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Service Manual
2
36”
Accumulator Tank
(optional item - May
2-3/8” hole for lines
be provided with the
machine)
NEMA L630R
Drain
16”
11”
Water
Optional 3/8” compression with
Floor Sink shut off
Drain:
Floor Sink or drain should be within 6 feet
Path for drain hose must not have Horizontal runs
Drain Hose must have a 2” air gap at floor © 2003 Michaelo Espresso,
Inc. All rights reserved.
3
Installation Check list
Page 2 of 2
Section 2 : Installation/Tools
Cafina c60 Service Manual
Check over equipment for shipping damage. Report any damage found to Michaelo:
800-545-2883.
Check Incoming Water Pressure. It should be between 45 PSI and 90 PSI, if the
incoming pressure is greater than 90 PSI there MUST be a pressure reducer placed in
the line. Preferably before the filtration system.
Flush Incoming Water Line. Run several gallons of water through the lines at full force
before connecting to the machine. This is extremely important; there are several very
small ports that will become clogged if this procedure is not followed.
Install long legs.
Purge Brew Boiler. Unscrew the top of the Hex shaped Safety valve above the brew
boiler until water flows out into the drip tray. Re-tighten valve.
Check White Coffee Chute. Should be snug against grinders, tighten screw.
Check Piston Assembly Mounting Screws. Screws can work loose in shipping.
Check Incoming Voltage and Amperage. The Cafina requires 208v MINIMUM, and
ideally 220v. The unit is 5400W and MUST have a 30-amp breaker.
Do Not plug Cafina in until Water is hooked up.
4
Recommended Tools Recommended tools
Page 1 of 1
Section 2: Installation/Tools
Cafina c60 Service Manual
Michaelo recommends
Wiha Brand System 6 with
284 series long blades
Wihatools.com
(800) 545-2883
(206) 695-4950
Set of Metric Fax (206) 695-4951
Allen Wrenches
5
Section 2 : Installation/Tools
Cafina c60 Service Manual
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
6
Cafina Service Worksheet Service Call Worksheet
Customer:
back to Michaelo (206) 695-4951
Machine Serial #:
3
1. Check condition of Filters:
Incoming Pressure PSI Output Pressure PSI
5. Grind Times: From reference or run shot then look at Manager mode page 3
Double* Sec
Consider changing burrs if over 2.5 sec
Double** Sec
Michaelo Espresso
3801 Stone Way N.
6. Check for coffee grounds in Slider area under Piston. Seattle, WA 98103
Vacuum if needed
(800) 545-2883
(206) 695-4950
7. Run Reference if needed Fax (206) 695-4951
Double shots should average 14 seconds
7
Filter Reminder Reset
Page 1 of 1
MANAGER
OFF
(Service)
protocol filter
c60 s c60 s
Michaelo Espresso
Press delete to reset the
3801 Stone Way N.
Seattle, WA 98103
4 counter to the pre-set value 5 Select YES to confirm
This counter
(800) 545-2883 filter 47204 counts down **filter**
(206) 695-4950 from the pre-set
Fax (206) 695-4951 filter pre-set 6000 value delete?
filter -5000
c60 s c60 s
© 2003 Michaelo Espresso,
Inc. All rights reserved.
8
Grind Time Check Grind Time Check
Page 1 of 1
3
grinder burrs wear out. Worn burrs take longer to grind
the same amount of coffee.
The time displayed will always be the time of the last drink made.
V3.51 Software automatically displays the grind time of the last drink made on
page 3 in Manager mode (If Grind time doesn’t display in Manager, go to main
Reference page in service to see time.)
OFF Americano 12
protocol
Check each Grinder Separately
System
Grinding
Grinding 1.78 time for
last drink
brewed
Michaelo Espresso
3801 Stone Way N.
c60 s
Seattle, WA 98103
(800) 545-2883
Evaluating Grinder Burr Condition from the Grind Time Reading
(206) 695-4950
FOR 14 GRAM DOUBLE SHOT* Fax (206) 695-4951
9
Checking Filters, Typical Set-up
Page 1 of 1
Bypass Valve
Should be Closed all the time
Incoming
Water Pressure
Water Pressure
to Cafina
Flushing Valve
MANAGER
3
1 Key to Manager Position ON
OFF
coffee quantity
3
Grinding 1.78
lock buttons 0
Select System
2
c60 s c60 s
11
Check Water Flow from Brew Valve
Page 1 of 1
Section 3: Service Call Instructions Use if the System test is over 8 seconds to
Cafina c60 Service Manual isolate the location of the clog
Times the water flow from the Brew Valve
before it goes to the Piston
Double*
start >>
(800) 545-2883
(206) 695-4950 If actual time returns to normal the problem is a clog in
Fax (206) 695-4951
the Brew Chamber, Tamp or Spout
12
Steam Wand Backflush Steam Wand Backflush
Page 1 of 1
2 Seconds On
2 10 Second 10 Second Pause
pre-heat Repeat 5 times
3 5
2 Fill a Milk Pitcher with cold water (Never use any cleaner!)
7 Repeat steps 5 and 6 four to five times to soften and flush out
the clog
© 2003 Michaelo Espresso,
8 Refill the pitcher with fresh cold water and repeat if needed Inc. All rights reserved.
13
Section 3: Service Call Instructions
Cafina c60 Service Manual
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
14
General Service Checklist General Service Checklist
Page 1 of 8
15
Remove Panels
Page 2 of 8
Top Cover
• Remove the two 2.5mm Allen screws on either side of the cover.
