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THE AEROTHERMODYNAMICS OF
AIRCRAFT GAS TURBINE ENGINES
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FRANCIS R. OSTDIEK
c£2d£AK»;;~
WALKER H. MITCHELL
Chief, Test Group Chief, Technology Branch
Technology Branch Turbine Engine Division
~£~.
ERNEST C. S p~ ~
Director, Turbine Engine Division
AF Aero Propulsion 'Laboratory
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An extensive study of many aspects of the aero thermodynamics of aircraft gas
turbine engines is presented. The study consists of twenty-six chapters writ-
ten by a total of twenty-four authors. After an initial comprehensive intro-
ductory chapter, the report provides a review of thermodynamics and gas
dynamics and of lamin~r. and turbulent flows. The cycle analysis of ideal
engines is then considered, followed by the description of component losses
and then the cycle analysis of non-ideal engines. Engine off-design perfor-
mance is then considered followed by the description of engine/airplane
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THE AEROTHERMODYNAMICS OF AIRCRAFT GAS TURBINE ENGINES
TABLE OF CONTENTS
CllAPTER 5 - IDEAL CYCLE ANALYSIS CllAPTER 13 - INLETS AND INLET ENGINE INTEGRATION
Cordon C. Oates D. L. Paul
Department of Aeronautics and Astronautics, J. L. Younghans
FS-IO Aircraft Engine Group
University of Washington General Electric Company
Seattle, Washington 98195 Evandale, Ohio 45215
Gordon C. Oates
Department of Aeronautics and Astronautics
FS-IO
University of Washington
Seattle, Washington 98195
iii
TABLE OF CONTENTS
R. E. Henderson
W. S. Blazowski*
A. F. Aero Propulsion Laboratory
A. F. Wright Aeronautical Laboratories
Wright-Patterson AFB, Ohio 45433
*Currently at
Exxon Research and Engineering Company
Linden, New Jersey 07036
CHAPTER 21 - AFTERBURNERS
E. Zukoski
California Institute of Technology
Pasadena, California 91109
F. O. Carta
United Technologies Research Center
Silver Lane
East Hartford, Connecticut 06108
tv
FORWARD -
This book has been prepared with AF assistance greatly that such a document could not be pre-
in order to have a much more complete technical book pared and published before it was obsolete and
than those available. The last effort edited by Dr. this will no doubt be true for large sections
Hsue-Shen Tsien (now a high official in the Govern- of this volume.
ment of the People's Republic of China) was well.-
received and broadly used by industry over thirty Since the first gas turbine flew, the
years ago. weight characteristics have improved by a fac-
tor of four and the fuel consumption by a fac-
The gas turbine has been evolving as a practi- tor of 2.5 and life by a factor of 400. It is,
cal device since 1902 or before. Concepts of utilizing when performing its design job, operating at an
the gas turbine principle as prime mOVer for aircraft efficiency competitive with a stationary steam
were proposed and investigated in many countries in- plant. This device is remarkable in many ways
cluding France, USA,~ SWeden, England, and Germany. and its usage will expand greatly in the near
Two actual developments of specific jet gas turbines future.
for aircraft propulsion began in the mid 30s indepen-
dently from each other, in Germany by Hans von Ohain This book is exceptionally complete but
and in England by Sir Frank Whittle. The resulting does not address controls and diagnostics, pro-
engines powered the Heinkel He-178, first flown in duction meana and structure and perhaps your
August 1939 and the Gloster 28/39, first flown in May own favorite element. The structural aspects
1941. The aircraft gas turbine has one similarity and technology are expanding rapidly but since
to the nuclear bomb in that the most sensitive piece this device is one of the few which operate in
of information is the fact that it works. Knowing a regime where plastic deformation happens con-
this, you are positive that with enough effort you too tinuously, structure is most difficult. This
can make it work. The first builder is, therefore, by book is not a Bible but will provide a tremen-
necessity, the most determined, most Clever, and most dous amount of guidance to those in the air-
vulnerable of the chain. The main reason no book craft propUlsion business. I commend it to
exists compiling much of today's state-of-the-art is your attention.
that the gas turbine has evolved so rapidly and so
ERNEST C. SIMPS
Director, Turbine Engine Division
AF Aero Propulsion Laboratory
THE AERO THERMODYNAMICS OF AIRCRAFT GAS TURBINE ENGINES
PREFACE
This report has been sponsored jointly by the standing of the overall engine behavior. It will be
Air Force Office of Scientific Research (AFOSR) and noted that, except for a very few reference examples,
by the Air Force Aero-Propulsion Laboratory (AFAPL). all analytically obtained curves displayed in these
The Study was conducted in response to a perceived chapters have been calculated directly from equa-
need to create a comprehensive and up to date de- tions obtained within the text. To facilitate such
scription of the aero thermodynamics of aircraft gas calculations~ the more complex sets of equations are
turbine engines. It is hoped that the report will summarized in a form suitable for straightforward
both provide understanding and stimulate interest calculation in a section following their developmen~
in a most profound and deITk~nding engineering dis- The fairly recent advent of programmable calculators
cipline. makes such calculation a simple task, and the reader
is urged to conduct such analytical investigations
In its original concept, the report was himself to investigate the many parametric varia-
planned as a comprehensive description of gas tur- tions possible.
bine theory and technology. It was soon eviderit,
however, that such a breadth of subject matter was With regard to the use of the report as a tex~
far too great for a single document, and it was de- the introductory chapter provided by Robert O. Bull-
cided instead to restrict the effort to the descrip- ock should provide a most useful overview of both
tion of some of the aspects of the aerothermodynam- this report and the entire field of aircraft gas tur-
ics of aircraft gas turbine engines. Many experts bine engines. This writer has found that the con-
from universities, industry and government and in- tent of Chapter 2 forms a suitable review for most
dustrial research laboratories have contributed to engineering students of the required fluid mechanics
the report. However, it was decided early in the and thermodynamics. Because of the ensuing subject
planning of the report that the authors should con- matter, emphasis is placed on the behavior of inter-
tribute only in those areas of their prime exper- nal flows, with particular emphasis on the behavior
tise, rather than attempting a completely compre- of the stagnation properties. This emphasis is
hensive description of their subject matter. As a stressed, of course, because of the great signifi-
result, some important areas of interest to air- cance of the stagnation property variations on the
craft engine practioners are only scantily outlined. component and overall engine performance behaviors.
In many such cases, it was felt that suitable liter- Chapters 3 and 4 contain material of conceptual im-
ature was already available, and much of the present portance to the understanding of the limiting beha-
document is devoted to the description of presently vior of many of the components, bu' the instructor
emerging fields of emphasis. may find, because of time limitations, that the ma-
terial need not be included for other than reference
It will be evident to the reader that the many material in the typical aero-engine course.
authors who contributed to this document represent a
wide profile of those active in the aircraft gas tur- Chapters 5-8 provide the necessary understand-
bine industry. As a result, the "audience" to which ing of the performance and design aspects of the en-
the separate chapters are directed varies somewhat gine alone, and of the requirement to understand the
because of the author's own prime interest. Thus, mission before attempting to design the engine.
some authors present a comprehensive overview of Chapter 9 provides an appropriate insight into
their area of expertise, >lith emphasis and attention engine-airframe interactions, and should be of parti-
to detail appropriate to aid the young practising cular use to those students wishing to pursue
engineer in attaining an understanding and overview engine-airframe design in depth. I Chapter 26, which
of the particular subject matter. It is expected considers the airframe-engine interaction and design
that such practically-oriented chapters will also be methudology of the combined system should also be of
of direct value to the more mature engineer in a direct utility to the serious design student.1
management role who, it is hoped, will be aided in
perceiving some of the developing techniques and The description of the flow in the major en-
more intricate problems of the given subject area. gine components (inlet-compressor-combustion-turbin~
nozzle) is considered in Chapters 10 through 15,
Several of the chapters are submitted by prac- with more advanced treatments of many of the subject
tising researchers, who describe not only an overview areas covered in later chapters. It is expected
of the state of their research specialties, but de- that most instructors would prefer to select the sub-
scribe also the development of their Own advanced ject matter and order of the subject matter to best
theories and techniques from their fundamental foun- suit their own preferences and specialties. This, of
dations. It is expected that these contributions course, will also be true for the more advanced la-
will be of value not only to practising researchers ter chapters, some of which may form a suitable
and engineers, but also to the university community core for an entire course by themselves.
as graduate course references and graduate research
references. In conclusion, it is hoped that this report
will serve many purposes, including those of text,
The editor authored ten of the chapters (2-8, design manual, research reference and comprehensive
10-12) with a twofold intent. It is hoped that these overview of the aero thermodynamics of aircraft gas
ten chapters in concert with other early chapters turbine engines. In a work of this magnitude it is
will be suitable for use as an advanced undergraduate inevitable that many minor errors will persist in
and graduate text. Considerable emphasis has been spite of the best efforts of all concerned. In view
placed upon description of the very interactive na- of the fact that there may be later updated versions
ture of the component behaviors, and it is hoped that of this report, it would hence be greatly apprecia-
the treatment of the subject will also aid practising ted if interested readers would report such errors
specialists to easily acquire a comprehensive under- to the editor so that ensuing versions of the re-
port will be of increased accuracy.
vi
ACKNOWLEDGEMENTS
The writing of this report would not have been There are many people who have greatly
possible without the support of both the Air Force affected my career and interest in the aircraft
office of Scientific Research (AFOSR) and the Air gas turbine field, whose influences will be appa-
Force Aero-Propulsion Laboratory (AFAPL). My thanks rent in my writings. Most importantly, in this
are especially directed to Lt. Col. Robert C. Smith respect I must acknowledge the great influence
of AFOSR and Dr. Francis R. Ostdiek of AFAPL whose Professor Frank E. Marble of the California In-
spirits of cooperation, encouragement and direct stitute of Technology has had upon my interests
assistance are so greatly appreciated. and these writings. My thanks are also due to
my colleagues at Pratt and Whitney, who have pre-
To the many authors who contributed such ex- sented me with so many challenging problems in my
tensive effort I am most appreciative, as I am also years of association with them, as well as to the
to the parent organizations of those authors from several members of the Department of Aeronautics
industry for the organizational support and encou- at the USAF Academy for their encouragement and
ragement 80 generously given. helpful comments upon the writing of the text.
I want to especially thank Niss Nancy L. Huff Finally, my great thanks to my wife Joan
who typed all ten of the editors' chapters with for her enthusiastic encouragement and never-
great skill and patience. ending patience.
vii
Chapter 1
INTRODUCTION
Robert O. Bullock
1
TABLE OF CONTENTS TABLE OF ~ONTENTS (CONTD)
Page Page
1-ii
I CHAPTER 1 component efficiencies were too low, and
the allowable peak cycle temperature (that
of the gas at the turbine inlet) was
I 1.1
1.0 INTRODUCTION
PRELIMINARY REMARKS
excessivelY restricte.d by the strength of
available turbine materials at elevated
temperatures.
C
AXIAL COMPRESSOR
ROTOR
AXIAL COMPRESSOR
G
H
RADIAL TURBINE
NOZZLE
RADIAL TURBINE
o How to design p~ecisely up to the STATOR IMPELLER
presently available maximum aero-
I dynamic and mechanical effectivenesses
and capacities without exceeding them
must be known.
D
E
CENTRIFUGAL COM-
PRESSOR ROTOR
CENTRIFUGAL COM-
PRESSOR DIFFUSER
EXHAUST NOZZLE
I.. A D
MULTISTAGE COMPRESSOR FURNISHES PRESSURE RATIO DESIRED BASED ON TURBINE INLET TEMPERATURE,
I
ENGINE SIZE AND WEIGHT, FLIGHT SPEED, AND AIRCRAFT MISSION. AFTERBURNER HEATS EXHAUST GAS
TO RAISE ITS TEMPERATURE. THIS PROVIDES EXTRA THRUST FOR SHORT PERIODS OF TIME. EXHAUST
NOZZLE AREA FOR AFTERBURNING IS GREATER THAN FOR NONAFTERBURNING.
Figure 1.1-3. cutaway View of a Jet Engine with Afterburner.
I
1-2
I
I
I
THE TURBINE ABSORBS MOST OF THE AVAILABLE ENERGY AFTER COMBUSTION. THE EXTRA ENERGY
REMAINING AFTER THE COMPRESSOR IS DRIVEN IS USED TO DRIVE A PROPELLER ATTACHED TO THE
PROPELLER SHAFT. SINCE THE PROPELLER TURNS AT A MUCH LOWER SPEED THAN THE ENGINE, A
GEARBOX IS NECESSARY., THE LENGTH OF THE DRIVE SHAFT IS DECIDED BY THE INSTALLATION,
FIGURE 1.1-6.
Figure l.l-S. Model TS6-A-1S Turboprop Engine. This is the Way the Engine
pictured in Figure 1.1-4 Actually Appears. Note the Numerous
Accessories, Wires, and Tubing for Oil and Fuel.
1-4
THE GREATER NUMSER OF STAGES IN THE FAN PROVIDES THE HIGHER PRESSURE RATIOS NEEDED FOR
EFFICIENT OPERATION AT SUPERSONIC FLIGHT. AFTERSURNING IS APPLIED TO SOTH THE FAN FLOW' AND
THE ENGINE FLOW. THE DESIGN PRESSURE MUST SE CAREFULLY SALANCED AT A, WHERE THE TWO FLOWS
UNITE.
FLOW MIXING
1-5
ENGINE
INLET
Figure 1.1-13. USAF F-16 in Flight. This publication reviews the develop-
ment of aerothermodynamics in aircraft gas
turbines and has been prepared~by experts
ENGINE who have participated in and contributed
INLETS to advancements in technology. The publi-
cation has th~ following objectives:
1-6
1.1.4 Plan of Publication fuel Weight may exceed the payload several-
fold. Propulsion system and fuel weights,
Chapters 2 through 26 present a together with engine efficiency, are thus
comprehensive treatise on the function of important factors in determining the
aircraft gas turbines, what the important economic value of any airplane. The rela-
aerothermodynamic problems are, and how tive importance of these quantities varies
these problems have been attacked. These with many factors. Prominent among them
chapters fulfill the basic objectives of are the cost and availability of fuel, and
this effort. In addition· to the material the nature of the fuel.
presented in those chapters, the reader
should also be acquainted with the follow- 1.2.1.1 Factors Determining Engine Size
ing subjects:
In a well designed airplane, there
o Basic factors influencing the are always one or more flight conditions
objectives and directions of gas where the maximum effective thrust-
turbine engine design producing .capability of the propulsion sys-
tem ~s demanded. This requirement dictates
o The interrelationship of gas turbine the size and weight of the propulsion sys-
components tem. At any point in its mission, thrust
is determined by the expression
o The interdependence of aerothermo-
dynamics with the other engineering 'e = Drag + Mg x a
specialities involved in the manu-
facture of gas turbines Drag force of aerodynamic drag
1-7
that determined by CD alone. An objective 1.2.1.2 Figures of Merit for Thrust, Size
of propulsion system design is to produce and Weight
this thrust with minimum system weight
~nd fuel consumption, as long as other The dimensionless' quantity TI (m Vol
important qualities and drag due to the can be used as a simple figure of merit for
system installation are not prejudiced.
gauging the effective interrelations among
thrust, size, and weight of a propulsion
system. (At negligible fl~ght speeds or
at a given value of V , Tim is obviously
appropriate.) 0
A = ~V = area required
o Po 0
o 1.0 2.0
for the air approaching and
MACH NUMBER entering the propulsion system.
Figure 1.2-1. Characteristic Variation of A is thus a measure of the size
Drag with Mach Number. o~ the propulsion system.
(Taken from Figure 26.1.2-3,
.
Chapter 26.) When the maximum value of aerodynamic drag
is the principal determinant of the size of
an engine, the size varies inversely with
In this connection, the effective the value of T/(m Vo' developed by the
thrust of a propulsion system is that engine. Moreover, for a defined type of
thrust produced by aero thermodynamic propulsion .system, the weight of the engine
forces within it minus drag due to: and its installation tends to increase with
Ao. Thus, th~ ability to develop,high
values of T/(m Vol suggests relat1vely low
o The flow of air over the external
surfaces of the propulsion system weight and installation drag for the propul-
sion system. In many instances, the term
Tim Vo may then be :onsidered more or less
o The interference of flow about the proportional to Te/m Vo.
airframe caused by the presence of
the propulsion system and the flow 1.2.1.3 Figure of Merit for Fuel
of gases into and out of it Consumption
1-8
This equation clearly indicates that high p static pressure
values of no are necessary to enjoy t static temperature
relatively low values of fuel weight.
y C/C v
Thrust specific fuel consumption is related
. to no by the equation SFC 1 = 4.63 Vo/Hfn o ' Cp specific heat at constant pressure
C specific heat at constant volume
1.2.2 Engine Power and Thermal Efficiency v
\ 0 EM/C
p
The word "engine" in this section ~S total increase in entropy between
refers to the prime mover that transforms any two stations within an engine
thermal energy to useful mechanical energy.
In the subsequent section, the term "pro-
pulsion device" indicates the unit that E designates summation sign
converts this useful energy into thrust. u designates condition of air at any
A complete assembly is called the "propul- upstream station
sion system". This terminology has been
adopted for Sections 1.2.2 and 1.2.3. It d designates condition of air at any
is employed to separate and clarify the station downstream of u
various functions of the propulsion system.
Throughout the rest of this chapter, how- consider an airplane engine similar to the
ever, the word "engine" will refer to the engines in Figures 1.1-3 and 1.1-4.
entire system, as i t normally does.
Since the static pressures upstream and
downstream of an engine are equal
The size of an engine decreases as the
mass flow of gas passing through it is
reduced. It is manifest that the interests 1
of light engine weight and low installation
drag are served when the ratio of engine
power to engine mass flow (PWRE/m ) is i designates condition of engine air
high. e ahead of the inlet
e designates condition of engine gas
after it is discharged into the
The fuel weight required for a given atmosphere
~ission depends upon the thermal effi-
ciency, nTH 1 this is true since i t can be For simplicity, let the mass flow be
! shown that no = nTH x npR ' (n pR is the constant throughout the engine. The pre-
vious equation may then be written as:
I efficiency of the propulsion device.)
Engine specific fuel consumption is
related to nTH by the equation SFC = (t -T ) - (T -T ) - (T . -T ) + (T -T )
E e eye t~ y ti co
2545/H f nTH' High thermal efficiencies or + (T co -T.) + (T.-t.) = t. (eo - 1)
1 1 ~ ~
low engine fuel consumptions are therefore
desirable.
Tti turbine inlet total temperature
Cp (Tti - Ty) = Cp (T co - T )
i
This approximately accounts for the spe-
cific energy provided to the compressor by
1.2.2.1 Thermodynamic Determination of the turbine driving it. If the air after
Power and Efficiency of Simple the pmqer turbine is allowed to expand to
Engines the atmosphere, then
1-9
or °0
The term (',then embraces all entropy
V 2
changes resulting from the degradation
o y-l 2 of mechanical energy. That entropy change
1 + 2JC tl = 1 + -2- Mo deliberately introduced by heat transfer
p through combustion is replaced by a tem-
(1.2.3) perature ratio. The power output per unit
furthermore mass can now be expressed by
Cp (T ti - Tco) = ~HI
J ratio of mechanical to thermal
energy units
T
speed of gas flow leaving the J T [(1 - ~) (1
engine relative to the engine cp ti Tti
flight speed ti °
Tco (e 0 - 1) J
flight Mach number (1.2.4)
specific energy (per unit of The last term is the surtax imposed for
mass) delivered to the cycle ineptness in converting heat to useful
energy. The thermal efficiency is now
The equation now becomes expressed by:
JC
p
(T -T ) +
ye
!2 (V
ex
2_v 2)
0 nTH =
ti
(1 - ~) -
t. °
[~(e 0_ 1 )]/[1
= J~HI - JCpti (eO-l) co co
P total pressure
1.2.2.2 Some Effects of Afterburning
c identifies the entropy increase
accompanying. the heat added The relatively small engine diameters
in the combustor associated with high values of PWRE/~ are
and particularly needed for transonic and
supersonic flight, where anything that
JC (T -T ) + ! (V 2_V 2) = gets in the way of the airstream produces
pye 2exo important increments in drag. In these
cases, PWRE/~ is raised by afterburning
Tti ti
J~HI - JCpti (Tco - 1) = J~HI (1 - Tco) or reheat. (An afterburner in an engine
is shown.in Figure 1.1-3). The foregoing
equation for power may then be readily
The quantity [JC p (Ty-Te) + (Vex2-V02)] i extended to read
represents the total power that can be
developed by the engine per unit of engine
mass flow. For this idealized condition,
the efficiency with which ~HI is utilized
is obviously (l-ti/T co )' The quantity
ti (Tti/Tco-l) represents the tax that Tt · T b °DA
- t. [_l.~] [e -l]}
nature demands for the privilege of con- l. Tco Tto
verting heat energy to useful energy. (1.2.6)
Nhen energy degradation by effects turbine discharge total
such a~ friction is also recognized, the temperature
term e can be written as
afterburner discharge total
temperature
et~S/Cp = e[(~S/Cp)c + E(~S/Cp)o]
E~SDA/Cp for all components
Tti 00
including the afterburner
Tco e
1-10
The efficiency of the afterburning process blades are cooled by air withdrawn from the
can be determined as follows: Divide the main engine flow during the compression
gain in power due to afterburning by the process (see chapter 19). (The cooling is
extra energy added by combustion in the necessary to keep the turbine and other
afterburner. For ideal conditions metal temperatures below Tti • Otherwise,
the loss in both the strength and corro-
sion resistance of the metal would be intol-
(1.2.7) erable.) As the turbine inlet temperature
increases, more cooling air is required.
The resulting loss in available power after
the compressor is equivalent to an increase
nabi = ideal efficiency of the after- in entropy. When an appreciable amount of
burning process itself. air is required to achieve the necessary
cooling, the grOlqth of 0D can offset the
The difference between this and the non-
Tt' potential benefits of elevated turbine
afterburning efficiency is [---~ -1). This inlet temperatures. An upper limit of Tti
Tto
is eventually imposed. Methods for improv-
extra loss is analagous to a late-charge ing and protecting materials, and reducing
tax exacted by the IRS. The corresponding losses due to blade cooling are COnse-
equation with the entropy terms can also quently co~tinually being pursued to improve
be derived, and it may be determined that
these entropy terms greatly augment this both PWRE/~ and nTH'
loss in efficiency. The trade-off bet\-leen When an engine is being started, high
the increase in PWRE and the loss in nTH values of aD and low values of Tco/ti make
depends on the airplane mission. It might the entropy term decisive. This causes the
be expected, however, that the desire for right hand side of Equation (1.2.3) to be
high values of PWRE/m often predisposes negative. Excessive values of Tti can
the trade~off in favor of afterburning. increase the mechanical power demanded of
the starter. The fuel flow must therefore
be carefully controlled in this operating
regime.
i-ll
________ '~s."'"'.;:
-------------.----,-----~-~----~-.-
.)[.r.,,"':
0.8
v ..
impedance matching. ~ V'
o .0.6
1.2.3.1 Propulsion Nechanics :€ ./
/'
The thrust produced by any aircraft ~ OA
propulsive device causes a change in the .!:: ,,""
momentum of the gas passing through it
-
.. 0.2
(see Chapters 2 and 5). The air dis- I--'
charged from a propulsive device is called 0.0
0.001 0.01 0.1 10
the jet, and the magnitude of thrust is:
2
, cFm j (Vj-Vo )
I/A - ri1 J V0 /PWRJ
1-12
1.2.3.2 Direct Coupling of Engines with It is worth noting that eVen the
Propulsive Devices early concepts of jet en'lines (with their
low pressure ratios, turbine inlet temper-
The power of the jet flow (~lhich atures, and thermal efficiencies) still
is related to propulsive force) must provided such high values of h to the jet
ultimately come from the engine. The j
simplest way of coupling an engine that flight speeds greater than the capa-
to a jet is to put a nozzle behind the bility of contemporary aircraft were
engine, as in Figures 1.1-1 and 1.1-3, necessary for tolerahle propulsive effi-
and then expand the flow to ambient ciency. This situation "ms, for a while,
pressure. This action forms the jet a deterrent to the investment of money in
from the engine airflow (A. = hand jet engine technology.
• • J e
~ = mj ). It is of interest to inves- The value of engine efficiency at
tigate the aero thermodynamic behavior supersonic l1ach numbers exceeds that which
of this and other couplings with the aid can be obtained by any prime mover at sea
of engine characteristics that partially level. At a l1ach No. of 3.0, the overall
represent current technology. Pertinent efficiency at least approaches anything
information from such an engine with that can be offered at sea level. Unfor-
direct coupling is given in Table 1.2-1. tunately, the magnitude of T/mvO is low
while the drag is high, contrary to the
TABLE 1.2-1 demands of Equation (1.2.1).
T
~ Ae nTH n pR n0 * Although the direct coupling just
meVo discussed is simple and contributes
minimally to the size and weight of the
0.8 10.;; 0.48 3.7 0.35 0.17 propulsion system, it does not provide the
0.8** 18.1 0.43 5.1 0.28 0.12 necessarily high values of npR and large
2 1.7 0 .• 57 1.1 0.65 0.37 values of T/m Vo simultaneously. Part of
2 .... 3.1 0.50 1.7 0.54 0.27 this problem of achieving the desired
thrust with high overall efficiency and
3 0.57 0.57 0.5 0.81 0.46 light engines is avoided by using part of
3 .... 1.3 0.55 0.9 0.69 0.38 the engine power to drive a separate air-
moving device such as a propeller or fan.
*n o overall efficiency = nTH x n pR This feature is discussed in the follow-
ing section.
**Afterburning to 3500 0 R
1-13
total temperature aft of a fan or PWRSJ = 6PWRE -
propeller ~T - ~F - ~c
ms ms
Te ' ~ total temperature of the flow
discharged from the secondary
propulsive device. Combustion 6PWRSC
takes place in the device when +
Te' > T f • (1.2.13)
~
<T
DS entropy rise due to degradation
of useful energy associated
with the secondary device the portion of energy input by
~F
the fan that is degraded in
The power per unit of mass flow in the secondary device.
the secondary jet is ,
Te ODS
~c JC p ti ~(e -1) -~F
P f
~RSJ = JC p [(Tf - T ) + (Te' - T )
i f ,
s Te (e °DS_ 1 ) V 2
Tf 0
- ~F
(y-l) M 2
0
1-14
Cos coefficient to recognize added optimum secondary device thus seems to
drag charged to the secondary depend only on its own aerodynamic proper-
device. 1 S ties.
Xo a factor equivalent to 2" A in
Equation (1.2.1) 0 If 6ASC and 'C were zero, this opti-
1 12A S + 1 - 1 - Xo COS] mum value of 6Asx would decrease with 'T'
npRS =
AS [ 'F' and XDCOS· In fact, 6ASX would be
The power available in the j~t formed by zero if these quantities were also zero.
the engine airflow is expressed as When 6ASC is large in comparison to the
other variables of this equation, the opti-
mum value of 6Asx is also governed by its
influence on Tf/ti' ~lhich determines the
efficiency with which thermal energy is
The thrust and efficiency of the primary converted into mechanical energy. Refer
jet are now given by to notes concerning Equations (1.2.13) and
(1.2.14) •
- - = I2A ' + 1 - 1
The overall propulsion efficiency of
mv
e 0
E the secondarv device is approximately
given by -
1
npRE
x;r [nA E ' + 1 -1]
, PNREJ
AE mV 2
E 0
=
AE - 6AE
When 6Asc is zero, the condition for maxi-
(1.2.15) mum thrust is tantamount to the condition
for maximum propulsive efficiency of the
The overall thrust is expressed by secondary device. The adverse effect of
6ASC is reduced by reserving secondary
m'v = B [ /2A S + 1 - 1 - XOC OS ] combustion to supersonic flight velocities
so that 6Asc is moderate.
e 0
Another interesting relationship can
be £ound by letting 6AE = 6Asx B, dif-
ferentiating the result~ng equation for
./mevo with respect to 6ASX' and equating
the result to zero. The following relation
is provided.
(1.2.16)
[
1 - __a_
a(M Sx }
(~T +V:~ + 'C)] 12 (AE·- ME) +l
II _~T~+_V_~-;:~~+-~C::;)
0
h. (MSX + MSC - + 1 -l-XOCOS
{l. 2.18}
I
equal that of the primary jet minus a
It appears that its optimum value occurs factor that is proportional to the rate
when the ratio of the secondary thrust to of change of losses with the ratio
• 2
6PWRE/(msV02} itself is a maximum. The 6P WRE I (ro s V0 ). 'I'he magnitude of B is a
i 1-15
i
,!
function of the relations expressed by suggested by Equations (1.2.17) and
Equations (1.2.17) and (1.2.18). (1.2.18). The energy imparted to each unit
of mass comprising the secondary flow should
Although this exercise vastly over- be about what is necessary to compensate
simplifies the events involved, the for the losses 'and installation drag of the
trends that can be derived provide back- propeller and the transmission losses. The
ground for discussing why various propul- mechanical energy of the engine jet
sion systems are designed the way they should be higher than that in the secondary
are. jet because of these losses. In the final
analysis, however, the design of the
propeller and the engine installation
should be decided only after thorough
1.2.3.3.3 Engines for Low Flight Speeds analysis of the airplane and propulsion
system with respect to the expected
When an airplane is intended for mission(s). This statement refers again
cruising at 0.4 Nach No. or lowe'r, values to the important concepts presented in
of AE that exceed 40 can be encountered Chapter 9. The resulting overall propul-
sive efficiency at cruise could be higher
(see Table 1.2-1). A propulsive efficiency or lower than 0.7.
of about 20 percent is achieved by direct
coupling, whereas efficiencies of at
least 70 percent should be sought; thus,
values of about 1.25 are needed for both
AS and AE' (see Figure 1. 2-2). Equations
1.2.3.3.4 Engines for High Subsonic
(1.2.14) and (1.2.15) suggest that almost Speeds
,the entire output of the engine should be
offered to the secondary propulsive until recently there has been no
device. Adding thermal energy to the evidence that useable propeller effi-
secondary system is too inefficient to be ciency could be achieved at the high
considered at this flight speed. (See subsonic Nach numbers where airplane drag
Equations (1.2.13), (1.2.l4), and the coefficients are still low. Some encour-
associated text.) aging results with new propeller designs
have been observed recently, but the com-
In this situation, the use of a bined effects of propulsion efficiency
propeller is a good solution. Figures and installation drag still need to be
1.1-4 and 1.1-6 illustrate the engine evaluated. It follows from the discussion
concept and its installation on an air- of Equation (1.2.17) that augmented
plane. Consider, for example, that the installation losses increase the optimum
prime mover includes the main compression value of {)'ASX' This would lower the
system, the turbine 'driving it, and the propulsive efficiency of both the propel-
combustor. At the present time, the ler and the jet from the primary flow.
dense materials needed in the turbine,
combustor, and supporting structures The propulsive efficiency in this
tend to concentrate much of the weight of regime has been enhanced by turbofan
the propulsion system in the engine. The engines. Figures 1.1-7 and 1.1-8 show
weight of the secondary device consists details of the configuration and the
of the propeller, the turbine driving it, installation of propulsion systems
and the gearbox and structure connecting designed for this kind of flight.
them. These can be relatively light in
comparison to the extra thrust they pro- If a propulsion efficiency of 0.7
duce. At a flight 4ach number of approxi- for the secondary device is tentatively
mately 0.4, propulsion efficiencies in the pursued, the value of As (in the sec-
neighborhood of 80 percent and higher are
realized by a properly designed propeller. ondary system) would be about 1.25 and
If the combined efficiency of the turbine the magnitUde of AE' would be higher. In
and gearbox are slightly under 90 percent, this case, (referring to Table 1)
the net propulsive efficiency can be over B = (10.5-l.25}/1.25 = 7.4. In general,
70 percent (or about 70 percent of the energy degradations and installation drag
maximum theoretical thrust). ~lould reduce this B value. Note that
adding heat in the secondary stream would
In order to get a propulsive effi- also be an inefficiept use of energy at
ciency of 70 percent with direct coupling, this Hach number. Whether a 70 percent
the engine alone would need the value of propulsive efficiency is reasonable or not
A to be 1.25, and its mass flow would depends upon the principles enunciated by
have to be increased by a factor of 30. Equations (1.2.17) and (1.2.18). High
The resulting weight and installation transmission losses, and large installation
drag would be ridiculous. By comparison, drag require relatively high values of
the added weight and drag involved in {),A sX ' as noted by the discussion associa-
the propeller, gearbox, and turbine are
clearly much more attractive. ted with Equation (1.2.17). The value
of AS would, o~ course, then be too high
The secondary flow device with the
propeller would certainly be a good to achieve a value of 0.7 for Tl pRS ' ~laxi
investment in this case. The actual mum overall efficiency would require the
selection of the propeller and the power propulsive efficiency of the primary jet
delivered to it depends on the factors to be even lower [see Equation (1.2.l8)].
1-16
An important point to note is that Bypass propulsion systems with provisions
lowering the installation drag and the for afterburning provide another degree
losses is not only directly beneficial, of design freedom for attacking this
but it permits the system to be rematched problem. Subsonic speeds would be nego-
for lower jet speeds and higher bypass tiated without afterburning in either
ratios. Additional benefits may thus be flow path; afterburning would then be
accrued. Double benefits of this type used for transonic acceleration and
are often encountered. Achieving them supersonic flight.
is an important objective in detailed
airplanelpropulsion system analysis and Both aircraft and engines represent
research. a C!ompromise. Engineering has the respon-
sibility of minimizing the penalties
associated with the compromises. Exhaus-
tive studies of various combinations of
aircraft and engine designs must always
1.2.3.3.5 Acceleration at Transonic be made to define a competitive airplane.
Speeds Even so, these studies rarely completely
solve or anticipate all of the important
The transonic flight speeds that
embrace the high drag regions of Figure options that must be selected or the prob-
1.2-1 are no place to 'linger. The goal lems that must be solved. Some of the
of fixed wing supersonic aircraft is to resulting activities associated with en-
accelerate from subsonic speed to super- gine design and development are described
sonic speed as quickly as a reasonable in the last section of this chapter.
propulsion system will allow. propulsion
system inefficiencies can be tolerated
for a brief period if the added thrust
sufficiently reduces the time and fuel
spent in the high drag regime.
1-17
1.3.1 Steady-State Analysis Data are stored in the computers together
with appropriate interpolation routines
An example of a technique employed either in the form of tables or as coeffi- "l,
by industry and others for using high cients of polynomials. Data necessary
speed computers to compute the perform- to determine the following information
ance of engines is described below. are stored.
~lethods such as this are used extensively
to examine the value of a presumed
advance in aerothermodynamics. However, o Thermodynamic and aerodynamic pro-
the procedures are useful only for eval- perties of dry air as a function of
uation purposes; they do not originate or temperature
contribute new ideas by themselves.
o Similar properties for water vapor
New ideas, on the other hand, are in order to account for hQmidity
developed from an engineer's mental pic- or the effects of injecting water
ture of the interaction of components and into the engine for power augmenta-
subcomponents of an engine. This under- tion
standing comes primarily from experience,
but it can be aided by primitive concepts o Similar properties for the products
based on assumptions that are tolerably of combustion of the fuels to be
reasonable. The later part of this used
section is devoted to developing some of
this background. Besides providing a o The aero thermodynamic performance of
useful understanding of engine operation, all the engine components as func-
this section supports and enlarges the tions of their principal controlling
design objectives of the components dis- independent variables. These compo-
cussed in subsequent chapters. nents are discussed in appropriate suc-
ceeding chapters. Examples of compres-
1.3.1.1 Typical Input Data for Steady- sor and turbine performance maps are
State ,Analysis illustrated in Figures 1.3-1 and
1.3-2, respectively. The effect of
changing the orientation of the compon-
Large high-speed digital computers ents on the shape of the maps is also
are employed for all performance analysis. stored. The shape of the map can be
10 100
I
~. I /
I • I
-
__ _ ADIABATIC
EFFICIENCY·l1C
V1 0
9
f7': eo 'E 60
i V/~
:;:
/
..fj ,. ::>
:;:
2 V ,
"
" ~:;:
40
~
0:
l:!
:>
iL L
I
,70- I-
Z
20
~
/ / w
~
SURGE
/ / I U
g: LINE"", a::
.
..J
b
5
/: /
/
/ I
w
0..
0
'7
.... ~/ / /'00
0:
§ 4 f--
VARIABLE
SURGE LINE 1.l·
~ 1I-~
/'
//
~ /' i t;
115
.L 105
~ ;/J
8
I'-- ~ -'-- ·95
eo PEJCENT DESIGN
EQUIVALENT
ROTATIONAL -
>'
u
Z 0.8 r 1t-- 7O B5
V...,:::~""'60 lv'OC1 w
1 0
( ~
10
50
20
I
30 40 50
SPEED, Nc
60
I I
70 60
§
u..
u..
w
I
EQUIVALENT WEIGHT FLOW, rhCv'071/6C1 PERCENT DESIGN NT/JOTi
0.6 I
8C1 = INLET TOTAL TEMP./STANOARD SEA-LEVEL TEMP, 1 2 3
&Cl • INLET TOTAL PRESS.!STANDARD SEA-LEVEL PRESS.
PC1 • INLET TOTAL PRESSURE TURBINE TOTAL PRESSURE RATIO, PT1IPT2
PC2 • OUTlET TOTAL PRESSURE
Nc • SPEED OF ROTATION
rile •
MASS FLDW
SUBSCRIPT C REFERS VALUES TO COMPRESSOR WHEN PnlPT2 AND NT /VOll' ARE GIVEN, BOTH
WHEN mcJilC1/8 c1 AND NcA/OC, ARE GIVEN,BOTH m~/bT1 AND 'IT CAN BE ESTIMATED BY INTER-
PRESSURE RATIO ANO EFFICIENCY CAN BE ESTIMATED POLATION. THE CORRESPONDING CHANGES IN TEMPERA-
BY AN INTERPOLATION ROUTINE. THE CORRESPOND- TURE AND ENTHALPY CAN BE FOUND BY THE
ING CHANGE IN TEMPERATURE AND ENTHALPY CAN DEFINITIONS IN CHAPTER 6.
BE FOUND FROM THE DEFINITIONS IN CHAPTER 6.
Figure 1.3-1. Example of Compressor Map. Figure 1.3-2. Example of Turbine Map.
1-18
deliberately changed by variable geome- eventually returned to the atmosphere
etry (see 1.3.2) or it can vary as a through a nozzle at the rear of the engine.
function of Reynolds number effect A computing procedure for the problem
or by nonuniform inlet flow. Figure posed in the previous paragraph would be
1.3-2 happens to show (~~/OT1) to as follows:
be independent of (N/~). Some (a) Use the given flight speed to
turbines experience small decreases calculate the total pressure
in (ID.rI8T1/~Tl) as (N~) increases. and temperature ahead of the
engine inlet. This provides
The general shape of the curve for the values of P.1. and T1..•
each speed is similar to Figure 1.3-2,
however. (b) Assume the mass flow, , of m
air entering the engine.l
o Power lost by friction and absorbed
by auxiliary units such as pumps (c) "Look up" the inlet performance
and generators. characteristics and calculate
.0
• lost because part of the air
Pm~er
the total pressure loss. The
total pressure and temperature
compressed by the compressors does (Pel and Tcl respectively) are
not go through the turbines, but is
used instead for pneumatic pm'1er, thus kno~m.
cabin air conditioning, and cooling
turbines and other hot metal parts. (d) Assume a compressor and turbine
speed (N).
o The effective loss of power due to
leakage of compressed air through
flanges and seals that separate
cavities having different pressure (e) Use (b), (c), and (d) to
levels within the engine. "look up" compressor performance
(e.g., use Figure 1.3-1 and
interpolate) and thus determine
Some programs store additional data the total pressure (P co ) and
to account for such things as changes in
component performance due to blade and total temperature (Tco) it would
vane heights and clearances, and heat develop. Also, calculate the
loss. power, PWRC ' required to drive
1.3.1.2 Typical Problem the compressor, the accessories,
and to overcome friction (gears,
A typical problem is to determine bearings, and seals). It is
all pertinent performance data ~Ihen the appropriate to note here that
inlet pressure and temperature, flight the compressor power for real
speed, component performance maps, and gasses 1.S approximated with the
fuel flow are given. If it is possible aid of the thermodynamic tables.
to vary the geometrical shape of the However, the result is approxi-
components, the data necessary to account mated by the equation.
for performance changes associated with
each geometrical shape desired are also
given. strict accounting of the gas flow P
is required. The difference between the JCp T f (....E?)
P c1 I Pcl
gas flow leaving one part of an engine WRC
and that entering any part downstream must
either equal the scheduled leakage or
equal the addition of fuel or water to
the mass flow. Two mechanically connec-
ted rotating components must rotate at average specific heat during the
a constant speed ratio. The power deli- compression process
vered by the turbine must equal that
required by the compressor, fan, or average ratio of specific heats
propeller that it is driving plus the during the compression process
power necessary to drive attached acces-
sories and overcome friction. Finally, ncp = compressor efficiency
the net change in pressure through the
engine must eventually be zero. The (f) Use (b) and (e) together with
computer is asked to set up and solve given fuel flow and interpolated
several non-linear simultaneous equations. combustor characteristics to
calculate the combustor dis-
1.3.1.3 A Sample Technique charge temperature (Ttl) and total
A simplified illustration is given discharge.
m
gas flow 2 at the combustor
to illustrate a procedure, which is
necessarily iterative. Assume that there (g) Use (b), (e) and (f) together
is one compressor which is driven by a with interpolated combustor char-
turbine with no leakage or other loss of acteristics to calculate combus-
air. Assume further that the flow enters tor discharge pressure (Pt1l.
the compressor through an inlet and is
1-19
(h) Assume turbine pressure ratio a~PR a~ma a~~ a6P R a~ma
[(P/P)T < (PTl/P e )]. ~, ~ , ~, a (P/P}T'a(?/P)T'
(i) "Look up" turbine performance a~mb
(e.g., Figure 1.3-2) and inter- a(p/p}T are thus approximated.
polate to determine the total
temperature ratio, mass flow
m1 passing thropgh it, and the (0) A better estimate for ml , N,
pOwer, PWRT ' delivered by the and (P/P)T may now be found
turbine. Turbine power is by an extension of Newton's
estimated with the aid of the method. This procedure consists
thermodynamic tables. Similar to of finding mw' Nw' and (P/P) Tlq
compressors, the result is from. three equations. One
appro:<imated by equation is:
ap r
V-I
PWRT JCp TTl [l-{P/P)T ~lryT m3
1-20
The approximate thermal growth of any
part can then be computed. The resulting
thermal stresses due to unequal tempera-
10
tures in different regions of a solid 4.5
part may then be estimated. Of equal 4.0
importance, the changes in the clearances
bet~leen rotating and stationary parts can (j 3.5
be approximated. The possibilities of
dangerous rubbing or of excessive gas .
\.0 3.0
..J
use of performance analysis. During ;E
engine development, overall performance ~
speeds and several critical pressures II:
.~
and temperatures are.measured. If these
w
are not reasonably in accord \1i th the II:
values anticipated, something is wrong :;
0
with either the performance assumptions,
one or more parts, or the assembly of the "
engine itself. Engine data over a range
of speeds permits an analyst to quickly
review the assumptions and vary them until
he can approximate the measured engine data EQUIVALENT WEIGHT FLOW, "'Cv'i'cl"Cl
over the same speed range. The identifica- THE SLOPE OF THE SUPERPOSED LINES IS INVERSELY
tion of the assumptions that had to be ~ROPORTIONAL TO ENGINE TEMPERATURE RATIO
changed provides a valuable tool for resol-
ving the offending problems. The division Figure 1.3-3. Typical Compressor Map and
of flow betl1een a core engine and the by- Its Engine operating Line.
pass device is a particularly sensitive
area that can be thus revealed.
1-21
be approximated. These lines are shown 1.1-10. The work demanded of a high-
in Figure 1.3-3 also. They represent pressure turbine is then almost propor-
the iden ti ty : tional to the square of its rotating speed.
This trend is true for many gas turbine
engines when the compressor and turbine
= [(~~) (I~C vrTl)] (PC2) I§i geometries are fixed. For the purpose of
°Tl mr N C2 \p Cl TTl visualizing trends, it may be assumed that:
(1. 3.3) 6H HPT
--- = constant (1. 3. 4)
It is reasonable to assume that N2
mC/mT is a constant that is nearly unity.
HPC refers to high-pressure com-
The same thing may be said about P T1 /P C2 ' pressor
An argument will be presented later to HPT refers to high-pressure turbine
~H = enthalpy change in component
show that (mTre.;l/oTl) can be practically
constant over a wide range of operating 1.3.1.5.4 Approximate Correlation of
conditions. It ts then possible to plot Hass Flow Through High-
PC2 /P Cl against mC~/oCl) with TT1/T Cl Pressure Turbines
as the parameter. The slope of the A detailed examination will now be
resulting lines is proportional to Ijlade of the variation of turbine mass flo~l,
ITT1!TCl ' Typical lines are shown in mTre.;l/oTl' with the total pressure ratio
Figure 1.3-3 for an arbitrary value of across the turbines and the exhaust
the bracketed quantity in Equation (1.3.3). n9zzle. Observe that the quantity
1.3.1.5.3 Approximate Correlation of (ml8/c) is really proportional to a
Work of High-Pressure Compressor dimensionless variable and a flow area.
and Turbine (Fixed Geometry) This is shown by the one-dimensional
equation (see Chapter 2).
An interesting property of many
operating lines can be demonstrated by
noting compressor performance at the ml8
-0-
P SL g A _ _ _.....;:..;;M_----._"""
intersection of the constant ;'/16d =-- R 1 y+l
vTSL y-l 2 '2 y-l
.curves with the constant TTl/TCl lines. [1 + -2- M 1
(1.3.5)
Let ~TC = temperature rise in the com- Hote also that
pressor at any ope~ating point. Values of
~TC/N2 (a temperature rise coefficient) can 1 y+l
be calculated for these points and then 2 '2 y-l A*
plotted against TTl/TCl ' with N/~ as a T+r A
parameter. This plot is shown in
Figure 1.3-4. The equilibrium operating
line for this coordinate system can be
superposed as shown. P
and p
1.6
M Hach number where passage flow
area is A
1.4 P SL standard sea-level pressure
TSL standard sea-level temperature
1.2 0.9
1.0
A area of flow passage
N A* area of a flow passage where
~ 1.0 H = 1.0
U
Pip total-to-static pressure ratio
!:i
0.8 When a pressure ratio is applied
across any flow device, a stream of fluid
0.6 is set into motton. As the pressure ratio
3 4 6 6 is increased, (ml8/o) increases at the
inlet until the average Mach number is
TT1IT C1 unity at the minimum flow area of the
Figure 1.3-4. Variation of Compressor device. The overall pressure ratio at
Temperature Rise Coefficient this condition is called the critical
with Engine Temperature pressure ratio,.and the corresponding
Ratio. inlet value of ml8/6 is the maximum that
the device can handle. Further increases
Note that as a first approximation, in pressure ratio may increase the Mach
~TC/N2 can be assumed to be approximately number at points further downstream of the
Ijlinimum area, but the inlet value of
constant along the operating line of a mlO/6 is unaffected. This trend is
high-pressure compressor ,?uch as those exhibited in Figure 1.3-5, where the
indicated in Figures 1.1-7, 1.1-9 and critical pressure ratio is noted.
1-22
--
3)0
v
100
f 250
CRITICAL
PRESS)U~
/
RATIO
.J-
N
200
,.--
I~
7 ~f.-
'E
.
150 /
12 1.4 1.6 1.8 2.0
~
..I
LL
'"'"«
100 I
PRESSURE RATIO ACROSS TURBINE, PT1 /PT2 :E
50
Figure 1.3-5. Typical variation of
ml8/o of a Nozzle with
Pressure Ratio.
2 3 4
The variation of mass flows through PRESSURE RATIO
turbines and nozzles follows the same
trend. (Tota1-to-total pressure ratios Figure 1.3-6. Relationship Between Pressure
are usually used for turbines and total- Ratio of Second Unit and
to-static ratios for nozzles.) The Mass Flow Through It.
critical pressure ratio, however, is not
a unique value for all turbines. That of
Figure 1.3~2, for example, is about 2.3. 120
'"
Co.
--
If a value of P /P is assumed, OVERAll PRESSURE RATIO
T1 T2
~;e;l/oTl is determined from Figure 1.3-2. Figure 1.3-7. Variation of Mass Flow
The magnitude of TT2/TTl is obtained from Through First Turbine with
the efficiency curves and the definition Overall Pressure Ratio.
of efficiency (Refer to Chapter 5). addi tional dovmstream units. It can thus
Inasmuch as IT !T is a weak function of
2 l be shown the value of m~/oTl maintains
efficiency, no great truth is violated if its nearly maximum value down to low frac-
IT 2!T l is assumed to be a function of tions of the design overall pressure ratio
P T1 /P T2 only, if the turbine equivalent of high pressure ratio engines. The corre-
sponding pressure across the first turbine
speeds in Figure 1.3-2 are 85 percent of is shown in Figure 1.3-8.
the design value or higher.
1.3.1.5.5 Approximate Pressure Ratio
• With the aid of this assumption, Across High-Pressure Turbine
~~/oT2 of Figure 1.3-6 can be calcula-
ted from the assumed value of P /P • The The assumption that (~;e;l/oTl)' in
T1 T2
pressure ratio across the second unit, up Equation (1.3.3), is constant over a wide
to the critical pressure ratio, is range of operating conditions is justi-
uniquely determined by Figure 1.3-6. The fied in Figure 1.3-7. Meanwhile,
Figure 1.3-8 shows a second approximation
product of this pressure ratio with P /P .2
T1 T for simplifying the understanding of off-
is the overall pressure ratio across both design operation of an engine with fixed
units. Figure 1.3-7 illustrates the result. geometry--the pressure ratio across the
high-pressure turbine of such an engine
The equivalent mass flow of this figure may be assumed approximately constant over
is that of Figure 1.3-2. Notice that this a wide range of operating conditions along
procedure can be extended to include any an engine operating line.
1-23
N 5 very low, even the speed of the high-
rt pressure turbine finally falls. Because
of this hierarchy in pressure ratio, the
F- off-design behavior of turboprop and tur-
oui bofan engines depends upon the sequence
j:? in which the rotating components are
«0;
3 coupled. Two turboprop examples will be
""
UJ::l touched upon here. Other examples can
--
"t- be readily imagined by the reader.
::ll-
lJ!'"
UJ!::
"IL
o.lJ!
In one turboprop version, the tur-
bine driving the compressor is directly
0 downstream of the combustor. The tur-
"~ bine driving the propeller is further
downstream, and has a lower priority on
2 3 4 s pressure ratio. The speed of the com-
pressor and its turbine with this arrange-
OVERALL PRESSURE RATIO ment is approximately proportional to the
square root of the combustor discharge
Figure 1.3-8. Variation of Pressure Ratio temperat.ure in the normal operating range.
Across First Turbine with A reduction in fuel flow reduces the power
Overall Pressure Ratio. in two ways:
1-24
1.3.2 Variable Geometry It is expected that more turbine
stators will be made variable in the near
1.3.2.1 Variable Compressor Stators future. The resulting possibilities of
Even more degrees of freedom are changing the relative position of the
offered by "variable geometry" devices. operating line on the compressor map are
As noted previously, Chapters 13 and 14 obvious.
describe some variable-geometry devices 1.3.2.3 Variable Exhaust '~ozzles
associated with engine inlets and jet
Variable exhaust nozzles offer the
nozzles. same, but less effective, type of control
Nany engine compressors are designed of the pressure ratio hiearchy. They are
with variable stators. By rotating the absolutely necessary, however, in after-
stators about their nominal setting, the burning engines. Notice that if the
compressor map can be noticeably changed. available pressure ratio for the nozzle
This technique is used to evade surge remains unchanged, the Nach nulJ1ber is
problems at low values of N/I8, without
significantly impairing efficiency at also unchanged. The value of ~~ is then
N
higher speeds. Improved performance can
also be obtained at other important off- constant. (AN is the nozzle area.) The
design conditions. nozzle area should thus be proportional
Variable compressor stators do not to the square root of e, or the square
affect the hierchy of turbine pressure root of total ·temperature of the jet.
ratios, however. When the change in stator This subject is thoroughly revie,~ed in
Chapters 14 and 26. See 1.3.3.3 also.
setting reduces the work done by the com-
pressor, its speed increases because its 1.3.2.4 Variable Inlets
turbine wants to keep its pressure ratio
and do about the same work. This fact must The following discussion is presented
be recognized from the beginning of any to pave the way for Chapters 9 and 26,
variable-compressor-stator proposal. and to introduce the discussion of inlet-
compressor interactions in 1.3.2.5 and
1.3.2.2 Variable Turbine Stators 1.5.1. Only the most simple concepts are
Variable turbine stators have also used for identifying the factors involved.
been used. Because of high temperatures Variable inlets are necessary for two
and associated material problems, their use reasons. The first concerns matching the
until very recently has been confined to inlet flm~ with the flow that the engine
the low pressure (and temperature) turbine demands. Recall Equation (1.2.8) and the
stages. Adjusting these stators changes discussion in 1.3.1.5.6. These concepts
the distribution of pressure across both show that the total temperature at the cpm-
the turbines and exhaust nozzle. This pressor inlet increases ·.~ith flight Mach
outside intervention overturns the number, and that this trend causes N/I81
hierchy of turbine pressure ratios. When
the stators are closed, not only is the to decrease, as shown in Curve D, Figure
flow area reduced, but the pressure ratio 1.3-9. An example of the corresponding
across that turbine itself increases and it change of flow along the equilibrium
can do more work per unit of mass flow. If operating line of Figure 1.3-3 is indi-
the turbine drives a compressor, its speed, cated by Curve A in Figure 1.3-9. Special
pressure ratio and possibly its through- note should be made of the fact that this
flow will increase. (The higher pressure operating line flirts with the surge line
encourages the higher flow in spite of the at the higher Mach numbers even though
reduced flow area.) When the downstream TTl/1'Cl also decreases, Figure 1.3- 3.
stators are closed far enough, the pressure
ratio across the upstream turbine is The other curves in Figure 1.3-9
reduced, as is the work it can do. Its concern the net flow capacities of the
speed decreases together with the flow inlet and engine. Suppose, for simplicity,
and pressure ratio of the high pressure that the inlet looks like a stovepipe.
compressor. Let the area of the inlet be arbitrarily
sized so that the flow goes straight into
it when the Mach number is 0.6. The
Opening the stators has the opposite resulting inlet flow lines are sketched in
effect. (The range of effectiveness is Figure 1. 3-10a.
limited however, because the rotor area
begins to control the flow when the If the flow could continue straight
stator areas becomes large enough.) This into the inlet over a range of flight Mach
area flexibility is another valuable tool numbers, the flow through the engine would
for modifying part-load operating charac- have to vary, as shown by Curve B in Figure
teristics. 1.3-9. This trend is explained by Equation
(1.3.5). (Distinguished indeed would be
the engine designer who could provide an
Closing the area of high pressure engine with this characteristic.)
turbine stators increases the pressure
ratio across them at the expense of down- However, at Mach numbers greater than
stream units. The speed and flow of the 0.6 and less than 1.0, the compressor can-
low-pressure compressor decre&ses because not swallow all of the flow that the inlet
of this reduced pressure ratio. In fact, could deliver. The inlet streamlines look
this compressor can be quite sensitive like those shown in Figure 1.3-l0b. When
to changes in high pressure stator area. the flow velocity is sonic or higher, the
1-25
r-----__ ~~----_r------_,------__,80
1---------t_----~~~------t_------_;40
1---------I---------t_------~------~20
~'""'w'"
d
O~O------~1~.O~----~2~~~----~3~.O------~4~
(e) SUPERSONIC MACH NO.
FLIGHT MACH NUMBER WITH SHOCK WAVE
Figure 1.3-9.
EQUiliBRIUM OPERATING liNE
1-26
As materials, stress and vibration Other transients result from flight
analysis, and manufacturing processes conditions. Flying through a hot jet
improve, variable rotors will probably plume suddenly lowers TTL/Tel' An up-
become a reality. Together with other
stream blast suddenly changes overall
variable components, they will improve
engine pressure ratio. .
engines and extend their useful range.
Variable rotors, together with other var-
In actual applications, all changes
iable geometry, should eventually permit
in engine operation are governed by auto-
the engine airflow of Curve A in Figure
matic controls. (Of course provisions are
1.3-9 to approximately match Curve B.
included for manual controls to override
In order to identify and develop what some of the automatic ones during
is needed, the engineer must continuously emergencies. )
ask "what must we do to get what vie need", 1.3.3.1 Computation of Transient
rather than "how can we live with what Response
we have?". It is recognized, however,
that answers to the latter question are Note that the sequence of events
often necessary as temporary measures. involved in starting an engine is controlled
from the moment that starting is initiated.
