes to grain size. For the
Hv = Hv0 + k (1/2pac).{ln(d/r0)}.d–1/2 (5) electrodeposited Ni-Fe samples in figure 3 a), the
change of grain size is associated with varying Fe
with Hv the hardness of the material with grain size content[40]. Nanocrystalline materials prepared by
d, Hv0 the hardness of single crystal material, k the electrodeposition, figure 3 b)[28], often show major
Hall-Petch slope, ac is 1/2p {ln(dcrit/r0)}, with dcrit changes of composition as grain size changes, often of
the critical grain size where Hall-Petch dependence poorly soluble metal or metalloid elements such as C,
no longer applies, and r0 the dislocation core size. S or W [28 and 42-44]. Such changes of composition,
Yet another approach [39] analyses the stress which may concentrate at grain boundaries or be
concentration at a pile-up in terms of the number associated with other microstructural changes, can
of dislocation and the pile-up length, and shows lead to significant changes of mechanical behaviour,
that the Hall-Petch relationship can be expected putting in doubt the analysis of grain size dependence.
down to pile-ups of about 2-3 dislocations, at which The final example in figure 3 c)[41] relates to an initially
point the stress concentration becomes insufficient. glassy Ni-P alloy, crystallized to different grain sizes.
These expressions for the limiting grain size[36-38] In this case there may be a thin amorphous layer at
all lead to the conclusion that the Hall-Petch grain boundaries for the finest grain sizes, and thus
relationship can be respected for grain sizes down to the true grain size dependence may be masked by
about 5-10 nm for Fe, 10-20 nm for Al and Cu, 10-15 other factors.
nm for the ceramic TiO2, with possibly larger values Many of the variable results found with regards
for materials with complex dislocation core structures. strength of nanocrystalline materials (low Hall-Petch
This conclusion agrees with the data shown in figure 1, slope, apparent saturation of strength fine grain sizes,
176 rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008
tHe origins oF strengtHening in nanostruCtured metals and alloys
el origen del endureCimiento de metales y aleaCiones nanoestruCturados
Figure 3. variation of hardness with grain size for nanocrystalline ni-base samples, where
anomalous, non-Hall-Petch dependence is observed for fine grain sizes. data from (a) Cheung et
al.[40]; (b) trelewicz and schuh[28]; and (c) lu et al.[41].
rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010,, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008 177
d.g. morris
polycrystalline materials that may be activated, Here, G is the shear modulus and b the Burgers
and then analyse their importance in various studies. vector, with other parameters having the same
Secondly, we present some new mechanisms, meaning as in equations (6) and (7). Creep now
analysing their applicability to nanocrystalline depends on the square of applied stress and again
materials. reciprocal square or reciprocal cube of grain size.
An examination of the dependence of creep rate
on applied stress, grain size, and temperature thus
allows the determination of the operating
5.1. Classical deformation mechanisms deformation mechanism.
activated by fine grain sizes
178 rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008
tHe origins oF strengtHening in nanostruCtured metals and alloys
el origen del endureCimiento de metales y aleaCiones nanoestruCturados
not completely, with the operation of Coble creep. energy (DG or DF) and activation volume (DV).
Significant creep strain during a primary stage[52], These analyses are presented here and the importance
however, suggests other deformation mechanisms for suggesting new deformation mechanisms then
also take place. Deformation mechanisms occurring considered.
are complicated and not completely understood. Treating deformation as a thermally activated
Room temperature creep of electrodeposited process[3, 4 and 55], strain rate g· is written:
nanocrystalline metals has been examined on several
occasions [42 and 53-54]. These are usually single phase
metals (e.g. Cu, Ni) containing impurities necessary (10)
for obtaining the nanostructure. Wang et al. [42]
examined creep in nanocrystalline nickel and found
that the Hall-Petch relationship described strength
where g· is a constant, DG(t*eff) the Gibbs free energy
down to grain sizes near 25-40 nm, but thereafter
of activation of the stress-dependent controlling
softening occurred. Grain boundary sliding was
process, k the Boltzmann constant, T the absolute
deduced to control deformation for grain sizes of
temperature, DF the Helmholtz free energy
20-40 nm, with dislocation creep becoming important
(activation energy) and DV* the effective activation
at high applied stresses. Higher creep rates in material
volume. t*eff is the effective shear stress, with t*eff =
with 6 nm grain size were explained by diffusional
tappl – tµ, and tapplthe applied shear stress and t µ
(i.e. Coble) creep. The processes taking place during
the athermal contribution to flow stress, i.e. long-
creep are, however, more complicated than this
range internal stresses opposing flow. Shear stress
simple description implies. The creep rate, for
and strain may be related to applied stress and strain
example, was observed to vary with time under
load, with significant initial transients in strain and by t = s/√3 and g = √3 e, or g· = √3 e· .