• Lift cover and disconnect grounding wire.
Sides
• Remove Top Cover
• Grasp side panel at front edge, top and middle with fingertips.
• Pull sharply out.
* To replace: insert rear of side panel into back panel. Snap the front edge
into place with the heel of your hand.
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
16
Remove Dispensing Spout Panel Remove Dispensing Spout Panel
Page 3 of 8
Push
Spout
Down
Complete
Spout Michaelo Espresso
2601003 3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
2.5mm Screw
2301041
Swing bottom of
panel out to front
of Drip Tray
17
Replace Step Motor Cable - see next page
Page 4 of 8
1 Unplug connector and disconnect cable clamps from Step Motor control Board
NOTE:
Inspect the new cable. Notice that, although the connectors at each end of the
cable are identical, one end has two black jumper wires attached. This end of
the cable must be connected to the Step Motor.
2 Plug the cable end without jumper wires into the circuit board
4 Set the Step Motor Board aside until you have reinstalled the piston
STE
BOA P MOT
RD O
270 R
Make sure to re-install 302
7
the Cable Clip
(800) 545-2883
(206) 695-4950
Plug end with black
Fax (206) 695-4951
jumpers goes to step
motor Step Motor
18
Replace Piston Replace Piston
Page 5 of 8
STEP MOTOR
1 Raise Piston by turning
sprocket counter clockwise 4
BOARD
Ste
pM
ot
270 or Boa
302 rd
4 Unplug power lead from bottom of 7
Step Motor Board
(800) 545-2883
It may be easier to screw the piston (206) 695-4950
down by hand and unhook the Fax (206) 695-4951
cable from the front 6
Cable MUST be threaded through
guides when reinstalling
19
Replace Piston
Page 6 of 8
11
10
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Puck chute &
Fax (206) 695-4951
Switch
12 2253087
2703391
When replacing the Puck Chute, be sure it is fully seated in the notch or
© 2003 Michaelo Espresso,
water will leak during cleaning cycle
Inc. All rights reserved.
20
Replace piston Replace Piston
Page 7 of 8
Step Motor
2403206
12mm wrench
Brew line
2403031
15 Unplug Main Plug
14 Tamp 19
16 Disconnect line from
Brew Valve (press
black ring in while
pulling line out)
21
Clear o-data
Page 8 of 8
Section 4: General Service The O-data is the instructions for how far the step
Cafina c60 Service Manual motor moves the piston during a cycle. It needs to be
cleared and reset when a new piston is installed or
when the step driver board is replaced.
When the piston bounces at the top or bottom of its travel, it may have lost count
of the steps for the step motor. (Check that the Line Pot Cable is connected first.)
After the O-data is cleared the machine automatically recounts the steps during
the first start-up cycle.
MANAGER
If the machine is unplugged:
ON (Service) Turn key to the service position
Key to Service Position
1 OFF before plugging machine back in.
machine OFF
next >>
*** Caution: ***
c60 s Never touch the EEPROM
delete button. This
Michaelo Espresso will delete all machine
3801 Stone Way N. programming!
Seattle, WA 98103
(800) 545-2883
MANAGER
(206) 695-4950
Fax (206) 695-4951 5 Turn Key to ON ON (Service)
OFF
22
Reference Calibration Reference Calibration
Page 1 of 6
Running Reference 5
Setting the home position of the Grinder
Collars. The grind needs to be adjusted
for the type of Coffee Beans, Temperature,
Water and Humidity at each location.
23
Adjust Pump Pressure
Page 2 of 6
Section 5: Reference Calibration The Pump pressure is measured with all water valves
Cafina c60 Service Manual closed. This is different from a conventional espresso
machines where the pressure is measured with the
water flowing from the grouphead.
MANAGER
(Service)
ON 1 Turn key to Service position
OFF
Pumphead
Lock Nut
2603001
© 2003 Michaelo Espresso,
Inc. All rights reserved.
24
Reference Calibration Reference Calibration
Page 3 of 6
5
is properly set, the machine will self adjust as these conditions change.
A separate Reference must be set for regular and decaf drinks.
The Cafina will always try to dispense a shot to the pre-set time (usually 14 sec)
Completing the Reference calibration simply sets the grinder self-adjusters to “0” so they have
the maximum amount of future adjustment available.
The Reference must be run when the machine is first set up, after a piston change, and
after each time the grinders are changed or worked on. The Reference should last until the next
scheduled service call, but will occasionally need to be rerun sooner.
It may take several dozen shots to properly set the Reference. Please be patient.
You are “teaching” the machine how to make good coffee.
2 Check the water flow with no coffee with the System Test first.
It should be less than 6 seconds before running reference
3 Fill hopper with beans. Do not let beans run out during reference.
next >>
c60 s
© 2003 Michaelo Espresso,
Inc. All rights reserved.
