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Cafina Technical

Service Manual

This copyright protected manual is


intended exclusively for
use with machines supplied by
Michaelo Espresso

Reproduction of any part of this


manual is strictly prohibited
Installation Setup / Checklist Installation Setup
Page 1 of 2
18” Section 2: Installation/Tools
23”
Cafina c60 Service Manual

2
36”

Accumulator Tank
(optional item - May
2-3/8” hole for lines
be provided with the
machine)
NEMA L630R
Drain
16”

11”

Water
Optional 3/8” compression with
Floor Sink shut off

30 Amp, 220 Volt outlet:


NEMA L6-30-R
Outlet within 6 feet of Cafina
208 Volts minimum at outlet
(A booster may need to be installed)
Cold water feed line:
3/8” Compression Fitting with Shut Off Valve
Located within 6-10 feet of Cafina
Water line must be flushed thoroughly Michaelo Espresso
3801 Stone Way N.
Filtration: Seattle, WA 98103

Water line MUST have a coarse particulate (800) 545-2883


filter (206) 695-4950
A fine carbon filter is strongly advised Fax (206) 695-4951

Hardness Should be below 7 GPG


(A water softener may also be needed)

Drain:
Floor Sink or drain should be within 6 feet
Path for drain hose must not have Horizontal runs
Drain Hose must have a 2” air gap at floor © 2003 Michaelo Espresso,
Inc. All rights reserved.

3
Installation Check list
Page 2 of 2

Section 2 : Installation/Tools
Cafina c60 Service Manual

Check over equipment for shipping damage. Report any damage found to Michaelo:
800-545-2883.

Check Incoming Water Pressure. It should be between 45 PSI and 90 PSI, if the
incoming pressure is greater than 90 PSI there MUST be a pressure reducer placed in
the line. Preferably before the filtration system.

Flush Incoming Water Line. Run several gallons of water through the lines at full force
before connecting to the machine. This is extremely important; there are several very
small ports that will become clogged if this procedure is not followed.
Install long legs.

Hook up Water Line. Use white Teflon washers as needed.


Install Drain Hose with clamp provided and ensure that it runs continuously downward.
The end of the hose should have an air gap at the floor drain.

Purge Brew Boiler. Unscrew the top of the Hex shaped Safety valve above the brew
boiler until water flows out into the drip tray. Re-tighten valve.

Check White Coffee Chute. Should be snug against grinders, tighten screw.

Check Piston Assembly Mounting Screws. Screws can work loose in shipping.

Check Incoming Voltage and Amperage. The Cafina requires 208v MINIMUM, and
ideally 220v. The unit is 5400W and MUST have a 30-amp breaker.
Do Not plug Cafina in until Water is hooked up.

Set Cafina Pump Pressure to 8 bars. Go to the service position,


select handling, and switch the pump on. Check pressure on gauge.
Turn off pump and release pressure by running the bypass valve,
Michaelo Espresso adjust pump as needed and check again.
3801 Stone Way N.
Seattle, WA 98103 Run the Reference. If beans are available at the time of installation,
follow the Run Reference instructions in the service manual.
(800) 545-2883
(206) 695-4950
Run Each Drink. Test each drink button at least once.
Fax (206) 695-4951
Test Steam and Water buttons.

Run A Cleaning Cycle.

© 2003 Michaelo Espresso,


Inc. All rights reserved.

4
Recommended Tools Recommended tools
Page 1 of 1

Section 2: Installation/Tools
Cafina c60 Service Manual

Wire Brush and Dental Pick

Allen Wrenches with long


2
handles 2.5mm, 3mm, 4mm

Michaelo recommends
Wiha Brand System 6 with
284 series long blades
Wihatools.com

Open end wrenches


22mm
20mm
14mm
12mm
7mm

Small Phillips for ICU board


adjustments

Standard and Phillips


Screwdrivers
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Set of Metric Fax (206) 695-4951

Allen Wrenches

8mm Socket for


Grinder Burr Change © 2003 Michaelo Espresso,
Inc. All rights reserved.

5
Section 2 : Installation/Tools
Cafina c60 Service Manual

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

6
Cafina Service Worksheet Service Call Worksheet

Technician: ________________________ Section 3: Service Call Instructions


Cafina c60 Service Manual
Service Company: ____________________
PO #:_____________________ Upon completion of call, fax this sheet
Date: ____________________

Customer:
back to Michaelo (206) 695-4951

Machine Serial #:
3
1. Check condition of Filters:
Incoming Pressure PSI Output Pressure PSI

2. Number of shots on hit counter

3. Run Protocol in Service Mode (delete when finished)


Record DP Codes Here:

Number of DP 30 Codes / Cleanings:

4. Check Water flow and Flowmeter under “System” in Manager mode.


Actual flow time: Sec 4-6 Seconds is normal for 65ml

5. Grind Times: From reference or run shot then look at Manager mode page 3
Double* Sec
Consider changing burrs if over 2.5 sec
Double** Sec
Michaelo Espresso
3801 Stone Way N.
6. Check for coffee grounds in Slider area under Piston. Seattle, WA 98103
Vacuum if needed
(800) 545-2883
(206) 695-4950
7. Run Reference if needed Fax (206) 695-4951
Double shots should average 14 seconds

8. Run hot water until Boiler Autofills


Wait 30 seconds then test Steam Output OK, no leaks

9. Check that drain line is running smoothly OK, no leaks


© 2003 Michaelo Espresso,
10. Delete Filter counter Inc. All rights reserved.

7
Filter Reminder Reset
Page 1 of 1

Section 3: Service Call Instructions


Cafina c60 Service Manual
The Cafina filter reminder displays a
flashing “filter” message over the drink
menu after a preset number of drinks
have been run ( 60,000 is the default).

Since the reminder needs to be reset with a service key,


we recommend resetting the count at every service call
and monitoring the filters independently.

MANAGER

1 Key to Service Position ON

OFF
(Service)

2 Select Next 3 Select filter

product data set cleaning

protocol filter

handling product names

temperature run reference

next >> next >>

c60 s c60 s

Michaelo Espresso
Press delete to reset the
3801 Stone Way N.
Seattle, WA 98103
4 counter to the pre-set value 5 Select YES to confirm

This counter
(800) 545-2883 filter 47204 counts down **filter**
(206) 695-4950 from the pre-set
Fax (206) 695-4951 filter pre-set 6000 value delete?

delete >> YES >>

filter +5000 NO >>

filter -5000

c60 s c60 s
© 2003 Michaelo Espresso,
Inc. All rights reserved.

8
Grind Time Check Grind Time Check
Page 1 of 1

Section 3: Service Call Instructions


The condition of the grinder burrs is Cafina c60 Service Manual
monitored by watching the change in grinding time
for the reference drinks. The grind time increases as the

3
grinder burrs wear out. Worn burrs take longer to grind
the same amount of coffee.

The time displayed will always be the time of the last drink made.
V3.51 Software automatically displays the grind time of the last drink made on
page 3 in Manager mode (If Grind time doesn’t display in Manager, go to main
Reference page in service to see time.)

1 Select the Reference Drink you wish to check


and allow the machine to brew it. Reminder: The Single
Reference Drink name is followed by an asterisk. Double*
MANAGER
2 Turn key to Manager position Triple
ON

OFF Americano 12

3 Press Shift twice to view 3rd Screen of Manager Americano 16

Mode and note the time recorded next to c60 s


Grinding.
Default 1st page of drink menu
when machine is on
Manager Screen 3

protocol
Check each Grinder Separately
System
Grinding
Grinding 1.78 time for
last drink
brewed

Michaelo Espresso
3801 Stone Way N.
c60 s
Seattle, WA 98103

(800) 545-2883
Evaluating Grinder Burr Condition from the Grind Time Reading
(206) 695-4950
FOR 14 GRAM DOUBLE SHOT* Fax (206) 695-4951

New Burrs = less than 1.7


Normal Burrs = 1.2 - 2.25**
*
If Double Shot is not 14 Grams, call Michaelo for grind time range
**
If time = greater than 2.25 - Call Michaelo for advice

© 2003 Michaelo Espresso,


Inc. All rights reserved.

9
Checking Filters, Typical Set-up
Page 1 of 1

Section 3: Service Call Instructions


Cafina c60 Service Manual
Clogged Filters may cause:
“no water” reading
DP 31 (Boiler slow to fill)
DP 11 & 13 (poor flow through coffee)

Bypass Valve
Should be Closed all the time

Incoming
Water Pressure

Water Pressure
to Cafina

Flushing Valve

The water pressure to the Cafina will slowly decrease over


Michaelo Espresso
3801 Stone Way N.
time as the filters become clogged.
Seattle, WA 98103
Test the flow through the filters by opening the Flushing valve.
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951 The outgoing gauge may still read high with clogged filters if
no water is being used, but will drop as soon as the flushing valve
is opened.

The Coarse Filter should be changed when it turns brown.


When the filters clog up it shows that they’re working. They are
stopping the coarse and fine sediment from harming the machine
© 2003 Michaelo Espresso,
Inc. All rights reserved.
and changing the taste of the coffee.
10
System Test System test

No Coffee water flow test Section 3: Service Call Instructions


Cafina c60 Service Manual
The System Test is used to make sure the water is
flowing freely through the machine before running ref-
erence or troubleshooting shot time problems

MANAGER
3
1 Key to Manager Position ON

OFF

daily counter protocol

water quantity System

coffee quantity
3
Grinding 1.78

lock buttons 0
Select System
2
c60 s c60 s

Press Shift twice

Water flow Time


Double* 4
Press Start
start >>

actual time 4.5s Michaelo Espresso


3801 Stone Way N.
136 65ml Seattle, WA 98103

c60 s (800) 545-2883


Flowmeter Pulse
(206) 695-4950
Count
Fax (206) 695-4951
Pre-set amount of water

4-6 seconds Normal flow time for 65ml of water


6-8 seconds Run several cleaning cycles and try again
8+ seconds Check water flow from Brew Valve
See next page
© 2003 Michaelo Espresso,
Inc. All rights reserved.

11
Check Water Flow from Brew Valve
Page 1 of 1

Section 3: Service Call Instructions Use if the System test is over 8 seconds to
Cafina c60 Service Manual isolate the location of the clog
Times the water flow from the Brew Valve
before it goes to the Piston

Remove the Spout Panel


Brew Valve
Replace the Grounds
Drawer

Disconnect the line to the


bottom of the brew chamber

Turn Key to Manager


Press shift twice
to display System Test

Double*

start >>

actual time 4.5s


Michaelo Espresso
Run System test
136 65ml
3801 Stone Way N. while holding the line
Seattle, WA 98103
pointed into the drip-tray c60 s

(800) 545-2883
(206) 695-4950 If actual time returns to normal the problem is a clog in
Fax (206) 695-4951
the Brew Chamber, Tamp or Spout

If actual time is still over 8 seconds then look for a clog


in the:
Flowmeter, Brew Valve, or Brew Boiler
© 2003 Michaelo Espresso,
Inc. All rights reserved.

12
Steam Wand Backflush Steam Wand Backflush
Page 1 of 1

A clogged Steam Tip is the most Section 3: Service Call Instructions


likely cause of weak steam flow. Cafina c60 Service Manual
Remove the Steam Tip by unscrewing it
from the wand and clean out the holes.

If cleaning the tip doesn’t restore good flow


try this cold water backflushing procedure: 3
NEVER leave the steam wand in the milk pitcher.
The milk will be sucked up into the wand and may contaminate the boiler.

2 Seconds On
2 10 Second 10 Second Pause
pre-heat Repeat 5 times

3 5

1 Remove the Steam Tip

2 Fill a Milk Pitcher with cold water (Never use any cleaner!)

3 Heat the Steam Wand by running it for 10 seconds


Michaelo Espresso
4 Turn the Steam off and immediately insert the Wand into the 3801 Stone Way N.
Seattle, WA 98103
cold water
(800) 545-2883
5 Run Steam again for 2 seconds then turn off (206) 695-4950
Fax (206) 695-4951

6 Wait 10 seconds for the water to be sucked up into the wand/


valve

7 Repeat steps 5 and 6 four to five times to soften and flush out
the clog
© 2003 Michaelo Espresso,
8 Refill the pitcher with fresh cold water and repeat if needed Inc. All rights reserved.

