Mesa Quirurgica Opt 70 Ec 02 PDF

SERVICE MANUAL
OPT 70 EC 02
SERVICE MANUAL OPT/70 EC 02
Table of contents
INTRODUCTION..............................................................................................................................2
SHORT INSTRUCTION FOR USING THE OPERATING TABLE: OPT 70/EC 02 ..............3
DIFFERENT OPT 70 VERSIONS ...................................................................................................4
COMPONENTS SERVICE DIAGRAMM......................................................................................5
OPT 70/EC 02...................................................................................................................................5
INSTRUCTIONS FOR MECHANICAL REPAIRS ON THE COLUMN: OPT 70/EC 02 .......6
Replacing the transmission gear and motor .....................................................................................6
Replacing the transmission motor ....................................................................................................6
Replacing the bellow.........................................................................................................................6
Setting the chain tension of the cluch box.........................................................................................7
Replacing trendelenburg pivot.........................................................................................................7
INSTRUCTIONS FOR MECHANICAL REPAIRS ON THE TABLE TOPS: OPT/2 ..............7
Setting the eccentric cams of the back support toothed racks ..........................................................7
Setting the chain tension inside the lateral C holders ......................................................................7
Setting the gravity X-Ray cassette holder display ............................................................................8
Setting the chain tension inside the seat support..............................................................................8
Setting the eccentric cam of the lateral C holders............................................................................8
INSTRUCTIONS FOR ELECTRONIC REPAIRS ON THE COLUMN: OPT 70/EC 02........9
Replacing the battery charger ..........................................................................................................9
Replacing the “START” button ........................................................................................................9
Replacing the electronic control unit..............................................................................................10
Replacing the batteries ...................................................................................................................11
Setting the lateral tilting and trendelenburg sensors .....................................................................11
INSTRUCTION FOR INSULATION AND EARTHING CONTINUITY TESTS ...................12
SPARE PARTS LIST.......................................................................................................................13
“Foamed”covering pads spare parts. ............................................................................................14
FAULT CHECK TABLE ................................................................................................................15
FAULT REPAIR GUIDE ................................................................................................................16
WIRING DIAGRAMS INDEX.......................................................................................................17
3th Edition march 2000
Pag. 1
All rights reserved, no part of this book may be reproduced without OPT S.p.A. permission.
Introduction
The present manual was specially made for the exclusive use of the OPT s.p.a. technician
licensed to install or make reparations on operating tables which the manual apply to.
OPT is responsabile for the safety, the entrusting and the performance of the device only if
installation, modifications or reparation will be done by authorized personnel and only if the
equipment is used in area in accordance to IEC standard and it is used in accordance to users
manual.
The possession of the present manual is not an implicit licence to make any service
operations on the operating tables.
As far as strictly observe the instructions contained in the Instruction Manual (delivered
togheter with the table) for operating table utilization. Techincal data are also described on it.
Before and after any service operation a Run Tests have to be performed in accordance with
the Users Manual and observing strictly the table Display with its information.
The operating table OPT 70 EC02 is classified as Class I Type B and is in compliance with
the International Standard IEC 601.1, National Standards VDE 0750, CEI 62.5 (1991) and their
modifications and the International Standard Project prEN 50115. It has the IMQ and VDE
conformity certificates togheter with marks applied on the table. Given these conformity certificates
achieved by testing a sample in IMQ and VDE Institutes, it is not allowed to realize any
modifications to the operating table or its components without causing the decay of the IMQ and
VDE conformity certificate.
OPT - OFFICINA DI PROTESI TRENTO S.p.A.

