Self Diagnosis

Supported model

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

REPAIR MANUAL
RB1G Chassis
Segment: MW

MODEL COMMANDER DESTINATION

KDL-42W805A RM-YD088 BRAZIL

KDL-47W805A RM-YD088 BRAZIL

KDL-42W805A

Version Date Subject

1.0 04/11/2013 Original Manual Release Date.
2.0 12/11/2013 Updated Section 2 - Troubleshooting. Added page 12.
Updated Section 3 - Repair Information. Replaced pages 13 and 16.

LCD Digital Color TV

9-883-519-02
TABLE OF CONTENTS
Cautions and Warnings....................................................................................ii
Section 1 - Specifications and Layouts..........................................................1
Specifications.................................................................................................1
Checking the Accessories......................................................................................1
Board Layout..................................................................................................2
KDL-42W805A........................................................................................................2
KDL-47W805A........................................................................................................2
Smart Core Block...................................................................................................2
Wire Dressing.................................................................................................3
KDL-42W805A/47W805A.......................................................................................3
Smart Core Block...................................................................................................3
Section 2 - Troubleshooting............................................................................4
Diagnosing the Error......................................................................................4
Viewing the Self Check Diagnosis History..............................................................4
Triage Chart....................................................................................................5
Flowcharts and Diagrams...............................................................................6
Overall Block Diagram............................................................................................6
Power and Control Block Diagram.........................................................................7
No Power Flowchart...............................................................................................8
Standby LED Blinking Flowchart............................................................................9
No Video Flowchart..............................................................................................10
Video Distortion Flowchart.................................................................................... 11
No 3D Viewing......................................................................................................12
KDL-42W805A/47W805A i
Section 3 - Repair Information.......................................................................13
Repairing the TV...........................................................................................13
Removing the Table-Top Stand.............................................................................13
Removing the Rear Cover....................................................................................13
Replacing the Main Board............................................................................14
Replacing the Power Supply Board..............................................................17
Replacing the Switch Unit............................................................................17
Removing the Speakers...............................................................................17
Removing the Smart Core Block..................................................................18
Section 4 - Exploded View/Part Number Information..................................19
KDL-42W805A/47W805A.............................................................................19
Smart Core Block.................................................................................................21
Connectors...................................................................................................22
KDL-42W805A/47W805A.....................................................................................22
Smart Core Block.................................................................................................22
Screws..........................................................................................................23
Section 5 - Accessories/Part Number Information......................................24
Accessories and Packaging.........................................................................24
Miscellaneous...............................................................................................24
Optional Accessories....................................................................................24
Remote Commander....................................................................................24
Appendix A: Encryption Key Components................................................ A-1
CAUTIONS AND WARNINGS
CAUTION!!
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.
! SAFETY-RELATED COMPONENT WARNING!!
There are critical components used in LCD color TVs that are important for
safety. These components are identified with shading and ! mark on the
schematic diagrams and the parts list. It is essential that these critical parts
be replaced only with the part number specified in the parts list to prevent
electric shock, fire or other hazard.
NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.
ATTENTION!!
For safety reasons, component level repair of the Power Supply Boards
and/or the Inverter Boards is prohibited.
KDL-42W805A/47W805A ii
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws
and all other exposed metal parts for AC leakage. Check leakage
as described in “Leakage Test”.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester.
Follow the manufacturers’ instructions provided with the tester.
2. A battery-operated AC milliammeter.
 CAUTIONS AND WARNINGS

3. Measuring the voltage drop across a resistor by means of a VOM

or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low voltage scale. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
To Exposed Metal
Parts on Set

AC
0.15 µF Voltmeter
(0.75V)

Earth Ground
Figure A. Use an AC voltmeter to check AC leakage.

HOW TO FIND A GOOD EARTH GROUND

The cover-plate retaining screw on most AC outlet boxes is at earth ground.
Verify the AC outlet box retaining screw ground by connecting a 60W to
100W incandescent (not a neon or fluorescent lamp) between the hot side of
the receptacle and the retaining screw. Try both slots, if necessary, to locate
the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)

Trouble Light

AC Outlet Box

Figure B. Checking for earth ground.