strain rate noted. Another study [53] of creep of Activation energy can be determined by studying
electrodeposited Ni again found significant primary changes in strain rate as the temperature changes
creep before the onset of a steady stage regime at constant effective stress. Activation volume can
controlled by Coble creep. Creep deformation in be determined from changes in strain rate as the
electrodeposited Cu with grain size of 30 nm has effective stress changes, at constant temperature.
also been examined [54]. Here, primary creep was This can be achieved by jumping the strain rate,
found initially, and subsequent linear deformation giving:
appeared to be controlled by Coble creep. The
processes occurring are more complex than this,
however, and are not completely understood. (11)
In summary, several studies have shown Coble
creep-like behaviour, or sometimes grain boundary
sliding, in nanocrystalline materials. It is, however, with DV the apparent activation volume and Ds
difficult to explain all aspects of deformation: a the change in applied stress as the strain rate jumps
primary creep stage and subsequent creep rate falling from e· 1 to e· 2, or examining stress relaxation at
logarithmically, perhaps never becoming truly steady- constant total strain, as:
state; very significant internal or friction stresses
opposing strain accumulation. It is still not clear
whether deformation is indeed produced by (12)
diffusional or sliding mechanisms, whether such
deformation is modified by the special nature of
the grain boundaries, or whether other, new
Here Dt is the stress fall as a function of relaxation
deformation mechanisms are operating.
time t, and C a constant.
Analysis of activation energy and volume leads
to a good idea of which is the controlling deformation
5.4. New experimental analysis of mechanism. Several measurements of activation
mechanical behaviour volume have been reported [2, 3 and 55]. Diffusional
mechanisms are characterised by activation volumes
A better understanding of deformation in of about the atomic volume (or b 3, where b is the
nanocrystalline materials has been obtained by Burgers vector), with similar values presumably
analysing deformation as a thermally activated expected for grain boundary sliding. Dislocation
process, determining parameters such as activation movement in normal polycrystalline materials is
rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010,, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008 179
d.g. morris
characterised by activation volumes of the order of nanocrystalline metals, with grain size well below
1000 b3 (where a long dislocation segment moves 50 nm, is emerging[3, 4 and 55].
forward by a few Burgers vectors to cut through a Work hardening is known to be low in
forest dislocation). Studies of activation volume in nanocrystalline metals [5] (at least following any
nanocrystalline materials show intermediate values rounded yield behaviour where flow stress may
for DV, of the order of 10-100 b 3, illustrated in increase rapidly as the transition from elastic flow
figure 4[3]. The apparent activation volume in Cu to plastic flow occurs), and is related to the very
and Ni is seen to decrease as the grain size decreases limited build-up of dislocation density and no
from about 1000 b3, typical of dislocation movement dislocation substructure. A more common
through a forest, to about 10 b3 for the smallest grains. observation is the nucleation of individual
Similar values are reported for other nanocrystalline dislocations at grain boundaries, which cross the
fcc materials. The small values of activation volume grain to disappear at the opposite grain boundary[56
and 57] . The dislocations emitted may be perfect
in nanocrystalline fcc materials indicate that neither
conventional dislocation segments passing through dislocations, or imperfect dislocations that trail
dislocation forests nor diffusional creep processes stacking faults or lead to twins. This appearance of
control plastic deformation in these metals. dislocations, and subsequent disappearance, is
consistent with studies showing broadening of
diffraction peaks during, but not after, deformation[58].
Deformation controlled by the emission of single
5.5. Suggestions for new deformation
dislocations is consistent with small activation
mechanisms in nanocrystalline volumes, which can be described as DV = b.d.b.b,
metals where d is the grain size, b the Burgers vector, and
b a geometrical factor of. Activation volume thus
From the analysis of strain rate sensitivity of flow falls with grain size, to tens of b3 for grain sizes of
stress, and also with insight from molecular dynamics 20 nm, as in figure 4. The measured activation
modelling of deformation, as well as detailed volumes thus agree well with the model of single
examinations of dislocations by transmission electron dislocation emission[2, 3, 55 and 59].
microscopy, a new consensus of deformation in Noting that the applied stress must supply an
energy 1/2Gb 2 .l (G is the shear modulus, b the
Burgers vector and l the length of the new dislocation
segment), it is clear that stress requirements can be
greatly reduced when partial, Shockley dislocations
are emitted, with energy reduced to 1/6Gb2.l. This
explains the activation of imperfect dislocation
sources at very fine grain sizes, creating stacking
faults or twins [2, 57 and 59]. The transition to such
partial dislocations is a mechanism of softening,
since sources operate at stresses below that required
for the equivalent perfect dislocation source.