Via Cesare Battisti, 17, I-38060 CALLIANO (TN) - ITALY
Tel. +39/0464/834336 - Fax +39/0464/835142
Pag. 2
Short instruction for using the operating table:

OPT 70/EC 02
General functions:
• Switch on the table by pressing the “START” button on the column.
• To obtain the movements, press the button with the symbol of the
corresponding movement on the control unit.
Transferring the operating table:

• Move the little transport trolley into the operating table base column. By
the lever of the little tranport trolley the castors can be put in use.
EMERGENCY ADJUSTEMENTS:
• If there is no movement due to discharged batteries, connect the
operating column to the mains power.
• If there is no movement due to other reasons, connect the emergency
device to the appropriate connection point and press the buttons on the
control unit for the desired functions.
Pag. 3
Different OPT 70 versions

OPT 70 EC 01 OPT 70 EC 02
1. Load-bearing tubolar structure Load-bearing individual structure
2. Base plate: stainless steel-plated aluminium Base plate: stainless steel
3. Double bearing for Trendelenburg Column base flattened

movement
4. External battery charger Built-in and isolated battery charger with
spark suppresser (ground connection test
only opening the column)
5. Battery charger with 3 circuits Battery charger with 1 circuit 48 V,
2x24 V e 1x48 V, dispaly V e I dispaly PW, I and I max
6. Battery charger 110 V version Autotransformer 110 V - 220 V
7. 4 storage battery 12 V 9.5 Ah 4 storage battery 12 V 9.5 Ah

(4x5,7 Ah for fixed version)
8. Thermomagnetic switch on front side No thermomagnetic switch
9. 5 sensors for column “UP” function 4 sensors for column “UP” function
10. 4 sensors for Trendelenburg function 3 sensors for Trendelenburg function
11. 4 sensors for lateral tilting function 3 sensors for lateral tilting function
12. Cable-linked control unit, parallel, Cable-linked control unit, serial,

18 strands 5 strands
13. I.R. control unit with charge on column I.R. control unit with charging unit to be
charging unit connected to wall mains supply
14. I.R. coding with 12 binary bits I.R. coding with 8 tristate bits
15. Column without table top disabled “CLEAN OF THE COLUMN” button
(Led F green)
16. Measurement of current consumption on Measurement of current consumption on
the charging cable 48V the battery cable
17. Manual emergency adjustment by crank Manual emergency adjustment by elettric
motor
18. Big "GO" button Flat "START" button
19. Self switching of after 3 hours Self switching of after 6 hours
Pag. 4
Components service diagramm

OPT 70/EC 02
Pag. 5
Instructions for mechanical repairs on the column: OPT

70/EC 02
WARNING: Before any operation disconnect the column from the mains supply 220-230V
removing the mains cable from the mains connector on the column.
Replacing the transmission gear and motor

• When possible move column up to the upper limit.
• Remove telescopic covering by unscrew the 2 recessed-head screws on the sides of the base and
raise covers.
• Remove the battery charging unit (see proper instructions).
• Remove the charging unit holder plate.
• Remove the screw above the gear slow shaft (if present) WARNING: it is not necessary to
release the chain tension of the clutch box. It is better to avoid such operation.
• Remove the 3 anchoring screws of the gear aluminium plate.
• Remove the 2 screws of the microswitch and the microswitch.
• Disconnect from the OUT-ME board the motor cables.
• Lift the transmission gear and motor and take it out leaving in position the gear slow shaft.
WARNING: lift gently to avoid damage to the connector on the electronic control unit!
• Assemble in reverse order, the replacement of the new gear will restore the right chain tension of
the cluch box.
Replacing the transmission motor

• To replace only the transmission motor follow what described for the transmission gear and
motor replacement, when it is removed disconnect motor from the gear.
Replacing the bellow

• Remove the 2 plastic covers of the head of the column.
• Remove the 4 screws of the bellow holding.
• Remove the 4 screws on the painted border of the covers and pull down the telescopic covers.
WARNING: Do not leave the covers falling down when the last screws is released!
• Working under the cover remove the cover from the holder and make the bellow free.
• Pull bellow out from the head of the column and replace the new one WARNING: do not cut
the new bellow on the corners of the head of the column.
• Fasten the new bellow between the cover and the cover holder.
• Replace the 4 screws of the bellow holding.
• Replace the 2 plastic covers of the head of the column.
WARNING: The spare bellow is not provided of holes for the anchoring screws, holes have to
be done during the assembly and can be easly done by means of a little screwdriver.
Pag. 6
Setting the chain tension of the cluch box.