KDL-42W805A/47W805A iii
SECTION 1 - SPECIFICATIONS AND LAYOUTS

SPECIFICATIONS
Sistema Nome do Modelo KDL-47W805A KDL-42W805A
Sistema de Televisão Analógico: NTSC/PAL-M/PAL-N Alimentação e Outros
Digital: SBTVD Requisitos de Alimentação 110-240 V AC, 60 Hz
Cobertura de Canais VHF: 2-13 Consumo de em uso 128 W 116 W
UHF: 14-69 Energia em standby Menos de 0,2 W com 127 V CA e menos de 0,3 W com 220 V CA
CATV (analógico): 1-135 Tamanho da Tela* 2
(cm) 119,3 107,2
Sistema do Painel Painel LCD (tela de cristal líquido) (Polegadas medidas diagonalmente) 47 polegadas 42 polegadas
1
Potência de saída 10 W + 10 W (8 ohms, 1kHz, 10% TDG* , 127 V) Resolução do Monitor 1,920 pontos (horizontal) × 1,080 linhas (vertical)
Tomadas de entrada/saída Dimensões* 2 com pedestal (mm) 1,083 × 672 × 298 971 × 609 × 298
CABLE/ANTENNA Terminal de antena externa de 75 ohms para entradas RF
VIDEO IN 1 Entrada de vídeo / áudio (tomadas RCA) sem pedestal (mm) 1,083 × 639 × 64 971 × 577 × 63

COMPONENT IN YPB PR (vídeo componente): 1080p (50, 60 Hz), 1080i (50, 60 Hz), 720p (50, 60 Hz), 576p, 576i, 480p, 480i Padrão de furo para
montagem na 300 × 300
VIDEO IN 2 Entrada de áudio (tomadas RCA)
Entrada de vídeo (plugue RCA comum com entrada Y) parede
(mm)
HDMI IN 1/2/3/4 Vídeo (2D): 1080p (30, 50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p, 576p, 576i, Tamanho
M6 (8-12 mm)
480p, 480i, PC Formats do Parafuso
Vídeo (3D): Peso*
2
com pedestal
Frame Packing: 1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p 16,7 14,4
(kg)/(lb)
Lado a lado: 1080p (50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz)
Sobreposto: 1080p (30, 50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz) sem pedestal
14,6 12,3
Áudio: PCM linear de dois canais: 32, 44.1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital (kg)/(lb)
ARC (Audio Return Channel, Canal de Retorno de Áudio) (somente HDMI IN 1)
Outros
MHL Video (2D): 1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p, 576p, 576i, 480p, 480i
Acessórios Opcionais Unidade de Câmera e Microfone: CMU-BR200/CMU-BR100
(comum com HDMI IN 2) Video (3D):
Adaptador USB LAN Wireless: UWA-BR100
Lado a lado: 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz)
Controle Remoto com Função Um Toque: RMF-YD002
Sobreposto: 1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz)
Áudio: PCM linear de dois canais: 32, 44.1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital Óculos 3D Passivos: TDG-500P
AUDIO OUT Minitomada Stereo
DIGITAL AUDIO OUT Tomada digital óptica (PCM linear de dois canais, Dolby Digital)
(OPTICAL)
Óculos Passivos SimulView™: TDG-SV5P
LAN Conector 10BASE-T/100 BASE-TX (A velocidade da conexão poder ser diferente dependendo do ambiente
de rede. A taxa e a qualidade de comunicação de 10 BASE-T/100 BASE-TX não estão garantidas nesta TV)
USB/DLNA Consulte o i-Manual para obter informações sobre os formatos suportados
*1 Distorção Harmônica Total.
Temperatura de Operação 32 ºF – 104 ºF (0 ºC – 40 ºC)
Umidade de Operação 10 % – 80 % RH (sem condensação)

*2 Os valores de tamanhos de tela, dimensões e pesos são aproximados .

• A disponibilidade dos Acessórios Opcionais depende do País/Região/Modelo de TV/Estoque.
• Projeto e especificações técnicas sujeitos a alterações sem aviso prévio.

CHECKING THE ACCESSORIES

1 1
- Controle Remoto (1)* * Consulte o Nome do Modelo impresso no Controle
Remoto.
- Pilhas tipo AAA (2) 2
* Necessária Montagem do Pedestal. Consulte o folheto
2
- Pedestal (1)* que acompanha o pedestal para montá-lo.

