RTO Process Sensing Equipment

WK.Ref‐No.:   10.00534
Project: PTT 5TH GAS SEPARATION PLANT PROJECT
Date: 27.07.2019

RTO Process Sensing Equipment

Instruments Measuring range / Alarms / Trip settings
P&ID Tag Type Brand Model Measuring range Accuracy % Other Acions Warning Set pt. Trip set pt. Remark Function Test
Kpa(g) mbar (g) mbar
Natural Gas Train
PZAL001A/B/C pressure Switch Ashcroft B-Series 0 - 25 Kpa (g) 0-250 N/A 2 out of 3 N/A 6.5 Kpa (g) 65 System Trip during cold com
PZAH002A/B/C pressure Switch Ashcroft B-Series 0 - 37.5 Kpa (g) 0 - 375 N/A 2 out of 3 N/A 25 Kpa (g) 250 System Trip during cold com
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0-200 m /hr (0-11.6
FT001 Flow transmitter Yokogawa N/A N/A N/A N/A during cold com
MW)
PT003 Pressure Tranmsitter Yokogawa EJA530E 0 - 250 kpa (g) 0 - 50 0.25 Low 8 kpa g N/A N/A during cold com
PZA003 pressure Switch Ashcroft B-Series 0 - 40 Kpa (g) 0 - 375 N/A 6 Kpa (g) System Trip during cold com
PZA004 pressure Switch Ashcroft B-Series 0 - 40 Kpa (g) 0 - 375 N/A 6 Kpa (g) System Trip during cold com
PZA005 pressure Switch Ashcroft B-Series 0 - 40 Kpa (g) 0 - 375 N/A 6 Kpa (g) System Trip during cold com

Combustion air
PDT001 Differ. pressure trans. Yokogawa EJA110E 0 - 20 Kpa (g) 0- 200 0.25 12 Kpa (g) - o.k.
PZAL006A/B/C pressure Switch Ashcroft B-Series 0 - 25 Kpa (g) 0-250 N/A 2 out of 3 N/A 4 Kpa (g) 20 System trip o.k.
MV82-V-SL-L-DD- 0 - 5500 m3/h o.k.
DC2-1AHL-ST-P1-
FT 002 flow transmitter GE Sensing C150 N/A

Instrument air
PZAL007A/B/C pressure Switch Ashcroft B-Series 0 - 700 Kpa (g) N/A 2 out of 3 500 Kpa (g) *1 5000 System trip o.k.
B-Series 0 - 700 Kpa (g) 2
PZAL008 pressure Switch Ashcroft N/A 40 Kpa (g) * 400 System trip o.k.

Thermal Oxidizer
XZA003A/ B UV detector Honeywell C7024F1009 No Flame System trip during cold com
XZA004A/ B UV detector Honeywell C7024F1009 No Flame System trip during cold com
system retrun o.k.
TIAL007 A/B/C Thermocouple Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 2 out of 3 600°C to heat up
TZAH008 A/B/C Thermocouple Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 2 out of 3 1000 °C System trip o.k.

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TSA 009 Thermocouple Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 400 °C System trip o.k.
TSA 010 Thermocouple Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 400 °C System trip o.k.
TSA 011 Thermocouple Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 400 °C System trip o.k.
TT004 RTO Temperature Trans. Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 Analog fault Control Setting o.k.
TT005 RTO Temperature Trans. Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 Analog fault Control Setting o.k.
TT006 RTO Temperature Trans. Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 Analog fault Control Setting o.k.
TZ001 Temperature Cont. Switch Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 700 °C Gas inj. Open o.k.
Waste air, Fresh air and Clean air duct Instruments
PT002 Pressure Transmitter Yokogawa EJA110E 0-100 kpa (g) High 55 Kpa N/A Open XV-024 o.k.
PT001 Pressure Transmitter Yokogawa EJA110E 0-50 kpa (g) High 15 Kpa N/A Close PV-001 o.k.
PZH009 A/B/C pressure Switch- Waste air Ashcroft B-Series 0 - 37.5 Kpa (g) N/A 2 out of 3 15 Kpa (g) 150 System trip o.k.
Low 0.05 Kpa (g) 0.04 Kpa (g) warning o.k.
PDZA006 Differ. pressure trans. Filter Yokogawa EJA110E 0 - 2 Kpa (g) 0.25
High 0.25 Kpa (g) 0.30N/A warning o.k.
PDIA005 Differ. pressure trans. Yokogawa EJA110E - 1 to 10 Kpa (g) 5.5 Kpa (g) 0.1 & 6 Kpa (g) System trip o.k.
TSA002 PT-100 Ephy-Mess LT-ELST 1Pt100B3 0 to 250 °C 90 °C 100 °C System trip o.k.
TSA003 PT-100 Ephy-Mess LT-ELST 1Pt100B3 0 to 250 °C 90 °C 100 °C System trip o.k.
XSA001 Vibration Switch Vibrotector VIB5.731 0 - 20mm/s 8.9mm/s 11mm/s System trip o.k.
TT015A/B/C Temperature Transmitter Yokogawa YTA610 0-1100 °C High 155 °C 165 System trip o.k.
TT013 Temperatture Controller Yokogawa 2 x Ni-CrNi, K type 0 - 1100 °C EN60548-1 42 Open Bypass o.k.
QT002 O2 Analyser Emerson Oxymitter 4000 0…10% 2% N/A o.k.
QT001 LEL Analyzer Control instr. SNR672-OTP351 0 - 100% 25% N/A o.k.
PDZA008 Gas inj. Cooling fan Yokogawa EJA110E 0 - 15 kpa (g) 10 Kpa o.k.
TSA004A 1/2/3 PT-100 WEG Motor coil sensor 0 to 250 °C 110 °C 120 °C System trip o.k.
TSA004B 1/2/3 PT-100 WEG Motor coil sensor 0 to 250 °C 110 °C 120 °C System trip o.k.
TSA004C 1/2/3 PT-100 WEG Motor coil sensor 0 to 250 °C 130 °C 150 °C System trip o.k.
TSA004C 1/2/3 PT-100 WEG Motor coil sensor 0 to 250 °C 130 °C 150 °C System trip o.k.
Motor bearing 0 to 250 °C o.k.
TSA004B PT-100 WEG sensor 130 °C 150 °C System trip
Motor bearing 0 to 250 °C o.k.
TSA004C PT-100 WEG sensor 130 °C 150 °C System trip

