TABLE OF CONTENTS

REVISION SHEET....................................................................................................................... 2
COMMENT SHEET..................................................................................................................... 3
1. INTRODUCTION.................................................................................................................. 6
2. SCOPE................................................................................................................................. 6
3. CODE, STANDARD & REFERENCES.................................................................................6
4. PROJECT LOCATION CONDITIONS..................................................................................8
4.1 Project Location...........................................................................................................8
4.2 Environmental Data.....................................................................................................8
5. INSTRUMENTATION CONCEPTUAL DESIGN...................................................................9
5.1 General........................................................................................................................ 9
5.2 Separator Level control................................................................................................9
5.3 Instrumentation.......................................................................................................... 10
5.4 Separator Station Drain.............................................................................................10
5.5 Instrument Air............................................................................................................ 11
5.6 Earthing System........................................................................................................ 11
6. CIVIL CONCEPTUAL DESIGN..........................................................................................12
6.1 Material and Load......................................................................................................12
6.2 Soil Bearing Capacity.................................................................................................18
6.2.1. Bored Pile Bearing Capacity...........................................................................18
6.2.2. Pedestal Height..............................................................................................19
6.2.3. Sliding............................................................................................................ 19
6.2.4. Overtuning......................................................................................................19
6.3 Concrete Cover.......................................................................................................... 20
6.4 Concrete Test............................................................................................................ 20
6.4.1. Concrete Mix Design Test..............................................................................20
6.4.2. Compressive Strength Test............................................................................21
6.4.3. Slump Test.....................................................................................................22
6.4.4. Water Loading Test for Concrete Sink............................................................22
6.5 Road Pavement......................................................................................................... 22
 6.5.1. Design Requirement.......................................................................................22
6.5.2. Flexible Pavement Layer................................................................................23
6.5.3. Sidewalk.........................................................................................................23
6.5.4. Corner Radius................................................................................................23
6.5.5. Surface Drainage...........................................................................................23
6.5.6. Material.......................................................................................................... 24
6.5.7. Sub Grade......................................................................................................24
6.5.8. Sub Base........................................................................................................24
6.5.9. Base............................................................................................................... 24
6.5.10. Sidewalk.........................................................................................................24
6.6 Sidewalk.................................................................................................................... 25
6.6.1. Tolerance.......................................................................................................26
6.6.2. Examination...................................................................................................26
6.7 Site Fencing............................................................................................................... 27
6.7.1. Requirements.................................................................................................27
6.7.2. Submittals & Quality Assurance.....................................................................27
6.7.3. Products......................................................................................................... 27
6.7.4. Executions......................................................................................................30
1. INTRODUCTION
Geothermal Wells in Cluster J, Ulubelu Area, has been started to be on stream on Unit 3
and Unit 4 Geothermal Power Plant (GPP). The operation has an impact on the
production of other wells in Cluster G, H and I. In Cluster H, this operation causes the
UBL-25 well out of the system. UBL-25 well is switched to supply steam for Unit 1 and
Unit 2 through Movable Test Separator (0HSGLBJ11AT007) as Operational Separator.
Currently UBL-25 can supply ± 6.5 MW of steam from potential supply of ± 11.15 MW.

The losses is predicted caused by low separator efficiency, so that the steam enters the
brine line. Efficiency is suspected to be to be low since the separator is still manually
controlled. PT Pertamina Geothermal Energy (PGE) plans to upgrade the separator
control to be automatic in order to have higher efficiency. There will be an addition of
instrumentation and modification on control logic on existing DCS UBL3&4 Well Cluster
H/SAGS (8C-01 Panel).

This separator (0HSGLBJ11AT007) will receive Two Phase Liquid from header line and
produce brine and steam. Brine will be distributed to existing brine injection while steam
is designed to be distributed to existing Unit 1 and 2 or Unit 3 and 4.

2. SCOPE
This report contains code, standard, and design criteria for Instrumentation and Civil
work.

3. CODE, STANDARD & REFERENCES

The requirements applied in design Civil work shall comply with this specification and
relevant specification below :
No Code, Standard & References Description
.
1 American Society of Mechanical Engineers (ASME)
B31.8 Gas Transmission and Distribution Piping
System
B31.1 Power Piping
B31.3 Process Piping
2 American Concrete Institute (ACI)
STD 31 Manual of Standard Practice for Detailing
Reinforced Concrete Structures
STD 318 Building Code Requirements for Reinforced
Concrete
3 American Society of Civil Engineer (ASCE)
ASCE - 7 -2005 Minimum Design Loads for Building and Other
Structure
4 American Society for Testing and Materials (ASTM)
A307 Carbon Steel Bolt, Stud, and Threaded rod
60,000 PSI Tensile Strength
A325 Structural Bolt, Steel, Head Threaded 120/105
KSI Minimum Tensile Strength
A36 Standard Specification for Structural Steel
A615 Deformed and Plained Billet Steel Bar for
Concrete Reinforcement
C31 Making and Curing Concrete Test Specimens
in the Fields
C33 Specification for Concrete Aggregates
C39 Test Methode for Compressive Strength of
Cylindrical Concrete
C42 Obtaining and Testing Drilled Cored and
Sawed Beams of Concrete
C94 Ready Mixed Concrete
C143 Slump of Portland Cement Concrete
C150 Portland Cement
C171 Sheet Materials for Curing Concrete
C231 Air Content of Freshly Mixed Concrete by The
Pressure Methode
C494 Chemical Admixture for Concrete
5 Uniform Building Code (UBC)
UBC 97 Uniform Building Code 1997 Edition
6 Standar Nasional Indonesia (SNI)
SKBI-1.3.53.1987 Indonesian Loading Code for Building
SNI 1726-2012 Tata Cara Perencanaan Ketahanan Gempa
Untuk Struktur Bangunan Gedung & Non
Gedung
SNI 2847-2013 Persyaratan Beton Struktural Untuk Bangunan
 Gedung
7 Japanese Industrial Standard (JIS)
JIS G 3112 Reinforcing Steel Bar
JIS G 3101 Structural Steel
JIS B 1180 Ordinary Structural Bolt
JIS B 1186 High Strength Bolt
8 Steel Structures Painting Council
9 AWS.D.1.1 Structural Welding Code