- Parafusos de Fixação do Pedestal (M5 × 16) (4)

- Parafusos de Montagem do Pedestal (M5 x 16) (3)
- Óculos 3D Passivos (4)
- Manual de Instruções e outros documentos

KDL-42W805A/47W805A 1
 SECTION 1 - SPECIFICATIONS AND LAYOUTS

BOARD LAYOUT

KDL-42W805A SMART CORE BLOCK

WLAN
POWER SUPPLY MAIN BOARD MODULE
BOARD (GL2E) (BA2S)
HIR BOARD

SWITCH
HSC BOARD
UNIT
TCON BLUETOOTH
MODULE

SMART CORE
BLOCK

KDL-47W805A

POWER SUPPLY MAIN BOARD

BOARD (GL2E) (BA2S)

SWITCH
UNIT

SMART CORE
BLOCK

KDL-42W805A/47W805A 2
 SECTION 1 - SPECIFICATIONS AND LAYOUTS

WIRE DRESSING

KDL-42W805A/47W805A SMART CORE BLOCK

KDL-42W805A/47W805A 3
SECTION 2 - TROUBLESHOOTING Self Diagnosis
Supported model

DIAGNOSING THE ERROR StandBy LED

Blink Count
Date and Time Display*
Diagnosis
Before servicing the Television: Item

1. Verify the TV has the symptom the customer indicated.

SELF CHECK
2. Check to see if the latest Software is installed.
a. If not, install the latest version. 000 RESERVED --------------------- --------------------- --------------------- 00
000 RESERVED --------------------- --------------------- --------------------- 00
3. Determine the replacement part required. 002 MAIN_POWE --------------------- --------------------- --------------------- 00
003 DC_ALERT --------------------- --------------------- --------------------- 00
003 AUD_PROT --------------------- --------------------- --------------------- 00
VIEWING THE SELF CHECK DIAGNOSIS HISTORY 003 HDMI_EQ --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- --------------------- --------------------- 00
When an error is detected, the Self Check screen records the number of 004 VLED --------------------- --------------------- --------------------- 00
times the error occurred. This is helpful in confirming past occurrences of 004 LD_ERR --------------------- --------------------- --------------------- 00
an error and for determining if an error is intermittent when the customer is 005 HFR_ERR --------------------- --------------------- --------------------- 00
not sure what is causing the television to shut down. If the screen displays 005 TCON_ERR 120123132522 120123113645 --------------------- 02 Error Count
(00-99)
005 P_ID-ERR --------------------- --------------------- --------------------- 00
a “0”, no error has occurred.
006 BACKLITE --------------------- --------------------- --------------------- 00
1. Press POWER to turn on the TV and then turn it off again. 007 TEMP_ERR --------------------- --------------------- --------------------- 00
007 FAN_ERR --------------------- --------------------- --------------------- 00
2. Press the following buttons on the Remote Commander within 1 010 EMITTER --------------------- --------------------- --------------------- 00
second of each other: 101 VPC_WDT --------------------- --------------------- --------------------- 00
102 MEPS_WDT --------------------- --------------------- --------------------- 00
DISPLAY Channel 5 Volume - POWER 103 HOST_WDT --------------------- --------------------- --------------------- 00
104 STBY_WDT --------------------- --------------------- --------------------- 00

00345 000333 06789

NOTE: This differs from accessing Service Adjustments Mode (Volume +).
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)

*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
NOTE: date and time must be set for this to work

SAMPLE SELF CHECK DIAGNOSIS PAGE

KDL-42W805A/47W805A 4
 SECTION 2 - TROUBLESHOOTING

TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.

1. Confirm the symptom from the customer. Red Dot: (Primary) Most likely defective part.
2. Select that symptom from the chart. Blue Triangle: (Secondary) Possible defective part.
3. Bring the primary component listed for that symptom.
4. Follow the associated flowcharts in the Training Manual to isolate the board.
5. Chart Color Code.

Protection Modes LAN Power Video Audio

Board Whole Isolated
No No
2X 3X 4X 5X 6X 7X 8X Dead set Screen Area No Audio
WIFI Video
Distortion Distortion

MAIN BOARD  * ▲ ▲ ▲ ▲  
POWER SUPPLY   
LCD Panel  
TCON   ▲ ▲
SERVICE BULLETIN  ▲
SOFWARE UPDATE  
WLAN 
*NOTE: REFER TO LCD PANEL SERVICE MANUAL IN * Immediate Shutdown After Power ON & 7X
REFERENCE LIBRARY DATABASE FOR CORRECT
REPLACEMENT PARTS BASED ON SERIAL NUMBER.

