OIL - AE - ICDA - PrA - Report - Line#26 - 02 - FINAL

INTERNAL CORROSION DIRECT ASSESSMENT (ICDA)
Document Name: OIL_AE_ICDA_PrA_Report_Line#26_02

Document No.: 02 Rev: 1
ICDA PRE-ASSESSMENT REPORT

8” KATHALONI TO WILTON GRANTT (LOOP LINE)
NATURAL GAS PIPELINE
LINE#26
Rev Date Description Prepared By: Reviewed By: Approved By:
Ishan Khurana; Dr. Carlos A. Palacios

Ashish Khera,
Bidyut B. Baniah, T., NACE Internal
1 27-Jan-2020 For Review P.Eng., NACE
C.Eng., IEI Corrosion
ID#283890
ID#1618075 Specialist#24333
Ishan Khurana; Dr. Carlos A. Palacios
Ashish Khera,
Bidyut B. Baniah, T., NACE Internal
P.Eng., NACE
0 17-Jan-2020 For Review C.Eng., IEI Corrosion
ID#283890
ID#1618075 Specialist#24333
Allied Engineers
Based on the comments received from OIL vide email

1 27-Jan-2020
dated 23rd January 2020
Rev No. Description Date
Disclaimer Notice: This Report including any recommendations made by the Contractor relating to the pipeline has
been prepared by the Contractor to his best knowledge and belief. All recommendations are made in good faith
and are a reliable expert opinion of Contractor, according to common practice prevailing in the pipeline industry.
The Report or measures based on it will not constitute a warranty of the quality, capacity, safety or fitness for
purpose of the pipeline.
Oil India Limited
Line 26 – Kathaloni to Wilton Grantt Loop Line
Table of Contents
1. INTRODUCTION ....................................................................................................... 5
2. DATA COLLECTION ................................................................................................... 7
2.1 PIPELINE CHARACTERISTICS ..................................................................................... 8
2.2 LIQUID ANALYSIS ................................................................................................... 11
2.3 GAS ANALYSIS........................................................................................................ 14
2.4 SOLIDS ANALYSIS ................................................................................................... 15
2.5 CHEMICAL TREATMENT.......................................................................................... 15
2.6 OPERATING HISTORY ............................................................................................. 15
2.7 OTHER RELEVANT / IMPORTANT INFORMATION .................................................... 17
3. IDENTIFICATION OF WG-ICDA REGIONS.................................................................. 18
4. WET GAS – INTERNAL CORROSION DIRECT ASSESSMENT (WG-ICDA) FEASIBILITY
ASSESSMENT ......................................................................................................... 19
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Oil India Limited
List of Tables
Table 1: Pipeline Data for 8” Gas Line#26 ............................................................................ 8

Table 2 - Flow Rate Data provided by OIL for Line#26 ........................................................ 10
Table 3 - Water Analysis – obtained from testing done on water at Kathaloni OCS ET-1 ..... 11
Table 4- Water Analysis – obtained from testing done on water at Kathaloni OCS ET-2 ...... 12
Table 5 - Water Analysis – obtained from testing done on water at Kathaloni OCS ET-3 ..... 13
Table 6 : Gas Analysis of product dated 04-Dec-2019 ......................................................... 14
Table 7: Operating History ................................................................................................ 15
Table 8: Other Relevant Information ................................................................................. 17
List of Figures
Figure 1: Schematic of the Line#26, 8” Kathaloni to Wilton Grantt ....................................... 6

Figure 2: Region Identification – Line#26 ........................................................................... 18
List of Appendices
Appendix 1: Water Testing results of Fluid Sample taken from Kathaloni OCS .................... 22
Appendix 2: Bacteria Testing Results Sample taken from Kathaloni OCS ............................ 24
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Oil India Limited
1. INTRODUCTION
Direct Assessment (DA) is a methodology that is used to evaluate the integrity of