13
Section 3: Service Call Instructions
Cafina c60 Service Manual

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

14
General Service Checklist General Service Checklist
Page 1 of 8

Section 4: General Service


Cafina c60 Service Manual
Check DP codes in Protocol
Record codes then Delete when prompted
Check grind time for each grinder

Run Cleaning Cycle or System Test to empty coffee chamber


4
Run bypass valve in handling to check for clog
Remove and clean Bypass Elbow if needed
Remove Piston, set aside

Move Grinder collars by hand to check for free play


Remove Collar and clean threads if hard to turn
Clean inside of machine

Clean Dispensing spout, Bean hopper, and all panels

Install new Piston

Plug machine in with key in the ON position

O-data should count automatically (pulses at top of travel)


if not clear o-data in service mode and turn OFF/ON
Check that pump is set to 8 bars

Run Reference for both Grinders Michaelo Espresso


3801 Stone Way N.
Seattle, WA 98103
Check Steam Wand for leaks
(800) 545-2883
(206) 695-4950
Delete Filter counter Fax (206) 695-4951

Run hot water, check that boiler autofills

Check each drink button

Check filters and drain line


© 2003 Michaelo Espresso,
Inc. All rights reserved.

15
Remove Panels
Page 2 of 8

Section 4: General Service


Cafina c60 Service Manual

Top Cover
• Remove the two 2.5mm Allen screws on either side of the cover.
• Lift cover and disconnect grounding wire.

Sides
• Remove Top Cover
• Grasp side panel at front edge, top and middle with fingertips.
• Pull sharply out.

* To replace: insert rear of side panel into back panel. Snap the front edge
into place with the heel of your hand.

Back Panel (Usually can stay on for Piston change)


• Remove Top Cover and Sides
• Loosen the 10mm nuts on the bottom tabs first,
then the 4mm Allen screws on the top tabs.
• Swing panel out from the bottom.

2.5mm Allen screws


#2303083

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

Grab Side panel


with fingertips and
pull sharply to
open.

© 2003 Michaelo Espresso,


Inc. All rights reserved.

16
Remove Dispensing Spout Panel Remove Dispensing Spout Panel
Page 3 of 8

Section 4: General Service


Cafina c60 Service Manual
1. Remove Grounds Drawer
2. Remove the 2.5mm Allen screw in the upper left corner
3. Remove Drip Tray Grating
4. Loosen the two 7mm nuts on the underside bottom edge of the panel
5. Push Spout to lowest position
4
6. Swing bottom of panel out of the front of the Drip Tray
7. Disconnect brew lines by reaching behind panel and pulling the clear
lines off of the short silicon connector tube
Always reconnect
Line from Bypass Valve the Brew Line to the
Right Hand side!
Silicone Connector Tubes
Stay on Spout
Tubes #2701015

Push
Spout
Down

Complete
Spout Michaelo Espresso
2601003 3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
2.5mm Screw
2301041

Swing bottom of
panel out to front
of Drip Tray

Loosen 7mm nuts © 2003 Michaelo Espresso,


Inc. All rights reserved.

17
Replace Step Motor Cable - see next page
Page 4 of 8

Section 4: General Service Replace the Step Motor Cable even if


Cafina c60 Service Manual it looks OK. The stress from thousands
of cycles can damage the wires even if
the outer insulation looks fine.

1 Unplug connector and disconnect cable clamps from Step Motor control Board
NOTE:
Inspect the new cable. Notice that, although the connectors at each end of the
cable are identical, one end has two black jumper wires attached. This end of
the cable must be connected to the Step Motor.

2 Plug the cable end without jumper wires into the circuit board

3 Secure the cable clamp

4 Set the Step Motor Board aside until you have reinstalled the piston

5 Cable MUST be threaded through guides on step motor frame!

STE
BOA P MOT
RD O
270 R
Make sure to re-install 302
7
the Cable Clip

Michaelo Espresso Step Motor Cable (2703048)


3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Plug end with black
Fax (206) 695-4951
jumpers goes to step
motor Step Motor

Cable MUST be threaded


through guides when
© 2003 Michaelo Espresso,
reinstalling
Inc. All rights reserved.

18
Replace Piston Replace Piston
Page 5 of 8

Before replacing piston: Section 4: General Service


• Unplug Machine Cafina c60 Service Manual
• Remove Top Cover
• Remove Dispensing Spout Panel

STEP MOTOR
1 Raise Piston by turning
sprocket counter clockwise 4
BOARD

Disconnect ribbon cable from top


2 of Step Motor Board
2
Slide Step Motor Board up and out
PISTON ASSEMBLY
Line Pot Cable 3 of guides
2703036

Ste
pM
ot
270 or Boa
302 rd
4 Unplug power lead from bottom of 7
Step Motor Board

5 Disconnect cable from Step Motor:


• Pry gently with screwdriver
• Plug pulls directly to the left 4
• Be careful not to bend pins
• Plug end with black jumpers
goes to step motor
• Refer to page previous for detailed
instructions
Michaelo Espresso
PISTON ASSEMBLY
6 Unhook cable from guides on Step 5 3801 Stone Way N.
Seattle, WA 98103
Motor frame STEP MOTOR

(800) 545-2883
It may be easier to screw the piston (206) 695-4950
down by hand and unhook the Fax (206) 695-4951
cable from the front 6
Cable MUST be threaded through
guides when reinstalling

7 Set Board and attached cable aside


© 2003 Michaelo Espresso,
Inc. All rights reserved.

19
Replace Piston
Page 6 of 8

Section 4: General Service


Cafina c60 Service Manual

8 Remove 3mm Hex Screw and Lock Grounds


washer - Use one drop of Locktite when Chute
replacing 2253089

9 Slide Grounds Chute forward 8


Remove Chute and set aside
When replacing, be sure that grinder
tunnels are fully inserted into Chute
9

10 Remove 3mm Hex Screw


and Washer

11 Slide Puck Chute forward to


release from notch on Piston

12 Pull Puck Chute away from Piston


Leave chute sitting loosely in
place

11
10
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Puck chute &
Fax (206) 695-4951
Switch
12 2253087
2703391

When replacing the Puck Chute, be sure it is fully seated in the notch or
© 2003 Michaelo Espresso,
water will leak during cleaning cycle
Inc. All rights reserved.

20
Replace piston Replace Piston
Page 7 of 8

Section 4: General Service


Unplug Line Pot Cable Cafina c60 Service Manual
13 Loosen clip holding black cable
2.5mm hex

14 Disconnect line from


4
Pressing Valve 13

Step Motor
2403206
12mm wrench
Brew line
2403031
15 Unplug Main Plug

14 Tamp 19
16 Disconnect line from
Brew Valve (press
black ring in while
pulling line out)

Loosen Mounting Screws


17 4mm hex
15
17
18 To Remove Piston
16
1 Screw Piston up by hand - Rotate
Slider forward to clear grinders
2 Slide Piston forward to clear grinders Michaelo Espresso
3 Lift Piston straight up 3801 Stone Way N.
Seattle, WA 98103
4 Turn piston slightly clockwise to clear
(800) 545-2883
boiler pipes
(206) 695-4950
Fax (206) 695-4951

Transfer both clear lines to the new


19 Piston

Always Clear o-data immediately after replacing piston!


© 2003 Michaelo Espresso,
Inc. All rights reserved.

21
Clear o-data
Page 8 of 8

Section 4: General Service The O-data is the instructions for how far the step
Cafina c60 Service Manual motor moves the piston during a cycle. It needs to be
cleared and reset when a new piston is installed or
when the step driver board is replaced.

When the piston bounces at the top or bottom of its travel, it may have lost count
of the steps for the step motor. (Check that the Line Pot Cable is connected first.)

After the O-data is cleared the machine automatically recounts the steps during
the first start-up cycle.

MANAGER
If the machine is unplugged:
ON (Service) Turn key to the service position
Key to Service Position
1 OFF before plugging machine back in.

2 Press next 3 times to go to the 4th service screen

machine OFF

clear o-data 3 Press clear o-data


EEPROM delete
4 Then Press machine OFF
0

next >>
*** Caution: ***
c60 s Never touch the EEPROM
delete button. This
Michaelo Espresso will delete all machine
3801 Stone Way N. programming!
Seattle, WA 98103

(800) 545-2883
MANAGER
(206) 695-4950
Fax (206) 695-4951 5 Turn Key to ON ON (Service)

OFF

The machine will go through a start-up cycle. At the top


of its travel it will pulse as it determines the exact place to
stop. It will then count the steps down and test the slider
clearance.
© 2003 Michaelo Espresso,
Inc. All rights reserved.

22
Reference Calibration Reference Calibration
Page 1 of 6

Section 5: Reference Calibration


Cafina c60 Service Manual

Running Reference 5
Setting the home position of the Grinder
Collars. The grind needs to be adjusted
for the type of Coffee Beans, Temperature,
Water and Humidity at each location.

Once set, the cafina will automatically adjust the grinders


to maintain the ideal espresso shot

This calibration is done after the install is


completed. It is important to use a fresh bag of the
same brand of coffee beans the customer will be
using and to redo if the customer changes brands
Michaelo Espresso
3801 Stone Way N.
This adjustment is also done after a piston or Seattle, WA 98103
grinder burr change.
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
The machine should need no further technician
adjustment until the next scheduled service.
However, occasionally the adjustment needs to be
redone sooner if the machine is not self-adjusting
properly. Call Michaelo for advice.
© 2003 Michaelo Espresso,
Inc. All rights reserved.

23
Adjust Pump Pressure
Page 2 of 6

Section 5: Reference Calibration The Pump pressure is measured with all water valves
Cafina c60 Service Manual closed. This is different from a conventional espresso
machines where the pressure is measured with the
water flowing from the grouphead.
MANAGER

(Service)
ON 1 Turn key to Service position
OFF

2 Remove left side panel of machine


product data
The gauge is in a spring holder directly
protocol behind the Pump. The Pump Adjusting
Screw is on the front of the pump head,
handling facing the operator.

temp 0 3 Select handling


next >>
4 Press pump to run Pump
c60 s
5 Note reading on Gauge

6 Press pump again to stop the Pump


pump 0/ 1
Start
filler cover 0/1 Pump 7 Press bypass valve ON then OFF to
bleed pressure from line
electromagnet 0/1
8 Turn Pump Adjusting Screw as needed:
bypass valve 0/ 0
1 Clockwise to increase pressure
Bleed
Counter-Clockwise to decrease pressure
next >> pressure

9 Run Pump again to check new pressure


c60 s

10 Repeat steps 3 - 9 until gauge reads


Michaelo Espresso between 7 and 9 bars
3801 Stone Way N.
Seattle, WA 98103
A Check Valve in the
(800) 545-2883
system holds the last
(206) 695-4950 highest reading
Fax (206) 695-4951
Use the Bypass Valve
to bleed down the Adjusting Screw
pressure in-between
adjustments
Gauge

Pumphead
Lock Nut
2603001
© 2003 Michaelo Espresso,
Inc. All rights reserved.

24
Reference Calibration Reference Calibration
Page 3 of 6

Section 5: Reference Calibration


Cafina c60 Service Manual
The technician sets the grind to the type of coffee
and the ambient conditions of a specific location. Once the grind

5
is properly set, the machine will self adjust as these conditions change.
A separate Reference must be set for regular and decaf drinks.

The Cafina will always try to dispense a shot to the pre-set time (usually 14 sec)
Completing the Reference calibration simply sets the grinder self-adjusters to “0” so they have
the maximum amount of future adjustment available.

The Reference must be run when the machine is first set up, after a piston change, and
after each time the grinders are changed or worked on. The Reference should last until the next
scheduled service call, but will occasionally need to be rerun sooner.

It may take several dozen shots to properly set the Reference. Please be patient.
You are “teaching” the machine how to make good coffee.

1 Check that the Pump is set to 8 bars

2 Check the water flow with no coffee with the System Test first.
It should be less than 6 seconds before running reference

3 Fill hopper with beans. Do not let beans run out during reference.

4 Turn key to Service position


MANAGER
If the water was turned off during ON
service: Turn Key to OFF then ON OFF
then to Service.

