Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

A project on ‘study of JVPC PISTON HEAD ,

Project is prepared in the Guidance of Mr. Ramasarey ( JWM ) of BARREL section

SUBMITTED TO SUBMITTED BY

RISHABH KUMAR
Mr. SAURABH CHATURVEDI MECHANICAL ENGINEERING

( HEAD OF FTI) (SECOND YEAR )

 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

INTRODUCTION,
Hello! Sir I am Rishabh kumar S/O Mr. Virendra vishwakarma and my
Branch is Mechanical Engineering from Govt. Polytechnic Ghatampur
Kanpur nagar u.p and my Home Dist-Azamgarh pin number 223223 and
as you know that,in my course thirty day summer tranning so that I
comes here and I study in your factory, SMALL ARMS FACTORY Kanpur.
 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

INCEPTION OF FACTORY,
SMALL ARMS FACTORY Kalpi road Kanpur this factory was buit in 1942
as a shadow factory of rifle factory Ishapore as a sequel to the threat on
eastern Borderds during WORLD WAR 2nd and the factory was then
named as TP-1 (Transpot nation first),as the WORLD WAR 2nd came to an
end the facalities were enged repair of airo-engines Royal Air Force,after
Independence the factory was Renamed as SMALL ARMS FACTORY in the
year 1949.
GENERAL INFORMATION ,
1.In service of the nation since 1942
2.Manufacturing facalities built over an area of 103 acres
3.consistantly supplying SMALL ARMS to MOD & PARAMILITERY Force
4.Highly skilled, qualification, and dedicated team of 2200 personnel
5. State of art CNC machine
SPM- Special machine ( including cold swaging)
Deep holl, Drilling,Honning,Grinding,Turning,etc.
TR (tool Room) equipiede with latest facalities
MISSION STATEMENT,
Production of state of the art Battle field equipment
VISSION STATEMENT,
1. TO equip our Armed forces with modern Defence and Battle field
equipment.
2.To continuosly modernsize our production facalities
3.To continuosly improve quality
 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

SERVICEES, Army,Navy,Air force
MHA-Central police organization (CRPF,BSF,CISF,SSB,ITBP,NSG,ASSAM
RIFLES,etc) and state police organization.

MAIN PRODUCTS,
LMG 5.56 mm
Weight =6.125kg
Length=1050mm
Range=1000m
Muzzle velocity=915m/sec
Rate of fire=600-650rds/min

RIFLE 5.56mm
Weight=4.15kg
Length=960mm
Rang=400m

Rate of fire=600-650 rds/min

Muzzle velocity=700m/sec

JVPC=JOINT VENTURE PROTECTIVE CARBINE

Mass=2.98kg

Length.=500mm closed stock/700mm open stock

 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

Range=200-300 m

Feed system=30 round grip inserted box magzine

Rate of fire=700-900 rpm.

MAG,
Weight=11.0kg

Length=1045mm

Range=1800m

Rate of fire=650-1000

Muzzle velocity=840m/sec.

ANMOL REVOLVER 32(7.65mm),

Weight=0.8Kg

Length=228.6m

Range=25m

Barrel length=127.0mm

Feed=revolving chamber 6rds.

CARBINE 9 MM
 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

Caliber= 9into 19mm

Weight=2.83kg

Length= 1.Butt foldaed=482mm

2.Butt estended=686mm

Range=200m

Rate of fire=550rds/min

0.32 REVOLVER
Caliber=7.65mm

Weight=0.701kg

Length=177.8mm

Range=10m

Muzzle velocity=396m/sec
 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

ACKNOWLEDGEMENT,
To make any project, essential requirement is able Guidance and References without which
Projcet is incomplete. I am very much thankfull to Mr. V.D. SHUKLA and who has
provided us an opportunity and motivation to gain knowledge through this type of
project. We will get practical knowledge from this project and this will helpI us a lot
our career.

express my sincere thanks and regards to SMALL ARMS FACTORY KANPUR for giving
opportunity to study on thise section BARREL ( deep hole,dilling, draw boring,
turnig,surface grinding, honing,threading process) .Sincere thanks to all other
employee of concerned section of BARREL for their kinds co-operation in this project
work,I would like to all thanks all of my group members for kinds co-operation to
comleted this project work successfully.

Thanks !
 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

Preface,
The objective of the practical traning is to learn something about industries practically and to
be familiar with the working styl of a technical persone to adjust simply according to
the industrial envirornment,It is rightly said practical life is for a way from
theoretical one. We learn in class room can give a practical exposure or real life
experience no doubt they help in improving the personality of the student in long run
of life and will be able to implement the theoretical knowledge

,I am 2nd year student of mechanical engineering and this report is written on

the basis of practical knowledge acquired by me during the period of practical
summer tranning taken SMALL ARMS FACTORY KANPUR.
 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

MAINE COMPONENTE OF BARREL SECTIONE

1.RIFLE 5.56MM (ASSY.)

2.LMG5.56MM (ASSY.)

3.BARREL MAG 7.62MM (HEAVY)

4.BARREL MAG 7.62MM (LIGHT)

5.BARREL LMG 5.56 MM( W/F=WIGHT FINISH)

6.BARREL RIFLE (W/F) 5.56MM

7.CROSS SECTION BARREL RIFLE 5.56MM

8.BARREL CARBINE AMOGH

9.BARREL JVPC5.56MM

10.BARREL CARBINE 9MM

11.PISTON GASS AMOGH

12.FLASH HIDER AMOGH

 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

13.FUSE PLUG

14.ELIMINATOR FLASH LMG 5.56MM

15.SLEEV LOCKING BIPOD LMG 5.56MM

16.SLEEV BARREL MAG 7.62MM

17.BARREL REVOLVER MK.IV

MY PROJECT,
PISTION HEAD OF J V P C =PISTION HEAD OF JOINT VENTURE PROTECTIVE CARBINE

Processes of piston head,

1.Raw material

2.Parting

3.lathe CNC (turning)

4.Centering in gob

5.Harding

6.Grinding on Dia

7.Polic
 Small Arms Factory

Kalpi road kanpur

20 8009(up),India

Govt. Polytechanic Ghatampur Kanpur Nagar(up)

8.Parting ( length,dia maintaine)

9.CNC milling

10.Manualy die used for maintain thread

After this processes, find a final finish work job and then this job is forword to QC room
then QC employee check this job and then forwod this job for assymble.