pipelines due to the time dependent threats of external corrosion, internal corrosion
and stress corrosion cracking.
Oil India Limited (OIL) has engaged Allied Engineers (AE) to perform Internal Corrosion
Direct Assessment (ICDA), External Corrosion Direct Assessment (ECDA) and Stress
Corrosion Cracking Direct Assessment (SCCDA) for sixty-one (61) pipelines located in the
State of Assam in line with the NACE International Standards for DA.
This Pre-Assessment Report compiles the data collected for the purpose of conducting
ICDA. For the time-dependent threat of internal corrosion, the Wet Gas Internal
Corrosion Direct Assessment (NACE-WG-ICDA) methodology is applicable to pipelines
that are normally carrying wet gas.
WG-ICDA methodology is described in terms of a four-step Process: (1) Pre-Assessment
(PrA), (2) Indirect Inspection (IDi), (3) Detailed Examination (DEx), and (4) Post
Assessment (PoA). The WG-ICDA method provides the greatest benefit for pipelines
that cannot be in-line inspected; however, the method is not limited to un-piggable
pipelines.
The WG-ICDA methodology is performed to assess the pipelines’ integrity for the threat
of internal corrosion. Whereas, External Corrosion Direct Assessment (ECDA)
methodology is used to assess the threat of external corrosion. Whilst, SCCDA
methodology is utilized to assess the threat of Stress Corrosion Cracking.
The application of these three (3) methodologies simultaneously provide great
advantage to the Asset Owner. Coincidence on the location of indications predicted for
the threats of internal corrosion, external as well SCC will assist in further optimizing
this turnkey DA Program.
This report contains the Pre-Assessment conducted for the 8” Wet-Gas Loop Pipeline
from OIL’s Kathaloni Oil Collecting Station (OCS) to Wilton Grantt via Tengakhat
Junction. The subject pipeline has been given a Line Code#26 for the purpose of positive
identification by AE.
A schematic of Line 26 has been included below in Figure 1. The flow in this line is Bi-
directional. The line carries product from Valve V115 at the Kathaloni GCS to Valve V2
at Wilton Grantt which in between injects the product to 8” line at Tengakhat Junction
going towards Tengakhat OCS.
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Oil India Limited
Figure 1: Schematic of the Line#26, 8” Kathaloni to Wilton Grantt
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Oil India Limited
2. DATA COLLECTION
In compliance with NACE SP0110-2018 for Wet Gas Internal Corrosion Direct
Assessment (WG-ICDA) - execution of the Pre-Assessment step for ICDA includes
following activities:
• Collection, Integration, and analysis of pipeline data;

• Assessment of ICDA feasibility;
• Identify pipeline segments, pipeline regions
To collect all essential data and obtain as much information as possible, AE commenced
a site visit with OIL for data collection, data integration and data analysis. This was
initiated on 4th October 2019. Although, data collection based on AE’s ICDA Pre-
Assessment Protocol have continuously being exchanged with OIL via email up to the
mentioned date. The Pre-Assessment data / observations / results for the subject
pipelines’ operations are described in this report to the best of AE’s understanding.
The data to be used for the Indirect Inspection Step that includes flow and corrosion
rate simulations is presented within Table-1 of Section 2.1.
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Oil India Limited
2.1 PIPELINE CHARACTERISTICS
Table 1: Pipeline Data for 8” Gas Line#26

S. No. Item Value
Pipeline Description
1 Pipe Grade API-5L-Grade B
2 WT (mm) 7.04
3 Commissioning Year 2001
4 Pipeline Length Total: 6 km
5 Diameter, inch 8
6 Weld Type ERW
7 Material Composition of Pipe Carbon Steel
8 Geometries N/A
9 Presence of Elbows N/A
10 Presence of Tees N/A
11 Presence of Expansions None
12 Presence of Reductions N/A
13 Microstructure Normalized as per Pipeline Grade
14 Insulation No
15 External Coating Coal Tar Enamel
16 Internal Coating Present No
Pipeline Operations Data
17 Fluid Temperature (°C) - Min 10
18 Fluid Temperature (°C) - Max 45
Fluid Temperature (°C) -
19 32
Operating
20 Fluid Pressure (psi) - Min 185
21 Fluid Pressure (psi) - Max 240
22 Fluid Pressure (psi) - Operating 220
Survey performed by AE. Will be included in the
23 Elevation Profile
Indirect Inspection report.
Description and location
24 (chainage) of any accessories
such as:
Yes; at Tengakhat Junction the subject line is
a. Injection/ tap off points injecting into 8” line going towards Tengakhat
GCS.
b. Sampling point None
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Oil India Limited
c. Pressure Gauge (psi) None