5 Select next to display second Michaelo Espresso


service screen 3801 Stone Way N.
Seattle, WA 98103

set cleaning (800) 545-2883


(206) 695-4950
filter Fax (206) 695-4951

product names Select Run Reference


6
run reference 0

next >>

c60 s
© 2003 Michaelo Espresso,
Inc. All rights reserved.
Second Service Screen Continued on next page
25
Reference Calibration
Page 4 of 6

Section 5: Reference Calibration


Cafina c60 Service Manual
***REFERENCE***

6 Set Line Pot to 0 (-1 or +1 is OK) Double*


Line Pot adjustment is on back of ICU board,
Double D**
behind front panel directly above the keypad
buttons. The Line Pot is the tamping pressure 0
sensor on the piston.
Lin. Pot 0

c60 s

Line Pot Adjustment


7 Select which of the two Reference drinks you
wish to calibrate

Michaelo Espresso
A Reference for each hopper has been
3801 Stone Way N. indicted with a * and **
Seattle, WA 98103
***REFERENCE***
Select the drink you
(800) 545-2883 Both reference drinks Double* wish to calibrate
(206) 695-4950
must be calibrated
Fax (206) 695-4951
separately Double D**

delete 0

Lin. Pot 0

c60 s

© 2003 Michaelo Espresso,


Inc. All rights reserved.
Continued on next page
26
Reference Calibration Reference Calibration
Page 5 of 6

8 The Reference time must be set to the desired Section 5: Reference Calibration
shot time found on the Data Sheet Cafina c60 Service Manual

This is the target time that the machine will use

5
for future self-adjustments
***REFERENCE***

Target time 8 Double* 14.0s

9 Select Next time pre set +1s

time pre set -1s


0

next >>

10 Run 4 shots at first to look for a consistent c60 s 9


Actual Time:

Press button 2 to start a test shot

Wait for Actual Time to be displayed ***REFERENCE***


Machine may automatically run several
Double* 14.0s
cycles to find the correct grinding time Start
actual time 15.5s
If Actual Time is very slow, the cycle may
be canceled by pressing the Shift key grinding 1.320
Change the grinder setting if the average
data >>
Actual Time is above or below desired
time c60 s
Cancel
Slightly longer time (14 - 16 seconds) is cycle
better than too fast

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
***REFERENCE***
To Change Grind (800) 545-2883
Double* 14.0s (206) 695-4950
1 Select grinding from Fax (206) 695-4951
REFERENCE screen actual time 15.5s
Change
grinding 1.320
grind
data >> 1

c60 s

© 2003 Michaelo Espresso,


Continued on next page Inc. All rights reserved.

27
Reference Calibration
Page 6 of 6

Section 5: Reference Calibration 2 Select Coarse or Fine to adjust grind to


change the Actual Time as needed:
Cafina c60 Service Manual
Coarse - moves the burrs further apart,
and speeds up the actual shot time.
***REFERENCE***
Fine – moves the burrs closer together,
Double* 14.0s and slows down the actual shot time.

Coarse 5 Adjust 4-5 increments for major change,


2 1-2 increments for small change.
Fine 20 EASY DOES IT!

Grinder Start (The Fine adjustments are smaller


increments than the Coarse adjustments)
c60 s

(Grind increments will zero out each time


3 Press Shift to return to the the Reference is run; they have no set
REFERENCE screen value)

Always return to the Reference page and run 3-4 cycles after making a grind
change. This allows the previous grind to make its way out of the grinder chamber
and for the machine to “settle in” to the new grind setting.
To cancel the water flow on the 1st cycle, press shift as soon as the grinder starts.

If the buttons lock and “grinding” flashes, the waste drawer is full.

Accepting the New Reference ***REFERENCE***

Double* 14.0s
1 Look for at least 3
Michaelo Espresso actual time 14.0s
consistent shots within
3801 Stone Way N.
2 seconds of desired time grinding 1.320 2
Seattle, WA 98103

2 Press the button next to data >> Accept


(800) 545-2883
(206) 695-4950 actual time to accept the new
Fax (206) 695-4951 new Reference c60 s Reference

Exiting the program any other way will not set the new reference
Accepting the actual time sets the center point of the grinder collar

3 Don’t forget to also run the Reference for the other hopper

© 2003 Michaelo Espresso,


Inc. All rights reserved.

28
Screen Message Troubleshooting General Troubleshooting
Page 1 of 5

Flashing “Filter” Section 6: Troubleshooting


Delete filter counter Cafina c60 Service Manual

Flashing “cleaning”
“Set Cleaning” counter reached, normally 250 shots. Run cleaning

Flashing “reference”
6
No reference drink assigned, Check all drink values in product data

Temp > 106


Temp probe wire disconnected at brew boiler or J13 on ICU
Clean J13 pins with electrical contact cleaner
Air in water line entered Brew Boiler, Bleed through 12 bar safety valve
Temp probe defective: 2k @ room temp, 3k + when hot
Please Wait– and two different temps displayed
Water continuously flowing in drip tray from leaking 12 bar Expansion valve
Water continuously flowing in drip tray from leaking Brew Valve
Water filling Grounds box from leaking Brew Valve
Dual ceramic High limit on front of brew boiler corroded – replace
Element in Brew boiler bad (least likely) should read 22

24 Volt missing
Jammed slider motor. Powerboard may be burned
Short in: Flowmeter or Mechanical counter
Short in one of the Valve plugs/coils or wiring
F4 fuse on powerboard
Grinder collar jammed
Screen displays “>>> on >>> “ and won’t start-up: Michaelo Espresso
3801 Stone Way N.
Switched ON from service mode before brew boiler fully heated, Seattle, WA 98103
Switch OFF and then ON with key
Binding slider motor (800) 545-2883
(206) 695-4950
Water turned OFF Fax (206) 695-4951
Check that brew boiler is heating / check dual ceramic high limit
Re-seat piston main plug and all plugs on ICU and powerboard
Re-seat flowmeter plug
Clean or replace flowmeter impeller
Possible air in water line (recent filter change etc.)

© 2003 Michaelo Espresso,


Inc. All rights reserved.

29
General Troubleshooting
Page 2 of 5

Section 6: Troubleshooting
Cafina c60 Service Manual
No flow from spout:
Coffee leaks inside machine: detached hose to spout
DP13: Coffee too fine, clogged tamp (run System test)
Output hose kinked or “Y” clogged at back of spout
Check grinder adjust motor operation in handling (grind too fine)
Check that the pump is running during each shot

Screen shows condensation, Buttons may not work


Leaking Steam valve. Normal operation will return when display panel dries out.

Screen Dim
Adjust LED trim pot on ICU board. see page 71
Check F6 fuse on powerboard Red diode will light when fuse is bad

Screen Blank or shows only Vertical lines


Plug on gray ribbon cable to ICU wet. Blow out with air or
contact cleaner. Power must be disconnected before blank screen will reset.

Water from Steam Wand


Boiler overfilled (See Overfilled Boiler troubleshooting section)
Autofill or adding Valve leaking past. Check for flow into driptray
Autofill probe scaled over / disconnected

Water Wand sprays steam & water


Adding valve not working or clogged
Low incoming water pressure
Michaelo Espresso
3801 Stone Way N.
Continuous steam puffs or drips from Water Wand
Seattle, WA 98103
Water solenoid leaking past
(800) 545-2883
(206) 695-4950 All buttons (menu, water & steam) not functioning
Fax (206) 695-4951 Water or Steam button shorted - unplug J6 & J10 to check

Water violently pulses in driptray from behind front panel


Powerboard ground wire not attached causing Autofill Valve
to be open all the time.
(usually just after powerboard change)
© 2003 Michaelo Espresso,
Inc. All rights reserved.

30
Extraction Troubleshooting Extraction Troubleshooting
Page 3 of 5
Always use the Double or Double D to evaluate Section 6: Troubleshooting
the Extraction / shot time
Cafina c60 Service Manual
Shot time is long Reg or Decafe
Run 5 reference drinks to allow machine to self adjust
Run reference to reset grinder
Check grind time to see if burrs are worn (over 2.5 seconds)
Check that the pump is running during each shot
6
Check pump pressure in Handling, should be 8 bars
Check grinder adjust motor operation in handling (grind too fine)
Shot time is long Reg and Decafe
Does pump run? Check in Handling
Run System test to check water flow
If still long check water flow from Brew Valve. see page 36

Shot time is fast


Run 5 reference drinks to allow machine to self adjust
Run reference to reset grinder
Check grinder adjust motor operation in handling (grind too coarse)

Shots are long Volume


Check water Quantity in Manager mode
Measure volume during System test
Clean or replace flow meter impeller
Call Michaelo for further advice

Shots are Short Volume:


Check Water Quantity in Manager Mode (Double usually 65ml) Michaelo Espresso
Measure volume during System test 3801 Stone Way N.
Seattle, WA 98103
Possible air in water line (recent filter change etc.)
See solution above for “ >>> ON >>> “ (800) 545-2883
Clean or replace flow meter impeller (206) 695-4950
Fax (206) 695-4951
See water leak into Grounds box solutions
Is water also flowing from behind front panel
during short shot?:
Pump set too high, set to 8 bars in handling
Brew valve leaking through vent tube. Open and clean valve

If shots are still Short Volume call Michaelo for further advice
© 2003 Michaelo Espresso,
Inc. All rights reserved.

31
Water Leaks
Page 4 of 5

Section 6: Troubleshooting
Cafina c60 Service Manual
Water on counter:

During brew cycle During cleaning cycle


Line from Brew valve to piston Misaligned Puck Chute
Line from tamp to Spout Leak from underside of brew chamber
Bleeder screw on top of Tamp – replace piston
Pressing valve not working

Water Leaking into drip tray from behind front panel:


A small burst of water will normally flow from here at the end of each
shot and during the cleaning cycle when the pressure in the brewing chamber
is vented . Some flow is also normal when the machine is first turned on.

Water leaks into drip tray continuously


Steam boiler overfilling, Safety valve opening
Check for debris in Autofill Valve
Brew boiler Expansion (Safety) valve leaking past
Replace seals
Brew Valve leaking past, Rebuild or replace

Water leaks into drip tray only when shot is brewing


Pump set higher than 12 bars, Safety valve opening
Brew valve leaking through vent tube, run cleaning
cycle, rebuild brew valve.

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883 Water into Grounds box:


(206) 695-4950
Small amount is normal during cleaning cycle
Fax (206) 695-4951

Large amount of water in grounds box


Brew valve leaking past
Loose sealing ring bleeder screw on top of Tamp
Tamp Sealing (pressing) valve not working
Tamp Sealing (pressing) valve leaking
© 2003 Michaelo Espresso,
Inc. All rights reserved.

32
Piston Troubleshooting Piston Troubleshooting
Page 5 of 5

Watch the piston during start-up cycle Section 6: Troubleshooting


Cafina c60 Service Manual
Piston will mot move immediately after piston change
Step motor cable installed backwards

6
Black jumpers should be on the Motor side

Slider hits or nicks lower edge of Tamp


O-data corrupted—clear o-data
Piston switch faulty—replace piston
Bottom Screen in brewing chamber loose, pushing slider up
Cable to Step motor faulty - replace cable
Step Motor Faulty (Slowly turn motor to feel for flat spot)

Slider hits the side of Tamp broadside, high pitched whine, or


Piston counts o-data before reaching top of travel
Cable to Step motor faulty (most likely)
O-data corrupted—clear o-data
Socket Pin on step motor bent, Step motor driver board bad

Slider stops halfway — DP5


Slider Reed Switch Socket Pin loose - Reed switch faulty
Slider motor Socket Pin loose
Slider stops halfway on 3rd sweep of start-up cycle — DP5
Spray Screen loose, screen dragging on lower edge of Slider
Slider had no bounce back, stops dead, DP32 after clear 0-data
Slider reed switch shorted

Piston rapidly reverses direction at end of travel


(zoop, zoop sound) Michaelo Espresso
3801 Stone Way N.
O-data corrupted Seattle, WA 98103
Clearing o-data or start-up with coffee in chamber (DP 7)
Clear coffee and try start-up again (800) 545-2883
(206) 695-4950
Line pot Cable disconnected
Fax (206) 695-4951
Line Pot wire broken - check reading in reference

DP 13, No flow from spout


Screen in Tamp or bottom of brew chamber clogged
Run brew Valve in “handling” to test flow
Disconnect brew line from bottom of brew chamber and
check flow again © 2003 Michaelo Espresso,
Inc. All rights reserved.
Clog in “Y” at back of spout
33
Clearing a Stuck Puck
Page 1 of 2

Section 6: Troubleshooting A stuck puck may show up as one or more of the


Cafina c60 Service Manual following codes:
DP4 DP5 DP7 DP20&21 DP26&27 DP32

Coffee grounds that fail to eject from the brewing chamber is the most common
cause of machine failure. This is usually caused by lack of regular cleaning. The
machine will make several attempts to clear the chamber on it’s own by displaying
“switch machine OFF and ON” prompts.