Finally, molecular dynamics simulation of
deformation in nanocrystalline materials[60 and 61] is
consistent in showing a transition from emission of
perfect dislocations at boundary sources to partial
dislocations at very fine grain sizes [62] . Atomic
shuffling is also seen at grain boundaries, somewhat
similar to sliding. These simulations also show
Figure 4. values of activation volume in Cu easier deformation, at lower flow stresses, for grain
and ni over a wide range of grain sizes, from sizes below 10-15 nm [63 and 64].
the micron level to the nano-scale. data taken Mechanical property analysis, transmission
from dao et al.[3]. electron microscope investigations, and molecular
dynamics simulation are consistent in seeing an
Figura 4. Valores del volumen de activación pa- evolution of deformation mechanism as grain size
ra Cu y Ni para un rango ancho de tamaño de reduces. For grain sizes above 50 nm, conventional
grano, desde el nivel de la micra hasta el nivel dislocation behaviour controls, with stress
nano. Los datos son de Dao et al.[3]. concentrations leading to deformation propagation
180 rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008
tHe origins oF strengtHening in nanostruCtured metals and alloys
el origen del endureCimiento de metales y aleaCiones nanoestruCturados
from grain to grain. For grain sizes of 20-50 nm, a boundaries, grain size and particle size are often related,
transition to single dislocation emission from grain for example by the Zener relation, d = 0.66 f/√f, grain
boundaries occurs. For grains of 10-20 nm, the size and particle separation may be related:
dislocations become partials trailing stacking faults
and twin faults. Below 10 nm, grain boundary
dislocations, atomic shuffles, and grain rotations (14)
become important, with flow stresses falling.
Orowan strengthening models can clearly only be
used for materials with a small volume fraction of
6. OTHER FACTORS AFFECTING second phase, say less than 10 %, but are independent
STRENGTH OF NANOSTRUCTURED of grain size.
MATERIALS Figure 5 shows an analysis of strengthening in
copper alloys containing second phase particles[65],
The previous sections of this overview have where strength is related to the Orowan mechanism.
considered mechanisms determining the strength A good description of the particle strengthening, i.e.
of nanostructured grains, which are implicitly sOR proportional to {1/(l-f).ln(f/2b)}, is seen down
considered to be single phase (single element). The to particle sizes of 7 nm. Since particle size can be
present sections consider the role played by other related to grain size, strengthening may be re-expressed
microstructural or alloying features which can be in terms of grain size, (Eq. (1)), sy = s0 + k d–1/2)
important in determining the deformation behaviour with relatively good agreement found. The numerical
and strength of nanostructured materials, considering value of the Hall-Petch slope, k, is 0.28 MPa√m,
in turn the role of nanosize second phase particles however, greater than accepted values for Cu [66 and
67]. The analysis suggests that the major strengthening
within the nanograins, or at their boundaries; the
role of solution additions or atomic ordering of the is due to particles with grain boundary strengthening
solution; and the strengthening expected when the being less important. The slower strengthening observed
boundaries are special – as twin boundaries or as in figure 5 as the second phase particles refine to very
low-angle grain boundaries - as well as the role of fine sizes may be due to particles shearing or an
deliberately introduced dislocations. inhomogeneous particle distribution as particles are
trapped at grain boundaries.
Hardness in nanocrystalline FeAl has also been
6.1. Strengthening caused by second related to grain size, figure 6, [68 and 69] with exactly
the same Hall-Petch slope as for Fe (Fig. 1). These
phase particles
where m is the Taylor factor, G the shear modulus, b Figura 5. Análisis del endurecimiento de materia-
the Burgers vector and l the separation of particles on les compuestos Cu-partícula cc en relación con
the shear plane[65]. Since particles tend to pin grain el modelo de Orowan, de Morris and Morris[65].
rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010,, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008 181
d.g. morris
Figure 6. Hardness of Feal related to grain Only few studies examine the role of solute or order
size by the Hall-Petch relationship. data points on the strength of nanocrystalline materials. Guduru
connected by arrows indicate hardness evolution et al.[13] examined Fe-Pb mixtures which had been
on ageing, as oxide precipitates form[69]. Highest milled to dissolve the Pb. Figure 7 shows the evolution
hardness is achieved after high pressure, high of hardness with Pb addition, with a large increase
temperature consolidation of Feal-tiC observed with 5 % Pb addition. Examining expected
composites[70]. hardening by the large Pb atoms in the Fe matrix
according to the Fleischer solution hardening model[72]
Figura 6. Dureza de FeAl relacionada con el ta- showed, however, that hardening should be even
maño de grano por la relación de Hall-Petch. greater. The authors speculated that the Pb atoms
Los datos se conectan por flechas que indican la were not uniformly distributed in solution with some
evolución de dureza durante el recocido, cuan-
do de forman precipitados de óxidos[69]. Las du-
rezas más altas se obtienen después de con-
solidación de compuestos FeAl-TiC bajo condi-
ciones de alta presión y alta temperatura[70].
