PEEKAY Group of Companies

• Peekay Group was established in the year 1942 by Haji P.K.Moidu, a 
legend of his own time for his uncommon vision.

• PEEKAY GROUP turnover is exceeding US$ 120 Million. The group 
activities covers various sectors. 

• The group has acquired many accreditations in its feather and one 
of the most respected Indian Family business house today.
PEEKAY Group of Companies

Value Added Engineering  Rolling Mill
• Peekay Steel Castings Pvt. Ltd, Calicut • Peekay Rolling Mills (P) Ltd., Calicut 
• Peekay Steel Castings Pvt. Ltd, Coimbatore
• Peekay Steel Castings Pvt. Ltd, Hindupur
• Janatha Steel Mills (P) Ltd., Calicut 

Food Industry Trading
• Ahammed Roller Flour Mills (P) Ltd,Calicut  • Nellikkot Traders, Calicut
• Pondy Roller Flour Mills (P) Ltd., Mahe • P.K. Ahammed & Co., Calicut 
• Peekay Roller Flour Mills, Calicut  

Real Estate Industry Health Care Industry
• Peekay Estates, Thamarassery • Meitra Hospital
Where and when it started

Value Added
Manufacturing
Engineering Products

Trading Manufacturing
Peekay Group was Commodity
established in the Manufacturer
year 1942 by Haji
P.K.Moidu, a legend
of his own time for his 2001‐
uncommon vision.

1965‐2000
1942 ‐ 1964

1st Generation 2nd Generation 3rd Generation

VISION
• To be an engineering
conglomerate and lead Peekay
to new horizons, expanding MISSION
and diversifying to new
industries and cutting edge • Emerge as one of the top 5
technologies. casting manufacturers in the
world. To serve the customers,
• A one stop solution to all major with a wide range of requirements
OEM’s globally in terms of starting from 0.5 kg to 15 tons
ready-to-assemble machined single piece casting from different
casting, forging and plants in various locations.
fabrications requirements
globally.
CERTIFICATIONS
CERTIFICATIONS
 Capacity
Raw Casting Capacity
CALICUT  COIMBATORE
(500 kg to 15000 kg per piece) (30 kg to 1200 kg per piece)
Tonnage / 
Avg. Weight / Casting Tonnage / Month Avg. Weight / Casting
Month
2 MT 600 MT 100Kg ‐ OMEGA & 250Kg ‐ IMF 350 MT
2.5 MT 750 MT 150Kg ‐ OMEGA & 300Kg ‐ IMF 450 MT

Machining Capacity
CALICUT COIMBATORE
No. of casting /  Tonnage /  No. of casting /  Tonnage / 
Weight range  Weight range 
Month Month Month Month
5  to 10 MT 10 Nos 60 MT Below 50 Kg  135 Nos 5 MT
3 to 5 MT 20 Nos 80 MT 50 to 300 Kg 125 Nos 20 MT
1 to 3 MT 50 Nos 60MT 300 to 1000Kg 45 Nos 15 MT
Out sourcing 200MT Out Sourcing 40 MT
 MAGMA & Pro Cast FACILITY
VERSION ‐ MAGMA5 5.3.1.1
 40" CL150 TRIM B TE DISC
FILLING TEMPRATURE

During Filling Temperature not goes below liquids temperature.

Hence the casting will free from cold markings.
Dedicated Pattern Shop for PEEKAY 
(Machineries Specialty) 

VMC 5 –
5000 X 3500 X 1000 ‐ " “FLEXICAM”
Dedicated Pattern Shop for PEEKAY 
(Working Infrastructure) 

Working Space : 5390 Sq.ft
Secondary Refining through
AOD Furnaces

Introduced AOD crucibles with 
capacity of 10 Ton, 15 Ton & 20 
Ton in technical collaboration 
with M/s. Inteco Austria for 
metal refining and catering 
special exotic grades
LECO & SPECTROMETER

TCH600 ‐Leco Gas Analyzer  
(2010) to test Oxygen, Nitrogen 
and Hydrogen contents in 
molten metal