• Remove the battery charging unit and electronic control unit (see relevant instructions) but leave
in place the transmission motor.
• Unlock the locking screw of the tensioning device behind the electronic control unit.
• Move the eccentric tension cam by the appropriate wrench.
• Test chain tension, approaching under the motor, take out slack without exceeding in the tension.
• Tighten the locking screw.
• Replace the battery charging unit and electronic control unit
Replacing trendelenburg pivot

• Remove the leg side plastic covers of the head of the column.
• Remove the 4 screws of the bellow holding.
• Lower the bellow.
• Loosen the trendelenburg pivot locking screw.
• Screw pivot out, if necessary using an extractor.
• WARNING: to replace the new pivot and to avoid damaging of the begining of the worm follow
as described below:
• Push in place the new pivot screwing in counterclockwise (as for unscrew), and only when the
pivot will be completely in and a light knock appears clokwise, then screw in the pivot.
• Tighten the trendelenburg pivot locking screw.
• Assemble in reverse order.
NOTE: in columns with serial number between 1 and 18 the trendelenburg pivot have no
locking screw but an internal nut, in this case when unscrew the trendelenburg pivot make
attention to not leave the nut falling inside the column.
Instructions for mechanical repairs on the table tops:

OPT/2
Setting the eccentric cams of the back support toothed racks
If the roller can be manually turned, set as follows:
• Loosen the locking screw in the center of the roller.
• Turn the eccentric cam and bring the roller in contact with the rack rail.
• Tighten the the locking screw in the center of the roller.
Setting the chain tension inside the lateral C holders

If slack is detected when the motion is reversed:
• Remove the 2 little covers of the head ends of the lateral C holders removing the 4 screws.
• Remove the 2 head ends of the lateral C holders removing the 2 screws under the just removed
covers.
• Remove the 2 head ends and the X-Ray cassette holder.
• To adjust the longitudinal movement chain (the chain slide anchored) work on the screw and
unscrew the locking nut.
Pag. 7
• To adjust the back section movement chain (the closed chain) loose at first the longitudinal
movement chain (the chain silde anchored), then work on the 2 screws to move the aluminium
slide and at the end restore the longitudinal movement chain tension (the chain slide anchored).
• Take up chain slack without overtensioning the chain.
Setting the gravity X-Ray cassette holder display

Due to the transport and also strong knock ii may be possible that the position shown on the clock
display (only for gravity version 67 mm. diameter) is different from the real position of the cassette
holder. In such a case:
• Turn knob untill the locking screw is visible from the bottom towards the hole in the head ends
of the lateral C holders.
• Loosen the locking screw.
• Holding the clock display with the locking screw in lower position, swing the gravity weight to
turn the indicator till the correct position of the center of the cassette holder is reached.
• Replace the clock display and tighten the locking screw.
Setting the chain tension inside the seat support

• Remove seat cover.
• Inside the seat are used two chains, one for each movement, and each chain having two eccentric
cam devices for tensioning
• Loose one of the locking screw in the center of one cam.
• Adjust eccentric cam for chain tension.
• Tighten the locking central screw.
• If right tension is not reached with only one eccentric cam, repeat the same operation with the
other eccentric cam.
Setting the eccentric cam of the lateral C holders

If the roller of the lateral C holder can be manually turned (only for upper roller):
• Remove the hand protection rubber tube.
• Loose the locking screw of the roller bolt.
• Loose the 2 nuts of the roller bolt.
• Turn the eccentric cam to bring the roller in contact with the lateral C holder.
• Tighten the 2 nuts and the locking screw of the roller bolt.
Pag. 8
Instructions for electronic repairs on the column:

OPT 70/EC 02
Replacing the battery charger
1. Disconnect the column from the mains supply 220-230V by removing the mains cable from
the connector on the column.
2. When possible move column up to the upper limit.
3. Remove telescopic covering by unscrew the 2 recessed-head screws on the sides of the base
and raise covers.
4. Open the cover of the housing of the mains relais board by unscrew the recessed-head screws .
5. Disconnect the input or the output cables from this box depending on this box is to be changed
or not.
6. Remove the plastic bridge betwen the charger and the electronic control unit.
7. Remove the 4 M3 screws anchoring the charger to the tranfer plate and push the charger at
least 2 cm. forward on this plate, without raising it up to avoid damage to the connector
with the electronic control unit (see the instructions on the side of the charger unit).
8. Install the new charging unit in reverse order.
9. Tighten the 4 screws.
10. Re-attach the main supply cable (the wiring diagramm is on the cover of the box) and the
plastic bridge betwen the charger and the electronic control unit.
11. Pull down the covers, make sure to do not damage the cable of the charger, and tighten the
2 screws.
12. Test the functionning of the column with and without the mains power connection to 220V-
230V.
Replacing the “START” button

WARNING: never short circuit the button contacts, this can exclude the function of the
movements sensors with the relevant consequences.
• Remove the 4 screws on the painted border of the covers and pull down the telescopic covers.
WARNING: Do not leave the covers falling down when the last screws is released!
• Working under the cover remove the “START” button board unscrew the 2 nuts M3.
• Disconnect the 4 wiring of the cable from the connecting sensors board.
• Connect the cable of the new button, WARNING: connect as shown on the cable and on the
board.
• Replace the new button and if damaged replace the adesive Lexan foil cover of the button.
• Assemble in reverse order.
Pag. 9
Replacing the electronic control unit
1. Disconnect the column from the mains supply 220-230V by removing the mains cable from
the connector on the column.
3. Remove telescopic covering by unscrew the 2 recessed-head screws on the sides of the base
and raise covers.
4. Remove the plastic bridge betwen the charger and the electronic control unit.
5. Remove the 4 M3 screws anchoring the charger to the tranfer plate and push the charger at
least 2 cm. forward on this plate, without raising it up to avoid damage to the connector
with the electronic control unit (see the instructions on the side of the charger unit).
6. Chek the connector between the charging unit and the electronic control unit is
completely released.
7. Remove on the control unit the 2 connectors and the locking system of the blue flat cable.
8. Remove the 3 anchoring screws M3 of the control unit (one on the upper side and two on the
bottom side) and pull the unit out holding it vertically and do not lift or tilt to either side to
avoid damage to the connector on the back.
WARNING: if the table is equipped with an infrared remote control, the new control unit has to be
prepared before installation. If the lexan foil of the cover is cutted near the word
"INFRARED-SERIAL CIRCUIT", raise the foil to approach inside to the dip switch
otherwise remove the board with the two blue connector , unscrew the 6 M3 screws of the
cover and remove the cover. Set the sending code on the 8 dip switch tristate.
WARNING: Do not change the covers of each control unit!! Covers have the serial number and
have to stay on their unit..
9. Install the new electronic control unit. Make sure the cable of the I.R. sensor is not pressed on
the back of the control unit but remain free under it.
10. Tighten the 3 anchoring screws of the control unit.
11. Connect to the control unit the 2 blue connectors of the flat cables and close the locking
system.
12. Replace the battery charging unit sliding it on the disipation plate.
13. Replace the plastic bridge betwen the charger and the electronic control unit.
14. Tighten the 4 anchoring screws of the charger.
15. Pull down the covers, make sure to do not damage the cable of the charger, and tighten the
2 screws.
16. Test the functionning of the column with and without the mains power connection to 220V-
230V.
Pag. 10
Replacing the batteries
1. Disconnect the column from the mains supply 220-230V removing the mains cable from the
connector on the column.
3. Remove the 4 screws on the painted border of the covers and pull down the telescopic covers.
WARNING: Do not leave the covers falling down when the last screws is released.
4. Remove the batteries locking bracket.
5. Disconnect the battery faston connector and remove one at the time the 4 batteries.
6. Replace in the same order the new batteries without wiring connections.
7. Raise up totally the telescopic covers by unscrew the 2 recessed-head screws on the sides of the
base.
8. Connect cables to the faston connectors, make attention to the polarity shown on the cables
and on the batteries.
9. Pull down the telescopic covers and tighten the 2 recessed-head screws on the sides of the base.
10. Replace the batteries locking bracket.
11. Assemble in reverse order.
12. Test the proper working of the column with and without the mains power connection to 220V-
230V.
WARNING: replace the 4 batteries at the same time even if only one of them is damaged. The
serial connection system, if batteries are partiallly replaced, is not able to guarantee the uniform
charging for all the batteries and their fast damage will appear.
Setting the lateral tilting and trendelenburg sensors
If necessary to set the neutral (zero) position:

Setting trendelenburg sensors:
1. Put on the head of the column a straight rod.
2. Measure, at a the distance of 50 cm. far from the trendelenburg rotation axis, the height
between the rod and the floor.
3. Measure each side (head and foot).
4. Set the sensors till when in the level position the difference between the two measured heights
will be maximum 2 mm.
Setting lateral tilting sensors:
1. Do as described for trendelenburg sensors, measure 25 cm. far from the lateral tilting rotation
axis.
2. Set the sensors till when in the level position the difference between the two measured heights
will be maximum 2 mm.
WARNING:
The measurements and the settings have to be done reaching the neutral position from both
sides (head-foot for trendelenburg, right-left for lateral tilting)
Pag. 11
Instruction for insulation and earthing continuity tests

To test the insulation and the continuity of earth connection, it is important to know how the
operating table is built.
The operating table can be used for cardiac and intracardiac surgery so it has to fulfill the
limits standards for the enclosure leakage current in single fault conditions or else the Type CF
equipments limits.
To fulfill the standards limits for patient leakage current and Electromagnetic Compatibility
EMC standards and to obtain the maximum safety, the operating table OPT 70 EC02 was designed
with the following cunnings:
1. The operating table internal electrical wiring are separated, for the parts connected to mains
supply, from the table accessible metal parts and they are made in double insulation.
2. The external mains supply cable is made in double insulation.
3. The incorporated battery charging unit/ power supply has no conctat with the external table
accessible metal parts.
4. A green/yellow wiring is made inside the operating table, to connect all the accessible metal
parts not protective earthed, to the potential equalization connector, as described in the
International Standard Project pr EN 501115 (Particular Safety Requirements for Operating
Tables).
To test the earthing continuity, as described in section 18 of the IEC 601.1 or CEI 62.5
standard, between the protection conctact of the appliance inlet and the earthed metal part is to be
considered that the metal part is not the operating table covers but is the battery charging unit/
power supply covering inside the table. So it is necessary to raise up the operating table covers and
connect the test probe to the above mentioned covering.
At the end of the test pull down the covers, make sure to do not damage the cable of the
charger, and tighten the 2 screws.
About the connection to equipotential equalization: the operating table, as for presently
valid, IEC 601.1 and CEI 62.5 standards, during its use has to be connected to the equipotential
device of the operating theatre. The OPT tables, in addition to the equipotential cable connector, are
gifted with a floor conctact device (antistatic foot or antistatic wheel or contact spring) so the
connection to the equipotential device of the operating theatre can be reached through the antistatic
floor as well. As it is users responsability to connect the operating table to the equipotential device
of the operating theatre, it is users responsability to verify if the connection is done with an enough
low impedence, expecially in the connection through the antistatic floor.
About the insulation test or the dielectric strength: these tests are made by the producer and
due to the fact they are tests causing stress to the insulation material, according to section 4.2 of the
IEC 601.1 or CEI 62.5 standard, they must not be repeated.
Pag. 12
Spare parts list

