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IND2018T2CV1 2
Contents
Premium-efficiency motor current load.....................................................................................p. 4
Circuit breaker and thermal relay..............................................................................................p. 5
Contactor..................................................................................................................................p. 5
TeSys Accessories...............................................p. 17
TeSys D...................................................................................................................................p. 18
Reversers - screw clamp terminals
TeSys F...................................................................................................................................p. 19
Reversers - screw type terminals for lugs or bars
TeSys D...................................................................................................................................p. 20
Star-Delta starters - Kits for customer assemblies
TeSys D...................................................................................................................................p. 21
Star-Delta starters - Kits composition
TeSys F...................................................................................................................................p. 22
Star-Delta starters - screw terminals for lugs or bars - Components for customer assemblies
Glossary.................................................................................................................................p. 23
IND2018T2CV1 3
Premium-efficiency motor current load
IE3 premium motors are more energy efficient than IE2 motors. In Figure 1, IE3 motors have an higher
inrush current and an higher starting current but in full run will have a lower current consumption than
IE2. Figure 1 is a simplified version of Figure 2 made after some measurement on physical motors in our
laboratory.
Figure 1 Figure 2
This higher inrush current has a potential impact on important information when selecting the right
the performance of protection and control products circuit breakers– will be.
due to the fact that the locked rotor current
The ratio between the highest inrush peak and the
increases the thermal stress on all devices, risking
locked rotor current is commonly called the kappa
untimely
ratio (k) and its order of magnitude is on average
thermal tripping of circuit breakers and relays. The
between 1.4 and 1.6 for IE3 motors; it can be as
high peak of the inrush may also lead to circuit
high as 2.0 for very high torque according to IEC
breaker nuisance tripping.
60034-12. The kappa ratio is calculated as follows:
Motor manufacturers usually state the locked rotor Ipeak
current as an Id/In ratio. However, it is hard to know K=
in advance how high the initial peak of the inrush– Locked Rotor Current
IND2018T2CV1 4
Circuit breaker and thermal relay
As starting current increases, so does the risk of nuisance tripping. Figure 9
shows the hypothetical case of a suboptimal circuit breaker and thermal relay. lE3 ln FLC
The green curve shows the starting current of an IE2 motor, and the red curve,
T(s)
its IE3 version. If the values between the motor’s starting current and the IE3 current
equipment’s threshold are too close to each other, using the IE2 configuration Thermal relay
for the IE3 motor may result in nuisance tripping and downtime. This depends
on the motor technology, the electrical equipment brand, and correct
Td
installation of all electrical wiring, devices, and equipment. (0.5 to 30s)
IE2 current Locked Rotor Current
To select the right circuit breaker and overload relay, you should:
Follow the recommendations of your motor protection manufacturer.
with IE4 has also been verified after performing relevant tests.
Contactor
A contactor is an electromechanical device designed to switch the current
in an electrical circuit on and off. The maximum breaking current
of a contactor is often given as a ratio of the nominal current: In.
For standard applications, a contactor rated 12 In for closing and 10 In
for opening is sufficient. But for IE3 motors, the contactor should be able
to break and make even during the higher inrush peak at startup to avoid
harm to people or equipment.
TeSys contactors are suitable for IE3 or IE4. The compatibility has been
succesfully tested.
IND2018T2CV1 5
Coordination between Protection and Control
This coordination is the optimal combination of must be capable of operating afterwards. The risk
different protection devices (for short circuits and of contact welding is accepted; if this occurs, the
overloads) and the control device (contactor) manufacturer must state the action to be taken for
which make up a motor starter. Designed for a the maintenance of the equipment.
given power rating, it provides the best protection v Total Coordination: There is a very high
for the equipment controlled by the motor starter performance version, provided in CPS (control
(see Fig. 40 ). and protective switching devices) and offered by
It has the double advantage of reducing equipment some manufacturers, called “Total Coordination”
and maintenance costs, since the different protection (IEC 60947-6-2).
devices are matched with each other as precisely as This type of coordination requires that, in shortcircuit
possible, without unnecessary redundancy. conditions, the contactor or starter must not create
any risk for personnel or installations, and must be
b There are different types of coordination.
capable of operating afterwards. The risk of contact
Two types of coordination (type 1 and type 2) are
welding is not acceptable; the motor starter must be
defined by IEC 60947-4-1.
