QUALITY MANAGEMENT SYSTEM (QMS)

Company Name Company Logo

Title: Phase-wise APQP Project Timeline Chart
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Project Number: Project Leader: Production Site: CFT Team:

Part Description: Tool Maker: Engineering:

Status: Project Start Date Customer Milestones: ----->

01-Jan-20 Supplier (Our) Milestones: ----->

2020 2021 2022
Procedure Likage or Weekly Plan vs Duration %
Task Description Start Date End Date Responsibility Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Document References Review Actual (Weeks) Completion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

Sl No. Phase - 1: Plan & Define Program

P
1 Project Nomination
A
Receipt of Drawing along with Specifications, Drawing or P
2
Sample references A
P
3 Pre-Feasibility (Team Feasibility Commitment)
A
P
4 Clarification from Customer for Incomplete Info
A
P
5 Technical Feasibility (Initial Feasibility Study)
A
P
6 Cost Estimation (NPV Sheet)
A
P
7 Receipt of LOI from Customer
A
Evaluation of Regulatory / Statutory requirements, P
8
Environmental Health & Safety Issues A
P
9 Preparation of Timing Chart
A
P
10 Initial Process Flow Chart (PFD)
A
P
11 Bill of Materials (BOM)
A
P
12 Past History Study (Lessons Learnt)
A
P
13 Component Drawing (Child Parts Level)
A
P
14 Drawing Review (Child Parts Level)
A
P
15 Review of Process Flow Chart
A
P
16 List of Special Characteristics
A
Evaluation of Regulatory / Statutory requirements, P
17
Environmental, Health & Safety Concerns / Issues A
P
18 Process FMEA (PFMEA)
A
P
19 Productivity Goals (e.g.: OEE & P vs A, etc.)
A
P
20 Quality Goals (e.g.: PPM, FTR & Complaints, etc.)
A
P
21 Control Plan (Proto-Type)
A
P
22 Phase 1 Completion Review / Phase 1 Gate Review
A
P
23 Management, CFT & Plant Head Review
A
Sl No. Phase - 2: Product Design & Development
P
24 Tool Design / Drawing
A
P
25 Tool Manufacturing (Micro Tool Timeline Plan)
A
P
26 Gauge Testing Equipment (e.g.: Guages / Fixtures)
A
Sourcing Raw Material / BOP's P
27
(Applicable for Tool Raw Materials) A
P
28 Sample Trial Run (e.g.: T0, T1, T2, …… , Tn, etc.)
A
P
29 Follow-up Results during Product Development
A
P
30 Review with Customer
A
P
31 Phase 2 Completion Review / Phase 2 Gate Review
A
P
32 Management, CFT & Plant Head Review
A
Sl No. Phase - 3: Process Design & Development
Layout Plan P
33
(Line Layout / Set-up Layout / Shop Floor Layout) A
Child Parts / BOP (Component) Procurement P
34
(Applicable for Child Parts) A
P
35 Cp & Cpk Study Plan / SPC Plan
A
Operator Process Instructions (e.g.: SOP's, WI's, CTQ's, P
36
Visual Aids, OPL's & Do's or Don'ts, etc.) A
Logistic Study P
37
(Transportation, Packaging & Supplies) A
P
38 Packaging Specifications
A
P
39 Pre-Launch Control Plan
A
P
40 MSA Plan
A
P
41 Phase 3 Completion Review / Phase 3 Gate Review
A
P
42 Management, CFT & Plant Head Review
A
Sl No. Phase - 4: Product & Process Validation
P
43 Production Trial Run & Pilot Lot Run
A
P
44 Process & Product Validation
A
P
45 Process Capability Evaluation / SPC Study
A
P
46 MSA Study
A
P
47 PPAP (For Assembly as well as for Child Parts)
A
P
48 Customer Approval
A
P
49 Customer Feedback Analysis & Corrective Action
A
P
50 Production Control Plan
A
P
51 Production Source Approval
A
P
52 Phase 4 Completion Review / Phase 4 Gate Review
A
P
53 Management, CFT & Plant Head Review
A
Sl No. Phase - 5: Launch, Customer Feedback, Assessment, Analysis, CI’s & Corrective Action
All Documents Review P
54
(PPAP & all Project related other Documents) A
P
55 Inspection Reports & Samples (Reviews)
A
P
56 Output of each Phase (Reviews)
A
P
57 SOP
A