KDL-42W805A/47W805A 5
 SECTION 2 - TROUBLESHOOTING

FLOWCHARTS AND DIAGRAMS

OVERALL BLOCK DIAGRAM

MAIN BOARD

L
AMP

RF TUNER
USB

VIDEO 1 CVBS OPTICAL

IC 9001 AUDIO OUT
VIDEO 2 CVBS/COMP
AMP HP/LINE OUT
IC 9000
A/V
DECODER
HDMI 1 VIDEO
HDMI 2 HDMI PROCESS
SWITCH
HDMI 3 EQ
HDMI 4

LVDS HFR
ETHERNET
TCON

PANEL LCD
BA2S

SMART CORE

IR RX SWITCH UNIT
OPTICAL
BLUETOOTH WIFI AND
SENSE
USB PORT
HIR HW
HSC HUS

AC IN POWER SUPPLY

GL2E

KDL-42W805A/47W805A 6
 SECTION 2 - TROUBLESHOOTING

POWER AND CONTROL BLOCK DIAGRAM

POWER SUPPLY CN3

1 LED +

2 LED +

3 LED +

44 LED + LCD PANEL, TCON

&
CN1 CN4 LED BACKLIGHTS

AC IN (N) 1 1 LED -

AC IN (L) 2 2 LED -

3 LED -

4 LED -

5 NC

MAIN BOARD
CN9101
CN2 POWER_ON 1
1 DC_DIMMER AC OFF DET 2
2 PWM_DIMMER STBY 3.3V 4
3 BL_ERR GND (AU) 5, 6
4 BLINKING REG 12V 7, 9
5 BL_ON REG 12V (AU) 8, 10
6 DIGITAL_STBY GND 11, 13, 14
10~12 GND REG 12V (PANEL) 12
13~17 REG 12V DIGITAL_STBY 15
21, 22 GND BL_ON 16
23 STBY 3.3V BLINKING 17
27 AC OFF DET BL_ERR 18
28 POWER_ON PWM_DIMMER 19
DC_DIMMER 20

GL2E BA2S

KDL-42W805A/47W805A 7
 SECTION 2 - TROUBLESHOOTING

NO POWER FLOWCHART

No Power

Remove AC power and

wait at least 30
seconds before
reapplying.

Press power button while

Does red High (>2.5V)
Yes Yes monitoring Pin 28
Standby LED on on Pin 27 of CN2 of CN2 on
front panel light? on Power Supply? Power Supply
Board.

No No

Yes See Stanby

Is Standby LED Power Supply High (3.3V) Yes
LED Blinking Power Supply
blinking? Board* appears
Flowchart Board*
momentarily?

No
No

Power Supply
Main Board*
Board*

. *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 19.

KDL-42W805A/47W805A 8
 SECTION 2 - TROUBLESHOOTING

STANDBY LED BLINKING FLOWCHART

Protect
Shutdown.
Standby LED
Blinking

Yes
2X Power Supply
Board*

No

10X
8X HEM3
See Board
Triage Chart
Yes
3X Main Board*

No

No No No After a while
4X 5X 6X 7X Check ventilation

Yes Yes Yes Imediately

TCON* Power Supply

LCD Panel* Main Board*
(LCD Panel) Board*

. *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 19.

KDL-42W805A/47W805A 9
 SECTION 2 - TROUBLESHOOTING

NO VIDEO FLOWCHART

No Video

Locate
Backlights No CN2 on No No
Zero volts at Zero volts at LCD Panel*
turned on? Power Supply Pin 2? Pin 4?
Board.

Yes Yes Yes

Sony logo TCON*

Yes
appears Main Board* Main Board*
(LCD Panel)
momentarily?

No

Unplug LVDS
connector with Test patterns No TCON*
unit off. Turn unit display on (LCD Panel)
back on. screen?

Yes

Main Board*

. *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 19.

KDL-42W805A/47W805A 10
 SECTION 2 - TROUBLESHOOTING

VIDEO DISTORTION FLOWCHART

Video Distortion

Lines
Is distortion Yes Improper or No
Vertical lines Yes move when Yes
across entire missing colors? wide-mode Main Board*
or bars?
screen? changed?

