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Sheet Steel Kiosks

Mono-block Concrete Kiosks


Prefabricated Concrete Kiosks

CATALOG
2011
Aktif trade mark for Medium voltage switchgears, Switching equipment and
Kiosks with high quality and environmentally sensitive

Aktif trade mark for Capacitor Banks, Harmonic Filters, Resistors, Medical
Insulated Power Panels, Synchronization and Energy automation Panels
with high quality and environmentally sensitive

Aktif trade mark for Measuring, Protection, Automatic Meter Reading,


Billing and Energy Management Software.

Aktif trade mark for Measuring, Protection, Control and Power Quality products
with high quality, long life and environmentally sensitive

Identifies the product as top quality, safe and one step forward of the similar ones.

Symbolizes measurable energy saving products helps to energy continuity.

Identifies smart control logic.

Identifies easy to use products, simplifies the difficult tasks.

Green products, respects to the nature and our future.


SHEET STEEL KIOSKS
A SCK type Sheet Steel Kiosks 8
A 1 SCK Types 9
A 1.1 SCK-D Distribution Centers 9
A 1.2 SCK-T Transformer Centers 10

CONCRETE KIOSKS
B 1 SMK Mono-block concrete kiosks 14
B 1.1 SMK Advantages 15
B 1.2 SMK Types 15
B 1.2.1 SMK-D Distribution Centers 15
B 1.2.2 SMK-T Transformer Centers 16
B 2 SPK Prefabricated Concrete Kiosks 21
B 2.1 SPK Types 22
B 2.1.1 SPK-D Distribution Centers 22
B 2.1.2 SPK-T Transformer Centers 23

1
Company Profile
Aktif Mühendislik Ltd.
Aktif Engineering (AMDT) is established in 1996
Measuring, Protecting and Quality of Electricity.

2200m2 headquarter of AMDT is located in Istanbul


consisting of 35 employees. Since establishment AMDT
provides high quality engineering, supplying and start-up
services for the power quality, energy saving, energy
metering, protection.

AMDT provides standard and custom designed solutions


to domestic and international customers, with over 15
years of experience.

Aktif Raylı Sistemler Ltd.


Aktif Railway Systems (ARS) is established in 2008 for the
designing and providing of traction systems' substations
as well as providing on-board equipment used on vehicles.

The main purpose of ARS is providing engineering services


and products to public bodies and companies in this
sector.

Even though it is a brand new company, ARS managed to


complete successfully both Antalya Light Rail System
project as well as Istanbul Metro Stinger System projects.

Aksis Enerji Sistemleri Ltd.


Aksis Energy Metering Systems (AKS) is established in
2003 for providing metering solutions like Automatic Meter
Reading, Billing Software in every level of energy sector.
The company is focused on saving and efficient using of
energy by its Meter Management and Loss & Leakage
tracing solutions.

AKS answers all expectations in power systems with high


quality products and custom design software solutions.

AKS customers create over 100 million Euro energy bills


using different Metering, Management and Billing methods
of AKS.

2
Company Profile
Aktif Elektroteknik A.Ş.
The company is established to manufacture Switchgears and
Kiosks under the name of “Setas” in 1981. First in 2008,
company merged to Aktif Group as Aktif Elektroteknik (AET)
and then the company becomes international after significant
participation of Italian Friem S.p.A in 2009.

9000m2 factory of AET is located in Ankara consisting of over


100 employees.

AET operates with its 30 years of manufacturing experience,


modernized machinery line, ever increasing know-how,
experienced Turkish and Italian R&D teams, quality products
type tested by the leading accredited European laboratories
and the vision of new ideas to meet with future expectations.

Friem S.p.A.
Friem manufactured over 40 million ampere and 1000 power
rectifiers for the worldwide since it's established in Milan at
1950.

Having technical knowledge of energy and electro mechanics


along with ability of complete design of conversion systems,
FRIEM provides also high voltage DC insulators, DC switches,
anodic control and protection products and auxiliary equipments
like polarization products to its customers.

Friem is a share holder of Aktif Elektronik in Turkey and also


COET S.r.L in Italy.

Coet S.r.L.
Since establishment in 1962 in Milan, COET has been
producing AC/DC switching equipments and panels that are
used safely by its customers thanks to the COET's work on
industrial and electric equipment and patents obtained in this
field.

All manufactured products are the result of long technical


research and development work. This way, the company is
known for the originality and diversity of its planned solutions.

COET has been working on Industrial and railway systems


and has become one of the leading companies in the field of
supplying switching equipments for traction substation.