POS. OPT CODE DESCRIPTION
1 9921.611 SET FOAMED PADS “A2” one leg section

9921.612 SET FOAMED PADS “B” one leg section
9921.613 SET FOAMED PADS “C”
9921.711 SET FOAMED PADS “A2” leg section 4 parts
2 9921.811 SET FOAMED PADS “A2” leg section 2 parts
3 9921.814 SET FOAMED PADS “D”
4 7202.011 CABLE CONTROL UNIT OPT 70/2 “A”
7202.012 CABLE CONTROL UNIT OPT 70/2 “B-C”
7202.014 CABLE CONTROL UNIT OPT 70/2 “D”
5 7202.121 I.R. CONTROL UNIT OPT 70/2 “A”
7202.122 I.R. CONTROL UNIT OPT 70/2 “B-C”
7202.124 I.R. CONTROL UNIT OPT 70/2 “D”
9926.004 I.R. BATTERY CHARGING UNIT
6 8202.048 ELECTRONICAL CONTROL UNIT OPT 70-80/ECO3
7 0303.130.00003 BATTERIES: FIAMM 12 V 12 Ah
8 8202.035.00600 START BUTTON
37 8202.009.00012 LEXAN FOIL START BUTTON
11 8202.430 CHARGING UNIT PS 700 OPT 70-80/EC02/3
12 8202.035.03100 MICROSWITCH ABS(0309.277.00001)
13 8202.035.02750 I.R. PREAMPLIFIER (0317.450.00542)
14 8202.035.02500 COLUMN MAINS POWER CABLE OPT/70/80 (82)
17 8202.001.00004 ISOLATING WHITE RUBBER FOOT
18 8202.001.00005 ANTISTATIC RUBBER FOOT
19 0321.541.00010 BIRCHER DWS/P RIGHT TUBE L= 785 mm.
20 0321.541.00011 BIRCHER DWS/P LEFT TUBE L= 785 mm.
23 8202.031 MICROSWITCH BOARD FOR CHARGING UNIT OPT/82
24 0168.458.25008 BLACK BALL M8
25 0168.459.20006 BLACK BALL M6
26 8211.002.00059 GRAVITY INDICATOR MTB/GA 12
27 5002.035.00100 EQUIPOTENTIAL CABLE
30 0215.683.00082 BELLOW MOELLER
31 0300.002.33040 ELETTR. MOTOR 30V 550W
32 8202.002 REDUCTION GEAR OPT/82
34 0308.250.00008 TSN8 SENSOR
35 5002.009.00004 LEXAN FOIL EQUIPOTENTIAL CONNECTOR
37 8202.009.00012 LEXAN FOIL START BUTTON
38 0305.150.00140 DISTRIBUTOR BOARD 48V 0PT 70/2
39 8202.035.00200 FLAT CABEL ANSLEY OPT 70-80/2
40 0329.672.00001 CONNECTOR COVER VE/3181/CT/29-7PINS
41 8202.001.00010 MAINS POWER CONNECTOR COVER
42 8202.102.00008 EMERGENCY DEVICE CONNECTOR COVER
43 8211.036.00500 AIRSWITCH BIRCHER
44 7002.001.00100 PLASTIC CASTOR FOR BASE PLATE
45 7002.001.00200 BRASS CASTOR FOR BASE PLATE
46 0220.722.00063 ROTATING CASTOR FOR LITTLE TROLLEY 343063-H89
Pag. 13
“Foamed”covering pads spare parts.
9921.611 top for general surgery 9921.612 top for gynaecology 9921.613 top for neuro surgery
8211.004.00003 8211.004.00003 8211.004.00003
8211.003.00001 8212.003.00001 8212.003.00001
8212.003.00001 8212.003.00001
8211.003.00002
8212.003.00001 8212.003.00001
8211.003.00002
8212.001.00001 8212.001.00001
8211.003.00003
8211.003.00003 8211.003.00001
8211.006.00001
8212.003.00001
8211.006.00001
8212.003.00001
8212.003.00001
9921.711 top for general surgery 9921.811 top for general surgery 9921.814 top for orthopaedy
8211.004.00003 8211.004.00003 8211.004.00003
8211.003.00001 8211.003.00001 8211.006.00001
8211.003.00002 8211.003.00002
8211.003.00002 8211.003.00002
8212.001.00001
8211.003.00003 8211.003.00003
34 33 9930.002.000XX 8211.007.0000X 8211.007.0000X
8 9 8 9 9930.002.000XX
35 35
34 33
Pag. 14
Fault check table
Display Results Fault Motive Way out
Led M red + beeping All movements Inverter circuit - max current - Execute a different
(5”) blocked blocked movement
- max temperature - Wait a couple of
minutes before
repeating the movement
Led P red flashing + All movements Priority circuit - electronic unit internal - Press the start button
beeping (5”) blocked blocked fault
Display complete off Table is Blocking due to Too long use without Connect the mains power
switched off minimum battery batteries charging and press the start button
charge
During function Led Electromagnets Blocking after Gear microswitch not Check the gear connector
M and E lights still working, emergency device actuated cover
motor not use
functioning
Led PW off when Batteries not in Blocking due to Mains power Check the mains
mains power is charging minimum battery microswitch not actuated connector cover and the
connected charge chain
Pag. 15
Fault repair guide
limited check mains check mains check main