1.3.3 Transient Analysis The engine starter is automatically engaged,
and fuel flm~ automatically begins at a
Transient analysis is used to deter- stipulated rate when prescribed engine
mine the sequence of events that occur operating conditions are reached. After
when engine operation is changed from one the engine is more than self-sustaining
steady-state point to another. In many [Equation (1.2.4) is positive], the starter
respects, the information derived from is automatically disengaged. The engine
transient analysis is as valuable as runs up to idle speed and stays there
steady-state information. The following until further instructions are received.
is a simple problem in transient analy- If the engine is equipped with variable
sis. Figure 1.3-11 illustrates the compressor or turbine stators, these too
sequence of events described. Let fuel be are automatically adjusted as functions of
suddenly added to the engine while it is the engine operating states. The con-
operating at Point A. The sudden addition trols are designed to accelerate the
of fuel causes the operating point of the engine as quickly as possible to idle
compressor to move along the constant speed without exposing the engine to
equivalent speed curve to point B. The hazardous vibrations associated with the
tu~bine power temporarily exceeds the com- surge line and without overheating the
pressor power, and the engine speed combustor or the components downstream
increases until equilibrium is eventually of it. (Overheating is easy to do. The
restored at Point C. To cope with the airflmv is so low that several extra drops
effects of the changing conditions, the of 'fuel are a liability.)
engineer needs to know how all aero thermo-
dynamic states within an engine vary with When higher speed is demanded ',' the
time. fuel and other controls quickly guide
the engine to design speed while avoid-
ing surge, overheating, and dangerous
vibration areas such as those indicated
in Figure 1.3-12. Other changes in
ADIABATIC 4.5 operating conditions, including decelera-
EFFICIENCY tions are similarly controlled.
~--+---4----+--~~--+---~Vh~~~4n
EQUILIBRIUM ENGINE SUPERSONIC
~
3.5
OPERATING LINE STALLED
..tl
Q
~--+--4---+--~f..-.-:"--H'f!(,~~L},->,L..j 3.0 FLUTTER
SURGE
~ SUBSONIC
a: SURGE
w STALLED
LINE
a: FLUTTER
~
.....
w
a:
;:
g
a:
~
.
w
a:
~
100
EQUIVALENT SPEED,
8 N/V01 % DESIGN
1 0 40 60 70 90
EQUIVALENT WEIGHT FLOW, mcJOCi/oCl Figure 1.3-12, Compressor Map Showing
Boundaries for Four Types
Figure 1.3-11. Effect of step Change in of Blade Flutter (See
Combustor Outlet Temperature. Chapter 22).
1-27
pv = mRt
Computer programs are used to pre-
dict and analyze all transient processes. V a given volume
The anticipated response of the controls p average static pressure in v
to their independent variables can be t average static temperature in v
stored in the computer. The effective m mass of gas in v
polar moments of inertia associated with R gas constant
each rotating shaft are also stored as
input data. In addition, a small time This equation can be expressed in differ-
interval, nt, is selected. The rest of ential form as:
the input data are the same as those out-
lined in 1.3.1.1. The calculations begin 1 dt
at a known equilibrium point. Assume that t dT
a new equilibrium condition is given as
additional input. The original equilibrium T = time
point determines the configuration of the
mass flow entering v
engine and the increment of fuel flov1 to ~l
be added initially. The sequence of cal- m mass flow leaving v
culations in 1.3.1.1 are repeated only to 2
the extent necessary fdr establishing The discussion associated with Figure
compatibility of airflow and shaft speeds. 1.3-11 really assumed that m, and hence
The differences between the torques of the v, was so small that p responded much
turbines and those of the driven elements faster than engine speed to a change in
of each shaft are then computed. Dividing t. This assumption always needs to be
each excess torque by the effective polar at least qualitatively examined.
moment of inertia of the corresponding shaft
and rotor, provides the angular accelera- The other phenomenon involves the
tions. New shaft speeds can then be esti- momentum equation which is also derived
mated at the end of the time interval nt. in Chapter 2. Consider again the finite
The new speeds and airflows must meet the volume v. The equation for momentum
compatibility requirements of 1.3.1.1 balance is
except power balances. The procedure is
then repeated. Compatibility of power
(nP
ro
= 0), is required only at the initial 2 2
Fx + PIAl + PlVl Al - P2 A2 - P2 VZ AZ
and final conditions. The thermodynamic
program of 1.3.1.2 is now a subroutine of d
a numerical integration -program. a:r (mV)
1.3.3.3 Delays in Time Response Due to The equations in this section are
Aerodynamic Phenomena directly involved in the phenomena of surg-
ing. They are also involved when the pres-
Two phenomena involving aerodynamics sure and temperature of the flow into an
may be important. One involves the equa- inlet or about an exit is suddenly dis-
tion of state noted in Chapter 2. It turbed, say by a nearby blast or rocket
provides the following relationship: fire. Understanding the chain of reactions
1-28
requires a study of each elemental com- ponent, and some is due to the lack of
ponent of an engine. In this case, the appreciation of how one component affects
change in total momentum or Fx' effected by another. Creating an awareness of the
principal causes of energy degradation, or
each element must be known as a function of
losses prior to Chapters 3 and 4 is the
(mv'876) and (Njl8). object of this discussion. The genesis
and growth of losses in available energy
1.3.3.4 Information Delivered from
Transient Analysis are first described. Secondary effects of
those losses will then be noted. Finally,
In addition to determining the operat- interactions between components will be
ing regime of the components and the considered. Some are obvious, while
efficacy of the controls, the information others are rather insidious.
of the type noted in 1.3.1.4 is available
from transient analysis. Thermal stresses 1.4.1 Genesis of Losses
during transients are extremely important
because thin sections or thin parts tend to Much of this material is a narrated
change their temperature and length faster account of some of the material in
than thick parts. Thermal strains can be Chapters 3, 4, and 10.
severe if necessary precautions are not
provided. (Repetitious thermal strains 1.4.1.1 Ideal Shock Losses
can cause low-cycle fatigue.) Information
about transient airflows for estimating These losses are unique because they
local heat transfer coefficients is thus can be predicted by the ideal equations
needed. Differences of temperature for the conservation of mass, momentum,
bet\qeen stationary and rotating parts and and energy. Even though thermal conduc-
hence, their distance apart also depends tivity and viscosity are involved in the
on the magnitude and the direction of a mechanism of the losses, these properties
temperature transient. do not determine the magnitude of the
ideal losses. Adequate discussions of
The relative thermal inertia of the this subject can be found in any text on
aerodynamic parts can play an important gas dynamics.
role. Certainly, the clearances between
stationary and rotating parts must be Experiments on flat surfaces have
large enough to'avoid rubbing under the shown that as long as the relationship
worst conceivable conditions. This can between static pressure rise through a
~hock and the upstream Mach number is
also have an unfavorable affect on surging,
inasmuch as surg~ margin usually decreases below that shown in Figure 1.4.1, the
as clearance increases (1.4.1.6 and observed losses are approximately equal to
Ch"'pter 1 7) • the ideal losses. When tne surface is
curved, a maximum static pressure ratio of
Suppose, for example, that an engine 1.4 across the shock is a better guide.
is decelerated from full power to idle. Additional losses arise due to shock-
Thin blades will cool more rapidly than a boundary layer interactions when higher
relatively thick casing. The blade clear- static pressure ratios are encountered.
ances will then momentarily exceed those The higher losses properly belong in the
at normal idle conditions. A performance cage tory of the diffusion losses dis-
curve with these larger clearances would cussed in 1.4.1.3.
show a depressed surge line. Thus, if an
engine is rapidly decelerated to idle and
then immediately reaccelerated, it may
surge, even though it behaves perfectly
during normal accelerations from a cool
idle condition. The problem then is to 1.8
avoid this surging without excessively
depreciating engine performance. v V
1.6
...,.,.... "..
-
1.3.3.5 Airplane Acceleration
~
lii 1.4
Observe that airplane acceleration
has not been mentioned. This subject has
~
N
...,.,....
been avoided because it would entail a '"
a..
1.2
large treatise on airplane performance.
Such an endeavor is far beyond the scope
of this publication.
1·°1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7
1.4 CHARACTERISTICS OF FLOW IN AN ENGINE MACH NUMBER
The flow of gas through an engine
has an economic similarity to the flow
of merchandise along ancient trade routes.
Each component along the way exerts a tax
in the form of useful energy, for the Figure 1.4-1. Separation Static-Pressure-
privilege of allowing the gas to pass Ratio Versus Mach Number
through (Section 1.2). Some of the tax is Single Shock, straight
inevitable, some is due to inadvertent mis- surface.
management of the gas flow within a com-
1-29
1.4.1.2 Friction Losses A visual contrast between flow
around a good airfoil and that about a
Most other losses have their origin cylinder is shown in the photographs of
in viscosity. Viscosity exerts a shear Figures 1.4-3a and 1.4-3b. Figure 1.4-3c
stress on a fluid. The magnitude of the is included in the series to show that a
stress is: good airfoil can be misused. Figures
I du 1.4-3b and c were made by Prandtl, while
1: = II dn (1. 4 .1) 1.4-3a was done by Prandtl/Tietjens. In
Figures 1.4-3a and -3c, the flow path
1: = shear stress on an elemental markedly departs from some sections of the
plane parallel to the flow of surface of the body. This condition is
the fluid, it includes Reynolds known as flow separation.
stresses (see Chapter 4)
coefficient of viscosity, includes
the virtual viscosity due to turbu-
lent momentum interchange. Con-
sult Chapter 4
u = magnitude of fluid velocity
n = distance measured perpendicular
to an elemental plane of the
flow.
At any solid boundary of a fluid (e.g.,
the inner wall of a pipe), the relative
velocity at the boundary of the fluid must
be zero. Viscous forces are brought into
play when finite relative motion exists
elsewhere in the flow, since du/dn must
then be finite over at least some interval
of the flow. (a) FLOW ABOUT A CYLINDER
I
./WIRE
AN AIRFOIL I
'Figure 1.4-2. The Drag Experienced by
this Airfoil and the Wire is
the Same.
Figure 1.4-3. Examples of Flow about
Isolated Bodies. I
1-30
I
Flow separation results from a Figure 1.4-4d was taken a short time
sequence of events illustrated in Figure later. The disturbed flow in this view
1.4-4 (also from Prandtl and Tietjens). l1ad just about reached the top of the
Figure 1.4-4a shows the distribution of cylinder. Right after this point in time,
flow immediately after it was almost the eddy was washed downstream by the
instantly started from rest. ~'lotice that surrounding flow. The process was then
with incompressible flow, the theoretical more or less repeated over and over again.
maximum velocity occurs at the top and In general, the opposite sides of a
bottom of the cylinder. Its value is cylinder take turns in generating and dis-
twice that of the velocity far upstream carding eddies. The periodic shedding of
and downstream. The ideal minimum vortices subjects the cylinder to an
veloci ty is +90 0 a\~ay from the top and oscillating force. The flow is unsteady
bottom; its theoretical magnitude is zero. for a short distance downstream, partic-
Between,the top of the cylinder and its ularly in the neighborhood of the cylinder.
downstream surface element, the flow
theoretically encounters a static pressure The time-averaged vorticity shed from
rise equal to the cylinder must be zero, however. This
means that far downstream, after all the
lip !2 p
(2V)
0
2 2 p V0 2 (1. 4.2) disturbed flow 'is mixed together, the
mixture can have no angular momentum. If
p density this condition did not prevail, the
V0 velocity far upstream cylinder would experience an average force
perpendicular to the flow.
The separated flo\~ in Figure 1.4-3c
is one sided, but a finite time \~as also
required to develop it. Immediately after
the flow is started, a small eddy appears
near the trailing edge. A stagnation point
then forms at the leading edge of the eddy.
This local high pressure causes the flow
upstream of the eddy to leave the air-
foil surface and join the existing eddy.
(a) , (b) Thus, as in Figure 1.4-4, the eddy con-
tinues to move upstream until it is very
close to the leading edge, as shown in
Figure 1.4-3c. The separation eddy caused
by the retarded surface fluid induces an
opposite vortex to form immediately down-
stream. From time to time, parts of both
eddies are washed away. Again, the time-
average of the shed vorticity must be zero.
At any instant, however, the vorticity shed
by one vortex may exceed that of the other.
The airfoil then experiences both fluctuat-
(c) (d) ing lift and drag forces. 'The previous
discourse illustrates the following points:
Figure 1.4-4. Deve'lopment of Separation When an attempt is made to convert part
of Flow about a Circular o
of the kinetic energy of a flow into
Cylinder. static pressure, the flow may separate.
The, shear forces'of friction retard
the flO\~ at the surface, but they require
'0 Separated flow almost invariably
a finite time interval to develop. The causes the downstream flow to be
friction forces in Figure 1.4-4a were , time-unsteady.
small, and velocities near but not adjacent
to the surface were almost equal to the o Because flow separation requires a
ideal. The average available velodity finite time to develop, its behavior
very close to the surface, however, was in an imposed unsteady flow can be
not quite sufficient to negotiate all the different than that in steady flow.
pressure rise required by Equation 1.4.2.
Consequently, the flow came to rest near o Separated flow can produce fluctua-
the point indicated by A. ting forces on a body
Figures 1.4-4b and -4c were taken o Severely separated flow produces high
successively as the flO\~ developed with drag or losses.
time. The latter picture clearly shows a
"separation eddy". Such a vortex would 1.4.2.2 Mixing Losses
cause even viscous-free flow to stagnate
at Point B. The resulting change in the The first four of these ideas were
pressure field is communicated upstream, previously noted. The fifth can be
and this causes the retarded flow to come inferred from Figure 1.4-2. A simple
to a halt near Point C. This situation is classic analysis, found in most standard
a typical point in a chain of events that texts on fluid mechanics, is a useful
causes the eddy to continuously advance analogue to show what 'happens when random
upstream. flow velocities are allowed to mix freely.
1-31
Consider the flow in a conduit in .Thich the l' average total temperature
area suddenly expands as shown in Figure t local static temperature
1.4-5.
Two equations may be combined to get:
]JB
Stations Band C a~e sufficiently far mined from the equation of state. The
apart that the flow at C is ideally uniform. total pressure at C is then given by
A solid inner body is represented by
Surfaces x and y. By assuming constant
static pressure at B, the requirements of
conservation of mass flow and momentum (see
Chapter 2) demand a loss in total pressure
between Band C. The loss for an incom-
pressible fluid amounts to: Inasmuch as pre!'lsure is energy per unit of
volume, the comparable average total pres-
1 2 AB 2 sure at B is given by,
L'>P "2 PVB (1' - AC) (1.4.3)
density
AB = area of small passage
area of large passage MU local Mach number
VB = fluid speed in small
passage·
1-32
1.4.2.3 All compression in Engines 1.4.3.2 Secondary Flows
Requires a Diffusion Process
Consider the flaw in the curved duct
Recall that the air in all propulsion shown in Figure 1. 4-6. Let the flow be in
gas turbines must be compressed. This is the direction indicated. If the mean
almost ahlays achieved by converting some effective velocity of the main flow is
of the kinetic energy of the relative motion 2
Vn , a static pressure gradient Vn IRc'
of the air into static pressure. In most
propulsion engines, much of the compression (Rc is the radius of curvature of the
of air occurs in axial compressors, dis- effective velocity) will be produced that
cussed in Chapter 17. These essentially is perpendicular to Vn • The pressure an
consist of a series of rotating and the surface indicated by H is greater than
stationary diffusers. (Centrifugal com-
pressors are sometimes used. Although that at L.
part of their pressure rise is accomplished
by centrifugal force, an additional dif- c
fusion tax paid for this aid consumes much
of this advantage. Moreover, even these
compressors have diffusers --see 1.4.4).
A separate diffuser just ahead of the com-
B~C'~':'A
: E-... ..
bustor provides the final compression for
most engines.
" .','.,/ .
D
Unfortunately, the most efficient
· . ·. . · ·
diffusion processes usually occur when the
flow in the diffuser is on the verge of
separation. A more conservative design
suffers from excessive friction losses. A B
D
less conservative .design invites the : :
separation losses just discussed. The
designer thus must walk a tightrope. c;. X i
"
D
,: ~
1-33
Inasmuch as the stable boundary layer and
vortices cannot be supplied with the
HoweVer, there are reasons for believing
I
that centrifugal compressors will play an
necessary momentum to combat the rising
static pressure, the flow will separate and
generate mixing losses.
increasingly important role in turboprop
and turbofan engines of the future.
Since no Chapter in this publication has
been appointed for this subject, some
I
Secondary flow occurs whenever there relevant remarks are made here because flow
is a pressure gradient normal to the main
stream in either the main or retarded
flow. When the bounding surface itself is
rotating, secondary flow adjacent to the
stability and secondary flows are the
principal items that distinguish the
behavior of centrifugal compressors.
I
boundaries will move outwards, provided
that the rotational speed of the retarded
flow exceeds that of the mainstream. Other-
wise, the motion is inwards. The normal
Centrifugal compressors are poten_
tially capable of efficiently generating
a high-pres sure-ratio in a short single
stage. Their diameters need to exceed
I
pressure gradients in turbomachinery are those of an equivalent axial compressor,
complex and they produce compl~x secondary
flow patterns. Some additional comments are
presented in Chapter 10. The ideas sug-
gested in Section 1.7 and Chapter 18 offer
but they can be smaller than those of
other engine components -- a fan, for
example. Figure 1.4-8 shows a centrifu-
I
promise for coping with these phenomena. gal compressor that has been in production
B A
I
L
I
I
A I
Figure 1. 4-7. An Effect of Passage Shape
on Secondary Flows. Figure 1.4-8. Centrifugal Compressor
and Diffuser.
I
Shapes of this type are deemed to have low
aspect ratios. An attempt to diffuse this
flow'will cause the retarded flow area to
grow rapidly" because it resists being
energized. The potential mixing' losses
The flow in the impeller and diffuser
are subject to the same aerodynamic laws
that govern the flow in axial compressors.
The same type of aerodynamic calculations
I
exceed those of Figure 1.4-6. Shapes are applicable. There is a difficulty,
having high aspect ratios (H>Al reduce however, in obtaining favorable aspect
secondary flow losses. They are generally ratios near the inlet and exit of the rotor
preferred as long as the friction losses and in the diffuser. The reasons-are given
are smaller than the mixing losses. in the following paragraphs.
1.4.4 Special Losses in Centrifugal
Compressors One of the principal virtues of
centrifugal compressors has been their
simplicity. One continuous set of blades
I
Axial turbomachinery has been empha- often comprises the rotor. Another con-
sized thus far. They have been the mainstay
of most of the recent propulsion engines.
tinuous set frequently forms the stator or
diffuser. The number of blades of the I
1-34
rotor and stator are limited by the area (w is the angular velocity and Vr is the
required at their inlets. (The allowabl~ radial component of velocity). This force
height of the inlet blades of the rotor ~s is tempered however, by the backward curva-
determined hy Hach number limits and ture. Recall that the product of ~he
stress.) If too many blades are used at tangential acceleration by the flu~d den-
the inlets, the compressor will not move sity equals the tangential pressure
the required amount of air. T~lO potential gradient. (See Chapter 2.) The difference
adverse consequences result from these between the pressures at Land H is thus
restrictions. proportional to the tangential acceleration
and the spacing of the blades. The net
1.4.4.1 Impellers effect of this acceleration can be many
2
since both the static pressure and times the effect V /RC with blade spacing
n
density increase in impellers, much smaller found in axial flow compressors or other
flow areas are needed at their outlets, familiar flow devices. Differences in the
where the radius is large, than at the inlet pressures beb~een Land Hare s,?metimes
where the radius is small. Observe that comparatively enormous. To a,?h~eve th~s~
the distance between the blades increases large pressure differences, h~gh veloc~t~es
with the radius, while the flow area is must theoretically exist near the surface
about equal to the prbduct of this distance L if those at surface II are to have real
by the blade height. The height of the finite values.
blades must therefore diminish rapidly with
radius. Figure 1.4-8 illustrates these Any retarded flow originating or
characteristics. The aspect ratio of the developing along H is scoured from that
impeller flow passage becomes very small. surface and deposited on L. The low aspect
The aspect r.atio at the exit further ratio of the passage causes the retarded
decreases as the design pressure ratio flow along L to become thick while the
increases, since smaller flow areas are large tangential accelerations and the
required because of the higher gas density. entropy gradients make it extremely stable.
The difference in pressure between Hand L,
High impeller blade loading is a however, must vanish at the blade tips.
consequence of a low number of blades, Rapid diffusion is attempted near the side
although considerable control of blade load- marked L. Extensive flow separation and
ing may be obtained by the judicious use of mixing losses can then occur near the outer
blade curvature. Even in the impeller part of a highly loaded rotor. Relieving
shown in Figure 1.4-8 however, the blade this situation has continued to be an
loading is pushed to the limit because the objective of research.
air is accelerated from zero to about 1800
feet per second. Achieving this acc~lera Consider now, the main relative flow
tion requires high pressure on one s~de of between the rotor blades. vfuen this flow
a flow passage (II), and a low pre'ssure on escapes from the rotor, the absolute flow
the other side (L). The main tangential becomes pertinent. The illustration in
accelerating force is that due to the Figure 1.4-10 distinguishes absolute and
Coriolis acceleration, which is 2wVr relative flows. They are described more
completely in Chapter 10. The vector OA
0.90 represents the highest relative velocity of
the main flow leaving the rotor. This is
the highest velocity that ~lOuld be observed
t 0.80 if one could sit on this rotating unit.
zus The vectors OB and BA are the axial and
U tangential components of ~A. The vector AC
iL 0.70
"- represents the tangential velocity of the
us
rotor at its maximum radius. By vectorially
0.60
adding AC to OA, the absolute velocity,
vector OC, is obtained. This is the velo-
I. city that a stationary observer would see.
6.0
It is also the velocity that determines the
behavior of the flow after i t leaves the
rotor.
5.0
~1
0
~II: 4.0
~1
us
II:
~us 3.0
II:
c..
2.0
1.0
1.4 1.6 1.8 2.0 22 2.4 2.6 2.8
A B c
CORRECTED FLOW, LBS/SEC
1-35
Now let OA' represent the relative The low tangential flow along the
velocity vector for a portion of the shroud invites additional secondary flows
retarded flow along L. The rotor velocity which move radially inward along the
vector AC is nmv represented by A'C'. The stationary surface. The physics of this
corresponding absolute velocity vector OC' flow are imperfectly understood also. The
is greater than OC in this case. As noted in~/ard flow eventually reenters the
in Figure 1.4-10, the absolute velocities impeller and moves outwards. All recircu-
leaving the rotor may vary from OC to OC". lating flows of this type represent an
This variation is time-unsteady with additional dissipation of useful energy
respect to a stationary observer. and require the expenditure of additional
mechanical energy.
The mixing of this type of velocity
spectrum in a free field is complex because
the flow is unsteady and two types of The important points to note are that
momentum must be conserved instead of one the flow next to the low-pressure surfaces
(momentum in the radial direction as well of the blades, the flo~1 next to the rotat-
as angular momentum). In comparison to the ing surfaces between the blades, and the
variation of the relative velocities, the flmv next to the shroud create situations
ratio of the minimum to the maximum that can cause separated flow and loss
absolute velocity of the unsteady flow is amplification within: an impeller. The
small in this illustration. diffuser can be thus presented with
time-unsteady flmvs having large gradients
The disparity in the energy of the in energy, momentum, and direction. This
flow leaving the rotor of the type shown situation again emphasizes the possibilities
in Figure 1.4-8 can be large. It is sho~m for advanced rotor design concepts.
in Chapter 10 that the energy added to the
air by a rotor having no pre swirl is pro-
portional to the absolute tangential compo-
nent of velocity. (This does not include
the extra thermal energy added by recircu- 1.4.4.2 Diffusers
lations.) In Figure 1.4-10, the range of
the mechanical energy addition is repre- Although the diffusers shown in
sen.ted by the differences in the lengths Figure 1.4-8 appear to be straight, they do
of BC and OC". This variation also aug- reduc~ the angular momentum of the air and
ments the mixing losses. thus produce a tangential force that is
greater in the main flow than in the
retarded flow near the boundiLg surfaces.
However, the tangential velocity of the main
The previous discussion has been flow also produces a centrifugal force that
devoted to the bulk of the flow between the is not in equilibrium with that of the
blades. The flow adjacent to the rotating retarded flow. The net effect produces a
surface between the blades is retarded with secondary flow more or less in the direction
respect to that surface, but it really has indicated by the arrow at C. The increase
a high tangential velocity. The other in radius between the inlet and outlet
velocity components of this retarded flow increases the distance between diffuser
are low. There is, however, a radial blades also. This trend causes even lower
clearance between the rotating surface and aspect ratios. Stable stagnant air accum-
·its companion surface in the diffuser. (See ulates along most of the surface indicated
Figure 1.4-8.) Flow can enter and leave a by the point of the arrow and the amount of
cavi ty behind the impeller through this diffusion that can be efficiently obtained,
clearance. Within this cavity the flow even with uniform inlet conditions, is thus
rotates at a mean velocity that is about limited. Note that rotating diffusers would
one-half that of the impeller. The tangen- help the aerodynamic problem at the expense
tial velocity of the actual flow leaving of mechanical complexity.
the impeller is thus depressed immediately
beyond the rotating surface because of
recirculation into and out of the cavity,
and because of friction.
, ·,-~~t-,
analysis indicated in 1.7 is expected to be flowing back,,,ards over rotor tips of com-
more potent in the near future. This' will pressors reenters the flO~1 at lm"er useful
enable the blade shapes to be designed energy levels. The retarded flow tends to
to provide high pressure ratios with greatly thicken and the entropy is increased.
improved efficiency. There is reason to Moreover, additional thermal energy is thus
hope that mixing losses may be subdued by added to this flow. Clearance flow also
designing diffusers to apply pressure dis- makes its own contribution to secondary
tributions that minimize the mixing losses. flow eddies. The resulting losses have
This goal is being pursued. several adverse affects on turbomachinery
performance: The attainable pressure ratio
An aspect ratio problem that is is reduced, the entropy rise increased, and
frequently overlooked in centrifugal the surge-free margin of the compressor
impeller rotors arises from turning the eroded. Flow over blade ends, together with
air from an axial to a radial direction. secondary flm" has been the subject of much
High flow units in particular require inquiry, but many important quantitative
blades in which the distance from hub to aspects are not clearly understood.
shroud at the inlet is much greater than
the corresponding average distance between
the blades. A lm'l aspect ratio bend is In order to avoid clearance losses,
thus formed. The secondary flows due to the outer ends of rotor blades are often
the turning combine with the effects of attached to co~rotating rings known as
centrifugal force on the retarded flm~ shrouds. Stator vanes may be shrouded
relative to the blades to accumulate retard- also. In this case, the rings are
ed flow along the surface of the shroud attached to the inner ends of the vanes.
near the inlet. This part of the flow then Circumferential seals adjacent to a shroud
has increased difficulty in negotiating the then limit the amount of flow from the
subsequent pressure rise derived from the high to the low pressure side of a blade
main flow. or vane.' Many varieties of shrouds and
seals have been made.
This 'type of secondary flow has been Shrouds are known to be aerodynamic-
alleviated by using mixed-flow impellers. ally beneficial in many turbine blade
Such units discharge the flow with both designs where the useful energy of the
axial and radial components of velocity. clearance flow is irrevocably lost and the
The curvature of the turn toward the secondary flml sets up eddies that rotate
radial direction is thus reduced. The in about the same direction as the clear-
weight of mixed flow rotors can be ance flow. The general aerodynamic value
undesireably high however, because of the of shrouds in compressors still has to be
added length. Problems in critical shaft decided. All experimental data do not
speeds can also be augmented. agree, possible because clearance flow
vortices oppose those from the secondary
Some thought has been given to form- flow.
ing mixed-flow impellers from three or more
disks, each similar to an axial-flow rotor Shrouds are often necessary on com-
and each carrying a different number of pressor stators, however. An accidental
blades. A few long blades would be used rub by a stator heats and expands both the
at the inlet while many short blades would stator and its adjacent rotating hub. As
be used at the outlet. The aspect ratios a result, they move towards each other.
presented to the flow would improve and Rubbing is then intensified, sometimes with
the impeller weight would be reduced. disastrous results. The clearance required
to eliminate this possibility can be so
A final comment is pertinent. When great that the resulting clearance flows
one reviews all the possible sources of severely reduce performance. In this case,
losses, he has to wonder why centrifugal any adverse effects of the shrouds are more
compressors achieve the good performance than compensated by eliminating the flow
that they deliver. The principal unknown about the blade ends. Blade and vane
quantities are the effects of the compli- vibrations can supply another motive for
cated mixing process in the presence of using shrouds. Ingestion of large birds
diffuser vanes, and the effects of large (1.6.4) may also require the use of
unsteady components of flow. (Recall the shrouds, particularly on the rotor. "Part
discussion near the end of 1.4.1.3.1.) span" shrouds may be used. These are
Possible latent benefits of these phenomena placed between the hub and the shrouds of
deserve future attention. rotors at radii where they can be most
effective mechanically.
1.4.5 Flow About Blade Ends of Axial
Turbomachines. Shrouds have sometimes been used on
rotor blades of axial compressors (some
Examination of the cutaway views of have also been employed on centrifugal
the engines in 1.1 reveals that the outer rotors with no obvious advantage, with
end of a rotor blade is near a stationary the possible exception of those with very
surface while the inner end of a stationary small blade heights). The stationary sur-
vane is near a rotating surface. Some face next to the rotor blades however, can
clearance between stationary and rotating be designed to move away from the blades
surfaces is always necessary to avoid during rubbing. Closer operating clear-
damage. Flow squirts from high to low ances can thus be tolerated. Losses due
pressure through this clearance and kinetic to blade clearances can probably be
energy is converted into heat. Gas reduced by changing the shape of the blade
1-37
ends when more is known about the flow Conversely, events in a downstream component
there. The magnitude of some of these may affect an upstream one. Because of
losses as well as the losses due to leak- component interactions, potentially bene-
ages through seals depends frequently upon ficial concepts for one component sometimes
controlling the relative movements of the have to be deferred to help another in an
rotating and stationary units, thus evading engine design.
some of the flow problems, This demands
the recognition of problems that are 1.5.1 Inlets
germane to other disciplines rather than
upon aerodynamic expertise, This important The subject of inlets is thoroughly
area also is discussed in 1.6, covered in Chapters 9, 13, and 26. Sub-
sonic inlets rarely impose formidable
1.4.6 Summary of Loss Problems problems. When airplane speeds are low,
the flow configuration may cause some
The losses arising from nonuniform extra internal losses and flow distortions
velocity distributions are the principal as suggested in the sketch in Figure
losses that concern the aerodynamicist. 1.3-10e. Rounded inlet leading edges
These adverse distributions are brought make any accompanying compressor problem
about by the necessary diffusion during the far less severe than that which might be
compression process, by changing the direc- suggested in this sketch. This flo,q
tion of the flow, and by leakage around situation usually lasts only for a short
the ends of blades and vanes. time and may be considered to be under
control in most subsonic airplanes.
Losses in nonuniform flow are aggra-
vated by decelerating the floVl. Remember Inlets for supersonic flight speeds
also that the retarded flow is urged forward are more difficult to design. Their lead-
by an interchange of the momentum of slowly ing edges must be relatively sharp and
moving fluid particles with that of faster their flow mismatch with engines often
moving particles. Numerous experimental creates unsteady and nonuniform flmq dis-
studies of jets and diffusers have shown tributions that penalize the compressor.
that the rate of this interchange is Present knowledge really permits us only
limited and that it depends upon the to install devices in the inlet that serve
passage shape. The rate of momentum as bandaids for the problem. What is
exchange is obviously hastened in unst.able really needed is variable-geometry that
flo~/S and delayed in stable ones. enables the engine to efficiently inhale
air with the schedule shown in Figure
Probably the greatest sources of losses 1.3-9, Curve B.
result from the necessary diffusion of
partially stabilized flow. Such flow fre-
quently rolls up into a localized vortex. 1.5.2 Compressors
The entropy gradient in the vortex is in
the opposite direction from its pressure Other parts of this chapter have at
gradient. The flow is stable and momentum least hinted that compressors prefer time-
interchange with the rest of the flow is steady and uniform flow. If they don I t
resisted. Attempting to diffuse the result- receive flow that reasonably meets these
ing flow aggravates nonuniform velocity specifications, they respond by surging or
distributions. Subsequent mixing amplifies by reduced performance. At the present
the losses. time, compressors are prima donnas because
they are essentially diffusers and the
Until recently, this situation had to best diffusion processes occur just before
be reluctantly accepted, particularly where flow separation (or stall) is encountered,
compactness was required. Emerging tech- 11hen questionable inlet flow is expected,
niques for numerical aerodynamic analysis compressors must be given ample stall mar-
are demonstrating, however, that designs gin, even at the expense of efficiency.
can be made that will alleviate the accumu- The amount and rate of static pressure rise
lation of stable impregnable regions of asked of the critical stages is then
retarded flows. Special types of tangen- reduced. One objective of future research
tial, axial, and radial pressure fields should be aimed at identifying appropriate
have been created by stator vanes. These variabl.e engine geometry together ~li th
fields min"imize transverse movements of controls that are capable of coping with
retarded flo~IS. An exciting improvement the temperamental nature of a compressor.
in a turbine has been obtained. Even
greater accomplishments are expected in the Compact transition ducts between com-
near future by alert students of this pressors, such as that shown in Figure
work. This subject is briefly elaborated 1.1-7 can be a further source of nonuni-
again in 1.7. form flow. Curved surfaces just ahead or
just behind the blades or vanes alter the
1.5 INTERRELATIONSHIP OF AEROTHERMO- radial distribution of the flm~. The
DYNAMIC COMPONENTS performance of the compressor is then
affected unless this radial distribution
Most of the problems in this category is anticipated. If these ducts also have
were anticipated in the discussions of the significant localized total pressure
previous sections. Any component that losses, they impair the performance of
delivers a nonuniform distribution to a the following compressor and increase its
component downstream contributes losses and destgn problems. Careful planning is
o~her problems to the downstream component. essential in the layout of the flow path.
1-38
A compressor can cause problems for
itself and other components. One
important problem stems from the ability
of a compressor to trap an anomaly in the
flow. This phenomenon may be visualized
with the aid of Figure 1.5-1. This o
sketch is a partial two-dimensional
development of three stages of an axial ~
0::
flow compressor.,
W
a:
:::>
~
w
a:
0..
FLOW
1-39
temperature of this air is higher than The temperature distributions of the
average. It has also been shown that the gasses within and leaving a combustor
concave side of a rotor blade will capture depend upon the distributions of the m~g
retarded air from the stator. The details nitude and temperature of the approachlng
depend upon rotor speed, airspeed; and the airflo~l as well as the distribution of
orienta tiol' of the blades and vanes. fuel and airflow into the combustor itself.
Repetition of this phenomenon leads to Local deficiencies in approaching airflow
circumferentially varying temperatures or excesses in inlet air temperature cause
throughout the compressor exit flow. Their local hot spots within and downstream of
disposition in space depends upon the a combustor. Minimizing these hot spots
aspect ratio of the blades and vanes, and is a goal of engine (not just combustor)
the magnitude of their loading. This may design'.
continue through the engine. Because of
the heavily loaded vanes and blades and One should be aware that compact
the consequently thicker regions of compressors must be designed so that their
retarded flow, centrifugal compressors are discharge velocity is greater than the
potentially the worst offenders. velocity that combustors can tolerate. A
diffuser must be placed, therefore, between
T'he trapped flow illustrated in the compressor and the combustor even
Figure 1.5-1 also works backwards. A strut though part of the combustor can be used
or other obstacle placed in a flow creates to aid diffusion. Some of the discussions
a high static pressure field near its presented in 1.4.1.3 apply to this diffu-
leading edge. Ordinarily, the pressure of ser. If the compressor dispenses nonuni-
such a field decreases rapidly \'li th dis- form flow, the diffuser problem can become
tance. If the strut is placed close very difficult. The unevenness in the
enough to a row of vanes, hO~lever, the flow is amplified by the diffuser and the
local increase in pressure will retard the flow can even become time unsteady. Such
flow through one or more of these vanes. a situation must be rectified before an
Because of the trapped-flow principle, efficient combustor furnishing acceptable
this retardation is propagated through discharge conditions can be designed.
a limited circumferential extent upstream.
The strut will thus cause a small portion 1.5.4 Turbines
of the compressor to assume the operating
point symbolized by Y in Figure 1.5-2 The temperature of the gas entering
while the rest of the compressor operates a turbine should be as circumferentially
at Point X. This behavior rarely produces uniform as possible. There is a maximum
surging problems, but it does cause local temperature that any portion of turbine
zones of high temperature and low airflow. stator can Vlithstand before it loses
The consequenses previously noted must be strength or is corroded by chemical pro-
recognized. Inasmuch as the rotor blades cesses, The maximum temperature of the
passing through a trapped-flow region flow from the combustor is thus determined.
experience a variation in force, blade However, the output from the turbine
vibrations can be induced at a consider- depends on the average temperature. The
able distance upstream or downstream of a need for circumferential uniformity is
disturbing device. ' obvious.
In order to control mixing losses at On the other hand, there is always
the ends of the blades and vanes of a an optimum but nonuniform radial tempera-
compressor, and preserv~ a reasonably ture distribution that yields the best
uniform axial component of velocity power with a ;ninimum expenditure of cool-
through it, extra energy is usually deli- ing air, and still subjects the rotors to
berately added to the air near the blade the same mechanical duress at all radii.
ends to compensate for momentum deficien- Ample discussions of this subject are
cies there. (Additional discussion of included in Chapters 18 and 19.
compressor flow control is given in
Chapter 17.) This extra energy produces Any flow disturbance that inhibits
radial temperature and entropy gradients uniform circumferential temperatures or
at the compressor exit, but these proper- proper radial temperature distribution
ties are approximately axisYHunetric if imposes a penalty on engine performance.
the rotor and stator clearances are uni- Close cooperation is required, therefore,
form. As discussed in 1.6, circumferential between the designers of inlets, compres-
clearance variations must be expected. The sors, and combustors so that any necessary
net result can be additional uneveness in compromises are consistent with the
the fl0\1, pressure and temperature distri- objectives of the engine. This is another
butions leaving the compressor. example where specialists should be
familiar with peripheral diSCiplines.
1.5.3 Combustors
A large change in flow direction is
The relationship between the com- required in the vanes and blades of many
bustor and its adjacent components is turbines. This is particularly true near
thoroughly discussed in Chapter 20. The a turbine hub. Large secondary flow
remarks presented here are included to vortices (1.4.3.2) are often generated
preserve the continuity of this section. there. The extent of these vortices
depends upon the quality of the flow
entering the turbine. They can be partial-
ly controlled by adjusting the radial gra-
dients of the energy abstracted from a
turbine.
1-40
The statements made in connection leaving the nozzle has been used to
with Figure 1.4-10 can be extended, with calculate the thrust, this momentum is
some modification, to turbines (see only the reaction to the static pressure
Chapter 10). It can be sholm that forces within the engine. It is these
retarded flm-l leaving a turbine stator pressure forces that actually produce the
elevates the effective temperature of the thrust.
corresponding floVl about the rotor.
Unexpected damage near rotor blade ends The mass flow, thermal energy, and
can be traced to this pheno·menon. The mechanical energy of the flow upstream of
need for achieving proper floVl distribu- a nozzle are establiShed by the other
tions at the turbine inlet is thus components of the engine. Recall from
emphasized. 1.4.2.4 that the magnitude of the static
pressure depends on the uniformity of the
In many engines, the flow immediately flm.,. Low static pressures due to nonuni-
behind the last turbine is decelerated. form velocities ahead of the nozzle do
The stable flow wIthin the secondary flow reduce the thrust. The thrust developed
vortices at the hub usually causes flm., is thus, not only dependent on the losses
separation along the inner surface behind in all the components upstream, but upon
the turbine. (Such surfaces are shm.,n in the uniformity of the velocity presented
the cutaway vieVis ot engines shoVln in 1.1.) to the nozzle. The acceleration of the
flol., through the nozzle does improve the
Since the average entropy and static distribution and reduces the potential
pressure gradients near the t;j)s are in losses, however. This is effected by the
the same direction, the flm., there is distributions of static pressure over the
unstable. The flm., in this region can inner s'urface of the nozzle. 'I'he adverse'
usually be decelerated efficiently. The effects of a maldistribution Can never
radial distribution of static pressure be completely overcome, however.
in the floVl leaving the turbine can then
often be controlled so that, although Note that s\'1irling flow i.nto the
there is no subsequent deceleration at nozzle contributes nothing to the momentum
the hub, an average deceleration of the from a nozzle. Such a flo\'1 represents
flow can be efficiently accomplished wasted energy, although some s\'1irl may
behind a turbine. In this connection, it be acceptable if it sufficiently improves
is notel.,orthy that the shape of the flow the efficiency of the turbine and hence,
passage behind a turbine can strongly the useful energy available to the jet.
influence its performance.
The effects of nonuniform velocities
Emerging techniques for calculating and temperatures are usually reconciled
floVi distributions (see 1. 7) Idll make during cycle analysis by using some average
it possible to diminish many unwanted value for each together with an appropriate
floVl effects. Hore freedom will then be flow and thrust coefficients for the nozzle
available to a turbine designer. (See Chapters 6 and 14.) Care must be
taken in the choice of averaging and the
1.5.5 Afterburners choice of these coefficients if contribu-
tions to performance (or performance
Three interrelationships may be anti- defects) are to be correctly identified.
cipated I-lith afterburners. One is associa-
ted vlith presenting an afterburner wi th a Care must also be taken to ensure that
flow in which the velocity is so low that the static pressure at a nozzle exit is
the flame Ivon' t be blown out. This is a the one assumed. Pressure fields created
funct.ion of the turbine diffuser. The by the airframe, or by curvature of the
second Vias intimated in 1.3.3.2 and flow from or about the nozzle itself may
1.3.3.3. Vlhen afterburning begins, the alter the effective value of this pressure.
rate of temperature increase in the cham-
ber must be carefully synchronized with 1. 5.7 Summary
the opening rate of the nozzle area. If
the temperature rise is too fast, the Besides the obvious effect of a
corresponding rapid increase in pressure mismatch in the flow capabity and effi-
may cause the compressor, and especially ciency of the engine components, the main
the fan, to surge. This synchronization source of unfavorable interaction comes
is a function of the controls. The third from nonuniform flows and unsteady flows.
interacti.on is that of presenting the Some deliberate distort.ions of flow may
nozzle I-lith a flow that has reasonably make a component look good at the expense
uniform momentum. This is mentioned of its neighbors. Such an endeavor mayor
in 1.5.6. Other important and unique may not be satisfactory. The overall effe~t
features of an afterburner are discussed on the engine must be considered to deter-
in Chapter 21. mine a components worth. Again, recall
that each component exists for the engine
1.5.6 Nozzles and not vice-versa. 'I'here is nearly
ahlays a need to compromise.
The average total pressure of the gas
immediately upstream of a nozzle exceeds 1.6 INTERACTIONS WITH OTHER SPECIALTIES
the static pressure in the vicinity of
the nozzle exit. It is the 'function of It cannot be mentioned too often
the nozzle to convert this pressure differ- that there are many disciplines associa-
ence into velocity as effectively as possi- ted vIi th designing, developing, and manu-
ble. Although the momentum of the flow facturing an engine. How well one
1-41
discipline understands the problems and Circumferential variations in temper-
technology of other disciplines plays an ature near an outer casing can cause local
important role in determining costs as bulges in the casing, with a re~ulting
well as the elapsed time between the local increase in clearance. S1mple calcu~
initiation of design and the delivery of lations can indicate how easily noticeable
an approved product. increases in local clearance ar.e achieved.
An aerodynamicist's lack of apprecia- It is practically impossible to keep
tion of stress and material technology uniform clearance between stationary and
may require him to design and redesign a rotating parts at all times. There is,
blade a number of times before the aero- however, always some operating ,?ondition
dynamic and endurance requirements are and one or more areas of an eng~ne where
satisfied. If manufacturing technology the clearance is a minimum. The circum-
is ignored, an unnecessarily expensive stances depend upon the temperatures and
process may have to be devised to make the vibrations, noted in 1.6.3. Airplane
and inspect the blade. It is especially maneuvers are also involved. The require-
noteworthy that a part that can be ment of mechanical integrity sets the
thoroughly inspected is often preferred magnitude of the minimum clearances. The
to a potentially superior part that does clearances at other operating conditions
not lend itself to inspection. Frequently, are then automatically defined.
the potentially superior part turns out
to be inferior because it doesn't conform The relative growth of the rotating
to desi,n requirements. Simple design and stationary parts depends to some
changes that improve the ability to repro- extent on the aero thermodynamic design.
duce a product, perhaps with a slight Heat transfer rates, blade shapes, and fac-
penalty in abeyant performance, should . tors discussed in 1.6.3 are involved.
always be in the thoughts of an aerodynam~c
designer. This brings up the requirement Changes in the area of turbine stators
for the designer to understand the real and exhaust nozzles with temperature are
needs of the customer. also pertinent items. If these areas are
even moderately different than the design
As mentioned in 1.1, the purpose of intent, the engine will be mismatched.
an airplane is to render a service that Improper pressure ratios will be imposed
enough people want and can afford. The upon the turbine and the engine exhaust
costs to the eventual customer include nozzle. The bypass ratio will be affected
his share of the costs associated with and the thrust of a well designed engine
the initial design and development, manu- will deteriorate.
facturing, maintenance, and reliability.
(Reliability signifies, among other 1.6.2 Experimental Testing
connotations, whether nine or ten engines
must be purchased to be sure that at It is easy to fall int9 the organiza-
least eight are available when needed. 1 tional trap of four isolated groups. One
By understanding the total picture, an group does the design of a component,
honest evaluation can be made about whe- another group supervises its manufacture
ther the added cost of a supposedly more and assembly, a third group tests it in
efficient part is worth its latent contri- the laboratory, while a fourth group inter-
bution to reduced fuel consumption, prets the data. If the performance is
reduced weight or increased thrust. This lm'ler than anticipated, the resulting dis-
kno\vledge, of course, cannot be acquired cussions, while stimulating, do not hasten
instantly. The successful aerodynamic the delivery of a product nor lower its
designer will always be alert to opportu- cost. Was the design bad? Was it poorly
nities that will improve his understand- made or assembled? Are the test data bad?
ing of these interrelationships. Are the interpretations inadequate?
Besides adopting this long range The four activities stated above
philosophy, there are many areas where a constitute the source of nearly all
good understanding of peripheral tech- pertinent aero thermodynamic data. The
nology should be sought almost immedi- elements in each process shOUld be care-
ately. A fe~l subjects and problem areas fully monitored and understood by the
have been selected to illustrate the need aerothermodynamic designer. Ideas for
for the aerodynamicist to be involved in changing and improving procedures will
many activities. The important subject always be uncovered. More valuable infor-
of controls is not covered here since mation has often been learned by watching
attention was directed to them earlier. or participating in an assembly or a
test than by looking at an inspection
1.6.1 Dimensional Integrity report or examining perforluance curves.
Notice was taken in previous sections 1.6.3 Flow Blockage by Struts and
of some effects of dimensional changes Accessory Drive Shafts
that accompany temperature variations
throughout an engine. The existence of The rotating parts of an engine
variations in temperature and dimensional require bearings that must be supported
changes along the length of the engine by the external casing. The mechanical
during steady-state operation should be support is provided by struts that pass
readily appreciated. The effects of tran- through the flow passages of an engine.
sient operation on changing these varia- At first blush, an aerodynamicist prefers
tions of temperature and dimensions \vith the struts to be thin, few in number, and
time should also be recognized.
1-42
remotely located from an~ blade or va~e 1.6.4 Foreign Object Damage
rows. One reason for thLs was ~oted Ln
1.4 where "flow trapping" was dLscussed. There are many causes of foreign ob-
ject damage (FOD). Nhen some airplanes
Unfortunately, this "ideal" aerody- begin their takeoff run, a veritable .
namic arrangement doesn't work. l'Ihen tornado often develops between the engLne
an airplane executes some required, but inlet and the rumqay. Loose objects are
violent, maneuvers, the stru~s mu~t be picked up and sucked into the inlet where
strong enough to resist the Lnertlal they impact the rapidly moving compre~sor
(including the gyr~scopic) rea~tions of blades. Rags, tools, and other materlals
the rotor with mLnLmal deflectlons. are sometimes carelessly left in the in-
Excessive deflections would require blade let by maintenance attendants. These
and vane end clearances that would con- materials hit the blades when the engine
swne more efficiency than would the is started. Birds can be sucked into the
mechanically appropriate struts. inlet while the airplane is in flight.
Special provisions must be made for large
Designers must also anticipate the birds, or the devastation can be catastro-
loss of one or more blades due to unanti- phic.
cipated blade vibrations or to foreign
object damage. Rotor vibrations thus Engines must pass certain tests pre-
created are greater than those normally scribed either by law or by contract to
accepted by even self-adjusting bearings. prove their ability to withstand particular
The choice of strong struts is again types of foreign object ingestion. Some.
preferable to excessive blade and vane of the tests are so severe that aerodynamlc
clearances. performance of the fan or the first-stage
compressor may have to be sacrificed to
Supplying and scavenging oil from the meet the requirements. A mutual problem
bearings requires struts having adequate of the aerodynamicist and the stress
cross-sectional area. These struts also analyst is to minimize this sacrifice.
pass through engine flO\~ passages. The Unless each understands the other's field
use of thick struts is frequently necessary/ to some extent, intelligent dialogue is
but they should not be placed in sensitive difficult and the probability of finding
aerodynamic areas. A mutual understanding an optimum solution becomes remote.
of the problem by specialists in aerody-
namics, stress and vibration analysis, In order to make intelligent
lubrication, bearings, and weight control decisions from the beginning, the stress,
is the key for arriving at the proper aerodynamic, and performance analysts must
trade-offs between clearances, blockage, anticipate critical problems and their
and assembly. solution before the en~ine specifications
are solidified. A great deal of time and
It is noted in .passing that some money is otherwise spent overcoming
struts may be aerodynamically useful. unexpected obstacles.
For instance, they can be shaped and loca-
ted to remove part of the swirl from the 1.6.5 Effects of Advanced Aerodynamic
flow leaving a turbine. Refer to remarks Technology
in 1. 5. 6.
Initial efforts with advanced compu-
Similar problems arise when mounting tational techniques, summarized in 1.7,
accessories such as oil pumps, fuel pumps, have already shown that marked departures
starters, generators/ and other rotating from conventional vane shapes \qill pro-
accessories along the external side of the duce improvements in efficiency that have
engine casing. Some of these are shown in great financial value, particularly when
the engine photographs of 1.1. A so-called fuel availability is decisive. A logical
tower shaft must then pass through the extrapolation of this result indicates
airstream to connect the accessories to an that the vane and blade shapes of future
engine shaft. I"hen there are high- and engines will have different shapes than
low-pressure compressors and turbines, most the ones now in use. The first reaction
connections are made to the high-pressure of stress analysts and manufacturers will
shaft because its speed usually varies less probably reflect a complete lack of
than that of any other shaft during flight. enthusiasm. Acceptance and use of new
Moreover, this is the logical unit to be and improved ideas will come only when
attached to the starter. The tower shaft the three specialties share sufficient
is then mounted radially between compres- information to permit them to mutually
sors. (Putting it betv;een turbines in- overcome the apparent difficulties. The
vites additional problems due to high effectiveness of the aerodynamicist is
local temperatures.) The tower shaft must again enhanced by his growing ability to
be contained within a housing which also contribute to solutions of the problems
supplies oil to and from the internal that stand between his good ideas and
gears.
their ultimate use in engines.
Because of the need for compactness, 1.6.6 Ceramic Turbine Blades and Vanes
there are often strong motives for placing
the tower shaft close enough to the stators The high turbine inlet temperatures
of the first compressor to introduce the of newer engines are obtained through the
trapping problem discussed in 1.5. Deter-
mining the best location and the shape of use of cooled turbines in which the prin-
cipal material is nickel. This situation
its housing, is another problem that
requires intelligent compromises by all the
Specialties concerned with the design.
1-43
has certain disadvantages. Nickel is not for retrieving power that would otherwise
native to the United States, and the sup- be lost to cooling at very high turbine
ply could be curtailed by the IVhims of inlet temperatures.
another. nation. ~loreover, the total
knmm supply is not inexhaustable and 1.6.7 Environmental Problems
there are competing demands for it.
Nickel is heavy and expensive. The tur- The design freedom in propulsion
bine cooling process limits the advantage engines has recently been restricted by
of elevated temperatures because it laws and regulations enacted to protect
lowers turbine efficiency and a good first our environment. One area of protection
approximation to a turbine's value is the limits the allowable noise that various
product: types of aircraft can generate. The
other concerns certain polluting com-
(Turbine Efficiency) pounds that are generated in a combustor
X (1'urbine Inlet Temperature) and then discharged in the exhaust.
1-45
unanticipated interactions among the parts Of equal importance, it emphasizes
(both aerothermodynamic and mechanical) the need of basic research for anticipating
are occasionallY encountered. l1any events and solving problems on inexpensive rigs
can and do happen. Some problems can be rather than expensive engines. Most of
rectified by minor changes in engine this research is not glamorous and does not
design. Others may require major rede- provide headlines. Its ultimate financial
signs that need to be reevaluated on com- val ue cannot, h0l1ever, be overemphasi zed.
ponent rigs. In some instances, added
required costs of time and money can put
the project in jeopardy.
When the engine performs its functions
on a test stand with sufficient reliabil-
ity, it is ready for flight tests. New
interactions between the airframe and the
engine introduce additional problems.
This is particularly true when there is
no previous experience vii th the maneuvers
and flight regimes demanded of the airplane.
Expedited rebirth and development of cri-
tical engine components has been necessary
even at this late phase of development.
Dedicated and competent engineering team-
work usually solves the problems, and an
airplane that meets its specifications is
finally derived.
After an engine has been certified
by a government bureau, it enters its
intended service. When many hours of
f1ight have elapsed, new major problems
have suddenly appeared. Although most of
these are mechanical and related to low-
cycle fatigue, they probably represent a
poor trade-off, initially made with
incomplete data, between aerodynamics and
stress. New evaluations and new designs
have to be made and developed in a hurry
to solve the problems. Again, it is the
teamwork of many talents that overcome
the difficulties.
Eventually, even better performance
is wanted and advanced development begins.
The engine is gradually and continually
improved by new technology. This phase
may last 20 years or more, Weak parts are
strengthened to increase the time between
overhauls (TBO). The weights of other
parts are decreased by improved design or
by material substitution. Superior aero-
thermodynamics are developed that can, for
instance, raise the output without objec-
tionable increases, or even reductions, in
fuel consumption. By the time the engine
is eventually superseded by one from a new
generation, its output may have been
increased 100 percent with only small
increases in size and weight, and little,
if any, increase in specific fuel
consumption.
The events described in this review
are not atypical. Including them is not
meant to disparage any work of the past,
or discourage bold ventures in the future.
Rather, it is intended to emphasize the
need for recognizing problems as early
as possible during design and development.
It also points out the value of individuals
having the wide scientific background
necessary for recognizing the source of a
variety of interrelated problems and solving
them.