3
Company Profile
Introduction
Aktif Group is in continuous development with its
customer oriented activities, advanced engineering
know-how, R&D works, software developing abilities and
with the continuous support of loyal customers that are
attained and protected by precise work and ethical
principles of the company.

The group companies have ISO 9001 since 90s and our
factory has ISO 14001 Environment and ISO 18001
Occupational Health and Safety Certificates.

Technology
The most important activities of Aktif is R&D and increase the
Employee quality which the investment amount of these
activities are more than average.

All mechanical projects are designed by 3D-CAD platforms.


Power flow, test and quality works are calculated by
Worldwide accepted simulation software and ActWin software
as well as developing software for different platforms.

In order to increase the production quality and capacity all


machinery within the facility are renewed with latest
technology equipment in 2009.

Mission
By the help of our followings mission is continuing to
announce product quality and knowledge of our company
and country in best possible way by meeting rising
customer expectations.

open minded approach


high quality policy
innovative ideas
constantly improved processes
polished employees
knowledge based decisions

Vision

To increase the number of our loyal customers in global


market, hence increasing the market share and
becoming reputable, reliable and preferred company as
worldwide with our;

prominent quality difference,


customer oriented approach,
innovative activities,
open minded approach.

4
Company Profile
Security
The human safety and security are the main concerns in
all of our products.

Design, Interlock logics and documentation of our


products are implemented, manufactured and tested in
order to reach the highest safety level.

Furthermore, services and site works are done according


to human safety rules by taking into account the
dangerous of electricity.

High Performance, Durable and Simple


Endurance of our products, which are produced with high
level of awareness and accurateness in addition to follow
international standards, ensures an outstanding
performance for the users. Therefore our products are
considered as top of the line products.

Visual simplicity and being user friendly are the design


criteria for the software and hardware of our products. Our
products have the most simple and functional features for
emergency applications as well as persistence of habits and
customer satisfaction are basics in design, production and
shipment.

Service Continuity
The service continuity means efficiency of power
consequently profitability of the business.

Our products are designed and manufactured in order to


ensure energy sustainability and provide the best service
availability.

This policy is the cornerstone of our orientation and training


programs and it is fully applied by our technical and
administrative staff.

Local & Remote Monitoring


Energy continuity and efficiency can be ensured only by
monitoring of equipments local and remotely.

Our products are designed with remote monitoring and


management features by the help of our software
development abilities on different platforms and hardware
capabilities. This will ensure the saving and profitability,
directly.

5
A 1 SCK Types 9
A 1.1 SCK-D Distribution Centers 9
A 1.1.1 Compartments 9
A 1.1.2 Application Areas 9
A 1.1.3 Advantages 10
A 1.2 SCK-T Transformer Centers 10
A 1.2.1 Compartments 10
A 1.3 Dimensions 11

6
Sheet Steel
Kiosks
A SCK Sheet Steel Kiosks

Aktif Elektroteknik has 30 years' experience in manufacturing


transformer kiosks. A wide product range is formed with the
advantage of such great production experience.

SCK (Sheet Steel Kiosks)


SMK (Mono-block Concrete Kiosks)
SPK (Prefabricated Concrete Kiosks)

Till the near past, It was used to design and construct regular
or special buildings for transformer centers. But due to the
time taking construction of such buildings, beside giving
permission for such construction only for a certain limited time
due to disturbance to the surroundings in this time period,
hardly finding the land required for construction especially in
large cities and very high nationalization prices, if any land is
found. For all the above we offer to our customers the suitable
solution with our kiosks.

SCK type kiosks are transformer and distribution centers


produced since 1981. Designed in compliance with the projects
and requirements of our customers, the sheet Steel kiosks are
structures basically used in energy distribution due to their
superior technical characteristics, electrical and mechanical
strength and long-life use, the facility of easy and quick
start-up, minimum maintenance needs. These kiosks are
produced in the following standards and technical
characteristics:

Standards

IEC 62271-202 : Prefabricated transformer


centers
IEC 60076 : Distribution Transformers
IEC 62271-200 : MV Switchgears
IEC 60529 : IP protection classes
IEC 60694 : Common properties in MV
switchgears
IEC 60721-1 : Outer environment
classification

Design Criteria

Altitude : 2000 m
Ambient temperature : -5….+50°C
Environmental pollution : Class 3
Max. solar radiation : 1000 W/m2
Earthquake strength : 0,5 g vertical and horizontal

Nominal Values

Ur : to 40,5 kV
Ir : to 1250 A
Ik : to 25 kA
Fr : 50/60 Hz
IAC : AB
IP degree : IP23D, to IP 56
CL : 10

a Friem & Aktif Group Company


SCK Sheet Steel Kiosks A

A 1 SCK Types
There are 2 types of SCK kiosk on the active production band:
Kiosks used as distribution system are classified as SCK-D
and sheet Steel kiosks used as transformer center as SCK-T.