No Yes No No

TCON*
Main Board*
(LCD Panel)

Yes
Any horizontal LCD Panel*
lines?

No

Any single or Yes

isolated vertical LCD Panel*
lines?

No

Yes
More than 1 TCON*
vertical band? (LCD Panel)

. *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 19.

KDL-42W805A/47W805A 11
 SECTION 2 - TROUBLESHOOTING

NO 3D VIEWING

3D Not Working

Press “3D” button on

Remote Commander
and select
“Simulated 3D”.

Double images No
displayed on Main Board*
screen?

Yes

View image with No

Passive 3D Double images Passive 3D
Glasses. become one? Glasses

Yes

3D OK

. *For Part Number information, refer to “Section 4 - Exploded View/Part Number Information” on page 19.

KDL-42W805A/47W805A 12
SECTION 3 - REPAIR INFORMATION

REPAIRING THE TV REMOVING THE REAR COVER

1. Locate and remove all screws from Rear Cover.
If the latest Software does not correct the issue, complete the following:
1. Verify the television has the symptom the customer indicated.
2. Replace part causing the error.
3. Install the latest version of Software (Required for ALL repairs).
4. Perform the required service adjustments and checks.
5. Verify the repair resolved the issue.
2. Remove 1 screw from AC Cover and disconnect the AC Power Cord.
REMOVING THE TABLE-TOP STAND
1. Remove 4 screws from Table-Top Stand and pull down as shown to
detach from Rear Cover. HOLD

3. Grasp the AC Cover opening and the bottom right side of the Rear
Cover, then carefully pull upwards to detach.

KDL-42W805A/47W805A 13
 SECTION 3 - REPAIR INFORMATION

REPLACING THE MAIN BOARD

The Main Board used in these models is available for repair. For Part 6. Reconnect the LVDS Cable and all other connectors.
Number information refer to Section 4 - Exploded View/Part Number
Information on page 19.
1. Press down the 2 locking clips and pull LVDS cable to release.

7. Update the Software.

After ALL repairs UPDATE the SOFTWARE to the latest version.
Instructions are included with the Software package on the Sony
2. Disconnect remaining connectors. Authorized website.
a. Insert the USB device with the latest Software into one of the TVs’
USB ports.
b. Connect TV to AC Power.
c. Wait at least 20 seconds.

3. Slide Bracket Side and Bracket Under to remove from Main Board. d. Press POWER on the remote to turn ON the TV.
BRACKET e. Wait until the Software update is complete.
SIDE

8. After update is complete, press POWER to turn off the TV.

BRACKET 9. Access Service Mode by pressing the following buttons within 1 second
UNDER
of each other:
4. Remove 7 screws from the Main Board, then lift to detach.
DISPLAY Channel 5 Volume + POWER

5. Install the new Main Board and screws.

KDL-42W805A/47W805A 14
 SECTION 3 - REPAIR INFORMATION

10. When the DIGITAL Menu appears, press 2 until 002 MODEL 15. Press 3 until the model displayed matches the model of the TV.
category displays.
CAUTION: The Model Name can only be selected once. Be sure
11. Press 1 until 001 DEST item displays. to verify the information is correct before saving the changes.
16. Press MUTING then 0 to save the changes.
DIGITAL SERVICE
002 MODEL
001 DEST SBTVD-T_BASE DIGITAL SERVICE
002 MODEL
002 MODELNAME KDL-42W805A
CAUTION: If the incorrect Destination Data Value is selected, it may WRITE
corrupt the Sofware requiring a Main Board replacement.
17. Locate the Serial Number for the TV on the side of the Rear Cover.
12. Select the correct destination of the TV , press 3 to increase or 6
MODEL NO
to decrease the data value (Use the table below for reference).
KDL-42W805A
Model Name Destination Data Value SERIAL NO
KDL-42W805A BRAZIL SBTVD-T_BASE 2000001
KDL-47W805A BRAZIL SBTVD-T_BASE
18. Press 1 until 003 SERIAL item displays.
13. Press MUTING then 0 to save the changes.

DIGITAL SERVICE
DIGITAL SERVICE
002 MODEL
002 MODEL
003 SERIAL
001 DEST SBTVD-T_BASE
WRITE
19. Press 0 to display the Serial Number Edit option.
14. Press 1 until 002 MODELNAME displays.

