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14~1 JIGS AND FIXTURE TYP_ES

The qual ity, type, and complexity of jigs and fixtures used_ depend_solely
on the type of work to be machined and the scale of production requ~re~. A
few simple ty pe drill jigs are described below :

1 . Template jig. 5. Leaf jig.


2. Plate.jig. 6. Ring jig.
3. Channel jig. 7. . Box jig.
/
4. Diameter jig.

Template jig .: The template jig is. the simplest of all types. A plate 2
having_holes at the desired positions serves as template which is fixed on
the component 1 to be drilled. The ~rill 21 is guided through these holes of
the template 2 and the · required holes &re drilled on . the ·workpiece at the
relative positions with each. other as on the · template. A template jig is
jllustrated in Fig.14.27. · - · ·

Plate jig : A plate Jig · is an ·


2
improvement of the template, jig by
1
incorporating drill bushes on the
template. The plate .jigs are employed
to drill holes on · large parts . v-1
maintainjng accurate _spacing with _
each other. A plate jig is illustrated in
Fig.14.28. Figure 14.27 Template jig
1. Work, 2. Template, 21. Drill .
Channel jig : . The channel jig
illustrated in Fig.14.29 is a simple
type of jig having channel like cross- 3
section. The component I is fitted 2
within · the channel 4 and is · located 1 .
and clamped by rotating the · knurled
knob 5 .'_T he tool is guided through the
drill bush 3 · Figure 14.28 Plate.jig
1. Work , 2 . Template, 3. Drill bush.
. '
JIGS AND FIXTURES, 53 l
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5

-_:_]
Figure 14.29 Channel jig
:1. Work , 3. Drill bush, 4. Channel
Figure 14.30 Diameter jig
' 1. Work, 6. V-block, 7. Clamping plate
5. Knurled knob .
8. Drill bush, 9, Oamping bolt ,

Diameter jig : The diameter jig is i1lustrated in Fig.14.30 is used to dill


radial holes on a cylindrical or spherical workpieces. The work 1 is placed
on the fixed V-block 6 and th~n clamped by the clamping plate 7 which

1
Figure 14.31 Leaf jig Figure 14.32 Ringjig
1. Work, 3. Drill bush, 10, Buttons, 1. Work, 3. ])rill bush, 15 , Nut ,
11. Hinge pin, 12 Set screw, 13. Leaf, 16. Jig plate, 17. Clamping bolt.
14. Leaf clamping screw .
also locates the ·work. The tool is
guided through the drill bush 8 which
is said radially with the work.

Leaf jig : The leaf jig illustrated in


Fig.14.31 has a leaf or a plate 13
hinged on the body at .11 and the leaf
may be swung open or closed on ihe 18
worK f0r loading or unloading
propose_s. The work I is located b¥
the buttcn JO and 1s damped by -set
screws 12 .·The dri_ll bush 3 guides the
tool.
Figure 14.33 Boxjig
Ring jig : Th·e ring jig illustrated in t. Work, 3. Drill bush, 18, Buttons,
Fig.14 .32 is employer to drill holes 19. Cam handle, 20. Cam. .
532 ELEMENTS OF WORKSHOP_TECHNOLOGY .

on circular flanged part~. The· work is securely clainped on the drill body
and the holes are drilled by the tool through drill _bushes . .

Box jig : The box jig illustrated · in Fig.14.33 is of box like construction
within which th_e components is located the buttons 18. TI.e _w ork I is
clamped by rotating the ~am handle which also locates it. The drill bush 3
guides the tool. The jigs are generally employed to drill a number of ·holes
_o n a component from different angles-. ·

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