4. PROJECT LOCATION CONDITIONS

4.1 Project Location

The project location is located in.

4.2 Environmental Data

Table 4.1 Project Environmental Data

Description
A Humidity and Project Conditions
Climate : Tropical
Air Humidity Temperature : 190 C to 290 C
Average Temperature : 23.70 C
Relative Humidity : 80%
B Rainfall
Rainfall Intensity Design : 100 mm/h in 2 hour
C Wind
Wind Direction : Southeast
Design Wind Speed : 120 km/h

5. INSTRUMENTATION CONCEPTUAL DESIGN

5.1 General
Separator is one of the important element in Geothermal Power Plant Process. Generally
geothermal wells produce two-phase liquid that contain steam and brine. While turbines
 in Geothermal Power Plant are driven by dry steam, it is necessary to separate the two-
phase liquid into steam and brine in separator.

The separator is vertical, tangential steam outlet, with a scrolled two-phase inlet and
tangential brine outlet from the steam drum. It works by utilizing the difference of fluid
density and gravity to separate steam and brine.

The separator efficiency is designed to be 99.8% or greater for the design steam flow.

5.2 Separator Level control

Local and remote level indication (New Level Gauge, Existing Level Gauge, Level
Transmitter, and Level Switch) is provided for separator to maintain the brine interface
level. For that purpose, separator outlet brine line is equipped with LCV in re-injection
well line and EDV in thermal pond flash tank line.

Level transmitter detects the brine level to maintain brine level in certain set point and
give a proportional command to the LCV to re-injection well. A high-high level alarm is
triggered if alarm high-high level on level transmitter and level switch detects the brine
level reaches the two-phase inlet and give an open command to the EDV to drain brine to
the pond. EDV will close when the high alarm from level transmitter is gone. The alarms
have local and remote (Control Room) indication. To prevent EDV from stacking due to
the influence of silicate scaling, MOV is needed in the upstream and bypass line of EDV.

5.3 Instrumentation
Local and remote instrument is provided in geothermal well in Cluster H, separator, and
outlet of separator Cluster H. Geothermal Well in Cluster H is equipped with:
a. Local and remote pressure indicator (PI and PT) in UBL-25 Well
b. Local and remote pressure indicator (PI and PT) in UBL-26 Well
c. Local and remote pressure indicator (PI and PT) in UBL-28 Well
d. Local and remote pressure indicator (PI and PT) in UBL-30 Well
Separator is equipped with:
a. Existing Local level indicator (LG), relocated from existing bridle pipe to new bridle
pipe.
b. Local and remote level indicator (LG, LI and LT)
c. Local and remote pressure indicator (PI and PT)
 Brine outlet of Separator is equipped with:
a. Local and remote pressure indicator (PI and PT)
b. Local and remote flow indicator (FT) in existing re-injection line
Steam Outlet of Separator is equipped with:
a. Local and remote flow indicator (FT) in existing line unit 1&2
b. Local temperature and pressure indicator (TI, PI) in existing line unit 1&2
c. Local and remote flow indicator (FT) in existing line unit 3&4
d. Local temperature and pressure indicator (TI, PI) in existing line unit 3&4

All transmitter, switch, LCV, and EDV shall use internal lighting surge arrester or mounted
in transmitter or attached in junction box.

5.4 Separator Station Drain

Drains are provided from the standpipes and from upstream of the brine line and steam
line isolation valves.
A 12” start-up drain line and 14” emergency dump valve is provided for separator from
14” separator brine line. All drain lines connect to a 12” main drain line to the thermal
flash tank.

5.5 Instrument Air

Instrument air for LCV and EDV in cluster H utilize existing compressor in central
separator. The new instrument air piping is connected to instrument air header from
compressor. To ensure the air instrument supply pressure is steady and sufficient for the
valves, the instrument air system is equipped with air receiver tank in Cluster H area and
redundant filter complete with differential pressure indication. The air receiver tank shall
have a drain connection line for maintenance purposes.