capable of being restarted immediately.
v Type 2 coordination: this is the high performance
v When immediate restarting of the motor is
version; it requires that the contactor or starter must
essential, “Total Coordination” must be chosen. No
not create any risk for personnel or installations, and
maintenance is required.
t(s) Thermal withstand limits: To enable a motor starter to operate correctly, the
- contactor
- circuit-breaker coordination between all the devices must meet all the
- overload relay following requirements:
b the overload relay must protect the magnetic circuit-
breaker in the overload zone : its curve “1” must pass
1
below that of the thermal withstand of the circuit-breaker;
b and, conversely, in the short-circuit zones, in order to
3
protect the thermal relay, the short-circuit trip curve must
2
pass below that of the thermal withstand of the relay;
I(A) b finally, in order to protect the contactor, its thermal
In 0.75Ic Ic 1.25Ic
withstand limit must be above the curves of the two trip
Overload Impedance- Short-circuit releases (thermal, “1”, and magnetic, “3”) (or the fuse, “2”).
zone earthed zone
short-circuit Note that the standard specifies the limit test currents:
Tripping curves: b up to 0.75 Ic only the thermal protection must operate;
1 overload relay
2 magnetic trip release
b above 1.25 Ic only the short-circuit protection must
3 fuse operate.
IND2018T2CV1 6
TeSys motor starters - Type 2 coordination
Direct-on-Line starters with circuit-breaker and overload protection built into the circuit-breaker
0.06 to 110 kW at 400/415 V, 50/60 Hz
Short Circuit Current (Iq) = 50kA
(1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3
IND2018T2CV1 7
TeSys motor starters - Type 2 coordination
Direct-on-Line starters with circuit-breaker and thermal overload relay
0.06 to 250 kW at 400/415 V, 50/60 Hz
Short circuit current (Iq)= 50kA
IND2018T2CV1 8
TeSys motor starters - Type 2 coordination
Direct-on-Line starters with circuit-breaker and electronic thermal overload relay
0.06 to 30 kW at 400/415 V, 50/60 Hz
Short Circuit current (Iq) = 50kA
SelectableTrip class - 5, 10, 20, 30
IND2018T2CV1 9
Type 2 coordination (IEC 60947-4-1) 415 V
Direct-on-Line Starter with Electronic Circuit Breaker
0.18 to 55 kW at 415 V, 50/60 Hz
Short Circuit current (Iq) = 50kA
Selectable Trip class - 10, 20
P Ie Reference Reference
kW A
0,18 0,58 GV4P, PE or PEM02N 0.8...2 LC1D25
IND2018T2CV1 10
TeSys motor starters - Type 2 coordination
Star Delta starters with circuit-breaker and overload protection by separate thermal overload relay
5.5 to 250 kW at 400/415 V: 50/60 Hz
Short Circuit Current (Iq) =50kA
Standard power
Contactor Contactor Contactor
ratings of 400/415 V Circuit-breaker Thermal Overload relay
(line) (delta) (star)
3-phase motors
P Ie Reference Rating Reference(1) Reference(1) Reference(1) Reference Setting Range
kW A A A
5.5 11.5 GV2 L16 14 LC1 D25 LC1 D25 LC1 D09 LRD 12 5.5…8
7.5 15.5 GV2 L20 18 LC1 D25 LC1 D25 LC1 D09 LRD 14 7…10