d. Temperature Gauge (oC) None
@Starting point Valve; None on the path of the
e. Valves
flow
Liquid (Condensate from Gas) N/A
25
Flow Rate (kL/hr) - Min
Liquid (Condensate from Gas N/A
26
Flow Rate (kL/hr) - Max
Liquid (Condensate from Gas N/A
27
Flow Rate (kL/hr) - Operating
28 Density of Gas @ 15 °C (gm/cm3) See Table 3
29 Kinematic Viscosity of Gas N/A
30 Water Flow Rate (kL/hr) Gas – Condensation from Water Vapor Saturated
No. of Product Tank? Presence
31 N/Applicable
of water in storage tank?
32 If 'Yes' for item 31; Volume? N/Applicable
If 'Yes' for both items 31 & 32,
for tank bottom water - Lead
33 N/Applicable
Acetate Paper based Sulphide
Test conducted? Result?
34 Flow Rate of Gas - Min N/A
35 Flow Rate of Gas - Max N/A
• From Kathaloni GCS to Wilton Grantt or
Wilton Grantt to Kathaloni GCS - 9,000
SCMD based on average SCADA data
36 Flow Rate of Gas – Operating • From Tengakhat Junction to Kathaloni GCS
or Wilton Grantt – 4000 SCMD
• From Tengakhat Junction to Tengakhat
GCS – 5,000 SCMD
37 Ambient Air Temperature (°C) 10 winter to 45 summer

38 Gas Chromatography Yes – Table 3
Ambient Water Temperature
39 N/Applicable
(°C)
40 Ambient Soil Temperature (°C) 24 winter to 35 summer
41 Condensate API N/A
42 Gas Oil Ratio (GOR) Gas
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Oil India Limited
Table-2 Below shows the flow data through the subject line during the month of
November and December 2019.
Table 2 - Flow Rate Data provided by OIL for Line#26
NOVEMBER DECEMBER
TOTAL DISTRIBUTION TOTAL DISTRIBUTION
DAY DAY
(SCMD) (SCMD)
1 23323 1 7084
2 N/A 2 5969
3 30684 3 26241
4 19064 4 10795
5 17244 5 24338
6 21059 6 2599
7 20715 7
8 24702 8
9 5551 9
10 5764 10
N/A
11 5770 11
12 11596 12
13 14728 13
14 58777 14
15 21071 15 26002
16 19558 16 N/A
17 19190 17 1436
18 24590 18 12099
19 24590 19 N/A
20 18223 20 47289
21 11102 21 38001
22 20816 22 210
23 18992 23 37383
24 15247 24 31965
25 8156 25 32915
26 6782 26 43160
27 11334 27 20859
28 13314 28 39262
29 15635 29 34825
30 5953 30 N/A
31 36935
Remarks:
Green value indicates flow direction: Kathaloni to Wilton Gr. (Total No. of Days =13 (out of 49) ≈25
% of the time period the flow direction is from Kathaloni to Wilton Grantt
Red value indicates flow direction: Wilton Gr. To Kathaloni (Total No. of Days =36 (out of 49) ≈ 75 %
of the time period the flow direction is from Wilton Grantt to Kathaloni.
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Oil India Limited
2.2 LIQUID ANALYSIS

The presence of water can be driven by water vapor condensation or formation water
carried over on separators at OIL’s Kathaloni Oil Collecting Station (OCS) facility. If or
when this happens the formation water characterization is shown in Table 3, 4 and 5
(for historical water analyses).
Table 3 - Water Analysis – obtained from testing done on water at Kathaloni OCS ET-1
Water Analysis Result

Salinity as NaCl Not measured
pH at 25 °C (AE Testing) 7
Total Dissolved Solids (TDS) (mg/l) 1,479
Total Suspended Solids (TSS) (mg/l) Not measured
DO (Dissolved Oxygen) (mg/l) (AE Testing) 1
Dissolved CO2 (mg/l) (AE Testing) 25
Bicarbonates (mg/l) Not measured
Carbonate (mg/l) Not measured
Sulfate (mg/l) (AE Testing) 67.3
Sulfides (mg/l) (AE Testing) 0
Iron (mg/l) both as Ferric (Fe3+) and Ferrous (Fe2+)