no battery Led P.W. no o.k. o.k. relais o.k.
functions capacity light ? o.k. voltage micro box
switch
no no no
check check replace replace main
column connect to batteries electrical mains relais
switched on no mains no connections operating micro box
? power theatre switch
connection
o.k. o.k.
replace the wait check check
control unit charging no replace START o.k. batteries no
o check and batteries button voltage
with I.R. disconnect V>50V
no no o.k.
some all check Leds replace check output

movements movements no and START no voltage
not working not working allarms button PS700
no o.k.
elettrical replace check replace
motor o.k. clutch sensors no sensors charging
running ? Working ? board or flat board unit PS 700
cable V> 12 V
no o.k. o.k.
check replace
emergecy o.k. mechanical electronical
micro fault control unit
switch
no
replace
micro
switch
Pag. 16
Wiring diagrams index
PAGE DRAW. NUMBER DRAW. TITLE
D1 n° 80 EC02/01 Flow chart OPT/80 EC 02

D2 n° 80 EC02/02 Start-Timer-DC/DC- check motor current
D3 n° 80 EC02/04 Inverter-elettroclutch -protections
D4 n° 80 EC02/09 Sensors connection board
D5 n° 80 EC02/10 Display board
D6 n° 80 EC02/14 Lay out components I2 board
D7 n° 80 EC02/20 Lay out components S2 board
D7 n° 80 EC02/23 Lay out components D2 board
D8 n° 80 EC02/32 Cable and infra-red control unit connections
D8 n° 80 EC02/35 Lay out components OUT-ME board and connections
D9 n° 80 EC02/39 Front display pannel and connections OPT 80 EC/02
D 10 n° 80 EC02/46 Lay out components PS 700-L board
D 10 n° 80 EC02/47 Main supply column circuit OPT 80 EC/02
D 11 n° 80 EC02/48 Wiring diagram main input board
D 11 n° 80 EC02/51 Data PS 700-693
D 12 n° 80 EC02/52 Wiring diagram emergency device OPT 80 EC/02
D 12 n° 80 EC02/56 Emergency device board connections TIRM94
D 13 n° 80 EC02/57 Wiring diagram control unit board (VDE)
D 14 n° 80 EC02/58 Lay out components TIR94 (Mod. VDE) control unit board
D 14 n° 80 EC02/59 Ni-Cd 7KBL 8.4V 0.11 Ah battery charger
D 15 n° 80 EC02/61 Wiring diagram infra-red - serial receiver - Priority lock
D 16 n° 80 EC02/62 Wiring diagram end movement and level sensors comparators circuit
D 17 n° 80 EC02/63 PLD logic circuit- control circuit and priority lock
D 18 n° 80 EC02/64 Lay out components L4 board
Pag. 17
Flow chart OPT/70 EC 02
Pag. D 1
Start-Timer-DC/DC- check motor current
Pag. D 2
Inverter-elettroclutch –protections
Pag. D 3
Sensors connection board
Pag. D 4
Display board
Pag. D 5
Lay out components I2 board
Pag. D 6
Lay out components D2 board
Lay out components S2 board
Pag. D 7
Cable and infra-red control unit connections
Lay out components OUT-ME board and connections
Pag. D 8
Front display pannel and connections OPT 70 EC/02
Pag. D 9
Lay out components PS 700-L board
Main supply column circuit OPT 70 EC/02
Pag. D 10
Data PS 700-693
Wiring diagram main input board
Pag. D 11
Wiring diagram emergency device OPT 70 EC/02
Emergency device board connections TIRM94
Pag. D 12
Wiring diagram control unit board (VDE)
Pag. D 13
Lay out components TIR94 (Mod. VDE) control unit board
Ni-Cd 7KBL 8.4V 0.11 Ah battery charger
Pag. D 14
Wiring diagram infra-red - serial receiver - Priority lock
Pag. D 15
Wiring diagram end movement and level sensors comparators circuit
Pag. D 16
PLD logic circuit- control circuit and priority lock
Pag. D 17
Lay out components L4 board
Pag. D 18