Due to the addition of the air receiver tank, it is also necessary to add an interlock logic to
start/ stop the compressor in Existing DCS. The new logic only will change the logic of
alarm high-high and low-low of receiver tanks without changing the existing logic to the
compressor.

5.6 Earthing System

In existing SAGS Clusters H or SAGS interconnection points, where new equipment for
Cluster H shall be installed, appropriate earthing systems shall be provided and
 interconnected to the existing earthing system as appropriate. Earthing terminations shall
be embedded in the concrete foundation with no visible copper material. The instruments
and valves are connected to existing ground rod while the body of separator and air tank
are connected to new ground rod. The new ground rod shall be made from solid copper
and looped to existing grounding rod. The resistance for earthing is at least 5 ohms,
except for the instrument earthing is at least 1 ohm.

The lightning protection system shall be provided on the wellpad to protect areas in which
there are iron and aluminum structures with a height of more than 2 meters from ground
level. In Cluster H, there is no need to add the air rod because the body of the separator,
as the highest equipment in Cluster H, already connected to the new ground rod.

6. CIVIL CONCEPTUAL DESIGN

6.1 Material and Load

a. Concrete
Concrete must according to term SNI-03-2847-2012. Unless otherwise specified in
drawing. Minimum design compressive strength of the concrete Type I is as follows:
- Lean Concrete fc’ = 12.5 Mpa
- General* fc’ = 25 Mpa
- Bored Pile fc’ = 25 Mpa
- Road fc’ = 21 Mpa
*) unless stated otherwise on design drawing

b. Reinfrorcement Bar
Reinforcing bar must be in accordance with:
- Thread reinforcement must comply with SNI 07-2052-1997 BjTS 40 or JIS
G3112 (SD 40) or equivalent
- Plain reinforcement must comply with SNI 07-2052-1997 BjTP 24 (for diameter
12 mm and size smaller than 12 mm) or JIS G3112 (SR 24) or equivalent.
- Yield test shall be performed to all rebar diameter and types and referred to
ASTM A370-12a.
 Size Bar Weight Area
No Bar Note
(mm) (kg/m) (cm2)
Φ6 6 0.22 0.283 Plain bar
Φ8 8 0.395 0.530 Plain bar
Φ10 10 0.617 0.785 Plain bar
Φ12 12 0.888 1.131 Plain bar
Φ10 10 0.617 0.785 Thread Bar
D13 13 1.04 1.327 Thread Bar
D16 16 1.580 2.011 Thread Bar
D19 19 2.230 2.840 Thread Bar
D22 22 2.980 3.801 Thread Bar
D25 25 3.850 4.909 Thread Bar

- Wire mesh must be in accordance with ASTM A185, or JIS G3551 or equivalent.

MAIN WIRE CROSS WIRE Density

Reference Diameter Space Wide Diameter Space Wide
No. (mm) (mm) (cm2/m) (mm) (mm) (cm2/m) (kg/m2)

M4 4 150 0.84 4 150 0.84 1.32

M5 5 150 1.31 5 150 1.31 2.06
M6 6 150 1.88 6 150 1.88 2.96
M8 8 150 3.35 8 150 3.35 5.26

c. Cement
Cement used for concrete works is portland cement that according ASTM C150
standards, with conditions:
- Type I, Portland cement is known as common or general purpose cement. It is
generally assumed unless another type is specified. It is commonly used for
general construction especially when making precast and precast-prestressed
concrete that is not to be in contact with soils or ground water.
- Type II, this type is for general construction that is exposed to moderate sulphate
attack and is meant for use when concrete is in contact with soils and ground
water especially in the western United States due to the high sulphur content of
the soil.
- Type III, this cement is similar to Type I, but with finer ground. Some
manufacturers make a separate clinker with higher C3S and/or C3A content, but
this is increasingly rare, and for the general purpose clinker is usually used, with
a specific surfacetypically 50-80% higher. The gypsum level may also be
increased a small amount. This gives the concrete using this type of cement a
three day compressive strength equal to the seven day compressive strength of
types I and II. Its seven day compressive strength is almost equal to types I and
II 28 day compressive strengths. The only downside is that the six month
strength of type III is the same or slightly less than that of types I and II.
Therefore the long-term strength is sacrificed a little. It is usually used for precast
concrete manufacture, where high 1-day strength allows fast turnover of moulds.
It may also be used in emergency construction and repairs and construction of
machine bases and gate installations.
- Type IV, the percentages of (C2S) and (C4AF) are relatively high and (C3S) and
(C3A) are relatively low. A limitation on this type is that the maximum percentage
of (C3A) is seven, and the maximum percentage of (C3S) is thirty-five. This
causes the heat given off by the hydration reaction to develop at a slower rate.
However, as a consequence the strength of the concrete develops slowly. After
one or two years the strength is higher than the other types after full curing. This
cement is used for very large concrete structures, such as dams, which have a
low surface to volume ratio. This type of cement is generally not stocked by
manufacturers but some might consider a large special order. This type of
cement has not been made for many years, because Portland- pozzolan
cements and ground granulated blast furnace slag addition offer a cheaper and
more reliable alternative.
- Type V, this cement has a very low (C3A) composition which accounts for its
high sulphate resistance. The maximum content of (C3A) allowed is five percent
for Type V Portland cement. Another limitation is that the (C4AF) + 2 (C3A)
compositions cannot exceed twenty percent. This type is used in concrete that is
to be exposed to alkalisoil and ground water sulphates which react with (C3A)
causing disruptive expansion. As with Type IV, Type V Portland cement has
mainly been supplanted by the use of ordinary cement with added ground
 granulated blast furnace slag or tertiary blended cements containing slag and fly
ash.

