SCHEDULE FOR R.C.

C PRODUCTION
( C.P / B.P / Quarry Permission / Testing for R.C.C)
■ Upper Cisokan PSPP 10/15/2019
Duration
Description (Days) M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 REMARK

1. Obtain rep. rock sample from quarry and Crushing

: To select rock material from Gn Karang Quarry 10 days
: Produce (0-5mm; 5-12mm; 12-25mm; 25-38mm) 10 days
2. Testing aggregate at independent Laboratory
: Aggregate properties (Sieve, specific gravity etc), 30 days
: Petrographic test,, 30 days
: Alkali -Silica Reactivity (SAR) Test 30 days
3. Water sampling and testing to indeoecdent laboratory
: Chemical analysis, Objectionable qty, Dissolved sulphate, PH etc 30 days
4. Cement, Fly-Ash and Admixture Mill Test certificate
: Physical and Chemical properties 30 days
5. Material approval process
: Material test report submit and received approval from Engineer 30 days
6. Preparation material for Trial mixes
: Cement, Fly-ash, Aggregates and Admixture 30 days
7. Laboratory trial mixes of RCC Concrete
Inculding :
Combined
: Trial batches, Vebe, Air content, Compressive strength, Tensile Aggregate at Lab
strength, Static Modulus, Thermal properties, ARS, Ultimate strainn 110 days & Variation of
test DMF (additive)

8. Mix design evaluation and select best candidate for full scale trial
: Strength test, density, 20 days
9. Full scale trial embankment RCC Class C15/38 and RCC Class C25/38
Workability check, compactability, segregation etc. (FIRST TRIAL)
: First trial RCC Class C25/38 10 days
: First trial RCC Class C15/38 10 days
10. Full scale trial embankment RCC Class C15/38 and RCC Class C25/38
Compressive test up to 90day, (SECONDARY)
: First trial RCC Class C25/38 110 days
: First trial RCC Class C15/38 110 days
11. Construction method evaluation
: Water-stop and drainage hole installation 30 days
: Cutting of contraction joint and insertion of inducer material 30 days
: GE-RCC and Reinforcement in GE-RCC against formworks 30 days
: Liftjoint curing and atmosphere humidity control 30 days
: Lift joint treatment bedding mortar 30 days
12. Further Testing (Core at least D=150mm & D= 3m)
: To check actual lift joint bond during trial embankment 20 days
: Take photograph of core immediately of extraction cores 20 days
: Protect the cores sample from drying until reach testing laboratory 20 days
13. Further Training - If requried
: To reach an acceptable level of workmanship for RCC placement 20 days
: Final two RCC trial layers can not proceed until reach an acceptable level of work 20 days
14. Further Full Scale Trial Emb. (800m3 & 2 layers)
(2weeks prior to the commencement of placing RCC)
: Workability and compactibility analisis 20 days
: Density test 20 days
: Behavior of mix during roller process 20 days
: Compressive Strength 20 days
: Construction method analysis 20 days
15. Trial mx report making and Submit
: Within 1 week after completing the trial embankment 10 days
: With later long term strength test result to follow 10 days
16. Mix design approved by The Engineer
: Written approval reveived form Engineer 10 days
 RCC Plan
■ Upper Cisokan PSPP
Test Days
NO Work Item Unit Remarks
Normal Minimum

Obtaining rock material and crushing to private plant.

1.1 PLN recommendation for getting rock sample from
quarry Gn.Karang - Desa Karangsari Crushing plant actual
1
1.2 Delivery to crusher plant Day 10 7 productionn PT. QBB
(certain quantity) 1.3 Production comply to
specification gradation
1.4 Sampling aggregate materials

Testing aggregate at independent Laboratory;

2.1 Confirmation from independent laboratory :
- Submission letter
- Delivery samples to lab 7d testing, 14d result
2 2.2 Testing aggregate Day 45 21 (BPPT Laboratory)
properties (clasual 6.2.7.5) 2.3 Test of
Petrographic test,
2.4 Test of Alkali -Silica Reactivity (SAR) Test

3 Water testing (after COD) - Parallel No.1 & 2 Day - - No impaction to procedure
period
4 Cement, Fly-ash and Admixture test (after COD) Day - - (30 days)

5 Material approval processing (after all test finish) Day 30 30 Engineer's review

Preparation material for trial mix : 6.1

Test result review and evaluation 6.2
Approved by Engineer representative 6.3
Preparing combined gradation (2-3 variation)
6 a. Variation-I, as per specification Day 30 20 All test done
b. Variation-II, Finner
c. Variation-III, Coarse
6.4 Trial (Alt-1) located at candidate supplier
6.5 Trial (Alt-II) loacated at DAW Laboratory

Laboratory trial mix

7.1 Checklist all equipment & tools are ready
7.2 Manpower : QC Engineer and Lab technician
already briefing the manuals Including : Combine
7 7.3 Manuals including : steps of work, format Day 110 110 Aggregate at Lab &
Variation of DMF (additive)
measurements, report and documentation sampling
7.4. Specimens characteristic measurements (clasual
6.2.7.5)

Mix design evaluation and select best candidate for full

scale trial;
- Parameter = Density, moisture content (w/c), JMF Lab properties
8 temperature control measure, vebe time control Day 20 10 approximately passed
- Two candidate mixes for RCC Class C15/38,
- Two candidate mixes for RCC Class C25/38

Full scale trial embankment - FIRST TRIAL; (10m3 each

type)
9.1 Preparation of embankment area;
a. Access : stable, proper alignment (R,V, H and grade)
b. Embankment area : compacted (> 98%) and leveled
(survey data)
c. Equipments : compactor vibro roller ( 2 units) and
bulldozer (spreading)
Two (2) varies JMF
9 d. Manpower : QC Engineer & Lab Technician, labours Day 10 10 (admixtures)
9.2 RCC Production :
a. Batching plant production, monitoring in cabin,
production record, timing record (min/m3), visual
observation of fresh concrete (workability, segregation
and uniformity)
b. Sampling (cylinder) + compacted by stick vibrator
- 10m3 X 2 types of RCC Class C15/38 (Total 20m3),
- 10m3 x 2 types of RCC Class C15/38 (Total 20m3),

Full scale trial - SECONDARY STAGE; (2500m3)

10 - Best mix from 1st trial Class C15/38 (1000m3), Day 110 110
- Best mix from 1st trial Class C25/38 (1500m3),

Construction method evaluation;

- Water-stop and drainage hole installation,
- Cutting of contraction joint and insertion of
inducer mat.,
11 - GE-RCC and Reinforcement in GE-RCC against Day 30 30
formworks,
- Lift joint treatment bedding mortar, curing and
atmosphere humidity control

Further Testing (At least D=150cm, Length 3m). If

12
required by The Engineer Day 20 0

Training (If workmanship level not satisfy),

Construction team have to perform the work to the
Briefing of trial evaluation
13 acceptable workmanship level. Day 20 0 for workmanship
(If required by The Engineer. Additional Test, Report
Evaluation)

Final full scale trial embankment (800m3)

Before commencement of RCC in Dam);
14
- RCC Class C15/38, Day 20 10
- RCC Class C25/38

Inc. JMF, workability, Full

15 Final report and Resubmission Day 10 10 test and site preparation

16 Getting approval from The Engineer Day 10 10

TOTAL DURATION Day 475 378