0
(AE Testing)
Calcium (ppm or mg/l) Not measured

Manganese (mg/l) (AE Testing) 0
Historic Sulphate Reducing Bacteria (SRB) (cfu – Not measured
colony forming units)
Sodium (mg/l) Not measured

Magnesium (mg/l) Not measured
Strontium (mg/l) Not measured
Barium (mg/l) Not measured
Potassium (mg/l) Not measured
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Oil India Limited
Table 4- Water Analysis – obtained from testing done on water at Kathaloni OCS ET-2

Total Dissolved Solids (TDS) (mg/l) 788
DO (Dissolved Oxygen) (mg/l) (AE Testing) 2
Dissolved CO2 (mg/l) (AE Testing) 30-35

0
(AE Testing)

Historic Sulphate Reducing Bacteria (SRB) (cfu –
Not measured

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Oil India Limited
Table 5 - Water Analysis – obtained from testing done on water at Kathaloni OCS ET-3

Total Dissolved Solids (TDS) (mg/l) 875
DO (Dissolved Oxygen) (mg/l) (AE Testing) 0.6
Dissolved CO2 (mg/l) (AE Testing) 30

0
(AE Testing)

Historic Sulphate Reducing Bacteria (SRB) (cfu –
Not measured

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Oil India Limited
2.3 GAS ANALYSIS

Table 5 below tabulates the gas analysis provided by OIL for the product flowing through
subject pipeline. This sample testing was performed on 04-Dec-2019. The gas
composition throughout OIL system is all mixed and maintain similar characteristics.
Table 6 : Gas Analysis of product dated 04-Dec-2019
Gas Component Result

Carbon Dioxide (mol %) 1.31
Hydrogen Sulphide (mol %) Not reported
Oxygen (mol %) 0
Methane (C1) (mol %) 90.25
Ethane (C2) (mol %) 4.66
Propane (C3) (mol %) 1.97
i-Butane (mol %) 0.43
n-Butane (mol %) 0.58
i-Pentane (mol %) 0.22
n-Pentane (mol %) 0.16
Hexane + (n-C6) (mol %) 0.35
Up to Decane + (n-C10) (mol %) available? Not reported
Nitrogen (mol %) 0.07
Gas Density 0.7848
Specific Gravity of Gas 0.6404

Not reported; AE to use Water Vapor
Moisture Content (Kg/MMSCM)
Saturated
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Oil India Limited
2.4 SOLIDS ANALYSIS

As informed by OIL, there are no solids transported on the gas pipeline.
2.5 CHEMICAL TREATMENT

As informed by OIL, there is no chemical treatment applied to the fluids within the
subject pipelines.
2.6 OPERATING HISTORY
Table 7: Operating History

S.
Item Value
No.
Period of Activity (days / per month) -
1 Continuous
FLOW ON
Period of Inactivity (days / per month) -
2 None
FLOW OFF
Period of Abnormal Activity (spill over /
3 None
contamination)
75% of Time since commissioning the
line is flowing from Wilton Grantt
4 Period of Change of Flow Direction
towards Kathaloni GCS and rest 25 %
it is in opposite direction.
5 Period of different services None
6 Period of Upsets None
Continuous at Tengakhat Junction
7 Period of Tap-offs with 5000 SCMD product flowing
towards Tengakhat GCS.
8 Any evidence of MIC No
Are bacteriological samples collected
9 Yes, please refer Appendix-2
and enumerated?
10 Has any biocide been utilized? No
11 Cleaning Pigging performed? No
12 If 'Yes' to item 11 - interval for pigging N/A
13 If 'Yes' to item 11 - type of pig used N/A
14 If 'Yes' to item 11 - muck received N/A
15 If 'Yes' to item 14 - quantity of muck N/A
16 If 'Yes' to item 14 - analysis of muck N/A
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Oil India Limited
If 'Yes' to item 16 - testing of sludge