d. Sand and Gravel (Coarse Aggregate)

- Sand and gravel (coarse aggregate) for mixed concrete shall be in accordance
with provisions of ASTM C33.
- Sand and gravel (coarse aggregate) that is not in accordance with provisions of
ASTM C33 but still cam be used after having completed special testing or after
having been properly used can produce concrete of acceptable strength and
durability, it is acceptable for usage only after receiving approval from PT
Pertamina Geothermal Energy.
- Testing for sieve analysis shall be in accordance with provisions of ASTM C136
and conducted regularly, the testing outcome shall immediately be submitted to
PT Pertamina Geothermal Energy for attaining approval.

e. Water
Water used for pouring concrete shall be potable water and free of acid content,
saline, oil, base, and other organics in hazardous quantity, and shall be in
accordance with provisions of ASTM C94. Non-potable water is subject for usage
only if the mortar testing cube using that water at day-7 and day-28 indicates the
strength level of minimum 90%of similar specimen produced using potable water.
Mixed water shall not contain sulphur higher than 1,000 ppm and 500 ppm chloride.
The comparison of concentration shall be performed on identical mortar cube, except
for mixed water that have been prepared and tested under ASTM C109.

f. Accelerating Admixture
- The use of accelerating admixture for mixed concrete shall attain prior approval
from PT Pertamina Geothermal Energy and shall be in accordance with
provisions below or other equivalent and approved standards:
 Pozzolanic admixture ASTM C618
 Chemical admixture for concrete ASTM C494
 Air-entraining ASTM C260
- The use of accelerating admixture for mixed concrete is to create increase of
concrete features like strength, durability, work ability and density.
 - The acceleration of desiccation on reinforced concrete shall not use accelerating
admixture containing calcium chloride.
- At high temperature or if it affects the durability of chemical substances like
sulphur, the mixed concrete requires special treatment.

g. Structural Steel
All steel material shall be accurate in shape, alignment and not damaged or rusty.
The joining by welding with the purpose to meet the necessary length shall not be
allowed. Material made of steel shall be in accordance with standard ASTM A36, JIS
G-3101 or equivalent.

h. Nut and Bolt

Nut material and bolt shall refer to ASTM A307 Grade A (Ft = 20 Ksi) or equivalent
and ASTM A325 (Ft = 44 Ksi) or ASTM A490 (Ft = 54 Ksi) for bolt that needs high
strength. For nut and bolt installed in open space shall have galvanized coating.

i. Anchor Bolt
Material of anchor bolt shall refer to the requirements in ASTM A36 or A490.

j. Welding Wires
Welding wires to be used shall meet the following requirements:
AWS A-5.1. Covered Electrode for Mild Steel
AWS A-5.17. Steel Wires and Fluxes for Submerges Arc Welding or
equivalent.
To attain maximum result, welding wires shall be selected properly both of its type
and size, adjusted with the metal basic material and welding condition.

k. Design Load
Loading data on calculation pipe support foundation and structure is obtained from
loading stress analysis data, including:
 Dead Load
 Live Load
 Seismic Load
 Seismic load value was obtained from
  Peta Gempa SNI 1726:2012 “Tata Cara Perencanaan Ketahanan Gempa
Untuk Struktur Bangunan Gedung dan Non Gedung”.
 Impact Load
 Pipe Load (Erection, Operation, and Testing)
 Thermal Force
 Dynamic Load

l. Load Combination
Calculation of foundation and structure support will use a combination of loads in
accordance with regulations SNI 1726-2012 “Tentang Tata Cara Perencanaan
Ketahanan Gempa Untuk Struktur Bangunan Gedung dan Non Gedung” as follows :
 Non-factored load combination to check foundation stability
No Load Condition Load Combination
LC101 De+Ds
 
LC102 Operation De+Ds+Do
 
LC103 De+Ds+0.75Do
 
LC201 De+Ds+0.6W
 
LC202 Operation + Wind De+Ds+0.75Do+0.6W
 
LC203 0.6De+0.6Ds+0.6W
 
LC301 De+Ds+0.7Eex+0.21Eey
 
LC302 De+Ds+0.7Eox+0.21Eoy
 
LC303 De+Ds+0.7Ewx+0.21Ewy
 
LC304 Operation + Seismic De+Ds+0.75Do+0.7Eex+0.21Eey
LC305 De+Ds+0.75Do+0.7Eox+0.21Eoy
LC307 0.6De+0.6Ds+0.7Eex+0.21Eey
LC308 0.6De+0.6Ds+0.7Eox+0.21Eoy

 Factored load combination for concrete structures calculation (ultimate design

method).
No Load Condition Load Combination
LC401 1.4De+1.4Ds
Operation  
LC402 1.2De+1.2Ds+1.6Do
 