Second Service Screen Continued on next page
25
Reference Calibration
Page 4 of 6
c60 s
Michaelo Espresso
A Reference for each hopper has been
3801 Stone Way N. indicted with a * and **
Seattle, WA 98103
***REFERENCE***
Select the drink you
(800) 545-2883 Both reference drinks Double* wish to calibrate
(206) 695-4950
must be calibrated
Fax (206) 695-4951
separately Double D**
delete 0
Lin. Pot 0
c60 s
8 The Reference time must be set to the desired Section 5: Reference Calibration
shot time found on the Data Sheet Cafina c60 Service Manual
5
for future self-adjustments
***REFERENCE***
next >>
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
***REFERENCE***
To Change Grind (800) 545-2883
Double* 14.0s (206) 695-4950
1 Select grinding from Fax (206) 695-4951
REFERENCE screen actual time 15.5s
Change
grinding 1.320
grind
data >> 1
c60 s
27
Reference Calibration
Page 6 of 6
Always return to the Reference page and run 3-4 cycles after making a grind
change. This allows the previous grind to make its way out of the grinder chamber
and for the machine to “settle in” to the new grind setting.
To cancel the water flow on the 1st cycle, press shift as soon as the grinder starts.
If the buttons lock and “grinding” flashes, the waste drawer is full.
Double* 14.0s
1 Look for at least 3
Michaelo Espresso actual time 14.0s
consistent shots within
3801 Stone Way N.
2 seconds of desired time grinding 1.320 2
Seattle, WA 98103
Exiting the program any other way will not set the new reference
Accepting the actual time sets the center point of the grinder collar
3 Don’t forget to also run the Reference for the other hopper
28
Screen Message Troubleshooting General Troubleshooting
Page 1 of 5
Flashing “cleaning”
“Set Cleaning” counter reached, normally 250 shots. Run cleaning
Flashing “reference”
6
No reference drink assigned, Check all drink values in product data
24 Volt missing
Jammed slider motor. Powerboard may be burned
Short in: Flowmeter or Mechanical counter
Short in one of the Valve plugs/coils or wiring
F4 fuse on powerboard
Grinder collar jammed
Screen displays “>>> on >>> “ and won’t start-up: Michaelo Espresso
3801 Stone Way N.
Switched ON from service mode before brew boiler fully heated, Seattle, WA 98103
Switch OFF and then ON with key
Binding slider motor (800) 545-2883
(206) 695-4950
Water turned OFF Fax (206) 695-4951
Check that brew boiler is heating / check dual ceramic high limit
Re-seat piston main plug and all plugs on ICU and powerboard
Re-seat flowmeter plug
Clean or replace flowmeter impeller
Possible air in water line (recent filter change etc.)
29
General Troubleshooting
Page 2 of 5
Section 6: Troubleshooting
Cafina c60 Service Manual
No flow from spout:
Coffee leaks inside machine: detached hose to spout
DP13: Coffee too fine, clogged tamp (run System test)
Output hose kinked or “Y” clogged at back of spout
Check grinder adjust motor operation in handling (grind too fine)
Check that the pump is running during each shot
Screen Dim
Adjust LED trim pot on ICU board. see page 71
Check F6 fuse on powerboard Red diode will light when fuse is bad
30
Extraction Troubleshooting Extraction Troubleshooting
Page 3 of 5
Always use the Double or Double D to evaluate Section 6: Troubleshooting
the Extraction / shot time
Cafina c60 Service Manual
Shot time is long Reg or Decafe
Run 5 reference drinks to allow machine to self adjust
Run reference to reset grinder
Check grind time to see if burrs are worn (over 2.5 seconds)
Check that the pump is running during each shot
6
Check pump pressure in Handling, should be 8 bars
Check grinder adjust motor operation in handling (grind too fine)
Shot time is long Reg and Decafe
Does pump run? Check in Handling
Run System test to check water flow
If still long check water flow from Brew Valve. see page 36
If shots are still Short Volume call Michaelo for further advice
© 2003 Michaelo Espresso,
Inc. All rights reserved.
31
Water Leaks
Page 4 of 5
Section 6: Troubleshooting
Cafina c60 Service Manual
Water on counter:
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
32
Piston Troubleshooting Piston Troubleshooting
Page 5 of 5
6
Black jumpers should be on the Motor side
Coffee grounds that fail to eject from the brewing chamber is the most common
cause of machine failure. This is usually caused by lack of regular cleaning. The
machine will make several attempts to clear the chamber on it’s own by displaying
“switch machine OFF and ON” prompts.
MANAGER
Remove Top Cover to
Key to Service ON (Service)
OFF
watch piston
Set electromagnet to 1
Select Handling Then Press next Press Piston up
34
Clearing a Stuck Puck Clearing a Stuck Puck
Page 2 of 2
Section 6: Troubleshooting
It is not necessary to remove the piston from the machine. Cafina c60 Service Manual
6
the Electromagnet area.
(800) 545-2883
(206) 695-4950
Electromagnet
Fax (206) 695-4951
Check for coffee grounds
Clean disk and underside of
lower plate. Coffee here will
prevent the electromagnet from
ejecting the puck
Push disk up to manually eject
coffee from chamber If it doesn’t
© 2003 Michaelo Espresso,
eject in “handling” Inc. All rights reserved.
