PROJECT: FEED OF RELOCATION PERTAMINA FUEL OIL ON PURBALENYI TOLL ROAD

Prepared by: JJ
Checked by: RA
HORIZONTAL DIRECTIONAL DRILLING CALCULATION
Location :

Ldepth (m) Lcrossing (m) Rarc1 (m) Rarc2 (m) F in F out

10 219.128 218.219 218.219 8 8

L1 Larc1 L2 Larc2 L3 Ltot

56.59 30.47 46.30 30.47 56.59 220.43

DESIGN DATA
Pipeline Diameter D 12.75 inch 323.85 mm 1.0625 ft
thickness (min) t 12.7 mm 6.5 mm (D/t should be < 60)
0.500 in
Pipeline Material Grade API 5L X-46
SMYS of Pipeline S 320 Mpa 46412.16 lb/in2
Steel Density rs 7850 kg/m3
Water Density rw 920 kg/m3
Soil Density 1529.57 kg/m3 95.49 lb/ft3
Mud Density rm 1450.0 kg/m3
Drilling Fluid Density rd 11 lb/gal 1318.09 Kg/m3
Soil friction Angle f 9.1 degree
Poisson Ratio for Steel n 0.3
Modulus of Elasticity E 207000 Mpa 30022866 lb/in2
Installation Temperature T1 40 degC
Operating Temperature T2 40 degC
Steel Coefficient Thermal a 0.0000117 mm/mm/°C
Friction Factor of Soil us 0.5
Fluid (mud) Drag Coefficient umud 0.003 lb/in2 20.684271 Pa
Test Pressue PT 95.15 Bar (Test pressure =95 % SMYS)
Design Pressure P 95.15 Bar 1380 lb/in2

CALCULATIONS
Pipe Cross Sectional Area 82371.63 mm2 0.082 m2
Steel Cross Sectional Area As 12414.33 mm2 0.012 m2
Uncorroded weight of Pipe Ws 97.45 kg/m
Displace Mud Weight Wmud 119.44 kg/m
Effective (submerged) weigth of pipe Wsub -21.99 kg/m

Page 1 of 4
 Wsub = Ws - Wmud
Earth Pressure Coefficient K 0.853
Arching Factor k 0.235

INSTALLATION STRESSES

Pulling Loads
Straight Section L1
Frcition Force |Ff1| 616.09 kg
|Ff1| = Wsub x L1 cos (Fin) x us

Fluid Drag FD1 1190.97 kg

FD1 = p x D x L1 X umud

Pipe Weight (longitudinal direction) Wp1 940.74 kg

Wp1 = Wsub x L1 sin (Fin)
Pulling load at end of L1 T1 866.32 kg
T1 = |Ff1| + FD1 - Wp1

Curve Section Larc1

Frcition Force |Ffarc1| 334.95 kg F considered 0deg for conservatism
|Ffarc1| = Wsub x Larc1 cos (F) x us
Fluid Drag FDarc1 641.20 kg
FDarc1 = p x D x Larc1 X umud
Pipe Weight (longitudinal direction) Wparc1 0.00 kg F considered 0deg for conservatism
Wparc1 = Wsub x Larc1 sin (F)
Pulling load at end of Larc1 Tarc1 1842.48 kg
Tarc1 = T1 + |Ffarc1| + FDarc1 - Wparc1

Straight Section L2
Frcition Force |Ff2| 509.00 kg F = 0deg for straight section
|Ff2| = Wsub x L2 cos (F) x us

Fluid Drag FD2 974.39 kg

FD2 = p x D x L2 X umud

Pipe Weight (longitudinal direction) Wp2 0.00 kg F = 0deg for straight section
Wp2 = Wsub x L2 sin (F)
Pulling load at end of L1 T2 3325.87 kg
T2 = Tarc1 + |Ff2| + FD2 - Wp2

Curve Section Larc2

Frcition Force |Ffarc2| 334.95 kg F considered 0deg for conservatism
|Ffarc2| = Wsub x Larc2 cos (F) x us

Fluid Drag FDarc2 641.20 kg

FDarc2 = p x D x Larc2 X umud

Pipe Weight (longitudinal direction) Wparc2 3639.20 kg F considered 90deg for conservatism
Wparc2 = Wsub x Larc2 sin (F)
Pulling load at end of Larc2 Tarc2 7941.22 kg
Tarc2 = T2 + |Ffarc2| + FDarc2 + Wparc2

Straight Section L3
Frcition Force |Ff3| 616.09 kg
|Ff3| = Wsub x L3 cos (Fout) x us
Fluid Drag FD3 1190.97 kg
FD3 = p x D x L3 X umud