LC501 1.2De+1.2Ds+1.6Do+0.5W
 
LC502 Operation + Wind 1.2De+1.2Ds+1.0W+Do
 
LC503 0.9De+0.9Ds+1.0W
 
 No Load Condition Load Combination
LC601 1.2De+1.2Ds+Do+1.3Eex+0.39Eey
LC602 1.2De+1.2Ds+Do+1.3Eox+0.39Eoy
Operation + Seismic
LC604 0.9De+0.9Ds+1.3Eex+0.39Eey
LC605 0.9De+0.9Ds+1.3Eox+0.39Eoy

Where:

D = Equipment weight W = Wind load

e
Ds = Foundation weight Ee = Earthquake load state of installation

D = Weight of equipment operating conditions Eo = Earthquake load operating conditions

o
6.2 Soil Bearing Capacity
Design of shallow founcation shall be performed in accordance with design as followed:
a. Allowable soil bearing capacity of shallow foundation shall include a safety factor of
at least 3 against bearing failures using three different methods which are Terzaghi
Method, Meyerhoff Method, and Skempton Method.
b. The allowable differential settlement is 10 mm for each 30 meter length, unless
stipulated specifically.

6.2.1. Bored Pile Bearing Capacity

Bored pile used shall be in accordance with the soil condition and also take into
account the condition of working area environment. Bored pile shall be used for
heavy load and structural/foundation that is sensitive towards settlement.
- Calculation of pile ultimate bearing capacity should be based on the
geotechnical parameter from the result of soil investigation with consideration
on the mobilized negative skin friction due to settlement on embankment
(where applicable).
- Safety factor for obtaining the allowable Bored pile capacity (for all type of
applied load, such as axial load & tension, lateral, and moment/overturning)
shall be minimum of 3.0. Especially for tank foundation, the safety factor used
in foundation design is based on API 650-2002 as follows:
 From 2.0 to 3.0 against ultimate bearing failure for normal operating
conditions.
  From 1.5 to 2.25 against ultimate bearing failure during hydrostatic
testing.
 From 1,5 to 2.25 against ultimate bearing failure for operating
conditions plus the maximum effect of wind or seismic loads.
- The depth of Bored pile is measured from the ground level (final ground level
plan).
- The allowable design load of Bored pile can be raised 30% due to wind load,
earthquake load or overloading condition in short period (UBC 1997).
- The allowable shear force of Bored pile is calculated with the assumption that
the fix head condition and maximum deviation of Bored pile head is 6,25 mm
(0,25 inch) for service condition and 25,4 mm (1 inch) for ultimate condition.
- Minimum distance from the foundation edge to center Bored pile is 1.5 times
of Bored pile diameter.
- The clear distance of each center of Bored pile is no less than three times of
Bored pile diameter.
- Allowable capacity of Pe (axial load) should be compared with several results
of loading test (static cycle loading test, PDA test, etc)
- Lateral capacity depends on allowable lateral displacement, which is 6.25 mm
for operating conditions and 25,4 mm under seismic loads.
- In case of loading on pile group, shear failure surface of single pile would be
overlapping. Therefore, the axial and lateral capacity of the pile group should
be corrected depends on pile spacing, configuration,group pile efficiency
(depending on the shape of foundation), and load direction.
- Comparison between soil bearing capacity and pile capacity (refer to its
material specification) will determine bearing capacity value for design
purpose. The value of bearing capacity for design will selected based on
lesser value from the comparision to accommodate safety factor.

6.2.2. Pedestal Height

Minimum height of pedestal supporting steel structure/pipe stanchion shall be 500
mm from the pavement highest point/finished grade/final elevation of floor surface.
The maximum height of pedestal for stairways and ladder is 200 mm.
 6.2.3. Sliding
The ratio of resisting force due to friction to total shear is not less than 1.5.

6.2.4. Overtuning
The ratio of resisting moment due to dead load to overturning moment is not less
than 1.5.

6.3 Concrete Cover

The thickness of concrete cover in the concrete-constructed building shall be determined
in a way that and shall be calculated towards fire protection aspect in a fire incident
occurring within estimated more than 2 hours. The minimum thickness of concrete cover
is shown by table below:

Table 7.1 Minimum Concrete Cover to Reinforcement

Minimum Cover to Reinforcement
Location Minimum Cover (mm)
Concrete in contact with ground,
75
cast directly against ground
Concrete in contact with ground,
65
cast directly against formwork
Columns & Beams:
- Main bars 50
- Binders, stirrups, ties 40
Walls, Slabs 25, but not less than diameter of rebar
25, but not less than twice the
At ends of bars in all members diameter of rebar or less than 85 for
concrete in contact with ground

6.4 Concrete Test

6.4.1. Concrete Mix Design Test

- The mix design test shall be conducted by Contractor before the concrete
work begins to specify the type and comparison of a mix of cement, sand,
gravel, water and admixture.
- The result of mix design test shall be put on report and given to PT PGE in
the specified forms as shown in Table below
 Table 8.1 Result of Concrete Mix Design Testing

