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Mechanical drilling
rig Equipment
BENTEC
Advanced Technology for comprehensive
drilling solutions.
Bentec also provides comprehensive drilling solutions that include We specialize in designing and manufacturing customized solutions
technically advanced, field-proven equipment integrated into systems. tailored to your individual requirements. Our engineers continue to
Our products increase drilling efficiency, enhance Health, Safety, and develop innovative drilling rig systems that can withstand any environ-
Environmental (HSE) programs, and maximize our customers’ life cycle mental challenge.
economics.
Top
Available capacities:
275 ton
DriveS
350 ton
500 ton
750 ton
UNIQUE FEATURES
Bentec Top Drives are specially • 25% more torque capacity than competitors
designed for rough conditions and • 2 times more link tilt capacity than competitors
less rig down time. Suitable for • Climate range: -45 °C to +55 °C*
onshore or offshore rigs. • Suitable for arctic&desert environment
• Suitable for onshore or offshore rigs
• Lowest possible noise emission
• HSE improvements / risk assessment
• Native pipehandling monitoring
• CE&ATEX conformity
• Optional with remote monitoring service
Bentec combined all of its experience from 20 years of commissioning, All Bentec Top Drives can be delivered optionally with a VFD container
maintaining and repairing other top drives to develop a more reliable, and can be equipped with a Bentec Soft Torque System.
robust and service-friendly product for safe drilling operations. The
Bentec Top Drives are exactly tuned to the needs of our customers: The Bentec Top Drive system complies with the strictest standards for
25% more torque drive than others. Robustly and reliably built, even the drilling industry. The Bentec Top Drive design conforms to the
down to -45°C, reducing downtime and maintenance costs significantly. newest European CE design standards and international API standards to
help our customers maintain a very high safety level.
The Bentec Top Drives are AC-powered and developed for use as a
portable or permanently installed unit on land and offshore applica-
tions. It also comes with a number of innovative features to significant-
ly improve drilling results.
TECHNICAL DATA Bentec Top Drives
The Bentec Top Drive system is driven by a variable frequency drive Description TD-275-HT TD-350 HT TD-500-XT TD-750-hT
(VFD) control system for a wide range of torque and speed perfor-
API load 275 ton / 350 ton / 500 ton / 750 ton /
mance. The main components include an integrated swivel, a special capacity: 250 t 317 t 453 t 680 t
high safety link tilt system, remote and manual IBOP valves, a back-up Power 672 hp / 1 030 hp/ 1 140 hp/ 1 609 hp/
clamp for making and breaking connections, a guide beam for drill rating: 500 kW 758 kW 850 kW 1 200 kW
torque reaction, and an electrical service loop. Drilling 35 200 ft-lbs / 46 500 ft-lbs / 52 000 ft-lbs / 73 760 ft-lbs /
torque: 47 750 Nm 63 000 Nm 70 580 Nm 100 000 Nm
Make-up/ 51 500 ft-lbs / 73 760 ft-lbs / 73 760 ft-lbs / 118 000 ft-lbs /
A compact, integrated hydraulic power unit mounted on the top drive break-out 70 000 N m 100 000 Nm 100 000 Nm 160 000 N m
torque:
eliminates the need for hydraulic service loops. The compact dimensions
of Bentec Top Drives ensure easy installation into existing or new rigs. *(arctic temperature kit applies from -30 °C)
IRON
Available MODELS:
iR-100-5-B – Basic Design 5-ft Reach
ROUGHNECK
IR-100-8-B – Basic Design 8-ft Reach
UNIQUE FEATURES
The Bentec IRON ROUGHNECK is • Precise high torque measurement
built to maximise the efficiency of pipe • A unique tool joint finder enables automatic pre-positioning
handling operations. • Torque readout system for automatic make-up/break-out operations
It provides a safe and versatile alternative • Hydraulically powered and electrically controlled unit
• Tool joint anti-collision system
to conventional pipe connection techniques
• E-Torque List – an electronic recording and storage tool
for make-up/break-out operations.