17 N/A
deposits
18 If 'Yes' to item 16 - testing of hydrates N/A
19 If 'Yes' to item 16 - testing of emulsions N/A
20 Maintenance Shut Down Taken None
21 If 'Yes' to item 20 - interval & duration N/A
Past occurrence of flow induced
22 vibrations and or fluid hammer Not experienced
(pressure surges)
23 In-Line Inspection performed No
Any NDT (UT, RT, VT, MPI etc.)
24 None
inspection performed
If at any point of time of the operating
history the pipeline was cut open -
25 information / data / photographs on No
the internal condition of the pipe
available
26 Specification of Product Available – Table 6
27 Product supplied through Kathaloni OCS or Wilton Grantt
28 Historical Data pertaining to:
a. Crude Oil Assay (API gravity, specific
N/A
gravity, TAN, Viscosity, Density etc.)
b. SARA Analysis N/A
c. BS&W Analysis (% mass) N/A
d. BS&W cloud and pour point in case
N/A
of paraffinic crude oils
e. Sulfur Content (% mass) N/A
f. Acidic Sulfur Compounds N/A
g. Natural occurring fatty acids N/A
h. Wettability N/A
i. Emulsions N/A
j. Water oil dispersion N/A
Survey performed by AE. Will be
k. Elevation profile included in the Indirect Inspection
report.
Survey performed by AE. Will be
l. Features with inclinations (road/ river
included in the Indirect Inspection
/ valves etc.)
report.
m. Location and nature of leaks / failure None
n. Type of anomalies repaired None
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Oil India Limited
o. Pipe section repair or replacement None

p. Repaired using N/A
q. Any NDE based analysis on repair
None
location
r. Hydrotest performed Yes; At commissioning with water
r. i. If 'Yes' to item 'r' - information
unknown
regarding water used for the purpose
r. ii. If 'Yes' to item 'r' - information
N/A
regarding hydrotest pressure
r. iii. If 'Yes' to item 'r' - hydrotest
N/A
report
s. De-rating history None
t. Presence of H2S detected in on-field
No
storage tanks (ppm)
u. Sludge present in product tank, m3,
N/A
any tests performed on the sludge
v. Water present in product tank, m3,
N/A
any bottom thief tests performed
2.7 OTHER RELEVANT / IMPORTANT INFORMATION
Table 8: Other Relevant Information

S. No. Item
OIL has mentioned there are occasional upsets and water/oil/condensates are
carried over in the gas system. However, it is unknown the amount or frequency
1
of these events. AE will assume a quantity of 10 BBLS (4 of oil, 6 of water) = 1.59
KL every three months for the life of the pipeline in every direction
pH measured was 7 at atmospheric pressure. However, when performing the
2 Indirect Inspection (Flow Modelling), AE will calculate the true in-situ pH based
on the dissolved CO2 measured, ppCO2 and Temperature of the system.
3 N/A
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Oil India Limited
3. IDENTIFICATION OF WG-ICDA REGIONS
Based on the data and the operational parameters, the selected WG-ICDA regions are
reflected in Figure-2 below:
Figure 2: Region Identification – Line#26
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Oil India Limited
4. WET GAS – INTERNAL CORROSION DIRECT ASSESSMENT (WG-ICDA)

FEASIBILITY ASSESSMENT
Based on the data provided and the analysis of it by the Subject Matter Experts (SME),
the feasibility to perform WG-ICDA is confirmed and it is as follows:
Flow Rates provided by OIL (Refer to Table-2), for the month of November and
December 2019:
• There is 25% flow in the direction of Kathaloni to Wilton Grantt and 75% flow is
in the direction of Wilton Grantt to Kathaloni.
• The average flow as provided by OIL is 9,000 SCMD in either direction.
• Flow rate from Tengakhat Junction to Kathaloni GCS / Wilton Grantt is 4,000
SCMD
In consideration of above points, AE has decided to model the pipeline in 2 regions with
the following Scenarios:
FLOW MODELLING
Case -1:(Flow from Wilton Grantt to Kathaloni GCS)
A. Scenario-1: 2001 to 2019:
Region-1: (Wilton Grantt to Tengakhat Junction)
• Due to unavailability of historic flowrate, AE is taking the value reported

for 2019 i.e. current operating flowrate and assuming it to be similar
since commissioning. So, in this case the flow rate for this region of
Scenario 1 = 9,000 SCMD over 19 years and Water Vapor Saturated Gas.
Region-2: (Tengakhat Junction to Kathaloni GCS)