Iron, Nickel & Cobalt 
based ARL‐3460 
Spectrometer (2013) to 
test 32 Elements
Non Destructive Testing

New MPI Machine with PLC control 6000Amps Installed

during Feb’16
Heat Treatment
20 Ton (Gas Fired)
12 Ton (Gas Fired)
13 Ton (Oil Fired)
10 Ton (Gas Fired) *
10 Ton (Oil Fired)
6 Ton (Oil Fired)
5 Ton (Oil Fired)
3 Ton (Electric)
1 Ton (Electric)
Water Quenching Facility of  
180000L and 85000L
Improved velocity of water ,
by providing extra agitators, to
improve mechanical properties.
* Can go up to 1300 Deg C to exclusively for exotic alloys
In-house machine shop
In-house machine shop

CNC - VERTICAL TURNING CENTER WITH LIVE SPINDLE CNC – T TYPE HORIZONTAL BORING MACHINE WITH ATC
AND ATC HB2 : HNK HB 150, SPINDLE-150mm x 700mm STROKE, X-3000mm,
VTC-1 : HNK VTC16/20, SWING-2000mm, HEIGHT- Y- 2300mm, Z-1600mm, ROTARY TABLE-2200X2000mm, LOAD-20 MT,
1700mm, LOAD-10MT CONTROL: FANUC 31iA
CONTROL: FANUC 31iA

CNC - VERTICAL TURNING LATHE CNC – T TYPE TWIN PALLET HORIZONTAL BORING MACHINE
VTL-4 : WUHAN C5235E/1, SWING-3500mm, HEIGHT- WITH ATC
2500mm, LOAD-15MT HB3 : HNK HB 130, SPINDLE-130mm x 700mm STROKE, X-3000mm, Y-
CONTROL: SEIMENS 802D 2300mm, Z-1600mm, ROTARY TABLE-1800X1600mm, LOAD-15 MT,
CONTROL: FANUC 31iA

18
In house machine shop

CNC - VERTICAL TURNING LATHE WITH ATC

VTL-5 : HNK NT 20/25, SWING-2500mm, HEIGHT-1800mm, LOAD- VERTICAL TURNING LATHE
12MT VTL-1 : TITAN SC 27, SWING-2630mm, HEIGHT-
CONTROL: FANUC 31iA 1900mm, DRO, PLC, LOAD-12MT

TREVISAN DS600 AT Coimbatore Facility FARO ARM FOR DIMENSIONAL INSPECTION

TV-1 : SWING DIA OF CHUCK in mm: 1000 X 1000 Twin Pallet

19
 Hydrotesting Facility

1000 Bar (14500 PSI) High pressure Hydro test pump with all supporting accessories
COST OF QUALITY
Skill Centre, Quarters and
Canteen
Thermal Sand Reclamation

Thermal Sand Reclamation Plant from OMEGA, 3 Ton/hour

Centralized pattern storage
with multiple racking system

Storage Capacity: Quarter Million Sq. Feet

Centralized pattern storage
with multiple racking system
Centralized pattern storage
with multiple racking system
Centralized Store

Centralized Stores with FIFO

system & Lean Principles to
improve continuous flow
5S principles
Refractory Storage
 Turnover (MM$)
45

40 40,89
37,18 38,08
36,92
35 10,33 34,79
32,55 10,01 32,39 9,48
10,08
30 8,29
6,63
9,48
25
23,21
20
18,84 7,53
4,81
15 30,55 28,6
26,91 27,10 26,50 25,76
23,07
10

14,02 15,67
5

0
2009‐10 2010‐11 2011‐12 2012‐13 2013‐14 2014‐15 2015‐16 2016‐17 2017‐18

Calicut Coimbatore Total

Production (MT)

12000

10361
10000
8988 2824 9075 9046
8645 8630
8000 2483 8013 2429
2512 2685
2699 1932
6591 6741
6000
1993 2150
5042
1232
4000 7537
6133 6303 6592 6081 6617
5931
2000 4598 4591
3810