No. Testing Material Type / Score

2
Compressing force 28-days (kg/cm )
Type of cement
Size of maximum gravel (mm)
Slump (cm)
Air content (%)
Water-cement comparison (%)
Sand ratio
Unit water content (kg/m3)
Cement
Total
Volume Sand
(1/m3)
Gravel
Cement
Weight
Sand
(kg/m3)
Gravel
Accelerated Admixture (cc/m3) or (gr/m3)
Test result for Pressing Testing material of 7-days old.
Force (kg/cm2) Testing material of 28-days

REMARK

6.4.2. Compressive Strength Test

The compression test shall be conducted according to the below procedures:
- The compression test shall be conducted using equipment and laboratory
approved and recommended by PT PGE and shall be in accordance with
provisions of in ASTM C94.
- The sample taking of concrete for the purpose of compression test shall
comply with standard stated in ASTM C172 with minimum requirements of
four testing materials that shall be made based on the standard in ASTM C31
unless it is specified otherwise.
- There shall be in the least one testing conducted for each 50 meter cubic or
every concrete structure for each designed mixture of concrete structure or
every pouring or each construction structure to be poured in one specific day.
Four testing specimen must be made for each testing at specified stage.
 - Unless it is specified otherwise, the age of concrete during the compression
test shall be 3, 7, 14 and 28 days.
- The concrete pressing test is adequate if meeting the below requirements :
 Out of the 20 scores of the examination results of the testing material
consecutively shall not exceed 1 score of less than f’cr (the required
concrete compression stress).
 The average value acquired from the four examination output of the
tested material consecutively shall not less than (fc’ + 0.82Sr), (Sr is
deviation value of the design standard).
 The difference of the highest and the lowest value in the four
examination output of the tested material consecutively shall not exceed
4.3 Sr.

6.4.3. Slump Test

- Testing shall be conducted according to ASTM C143 unless it is specified
otherwise.
- The total slump test shall be specified based on the condition of weather and
condition of the batch mixer. However the testing shall be conducted at least
twice a day, once in the morning and second in the afternoon or 2 slump
scores for each concrete construction.

6.4.4. Water Loading Test for Concrete Sink

Before pouring the concrete sink, it shall be conducted water loading test, unless
indicated others in the drawing. Water shall be loaded until it reaches the peak
point which is predicted to be reached and maintained for minimum 24 hours.
Concrete sink shall only be filled after having approval from PT PGE.

6.5 Road Pavement

6.5.1. Design Requirement

Road pavement type : Flexible pavement
Pavement width :5m
Diagonal inclination of road pavement : 2%
Sidewalk width :1m
 Diagonal inclination of sidewalk : 4.5%
Design Service : 20 years
Number of lines (n) : 1 lines
Daily traffic design
- Light vehicle = 100 vehicle/day
- Heavy vehicle = 30 vehicle/day

6.5.2. Flexible Pavement Layer

The flexible pavement layer consist of:
- Base Course : Class B crushed stone
- Sub Base Course : Class C crushed stone
- Subgrade : Landfill (non-expansive material)

6.5.3. Sidewalk
Base Course Layer : Granular/Pitrun thickness 300 well compacted on 95%
maximum dry density (accordance to AASTHO T-99).
Sub Base Course Layer : Landfill well compacted on 95% maximum dry density
(accordance to AASTHO T-99).

6.5.4. Corner Radius

The corner radius, where the road meets at right angles must be at least 25
meters except at the intersection of the pavement layer for Light Loads which is at
least 12 meters.

6.5.5. Surface Drainage

Surface drainage system must be function as follow:
- Drain rain water/water as soon as possible out of the road surface and then
flow through the side channel, towards the final disposal channel.
- Prevent the flow of water from the drainage area around the entrance to the
pavement area.
- Prevent damage to the environment around the road due to water flow.
Surface drainage design include:
- Transverse slope on road pavement & shoulder, which is 2% -3%.
- Ditch
 - Culvert
- Catch-drain

6.5.6. Material
All materials to be used must be clean, dry, free of other disturbing materials, and
obtain approval from PT. PGE.

6.5.7. Sub Grade

- 300 mm thick sub-grade material must meet the minimum requirements of
6% laboratory CBR values both soaked and unsoaked for a minimum density
of 95% (dry density) with a Standard Proctor of 6% or more, according to
AASHTO T-193.
- Sub grade who have completed compacted should be protected from drought
and saturation.

6.5.8. Sub Base

Under the base layer is a layer of gravel / pitrun class C (CBR 60%) as thick 100
mm must meet the minimum requirements for laboratory CBR values both soaked
and unsoaked of 60% or more, according to AASHTO T-193.

6.5.9. Base
Bottom foundation layer is a layer of crushed stone class B (CBR 80%) as thick
200 mm must meet the minimum requirements of laboratory CBR values both
soaked and unsoaked of 80% or more, according to AASHTO T-193.