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SERVICE MANUAL

3th Edition march 2000

OPT - OFFICINA DI PROTESI TRENTO S.p.A.

Short instruction for using the operating table:

Transferring the operating table:

Different OPT 70 versions

1. Load-bearing tubolar structure Load-bearing individual structure

2. Base plate: stainless steel-plated aluminium Base plate: stainless steel

3. Double bearing for Trendelenburg Column base flattened

7. 4 storage battery 12 V 9.5 Ah 4 storage battery 12 V 9.5 Ah

10. 4 sensors for Trendelenburg function 3 sensors for Trendelenburg function

12. Cable-linked control unit, parallel, Cable-linked control unit, serial,

19. Self switching of after 3 hours Self switching of after 6 hours

Components service diagramm

Instructions for mechanical repairs on the column: OPT

Replacing the transmission gear and motor

Replacing the transmission motor

Replacing the bellow

Setting the chain tension of the cluch box.

Replacing trendelenburg pivot

Instructions for mechanical repairs on the table tops:

Setting the chain tension inside the lateral C holders

Setting the gravity X-Ray cassette holder display

Setting the chain tension inside the seat support

Setting the eccentric cam of the lateral C holders

Instructions for electronic repairs on the column:

Replacing the “START” button

Replacing the electronic control unit

Replacing the batteries

Setting the lateral tilting and trendelenburg sensors

If necessary to set the neutral (zero) position:

Instruction for insulation and earthing continuity tests

Spare parts list

1 9921.611 SET FOAMED PADS “A2” one leg section

“Foamed”covering pads spare parts.

8211.004.00003 8211.004.00003 8211.004.00003

8211.003.00001 8212.003.00001 8212.003.00001

8211.004.00003 8211.004.00003 8211.004.00003

8211.003.00001 8211.003.00001 8211.006.00001

34 33 9930.002.000XX 8211.007.0000X 8211.007.0000X

Fault check table

Display Results Fault Motive Way out

Fault repair guide

limited check mains check mains check main

some all check Leds replace check output

Wiring diagrams index

PAGE DRAW. NUMBER DRAW. TITLE

D1 n° 80 EC02/01 Flow chart OPT/80 EC 02

Flow chart OPT/70 EC 02

Start-Timer-DC/DC- check motor current

Sensors connection board

Lay out components I2 board

Lay out components D2 board

Lay out components S2 board

Cable and infra-red control unit connections

Lay out components OUT-ME board and connections

Front display pannel and connections OPT 70 EC/02

Lay out components PS 700-L board

Main supply column circuit OPT 70 EC/02

Wiring diagram main input board

Wiring diagram emergency device OPT 70 EC/02

Emergency device board connections TIRM94

Wiring diagram control unit board (VDE)