MANAGER
Remove Top Cover to
Key to Service ON (Service)

OFF
watch piston

Set electromagnet to 1
Select Handling Then Press next Press Piston up

product data pump 0/1 piston up

protocol filler cover 0/1 piston down 4

handling electromagnet 0/1 slider in

temperature 0 1 bypass valve 0/1


0 2 slider out 0

END > next >> next >>

c60 s c60 s 3 c60 s

Did inner piston bring puck up?


Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103 Yes: Press slider in then slider out to eject puck
(800) 545-2883
No: Unplug machine and manually scoop chamber out (don’t
(206) 695-4950 scratch sides!)
Fax (206) 695-4951 Check for coffee grounds on underside of lower piston
plate.
Clean and vacuum out machine if necessary.
Lube inside of chamber with Windex, 409 or a similar
cleaner (All traces of cleaner can be rinsed away with a
cleaning cycle.)
© 2003 Michaelo Espresso, Plug back in and allow to go through Startup
Inc. All rights reserved.

34
Clearing a Stuck Puck Clearing a Stuck Puck
Page 2 of 2

Section 6: Troubleshooting
It is not necessary to remove the piston from the machine. Cafina c60 Service Manual

The Dispensing Spout panel may have to be removed to clean

6
the Electromagnet area.

Unplug the machine first to prevent unexpected piston movement!

Move the Tamp up


and out of the brewing
chamber by turning
the large sprocket
counterclockwise

Vacuum or clean tamp,


slider and brewing
chamber area as needed

Remove stuck grounds from


inside of brewing chamber
Be careful not to scratch
chamber walls
Wet the inside of brewing chamber with
Windex, 409 or a similar cleaner.
(All traces of cleaner will be rinsed Michaelo Espresso
away with a cleaning cycle.) 3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Electromagnet
Fax (206) 695-4951
Check for coffee grounds
Clean disk and underside of
lower plate. Coffee here will
prevent the electromagnet from
ejecting the puck
Push disk up to manually eject
coffee from chamber If it doesn’t
© 2003 Michaelo Espresso,
eject in “handling” Inc. All rights reserved.

35
Check Water Flow from Brew Valve
Page 1 of 1

Section 6: Troubleshooting
Times the water flow from the Brew Valve
Cafina c60 Service Manual
before it goes to the Piston

Use if the System test is over 8 seconds to isolate the location of the clog

Remove the Spout Panel


Brew Valve

Disconnect the line to the


bottom of the brew chamber

Turn Key to Manager


Press shift twice
to display System Test

Double*

start >>

actual time 4.5s


Michaelo Espresso
Run System test
136 65ml
3801 Stone Way N. while holding the line
Seattle, WA 98103
pointed into the drip-tray c60 s

(800) 545-2883
(206) 695-4950 If actual time returns to normal the problem is a clog in
Fax (206) 695-4951
the Brew Chamber, Tamp or Spout

If actual time is still over 8 seconds then look for a clog


in the:
Flowmeter, Brew Valve, or Brew Boiler
© 2003 Michaelo Espresso,
Inc. All rights reserved.

36
Flowmeter (System) Test Flowmeter (System) Test
Page 1 of 1

No Coffee water flow test Section 6: Troubleshooting


Cafina c60 Service Manual
The System Test is used to make sure the water is
flowing freely through the machine before running ref-
erence or troubleshooting shot time problems

MANAGER
6
1 Key to Manager Position ON

OFF

daily counter protocol

water quantity System

coffee quantity
3
Grinding 1.78

lock buttons 0
Select System
2
c60 s c60 s

Press Shift twice

Water flow Time


Double* 4
Press Start
start >>

actual time 4.5s Michaelo Espresso


3801 Stone Way N.
136 65ml Seattle, WA 98103

c60 s (800) 545-2883


Flowmeter Pulse
(206) 695-4950
Count
Fax (206) 695-4951
Pre-set amount of water

4-6 seconds Normal flow time for 65ml of water


6-8 seconds Run several cleaning cycles and try again
8+ seconds Check water flow from Brew Valve

© 2003 Michaelo Espresso,


Inc. All rights reserved.

37
Steam Wand Backflush Steam Wand Backflush
Page 1 of 1

Section 6: Troubleshooting A clogged Steam Tip is the most likely cause of weak
Cafina c60 Service Manual steam flow. Remove the Steam Tip by unscrewing
it from the wand and clean out the holes.

If cleaning the tip doesn’t restore good flow


try this cold water backflushing procedure:

2 NEVER leave the steam wand in the milk pitcher.


The milk will be sucked up into the wand and
may contaminate the boiler.

10 Second
pre-heat

3
2 Seconds On
Technician only:
10 Second Pause
It may be necessary to Repeat 5 times
open the Steam Valve
to completely remove 5
the clog

1 Remove the Steam Tip

2 Fill a Milk Pitcher with cold water (Never use any cleaner!)

3 Heat the Steam Wand by running it for 10 seconds


Michaelo Espresso
3801 Stone Way N. 4 Turn the Steam off and immediately insert the Wand into the
Seattle, WA 98103 cold water
(800) 545-2883
(206) 695-4950 5 Run Steam again for 2 seconds then turn off
Fax (206) 695-4951
6 Wait 10 seconds for the water to be sucked up into the wand/
valve

7 Repeat steps 5 and 6 four to five times to soften and flush out
the clog

© 2003 Michaelo Espresso,


Inc. All rights reserved. 8 Refill the pitcher with fresh cold water and repeat if needed
38
Grind Time Check Grind Time Check
Page 1 of 1

Section 6: Troubleshooting
The condition of the grinder burrs is Cafina c60 Service Manual
monitored by watching the change in grinding time
for the reference drinks. The grind time increases as the

6
grinder burrs wear out. Worn burrs take longer to grind
the same amount of coffee.

The time displayed will always be the time of the last drink made.
V3.51 Software automatically displays the grind time of the last drink made on
page 3 in Manager mode (If Grind time doesn’t display in Manager, go to main
Reference page in service to see time.)

1 Select the Reference Drink you wish to check


and allow the machine to brew it. Reminder: The Single
Reference Drink name is followed by an asterisk. Double*
MANAGER
2 Turn key to Manager position Triple
ON

OFF Americano 12

3 Press Shift twice to view 3rd Screen of Manager Americano 16

Mode and note the time recorded next to c60 s


Grinding.
Default 1st page of drink menu
when machine is on
Manager Screen 3

protocol
Check each Grinder Separately
System
Grinding
Grinding 1.78 time for
last drink
brewed

Michaelo Espresso
3801 Stone Way N.
c60 s
Seattle, WA 98103

(800) 545-2883
Evaluating Grinder Burr Condition from the Grind Time Reading
(206) 695-4950
FOR 14 GRAM DOUBLE SHOT* Fax (206) 695-4951

New Burrs = less than 1.7


Normal Burrs = 1.2 - 2.25**
*
If Double Shot is not 14 Grams, call Michaelo for grind time range
**
If time = greater than 2.25 - Call Michaelo for advice

© 2003 Michaelo Espresso,


Inc. All rights reserved.

39
Technician Notes:
Page 1 of 1

Section 6: Troubleshooting
Cafina c60 Service Manual

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

40
Bypass Valve Operation & Test Bypass valve Operation & Test
Page 1 of 1

The Bypass Valve delivers hot Section 6: Troubleshooting


Cafina c60 Service Manual
water from the Brew Boiler
directly to the Spout
The Bypass amount in Product Data is the amount of time the bypass
valve is open. At a 30% setting, the valve opens for the last 30% of the
drink flow. The first 70% of the water flows only through the coffee grounds.
6
When the valve is open some of the water can flow directly to the spout.

MANAGER
1% bypass is added to all
Espresso shots to flush the spout
1 Turn key to Service position ON (Service)
at the end of the flow
OFF

product data pump 00/1

protocol filler cover 00/1

handling 0/1
electromagnet 0

temperature bypass valve 0/11

next >> next >>

c60 s c60 s

2 Select Handling 3 Switch valve ON


Michaelo Espresso
3801 Stone Way N.
Water should dribble from the spout when the Valve is switched ON Seattle, WA 98103

(800) 545-2883
No Water flow from Spout? (206) 695-4950
Check that Solenoid Coil is Energizing
Fax (206) 695-4951
Check Elbow from Bypass Valve for clog
(Remove Elbow and clean .4mm nozzle)
Check for clog in Tube to Spout

Bypass Valve 2603052

Bypass Elbow 2403184


© 2003 Michaelo Espresso,
Inc. All rights reserved.

41
Technician Notes:
Page 1 of 1

Section 6: Troubleshooting
Cafina c60 Service Manual

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

42
Grinder Adjusting Motor Test Grinder adjusting Motor
Page 1 of 1

The grinder adjusting motors change the Section 6: Troubleshooting


coarseness of the grind by turning the grinder Cafina c60 Service Manual
collar through a worm gear.

6
The motors can be tested in the Handling section:
MANAGER

ON (Service)
Grinder 1/2 1 Select grinder 1 or 2
OFF
grinder start
Key to Service mode
grinder fine Press fine or coarse while
listening to the motor
Select “Handling” grinder coarse 0

END > Watch the grinder


Press “next” 3 times
collar to see if it
c60 s
moves evenly!

♦ A good motor will make a firm whirring sound as it operates.


♦ A weak motor will make a gravely sound.
It may turn the collar slowly or unevenly.
♦ A broken motor will make a clicking sound

Checking the motor out of the machine:


Remove the Hopper
Remove the Grinder Adjusting Motor with its bracket

Michaelo Espresso
You should feel a firm even 3801 Stone Way N.
Turn the worm gear
resistance as the gears turn. Seattle, WA 98103
Slowly with pliers
(800) 545-2883
♦ A new motor will have a firm feel (206) 695-4950
and make a whirring sound. Fax (206) 695-4951

♦ A used motor may have a looser


feel and make a louder gear
sound.
♦ A defective motor will feel loose
and uneven or gravely. It may
Grinder Adjusting Motor 2253656 also have a loud sound. © 2003 Michaelo Espresso,
Inc. All rights reserved.

43
Line Pot Test
Page 1 of 2

Section 6: Troubleshooting
The Line Pot is a potentiometer that sits on top of
Cafina c60 Service Manual the Piston Assembly directly over the Tamp.
The Line Pot measures the force used to tamp
the coffee and the quantity of coffee dosed into the
brewing chamber.

Wiggle plug during test


Reading shouldn’t change from 0
Line Pot will read about –14 if unplugged or
Check for broken wires
broken wire

MANAGER

ON (Service) A broken wire or plug pin will


OFF cause the piston to suddenly
reverse direction with a zoop
sound. Usually followed by a
DP7
product data

protocol

handling

temperature 0

next >> Press next


c60 s

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
set cleaning
(800) 545-2883
(206) 695-4950
filter
Fax (206) 695-4951
product names

run reference 0 Select run reference


next >>

c60 s

© 2003 Michaelo Espresso,


Inc. All rights reserved.

44
Line Pot Test Line Pot Test
Page 2 of 2

Section 6: Troubleshooting
Cafina c60 Service Manual

***REFERENCE***

Double*

Double D**
6
delete 0

line pot -1
Set Line Pot between -3 & +3
c60 s Line Pot adjustment is on back of ICU board, behind
the front panel, directly above the keypad buttons
(Caution: adjuster is Fragile)

Run the Piston all the way down by hand


***REFERENCE***
• Turn the large sprocket clockwise Double*
• Turn it hard about 1/4 turn further after Double D**
the Tamp touches the bottom of the
chamber delete 0
• Line Pot reading should change to line pot 87
80-100 and then return to 0 when the
sprocket is backed off to release the c60 s
pressure

Should change
Up to 80-100 when tamp
Apply pressure and release is forced down Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

Wiggle plug, if Reading


changes 3 or more check
for loose wire at plug

© 2003 Michaelo Espresso,


Inc. All rights reserved.