A 1.1 SCK-D Distribution centers


Main features
These are kiosks which contain LV or MV Switching and
control elements inside.
Dimensions are not standard, but designed in compliance with
the customer's project.
Cable incoming-outgoing connectors suitable to the used
Switchgears are available.
Heat insulation is provided with the relevant insulation
materials used in the ceiling and walls of the kiosk.
SCK Distribution Kiosk According to the requirements, they may be equipped with fan
and air-conditioner as well as natural ventilation.
Its strong construction is made of galvanized sheet Steel
and profiles.
According to the requirements the kiosks may be
manufactured in the size of standard container.
Protection degree from IP 23 to IP 56.
If requested, they may be equipped with fire perception and
fire fighting systems.
They are incorporated in platform, sliding or cable canal-
ready floors according to the place of use.
They are equipped with doors and locking systems relevant
with the design.

A 1.1.1 Compartments
In SCK-D type kiosks Metal Clad and Metal Enclosed Air
SCK Platform Type Transformer Center Insulated and Gas Insulated Switchgears with voltage between
1-40,5 kV can be used as well as Low Voltage AC-DC panels,
Protection panels, Control panels and motor supply panels
separately or together according to the system needs.
For this reason compartments inside the kiosks are designed
in comply with the project. In Mobile solutions, the
compartments are designed according to voltage level.

A 1.1.2 Application Areas


SCK-D type kiosks are used in wide Application field. The main
fields of application are the followings:

Cement factories
Automotive Industry
Petroleum Industry
Chemistry Industry
Steel Industry
SCK Mobile Transformer Center Mills
Energy Production Power Plants
Mining Enterprises
Mobile Substations

a Friem & Aktif Group Company


A SCK Sheet Steel Kiosks

A 1.1.3 Advantages
Design suitable for use of any type of Medium voltage
Switchgear
Design suitable for use of any type of Low voltage Panels
Special solution applications for special projects
Mobile solutions designed by using trailer, skid
Precise heating and ventilation solutions
Safety solutions with fire perception and fighting systems
Easy Transport and start-up facility
Construction relevant with IAC:AB
Modular design
Easy and Safety operation
Safe and tested Earthing circuits

A 1.2 SCK-T Transformer centers


SCK on skid platform
SCK type steel kiosks are rarely used in our country. However,
design and manufacture compliant with the system is realized
in the direction of customer request. It provides ease in
transport and installation since it is a lighter product compared
to concrete kiosks.

Main features

Operation safety is certificated by typical tests specified


in IEC 62271-200.
It has passed internal arc tests as AB.
They are factory mounted and routinely tested products.
They are manufactured by using 2-3 mm galvanized sheet
Steel.
They stand on galvanized base compliant with the weight
and structure of the system.
Electrostatic powder painted.
All live ends are closed in compliance with IEC 61330 for
user safety.
They take small space by their dimensions.
They are transported en masse and unloaded to the
mounting place as they are composed of two pieces.
Production and installation goes on in any season of the
year.
Switchgears of various types up to 40.5 kV may be used.
Low voltage panels suitable to the design are used .
Heating thermostat groups are used to prevent interior
condensation.
Suitable lighting system and internal need plug and socket
sets are used.
Internally opened ball locks are used in the opened doors.
Oil type or dry type transformer up to 1600 kVA may be
SCK internal view
used.

A 1.2.1 Compartments
SCK-T Transformer centers are composed of 3 compartments:

a- Medium Voltage Switching compartment


b- Transformer compartment
c- Low Voltage Switching compartment

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a Friem & Aktif Group Company


SCK Sheet Steel Kiosks A
a- Primary switching compartment

In this compartment, air insulated Metal Clad Switchgear and


Metal Enclosed Switchgears produced in Aktif Elektroteknik
facilities may be used as well as switching may be done with
Gas Insulated RMU.

Dimensions of medium voltage compartment are designed in


compliance with the size of switching element to be used and
the type of operation.

Switchgear connections are made through Plug-In or Heat


Shrinkable type cable terminations relevant with the used
medium voltage Switchgear.