DIGITAL (MODEL) SERVICE

DIGITAL SERVICE SerialNumberEdit
002 MODEL
002 MODELNAME _________ *1 SerialNumber

KDL-42W805A/47W805A 15
 SECTION 3 - REPAIR INFORMATION

20. Press to display the Serial Number input screen. 23. Clear the Self Check screen.
a. Press POWER to exit Service Mode.
DIGITAL (MODEL) SERVICE
SerialNumberEdit b. Press the following buttons on the Remote Commander within 1
*1 SerialNumber second of each other:
Please Input serial number
(0000000-99999999)
_______
DISPLAY Channel 5 Volume - POWER

CAUTION: The Serial Number can only be selected once. Be sure SELF CHECK
to verify the information is correct before saving the changes.
000 RESERVED --------------------- --------------------- --------------------- 00
21. Enter the Serial Number of the TV. 000 RESERVED --------------------- --------------------- --------------------- 00
002 MAIN_POWE --------------------- --------------------- --------------------- 00
NOTE: If the incorrect Serial Number is entered, press RETURN 003 DC_ALERT --------------------- --------------------- --------------------- 00
003 AUD_PROT --------------------- --------------------- --------------------- 00
to go back to the Serial Number input screen and re-enter 003 HDMI_EQ --------------------- --------------------- --------------------- 00
the correct number. 003 TU_DEMOD --------------------- --------------------- --------------------- 00
004 VLED --------------------- --------------------- --------------------- 00
22. Press to save the Serial Number. 004 LD_ERR --------------------- --------------------- --------------------- 00
005 HFR_ERR --------------------- --------------------- --------------------- 00
005 TCON_ERR 120123132522 120123113645 --------------------- 02 Error Count

DIGITAL (MODEL) SERVICE 005 P_ID-ERR --------------------- --------------------- --------------------- 00

006 BACKLITE --------------------- --------------------- -------------------- 00
SerialNumberEdit 007 TEMP_ERR --------------------- --------------------- --------------------- 00

*1 SerialNumber 007 FAN_ERR

010 EMITTER
--------------------- --------------------- --------------------- 00
--------------------- --------------------- --------------------- 00
101 VPC_WDT --------------------- --------------------- --------------------- 00
2000001 WRITE 102 MEPS_WDT --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00
104 STBY_WDT --------------------- --------------------- --------------------- 00

00345 000333 06789

c. To clear the error history and error count press 8 0 .

d. Press POWER to exit Self Check Mode.

24. Cycle AC Power (Unplug and plug AC Cord from the outlet).

KDL-42W805A/47W805A 16
 SECTION 3 - REPAIR INFORMATION

REPLACING THE POWER SUPPLY BOARD REPLACING THE SWITCH UNIT

1. Disconnect all connectors from Power Supply Board. 1. Disconnect the 2 connectors. Remove 2 screws from Switch Unit and lift
to detach.

2. Remove 5 screws and lift to detach.

2. Install the new Switch Unit, screws and connectors.

REMOVING THE SPEAKERS

1. Press down the connector clip and pull to remove, then lift the Speaker to
detach.
3. Install the new Power Supply Board, screws and all connectors.
4. Update the Software.
After ALL repairs UPDATE the SOFTWARE to the latest version.
Instructions are included with the Software package on the Sony
Authorized website.
a. Insert the USB device with the latest Software into one of the TVs’
USB ports.
b. Connect TV to AC Power.
c. Wait at least 20 seconds.

d. Press POWER on the remote to turn ON the TV.

e. Wait until the Software update is complete.

KDL-42W805A/47W805A 17
 SECTION 3 - REPAIR INFORMATION

REMOVING THE SMART CORE BLOCK 5. Release connector from Lid, SC hook to disconnect.

1. Remove 1 screw, then release the Harness from Smart Core Block
Cover hooks.

6. Unclamp 2 side clips from the Lid, SC and lift as shown to detach.

2. Firmly lift up the Smart Core Block Cover left side to remove.
NOTE: To avoid damaging the Smart Core Block Cover, removal MUST
start from the left side as shown. LID, SC

7. Carefully, using a flat edge object (ex. steel ruler), release the clip
located on the right side corner, and pull as shown to detach the Panel
Ornament.