35
Check Water Flow from Brew Valve
Page 1 of 1
Section 6: Troubleshooting
Times the water flow from the Brew Valve
Cafina c60 Service Manual
before it goes to the Piston
Use if the System test is over 8 seconds to isolate the location of the clog
Double*
start >>
(800) 545-2883
(206) 695-4950 If actual time returns to normal the problem is a clog in
Fax (206) 695-4951
the Brew Chamber, Tamp or Spout
36
Flowmeter (System) Test Flowmeter (System) Test
Page 1 of 1
MANAGER
6
1 Key to Manager Position ON
OFF
coffee quantity
3
Grinding 1.78
lock buttons 0
Select System
2
c60 s c60 s
37
Steam Wand Backflush Steam Wand Backflush
Page 1 of 1
Section 6: Troubleshooting A clogged Steam Tip is the most likely cause of weak
Cafina c60 Service Manual steam flow. Remove the Steam Tip by unscrewing
it from the wand and clean out the holes.
10 Second
pre-heat
3
2 Seconds On
Technician only:
10 Second Pause
It may be necessary to Repeat 5 times
open the Steam Valve
to completely remove 5
the clog
2 Fill a Milk Pitcher with cold water (Never use any cleaner!)
7 Repeat steps 5 and 6 four to five times to soften and flush out
the clog
Section 6: Troubleshooting
The condition of the grinder burrs is Cafina c60 Service Manual
monitored by watching the change in grinding time
for the reference drinks. The grind time increases as the
6
grinder burrs wear out. Worn burrs take longer to grind
the same amount of coffee.
The time displayed will always be the time of the last drink made.
V3.51 Software automatically displays the grind time of the last drink made on
page 3 in Manager mode (If Grind time doesn’t display in Manager, go to main
Reference page in service to see time.)
OFF Americano 12
protocol
Check each Grinder Separately
System
Grinding
Grinding 1.78 time for
last drink
brewed
Michaelo Espresso
3801 Stone Way N.
c60 s
Seattle, WA 98103
(800) 545-2883
Evaluating Grinder Burr Condition from the Grind Time Reading
(206) 695-4950
FOR 14 GRAM DOUBLE SHOT* Fax (206) 695-4951
39
Technician Notes:
Page 1 of 1
Section 6: Troubleshooting
Cafina c60 Service Manual
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
40
Bypass Valve Operation & Test Bypass valve Operation & Test
Page 1 of 1
MANAGER
1% bypass is added to all
Espresso shots to flush the spout
1 Turn key to Service position ON (Service)
at the end of the flow
OFF
handling 0/1
electromagnet 0
c60 s c60 s
(800) 545-2883
No Water flow from Spout? (206) 695-4950
Check that Solenoid Coil is Energizing
Fax (206) 695-4951
Check Elbow from Bypass Valve for clog
(Remove Elbow and clean .4mm nozzle)
Check for clog in Tube to Spout
41
Technician Notes:
Page 1 of 1
Section 6: Troubleshooting
Cafina c60 Service Manual
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
42
Grinder Adjusting Motor Test Grinder adjusting Motor
Page 1 of 1
6
The motors can be tested in the Handling section:
MANAGER
ON (Service)
Grinder 1/2 1 Select grinder 1 or 2
OFF
grinder start
Key to Service mode
grinder fine Press fine or coarse while
listening to the motor
Select “Handling” grinder coarse 0
Michaelo Espresso
You should feel a firm even 3801 Stone Way N.
Turn the worm gear
resistance as the gears turn. Seattle, WA 98103
Slowly with pliers
(800) 545-2883
♦ A new motor will have a firm feel (206) 695-4950
and make a whirring sound. Fax (206) 695-4951
43
Line Pot Test
Page 1 of 2
Section 6: Troubleshooting
The Line Pot is a potentiometer that sits on top of
Cafina c60 Service Manual the Piston Assembly directly over the Tamp.
The Line Pot measures the force used to tamp
the coffee and the quantity of coffee dosed into the
brewing chamber.
MANAGER
protocol
handling
temperature 0
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
set cleaning
(800) 545-2883
(206) 695-4950
filter
Fax (206) 695-4951
product names
c60 s
44
Line Pot Test Line Pot Test
Page 2 of 2
Section 6: Troubleshooting
Cafina c60 Service Manual
***REFERENCE***
Double*
Double D**
6
delete 0
line pot -1
Set Line Pot between -3 & +3
c60 s Line Pot adjustment is on back of ICU board, behind
the front panel, directly above the keypad buttons
(Caution: adjuster is Fragile)
Should change
Up to 80-100 when tamp
Apply pressure and release is forced down Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
45
Piston Switch
Section 6: Troubleshooting
The Piston Switch sets the “home position”
Cafina c60 Service Manual
of the piston.
It also signals if the Tamp is in the brewing chamber.
The most common switch failure causes the slider to hit the bottom edge of the Tamp
Coffee pucks stuck in the chamber or coffee grounds under the piston assembly
will prevent the piston from moving all the way down and may give piston switch DP
codes.
46
Reading DP Codes (Protocol) DP Codes
Page 1 of 3
MANAGER
OFF
temperature
Michaelo Espresso
If the program stops, record the DP 3801 Stone Way N.
- - protocol - -
code and number of occurrences. Seattle, WA 98103
DP10 14
(800) 545-2883
Press next to continue. no water (206) 695-4950
Fax (206) 695-4951
At the end of the cycle Delete the
next >>
DP codes to prevent old codes from
accumulating in the counters c60 s
Sample DP Code
47
DP Codes
Page 2 of 3
48
DP Codes DP Codes
7
Page 3 of 3
After fixing problems related to piston movement,
the Piston may bounce or move erratically.