45
Piston Switch

Section 6: Troubleshooting
The Piston Switch sets the “home position”
Cafina c60 Service Manual
of the piston.
It also signals if the Tamp is in the brewing chamber.

The most common switch failure causes the slider to hit the bottom edge of the Tamp

Coffee pucks stuck in the chamber or coffee grounds under the piston assembly
will prevent the piston from moving all the way down and may give piston switch DP
codes.

Piston Switch mechanical test:

1. Raise piston by hand


2. Press roller with finger,
switch should click
Tamp on and off.
3. Raise and lower the piston
by hand to verify that the
switch clicks when the
motor housing touches it
4. A single drop of water may
free the plunger if it is
stuck. (Follow with a drop
of WD-40.)

Piston Switch electrical test:

Michaelo Espresso 1. Raise piston by hand


3801 Stone Way N. 2. Unplug main plug
Seattle, WA 98103
3. Measure resistance
(800) 545-2883 Plunger between the top center pin
(206) 695-4950 and the pins on either side
Fax (206) 695-4951 4. Resistance should toggle
from infinite to less than 2
5. Switch is bad if there is any
Normally hesitation in the readings
Open
(ie. hangs up on 6 for an
Common
Normally instant)
Closed

© 2003 Michaelo Espresso,


Inc. All rights reserved.

46
Reading DP Codes (Protocol) DP Codes
Page 1 of 3

More than 5-10 occurrences of a code Section 7: DP Codes (Protocol)


Cafina c60 Service Manual
will indicate an area of the machine that
needs closer evaluation.

The DP codes (diagnostic codes) are a record of faults


that the Cafina has recorded since the last service call. It is
7
important to remember that the codes only show symptoms.
They don’t always point directly to a problem. It is normal to
see a some codes in the memory, they are a record of the self
correcting actions of the machine.

MANAGER

Turn Key to the Service position ON (Service)

OFF

Select protocol from 1st screen


product data

The program will cycle through and protocol


check each DP code handling

temperature

next >> Number of


occurrences
c60 s

Michaelo Espresso
If the program stops, record the DP 3801 Stone Way N.
- - protocol - -
code and number of occurrences. Seattle, WA 98103
DP10 14
(800) 545-2883
Press next to continue. no water (206) 695-4950
Fax (206) 695-4951
At the end of the cycle Delete the
next >>
DP codes to prevent old codes from
accumulating in the counters c60 s

Sample DP Code

© 2003 Michaelo Espresso,


Inc. All rights reserved.

47
DP Codes
Page 2 of 3

7 Read out all the codes in Service/Protocol section


Remember the codes only show the symptoms, not the problem

DP # Message Given Problem Check


Refill Hopper Beans jammed Stir beans, foreign object in hoper
(See DP 8) Grinder overheated Quality of beans or worn burrs
DP 01 24V supply Switch off/ on, check Jammed slider - Bent Grinder mounting
F4 fuse or plate
Replace Power Board Slider motor faulty, incoming voltage
spikes
DP 03 Piston Switch Piston not moving up, Does plunger click when roller pressed,
always Closed No 24v on ICU J11 pin Round Cable to Step Motor,
2 with piston up Step Motor Cable in backwards
DP 04 Piston Switch Piston not completely Piston movement, piston switch,
always Open down, slider jam
Stopped before piston Round cable to step motor, stuck puck
switch Step Motor board overheated, add fan
DP 05 Slider switch Slider jammed Stuck puck, Piston switch erratic
always Open Slider hits tamp Step motor cable or board, 24v always on
J11 pin 1
DP 06 Slider switch Slider is not moving or Coffee jam, Slider motor, Tamp
always Closed binds at end of travel. clearance, Back of slider drags on grinder
Reed switch shorted Reed switch, 24v never on J11 pin 1
DP 07 No. compression Signal not found at Stuck Puck, Lin pot reading, Line pot
(Lin. Pot.) right time plug/ cable
Grounds under Piston, Clear O Data,
ohm piston switch
DP 08 Grinder 1 Not enough coffee in Pressing drink buttons after refill hopper
Quantity less chamber message
than set amount Jammed or worn grinder burrs
Grinder Chute misaligned
DP 09 Grinder 2 Coffee drop slow
Quantity less
than set amount
DP 10 No water No reading from sensor Water pressure and flows, Filters
Wiring to sensor on pump, J4 plug on
ICU
DP 11 No flow meter No flowmeter pulses Flowmeter cable unplugged, bypass
impulses with Brew and bypass elbow clogged (DP 13)
valves open Clog in meter, J4 plug on ICU,
Filters restricted, Water shut OFF
DP 13 Infusion valve No flowmeter pulses Clog in: Coffee Filter Screen, Brew valve,
(brew valve) with Brew valve open Spout, Tamp
Run flow meter test Check filters

48
DP Codes DP Codes

7
Page 3 of 3
After fixing problems related to piston movement,
the Piston may bounce or move erratically.
It may have lost count of the steps for the Step Motor.
See Instructions for Clearing O Data to reprogram.

DP # Message Given Problem Check


DP 20 Grinder 1 Too much coffee in Coffee drop slow, Grinder chute
Quantity more chamber misaligned
than set amount Clean chamber, Slider area

DP 21 Grinder 2
Quantity more
than set amount
DP 26 Pressure Too much coffee in Coffee drop slow, clean brewing chamber
reached before chamber, Is spent puck ejecting from chamber?
piston switch Coffee puck stuck in Electromagnet holding?
chamber, Clean underside of piston
DP 27 After DP 26 Tamp finds pressure
occurred twice before it clicks the
switch
DP 28 Cleaning Jammed piston, NO Powdered Cleaners, Check other
program Power failure piston codes
interrupted by 1 cleaning tablet per cycle
failure
DP 30 Cleaning Counts # of Cleanings Should be at least on Cleaning for each
completed day since last service
DP 31 Boiler level too Steam boiler slow to fill Filters, Water flow to machine, Autofill
low solenoid
Steam boiler takes more than 30 sec to
fill
DP 32 Piston position Piston fault code during Check for other piston related codes
start-up
DP 33 Temp brew boiler No signal or high Plug J13 wires on ICU loose
over 106 deg. C reading from Brew Sensor disconnected/plug contact bad
Boiler Temp Sensor Scale build up on Temp Sensor
Boiler high limit dirty, leaking mA to Grnd
DP 34 Step motor Plug in ribbon cable Ribbon Cable to Step Motor Board, Bad
overheated on top of step motor Step Motor, Restricted Piston movement,
board! Step Motor Board
DP 40 External error Can’t find external unit Change External to “0” in Manager Mode
DP 41 Loss of data Unplug and restart
Delete EEPROM, Replace EEPROM chip

49
Section 7: DP Codes (Protocol)
Cafina c60 Service Manual

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

50
Service Mode Service Mode
Page 1 of 3

Section 8: Service Mode


See the next section to MANAGER
Cafina c60 Service Manual
access the Service mode ON (Service)
without a Service key OFF

3
To skip the startup cycle:
Plug the machine back in with the key already in the Service position
8
or
Turn key from OFF directly to SERVICE (¾ turn).

Any programming changes made in Service Mode will only be saved if


the shift button is pressed before turning the key back to ON.

View and edit drink specifications


product data
View and reset Diagnostic Program (DP)
protocol codes
handling Control pump, piston, grinders, valves, and
chute cover manually
temperature
Set brewing water temperature
next >>
Next page
c60 s

Set # of cycles prior to cleaning warning


Michaelo Espresso
set cleaning Set and reset # of cycles prior to filter change 3801 Stone Way N.
warning. Seattle, WA 98103
filter
Edit product names/symbols. Changing (800) 545-2883
product names names will delete product data! (206) 695-4950
Fax (206) 695-4951
run reference Set the fineness of grinding to obtain the
desired extraction time for reference drinks.
next >> (see Reference Section).

c60 s next page

Return to Service Page 1


© 2003 Michaelo Espresso,
Inc. All rights reserved.

51
Service Mode
Page 2 of 3

Section 8: Service Mode


Cafina c60 Service Manual

Used to Factory initialize the machine.


Grinder 2? Changing will delete all product data

TURBO Not used, set to 0 for all locations

self-service Set to 0 for all locations

SERVICE Enter telephone number to be displayed


when service is required
next >>
next page
c60 s
Return to Page 1

Turn machine off


machine OFF
Resets Piston movement instructions. Turn
clear o data key OFF then ON to complete.

EEPROM delete Deletes all drink names, product data, o-data,


DP codes, and water temperature settings
Machine reverts to default settings
Never touch unless directed by a Michaelo
next >> technician
Michaelo Espresso
c60 s
next page
3801 Stone Way N.
Seattle, WA 98103
Return to Page 1
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

52
Service Mode Service Mode
Page 3 of 3

Section 8: Service Mode


Cafina c60 Service Manual

EXTERNAL

layout
Not used Set to 0 for all locations

Not used 8
unit Not used

enter prices Not used

next >> next page

c60 s Return to page 1

EXTERNAL A/B/C Not used Set to “A” for all locations

language Not used Set to “language for all locations

Michaelo Espresso
c60 s 3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

53
Handling
Page 1 of 2

Section 8: Service Mode


Cafina c60 Service Manual The Handling section is used to test the operation of
individual parts of the machine without having to run
complete cycles.

MANAGER
Key to Service Position (Service)
ON

OFF

product data

protocol

handling Select handling

temperature

next >>

c60 s

pump 00/1 ON / OFF


Michaelo Espresso
3801 Stone Way N. filler cover 00/1 OPEN / CLOSED - closes after 20 sec
Seattle, WA 98103

0/1
electromagnet 0 ON /O
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951 bypass valve 0/1
0 ON / OFF without pump
next >> next page
c60 s Return to 1st Service made page

© 2003 Michaelo Espresso,


Inc. All rights reserved.

54
Handling Handling
Page 2 of 2

Section 8: Service Mode


Cafina c60 Service Manual

piston up

piston down
Raise Piston

Lower Piston (4 sec delay before lowering)


8
slider in Move Slider in (only with Piston raised)

slider out Move Slider out


next >> next page

c60 s Previous page

brewing valve 0/1


0 ON / OFF (only if piston is down)

pressing valve 0/1


0 ON / OFF (only if piston is down)

bypass valve 0
0/1 Open Bypass Valve and runs Pump

next >> next page

c60 s Previous page

Michaelo Espresso
3801 Stone Way N.
grinder 1/2 1 Select Grinder 1 or 2 for next 3 buttons Seattle, WA 98103

(800) 545-2883
grinder start Grinds and ejects from selected grinder (206) 695-4950
Fax (206) 695-4951
grinder fine run adjuster on selected grinder
grinder coarse run adjuster on selected grinder
END > piston returns to home position
c60 s
Previous page
© 2003 Michaelo Espresso,
Inc. All rights reserved.

55
Service Mode Without a Key
Page 1 of 1

Section 8: Service Mode


Cafina c60 Service Manual

MANAGER
The SERVICE mode is the
unmarked 3 o’clock position of the ON #1 (Service)
3
key switch. Only a #3 technicians
OFF
service key will turn to this position.

Use the operators Key to


“hot wire” the switch

Switch circuit board in Flip switch circuit board over


1

2
installed position G G 2

1 3 3 1

0 0

Setting the Cafina to the SERVICE Mode without a Service Key


1. Remove the top cover.

2. Remove circuit board from the back of the key switch by carefully pulling it
Michaelo Espresso
straight back. (circuit board carries only 5 volts DC and is safe to handle)
3801 Stone Way N.
Seattle, WA 98103
3. Turn the board over .
(800) 545-2883
(206) 695-4950 4. Briefly short the #3 terminal to the Ground terminal with the tip of the
Fax (206) 695-4951 operators key.

Machine will stay in SERVICE until circuit board is replaced.

To return to ON or MANAGER mode, carefully plug board back into switch.

G to #1 for ON G to #2 for manager


© 2003 Michaelo Espresso,
Inc. All rights reserved.