Cable terminals are existed under this compartment where


entry and exit cables are connected. The connection between
the transformer and MV Switchgear is made by passing to the
HV Switching Compartment transformer compartment with cable section conforming the
transformer power.

Battery charger group fault indicator device is also in this


compartment.

b- Transformer compartment

In this compartment, oil or dry type transformers up to 1600


kVA conforming IEC standards are used. Dimensions of the
transformer compartment are designed in compliance with
the power and size of the transformer to be used. Switchgear
connections are made through Plug-In or Heat Shrinkable type
cable terminations in compliance with the customer
requirements.

Transformers are mounted on profiles relevant with the bearing


wheels. Compulsory ventilation suitable to tropical climates
are also available for the compartment where standard natural
Transformer compartment ventilation is present.

c- Secondary compartment

Low voltage panels are designed in compliance with the power


of the transformer used and the number of outgoings.
Connection to the transformer is provided through bus bar or
cable. Also automatic compensation system may be used if
requested in the project.

A 1.3 Dimensions
SCK-T kiosks are manufactured in the below types and
dimensions in standards up to 24 kV voltage level and 1600
kVA Transformer power and if requested, design specific to
the project is possible.

Kiosk Dimensions
Kiosk Type Transformer Power Width (mm) Depth (mm) Height (mm)
SCK-T1 0-400 kVA 1650 3500 2000
SCK-T2 500-1000 kVA 2150 3800 2400
SCK-T3 1250-1600 kVA 2350 4250 2600
LV Switching Compartment

11

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B 1 SMK Mono-block concrete kiosks 14
B 1.1 SMK Advantages 15
B 1.2 SMK Types 15
B 1.2.1 SMK-D Distribution Centers 15
B 1.2.2 SMK-T Transformer Centers 16
B 2 SPK Prefabricated Concrete Kiosks 21
B 2.1 SPK Types 22
B 2.1.1 SPK-D Distribution Centers 22
B 2.1.2 SPK-T Transformer Centers 23

12
Concrete
Kiosks
B 1 Concrete Kiosks SMK Mono-block Concrete Kiosks

Aktif Elektroteknik has been manufacturing SMK transformer


and distribution centers since 2004. These Mono-block type
kiosks are using for MV distribution purposes for rated voltage
between 1-40,5 kV range and power up to 1600 kVA according
to their external use type, manufactured and tested to use in
MV distribution systems and which product and manufacture
quality is verified by TSE, ISO, OHSAS certificates.

Manufactured in dimensions in compliance with the customer's


project requirements, the concrete kiosks are structures often
used in energy distribution because of their superior technical
features, electrical and mechanical strength and long life use,
facility of easy and quick start-up, minimum maintenance need.
These kiosks are produced in the below standards and technical
features.

Design Criteria

Altitude : 1000 m
Ambient temperature : -5…+50°C
Environmental pollution : Class 3
Max. solar radiation : 1000 W/m2
Earthquake strength : 0,5 g horizontal and vertical

Rated Values

Ur : to 40,5 kV
Ir : to 1250 A
Ik : to 25 kA
Fr : 50/60 Hz
IAC : AB
IP degree : IP23D
CL : 10

IEC no TSE no
IEC 62271-202 TS EN 62271-202 HV/LV Prefabricated Transformer Centers
IEC 62271-200 TS EN 62271-200 HV Switching and Control Order

IEC 60529 TS 3033 Classification of protection degrees of cases


IEC 60787 TS IEC 60787 Application guide of selecting HV fuses for transformer protection
TS 822 Galvanized Plain and Corrugated Sheet Steel
EN ISO 1461 TS 914 EN ISO 1461 Hot Dipped Galvanize Coatings on Steel and Steel Materials
EN ISO 1460 TS EN ISO 1460 Metallic Coatings- Hot Dipped Galvanize Coatings on Steel Based Materials
EN ISO 2409 TS EN ISO 2409 Paints and Varnishes - Cross Cutting Test
EN ISO 4628/3 TS EN ISO 4628-3 Paints and varnishes - Evaluation of failures in paint coatings - Evaluation of Degree of Corrosion
TS EN 206-1 Concrete Part 1: Property, Performance, Manufacture and Conformity
EN 206-1 TS 3367 Low Voltage Switching and Control Order Groups Part 1
IEC 60439-1 TS 708 Concrete Reinforcement Bars
IEC 60068-2-11 TS 2093 EN 60068-2-11 Salt Mist Test
IEC 60076-1 TS 267 EN 60076-1 Power Transformers
IEC 61442 TSE EN 61442 Test Methods for Auxiliary Equipment of Power Cables of Declared Voltage from 6kV to 36kV