Hydraulic system
Rexroth R928028409 o.k.
PDZA007 pressure Switch (Bosch) N/A factory set warning
TK7255CLFG12- o.k.
TZA001 temperature switch IFM QKPKG / US N/A 55 °C 60 °C System trip

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 NT EL-2K40-T700- o.k.
220-G1/2-KN0LL
Buehler
LZA001 level switch Technologies <165mm <135mm System trip
PT-250-SEG14-A- 0…250bar o.k.
PT006 pressure transmitter IFM ZVG/US/ /W N/A

Dialog representative WK-AP representative PTT representative

Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:

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 Alarm and Trip Schedules

WK.Ref-No.: 10.00547
Po. No.:
Project:
Date: 30.5.2017

Process Measurement Device

Instruments Alarms/ Trip settings

P&ID Tag Type Brand Normal operating range Measuring range Accuracy % Other Actions Warning Set pt. Trip set pt. Remark

Flue Gas Line

3508-TISA-101 Temperature transmitter E+H 150 0-250°C H:80°C HH:155°C

H:60°C
3508-TIAZ-102A Temperature transmitter E+H 57 0-100°C HH:65°C
HH:65°C

H:60°C
3508-TIAZ-102B Temperature transmitter E+H 57 0-100°C HH:65°C
HH:65°C

H:60°C
3508-TIAZ-102C Temperature transmitter E+H 57 0-100°C HH:65°C
HH:65°C

Differentiate presssure
3508-PDIA-101 E+H <10 0 - 30 mbar H:17 mbar
transmitter

~16 (to be defined

during commissioning. H:18mbarg HH: 25mbarg
3508-PIA-101 Pressure transmitter E+H 0 - 50 mba(g)
Affected by stack L: 15mbarg LL: 0mbarg
pressure)
~16 (to be defined
during commissioning.
3508-PZH-116 High pressure switch Wika HH: 25mbarg
Affected by stack
pressure)

3508-LSL-101 Level switch E+H LL: 10% trip pumps

HH: 90%
Differentiate pressure level H:70%
3508-LICA-104 E+H 0-100% SP=50% controller set point
transmitter L: 30%
LL: 10%

Quencher sump water

3508-TIA-103 E+H H: 60°C
temperature

Srcubber sump water

3508-TIA-104 E+H H: 60°C
temperature

Quencher Recirculation Line

H: 2.4 bar(g)
3508-PIA-104 Pressure transmitter E+H 0 - 4 bar (g)
L: 1.6 barg(g)

3508-FZA-101 Flow switch E+H 0-300m3/hr LL:100 m3/hr LL:100 m3/hr

L: 140 m3/hr
3508-FISA-102 Magnectic flow transmitter E+H 0-300m3/hr L:140 m3/hr Start standby pump.
LL:100 m3/hr

Scrubber Recirculation Line

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 H: 2 bar(g)
3508-PIA-107 Pressure transmitter E+H 0 - 4 bar (g)
L: 0.8 barg(g)

3508-FZA-107 Flow switch E+H 0-800 m3/hr LL:300 m3/hr LL:300 m3/hr

L: 380 m3/hr
3508-FISA-108 Magnectic flow transmitter E+H 0-800 m3/hr
LL:300 m3/hr

3508-FZA-109 Flow switch E+H LL:0.5 m3/hr

H: 180 mS/cm HH: 200 mS/cm Start/stop blow down

3508-QISA-102 Conductivity analyzer E+H 0-250 mS/cm
L: 100 mS/cm LL: 80 mS/cm pump

H: 10
3508-QISA-101 pH analyzer E+H 0-14 SP = 8 Controller set point
L: 6

Blow Down
Alarm only 3508-Y-01
3508-FI-110 Magnectic flow transmitter E+H 0-5 m3/hr L: 0.5 P03 or 3508-Y-01 P03R
is running

Make Up Water Line

3508-PIA-110 Pressure transmitter E+H 0 - 10 bar (g) L: 3 barg(g)

L: 8 m3/hr
3508-FIA-104 Magnectic flow transmitter E+H 0-25 m3/hr
LL: 5 m3/hr

3508-FA-106 Flow switch E+H LL: 5 m3/hr

NaOH chemical Dosing Skid

3508-FIT-111 Magnectic flow transmitter E+H 0-0.2 m3/hr L: 0.03m3/hr

HH: 95%
H: 85%
3508-LICA-106 Radar level transmitter E+H 0-100%
L: 20%
LL: 5%

Sump

3508-LSH-105A Level switch E+H H: 95% Start pump

3508-LSL-105B Level switch E+H L: 5% Start pump

3508-LSH-108A Level switch E+H H: 95% Start pump

3508-LSL-108B Level switch E+H L: 5% Start pump

Note: All set points shall be finalized after test and commissioning.