• Central lubrication system
• Spin out sensor
• Dynamic clamping system
• Interchangeable with competitors’ iron roughnecks
• Available for onshore and offshore rigs
• Compact design
• HSE improvements due to automatic positioning
• CE & ATEX conformity
Over the last 40 years, Bentec has developed an impressive portfolio of Bentec’s iron roughnecks are designed to comply with the latest
automated tubular running operations in order to build more robust and European CE design standards, ATEX conformity, and international API
reliable Iron Roughneck that reduce both downtime and maintenance. standards to maintain the highest level of industry safety.
The compact dimensions of the Bentec IRON ROUGHNECK make it easy TECHNICAL DATA BENTEC IRON ROUGHNECK
to install in existing and new rigs. The design allows for easy inter- Max. make-up torque: 100 000 ft-lbs/135 600 Nm
changeability with competitors’ iron roughnecks. Max. break-out torque: 120 000 ft-lbs/162 700 N m
Both Iron Roughneck versions are developed for use as a portable unit Spinner – max. torque with 5˝ DP: 3 000 ft-lbs/4 070 N m
on land rigs or permanent installation on offshore rigs. The system is Tool joint connection O.D. range: 31/8˝ to 9 3/4˝
Reach: 5 ft/1 524 mm or 8 ft/2 438 mm
powered by the existing rig hydraulic power unit. A separate hydraulic
power unit is also available.
GEAR-DRIVEN
Available capacities:
1 000 hp / 3 000 hp
Double-speed Single-speed
• Air-cooled eddy current brake • No eddy current brake
• Single-speed gearbox for small
footprint and reduced weight
The Bentec GEAR-DRIVEN DRAWWORKS were developed to provide All of these advantages make the Bentec GEAR-DRIVEN DRAWWORKS
the market with more reliable technology and more hoisting perfor- the best choice. A drawworks is just a winch – but equipped with modern
mance. Their light weight and small dimensions make them ideal for and reliable technology, it offers the best performance.
frequent rig moves or limited offshore crane capacity. Due to our deca-
des of experience in designing and manufacturing drilling equipment,
Technical Data Single-speed
the Bentec GEAR-DRIVEN DRAWWORKS are equipped with modern AC
DW-E-200- DW-E-250- DW-E-300- DW-E-350- DW-E-450-
or DC motor technology developed in-house. AC-SG AC-SG AC-SG AC-SG AC-SG
hp (kW) 1 000 1 250 1 250 1 500 2 000
Bentec also reduces the number of sensors to a useful level. The Bentec (735) (920) (920) (1 100) (1 470)
GEAR-DRIVEN DRAWWORKS need only electrical power and air. No Drive Technology AC AC DC AC AC
water or hydraulics are necessary, which simplifies the drawworks sig- Max. line pull 49 458 61 971 74 635 78 953 94 196
1st layer lbf (kN) (220) (276) (332) (351) (419)
nificantly. Bentec provides many drawworks solutions to meet our cus-
Weight lbs (t) 63 934 66 140 87 082 66 140 77 162
tomers’ requirements for rigs, whether existing or newly built. (29) (30) (39.5) (30) (35)
hp (kW) 1 000 (735) 1 250 (920) 1 250 (920) 1 500 (1 100) 2 000 (1 470)
2 000 (1 470)
Drive Technology AC or DC AC or DC AC or DC AC AC AC
Max. line pull 74 983 (334) 87 113 (388) 105 210 (468) 105 210 (468) 105 210 (468) 146 800 (653)
1st layer lbf (kN) 74 983 (334) 83 854 (373) 96 668 (430)
Weight lbs (t) 83 776 (38) 92 594 (42) 94 800 (43) 94 800 (43) 97 000 (44) 132 277 (60)
83 776 (38) 92 594 (42) 99 200 (45)
AC-Design DC-Design
MUD
Available capacities:
1 600 hp / 5 000 PSI
1 600 hp / 7 500 PSI
PUMPS
2 200 hp / 7 500 PSI
Unique Features
• Direct-driven external gearbox
Bentec mud pumps stand for new • No internal gear
technology, more reliability and reduced • Patented liner clamping
maintenance. • Fast valve clamping
• Small footprint
• Usable for on-&offshore
• Climate range: -40°C to +55°C
• Components manufactured according to API 7K
• CE conformity
and are available worldwide. A handling crane makes it easy to handle the fluid
end components. Furthermore, Bentec uses patented liner and valve clamping
technology to reduce the maintenance time significantly. A quick-change liner
and piston system serves for easy maintenance. A special feature of the Bentec
mud pump is the side-mounted gear drive. This design eliminates the need for
any chain or belt tensioning systems. The two-stage helical gear feeds directly
into a forged/welded crankshaft, which is balanced and provides quiet and
vibration-reduced operation.