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Oil India Limited
B. Scenario-2: 2001 to 2019:
• Flow modelling for Scenario 2 = Scenario 1 plus 0.065 bbls of free water
continuously. Includes both Region 1 and 2 with free water.
Case -2: (Flow from Kathaloni GCS to Wilton Grantt)
A. Scenario-1: 2001 to 2019:
Region-1: (Kathaloni GCS to Tengakhat Junction)

Region-2: (Tengakhat Junction to Wilton Grantt)

B. Scenario-2: 2001 to 2019:
• The flow modelling for Scenario 2 = Scenario 1 plus 0.065 bbls of free
water continuously. Includes both Region 1 and 2 with free water.
20
Oil India Limited
CORROSION MODELLING
A. Scenario-1: 2001 to 2019:
Region-1: (Wilton Grantt to Tengakhat Junction)
• Scenario 1 = 9,000 SCMD over 19 years and Water Vapor Saturated Gas.
Region-2: (Tengakhat Junction to Kathaloni GCS)
• Scenario 1 = 4,000 SCMD over 19 years and Water Vapor Saturated Gas.
➢ Scenario 1 = For a total of two modelling runs
B. Scenario-2: 2001 to 2019:
• Scenario 1 plus sum of the following:
o 6 months operating wet gas (water vapor saturated gas) only for 19 years
i.e. in total 9.5 years wet gas
o 6 months operating wet gas (water vapor saturated gas) plus 0.065 bbls
of free water per day continuously
➢ Scenario 2 = For a total of two modelling run for Region 1 and two for Region 2.
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Oil India Limited
Appendix 1: Water Testing results of Fluid

Sample taken from Kathaloni OCS
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Oil India Limited
Dissolved Oxygen test was done in the field and for rest of the tests these were performed at AE offices (Base Camp).
These results were used to calculate in-situ pH and as part of the input to the corrosion model.
23
Oil India Limited
Appendix 2: Bacteria Testing Results Sample

taken from Kathaloni OCS
24
Oil India Limited
Location and Sample Kathaloni OCS ET-1

Date and changes occurred on
Sample Collected on 14-10-2019
Bacteria Type 20-Oct-19 21-Oct-19 22-Oct-19 23-Oct-19 24-Oct-19 25-Oct-19 26-Oct-19 27-Oct-19 28-Oct-19 29-Oct-19
APB Red - - - - - - - - - -
SRB Milky White - - - - - - - - - -
IPB Yellowish - - - - - - - - - -
GAnB Thyoglycolate - - - - - - - - - -
BAR Test No changes No changes No changes No changes No changes No changes No changes No changes No changes No changes
Bacteria Type 30-Oct-19 31-Oct-19 1-Nov-19 2-Nov-19 3-Nov-19 4-Nov-19 5-Nov-19 6-Nov-19 7-Nov-19 8-Nov-19
APB Red - - - - - - Done Done Done Done
SRB Milky White - - - - - - - - - -
IPB Yellowish - - - - - - - - - -
Bacteria Type 9-Nov-19 10-Nov-19 11-Nov-19 12-Nov-19 13-Nov-19 14-Nov-19 15-Nov-19 16-Nov-19
APB Red Done Done Done Done Done Done Done Done
SRB Milky White - - - - - - - -
IPB Yellowish - - - - - - - -
GAnB Thyoglycolate - - - - - - - -
BAR Test No changes No changes No changes No changes No changes No changes No changes No changes

APB Red - - - - - - - - - -
SRB Milky White - - - - - - 2 2 2 2
IPB Yellowish - - - - - - - - - -
GAnB Thyoglycolate - - - - - - 1 1 1 1
APB Red - - - - - - Done Done Done Done
SRB Milky White 2 2 2 2 2 2 2 2 2 2
IPB Yellowish - - - - - - - - - -
GAnB Thyoglycolate 1 1 1 1 1 1 1 1 1 1
SRB Milky White 2 2 2 2 2 2 2 2
GAnB Thyoglycolate 1 1 1 1 1 1 1 1
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Oil India Limited