It may have lost count of the steps for the Step Motor.
See Instructions for Clearing O Data to reprogram.
DP 21 Grinder 2
Quantity more
than set amount
DP 26 Pressure Too much coffee in Coffee drop slow, clean brewing chamber
reached before chamber, Is spent puck ejecting from chamber?
piston switch Coffee puck stuck in Electromagnet holding?
chamber, Clean underside of piston
DP 27 After DP 26 Tamp finds pressure
occurred twice before it clicks the
switch
DP 28 Cleaning Jammed piston, NO Powdered Cleaners, Check other
program Power failure piston codes
interrupted by 1 cleaning tablet per cycle
failure
DP 30 Cleaning Counts # of Cleanings Should be at least on Cleaning for each
completed day since last service
DP 31 Boiler level too Steam boiler slow to fill Filters, Water flow to machine, Autofill
low solenoid
Steam boiler takes more than 30 sec to
fill
DP 32 Piston position Piston fault code during Check for other piston related codes
start-up
DP 33 Temp brew boiler No signal or high Plug J13 wires on ICU loose
over 106 deg. C reading from Brew Sensor disconnected/plug contact bad
Boiler Temp Sensor Scale build up on Temp Sensor
Boiler high limit dirty, leaking mA to Grnd
DP 34 Step motor Plug in ribbon cable Ribbon Cable to Step Motor Board, Bad
overheated on top of step motor Step Motor, Restricted Piston movement,
board! Step Motor Board
DP 40 External error Can’t find external unit Change External to “0” in Manager Mode
DP 41 Loss of data Unplug and restart
Delete EEPROM, Replace EEPROM chip
49
Section 7: DP Codes (Protocol)
Cafina c60 Service Manual
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
50
Service Mode Service Mode
Page 1 of 3
3
To skip the startup cycle:
Plug the machine back in with the key already in the Service position
8
or
Turn key from OFF directly to SERVICE (¾ turn).
51
Service Mode
Page 2 of 3
52
Service Mode Service Mode
Page 3 of 3
EXTERNAL
layout
Not used Set to 0 for all locations
Not used 8
unit Not used
Michaelo Espresso
c60 s 3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
53
Handling
Page 1 of 2
MANAGER
Key to Service Position (Service)
ON
OFF
product data
protocol
temperature
next >>
c60 s
0/1
electromagnet 0 ON /O
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951 bypass valve 0/1
0 ON / OFF without pump
next >> next page
c60 s Return to 1st Service made page
54
Handling Handling
Page 2 of 2
piston up
piston down
Raise Piston
bypass valve 0
0/1 Open Bypass Valve and runs Pump
Michaelo Espresso
3801 Stone Way N.
grinder 1/2 1 Select Grinder 1 or 2 for next 3 buttons Seattle, WA 98103
(800) 545-2883
grinder start Grinds and ejects from selected grinder (206) 695-4950
Fax (206) 695-4951
grinder fine run adjuster on selected grinder
grinder coarse run adjuster on selected grinder
END > piston returns to home position
c60 s
Previous page
© 2003 Michaelo Espresso,
Inc. All rights reserved.
55
Service Mode Without a Key
Page 1 of 1
MANAGER
The SERVICE mode is the
unmarked 3 o’clock position of the ON #1 (Service)
3
key switch. Only a #3 technicians
OFF
service key will turn to this position.
2
installed position G G 2
1 3 3 1
0 0
2. Remove circuit board from the back of the key switch by carefully pulling it
Michaelo Espresso
straight back. (circuit board carries only 5 volts DC and is safe to handle)
3801 Stone Way N.
Seattle, WA 98103
3. Turn the board over .
(800) 545-2883
(206) 695-4950 4. Briefly short the #3 terminal to the Ground terminal with the tip of the
Fax (206) 695-4951 operators key.
56
USA 3.51 CPU Default Programming
Page/ Beverage Name 1 or 2 Grinder # or Reference Relieve Pre- Comp- Water Coffee By-Pass Dispensing
57
2/1 Single D 1 2 1 0 0 1 125 35 7.5 1%
2/2 Double D 1 2 1 1 0 0 80 65 14 1% 14
2/3 Triple D 1 2 1 0 2 0 25 100 15 30%
2/4 Americano 12 D 1 2 1 0 2 0 25 350 14 99%
2/5 Americano 16 D 1 2 1 0 2 0 25 435 15 99%
4/1 Double D 1 2 1 1 0 0 80 65 14 1% 14
4/3 Double 1 1 1 1 0 0 80 65 14 1% 14
(206) 695-4950
(800) 545-2883
• Press the button next to the drink name to cycle through all available drinks
• Set values for each drink to match values on product data sheet
• You can only move forward through these screens
• Press Shift to exit or start over
MANAGER
Turn key to Service position ON (Service)
OFF
product data
Select product data
protocol
handling
temperature 0
next >>
c60 s
Michaelo Espresso
3801 Stone Way N.
Double* Cycles through all the available
Seattle, WA 98103 drink names
1 or 2 cups 1
(800) 545-2883
(206) 695-4950
grinder 1
Fax (206) 695-4951
repetitions 10
58
Check Drink Data Check Drink Data
Page 2 of 3
Section 9: Programming
Double* Cafina c60 Service Manual
1 or 2 cups 1 Not Used (Caution: do not change)
9
grinder 1 Selects hopper
1 = Right hopper 2 = Left Hopper
repetitions 10
Automatically repeats drink if set to more
next >> than 1
c60 s
Screen 1
Sets reference beverage
(allows only one per hopper)
next >>
Extends the time water is
c60 s in contact with the coffee
0 = OFF
Screen 2
1 = 1.5 seconds
2 = 3 seconds
3 = 5 seconds
Used for shots of less than Michaelo Espresso
40ml water 3801 Stone Way N.