3. Disconnect 2 connectors from the Smart Core Block.

8. Remove HIR, Wi-Fi PWB Board and BT Module.

4. Grasp Smart Core Block as shown, then twist it downwards to release.

WIFI PWB

HIR, BOARD BT, MODULE

9. Release 2 hooks from HSC Board and detach.

HSC
BOARD

KDL-42W805A/47W805A 18
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

Components not identified by a part number or description
KDL-42W805A/47W805A are not stocked because they are seldom required for routine
service.
NOTE: The components identified by shading and !
mark are critical for safety.
Replace only with part number specified.
The component parts of an assembly are indicated by the reference numbers in
the far right column of the parts list and within the dotted lines of the diagram.
NOTE: The components identified by a red outline and a mark contain confidential
information. Specific instructions must be adhered to whenever these components are
repaired and/or replaced. (See Appendix A)

REF. NO. PART NO. DESCRIPTION ASSEMBLY INCLUDES

1 4-297-989-01 AC COVER
! 2 1-846-001-11 POWER SUPPLY CORD

3 4-262-708-04 CLAMPER, CABLE

4 A-1920-736-A STAND HEAD NECK

5 A-1923-995-A STAND, BASE

9 6 4-449-086-31 LABEL, UNDER TERMINAL
7 4-449-201-31 LABEL, SIDE TERMINAL

8 4-444-461-02 REAR COVER (42) [9]

(KDL-42W805A ONLY)
8 4-449-323-02 REAR COVER (47) [9]
(KDL-47W805A ONLY)
9 4-297-468-01 BRACKET, VESA
8

3 7

2
4
6

KDL-42W805A/47W805A 19
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential

KDL-42W805A/47W805A mark are critical for safety.

Replace only with part number specified.
information. Specific instructions must be adhered to whenever these components are
repaired and/or replaced. (See Appendix A)

REF. NO. PART NO. DESCRIPTION

51 A-1927-707-A GL2E BOARD, COMPLETE
52 4-439-644-11 SHEET, INSULATION (GL2)
(KDL-42W805A ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
52 4-439-644-01 SHEET, INSULATION (GL2)
(KDL-47W805A ONLY)
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
63
53 1-858-861-21 SPEAKER BOX (RIGHT)
51
54 4-440-050-02 BRACKET, TNK (R)

52
55 4-449-081-01 COVER, SC
56 4-440-051-02 BRACKET, TNK (L)
54 62
57 1-858-861-11 SPEAKER BOX (LEFT)

53 56 58 A-1919-268-A BA2S BOARD, COMPLETE

AFTER REPLACING THE MAIN BOARD, YOU MUST
UPDATE THE SOFTWARE TO THE LATEST VERSION.
Smart 61
55 Core 57
Block 59 4-449-181-11 BRACKET, UNDER
60 4-449-180-41 BRACKET, SIDE
58
61 1-492-102-21 SWITCH UNIT
62 4-440-057-01 SHEET, THERMAL (AYU2)
60
ORDER THIS PART WHEN REPLACING THE LCD PANEL.
59

63 NA LCD PANEL
FOR ALL LCD PANEL AND TCON BOARD PART NUMBER
INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL.

KDL-42W805A/47W805A 20
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

NOTE: The components identified by shading and !
SMART CORE BLOCK mark are critical for safety.
Replace only with part number specified.
NOTE: The components identified by a red outline and a mark contain confidential
information. Specific instructions must be adhered to whenever these components are
repaired and/or replaced. (See Appendix A)

REF. NO. PART NO. DESCRIPTION

101 4-449-080-01 LID, SC
102 1-492-076-11 WLAN MODULE

103 A-1930-359-B HSC BOARD, MOUNTED

104 1-492-062-11 BLUETOOTH MODULE

105 4-451-770-02 CASE, SC

106 A-1930-362-A HIR BOARD, MOUNTED

109
107 4-440-734-01 GASKET (B)
101 108 4-440-733-01 GASKET (W)
108 109 4-438-006-12 PANEL ORNAMENT, SC
107

106

102

103

104 105

KDL-42W805A/47W805A 21
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

CONNECTORS NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)

KDL-42W805A/47W805A SMART CORE BLOCK

151

152
153
201

REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION
151 1-910-803-17 CONNECTOR ASSEMBLY 28P 201 1-910-803-21 CONNECTOR ASSEMBLY 5P
152 1-846-658-11 (LVDS) FLEXIBLE FLAT CABLE 51P