6.5.10. Sidewalk
Material for the sidewalk is material from split rock 30/50/70 with variaton sizes
and is expected to be dense and interlocking. Crushed stone must be of hard rock
type and the surface of broken stone must have at least 3 broken surfaces.
Materials crushed stone for road shoulder is laid on a layer of soil gradation
pitrun / rocky sand. The limits of tolerance to soil gravel gradation can be seen in
the chart the percentages by weight through a filter which compared with a grain
size.
 Figure 9.1 Gradient Tolerance Graph

6.6 Sidewalk
1. Prior to the construction of the road and parking area, a temporary road /
construction road was carried out within the plant area for transportation, lifting and
erection / installation equipment.
2. Survey of the lane is carried out to determine the location of the lane and elevation
for the making of a suitable profile and to determine the plan of the pipeline, cable
lane and other works to be planted under the road.
3. The establishment of the road by using Motor Grader. Transverse slope of the road
adjusted to the drawing plan. On the final day of the formation of the road body is
made a channel to a lower place so as not to become a pool of water when it rains.
4. Work compaction to the layer subbase / subgrade done using Vibrator Roller and
Smooth Steel Roller. Compaction reaches a minimum CBR value of 6%. At the end
of the compaction of the road is covered with plastic sheeting so that the results of
compaction is not broken and changed.
5. Work on the foundation layers below can begin to be implemented if compaction for
subgrade layer has been completed. Work for the base layer can be implemented
 after the base layer under the already completed. The layering for class B crushed
stone material and class C crushed stone material must be layer by layer for easy
compaction. The material is spread with a dump truck, then flattened using a motor
grader.
6. Selection of materials crushed stone layer of crushed stone class B and class C is
considered in accordance with the tolerance limits gradation sub-base course
material and base course B. C using a Tandem Roller compaction, which can usually
be seen at the lower and higher need added / subtracted. After roughly flat then use
the Tire Roller tool while watering. Compaction must reach a minimum CBR value of
60% for the sub base layer and 80% for the base layer. On the last day of
compaction sub base and base is covered with plastic sheeting so that the
compaction results are not damaged and changed.
7. Sidewalk work is carried out after the ditch work (open ditch) is completed. Pitrun
compaction for the sidewalk of the road must reach a minimum value of 95%
maximum dry density. Pitrun thickness is 300 mm, laying must be layer by layer to
facilitate compaction work. Compaction using the flate compactor and Baby Roller.

6.6.1. Tolerance
The final elevation tolerance is as follows:
- Lower and upper foundation layers : ± 25 mm
- Sidewalk : ± 15 mm
- Surface : ± 10 mm

6.6.2. Examination
Sand Cone test on the bottom foundation layer, upper foundation layer, and the
sidewalk of the road is carried out at a minimum of every 200 m2 wide taken 1
sample point. While testing using the CBR / DCP test on the lower foundation
layer, upper foundation layer, and the sidewalk of the road is carried out at a
minimum of each 150 m2 area taken 3 sample points.
6.7 Site Fencing

6.7.1. Requirements
1. Prior to the start of fabrication and preparation of materials Supplier shall
furnish for Purchaser approval six (6) prints or one (1) reproducible
transparency of drawings showing a typical fence elevation, including:
- Gates
- General installation details
- Details of any special construction,
- a layout showing locations and dimensions of posts, gates, and bracing,
post, and
- Gate foundation dimensions and layout.
2. Supplier shall submit Manufacturer's product data and installation instructions
on all fencing components. For sliding gates, Supplier shall furnish complete
details for:
- Gate rollers,
- Tracks
- Manufacturer's drawings
- Other literature on gate operators, if required

6.7.2. Submittals & Quality Assurance

1. All work shall be inspected by the contractor and is subject to monitoring by
owner.
2. Quality of workmanship shall be satisfactory. Deviation from what is required
in this specification shall be rejected and shall be changed with no additional
cost to the owner.