9 18.1 GV2 L22 25 LC1 D25 LC1 D25 LC1 D09 LRD 16 9…13
11 22 GV2 L22 25 LC1 D25 LC1 D25 LC1 D09 LRD 21 12…18
15 29 GV3 L32 32 LC1 D40A LC1 D40A LC1 D09 LRD 318 12…18
18.5 35 GV3 L40 40 LC1 D50A LC1 D50A LC1 D09 LRD 325 17…25
22 41 GV3 L50 50 LC1 D50A LC1 D50A LC1 D18 LRD 332 23…32
30 55 GV3 L65 65 LC1 D65A LC1 D65A LC1 D18 LRD 340 30…40
37 66 GV3 L73 80 LC1 D80A LC1 D80A LC1 D32 LRD 3357 37…50
45 80 GV4 LE115N 115 LC1 D115 LC1 D115 LC1 D32 LRD 3357 37…50
55 97 GV4 LE115N 115 LC1 D115 LC1 D115 LC1 D65A LR D3359 48…65
75 132 NSX160*MA150 150 LC1 D150 LC1 D150 LC1 D65A LR9 D5367 60…100
90 160 NSX250*MA220 220 LC1 F185 LC1 F185 LC1 D80 LR9 F5367 60…100
110 195 NSX250*MA220 220 LC1 F185 LC1 F185 LC1 D115 LR9 F5369 90…150
132 230 NSX400*Mic 1.3M 320 LC1 F265 LC1 F265 LC1 D115 LR9 F5369 90…150
160 280 NSX400*Mic 1.3M 320 LC1 F330 LC1 F330 LC1 D150 LR9 F5371 132…220
200 350 NSX630*Mic 1.3M 500 LC1 F400 LC1 F400 LC1 F185 LR9 F5371 132…220
220 388 NSX630*Mic 1.3M 500 LC1 F400 LC1 F400 LC1 F185 LR9 F7375 200…330
250 430 NSX630*Mic 1.3M 500 LC1 F500 LC1 F500 LC1 F225 LR9 F7375 200…330
Breaking
NSX160*MA, NSX400*
performance NSX100*MA
NSX250*MA NSX630*
Iq (kA)
400/415 V 50 50 50
Code N N N
IND2018T2CV1 11
IND2018T2CV1 12
Motor
Management
System
IND2018T2CV1 13
TeSys T Motor Management System - Type 2 Coordination
Direct-on-Line starters with Fuse protection (DIN fuses, Type aM) and intelligent motor
protection relay
0.37 to 365 kW at 400/415 V: 50/60 Hz
Standard power
Switch- TeSys External current
ratings of 3-phase 400/415 V aM Fuses Contactor
disconnector T Controller transformer
motors
P Ie Reference(1) Size Rating Reference Reference Reference
kW A A A
0.37 1.1 GS1 DD 10 x 38 2 LC1D09 LTMR08** -
0.55 1.5 GS1 DD 10 x 38 2 LC1D09 LTMR08** -
0.75 1.9 GS1 DD 10 x 38 4 LC1D09 LTMR08** -
1.1 2.7 GS1 DD 10 x 38 4 LC1D09 LTMR08** -
1.5 3.6 GS1 DD 10 x 38 4 LC1D09 LTMR08** -
2.2 4.9 GS1 DD 10 x 38 6 LC1D09 LTMR08** -
3 6.5 GS1 DD 10 x 38 8 LC1D09 LTMR27** -
4 8.5 GS1 DD 10 x 38 10 LC1D09 LTMR27** -
5.5 11.5 GS1 DD 10 x 38 16 LC1D12 LTMR27** -
7.5 15.5 GS1 DD 10 x 38 16 LC1D25 LTMR27** -
10 19 GS* F 14 x 51 25 LC1D25 LTMR27** -
11 22 GS* F 14 x 51 25 LC1D25 LTMR27** -
15 29 GS* F 14 x 51 32 LC1D32 LTMR100** -
18.5 35 GS* F 14 x 51 40 LC1D40A LTMR100** -
22 41 GSv J 22 x 58 50 LC1D50A LTMR100** -
30 55 GSv J 22 x 58 80 LC1D65A LTMR100** -
37 66 GS* J 22 x 58 100 LC1D80 LTMR100** -
45 80 GS* J 22 x 58 100 LC1D95 LTMR100** -
55 97 GS* K T00 125 LC1D115 LTMR08** LT6CT2001
75 132 GS* L T0 160 LC1D150 LTMR08** LT6CT2001
90 160 GS* N T1 200 LC1F185 LTMR08** LT6CT4001
110 195 GS* N T1 250 LC1F225 LTMR08** LT6CT4001
132 230 GS* QQ T2 315 LC1F265 LTMR08** LT6CT4001
160 280 GS* QQ T2 355 LC1F400 LTMR08** LT6CT4001
200 350 GS2 S T3 500 LC1F400 LTMR08** LT6CT8001
250 430 GS2 S T3 500 LC1F500 LTMR08** LT6CT8001
315 540 GS2 S T3 630 LC1F630 LTMR08** LT6CT8001
355 610 GS2 V T4 800 LC1F630 LTMR08** LT6CT8001
(1) GS*: GS1 for direct operator, GS2 for external operator.