TS HD 629.1 S2 Test Properties for Auxiliary Equipment Used in Power Cables of Declared Voltage from
HD 629.1 S2
3.6/6 kV to 2.8/36 kV

14

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Concrete Kiosks SMK Mono-block Concrete Kiosks B 1

B 1.1 SMK Advantages


Operation safety is certificated with typical tests.
Covers very little space due to dimensions.
As it is it is composed of two parts, it can be carried and
assembled as Mono-block.
It can be assembled in a short time as 1 hour at any time
of the year.
It is suitable for various types of Switchgears up to 40.5 kV
Transformers up to 1600 kVA may be used.
It can be moved easily.
Suitable concrete and steel reinforcement with all
calculations.

B 1.2 SMK Tipleri


There exist 2 types of SMK concrete kiosks on the active
production band. The kiosks used as distribution system are
classified as SMK-D, the concrete kiosks used as transformer
center as SMK-T.

B 1.2.1 SMK-D Distribution Centers


General Information

These are kiosks which contains LV or MV Switching and


control elements inside.
The width and height is standard and the length is designed
in compliance with the customer's project.
Suitable Cable incoming and outgoing conforming the used
Switchgears.
Composed of two parts as the main body and ceiling.
Naturally ventilated as well as be equipped with fan and
air-conditioning relevant with the project.
They are manufactured by using C 35 concrete according
to TS 500.
Parts such as doors and lids are made of galvanized sheet
Steel and profiles.
IP23D protection degree is available.
SMK kiosks are painted with rough exterior paint.

B 1.2.1.1 Compartments
In SMK-D kiosks, Air Insulated and Gas Insulated Metals
Enclosed Switchgears with rated voltage between 1-40,5 kV
as well as;

AC-DC panels, protection and control panels at low voltage


level
Motor feeding panels
Generators
Compressor

May be used separately or together in compliance with the


need of the system.

15

a Friem & Aktif Group Company


B 1 Concrete Kiosks SMK Mono-block Concrete Kiosks

B 1.2.1.2 Application Areas


SMK-D type kiosks are being used in wide application fields.
These are mainly;
Cement Factories
Automotive Industry
Petroleum Industry
Chemistry Industry
Steel Industry
Mills
Energy Production Power Plants
Mining

B 1.2.1.3 Advantages
Appropriate design for use of any type of Medium voltage
Switchgears
Appropriate design for use of any type of Low voltage
Panels
Special solution applications for special projects
Providing high resistance due by using C35 Concrete
Long operation life
Easy transportation and commissioning
Construction convenient with IAC:AB
Modular design
Easy and safety operation
Safety and tested Earthing circuits

B 1.2.2 SMK-T Transformer Centers


SMK-T mono-block transformer centers have the same
features as distribution centers in structure.
General Information
Operation safety approved by type tests in conformity with
IEC 62271-200.
Internal arc tested in accordance as AB.
Factory assembled and routinely tested.
2 mm galvanized sheet Steel used in manufacturing.
Unit weight is carried by galvanized base.
MV-TR-LV compartments are separated with concrete
panels.
Being combined of two parts makes the units easy to be
transported and unloaded to the site easily .
Advantage of manufacturing and assembly during all time
of the year.
Various switchgear types with rated voltage up to 40,5 kV
can be assembled inside.
Low Voltage panels appropriate with the project can be used.
Thermostat groups are used to prevent the inside humidity.
Suitable lighting system and internal need plug and socket
sets are available.
Locks with inside open facility are used for the doors
Oil or Dry type transformers up to 1600 kVA can be
assembled inside
MV-TR-LV connections are being made and tested at the factory.

16

a Friem & Aktif Group Company


Concrete Kiosks SMK Mono-block Concrete Kiosks B 1

B 1.2.2.1 Compartments

SMK-T Transformer centers are composed of 3 compartments:

a- Medium Voltage Switching compartment


b- Transformer compartment
c- Low Voltage Switching compartment

a- Medium Voltage Switching compartment

In this compartment, switching operation can be realized by


air insulated Metal Clad Switchgear and Metal Enclosed
Switchgears produced in Aktif Elektroteknik facilities as well
as Gas Insulated RMU.

Switchgear connections are made through Plug-In or Heat


Shrinkable type cable terminations relevant with the used
medium voltage Switchgear.