6.7.3. Products
1. All materials shall be furnished by supplier
2. Conform to the standard guides of the chain link fence manufacturers institute
(CLFMI) for metallic-coated steel chain link fence and fabric or for polyvinyl
chloride (PVC) -coated steel chain link fence fabric
3. Chain link fabric shall:
 - Have uniform square mesh measuring approximately two inches between
parallel side.
- Consist of heavy galvanized chain link material, conforming to ASTM A
392, Class II.
- Have the top and bottom selvedges twisted and barbed.
- Meet the following requirement in addition to those specified by CLFMI.
4. Gates
- Gates shall be swing or sliding as specified by purchaser.
- Members shall be securely connected at joints to provide rigid frame.
- Sliding gates shall be completed with roller and roller tracks, and with
operator if specified by purchaser.
- Hinges for galvanized steel gates shall be either galvanized steel or
galvanized malleable iron.
5. Gates shall includes:
- Latches
- Latch fitting with padlocking attachment
- Catches
- Stops to hold gate open
- a center rest (double wing gate only)
6. These fittings shall be;
- Galvanized steel
- Galvanized malleable iron
- Alluminium alloy 356-T6
7. All fence parts including fasteners shall have a firmly adhering zinc coating of
uniform thickness.
8. Fence fabric shall be 50 mm woven diamond mesh, chain-link, of standard
commercial grade galvanized steel wire.
9. The top and bottom selvages of the fabric shall have a twisted and barbed
finish.
10. Line post shall be galvanized steel 2 inch diameter schedule 40 pipe
conforming to ASTM F1083.
11. End posts, corner posts, and pull posts shall be galvanized steel 2.5 inch
diameter schedule 40 pipe conforming to ASTM F1083.
12. Gate posts shall be galvanized steel schedule 40 pipe conforming to ASTM
F1083 and sized according to the following chart.
13. Gate posts shall extend 300 mm above the top of the fabric for attachment of
barbed wire, and shall be fitted with a ball top or simillar fitting to shed water.
14. Extension arms on line posts for attachment of barbed wire above the fence
fabric shall be made of pressed steel or other approved material with the
base shaped to the fit the top of the line posts.
15. The top and bottom tension wires shall be 4.5 mm steel wire, galvanized,
standard commercial grade steel having a minimum tensile strength of 5275
kg/cm.
16. Horizontal steel pipe brace for gate, corner, and pull posts shall be galvanized
steel pipe 1.5 inch diameter schedule 40 conforming to ASTM F 1083.
17. Diagonal truss bracing for gate, corner, and pull posts shall be galvanized
steel rods 9.5 mm diameter with tumbuckles.
18. Each line of protective barbed wire shall be consist of two 2.65 mm gauge,
galvanized, twisted, standard commercial grade steel wires, with 1.9 mm four
point barbs spaced not less than 75 mm nor more than 130 mm apart.
Barbed wire shall conform to ASTM A121, Class 3.
19. Fence fabric shall be fastened to line posts with minimum 3.8 wire ties and
tension wires minimum 3.05 mm wire ties.
20. All other miscellanous fence fittings used in the construction of the fence shall
be malleable iron, cast iron, or pressed steel and shall be galvanized in
accordance with ASTM A 153.
21. Gates frame shall be fabricated from 1.5 inch diameter schedule 40
galvanized steel pipe conforming to ASTM F1083.
22. Fabric for gates shall be the same as specified for the fence in point h.
23. Gate hinges shall be of heavy pattern, zinc coated steel of adequate strength
for the gate, and with large bearing surfaces for clamping positions.
24. Latches, stop and keepers shall be zinc-coated steel and be provided for all
gates.
25. All miscellanous fittings used in the construction of gates shall be malleable
iron, cast iron, or pressed steel, and shall be galvanized after fabrication in
accordance with ASTM A 153.
 26. Concrete for fence foundation shall be ready mix concrete having a minimum
compressive strength of 210 kg/cm2 (3000 psi) at 28 days.
27. Provide a padlock for each gate opening and provide chains that secure the
gate to each post without hindering gate operation.

6.7.4. Executions
1. Purchaser will: 1) establish fence line in the field 2) Clear line sufficiently to
install fencing.
2. Fabric shall be installed on the outside of the fence posts unless otherwise
specified by Purchaser.
3. The outside face of the wire fabric shall coincide with the fence line within a
tolerance of one-half (1/2) inch (12.7 mm).
4. The bottom of the fence shall not be more than two (2) inches (50 mm) above
the finished ground line.
5. Supplier shall inspect the fencing site and familiarize himself with the terrain
before submitting bid.
6. Fencing shall essentially follow contour of the natural grade:
- The grade along the fencing liner shall be dressed up to be smooth prior
to fence installation.
- If on sloping ground, a uniform slope shall be maintained as far as
possible with minimum number of changes in the slope.
- The fence height shall be measured from grade to the top edge of the
wire fabric.
- The nominal height of fabric shall be six (6) feet (1.83 meters) unless
otherwise specified.
7. Fencing in which contour of ground results in a space of six (6) inches or
more between bottom of chain link fabric and ground shall be handled as
follows:
- Intermediate posts shall be set at low point.
- Tightly stretched barbed wire shall be used to close apace between
bottom of fence and ground.
- Sufficient strands of barbed wire shall be provided to limit clear opening
above ground and between strands to three (3) inches (76.2 mm).
8. All posts shall be set in plain concrete with 1:3:5 proportion of Portland
cement: sand: gravel.
9. Top of posts shall be gradually and uniformly sloped to conform to ground
contour with no abrupt changes in elevation.
10. All posts shall remain plumb after final installation of the fence.
11. Brace assembly shall be installed between each terminal, or gate post and
the adjoining line posts.
12. Brace assemblies shall be installed between each corner or pull posts, or
angle (10 degrees or greater) post and the adjoining line posts.
13. Stretcher bars shall be used with fabric bands spaced at maximum 15-inch
(375-mm) intervals to fasten fabric to terminal posts and gate frames.
14. Fences in area crossed by high voltage power lines shall be grounded.
15. Ground connection shall be placed at point of power line crossing.
16. An additional ground connection shall be placed on either side of crossing
300 feet (91.44 meters) from the power line crossing.
17. Grounding of the fence, fence posts, and gates shall be in accordance with
the contract document.
18. All damaged vinyl coating shall be touched up with matching field-applied
vinyl coating recommended by the fence material manufacturer.
19. All excess material and debris resulting from the fence erection shall be
removed from the site by Supplier.
20. All steel materials for fencing shall be anti-rust coated with suitable paint as
approved by the Engineer.