1-46
Chapter 2
THERMODYNA"~ICS AND
QUASI-O t~E-Dlf~'E NSI 0 NAl
FLUID FLOWS
Gordon C. Oates
University of Washin9ton
2
TABLE OF CONTENTS
Page Page
2.0 Introduction 2-1 Figure 2.13.1 Control Volume and Control Mass. 2-7
r 2.1 DefinitionS 2-1 Figure 2.14.1 Adiabatic Nozzle 2-8
I 2.2
2.3
The Laws of Thermodynamics
2-1
Figure 2.14.2
Figure 2.14.3
Fluid Container
2-9
I 2.4
2.5
2.6
The First Law of Thermodynamics
2-2
2-2
Figure 2.15.1
Figure 2.16.1
Figure 2.16.2
Element of Fluid in Duct
. . 2-10
2-11
2.7 The Second Law of Thermodynamics 2-3
Figure 2.17.1 Element of Channel 2-12
2.8 The Gibbs Equation 2-3
Figure 2.17.2 f (M2) VS M, Ideal Cons tant Area
2.9 The Gibbs Function and the Helmholtz Heat Interaction . . . • 2-13
Function • • . . 2-3
Figure 2.17.3 Bach Number and Stagnation
2.10 Maxwell's Relations 2-4 Pressure Ratio vs Clq/C pTtl
for Ideal Constant Area Heat
2.11 General Relationships Between Properties 2-4 Interaction . 2-14
2.12 The Perfect Gas 2-5 Figure 2.17.4 Variation of Static Pressure,
Stagnation Pressure and Mach
2.13 Quasi-Dne-Dimensional Fluid Flows 2-6 Number with Axial Position,
Adiabatic Constant Area Flow . 2-15
2.14 The First Law for a F1mdng System--
The Control Volume • . • 2-7 Figure 2.18.1 Pressure Ratio and Mach Number
Versus Area Rat '.0 for Isen-
2.15 The Channel Flow Equations 2-9 tropic Nozzle Flow . . • . • • 2-15
2.16 Stagnation Properties 2-10
I
!
f
f
f
2-i
rf
CHAPTER 2
LIST OF SYMBOLS
The symbols are listed in alphabetical order, v - Specific volume (Eq. 2.6.1)
first in the English alphabet, then in the Greek
alphabet. Subscripts and superscripts are then x - Independent variable (Eq. 2.10.1)
given. The equation, figure or section in which
the symbols are first introduced is indicated in - Axial co-ordinate (Eq. 2.15.5)
parentheses. Often the symbol will be defined in
the text just preceding or just following the y - Independent variable (Eq. 2.10.1)
equation or figure.
z - Dependent variable (Eq. 2.10.1)
2-1
Experience has shm-m that i f a hot body is He may note the differential form of the
brought into contact t<ith a cold body, changes first Im~ may be >lritten
take place till eventually the hot body stops
getting colder and the cold body s tops getting
hotcer. At this point we say the bodies are in
IfQ = dE + 1fH (2.4.2)
thermal equilibrium. 111e Zeroth law states:
2.5 l~E REVERSIBLE PROCESS
If tt<o bodies arc separately in thermal
equilibrium ,lith a thIrd body, they A very useful reference process in thermo··
are in thermal equilibrium with each dynar1ics is that of the reversible process. A
other. thermodynamic process is defined as a process in
which changes take place so s lowly that the "in-
It is evident that bodies in thermal equilib- bet<Heenl1 states of the system are at all times
rium have some property in common and we call this close to equilibrium so that the intermediate
property the temperature. Thus, if vle so pleased, states can be described in terms of properties.
we could use any reference temperature scale (a In the case where, in addition, all excernal
mercury thermometer for example) to determine the constlcatnts vary only infinitesimally from
tempere.ture of an object; but it can be shown equilibrium, the process is said to be tlrever-
that the second laH allows the definition of a sible." The terminology is obvious here in that
temperature scale independ'cllt of the properties if there is an infinitesimal change in the proper-
of the reference substance. ti_es of the system or its surroundings, the process
can be reversed and the system returned to its
We see then that the Zeroth lm{ allo,,]s initial conditions.
definition of the property temperature, though it
does not lead to the definition of any particular QUI' interes t in this study is in gases, 'vhich
reference scale for te.mperature. The restric- are very close to ideal !1simple systems,!! in that
tion of thermodynamics to the study of equilibrium their thermodynamic state is (very nearly) com-
conditions is very evident here; because tempera- pletely determtned by any two thermodynamic
ture could be defined as that property the bodies properties. For such a substance the element of
had in common, only i f the bodies were allowed to work done in a reversible process is simply
reach equilibrium. (fw = pdV, in which, by the definition of a rever-
sible process, the pressure must be defined at
2.4 THE FIRST LAH OF TIlERHODYNAMICS all times throughout the process. He see then
that the first law for a gas undergoing a rever-
Joule, in 1840, conducted his famous experI- sible process may be "ritten
ment to establIsh the equivalence of a heat
interaction and a work interaction. His result,
available in many teJ(ts, allowed the definition
<!Q
r
= dU + pdV (2.5.1)
of a new property, the energy E. Thus, denoting
IfQ as an incre!llP.ntal heat interaction and <!W as
2.6 DERIVED PROPERTIES - ENTHALPY AND SPECIFIC
ap, incremental work interaction, we have
HEATS
E - El = J
1
(aQ - <!W) (2.4.1) So far in our discussion of thermodynamics,
we have defined and used only four properties--'
specific volume, pressure, temperature, and
Here we note: internal energy (v, p, 1', and U). These proper-
ties are defined very fundamentally, but we will
(1) The energy can be defined in terms of the find that there is great utility of notation
system properties only when the end states are allm~ed i f certain properties derived from these
equilibrium states, though the intervening states fundamental properties are defined. I t should be
on the path need not be in equilibrium. noted, of course, that any combination of proper-
ties is itself a property.
(2) The energy is given as a difference in magni-
tude between the two states and is not defined in One group of properties that occurs frequently
absolute value. for gas dynamicists is u -I-- pv, and this group is
given the symbol h and the name specific enthalpy.
The definition of a simple system states that We may write the first 1m] in terms of enthalpy
Buch a system is completely defined in terms of for a gas undergoing a reversible process as:
any two intensive properties, and the energy in (he.nceforth, for convenience, "lC shall refer to
such n restrictive case is usually termed the [specific] quantities)
internal energy and denoted by U. Us nally any two
of the three properties--temperature (defined from
crqr = dh - velp (2.6.1)
the zeroth lm~), pressure (defined from mechanics),
or volume per unit mass (defined from geometry)--
are used as the independent properties. It is
Two further useful derived properties are the
apparent also that the internal energy of a system
specific heat at constant pressure and the specific
can be "tapped" so that we can obtain a net outflow
heat at constant volume. These specific heats
of energy in the form of either a heat or >'ork
(or specific heat capacities) are defined as the
interaction. Any observant person, however, can
(differential) heat interaction (at constant
sense that there must be some restriction on the
pressure; volume) occurring in a reversible
form in which this outflow of energy can occur
process, divided by the resultant (differential)
because of the comparative ·case of obtaining a
temperature change. That is,
negative heat interaction from a system as com-
pared to that of obtaining a positive Hork inter-
action. This restriction is formalized in the
B tatement of the second lm< of thermodynamics.
2-2
Here we note:
p Canst
(1) '!'he E\ntropv, like the' internal energy, is
'(2.16.'2) ",,lVim .is''; dl."fi-uTs"':e in magnitude between the two
'states a'nd'is not defined in absolute value.
v = Canst
(2) It is very important to note that the defini-
tion of entropy in no way requires that the state
The two forms of the first law given above to be described be reached reversibly from some
show that these terms are in fact properties, and reference state. The integral relation given
that they may be written above simply gives a procedure for calculating the
entropy difference between specified end states.
The value of entropy itself, like temperature,
bh pressure, or any other thermodynamic property,
Cp = (bT)P
depends only on the (equilibrium) conditions at
(2.6.3) the specified state and in no way depends on the
bu "history" of the processes leading to that state.
cv (bT\ As stated previously, the assigTh~ent of any ~.o
thermodynamic properties completely defines all
further thermodynamic properties for a simple
The ratio of the specific heats is also often system; and, hence for example, if the pressure
used and is given the symbol y, where and temperature of'the air in s given room are
specified, so too is the entropy. Conversely, of
course, if the temperature and entropy are speci-
y (2.6.4) fied, so too is the pressure.
ilq
S - sl = ~ -f (2.7.1)
In some applications, particularlyapplica-
tions involving determination of chemical equilib-
rium, these newly defined properties have important
physical interpretations. For our purposes,
We also note the differential form however, we simply note that we may obtain expres-
sions for differential changes in G and F which
Tds = ilqr (2.7.2) may be promptly utilized to obtain a very useful
set of relationships known as }mxwell's Relations.
• ~.,- -~~~.-~~~ ~--,..,~~"-""'~ ~~,.,·-~",-,-~''<.,[~'''~""H<>->.d;",'-:d:£,.o..:~.J_;<_,<-¢'''::''''''~., "''''¥-..d.a~~£,£'';;u'J~:~d,,"~:,::~-1L~'''~~Y.u~~:.l~~i;;.,fDk~~~~~~~;...a.~~~ '.t:..;;:.<-~
. ~":'A".
Before utilizing th6se equations to generate 2.11 GENERAL RELATIONSHIPS BE1WEEN PROPERTIES
Haxwell 's Relations, we should reflect upon the
necessity of utilizing the partial differential He begin by writing an express ion for a
notation in which the variable being held differential change in entropy, with the entropy
constant is explicitly indicated. This notation considered to be a function of temperature and
is required in thermodynamics because though (for specific volume. Thus,
a simple system) only two properties may be
separately specified, there is a wide choice of
which i:>10 properties may be selected. Thus, for
example, the rate of change of pressure with ds
density with the entropy held constant is not
equal to the rate of change of pressure with
density with the temperature held constant. Hence,
of course, we must provide a notation that clari- With Eqs. (2.6.3), (2.10.8), and (2.10".15) we then
fies which partial derivative is intended. obtain
(2.11.2)
ou of
(bv) a = - p I::
(Ov'T (2.10.9)
Applying the condition for exactness to the
oh bG expt:essions for ds given by Eqs. (2.11.1) and
(bP) S " v " (OP)T (2.10.10) (2.11.2) gives-
oG = .. s OF
(br)p c
(OT)V (2.10.11) (2.11.3)
oT ~ (2.10.12)
(bv) a (bs)v (2.11.4)
OT bv)
~op)s = (os p (2.10.13) An expression for the difference of specific
heats is obtained by subtracting Eq. (2.11.1) from
(2.11.2) and in addition noting that the ratio
2-4
I t should be noted that the gas constant R is
~ corresponds to (~)v for the case where dv = O. given in termB of the "Universal Gas Constant," Ru
Thus, we obtain by
Ru
(2.11.5) R= 11' M S Molecular "eight (2.12.2)
(2.11.6)
ft? Ibm
49,700 sec2 lbm-moleoR
and combination of Eqs. (2.8.2) and (2.11.2) gives
an expression for the differential change in
enthalpy, (2.12.3)
= 286.8 ( sec
m)2 OK
1 (2.12.4)
(2.11.8)
hence Cv = function of temperature only
pv c RT (2.12.1)
(2.12.8)
"f
I
I
I
¥
Va
- A;,V2 dtP. (11;, + T + P.E· a ) (2.14.3)
,,
, But AP V = m, the mass transfer per second through
, the boundary. By equating the expressions for
1 2 dEC.M.' dividing by dt and writing u + pip as the
Figure 2.13.1. Control Volume an& Control Mass enthalpy, h, there is obtained
2-7
EXAMPLE 2.14.1 Flow in an adiabatic nozzle. EXAMPLE 2.14.2
inlet ,~exit,e
V 2
\~-
" I
-L« h
2 i
Figure 2.14.2 Fluid Container
2-8
Thus, for this case o~ expansion to zero
exit pressure, the exit temperature and hence exit
internal energy and enthalpy are zero. Equation
(2.14.6) thus gives
It thus seems we have encountered a paradox,
Ve~
because no explicit statement was made to intro-
duce the assumption of reversibility, yet the
Directed kinetic energy/mass = -z- = CpTc
result indicates that the process described must
have been~eversible. It is apparent that an At first this result might appear incongruous
assumption of reversibility must have been made because the energy/mass escaping the container i.
implicitly. A little thought indicates that by larger (by a factor of y) than the energy/mass
assuming the enthalpy at the exit was that of the
within the container. Clearly, ho"ever, the
entire container, or more particularly by assuming additional energy is being transmitted to the
the pressure at the exit was that of the entire escaping mass by the "flow work" of the internal
chamber, we in fact assumed no "viscous drop" for
fluid. lhis flow work is supplied by the expanding
the pressure and hence that the process within the
gas within the container which, as a· result of its
chamber was reversible. If the expulsion of the expansion (and hence work interaction), has its
fluid had been particularly rapid or the fluid own internal energy and hence temperature reduced.
particularly viscous, we might have expected a The total outflow of energy from the nozzle is
pressure drop across the chamber, and hence would
given by
have been in error assuming the pressure at exit
and chamber pressure to be identical.
mc <i' mC1
EXAMPLE 2.14.3 Total energy =S 1 L
2
dm=S 0
C T dm
p c
0
An example that will hopefully clarify the
method and utility of utilizing the control volume
T
Or control mass method of "bookkeeping" the equa-
tion for the first law of thermodynamics follows = mcl TC 1 C
P
t
0 T;-1
C d.!!l..
m
ci
by considering the combined behavior of examples
2.14.1 and 2.14.2.
With equation (2.14.8) we have
We thus consider the "b1owdown" of a calori- We now consider the steady flow of fluid in
cally perfect gas from a large container through channels with rigid walls. Quasi-one-dimension-
a nozzle to an (approximately) zero exit pressure. ality will he assumed, the effects of potential
We consider the behavior of the gas in the chamber energy changes will be ignored and, in addition,
and across the nozzle to be that previously the wall slope, and hence rate of change of cross-
derived in examples 2.14.1 and 2.14.2. Utilizing sectional area, will be assumed to be small. The
the control volume approach we are to find the effect of this latter assumption is that the
directed kinetic energy per mass at the nozzle cosine of the wall angle, e,
may be considered to
exit, and to integrate this energy over the entire be unity.
mass outflow to determine the total directed p
~'w
kinetic energy in the departing fluid. We then
will check this latter result by utilizing the
control mass form of the first law.
ds = C dT - R ~ U & U
P T p I = U
2
so that
e
x X+dx
L _.!!a....:.b.
(t-) Y-l
e
-
R (2.14.10)
Figure 2.15.1 Element of Fluid in Duct
2-9
We develop the conservation equations by con- combining Eqs. (2.15.4) and (2.15.5) to give
sidering the conditions across a sW3l1 axial
segment of the duct, as indicated in the sketch.
The conservation of mass gives immediately Tds Ifq + 1:£ dx (2.15.6)
pA
puA Const
It is apparent in this relationship that for
or an ideal process, in "hich the shear stress is
zero, the entropy variation corresponds to that
Continuity (2.15.1) for reversible heat interaction, as already given
in Eq. (2.7.2). The irreversibility of the
viscous terms is apparent in its contribution to
The first law of thermodynamics folloHs the increase in entropy.
directly from Eq. (2.14.l,) as applied across the
element. Thus, noting ml ~ mo, and that ~ ~ ~ ~q, 2.16 STAGNATION PROPERTIES
the heat interaction per unit mass, we obtain A stagnation property is defined as that
value of the property that would exist if the
, dh + udu ~ <fq FIRST LAW (2.15.2)
fluid "as extracted and brought isentropically to
rest. The process may be imagined to be that
shown in the sketch wherein the fluid flows
The Gibbs Equation may be applied directly, isentropically through a duct from condition 1 to
condition t •
1
1.
P
dp + udu = <fq - Tds (2.15.4)
~~
We no" obtain the momentum equation by
1
writing Newton's Law in a form appropriate for
use with a control volume, namely Figure 2.16.1 Duct and Imaginary Duct for Stagna-
tion Condition
Sum of the forces = rate of production of momentum
Application of Eq. (2.15.2) gives an expres-
or sion for the stagnation enthalpy. Thus, noting
oq = 0 and integrating, "e find
Pressure forces + viscous forces = momentum
convected out through surface 2 per second -
momentum convected in through surface 1 per h tl = h 1 +~
2 (2.16.1)
second
Obviously the location of point 1 in the duct
In symbols "e thus obtain in which the flow actually occurs is arbitrary,
so in the following relationships between proper-
ties and their related stagnation values, the
subscript 1 will be omitted.
2-10
Equation (2.14.10) may be applied directly so doing it will be appropriate to express the
(with sa = 8l) to give change in pressure in tenll8 of corresponding
changes .i.n 'iie.",,'i;;:·;and entropy. We thus utilize
'",'1' ,(2.yu;12)tu ... btain
_L. ..L
Pt = Tt y-1 y-1
(-) (1 + l:.!
2
11') (2.16.4)
p T
Then, a1~o
(2.17.1)
1
P
P
t
= PT
P
t T
t
= (1 + ¥ y-1
11' ) (2.16.5) Then note that dT = ('OT)
'Of) p
dp + ('OT)
'Op P
dp gives
T
..L s - s
y-l - ~
(~) e R (2.16.6)
tl Eqs. (2.17.1) and (2.17.2) may be combined to give
(2.17.3)
dA + (1_M2) du = ds (2.17.6)
This result has important consequences in A u R
turbornachinery, because the high performance of (perfect gas, adiabatic flow)
turbomachinery is dependent upon the efficient
attainment of high stagnation pressures. It is
clear from this application of the second law that In an accelerating flow (i.e., in a nozzle),
nature naturally tends to erode the attained stag- du is positive. In an adiabatic (real) flow, ds
is positive. rhus, at the throat of a nozzle
nation pressure.
(dA = 0) we mus t have 11' < 1. A method of es ti-
mating how much less than unity }f is, at a nozzle
2.17 PROPERTY VARIATIONS IN CHANNELS throat, "ill be developed shortly, but i t is of
Several important relationships nmy be interest at this point to relate this quasi-one-
obtained in a fairly general form by combining dimensional description to the two dimensional
description of a free stream interacting with a
the conservation equations of section 2.14. In
(growing) boundary layer. In the latter case, it
is imagined that the growing boundary layer causes Combination of these three equations and Eq.
the effective throat of the nozzle (as "seen by (2.17.8) leads to
the free stream") to shift slightly downstream,
so that the ~~ch ntoober at the geometrical throat
reUk~ins less than unity. It can be seen that the
(2.17.10)
two descriptions are not in opposition to each
other.
To estimate the effect of shear upon the Hach This expression makes it clear that both heat
number at the throat in an adiabatic nozzle interaction and frictional effects cause a degra-
(dA = 0, aq = 0), we combine Eqs. (2.15.5), dation in stagnation pressure when the ~~ch number
(2.15.6), and (2.17.6) to give is other than zero. The s~urce of this degradation
becomes clear when Eq. (2.16.6) is considered
along with the above equations. Thus, from Eq.
Tcdx
I' Adp (2.16.6) it fo11o;.,s that for a given stagnation
H2 1 + (2.17.7) temperature the stagnation pressure decreases with
throat 1- (1'-1) Tcdx increasing entropy. If a positive heat interaction
Adp
is to occur, and the entropy increase kept to a
minimum, the (s tatic) temperature at ,·,hich the
It can be seen that the group ~~ is just heat interaction takes place must be kept as high
the ratio of the shear force acting on the edges as possible. clearly, when a £10;., of given stag-
nation temperature exists at finite ~~ch ntmber,
of an elemental volume of length dx to the pres- the static temperature is reduced, leading to a
sure forces acting upon the cross-section of the
10'iver stagnation pressure than that attainable
same volume. In order to further estimate the
for zero ~~ch number heat addition.
magnitude of this number, we introduce the skin
friction coefficient, Cf' defined by This effect upon the stagnation pressure
becomes of paramount importance in both the combus-
tion chamber and afterburner of an aircraft gas
(2.17.8) turbine engine. In some modern, high perfonnance
aircraft, the maximum engine cross-section j.s
determined by the requirement to keep the Hach
Then, considering a circular throat of diameter,
D, we have number at entrance to the afterburner at an
acceptably low value.
dB
(2.17.13)
2-12
dPt ; ~ c Tw-Tt _ yM2 aqR If the heat interaction rate is known, this
Pt - 2 A dx [~NST+Cf] 2 Cl
t
equation may be numerically integrated to give N
versus x. 1'\.70 special cases are considered in the
(2.17.14) foll"",ing sections.
dp
t 'V H 2 C
T +T _~ itqR
-",,-~-C dx [--"---'-]
--
Pt 4 A f Tt 2 CpTt
(2.17 .16) Clearly, when the stagnation temperature
increases, f(H2 ") must be larger than f(N,"). It
is hence of interest to investigate the form of
ntis latter result indicates that (assuming the function f(M") to see if it is al1<lays possible
Reynolds Analogy is approximately valid) no to increase the stagnation temperature. Straight-
matter how far the wall temperature is reduced,
the stagnation pressure cannot be increased
fon-lUrd differentiation shows that OfJ~2) = 0 at
1
through convective transfer effects. The possi- 11 = 1, so noting also that f(O) = 0, f(l) = 2(1'+1)
bility remains, however, that extreme radiative
transfer (as might occur in a high powered gas and f(oo) =~, we obtain a graph of f(H2) versus
laser) might contribute to a stagnation pressure N as indicated in Fig. 2.17.2.
increase. Similarly, if evaporation occurs, the
heat transfer is not limited by Reynolds analogy
and the stagnation pressure can increase.
1
2.17.3 CONSTANT AREA IlEAT INTERACTION 2 (y+1)
d(p+pu") = - * c
pu" Cf A dx
r::.!.
2y2
2-13
}1;, ~ 1 represents that state when the maximwn mass 2.17.5 ADIABATIC CONSTANT AREA FLOW - VISCOUS
flow per unit area exists for the given p~ and CHOKING
T • Thus, if in an experiment this condition,
t~ed "thermal choking" is reached, and it is When adiabatic flow is considered no change
attempted to cause a further heat interaction, in stagnation temperature occurs, so Eq. (2.17.19)
the upstream conditions must change (usually the yields
stagnatIon pressure must increase) i f the mass
flow is to be passed. It can'be recognized that
this phenomenon of thermal choking can be of c 1 _}!2 dM2 1 )
YC f A dx = 1 (2. 7.24
vital importance in dctel1nining the maximwn }I4 (1 + Z:.l M2}
allowable heat interaction in a ramjet, in an 2
afterburner, or even in a conventional combustor.
dH2
Equation (2.17.20) is a quadratic equation It is apparent that ~ is positive for M < 1
in 11-./ , which may be solved and manipulated to and negative for H> 1. Thus, as with thermal
yield choking, the effect of viscosity is to drive the
flm' to }Iach one. This effect is termed viscous
choking. As in the case of thermal choking, the
condition represents that state where Uk,ximum'
flow per unit area has been achi,eved for the given
where local values of stagnation pressure and tempera-
A = + (1 - 2 (y + 1) f} l.; (2.17.21) ture. If more flow is to be passed, the upstream
conditions must change.
V
"2
"X
1
= f yc fA.. dx" f." d X
1
2 C
1
or (2.17.22)
Combination of Eqs. (2.17.17) and (2.17.24)
gives
Then
r.:l
Pr_ 1+,),}!,2 1 +
r.:l
2 M,,2 1'-1
L [b + _ _2 __-J d M2
....=,;..~~( } (2.17.23)
H 1 + r.:l }I2
2
Pt
1
1 +YM;, 1 + r.:l
2
'I
"1
2
from which
Exrumple results are shown in Fig. 2.17.3.
(2.17.26)
and
(2.17.27)
4 5
Hnch Number and Stagnation Pressure
Ratio vs Aq/C Tt for Ideal
Constant Area ~eJt Interaction
1.0 Note thst by the assumption of adiabatic
flow Tt = Tt* everywhere. It should be pointed
out here that it is not inconsistent to consider
0.8 the Nsch number to be unity at the throat, but to
not insist that Pt = Pt* throughout. Thus, H* = 1
is an approximation that is numerically quite
0.6 accurate, it does not imply the assumption that
viscous effects are absent. It is possible to
have the accumulated effects of viscosity upon
0.4 I----l---I---t------:;r""".q.----j the stagnation pressure be quite significant, but
to still have the local viscous effect at the
throat be very small.
0.2
Expressions for the area variation· with Nsch
y=1.4 number and static pressure can be obt~ined
directly by dividing Eq. (2.18.3) into Eqs.
o0 12 16 20 24 (2.18.1) and (2.18.2), respectively, to give
~
Figure 2.17.4 Variation of static Pressure, 2 Z=.!. 2 (y-l) .!
Stagnation Pressure and Nach Number [y+1 (1 + 2 If)] H
with Axial Position, Adiabatic
Constant Area Flow (2.18.4)
1
2.18 THE NOZZLE FLOW EQUATIONS :y(1 _ (..E...) -fa
We now consider the adiabatic flow of a
.!:..
A*
= j Z=.!.
2
p
(...!)
p Pt
t=1.}
Y
1
H y=1.3
3
I--"
K
r; V I'-N
.6
Z=.!. 1 .4
[~ L..
•
A*p t *
m=-- (2.18.3)
c*
where by definition c* is the characteristic
velocity
2-15
Chapter 3
Gordon C. Oates
University of Washington
3
TABLE OF CONTENTS
Page Page
3.0 Introduction 3-1 Figure 3.1.1 Couette Flow 3-1
3.1 Couette Flow - Incompressible Fluid 3-1 Figure 3.1.2 Forces on Fluid Element. 3-1
3.1.1 The Coefficient of Vis cosi ty 3-1 Figure 3.1.3 Couette Velocity Profiles. 3-2
3.1.2 Behavior of the Velocity 3-1 Figure 3.1.4 Heat and Work Interactions 3-2
3.1.3 The Coefficient of Heat Transfer 3-2 Figure 3.1.5 Temperature Perturbations Due to
Dissipation x liB (Lower Wall
3.1. 4 Thermal Effects in Couette FIOl,S 3-2 Conducting). 3-3
3.1.5 Temperature Distribution - Upper and Figure 3.1.6 Temperature Perturbations Due to
Lower Walls Thermally Conducting . . 3-3 Dissipation x liB (LOl,er Wall
Insulated) 1::.8/8 = l/6[3(HP)2
3.1.6 Temperature Distribution - Lower Wall (1-n 2)-4P (HP) (l-n ')+2P (l-n 4 ) 1 3-4
Thermally Insulated . . . 3-4
Figure 3.3.1 The Boundary Layer •. 3-6
3.1. 7 Relationship Between the Heat Transfer
and Wall Friction . . . . • . . . 3-4 Figure 3.4.1 Airfoil with Separated Flow. 3-6
3.2 The Relative Effects of Viscous Forces Figure 3.4.2 Simple ::Non-Viscous-Boundar y
and Inertial Forces 3-5 Layer • • • . • . . • . • • . . 3-7
3-i
CHAPTER 3
LIST OF SYHBOLS
3-ii
CHAPrER THREE
LAMINAR VISCOUS FLOWS
, I
I-I
I~I
I~/
'......-+-1 u
,---...'
1h
(T + ~; dy) dxdz - Tdxdz
(p + ~
~
'--.,' dx) dydz - dydz
L ..
or
3-1
This equation n~y be integrated directly, bv
and utilizing the boundary conditions y = 0, u 0; bry =0 at the lower wall. For larger negative
y = h, u = U it follows that values of P, a portion of the flow exists in which
the velocity is directed "upstream."
~ = 1.. +..If... (_ !!p.) 1.. (1 - l..) (3.1.5) This situation has a close analog in some
U h 21lU dx h h
cases of flow in turbomachinery. Thus, for
example, the condition can exist where the flow
The velocity profile is thus the sum of a over a compressor blade will encounter a region
linear part which exists for no pressure gradient of strong adverse pressure gradient. As in the
and a parabolic part that exists as a result of above example, the flow near the blade surface will
the pressure gradient. have a lower momentum than that further away (in
the "free stream"), and i f the pressure gradient
l~e dimensionless group P 2 ~2jJ.U
(- !!p.) ~y be
dx is sufficient to overcome the effects of the
considered a pressure gradient parameter. (The inwardly convected momentum, flow reversal can
negative sign is included with the derivative for occur. This condition is referred to as tlsepara ...
convenience, because P is then positive for a tion," and in most cases in turbo~chinery it is
"favorable pressure gradient •." That is, a the onset of separation that establishes the
pressure gradient that tends to accelerate the limiting perfonnance of the ~chine.
flow downstream.) For interpretive purposes we
note that by regrouping the tel~ 3.1.3 THE COEFFICIENT OF HEAT TRANSFER
d
up I up + ~ dy
Thus, for example, it can be seen that the movement
of the upper plate tends, through viscous momentum --: : ---- dy
I I
transfer, to transfer momentum to the lower fluid
laminae. Whe.n an !1 adverse pressure gradient" (p
negative) is imposed, such a gradient tends to
remove the momentum present in the fluid. It can
'--
I
I u1
-1~ :--,,=,,~- -
I
I
J
3-2
The energy balance is indicated schematically dv
in the figure, and lOay be "ritten in "lords as: The integrand (Jil)' is thus proportional to
the viscous dissipation occurring at the location
Heat transfer from upper face - 1]. This is a very simple form of the more general
Heat transfer into lower face "dissipation function" <P; defined by (Ref. (3.3»:
Viscous work interaction ~'7ith upper face -
Viscous work interae tion with lower face
+ Pressure work interaction Hith left face -
Pressure work interaction "iith right face
This leads to
~ _ duT _ !!2'1'.
(3.1.10)
dy - dy ~x -3~ (ou + Ov + 0,,)" (3.1.15)
Ox oy Oz
du
Noting that dx = 0, and utilizing Eqs. (3.1.2), 3.1.5 TEl1PERATURE DISTRIBUTION - UPPER AND LOHER
(3.1.3), and (3.1.8), it follows that HALLS THERl1ALLY CONDUCTING
a ..!. , f3 \lu"
Th
= kT (3.1.12)
e ao (1_11)+1]+,81)(1-1) [3+2P+p2
h 6
3-3
(3.1.18) (3.1. 22)
He may now determine when the minimum in We now introduce the Prandt1 number, Pr,
heat transfer rate occurs at a given value of ~ defined by
as a function of P. Thus, we note
c
pr=¥ (3.1.23)
~ (t9) = Ii.3 [(1-21) (l-li.')-2(l-1i.') (27)-317")
tP t7)
+21' (317" -4'(1' )] (3.1.19) Then, assuming that the fluid is a perfect
gas, so that we may write
t9
The minimum value of t7) at each wall hence If' YR If'
C Th = C YRT = (y-1) 1),2
occurs at l' = -1 for 7) = 0 and p = +1 for 7) = 1. p p h•
It will be noted that each of these values
dv
corresponds to the case where d7) = 0, which in Eq. (3.1.22) may be written
turn corresponds to the case where the local value
of the dissipation function is zero.
0.6
(3.1.26)
0.4
and in this case of Couette flo" of a perfect gas
is seen to be equal to Pro
0.2
When a boundary layer exists on an adiabatic
wall, the situation is similar to that described
above, conditions in the 11 free streamll becoming
.2 .4 .6 .8 1.0 snalagous to those at the upper wall in Couette
68/S flow. In the boundary layer case, except under
Figure 3.1.6 Temperature Perturbations Due to conditions of extreme acceleration, the equivalent
Dissipation x l/f3 (Lower Hall pressure gradient parameter is very small. This
Insulated) A 9/f3 = 1/6[3(1+1')2 (1-rf) is because the height, h, in the expression for l'
-41' (1+P) (1-7)3 )+21' (1_1)4)] (Eq. (3.1.12» is very small. Ob'liously the
recovery temperature is that value of wall
temperature for which the heat transfer is zero.
It is of interest to note the behavior of the
tp.mperature at the lower wall. Thus, we see from 3.1.7 RELATIONSHIP BETWEEN TIlE HEAT TRANSFER AND
Eq. (3.1.20) with 7) = 0: WALL FRICTION
3-4
Eqa. (3.1.2) and (3.1.8) then give To this end we shall consider the three dimensional
equations of motion, again restricting our atten-
tion to a constant density fluid "Hh constant
if transport properties.<
dT d C dT d T
k -
dy
+ !lu .....'
dy
!. = -0v =!l [.J'. - + -dy
Pr dy
-]
In the case of steady flow, the n~mentum
(3.1. 28) equation may be written in vector form as:*
(3.1.31)
x',y',z' x Y.. z,
== L' L' L'
This foun emphasizes the requirement that
~ > To for heat transfer into the stream to occur.
In section 2.17.2 "e introduced the heat transfer (3.2.2)
coefficient h in a fOun valid for the case "here
Pr = 1 (Eq. (2.17.11». l~e Stanton number, NST'
and skin friction coefficient, Cf ' "ere also intro- we "auld thus expect that the term (u'. V' )u'
duced in Chapter 2 (Eqs. (2.17.8) and (2.17.12». would be expected to have a value of about unity
In a foun appropriate for Pr ~ 1, these may be in the region of flow of interest (Le., near the
written obstacle). With the additional definitions
pu L
TW Re = __0_ S Reynolds number
!l
Cf=~PU"
(3.2.3)
(3.1.32)
Eq. (3.2.1) becomes:
Substitution of these relationships into Eq.
(3.1.31) gives
(ii'. V') u' + VIp' = .1..
Re
"1'2 ii'
(3.1.33)
It is evident from Bernoulli's equation that
if ii' = U
Uo
changes by a sizeable fraction, that
Thus, "e see that in the case of Couette f10,~
at constant pressure, "Reynolds Analogy" relates we "ould expect p' to change by a fraction of
the Stanton number to the skin friction coeffi- corresponding magnitude. It "ould hence seem
cient. In the case '1here Pr "" 1, the expression that the magnitude of the viscous contribution
reduces to the form assumed in Chapter 2. to the momentum equation is of the order of liRe
times the inertial and pressure contributions.
3.2 THE RELATIVE EFFECTS OF VISCOUS FORCES AND
INERTIAL FORCES
In section 3.1 "e considered the behavior *Note that VOii in fact requires tensor concepts
of a fluid in "hich the <effects of the inertia of to be expanded in other than cartesian coordinates.
the fluid "ere zero, because the fluid under"ent However, vector notation can be retained if we
no acceleration. In general, it is of interest to define VOFi with F a vector, by the relationship
consider flow fields "ith acceleration, h0l1ever, VOF" " V (V • F") - "Ix (VxF) •
and in such cases i t is necessary to es timate the
relative effects of the inertial and viscous terms.
3-5
For instructive purposes it is useful to We would expect the group V' '"ii' to be of order
PU 0 2 unity. The entire viscous term of Eq. (3.2.4)
write the Reynolds number as Re = -,,--. When
,.uolL
then becomes ..l. (~)·V' '"u'. Now since by hypo-
Re v
written in this form it is obvious that Re is thes is 6 is the >lid th of the layer ~,ithin which
the ratio of inertial stresses to viscous stresses the viscous forces are about as large as the
that would exist in a fluid with velocity gradient
u
inertial forces, we must have R~ (K)" ~ 1.
bu ~ bu~....2.. Hithout postulating the existence The estimate for the thickness of the boundary
by bx L
of such a thing as a boundary layer, >1e find that layer is thus
solutions to the "perfect fluid" equations (Le.,
no viscosity) do indicate that the velocity
gradients found are of the order uo/L. Hith this (3.3.2)
being the case we can then check to find the
approximate ratio of the inertial effects to
viscous effects to be expected in flow fields
predi\,ted by. the perfect fluid equations.
If L is considered to be the length from the
As an example, let us consider air at about leading edge of the obstacle we see in this case
room temperature (15 0 C) flo,Ting past an object of of laminar flow that the boundary layer thickness
characteristic dimension one meter at a velocity grows as L~. Note that for the example of section
of fifty meters per second. The appropriate 3.2 the ratio of 6 to L would be approximately
parameters for these conditions are approximately 1
This helps to illustrate why we may often
It = 180(10"") New;;sec, p = 1.3 Kg/ni' , U 50 s:c' 1000'
o calculate the "inviscid flow field" ignoring the
L=lm. Hence Re",,3.6(1d'). effect of the boundary layer, and then later
calculate the conditions within the boundary
Thus, we estimate in this case that the layer using the results of the inviscid flow
inertial terms are more than a million times field calculations as the boundary conditions (or
larger than the viscous terms I I t is small wonder "free stream" conditions) for the boundary layer
that early investigators in the field of fluid calculations.
mechanics felt justified in excluding the viscous
terms, It is clear, however, that in a real flow 3.4 SEPARATION
the fluid velocity at the wall must be zero.
(Here >Ie exclude rarefied gas effects that allow An often observed phenomenon is that of fluid
"wall slip.") And it is apparent that at least "separation" from the boundary.
near the wall the viscous effects must be compar-
able to the inertial effects. This region in the
vicinity of the wall, the boundary layer, is
discussed in the next section.
6 ,.------_+,
~u u
o
Figure 3.4.2 Simple "Non-Viscous-Boundary Layer"
3-7
Chapter 4
TURBULENT fLOVlI'S
. Gordon C. Oates
University of Washington
4
TABLE OF CONTENTS
Page Page
Introduction • • • • • • • 4-1 Figure 4.1.1 Flow About a Sphere • • • • • 4-1
4.1 Some Experimental Results 4-1 Figure 4.1.2 Drag Coefficient for Spheres
Versus Reynolds Number 4-1
4.2 The Homen tum Equation Including
Turbulence _. Reynolds Stresses • • • 4-2 Figure 4.1. 3 Flow About a Sphere at Hoderate
Reynolds Number . 4-2
4.3 The Balance of Forces within the
Boundary Layer - Estimation of Figure 4.1.4 Flows About a Sphere Near
the Equilibrium Length 4-3 Re CRIT 4-2
4.4 Creation and Destruction of Turbulence Figure 4.3.1 Portion of Boundary Layer 4-3
within the Boundary Layer 4-4
Figure 4.4.1 Fluid Element in Turbulent Flow 4-4
4.5 Regimes of the Boundary Layer 4-5
Figure 4.4.2 NormaLized Turbulent Energy
4.5.1 The Inner Layer. 4-5 Production Rate Per Unit
Volume in a Typical Turbulent
4.5.1.1 The Sublayer 4-6 Boundary Layer. 4-4
4.5.1.2 The Blending Region 4-6 Figure 4.5.1 Forces em a Fluid Element 4-5
4.5.1.3 The Equilibrium Layer - The Law of Figure 4.5.2 Fully Developed Pipe Flow 4-6
the Wall • 4-6
Figure 4.5.3 Annular Fluid Element. 4-7
4.5.2 The Outer Layer - The Law of the Wake. 4-8
Figure 4.5.4 Turbulent Boundary Layer
4.6.1 References 4-10 Regimes 4-8
4-i
CHAPTER 4
LIST OF SYl-mOLS
The symbols are listed in a1phabet'ica1 order, - Boundary layer thickness (Fig. 4.3.1)
first in the English alphabet, then in the Greek
alphabet. Subscripts and superscripts are then - DisSipation rate (Eq. 4.5.16)
given. The equation, figure or section in which
the symbols are first introduced is indicated in - Angle (Fig. 4.1.3)
parentheses. Oilell the symbol will be defilled in
the text just preceding or just following the J.I - Coefficient of viscosity (Eq. 4.1.1)
equstion or figure.
n - Pressure gradient parameter (Eq. 4.5.23)
A - Cross sectional area (Eq. 1,.1.1) p Density (Eq. 4.1.1)
- Constant (Eq. 4.5.18) Shear stress (Eq. 4.2.J.l. Fig. 4.3.1)
A - Arbitrary vector (Eq. 4.2.3)
Subscripts
a Constant (Eq. 4.5.21)
i-Tensor suffix (Eq. 4.2.4)
B - Arbitrary vector (Eq. 4.2.3)
(i) - Radius just outside region of large velocity
b - Constant (Eq. 4.5.21) gradients (Fig. 4.5.2)
- Drag coefHcient (Eq. 4.1.1) - Tensor suffix (Eq. 4.2.4)
- Drag (Eq. 1,.1.1) - Vector suffix (Eq. 4.2.11)
d - Diameter (Eq. 4.1.1) L Laminar (Eq. 4.2.11)
E - Rate of energy input/axial length Turbulent (Eq. 4.2.12)
(Eq. 4.5.10)
w - Wall value (Eq. 4.3.1)
F - Force (Eq. 4.3.1)
B.L. - Boundary layer (Eq. 4.3.4)
- Function (Eq. 4.5.2, 4.5.23)
CRIT - Critical (Fig. 4.1.2)
f - Function (Eq. 4.5.1, 4.5.22)
net ~ Net (Eq. 4.3.1)
g - Function (Eq. 4.5.26)
- Average (Eq. 4.2.8)
h - Function (Eq. 4.5.22)
- Tensor quantity (Eq. 4.2.11)
K - Constant (Eq. 4.5.16)
o - Freestream (Fig. 4.3.1)
K.E. - Kinetic energy (Eq. 4.3.2)
- Friction (Eq. 4.5.2)
KT - Acceleration parameter (Eq. 4.5.4)
L - Characteristic length (Eq. 4.3.3)
- Perturbation (Eq. 4.2.8)
P - Pressure (Eq. 4.2.1)
- Dimensionless (y co~ordinate) (Eq. 4.5.2)
R - Pipe radius (Fig. 4.5.2) *
- Displacement thickness (Eq. 4.5.28)
R - Reynolds number (Eq. 4.1.1)
e
r - Radius (Eq. 4.5.6)
- Time (Eq. 4.2.1)
Y - Co-ordinate~ig. 4.4.1)
4-11
CIIAPTER FOUR
TURBULENT FLOWS
4·-1
Figure 4.1. 3 Flow About a Sphere at Moderate
Reynolds Number
At this condition, it happens that the fluid
-_----Q.i_~_~______
Re > Re
near the sphere surface (in the "boundary layer") CR1T
has insufflcient momentum to surmount the imposed
adverse pressure gradient and a small separated r'igure 4.1. 4 Flows about a Sphere Near ReCRIT
region of flow exists. The presence of the separated
region, itself, prevents the attainment of the higher Such tradeoffs hetween skin drag and form drag
static pressure on the aft end of the sphere, and as occur in many engineering applications. An example
a result the form drag increases in comparison to is that of an inlet diffuser equipped ,'ith vortex
what it would be if separation did not occur. Thus, generators. The vortex generators act somewhat as
the drag coefficient increases over what it would turbulence ge.nerators by causing the external high
be if Stokes flow were still present. (CD ~24/Re) momentum air to be transported into the boundary
layer where the added momentum delays the onset of
With further increase in Reynolds number separation. Similarly, vortex generators can be
(point iii, Fig. 4.1.2) this separated region placed on upper wing surfaces to delay separation
spreads until the separation point actually moves at high angles of attack. In the latter case.
ahead of the e = 90· point of the sphere. In this however t the lncreased skin drag can cause a sub-
condition the skin drag is very low and the form stantial drag penalty when the aircraft is in the
drag very large. It is interesting to note, as crtdse c.ondition, and when in fact the vortex
an aSide, that such a flow field would never even generators are not xequired,
be approximated by the "Classical" method of first
calculating the free stream and then determining
the boundary layer behavior under the influence of 1,.2 THE HOHENTUM EQUATION INCLUDING TURBULENCE -
the pressure field imposed by the free stream. The REYNOLDS STRESSES
classical method would predict a favorable pressure
gradient up to the e = 90· pOint, whereas it is The momentum equation may be written in the
apparent from the experimental results that the form (Ref. 4.2)
effect upon the external flow field of the aft end
separation is so enormous that the imposed pressure
gradient must in fact be adverse well ahead of the
e = 90· point.
With still further increases in Reynolds number (4.2.1)
a dramatic reduction in drag coefficient occurs.
This, at first surprising result, occurs because
the boundary layer becomes turbulent over a sub- Our principal concern in this chapter is to
stantial portion of its length. As a result the investigate the effects of turbulence, so for
increased transfer of momentum from the outer stream- simplicity we will restrict our attention to flows
lines to the inner streamlines enables the houndary in \lhich the effects of the spatial variation of
layer to remain attached to a much more rearward viscosity are negligible. In this case, the last
position, leading in turn to a great reduction in three terms of Eq. (4.2.1) vanish, so that upon
form drag with only a slight increase in skin fric- adding the vector velocity times the continuity
tion. Figure 4.1.1, shows the related flow fields equation [U(dP/dt + V'Pu) = 0) to Eq. (4.2.1)
for flows with Reynolds numbers above and below this there is obtained
critical value. (ReCRIT)
tinues to rise as the separated region again enlarges. (11 = const) (4.2.2)
This classic experiment illustrates how drag may be
considered to be of two parts, skin drag and profile It is of convenience to introduce the dyadic
drag, and how each may be somewhat controlled to operator (AoE), where (AoE) is the special tensor
affect the other. Thus, for example, as in Prandtl's defined by the property
famous experiment, a "trip ring" Dlay be attached to
the sphere to hasten the onset of turbulence in the (4.2.3)
boundary layer. At the appropriate Reynolds number
this slightly increases the skin drag but greatly
decreases the form drag.
4-2
Direct expansion shows that the tensor (AOB) is
symmetric with elements given by
(4.2.11)
(4.2.4)
and (4.2.12)
Direct expansion further shows (Ref. 4.2) that
The momentum equation may then be written
(4.2.5)
p (-aii + (u'V)u
- -) = -Vp+17'T + 1,7', (4.2.13)
at - - =L =t
Utilizing Eq. (4.2.5), Eq. (4.2.2) may be
written in the compact form The stress terms defined by Eq. (4.2.12) are termed
the Reynolds stresses.
2.cii --
at + v· (puou)
2- 1l.
-
= -Vp+!JV u + 3 V(V'u) ()J = const)
(4.2.6) 4.3 THE BALANCE OF FORCES WITHIN THE BOUNDARY
LAYER - ESTIMATION OF THE EQUILIBRIUM LENGTH
In order to most easily illuminate the major
effects of turbulence we now restrict our attention Often boundary layers experience sudden changes
to incompressible fluids, so that the momentum in environment, as for example, when they pass from
equation reduces to
a rough surface to a smoQth one. It would be
expected that the behavior of the boundary layer
(Jl = const, (4.2.7) with regard to such things as its energy content,
p = const) etc., would begin to change, and it is of interest
We now postul.ate the possible presence of to attempt to estimate over what kind of distance
velocity fluctuations due to turbulence within the one might expect the "upstream history" of the
fluid. Virtually by definition such fluctuations layer to persist. To make such an estimate we
are random, so that a general solution of an equa- consider a portion of a fixed wall, I1x in 1enbth
tion as complicated as Eq. (4.2.7) would seem to be and of unIt width, as shown in Figure 4.3.1.
impossible. Thus, rather than seek a general time
varying solution to Eq. (4.2.7), we attempt to
obtain solutions to the velocity field averaged over
a time long compared to the time of a "typical"
turbulent fluctuation. We thus introduce the
perturbation velocity ~, defined by
-->- u
o
~
U :.= U + ti' (t•• 2.8)
Note that the time scale of the averaging Figure 4.3.1 Portion of Boundary Layer
process of the turbulence quantities may be much
less than the time scale of the variation of the Note as indicated in Figure 4.3.1 we will
mean quantities, so that a~/at need not necessar- hereafter refer to the time averaged velocities
ily be zero. and velocity components without the use of the
underbars.
Equation (4.2.8) is nO'1 substituted into Eq.
(4.2.7) and the time average taken to give: The net force acting in the negative x-direction
is
aii - -
p[a~ + V'(!!O!!») = -VP+JlV 2 ~-V·(p<u'ou'»
--
(4.2.10)
F
net
= TwI1x + ¥oX I1XQ = , wI1x (1 + ~ E.E.)
Tw ax
(4.3.1)
4-3
uT - This is the shear work interaction rate
xy
per area which ~s transmitted through
~; " pu ~~ or Tw'" pU o 2 i
(4.3.3)
aT
the element to the next element.
here L is a characteristic length of the body
The ratio of the kinetic energy to the net "T dY - This term represents the effect of the
unbalanced forces upon the fluid element
snd leads to acceleration of the mean
force gives us an estimate of the length (LB.L.)
over ;lhich we would expect sizeable changes in the flow. Note that in this simplified
conditions in the boundary layer to occur. It case, utilizing Eq. (4.2.12), we may
fo11o;,s from Eq. (4.3.1-4.3.3) that write for the turbulent portion
aT 3<u'v'>
u ~ dy e -pu ----3-y--- dy
'" K. E. '" ___L~-,:-- (4.3.4)
LB.L. F 2(1 +.l- E..E.)
net Tw ax T
xy ay
2.'!. dy - This term represents a net work inter-
action of the stresses ,11th the fluid
Thus, the "boundary layer interaction length" element. This term does not involve
is of the order of the length of the object itself. any unbalanced £orces~ so the work
This implies a very large distance in terms of the interaction goes directly to the element
number of boundary layer thicknesses that the boun- and immediately appears as turbulent
dary layer must travel after encountering a distur- energy .. Note that in this simplified
bance before it comes to "equilibrium l1 • This result case, utilizing Eq. (4.2.12), we may
serves to emphasize that the previous history of a write for the turbulent portion
boundary layer is very important in determining its
behavior. -p<u'v'> au dy
dy
It can be suspected, also, that boundary layers
with a constant ratio of net pressure force to wall The measurements of Klebanoff (Ref. 4.4)
reported in 1954 and illustrated in Figure 4.4.2
shear force (that is with .l-
T
~p ~ const) will have
aX
support the hypothesis that large eddies are "born"
W deep within the shear layer. Such eddies are
especially simple behaviors. This class of boundary ejected out,mrd where initially the mean flow
layer, the "equilibrium" boundary layer, is des- velocity gradient is very large. As a result,
cribed in the classic work of Ref. (4.3). the eddy grows rapidly in energy, leading to
still larger values of <u'v'>. As the eddy
approaches the boundary layer edge, however, its
4.4 CREATION Ah~ DESTRUCTION OF TURBULENCE growth rate diminishes because of the ever decreas-
WITHIN THE BOUNDARY LAYER ing velocity gradient du/ay.
0.2
uT
aUT
+------.29':
dT
dy ~ u T + u ....---EL dy + T au d
oL-____.-__ ~=;==~~=_ __-,______,
xy ay xy ay xy dy Y o 0.2 0.4 0.6 0.8 1.0
,- - - - - - ---"'-
- .,, y/o
u T---
,_ - - - - - - - - - - - - _I
xy
The axial distance for the entire process of
eddy birth, groHth, interaction with the fluid near
the outer edge of the boundary layer and decay,
can be roughly estimated utilizing a simple model.
Most of the change in fluid velocity in a turbulent
boundary layer occurs very close to the wall so \>Je
may assume that the axial speed of the eddy through
most of its life is approximately the free Stream
Figure 4.4.1 Fluid Element in Turbulent Flow velocity, u ' The axial distance over which the
o
eddy will be convected while traveling to the
It is evident from Figure 4.4.1 that the shear boundary layer edge will hence be approximately
interaction with the flow field can be considered 6
to be of three parts: In most cases is considerably less
v/uo
4-4
than one-tenth, 80 we would expect a "turbulence It should be noted that this functional form
upstream history" to date from at least 100 upstream does not exclude the effect~ of external conditions,
of a given axial location. because the external conditions affect Tw' The
six terms of the functional equation. Eq. (4.5.1),
The models postulated in the preceding para- give rise to three dimensionless groups. giving in
graphs lead to the "picture" of turbulence inter- turn a functional relationship of the form
action given in Figure 4.4.3 (Ref. 4.5).
Conversion
~
into turbulent
The dimensionless acceleration parameter, KT
energy <u'v'>
au
ay and
t
4-5
4.5.1.1 THE SUBLAYER
4.5.1. 3 THE EQUILIBRIUM LAYER - THE LAW OF THE
WALL
This layer is considered to be very close to
the wall, so close in fact that the inertial tel~s of It can be seen that within the sublayer,
the momentum equation are very small. The presence
except for conditions with extreme pressure
of the wall also prevents the attainment of sub-
gradients, the shear stress remains constant with
stantial turbulent perturbation velocities so that
y. This is a direct result of the assumption that
the Reynolds stresses are also very small. Consi-
the inertial terms were assumed to be small, so that
dering a steady two-dimensional flow, and ignoring the remaining forces on a fluid element, the shear
the inertial terms and Reynolds stresses, Eq. (4.2.13)
forces, had to balance. This so called "constant
reduces to the very simple form
stress layer" exists to some extent in any flow
near. a wall. As a simple example of such a flow,
and to observe some of the consequences, consider
(4.5.3) fully developed flow in a circular pipe.
(4.5.4)
a aU/UTI
and from Tw = \l a UI
y y=0
,we find ~
y y =0
*
= 1
With these boundary conditions, Eq. (4.5.4) inte- Figure 4.5.2 Fully Developed Pipe Flow
grates immediately to give
Fully developed pipe flow offers some special
y* _ .1
K y*2 simplifications, because though analagous regimes
2 T
(4.5.5) to all the regimes of the turbulent boundary layer
are present, conditions are invariant with axial
It can be noted that this latter form is a positions so that ~ is constant, and no inertial
very simple example of the general form of Eq.
terms are present. A simple force balance on a
(4.5.2). Often, even in flows with a pressure tube of fluid of radius r and length dx gives
gradient, the term in y*2 is excluded because
it is usually quite small. This is not always the
case, however, and considering its simplicity it T-!:.J!E.
would be wise to include its effects. Note, however
or - 2 dx (4.5.6)
that if, in an experiment, it is attempted to
estimate the wall shear stress T~ by obtaining
In terms of the shear stress at the wall,
au au
the slope ay and then writing Tw = \l ay
(not we may hence write
usually a recommended procedure), then the pressure
gradient term does not affect the expression for
au (4.5.7)
the slope ay as y'" 0 •
height corresponding to y* = 1 is only one or Thus, the shear will change by only about 10%
two-tenths of a percent of the boundary layer across a layer in which the fluid velocity reaches
height. so we see that the velocity reaches about 80% of its maximum value.
40% of its free stream value in only one or two
percent of the boundary layer height! ~le can noW es tima te the total rate of energy
input to the flow from the centerline to a radius
4.5.1.2 THE BLENDING REGION r • where r is just outside the layer of large
i i
velocity gradient. (Fig. 4.5.2) We consider
With increased distance from the wall, the
assumption of very low Reynolds stresses and iner- first an annular element of length dx. thickness
tial terms, fails, and a region is entered where dr and inner radius r , as in Figure 4.5.3.
the contributions of the inertial terms, and
molecular and turbulent transport terms are all
comparable. This region is termed the blending
region, and its description requires the full
functional form of Eq. (4.5.2). This functional
relationship is obtained from experiment.
4-6
Thus, making the quite rough approximation
that u ~ U we obtain the estimate
o
(4.5.12)
R
and hence
(4.5.13)
(4.5.14)
Figure 4.5.3 Annular Fluid Element That is, about 90% of the entire turbulent
ene1'gy produc tion occurs in a layer over which the
The total rate of input of energy to the ele- shear changes by only about 10%. Very similar
ment by shear and pressure forces may be written arguements lead to the same result for boundary
layer flow, because we may argue that the inertial
terms and pressure gradient terms (usually) have
Tu(2nrdx) + aTu(~;rdx) dr - Tu(2nrdx) little effect on the thin inner layer.
Utilizing Eq. (4.5.7) i t follows that The rate of production of turbulent energy
(per mass/sec) by extraction of energy from the
mean flow is i ~~ (Sec. 4.4). This turbulent
energy appears dominantly in the large eddies
thrown up from the sub-layer and blending region.
approximated as It is important, now, to realize that the dissipa-
p
o
tion of energy from these large lIenergy containing
eddies" can be viewed as a tHo-step process. The
actual degradation of the mechanical energy of
an eddy to "viscous heating" through molecular
(4.5.11) viscosity is dependent upon the square of the
frequency of movement of the eddy. The large
eddies in fact have low frequencies and consequently
This rate of energy input into the fluid low dissipation rates. Thus the energy is extracted
inside the radius r may be compared to the from the energy containing eddies by their first
i dispersing their en'ergy to higher frequency, smaller
rate of energy input into the fluid inside the eddies, and then the subsequent dissipation of the
radius R. We thus have, with r replaced small high frequency eddies. It is the process of
i
by Rand u replaced by zero in Eq. (4.5.10), dispersion (by the mechanical process of the
i "collisions" of the eddies) that forms the rate
E(R) f2nr
R
4m:
R
w f u
o
dr * limiting step in the overall process of dissipa-
tion. This observation is of importance because
the process of dispersion is dependent only on the
collision rate of the eddies and not on the molecular
4-7
viscosity of the fluid. We thus have the perhaps It can be noted here, that in practice Eq.
surprising result that processes "ithin the equilib- (4.5.18) provides an implicit relationship for
rium layer are independent of the Reynolds number! the "all skin friction. Thus, if actual data is
fitted (in the law of the "all regime) by a
The net dissipation rate, EO , can hence only formula of the form
depend upon the parameters p and, , so that
dimensional analysis reveals that a functional u = a .9.n y + b (1•• 5.21)
relationship of the form
then by equating Eqs. (~.5.18) and (4.5.21), a
single equation for the unknown value of the skin
(4.5.15) friction velocity, u, results. This process can
be simplified by utilizing graphical procedures.
(Refs. 4.3, 4.7)
must exist. Equiva1e~tly this means
U 3 4.5.2 TIDl OUTER LAYER - THE LAW OF THE WAKE
e: = ..-L. K -= canst (4.5.16)
Ky We have seen that the inner region of the
boundary layer flow may be subdivided into three
layers, the sub-layer, the blending region and
He now invoke the equilibrium hypothesis and the logarthmic region. We now consider the outer
equate the production and dissipation terms to find portion of the boundary layer (approximately the
outer 80~') which for reasons that will become
apparent is termed the wake region.
(4.5.17)
The success of the inner layer theories in
matching the empirical results would support the
Direct integration then gives
notion that we might gainfully write the general
..\!... ~ ll'.ny* + A equation for the velocity profile in the form
The law of the wall (4.5.18)
u, K (Ref. 4.8)
As stated above,'we expect Eq. (4.5.18) to The problem of the outer flow i8 to determine
be valid when 't» 'L ,or when, say the form of h (x,),). The experiments of Ref. 4.3
indicated that at least in the case of equilibrium
, pu 2 profiles (Sec. 4.3,-to be more carefully defined in
10 < _t_ ~ ---I Ky = Ky* (4.5.20) the following), the velocity defect U -u could be
II au \.lU, o
ay plotted versus y/o in the form
Thus, we would expect Eq. (4.5.18) to be
valid for y* greater than about 25. Typical
experimental results are indicated in Figure 4.5.4.