Battery charger group fault indicator device is also in this


compartment.

b- Transformer compartment

In this compartment, oil or dry type transformers up to 1600 kVA


conforming IEC standards are used. Dimensions of the
transformer compartment are designed in compliance with the
power and size of the transformer to be used. Switchgear
connections are made through Plug-In or Heat Shrinkable type
cable terminations in compliance with the customer
requirements.

Transformers are mounted on profiles relevant with the bearing


wheels. Compulsory ventilation suitable to tropical climates are
also available for the compartment where standard natural
ventilation is present.

c- Low Voltage compartment

Low voltage panels are designed in compliance with the power


of the transformer used and the number of outgoings.
Connection to the transformer is provided through bus bar or
cable. Also automatic compensation system may be used if
requested in the project.

17

a Friem & Aktif Group Company


B 1 Concrete Kiosks SMK Mono-block Concrete Kiosks

B 1.2.2.2 Dimensions

SMK type Monoblock kiosks are manufactured in the following


dimensions as distribution and transformer centers:

SMK 2,55
External Dimensions
for standard truck (WxDxH) : 2550 x 2350 x 2960 mm
for low bed truck (WxDxH) : 2550 x 2550 x 3500 mm

SMK 3,35
External Dimensions
for standard truck (WxDxH) : 3350 x 2350 x 2960 mm
for low bed truck (WxDxH) : 3350 x 2550 x 3500 mm

SMK 4,10
External Dimensions
for standard truck (WxDxH) : 4100 x 2350 x 2960 mm
for low bed truck (WxDxH) : 4100 x 2550 x 3500 mm

SMK 4,35
External Dimensions
for standard truck (WxDxH) : 4350 x 2350 x 2960 mm
for low bed truck (WxDxH) : 4350 x 2550 x 3500 mm

SMK 4,85
External Dimensions
for standard truck (WxDxH) : 4850 x 2350 x 2960 mm
for low bed truck (WxDxH) : 4850 x 2550 x 3500 mm

SMK 5,35
External Dimensions
for standard truck (WxDxH) : 5350 x 2350 x 2960 mm
for low bed truck (WxDxH) : 5350 x 2550 x 3500 mm

SMK 5,85
External Dimensions
for standard truck (WxDxH) : 5850 x 2350 x 2960 mm
for low bed truck (WxDxH) : 5850 x 2550 x 3500 mm

18

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Concrete Kiosks SMK Mono-block Concrete Kiosks B 1

SMK 6,15
External Dimensions
for standard truck (WxDxH) : 6150 x 2350 x 2960 mm
for low bed truck (WxDxH) : 6150 x 2550 x 3500 mm

SMK 6,50
External Dimensions
for standard truck (WxDxH) : 6500 x 2350 x 2960 mm
for low bed truck (WxDxH) : 6500 x 2550 x 3500 mm

SMK 7,0
External Dimensions
for standard truck (WxDxH) : 7000 x 2350 x 2960 mm
for low bed truck (WxDxH) : 7000 x 2550 x 3500 mm

SMK 7,5
External Dimensions
for standard truck (WxDxH) : 7500 x 2350 x 2960 mm
for low bed truck (WxDxH) : 7500 x 2550 x 3500 mm

19

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B 1 Concrete Kiosks SMK Mono-block Concrete Kiosks

B 1.2.2.3 Kiosk Ground Details

The following ground detail is proposed for Mono-block kiosks.

Soil Fill

Q.8 Ribbed Steel Bar

600 150 mm Blockage


350

350 350
150

5350
C35 Concrete
6350

Front view

Soil Fill

Q.8 Ribbed Steel Bar


600

150 mm Blockage
350

150

350 350

2550
3550

Side view

20

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Concrete Kiosks SPK Prefabricated Concrete Kiosks B 2

SPK type kiosks are transformer and distribution centers


produced first in Turkey by our company in 1997. These
prefabricated kiosks with inside operating facility is tested as
prefabricated structure with voltage between 1-40,5 kV range
and power up to 2500 kVA according to their external use type,
manufactured and tested to use in MV distribution systems
and which product and manufacture quality is verified by TSE,
ISO, OHSAS certificates.

Prefabricated concrete kiosks are produced in four major


dimensions as PB1, PB2, PB3, PB4 and provide great facility
to our customers in the establishment of any plant by adding
them longitudinally as requested. They are the first and sole
kiosk type produced in our country with an operation spacing
conforming the use of metal clad switchgear (internally 4800
mm).

Ceiling may be closed with concrete panels as well as it may


be closed also with steel construction manufacture relevant
with the desire of the customer.