0
2008‐09 2009‐10 2010‐11 2011‐12 2012‐13 2013‐14 2014‐15 2015‐16 2016‐17 2017‐18
Calicut Coimbatore Total
Sector wise Product diversification

Oil and Gas  Mining & 
Power Sector Others
Sector Transportation

Valve Wheel hubs Cement 

Steam
Industry

Frame  Paper 
Hydro Pump
Structure Industry

Nuclear Stator 
Frames

Gas LS carrier & 
HS Carrier

Cast Centre 
Lip, LH &RH
Export to 32 countries

Germany
Japan
USA France
Singapore
Mexico United 
Malaysia
Canada Kingdom
UAE
Brazil Italy
Saudi 
Spain
Arabia
Belgium South 
China
Chezch Australia Africa
South 
Republic
Korea
Austria
Ukraine
32 Poland
Netherland
Russia
Kaskhasta
Switzerland
n
Romania
Taiwan
Hungary
Finland
Ireland 
Pump Casings

Item: 8 HED 31DS-PL CL600 PUMP CASING (M18601) PUMP CASING

Grade: LCB
Unit Weight: 5.11 MT
Pump Casings

Item: 4HED25DS PUMP CASING

Grade: WCB
Unit Weight: 2.54 MT
Pump Casings

Item: 8X10-21A M-GROUP UPPER CASING (Model: 3610)

Grade: CF3M
Unit Weight: 1.04 MT
Pump Casings

Item: VOLUTE CASE A71-250

Grade: CE3MN (Grade 5A)
Pump Casings

Item: 16HDX35A PUMP CASING Item: 16HDX28A PUMP CASING

Grade: CA6NM-B Grade: WCB
Unit Weight: 4.2 MT Unit Weight: 3.32 MT
Customer: M/s. Flowserve Customer: M/s. Flowserve
Pump Casings

Item: 30LPN41 LOWER PUMP CASING (M18494/18495)

Unit Weight : 13.98 for bottom + 5.65 MT for the top = 19.63
Customer: M/s. Flowserve
Nuclear Castings

Item: Nuclear Castings for different Nuclear power plants

Grade: USSR-GOST 977-88.
Customer: M/s. Nasosenergomash, Ukraine
Item: Nuclear Castings for
Grade:.
Customer: M/s. Forbes Marshall
Steam Turbines

Item: HP Casing
Grade: GP280GH+QT
Unit Weight: 7.7 MT (Upper Casing: 5.02 MT, Lower Casing: 2.73 MT)
Customer: General Electric
 Steam Turbines

Item: Turbine Casings Item: Turbine Casings with fabrication welding

with fabrication welding Grade: G17CrMoV5-10+QT
Grade: G17CrMov510 Customer: M/s. MAN Turbo
Customer: M/s. Triveni
Steam Turbines

Item: Turbine Casings

Grade: G17CrMov510
Customer: M/s. Siemens
Gas Turbines

Item: Case – Gas Turbine

Grade: WC9
Unit Weight: 7.5 MT
Customer: Pratt & Whitney
Valve Castings

Item: 24" (600 mm) ANSI 2500 BODY

Grade: WCB/WCC
Unit Weight: 15.28 MT
Valve Castings
Valve Castings
Special Casting for Valve Industry

Item: 20" #900 DUPLEX STRAINER BODY CASTING

Grade: WCB
Unit Weight: 9.68 MT
 Hydro Power

Item: Runner Band Item: Francis Blade Item: Runner Hub

Capacity: 2 x 51.25 MW Capacity: 2 x 51.25 MW Capacity: 3 x 55 MW
Weight : 1780 Kgs Weight : 1130 Kgs Weight : 4470 Kgs
 Hydro Power

Item: Francis Runner Band Item: Runner Crown Item: Kaplan Runner Blade
Capacity: 2 x 125 MW Capacity: 2 x 51.25 MW Capacity: 3 x 13 MW
Weight : 1930 Kgs Weight : 2710 Kgs Weight : 1400 Kgs
Hydro Power