Pipe Weight (longitudinal direction) Wp1 940.74 kg

Wp3 = Wsub x L3 sin (Fout)

Page 2 of 4
Pulling load at end of L1 T3 10689.02 kg
T3 = Tarc2 + |Ff3| + FD3 + Wp3

Pulling Loads = 10689.02 kg

Tensile Stress
Tensile stress st 0.86 MPa
st = Pulling Loads / Steel Area

Allowable Tensile Stress : 90% of SMYS 288.00 MPa

Condition : OK

Bending Stress
Bending Stress sb 153.60 MPa
sb = E D / 2R

Allowable Bending Stress

D/t 25.50

for D/t < 32.319 Fb = 34809.12 lb/in2 240.001 MPa

32.32 < for D/t < 64.638 Fb = 35802.75 lb/in2 246.851 MPa
for D/t > 64.638 Fb = 32355.60 lb/in 2
223.084 MPa

Allowable Bending Stress (Sb) : 240.00 MPa

Condition : OK

Hoop (External Pressure) Stress

External Pressure Pext 60 kPa (Ranging from 30 kPa to 60 kPa)
0.06 MPa
Hoop Stress due to External Pressure shext 0.77 MPa
Elastic Hoop Buckling Stress
Fhe 17179684383 psi 1.2E+08 MPa
Critical Hoop Buckling Stress
Fhc 17179684383 psi Fhe < 25526.7
Fhc 3092364074 psi 25526.69 < Fhe < 74259.5
Fhc 52869.38 psi 74259.46 < Fhe < 287755
Fhc 46412.16 psi 287755.39 < Fhe
Critical Hoop Buckling Stress : 3092364074.3 psi = 21321108.13 MPa
Allowable hoop stress = 67% of Critical Hoop Buckling Stress = 14285142.44 MPa
Condition : OK

Combined Installation Stress

Combined Installation Stress should satisfy the following condition:

s t / 0.9S + s b / Sb < 1 Condition : OK

A + B + 2n|A|B < 1
2 2
Condition : OK

A = [ (st + sb - 0.5shext) / 1.25] / S 0.6019

B = 1.5 shext / Fhc 0.0000

OPERATING STRESSES
Hoop Stress due to Internal Pressure sh 121.31 MPa

Page 3 of 4
 sh = P D / 2t

Bending Stress sb 153.60 MPa

sb = E D / 2R
Thermal Expansion sth 0.00 MPa
sth = E a (T1-T2)

External Pressure Pe 35256.74 Pa 0.0353 MPa 5.11 psi

Allowable Operating Stress

Total circumferential stress sC 120.55 MPa

sC = sh - shext
Net Logitudinal Stress sL 189.76 MPa
sL = sb + sth + sC n

CRITERIA : sL ≤ 0.9 S = 288.00 MPa Hence : OK

Combined stress
(1) SE1 = | sC - sL | sE1 69.22 MPa
(2) SE2 = ( sC + s - sCsL ) sE2
2 2 1/2
L 166.33 MPa
Combined stress, SE = Max (SE1, SE2) sE 166.33 MPa
CRITERIA : SE ≤ 0.9 S = 288.00 MPa Hence : OK

Page 4 of 4
CALCULATION MINIMUM RADIUS OF CURVATURE

R=3Er/(2Sa)

Pipeline material grade : API 5L X-46 PSL2

Modulus Elasticity, E 30021210 PSI 207000 mpa
Diameter of pipe, D 12.75 in

SA = design factor x SMYS 33414.912 PSI

design factor 0.72
Minimum Yield Strength, SMYS 46409.6 PSI 320 mpa

Minimum Radius of Curvature, R 8591.3 in 218.219 m

Berdasarkan Moment Curvature, Makalah presentasi Pipeline Eng. (by Jansen VH.)
section Pipeline Design Calculation for Elastic Curve Pipe

Maximum Degree θ = 360/(2πR/L)

π, phi 3.14
R, Minimum Radius of Curvature 218.219 m
L, Length of pipe 200 m (HDD #1)
200 m (HDD #2)
210 m (HDD #3)
Maximum Degree θ = 52.54 52.54 55.17
HDD #1 HDD #2 HDD #3
Bending Stress of Radius Pipeline Calculation :

R = (E *R)/S
or
S = (E * C)/R

S = Bending Stress
E = Modulus youngs #REF! psi

R = Radius of Banding #REF! in

C = One Half of diameter of pipeline #REF! in

Bending Stress :
S= #REF! psi

Material of pipeline API 5L X-46 Ref. ASME B31.4 Table 402.3.1(a)

Stress Allowable : 75% of Allowable stress
Sall 33100 psi
228 mpa

Check Bending Stress : (S/Sall)<=0.75,"OK","NOT OK")