F(Tf, y/o) (4.5.23)
10
4-8
hence with Eq. (4.5.23) Then
(4.5.31)
h(x,y) '" h(x,c) + ~ .9.n ~ - F(lT, t) (4.5.24)
Wo I [0 i dw
h(x,y) = g(lT, t) (4.5.25)
I
o
I
wd t"T= [wet)] -
·w -1
0 0
(4.5.32)
It was found in reference 4.8 that in a wide o
variety of conditions the function g(lT, y/o) would Hence
be well represented by
t) = lT~)
./vV-
g(lT, w(f) (4.5.26) 2.0
(2 1. - 1)11
wet) m 1 + sin [ 6
2
] (Ref. 4.8) (4.5.33)
4-9
Another result of interest follows by consi- 4.6.1 P~FERENCES
dering the boundary layer in the case. ",'here the
boundary layer approaches separation. At separation (4.1) Stokes, G. G., "On the Effect of the
the skin friction, and hence u ' goes to zero. Intexna1 Friction of Fluids on the
T
The expression for the velocity profile Is then Hotion of Pendulums." Cambro Phil.
Trans. IX (1851).
written in terms of u/u We note then,
nti1izing Eq. (4.5.31) 0
(4.2) Hi1ne-Thomson, L. H., "Theoretical Hydro-
dynamics." The Hacmillan Company, New
u u
u
T
u
T
Pyu T
9.n _ _ +
u~
A ---'- +
.*
(~
1 uT
___) (y) York.
u~; = u~ 7,~ = Ku o 11 "0 0 K U o "<5
(4.3) Clauser, F. H., "Turbulent Boundary Layers
(1,.5.35)
in Adverse Pressure Gradients, 11 Jour.
Then noting u -)- 0 as the boundary layer
T Aero. Sci., Vol. 21, 1954, Pl" 9l-i08.
approaches separation, we find
(4.4) Klcbanoff, P.S., NACA TN No. 3178, 1954.
t
*
= t1
(1 - Ul~) d(~) = 1-t
* 1
fo w(f) d(~) (4.7)
Rept. No. 1174.
u -u 1 0
_0_ =.1I (2-w(Y»
<5
+ -K 9,n- (4.5.39)
u K y
T
4-10
Chapter 5
Gordon C. Oates
University of Washington
5
TABLE OF CONTENTS
Page
5.0 Introduction 5-1 5.15 The Ideal Turbofan with Nixed Exhaust
Streams 5-16
5.1 Notation . . 5-1
5.15.1 Cycle Analysis of the Ideal Turbofan
5.2 Ideal Component Behaviors 5-2 with Mixed Exhaust Streams 5-16
5.2.1 Diffuser • 5-2 5.15.2 The Ideal Constant Area Nixer 5-17
5.6 The Ideal Turbojet 5-5 5.16 The Ideal Turbofan with Afterburning. 5-20
5.6.1 Methodology of Cycle Analysis 5-5 5.16.1 Cycle Analysis of the Ideal Turbofan
with Afterburning . 5-20
5.6.2 Cycle Analysis of the Ideal Turbojet 5-5
5.16.2 Summary of the Equations, Ideal
5.7 Summary of the Equations, Ideal Turbofan with Afterburning 5-21
Turbojet (or Ramjet) • • . . • 5-6
5.16.3 Example Results - Ideal Turbofan >lith
5.8 Example Results, Ideal Turbojet and
Ramjet. • . . • • •. . . • • 5-7
5-i
LIST OF FIGURES
~L~ Page
Figure 5.1.1 Station Numbering 5-1 Figure 5.14.7 Specific Thrust and Specific
Fuel Consumption Versus
Figure 5.3.1 Ideal Turbojet 5-3 By-Pass Ratio 5-16
,'igure 5.3.2 Pressure-Specific Volume Figure 5.15.1 The Ideal Turbofan with l1ixed
Diagram . 5-3 Exhaust Stream 5-16
Figure 5.3.3 Temperature-Entropy Diagram 5-3 Figure 5.15.2 The Constant Area Hixer 5-17
Figure 5.8.1 Effect of Compressor Pressure Figure 5.15.3 Effect of Variation in Stream
Ratio on Performance, Ideal Pressure Ratio, Ideal Constant
fu~~~ . . • . . . ~7 Area Hixer . . . .. 5-19
Figure 5.8.2 Specific Thrust Versus Mach Figure 5.15.4 Effect of Variation in Stream
Number, Ideal Turboj ets Temperature Ratio and Exit
and Ramj et ..... 5-7 Pressure Ratio, Ideal Constant
, Area Bixer 5-19
Figure 5.8.3 Specific Fuel Consumption Versus
Hach Number, Ideal Turboj ets Figure 5.15.5 Effect of Variation in Inlet
and Ramjet ... • . . 5-7 Hach Number, Ideal Constant
Area Bixel' . . • .. 5-19
Figure 5.8./, Specific Fuel Consumption and
Specific Thrust Versus T)., Figure 5.16.1 Specific Thrust and Specific
Ideal Turbojet 5-8 Fuel Consumption Versus By-
Pass Ratio, Duct Burning
Figure 5.9.1 Thermal and Propulsive Turbofan . . . . . . • •• 5- 21
Efficiencies 5-9
5-:\i
CHAPTER 5
LIST OF SYMBOLS
5-111
CliAPrER FIVE
IDEAL CYCLE ANALYSIS
5. 1 NOTATION
5-1
Components 5.2 IDEAL COMPONENT BEHAVIORS
Each component will be identified by a sub- In the analysis to fo11o" in this chapter,
script as follows: ideal performance of all components "ill be
assumed. In addition, "e will assume that the
gas is calorically perfect throughout, withy and
d - diffuser (or "inlet")
C constant throughout, and that the fuel mass
c -
c' -
compressor
fan
f~oH is so small that the fuel to air ratio may
be ignored in comparison to unity. Under these
b - burner circumstances the following relationships for the
t - turbine
components are valid.
AB - afterburner (prinmry stream)
AB'- afterburner (secondary stream) 5.2.1 DIFFUSER
n - nozzle (primary stream)
n' - nozzle (secondary stream) To a very high degree of approximation the
flow through the diffuser may be considered to be
Table 5.1.1 gives the relationships between adiabatic. When, in addition, the flow is ideal
all defined IT's and T's and the corresponding it may also be considered to be isentropic. We
temperatures, pressures and }tach numbers. thus have, with Eq. (2 ..14.10),
.:t......
T
r
(1 + 2'::!.
2
M
0
2/- 1 5,2.2 CONPRESSOR OR FAN
2'::!.
Tc = 11 c y and Tc ' (5.2.2)
T , Pta'
t 5.2.4 TURBINE
T = _3_ IT c'=P-
e' T~
~ Here, as with the compressor, the ideal
process is an isentropic process so that we have
= Pt4
ITb
Pta 2'::!.
T = 11 Y (5.2.4)
t t
= Pte
ITt Pt4
5.2.5 NOZZLE
5-2
When viewed as a thermal engine, the "work"
of the engine, in the thennodynamic sense,
appears as the change ,in kinetic energy between
I 2 3 4 5 9 the incoming and outgoing fluid. It can be noted,
for example, that if the engine was to be utilized
""C/ 1 for ground power, the kinetic energy of the jet
could be extracted by a further turbine which in
turn would supply a mechanical work interaction.
Not a1l of the work of the turbojet engina
appears as useful work (supplied to the aircraft),
Inlet Burner Nozzle however, because the force from the engine
Compressor Turbine provides work to the airoraft in an amount propor-
tional to the flight speed.
0--------- 9
We note, however,
lip
.L
T~ Y-l
(-)
Figure 5.3.2 Pressure-Specific Volume Diagram ~
thUB
4 and hence
5
T 3
Tts
2 Thus with ~ = TrTc we obtain'
a
o 1
1 - TT (5.3.1)
s r c
Figure 5.3.3 Temperature-Entropy Diagram Thus, it is apparent that the thermal effi-
ciency of the ideal engine increases as the flight
Mach number increases (Tr increases), and as the
These diagrams represent the "Brayton Cycle," compressor pressure ratio increases (Tc increases).
which COI1sists of
5.4 THE PROPULSIVE EFFICIENCY, ryp
0~3 Isentropic compression
3 ~ 4 Constant pressure combustion (equiva- The propulsive efficiency is a measure of
how well the power produced by the engine is
leI1t to a constant pressure heat
interaction) utilized in propelling the vehicle. It is defined
4 ~ 9 Isentropic expansioI1 by
9'" 0 Constant pressure ''heat rejection"
5-3
Power delivered to vehicle reduction required "ill be much reduced as com-
Net (mechanical) power in the exhaust pared to conventional turboprops.
Thrust x vehicle fligHt speed By ducting the "propeller" or fan, the tip
Power produced by the engine Bach number problems can be avoided by diffusing
the flow prior to the fan. An additional benefit
occurs because the blades may be highly loaded,
An ideal engine has the nozzle exit pressure aerodynamically, right out to the blade tips
equal to the ambient pressure, so the thrust is because the co",l much reduces tip flow. Such
simply equal to the rate of momentum production ducted fan engines, termed turbofan engines, have
of the engine. Thus, been very successful when utilized for high
subsonic or loYl supersonic flight regimes.
(5.4.1) Present turbofans used for subsonic flight have
"by-pass ratios ll (the ratio of air passing
through the outer duct to that PGSSil1g through
The power produced by the engine is
m
2 ('" 2 - the core engine) of about five or six, whereas it
u0 2 ), so we obtain for this i.deal engine is imagined that the very high by-pass engines
discussed in the preceding paragraph "ill have
2u (equivalent) by-pass ratios of twenty five to
= _ _0_
fifty. (A turboprop has a "by-pelSs ratio" of
l1p '" +uo about 100.) A cowl for an engine with such a huge
by-pass ratio ,wuld not only be large and heavy,
In order to increase the propulsive effi- but would also present a large wetted area and
projected area, with consequent large drag
ciency we should reduce the exit velocity, ",.
This, of course, will come with a penalty in penalty.
thrust i f the mass flow is not increased. An
The various "trade-offs" for such engine
obvious way to obtain good propulsive efficiency
choices are best determined by a systematic use
is to utilize a large diameter propeller in
order to move a very large mass. Turbo-prop of cycle analysis.
engines are, in fact, highly efficient engines,
but have encountered two major problems in the 5.5 5Y5TEl1S OF UNI IS
past. The large gearbox necessary to reduce the
propeller speed has often caused weight and In the following sections, the various dimen-
reliability problems, and the onset of high Mach sionless quantities will be calculated in the 51
system of units. Hmmver, because of the greater
numbers at the propeller tips (as the aircraft
speed increases) has led to unacceptably low familiarity to some readers of the British system
of units' (or of the British gravitational system
propeller efficiencies.
of units), the various formulae will also be
Lately, a resurgence of interest has occurred presented in these alternate systems. Table 5.5.1
in "very high bypass ratio turbofans," however. gives a brief list of pertinent terms for use in
Thus, engines with up to eight relatively small propulsion, together with appropriate conversion
factors,
radius propeller blades are envisioned. These
blades >Jill be swept backwards (in the relative
flow) in order to forestall the onset of high }wch
number effects, and because of the relatively
small radius of the blades, the amount of gear
Gas Constant, R ~ 2
IIi' /s k 0.16723
sec.::! OR
Specific Fuel Ibm fuel/hr lbm kg fuel/sec
= = kg/Ns = s/m 2.8325 (10-6)
Consumption S lb£ thrus t "i:bfi1i:" nC'.Jtons thrus t
Power Specific lbm fuel/hr kg/sec =k
watt g
/>78 1. 6897 (10- 7 )
Fuel Consumption Sn IF
F lbf }'
Specific 11lrus t gom = lbm/ sec
,.=
m
Ns/kg = m/s 9.8067
5-4
5.6 THE IDEAL TURBOJET Now note
5-5
The specific fuel consumption may hence be
The Power Balance written
We no" utilize a pm1er balance between the
compressor and turbine to relate the turbine S = kg fuel! sec = mFf = -:: -Tl"'Ff/m (5 6 15)
temperature ratio, T t' to other variables. It Ne"tons thrust • •
follo"s from the first law applied to a control
volume (section 2.1 1,) that for steady state eondi- 5.7 SUMMARY OF THE EQUATIONS, IDEAL TURBOJET
tlons the mechanical work interaction per mass is (OR RAMJET)
equal to the negatJ.ve of the change in stagnation
enthulpies across the control volume. The turbine We here summarize the equations in a form
"ark output must be equal to the compressor work suitable for calculation. rtle pertinent equations
input, so applying the first law we have and terms for the British system of units will be
included in brackets ([ ]).
Inputs:
or
or F F 1bf
Outputs: 'iii (Ns /kg) Cg m' 1bm/ sec]'
(1 + f) T>.. (1 - T t) = T rT d (T c - 1) o
Tr l+r.:lM~ (5.7.3)
We 11l!ly note here that when a ramjet is con- 2 0
sidered (no compressor so Tc = 1), the equation
for the specific thrust reduces to the very simple
form
r.:l
= 11' c 'Y (5.7.4)
fc
(5.7.6)
5-6
5.8 EXAMPLE RESULTS, IDEAL TURBOJET AND RAMJET F Ii/;'
[g-;:; 1
" \\
Figure 5.8.1 indicates the results. 70 700
~~
F •
[gilil F/m 7T=20
S(105) [sl c
o 600
lbf
16m/sec Ns/kg
Ibm
kg/Ms Ibf hr
3.60
60
50 500
1/ \~. ~ RAH ET
70 700
1. 40 400
I f\
1.2
65
650
600 \"
3.4
30 300 / \\ \
60
~ \
3.2
1.1
20. 200 I \ 1\
\
55 550
\ 1\ 1.0 10 100
/ \\ \
500
1--\
2.8
II \ \
50
45 450
\ ~ 2,6 1 2 3
\
4 5 6
40 400
I's. \ 2.4
.9
350
~~ 2.2
.8 Figure 5.8.2 Specific Thrus t Versus Hech Number,
Ideal Turbojets and Ramjet
35
~
"- [Sl S(10 5 )
2.0
\
30 300
1'''- .7 Ibm
Ibf hr kg/Ns r
250 1.8 5.5 t
.~\
o 10 20 30 40 50 60 70
5.0
!
r
Figure 5.8.1 Effect of Compressor Pressure Ratio I
on Performance, Ideal Turbojet !\ I
4.5
/
r
V'" f
It can be seen from the figure that even with
the assumption of ideal engine behavior some
1.5
4.0
RAH ET -
---
I
important design trends become evident. Thus,
this ideal ann lysis indicates that the specific
fuel consumption tends to decrease as the compres- 3.5
sor pressure ratio increases. (This trend is i
true also when the losses are included over a c 7Tc = lp i
large pressure ratio range, but not out to extre~~
3.0
1 r
pressure ratios.) The specific thrust, however,
maximizes at quite low values of the compressor
pressure ratio. (Note that as the compressor 2.5 1/ '~1T
I
pressure ratio increases, the stagnation tempera-
ture at entry to the burner increases with the
consequence that the allowable fuel addition is 2.0
V c
= 20
Figures 5.8.2 and 5.8.3 show the expected The conditions assumed for these examples are
performance of engines over a range of flight }lach identical to those in the preceding example
numbers. except that TA was taken to be equal to eight for
the ramjet. It is important to note that these
examples illustrate the behavior of what would be
a series of engines designed to fly at the illus-
trated Hech number at the indicated pressure ratio.
In other words, the graphs represent the behavior
5-7
of a family of enginea all Hith the same compressor Figure 5.8.4 indicates how the specific fuel
pressure ratio but flying at various design Mach consumption decreases as the turbine inlet temper-
numbers. If an engine designed for a certain Mach ature decreases because of the increasing propul-
mnnber and presAure ratio is flown off-desJ.gn (at sive efficiency. Hm'lever t if component losses
a different Hach ntnnber), its compressor pressure were present, a finite fuel flow would be required
ratio Hill change. These effects are analyzed in as the thrust approached zero Hith the result that
section 8.1. the specific fuel consumption would increase
dramat ically.
It is apparent in Figure 5.8.2 that in the
case of the turbojets, as the flight Hach number 5.9 INTERPRETATION OF THE BEHAVIOR OF THE
"increases the resultant increase in compressor SPECIFIC FUEL CONSUNPTION
outlet temperature restricts the allo'Jable fuel
addition causing a reduction in specific thrust. In the preceding sections the equations for
(Note that in an actual engine the airflow 'lOuld Sand F/m were deliberately formulated in a
increase as He increased causing the thrust (but manner that led to easy algebraic manipulation
not specific thrust) to initially increase.) In and calculation. For interpretive purposes we
the case of the ramjet, the thermal efficiency of may write S in the alternate form
the engine is so 101' at low Nach numbers that the
specific thrust at first increases with increasing
}mch numbers before eventually decreasing due to u
the limitation on fuel addition. rof
(llID ) h-
f
0
S = -F- = u F
0
Figure 5.8.3 indicates that the turbojet
specific fuel consumption at first increases with or
increase in Ho' This is because the energy
required for a given velocity change from inlet
to exit (and hence thrust production) increases
as the flight speed increases. At very low
thrusts the specific fuel consumption decreases
(for this ideal engine) because the propulsive and
thermal efficiencies increase. For the ramjet, (5.9.1)
the initial sharp drop in S reflects the
increasing thermal efficiency. Later, the effect
of the extra required energy for a given velocity From sections 5.3 and 5,4 it can be seen
change causes 5 to increase. that the expressions in parentheses are just the
pro,mlsive and thennal efficiencies. That is,
As a final example calculation, we again
consider a family of turbojets with He = 2 and u F
with rrc = 20. We then consider the effect of o
varying the turbine inlet temperature, or equiva-
lently of varying T . Figure 5.8,4 indicates the
A and
refults.. 5(10 5 ) [51
[gm1 F/m kg/Ns lbm
~bf Ns/kg ;- 1bf hr (5.9.2)
Ibm/sec 2 .8 1
40 400
-+
-; 2 ,6 Hence we may write
/ L
V
~
2
30
300
V 2 .2
.8
(5.9.3)
10 100
/
/ 1 ,4
and He may obtain an expression for the propulsive
1 .2 efficiency by combining Eq. (5.4.2), (5.6.1) and
o 0
4
/ 5 6
1 ,0
.4 (5.7.5) to give
0.7
V/ V 11th f-Y V'
Tlp
~
/ V // I.
0.6
V V
0.5
./" / / (5.10.2)
1,,--- Ii'- r 11p Also, it follows from Eqs. (5.10.1) and (5.7.6)
11th that
0.4
0.3
/ / C T
f=T~ (~-l) (5.10.3)
0.2
/ I
0.1
!/ 5.10.1 TEMPERATURE RELATIONSHIPS AT MAXIMUM THRUST
5-9
30
1T
4
c
25 ["" '\
5
~
T 20
a
15
10
'" ~
~
5
~ r--
9
oa 1 2 3
Ho
Figure 5.10.1 Temperature Entropy Diagram for Max Figure 5.10.3 Compressor Pressure Ratio for
Thrust Turbojet Haximum Thrust
5.10.2 EXAMPLE RESULTS - HAl{ THRUST TURBOJET 5.11 TIm IDEAL TURBOJET WITH AFTERBURNING
The perfonnance of a L'lllX thrust turbojet may A well established and relatively simple method
be plotted in ~ similar manner to the conventional of increasing the thrust level of a turbojet is to
turbojet and ramjet. Figure 5.10.2 shows the "afterburn" ill the duct following the turbine outlet.
specific thrust versus flight }lach number for a The additional enthalpy addition coupled with the
family of max thrust turbojets. Shown for compari- nozzle pressure ratio provides a substantial thrust
son is the equivalent perfol~nce of a family of augmentation, though at the expense of an increase
t.urbojets with a compressor pressure ratio of in specific fuel consumption. The mechanical
twenty. Conditions are as in Figures 5.8.1-5.8.3, arrangement and related station numbering are
namely y ~ 1.4, To = 222.2 K, h = 4.4194(l07)J/kg, indicated in Fig. ·5.11.1
Cp = 1004.9 J/kg K, TA = 7.
[..£...] F lin
gom
100 1000
~
900 t---- 7 8 9
'"
90
h, I~'
80 800
'~ o
70 700 "'-
":", "-
1T ~ 20 ,, ~
600 ,
~
60
\
SOD a 1 2 3
Figure 5.10.2 Specific Thrust Versus Flight Hach Figure 5.11.1 The Turboj et with Af terburning
Number - Hax Thrust lurbojet
The related compressor pressure ratio giving Wh"ll the entire cycle is considered ideal,
maximum thl~st is shown in Figure 5.10.3. Note all the component r~lationships of Sec. (5.2)
that each max thrust turbojet graph must tel;ninate remain true and in addition We note 1TAB = 1 •
where rr~ ~ 1. This occurs when Tc = 1 giving from
Usually the maximum temperature attainable in the
Eq. (5.10.1) Tr =~. Hence
afterburner is substantially higher than that
attainable in the primary combustor because of
the restriction placed upon the attainable tempera-
(5.10.5) ture in the primary combustor by the presence of
the turbine. Figures 5.11.2 and 5.11.3 indicate
the thermodynamic cycles appropriate for the ideal
afterburning turbojet.
5-10
Equations (5.11.1) to (5.11.5) may now be
combined to give
(5.11. 3)
,c = TIc Y (5.12.4)
't = 1 - -
'r (Tc-I) (5.12.5)
(5.11.4) TA
2 TAAB J/2
a [ { - - - - (T 'f ,-1) -H]
Hence with Eqs. (5.1.1), (5.2.2), (5.2.4) and o Y-I Tr' cTt r c t 0
(5.11.4) 2 'AAB
[{Y-I TTT (T , T -1) }1/2 -H II
r c t 0
r c t
-= T l' T (5.11.5) (5.12.6)
r c t
5-11
NOTE: The minimum allowable value for We may obtain the analytical expression for
i. T"AB = T" T t • the compressor pressure ratio giving maximum thrust
by noting with Eq. (5.12.5),
C T
f TOT = -E~ (TAAB-T r ) (5.12.7)
(5.12.B)
He~ce at the maximum
Ibf
Ns/kg kg/Ns It would appear then that such a value for
Ibm/sec
compressor pressure ratio would be near a suitable
compromise for an aircraft that was to cruise
1000 3.7 1.3 efficiently with no afterburning, but was to engage
~
100 in combat with hIgh thrust and relatively efficient
V- afterburning fuel consumption,
900
90
BOO
1-7'~ on - 3.5
3.3
1.2
5.11,
80 THE TURBOFAN InTH SEPARATE EXHAUST STREAMS
70 700
\-- 3.1 1.1 5.14.1 CYCLE ANALYSIS OF THE IDEAL TURBOFAN WITH
~
cribed in Sec. (5.6.1), will again be applied.
500 2.7 When applying the cycle analysis, we must now
50
2.3
0.9
account for the thrust of both the primary (core
engine) and secondary (fan) streams, and must note
that the turbine power output will now be equated
to the power input to both fan and compressor. We
300 again assume tha t all component eff iciencies are
o 10 20 30 40 perfect, that the gas is calorically perfect, that
1T the fuel to air ratio in the combustor Is much less
C
than unity and that the exit static pressures of
both primary and secondary streams are equal to
the abmient pressure. The nomenclature and notation
are as in Fig. 5.1.1 and Sec. (5.1),
Figure 5.13.1 Effect of Compressor Pressure Ratio
on Performance, Ideal Turbojet with The total thrust may be written as the sum of
Af terburner the thrust contributions of the two streams to give
As predicted, the addition of afterburning
leads to an increase of specific thrust at the
expense of an increase in specific fuel consump-
tion. It is of interest to note the location
of the maximum in the specific thrust when or (5.14.1)
afterburning is present. By formally taking the
derivative of the specific thrust with 'c
(Eq. 5.12.6), it is evident that the maximum occurs Here we have introduced
when the product 'r'c't reaches a maximum. Such
a maximum occurs when 1Tr1T c1T t = Pt /po = Pt /p, m c Mass flow rate of the primary stream
5 5 1
reaches a maximum and it is evident (and obvious)
that the maximum thrust occurs when the nozzle m Mass flow rate of the secondary stream
pressure ratio reaches a maximum.
that because f TOT is a function of '''AB and 'r
He note also 2
c
.
m
(and CpTo/h) only, the maximum in thrust corresponds a = ~ = By-pass ratio
1
to the minimum in specific fuel consumption!
5-12
SECONDARY S'rREAM The specific fue.l consumption then follows from
Now write
.or (5.14.11)
T '
t9
~ T ' (1 -I- Y-2
9
1
H
9
~) = T t
0
T
r c
, (5.14.3)
~
Pt~ ~ + r~!.
Combi'lation of Eqs. (5.14.1) and (5.14.7)-
P9' (J. H/)Y-l Po1Tr1Tc' (5.14.4) (5.14.11) then gives the fol10;llng summary of
equations.
With Eqs. (5.1.1), (5.2.2), and (5.11,.4)
5.14.2 Sm!HARY OF THE EQUATIONS, IDEAL TURBOFAN,
BY·-PASS RATIO PRESCRIBED
(5.14.5)
Inputs:
So that
T ' (5.14.6)
9
Outputs: F (Ns/kg) [ F lbf]
;J;"~ g(m +ill )' IbmlS;:U: ,
1 2 0 1 2
We might note here that this result could have
been obtained more directly by noting P ' ~ Po and S(k /Ns) [lbm~uel/hr]
9 g 1bf thrus t '
9 , ~ So ,hence \ ' = To' Equations (5.14.2),
9
(5.14.5), and (5.14.6) then give f ~J.t.1-,,11~~~ __ ~_
kg primary air/sec
(5.14.7) Equations:
C (2.505)(10') ~-J
PRIHARY STREAH
1:--1
y p sec' R
The relationships for temperatures and pres- (5.14.12)
sures, here, are exactly as previously obtained
for the turbojet (Sec. 5.6.2), so we may write
a
0
IYRT o m/s [ft/sec) (5.l4.13)
u T l-1-Y:l.M2
Ho (~- 1) = {_2_ -~_A_(T T T _1}1/2 T
r 2 0
(5.14.14)
U y-1 Tr Te r e t - Ho (5 , 111, 8) y-1
o
y
T (5.111.15)
POWER BALANCE c "c
y-l
, ,y-
For this ideal cycle the power output from T Tf (5.14.16)
c c
the turbine will just equal the power input to the
fan and compressor. We hence obtain T
r
T
t
1 [(T -·1)
c
+ a(T '-1)]
c
(5.14.17)
Ti-
~ C (T -T ) = ~ C (T -T ) -I- ~ C (T ,-T )
1 P t, ts 1 P t3 t2 2 P t, t2 F ao 2 ~li- (T T T _1)}l/2
;;, -hit = Ha [{Y-1 TT ret
1 2 r c
or
- H + a[{~l {T T '_1)}l/2_ H II
T o y- reO
hence T
t
= 1 - -'TA=' [(T -1) -I- a(T ,-l)]
c. c
(5.14.9) (5.14.18)
Ibf
(To obtain British units of Ibm/sec in
SPECIFIC FUEL CONSillfPTION
meters/sec would be replaced by
An enthalpy balance across the combustor gives should be given in ft/sec)
(5.14.19)
5-13
5.14.3 BY-PASS RATIO FOR HlNIMUH SPECIFIC FUEL It can be seen from Eq. (5.14.18). that this
CONSUMPTION relationship shows that when 'the by-pass ratio is
such as to give minimum specific fuel consumption
It would be desirable to select the by-pass (for the ideal engine) the thrust per mass per
ratio a, to give the minimum specific fuel con- second of the primary stream is one-half of the
sumption possible for given prescribed operating thrust per mass per second of the secondary stream.
conditions (TO,M ), design limits (T ) and design This somewhat surprising result follows primarily
O A because when the efficienc.y of energy transmission
choices (ITc,IT '). It is evident from Eqs. (5.14.18)
c between the two streams is very high, the propul-
- (5.14.20) that the minimum value for Swill sive efficiency of the engine is improved by expend-
occur at the maximum value of the expression ing most of the ener8Y in providing momentum to
the denser (cooler) secondary stream. It should
be noted that when component losses are present,
{_2_l (, ,,_1)}1/2_M +a[{_2_ (, ,'_1)}1/2_M 1 the optimal thrust per mass per second of the
1'-1 'r'e r c t 0 1'-1 r c 0 primary stream is a much higher fraction of that
of the secondary stream. (Usually larger than
Taking the derivative of this expression with unity. )
a we obtain
The optjJnal by-pass ratio may be obtained from
1 3't Eq. (5.14.17) to giv~
<r-i)'A aa + [{_2_ (, , '_1)}l/2_ Mol
2 'A 1/2 1'-1 r c
(5.14.25)
{1'-l:r:r ('r'c't- 1 )}
r c
o at minimum S (5.14.21) The expression for the thrust, Eq. (5.14.18)
may be simplified with Eq. (5.14.24) to give
'r('c' -1) 2
,*=_1_+ 1 [---"---"----. 1
t tr,c 2(1'-1),1.
{_2_ (, t '_l)}l/~M
1'-1 r c 0 ~ ~ Thf
Outputs: m-hD (Ns/kg) [g (m -hD) Ibm/sec]'
(5.14.23) 1 2. 0 1 2
kg fuel/sec *
f kg primary air/sec' a
5-14
(F/m) * S*(10 5 )
(5.14.30) Ns/kg kg/Ns
15 300 3.5
f 3600f )
S* [S a*
*
(Ha ){g
F*
(til +til )} !\ 3.0
012
1.5
equations we consider the effect upon the per-
formance parameters and the optimal by-pass ratio r\ / 1.0
of variations in the by-pass pressure ratio.
(F/m)*
Ns/kg
S* (105)
kg/Ns
o
o 1 2
\ 3
o
/
o 1 3
0.5
Ho Mo
30 140
a* Figure 5,14.3 Optimal Figure 5,14,1, Specific
25 By-Pass Ratio Versus Thrust and Specific Fuel
120 Consumption Versus Flight
Flight Hach Number
Mach Number
20 100 2.0
15
\ 80
The strong effect of flight at increasing Mach
numbers is very evident in these curves. Thus, even
10 ~.\ 60 f---I'-t---j---i 1. 9
though the optimal by-pass ratio reduces sharply,
the much reduced power capability of the turbine
causes a reduction in the specific thrust. It can
be seen that it is most important that a designer
5 "- ........ 40 be aware of the intended flight regime if he Is
r-- to be able to properly choose his design variables •
o 20 .......--'----'----' 1. 8
1 1.5 11 ,2.0 2.5 1 1.511 ' 2.0 2.5 Figures 5.H.5 and 5.14.6 indicate that
c c increasing T"
has a similar effect upon the
Figure 5.14.1 Optimal Figure 5.14.2 Specific optimal by-pass ratio and specific th'rust as does
By-Pass Ratio Versus Thrust and Specific Fuel reducing the flight Hach number. (Conditions
By-Pass Pressure Ratio Consumption Versus By-Pass assumed are as above with Ho = 2). This is true,
Pressure Ratio of course, because an increase in TA gives an
Conditions assumed for these calculations were increase in turbine power capability. The slight
increase in specific fuel consumption with T"
y = 1.4, To = 233.3'K[420'R), h = 4.4l94(107)J/kg
would appear to negate the thrust advantages of
[19,000 BTU/Ibm], C = 1004.9 J/kgK[0.24 BTU/lbm'R), going to higher turbine temperatures, However, it
p
lIc = 20, T"
= 6.5, Ho = 2. I t is apparent that a
should be noted that not only would the engine be
smaller (particularly the core engine), but the
trade-off between high thrust per frontal area specific fuel consumption will actually tend to
and low specific fuel consumption occurs. This decrease with increasing TA when component
clearly reflects the increase of propulsive effi- losses are ,included,
ciency with a decrease in fan exit velocity (loWTf ').
c , *
(F/m)
The enormous optimal by-pass ratios occurring for
the very low by-pass pressure ratios do not in fact Ns/kg
occur when losses are considered (Chapt. 7). The 6 130
effect of losses is to much reduce the optimal
a* ~
fraction of energy to be supplied to the by-pass
stream. 5 120
/
The variations of a*, S* and m+til
F* with 4 I_- 110
~
-/ 2.5
flight Hach number are shown in Figs. 5.14.3 and
I 2
3 I 100
I
5.14.4. The conditions assumed are as above with
the additional value 11 ' = 2.0
c 2 II 90 i / 2.0
1
/ 80 ~
a
4.5
V 5.5 6.5 7.5
70
4.5 5.5 6.5
1.5
7.5
5-15
As a final example of the ideal turbofan with 5.15.1 CYCLE ANALYSIS OF THE IDEAL TURBOFAN
separate exhaust streams we consider the effects WITH mXED EXHAUST STREAl1S
of varying the by-pass ratio from the optimum
value. Conditions are as assumed in the above
examples, and the results are illustrated in
Figure 5.14.7.
F/;'
2 3'
Ns/kg
o =~'1~1~171'-3--4--5----~7;:
220
200
\
--\
IIIII~ I'C_~_'II\_
C __
180 1\ 2.3
100
a* I~ 1.9 Figure 5.15.1 The Ideal Turbofan with tlixed
Exhaust Streams
o 1 2 3 4 5
\ole again assume all efficiencies perfect,
Figure 5.14.7 Specific Thrust and Specific Fuel nozzle exit pressure equal to the ambient pres-
Consumption Versus By-Pass Ratio sure, that the gas is calorically perfect and
that the combustor fuel to air ratio is much less
This figure illustrates that a truly optimal than unity. The specific thrust may hence be
choice of by-pass ratio might be other than that written
leading to the minimum specific fuel consumption.
Thus for example note that by selecting a = 3
rather than a* = 3.91 , a 21% increase in specific (5.15.1)
thn,st can be obtained at a penalty of a 1.5%
increase in specific fuel consumption. When the
engine size, weight and cowl diameter are all We again have
considered for the installation effects, it is
probable that a by-pass ratio lower than that
corresponding to a* would be selected. (5.15.2)
5.15 THE IDEAL TURBOFAN WITH MIXED EXHAUST
STREAHS and may write
5-16
-
The power balance between compressor, fan The equation for the mass £10\" Eq. (2.18.1).
and turbine remains unchanged, so T is still may be >Tritten in the form '
t
given from Eq. (5.14.9). In Sec. (5.15.2) we
will obtain the ratio Pt/Pts ' so note here 3', 5 or 7)
T ,
The expressions for f and S remain as in 1 + a-.!.L
Eqs. (5.14.10) and (5.14.11). These equations Tt Tts
will be summarized in Sec. (5.15.4). --U. _ _-:--:--"-"-_ (5.15.13)
T - 1 +a
ts
5.15. 2 THE IDEAL CONSTANT AREA MIXER an equation for M7 can be obtained by combining
Eqs. (5.15.11 - 5.15.13), and may be written in
the form
T ,
(1 + a)(l + a -T~)
f f(M) ts
A"
-............ 7
................. - - - -",,"
Pta'
Tt ,'
---P where
As
(5.15.14)
P ts
Tts
This is once again of the same functional
form for the Mach number as occurred in the solu-
tion for the heat interaction at constant area,
Sec. (2.17.4), so we may write
M • = 1 _ M1+1I]
7 1-'2yf+1I
Figure 5.15.2 The Constant Area Mixer
where 1I = 1I-2(y+l)f (5.15.15)
We may consider Pts ' Tts ' Ms ' Pt ,' , Tt ,' ,
and a to be prescribed. The common static pres- Following solution for M ,the other down-
sure at the splitter, p , can then be obtained 7
directly from stream variables follow directly. Thus, Eqs.
(5.15.12) and (5.15.13) may be combined to give
y+l
(5.15.8)
T 1 + .Y=..! M ,2 (Y-1)M
{(l+a)(Ha -.£i)i/2 [ 2 7] ...2. _ _I_
from which we obtain Tt s 1 +.Y=..!
2
11 '
's
H HA,fA
7, S
.Y=..! .Y=..! (5.15.16)
P • Y 2 P •
M2 2 [(...J::2) -l]=-[(~)
" = y-l P y-l P The equations of this section are summarized
ts in Sec. (5.15.3).
(5.15.9)
Equation (2.18.1) for the mass flows may be 5.15.3 SUMMARY OF THE EQUATIONS - IDEAL CONSTANT
utilized to give AREA MIXER
A , rr:; M P .-(.Y=..!)
~:=.u
J.... = a/? --L (---.U) 2Y (5.15.10) Inputs: , T ,M ,ex
As Tts M,' Pts P ts ts S
A (p +p u 2 )+A • (p •+p ,u .. ) = A (p + p u 2)
55 S5 3333 7777 Equations:
.Y=..!
or Ap(l+yM 2)+A ,p ,(l+yM ,2) = A P (l+yM 2) 2 p, y
SS 5 33 3 77 7 = _ [(---.U) {I + Y=.! M 2 }-1] (5.15.17)
y-l P 2 s
(5.15.11) ts
5-17
(5.15.18)
(5.15.30)
~
(Ha) (1 + a TtS)
(5.15.19) .--K.-
m+lil
=
I 2
2
a [{ y-1 (1 - ---=1'--.--::-1)(1,,1 +al 1 ,)}1/2_M ]
o 1+a Jl.Y=-!. t reO
1 1 '(~)Y (5.15.31)
r C Pta'
here 1bf
(To obtain British units of Ibm/sec' a o in meters/sec
ao
would be replaced by 32.174 where ao should be
f::, a 1l-2(y+l)f (5.15.20)
give.n in ft/sec.)
f::,(l+f::,) 1/2
M? ~ [1 - 1-2yf+f::,] (5.15.21)
(5.15.32)
T , 1/2 --1±L
{(1+a)(1+a ~)} M 1 + .Y::l M • 2(y-1) f
t\ J.. [ S =---F -- [S = 3600£ 1
2 z] F
A, M (1+a) (m +tl. ) (l+a){g (tb +;li)}
1 + t- 5
?
l+.Y::lH
2 5
2
(5.15.22)
I 2 012
(5.15.33)
5.15.5 ~!PLE RESULTS - IDF~ CONSTANT AREA MIXER
5.15.4 SUMHARY OF THE EQUATIONS - IDEAL TURBOFAN
WITH MIXED EXHAU ST STREAMS In order to compare the performance of fully
mixed streams and separate streams, we will consider
the "gross thrust" capability of the two cases. By
Inputs: To(K)[ORl. y, h(J/kg)[~!~], gross thrust we mean t,at thrust that would occur
if all the momentum of the exit streams contributed
entirely to thrust. We thus write
pressure ratio ~
Pt9
{--- is then obtained from the equations for the
Pt5 Pt5
ideal constant areS mixer, Sec. (5.15.3). Note
5-18
F
un
Fmix
1.01
1.02
1.00
./
F
~ ~= 0.6 ~
.99
~ p Fmix f--
p
Pe = .6
=0 ~,
~
Pts p'
~ 5-
.98 1.01
~
Tt3'= 1
T
.97
.96
p;:-
t3'
1
\\ "--
.95
\ 1.0
-----
.94
\
0.99
.95 .90 .85 1 .8 ,6 .4 .2 .4 .5 .6 .7 .8 .9 1.0
Pta'/Pts Tta , /Tts M
s
Figure 5.15.3 Effect of Figure 5.15.4 Effect of Figure 5.15.5 Effect of Variation in Inlet Mach
Variation in Stream Pres-- Variation in Stream Temp- Number, Ideal Constant Area }!ixer
sure Ratio, Ideal Constant erature Ratio and Exit
Area Mixer Pressure Ratio, Ideal He note here that increasing the Hach number
Constant Area Mixer at entry to the mixer reduces the losses. This
might at first appear anomalous because one might
Several trends are evident in Figs. 5.15.3 expect interactions at low Hach number to be less
and 5.15.4. Thus note that a mixing benefit vigorous. It is apparent, however, that as the
occurs only when there is a difference in stagna- Mach number M decreases, the pressure at the
tion temperatures in the streams. This is because s
splitter plate increases, leading to a lower value
the Etagnation pressure losses identified with
of M, • Thus the relative velocity. difference
mixing will cause a decrease in thrust unless one 3
of the streams has a higher stagnation enthalpy, increases as M decreases, leading to the greater
with consequent possible benefit of equalizing s
mixing losses predicted by the ideal analysis.
the enthalpies. It is to be noted also, that I t should be noted that when skin friction losses
when the exit pressure is further reduced, the are included, there will be all opposing effect
penalty identified with stagnation pressure because of the Mach number squared dependence
loss in mixing is reduced, because the overall
of the skin friction losses. (Sees. 2.16 and 2.17)
pressure ratio is so large.
The design of a real mixer ,,111 involve the optimal
choice of the design parameters including not only
It can be surmised then, that real mixers the effects just discussed, but including also
(including viscous losses) may show signs of
consideration of the many installation effects.
performance gains when used with nozzles with
large expansion ratios and in which substantial
5.15.6 EXAMPLE RESULTS - IDEAL TURBOFAN WIl~ MIXED
temperature differences between the two streams
exist. It should be noted that "forced mixers" EXHAUST STREAHS
are being considered very much for transport
To compare the performance of turbofans with
aircraft, where. the promise of performance bene-
and without mixing, We consider a turbofan with
fits is not substantial. In such cases the
prime motivation for the use of mixers arises by-pass ratio, a , equal to two. Other conditions
will be as those given for Fig. 5.14.7, that is:
from the hope of substantially reducing the jet
noise.
y = 1.4, To = 233.3°K[4200R], h = 4.4194(10 7 ) J/kg
As a final example we note the eUect of BTU
varying the inlet Hach numbers of the mixing [19,000 BTU/Ibm], Cp 1004.9 J/kgK[O.24 lbmoR],
streams. We consider the case a : 2 ,
1Ic 20, 1Ic' = 2, T" = 6.5, No = 2 •
~ = 1 , ~= 0.9 , ~= O.S
Tts Pts Pts The analysis utilized to obtain Fig. 5.14.7
yielded 'r I.e, Tc = 2.3535, Tc' = 1.2190,
T = 0.50387, and ITt = 0.090807. These values
t
utilized with the equations of (5.15.3) and (5.15.4)
then give ~=
1. 0564. Finally Eqs. (5.15.30) -
Pts
(5.15.33) yielded for the turbofan with mixed streams
5-19
With Eqa. (5.1.1), (5.2.2), and (5.l6.4)
S = 2.l0(10-s)kg/Ns [.741 lb~~~r]
(5.16.5)
F lbf
m+ill = 190.8 Ns/kg [g (mF+ill ) 19.46 lbm/sec]
I 2 0 1 2
Combining Eqa. (5.16.3) and (5.16.5) gives
These values are to be compared with the follow-
ing values for the unmixed case
(5.16.6)
5.16.1 CYCLE ANALYSIS OF THE IDEAL TURBOFAN WITH Specific Fuel Consumption
AFTERBURNING
The specific fuel consumption could be obtained
by writing an enthalpy balance for each burner
It is again assumed that all component
separately and then summing the separate fuel con-
efficiencies are perfect, that the gas is caloric- sumptions. It is more direct, however, to write
ally perfect, that the fuel to air ratio in all
an enthalpy balance across the entire system and
combustors is much less than unity and that the
to equate the energy addition in the burners to the
exit static pressures of both prim.ary and secondary
overall enthalpy change. Thus
streams are equal to the ambient pressure. The
nomenclature and notation are as in Fig. 5.1.1 and
Sec. (5.1). m C T ~ C T ,-(~ ~ )C T
1 pt. 2 pt. 1 2 P t2
The expression for the total thrust remains
as given by Eq. (5.14.1), thus:
or
(5.16.1) ~f~fAB~fAB' CT
J....Q.
m h [ 'XAB+a'XABrCl+a)T)
(5.16.10)
Secondary Stream The specific fuel consumption then follows from
We again have
S 5.16.11)
F
(5.16.2) (1+a) (m +m )
1 2
These equations can then be summarized as in
Sec.(5.l6.2). I t can be noted here, how3ver, that
Now write in fact this analysis contains most of the pre-
ceding analyses of this chapter as special cases.
Thus note that if a duct burning turbofan with no
' ~ T ,(1 ~)
l
T
t g.
+ .Y::l
2
H
• c TO 'XAB' primliry stream burning is to be considered, '
r::1 (5.16.3) need only be replaced by its minimum value, AAB
P
tg
, R P ,(1
9
+ r:.!
2
M2) Yap 11 1f '
9' 0 r c (5.16.12)
(5.16.4)
5-20
If no duct burning is present, 'AAB' must be 5.16.3 EXAMPLE RESULTS - IDEAL Tu~BOFAN WITH
replaced by its minimum value, AFTERBURNING .
Inputs: F/;"
Ns/kg
700 4.0
I-
~
__L
600 ~ ...(.-'
V-
F F 1bf
LAB
Outputs: -;;;-~ (Ns/kg) [g (1~ -tID )' Ibm/sec)' 500 3.0
1 2 0 1 2
Equations:
100
'" '-------r---..
-4---
1.0
a ,
-.---L.- = _0 [{_2_~ (T T ,_1)}1/2_M
o
m -hn 1+ct y-1 'r 'c T t r c t 0
1 2 o 1 2 3 4
a
+ a[{_2_ 'AAB' (T T _1)}l/2_ H II (5.16.14)
y-1 'rTc' r c' 0 Figure 5.16.1 Specific Thrust and Specific Fuel
Consumption Versus By-Pass Ratio,
1bf Duct Burning Turbofan
(To obtain British units of ~lb~m~/Ts~e--c • ao in meters
a The figure illustrates the very substantial
o
per second would be replaced 1>y 32.174 where a o increases in specific thrust that can be obtained
should be given in ft/sec.) by the use of duct burning. The results suggest,
also, that i f high thrust levels are to be attained
C T
for given flight conditions, whereas efficient
f TOT = ~ [TAAB+aTAAB,-(l+a)Trl (5.16.15) cruising is desired for other (lower thrust) flight
conditions, the duct burning turbofan shows promise
f of affecting a reasonable compromise.
S
TOT
= --=~F=---- (5.16.16)
(1+ct) (li, +;;, )
1 2
(5.16.17)
(5.15.18)
5-21
Chapter 6
COMPONE[\JT PERFOR~JlANCE
Gordon C. Oates
University of Washington
6
TABLE OF CONTENTS
Page Page
6.0 Introduction . • • • 6-1 Figure 6.1.1 General Control Volume • • • • • 6-1
6.1 The Thrust Equation 6-1 Figure 6.1. 2 Pressure and Viscous Stresses
on Engine 6-1
6.1.1 Interpretation of the Terms Appearing
in the Thrust Equation . . • 6-2 Figure 6. 1. 3 Control Volume for Approaching
Flow. 6-2
6.1.2 One-Dimensional Calculation of the
Additive Drag • . • • . • • 6-3 Figure 6.1.11 External Fluid Control Volume 6-2
6.1.3 Some Realities of the Determination of Figure 6.1.5 Flow into Inlets 6-3
Inlet Drag 6-4
~'igure 6.1.6 Additive Drag Coefficient Versus
6.2 The Inlet 6-5 Flight Hach Number 6-4
6.3.3 The Compressor Stage Efficiency 6-6 Figure 6.3.1 Compressor Design Efficiency
Versus Pressure Ratio 6-6
6.3.4 Relationship Between the Compressor,
Stage and Polytropic Efficiencies. 6-7 Figure 6.4.1 Constant Area Combustion Chamber 6-8
6-i
CHAPTER 6
LIST OF SYHBOLS
The symbols are listed in alphabetical order, T - Ratio of temperatures (Sect. 5.1)
first in the English alphabet, then in the Greek
alphabet. Subscripts and superscripts are then x - Function (Eq. 6.4.8)
given. The equation, figure or section in which
the symbols are first introduced is indicated in
parentheses. Often the symbol will be defined in Subscripts
the text just preceding or just following the
equation or figure. A - Uninstalled (Eq. 6,1.8)
- Holecul~r weight (Eq. 6.4.3) o - Far upstream (or ambient) (Eq, 6,1,3)
6-ii
CIIAPTER SIX
COHPONENT PERFORHANCE
In this chapter the behavior of the engine It should be noted here that the vector area
components including the non-ideal effects will element, ds , is defined to be positive when
be described. The performance of the various directed out,,,ardly. Thus, the pressure force from
components will be described in terms of "figures the surface onto the fluid must have the negative
of merit", which will allow cycle analyses includ- sign identified with it. We will be considering
ing losses to be efficiently carried out. It the engine operating in steady-state conditions
should be noted, however, that both the accurate (or "quasi-s teady-state'~, so the integral denoting
quantitative estimation of such figures of merit, the volumetric accumulation of momentum with time
and the design of the components to reduce the "'ill be zero.
losses, are very demanding processes and absorb
much of the industry effort. Prior to consider- The thrust equation may then be written
ing each individual component, we first consider
the expression for the overall thrust of the
engine when losses are present. It will be found (6.1.2)
that both internal and external losses will be
present, and an optimal design would be such as
to minimize the combination of all losses. Application to Engine
Volume Element dv
6-1
It is clear that direct evaluation of the
internal viscous and pressure forces would be hope-
less, so we relate the internal forces to the ~.Ui+(Pi-P 0 )Ai+Jext CB(I' ext-I'0 )dA+Fv Cll=+~ 0u+(~1'
1.
-p )dA
0 J ext 0
changes in fluid properties occurring from inlet o
to exit of the engine. To do this we consider the
(6.1.6)
effects of the internal forces acting inward on and hence with Eq. (6.1.5)
the fluid. The forces acting on the fluid bet-
ween inlet and exit will now include the pressure
and viscous forces acting on the interior engine
parts. Thus, again applying Eq. (6.1.2) we obtain
(6.1. 7)
We now write
F = ~ u -~ u + (I' -p )A (6.1.8)
A eeOa eOe
-F +
v int
Ieiint(p int-p) dA + I. (p i -p
0 1- 0
) dA - fe (p -p )
e 0
dA =
Dadd fi(p tp)dA = additive (6.1.9)
o ex 0 drag
2
- Ii pu dA+ Je 2
pu dA (6.1.4)
,,
I
,.0
i e
(ext ________ ~~
::--.----?-,----,------,.I'.. -----.'.
--------~-----------~-------~-----~.---
o ______ - - - I
:
--- < ,
----':~
,, ---
,
I
1_ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - -
Figure 6.1. 3 Control Volume for Approaching Flow Figure 6.1.4 External Fluid Control Volume
Again assuming one-dimensional conditions at We now consider the momentum equation for all
entrance (and far upstream), we find with applica- the fluid flowing external to the engine. Because
tion of Eq. (6.1. 2) the flow is perfect (no shocks, no boundary layers)
the fluid conditions externally are identical at
o and 00 • The pressure is Po around the external
contour, and we choose the contour to be a stream-
line so that no momentum 1s convected through the
6-2
perimeter. The momentum fluxes through the ends of
the control volume are equal because the velocities
are equal, so that the momentum equation reduces to
the simple statement that the sum of the pressure
integrals over all the internal surfaces must be
zero. Thus
D
add
+ D
ext
+ i
Je
(p
ext
-p) dA
0
o (perfect flow)
(6.1.12)
It can be seen then that for a correctly
expanded nozzle (p = p , jet parallel to the
main stream) and f6r pe~fect external flow ,- - ... --
~~~~-~~-~)----------------
(6.1.13) --;/::~~ -: '
and (6.1.14)
(6.1.21)
6-3
in Borne Hay obtain the (net) inlet drag accurately.
One method of determining inlet drag is to heavily
instrument a given cowl \<rlth static pressure taps,
(6.1.22) and then to integrate the axial force implied by
su<;h measurements.
(6.1.23)
Pressure Taps \~~~
------, " C
Thus, when the "design Mach number" (that Mach
number existing at the inlet plane for the given Stagnation
engine setting) is known, the drag coefficient Point
can be obtained as a function of the flight Mach
number. We may note that when the flight Mach
number is equal to the design Mach number the
inlet just swallows its projected image. As n
result no curvature exists in the entering stream-
tube 'and the additive drag is zero. Figure 6.1.6
shows the behavior of the additive drag coefficient
with flight Mach number for an inlet with design
Mach number, Mi ' equal to 0.6 (y = 1.4). -
0.24
0.20
Figure 6.1. 7 Instrumented Cowl and Stagnation
Streamline
0.16
0.12
\ \
The internal flm' must also be simulated
accurately in such a technique in order to giye
the proper additive dL"ag and corrE<ct boat-tail-
jet ·interactions. Even assuming correct internal
0.08
r\ \ flml simulation the location of the contact point
of the stagnation streamline must be very accurate.ly
C ~\
[;DA
0.04
}!
DA
\- ~~ ,,/V determ1ned) and the upstream shape of the streamline
and pressure at eech lor:ation accurately estimated
through the use of a compressible flow calculation
~V
\
o
o 0.1 0.2
" ~~
0.3 0.4 0.5
&
0.6 0.7
(Ref. 6.1).
6-4
turbulent with no separation present. Similarly
the aft end separation characteristics could change
markedly from subscale to fullscale testing.
6 •2 THE INLET
..
H
,
Shocks V\LVv
Figure 6. 1. 8 Wind Tunnel Test of Inlet Model ~nFEMon
The authors show by utilizing a force balance
similar in nature to those considered in Secs. (6.1)
and (6.1.1) that the lip drag DL' is given in terms
of the directly measure able quantities indicated in
Fig. 6.1.8 by
Figure 6.2.1 Internal Losses in an Inlet
DL' = mro(vn-vro)+An(Pn-ps)+A4(Pc-pro)+As'(ps-pc)-H Inlet losses arise because of the presence
(6.1.24) of wall friction, shock waVes and regimes of
This method has the advantage of simple data separated flow. All of these loss mechanisms
reduction but has <everal disadvantages. Each result in a reduction in stagnation pressure so that
separate measurement must be made with extreme
(6.2.1)
accuracy because, once again, the desired term,
the lip drag, can be very small compared to the
Virtually all inlets are adiabatic to a very
individual measured terms. The method also includes
high degree of approximation, so we have
the lip skin drag, so strictly speaking does not
directly obtain the desired additive drag plus pro-
file drag, only. Finally, the lack of jet simulation (6.2.2)
precludes the measurement of the complete cowl drag.
It is important to note that a major problem
with inlets centers about the lack of one-dimen-
A device that has been utilized extensively
sionality of the flow. The shock system and wall
to determine cowl drag is the "Powered Nacelle"
friction lead to areas of reduced stagnation pres-
(Ref. 6.3). This device utilizes an air driven sure at exit from the diffuser. The static pressure
turbine to power a fan, and as a result succeeds
is very nearly constant across the diffuser exit,
in simulating the internal flow quite ,,'ell. Data so a reduced stagnation pressure corresponds to a
reduction usually is carried out by utilizing many
reduced axial velocity. Such a reduced velocity
surface static pressure taps and computing the addi-
will cause the rotor blade to encounter a SUdden
tive drag from a two-dimensional computer program.
increase in angle of attack with consequent
Sometimes the changes in drag for different inlets
possibility of blade stall. In addition. the
have been measured by utilizing a thrust balance.
shock system is unstable and produces time varying
In such cases great care must be taken to exactly
fluctuations in stagnation pressure. These non
match the powered fan settings from test to test one-dimensional effects are thoroughly discussed
in order to duplicate the thrust contributions.
in Chapter 13.
Use of the thrust balance also includes the external
skin friction drag which can confuse measurement of
6.3 THE COMPRESSOR
the profile drag.
Compressors are. to a high degree of approxi-
In con~on with all subscale models, the powered mation. adiabatic. so that the work interaction
nacelle has problems with correct Reynolds number across the compressor per mass is just equal to
simulation. The problem is particularly aggravated the change in stagnstion enthalpy per mass. We
with inlet testing. because the only phenomenae that will assume that the gas is calorically perfect
lead to net drag are the'presence of shock waves
across the compr~sBor. and will consequently be
or regions of separation. (Remember the skin drag easily able to relate the temperature change to
is excluded.) It is easily possible, particularly
the desired pressure change. There are in fact
for a relatively sharp edged inlet, for a small three related definitions of efficiency of Use
scale model to have a laminar separation bubble in describing compressor behavior, each of which
occur in the regime of rapid recompression follow-
is described in the following sections.
ing the acceleration around the lip, whereas in
the full scale inlet the boundary layer could be
6-5
6.3.1 THE COMPRESSOR EFFICIENCY, nc
Y -1
_c_
Thus, for example, i f the desired pressure 1T Yc - 1
ratio is given and the compressor efficiency esti- c
(6.3.6)
mated, the stagnation temperature ratio and hence
required work interaction may be obtained.