56
USA 3.51 CPU Default Programming

Page/ Beverage Name 1 or 2 Grinder # or Reference Relieve Pre- Comp- Water Coffee By-Pass Dispensing

Button Cups 1/2/3 Repetitions Infusion pression Quantity Quantity Time


Product data Sheet

1/1 Single 1 1 1 0 0 1 125 35 7.5 1%


1/2 Double 1 1 1 1 0 0 80 65 14 1% 14
1/3 Triple 1 1 1 0 2 0 25 100 15 30%
1/4 Americano 12 1 1 1 0 2 0 25 350 14 99%
1/5 Americano 16 1 1 1 0 2 0 25 435 15 99%

57
2/1 Single D 1 2 1 0 0 1 125 35 7.5 1%
2/2 Double D 1 2 1 1 0 0 80 65 14 1% 14
2/3 Triple D 1 2 1 0 2 0 25 100 15 30%
2/4 Americano 12 D 1 2 1 0 2 0 25 350 14 99%
2/5 Americano 16 D 1 2 1 0 2 0 25 435 15 99%

4/1 Double D 1 2 1 1 0 0 80 65 14 1% 14

4/3 Double 1 1 1 1 0 0 80 65 14 1% 14

4/5 Americano 12 1 1 1 0 2 0 25 350 14 99%

(206) 695-4950
(800) 545-2883

Inc. All rights reserved.


9

© 2003 Michaelo Espresso,


Seattle, WA 98103
3801 Stone Way N.
Michaelo Espresso

Fax (206) 695-4951


Page 1 of 1
Product data sheet

Cafina c60 Service Manual


Section 9: Programming
Check Drink data
Page 1 of 3

Section 9: Programming The drinks are set by Michaelo Espresso to make


Cafina c60 Service Manual best use of the Cafina. Changing them may
adversely affect the machine performance.

• Press the button next to the drink name to cycle through all available drinks
• Set values for each drink to match values on product data sheet
• You can only move forward through these screens
• Press Shift to exit or start over

MANAGER
Turn key to Service position ON (Service)

OFF

product data
Select product data
protocol

handling

temperature 0

next >>

c60 s

Michaelo Espresso
3801 Stone Way N.
Double* Cycles through all the available
Seattle, WA 98103 drink names
1 or 2 cups 1
(800) 545-2883
(206) 695-4950
grinder 1
Fax (206) 695-4951
repetitions 10

next >> Switches to the next set of values for the


displayed drink. (4 screens for each drink)
c60 s

© 2003 Michaelo Espresso,


Inc. All rights reserved.

58
Check Drink Data Check Drink Data
Page 2 of 3

Section 9: Programming
Double* Cafina c60 Service Manual
1 or 2 cups 1 Not Used (Caution: do not change)

9
grinder 1 Selects hopper
1 = Right hopper 2 = Left Hopper
repetitions 10
Automatically repeats drink if set to more
next >> than 1
c60 s

Screen 1
Sets reference beverage
(allows only one per hopper)

Backs off tamping pressure


halfway through shot
Double* 0 = OFF
1 = low
reference 1 2 = medium
relieve 0
3 = high
Improves flow of espresso
pre-infusion 00 shots over 100ml water

next >>
Extends the time water is
c60 s in contact with the coffee
0 = OFF
Screen 2
1 = 1.5 seconds
2 = 3 seconds
3 = 5 seconds
Used for shots of less than Michaelo Espresso
40ml water 3801 Stone Way N.
Seattle, WA 98103

Double* (800) 545-2883


(206) 695-4950
pression 85kp Tamping pressure (80 KP = 30 psi) Fax (206) 695-4951

waterquant. 65ml Water Quantity

coffequant. 14gr
0 Coffee Quantity (max 18 grams)

next >>
Select these to display adjusting screen
c60 s (see next page)
© 2003 Michaelo Espresso,
Screen 3 Inc. All rights reserved.

59
Check Drink Data
Page 3 of 3

Section 9: Programming
Cafina c60 Service Manual

Sets amount of plain water added


Double*
at the end of shot to clear spout
bypass 1%
Opens shot time test page
flow time 14.0s Brews and times one shot
Pre-set time is changed only
admixture 0s0 on Run Reference age
foam 0
Not used
c60 s
Screen 4

Sample Adjusting Screen


Tamp Pressure, Coffee and Water Quantities, Bypass amount

*WATER QUANT.*

Michaelo Espresso Double*


3801 Stone Way N.
Seattle, WA 98103 65ml Current quantity
(800) 545-2883 +5ml
0
(206) 695-4950 Changes quantity
Fax (206) 695-4951 -5ml

c60 s Locks in new value and


returns to product data pages

© 2003 Michaelo Espresso,


Inc. All rights reserved.

60
Change Drink Names Change Drink names
Page 1 of 3

Section 9: Programming
Cafina c60 Service Manual

WARNING:

9
Making any changes to an existing drink name will delete all
Product Data for that drink.

MANAGER
1 Turn key to Service position (Service)
ON

OFF

product data

protocol

handling

temperature 0

next >>
Press next
c60 s 2

set cleaning

filter

product names Michaelo Espresso


Choose product names 3801 Stone Way N.
run reference 0 3 Seattle, WA 98103

next >> (800) 545-2883


(206) 695-4950
c60 s Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

61
Change Drink names
Page 2 of 3

Section 9: Programming Use the first button to cycle through all drink lines and
Cafina c60 Service Manual stop on the one that you wish to change. (Drink will be
displayed on line 2)

There are two different ways to add or change a drink name:

1. Use the “search name” buttons to select a pre-programmed drink from the default memory.
(Software v3.51 has more usable drinks) “OFF” will produce a blank line on the menu.

2. Manually enter a drink name by pressing button next to the selected drink on line 2.

1. Select a Pre-Programmed Drink

Product button 14 Cycles through all 15 drink choices

Americano 12 Displays selected drink name on this line


(Drink shown is page 1, drink 4)
search name <

search name >0 Press these buttons to select a pre-


programmed drink from default memory
select symbol

c60 s

Product button 13
Michaelo Espresso
3801 Stone Way N.
Americano 12 Press this button to manually change
Seattle, WA 98103 the drink name (see next page)
search name <
WARNING: The drink displayed on
(800) 545-2883
search name >0 line 1 will be deleted immediately
(206) 695-4950
Fax (206) 695-4951
select symbol Changes drink icon
(Can be changed anytime without
c60 s affecting programmed name or data)

© 2003 Michaelo Espresso,


Inc. All rights reserved.

62
Change Drink Names Change Drink Names
Page 3 of 3

Section 9: Programming
Cafina c60 Service Manual
2. Manually Enter Drink Name

next >
Display

Moves cursor one space to the right


9
A-Z Cycles through alphabet on selected space

characters/ 0-9 0 Numbers and other characters

capitols Switches between capitols and lower case

c60 s

Sample Name Entering Screen

Espress • Continue moving cursor to the right one space at a time

next > • Cycle through letters and characters at each space


until you spell the desired product name
a-z
• The cursor will not move backward. If you make a
characters/ 0-90 mistake you must press Shift to start over

capitols

c60 s Press Shift to lock new name in Michaelo Espresso


3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
There will be no Product Data values for the new drink (206) 695-4950
Fax (206) 695-4951
Enter desired values in the Product Data Section.

© 2003 Michaelo Espresso,


Inc. All rights reserved.

63
Section 9: Programming
Cafina c60 Service Manual

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

64
Change grinder Burrs Change Grinder Burrs
Page 1 of 5

Section 10: Maintenance


Cafina c60 Service Manual

Grinder burrs will typically last for over 50,000 single shots or
800-1000 lbs of coffee. The actual life of the Burrs will depend
on the type of coffee used and the operating conditions. (20,000—
30,000 or more on the machine counter is typical)
10
Burrs start out grinding between 1.4 & 1.9 seconds for a Double.
They are typically replaced when the Grinding time for a Double
reaches 2.5 seconds. (Call Michaelo for advice when grind time is over
2 seconds)
Worn burrs will cause inconsistent coffee extraction and may
eventually jam the grinder. The grinder may be jammed if the machine
gives repeated DP8‛s and you don‛t hear the grinder run.
Worn burrs may also cause additional heat buildup, which may cause
machine errors.

The Double* & Double D** reference drinks are used to


check the grind time for each grinder

V3.51 Software automatically displays the grind time of


the last drink made on page 3 in Manager mode

Burrs 2250163
Always replace burrs
protocol
as a matched pair
Michaelo Espresso
System
3801 Stone Way N.
Seattle, WA 98103
Grinding 1.78
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

c60 s

Page 3 Manager Mode Displays the grind time of


the last drink made

© 2003 Michaelo Espresso,


Inc. All rights reserved.

65
Change Grinder Burrs
Page 2 of 5

Section 10: Maintenance


Scoop as many beans as possible out of the
Cafina c60 Service Manual
hoppers using a paper cup do not put your fingers
into the grinders!
Run drinks from the grinder you are going to
change until the screen reads “refill hopper”
Unplug the machine

Loosen the hopper screws


Be careful not to drop a
screw into the grinder

Unplug the wire connector


for the cleaning lid solenoid

Remove the hopper


and set aside

Remove the adjusting


motor and set aside

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883 Remove the adjusting


(206) 695-4950 motor‛s 4mm Allen
screws
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

66
Change Grinder Burrs Change Grinder Burrs
Page 3 of 5

Section 10: Maintenance


Cafina c60 Service Manual

10

Remove the Grinder Collar

Remove the center bolt from lower


burr holder with a 8mm socket.

Use a screwdriver to prevent the


burr from turning.

Set the center bolt aside.

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
Borrow a 5mm grinder mounting
screw to use as a puller to lift the
lower plate out. Be careful not to lose
the small drive pin in the lower plate.

© 2003 Michaelo Espresso,


Inc. All rights reserved.

67
Change Grinder Burrs
Page 4 of 5

Section 10: Maintenance


Cafina c60 Service Manual Vacuum the coffee residue from
inside the grinder and thoroughly
clean the threads with a wire brush
Or Push the excess grounds out the
chute then wipe the inside clean
with a lightly oiled rag

Install the new burrs—tighten


screws firmly

Wipe the threads clean with a


rag lightly coated with WD-40 or
similar oil

Thread the mounting screw


through the back of the burr
holder to clean out the threads

Center bolt

Align pin with hole Reinstall the lower burr holder:


Turn motor shaft so the hole
Michaelo Espresso
points to the spout.
Hold burr holder so that the pin
3801 Stone Way N.
Seattle, WA 98103
aligns with the spout.
(800) 545-2883 Lower holder until seated,
(206) 695-4950
Fax (206) 695-4951
it should rock slightly and not
scrape the sides when rotated
Remove puller screw and replace
center bolt.
Tighten the center bolt very
firmly
Don‛t forget to
replace the grinder mounting Holder should still turn freely
© 2003 Michaelo Espresso, screw when finished
Inc. All rights reserved.

68
Change Grinder Burrs Change Grinder Burrs
Page 5 of 5

Section 10: Maintenance


Carefully screw collar back on Cafina c60 Service Manual
Do not cross thread! The grinder threads
are softer than the collar threads

Screw the collar down until burrs touch,


10
then back off 1/4 turn

Reinstall Adjusting motors


Do not force the screws, 1/4

the threads strip easily.


Switch screws from side to
side if one is hard to start.
Don‛t use a longer screw!

Plug the Adjuster back in.


If you accidentally strip an adjusting motor
screw thread, swap the grinders to bring fresh
holes into position. Do not use a longer screw.
Mark the stripped hole with a black arrow

Michaelo Espresso
Reinstall the Hopper, don‛t forget to re attach the 3801 Stone Way N.
cleaning cover plug. Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

You Must Run reference with new burrs.


The collar setting is approximate and must
be reset to get an accurate shot time.

© 2003 Michaelo Espresso,


Inc. All rights reserved.

69
Grind Time Check
Page 1 of 1

Section 10: Maintenance


Cafina c60 Service Manual The condition of the grinder burrs is
monitored by watching the change in grinding time
for the reference drinks. The grind time increases as the
grinder burrs wear out. Worn burrs take longer to grind
the same amount of coffee.

The time displayed will always be the time of the last drink made.
V3.51 Software automatically displays the grind time of the last drink made on
page 3 in Manager mode (If Grind time doesn’t display in Manager, go to main
Reference page in service to see time.)