(Sall/S)>1
 145.03

33100 psi

8591.3 0.0254
#REF!
#REF!
 A b c d e f
OUTPUT INPUT multiply by To CONVERT multiply by INPUT
899.24 400 2.2481 lb to daN 0.44482 596
1448.0235 656.7 2.205 lb to kg 0.4536 3000
1.12167 1.1 1.0197 kg to daN 0.9807 1.26
325.9836 8280 0.03937 in to mm 25.4 8280
0 0.00155 in^2 to mm^2 645.16 0.012848
0 0.000061 in^3 to mm^3 16387
0 0.0000024 in^4 to mm^4 416231
0 10.764 ft^2 to m^2 0.0929 4
0 0.088508 lb.in to daN.mm 11.2979 13
0 3417.635 lb.in^2 to kg.m^2 0.0002926
57.101185 1 57.101185 lb/in to daN/mm 0.0175134 195
0 1450.326 lb/in^2 to daN/mm^2 0.0006896 160
0 0.648 ton/in^2 to daN/mm^2 1.544
40 400 0.1 daN/mm^2 to Mpa 10 1
daN/m^2 to daN/mm^2 0.000001 1
30021210 207000 145.03 lb/in^2 to Mpa 0.006895 29000000
2871594 19.8 145030 lb/in^2 to Gpa 0.000006895 100000
0 0.0624 lb/ft^3 to kg/m^3 16.02 3
0 1.9425 KT to m/sec 0.5148
0 3.2808 ft/sec to m/sec 0.3048
0 0.21996 galon to litre 4.5461 1
0 1.341 HP to KW 0.7457
0 0.000014504 lb/in^2 to dynes/cm^2 68948
46.949448 32.37 1.4504 ksi to daN/mm^2 0.6896 10.7
psi to lb/in^2 1 1
Pa to N/m^2 1 1
MPA to daN/mm^2 0.1 1
GPA to daN/mm^2 100 200
Bar to Atm 1.02 1
Atm to psi 14.23 1
MN/m^2 to daN/mm^2 0.1 1.55
57.2958 1 57.2958 Degree to Radian 0.01745329 500

a b
w 3
k 4 ft
p 5 1
i 231
u 244
j 456
m 3234
n 3452
h 3456
y 23432
 959
189.4166667
1148.416667
 g ft cm
OUTPUT 1 30
265.11272 Newton X 101.97 =Gram
1360.8 x 0.10197 =Kilogram
1.235682 x 0.22481 =Pounds(lb)
210312
8.28901568
0 Kilogram x 2.2046 =Pounds
0 x 9.8067 =Newton mm cm
0.3716 x 0.068521 =Slugs
146.8727
0 in m
3.415113 Inches X 25.4 =mm 1 0.0254
0.110336 x 2.54 =cm
0 0.254 =dm ft in
10 1 radiant 360/(2*3.14) 57.2958 degree 1 12
0.000001
199955 (104°F − 32) × 5/9 = 40
0.6895 lbs/in^2 x 6894.2 N/m^2 1 Pa 40
48.06
0 daN/mm x 57.1017 lb/in
0 GN N M2
4.5461 Pounds x 0.031081 Slugs 10*E+6
0 x 4.4481 Newton(N) GN/M2 N/MM2
0 x 0.44482 daN 1 1
7.37872 x 0.0044482 kN MN/M2 N/MM2
1 35 0.035
1
0.1 1.37E-06
20000
1.02 gr/cm^3 kg mm^3 kg/mm^3 kg/mm^3 daN/mm^3
14.23 1.37 0.001 1000 0.000001 1.37E-06 1.34E-06
0.155
8.726645 Kg/m3 kg mm3 kg/mm^3 kg/mm^3 N/mm^3
630 1 1E+09 1E-09 6.3E-07 6.18E-06

volume berat jenis mass

m3 mm3 N/mm^3
0.002 1E+09 2000000 6.18E-06 12.3606
m
0.3048

km/jam m/s
1 1000/3600
 0.277778
speed car 60 km/jam 16.66667 m/s
speed wind 23.33 m/s 6.663333 m/s
density udara 1.16 - 1.25 Kg/m3
1.25
12.5

1/2 0.5
ρ 12.5 N/m3 material plate SS-400
ν 16.66667 m/s
cd 1.15
A 1 m2

Drag 1996.528 N
199.6528 kg
 dm m

10^6
mm2 m2
2 0.000002

32) × 5/9 = 40°C

MM2
10*E+6

daN/mm^3
 16.66667

ara 1.16 - 1.25 Kg/m3

kg/m3
N/m3

material plate SS-400