0.8
c 1.4
c
---
~0.9
:--
c
the effect of increasing the compressor pressure
ratio (by adding stages) upon the compressor effi-
ciency may be estimated. Thus, when conducting a 0.75
cycle analysis the most appropriate compressor 0 5 10 15
20 25 30 35 40
11
pressure ratio may be selected. c
Figure 6.3.1 Compressor Design Efficiency Versus
We may write Pressure Ratio
6-6
Y -1
_c_
thus, noting i« 1 for N very large
6-7
We get two estimates for n from Eqs. (6.3.6) When considering changes in the thermo-
and (6.3.11), to give nc =.897 cor .896 respec- dynamic properties Cp and' y , it should be
tively. It can be noted that if we simply assumed remembered that these two properties are related.
e was equal to the measured n and utilized Thus we note
c s
Eq. (6.3.6), we would have found nc = .895. R
C = -.::L R = -.::L ---E. (6.4.3)
The point of these manipulations is that use p y-l y-l M
of the polytropic efficiency allows rapid estimation
of the compressor efficiency. In addition, for here R universal gas constant
very rapid preliminary estimates it is sufficient u
to assume the polytropic efficiency is equal to the M = molecular "weight"
stage efficiency and then to utilize Eq. (6.3.6)
to e'stimate llc' Thus, if the chemical reaction in the com-
bustion chamber causes the vibrational modes to
be excited but does not cause appreciable dis-
6.4 THE BURNER sociation, and if in addition the rather small
percentage of fuel addition does not significantly
The burner is usually approximated as having change the molecular weight, then M would be
adiabatic combustion because no heat transfer is approximately consta~t. In this case, a reduction
assumed at the boundaries. There are two measures in Yt is directly related to an increase in
of the burner performance, incomplete combustion
and stagnation pressure loss. The burner effi- C by the formula
ciency, llb ' is defined as Pt
(6.4.4)
6.4.1
Ttlt
6-8
from which
p U 2 p U 2
P [1 + -L.L (1 Q P [1 + -"-'-1
3 P, , p.
or (6.4.5)
1
Here 'r = 1.128, and '~(15)(3.5)(.905) 2.354,
,, , .
The state equation and continuity equation
(p u = p u ) may be combined to give
T 2 2 U 2 P2
so Tt,/T t , · 2.637. Direct calculation then
yields the results of Figure 6.4.2.
~
= I--
Pa
c c a
(6.4.6) 0.95
~ 0.3
/ ~
We also have
0.90 0.2
/v 1'\
(6.4.7) 0.85 0.1
/ o
0.80
0 ,05 ,10 ,15 .20 ,25
Combining Eqs. (6.4.5-6.4.7) then gives ,
M
Y -1
M 2(1+_t_ M 2) Figure 6.4.2 Combustor Stagnation Pressure Ratio
424 snd Exit Mach Number
(1+y M 2)2 - X
t ,
It'is evident from Figure 6,4.2, that for
(6.4.8) these conditions the inlet Mach number must be
restricted to a value of O. 15 or less if the com-
This is an equation for M , in terms of the bustor pressure loss is not to become excessive.
This restriction to low required Mach numbers,
upstream variables and prescribed stagnation particularly in afterburners, can lead to design
temperature ratio Tt,/T t , ' This is once again limitations upon the required burner cross-
of the same functional form for the Mach number as sectional area,
occurred in the solution for the heat interaction
at cOnstant area, Sec. (2.17.4), so we may write
6.5 THE TURBINE
M = 1 _ 6[1+h] Unlike compressors, modern turbines are
, 1-2y tX+h almost always cooled, at least in the first
several high pressure stages. Cooling is
where (6.4.9) accomplished by passing air directly from the
compressor to the turbine blades where anyone
of several cooling methods may be employed. (See
Following solution for M ,the desired ,
Chapter 19J The "accounting" of cooling losses
is best carried out by considering the cooling
stagnation pressure ratio, nb ' is then given by air and mainstream air to be a combined multiple
stream adiabatic flow. This method of accounting
Yt
for cooling losses is described in detail in
y -1 Y -1 Chapter lB. In this section the so-called adiabatic
{l + _t_}1 2} t P
2, ......!L efficiencies will be described, and estimation of
(6.4.10) the effect of cooling will be considered to be
Yc' P
a separately determined.
Y -1 Y -1
{1+_c_ M 2 }C
2a 6.5.1 THE TURBINE EFFICIENCY, n t
where p,/p, is given by Eq. (6.4.5). The turbine efficiency is defined in a manner
analogous to that of the compressor efficiency to
As an example calculation we consider an air-
give
craft flying at Mach number 0.8 with compressor
pressure ratio nc = 15. We are given Tt,/To = 7, a Bctual work interaction for a given pressure ratio
nt ideal work interaction for a given pressure ratio
Yc • 1.4, Y • 1.3, e = .905 and CD • 1.5, so obtain
t c
6-9
It can be Been that the turbine efficiency
increases as the turbine design expansion ratio
(1/1l ) increases, This occurs hecause that energy
t
that is not extracted in a given stage because of
inefficiencies remains partly available to the
The ideal process is isentropic so we obtain succeeding stages.
we obtain
yt-l
N Y
I-II [l-n {1-(1I ) t }]
j=l tj tj
(6.5.5)
or
or (6.5.2) Yt-l
l-[l-n
YN N
{I-(1I ) t }]
Equations (6.5.1) and (6.5.2) then give s t
nt = ---=----'Y'--t--c:-
l --
(6.5,6)
Y
1-11 t
I-T t
t.
(6.5.3)
6.6 THE NOZZLE
1-11 Yt
t
The major loss mechanisms of a nozzle are
This relationship is plotted in Figure 6.5.1. usually identified with the pressure imbalance
at exit caused by over or underexpansion. The
degree of over or under expansio~ is often selected
for the best balance of internal (exit pressure)
and external (boat-tail drag) losses. In any case,
1.00 the boat-tail losses are separately accounted for
when the cowl drag is determined and the effect
of exit pressure imbalance is included in the
Yt =1, 3 expression for FA' Eq. (6.1.8).
e =0.9
t For convenience we include in the nozzle
0.95 stagnation pressure losses, all those losses
occurring from the turbine exit to nozzle exit.
Thus we write
V
0.9 0
/ 35 40
1T
n
(6.6.1)
5 10 15 20 25 30
1/1l
t
Figure 6.5.1 Turbine Design Efficiency Versus For engines without afterburners 1In is
Pressure Ratio usually very nearly unity (0.99 or larger), but
when the flameholder ducts are present 1In can be
6-10
much lower (~0.97). When afterburning is In some cases of afterburning the nozzle
present 7T can be estimated by the analysis may be cooled with compressor air, in which case
n it ~lOuld be necessary to consider a two stream
of Sec. (6.4.2). analysis. Such an analysis is straightforward
conceptually, though somewhat tedious algebraically,
Usually nozzles are very nearly adiabatic, so
and ,;ill not be included in thIs document.
we will assume
T = 1 (6.6.2)
n
6-11
6.8.1 REFERENCES
6-12
Chapter 7
Gordon C. Oates
University of Washington
7
TABLE OF CONTENTS
7.2.3 Example Results - Turbojet with Losses 7-3 Figure 7.3.2 Optimal By-Pass Ratio Versus
By-Pass Pressure Ratio 7-8
7.3 The Turbofan 7-5
Figure 7.3.3 Turbofan Performance .• 7-9
7.3.1 Cycle Analysis of the Turbofan with
Losses 7-5 Figure 7.3.4 Variation of Specific Fuel
Consumption with By-Pass
7.3.2 Summary of the Equations, Turbofan Pressure Ratio and Compressor
with Losses, By-Pass Ratio Pressure Ratio • • • • • • 7-9
Prescribed 7-6
Figure 7.4.1 Turboprop Reference Stations 7-10
7.3.3 Operation with Convergent Exit Nozzles 7-6
Figure 7.4.2 Specific Thrust and Specific
7.3.4 By-Pass Ratio for Minimum Specific Fuel Consumption Versus
Fuel Cons:'mption • • • • • • • • 7-7 Compressor Pre~sure Ratio for
Turboprop with Optimum Turbine
7.3.5 Summary of the EquationS, Turbofan Temperature Ratio • • • • •• 7-12
with Losses, No Afterburning, Exit
Pressures Matched, snd By-Pass Ratio
Optimized • • • • • • • • • • • •• 7-7
7 -i
ClIAPTER 7
LIST OF SYMBOLS
h - Heating value (Eq. 7.2.13) 0-9 Station numbers (Figs. 5.1.1, 7.2.1)
7-U
CHAPTER SEVEN
NON-IDEAL CYCLE ANALYSIS
Now i f x j +1 is to be close to the solution of We will now develop the performance equations
F(x) = 0 • we may approximate F(Xj + l ) as being for the turbojet. It will be assumed that the
gas is calorically perfect up to the compressor
zero. Also, if
Xj is not far from x j +1 we may outlet, with properties Y ' Cpc etc. The gas
c
ignore the higher order terms in the series to give will also be assumed calorically perfect following
the burner with properties Y ' CPt etc. If an
F(x,) t
X + exj - - afterburner is in operation, the gas following the
j l F'-(x' -
) Newtonian Iteration(7.1.3) afterburner will again be assumed calorically per-
j
fect with properties Y , CpAB etc. It will be
AB
Equation (7.1.3) gives a method for obtaining assumed that the gas constant remains unchanged
the next estimate for the solution to the equation, throughout so that Eq. (6.4.4) (or equivalent for
x + ' in terms of the previous approximation. In CPAB and Y ) remains valid. All components will
j l AB
practice the process would be continued till be considered to be adiabatic (no turbine coolin~
(xj+l-X ) was less than the desired accuracy. and the efficiencies of compressor and turbine
j
will be described through the use of constant poly-
It is sometimes convenient to approximate the tropic efficiencies. Finally, the effects of gas
derivative of the function by a finite difference leakage and the use of draml-off air for auxilliary
form, say power will not be included. The reference stationa
are indicated in Fig. 7.2.1.
F(x +O)-F(x -6)
F ' ( Xj ) ~~ j
20 j (7.1.4)
Also note
C
Figure 7.2.1 Turbojet Reference Stations ~T
~ = _SAB )'AB
The analysis to follow will be developed in (7.2.10)
a form suitable for use whether or not an after- To YAB- 1
burner is present or in operation. p (-y-)
(3) AB
7.2.1 CYCLE ANALYSIS OF THE TURBOJET WITH LOSSES P9
Equations (7.2.9) and (7.2.10) allow determina-
The expression for the uni11s ta11ed thrust is tion of the principal terms in the expression for
as given by Eq. (6.1. 8). That is ',ith the station
the specific thrust, except that the turbine pres-
numbering of Figure 7.2.1.
sure ratio t ITt' must be obtained from the power
F = ~ u -~ u + (p -p )A (7.2.1) balance between turbine and compressor. We thus
A g900 909
write:
Because gas leakage and the use of auxi11iary
air is being ignored, we may write ;, C (~+r~f)Cp 11 (1'
° Pc (1' t, -T t2 ) =
° t m t,
-T
ts
)
(7.2.11)
and then
(y -l)e
T t t (7.2.12)
t
or
1
... (p -p)A = (l+f+f AB )
mo gOg
u
Yc' 0 9 0
-+-j
Po l'
2 u flu (1--)-2-
P9 To
It should be noted here that the mechanical
efficiency, nm ' will normally be very high
(7.2.3) (approximately unity) for most gas turbine engines.
However, by retaining 11m in the equation "e pro-
In this last expression we have utilized vide a convenient method of accounting for auxilliary
Rg = Rc Equations (7.2.1"7.2.3) then give power take-off.
FA u 1 Finally. expressions are obtained for the fuel
mo = ao[(Hf+fAB)(Mo -;;~) -Mo+(l+f+f AB ) u to air ratios from the enthalpy balances across
y (M ~-) the appropriate burners. Thus,
c 0 U
o
p PRIMARY BURNER
x (1-.-2.)] (7.2.4)
P9 ~ o Cp cl' t3 +11b;'fh (;, ~f)r.P T
o t til
7-2
AFTERBURNER
1 Tr
(;'Ofuf)CptTt/nAB;'fABh = (;'ofuffufAB)CPABTte ' t = 1- nm (Hf) i), (Tc -1) (7.2.22)
(7.2.27)
T
--1.
u (1+f+£ ) T
a [(1+f+f ) (M --1.) _ M +_ AB 0
o AB 0 u 0 u
o (M 9 )
Yc 0;'-
~ M
o (7.2.28)
P , T;\, T),AB' 'ff c ' 0
0 1bf
FA FA lbf (To obtain British units of Ibm/sec' ao in
Outputs: .--- (Ns/kg) [g m a
mo 1bm/;;C] o
o 0 meters/sec would be replaced by 32.174 where ao
should be given in ft/sec.)
S(kg/Ns) [Ibm fuel/hr] f, fAB etc.
lbf thrust' 3600(f+f )
f+fAB AB
S = F/mo [s FA/g m0 ] (7.2.29)
Equations: o
Y -1 Y -1
R = _c_ C m2 /s 2 K [R = _c_ Cp (2.505) (10') 7.2.3 EXAMPLE RESULTS - TURBOJET HITIl LOSSES
c Y Pc c Yc c
c
As a first example we consider a turbojet
(7.2.16) to be designed for flight at Mach two without after-
burner. A range of possible pressure ratios is
considered, and the following characteristics were
(7.2.17)
o = ,Iy cRcTo m/s [ft/sec]
a assumed.
Y -1 TO " 233.3°K[4200R]
, " l + _c- M 2 (7.2.18)
r 2 0 Y = 1.4
c
Yc Cpc " 996.5 J/kgK[0.238 BTU/lbmOR]
Y -1 Yt = 1.35
7f .s:: 't c (7.2.19)
r r CPt = 1098.2 J/kgK[0.262 BTU/1bmOR]
Y -1
_c_
'ffd = .9425
Yce c
tc = Tfc (7.2.20) 'ff = .98
b
'ff " .99
n
(7.2.21) " .97
'\
nm = .99 p/po = 1
e
c = .92, .89 h = 4.5357(10')J/kg[19,500 BTU/Ibm]
e a .91 T), " 7.7
t
7-3
F/;'
Ns/kg
700
600
.. , ,~
f--
---
e
e 1=
c
c
1= O. 2
o. 9
S (105)
kg/Ns
4.5
S(10 5 )
kg/Ns
3.5
1\
~
~ ~
500
400 ,
'~
~~
4.0
----
\
, , .............. 3.0
\ , ,
,,
,
300 f----' ',
0.5 1.0 1.5
200 ~ 3.5
~ ,
Figure 7.2.3 Effect of Exit Pressure Variations
~
, "
-' on Specific Fuel Consumption
100
o
----=- c-- - 3.0
It is apparent from Fig. 7.2.3 that variations
in the pressure ratio p,/po in the neighborhood
o 10 20
Tf
30 40 of p /po = 1 do not strongly affect the specific
c fuel consumption. It is hence of great importance
Figure 7.2.2 Effect of Compressor Pressure Ratio to consider this mild sensitivity of S to p,/po
and Efficiency on Performance,
when designing a nozzle so as to select that nozzle
Turbojet with Losses
giving the best combination of internal and external
Figure 7.2.2 indicates that the general trend performance.
of the performance of the turbojet with losses is
In order to assess the effects of afterburning,
quite similar to that of the ideal turbojet depicted
an engine was considered with the same characteris-
in Fig. 5.8.1. The most notable difference in
tics as that considered above but with the addition
trend is that when losses are present a minimum
exists in the specific fuel consumption, whereas that ee 0.92, nAB = 0.96, ITn = 0.96 burner on,
A
in the ideal case the specific fuel consumption ~ 0.98 burner off, T;.d 8.8, and YAB = Yt •
continues to decrease with increasing compressor
Figure 7.2.4 shows the results.
pressure ratio.
F/;' S(10 5 )
If the engine was to be used without after-
Ns/kg kg/Ns
burning, the designer would again be faced with
the choice of selecting a low thrust, large pres- 1000 5.0
sure ratio, 101' sl'ecific fuel consumption engine
as compared to a high thrust, low pressure ratio -I--
---
.-?"
high specific fuel consumption engine. Another 900
aspect of the designers dilemma becomes apparent
,(
---
when comparing the curves obtained for the two
different compressor efficiencies. Thus, for 800
(
i/ 4.5
example, if a designer chose a compression ratio
of 30 for use in a supersonic transport hecause 1\
ABO
1-< ".4
V
his compressor design group had promised a com- 700
pressor with e = 0.92, and then the group deliv-
c
ered a compressor with e = 0.89 , it can be ~ ~V
c
seen that the choice of Tf = 30 would be quite 1-. R: 4.0
inappropriate. That is, ~uch a compressor would
600
\ "-
be of a higher pressure ratio than that leading ~
~
to minimum fuel consumption. Thus, the designer 500
would have a compressor that ;18S heavier (and more
expensive.) than that leading to a minimum specific
fuel consumption, he would also have lower thrust
per frontal area, and finally he would have an
400 \- ABO FJ' ---- ~
7-4
7.3 THE TURBOFAN
PRIHARY STREAH
o
U II
1'1'
~
UJ 5 6
Eqs. (7.2.9) and (7.2.10) remain identical for use
in the description of the turbofan primary stream.
The expression for the turbine temperature ratio
must be modified, however, to include the effect
of power extraction by the fan. We thus write for
the power balance of fan compressor and turbine
~
IIIIIC 1/11.1 I---Y;=-I
~I Cpc (1' t 3-T t , )~2 Cpc (1' t 3' -T t2 ) ~ nm (~I ~f) CPt (T t4- Tt~
3 < 7 8 9
4
--- -------- ------ ,Dividing this expression by ~ Cp l' • and
rearranging, there is obtained I c 0
1 Tr '
1-'\,,(1+£) T" [(Tc-l)f<I(Tc,-l)] (7.3.7)
Figure 7.3.1 Turbofan Reference Stations
Yt
The expression for the uninstalled thrust ~ T t (Y t -1)e t (7 •3• 8)
can be written as the direct sum of the primary also, 1f
t
stream and secondary stream thrust contributions
to give Expressions for the fuel to air ratios are
obtained by considering enthalpy balances across
each of the burners. The expressions for the
primary burner and afterburner remain exactly as
given by Eqs. (7.2.13) and (7.2.14). For the
secondary afterburner we obtain
- m u +(p ,-Pe)A , (7.3.1)
2 0 9 9
~2 CpcTt3'~fAB,nAB,h = (~'~fAB,)CPAB,Tta'
This expression can then be manipulated in a Hence, dividing by ~ Cp T and rearranging,
2 C e
'manner completely analogous to that of Sec. (7.2.1) we obtain
to give
(7.3.9)
1 T , P
+ (l+f ,) _--"--_ _ - L (l---2..)J) (7.3.2) (7.3.10)
AB u, To p 9'
Yc (He -L)
u
e
SECONDARY STREAH
Equations (7.3.1-7.3.10), (7.2.9), (7.2.10),
The temperature and pressure relationships for (7.2.13) and (7.2.11.) completely describe the
the secondary stream may be written desired performance behavior of the turbofan. The
equations are summarized in a form suitable for
calculation in Sec. (7.3.2).
7-5
7.3.2 SUMMARY OF THE EQUATIONS, TURBOFAN UITH
LOSSES, BY-PASS RATIO PRESCRIBED
(7.3.22)
Inputs:
(7.3.24)
(7.3.26)
(7.3.11)
Y -1 (7.3.27)
T =1+_c- M 2 (7.3.13)
r 2 0
,) Yc
11 •
Y -1 (7.3.14)
r Tr C
Y -1
c
(7.3.15)
(7.3.16)
(7.3.17) 1 ~ Po
- Mo+(l+f ,) ----"--- T ( l - - ) ] }
AB u 0 Pg ,
T)o
I
Yc (Mo
(7.3.28)
(7.3.18) lbf
(To obtain British units of ~ aD in meters/
8 m sec,
0
sec would be replaced by 32.174 where ao should
(7.3.19)
be given in ft/sec.)
~ Po
pep 1Tr 1Td lIc lib TIt TIn (7.3.20)
fH AB-lufAB t
9 9
s [S = (7.3.29)
Cpc FA
(l-1u) (.it +.it )
T CPAB T;I,AB 1 2
-1 = _-'-""'--_ _ (7.3.21)
To YAB-1 7.3.3 OPERATION WITH CONVERGENT EXIT NOZZLES
P (--)
(-"-'-) YAB
Pg In the usual subsonic transport application of
separate stream turbofan engines, no afterburning
NOTE: If no primary stream afterburning is present, is utilized and the pressure ratio across both the
then TAAB should be put equal to 'A't' Also, primary and secondary nozzles is not very large.
It is usual therefore to employ convergent, only,
and YAB would be put equal to CPt and Yt nozzles. In such cases, i f the nozzles are choked,
we have:
7-6
It then follows that
u 2 u 2
a(M 2) a(M 2)
and ~= (7.3.30)
o U
o o U
o aT
t
p
9 aa aT
t
au
Thus with Equations (7.3.35) and (7.3.18) it
follows directly that
(7.3.31) u 2
a(Mo -2.)
U -l/e
o 1. T t)
aa II t
(7.3.36)
(7.3.32)
Equations (7.3.33-7.3.35) and (7.3.36) may
then be combined to give a single equation for the
turbine temperature, ratio, Tt* , leading to
Equations (7.3.31) and (7.3.32) would then be minimum specific fuel consumption.
utilized in Eq. (7.3.28) to give the specific thrust. l-e
Note that the expressions are valid for a convergent _(_ _ t) I
nozzle only when Pg and/or Pg' are larger than po' I e ~~~__
Tt * = IT Tt * t + 2(y c-I)T
If Eqs. (7.3.31) and (7.3.32) predict that Po is A
larger than p or p , , the given nozzle will not
9 9
be choked, and in such a case the exit pressure
should be taken equal to Po'
(7.3.37)
7.3.4 BY-PASS RATIO FOR MINIMUM SPECIFIC FUEL
CONSUMPTION It can be noted here that when the ideal con-
ditions assumed in Chapter 5 are inserted in the
Particularly with engines for transport air- expression, the equation reduces to that given by
craft, it is appropriate to select the by-pass ratio Eq. (5.14.23). In fact, the right side of Eq.
to give the minimum specific fuel consumption
possible for given prescribed operating conditions,
(7.3.37) varies quite slowly with T * ' and as
t
design limits, design choices and component effi- a result the equation can be solved very simply by
ciencies. We thus consider a non-afterburning utilizing functional iteration, Sec. (7.1. 2). A
turbofan engine with nozzle exit pressures matched suitable starting guess for the iteration is
to the ambient static pressure, and note from Eqs. obtained by taking e = I to give
(7.3.29) and (7.3.17) that the minimum specific t
fuel consumption will occur where (l+a)(Fj(ml+ffi~)
reaches a maximum. Equivalently (from Eq. 7.3.28)
we take
;-;;-r. u
f a
[(1+f)/(M ~)
0 U
o
- M
0
+ aIM0 -L-M}l
U
o
0
Following solution for Tt*' the related by-
pass ratio, a* , follows directly from Eq. (7.3.7)
Taking the derivative, and rearranging slightly, to give
there is obtained
a* (7.3.39)
BTU BTU
(7.3.34) CPt(J/kgK)[lbmoR 1, h(J/kg) [Ibm]'
7-7
variation in by-pass pressure ratio on the optimum
FA FA 1bf by-pass ratio and on the performance parameters.
Outputs: m+ffi (Ns/kg) [g (m +ffi ) 1bm/secl. In order to emphasize the effects upon the design
1 2 0 1 2 configuration of changes in component efficiencies,
three engines are considered, (1) a perfect engine,
S(kg/Ns) [Ibm fue1/hr] a*, f etc. (2) an engine with high component efficiencies, and
1bf thrust'
(3) an engine with low component efficiencies.
Flight Mach number was taken to be Mo = 0.9, and
Equations: the component efficiencies for the three engines
taken to be
The first seven equations are identical to
Eqs. (7.3.11-7.3.17), then:
Yt- 1 1 1 1 1 1 1 1 1 1 1
j[ = (TIr TIdllc llblln )T (7.3.40) 2 .99 .99 .98 .98 .98 1 .93 .93 .92
28 li ~
24
\ \
~
(7.3.44) a*
20
""""'" ~
~
This equation requires iteration to determine J'-.,
T (utilizing , as the first guess), then:* 16
(
t*
a =
to
(, ,-1)
*
~ (Hf)(l-T t *) '" 1
T ,-1 (7.3.45)
c
-:r-
r
'c-
c
12
8
'" i"-,
'~
r--
1:::"
1-)--3
~l
i'- 2
4
(7.3.46)
o
1.1 1.2 1.3 1.4 1.5· 1.6 1.7 1.8
TIc'
Figure 7.3.2 Optimal By-Pass Ratio Versus By-Pass
FA ao u U, * Pressure Ratio
.L • .L = l~* [(Hf) M -2.. - M +a (M ....L-M)]
Illl TW ~ 0 U 0 0 U 0
Z o o
Several tendencies are immediately notable.
(7.3.47) It is clear that the optimum by-pass ratio for a
lbf given n ' can change dramatically with changes
(To obtain British units of
Ibm/sec' a o in c
in component performance, particularly at 1moJ' values
ao of fan pressure ratio. This again emphasizes the
meters/sec would be replaced by 32.174 where a o designers problem in that he must have accurate
should be given in ft/sec.) component performance estimates in order to correctly
select his engine configuration. The very large
by-pass ratio indicated to be optimum (as compared
s = _ _-,f~_ _ to present day practice) result because of the very
[S = (7.3.48) high turbine temperature capability assumed, and
(Ita ) (m
* FA
+ffi ) further because the turbine cooling air penalty has
1 2 not been inel uded.
Even when the by-pass ratio is selected to be
7.3.6 EXAMPLE RESULTS - TURBOFAN WITH LOSSES optimal for the given component efficiencies. the
penalties in performance for the component inef-
As an example study We consider a "core engine" ficiencies are substantial ss is evident in
with llc a 25, and investigate the effect of Fig. 7.3.3.
7-8
to the "old" turboprop engines (approx. 100/1 ).
1.4
- the diffusion withln the inlet duct. In addition,
the individual blade loading can be much reduced
by utilizing many blades, and the cowl much reduces
blade tip loss~s.
0.8
A further important benefit of conventional
20 40 60 80 100 120 liIO 160 turbofans is that they require no gearbox to reduce
F/:n Ns/kg
the tip speeds of their relatively short blades.
(Note, of course, that uGually a turbofan engine
Figure 7.3.3 Turbofan Performance has multiple spools.) Turboprop gearboxes have
to date been heavy and subject to reliability
Similar results for higher Hach number flight problems.
are easily attainable, though of course, the optimal
by-pass ratios are lower and appropriate fan pres- Finally, the high tip speed of the turboprops
sure ratios higher. led to high noise levels, both in the airport vicin-
ity and within the aircraft at flight speeds.
The selection of appropriate compressor pres-
sure ratios and fan pressure ratios is aided by a Recent studies of the very high by-pass ratio
figure of the form of Fig. 7.3.4. Clearly, if engines have, however, suggested some compromise
specific fuel consumption was the dominant concern, designs that show high promise. Thus, if a by-pass
the appropriate values would be IT = 40 (or greater) ratio of (say) 25 is selected, the corresponding
and lTc' = 1. 3 (or less). However, cwe note that at co",l could have identified with i t weight penalties
and drag penalties that do not compensate for the
IT
c
= 40, the specific• thrust is 68, 86, and 102 benefits of the inlet diffusion and of the reduction
(Ns/kg) for lTc' = 1.3, 1.4, and 1.5 respectively. in tip losses. By considering thls "in between ll
by-pass ratio, (sometimes termed a "prop-fan"), the
The very low specific thrust identified with the required shaft speed reduction will be reduced with
low fan pressure ratio could dictate a choice of the result that a lighter and simpler gear box may
higher lTc' be utilized. Finally, the effects of tip losses
8(10 5 ) and noise production may be somewhat curtailed by
kg/Ns utilizing many (about eight) of the smaller diameter
blades, and by sweeping the blades to reduce the
1.7 relative Hacll numbers. An additional benefit is
available in that the blades may be made variable
pitch which will allow high propeller efficiencies
to be maintained over a wide operating range.
1.6 It will be recalled (Sec. 5.4) that the pro-
pulsive efficiency of a thruster was
~
np = u +u
1.5 9 0
7-9
Here W is the propeller power input CORE ENGINE
pROP
1. ;'(u 2_u 2)
We have l
2 9 0
and Tlr. = W Y -1 Y -1
pROP P = P (1 +_t_ H 2) t = (7.4.5)
t9 9 2 9
Tlr. represents the power output of the propeller and
to the fluid stream (in the "axial" direction) Y -1
T =T (1 +~2 H 2) = T '[,'[
divided by the power input to the propeller.
PROPELLER OUTPUT
11111cJ..'11-,-,,1~~1
Hence the work interaction with the propeller
per mass of core engine air is
GEARBOX
(7.4.11)
Figure 7.4.1 Turboprop Reference Stations The work interaction coefficient for the
propeller, CpROP , is then given by
We will want to select the turbine expansion
ratio to give optimal performance, so again utilize
the concept of polytropic efficiency. Thus we have CpROP = npRopng[T)m(l+f),X (l-'t)-'r('c- l )]
0.4.12)
lIe The total work interaction coefficienL, C is
Tf Yt = , t (7.4.4) simply the sum of the core and propeller work
t t
interaction coefficients, hence
C = CpROP + Cc (7.4.13)
7-10
The work interaction coefficient can then be The equation for 't*
determined when the "work split" between core engine the form
and propeller is decided upon. (This will determine
't) Analogously to the case with the turbofan
engine, we may determine an optimum value of ' t
that corresponds to minimum specific fuel consump-
tion, but before doing so, it will be useful to An equation for 't* follows by combining
relate the work interaction coefficient to more
familiar quantities. Thus we note that the >7ork Eqs. (7.4.8) and (7.4.21) to give after some
interaction per second with the flight vehicle is manipulation
given by the two expressions Fu and CpcTOm1C
o
Hence equating these expressions,
F
Specific thrust =...--
m
~ (7.4.14)
1
l-e t ) 1 -l/e ,
Similarly, the specific fuel consumption x [1 + ( e If T t* tj (7.4.22)
t
foHows from
This equation is very similar in form to the
equivalent equation for the turbofan, Eq. (7.3.44),
(7.4.15) and is also easily solved using functional iteration.
A suitable starting guess is obtained by taking
e = 1 , to give
In British units these expressions become t
y -1 M '
, =.1 + _c
_ _-,-_o,,---_ _~ (7.4.23)
to* II 2 TA (nPROpngnm)'
1:
r = 1 + +
y -1
Ho' (7.4.26)
Yc
= 0 when (7.4.20)
Yc- l
1f = T (7.4.27)
r r
7-11
Y -1 TO = 238,9 K [430 0 R]
.....L-
, C
m IT
c
Yce c
(7.4.28) Y
c = 1.4
Y -l
t Yt = 1.35
Yt
II= (lTrlTdlTclTblTn) (7.4.29) Cpc = 996.5 J/kgK [0.238 BTU/lbmOR]
lTd = 0.97
lTb = .98
IT = 0.99
n
S
p = CpcToC
f (7.4.39)
1050 ~\ \
\
\ 1 ,8
7.4.3 EXAMPLE RESULTS - TURBOPROP
\
An engine suitable for use in an eight to ten
passenger business aircraft was considered. The
parameters assumed were those listed in Table 7.4.1, 1000
il K "\ 1 .7
and the values reflect the somewhat modest values
it is reasonable to assume for such small, high
reliability engines. The relatively high propeller
\
efficiency has been taken from estimated propeller 950
I 1\ 1 ,6
performance when modern transonic techniques are o 4 8 12 16 20 24 28 32
used in the blade design. 1Tc
7-12
It is of interest to note that when th~ turbo- is handling high density air (and hence is relatively
prop of the above example is compared to a turbofan small), and is located in front of the necessarily
also optimized to minimum specific fuel consumption large combustion chambers.
(with TIc' = 1.4), and with the same parameters
The design of other components is also affected.
where appropriate, the turboprop shows an approxi-
Thus, if the inlet efficiency is high as well as the
mately 13% improvement in specific fuel consumption.
turbine inlet temperature, preliminary cycle
analysis indicates that the "optimal" by-pass ratio
will be very large. (With a low by-pass pressure
7.5 SUM}~RY AND CONCLUSIONS FOR CYCLE ANALYSIS
ratio) Though such large by-pass ratio engines
look attractive from the point of view of low
In the preceding sections, equations capable
noise and high propulsive efficiency, the aircraft
of describing the expected on design behavior of
can be penalized by the requirement of enormous
several different engine types were developed. The
landing gear to accommodate the very large diameter
intent was twofold in the sense that it is hoped·
engines.
the reader will have gained an understanding of
the methodology of cycle analysis, as well as an These and similar design interactions must all
appreciation for the actual behavior of the several be considered in a successful aircraft design
engine types considered. The very simple examples (Chapter 9), and if the design is to be successful,
of the analyses considen,d iII this chapter are
accurate estimates of the component efficiencies
quite suitable for pr~liminary design purposes,
and an accurate description of the aircraft flight
but it should be realized that more exacting
requirements must be available early in the design
analyses should be utilized if further accuracy
process.
is desired. The principal limitations of the
analyses considered here aris~ because of the
restriction to calorically perfect gases, because
of the lack of inclusion of the penalty paid for
utilizing cooling air (see Chapt. 19), and
because of the lack of inclusion of the effects
of power and air take-offs to operate auxiliary
systems. All these effects can be included in a
straightforward manner utilizing the same con-
ceptual approaches as already utilized in this
chapter, but at the cost of considerably more
algebraic complexity.
7-13
Chapter 8
Gordon C. Oates
I
University of Washington
B
TABLE OF CONTENTS
8.1 Off-Design Analysis of the Turbojet 8--1 Figure 8.1. 2 Compressor Operating Line 8-2
8.1.1 Surrunary of the Equations, Off-Design Figure 8. 1. 3 S/SR versus F/FR for a Fixed
Turbojet (Non-Afterburning). 8-3 Area Turbojet. 8-4
8.1.2 The Fixed Area Turbojet (FAT) 8-3
Figure 8.1.4 Compressor Characteristic,
Fixed Area Turboj et 8-5
8.1. 3 The Variable Area Turbojet (VAT) 8-5
Figure 8.1. 5 Exit Area Variation, Fixed
8.1.4 Installation Effects • . 8-8
Area Turbojet. 8-5
8.2 The Turbofan Off-Design 8-9 }'igure 8.1. 6 Var~ab1e Area Turbine Nozzles 8-6
8.3 Off-Design Analysis of the Turboprop 8-9 Figure 8.1. 7 S/SR versus F/FR for a VAT and
8.4 The Use of Component Characteristics 8-11 for a FAT 8-7
8.4.1 The Compressor Characteristics • . . 8-11 Figure 8.1.8 A,/A 4R , A,/A'R and A9/A9R versus
F/F , VAT 8-7
8.4.2 Compressor Behavior During Starting 8-13 R
Figure 8.1. 9 Variation in Turbine Expansion
8.4.3 The Turbine Characteristics 8-13
~tio 8--7
8.4.4 The Pumping Characteristics 8-14 I<'!gure 8.1.lO Annulus Inverting Valve 8-8
8.4.5 Gas Generator - Nozzle Matching 8--15 Figure 8.1.11 Variable By-Pass Ratio Engine 8-8
8.4.6 Ferformance Prediction with Pumping
Figure 8.3.1 Turboprop Station Numbering 8-9
Characteristics . . . • • • 8-16
8-i
I
i
I
i
CHAPTER 8
LIST OF SYNBOLS
8-ii
CHAPTE[( EIGHT
ENGINE OFF-DESIGN PERFOPJ·1ANCE
.
take-off or air take-off will be considered. In e , TIAB
addition, we will. here ignore the fuel to air ratio, present A is varied so that A ---- remaing
~;
6
f. compared to unity, and will ignore the variation
of Y and CPt with power setting. These additional cons tant. ) For the conventional turboj e t, then,
t
assumptions introduce little inaccuracy because we the turbine expansion ratio remains ve.ry nearly
will in fact be looking for the ratios of desired constant over the entire operating range~ (The
quantities to their design values, rather than for only change in 7T arises becau::~e of change.s in
their absolute values. n .) t·
t
Hith deterPlined from Eq. (8 1. 2), Tc
1 2 3 4 5 6
(8.1.3)
L-,..--",-+.II--;--I""'11-;--;l-lllc--+;--;-ill-.t-1}I-~i~::::--~-:?'J
He note here that tA is not nOH the design
limit turbine inlet enthalpy divided by the smbi~nt
enthalpy, hut rather is the selec,,,d turbine inlet
enthalpy divided by the ambient enthalpy. Thus
tc (and hence 1fc) is determined by the throttle
Figure 8.1.1 The Turboj et settIng (T ,)' environment (To), and flight
t
condition (T ) .
r
8-1
THE MASS FLOW
m
2
1f
P A C
or m TfTTTT7T ~.-.!t_ (8.1.4)
2 db r c Ira ~
(8.1.5)
Figure 8.1.2 Compressor Operating Line
where ill = actual mass flow at the plane of interest It is usually most convenient to obtain the
off-design behaviors in terns of the ratL> of
the desired parameter to the value of the parameter
at on design~ Denoting the reference, or on design,
quantities by a subscript R, we obtain from
Eq. (8.1.6)
(8.1. 7)
here STP refers to Standard Temperature and
pressure so that
PERFORMANCE PARAMETERS
8-2
With the assumption that f« 1 , or equiva-
hn
b
lently that - - » " , we have froID Eq. (7.2.21)
cPeTo " (8.1.17)
cpcTo
f ~~ ('A-'r'c) (8.1.12)
Y -1
1 =1+_c_11 2
(8.1.18)
r 2 0
f
Then we obtain from S =~ , and Eqs. (8.1.10)
and (8.1.12)
1T
r
, y c I(y c -1)
r
(8.1.19)
S
SR =
(8.1.13) ,c (8.1.20)
y I(y -1)
EXIT AREA VARIATION
'IT
C
[1 + nc (tc-I)) c c (8.1,21)
It has been assl'1l1ed that the nozzle exit area
will be varied in a manner to keep P9 Po' As
discussed in Sec. (6.1), it is important to know
the exit area variation so that installation
penalties (boat-tail drag) can be estimated. We
may thus write, utilizing Eq. (2.18.5)
Yt+l
Y
A
t
I
y -l 1 2
(~pto)2 t 'lTAB (~) 0 Uo
u
, 1/2 (M 2 - H )
0
--1~ rt(-z,y-) --~y-_71---- 'IT
A
n ~
{Ft)~-
8 'A (H - H)
t o Uo 0 R
(8.1. 24)
(8.1.15)
A y _1 1 / 2
These equations and appropriate subsidiary -.1.= t
(8.1.26)
equations are summarized in a ,manne.r suitable for A r t ( 2y t )
6
sequential solution in Sec. (8.1.1). Following
Sec. (8.1.1) several example cases are considered.
8-3
A to remain cons~ant. We now utilize the
e~
Tt .s T tR (8.1.35)
results of Secs. (8.1. 4) and (8.1.1) to estimate
the off-design behavior of a fixed area turbojet
(FAT) operating without at terburner.
(B.l. 36)
The equations of the preceding sections can
be simplified considerably in this special case,
for we see from Eq. (8.1.2) that
T/ 12 =
const. (8.1.29)
(8.1.37)
lit
(8.1.38)
We now make the further assumption that (many
of) the component efficiencies 1:emain constant in
the regime of parameter variation -v!& are to consirier.
(8.1.39)
This is a very convenient numerical approximation
for illustrative purposes, and the. results obtained
utilizing this simplification still reveal the prin-
u
cipal effects of the off-design behavior which result (Note the formula for (M ~)
is identical, but
primarily from the changes in propulsive efficiency o U R
and thermal efficiency, rather than from cbanges in R quantities to be used) o
component efficiencies. If greater accuracy is
desired, the more complete equations of tees. (8.1.1)
may be utilized. T 1/2
1.10
y / (y -1)
T
r
"'" T e e
Or (8.1.32)
SIS
R
1.05 \
T = 1 + ...L {lT
eR
(y -1)
e
Iy
c_ 1 } (8.1.33) 1.0
l"- I---
cR Ile
0.95
0.90
0.20.3 0.4 0.5 0.6
- 0.7 0.8 0.9 LO
F/FR
(8.1.34) Figure B.1.3 -E_ versus 2~ for a fixed area turbojet.
SR FR
R-4
It is evident that the specific fuel consumption We consider the case where To/TOR = 0.759
at first decreases <lith decrease in thrust, but later
increases at very reduced thrust levels. This
and Po/PaR = 0.162 and take all other values as
behavi.or is of enormous importance in determining given in the preceding example. (Note these ratios
the proper sizing of an engine for use in such of To/TOR and P/POR correspond approximately
things as a high performance fighter. It is often to the changes experienced in going from Sea level
desirable to have such a fighter have a subsonic to 40,000 ft. altitude,) StraightforNard calculation
IIferrll capability, and in such a. case the engine
yields F/FR = .3 1,5, S/SR = .900, mc/mCR = 1.57,
could be required to operate at very low thrust
levels. I f the engine is very large, such low 1Ic/1IeR = 1.80, A,/A sR= 1.42 .
thrust levels could be well on the "back side of
the SFC bucket". It is at first surprising that the thrust
decreases as little as indicated, particularly when
It should be noted that it is the increase in the large reduction in pressure is considered. The
propulsive efficiency. that causes the original prime reason for the relatively small decrease in
reduction in specific fuel consumption. At lower thrust is that the reduced compressor inlet tempera-
thrust levels, however, the decreasing thermal ture reduces t.he compressor power requirement to
efficiency (caused by decreasing 11 c), coupled with sustain a given pressure ratio. Thus, because
the turbine inlet temperature is fixed, the turbine
the. sUlall output compared to the component losses,
has the power capability of providing much higher
causes the specific fuel consumption to rise. compression, with consequent increase in corrected
Figure 8.1. 4 8hOl{S the related compressor char- mass flow and hence thrust. There is some question
acteristic as the thrust is decreased. whether, in fact, the compressor could be operated
at 1.8 times the sea level value of compressor
ratio, and it is possible tha t the engine would
20
_. have to be throttled back at altitude. It is,
of course, the high compression ratio that is
11
C
16
/'
, ,,
/'"
primarily responsible fot reducing the specific
fuel consumption, even though the propulsive
efficiency has decreased.
I
12
" As a final example of off-design performance
8 of a fixed area turbojet, consider the problem of
/ designing an engine for an aircraf t capable of
flying at Hach number three that is to be able
4
o
0.3 0.4 0.5 0.6 0.7 0.8 0.9 I,D
to take-off under its own power. Thus we consider
an engine with 1IcR = 9, at HOR ~ 0, and with
To/TOR ~ 0.759, PO/POR = 0.162 and Mo ~ 3. Other
II
;'/;'CR conditions are as in the preceding examples.
Figure 8.1.4 Compressor Characteristic, Fixed
Area Turboj et
I
I
is shmrn in Fig. 8.1. 5. used in an aircraft ,nth such an extreme operating
range, the restriction to fixed A and A presents r
a very serious design problem.
• 6
Thus it is hard !
/v ----.
1.0
to imagine hu\-, such a huge exit area variation I
could be accomplished, and i t is probable that the
0.9
engine would have to be operated with substantial
As/A'R
,/'
V overexpansion in the nozzle at take-off and sub-
0.8 stantial underexpansion at cruise. The large
[,.,/ reduction in compressor pressure ratio, with
0.7 L corresponding reduction in corrected mass flow,
would be difficult to achieve, and would probably
0.6
/ imply the use of compressor bleed at the. cruise
condition. (Sec. 8.4.2)
8-5
having movable turbine nozzles for example Fig. SUHMARY OF THE EQUATIONS, OFF':'DESIGN VAT (Fixed
8.1. 6), and the primary noozle variable. TT c J H ' 1'0' Po and component ef f iciencies)
o
Equations:
Y I (y -1)
T c c (8.1.47)
r
(8.1. 45)
(8.1.56)
(8.1.46)
8-6
.,,"
1.15 1.6
As
1.10 b... l.l'R II
p
{Pt~}
/p )
Ip (y t +1) 12y t [(~~)
(y -1)
oR
t
Iy
_ tl
-""--;-(y'----=-l)'-/'y-
] 1/2 1.05
-""-
A,'R
A, '"
/" ~
"-
~- A8~
l'"
A,
I"---
1.2
I
I
t9 9 R t t 1.0 1.0
Pt
(~.)
P9
-1
0.95
V
V
(8.1.57) "7
I
0.90
,..A. "4
/' i~
.- U.J 0.4 0."5 0.8 0.9 1. o
0.6 0.7
I
(8.1. 58) F/FR
Fi.gure 8.1. 8 A,/A,R' A,/AaR and A9/AgR Versus
F/FR ' VAT
As an example calculation, we consider an
engine with the sam.e on-design characteristics
as the engine considered in the first example of
Sec. (8.1.2). Thus we tah Yc = 1.4, Y 1.3, A
It is evident that substantial variations in
and A are required, and there is ~~Olne question
f
I
t a
nm =1, nc = 0.88, n = 0.9, ~b =
t
0.98, TIn = 0.99, as to \o.'hether the more extreme variations could be
attained in a Horking desi.gn. He note, hOHever,
~d = 0.97, ~c = 20, TAR = 7, and Mo = 0.8. Figure the very much reduced area variation required of
8.1. 7 shows the resulting variation in specific
fuel consumption versus thrust.
parison 1.s the FAT result (Fig. 8.1.3) and also
the related turbine enthalpy ratio ').'
Included for com-
the exit nozzle. (Note this particular VAT requires
an area increase, in contrast to the severe decrease
required for the FAT.) As discussed in Sec. (8.1. 4)
this reduced exit area variation could lead to sub-
I
f
stantial benefits in reduced installation losses.
S/SR
1.10 FAT \
1.05 SN r"-.
"-
""-- 6 f--I \\ ~ ----.., f
r- f-rs
1.0
0.95
~ --- V
6.5
-
I-- !-- I
I
~VAT
6 1 0 . 3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
F/F
R
0.9°0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Figure 8.1. 9 Variation in Turbine Expansion Ratio
F/FR
It is clear that at very low thrust levels
Figure 8.1.7 S/S R versus F/FR for a VAT and for the turbine expansion ratjo compared to that
required at the on design point is very large.
I
a FAT
This required variation of expansion ratio T,oJOuld
seem to imply the need for substantial research
The potential operating advantage for a VAT is
and development to extend the capabilities of
evident here in that the superior thermal efficiency
present day turbines. It would also seem to imply
and propulsive efficiency of the VAT at part thrust
the use of a turbine vlith several more stages than
operation leads to substantial benefits in reduced
would be required for operation at high thrust
specifIc fuel consumption. A further benefit is
levels, so that the turbine would be capable of
implied by the behavior of the turbine inlet en-
supporting the required large expansion ratios at
thalpy. Thus the more rapid fall-off with thrust
!f
low thrust levels.
of the turbine inlet temperature for the VAT indi-
cates the possibility that .less cooling air will Further potential operating benefits of a VAT
be required from a VAT dunng part throttle operation .
than will be required for a FAT. become apparent "hen flight at var~ous altaudes,
various Hach numbers etc. arc consldereu.. It is
these possible benefiLs that have stimulated
The required area variations for the VAT are
industry interest in the VAT as well as other
shol<ll in Fig. 8.1.8.
variable geometry engines, suc.h as the variable
by-pass ratio turbofan. I
r
B-7 r
I
I
Though the analysi., of other variable geometry
engines "ill not be included here, a brief descrip-
tion of some possible engine types "ill be given to
illustrate the extent of creative thought that has
been directed to the probhm of developing engines
with efficient multi-mission capability. In Ref.
(8.1) the annulus inverting valve (AIV) is described,
and many possible cycles utilizing the value are
considered. The valve has the capability of s,,,itch-
ing half the flow i t encounters front the inside of
an annulus to the outside, and vice-versa. Alterna-
tively it can be operated so that the flow passes
straight through the valve. This capability offers
the opportunity of varyin" the cycle by-pass ratio
and by-pass pressure ratio to better suit the
required operating point. The valve in its most
simple utilization is illustrated in Fig. 8.1.10.
8-8
promise of leading to much reduced aft end installa- These three equations (and appropriate inter-
tion losses as well as reduced inlet 10s3es. mediate equations for the temperature and pressure
ratio in tenns of efficiencies) can be iterated
In conclusion, it should be pointed out that rapidly to determine the desired values. Thus, for
the effects upon inst.allation losses for a VAT are example, the iteration may be started by B.sstlming
comparable to the effects upon uninstalled perform- Tc' = Tc'R in ~q. 8.2.2 to give a first estimate of
ance. Thus, the VAT like all competing concepts 'ch' This value is used in eq. 8.2.4 to estimate
should be evaluated in terms of the installed
behavior. This, of course, requires knowledge at and an updated value of Te' is then obtained
of the inlet and aft end losses ;lh1ch must gener- from eq. 8.2.3. This process is repeated until
ally be obtahed from experiment. (Chaps. 9 and 26) appropriate accuracy is attained. Following solu-
tion for these three variables, the remaining per-
8.2 THE TURBOFAN OFF-DESIGN formance variables follol< in a straightforward
manner.
When the off-design performance of a turbofan
is considered, a slight additjonal complication As an example we consider an engine with de·~
arises in that the variation in performance of each sign conditions Ho=2, 1T c '=1.5, 1T c =15, 0=1, T>.=7.2.
separate stream must be determined. In order to Calculation then gives
aetermine these separate variations in performance,
additional information Llust be provided to describe 1.0 1.4 1.8 2.2 2.6 3.0
the IIwork splitH between the t,olO streams, of the 2.02 1. 78 1.58 1. 43 1.32 1.21,
turbine output. To illustrate such a procedure we 34.7 25.6 17.9 12.6 9.20 6.94
consider a turbofan in I<hich the fan is driven by .661 .772 .916 1.09 1.28 1.48
its own low pressure turbine, and the high pressure
compressor 'is driven by the high pressure turbine. These results indicate that variable geometry
'We introduce the intermediate location between the should also be considered for use with turbofans.
two turbines as station 4a, and introduce the Thus, it is evident that, for example, the by-pass
obvious definiti.ons ratio increases ",-rith increase in flight Mach num-
ber. This tendency is apposite to the tendency
indicated for on uesign behavior. The variable
geometry engine already exhibited in Fig. 8.1.11
shows promise to alleviate many of these problems.
8-9
Equating these two expressions and rearranging Eqs. 8.3.10 - 8.3.12 may be solved by func-
slightly there follows tional iteration. Thus, a8sume H9J calculate TIt'
't and then a new value of }!9 from Eq. 8.3.12.
Continue till the desired accuracy is obtained.
(8.3.14)
Equations 8.3.4 and 8.3.6, together with the
intermediate equa tion relating 1, t an9 T t (Eq.
6.5.1) may be easily solved by functional itera- (8.3.15)
tion. With the thus determined values of Mg, TIt
and T t' the perform.:'lnce variables fo110'v direct-
ly. Utilizing the n_!sults of the. summary oE Sec. cc (8.3.16)
(7.4.2), with Eqs. (7.3.22) and (8.1.4) the results
of the following summary are obtained.
F S ti, mc
Outputs; r;J SR' IDR' meR' TTC
S (8.3.19)
Equations: Y -1
_c_ (8.3.20)
T
cR
= 1 + Lnc ("eR Yc -1) (8.3.7)
(8.3.21)
T (8.3.8)
C
1T
C
(8.3.9) F/m ,u_ (8.3.22)
(F/m)R rnR
1T
1 Y-1 2]
[1++H9 (8.3.10)
As an example calculation we consider the
off-design performance of the engine considered
(8.3.ll) in Sec. (7.t~.3). The engine ollwdesign parameters
are listed in Table 7.4.1. We assume the engine
is operated at fixed altitude with fixcd turbine
inlet temperature and wish to obtain the vari-
ation of thrust and specific fuel consumption
with flight Hach number. As a simple approxi-
H9R [l]
'tR
mation to real propeller efficiency variation
wj_th Mach number, n is assumed to vary as in
pROp
Fig. 8.3.2.
(8.3.12)
8-10
In what follows, the individual component
characteristics will be described, and the method of
combining these characteristics to obtain the pump-
1.0 ing characteristics and then operating characteris-
tic will be developed.
0.9 i-
llprop 8.4.1 THE COHl'RESSOR CHARl,CTERISTICS
----: i---
------ -
0.8 '---
~'lrhen a new compressor has been developed, it
L..--- L..---
will be subjected to a compressor rig test to
0.7 - determine its performance capability. It is most
0.6 I ----
efficient to present the results of such a test
in terms of dimensionless or pseudo-dimensionless
0.5 0
I
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
variables. Routine dimensional analysis reveals
that we could e>..--pect the compressor pressure ratio
P /Ptz ) to be a functio~ of four dimensionless
t3
H
o parameters vlhich could be taken to be the ratio of
specific heats, Y , the Reynolds number Re
Figure 8.3.2 Assumed Prqpeller Efficiency e
the }lach number at the engine face and the ratio
The results of the calculation are shown in of blade (tip) speed to speed of sound.
Fig. 8.3.3.
Experience has shown that variations in both
3.0 r--,---.----r---r--.---,---r--~ 1
y c and fte have relatively little effect over much
of the operating range of the typical compressor,
so it is usual to present the performance in
terms of the other dimensionless variables and to
2.5 O.S provide Y and Re cor~ections when necessary.
F c
(Sec. 8.5) It is usual also, to utilize variables
related to the engine fact! Hach number and "blade ll
Hach BurnLer, rather than to use those variables
2.0 1--!----1 0.6 directly. Thus, as WclS shown in Sec. (8.1), a
unique value of engine face Hach number corresponds
directly to a unique value of corrected mass flow,
mc
' and it is usual to utilize me as a "pseudo-
0.1, dimensionless" variable.
8-ll
Compressor
Figure 8.4.1 Compressor Test Facility Figure 8.4.3 ' Rotating Stall Packet
""
packet Are thus confronted wi th A flow of reduced
IT angle of attack "hereas the blades on the upper
c side of the stall packet are confronted with a
Operating flow at increased angle of attack. The result then
Line is that the lower blades tend to unstall And the
upper blades tend to go into stall, leading to
a net movement (or rotation) of the stall packet.
8-12
fuel surges during acceleration, etc. A careful A second technique to reduce the starting
balance must be chosen between selecting an overly problem is to utilize variable angle stators.
large surge margIn with poor steady state perform- By varying the angle of the stators the angle of
ance, and selecting too small a surge margin with attack to the rotor can be changed to nJore closely
inherent low engine safety. approach the design angle, and because of this the
compression per stage can be improved. The effect
8.4.2 COHPRESSOR BEHAVIOR DURING STARTING of variable Btators is hence to both reduce the
tendency of the front blades to stall and to reduce
the tendency of the rear blades to llindmill.
I-~
I11I1II1II11I1
To High Pressure
Turbine
~-------
There are several design techniques available 8.4,3 THE TURBINE CIL~RACTERISTlCS
to relieve these starting problems, some or all of
them being utilized in all modern high compression The same reasoning that lead to the use of the
ratio compressors. The f1 rst technique 1s to uti- parameters corrected mass flow and corrected speed
lize bleed valves. Bleed valves operate by releas- for the compressor. suggests that ~"e plot the tur..,
ing air from an appropriate stage in order to reduce bine pcrfonnance characteristics the snme way with
the axial velocity and thereby reduce the tendency the simple exception that the refereoce inlet and
to windmill the rear stages. exit quantities are now those at stations 4 and 5.
Utilizing this procedure. the reBults of a turbine
rig test would appear, typically, as those sho>Tn in
Fig. 8.4,6.
8-13
=:--m
l+f
~ .c,
(8.4.6)
efficiency
ffil8
m
C2 =~
Figure 8.4.8 Compressor Performance Hap
may obtain TI
e
,m
C2
,n c and hence T
c
from
N
C
= N (8.4.2) Fig. 8.1•. 8. We then obtain Tt from Eq. (8.4.7)
(1+f)~2 T; 1/2
(8.4.3) and N//8; N//8; = N/18; (~)
from This
t2
Pt, = Pt2 lTc ' \ (8.4.4) allmvs us to locate our position on the turbine
performance map (Fig. 8.4.9), which in turn pro-
Cpc (T t ,-T )
t2
= ll (l+f)C
m Pt (Tt.-T ts ) (8.4.5) vides tiS with the corresponding value of 7f
t
From Eq. (8.4.3) we obtain (with m ~/6/6 )
c
8-14
T
~
T
t.
N//8;
Figure 8.4.9 Turbine Performance Map Figure 8.4.11 The Fuel Air Ratio
The pumping characteristics then follow·by 8.4.5 GAS GENERATOR - NOZZLE HATCHING
noting
The ptmlping characteristics allow determination
~= lf 1T!> 1Tc and of conditions at station 5 in terms of those at
t station 2 when the corrected speed and the ratio
Pt2
Tt4/Tt2 are prescribed. vlhen the gas generator is
coupled with a nozzle of pr2scribed throat variation
tit
however, N/Iff; and T
t t2
/T
are not separately
c, prescribable. (Recall the results of Sec. 8.1
where it was shown that by prescribing the ratio
A~/A8 , a unique compressor operating line will be
determined.) For simplicIty we again consider the
case where the primrtry nozzle is choked, so that
the group m,IiJ;/A,o, is a constant. Hass flow
continuity then gives
A ,;, 10 . 10- 1
t- (1.0.'] R,6: 1 (l+f)
2
= (8.4.9)
A
-.1.= (8. 1,.10)
A
2
hence
Fixed
CPt Tn Nozzle
f ~
Cp ; r;;: - tc
-----:''-----''-''::--=:-- (8.4.8)
Tib h CPt Tt4 A.
c-T-CT T
Pc t2 Pc t2 ~
T
Thus a relationship of the form of Fig. 8.4.11 t.
may be obtained.