All concrete elements are cast with tested concrete and steel
reinforcement using the formwork technique reducing
workmanship faults to a minimum. It is the only alternative
kiosk with internal operation to replace former type masonry
buildings.

These are kiosks which may be installed anywhere in any


season of the year and be dismounted and re-installed at
another place as desired.

The shipment and installation procedure may be realized easily


by means of the desired type of vehicles and cranes with no
weight problem as they are shipped in parts.

IEC no TSE no
IEC 62271-202 TS EN 62271-202 HV/LV Prefabricated Transformer Centers
IEC 62271-200 TS EN 62271-200 HV Switching and Control Order

IEC 60529 TS 3033 Classification of protection degrees of cases


IEC 60787 TS IEC 60787 Application guide of selecting HV fuses for transformer protection
TS 822 Galvanized Plain and Corrugated Sheet Steel
EN ISO 1461 TS 914 EN ISO 1461 Hot Dipped Galvanize Coatings on Steel and Steel Materials
EN ISO 1460 TS EN ISO 1460 Metallic Coatings- Hot Dipped Galvanize Coatings on Steel Based Materials
EN ISO 2409 TS EN ISO 2409 Paints and Varnishes - Cross Cutting Test
EN ISO 4628/3 TS EN ISO 4628-3 Paints and varnishes - Evaluation of failures in paint coatings - Evaluation of Degree of Corrosion
TS EN 206-1 Concrete Part 1: Property, Performance, Manufacture and Conformity
EN 206-1 TS 3367 Low Voltage Switching and Control Order Groups Part 1
IEC 60439-1 TS 708 Concrete Reinforcement Bars
IEC 60068-2-11 TS 2093 EN 60068-2-11 Salt Mist Test
IEC 60076-1 TS 267 EN 60076-1 Power Transformers
IEC 61442 TSE EN 61442 Test Methods for Auxiliary Equipment of Power Cables of Declared Voltage from 6kV to 36kV

TS HD 629.1 S2 Test Properties for Auxiliary Equipment Used in Power Cables of Declared Voltage from
HD 629.1 S2
3.6/6 kV to 2.8/36 kV

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a Friem & Aktif Group Company


B 2 Concrete Kiosks SPK Prefabricated Concrete Kiosks

Design Criteria
Altitude : 2000 m
Ambient temperature : -5…+50°C
Environmental pollution : Class 3
Max. solar radiation : 1000 W/m2
Earthquake strength : 0,5 g horizontal and vertical

Nominal values
Ur : to 40,5 kV
Ir : to 3150 A
Ik : to 40 kA
Fr : 50/60 Hz
IAC : AB
IP degree : IP23D
CL : 10

B 2.1 SPK Types


SPK may be used as distribution center and transformer
center like SMK and SCK.

B 2.1.1 SPK-D Distribution Center


General Information
These are kiosks contains LV or MV Switching and control
elements.
Their width and height is standard and their length is
designed in compliance with the customer's project.
There exist cable entry and exit connections conforming
the used switchgears.
Ceiling, floor slab and walls are in pieces.
Naturally ventilated as well as be equipped with fan and
air-conditioning relevant with the project.
They are manufactured by using C 35 concrete according
to TS 500.
Parts such as doors and lids are made of galvanized sheet
Steel and profiles.
IP23D protection is available.
SMK kiosks are painted with rough exterior paint.

B 2.1.1.1 Compartments
Metal Enclosed, air and gas insulated switchgears at
1-40.5 kV voltage level may be used in SMK-D kiosks and also;

AC-DC panels, protection and control panels at low voltage level


Motor supply panels
Generators
Compressors

May be used separately or together in compliance with the


need of the system.

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a Friem & Aktif Group Company


Concrete Kiosks SPK Prefabricated Concrete Kiosks B 2

B 2.1.1.2 Application Areas

SPK-D type kiosks have an immense use area. Main use


areas are as follows.

Cement Factories
Automotive Industry
Petroleum Industry
Chemistry Industry
Steel Industry
Mills
Energy Production Power Plants
Mining Enterprises

B 2.1.1.3 Advantages

Design suitable for use of any type of Medium voltage


Switchgear
Design suitable for use of any type of Low voltage Panel
Special solution applications for special projects
High strength with C35 concrete
Long operation life
Transport and start-up facility
Construction relevant with IAC:AB
Modular design
Easy and safety operation
Safe and tested Earthing circuits

B 2.1.2 SPK-T Transformer Centers

SPK-T transformer centers have the same features with


distribution centers in structure.