APB Red - - - - - - - - - -
SRB Milky White - - - - - - - - - -
IPB Yellowish - - - - - - - - - -
APB Red 2 2 2 2 2 2 Done Done Done Done
SRB Milky White - - - - - - - - - -
IPB Yellowish - - - - - - - - - -
SRB Milky White - - - - - - - -
GAnB Thyoglycolate - - - - - - - -
Series Dilution Test were carried on the sample water collected from Effluent Treater (ET) of Kathaloni OCS and results showed a little
presence of Acid Producing Bacteria’s (APBs), Sulphate Reducing Bacteria’s (SRBs) and General Anaerobic Bacteria (GAnBs) and no
presence of Iron Producing Bacteria’s (IPBs) and slime forming bacteria.
26

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INTERNAL CORROSION DIRECT ASSESSMENT (ICDA)

Document Name: OIL_AE_ICDA_PrA_Report_Line#26_02

ICDA PRE-ASSESSMENT REPORT

Ishan Khurana; Dr. Carlos A. Palacios

Based on the comments received from OIL vide email

Table 1: Pipeline Data for 8” Gas Line#26 ............................................................................ 8

Figure 1: Schematic of the Line#26, 8” Kathaloni to Wilton Grantt ....................................... 6

Direct Assessment (DA) is a methodology that is used to evaluate the integrity of

Figure 1: Schematic of the Line#26, 8” Kathaloni to Wilton Grantt

• Collection, Integration, and analysis of pipeline data;

2.1 PIPELINE CHARACTERISTICS

Table 1: Pipeline Data for 8” Gas Line#26

c. Pressure Gauge (psi) None

37 Ambient Air Temperature (°C) 10 winter to 45 summer

Table 2 - Flow Rate Data provided by OIL for Line#26

2.2 LIQUID ANALYSIS

Water Analysis Result

Iron (mg/l) both as Ferric (Fe3+) and Ferrous (Fe2+)

Calcium (ppm or mg/l) Not measured

Sodium (mg/l) Not measured

Water Analysis Result

Iron (mg/l) both as Ferric (Fe3+) and Ferrous (Fe2+)

Calcium (ppm or mg/l) Not measured

Sodium (mg/l) Not measured

Water Analysis Result

Iron (mg/l) both as Ferric (Fe3+) and Ferrous (Fe2+)

Calcium (ppm or mg/l) Not measured

Sodium (mg/l) Not measured

2.3 GAS ANALYSIS

Table 6 : Gas Analysis of product dated 04-Dec-2019

Gas Component Result

Hydrogen Sulphide (mol %) Not reported

Methane (C1) (mol %) 90.25

Ethane (C2) (mol %) 4.66

Propane (C3) (mol %) 1.97

i-Butane (mol %) 0.43

n-Butane (mol %) 0.58

i-Pentane (mol %) 0.22

n-Pentane (mol %) 0.16

Hexane + (n-C6) (mol %) 0.35

Up to Decane + (n-C10) (mol %) available? Not reported

Nitrogen (mol %) 0.07

Gas Density 0.7848

Specific Gravity of Gas 0.6404

2.4 SOLIDS ANALYSIS

2.5 CHEMICAL TREATMENT

2.6 OPERATING HISTORY

Table 7: Operating History

If 'Yes' to item 16 - testing of sludge

o. Pipe section repair or replacement None

2.7 OTHER RELEVANT / IMPORTANT INFORMATION

Table 8: Other Relevant Information

3. IDENTIFICATION OF WG-ICDA REGIONS

Figure 2: Region Identification – Line#26

4. WET GAS – INTERNAL CORROSION DIRECT ASSESSMENT (WG-ICDA)

Case -1:(Flow from Wilton Grantt to Kathaloni GCS)

A. Scenario-1: 2001 to 2019:

Region-1: (Wilton Grantt to Tengakhat Junction)

• Due to unavailability of historic flowrate, AE is taking the value reported

Region-2: (Tengakhat Junction to Kathaloni GCS)

• Due to unavailability of historic flowrate, AE is taking the value reported

B. Scenario-2: 2001 to 2019:

Case -2: (Flow from Kathaloni GCS to Wilton Grantt)