Liner cooling and gear oiler systems are included; a supercharge pump and a
noise reduction package can be installed upon request. Especially for noise-
sensitive environments like offshore or densely populated locations, the Bentec
mud pump is the right choice. Along with the supply of mud pumps, Bentec acts
as a system supplier. Pumps can be delivered together with a Bentec Power Con-
trol System and the Bentec Soft Pump System.
Bentec developed the idea of mud pumps completely new. The mud pumps are
equipped with a direct-drive gearbox, a motor developed in-house, and state-of-
Technical Data MUD PUMPS
the-art pump housing. There is no longer any need for an internal gear with all
hp (kW) 1 600 (1 200) 1 600 (1 200) 1 600 (1 200) 2 200 (1 640)
of its disadvantages today, and no more belt tensioning. Bentec mud pumps are
reduced to the task they are made for - pump operations.
PSI max. 7 500 7 500 7 500 7 500
Drive Technology AC AC DC AC
Bentec mud pumps are light-weight and have a small footprint. The 1 600 hp
Arrangement top-mounted rear-mounted rear-mounted top-mounted
AC-powered motor is top-mounted. The pump is available with 5 000 or 7 500
Weight lbs (t) 97 003 (44) 76 059 (34.5) 87 082 (39.5) 101 413 (46)
PSI fluid ends and all of its parts subject to wear and tear meet API standards
Catwalk HYDRAULIC
UNIQUE FEATURES UNIQUE FEATURES
• LED Lighting System • Remote control module enables pressure regulation
• Spill Containment System • Cylinder operation from a safe and convenient location
Systems CATHEAD
• Utility Winch on the rig
• Walking System • Simple hydraulic circuit ensures trouble free performance
• Junk Basket • Simplified design allows long time between maintenance
• Deep-Temperature Kit intervals
Reduces manual pipe handling. • Wireless Control Console Rig floor equipment for smooth and • Climate range: -40 °C to +55 °C
• Suitable for artic and desert environment
adjustable make-up loads.
• Suitable for onshore and offshore rigs
• CE conformity
• ATEX conformity on request
The Bentec CATWALK SYSTEMS simplify and speed up pipe handling This useful rig floor equipment provides smooth, adjustable make-up
from the pipe rack to the drill floor. By lifting the pipes to the drill floor, loads. Due to its hydraulic operation, the Bentec HYDRAULIC CATHEAD
they can be directly picked up by an elevator, no time-consuming interim eliminates electrical hazards. The system can be powered by an inde-
storage in the mouse hole is necessary. pendent hydraulic power unit or integrated into a centralized hydraulic
power unit.
Personnel on the drill floor operate the Bentec CATWALK SYSTEM by a
remote control panel, eliminating any risk to their safety. Bentec’s all- The pulling force provided by the Bentec HYDRAULIC CATHEAD ensures
encompassing service includes training operating crews on commission. correct and sufficient make-up and break-out torque for drill pipe, drill
collars, bit connection, or other applications.