1 Select the Reference Drink you wish to check


and allow the machine to brew it. Reminder: The Single
Reference Drink name is followed by an asterisk. Double*
MANAGER
2 Turn key to Manager position Triple
ON

OFF Americano 12

3 Press Shift twice to view 3rd Screen of Manager Americano 16

Mode and note the time recorded next to c60 s


Grinding.
Default 1st page of drink menu
when machine is on
Manager Screen 3

protocol

System

Grinding 1.78
Grinding time for last drink brewed
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
c60 s
(800) 545-2883
(206) 695-4950 Evaluating Grinder Burr Condition from the Grind Time Reading
Fax (206) 695-4951
FOR 14 GRAM DOUBLE SHOT*
New Burrs = less than 1.7
Normal Burrs = 1.2 - 2.25**
*
If Double Shot is not 14 Grams, call Michaelo for grind time range
**
If time = greater than 2.25 - Call Michaelo for advice

© 2003 Michaelo Espresso,


Inc. All rights reserved.

70
Change ICU Board #2703501 Change ICU Board
Page 1 of 1

• Unplug machine Section 10: Maintenance


• Disconnect all plugs from top of board Cafina c60 Service Manual
Press locking tab and pull plugs straight back
Gently rock buttons ribbon cable and pull straight up
Open locking wings to remove gray ribbon cables
• Remove wires from retaining clip on right side
• Remove ground wire
Caution:
Adjusters are fragile.
10
• Disconnect 3” ribbon cable from left side of board Use a small Phillips head
screwdriver and light
Open locking wings and rock connector out pressure!
• Hold blue buttons and gray display ribbon cables out of
the way and lift board up out of rails

Adjustments for: Display contrast Line pot Keypad sensitivity Retaining Clip

Ground J4 J6 J10 Display J12 Keypad


Water Steam Line Pot Buttons
Bu Button J13
J11
Piston Auto fill / Brew temp
Reverse steps to install new board:
Michaelo Espresso
Hold blue and gray display Ribbon Cables out 3801 Stone Way N.
Seattle, WA 98103
of the way while sliding new board onto nylon
rails (800) 545-2883
• Reattach all connectors (206) 695-4950
• Plug machine in, allow to go through start-up Fax (206) 695-4951

• Clear 0-data
• Adjust Display Contrast
3” Ribbon Cable
• Adjust keypad buttons sensitivity
thump panel next to buttons to check
• Set line pot to 0 in reference page
• Run reference for both grinders
© 2003 Michaelo Espresso,
Inc. All rights reserved.

71
Flowmeter Service
Page 1 of 1

Section 10: Maintenance The fastest and easiest way to service the flow
Cafina c60 Service Manual meter is to remove the entire Flowmeter assembly
through the rear (non-operator side) of the machine.
Only two plumbing fittings need to be disconnected.

Removing the entire meter allows thorough


cleaning of the inlet & outlet ports

Flowmeter Service: Screws 2300014


• Remove the 3 screws that hold the
cap in place
• Remove impeller and o-ring
• Unscrew the inlet tube from the back
of the meter body O-ring 2500015
• Check for obstruction in the small
inlet port Impeller 2700165
• Clean the port with a fine wire,
Careful not to enlarge the hole!
Inlet nipple 2403192
Nylon seal 2500059
Flowmeter Cable
2703595 Outlet nipple 2403182
o-ring 2503004

Flowmeter with cap 2703578

Michaelo Espresso
Flowmeter Removal:
3801 Stone Way N. 1. Shut off water supply
Seattle, WA 98103 2. Remover Top Cover, Sides & Back
Panel
(800) 545-2883
(206) 695-4950 3. Remove the electric plug from the top
Fax (206) 695-4951 of the Flowmeter
Complete Flowmeter w/check
valve and copper tube
4. Disconnect the copper tube from the
2253679 rear of the lower boiler
5. Disconnect the flexible input tube
from the top of the pump
6. The complete Flowmeter assembly
can now be removed straight out the
© 2003 Michaelo Espresso,
Inc. All rights reserved.
back of the machine
72
Steam Boiler Replacement Steam Boiler Replacement
Page 1 of 4

Hot Boiler: Section 10: Maintenance


Cafina c60 Service Manual
Bleed Pressure First

10

Unplug Machine Disconnect power Plug back in Press water button Check that steam
leads from boiler to bleed pressure gauge reads 0

Remove Boiler:

Unplug Machine Shut Off Incoming Loosen the 4 Front


Water Supply Panel Screws Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

Disconnect Wire to Disconnect Ground Remove Connectors


Autofill Probe Wires on Top and from Valve Coils © 2003 Michaelo Espresso,
Inc. All rights reserved.
Bottom of Boiler Label for reassembly
73
Steam Boiler replacement
Page 2 of 4

Section 10: Maintenance


Cafina c60 Service Manual
4 Disconnect vent Tube

5 3
Remove Clear Water Line
from Adding Valve Disconnect U-Tube to 1.5 bar
Safety Relief Valve
Remove Tube with Safety at-
tached

6
Remove Coils from Adding
and Steam Valves
m
ea
St

7
Unscrew delivery
2
er
at

tubes from Steam


W

and water valves


Leave water tube Unscrew tube
attached if it is to Pressure Stat

1
copper and push aside
Leave other end
connected

Remove Steam

0 76 Gauge
0
260
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

74
Steam Boiler replacement Steam Boiler replacement
Page 3 of 4

Remove Steam and Water Section 10: Maintenance

8 valves
Water valve with Copper
delivery tube Should be re-
Cafina c60 Service Manual

moved after Boiler is out

Steam
10
Adding valve

o-ring 2703003
9
Insert silicon
tube through
top of Boiler
and siphon
water out
Water

Unscrew the water inlet


drain any remaining water
by quickly inserting the
silicon tube into hole

10
l
fil
to
Au

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

11
To Remove Boiler:
Remove Bottom Mounting Screws first
Hold top of Boiler and remove top screws
When reinstalling Boiler replace top
screws first © 2003 Michaelo Espresso,
Inc. All rights reserved.

75
Steam Boiler replacement
Page 4 of 4

Section 10: Maintenance


Machine may be plugged in for boiler testing before the
Cafina c60 Service Manual Piston has been installed
TURN KEY TO THE SERVICE POSITION BEFORE
PLUGGING IN WITHOUT PISTON

Install new boiler:


Make sure drain manifold and solenoid plugs are pushed
to the left side
Lower boiler into place and loosely install the mounting
screws, top screws first
Position pressure stat tube in place, tighten fitting
Tighten mounting screws
DO NOT CONNECT
POWER LEADS TO Attach Autofill pipe
ELEMENT WITH Install water-dispensing valve
BOILER EMPTY!
Plug machine back in Install Steam valve, Connect Teflon line first for new style
and allow boiler to fill steam wand
first Attach Steam gauge assembly
Attach Pressure relief/vent tube assembly; make sure
braided drain line isn’t pressed against boiler
Connect Adding valve clear water line; line should pass
between top mounting pads
Install coils on steam and adding valves
Michaelo Espresso Attach plugs to coils, Steam valve plug should point up
3801 Stone Way N.
Seattle, WA 98103
and Adding valve plug should point to the display panel.
Connect ground wires on top and bottom
(800) 545-2883
(206) 695-4950 Connect Autofill probe wire
Fax (206) 695-4951 Turn on Water supply, check for leaks
Plug Machine in with the Key in the Service position
and allow to autofill
When autofill shuts off Unplug machine and connect
element power leads
Pressure stat should open between .9 – 1.2 bars
© 2003 Michaelo Espresso,
Inc. All rights reserved.

76
External Parts External Parts
Page 1 of 1
Bean Hopper lid
2253016 Section 11: Parts
Complete Bean Hopper Cafina c60 Service Manual
Cafina
Cleaning
2253151
Tablets
ONLY

11
Top Cover with Fan
2253860
Left Side Panel Top Cover screw
2253713 2303083
Steam wand tube 2603024
Right Side Panel
2253714 Rubber Steam Wand
grip 2253380
Back Panel
2253715 Complete spout
2601003

Drip Tray Grating


2253103
Grounds Drawer
2253155

Steam/Water o-ring 2501016

5 Hole Commercial 4 Hole Professional 4 Hole Professional


Narrow Cone Tip Narrow Cone Tip Wide Cone Tip
Water wand 2253698 2604063 2601031
tube 2601035

Steam/Water o-ring 2501016

Water outlet short 2604005

Water screen 2404003


Side Panel mounting Posts 2301064
Side Panel Frame Clips 2301020 Michaelo Espresso
Water outlet tall 3801 Stone Way N.
Back Panel Screw 2303039 Seattle, WA 98103
Water screen 2301023 Back Panel Nut 2301021
(800) 545-2883
Bolt for Legs 2303077
(206) 695-4950
Short Leg 2253177 Fax (206) 695-4951
Long Leg with threaded hole 2253652
Plastic insert for Long Leg 2303097
Long Leg with threaded post 2254996
Leg leveling screw 2304131
1.5 Meter Braided Water Line 2402067
Sealing washer for Water Line 2500055
© 2003 Michaelo Espresso,
Drain Line DHOSE Inc. All rights reserved.

77
Brew Boiler Valves
Page 1 of 1

Section 11: Parts Brew and Bypass valves must always


Cafina c60 Service Manual be ordered with Elbows and Nipples
Replace delivery lines when replacing valves

Complete 12 Bar
Expansion Valve
2603065 Bypass Line to Spout
Brew Valve w/coil 2403197
2603071

Brew Valve Elbow Bypass Valve


2403183 2603070

Bypass Elbow .4mm


2403184

Bypass Nipple
2403255

Valve Manifold
Teflon Brew Valve Lines 2403173
2403196

Plunger W/spring Plunger W/Spring


3 Way 2603074 2 Way 2603073

Michaelo Espresso
Brew Boiler Outlet 2403209
3801 Stone Way N.
o-ring to Brew Boiler 2503004
Seattle, WA 98103

(800) 545-2883
(206) 695-4950 Old Style Valves will be sent until current supply is used up:
Fax (206) 695-4951
Brew Plunger
2601053 Bypass Plunger 2600022
Spring 2600030
o-ring 2500012
Brew Valve Elbow
2403183 Bypass Valve
2603052
Brew Valve 2603053
© 2003 Michaelo Espresso,
Inc. All rights reserved.

78
Brew Boiler and Flowmeter Brew Boiler and Flowmeter
Page 1 of 1

Rebuilt Brew Boiler 2253659 Section 11: Parts


Cafina c60 Service Manual
Brew Boiler Temp
Probe 2701087

11
o-ring 2502014
Flowmeter Cable
2703595

Screws 2300014

Flowmeter Cap
2701395
Brew Temperature Cable
2703591
O-ring 2500015

Impeller 2700165
Duel Ceramic High Limit
Replace if corroded 2703567
Inlet nipple 2403192
Nylon seal 2500059

Outlet nipple 2403182


o-ring 2503004
Copper pipe to boiler 2403193

Flowmeter with cap 2703578

Line Line to Gauge 2403203


Pump to Flowmeter
2403212 Complete Flowmeter w/copper
pipe and check valve 2253679 Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

Water Pressure Gauge


0-25 bar 2603001 © 2003 Michaelo Espresso,
Inc. All rights reserved.

79
Steam Boiler Valves/Tamp Sealing Valve
Page 1 of 2

Section 11: Parts Steam Valve 113


Cafina c60 Service Manual Steam Valve Elbow
o-ring 2503004
2403169
1 2
Adding Valve Steam Valve Nipple
2403181
Plunger W/Spring
2 Way 2603073 Adding Valve Elbow
2403177
Steam Plunger Steam Valve
2600056 body w/coil
Longer Spring 2603056
Adding Valve body w/coil 2600028
2603070

Adding Valve Nipple


2403178
Water Valve 317
o-ring 2503004
Water Valve Elbow
o-ring 2503003 1 2 2403169
Water Valve Nipple
2403182

Water Plunger Water Valve


2600021
Short Spring body w/coil
2600029 2603055

Sealing Valve:
Inflates the Orange Ring on the Tamp to seal Brewing Chamber during extraction

Complete Tamp Sealing Valve Line to Tamp


Michaelo Espresso
w/nipples & coil 2253670 2403206
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883 Sealing Valve


(206) 695-4950 Nipple 2400058
Fax (206) 695-4951
Sealing Valve
Elbow 2400071
Line from Pump
2403198
Sealing Valve body w/coil
2603068
Plunger W/spring
© 2003 Michaelo Espresso,
3 Way 2603074
Inc. All rights reserved.

