Sei sulla pagina 1di 20

ISOPENTANE STABILIZATION FACILITIES

HYDRAULIC CALCULATION MEMORY

0 05-07-19 Issued for final delivery JCC GAB JDT

B 25-02-19 Issue for client review JCC GAB JDT

A 20-02-19 Issue for internal review JCC GAB JDT


Rev. Date Description Elab. Rev. Appr.
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 2 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

INDEX

1. INTRODUCTION............................................................................................................ 3
2. TARGET......................................................................................................................... 3
3. DESIGN CRITERIA........................................................................................................ 3
4. DESIGN MEMORY.........................................................................................................4
5. APPENDIX.................................................................................................................................... 6
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 3 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

1. INTRODUCTION
In the isopentane stabilization facilities, several sections of pipe are used for the circulation
of gaseous isopentane, liquid isopentane, cooling water and the mixture of some of them
in different states. All these sections of pipeline need to be calculated in order to define the
appropriate diameters for the process.

2. TARGET

 Show the design memory of the feed pipe to the isopentane stabilization facilities.

 Show the design memory of the pipes that interconnect the equipment of the
isopentane stabilization facilities.

 Show the design memory of the pipes associated with the cooling equipment of the
isopentane stabilization facilities

 Present the design memory of the transfer and loading pipes of tanker trucks of the
isopentane stabilization facilities

 Present the design memory of the relief and vent pipes of the isopentane stabilization
facilities

3. DESIGN CRITERIA

3.1 DESIGN CRITERIA FOR THE DIMENSIONING OF PIPES THAT TRANSPORT


FLUIDS

The pipes diameter was selected based on the speed criteria for liquids as follows: (see
table 1)

Table 1. Criteria of speed and pressure drop for the selection of pipes

Maximum Pressure drop (psi / 100ft)


Service Diameter speed
m/s Normal Maximu
m
≤2” 0.6
Pump Suction (fluid in 3” - 10” 0.9 0.26 0.4
bubble point) 12”-18” 1.2
≥20 1.5
≤2” 0.9
Pump Suction (sub-cooled 3” - 10” 1.2 1.02 1.55
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 4 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

liquid) 12”-18” 1.5


≥20 1.8
Pump Discharge 1.5 a 3 1.55 1.99
(P≤725.2psig)
General pipes 0.9-4.6
Flow by gravity 0.6
Lateral drains ≤2” 0.6 0.26 0.40
≥3” 0.9

The calculation of pressure drop in liquid lines, the lines were simulated in Hysys in a pipe
segment with a length of 100 ft and the condition given.

3.2 DESIGN CRITERIA FOR PIPES THAT TRANSPORT NON-CORROSIVE


SUBSTANCES IN GASEOUS STATE
The pipes diameter was selected based on the speed criteria according to table 2, and the
pressure drop:

Table 2. Sizing criteria for pipe and / or hose for gas

Maximum speed
Diameter m/s
≤2” 10.01
3” - 8” 29.9
12”-18” 40.1
≤2” 0.6
≥3” 0.9

For estimating pressure drop in short runs of gas piping, the lines was simulated in Hysys
in a pipe segment with a length of 100 ft and the condition given.

4. DESIGN MEMORY

To define the appropriate diameters, each pipe section was simulated in Hysys. The speed
and the pressure drop was compared with the values in sizing criteria tables in order to
stablish the diameter (See APPENDIX).

The pipe wall thickness was defined in accordance with the ASME Code B31.3. The
ASME flange pressure/temperature rating and facing for this process is 150#. The material
used is Carbon Steel for regular temperature. Due the Isopentane is non corrosive, the
carbon steel material pipe has incorporated the minimum corrosion allowance of 1.59 mm.

The design memory for the isopentane relief system was calculated according the results
presented in Relief Analysis (See APPENDIX).
The design memory for the isopentane stabilization facilities lines are shown in table 3.
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 5 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Table 3. Isopentane stabilization facilities pipe design memory.