Item: Wicket Gate Item: Wicket Gate Item: Wicket Gate

Capacity: 4 x 60 MW Capacity: 2 x 60 MW Capacity: 3 x 13 MW
Weight : 410 Kgs Weight : 630 Kgs Weight : 570 Kgs
Mining & Transportation

Item: WHEEL HUB Item: HS Carrier Item: Stator Support

Weight : 4300 Kgs Weight : 376.60 Kgs Weight : 102.74 Kgs
Others

Item: Forming Wheel

Grade: CF8
Customer List
SKILL DEVELOPMENT
Fabrication Welding

Specialty : Construction welding of Pipes and inlet components

to the main turbine casing body as per customer requirement

Material: G17CrMoV510
 Fabrication Welding
Item: 
Steam Casing. (Top Half & Valve body)
Specialty: 
Poured Top half and Valve body 
separately and assembled together by 
welding.

Unit weight : 6.90 MT
Customer: Triveni Turbines , 
Bangalore
Hydro Testing Facility

1000 Bar (14500 PSI) High pressure Hydro test pump with all
supporting accessories
RECENT ACTIVITIES
MoU with NIT Calicut

Exchanging the MoU for Industry Institute Interaction with Dr.Sivaji

Chakravorthy, Director,NIT Calicut, in the presence of the
Hon’ble President of India at Rashtrapathy Bhavan, on 16-11-2016
Outstanding Export
Performance

EEPC India’s Southern Regional Export Award ‘Star Performer – Large

Enterprise’ for the Outstanding Export Performance from Dr. Kiran Bedi,
Lt. Governor of Puducherry on, 3rd March 2017
Safety Award 2016

Safety Award 2016 for the large factories Sector by the Department of
Factories and Boilers, Kerala State from Shri T.P. Ramakrishnan,the
Hon’ble Minister for Labour & Excise on 4th March 2017
Pollution Control Award

Received the prestigious State Pollution Control Award-First Place

(Engineering & Electronics Industry Category) Government of Kerala on
7th June 2017
Quality Excellence Award

Director Thoufeeq Ahammed Moidu, receives EEPC India’s Regional Export

Award for Quality Excellence during the year 2015-16. Shri. A.C. Moideen,
the Hon’ble Minister for Industries and Sports presented the same on 25th
October 2017
Casting of the Year Award

Peekay Team receiving Casting of the Year 2017 Award from

Institute of Indian Foundrymen (IIF) at Gandhinagar, Ahmedabad
on 10th January 2018
Best Foundry Award

Best Foundry Award Received from Larson & Toubro

Performance Excellence
Award

Performance Excellence Award from GE

Safety Award for the Year
2017

Safety Award received from Govt. of Kerala during March 2018

New Fettling Bay- SS
Scrap Yard

Separate covered scrap yard for M.S & S.S Materials

Greenfield Project

The Foundation Stone Laying Ceremony of the Green Field Project of Peekay 
Steel Castings Pvt. Ltd., at Hindupur (A.P.) Unit, designed as a fully integrated 
component manufacturing facility with state of the art technology imbibing lean 
manufacturing and total productivity principles. 
Greenfield Project
Greenfield Project

 The first phase of the Project is a fully equipped modernised

machine shop with hydro testing facility imbibing Lean and
Productivity Principles, synchronizing IOT (Internet of Things),
Machine Learning etc. Expected to be commissioned during April
2018.

Also there are all provisions in this new site for Fabrication,
Painting/Coating and other valued added processes.

 Second Phase will be a full fledged foundry where we can produce

castings up to 20 MT single piece. We expect the project to be kick
started during the year 2019.
Greenfield Project CNC
Machine new arrivals

8th machine is a CNC operated Hydro Testing Bunch from Intalcontrol, Italy
where we can test up to ANSI 2500 (619.5 bar) flanged and BWE components
Greenfield Project-
Machine shop layout

Adobe Acrobat
Document
Greenfield Project
Our Anthem

Do it right,
The first time;
And every time……