8.4.6 PERFOF}k\NCE PREDICTION WITH PIMPING In a similar ~]ay) operation at extreme alti-
CHARACTERISTICS tudes can lead to very low Reynolds numbers at
the later turbine stages with consequent deteriora-
Once the gas generator-nozzle, pumping char- tion in performance. (Unless the blades had been
acteristics are available, the performance param- designed lIoversizcl' originally to prevent such
eters follow very directly from the equations for deterioration.) The point, then, is that i f opera-
the performance variables. Thus, with reference tion over extreme Reynolds number ranges is to
to the summary of Sec. 7.2.2, the performance be expected, appropriate investigations of the
variables may be obtained from the pumping char- effects of the Reynolds number variations should
acteristic variables from the fol101;ing equations. be included in the engine test ·program.
(Note that Tt./T would be assumed and the
tz
flight conditions etc. "auld be knmm.) An entirely different phenomenon arises "'hen
operation at very high humidity is carried out,
.p Several effects arise when large amounts of water
~= {TIrTI dll n
Po
p} ~ (8.4.11) vapor are present in the flow, including changing
p. the ratio of specific heats (so that the value of
• Ptz
corrected mass flow nt a choke c.ondition chEinges,
T T p-(Yt-l)/Y t as does the refel-enc.e. speed of Bound in the cor-
--9.= '[ ~ (..s.~) (8.4.12) rected speed). tillen condensation (and Inter evap-
To r T P, oration) occurs~ substantial effects arise because
tz
of the release or absorption of the latent enthalpy
of evaporation.
As an example, if an inlet is considered. the
presence of water vapor causes three major effects
to occur!
8-16
This reduction in stagnation pressure tends to
reduce the mass flow handling capability of the
inlet. (Recall ill aPt )
8.6.1 REFERENCES
8-17
Chapter 9
E~~Gn\j1E1 t~\~RPlAr,~1E
PE fORiVtANCIE
Mjj~TCH~ i'J G
D.B. Morden
D. B. Morden
9-1
9. ENGINE/AIRPLANE PERFORMANCE MATCHING 9.0.3 INTRODUCTION
_ --'----+I---I---,,--t
fREESTREAM
VELOCITY, VJ>
Figure 9.1.2-1. Airfoil Section Pressure Distribution and Figure 9.1.2-3. Typical Wing Drag Polar Showing Points of
Nomenclature Definition Minimum Drag and Maximum LID
By extending the idea of a drag polar to angle is finite. It can be shown that the effective
repreS€Ht the entire airplane) the relationship angle of attack is reduced by half the average
between lift and drag combined with the equation of downwash angle (see ref. 9.1.2-1). This angle of
motion for each flight segment is sufficient for the incoming flo\-1 results in an additional component
computing the thrust requirement for each increment in the drag direction referred to as induced drag.
of a mission. The plan form of the wing also influences the induced
drag because of its effect on the £lverage dowlHvash
b) Drag Polar Buildup angle. An elliptical lift distribution results in
the theoretical minimum of itlduced drag (ref.
The thrust which the engines must produce for 9.1.2-2). This distribution can be obtained by 1)
each increment of a given missjon is dependent on varying airfoil sections along the span t 2) using
the following factors: the same airfoil section und an elliptical planform,
3) tlvist:ing the \<ling to vary the geometric angle of
Atmospheric conditions: Altitude and temperature, attack along the span) or l~) using a combination of
Flight Hach number (H). these on a tapered planform. The effect of the
Average gross weight during the increment (CH) , non-ellipt ical loading is ac'.counted for with a span
Type of segment. efficiency factor, e «1.0) Hhich should be maxi-·
mized within structural and design constraints.
These conditions, togethet with the aircraft The relationship between lift and induced drag
drag polar are sufficient for mission analysis. is
A drag pola:- for the entire airplane can be
developed using the lift/drag relationships for
each of the components including the components'
interactions. In an effort to understand drag and 9.1.3
produce equations suitable for determining drag
polars, a methodology has been developed which
combines theoretical and empirical cleGg contri- where C is the value of tlie lift coefficient
Lmin
butions into a drag "build-up.1I Truditionally, when the. jnduced drag equals zero. The induced
subsonic drag is represented as the sum of parasite drag is assumed to be independent of Re~10lds
(friction). induced (drag due to lift). and comp"es- number.
sibility drag tt'rTnS. The sum of the parasite and induced drag
The parasite drag term includes the skin completely accounts for the drag in low speed
friction drag on the entire wetted area of the flight. A typical low speed polar is shown in
airplane and tlle profile or form drag due to the Figure 9.1.2-·4. Notice that the parabolic form of
net force iu the drag direction arising from the the drag polar is primarily due to the induced drag
zero lift pressure distribution on the ",,"ing, body term. Transport airplanes are usually designed so
and appendages. Another factor traditionally that the minimum value of CD cOITesponds to the
grouped with the parasite~rag, is interference required CL for a cruise condition.
drag due to the changes in flow pattern that accom- As (light spacd increases, compressibility
panies placing two bodies in close proximity. (The effects become significant w.llen local sonic speeds
total drag on the two bodies generally differs (rom are reached by the air. Tb,e sudden rise in pressure
the b'Um of the isolated drags on each body. Depend- through the resulting shock waves necessary for
ing on the configuration the inferred interference recompressing the high speed floH cause boundary
force can act in the thrust or drag direction. The layer thickening and possibly separation resulting
parasite drag, CDp is, by convention, defined as in a general degradation 0 f lift a.nd an increase in
the minimum drag exper,ienced by an airplane.) Some drag. A typical CL vs. Hach numbel' curve is shown
changes in drag also o<;cur as a result of the in Figure 9.1.2-5. An associated compressibility
change of the aircraft's geometrical orientation in drag curve) PigU1'e 9.1.2-6, show·s the onset of
the flow field due to changes in angle of attack. !1drag rise" associated with shock induced separation.
Such (small) change,! as are not attributable to the
The compressibility drag (CON) onset may be
changes induced in the flow field due to lift are
traditionally accounted for as an attitude dependent delayed by sweepjn~ the . .Jing. If the critical or
term flen and are usually obtained from wind tunnel initial drag rise Nnch number, HDR , is defined as
tests. Is
defined for any given configuration CDp
the flach number at which the CD j ncr eases by .002
above the low speed value, the effect of sweep
is a constnnt which does not depend on lift or Hach
angle, A on drag r l,se Bach number for a typical
number. CDp changeR only \vith Reynolds number and
family of wings can be s"en from Table 9.1.2-1.
alterations to the ·configuration such as landing-
gear, flaps, and changes in external stores.
The portion of drag resulting from lift is
referred to as induced drag. In practice, induced - - COp If
drag from components other than the wing is usually i'CB<--l,...,...
small and is lumped into the 6 CDp ' A physical feeling PIt-..-- " " - LOW SPEED DRAG POLAR
for induced drag may be obtained by considering the
flow over a wing with positive lift in subsonic
flow. For this condition, the air pressure on the
~
upper surface is less than the air pressure on the
\
I
lOl-ler surface. This pressure differential causes
air to flow toward the area above the wing and thus
form vortices which concentrate near the wing ti.ps.
The net effect of this vortex system is to create a
downward inclination to the air behind the wing.
The influence of the transverse flow on the wing
depends primarily on its esrect ratio (AR~wing
span 2 hdng planform area). In the limit of infinite
Co
aspect ratio the transverse flm,;' would be absent.
For a finite aspect ratio. the average downwash Figure 9.1.2-4. Low Speed Drag Polar Components
I LINES OF Cm.STANT
ANGLE OF An·ACK
-~/ + 9.1.4
(lltICREASIN<~V
'---_. -~
CL ~\
A typical subsonic drag polar is sho,m in Figure
WITH M EFFECT.
9.1.2-7.
BUT NO SEPARATION The drag rise in high subsonic flow continues
through transonic flow. Depending on the configura-
WITH M EFFECT
tion, a maximum drag coefficient i3 observed in the
& SEPARATION
transonic or low supersonic Nach numbe.r region.
An additional term, w"ave drag, is required in
'----L----'-_-'--~-L supersonic flow. Wave drag replaces the subsonic
.3 .4 .5 .6 .7 .B .9
MACH NUMBER terms of profile and compressibility drag. Approxi-
mate equations describing the \vave drag on bodies
Figure 9.1.2-5. Lift Coefficient Variation With Mach Number
and planar surfaces are ~hown belO\v
1) Bodies: 9.1.5
5/3
( Length \
DRAG RISE CURVE AT \maximum equivalent diamete{j
CONSTANT<t.
MACH NUMBER
Figure 9.1.2-6. Compressibility Drag Associated With Increasing
Mach Number for a Constant Lift Coefficient
~R
o< 25' .55
25'< 30° .60
30'< 35° .65 CD
35'< 40° .70
FIgure 9.1.2·7. Drag Polar of a Subsonic Airplane. Showing
40°< .75 (max)
Contribution Due to Compressibility Effects
r---------------------------------
The compressibility drag is affected to a small
extent by the airfoil 1 s thicknesf'i to chord ratio
and CL value. An empirical equation which gives
approximate compressibility drag for subsonic
airplanes has the form CD
c) Use of the Drag Polar for Mission Analysis Hission segments ean be combined to define any
desired flight profile. II typical combat mission
In order to clarify the use of the drag polar profile is shown in Figure 9.1.3-1. The following
for mission analysis" a routine airlift mission subsections provide a brief description of each
will be 'considered. It is ('ommon in this case to segment, standard assumption, and the appropriate
consider altitude cllunges witllin cruise mission equa.tions for tlse in mission analysis ~ For further
segments to be negligible, to assume that the details see References 9.1.2-1 and 9.1.3-1.
engine propulsive force and the drag act along the Comptltcr programs for m:isHion analY8.is break
same line t and to note that the lift acts at right each major segment of the mission into increments.
angle to the drag nnJ. to the aircraft's instantane- At each step the program calculates the airp1,lnc
OllS velocity. As a result, in non-accelerating weigllt cllange due to fuel consumption, reftle1ing,
level flight the lift is equal to the weight. Hhen and payload expenditure.
the airplane is accelerating in the lift direction All of the methods of mission pcrionnance
(as \vould occur \vhen pulling out DE a dive, for analysis are based on the same fundamental laws of
example) the lift must t of course, be greater than
the aircraft weight. IE the total lift is expressed
as a fraction of standard gravity, N then the ® ®
equation for the lift coefficient ca~ be generalized,
ALTITUDE
L
CL = qs 9.1.8
®(i)"-----------~=--------,.'
Nission analysis is an incremental progression through SEGMENTS
the following steps for the number of segments into @ WARM·UP 0) DESCENT
which the mission h"1s been divided: Q) TAKEOFF ® MUNIT10N OR PAYLOAD DROP
@ CLIMB ® COMBAT
1) The weight, reference area, and flight condi-
@) SUBSON1C CRU1SE @ LOITER
tions, are useJ to compute the required CL for
the first mission segment. @ REFUEL ([jl LANDING AND TURUST REVERSE
® ACCELERATE
RESERVES
to determine the drag coefficient, CD. Figure 9.1.3-1. Example Mission Profile
9-7
motion and flight mechanics; ho\vcver ~ one technique
(Reference 9.1.3-2) is particularly well suited for
the purpose of engine/airplane matching. This
method will be emphasized in the following sections.
During mission analysis the range is not knOiYTl
a priori when calc.ulating climb and descent segments.
During cruise required range may be specified, or
maximized by assuming exhaustion of fuel allotted HORI ZONT A..!:i-
for the segment. During loiter conJitilillS, no ----~-=~~=::;: ~--~-~---
range is credited, and fuel cOllsumption is computed l) ~ .02 (w- U <>
from maximum endurance con~·.;iderations (safe flight
speed, minimum fuel consumption.) The range for
any otner kind of segment cannot be specified (or
independently varied) because range for other Figure 9. 1.3-2. Forces on Airplane During Ground Run
segments depend upon the flight path conditions
specified.
The acceleration can be evaluated using Ne'V{ton I s
This flexitility allows the representation of
1im·of motion (1: F = Ha = ~ a) and Figure 9.1.3-2.
virtually any mission profile. In addition, at any
g
point in the mission and for any segment, per-
fornance requirements and constraints can be speci-
fied. Typic.1l1 examples of these requirements Solving for a and substituting into equation
include: payload Dlay be added or subtracted, 9.1.10 yields an expression for the takeoff distance
external stores or tanks or weapons may be r£leased, with the symbols defined as in the figure:
the "g" loading experienced by the airplnne can be
changed to any desired level (to simulate combat
conditions), the thrust of any number of engines
can be omitted to simulate engine-out, the wing 9.1.11
sweep may be varied, the specifjc exces~; pOvler
required for acceleration and climb can be specified
and maximum noise levels can be prescribed.
Although several engine sizing criteria must In order to carry out the integration the
be specified tn one mission, the most demallding variatton of thrust, weight , drag and lift with
condition must be identified und used. Once the velocity must be detennined. In general, thrust iA
size of the engine has been established, most n function of velocity, air temperature and pres-
portions of the mission 'Will require only part sure; ",eight is nearly constant for the ground run;
power. The fuel consumption is then deduced as a drag and lift are futlctians of velocity and air
function of thrust for eadl altitude an! Mach deusity, as discussed in section 9.1.2.2.
number specified in the mission analysis program as \-lith_a tricycle landing gear t the airplane
is discussed in Section 9.1.4. attitude (i.e. u) will remoin constant during the
ground opt.'!ration, and CL and CD "Jill also rc-main
b) Harm-up and Takeoff constant. Figure 9.1.3-3 sbows the approxim..qte
order of mllgnitude of the forces acting during a
Ground taxiing and holding before takeoff takeoff run.
consumes fuel in an amount which can be calculated The time required for the ground run is
from the power settings and time requirements
specified. Since the fuel consumeJ and resulting
weight changes do not contribute to the flight dV
portion of the mission, the required fuel weight is r
t 9.1.12
added to the takeoff gross weight of the airplane.
The additional fuel tank volume must be allowed for
in the aircraft size and shape.
The takeoff segment of the mission includes Equations 9.1.11 and 9.1.12 can be solved by step-
the ground run~ rotation, and a climb to a ;,;tandard wise integration.
height of 35 feet. The analysis of the takeoff In preliminary design the' above degree of
segment yields an estimate of the fuel used during accuracy is not usually necessary and approximate
takeoff, and the size of the engine to pruvide values arc often used. Wind speed is ignored and
takeoff within the desired takeoff distance. equation 9.1.10 is integrated to give
For the ground Toll the relationship between
acceleration, 8 , velocity, V, distance, s, and
time, t, is of courSe ds = Vdt and a = dV /dt. Thus _----_...cT"f-I<lnUST
ds = VdV 9.1.9
a
9.1.10
-~,~
-- --
_ -::::...-_-=-___ -----::-=::.-::..._.>--
..-
::-WL- _ --==---___ -..
v,
Figura 9.1.3-3. Relative Magnitude of Forces During Ground
,",'here VLO is the required relative velocity for
lift off. Roll
1).8
a speed such that the distance to continue takeoff
9.1.13 and climb to a stipulated height is equal to the
distance reql1ircd to stop, tl,e total field length
is termed "balanced"", SR-L~22B and FAR part 25
where a is a representative constant acceleration.
s tipu1ate. using Cl. field 1 ength which is the greatest
With the assumption of u hQrizontal rum·my anti
of either the aceelerate and go distance, the
negligible aerodynamic drag during ground roll J an
accelerate-and-stop distance, or 115Z times the
appropriate value for a is
aI1-engIne-operating distance to a 35-ft. height.
a = (~~~~.o)
Deta.iled takeoff calculations are generally
W • g 9.1.14 performed in d Uj(~rcte segments h'hich define the
o distinct parts of the takeoff as shm\'ll in Figure
where W :i.s the initial brake release weight (and 9.1. 3-4.
usuallyO equals takeo if gross \.>leight, in miss ion The drag poL)r used to compute the inc.rement
analysis) of the airplane and FN is the net thrust in time and distance required to clear the 35 foot
of the propulsion system at .7Q7 VLO • The time obstacle is often differetlt from that used for the
required is approximately VU/a. (Note: The majority of the mission. The appropriate polar
thrust J T t is the net thr1lst of the. propulsion system must include the drag penalty and lift benefits due
and Is interchangeable \lith FN. l' 1s commonly used to flaps or other lift ullgmentation devices, as
by aerodynamicist to mean the net thrust required for well as landing gear drag. Detailed calculations
thE airplane t \-.'hi Ie FN i;:; used by the propuL~ion spec- require estimating the (. [feets of wind, flap setting,
ialist to mean either the net thrust per engine or altitude., tcmper;tture, desired climbout rate, and
total net thrust.) lift-off gross WE'ight. Preliminary mission studies
Several rules governing speed requirements for use a nominal drag pol[lr penalty and aecount for
airplane control and engine out operation govern the-temperature Blld altitude effects on engine
the lift off velocity in actual practice. For performance, computed as changes from standard day
preliminary design, a lift-off sp~ed of 1.2 times (unless the engine is I1EJat rated lf to the desired
the stall speed is a re~souable approxImation. temperature in Hltich case the throttle is advanced
When conducting precise mission analysis the appro- until standard day th[11St is produced).
priate military or FAA rules should be u:-;ed. The wl::~ight of ftH:~l consumed during takeoff is
Various field length deEinitL'Ds are in conunon computed, knntdng lhe takeoff pO\,,('.r setting, TSFC,
usage. When field lengtb is a critical segment in and tile time duration.
the airplane analysis, a consistent definition of
that length must be used. For example, one crite-
rion for evaluating a multiple engine commercial c) Thrust Available and Required
aircraft is the balanced field length: a lakeoff
calculated according to Civil Air Regulations,
SR-422, provides for a field length that satisfies For an airplane in le"vel unaccelcrated f1ightJ
both the takeoff an41 accelerate-stop requirements. the net thrust (F N) mllst equql d rag (D) and the
If it is assumed that an engine failure occurs at lift must equal "eight (H). The lift and drag
SEGMENT A ----~I~-I - l - - C -
TAKEOFF CLIMB SPEEO ._ _ _ _ _ _ _-:-_-;-I
B rE~=n .
LIFT-OFFSPEEO I I~IL.:-- ~
I 1""-" ONE-ENGINE--
ACCELERATION j
ALL-ENGINE (NORMAL) ;(
AI _\!;O
ill
~
<:J
l:l
0
U
ill
0::
ill
- j::
<:J
2
2 0:: ill
W
:J -'
0
f-
-' a
;( ..J
ill
2 "-
::> ill
a: 2
~I
a G
2
::> zw
0 "-
0:: 0 <:J "-
<:J f- Z 0 o
ill
U!
UJ
2
G a0::
2
Z
::>
"
a:
ro
<l:
Y.
;::
-'
"q;
f-
..J
- -MAX EFFORT
STOP
W z -'
q; <l: <t
I :J 2 2
..J 0 i= cr a:
..J a: Z 0 o
<l: <:J z 2
DISTANCE, FT
y
Q= 2" P STD CD H2 S 9.1.15
6
W Y 2 S
6= 2" PSTD CL H 9.1.16
FN = D
9.1.17
6 "6
where 0 is here defined as the local freestream
static pressure divided by th\?: standard reference Figure 9. 1.3-6. Freebady Diagram of Airplane With Acceleration
pressure (PSTD = LOlJX(lO') N/m 2 or 2116 lbfl ft 2 ). and Climb
The equations describing the off design per-
formance of various engines were developed in
excess thrust will result in acceleration and/or
Chapter 8. It v!3s shown (see surruuClry of equations
climb.
in Section 8.1.1, for example) that Flo is independ-
ent of altitude if the ambient tPmperature, flight
d) Climb, Acc.elerltion and Descent
speed, and the engine setting (turbine inlet tempera-
ture) remain constant. F!!~ is hence a convenient
If excess thrust is available, it can be use.d
thrust parameter, and the ratio \oll6 is used for for climb and/or acceleration. N.:>wtonts lCl\.JS of
cOl1sis tency. motion can be applied to this si tunt ion vIi th the
The above equations are applied to performance aid of Figure 9.1.3-6.
computations as follows. The value of CL at a '[he gravitational force is resolved into
given ~!/ 0 and nach number is computed from equation componen ts perpendiCllla r Clnd paralle 1 to the f I igh t
9.1.16. The CL and Hach number arc used to find the p.:1th. The inclination of the flight path to the
appropriatE.! Cn from the drt1g polar y,lhich is then horizontal is ~, and the thrust vector is at an
substituted into equatloTl 9.1.17 to establish the anglc ~, to tile fligllt patll. The followiIlg analysis
requ ired net thrust. presume~ that l":T is small enough (-'·15") Lo assume
Selecting <l range of Hach numbers for a given that T'sin i 1T ;;. 0 and r·COSiL := T. The ~;mall angle
w/o results in il ~eries of points defining a curve T
assumption is adequate for the m3jority of missions.
-which may bl~ plotted on axes of FN/6 and Hach (In configurations using vectored thrust or at 11igh
number. By selecting several values of Hill), a angle of attack these contriblltions must be
family of curves may be obtained as in Figure includ8d. )
9.1.3-5. These curves define the T/6 which must be Resolving the forces along the flight puth
provided by the engines to sustain level unacceler- yields
ated flight. Typical net thrust/,S available curves
from jet engines are superimposed on Figure 9.l.J-5.
The inten:;ections shmv the maximum Hach number that T-D-\"'sin¢ = .Ii ~V 9.1. 18
g cit
can he maintained in level flight for each weight and
altitude. Perpendicular to tIle flight patIl, the sum of
For well designed high speed aircraft, the ttle forces is e<lual to llle centripelal (orce neces-
decrease in dynamic pressure with altitude increases sary to ch,mge the [light path angle al n rate
more than compensatcs for the increase in drag coef- d'~/dt
ficient wit!, }Iach Ilumber; resulting in less dr~lg at
altitude for transonic and supersoIlic speeds than for
high subsotl tc spceus •. [lm,m at sea level. L-W cos'} = !:I V oiJ. 9.1.19
g cit
At Nach n'umbers below the' intersl'ctions on
Figure 9.1.3-5 the .::Ivailable llet thrust excc~ds In a climb d}/clt is es~cntial1y zero nnd thus
that reqlltred for level unaccelerated flight and
ei.ther the throttle setting must be reduced or the 9.1.20
C = ~
1. qS
- - - - - - - -MACH
- -NO,- - - - - -
For fighter type aircraft missions '~1ith segments
Figure 9.1.3-5. Thrust Required qnd Available for Level cClJling for climb angl02s greater than 15°, the
Unaccelerated Flight effect of climb nngl~ on weight and lIenee drag must
9-10
be considered. Occasionally, fighter and aerobatic dh/
type aircraft missions will include. segments where climb gradient = tan~
dt
siu~ -V-- 9.1.27
d~/dt is large and equation 9.1.19 must be used
without simplification.
Equation 9.1.18 can be rewritten as Substituting equation 9.1. 25 into eqnation
9.1.27, and noting that
dh (tan¢)V=CONST 9.1. 28
dt = V sin~ 9.1. 22
dV dV dh
and noting that dt = dh dt' i t follows
that tan~ 9.1. 29
dh (1 + 'i .d.Y) 9.1. 24
dt g dh
The right side of the equation is the excess Climb gradients are orten expressed in percent.
thrust times velocity (excess power) divided by the For level accelerated flight the equation of
weight and is defined as the ssecific excess power, motion becomes
Ps " The dimensionless term ~ n~ is all acceleration
g un
factor. When a climb is executed at a constant T-D = !ig a 9.1.30
true airspeed the acceleration factor is zero and
equation 9.1.24 becomes: or
9.1. 31
Rate of unaccelerated climb
!
equal to the tangent of the angie; therefore, Climb Angle and Rate
9-11
r
results. The radius vector from the origin to any which burn only about 3::< of their total fuel during
point on the curve is proportional to the flight climb.) Figure 9.1.3-10 depicts the true airspeed
path speed and the angle from the horizontal is variation \rith altitude nE'cessary to fly at eithe.r
equal to the climb angle,~. Figure 9.1.3-7 constant indicate.d airspeed or at the speed for
shows a hodograph typical 0 f full pmver perform~nce maxifirum rate of cl~nb. Above 36089 feet jet air-
where th8 distinction betvleen mil:{imum cl.i.fllb angle craft obtain the m;1ximurTI r;1te of climb at a constant
(qi max ) and maximllm rate of climb arc delineated. true .1 irspeed and h2t1Ce con$ t<lnt Nach number.
Figure 9.1.3··8 ("hio:\1 is not a hodBf,raph) displays The 1'/0 available for climb decreases with
the speed for best climb angle and speed [or best inCl'\;.:ilsing temperature. On a hot day the rate of
rate 0 f climb. climb decreases and the time to climb, range and
Altitude affects both the velocity and the fuel flow increase.
maximum rate of climb as illustrated OIl Figure Excess power decreases as altitude increases.
9~1.3-9. (The assumption of constant 'Height is The altitudes at \vhich the unJ.ccclerLlted rates of
appropriate for long range subsonic transports climb are 100 ft/min and zero are referred to as
the service ceiling and absolute ceiling,
respectively.
The time required to climb to desired altitude,
i
hI' is
HORIZONTAL TANGENT
I...~I ~
"'~ .$> SPEED FO~ t = 9.1. 33
~0 0"'" ,PEED FOR BEST R.C. o
0~
1..."0"" MAXIMUM r' I
ClI~IB ANGLE
I...~Q;' ~// ,
where dh/dt is .:l function of h as shovn in Figure
9.1.3-9. Computer programs convPlliently obtain the
V MAX {LEVELl--.. tiITIe as a summation of small incrt"'mc.t'l.ts using the
average rate of climb wittJitl the increment.
f'-----L-.-FL-I-G-H-T--P-A-T-H-'-V'ELOCITY (VI .......... \
9.1.34
v ov 2 cns
W (1' average - 2cosa;- 9.1. 35
TAUE
Al TITUDE For commercial aircraft the descent rate is
specified for air traffic control convenience. In
general, descent analysis can be computed using the
technique of Figure 9.1.3-11, but with the altitude
and Hach number path calculated in descending
order. Becallse the power setting nHlBt be very 1m.;,
in cases where descent is either a f'.mall portion of
the total range or the de.Gct~nt is flo\\Tf'l in a spiral,
TRUE AIRSPEEO preliminary mission analysis often credits zero
rang~ and zero fuel expenditure to the descent
Figure 9.1.3-10. True Airspeed Versus Altitude for Climb B('gment.
9-12
GWJD.Vj + llH j Time for any incremE!nt where GW j is found by
lltj = \ S Vj
TYPICAL CLIMB PATH iteration with GW j = GW i • D.WFj
IFj·Djl -2-
&YF j "" SFC j x 6t j x ~ Fuel used in any increment
t
ALTITUDE • Al T, MACH AND PDWERSETIING IPSI
GW j
N
( ~Vj +
ARE GIVEN FOR EACH POINT 110 MAXI WF L Ii'lWFjl Total fuel
D. RANGE, FUEL, TIME, RIC AND GW i"" 1
ARE DETERMINED ATTHE MIDPOINT N
CONDITIONS OF DRAG, THRUST, MACH, L ILltil Total time IRef: 9.1.3·21
Al T 1i),r,M,HI i =1
N
RANGE -+ R 1: (OOj) Total range
i= 1
• Descent is calculated with the Same procedure except that the attitudt' and mach
number variation are decreasing.
Figure 9, 1,3-11, Method of Climb (and Descent) Fuel, Range, and Time Calculation
Deceleration at constant altitude can be the aircraft will not proceed along the design
represented with a descent segment. This can be mission because of fuel constraint.) For example,
done by specifying a minimal descent of say one an airplane may be required to accelerate to a high
foot per increment. When using an incremental Mach number if an intercept is necessary. If the
technique for any segment it is safest to require design mission for the aircraft is to penetrate
monotonic increases or decreases in altitude/Mach enemy territory without making an intercept, the
number to prevent division by zero. intercept capability may be the most stringent
Figure 9.1.3-12 illust~ates the use of incre- engine sizing criteria. To insure that the inter-
ments to calculate the time, range, and fuel con- cept could be made, if necessary, an acceleration
sumed during acceleration in level flight. To to the high Hach number, intercept and return to
accurately estimate acceleration small increments base must be verified, but will not contribute to
of Mach number (0.05 to 0.10) should be used. In flying the full mission requirement.
the transonic region where the aircraft drag changes
rapidly very small increments should be used. e) Cruise
An acceleration segment can be used at any
point in the mission to meet constraints which may The fuel consumption is usually stipulated in
size the engine or airframe but are not necessarily terms of fuel flow per unit thrust, commonly called
a part of the design mission. If the aircraft, as specific fuel consumption, SFC. The SFC of an
defined when it enters the acceleration constraint engine at constant flight Hach number decreases
segment, is incapable of fulfilling the constraint, with altitude up to a particular altitude (usually
the program ~ill automatically resize the engine between 30,000 and 40,000 feet depending on design)
and initiate computation from the original mission and then begins to increase with altitude. The
start condition. li1hen the constraint is satisfied best cruise condition produces the most range for
the analysis proceeds ~ith the aircraft in a new the least fuel consumption. Over a small increment
configuration. Because the design mission does not of range, i'lR, an airplane COnsumes i'lW pounds of
include the requirement that the aircraft actually fuel. The mileage per pound of fuel, S, is
fly this segment, but rather only be capable of
flying it if the need arises, the total mission is i'lR
credited' with zero' distance and zero time for the S 9.1. 36
i'lW
constraint mission. (It is assumed that should the
constraint. segment actually be flown by the aircraft (Note i'lVl is negative.) In the limit as the incre-
ment becomes small
N i'IM
Mj = Minitiat + r.6. Mj - ----.: !:JM i = 0.10 or 0.05 depending on M j (i ___ any increment)
i:= 1 2 (N __ number of increments)
N-l
GWj = GWjnjtial' f~~WFI Note that the GW at the start of each increment i~
used in ~ Eq below
.dt j =:; Vi x GWi ,Time for increment
~
ClWF i = SFC i x Fjl Fuel for increment
i
UJ
<!J
IF'.:!?I=
o
WF = L (AWFjl,
N
Fj • OJ
T
Acceleration thrust margin
Total fuel
Z IRef: 9.1.3'21
i:: 1
;2 N
t = L (At;1 ,Total time
• GIVEN MI, Mf, AND ALT i :: 1
o CALC INCREMENT FOR STEP INTEGRATION R =?: N
\ARil ,Total range
6. MIDPOINT OF INCREMENT
1,50
MACH _ _
9·13
Hach number (Figure 9.1.3-13), tho ~Iach number
dR =- S • dW =- (W • S • ~)
W
9.1. 37 producing the moximum N' (LID) can be found. The
maximum H' (LID) will occur at a slightly higher
'\.;here the quantity H • S is referred to as the Hach number than that associated with the highest
range factor. possible LID. For subsonic cruise, it is found
If the range factor for any incremel1t of a that maximum range occurs at conditions where
cruise segment can be c:onsiderE!d constant, equation compress ibility phenomena a-re important; that is,
9 .. 1.37 can be integrated and evaluated between the t"here the airplane experiences transonic drag rise.
initial weight, HI' and the final weight, f/2' The airspeed for optimum range occurs at the
yielding airspeed corn:~sponding to maximum C !;2/C . Because
L o
maximum '[/6 is indepedent of altitude (at high
W altitude and fixed engine setting), the range
R W • S • In ~ 9.1. 38 factor ",ill remain constant if flight nach number
W
2 and Hlo are held constant. As the weight is reduced
by fuel bUTIlOff the altitude must increase to keep
By noting that W/6 constant. Thus to maximize range, as the
weight decreases due to fuel consumption the alti-
s ~ miles miles hours
9.1.39 tude must increase to maintain a constant value of
--u;-:- = hour -~
W/6. Air traffic control requirements prevent
gradual change 0 f a1 t i tude (except on some very low
the range factor can be rewritten in the more density routes), so in practice tIle desired gradual
useful f form altitude increase is approximated by changing
altitude in dlscrele climbing steps. This non-
1 optimal procedure can cause a fuel consumption
W • S = H • V • T'SFC 9.1. 39
penalty on the order of J% in total fuel consumption
for a long-range sllbsonic jet tran~port.
For level unaccelerated flight: the net Examination of equation 9.1.41 shows that
thrust is equal to ttle total airplane drag and the supersonic cruise airplanes call be dCHigncd for
thrust term, -T, in equation (9.1 .. 39) may be replaced long-range opcratioIl because tile high velocity can
by the drag, D; the Dumerator may be multiplied by offset high SFC and drag.
L, the airplane lift, and the denominator by W, the Figtlre 9.1.3-14 illustrates methods of repre-
airplane weight, since the 1 ift and weight are sent in£; the cruise segment for computer mission
equal in this [light condition. Thus, an alternate analysis.
fann for the range factor is obtained ~ If the range is specified the calculations
give time and fuel consumption. Alternatively, if
1 V fuel bu rned is spec i f ied, the f'orres p~nding cruise
W'S w.~ .!: distance and time can be computed.
SFC D W= SFC
f) Endurance or Loiter
9.1.40
Haximum endurance implif~s stavlng in the air
Substituting 9.1.40 into 9.1.38 produces the for the maximum amount of time using the specified
Breguet range equation amount of fuel. Haximum endurance OCC11rs at the
flight conditions corresponding to the hest eLlen
V L (i.e., the tangent to the drag polar \vhich passes
R = 8FC lJ through thE' origin). Haximum endurance is used for
hold or loiter (for example, surv('illance). The
endurance portion of D mission is not considered to
If the SFC is nearly constant, then the air- contribute te the total mission rang(~.
plane will achieve the greatest level unaccelerated
range i f VoL/D (or HoL/D) is maximized. g) Combat
Figure 9.1.3-13 shm...s a CL versus C polar on
n
which lines hav(~ been drawn from the origin tangent A combat segment is often pictuH'U ;]S consist-
to the polars at various Nach numbers. The points ing of a series oE turning m;:}neuvers. The assumed
of tangency define the maximum LID for that Hach battle SCCIlnrio leads to a specificntion of combat
number. By plot ting the identified II' (LID) vs. Nach number, altitude, power setting, and time
HIGH SPEED
POLARS~ MAXIMUM M (LID)
ci
2
I
;:;;-" M (LID) U
«
;;>
CD M
9-14
V L
RF " Range Factor"SFC x 0" f (Alt. Mach. W)
RF determined for initial conditions and applied over R using Breguet
range equation:
A new alt and RF are found at start of each increment and applied over
that increment, A/N, using brefJUct ran~ eq of method (1).
RANGE - . .
(3) L-----<r---
t
ALT
Alt and mach optimized for max RF at midpoint conditions and applied
over R, using breguet range equation of method (1).
RANGE _
t
AlT
Constant altitude optimize Mach for max RF at midpoint conditions and apply
over R, using Brcguet range eq of method (1)
RANGE--I>
t 1----4\;;:----
(5)
AL T
Mach given, optimize alt for max RF at midpoint conditiOfls and
apply over R, using breguet range eq 01 method (1)
RANGE - . .
----.----....-- ~~o«
B. ..J I ~
N~ rr-
"~," .'m. "" .m..",,,,,,, "..."."'"-"""'"",.
over that Increment. A breguet t::Iimbing cruise calc (11 is used for each
increment. This closely approximates a constant alt cruise if N ~ 15.
RANGE_
duration. Ho range credit is taken. The mission derivation of equations are omitted because of the
analysis computes the fuel consumed over the time similarity of the calculation procedure for the
duration taking into account changes in weight. landing segment to the procedure for the takeoff
Since the power setting is specified, the fuel segment a1 ready discussed.
consumption can be calculated directly for the time
of combat. The engine may be sized by the combat j) Reserves
condition if a specific excess power, PS1 is
specified. Reserves are simply treated as an additional
increment of takeoff gross weight or as a fraction
h) Refuel or Nunitions Drop of the full fud load which is not expendable in
the nOlmal mission analysis.
Refueling. weapon expenditures and fuel tank
release are treated as weight Changes which some- 9.1.4 Engine Performance Representation
times affect the airplane drag polar.
Engine performance is usually specified in
i) Landing terms of thrust, fuel consumption and airflow rate.
Each of these variables may be used in a variety of
The problem of detennining landing performance corrected fonn" (,rable 9.1.4-1). 02 and 8 2 are
is in most respects similar to the takeoff calcula- compressor face total pressure and temperature
tion, varying only in the treatment of tIle approach divided by reference values (2116 Ibs/ft 2 and 519.7°R,
and flare SlId in the consideration of auxiliary respectively); while oamb and 0amb are ambient
stopping devices such as the speed brakes or 1n- static pressure and temperature at altitude, divided
flight thrust reversers. Detailed analysis and by the reference sea level standard values.
9-15
Table 9. 1.4-1. Variables Used for Engine Performance fuel flow rate at the required thrust interpolated
Representation between given power lines at flight conditions "a"
and "b", and "c" and "d", respectively.
THRUST FN"~' FN/b. mb • IFN/b.mb)/IFN/5.m~) ref
9.1.5 Propulsion System Installation
FUEL FLOW RATE Wp [W F/ iV92lb 2}SFClv'B,rnb • W F/ly1I'b. mb )
~
.~
AIRFLOW,
Woff
Ii
ALT
~
FN/Ii 0
0
FUEL FLOW,
'-.../~POWEA
Wf 0 0
Vo'll ---4 0 0 0
LINE
FN/Il MACH
NET THRUST, FN/Il
9-16
INPUT REQUIREMENTS ]
• MISSION DEFINITION
• DRAG POLAR
• ENGINE PERFORMANCE ~
• INSTALLATION . '----,.-----'
INTERACTIONS
MODIFY GW
ENGINE SIZE
OR RANGEl
ENDURANCE
OUTPUT OFF·DESIGN
MISSION RESULTS:
RANGE/ENDURANCE
SPEED
DASH MACH NO.
ETC.
NO YES
MISSION SOLVED
OUTPUT MISSION
RESULTS
AlP GROSS WEIGHT
ENGINE SIZE OR
RANGEIENDURANCE
GEOMETRY, DRAG
Figure 9.1.6-1. As indicated, the iterative process this condition, all other points in the mission are
uses the specified drag polar, engine cycle, and calculated with the engine operating at part power.
scaling rules to define an engine/airplane match The fuel consumption is determined from the specific
which satisfies the mission. This integrated fuel consumption at the appropriate part power
engine/airplane system represents the combination setting. \ofuen afterburning or varinblc cycle
which simultaneously meets the conditions of appro- engines are used the iterative. process must aCCouTlt
priate engine airflow size and airplane gross for the complexity of additional pararneter1:i in the
takeoff weight or maximum range (or endurance). thrust-fuel-flow relatIonship.
The engine is sized by the airflow required to The computation of airplane takeoff gruss
produce the net thrust for the most demanding point weight resul ts from a fixed range mission analysis.
of the mission in the following way. The engine Simulation of a specified mission with a given
performance relates the thrust per unit (or refer- engine cycle and size requires n specific fuel
ence) airflow size for each flach, altitude, and quantity for a giveTl airplane size. Since the
temperature used in the mission. The inlet and weight of the airplane is the. sum of all the compo-
nozzle losses and the installation-interaction nent weights, payload. and fuel, there exists a
effects account for the difference between installed unique size of Gcaled candidate airframe which will
and uninstal1ed thrust. The maximum thrust avail- carry enough fuel to be able to fly the required
able from an engine varies with the flight segment. mission range.
The hIghest power setting is usually takeoff power,
which can be used for 2 to 5 minutes. Slightly
Im.;er power settings are. allowed for continuous As the airplane size changes so does the lift
operation and a continuum of part power settings and drag, which implie.s a changing reference area
exist down to an idle setting usually determined by (if polars are similar). The change in drag
minimum air flow, fuel flow, or engine PRH acceler- results in a change in thrust that hlust be supplied
ation requirements. Thus, when combined with the and hence a different engine size and fuel consump-
scaling rules, the net thrust required at the most tion. The change in fuel consumption requires a
demanding condition in the mission defines the change in airframe size and the iterative loop
required airflow size which, in turn, fixes the required to find lhe unique size of the candidate
engine weight, dimensions, and full power fuel engine and airplane continues until a match is
Consumption. Hith the engine size fixed to meet found to the desired degree of accuracy.
If the final airplane is substantially differ- better. This section describes a process for
ent in size from the first guess the scaling laws obtaining the hest engine/airplane match for a
should be reexamined. The installation of the specified mission. Before the optimum can be
engine should be reexamined to see that the engine chosen it is necessary to decide by what criteria
size has not so altered the airframe as to change .lIbest" can be defined.
the drag polar. Finally, the interaction effects
must be reexamined.
9-18
concept, for example, sacrifices takeoff thrust in any solution slIr face by standard methods, a1 though
favor of optimizing cycle characteristics in super- the so lution of a nOll-linear equa tion may be
sonic cruise as wi 11 be demonstrated by the example required.
in Section 9.2.8.
For any two independent variables, for example
The propulsion sy~tem has both direct and compressor pressure rntio (CPR) and bypass ratio
i~rlirect impact on sygtem costs. The direct cost (BP1..) , the perfonllance 0 f a dependent variable, say
1.'3 due to engine development, procurement Hnd takeoff gross weight (TOGloJ) can be determined. By
support costs. Indirect costs include the perform- computing TOG~f for many combinations of CPR and BPR
ance and installation characteristic;s which affect an equation could be fitted to the points to repre-
the airplane size, takeoff gross \oTeight and mission sent TOGH as a continuous function of EPR and CPR;
fuel. The, operating cost benefit of a bet-tel' the equation so obtained ('i:ln he represented as a
matched, ne~\'er technology engine must be ""eigl-ted surfac.e (Figure 9.2.3-1). The form of the equation
against the COost of development for a nei\· engine. is found by rt"gl'cssion techniques using the computed
The decision to devc~op a nei., engine or use an points to obtain coefficientB for polynominal
existing one for a ne~..r airplane reqtlires that the equations representing the: surface. A second order
direct and indirect operating costs be considered equi1tion for this example would have the form
along with the system effectiveness.
Other [igurc~ of merit lIsed in the milir-:1ry A regression analYRis could he used to compute
arena are survivablli ty /vulnerabil itv, and npl't"n- thE' coefficients C Hsin£; a least sq~lareR fit to
l
tional1y ready rates. Airplane systems evalu.8.tions the dltta points; goodness-of-fit statistics are
often optimize to a combination of factors over the also c.11culated by t-rhidl suitability of the form of
most probable mission mix. the regression equation Cdn he judged.
The following section shows a pro~edure for Once tIle surface is established, the surface
optimizing the engine/airplane match based on fit polyno1!lials are interrogated by non-linear
performance figures of merit which can be evaltwtec1 optimization methods Hhich use gradlent vectors to
by ,,-omputer. These fi gures of merit become depen- 3earch for rnaxir:mm or 17linimum dependent variable
dent variables in the computer solution. The m(lre (TOI-;\oJ) v.11u~~s '...ri.t!dn the spl~cified boundaries of
subjective figures of merit are not treated etlrtll~r. eacll independent vilriable., Conceptually this
n.rnounts to plottIng contollr lines on the surface of
Figur(> 9.2.3-1 as shot-m in Figure 9.2.3-2) and
9.2.3 Hethods of Optimization identifying the extreITlf' v;:}tues. Tn this case, the
resulting miniMum 'IOCM is referred to as an unCOll-
Historically th~ s:election of an optir.lUm
engine and airplane combination was made on the
basis of experience. 'MiRRion analysis was conducted FITTED SURFACE
on selecled engine cycles and aircraft geometries
and the best airplane select~d as the comb illation
that beRt satisfies' the figure of merit. For
misHlons that arc similar to ones already bein~
DEPErIDENT
flown it is possihle for experienc.ed designen; to
(TOGWI
consider good candirl.:lte configurations. Histori-
cally, airplanes Jlave been designed in this manner.
Tv;o ,,,eakness('s of this apprnach are 1) the rel iance
6n tIle insight reqtlired by the designers and 2) the
tendency to perpetuate design philosophies without INDEPENDENT 1 (CPRI
dll~ consideration for a1 ternatives that nev.r technol-
ogy may have made available.
Figure 9.2.3··1. Surface Fit Using Least Squares
The advent of computer assistance to the
desip,ner made it possihle to consider many more
desi~n alternativ('~, and has created a nC'~.,., prL'limi- , . - - - - - , - - - y - , --- ~~ESST ~~T
nary design approach throughout the aerospace DEPENDENT
indus-try. To provide insif,ht into the nature of VARIABLE
ICONSTArH
computer optimization the philosophy is presented TOGWI
for one method, C'.urrently used in intlustry as all
operational preliminary design tool.
9·19
Table 9.24-1. Typical Independent Variables
~________~Ty~p~i_ca_l_i_n_d_e~~_n_d._e_nt_v~a._rl~ab~l~e5~________~
Engine
9-20
One such technique is known as Orthllgonal trary constraint. Suppose, for example, fan pres-
Latin Squares (OLS). OLS is u~ed to select the sure ratio (FPR) is an independent variable and the
values of each independent variable to provide a range of values selected Has FPR = 2.5-4.5. If the
sparse but uniformly distributed set of data points optimization pro~ram selected a best configuration
to Hhich the curve fitting routines can be Ilpplied. "ith FPR = 2.5, i t is not possible to ascertain i f
Reference 9.2.3-1 discusses the theory of OLS in this FPR is really optimum or if FPR was constrained
some detail. Here, it is sufficient to note that by the boundary val ue ini tiaUy specified. N,."
hy applying OL5, the number of missions that must limits for FPR of say 1.5 - 3.0 can be specified
be analyzed is reduced to HZ, HIlere N is the smalles t and after the optimization program is rerun, the
prime number (or poy-rer of a prime number) larger true optimum FPR may turn out to be 2.15. This
than the number of independent variables being feature of the technique leads the engitleer to an
considered. For example when ten independent optimum even if he is not experienced enough to
variables are being analyzed, 121 (.11 2 ) missions guess the limits for each variable appropriately.
must be calculated. Regression methods produce Whenever the limits are changed, the mission analy-
quadratic equations for each dependent variable as ses program should be reexamined to insure that the
a function of the independent variables. For ten geometry, scaling, and interaction relationships
independent variables each equation requires 66 remain valid.
coefficients. Experience has shm.;n that some Thus the boundary conditions on each independ-
dependent variables are not a strong [unction of ent variable are self correcting, but the designer
all independent variables and the corresponding dCles not know if he has selected the most important
coe.fficients may be insignificant. A least square independent variables!
fit of the data to ten independent variables can
usually be done adequately with less than twenty-
five coefficients and still define the proper 9.2.7 Reexamination and Validation
optimum engine/airplane combination. The logic
flow for finding the optimum is reviewed in The validity of the airplane configuration
Figure 9.2.5-1. jdentified by the computer optimization mUAt be
established since the real optimum configuration
rarely correspondf'l to one of the 121 configurations
9.2.6 Boundary Values for Independent Variables computed through actual mission analysis. 'T'hereforc
the values of each of the independent variRbles
The COMuuter optimization technique selects specified by the optimum are used as input values
the combination of values for the independent to a mission analysis. If the value of the figure
variables which represent the best engine/airplane of merit for sin~le mission analyses agrees with
system combination measured in terms of a specified that obtained from optimization, then some confi-
figure of merit for the mission. If the optimum of dence in the optimum is justified. Because the
any independent variable equals its boundary value, surface (equation) is a least squares quadradic
this value can be changed and the ortimization fit, the values of the single mission analysis may
rerun to see the relevance of thie possibly arb i- pot be on the surface~ particularly if the true
•
EACH OF THE SELECTED COMBINATIONS
INPUT TO A MISSION ANAL YSIS
EXAMPLE 10 INDEPENDENT VARIABLES-
121 MISSION
REGRESSOR:
+ VALIDATION CHECK
BEST COMPROMISE
REQUIRES 121 MISSION RESULTS USED TO DEVELOP RANGE REASONABLE?
SENSITIVITY SECOND ORDER EXPRESSIONS FOR ALL REASONABLE OPTIMUM?
TRADES DEPENDENT VARIABLES IN TERMS OF 10 SCALING?
INDEPENDENT VARIABLES· SURFACE FIT INTERACTIONS?
~
4- I
OPTIMIZER:
SOLVES FOR CONSTRAINED OR
UNCONSTRAINED OPTIMUM FOR ONE
DEPENDENT VARIABLE
9-l1
surface is a higher order polynOI;lial Ot' is discon- DESIGN MISSION
SPECIFIED 1 /,f EOFF GROSS ',l;EIGHT '" 50,000 lbs
tinuous. Fortunately, most confjgurations analyzed
SUBSQNIC RANGE "- ~J>ECIFIED
na tc.:h re.ssonab 1y ~7ell near the opt i~um. SUPERSONIC RADIUS" OPEN
Computer optimizRtion i~J a preliminary design LOITER FUEL'" SPECIFIED
SUBSONIC M.6N[UVE A..::; SPECIFIED
tool whose main value is to q\lickly ohtain an FIELD lEfJGTH "'., SPECIFIED
unbiased t::'st..imate of the lfneighborhood" in which ACCELERATJ:JN flME -< sPECifIED
AIRCRAFT VARIABLES - OPTIMIZED
the real optimum configuration can he e:<pected.
The solution is I1nbiased only to t'llt~ extent that
the engine/airplane combinations in the m.ission
analysis are realistic. Thus the mission analysis
should he recxecuted to assure that scaling,
interactions, and geometries ~"ere appropriate, and
that the optimum is not artificially constrained by
the rattge of one or more independent variable.
Finally, it should be E'mpha.sizcd thLlt the optimum
can only he' defined for one independent performance
figure of merit. That is, the optimum engine/
airplane combination enn be found usin~ either
takeoff gross weight or sp'ecific excess pm.Jer as
the unconstrained figure of merit. Alternately, a Figure 9.2.8-1. Medium Range Ground Attack Mission
constrained optimum can be obtained for either
figure of merit wi th toc other constrained, but it figure of meri t to be optimized for a fixed gross
is not possible to use this technique to find the weight airplane. For each engine type an optimiza-
configuration 'Hhlch simultaneously optimizes both tion Has conducted using airplane polars and config-
figures of merit. urations which properly accounted for scale and
installation effects. (If flight to a specific
9.2.8 Example Hission target at knmm ranf,c had been desired, takeoff
gross Yleight ~'wuld have been the optimization
To illustrate the results of mission analysis, variaLle.)
engine/airplane optimtz~tion, and the impact of For the fivc- engine types under investigation,
mission constraint.s, .:1n example is presented for a the design bypass fatio, pressure ratio, and cruise
military airplane designE'd to perform a medium tllrottle ratios are presented in Figure 9.2.8-2; a
range ground attack misslon*. The design mission complete study would include these as indl'pendent
is sholm in Figure 9.2.B-l and consists of 1) variables. The technology level, combustor exit
takeoff from a fixed maximum field length, 2) climb temperature, and cooling air requirements, for all
to altitude for maximum subsonic cruise range engines wen~ hel d const[;.nt. The fixed values shown
(during the fixed range subsonic cruise le~ the in the figure were chosen as representative for
aircraft is reqlJired to perform evasive maneuvers each engine typE'. The lapse in thrust as a funct:.Jn
of substantial I1 g l! force), 3) using afte.rhurning of Hach number for the chosen' engines is shoYm in
(A/B) accelerate and climb to sup~rsonic cruise Figure 9.2.8-1. Figure 9.2.8-4 shows the relative
altitude in minimum time, 4) level off at the dimcnsionB of the engines which produce the same
supf'rsonic cruise design tIach number, cruise into takeo ff thrust.
hostile territory (with or without A/B) and perform These five fixed cycles affect the optimum
the radius mission, 5) returning from hostile geometry of the airplane designed for maximum
territory decelerate to· subsonic crllise, 6) loiter supersonic cruise. "For each independent engine
for a fixed period of timp and 7) land. cycle study, £lve airplane variables were analyzed
Five dIstinct ~ngine cycle concepts were
analyzed to shm·, hov.' they affer.t the geOIDE'try of a
fixed "'eight airpl[1ne"rmd how the optimum aircraft
compared (with and withollt various mission con- *Spccific !lumbers are not shown in the example.
straints). The mission includes 3 relatively long the results are from an actual mission analysis
subsonic leg of fixed distance but does not fix . and all characteristics and constraint!'> are
the length of the supersonic range (tt.,ric-;-the respresentntive of current 5tate-of-th~-nrt in
supersonic radills). Supersonic range was [he military airplane design. (Referenc.e 9.28-1).
VARIABLE GEOMETRY
.20 15
CONSTANT
1 1.31 AFTERBURNER
AFTERBURNER
--
TURBINE (VGTI TURBOJET 15 TECHNOLOGY 1.00
9-22
INDEPENDENT VARIABLES RANGE OF INTEREST
IAR
TIC
4.3
.t1'3u
4.2
.030
4.3
.030
4.3
.030
4.3
.030
AIRPLANE
IW/S
SWEEP
12fJ
40"
120
,,0
135
52'
115
34°
120
43°
I"
AUG OAY ORY AUG AUG
SuPERSUNIC SFG 1.87 1.37 1,49 1.44 2.08
UD 3.7 4.9 4.9 4.6 4.8
On I
RELATIVE
MAXIMUM
ENGJtlE
DIAMETER
RElATIVE
ENGINE
WEIGHT
:fo-n [ill~
lTR·"
JET
HTR
J[T
VGT
JET
08
FAN
AS
FAN
.L......_ I ____
07080.9101214
___•. i ____ L-.._
~_1.
Figure 9.2.8-4. Engine Dimension and Weight Comparison at Figure 9.2.8-1. Maximum Supersonic Radius
Equal Sea Level Static Maximum Thrust (A/B)
to give the optilllUm supcn;onic range. The indepen- appropriate to cvallinte tile merits of variotls
dent variable5 and their boundary values are shown cngir\e conc~pts installed in an airplane of fixed
on Fj?,ure 9.2.8-5. As descrihcd in Section 9.2, 49 geometry.
mission analyses (the squi"1n~ of the prime numher Figur(' 9.2.8-7 shm-IS the relHrive supersonic
greater than the number of independent variables) range ns a function of airpl:-ulC takeoff thrust to
were run for each en~ine. Each of the 49 had a weigl1t ratio. At caell T/W ti,e airplane v~rinbles
different combination of valups for the independent are optimized to produce curves t.Jhich represent the
variables as prescribed by the Lntin Square tech- JQci of c.onstrained optima (constrained hy T/t-!).
nique. A surface fit (rpgresBion analysis) then For each curve, a minimum T/H i~ ohtaint'd where the
provides the unconstrained optimum rangp and "con- constr:lil1cd optimum engine/airframe match can no
tour lines" of configurations producing constant longer meet the seler.ted "gil Tllo1.nf'uvcr or AlB acceler-
values of range. These results can be used to ation tjme as indicated hy th~ solid dots on
evaluate the effects of challging mission constraints Figure 9.2.8-7. Figure 9.2.8-8 is a compiJrison of
without rerunning the mission analysis. constrained optim,'1 (dots).
Figure 9.2.8-6 ~hmvs the reslliting optimum From Figure 9.2.A-H the optimllm aircI'aft
airplane for each engine type. The optimum is appearf' to be t1 high lhrottle l".1.tio (HTI{) turbojet
constrained only by a C(ln~tant thrust to lveight which yieJds th£' lnHcst TIt.! and long('st range \vhile
ratio. The optima \\fere not con!:>trained by field meeting the .:lccl'lt'.ration 3nd maneuver requirementR.
lengtb nor acceleration reqtIin~ments. Notice that In this case the field lcngth is not restricted.
each engine cycle rvqtlires a Sllhstllntially different If short field len~lhs are importnnt, Itigiler
optimum airframe geometry. The wing loading vClries takeoff T/~1 ratios are nec(>ssary. Airplilnes with
from 115 to 135 lbs/ft 2 and the wing sweep varies Til.,::; .9 produce takeoff field lengths representa-
from 34' to 52'. Thus i t is evident that i t is not tive of medium runge attack airer,aft. As shovTrl in
1).23
1.0
~-
r--
REQUIRED .9 I- ;--
THRUST·TO·
WEIGHT
.8 l-
-
.7
1.4
n
r---
.---
1.2 r--
r-
.----
RELATIVE
1.0 r-
SUPERSONIC ;--
RADIUS
.8
.6 -
LTR HTR VGT DB AD
JET JET JET FAN FAN
Figure 9.2.8-8. Optimum System Performance at Constant Acceleration and Maneuver Requirement
Figure 9.2.8-9, the required T/W ratios, necessary geometry, or variable burner by-pass which was not
to' produce reasonable takeoff distance J result in included in this study.
a different engine providing the best supersonic If a fixed airplane geometry is chosen and the
radius. The IlTR concept has moved from the best engines are sized to meet given maneuver and accel-
choice to worst choice, Qecanse of the field eration time requirements, the relative engine
length restric t ion. This result is to be expected performance shifts and the duct burning turbofan
because the concept of HTR engines is to design the which was best Eor supersonic ranr,e becomes the
engine for supersonic cruise using a constant worst (Figure 9.2.8-10).
corrected engine weight flow. The resulting engine In the considerations thus far, the amount of
produces the required cruiBe thrust from an en~ine afterburning has been allowed to vary. T'lying
that is smaller in length, diameter, and air flow Bupersonic missions with turbofan cyclea requires
rate at low Mach number. As a result the takeoff more A/B than with turbojets. If the infrared (IR)
thrust is relatively low. This deficiency can be signature of the aircraft over hostile territory is
somewhat offset by incorporating variable turbine considered the engines may be constrained to dry
(noe A/B) operations. Such a requirement applied
to the aircraft discuHsed in Figure 9.2.8-10 resulto
in the charac teris tics shown in Figure 9.2.8-11.