182 rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008
tHe origins oF strengtHening in nanostruCtured metals and alloys
el origen del endureCimiento de metales y aleaCiones nanoestruCturados
Pb segregated at grain boundaries or as sub-nanometric Submicron or nano structures can be achieved after
clusters. imposing very high strains (between 10 and 100)
Nano intermetallic materials prepared by milling in materials where recovery is slow or where multiple
are often disordered[73], which may affect mechanical phase components impose strong microstructural
behaviour. Nano-FeAl re-orders when annealed at refinement.
150-250 ºC [68, 69 and 73] but there is no noticeable At moderate strain levels (2-8), however, the
hardness change, as seen in figure 6 by the arrows microstructure is composed of random dislocations
indicating hardness evolution[69]. The super-partial within dislocation cell walls or low angle grain
dislocation separation is so large in this and many boundaries (LAGB), contained within a smaller
intermetallics, similar to the nanocrystalline grain density of grain boundaries, or high angle grain
size, that deformation can still be carried by the partial boundaries (HAGB). For example: strains of 1-2 in
dislocations that characterise the disordered matrix. Al or Cu lead to elongated dislocation cells; strains
As a final point, while the theoretical models of 4 produce more-equiaxed dislocation cell/subgrains;
(Hall-Petch/Core-and-Mantle/Molecular Dynamics) strains of 10 produce microstructures of scale about
do not explain the role of solute on hardening, the 100-500 nm, where 50-70 % of the boundaries have
evolution from a perfect dislocation source to a partial misorientations above 15°, i.e. are defined as HAGB
dislocation or twinning dislocation source is obviously [78 and 79]. Similar dislocation cell structures of size
easier when alloying reduces stacking fault energy. about 250-75 nm, respectively, have been found[80]
Improved strength is also found when many twins in Al and Al-Mg alloy after straining to 2-8, with
are present, as may be introduced in materials of low dislocation densities of 2 × 10 14 – 2 × 10 15/m 2,
stacking fault energy by electrodeposition[74] or by respectively. Similar structures are obtained in Fe
rapid straining at low temperatures[75 and 76]. Twins and FeAl [81 and 82] . After strains of about 3, the
can lead to strengthening independently of the grain microstructure shows many randomly arranged
size with strengthening determined by twin spacing dislocations inside a dislocation cell structure of
instead of grain boundary spacing [74]. Such twin size 200 nm with average boundary misorientation
strengthening seems to be of great interest since it of 10° and 15 % of boundaries being HAGB.
appears that ductility or toughness can remain high Dislocation cell structures are obtained for strains
as strengthening is achieved[76 and 77]. Twins act as below 10, and nanocrystalline structures after
barriers to dislocation slip in the parent grain, in straining above 100.
much the same way as grain boundaries, requiring Various explanations of strengthening by severe
new slip activation in the twinned region or the plastic deformation have been proposed. Valiev et
parent-oriented region found behind a subsequent Al.[81] argued that strengthening was caused by the
twin boundary. Strengthening can then be described many grain boundaries, i.e. by Hall-Petch
by the same formulation as for grain boundaries, such strengthening. Gubizca et al.[80], however, related
as the Hall-Petch approach. An alternative approach strength (Dsr), to the measured dislocation density
considers the nano-thick twinned regions, as (rloose) through the Taylor equation:
determined by the close spacing of the pairs of bounding
parent-twin interfaces, to be hard regions of a composite,
with the overall strength given by a composite model
of mixed hard and soft regions [76]. Coherent twin (15)
boundaries appear, however, to be able to spread
stress concentrations more than grain boundaries,
a is about 0.3, M the Taylor factor, G the shear
and hence are not easy sites for crack or cavity
nucleation. This ability to suffer plastic deformation modulus, and b the Burgers vector. Leseur et al.[83],
and store dislocations means that twin-strengthened on the other hand, suggested a Hall-Petch
materials show work hardening[76 and 77], which may dependence of hardening for grains larger than 1
explain the improved ductility of these materials. µm, but a subgrain size dependence, i.e. DH
proportional to reciprocal subgrain size, for cells or
subgrains smaller than 1 µm.
Hansen [66 and 67] shows that dislocation cell
6.3. Strengthening in materials with boundaries can be regarded essentially as additional
ultrafine microstructure prepared dislocations producing Taylor hardening. This
by severe plastic deformation approach is reasonable but does not take complete
account of the interaction of stress fields of closely
Severe plastic deformation can lead to microstructural spaced dislocations. Strengthening by dislocation
refinement and significant strengthening [78 and 79]. cell boundaries (LAGB) can be written:
rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010,, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008 183
d.g. morris
(16)
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184 rev. metal. madrid, 46 (2), marzo-abril, 173-186, 2010, issn: 0034-8570, eissn: 1988-4222, doi: 10.3989/revmetalm.1008
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