Max tubular weight lbs (t) 7.716 (3.5) 8.000 (3.6) 8.000 (3.6)
System
• Walking speed 46 ft/hr (14 m/hr)
• The rig can walk in 20 different directions within 360°
• Lifting capacity of 661 387 lbs (300 t) per unit
• Total lift capacity of 2 645 547 lbs (1 200 t)
• Wireless remote control console
Bentec Rig Walking System for moving • Compatible with widest range of rig designs
mast and substructure in any direction • Integration with rig hydraulic power unit possible
with full setback. • Compact design
• Climate range: -45 °C to +55 °C
• HSE improvement/risk assessment
• CE and ATEX conformity
• Optional with remote monitoring service
Bentec’s Rig Walking System provides a solution for reducing rig- The Bentec Rig Walking System complies with the latest European and
moving times on multi-well applications. The move of the complete rig international standards, maintaining highest levels of HSE.
to the next well thus requires less cranes and manpower.
Compatible with a wide range of rig designs, our Rig Walking System
can be adapted to both existing and new-built rigs. It consists of four
units, which are secured directly to the substructure. The lift and slide
system is operated by hydraulic cylinders to move the rig – including
drill floor equipment and full setback –to the desired position step by
step. The Bentec Rig Walking System features a reliable and robust
design “Made in Germany” and is ideal for drilling rigs on pad drilling or
cluster well operations.
The system is controlled via a remote control console and can be ope-
rated with the existing rig hydraulic power unit. If required, a separate
hydraulic power unit is also available.
ANCHOR BLOCK
• High quality tapered roller bearings for sheaves
UNIQUE FEATURES
• Shaft with individual grease passage to each roller bearing
• Heavy-duty, high-grade structural steel
• Traveling Block manufactured according to API 8C
• Tapered roller anti-friction bearings
• Climate range: -45 °C to +55 °C
• Bronze wireline clamp
Standard deadline anchors of different • Machined grooved drum Compact design to enhance performance • Suitable for artic & desert environment
• Suitable for onshore or offshore rigs
sizes and capacities as left-hand and • Left-hand models available and operability.
• CE conformity
right-hand design. Custom-made deadline • Deadline anchor manufactured according to API 8C
• ATEX conformity on request
anchors are also available. • CE conformity
• ATEX conformity on request
Designed to be used with compression load cells, the Bentec Bentec designs and manufactures a large range of Bentec TRAVELING
DEADLINE ANCHORS are made from high-grade structural steel for BLOCKS to meet your specific drilling requirements. Sufficient weigh-
operation in harsh work environments from -40 °C up to +55 °C. ting ensures fast free fall. Compact and streamlined design eliminates
interference with mast or derrick components.
The Bentec DEADLINE ANCHORS are designed, fabricated and tested in
Bentec’s own yard with its high-quality manufacturing standard and in Long service life is achieved through quality fabrication and careful se-
accordance with API 8C. lection of components. Apart from our standard range of products, low
temperature design is available on request.
DA-60-W-1 1/8 60 000 1 1/8 (28) 24 (610) Wall TB-650-7-60 650 (590) 7 60 (1 524) 1 1/2 (38) 1 5/8 (42)
(267) TB-750-7-60 750 (680) 7 60 (1 524) 1 1/2 (38) 1 5/8 (42)
Pipe Guide
UNIQUE FEATURES
• HSE improvement – individuals are kept out of harm’s way
• Teachable stabbing function & positioning
Arm
• Climate range: -20 °C to +45 °C
• Available for arctic & desert environments
• Suitable for onshore or offshore rigs
• CE & ATEX conformity
The Bentec PIPE GUIDE ARM • Increases Hands-off operation during vertical pipe handling
The pipe guide arm is designed exclusively for use on deep drilling rigs.
It guides the drill pipe or casing from the handover position at the
V door to the center of the well, but can also be arranged to move the
drill pipe from the center of the well back to the handover position at the
V door.
The Bentec PIPE GUIDE ARM is moved via a hydraulic and telescopic
cylinder. It is specially designed for rough conditions and provides a
higher HSE level.
Office Address :
Wisma SMR Lt. 4 Unit 3
Jl. Yos Sudarso Kav. 89 Jakarta
Phone. +6221 65836468 Fax. +6221 65836469
Website : www.baindopratama.com