1.1 _
RELATIVE
The fan engines cannot even perform the desired
ACCELERATION mission under this constraint.
CAPABILITY This example has illustrated that the eng;ne
designer cannot work alone. Optimum engine/airplane
matching cannot be accomplished unless an array of
both engine and ni;.:-frame variables are considered
together with mission rules and cons traints. The
next section will conside.r ways to evaluate the
RelATIVE sensitivity of the mission and aircraft to changes
MANEUVER in the variables and constraints.
FACTOR
1.2,------------
AIRFRAME GEOM~~
AR -'" 3.2
TIC ,05
1.0 W/S 120
1.' ,--- SWEEP 45
RELATIVE TNI'
r-- SUPERSONIC .80 1.15
1.2 RADIUS
RElATIVE
r- -
n
SUPERSONIC
RADIUS .60 -
1.0
.8 .40 TN! -
1.49
TN!-
LTR
JET
HTR
JET
VGT
JET
DB
FAN
AS
FAN .20
LTR
[ l v(iT
HTR
1.25
r----1
00 AS
JET JET JET FAN FAN
Figure 9.2.8-9. Performance Comparison at TiW = 0.90
(Constraint: Fixed Airplane Design and Figure 9.2.8-10. Supersonic Radius With Required Maneuver and
Equal, Reasonable, Field Length) Acceleration Capability (Fixed Airplane Design)
0·24
1.4 if moving away from the specified optimum will
decrease cost sufficiently to justify reduced
:;::
1.2 1-:'.........
:':':-:-:':':'} UNCONSTRAINED performance.
~ FIELD LENGTH
Ci If the optimum engine/airframe combination is
~ 1.0
~
~ FIELD LENGTH
CONSTRAINED
constrained by a customer, the penalties associated
I
l:'
.B
with the constraint may be identified. In prelimi-
nary design the sensitivity of the aircraft system
to mission constraints is of paramount importance
0:w in the interaction bettoteen the englnc and airframe
> .6
designers and the customer. For military applica-
~ CANNOT PERFORM
DAY SUPERSONIC CRU1SE
tions the results of sensitivity studies provide a
a: .4
,...... ....,
..-
quantitative guide allowing the customer to estab-
lish the trade between the mission requirements he
I
I ,'' foresees as important and the benefits. of relaxing
VGT DB AS one or more constraints,
JET JET FAN FAN
The other important use of sensitivity is to
Figure 9.2.8-11. Optimum Systems for DrV Supersonic Cruise establish the priorities in technology development.
It can be a very costly decision to increase the
performance of an engine component. Sindlar
9.3 SENSITIVITY AND INFLUENCE COEFFICIENTS commitments are necessary from structures, aerody-
namics, and production groups in the airframe
9.3.1 General companies. Budget constraints necessitate that
the performance of only some of the components may
Sensitivity studies use influence coefficients be advanced at the same rate. Priorities are
to measure the change of a dependent variable (y) estnblished within industry and government in an
due to the change of a single variable (x) of effort to find those. components whose development
several independent variables. Influence coeffi- will produce. the largest benefi.t to the system in
cients therefore involve the use of partial deriva- the given time period wi th the available funding.
tives: Such decisions are best made when a priority of the
independent variables is established and the per-
formance level available for a given expenditure
.'! 2Y = ~ or I =~ has been estimated.
I
y,x y ax a£nx y,x ax
9.3.2 Importance of the Choice
Dependent variables may be performance or cost of Independent Variables
figures of merit, .~ile independent variables are
usually the design ?arameters. Examples of sensi- Section 9.2 demonstrated that the optimum
tivity studies commonly conducted during engine/ engine/airplane combination could be selected for a
airplane matching include: given set of independent variables and that the
boundary values selected for the variablcR were
a) The sensitivity of a configuration to the self cQrrecting. Section 9.3.1 indicated that
proximity of the optimum. required levels of component technology and trades
b) The sensitivity to relaxation of a mission between performance and cost could be established
constraint. by analysis of the surface fit polynomial which is
c) The influence of changing the level of obtained as a function of the chosen independent
technology. variables. As a resu 1. t, independent variahles
could be ranked so that those havinp; the mOHt
Item "a" is a logical extension of the optimiza- influence could be emphasized. The choice of
tion program. Using the optimum value of each 0 f independent variables, based on intuition, new
the independent variables as a central configura- evidence, or past experience, must be m,1do prior to
tion, a careful analysis is usually conducted on optimization and sensitivity studies. [Jnfortunately,
designs lying in a neighborhood near the optimum. there iR no method a f guaranteeing that an important
Hiss ion analyses are conducted on each combJnation independent variable hns not been oVe1~looked. The
of independent variables in order to more closely most important vari.J.hles, identified throll~h experi.-
approximate the surface fit polynomials near the ence, \-;ere shown on Tahle- 9.2.4-1. The occasional
optimum. Once the polynomials fit the mission importance of other variables is usually realized
analysis results with the desired certainty, a during component design or mission 8t1<llyr;)s. If a
comprehensive sensitivity study can be done by very strong variable has been ignored its influence
partial differentiation of the polynomial. Using will be obvious if th:lt variable is chnng('(i for the
the simple example introduced in Section 9.2, the l1optimum" aircraft dcsip.n. Sometimefl. variables can
influence on takeoff gross weight due to changing significantly influence the true optimulll aircraft
bypass ratio or compressor pressure ratio can be design 'even though they do not ShOt.l up as important
evaluated, i.e., when the optimum (chosen using fixed value" for
these elements) is perturbed. Consider the follow-
a(TOGW)I or a(TOGlY)I ing exampl e.
a(BPR) a(CPR) For a specified mission the optimum configura-
CPR = CONSTANT BPR = CONSTANT tion of a variable SHeep \-ling strategic bomber was
desi red. The mission included both subsonic and
The resul ting values may be nondimensionalized and supersonic segments. During the sulH~onic flight
ranked according to their importance (influence) on the aircraft used a low altitude, terrain following
performance or cost. As a result of ranking the path which imposed a q loading constraint; a 2400
independent variables and establishing the cost of mile supersonic range and a fixed pay land were
changing any of them the engine and airframe compa- specified. Three engine variables (fan pressure
nies identify the areas where improvements will be ratiO, overall pressure ratiO, and turbine inlet
most beneficial. 'The customer or systems integrator temperature) anti five airframe variables (takeoff
can also weigh the cost versus performance to see gross weight, takeoff thrust/takeoff gross weight,
abIes may vary accordingly. Therefore a different
! aircraft configuration is implied by each point on
\--~----'
2,800
UJ
the curve. Each point is just the constrained
"~ TOGW" 275,000 Ib REQUIRED
optimum range value (found by the optimization
z FOR 2,400 n(fll SUPERSONIC RANGE
proeess of Section 9.2) for constraints of TOGH and
o FPR. Looking at the curve oE Figure 9.3.2-1 one
~ would conclude that range is sensitive to fan
'"
<,!
Z
pressure ratio and that the influence becomes
\ stron~es t as FPR moves atvay from optimum toward
~ 2,400
lower fnn pressure ratio.
~
i:l Nm., consider the. importance of the nozzle
throat area schedule or the throttle ratio. Since
~ neither of these were considered as independent
~ variables, the sensitivity of range to either of
~"
FIXED SCHEOULE VARIABLES these must be evaluated externally to the optimiza-
'(TR" 1 05, AReA SCHEOULE ~ OISELECTEQ)\ tion pt'ocess. This is done by fixing the optimum
: 2,000
aircraft (from Table in Figure 9.3.2-1) as a refer-
in .~------------~!~--------------~! ence configuration; then, using mission analysis on
2.0 3.0 4.0
the fixed aircraft, establish the effect of varia-
DESIGN FAN PRESSURE RATIO (FPRI
tions in nozzle area schedule and throttle ratio on
Figure 9.3.2-1. Optimum Bomber Configuration Using Eight range. Figure 9.3.2-2 shm"s the results. The
Independent Variables throttle ratio extremes were chosen to represent
the available range consistent with expected engine
wing loading, wing thic~less to chord ratio, Bnd technology levels. The nozzle schedule represents
asp~ct rat io) WE're chosen. The selected figure-of- the maximum dry nozzle throat area increase beyond
mer! t vms the takeoff gross ,,,eight Vlhich the analy- that used in the original optimum (nondimensionalized
SiR sho~Ted to he minimum at 275,000 pounds TOGH. to fall bet\'Teetl -1 and +1). The values: of nozzle
The table in Figure 9.3.2-1 shows the values of the schedule are not important, per se, but the results
inde.pendent variables at that weight. Shovl that changing the nozzle throat area can
Suppose one would like to know the. sensitivi ty produce slightly more range (0.5 - o. 8X) and that
of Bupersonic range to changes in desIgn or fan throttle ratio has less effect than the area
pressure ratio. Recall from the mission analysis schedule.
that either the TOGH is evaluated for a given range
or the range is evaluated for a fixed TOGH. There- Three questions arise at this point;
fore for the sensitivity study TDGW was fixed to
the optimum value, and des.ign FPR was calculated 'a) Is the airplane specified by the Table in
away from the optimum "tillile the other six ipdepcnd- Figure 9.3.2-1 but "i th area schedule = .22
eot variables were allo",'ed to reoptimlze. The and throttle ratio;:: 1.15 (polnt HAlt in Figure
resulting variation of range for the constrained 9.3.2-;n the true opcimum nirplnne?
optimum airplane is plotted as a function of design b) Is the sensitivity of range to throttle ratio
fan pressure ratio in Figure 9.3.2-1. For each and nozzle area schedule sufficient to imply
value of FPH, the range show'Tl is the best that can that the two variables have a strong enough
be obtained [rom a 275,000 lb. airplane and the influence that they should have been included
val.ues of each of the other six independent vari- as independent variables?
THROTTLE _ CETcrui,e
RATIO = CETtakeoff
TR = 1.05
2600
- - - - - - - - - TR = 1.15
UJ
"..:z
a: TERRAIN FOLLOWING A LANDING VELOCITY LIMIT
z "g" LIMIT CONSTRAINT CONSTRAINT FOR TR = 1.15
o FOR TR: 1.05
~
i 2400
u
Z ,
o
Ul
a:
UJ
~ /
2200 'PERCENT MAXIMUM NOZZLE THROAT AREA
SCHEDULE VARIATION FROM ORIGINAL
OPTIMUM
·1 o 1.0
NOZZLE SCHEDULE PARAMETERIA S)'
&-26
c) If they had been included as independent A final point this example illustrates is the
variables what would have been the configura- impact of technology level. The turbine inlet
tion of the optimum aircraft? ternpernture for both optimizations was 2!,.OO°F which
was the maximum value felt to oe reaBonable. One
When the best airplane is selected by the might conclude from a sensitiVity study on turbine
optimization technique all independent variables temperature that inc.reasing 1'4 is very Ylorthwhile.
rotH: t be optimized at the same time. The airplane If the metal temperature in the turbine is as high
described in question 1 is therefore not necessarily as possible for the method of cooling chosen, then
the best because eight of the variables \'1Cre fixed the only way to increase turbine temperature is to
before the other tt.;ro were introduced. Only a new increase the amount of compressor bleed air used
optimization using ten variables will establish how for cooling. The requirem~nts for additional bleed
the other variables change •. air which affect engine size, ,\.,rcight and performance
Based on the results shown in Figure 9.3.2-2 may well menn that increasing T4 is not beneficial.
the 0.8% increase in range is not usually sufficient This trade between turbine temperature and bleed
to justify the time and expense of running a new air requirement to maintain metal temperature
optimization \\fith ten variables. HOvTever, if the limits is critical for missions requiring long
ten variable optimization is run the following endurance at pat t povn:>.r. ThGse mis.sians fl~eqllently
results are obtained. As can be seen on Fip;ure optimize at relatively lov turbine ce:nperaturc for
9.3.2-2 the throttle ratio = 1.05 (original optimum) these reasons. (This prabl em could be alleviated
aircraft vms very near the limit imposed by subsonic by using a cooling system ;Iith throttling
fig" loading for terrain following, while the throttle capability. )
ratio = 1.15 is not affected by this limit. The
results of the ten variable analysis are shown on 9.4 COMPUTER SIMULATION OF GAS TURBINE ENGINES
Figure 9.3.2-3 with the results of the original
eight variable optimization repeated for comparison. 9.4.1 Introduction
If the FPR and 1'0(;\0/ are constrained to the same
values as for Figure 9.3.2-1, a new set of con- Engine/airplane matching has been ShOvffi to
strained optimum airplanes is produced which have require inputs from many disciplines as sho'.·m
more range than those vlith fixed throttle ratio and schem..,tically in Figure 9.4.1-1. Figure 9.4.1-2
nozzle area schedules over the entire range of fan displays a breakdown for the pl'rform;-lnce und weight
pressure ratios. The new optimum airplane has l~% contributions to the matching pl·ocess. The figure
more range, but Taore significantly, the engine and indicates that mission analysis ancl optjmi~ation
airframe changed substantially. Note the change programs require inputs from aerodynamics and
in the fan pressure ratio and wing aspect ratio. s tructUTes ~ as well as propulsion. The propuls ion
The advantage of using an optimization process contribution include.'> performance and wf'ight
over merely comparing mission analysis r~sults can analysis for the p,as generator, in1 et, (lXh2ust, and
be appreciated when one considers the experience their interactions. The previous chapters have
necessary to realize that 1T g" loading and nozzle discussed the aerolhcnnodynal11ics 0 r- engines In
area schedule profoundly affect the optimum values gent'ral. The chapters that follow 'I-.'ill d~vt~l{)p the
for wing aspect ratio and fan pressure ratio. For details of individllol components. Tilis section
these reasons it is recommended that the maximum demonstrates the usefulness of the computer 1n
numbers of independent variables allo~oJed by time, combining the reSll1ts of detailed component design
cost, and simulation technique be used whenever a with basic cycle analysis to ilccurately simulate
preliminary design study for a new mission is being the performance of gas turbine engines.
conducted. The computer simulatioh to be described assumes
a quasi-steady state situation where ttle rates of
CONSTAAINED OPTIMUM SYSTEM
change of r·iach numberg, altitude, €!t1gine [{?tIt ~md
pOtver setting are as mImed small. Hhile thi!:; aS~';lImp
ENGINE AIRFHAME
tion is sufficient for mission analysis, where the
T/W TIC W/S AR flight profile is hroken intu i1 sprics of quasi-
- - steady conditions, it must be ar'knc)wledgpcl ttlat th~
f--- ~-
9-21
FINAL DESIGN
OPTIMIZATION
ENGINE MECHANICAL
DESIGN
GAS GENERATOR
SIMULATION
performanc.e of the final aircraft will also depend completed, all output flow properties and other
on the engine dynamics and controls, which are characteristics of that component are transmitted
beyond th€', scope of the present text. to the next node. Connecting compo:1ents are there-
fore related to one another as functions of the
9.4.2 Hethod 0 f Per for.manee Simulation program inputs. system variables, and specified
component characteristics (equations and compon~nt
The computer simulates gas turbine engine maps). The component calculat ions produce a sys tem
performance by an appropriate match Lng of components. of coupled algebraic transcendental and p~rtial
Two philosophies are common in engine simulation differential equations to be solved.
programs. One incorporates a "generalized" engine, One met bod is illustrated by calculatinil
say a three spool duct burning aftcrburning turbofan design and Off-design performance of a single spool
engine, and provides a technique for elimination of turbojet engine.
unneeded components. The other philosophy used by
industry and government for more than a decade,
allows the interconnection of components in a 9.4.3 Design Point Simulation
building block manner to simulate any conceivable
combination of engine. components. The lattE'.T Tbe simulation of engine design point perfor-
technique is considered in detail. The generalized mance is a direct computation requiring that the
engine will be "hown to be a particular preprogrammed efficiency of each component be known. The design
version of the building block technique which flight conditions (Nach number, altitude, and
simpli fies the >lork required by the user in order temperature) und inlet mass flow are specified at a
to simulate most engines (Sec. 9.4.6). node :In front of the engine. The schematic for a
For 8ny arbitrary choice of engine components, single spool turbojet is sho,m in Figure. 9.4.3-l.
power and airflow paths through the engine can be The primary airflow path is through nodes 1-2-3-
drawn connecting the output of one component to the 4-5 and 6. The power demand path connects the
input of the next component. The output/input comprassor to the turbine through nodes 7 and 8.
connection points are referred to as nodes. The The transmission represents elther gears or a
nodes do not have to connect physically adjoining shaft. Compressor bleed is supplied t.o the turbine
elements. For example the Hirflow path of a simple through node 9 i f the air becomes working fluid in
turbojet has a node connec.ting the compressor and the turbine and through node 10 i f bleed re-enters
burner and another connecting the burner and turbine the airstream from the trailing edge of the last
while the pmver path of the same engine has a turbine stage. Hore complex cooling b1eed paths
single node connecting the compressor and turbine. can be specified if a detailed stage by stage study
Either design·or off-design engine performance is being performed. Bleed air can be taken from
calculat ions are pcr formed on e,lch component based intermediate compressor stages and reintroduced
on flight conditions input to the node in front of through the leading and tralling edges of turbine
the engine and information given the input node to vanes Hnd rotors, as desired. Node 11 can be used
each component. As each component calculation is to aCCollnt for loakage through seals (similur nodes
9-28
%W
EXTERNAL
BLEED
LEAKAGE ~
-V tl
%W
BLEED: TURBINE COOLING, %W
10
INPUT: .
MACH
ALT
W
+ INLET
• TOTAL
BURNER
• LHV
TU RBINE}-y{"OZZLE
011 "Co
PRESSURE'
5 <C V
NODE 1 RECOVERY
a • DpT a
f/a
PTa TTS PTips
TT4 (SPECIFIED)
TT3 P PT TTa
T4 5
hT3 hT4 hr 5 OUTPUT
could be established to account for leakage from the gross thrust, ideal exit velocity, and nozzle
any other component). In the example, the leakage exit are<1 arl' eomputed. Th(' design point solution
is assumed to be lost overboard without producing a for the engine cvcle performance is thus complet~
thrust or drag increment. and requires no iterat ion. The design point estab-
Bleed for air conditioning, anti-icing, avionics lishes thL' thl~t1noJynamic cyle and siz~~s the flow
cooling, etc .• is removecl.from the engine through pass.1ges through the engine.
node 12 as a percent of the inlet weight flow.
Power extraction from the engine to operate pumps 9.4.4 Off-Design'
a.nd generators can be treated as a horsepower
addition to the .'ork demanded by the compre"sor For off-design cycle calculntion~ the nozzle
from the turbine. At times it is convenient to throat area computed from the design case is
specify the external work requirement as a c.onstant assumed unles~ a ney! value (simulating variable
percent of the turbine work available by subtracting nozzle area) is spe~lfied. The turbine temperatllTe,
it from the transmission efficiency. T4 , must be tmpplied along \<lith flight conditions.
The input node values and inlet total pressure Off-design cycle calculations are iterative pcoces-
recovery are sufficient to establish total pressure, ses reqlliring several guesses hefore all component
PT, total temperature, TT' total enthalpy, hT' and properti£'s can be established.
weight flow. W, at oode 2. These properties at Using the example ttlrhujet, Figure 9.4.3-1,
node 2, plus the compressor pressure ratio (PR) , the flIght conditions, inl~t recovery, and an
adiabatic efficiency. and the bleed fraction initial guess of inlet mass flow (Hin!) are neces-
sary to establish the properties at node 2. Com-
Bleed 1-19 + WID + I'll + 1-112 pressor datu (~\T/1'/P, PH, and n) can be determined
Fraction from tile Cn~p(eHROr map (illu~trnted in Figure
HI 9.4.4-1) using values from node 2, iln(i a guess at
speed (N) and compressor ~rid lin~ (R). The cor-
are sufficient to detenninc the compressor outlet rected nwss [1m·, (H/l'/P) Is ohtained Ht the inter-
properties (PT.TT'!>T' and Hair remaining) at node 3. fOeetion of thE' "R" grid J ine and the gllf'ssed value
Burner outlet properties at node 4 are deter- of c.orrected SPf·l·d line nr/)"G). The mCiss flm...
mined from specified values of combustor exit (l.Jmt'lp) is calcl1l<lt~d ufiing the corrected mass flow
temperature (T4 ), fuel to air ratio (f/a), fuel from the map and T t and P t at the compressor inlet
lower heating value (LHV) f and the total pressure (node 2). Discrepancit-'8 in ma:'1S ElmoJ' rate are
drop (lIP T ). Alternatively the rotor inlet tempera- merely not0d at this potnt for later iterative
ture (RIT) may be specified and a short iteration correc tion. t1ap propert if'S n and PI{ are used to
loop set up to establish the T4 which together with calculate the compressor outlet properties at node 3.
turbine nozzle cooling aIr will produce the desired The inputs to the burner (LHV. eP T • f/a). the
RIT. T4 estimate and the properties from node J are
The turbine exit properties at node 5 are sufficient to define the fuel flow requIred and all
calculated using the properties of node 4, the other burner outlet prop2rttp~..; at nodE" 4.
cooling air from nodes 9 and 10, the work to The turbine sp('t~d is kno ....'!) (froni the guess of
supply the compressor and extraneous work require- N) and the turbine 'V.'ork reqlliremcTIt U\H) is obtained
ments, and the turbine adiabatic efficil".ncy. The from n pO~'ler bnlancp bE:·tueen turbine and compressor
conditions at node 5 plus the nozzle discharge
cO"fficient (Go) and nozzle pressure ratio (PT5/P~)
are llsed to size the nozzle throat area. Following *Adaptcd from the unpubl islwd . .·mrk of A. T. Yamagiwd,
the calculation of the nozzle ttlroat conditions, and S. C. Rayl. BOeing Dn,'ument JJ6-41915-I,Oct, 1969.
9-29
· .
~~~,J.$"""", ~,;~";.._r;,_ L~~'~l- ~ L.:!-..-~",-'.'~'_- -~ "';;i~'''-' ,--;.,-_":,-.'::.·~.~: __ L _..:,_" ...-:. ~~:.lL>.....k':_':' . .:... ~~ ....~ ..
...
~
g: " (lIWC) 3 (We) " (6We )
in1 +~6N+~6R
6 (6H ) 6W
'" 4 0 C aH inl
~~ a(MIT) 3 (6I1 ) 3 (6W )
T T
8 J.Or--r'__r 6(6W )
T aW
I\W
inl
+ - - - L\tl + -a-R- 6R
riN
inl
20
)0 80
or in matrix form
20
CORRECTED FLoww·./r,p
rl (tHe) rl (Hie) rl (He)
Figure 90404-1. Typical Compressor Map
dHi~ ~ --;)R-
and external pm·ler requirements. The turbine
pressure ratio (PR) is found hy an iterative a (6H'[') 8 (f.H ) rl (6H'[')
T
method. A first guess is made for the turbine dHi n 1 -,w--- ;)1{--
isentropic: discharge temperature (T ti ) to dctennine
the corresponding pressure r<'ttlo (PR) from Tinl to
T ti . The PR from this calculation iB used "lith the 3(6H ) ri(6H ) rl(6H )
N N N 6)(
turbine map (lower part of Figure 9.4.4-2) to find 3W in1 -3-"'- ;IR--
the turbine efficiency ('f}). A calculated value for
h ti (exit) Is found by the equation: htJ = (h -
tinl 1.0,----------------------,
6H/n). This calculated h ti is converted to T ti
(function of the fla and h ti ) comp~red with the .9
guess for T ti . \.Jhen the guess and calculated Ttf
~'I
values agree. the PR value from the last iteration
is used with figure 9.4.4-2 (upper plot) to obtain
the corrected mass flow (INT/p) at the turbine
.8
! II DESIGN POINT
The off-design simulnt Lon of gas turbine .74 ' -_ _ _--'_ _ _ _....L_._ _ _-"-_ _ _ _-'-'
engine perform~mce required an initial guess for o U u u U
the inlet t.•.'eigilt flm., Hinl.- RPH, Nt (if a geared PRESSURE RATIO (PA)
transmi~sion is liS0d tIle gear ratio mllRt be speci-
fied a priori), and comprt'ssor grid line, R.. These Figure 9.404-2. Turbine Map Format
9-30
The matrix partial derivatives Returning to the or<iginal off-design problem.
the off-design thrust can be calculated, compal-cd
~ a() a() to the required value, and an iteration on T4
,aW • -;;--N
Q
• and -;;--R
0 commenced.
inl
9.4.6 The C;eneralized Engine and ~!echatlical
represent the first term approximation of a Taylor's
Design Simulation
series expansion, and are determined numerically in
successive passes through the engine cycle off-
Any conceivable combination of components can
design equations. The first pass through the cycle
be simulated in a building block fashion using
is used as a base case (the off-design case just
nodes to connect airflow and power transmission
discussed). These initial guesses can literally be
paths. Given the equations governing their behav-
guesses, or the values from the design case can be
ior t uncommon components (regenerators, air inverter
used as a first guess. Succeeding passes (three
valves, etc.), can be placed at any location within
are needed for 'this matrix) are used to determine
the engine. Hhile this total flexibility is desir-
the mass flot-! residual changes associated with
I small changes in each of the guessed variables.
able in some situations~ a great deal of time is
I consumed if the geometry has to be F";c!lerated anew
I For example. the quantities
each time an engine simulation is desired. The
vast majority or aircraft engines are relatively
similar and a single geometry can represent them.
I by perturbing N by a small amount, "'N. to give incorporates features Common to a wide varie.tv of
engines. By creating a computer prO~14am capable of
I all\,C
aij=
(6WC)2 - (6HC)1 ;)[M
~=
T (LM )
T
2 - (6HT )1 describing such a "general engine,!! hut including
the capability of excluding undesired componl:'!nts,
I liN liN
considerable savings in set-up time can be real-
ized. The effective removal of lHF"';"Jnted compressor
I
and dllW < (lIH )2 - (,IH )1
N N N or turbine components can be accomplishf!d simply by
aij= - 6N setting their pressure ratio Rnd efficiency equal
to 1. The entire fan stream can be ignored by
specifying a bypass ratio of zero. Du~ts have no
I
calculated at the compressor turbine and nozzle,
1
respectively. Other partial derivatives are simi- effect if they have zero length and zero pressure
larly developed with respect to the variables I'inl loss. Augmentors and duct burners can be elimi-
and compressor grid line R. The values 6 (llW C)' nated by speci fying no fuel flow and zero pressure
I lI(6H ), and 6(lIW ) sre obtained from the base case.
r N
The matrix is then solved for ,Mini' liN, and oR,
drop. Often a program uses default values so that
the output temperature is set equ.1.l to the input
and the initial guesses for Hinl' N, and Rare temperature for burners and iJ.ugmentors wIlen the
II
~
revised. These revised values are used in the next
iteration until the residuals (6HC ' lIl'T' 6HN)
satisfy the convergence criteria.
temperature of the downstream node is sp~cified as
a lower number than the incoming temperature.
Thus the simple turbojet of Figure 9.4.3-1
can be simulated by the generalized engine by
setting the following conditions: Bypass ratio
OJ pressure ratio and efficif"ncy =1 for LPC, IPe.
IPT and LPT: dummy nozzle length equal", .zpro and
! As demonstrated, the numher of guessed vari-
area ratio =1: and augmentor exit temper2.lure -=..'f4'
ables must equal the number of residuals in an off- The concept of generalized engines can provide
design calculation. further savings in the time required to set liP an
In general, the variables in the calculation engine simulation. For preliminary de~dg!1 studips,
are those which must be estimated (guessed) to non-dimensionalized maps can be prespecified for
r---- --r---------··r - - - -- - 1- - - - T - - - - - 1
I I
I
r - - -, r-
-----
DUMMY
NOZZLE ,
- - r -, r - L ,- -
DUCT
BURNER
C -----
NOZZLE
T..J-"---rL---,
I HPC "BURNER ,HP~, IPT ,LPT -.. I
C ' ~,
~~~~ C. __ '?~~f_~ __ _ , DUMMY'
, NOZZLE IAUG- , ,
-' ___ ~MENTOR NOZZLE ,
- - - . . J _ _ _ _ _ _ ..J
9-31
-1_7 ,'
requirements and leakages can be replaced with All ENGINES SiZED TO TOGW" 50,000 Ib
FOR PENETRATION MISS!ON THRUST
values from test results t.vithout having to alter CC REQUIREMENTS cc
the simulation program.
o=:?cD
In addition to the thermodynamic analysis,
engine evaluation requires consid~ration of the
dimensions and weight. In one approach, a configu-
rator will drmv out the entire engine~ This "paper"
engine can be measured and the weight can be obtained GE 16/1382·1 FGT GE 16/1382A FGT
as the sum of the historical 't.;reights of components SEPARATE FLOW FAN SEPARf1TE FLOW JET
similar to those used for the design. Alternatively, CuSTOMER CONNECT ICC) CC
a computer program can be used to '!\veigh n and
"measurell an engi.ne us iug the thermodynamic cycle
results and a mix of empirical values, stress
analysis and material characteristics. Figure
9.4.6-2 ShOi<lS a schem.'ltic of a weight prediction
procedure for a compressor. Though the details of
mechanical design programs are beyond the scope of
C= P&WA F O.B FGT
MIXED FLOW FAN
Ll cD P&WA V1.7 VGT
SEPARATE FLOW FAN
this text, some general comments are in order. Figure 9.4.6-3. Shape Variation of Some Study Engines
The gas generator maximum diameter can be
compo,-,ents. Bu'rner length is again empirical but
established if the maximum airflow, C01"1preAROr (or
is governed primarily by burner type and the length
fan) hub-to-tip ratio. and compressor face Bac.h
necessary to provide the needed residence time for
number are known. Precise values of these varv from
flame front propagation.
configuration to configuration. Approximate pre-
Complete mechanical design requires many
liminary design values can be defaulted because
inputs including: thennodynamic inputs, work/stage,
each engine company tends to use hub/tip ratios and
hub/tip dimensions, blade pull stress, disc burst
flow per unit area vnlues that aTe consistent
stress, blade aspect ratio, temperature gradients,
"ithin the desired technology level and major types
load paths, etc. As a program incorporates mOre
of application. Compressor face Hac:h numbers are
actual design and stress methods instead of empiri-
typicnlly near 11 = 0.6. Hlth the addition of an
cal correlations, the program complexity and,
historicnlly derived case and flange thickness, the
hopefully, the simulation accuracy increase. While
maximum diameter can be estimated.
industry a.nd Government are continually working to
The length of the engine depends on the engine
increase the accuracy of the predictions, the
type, technology level, the number of stages in
combination of a large ~mpirical data base and well
each COmpOTI0nt, the ducts required to connept the
chosen correlation parameters provide useful data
flow paths between components, and the burner
for preliminary design work. The generalized
length. The ntlmbl'r 0 f stages is determined by
engine concept. Figure 9.4.6-1, applies very well
specifying the work per stage that can be done by
to mechanical design. For a desired tp.chnology
the component within the specified state of th.a
level. default values for correlation functions for
art. The work per stage, which can use a default
each component can be preprogrammed. The mechanical
value for preliminary studies, is divided into the
design subroutines can thus be connected directly
total work for the. component (as computed by the
to the thennodynamic cycle analysis. One such
thermodynamic cycle program) to arrive at· the
prograrn~ used in industry, predicts the weight of a
number of stages. The length of each stage is
wide variety 0 f engines to within +10% (Reference:
found from empirical correlations based on diameter,
9.4.G-2)
loading, temperature, and stresses.
Duct lengths are computed from empirical The computer simulation of engine aerothenno-
values for acceptable turning and diffusion rates dynamic performance discussed in Section 9.4.5
and the radius changes necessary to connect the specify nothing about the gas generator dimensions
or weight. The engine/airplane matching process
depends un the physical properties of the engine as
well as the performance, as shown in Figure 9.4.1-2.
Airplane weight and dra~ are influenced by the
engine dimensions, external shape, weight, and
center of gravity location. Consider, as a final
example, a tlach 2.7 fighter-type aircraft flying a
penetration mission (Reference 9.1.3-1). The shape
differences between candidate engines producing the
0151< BLADES & VANES NUTS & BOLTS CASES SHAFT
requ ired thrus t are shown in Figure 9.1,.6-3. The
effect of engine weight and dimensions on the take-
off gross weight required to fly a mission of
specified range is summarized in Table 9.4.6-1.
9.1.2-2 Hoerner, S., I!~nnmic Drag, 1965 9.2.8-1 Swan, W. C., A. D. Helliver, G. IV.
Klees, and S. G. Kyle, "Opportunities
9.1.3-1 DommaBch, D. 0, S. S. Sherby, and for Variable Geom~try Engines in Hilitary
T. F. Connolly, Airplane Aero~'y'namics Aircraft," presented at 48th AGARD Propul-
sion and Energetics Panl t Paris, France,
9.1.3-2 "Kxhaust System Interaction Program September, 1976
(ESIP)," USAF Aero Propulsion Lab.,
D162-10467, Hright-Patterson AFB, Ohio,
9.4.6-1 Jaeger, D. L., "Engine Performance Analysts
April, 1973
through Computerized Design and Integra-
tion," ASHE Gas Turbine Conference, New
9.2.2-1 Zavatkay, W. F., "Engine Cycle Selection
Orleans, November, 1975
Considerations in the Aircraft Design
Process." presented at Aircraft Design
Short Course. University of Dayton, July, 9.4.6-2 Pera, R: J., E. Onat, G. W. Klees, and
1976. E. T.1oneeland. "A Hethod to Estimate
Weight and Dimensions of Aircraft Gas
9.2.3-1 Healy, H. J., J. S. Kowalik, and J. W. Turbine Engines," CR 135170, NASA-Lewis
Ramsay, "Airplane Engine Selection by Research Center, OhiO, Hay, 1977
9-33
Chapter 10
IElIEME~JTi~RY T~--JEORY OF
BLADE AERODYNi~~l\iCS
Gordon C. Oates
University of Washington
10
TABLE OF CONTENTS
CHAPTER 10 ELEMENTARY THEORY OF BLADE AERODYNAMICS LIST OF FIGURES
10.1.1 The Euler Equation 10-3 Figure 10.0.3 Typical Streamsurface . 10-1
10.1.4 Relationships in Terms of Flow Angles. 10-7 Figure 10.1.1 Streamtube Geometry and Nomen-
clature • 10-3
10.2 Free Vortex Flow • 10-8
Figure 10.1.2 Blade Rows and Station Number-
10.2.1 Example Free Vortex Calculation 10-9 ing 10-4
10.3 Radial Equilibrium Flows 10-11 Figure 10.1.3 Flow Past an Inlet Guide Vane
Row t 10-4
10.3.1 The Stream Function 10-11
Figure 10.1. 4 Flow Past a Rotor Ro" 10-5
10.3.2 The Equations for Radial Equilibrium
Flows 10-12 Figure 10.1.5 Rotor Row Composite Diagram 10-5
10.3.3 Solution of the Radial Equilibrium Figure 10.1.6 Flow Past a Stator Row 10-5
Equations 10-12
Figure 10.1.7 Geometry and Velocity Changes
10.3.4 Example Radial Equilibrium Calculation 10-14 Across Blade Ro« 10-7
10.4 The Effects of Compressibility 10-15 Figure 10.1.8 Recirculating Flow Region 10-8
10.4.1 Turbine Aerodynamics 10-16 Figure 10.3.1 Parallel Walled Annulus 10-11
10.4.2 lbe Impulse Turbine 10-18 Figure 10.3.2 Flo« in an Annulus 10-11
10.4.3 The Reaction Turbine 10-18 Figure 10.3.3 Nomenclature for Radial Equi-
librium • 10-12
10.4.4 Comparison of the Impulse Turbine and
"50%" Reaction Turbine • • • . . • • 10-19 Figure 10.3.4 Radial Equilibrium Velocity
Profiles 10-15
Figure 10.4.1 Turbine Nozzle Row 10-16
Figure 10.4.2 Maximum Swirl Kinetic Energy 10-17
Figure 10.4.3 Stage Pressure Ratio Versus
Axial Hach Number . . . • . • 10-17
10-1
CHAPTER 10
LIST OF SYNBOLS
The symbols are listed in alphabetical order, W - Dimensionless axial velocity (Eq. 10.3.11)
first in the English alphabet. then in the Greek
alphabet. Subscripts and superscripts are then Wi - Group of Bessel functions defined in Eq.
given. The equation. figure or section in which 10.3.24
the symbols are first introduced is indicated in
parentheses. Often the symbol will be defined in w - Axial velocity component (Fig. 10.0.1)
the text just preceding or just following the
equation or figure. - Work interaction (Eq. 10.1.1)
~fuere appropriate, the location of the intro- Yi - Bessel function of second kind, order i
duction of the symbol is referred to in previous (Eq. 10.3.20)
chapters.
y - Dimensionless radial co-ordinate (Eq. 10.3.11)
A - Constant defined in Eq. 10.3.16
z - Axial co-ordinate (Fig. 10.0.1)
- Cross-sectional area (Eq. 10.4.5)
10-11
CHAPTER 10
ELEMENTARY THEORY OF BLADE AERODYNAHICS
_ ... --,
I
I \
,
, t
I I
,,-
, ')'
\
-_":--"
,
....... -
/
I
.
Figure 10,0.3 Typical Streamsurface
10-1
THE CASCADE FIELD have a lower velocity with respect to those sur-
faces than does the fluid in the "free stream"
In order to estimate the flot, behavior in the (external to the boundary layer). As a result
neighborhood of individual blades, a maridional the imposed pressure gradients (created because of
surface such as that indicated in Fig. 10.0.3 tbe curvature of the free stream) will deflect the
would be expanded ("um,rapped") and the individual fluid within the boundary layers from regions of
blade profiles considered. (Fig. 10.0.4) high pressure to regions of low pressure. Figure
10.0.5 indicates the possible secondary flows exist-
ing within a stator ro·". (Note that the blade boun-
dary layers on a rotor would tend to be centri-
fuged out'. . .ard, whereas the excess pressure existing
at the outer annulus tends to deflect the stator
blade boundary layer inward.)
10-2
rather only the changes in fluid properties will be
required. The more difficult problem of obtaining (10.1. 5)
the necessary blade geometries to efficiently induce
the assumed velocity fields will be addressed in It is to be noted that no restriction to ideal
later sections. flow was implied in the development of this equation,
the only restriction being that the flow be adiabati~
10.1.1 11lli EULER EQUATION It would J of course, be hoped that in a compressor
the work interaction would occur in a primarily non-
We now consider the behavior of a single viscous mauner so that after diffusion (i11 a stator
streamtube as it passes through a rotor row. The row) the effects of the work interaction" would appear
geometry and nomenclature of the interaction are primarily as a pressure increase rather than a8 a
indicated in Fig. 10.1.1. For the purposes of (static) temperature increase. Equation 10.1.5,
this section, it is not necessary to know the however, is applicable no matter what the compressor
details of the interaction within the volume efficiency.
indicated by the dotted lines in the figure.
Rather we require only stations 1 and 2 be suf- THE PERFECT FLUID APPROXIMATION
ficently far removed from the region of rotor
interaction that the flow may be considered time When the flow of a perfect fluid is considered,
independent and in addition it is assumed that we may relate the stagnation pressure ratio to the
the entire process is adiabatic. stagnation enthalpy ratio because the entropy remains
constant. Thus, utJ.lizing Eq. 2.16.6 we find
(10.1.6)
rWt",u .
e,v
z
These forms follow because we are considering
a calorically perfect gas. Thus, with Eqs. 10.1.5
and 10.1.6 there follows
perfect
w fluid
(10.1. 7)
We now introduce reference quantities denoted
by a subscript, 0, where such quantities are aS8~med
to be the uniform values of the given quantities
Figure 10.1.1 Streamtube Geometry and Nomenclature found in the approaching flow far upstream. The
stagnation enthalpy does not change prior to the
We define I"" as the work interaction per blade row so we may write
unit mass that the streamtube undergoes as it
passes through the rotor, and for convenience
define I1w to be positive for a work "input".
The first law of thermodynamics then gives (for
this adiabatic flow)
or
(10.1.1) (10.1.8)
The work interactioll from the rotor is trans-
mitted to the streamtube from the input shaft by Equations 10.1.7 and 10.1.S then give
the torque of the blades. Denoting that portion
of the torque identified with the streamtube as
oT , and the angular velocity of the shaft as w, (Y-l)M ' ..:L
we have the po'.er input to the streamtube given by [1 + 0 ~ {(rv),-(rv)l}ly-l perfect
l+X::l U' o fluid
power input = woT (10.1.2) 2 0
(10.1.9)
The torque on the streamtube, itself, is
equal to the rate of production of angular momentum, If we now restrict our attention to cases where
so that with the mass flow rate through the stream- the amount of turning is small, this expression may
tube denoted om, we may write be approximated by retaining only the first term in
the binomial expansion of the right hand side. Thus
aT ~ [(rv),-(rV)llam (10.1.3)
Combination of Eqs. 10.1.1 and 10.1.4 then It is to be noted that Eq. 10.1.10 would also
gives the famous Euler momentum equation. be valid in the case of small Mach ntlmbers. In such
10-3
becomes an inconvenient reference
quantity, and i t is more appropriate to reference
the "dynamic head", POw02. Thus noting
pw 2 pw 2 p
yM 2 =~=~--.!Q. - 0 o
~
o Po Ptl Po
I.G.V.
L-_---=l~ 1
~ rotor
2
it follows that stator
3
3
1
Pt,-Pt) '" y-l , y-1 w }
p w 2 (1 + -2- Ho) ;;;z {(rv)z- (rv»)
o 0 o
(10.1.11)
perfect fluid, small turning
10-4
be no reason to do 90.) Because of the overall
favorable pressure gradient imposed across an
1. G. V. row, the tendency of the vane boundary
layers to separate is much reduced, and as a
result very high turning can be introduced by a
single I.C.V. stage.
ROTOR
(10.1.13)
It follows that
p, + 21 p (v, , +w, , )-pW(rv), 21 ( , ,
PI + p v, +w, )-pW(rvn
(10.1.15) V'22.-V3 2
Straightforward manipulation of this equation OR = 1 - ----- incompressible,
leads to the alternate fonn V, '-V;'+2w{rv),-(rv)I } perfect flow,
small radius
changes
Pt - 12 p(wr,t= Ptl - 12 p(wr,)' (10.1.16) (10.1.20)
'reI reI
A repeating stage is one for Which, by
Here we have introduced the relative stagnation
pressure as Seen by the rotor, Pt re 1 ' which is
definition, VI a V, , ao that noting WI = w3 ,
defined by V22.- Vl 2.
OR =1 - 2w{ (rv) ,,_ (rv)-;-} incompressible, perfect
flow, small radius changes,
Pt - p + %p{w' + (v-wr)'} repeating stages. WI ~ W2
reI
(10.1.21)
An even simpler form results if the radius (for blades with extremely long chords for example),
change is so small that it does not effect the but the factor is veri convenient to utilize so that
angular momentum difference. In this case, we have possible problem areas can be pinpointed.
with rl = r~ ~ r
10.1. 4 RELATIONSHIPS IN TERMS OF FLOW ANGLES
OR _ 1 - incompressible, perfect flow,
2wr The geometry of the. flow through the blade rows
no radius change, repeating was discussed in Sec. 10.1.2. It is often of use to
stages obtain expressions for the pressure change, degree
(10.1. 22) of reaction and diffusion factor in terms of the
fluid flow angles, because the flow angles themselves
DIFFUSION FACTOR, D can be fairly directly related to the blade angles.
In particular, the relative velocity departing each
This factor was developed in an attempt to row will have a relative angle not far from the blade
describe both the effects of imposed axial pres- geometric angle. In fact relatively simple empirical
sure gradient and of blade turning angle. (It is rules are available to estimate the difference of the
more fully developed in Ref. 10.4 and in Sec. relative flow angle and blade angle at exit to the
17.5.3.1.) It is intended to be a measure of how blade row (Chapt. 12), so in the following we obtain
highly loaded a single blade row may be considered the desired relationships in terms of angles 8 1 ,
to be. It is defined by a2 and 0 3 • •
lIPt wr~ wo
--2 - (-) [1-- (tan a 2 + tan 8 1 )] (10.1.27)
Powo Wo wr
incompressible, perfect fluid, rl = r2 = r, "I = w~ - Wo
10-7
sec
D 1-
rotor {l+ [wr _ tan 611,}1/2
Wo (10.1.36)
~--
incompressible perfect flow, small radius changes
(10.1. 37)
(10.1.28)
These equations may then be substituted ir.to Eq.
(10.1.23) t~ given an expression for the stator
diffusion factor. In the special case where no
(10.1.29) ,change in axial velocity or radius occurs, there is
obtained
(10. L 30)
{w' sec' 6 1 -w' sec' 6 + Several tendencies for the. degree of reaction
1 " and diffusion factor become evident in these expres-
wr 2 Wr Wr w sions. We note from Eq. (10.1.32), for exa~ple,
2", '[ (~) - (~ tan p, + _.--1. --1. tan 6 1 ) J} that in the case of a repeating stage with "symmetric
blading" (8, ~ 8 1 ), the degree of reac lion is one
2 2 W2 W2
half, no matter what the ratio of blade speed to
(10.1. 31) axial velocity. 11113 means, for such a stage, that
the static pressure rise would rem.,in equally split
In the special case where no change in axial between rotor and stator as the compressor was
velocity or radius occurs, and the stage is repeat- Ilthrottled ll • When the compressor is throttled
ing, this form reduces to (outlet flo~l decreased leading to an ou.tlet pressure
increase), an increased pressure rise must occlir
Wr _ tan P2 + tan 6 1 across the stage. The effact of such an increase in
OR = 1 __w",o_ __ pressure rise is seen in Drotor and Dstatar which
(10.1.32)
2 wr both increase. as wr/wo increases. This, of course,
"0
(incompressible, perfect flow, small radius changes, means that the compressor is moving towards its
des ign limit.
10-8
We shall consider the case where the change wr
h
in stagnation enthalpy across the rotor is a con- 1
101
3 rt/r h ~ Grm
stant with radius, so that from Eq. (10.1.5) we 0
have
p + 1 (w +v 2 2
) = Pt = const.
~ = dV
So that ar - pV ar (10.2.3)
OR at the hub by '~,
Denoting the value of
Equations (10.2.2) and (12.2.3) may be com- we note also
bined to given an equation for v in terms of r
Thus noting that no changes in properties occur in
the axial direction (except within blade rows), we
may write
v v r v v oR
t
5/7 , 0\ =-1 , both cases.
(-2E. _ .....Lh) h (-.l.h _ JB.)
Wo 'W
o r Wo Wo
r Y - - --r---Y- (10.2.13)
..!". ....1 2<rr -"'- ....1(constant chord
r wo m r h '10 length) Table 10.2.1 Example Results, Free Vortex
and with Eq. (10.1.23) Design
Equations (10.2.6) through (10.2.15) give the It is obvious that if the designer could
desired design limit parameters in terms of the utilize materials that allowed a higher blade
design input variables listed in Eq. (10.2.5). As speed, he could decrease the diffusion factor,
an example we consider the values as indicated by the result for the higher blade
speed case. If this option was not available to
~-
him he might choose to reduce tbe tip to hub ratio,
pW 2 0 • 9 , and thereby preventing the large negative degree of
o 0 reaction near the hub. This option carries with it
the undesirable side effect of reducing the mass
We consider two values of the blade speed, namely flow per cross sectional area capability of the
wrh/wo ~ 0.5 and 0.7 Direct calculation leads compressor. Another option available would be to
decrease the stagnation pressure rise per stage,
to the results shown in Table 10.2.1 . bu t this of course would lead to the requirement
of more stages for a given compressor pressure rise.
10-10
It is apparent that the free vortex design The virtue of considering conditions far from
carries with it some unpleasant design restrictions. the blade rows, is that.any radial flows will have
Thus the related rapid change with radius of the ceased, because the flow "ill have become parallel
degree of reaction cauSes the blades to be loaded to the containing annulus. In this "ay we obtain
so that the stator hub requires very high diffusion ordinary differential equations for the flow pro-
as does the rotor tip. Note that the very large perties. At this stage we "ill not be ableta
turning required in the rotor at the hub leads to estimate how long i t takes the flm; to approach
such an acceleration that the static pressure this condition of "radial equilibrium", but good
actually decreases across the rotor at the hub, for estimates do follow from the results of the through-
this example. (Note o~ = -1) This means that the flow theory, Chapt. 11.
stator must undergo an extreme pressure rise in order
to return the fluid velocities to those entering the 10.3.1 THE STREA11 FUNCTION
stage (as required for a repeating stage). A design
of this sort that places the design limit so strongly We here introduce the stream function, W, and
at the limits of the blades is quite undesirable include for future convenience, the possibility of
because, in effect, the remaining portions of the axial variations in fluid properties. We still
blades are relatively lightly loaded even when the consider incompressible flow. only, so that the
stator hub and rotor tip are loaded to their limit. continuity equation may be written
This transformation is of particular utility Figure 10.3.3 Nomenclature for Radial Equilibrium
when we consider variations in the stagnation Flow
enthalpy and angular momentum, because as pre-
viously described, these quantities will be given Routine substitution of the variables of
as functions of the streamfunction. Eq. (10.3.11) into Eq. (10.3.10) leads to
For this case of perfect flow, there is no
change in entropy throughout, so the Gibbs equa- 1 dId'!' dH V M
tion, Eq. (2.8.2), gives Y dy (y
dy) = d'l' - Y dt' (10.3.12)
10-12
It is convenient to note that
(10.3.16)
1 6
yA + Y (as + 2) The constant Cl and C2 are again determined
through application of the boundary conditions
(10.3.18) Eg. (10.3.13) and (10.3.15). The solution may be
written in the form
We note that the inhomogeneous portion of
this equation may be integrated immediately to
give 'l'
10-13
It is evident fro~ Eq. (10.3.22) that a I t thus follo'ls tha t i'£ all terms in the
perturbation in axial velocity will be present expression for angular momentum are to be included,
for this case. I f we investigate the case where when £10"-1 across a ro tor is considered, the desired
very little swirl is introduced (a small), we may linear form for the stagnation enthalpy cannot be
Bay that the variation of axial velocity with utilized. If the "approximately constant swirl"
radius will itself be small. (This may be verified term is excluded, hOT,ou,.;ver \"e may wri te
by calculation from Eq. (10.3.22).) In such a
case we have
0/ = -JY
I
ywdy - t "-~ (small
swirl)
(10.3.31)
n[ --a2 '¥+S2- (-al '1'+81») (0 0) (10.3.39)
We then have and hence
(small swirl) (10.3.32) H
02
n + (B,-81)n (10.3.40)
01
Thus, for small swirl this sldrl distribution and
approximates that corresponding to a "solid body"
swirl. Such a distribution is sometimes termed A2 AI- ('l2-al)n (10.3.41)
a forced vortex.
In a compressor, we generally desire little,
APPROXll1Al'ELY CONSTANT SHIRL (0) if any, variation of stagnation enthalpy with
radius, so it is usually appropriate to exclude
When A, a and are zero, Eq. (10.3.17) variation of the parameter a across a rotor
reduces to row. We note, however, that the solid-bady-like
component of swirl may be introduced by the stator
yV = (_o,¥)1/2 (approximately (10.3.33) (or inlet guide vane row), >lhich hence gives us
constant swirl) another parameter to utilize for design purposes.
We may again argue that for small swirl, the In the next section a detailed example solution
perturbation in axial velocity may be expected to is considered.
be small (see Eq. (10.3.23», so that 'I' will be
given approximately by 'I' = _y2/2. Hence 10.3.4 EXA}WLE RADIAL EQUILIBRIUM CALCULATION
dW
dy = -Ay (10.3.36)
(10.3.37)
Thus
Thus, in terms of the parameters introduced
in Eqs. (10.3.16) and (10.3.17),we find u (ay) Wo (ay)
( o+Q.) _0_ _ + (1l.+aR) - - (10.3.45)
,., 2 Ul (a) R 2 UI (a)
H2- H I c n[{-a2'¥+S,)2_ 02 r}1/2
10-14
We now consider ~H ~ H,-HI, n, 131, Rand grh not acquit''' an advantage because of increased
to be prescribed, and arrange the equations in relative velocIty at the rotor tip (where Hach
order to calculate the various velocity components losses could be important). Straightfon,ard
as well as the diffusion factor at stator hub and calculation gives.
rotor tip, and the degree of reaction at hub and
tip. DSTAT,HUB = .689(.741) .~ = -.352 (-1)
SUMMARY
D , TIP =.606 (.558) 'R = .803 (.714)
ROT t
Inputs: ~H, (l, a, 131, R, (Jrh' Y
The comparative values for the free vortex
Outputs: VI(y), V2(y), WI(y), W,(y), DSTAT . , HUB , case are shown in parentheses. It can be seen that
DROT.,TIP, '~, 'R t the introduction of a rather small amount of solid-
body-like swirl has helped to reduce the stator
Equations: hub diffusion factor substantially (even t:hough
the value is still rather large). Figure 10.3.4
13, = 131 + M
(l (10.3.46) shows the related equilibdum velocity profiles.
W = (fl+ 2 )
a Uo (ay) 3 aR Wo (ay)
u, (a) + (R+2) UI (a)
V = 1. [-a'l' + fl J
(10.3.48)
(10.3.49)
il
0.8
x:.l
\ \
\
-W,
y
/ R-l
0.6 \ \
vi ~\
(Note Eqs. (10.3.47 - 10.3.49) may be used for any
value of y and stations 1 and 2 (with 8 = 81 or 82)' Vt
It is convenient also to employ the relationships
of Eq. (10.3.25) as .1<,11 as the relationships 0.4
II ~~
(Ref. 10.5) .)
0.2
\' ~
(10.3.50)
ViSTAT,HUB = 2
[Wh'2+ Vh ]1/2
2
(10.3.51)
/
-.4 -.2
I<- (WI-I)
o .2 .4
o
.6 .8 1 1.2 1.4 1.6
V [W 2 + V 2 ]1/2 (10.3.52)
eSTAT,HUB - hI hI Figure 10.3.4 Radial. Equilibrium Velocity Profiles
(10.4.1)
10-15
To analyze the effect of this compressible
limitation on the maximum attainable swirl, we
consider the flow of a perfect fluid through a
(turbine) turbine nozzle rm.,. (Fig. 10.4.1)
(10.4.2)
(compressor) (10.11.3)
/-(1
~~Wl = VI cos Cl
-.l_ VI = VI sin Cl
(Yt-l)M 2 Y -1
O w Figure 10.4.1 Turbine Nozzle Row
"W-y {(rv),-(rv)2}j t
T]tj (1 +Yt;l Mo 2) o The approaching flow is assumed to be uniform and
(turbine) (10.4.4)
swirl free, and the cross-sectional areas at
inlet and exit, respectively. are denoted Ao
Simple approximate forms follow from these and Al • We then have
equations for the case of small turning or small
Mach number by Simply expanding the bracketed
terms to only the first term in their binomial Continuity POWOAo= P1 V1AI cos ex. (10.4.5)
expansions. 1
T y-l
10.4.1 TURBINE AERODYNAHICS Isentropic (j-) (10.4.6)
o
The aerodynamic and engineering limitations
of turbines are of a substantially different nature
than those' of compressors. Firstly, the extreme Enthalpy T (1 +:t:lM ')
o 2 0
Tl (1 + ¥ HI')
favorable pressure gradients allow very high blade
loadings before the local adverse pressure grad- (10.4.7)
ients on the blades approach values leading to
boundary layer separation. The expansion ratio These equations may be combined to give
can. in fact, be limited by choking of the down-
stream flow. The materials problem will clearly
be aggravated as the blades are submerged in a
high temperature corrosive environment. Hodern
blades ara cooled, which ~n itself adds greatly
to the complexity. both from the gas dynamic and hence
stress point of view. (Chapter 19)
10-16
The derivative of this equation with respect
to MI' may now be taken and equated to zero.