Seattle, WA 98103
coffequant. 14gr
0 Coffee Quantity (max 18 grams)
next >>
Select these to display adjusting screen
c60 s (see next page)
© 2003 Michaelo Espresso,
Screen 3 Inc. All rights reserved.
59
Check Drink Data
Page 3 of 3
Section 9: Programming
Cafina c60 Service Manual
*WATER QUANT.*
60
Change Drink Names Change Drink names
Page 1 of 3
Section 9: Programming
Cafina c60 Service Manual
WARNING:
9
Making any changes to an existing drink name will delete all
Product Data for that drink.
MANAGER
1 Turn key to Service position (Service)
ON
OFF
product data
protocol
handling
temperature 0
next >>
Press next
c60 s 2
set cleaning
filter
61
Change Drink names
Page 2 of 3
Section 9: Programming Use the first button to cycle through all drink lines and
Cafina c60 Service Manual stop on the one that you wish to change. (Drink will be
displayed on line 2)
1. Use the “search name” buttons to select a pre-programmed drink from the default memory.
(Software v3.51 has more usable drinks) “OFF” will produce a blank line on the menu.
2. Manually enter a drink name by pressing button next to the selected drink on line 2.
c60 s
Product button 13
Michaelo Espresso
3801 Stone Way N.
Americano 12 Press this button to manually change
Seattle, WA 98103 the drink name (see next page)
search name <
WARNING: The drink displayed on
(800) 545-2883
search name >0 line 1 will be deleted immediately
(206) 695-4950
Fax (206) 695-4951
select symbol Changes drink icon
(Can be changed anytime without
c60 s affecting programmed name or data)
62
Change Drink Names Change Drink Names
Page 3 of 3
Section 9: Programming
Cafina c60 Service Manual
2. Manually Enter Drink Name
next >
Display
c60 s
capitols
(800) 545-2883
There will be no Product Data values for the new drink (206) 695-4950
Fax (206) 695-4951
Enter desired values in the Product Data Section.
63
Section 9: Programming
Cafina c60 Service Manual
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
64
Change grinder Burrs Change Grinder Burrs
Page 1 of 5
Grinder burrs will typically last for over 50,000 single shots or
800-1000 lbs of coffee. The actual life of the Burrs will depend
on the type of coffee used and the operating conditions. (20,000—
30,000 or more on the machine counter is typical)
10
Burrs start out grinding between 1.4 & 1.9 seconds for a Double.
They are typically replaced when the Grinding time for a Double
reaches 2.5 seconds. (Call Michaelo for advice when grind time is over
2 seconds)
Worn burrs will cause inconsistent coffee extraction and may
eventually jam the grinder. The grinder may be jammed if the machine
gives repeated DP8‛s and you don‛t hear the grinder run.
Worn burrs may also cause additional heat buildup, which may cause
machine errors.
Burrs 2250163
Always replace burrs
protocol
as a matched pair
Michaelo Espresso
System
3801 Stone Way N.
Seattle, WA 98103
Grinding 1.78
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
c60 s
65
Change Grinder Burrs
Page 2 of 5
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
66
Change Grinder Burrs Change Grinder Burrs
Page 3 of 5
10
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
Borrow a 5mm grinder mounting
screw to use as a puller to lift the
lower plate out. Be careful not to lose
the small drive pin in the lower plate.
67
Change Grinder Burrs
Page 4 of 5
Center bolt
68
Change Grinder Burrs Change Grinder Burrs
Page 5 of 5
Michaelo Espresso
Reinstall the Hopper, don‛t forget to re attach the 3801 Stone Way N.
cleaning cover plug. Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
69
Grind Time Check
Page 1 of 1
The time displayed will always be the time of the last drink made.
V3.51 Software automatically displays the grind time of the last drink made on
page 3 in Manager mode (If Grind time doesn’t display in Manager, go to main
Reference page in service to see time.)
OFF Americano 12
protocol
System
Grinding 1.78
Grinding time for last drink brewed
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
c60 s
(800) 545-2883
(206) 695-4950 Evaluating Grinder Burr Condition from the Grind Time Reading
Fax (206) 695-4951
FOR 14 GRAM DOUBLE SHOT*
New Burrs = less than 1.7
Normal Burrs = 1.2 - 2.25**
*
If Double Shot is not 14 Grams, call Michaelo for grind time range
**
If time = greater than 2.25 - Call Michaelo for advice
70
Change ICU Board #2703501 Change ICU Board
Page 1 of 1
Adjustments for: Display contrast Line pot Keypad sensitivity Retaining Clip
• Clear 0-data
• Adjust Display Contrast
3” Ribbon Cable
• Adjust keypad buttons sensitivity
thump panel next to buttons to check
• Set line pot to 0 in reference page
• Run reference for both grinders
© 2003 Michaelo Espresso,
Inc. All rights reserved.