Diameter ΔP100 V
DESCRIPTION LINE FLOW (m 3 /h) MASS FLOW (kg /h) Sch.
(Inch) (Psi) (m/s)

ISOPENTANE
STABILIZATION PG-3"-3900-AR1-H25 307.1 3357 3 1.99 17 40
FACILITIES INLET

OUTLET FLOW
ISOPENTANE FROM PL-3"-3902-AR1-H25 5.34 3357 3 0.4 0.3 40
AIR COOLER

PIPELINE TO
ISOPENTANE PL-2"-4310-AR1-C25 5.36 3,357 2 0.33 0.76 XS
STORAGE TANKS

PIPELINE FROM
ISOPENTANE PL-6"-4315-AR1-C25 50 31,300 6 0.1 0.76 40
STORAGE TANKS TO
LOADING SYSTEM

PIPELINE
ISOPENTANE PL-4"-43119-AR1-C25 50 31,300 4 0.72 1.8 40
LOADING SYSTEM

ISOPENTANE
STABILIZATION PG-4"-4319-AR1-N
535 6,468 4 1.5 19 40
FACILITIES RELIEF PG-4"-43111-AR1-N
SYSTEM

ISOPENTANE
STABILIZATION PG-6"-43112-AR1-N 1,071 12,940 6 0.71 16.31 40
FACILITIES RELIEF
SYSTEM

INLET FLOW WATER


FROM CHILLER (E- W-3"-3920-AR1-C25 19 19,040 3 0.87 1.16 40
392)

OUTLET FLOW
WATER TO CHILLER W-3"-3921-AR1-C25 19 19,040 3 0.85 1.16 40
(E-392)

Pipeline from isopentane storage tanks to loading system was defined as a 6” pipe for
enhancing the Loading Pumps NPSH and avoiding cavitation.
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 6 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

5. APPENDIX

Figure 3. Isopentane stabilization facilities inlet stream. Conditions.

Figure 4. Isopentane stabilization facilities inlet stream. Properties.


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 7 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 5. Isopentane stabilization facilities inlet stream. Resume pipe Segment.

Figure 6. Outlet flow isopentane from Air Cooler. Conditions.


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 8 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 7. Outlet flow isopentane from Air Cooler. Properties.

Figure 8. Outlet flow isopentane from Air Cooler. Resume pipe Segment.
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 9 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 9. Pipeline to isopentane storage tanks. Conditions.

Figure 10. Pipeline to isopentane storage tanks. Properties.


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 10 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 11. Pipeline to isopentane storage tanks. Resume pipe Segment.

Figure 12. Pipeline from isopentane storage tanks to loading system. Conditions
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 11 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 13. Pipeline from isopentane storage tanks to loading system. Properties
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 12 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 14. Pipeline from isopentane storage tanks to loading system. Resume pipe
Segment.

Figure 15. Pipeline Isopentane loading system. Conditions


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 13 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 16. Pipeline Isopentane loading system. Properties

Figure 17. Pipeline Isopentane loading system. Resume pipe Segment.


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 14 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 18. Pipeline isopentane relief system. Condition

Figure 19. Pipeline isopentane relief system. Properties


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 15 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 20. Pipeline isopentane relief system. Resume pipe Segment.

Figure 21. Pipeline isopentane relief system (Header). Condition.


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 16 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 22. Pipeline isopentane relief system (Header). Properties.

Figure 23. Pipeline isopentane relief system (Header). Resume pipe Segment.
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 17 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 24. Inlet flow water from Chiller (E-392). Condition.

Figure 25. Inlet flow water from Chiller (E-392). Properties.


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 18 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 26. Inlet flow water from Chiller (E-392). Resume pipe Segment.

Figure 27. Outlet flow water to Chiller (E-392). Condition.


ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 19 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Figure 28. Outlet flow water to Chiller (E-392). Properties.

Figure 29. Outlet flow water to Chiller (E-392). Resume pipe Segment.
ISOPENTANE STABILIZATION FACILITIES

Document Code HYDRAULIC AND PNEUMATIC CALCULATION Rev. 0 Pag. 20 of 20


MEG-CGC-PRO-MC-004 MEMORY Date 05/07/2019

Potrebbero piacerti anche