General Information

Operation security is certificated by typical tests specified in


IEC 62271-200.
It has passed internal arc tests as AB.
They are factory mounted and routinely tested products.
They are manufactured by using 2 mm galvanized sheet Steel.
They stand on galvanized base compliant with the weight
and structure of the system.
MV-TR-LV compartments are separated with wire fences.
Production and installation goes on in any season of the year.
Switchgears of various types up to 40.5 kV may be used.
Low voltage panels suitable to the design are used .
Heating thermostat groups are used to prevent interior
condensation.
Suitable lighting system and internal need plug and socket
sets are used.
Internally opened ball locks are used in the opened doors.
Oil type or dry type transformer up to 2500 kVA may be used.

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a Friem & Aktif Group Company


B 2 Concrete Kiosks SPK Prefabricated Concrete Kiosks

A 3.1.2.1 Compartments

SMK-T Transformer centers are composed of 3 Compartments:

a- Medium Voltage Switching compartment


b- Transformer Compartment
c- Low Voltage Switching compartment

a- Medium Voltage Switching Compartment

In this compartment, air insulated Metal Enclosed, Metal


Clad Switchgears produced in Aktif Elektroteknik facilities
may be used as well as switching may be done with Gas
Insulated RMU.

Switchgear connections are made through Plug-In or Heat


MV Switching Compartment Shrinkable type cable terminations relevant with the used
medium voltage Switchgear.

Battery charger group fault indicator device is also in this


compartment.

b- Transformer Compartment

In this compartment, oil or dry type transformers up to 2500


kVA conforming IEC standards are used. Dimensions of the
transformer compartment are designed in compliance with
the power and size of the transformer to be used. Cell
connections are made through Plug-In or Heat Shrinkable
type cable terminations in compliance with the customer's
requirements.
Transformer Compartment
Transformers are mounted on profiles relevant with the
bearing wheels. Forced ventilation suitable to tropical
climates are also available for the compartment where
standard natural ventilation is present.

c- Low Voltage Compartment

Low voltage panels are designed in compliance with the


power of the transformer used and the number of exits.
Connection to the transformer is provided through the bus
bar or cable. Also automatic compensation system may be
employed if requested in the project.

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a Friem & Aktif Group Company


Concrete Kiosks SPK Prefabricated Concrete Kiosks B 2

A 3.1.2.2 Dimensions

SMK type Mono-block kiosks are produced in the below


dimensions as distribution and transformer center.

Models of Outside Dimensions Inside Dimensions Height Weight


SPK series Width(mm) Depth(mm) Area (m2) Width(mm) Depth (mm) Area (m2) (mm) (ton)
PB1 5340 4090 21,8 5050 3800 19.2 3590 37
PB2 7340 4090 30 7050 3800 26.8 3590 45
PB3 11230 4090 46 10940 3800 41.5 3590 59
PB4 7940 4090 32,5 7650 3800 29 3590 49
PB5 On request 4090 - On request 3800 - 3590 -
PB6 * On request < 5550 - On request < 5300 - < 4600 -
* PB6 type prefabricated concrete kiosks are designed for Metal clad sistems.

A 3.1.2.3 PB5/PB6 Design Sample

Front View

Back View

Top View

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a Friem & Aktif Group Company


Doc. Nr. AET-SB 1114/C.Eng Owing to periodical improvements of our products the supplied products may differ in some details from the data stated in the prospectus material. Published by Aktif Elektroteknik A.Ş. Data subject to alteration without notice.
Enerji ve Endüstri Raylı Sistemler

Orta Gerilim Hücreler Enerji Dağ›tım Çözümleri

Trafo ve Dağ›t›m Köşkleri Depo Alanı Çözümleri

Mobil ‹stasyonlar Araçüstü Ekipmanlar

Dirençler

Enerji Kalitesi

T›bbi Güç Sistemleri

Trafo ve Reaktörler

OSOS ve Faturalama

Ölçme ve Yönetim Sistemleri

Senkronizasyon Sistemleri

Sekonder Koruma Röleleri

Design & Creation: Aktif Group / Photos: Aktif Group - Stock.xchng & Shutterstock
Kaçak Akım Röleler

a Friem & Aktif Group Company

Factory Head Office E-address


Akşemsettin mah. Çatalca sk. No:113 Bayraktar Blv. Şehit sk. No: 5 Aktif Plaza E-mail : info@aktif.net
06930 Sincan Ankara - Türkiye 34775 Ümraniye Istanbul - Türkiye Web : www.aktif.net
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