71
Flowmeter Service
Page 1 of 1
Section 10: Maintenance The fastest and easiest way to service the flow
Cafina c60 Service Manual meter is to remove the entire Flowmeter assembly
through the rear (non-operator side) of the machine.
Only two plumbing fittings need to be disconnected.
Michaelo Espresso
Flowmeter Removal:
3801 Stone Way N. 1. Shut off water supply
Seattle, WA 98103 2. Remover Top Cover, Sides & Back
Panel
(800) 545-2883
(206) 695-4950 3. Remove the electric plug from the top
Fax (206) 695-4951 of the Flowmeter
Complete Flowmeter w/check
valve and copper tube
4. Disconnect the copper tube from the
2253679 rear of the lower boiler
5. Disconnect the flexible input tube
from the top of the pump
6. The complete Flowmeter assembly
can now be removed straight out the
© 2003 Michaelo Espresso,
Inc. All rights reserved.
back of the machine
72
Steam Boiler Replacement Steam Boiler Replacement
Page 1 of 4
10
Unplug Machine Disconnect power Plug back in Press water button Check that steam
leads from boiler to bleed pressure gauge reads 0
Remove Boiler:
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
5 3
Remove Clear Water Line
from Adding Valve Disconnect U-Tube to 1.5 bar
Safety Relief Valve
Remove Tube with Safety at-
tached
6
Remove Coils from Adding
and Steam Valves
m
ea
St
7
Unscrew delivery
2
er
at
1
copper and push aside
Leave other end
connected
Remove Steam
0 76 Gauge
0
260
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
74
Steam Boiler replacement Steam Boiler replacement
Page 3 of 4
8 valves
Water valve with Copper
delivery tube Should be re-
Cafina c60 Service Manual
Steam
10
Adding valve
o-ring 2703003
9
Insert silicon
tube through
top of Boiler
and siphon
water out
Water
10
l
fil
to
Au
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
11
To Remove Boiler:
Remove Bottom Mounting Screws first
Hold top of Boiler and remove top screws
When reinstalling Boiler replace top
screws first © 2003 Michaelo Espresso,
Inc. All rights reserved.
75
Steam Boiler replacement
Page 4 of 4
76
External Parts External Parts
Page 1 of 1
Bean Hopper lid
2253016 Section 11: Parts
Complete Bean Hopper Cafina c60 Service Manual
Cafina
Cleaning
2253151
Tablets
ONLY
11
Top Cover with Fan
2253860
Left Side Panel Top Cover screw
2253713 2303083
Steam wand tube 2603024
Right Side Panel
2253714 Rubber Steam Wand
grip 2253380
Back Panel
2253715 Complete spout
2601003
77
Brew Boiler Valves
Page 1 of 1
Complete 12 Bar
Expansion Valve
2603065 Bypass Line to Spout
Brew Valve w/coil 2403197
2603071
Bypass Nipple
2403255
Valve Manifold
Teflon Brew Valve Lines 2403173
2403196
Michaelo Espresso
Brew Boiler Outlet 2403209
3801 Stone Way N.
o-ring to Brew Boiler 2503004
Seattle, WA 98103
(800) 545-2883
(206) 695-4950 Old Style Valves will be sent until current supply is used up:
Fax (206) 695-4951
Brew Plunger
2601053 Bypass Plunger 2600022
Spring 2600030
o-ring 2500012
Brew Valve Elbow
2403183 Bypass Valve
2603052
Brew Valve 2603053
© 2003 Michaelo Espresso,
Inc. All rights reserved.
78
Brew Boiler and Flowmeter Brew Boiler and Flowmeter
Page 1 of 1
11
o-ring 2502014
Flowmeter Cable
2703595
Screws 2300014
Flowmeter Cap
2701395
Brew Temperature Cable
2703591
O-ring 2500015
Impeller 2700165
Duel Ceramic High Limit
Replace if corroded 2703567
Inlet nipple 2403192
Nylon seal 2500059
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
79
Steam Boiler Valves/Tamp Sealing Valve
Page 1 of 2
Sealing Valve:
Inflates the Orange Ring on the Tamp to seal Brewing Chamber during extraction
80
Steam Boiler Valves Steam Boiler Valves
Page 2 of 2
Rebuilt Steam Boiler 2253662 Section 11: Parts
Cafina c60 Service Manual
11
Steam Valve Complete
w/Nipples & coil 2253674
Teflon
Steam/Water Line
2403246
Plunger W/Spring
2 Way 2603073
Autofill Valve Complete as shown 2253668
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
81
Front Panel Parts
Page 1 of 1
Display 2703111
Backlight Plugs
into the cable
from J39
Key Switch
2703010
Steam Button
2703006
Plug into J10
(800) 545-2883
(206) 695-4950 Operator Key 2703092
1
82
Boiler Safety Valve System Boiler safety Valves
Page 1 of 1
Steam Boiler
Notch on silver Vacuum Break
ring faces down
Complete
underneath dual
springs 2603050
Complete Brew Boiler
Expansion Valve
12 bar
o-ring
2503033
Valve
Flat Seal Seat
2503031 2603059
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
Brew Valve
Exhaust Vent tube (800) 545-2883
(206) 695-4950
2403196
Fax (206) 695-4951
83
Water Lines/Chutes
Page 1 of 1
Grounds Chute
2253089
Screw 2300013
Washer 2301062
Puck Chute & Switch
Always Together
2253087
2703391
Screw 2300013
Washer 2301062
Complete Spout
With backing plate & screws
2601003
Water Lines:
Tamp Spout 2403031
Michaelo Espresso
Tamp Sealing Valve Tamp 2403206
3801 Stone Way N.
Seattle, WA 98103
Brew Valve Piston or Drain 2403196
(800) 545-2883 Bypass Valve Spout 2403197
(206) 695-4950
Fax (206) 695-4951 Pump Autofill Valve 2403211
Pump Tamp Sealing Valve 2403198
Pump Flowmeter 2403212
Flowmeter Gauge 2403203
© 2003 Michaelo Espresso,
Inc. All rights reserved.
Pump Adding Valve 2403199
84
Grinder Parts Grinder Parts
Page 1 of 1
11
Grinder Burrs
2250163 (pair)
Screw
2300015
Capacitor with cable
Michaelo Espresso
400v 2703306 3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
Washer Mounting Screw
(206) 695-4950
M6 2300087 M6X30 2301077 Fax (206) 695-4951
Screw 2302033
Cable 2703643 New Style
Capacitor Bracket 2253731
2704007
85
Pump
Page 1 of 1
Complete Pumphead
Replacement Parts:
Pumphead 2253105
Pump Nipples 2403195
Nipple o-rings 2500018
Pump Drive Coupling 2253106
Mounting Ring 2253107
Mounting ring Screw 2300019
86
Bleeder Screw Check Valve Vacuum Break
Steam Gauge
DIAM. 1.5
Sealing
Ring
Spout 1.5 bar Steam
safety Boiler
Pressure
12 bar Stat
DIAM. 0.4
Spray safety
Sealing
Brew Bypass
Autofill Adding Tea Steam
87
Pump Water
Gauge Sensor
TEA STEAM
Flow Meter
Brew Pump Incoming Water
Boiler
(206) 695-4950
(800) 545-2883
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
88
Heating Element Wiring Heating Element Wiring
Page 1 of 1
12
(not field replaceable)
3300 Watts,13
High Limit
PSTAT
;
/
/
/ /
24v DC
Solid State Relay 208-240
SSR1 Volt Supply
#2701220
240v 25A
Michaelo Espresso
3801 Stone Way N.
Seattle, WA 98103
(800) 545-2883
(206) 695-4950
Fax (206) 695-4951
89
Valves / Piston wiring
7 Y7 Water Valve
2
6 Y8 Adding Valve
10
9 Y9 Steam
J64
8
4 Y10 AutoFill
11
Counter
3
Cleaning Cover
7
LED 4
8 Y5 Bypass Valve
Plug on ICU Board 13
90
ICU Plug Wiring ICU Plug Wiring
12
Brew Boiler
J13 Temp Probe 2701087
o-ring 2502014
1
Keypad Button Sensitivity
2
Do not
change Line Pot Adjustment 3
Steam Boiler
J13 Level Probe
Autofill Probe / Brew Boiler Temp 2703028
J12
Line Pot J11
Sockets on ICU Board
8
“Grounds Drawer
5 Missing”
Grey Ribbon Cable to Display reed switch
7
Puck sensing
Display will be blank or show lines if switch on puck
plug is wet, dry plug then 4
J4
J10 Steam Button Plug
6
Button - 2703006 5
1
24v DC (800) 545-2883
(206) 695-4950
J6 Water Button Plug Fax (206) 695-4951
Button - 2703007
J4
91
Grinder 2 J49 Transformer Fuses:
Secondary outputs F1 trans 3.15A
J35
Left F2 FAN .5A Main
Relays for Old F4 24v dc 6.3A Ground
Grinder
Style Board: F5 display/ LED 1.25A
F6 display 100mA
F6
Grinder 2 F7 5v dc 1.25A
Grinder 1 J35 pin 2
J34
Right Grinder 2
Grinder J35 pin 1 U3 Grinder Adjust
F5
Motor Drivers
J45
Grinder 1
F4
Note J34 pin 2 U7 driver
Jumpers
F2 Grinder 1 F7 U8 Relay drivers:
Pump, Electromagnet, Brew
Autofill valve
Cleaning tab-
J34 pin 1 Boiler relay, Counter, Grinders let cover
J33
Cable to
J33 Main
Step Motor
Power in J45
92
Board
J37
J37 RE1
U7
FAN Pump J39
U3 U8
J47
Power Distribution Board
J36 pin 2
J46 U5 Solenoid
Pump Driver
J36 J36 pin 1 U6 U5
Brew Valve
J31 Bypass valve
U4 Brew Boiler
relay
J50
F1 J 46
Cafina c60 Service Manual
Section 12: Electrical
U6 Solenoid Driver
J31 Power In Steam, Tea &
J50 Out to J48 Grinder
J36 Pump to Transformer Adding Valves
12
Main Piston Cable 2703597
Piston Plug J47 on Powerboard J11 on ICU
Puck Switch
Grounds Drawer Switch
93