153 1-910-803-73 HARNESS ASSEMBLY

(KDL-42W805A ONLY)
153 1-910-803-74 HARNESS ASSEMBLY
(KDL-47W805A ONLY)

KDL-42W805A/47W805A 22
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

SCREWS NOTE: The components identified by shading and ! NOTE: The components identified by a red outline and a mark contain confidential
mark are critical for safety. information. Specific instructions must be adhered to whenever these components are
Replace only with part number specified. repaired and/or replaced. (See Appendix A)

P/N DESCRIPTION KDL-42W805A KDL-47W805A

4-256-393-01 SCREW, +PSW M3X6 W12 Rear Cover (11), AC Cover (1) Rear Cover (11), AC Cover (1)

4-159-298-01 SCREW, +PSW M4X10 Bracket TNK Left (2), Bracket TNK Bracket TNK Left (2), Bracket TNK
Right (2), Rear Cover (4) Right (2), Rear Cover (4)

2-990-421-41 SCREW (+PSW) (M3X6) Power Supply Board (5), Main Power Supply Board (5), Main
Board (7), Switch Unit (2) Board (7), Switch Unit (2)

7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 Rear Cover (2), Smart Core Rear Cover (2), Smart Core
Block (1) Block (1)

7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 Vesa Brackets (4) Vesa Brackets (4)

4-400-043-01 JOINT, SCREW Rear Cover (2) Rear Cover (2)

4-467-935-01 SCREW,+PSW M5X16 LOCK Stand Head (5), Stand Neck (3) Stand Head (5), Stand Neck (3)

KDL-42W805A/47W805A 23
SECTION 5 - ACCESSORIES/PART NUMBER INFORMATION
ACCESSORIES AND PACKAGING OPTIONAL ACCESSORIES
PART NO. DESCRIPTION PART NO. DESCRIPTION

4-467-935-01 SCREW,+PSW M5X16 LOCK (SERVICE) X-2586-996-1 PASSIVE 3D GLASSES

(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) 4-414-470-01 SUPPORT BELT KIT
For product protection and safety reasons, Sony strongly recommends 1-492-078-11 ONE TOUCH REMOTE CONTROL (RMF-YD0092)
that you use the screws provided with the TV.
CAUTION: These screws cannot be used to secure the TV
to the Wall Mount Brackets.
REMOTE COMMANDER
PART NO. DESCRIPTION
4-447-575-12 MANUAL, INSTRUCTION
1-491-988-21 REMOTE COMMANDER (RM-YD088)

MISCELLANEOUS
PART NO. DESCRIPTION

4-100-136-01 SHEET (CORE), C

ORDER THIS PART WHEN REPLACING THE LCD PANEL.
4-449-083-01 SPACER (22) +C
ORDER THIS PART WHEN REPLACING THE LCD PANEL.

7-600-031-97 TAPE (3M 1350FB-1) 15MMX66M BLK

7-600-038-73 TAPE (MY95ZH) 15MMX66M WHT

KDL-42W805A/47W805A 24
APPENDIX A: ENCRYPTION KEY COMPONENTS
Encryption key components developed by Sony Corporation contain confidential information and shall be handled under the non-disclosure obligations provided
in the applicable agreement with Sony Corporation (and/or its subsidiary).
As part of this agreement specific instructions must be adhered to whenever a Circuit Board containing encryption key components is repaired and/or replaced
pursuant to the following:
1. In the service manual the Circuit Board(s) containing encryption key components shall be identified with a red outline and a .
2. Only repair boards or components listed in the service manual shall be utilized for replacement and/or repair.
3. Disassembly, decryption or reverse-engineering component(s) is strictly prohibited.
4. Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced
defective component MUST BE DESTROYED. Boards cannot be swapped.
5. If a Circuit Board identified with a red outline and a in the service manual is deemed to be defective:
a. and if a core charge is imposed and is covered under the product warranty, the defective un-repaired or modified board MUST BE RETURNED to
Sony.
b. and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.
6. If a unit is destroyed (such as field scrap), the Circuit Board identified with a red outline and a in the service manual MUST BE DESTROYED.

is a trademark of Sony Electronics.

Reproduction in whole or part without written permission is prohibited. All rights reserved.
Sony Corporation
Sony LCSC English
Technical Services 2013DJ74WEB-1
9-883-519-02 Service Publications Department © 2013.4

KDL-42W805A/47W805A A-1