**Control voltage
Voltage Code
24DC BD
110 VAC - 240 VAC FM
IND2018T2CV1 14
TeSys T Motor Management System - Type 2 Coordination
Direct-on-Line starter with circuit breaker and intelligent Motor Protection Relay
0.06 to 250 kW at 400/415 V, 50/60 Hz
Short Circuit Current (Iq) = 50kA
**Control voltage
Voltage Code
24DC BD
110 VAC - 240 VAC FM
IND2018T2CV1 15
Tesys U starter - Total Coordination
Direct-on-Line & R Direct-on-Line upto 15kW 415 V, 50/60 Hz
Control Unit
Performs all the electrical protection functions
Overload, over current, & short circuit protection
Ground fault protection
Phase loss & phase unbalance protection
IND2018T2CV1 16
TeSys
Accessories
IND2018T2CV1 17
TeSys D
Reversers - screw clamp terminals
Kits for customer assembly
Power links, electrical interlockings, mechanical interlockings for TeSys D contactors.
LA9D11569 LA9D11502
Parallel + inversing links Set of electro-mechanical
for 115, 150 A interlocking components for
115, 150 A
(1) Power connection by EverLink® BTR screw connectors and control by screw clamp terminals
Coil voltage: replace 2 dots at end of commercial references by voltage code (P7 = 230 V 50-60 Hz; BD = 24 V DC; BW3 = 24 V DC low consumption; other codes, see page 48).
IND2018T2CV1 18
TeSys F
Reversers - screw type terminals for lugs or bars
Components for customer horizontal assemblies
TeSys F contactors, power links, mechanical interlocks.
To be ordered as a necessary complement (refer to TeSys catalogue ref. MKTED210011 – chapter B9):
2 contactor coils (AC or DC) - 2 LADN.1 contact blocks for electrical interlocking.
Vertical contactor
assembly is also possible.
refer TeSys Tech Catalogue 2017.
www.schneider-electric.com/tesys
All power connections are
to be made by customer.
IND2018T2CV1 19
TeSys D
Star-Delta starters
Kits for customer assemblies
TeSys D contactors, kits with power links, electrical interlockings, mechanical interlockings, time delays.
Bill of material
Kits (with or without interlocking devices)
Contactors
Separate interlocking devices
contactor 1 contactor 2 contactor 3 Electrical power links Interlocking devices
Parellel / Reverse / Star Mechanical Electrical
LC1D09 LC1D09 LC1D09 LAD91218 / LAD91217 / LAD912GV (1) (2) LA9D11502
LC1D12 LC1D12 LC1D09
LC1D09 LAD91218 / LAD91217 / LAD912GV (1) (2)
LC1D18 LC1D18 LC1D12
LC1D12 LC1D09
LC1D09
LC1D18 LAD91218 / LAD91217 / LAD912GV (1) (2)
LC1D18 LC1D12
LC1D18
LC1D09
LC1D12 LAD93218 / LAD93217 (1)
LC1D25 LC1D25
LC1D18
LC1D25 LAD91218 / LAD91217 (1)
LC1D18 LAD93218 / LAD93217 (1)
LC1D32 LC1D32 LC1D25
LAD91218 / LAD91217 (1)
LC1D32
LC1D38 LC1D38 LC1D38 LAD91218 / LAD91217
LC1D40A LC1D40A LC1D40A
LC1D40A
LC1D50A LC1D50A
LC1D50A
LAD9SD3 Customer cabling
LC1D40A
LC1D65A LC1D65A LC1D50A
LC1D65A
LC1D50
LA9D8017 - Customer cabling
LC1D80 LC1D80 LC1D65
LC1D80 LA9D8018 Customer cabling
LC1D80
LC1D95 LC1D95 LA9D8018 Customer cabling
LC1D95
LC1D80
LA9D11517 - Customer cabling
LC1D115 LC1D115 LC1D95
LC1D115 LA9D15017 LA9D11502
LC1D115
LC1D150 LC1D150 LA9D15017 LA9D11502
LC1D150
(1) LAD91218 if time delay not needed, LAD91217 if time delay needed (both kits to compose a block of 3 contactors)
(2) LAD912GV if time delay needed (this kit to compose a block of 1 GV2 circuit breaker + 3 contactors).