80
Steam Boiler Valves Steam Boiler Valves
Page 2 of 2
Rebuilt Steam Boiler 2253662 Section 11: Parts
Cafina c60 Service Manual

Adding Valve Complete w/


Nipples & coil 2253669

11
Steam Valve Complete
w/Nipples & coil 2253674

Teflon
Steam/Water Line
2403246

Steam Gauge 2600076


Pipe to Gauge 2403186
Water Valve Complete
w/Nipples & coil 2253675

Plunger W/Spring
2 Way 2603073
Autofill Valve Complete as shown 2253668

Autofill Valve body w/coil Michaelo Espresso


2603070 3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

Autofill Elbow Copper line to Boiler


2403171 Autofill Nipple 2403036
2403172
O-ring 2503003

© 2003 Michaelo Espresso,


Inc. All rights reserved.

81
Front Panel Parts
Page 1 of 1

Section 11: Parts


Cafina c60 Service Manual

Display 2703111

Key Switch Cable


2703011
Keypad 2703002

Backlight Plugs
into the cable
from J39

Key Switch
2703010

Steam Button
2703006
Plug into J10

Michaelo Espresso Front Panel


2253717 Water Button
3801 Stone Way N. 2703007
Seattle, WA 98103 Plug into J6

(800) 545-2883
(206) 695-4950 Operator Key 2703092
1

Fax (206) 695-4951

Manager Key 2703093


2

Service Key 2703094


3

© 2003 Michaelo Espresso,


Inc. All rights reserved.

82
Boiler Safety Valve System Boiler safety Valves
Page 1 of 1

Section 11: Parts


Rebuild Parts shown in Italics
Steam Boiler vent Cafina c60 Service Manual
2403207

Complete Steam Boiler


Safety valve 2603066
11
Valve Seat 2603061 2501027
Flat Seal 2500062 2601062
o-ring 2503004 2500012
Spring 2253671 2501037
1.5 bar

Steam Boiler
Notch on silver Vacuum Break
ring faces down
Complete
underneath dual
springs 2603050
Complete Brew Boiler
Expansion Valve
12 bar

2603065 Hose Manifold


2403208

o-ring
2503033
Valve
Flat Seal Seat
2503031 2603059
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
Brew Valve
Exhaust Vent tube (800) 545-2883
(206) 695-4950
2403196
Fax (206) 695-4951

Order both Complete Valves,


Hose manifold and Steam
Boiler Vent to convert from Cut Slits to insert
old style system Vent Lines © 2003 Michaelo Espresso,
Inc. All rights reserved.

83
Water Lines/Chutes
Page 1 of 1

Section 11: Parts


Cafina c60 Service Manual

Grounds Chute
2253089

Screw 2300013
Washer 2301062
Puck Chute & Switch
Always Together
2253087
2703391

Screw 2300013
Washer 2301062

Complete Spout
With backing plate & screws
2601003

Water Lines:
Tamp Spout 2403031
Michaelo Espresso
Tamp Sealing Valve Tamp 2403206
3801 Stone Way N.
Seattle, WA 98103
Brew Valve Piston or Drain 2403196
(800) 545-2883 Bypass Valve Spout 2403197
(206) 695-4950
Fax (206) 695-4951 Pump Autofill Valve 2403211
Pump Tamp Sealing Valve 2403198
Pump Flowmeter 2403212
Flowmeter Gauge 2403203
© 2003 Michaelo Espresso,
Inc. All rights reserved.
Pump Adding Valve 2403199
84
Grinder Parts Grinder Parts
Page 1 of 1

Section 11: Parts


Complete Grinder Cafina c60 Service Manual
2253665

11
Grinder Burrs
2250163 (pair)

Burr Mounting Screw


2300041

Lower Plate Mounting Screw


2300018

Grinder Adjusting Motor Pin


2253096 2301056

Lower Plate W/pin


2253021

Screw
2300015
Capacitor with cable
Michaelo Espresso
400v 2703306 3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
Washer Mounting Screw
(206) 695-4950
M6 2300087 M6X30 2301077 Fax (206) 695-4951

Screw 2302033
Cable 2703643 New Style
Capacitor Bracket 2253731
2704007

© 2003 Michaelo Espresso,


Inc. All rights reserved.

85
Pump
Page 1 of 1

Section 11: Parts


Cafina c60 Service Manual Water Pressure Sensor 2702062

Braided Water Line 2402067


Teflon Washer for water line 2500055

Complete Pumphead
Replacement Parts:
Pumphead 2253105
Pump Nipples 2403195
Nipple o-rings 2500018
Pump Drive Coupling 2253106
Mounting Ring 2253107
Mounting ring Screw 2300019

Pump Motor 2253647

Michaelo Espresso Inlet Manifold 2403194


3801 Stone Way N. Pump - Tamp Sealing Aalve 2403198
Seattle, WA 98103
Pump - Autofill 2403211
(800) 545-2883 Pump - Adding Valve 2403199
(206) 695-4950 (top of stean boiler)
Fax (206) 695-4951

Outlet Manifold 2403202

Pump - Flowmeter 2403212


© 2003 Michaelo Espresso,
Inc. All rights reserved.

86
Bleeder Screw Check Valve Vacuum Break

Steam Gauge

DIAM. 1.5

Sealing
Ring
Spout 1.5 bar Steam
safety Boiler

Pressure
12 bar Stat
DIAM. 0.4
Spray safety

Sealing
Brew Bypass
Autofill Adding Tea Steam

87
Pump Water
Gauge Sensor

TEA STEAM
Flow Meter
Brew Pump Incoming Water
Boiler

(206) 695-4950
(800) 545-2883

Inc. All rights reserved.


© 2003 Michaelo Espresso,
Seattle, WA 98103
3801 Stone Way N.
Michaelo Espresso

Fax (206) 695-4951


11
Cafina c60 Service Manual
Section 11: Parts
Section 11: Parts
Cafina c60 Service Manual

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

© 2003 Michaelo Espresso,


Inc. All rights reserved.

88
Heating Element Wiring Heating Element Wiring
Page 1 of 1

Section 12: Electrical


Cafina c60 Service Manual

Steam Boiler Element

12
(not field replaceable)
3300 Watts,13

High Limit

PSTAT

;

/
/

/ /
24v DC
Solid State Relay 208-240
SSR1 Volt Supply
#2701220
240v 25A

Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

(800) 545-2883
(206) 695-4950
Fax (206) 695-4951

Dual Ceramic Brew Boiler Element


High Limit 2703567 (not field replaceable)
(replace if corroded) 2000 Watts, 22
© 2003 Michaelo Espresso,
Inc. All rights reserved.

89
Valves / Piston wiring

Section 12: Electrical


Cafina c60 Service Manual +24v DC
Valve ground pins will read 24v DC with valve
OFF and 0v when valve is on
J45 J45
3

7 Y7 Water Valve
2

6 Y8 Adding Valve
10

9 Y9 Steam
J64
8

4 Y10 AutoFill

Piston Plug Socket on Piston J46 J46


2
Brew Boiler
1
Solid state relay
J11 12

11
Counter
3
Cleaning Cover
7
LED 4

8 Y5 Bypass Valve
Plug on ICU Board 13

9 Y4 Tamp Sealing Valve


15
J43 J44
10 Y3 Brew Valve

24v DC test points


J47 J64 Piston Plug
Michaelo Espresso 6 10
J47 Electromagnet
3801 Stone Way N. 5 11
Seattle, WA 98103

(800) 545-2883 Piston Switch sends


1 4
(206) 695-4950 24v DC to brew Valve
2 3
Fax (206) 695-4951
3 6
Slider
4 7 M Motor
J11
24v DC here when 2 2
piston is up
1 8

3 12 Slider Reed Switch

© 2003 Michaelo Espresso,


Inc. All rights reserved.

90
ICU Plug Wiring ICU Plug Wiring

Section 12: Electrical


Keypad Buttons Cafina c60 Service Manual
Mylar Ribbon Cable
check if buttons don’t work

12
Brew Boiler
J13 Temp Probe 2701087
o-ring 2502014
1
Keypad Button Sensitivity
2

Do not
change Line Pot Adjustment 3

Steam Boiler
J13 Level Probe
Autofill Probe / Brew Boiler Temp 2703028

J12
Line Pot J11
Sockets on ICU Board

8
“Grounds Drawer
5 Missing”
Grey Ribbon Cable to Display reed switch
7
Puck sensing
Display will be blank or show lines if switch on puck
plug is wet, dry plug then 4

switch key OFF/ON to restore display


chute
1
Slider reed switch
3
Display Contrast
Adjustment J64
2 2

J11 From piston switch

J4
J10 Steam Button Plug
6

Button - 2703006 5

Water pressure sensor


Michaelo Espresso
3 3801 Stone Way N.
Seattle, WA 98103
2

1
24v DC (800) 545-2883
(206) 695-4950
J6 Water Button Plug Fax (206) 695-4951
Button - 2703007

J4

Flow Meter plug

© 2003 Michaelo Espresso,


Inc. All rights reserved.

91
Grinder 2 J49 Transformer Fuses:
Secondary outputs F1 trans 3.15A
J35
Left F2 FAN .5A Main
Relays for Old F4 24v dc 6.3A Ground
Grinder
Style Board: F5 display/ LED 1.25A
F6 display 100mA
F6
Grinder 2 F7 5v dc 1.25A
Grinder 1 J35 pin 2
J34
Right Grinder 2
Grinder J35 pin 1 U3 Grinder Adjust
F5
Motor Drivers
J45
Grinder 1
F4
Note J34 pin 2 U7 driver
Jumpers
F2 Grinder 1 F7 U8 Relay drivers:
Pump, Electromagnet, Brew
Autofill valve
Cleaning tab-
J34 pin 1 Boiler relay, Counter, Grinders let cover
J33
Cable to
J33 Main
Step Motor
Power in J45

92
Board
J37
J37 RE1
U7
FAN Pump J39
U3 U8
J47
Power Distribution Board

J36 pin 2
J46 U5 Solenoid
Pump Driver
J36 J36 pin 1 U6 U5
Brew Valve
J31 Bypass valve
U4 Brew Boiler
relay
J50
F1 J 46
Cafina c60 Service Manual
Section 12: Electrical

U6 Solenoid Driver
J31 Power In Steam, Tea &
J50 Out to J48 Grinder
J36 Pump to Transformer Adding Valves

Fax (206) 695-4951


Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103

© 2003 Michaelo Espresso,


Transformer Adjuster Motors

Inc. All rights reserved.


(800) 545-2883
(206) 695-4950
through F1
U4 Slider
2703649
Motor Driver
Display Backlight J39 Display
(silver sink
Relay Backlight
heat)
Cables Cables

Section 12: Electrical


Flowmeter/Water Pressure 2703595 Cafina c60 Service Manual
J4 on Powerboard Flowmeter
Water Pressure Sensor

12
Main Piston Cable 2703597
Piston Plug J47 on Powerboard J11 on ICU
Puck Switch
Grounds Drawer Switch

Brew Temperature/Autofill Probe 2703591


J13 on ICU Brew Boiler Temperature Sensor
Autofill Probe

Line Pot Cable 2703036


J12 on ICU Line Pot on Piston

Steam Boiler Valves 2703598


J45 on Powerboard Steam Valve Y9
Water Valve Y7
Adding Valve Y10
Autofill Valve Y10

Brew Boiler Valves 2703599


J46 on Powerboard Brew Valve Y3
Bypass Valve Y5
Tamp Sealing Valve Y4
Mechanical Counter
Cleaning Door/Brew Boiler SSR
Michaelo Espresso
Grinder Adjusting Motors 2703593 3801 Stone Way N.
J48 on Powerboard Regular Grinder Adjuster Seattle, WA 98103
Decafe Grinder Adjuster
(800) 545-2883
(206) 695-4950
Step Motor Round Driver Cable 2703048 Fax (206) 695-4951
Step Motor (black jumpers) J21 on Driver Board

Powerboard to ICU 3” Ribbon Cable 2703033

Step Motor Ribbon Cable 2703042


J41 on Powerboard J22 on Step Motor Driver Board
© 2003 Michaelo Espresso,
Inc. All rights reserved.

93

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