IND2018T2CV1 20
TeSys D
Star-Delta starters
Kits composition
Hardware
Raising
Time delay to fix
Kit adaptor,
Mechanical Electrical auxiliary contactor To be ordered
composition to align Power links
interlocking interlocking contact on separately
> contactor front
block mounting
face
plate
Short Parallel Reverser
circuit connection connection
LAD91217 > LAD9V2 LAD9V1 - LAD9P3 LAD9V5 LAD9V6 LADS2 2 x LAD9V17 LA9D12974
LAD91218 > LAD9V2 LAD9V1 - LAD9P3 LAD9V5 LAD9V6 - 2 x LAD9V17 LA9D12974
LAD93217 > LAD9V2 LAD9V1 LAD9V16 LAD9P3 LAD9V5 Yes LADS2 2 x LAD9V17 LA9D32974
LAD93218 > LAD9V2 LAD9V1 LAD9V16 LAD9P3 LAD9V5 Yes - 2 x LAD9V17 LA9D32974
LAD9SD3 > LAD4CM - - LAD9SD3S LA9D65A6 LA9D65A9 LADS2 - -
LA9D5017 > - - - Yes Yes Yes LADS2 Yes LA9D40973
LA9D5018 > LA9D50978 - - Yes Yes Yes LADS2 Yes LA9D40973
LA9D8017 > - - - Yes Yes Yes LADS2 Yes LA9D80973
LA9D8018 > Yes - - LA9D8069 Yes LADS2 Yes -
LA9D11517 > Set of power links -
LA9D15017 > Set of power links LA9D11502
LA9D50978
LA9D8069 Electro-mechanical
Do not fit EverLink® interlocking kit
terminals LA9D11502
IND2018T2CV1 21
TeSys F
Star-Delta starters - screw terminals for lugs or bars
Components for customer assemblies
KM3
F185 LA9-FG600 78 158 238 102 182 262 KM2
IND2018T2CV1 22
Glossary
IE3: Premium-efficiency class for single-speed motors according to IEC 60034-30.
IE4: Super Premium-efficiency class for single-speed motors according to IEC 60034-30 version 2014.
DOL (direct on line) motor starter: The simplest type of motor starter, also includes protection
devices, and in some cases, monitoring.
Inrush peak: A short, high-current transient occurring during the first milliseconds when the motor
is started.
RMS (Root Mean Square): The RMS value of an AC supply is the steady DC equivalent, which
would convert electrical energy to thermal energy at the same rate in a given resistance.
LRA (Locked Rotor Amps), also called LRC (Locked Rotor Current):
The amount of electrical current drawn at the moment the motor is started, but not yet turning.
Disclaimer
The Type-2 coordination tables are based on internal testing conducted by Schneider Electric.
Schneider Electric reserves the right to make technical changes or modify the contents of this document without prior notice.
Schneider Electric does not accept any responsibility whatsoever for potential errors or possible lack of information in this
document. Any disclosure to third parties or utilization of its content - in whole or in parts - is forbidden without Schneider
Electric’s prior written consent.
For more information, please contact Schneider Electric Customer Care: customercare.in@schneider-electric.com
IND2018T2CV1 23
Getting started with TeSys by Schneider Electric
Schneider Electric’s TeSys motor starter range will help you make the transition to more energy efficient
motors with total peace of mind. TeSys products are fully compatible with IE3 and IE4 motors as confirmed
in laboratory testing for magnetic, thermal, and electrical endurance. Using TeSys circuit breakers,
contactors, and thermal relays ensures optimal energy efficiency for your installation and compliance
with the latest regulations.
TeSys Quick Selector is available to make motor starter selection fast, simple, and effective
• Quick selection of TeSys motor starter most common combinations
• Motor rated power up to 75 kw
• For Smartphone & tablet
IND2018T2CV1 24
Note
IND2018T2CV1 25
Note
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Note
IND2018T2CV1 27
Schneider Electric India Pvt. Ltd.
Corporate Office
9th Floor, DLF Building No.10,
Tower C, DLF Cyber City, Phase II,
Gurgaon - 122002, Haryana.
Tel: 0124 3940400, Fax: 0124 4222036
www.schneider-electric.co.in
Customer Care Centre
Toll-free numbers: 1800 103 0011, 1800 419 4272
General number: 0124 4222040
Email: in.campaign@schneider-electric.com
IND2018T2CV1 28