After some manipulation it follows that
(h
to
-h )
t 2 max
= -21 (V I sin a'lmax =
A' 1 + 1=1 M 2 (y+1)/(y-1)
M 2 (-2.) [ 2 1 ~ 1 A 2 (y-l) / (Y+ll]
I (10.4.10) (y+1) (11 -AO)
o Al 1 + 1=1 M 2 o I
2 0 -----'--
2+ (y-1)H 2
o
Equations (10.4.8) and (10.4.10) then give
hence A 2 (Y-l) / (y+1)
immediately that the maximum possible swirl occurs
when (y+l) (M _9.)
h 0 Al
t
(h~) = (10.4.14)
2
to max 2+(y-l)M
(max. swirl) (10.4.11) 0
( VI sin a]
•
--- = - 2 -1,'
[1 + 1=l M Example results from the ease
AO =
AlII
l ao max Y-l 2 ° = 1 and y = 1.3 are ShO>lU in Fig. 10.4.3
A 2(y-l)/(y+1)
ill (Me AO) 1 (10.4.12)
2 I
\ !/
VI sinn 2
o
\ (-a-)
°2.5
3
) .--. 7
II
2.0
1.5 1\
1
o .1
'" '--
.4
r----
.5
6
1.0
_\ \
Figure 10.4.3 Stage Pressure Ratio Versus
.' Axial Hach Number
.5 ~ It is apparent that the power extraction
"'-.... from the fluid will soon drive the axial Hach
'-.......... r-- number to unity unless 11n axial area change is
o
o 0.2 0.4 0.6 M 0.8
-
1.0
incorporated, and of course, turbiIles usually
have increases in cross-sectional areas in the
Figure 10.4.2 Maximum Swirl Kinetic Energy ° axial direction. A measure of the effectiveness
of incorporating an axial area variation can be
obtained by noting the increase in maximum swirl
The related stage pressure ratio identified
ve]ocity attainable and decrease in enthalpy ratio
with a nozzle row producing this maximum swirl
identified with an axial ar~a change. Thus,
may be estimated by noting that the work inter-
choosing Mo = 0.5 and y = 1.3 , the results of
action per mass for the stage will he equal to
the kinetic energy identified with the swirl. Fig. 10.4.4 are obtained from Eqs. (10.4.12)
(Note that the rotor simply removes this kinetic and (10.4.14).
energy with no further pressure drop.) Thus with
T
a 2 =YRT =.rB. _0 C T y-1 h (10.4.13)
o ° Cp Tto p to l+1=1M 2 to
we have with Eq. (10.4.12)
2 °
10-17
and hence
(10.4.16)
./
/' (10.4.17)
1.0
~ ----
h
t2 THE RELATIVE STAGNATION TEMPERATURE
.8
r h tO
The relative stagnation temperature, or that
~ temperature that the gas would achieve if brought
- to rest adiabatically on the rotor, is of great
.6 importance because it determines what the heat
1 1.5 2.0 2.5 3.0 transfer loading to the blade will be (Chapt. 19).
AdAo Defining Tt as the relative stagnation tempera-
r
Figure 10.4.4 Enthalpy Ratio and Maximum Swirl ture as seen by the rotor, we may write
Velocity Versus Area Ratio
v - , WI r.: U.1r-v ,
10-18
It can be scen from the summary of Table
10.4.1 that for a giv~n "heel speed, the impulse
turbine has· a larger work interaction and e>..o-peri-
ences a lower relative stngnation temperature on
the rotor than does the 50% reaction turbine.
(Note that the lower relative stagnation tempera-
ture could allow operation at a slightly higher
wheel speed.) These advantages for the impulse
turbine do not corr.e without penalty however, as
the stage efficiencies tend to be 10l.er than those
of the reaction turbines. This is because the
Mach numbers (and hence frictional and shock
losses) tend to be large in impulse turbines,
and also the rotors operate without the benefit
of an ambient favorable pressure gradient.
50%
- 50%
Parameter Item Impulse Reaction Impulse Reaction
T
work 2(wr)2 IJ'Jr)~
1 - --1l.. interaction CpTtl CT
High LO'o;
Ttl P tl
T
tr increment in _3(wr)': _ ~wr)2 High Low
r-
t,
1
rotor temperature 2C T
p tl
2C T
P t I
10-19
Chapter 11
THROUGHFlOVv THE RY
Gordon C. Oates
University of Washington
11
TABLE OF CONTENTS
11-i
CHAPTER 11
LIST OF SYNBOLS
The symbols are listed in alphabetical order, Y - Bessel function of the second kind, of
first in the English alphabet, then in the Greek P order p (Eq. 11. 4 .11)
alphabet. Subser lpts and snperscrip ts are then
given. The equation, figure or section in which y,x - Dimensionless co-ordinates (Eq. 11.4.1)
the symbols are first introduced is indicated in
parentheses. Often the symbol ,;ill be defined in
the text just preceding or just following the a - Constant defined in Eq. 11.4.5
equation or figure.
- Constant defined in Eq. 11.4.5
Where appropriate, the location of the intro-
duction pf the symbol is referred to in previous y - Ratio of specific heats (Sect. 2.6)
chapters.
- Small distance (Eq. 11.2. 1,)
An - Constants defined by Eq. 11.4.29
- Constant defined in Eq. 11.4.5
Bn - Constants defined by Eq. 11.4.31
A - Eigenvalue (Eq. 11.4.13)
n
- Specific heat at constant pressure
(Sect. 2.6) <,n,s - Components of the vorticity (Eq. 11.1.26)
11-11
CHAPTER 11
THROUGHFLOW THEORY
11.0 INTRODUCTION
Du = F - ~ Vp
,
(11.1. 2)
Dt
In an early paper (Ref. 11.l)Wu formulated
the basic concept of representing the inviscid
three-dimension"l flOl, field as the sum of two
separate two-dimensional flowfields. These two Vh - 1p Vp TVs (11.1.3)
separate flm., fields were composed of surfaces
located in the blade to blade direction (sl also
surfaces) and surfaces lying in the hub to tip Dh l~ = T Ds (11.1.4)
direction (s2 surfaces). The solution to the Dt - p Dt Dt
flowfield composed of these combined t,;o-dimen-
sional Helds would formally require an iterative
solution, since the solution for either surface 11.1.2 THE CONVECTIVE DERIVATIVE
requires the knowledge of the shape of the other
surface. The convective derivative, represented by the
operator (u'V) , may be expanded as
In practice (Refs. 11.2, 1],,3, 11.4) the pro-
blem is simplified by taking appropriate averages - a v a a
for the blade to blade diLection, and then assum- (u·v) ~ u a; + rae + w h (11.1.5)
ing the flow to be axisymmetric. In this way, the
B2 planes become meridional surfaces and the
expressions for the derivatives alon~ and normal It is important here to retain the partial
to such surfaces are easily represented in terms derivative with respect to S , because eVen though
of the derivatives in the radial and axial the fluid properties have no S variation (because
directions. of the assumption of axial symmetry), the coordinate
directions themselves change with O. Thus we
When the complete throughflow equations are note in particular
considered, the variations of the fluid properties
in the axial direc tion are included. It is to be
expected then that the radial equilibrium solu- (11.1. 6)
tions obtained in Chapter 10 will again appear as
the asymptotic limits of the far upstream and
far downstream flows.
(11.1. 7)
The equations will be formula ted in a manner
that allows the inclusion of compressibility and
entropy variation effects. However, the solution Utilizing equations 11.1.5 -11.1. 7, the
of the resulting rather general equation must rely convective derivative of the velocity vector may
upon the application of advanced computer tech- be expanded into the components:
niques which cannot reasonably be reported in
detail in this document because of space limita-
tions. Sec. 11.6 briefly describes some of the
various calculational methods available and pro-
vides references for further reading.
(11.1.8)
11.1 THE THROUGHFLOW EQUATIONS
In the following we develop equations appro- 11.1. 3 THE EQUATION FOR THE TANGENTIAL HOHENTUlI
priate for the description of the (axisymmetric)
throughflow. The viscous stresses in the fluid The equation for the tangential momentum
will not be included explicitly, but a general follows immediately by taking the scalar product
"body force" , F , (see list of symbols. page ll-ii) of E<]. (11.1. 2) with Os ' and utilizing Eq.
will be included. It is possible to utilize this (11.1.8) to giVe
general body force to artifically introduce the
effects of viscosity (Ref. 11. 2), but in any case
we will be primarily considering the flowfield Drv r(f _lllE.} (11.1. 9)
external to the blade rows, and it is consistent
Dt = e p r 00
with throughflow theory to consider the viscous
effects to be negligible in this region. The It is to be noted that the tangential body
effects of viscous stresses within the blade row force existing in this expression may include a
will appear implicitly in the variation of entropy viscous as well as non-viscous term. The equation
in the direction normal to the streamsurfaces, may be interpreted to explain the mechanism by
and also in the effective body force of the which angular momentum is introduced into the flow.
related blade forces. (Sects. 11.2 and 11.3) Thus, if We consider perfect flow through an actual
blade row, no body forces exist and the angular
t
11.1.1 THE CONSERVATION EQUATIONS momentum is imparted by the pressure forces of the
blade row. Clearly, i f the contribution of such
When vector notation is utilized the continu- pressure forces to a control volume between repeti-
ity, momentum and Gibb 1 s equations may be written tive streamlines of n cascade, external to the
cascade is considered (Fig. 11.1.1, Case A) the
streamsurfaces cannot support a pressure change,
(11.1.1) and the (net) angular momentum cannot change. Once
within the blade row, however, the blade surfaces
11-1
can support the pressure change, and the angular m,en cons idering the terms in the second pair of
monetum changes. (Fig. 11.1.1, Case B) brackets we note that because the body force term
is identified with the blade forces, the product
tirel'l! represents the effect of the frictional
forces alone. (Note that if there was no fric-
tional stress, F would be perpendicular to the
relative velocity giving ureiF ~ 0 .)
The term ~rei F is hence the sole source of
entropy generation, so we note as with Eq. (2.15 .• 6),
that the terms in the second pair of brackets also
cancel. There is thus obtained the vector form of
the Euler turbine equation:
Drv
(11.1.13)
Dt
2 --
11.1. 5 THE COI1PRESSIBLE FORM OF THE STREAM
FUNCTION
1 PI When the throughflow limit of the equations
is taken, the replacement of the group
lliP.
Figure 11.1.1 PrEssure Stresses on Streamsurfaces p r as
It can be noted here, that the formal mech-
by an equivalent body force allows consideration
anism for obtaining the throughflow form of the
of not only the axisymmetric form of the equations,
equations is to replace the term
but in addition, the time dependent terms do not
contribute. Thus the continuity equation may be
l liP. written
p r ao
l~ru) +~= 0 (11.1.14)
in Eq. (11.1.9) by an equivalent (artificial) r or az
body force fa' In this way the e dependence
of the properties is removed. The relationship This equation is identically satisfied if
between this artificial body force and the torque we introduce the compressible form of the stream-
and forces existing On the blade is further dev- function, ~ , defined by
eloped in Sec. 11. 3 .
11-2
or (11.1.24)
'lh
t
+ ;;; x U = TVs +F (11.1.25)
(11.1.26)
and the unit vectors are given in terms of the
cylindrical coordinate quantities by
Utilizing Eq. (11.1.20) it follows from
vector expansion that
(11.1.19)
(11.1. 20)
(11.1. 21)
An equation for the tangential vorticity,
n , follows by taking the scalar product of
This may be related to the corresponding Eq. (11.1.25) with ti , and utili::ing Eq. (11.1.27).
change in the streamfunction by utilizing Eqa. Thus
(11.1.15) to give
11-3
The density ratio follows from Eq. (2.14.10) A second matching condition may be obtained
and the perfect gas equation of state to give by considering the radial momentllll\ equation. Thus,
noting that by the assumption ofaxisYI,uJletry no
1 s-s _1_ s-s e derivatives of fluid properties are present, and
y-l _ _ _ 0 [ h _1 (W2+u2+v2)]Y-l _ _ _ 0 combining Eqa. (11.1. 2) and (11. 1. 8), there is
(....!.) e R = t 2 e R obtained
To 2 2 2
h _1(w +u +v )
to 2 a
(11.2.3)
Utilizing Eq. (11.1.15) this expression may
be rearranged to give
This equation is noW integrated froln an
infinitesimal distance, 0 , upstream of the disc to
an infinitesimal distance dD'lnstream of the disc.
rt is to be noted that no terms on the left side
of the equation can become infinite e;{cept, possibly 1
those involving an axial derivatJ.ve. Thus, integra-
tior. over the infinitesimal distance (noting PI'
is constant) gives
- (h - ~ (rv)2] = 0 (11.1.30) o ~
t 2r2
f 3z dz f dz
r
11-4
The torque upon the entire blade row is then
obtained by integrating from the blade leading
edge to trailing edge (zl to z2) , and from the
hub radius to tip radius (r to r ) . Hence:
h t
Z
TI_2 = 2n J2 fr t p r2 fa dr dz (11. 3. 2)
ZI r
h
The throughflow form of the tangential momen-
tum equation, Eq. (11.1.9) gives
(11.3.3)
'-- r 1
h
By adding rv times the continuity equation
(Eq. 11.1.14) to this expression, there is obtained
2np
o
{r r
t
h
(P + pw 2 ) hrdr} 2 - {r
r
t
h
(P + DW 2 ) 2nrdr} 1
(11.3.7)
J
~t "~en
the actuator disc limit is considered,
- 2np [CrY) -(rv) )d'~
o ~ 22 ZI FA becomes the force on the blade row alone. It
h
is convenient to write this expression in the torm
In this expression the first integral vanishes,
because the value of the streamfunction does not FA = 2nPo[H] (11. 3. 8)
change along the hub or tip (i.e., d~ = 0 on
r or rh)' There is hence obtained a relationship where M is defined by
t
that is itself obvious from first principles when
r
the relationship between the streamfunction and the t
N =
mass flow (Eq. 11.1.16) is recognized, Thus Jh (11.3.9)
r
r
11-5
The mathematical statement of the problem is
completed by prescribing the desired distribution
of stagnation enthalpy and angular momentum with
strearnfunction. A particularly simple and instruc-
tive set of solutions is obtained when forms of
Hand yV leading to linear forms of the equa-
tions are considered. We thus consider (as in
When the stagnation enthalpy; entropy and Sec. 10.3.3) the special forms given by
angular momentum are prescribed, all terms in this
integral may be evaluated (;lith solution of Eqs. (11.4.5)
(1l.l-30) and (11.2.1) ) and the integral obtained.
In the following section simple explicit solutions It follows from the Euler momentum equation
are obtained for special forms of the blade load- that
ing, and for these cases evaluation of the integral
is very straightforwar-d. It may be noted here that (11.4.6)
when the flow considered is perfect and incompres-
sible, the group
(11.4.7)
..E.. + 1.2.. ;;2
Po 2 Po
Here 111 is the nondimensiona1 angular velo-
is identical to the stagnation enthalpy, h city (wrh/wo) of the rotor row located at
t
11.4 EXAMPLE SOLUTIONS where j = 1 •
J~
j-1 j=2 j-3 j=N
~ • yE(y) Hx)
Y
'-- ------ - ------ - into Eq. (11.4.8) to obtain the two ordinary
differential equations
d 2 .j>
dx 2 - (A2-af)~ = 0 (11.4.9)
Figure 11.1,.1 Actuator Discs and Nomenclature
2
It is most convenient to consider the non- d E + 1 dE + (\2 _ .l...)E = 0 (11.4.10)
dy2 Y dy y2
dimensional form of" the equations so we again
utilize the dimensionless variables introduced here, \2 is the separation constant.
in Eq. (10.3.11). Thus with the addition of a
dimensionless axial variable x, we define: The solution of Eq. (11.4.10) is obtained in
- h terms of Bessell functions of the first order, and
W=J:'.. V=~ ~=~ li- t
may be wri t ten
w o w0 ' W0 r 2 I - W0 2
h
r z _ ~ (11. 4 .11)
y=;-,xe-,R- (11.4.1)
h rh rh In order to satisfy the boundary conditione
With the restric.tions listed above, and with that so/lax be zero on the hub. one of the con-
the introduction of theee new variables, Eq. stants may be chosen such that
(11.2.1) reduces to
(11.4.12)
1y ~
ax2
+.1... (ll!)
ay y ay
=
y
aR _ V
of M
of (1 4
1 . .2
)
In order to sBtisfy the remaining boundary
The boundary conditions are condition that s,/ax be zero on the tip, only
selected values - the eigenvalues - of the separa-
R2
V=-Z1 on y=l and ~ = -2 on y = R
tion constant :\ can be allowed. We thus obtain a
family of solutions, each solution haVing a C'orres-
(11. 4.3) ponding eigenvalue, An. These eigenvalues follow
The matching conditions are from solution of the equation
11-6
nrr R-12 3 (R-1 4 21(R 3_1) (11.4.21)
~n • R-I [1 + (~) BR - ~) {128R3(R-l)
9 I
+ 64 R2} + ... ) (11.4.14) to obtain:
C (1)
_n_ _ + T (0)
(0) n n (l)sinh(n (l)(X2-Xl)]
nn n n
+ T (1)
and n
'fRy..l.. (! 1!)E (y)dy = [E 1 (y) ~y'!'] R-A JR ~'I' Eondy C (j) cos h[ (n (j-l) (x -x ) ]-c (j-l)
1 ay y ay In n 1 n
0 oy n n j-l n j+ T (j-l)
1
n (j-1) sin hln (j-l) (x -x )] n
n 'n j j-l
E (Y)'I'] R- A 2fR'!'E (y)dy
. - H.non, 1 n 1 In c (j+l)_C (j) cos hen (j) (x -x)]
n 'n n j+11 + T (j)
"::.').
n (j)sinhln (j)(x -x)] n
'• .:. -.!! [E (1)-R2E (R) ]-A 2~ n n j+1 j,
20n ?n nn
C (N) COB h[n N-1(x.._A.. ) ]-C (N-l)
n ' n N N-1 n + T (N-1)
(N-l) (N-l) n
nn sinh[nn ("N-"N-l)]
11-8
(11.4.44)
r
n-1
T (i)yF_ (y) _ - W8i y4 + r"'i (R2+1)-1] i!..
n J.n 4 2
O):i Integration then gives
_-R2 (11.4.40)
8 .
d~ •
,W- - 1y dy Thus, it follows directly from The integral in this expression is easily
obtained in terms of elementary functions when
Eqs. (11.4.39) and (11.4.40) that Eq. (11.4.38) (for '!') is used. The terms W
eR
- l~
y dy n-1
{r T (i)YE (y)} - - r A T (i)E (Y)-
n In n-1 n n on
and Wei refer to the equilibrium axial velocity
at tip and hub respectively, and follow directly
from Eq. (11.4.41). The dimensionless axial force
across the blade row then follows from
2w 2 -.2~
P r FA [~
r w (11.4.46)
oh 0 h a •
- l~
y dy
{rn-1 Tn (i) yE1n(y)} A T (i)E (y)
n n on
The equat:ion set (11.4.36) allows rapid com-
puter evaluation of the fluid velocities when a
large number of actuator discs exist in the annulus.
For small numbers of actuator discs. however~ there
is some advantage to analytically inverting the
matrix to obtain explicit forms for desired quan-
tities. The simplest imaginable case is that for
which only one disc is present, and for this case
(11.4.42) the solution of Eq. (11.4.35) reduces to
C (1)
11.4.4 EXPRESSIONS FOR THE AXIAL FORCE AND TORQUE
~n ~ n (0) exp(nn (0) (X-Xl») + Tn (0)
When the special forms of blade loading des- nn
cribed by Eq. (11.4.5) are considered, particularly
simple forms of the integrals of Eqs. (11.3.5) and
(11.3.11) result. Thus, the dimensionless torque
may be written from Eq. (11.3.5) as
U-9
------------------------------------------------------------~----------------------~-------------------------------------------.--~~~
c (I)
n
+ 11 (0)
The tangential velocity follows from Eq.
n (11,4.37) to give'
(11.4.49)
The second group in this expression will
always be found to be very small, and further
will be found to decrease with increasing n
C
n
much faster than the terms ~
lin
As a particular example we consider a uni-
form flow approaching a stator which introduces
a "solid body-like" rotation. In terms of the Example values for the dimensionless velocities
above parameters we then have have been calculated for the case where R - 3 ,
a - 0.B4. The results are shown in Figs. 11.4.2
and 11.4.3 •
11-10
the obtained values for ~ in Eq. (11.1.30). Eq.
(11.1.30) is then solved (iteratively) to determine
a new set of values for the density, and the cou-
1.0 pled iteration process continued till convergence
z is obtained. Simple Newtonian iteration is usu-
rl 4 r;rh ally used to solve Eq. (11.1.30) for the density
R-1
ratio. Thus, from Eq. (11.1.30) we may write
0.8
1_1-1
0 2
2 P E [2h -v2 ] (L) - 2h
0.6 t Po
3 lf3 0
(11.S.2)
~L.8~_~.~6-_-.~4--_~.2~~0~~.~2~~--~~
ll-1
where
The example solutions illustrated in Sec. 11.4 and the equation for p' hence becomes
allow rapid calculation of the flowfields existing
in an annulus with many blade rows, but the solu-
tions though quite instructive have incorporated F' - -2(y-l)h ..£.. (l-M 2) (11.5.5)
into them many limitations. Thus. it was necessary Po m
to assume that the fluid was perfect and incompres-
sible, that the blade loading (in terms of Hand yV) It is thus evident that it is the meridional
was such as to lead to linear equations. and that Mach number (rather than the "total" Mach number)
the annulus had parallel walls. More advanced that plays the crucial role in determining the
investigations allow some or all of these restric- mathematical behavior of the solution. It is
tions to be relaxed, so in the following sections evident also that Newtonian iteration will fail
a brief description of some of the methods avail- in the vicinity of Mm = 1. As a result most
able for solution of the more general forms of the
throughflow equation will be outlined. calculation schemes are limited to the description
of flows with meridional Mach numbers leas than
11.5.1 EFFECTS OF COMPRESSIBILITY unity, even though the total Mach number may be
far in excess of unity. It i. to be noted that
When the flow has substantial compressibility because the density ratio itself is primarily
dependent on the total Mach number, very large
effects, the full coupled equations. Eqs. (11.1.30)
and (11.2.1) together with the boundary conditions density changes can occur for flows with modest
meridional Mach numbers, so great care should be
and matching conditions must be utilized. In vir-
tually all calculation schemes these equations are taken to properly calculate the resulting density
solved in an iterative manner. with Eq. (11.2.1) distribution.
first solved (by finite difference or finite ele- Hawthorne and Ringrose (Ref. 11.9) in an
ment techniques) with an assumed density distribu- early paper considered the perfect flow of a
tion, and then the density "updated" by utilizing calorically perfect gas through actuator discs
'11-11
contained within a parallel walled annulus. The throughflow equations are derived in the (r,z)
flow considered had a free vortex distribution, plane and a Galerkin finite element method is
but was considered to be compressible. The analysis, applied leading to a system of equations for the·
which is one of the very few analytical treatments unknown streamfunction. The curved hub and tip
(as compared to numerical) of compressible flows boundaries are well fit by utilizing high-order .
in turbomachines, was carried out by linearizing isoparametric quadrilateral·elements. The method
the equations. Both the radial velocity and hence does not require approximation of the stream-
meridional Mach number, as well as the turning line curvature (with possible introduction of
induced by the blades, were considered to be small. numerical instabilities or errors), nor does it
The results are very useful, because by restricting require the use of complicated and extensive sten-
the study to free vortex flows in parallel walled cils with resultant programming difficulty and
annuli, the perturbations in axial velocity that possibly increased computational times.
arise must be caused by the effect of compressibil-
ity alone. Example cases can be calculated with Oates and Carey (Ref. 11.6) and Oates, Knight.
ease because of the analytical form of the results and Carey (Ref. 11.7) present studies which also
leading to easy phYSical interpretation of the involve the use of a finite element approximation.
results. In addition, a variational functional, r , is
defined where
Fu~ly numerical methods can usually be
categorized into one of three methods, i) streamline
curvature, ii) finite difference, or iii) finite
element. The streamline curvature method utilizes
r .. r riP
-.. hub
(P-P e +...e..
p
o
{U 2 +W 2})ydydz (11.5.6)
.
an approximate method of solving the throughflow
equations (Refs. 1l.10-1l.13) and as such rests here P is a (dimensionless) reference pressure.
e
somewhat between the radial equilibrium method,
and methods that solve the full throughflow equa- It is shown that when the formal variation of·
tions. The essence of the method is that approxi~ r , of , is taken, and put equal to. zero, the
mate forms of the stream tube curvature are assumed, throughflow equation, boundary conditions and all
so that the describing equations become quite sim- matching conditions are automatically satisfied.
plified. Various "curve fits" are assumed for The method developed in Refs. 11.16 and 11.17 then
the several example solutions detailed in Refs. involves putting the discrete approximation (using
1l.10-1l.13. finite elements) of or equal to zero. A further
useful manipulation is introduced in that rather
Finite difference methods, as might be than solving for w(y,z) , the equations are trans-
expected, incorporate finite difference approxima- formed to solve for y(~,z). By this artifice,
tions to the various derivatives appearing in the the flow domain is mapped to a rectangular domain
throughflow equation. A finite number of "nodal with IjJ = -1/2 and W = _R2/2 on the horizontal
points" a e selected, and as a result a finite boundaries. These several manipulations .lead to
aet of algebraic equations results to be sulved a very efficient computational scheme.
for the values of streamfunction at each point.
This leads to the requirement to invert a sizable Reference 11.18 gives a fairly recent exten-
matrix, and such methods are hence often referred sive review and comparison of many throughflow
to as matrix methods. Wu (Ref. 11.1) in his pio- calculation techniques.
neering work utilized a finite difference techni-
que, and many investigators have utilized the All the fully numerical calculation schemes
method since that time. Examples are given in described above can include the effects of varia-
Refs. 11.14 and 11.15. tions in hub and tip radii. Several analytic
studies to explore such effects have been carried
In common with most techniques, the finite out, however, and offer the advantage of relative
difference methods encounter computational diffi- simplicity in calculation of desired example cases.
culties when the meridional Mach numbers approach References 11.2 and 11.19 consider a study that
unity. A further difficulty arises when curved includes the effect of variation in annulus radii
boundaries are encountered, because very compli- when both the wall slopes and the annulus contrac-
cated computational "stenciles" are required to tion or expansion are restricted to be small. A
insure numerical stability. Davis (Ref. 11.5) similar study is reported in Ref. 11.8. except
considers the flow in very highly curved channels that the restriction to small contraction or
and· finds a fifteen point stencil is required to expansion is not. required though the small wall
adequately represent the Taylor series expansion slope must be retained. Finally, Ref. 11.20
of the derivatives of the streamfunction. A describes the passage of swirling flows through
quasi-orthogonal finite difference net is intro- conical ducts. In all the investigations into the
duced to aid the computation. It is to be noted effects of wall shape reported in Refs. 11.2, 11.8,
that the extreme curvature of the boundaries in 11.19. and 11.20, the flows are considered perfect
the Davis study are such as to render most stream- and incompressible.
line curvature techniques incapable of describing
the flow field. This is because the curvature of I·
the streamtube is very difficult to estimate in the
approximate way required for streamline curvature
techniques when such extreme boundary curvatures
are present.
11-12
11.6.1 REFERENCES (11.15) Davis, W. R., "A General Finite Difference
Technique for the Compressible Flow in the
(11.1) Wu, C. H•• "A General Theory of Three- Meridional Plane of a Centrifugal Turbo-
Dimensional Flow in Subsonic and Super- machine." A.S.M.E. Paper No. 75 GT 121,
sonic Turbomachines of Axial, Radial and 1975.
Mixed Flow Type." NACA TN 2604, 1952.
(11.16) Oates, G. C. and Carey, G. F., "A, Varia-
(11. 2) Marble, F. E., "Three-Dimensional Flow tional Formulation of the Compressible
in Turbomachines." Aerodynamics of Tur- Throughflow Problem," AFAPL-TR-74-78,
bines and Compressors, High Speed Aero- November 1974.
dynamics and Jet Propulsion, Vol. X,
Section F, Princeton 1954. (11.17) Oates, G, C,' Knight, C, J. and Carey,
G, G" "A Variational Formulation of the
(11.3) Hirsch, Ch. and Warzee, G., "A Finite- Compressible Throughflow Problem." Trans.
Element Method for Through Flow Calcula- A.S,M.E., Journal of Engineering for Power,
tions in Turbomachines." Trans, A.S.M.E. Series A, Vol. 98, No. I, January 1976,
Journal of Fluids Engineering, Vol. 98, PP. 1-8.
Series I, No.3, September 1976, pp. 403-
421. (11,18) "Throughflow Calculations in Axial Turb.o-
machinery." AGARD Conference Proceedings,
(11.4) "Throughflow Calculations in Axial Turbo- 110. 195, October 1976.
machinery." AGARD Conference Proceedings,
No. 195, October 1976. (11.19) Oates, G. C., "Theory of Throughflow in
, Axial Turbomachines with Variable Wall
(11.5) Gray, A. and Mathews, G. B•• "A Treatise Geometry." California Institute of Tech-
on Bessel Functions and Their Applications nology, Jet Propulsion Center, Technical
to Physics." Dover, 1966. Note No. I, AFOSR TN 59-680, August 1959.
(11.6) Jahnke, E. and Emde, F., "Tables of (11.20) Horlock, J. H. and Lewis, R. I., "Non-
Functions." Dover, 1945. Uniform Three-Dimensional and Swirling
Flows Through Diverging Ducts and Turbo-
(11.7) Oates,oG. C., "Actuator Disc Theory for machines." International Journal of
Incompressible Highly Rotating Flows." Mechanical Science, Vol. 3, No.3, 1961,
Journal of Basic Engineering, Vol. 94, pp, 170-196.
Series D, No.3, September 1972.
11-13
Chapter 12
I
.i
CASCADE FLOWS
i
I
I
r
Gordon C. Oates
University of Washington
12
TABLE OF CONTENTS
LIST OF FIGURES
CHAPTER 12 CASCADE l!'LOWS
12-i
ClL\P'IER 12
LIST OF SYMBOLS
The aymbo1s are listed in alphabetical order, p - Density (Eq. 12.3.3)
firat in the English alphabet, then in the Greek
alphabet. Subscripts and superscripts are then a - Solidity (Fig. 12.2.1)
given. The equation, figure or section in which
the symbols are first introduced is indicated in ~ - Flow turning angle (Fig. 12.2.1)
parentheses. Often the symbol will be defined in
the text just preceding or just following the - Velocity potential (Eq. 12.3.2)
equation or figure.
- Angle in complex (~) plane (Fig. 12.3.3)
Where appropriate, the location of the intro-
duction of the symbol is referred to in previous ~ - Stream function (Eq. 12.3.4)
chapters.
- Parameter appearing in the transformation
& - Distance from blade leading edge to function (Eq. 12,3.22)
point of maximum camber (Eq. 12.2.1)
~ - Vector vorticity (Eq. 12.3.1)
b - Blade depth (Fig. 12.3.1)
C - Chord (Fig. 12.2.1) Subscripts
d.l. - Differential length (Eq. 12.1.1) .I. - Leading edge (Eq. 12.3.27)
u,v.w - Velocity components (Eq. 12.1.1) - Value of circulation placed at the origin
(Eq. ·12.3.38)
u - Vector velocity (Eq. 12.3.1)
V - Magnitude of the velocity (Fig. 12.2.1)
W - Complex potential defined by Eq. 12.3.17
z - Complex variable • x + iy (Eq. 12.3.19)
I
CASCADE FLOWS
1~-1
£ g £l.CM
Customarily, the detailed information contained As a result of the difficulty of interpreting
in Fig. 12.1.1 is averaged in one of several ways mass flow averaged pressure losses, it has been
80 that the effect of variation in angle of attack suggested (Ref. 12.2 for example) that "mixed out"
can be presented in a single graph such as that values of the pressure loss be used to compare the
shoWn in Fig. 12.1. 2. - performance as determined from different cascades.
The mixed out value corresponds to that value of
the pressure loss that would exist if the fluid was
sllowed to fully mix in an ideal (no sidewall fric-
tion) constant area mixer (Sec. 5.15.2). It is
also pointed out in Ref. 12.2 that the results will
hsve to be carefully interpreted no matter what
averaging method is used, because the blade wakes
,
'/ 20
A measure of the expected size of the effect
of averaging techniques can be obtained from a
simple example. Thus, We assume a simple abrupt
wake to be imbedded in a flow which otherwise has
experienced no stagnation pressure decrease.
)
--r---
1
-15 -10 -5
- o 5
./
10 15
S
S
Angle of Attack a
-J____
Figure l2~1.2 Variation of Average Stagnation
Pressure Loss and Turning Angle Pt2
With Angle of Attack
A common form of averaging is that of mass Figure 12.1.3 Simplified Stagnation Pressure
flow averaging. Thus, for example, the gas exit Profile
angle, a2 , would be obtained in terms of the mass
flow averaged tangential momentum and mass averaged Denoting the ratio of the mass flow with stag-
axial momentum. Thus: nation pressure decrement to the mass flow without
stagnation pressure decrement as a (So as to
directly utilize the results of Sec. 5.15.2), we
may write for this simple case
tan az - (12.1.1)
liP P
t mass av 1 (l-~)
Similarly, the mass flow averaged pressure loss Ptl- • P
tl - HU
(l
P
tl
would be obtained from
(12.1.3)
The mixed out stagnation pressure losses for
this simple flow may be calculated by utilizitlg
(12.1.2) the results of Sec. 5.15.3 directly. As an example
we consider the case with Mach number of the high
pressure stream Ml equal to 0.6, a • 0.2 • y • 1.4
and stagnation temperature ratio of the two streams
It is evident, particularly in the case of
the mass flow averaged pressure loss that consi- equal to unity. (Of course.) There is obtained
derable difficulty will arise when the results of
different cascade measurements are to be compared. P ~P t mixed ou t liP
t mass av
This is because ~Pt as defined by Eq. (12.1.2) tL
P P tl
will change (for the same cascade test) with the
P tl , q
distance from cascade exit at which the measure- 0.95 .0090 .0083
ments are taken. This problem is present even if 0.9 .0197 .0167
the cascade wall losses do not intrude into the 0.85 .0336 .0250
measurement region, because the wake mixing pro- 0.8 .0625 .0333
cess itself introduces further entropy gains.
12-2
These simple calculations indicate that it Secondary flow in compressors is particularly
is very important indeed to be aware of which amenable to analysis because to a good approxima-
averaging technique has been utilized for a given tion tbe viscous stresses may be ignored in the
data set, and in addition at what location was region of the blades.' This is an allowable approxi-
the measurement traverse taken. Note that an mation because the adverse pressure gradient imposed
alternate way of looking at this problem is to by the blades moves the flow towards separation
realize that if two data sets were compared where with consequent low viscous stresses. The effects
one set of measurements has been taken far down- of viscosity are, of course, implicitly present
stream (where conditions approach mixed out) and in the distorted entry profile that has been devel-
f.P t mass av oped by the long approach flow over the annulus
found to be .0333, and then a second walls. It is to be noted that the high favorable
P pressure gradients found over much of the turbine
t
set of data taken in close proximity of the cas- blade profile leads to thin boundary layers that
6P must be analyzed using (3-D) boundary layer
cade exit which also had t 7
ss av = .0333 techniques.
t
the second cascade would in fact have almost Cascade tests are necessarily conducted with
double the losses of the first. single rows of blades, so the effects of upstream
blade rows (particularly moving blade rows) can-
In an actual turbomachine the various loss not be simulated. The effects of shed blade wakes
mechanisms are quite interactive. Thus, the flow can be substantial however, and several extensive
profiles departing one blade row affect the losses studies to describe the flow interactions have
produced in the following row. In addition losses been conducted. Ref. 12.4 extends the analytical
occurring on the annulus walls and at the blade models of the early references of Refs. 12.5 and
tips affect the total losses produced within the 12.6, and provides experimental verification of
blade row, and are themselves influenced by the the analytical predictions. A more recent study
blade losses. It is.the hope in representing the is reported in Ref. 12.7 where a method of directly
entire flowfield as a compilation of three two- estimating the stagnation temperature profile
dimensional fields that knowledge of the "pure" following a stator in terms of the rotor blade
cascade flowfield will allow accurate estimates to loss factor is presented. The latter study has
be made of other losses. Thus, for example, when particular utility in the description of flow in
determining the performance of a cascade, every high Mach number stages.
effort is made to remove the influence of the
cascade wall losses from the data. Later, however, In summary, it should be noted that the
the losses experienced in the turbomachine at the various losses occurring in turbomachines. other
annulus walls will be estimated with the help of than two-dimensional profile losses, described
tbe cascade results. above are not those to be found in a cascade wind
tunnel investigation. The cascade flowfield,
Several major flow interactions that occur however. appears as the Ilparentl! flowfield for all
have been classified and. attempts made to analyze these secondary flows, just as the throughflow
tbem. An important example of such flows is flowfield appeared as the parent flowfield for the
termed the secondary flow. Secondary flows have cascade flowfie1d. The results of cascade studies
been thoroughly reviewed in Ref. 12.3, where many are hence of utility not only in determining the
example applications of secondary flow analyses blade losses, but also in establishing the cascade
are described. With regard to their applicability f10wfield so that the secondary losses can be
for use in the analysis of flows in turbomachines, estimated.
secondary flow analyses are particularly useful
in describing the flow through compressor rows. 12.2 CASCADE NOTATION
Figure 12.1.4 depicts a distorted flow profile
as could be produced by the annuli walls, approach- Typical cascade notation is illustrated in
ing a stator row. When fluid with such a profile Fig. 12.2.1.
enters the pressure field of the blades the low
momentum air is turned more ("overturned") than
the high momentum air, leading to the secondary
flow patterns indicated.
12-3
In Fig. 12.2:1 we have assumed to be of depth b, where b is a
function of x alone.
subscript 1 • inlet condition
$ • flow angle
Yl • stagger angle
e'" • blade camber angle· n - Y2
4> • flow turning angle s 61 - $2
6 • deviation angle = 62 - Y2
a - angle of attack = 61 - YI
w - "axial'" (x) velocity
S • spscing
au av (12.3.5)
ay - ax • 0
12-4
and hence with Eq. (12.3.4) Noting that the forces on the two streamlines
depicted are equal, and that continuity ensures
that the axial (x) velocity remains unchanged, the
~ntUm equation gives
Fx .. ~ I-P~)S6b (12.3.9)
(12.3.7)
and Py " PU(Vl-v2)S6b (12.3.10)
Equations (12.3.6) and (12.3.7) are two coupled Utilizing Bernoulli's equation to relate the
nonlinear equations for ~ and p in terms of the pressure difference to velocity differences, the
far upstream conditions and the prescribed area vector force may then be written
variations. When the flow can be approximated as
incompressible, the equation for the streamfunction (12.~.11)
reduces to
Thus the magnitude of the force, F , is
given by
V2~ • 1 db It (incompressible) (12.3.8)
b dx ax F • pS6b(vI-V2)V~
YLx -----------:l
__ and note that
l'~'
z ;; x+iy only. Thus we may write
,...... ~
I ~
___I _ I
aw dWaz
ax" dz' ax •
dW
dz (12.3.19)
e V2
but from Eqs. (12.3.2) and (12.3.4):
Figure 12.3.2 Flow Through a Two-Dimensional
Caacade
12-5
, , in the brackets of Eq. (12.3.22) is the complex
u .,ll.l!l!. .11._l!l!. conjugate of the first. Thus the imaginary part
, v
"ax 3y ay ax of the expression must be zero (or a constant),
"'!'~!t .. and hence the circle is mapped onto the x-axis in
the z-p1ane.
and hence
A further property of the transformation is
.!lli. _ u-iv (12.3.21) evident in that the points 4 = ±etjl map into ±w
dz in the z-plane. It can be seen also that the
mapping is mUltiple valued by considering the
In the following sections, a transformation mapping in the neighborhood of the point e$
Thus, consider the behavior of the related point z
,=
function is introduced to allow solution for the
complex potential, W , (for special cases of the
cascade geometry), and once W is obtained, the
as we proceed around the point e~ in a small
circle of radius r . That is, we consider
,=
velocity components may be obtained directly from
Eq. (12.3.21).
To verify that Eq, (12.3.22) has the desired After some manipUlation we then obtain
transformation properties, we first note that on eiB+W + e-(iB+w)
the unit circle (wh'ere ,a ei~) , the second term
t 2 _ t 2.
o e -i8+tjI + eiB-tjI
(12.3.24)
12-6
It can be noted that the numerator and deno~ This concludes our investigation of the pro-
ina tor are complex conjugates and hence, of course, perties of the transformation. In the next section
the singularities exist on the unit circle in the the behavior of the flow field will be considered.
,-plane. A more convenient form of Eq. (12.3.24) It can be noted here, however, that the effect of
is obtained in terms of the angle to the location the tranformation has been to bring upstream and
of the (rear) singularity, to ' where downstream infinity in the x-plane, into the prox-
imity of the circle in the ,-plane. When circula-
~ • e ito • tion about the circle exists, then, the angle of
o
There is thus obtained
flow in the proximity of ,=
±e W(z = ±ro) can be
affected. Thus, unlike the case for an isolated
two-dimensional airfoil, the angle of turning of
the fluid can be made other than zero.
(12.3.26)
The location of the blade trailing edge is
then obtained by inserting the value of ~o from
Eq. (12.3.25) into Eq. (12.3.26), and the lead-
ing edge follows with ~ =~$o + 11 to give
x~ • -eXt \~e then obtain, with C = 2x t '
2
lIC B ~ {'lain h 2 1/1+ coa e+ cos B}
2s • cos n sin h 1jJ
Figure 12.3.5 Cascade Velocities
dWI = V e -ia _ i r i S
hence z => 9 (n +i) (sin B+ i cos S) dz _'" ro 29 e
12-7
'f"" wmmm11tmtiMS , [ zmnrwrmrmw
dWs _ A 1 A
that is at c· ±e- W • Figure 12.3.7 indi-
te>jJ •
(12.3.32) cates the location and strength Qf all the singu-
d'f • 2'/1 - +
, e
Iji a 2'/15 larities in the circle plane.
From Eqs. (12.3.22) we note 'It is evident that, as must be the case, the
total source strength is zero. The net r.irculation
about the circle is r*. and the net circulation
about the entire field is r*-r. It will be
(12.3.33) recalled that when the ,-plane is entirely trav-
ersed at infinity, the image point in the z-plane
simply traverses a point midway between the blades.
Obviously the circulation about such a point must
In the vicinity of , . -e>jJ (where oS . . 0) be zero, so we require r*· r. The expression
this approaches for the velocity potential in the circle plane may
hence be written:
SV tjJ
(12.3.34) W. ---~ [e- i (a+6)tn ~+ e i (a+8) ~n_>jJ
• ,+e-1jI
2'/1 elji-c C-e
ir e2W_~2
- -tn ---- (12.3.39)
411 e2tjJc2-l
12-8
Source Sink
SV.. cos (a+S) SV.. cos (a+8)
'-/ ~/
/>
-e
Circulation
/~
e
Circulation
- 2"r -S'{, sin(a+S)- - 2'r +SV",sin(a+8)
When this value of the circulation is substi- To complete the description of the flow in
tuted into Eq. (12.3.40), it follows after some the cascade plane, the various flo'" angles will
manipulation that be obtained. With reference to Fig. 12.3.5, we
12-9
note the relationships exhibit the tendencies of the flow fields existing
on real geometries.
5
/ /
4
1 L V ,'i
These equations complete the desired descrip- 3 // V /
--
~
~
'" -:.- -- -
TRANSFORMATION 1
,,"'-
Inputs: a, QS' a, '"~
5 10 15 20 25 30
a]
, /
,'---
.-
,
/
'
,,
/
, , -,
/
-*,'-,,-'-,,' /
a2 - arc tan[sin a IsinhZ!/I + cosza - cos 8 I
" ,,
IsinhzljI + cosza (cos a) - sin a sin a , ,
12.3.6 EXAMPLE RESULTS - TWO-DIMENSIONAL STRAIGHT
LINE CASCADE
/
,,
,,
,
of real cascades, and in fact techniques to relate Figure 12.3.9 ' Cascades at Two Stagger Angles
the performance of more complicated (and more real- cIS - 0.5
istic) geometries to an equivalent straght line
cascade have been developed. (Ref. 12.15 for It is of interest to note that this effect of
example) The singularity in fluid velocity remains increasing stagger angle is not as limiting at it
at the blade leading edges, but the fluid velocities might at first appear. Thus, the example calcula-
at blade locations away from the leading edges tions nf Sections 10.2.1 and 10.3.4 indicated that
12-10
the ~equired turning angles near the blade tips 12.4 REFERENCES
are very much reduced compared to those at the hub,
for a compressor or turbine wi th large tip to hub (12.1) Pianko, M. (ed.) Modern Methods of Testing
~atio. Hence, even though the geometry of a com- Rotating Components of Turbomachines,
pressor or turbine is such that solidity decreases AGAHD-A6-l67, September 1972.
and the blade stagger angle increases with increas-
ing radius, the effects of these geometry changes (12.2) Taylor, E. 5., Boundary Layers, Wakes and
is much mitigated by the large reduction in required Losses in Turbomachines, M.I.T.G.T.L.
turning angle of the cascade. Report No. lOS, April 1971.
As a final calculational example, the devia- (12.3) Hawthorne, W. R., The Applicability of
tion angle versus solidity has been calculated for Secondary Flow Analysis to the Solution
the case of constant angle of attack. (Note that of Internal Flow Problems "in" Fluid
this calculation required iteration of the input Mechanics of Internal Flow, Sovran, G. (ed.)
variable, a , to obtain the desired angle of attack Elsivier, Amsterdam, 1967, pp. 238-269.
III - 15°.) The results shown in Fig. 12.3.10 indi-
cate once again the sensitivity of the deviation (12.4) Lefcort. M. D., Hake Induced Uns teady
angle to solidity. Blade Forces in Turbo-Machines, M.LT.G.T.L.
Report No. 70, November 1962.
! 2
\ (12.7) Kerrebrock, J. L. and Mikolajczak. A. A.,
Intra-Stator Transport of Rotor Wakes and
I,
i 1
\ Its Effect on Compressor Performance, Trans.
ASME Series A, Vol. 92, Journal of Enginee~
ing for Power, October 1970, pp. 359-368.
"
(12.8) Johnsen, A. 1. and Bullock, R. O. (ed.)
r--...... Aerodynamic Design of Axial-Flow Compressor~
o ",5 1 1.5 2 NASA SP~36, 1965.
ciS
(12.9) Vincent, E. T .• Theory and Design of Gas
[" Figure 12.3.10 Deviation Angle Versus Solidity
Turbines and Jet Engines. McGraw-Hill, 1950.
i
1 These relatively simple results provide a
(12.10) Cohen, H•• Hogers. G. F. C., Saravanamutto,
H. J. H., Gas Turbine Theory. John Wiley &
method of quickly estimating the effects of design Sons, New York, 1973.
choices upon the overall cascade performance.
Extensions of the method, such as those described (12.11) Mani, Ramani and Acosta. A. J., Quasi-Two-
in Refs. 12.13-12.15 lead to rapid computer solu- Dimensional Flows Through a Cascade. Trans.
tion for much of the detailed information of real- ASME. Journal of Power. Vol. 90, No.2,
I
!
istic (ideal) flow fields. As has hopefully been
evident throughout this document, however, the
analytical cascade results contribute only a por-
tion of the information desired in the very com-
April 1968,
12-11
CONSIDERATIONS IN
INLET/ENGINE INTEGRATION
13
,TABLE OF CONTENTS
13.2.4 Inlet Development Test Elements Figure 13.1.7 Effect of Mass Flow Ratio and
for Engine Integration • • •• • 13-22 Inlet Cowl Diameter Ratio on
Inlet Spillage Drag Coeffi-
13.2.5 Flight Testing: The Acid Test • 13-23 cient • • • • • • • •• 13-5
13-i
LIST OF FIGURES Continued LIST OF FIGURES Concluded
Figure 13.1.17 Elements of Inlet Airflow Figure 13.2.3 Comparison of Calculated and
Supply Determination 13-11 Measured Internal Surface
Pressure Distributions for
Figure 13.1.18 Inlet/Engine Flow Matching a Translating Centerbody In-
for a Supersonic Cruise let in the Unchoked Mode 13-18
Sizing Point • • • • • • • 13-11
Figure 13.2.4 Example of Boundary Layer
Figure 13.1.19 Compatibility Assessment of Separation Prediction Capa-
Inlet Buzz and Minimal Flow bility •• • • • • • 13-18
Demand Characteristics 13-12
Figure 13.2.5 Representative Engine Compres-
Figure 13.1.20 Predicted Hammershock Over- sion System Test Sequence for
pressure Correlation for Inlet Integration • • • 13-19
Inlet Duct Structural
Design 13-12 Figure 13.2.6 Circumferential (l/Rev) Dis-
tortion Screen 13-20
Figure 13.1.21 Inlet Control System Pres-
sure Measurements and Figure 13.2.7 Compressor Map Showing Effect
Schematic Interface Dia- of Inlet Distortion on Surge
gram 13-13 Margin • • • • • 13-20
Figure 13.1.22 Schematic Representation of Figure 13.2.8 F-ll1 Wind Tunnel Inlet Model
the Typical Need for Engine Configuration. • 13-21
Airflow Tailoring, Tran-
sonic Inlet Sizing Point 13-13 Figure 13.2.9 Variable Ramp Type of Un-
steady Flow Generator for
Figure 13.1.23 Effect of Power Setting on Engine Compression System
Installation Losses • 13-14 Evaluation • • • •• • • 13-21
Figure 13.1.24 Representative Installation Figure 13.2.10 Unsteady and Spatial Tempera-
Losses for Mach 0.9/36K ft ture Distortion Generator for
Operation of a Mach 2.5 Engine Compression System
Aircraft with a Mixed-Flow Evaluation • • • • • • • 13-21
Turbofan Engine • 13-14
Figure 13.2.11 Peebles FacHity Crosswind
Figure 13.1.25 Schematic of Variable Cycle Test Arrangement 13-22
Engine Concept 13-14
Figure 13.2.12 OO-10/CF6 Installation on
Figure 13.1.26 Improvement in Maximum B-52 Flying Test Bed 13-22
Supersonic Airflow Capac-
ity with Advanced Variable Figure 13.2.13 Representative Inlet Develop-
Cycle Engine 13-14 ment Test Sequence for Engine
Integration • • • • • • • • • 13-23
Figure 13.1.27 Improvement in Subsonic
Part Power Flow Matching
Via Variable Cycle Engines
for the Same Cycle Parame-
ters 13-15
Figure 13.1.28 Typical Aerodynamic Perfor-
mance Map for Fan or Com-
pressor Component • 13-15
13-11
NOMENCLATURE
I q
R
S
Incompressible dynamic pressure, (1/2)pV
Gas constant for air
Stagnation point
2 Plane of. inlet diffuser exit and engine face
II SFC
T
TT
Specific fuel consumption
Static temperature
Total temperature
I a
V
X
Velocity
Inlet fore body length
Angle of attack; bypass ratio
y Specific heat ratio for air
~ Corrected'total pressure, PT/PSTD
e Corrected total temperature, TT/TSTD
lIc Fan or compressor (total) pressure ratio
lid Inlet total pressure recovery
13-111,
<:,,, ~'1m.I _ _ _ _ _ _ _ _ __
CHAPTER 13 ,, ~
13-1
with the main objective b~ delivery of a speci-
fied paylosd over a certabnrli8tanec-";F~'" ,,' JE
,-.wl:,Tn >. '.'
within some allowable total' fuel consumpticli. ",', .. ~,: or/. -, O 1L- M
This is the classic example of a (primarily) sin- . ~ '-""f'STD' RTSTD' ~-
-1 2 2(y-l)
gle design pOint application. By contrast, the
last decade has witnessed the emergence of mili- (1 + TM) (13.1.2)
tary aircraft designed to multimission capability.
These roles may include high speed/low altitude
penetration, transonic maneuvering, and supersonic hence for y • 1.4, R - 53.34 lbf-ft/lbm-oR and
dash to fulfill the vehicle's intended objectives. inserting the standard temperature and pressure,
Such specifications strongly impact the propulsion
system's design and operating conditions. Require-
litre M 3 lbm/sec ,
.ents typically facing subsonic instsllations are
discussed next. It is understood that some of
M - 85.386
(1 + 0.2 ~)
-;r
these are mandstory for the basic vehicle success,
while others are less crucial and may be traded to
(13.1.3)
some extent in the interests of overall capability.
The prioritization involved is beyond the scope of
this discussion, but it must obviously be addressed so that the specific corrected flow is a function
only of Mach number, for a given specific heat
in an actual development program, via figures of
merit or ranking criteria appropriate to the ratio. This relationship may be tabulated or
plotted to facilitate computation. A plot is
particular application.
shown in Figure 13.1.1; it illustrates the familiar
maximization at the sonic point. For convenience,
The areas deserving attention in developing a
subsonic transport type of installation may be '.. %/6A
loosely categorized and explained as follows.
ibm/sec
'PLIGHT CONDITIONS PRODUCING HIGH INLET INFLOW f't27
INCIDENCE
.eparation, or increased inlet drag for external o 1.0 2.0 3.0 4.0
flow separation. )I
The inlet mass flow ratio developed in Figure 13.1.1 Specific Corrected Flow Versus
Chapter 6 is the parameter that best describes the Mach Number for y = 1.4.
approaching flow pattern. For ease of computation
the mass flow ratio may be expressed as the subsonic inlet area Ai is generally defined as
the highlight value, i.e. the projected area at
the point where a normal to the inlet axis is
Ao (m2~/~2)(o2/oo) (m2~/o2) (lIJ tangent to the inlet nose, as shown in Figure
Ai -(mre/OA)o (Ai) - (mre/OA)o (Ai) 13.1.2. This terminology eliminates the com-
plexity of determining the stagnation point loca-
tion for a variety of operating conditiona, which
(13.1.1)
would be impractical.
in which there have been utilized the facts that For subsonic inlets, the numerical value of
the inlet compression is adiabatic (62 = 60 ) and Ao/Ai is a direct indication of the general in-
typically no mass transfer occurs in a subsonic cidence of the flow approaching the inlet. Refer-
ring to Figure 13.1.2, a value of unity means that
inlet (m2 ~ mO)' The inlet pressure recovery lid the inlet is capturing its projection in the
is generally within 1% of unity for most subsonic
freestream and the stagnation point will occur at
installations and may be neglected without major
effect in most preliminary studies. The specific the inlet highlight, for level flight. Ao/Ai
less than unity indicates flow is prediffusing in
corrected flow term in the denominator of Eq. the freestream such that an outward flow incidence
(l3.I.l} may be expressed, utilizing continuity, occurs; this is generally the Case for cruise
the perfect gas equation and the relationships flight speeds. Conversely, Ao/Ai will exceed
for stagnation temperature and pressure in terms unity at low flight speeds and moderate to high
of Mach number, as follows:
13-2
p9wer settings, such that an inward flow incidence
develops with the stagnation point on the outer
portion of the lip.
v_
o
A IA
o 1
A
o
A fA < I
o 1
Inlet i
Pltn View
An example of low-speed flow incidence wing engine installation. Other lift augmentat.ion
requirements for a STOL (Short Takeoff and Land- concepts, such as blown flap, with an under-the-
ing) installation, the YC-14 AMST candidate, is wing engine location, develop a different wing
given in Figure 13.1.4, from Reference 13.1. It circulation and attendant upwash characteristics,
shows the manner in which measured and calculated such that somewhat different magnitudes of inlet
inflow angles for several limiting flight condi- inflow angles are produced. However, the results
tions were combined to define a required incidence of Figure 13.1.4 illustrate the general procedure
angle envelope in terms of airplane velocity. In involved in defining the required inflow envelope
sddition, a line of constant total pressure dis- for a high incidence subsonic installation.
tortion for the ultimately selected inlet lip
Shape is also included to indicate that none of The STOL inlet incidence represents an
the operating conditions will exceed the distor- extreme requirement and is considerably more
tion limit, simply expressed in terms of (FTMAX - severe than comparable requirements for CTOL
PTMIN)/PTAVG' It should be noted that the YC-14 (Conventional Takeoff and Landing) transport
employs an upper wing surface blowing powered lift aircraft. For example, a CTOL maximum liftoff
eystem for lift augmentation, with an over-the-
13-3
13-4
X/D yax . = 1. 00
0.20
NACA I-Series
Contour
1
* Mo = 0,40
0.18
0,16
t2--l
\ D~~=eyax.
0.14
0,12
\ \
c 0.10
\ \
~SP D
HI.. Max.
0.08 1---0.81
/D =\
1
0.06
'-\ \~r\ 0,89
0.04 t 1\\ V
Typical ~
0,02 -
Engine-Out \\
(Windmilling) \~ - - ' - - - --,-- - --- - ---~
~ p,o..\?
Mass, Flow ratiO Figure 13.1.8 Example of an Inlet Employing Four
Acoustically Treated Rings for
0,2 0.4 0.6 0;8 1.0 Additional Noise Suppression
A/A,
o 1 Region of MaXimum
Rotor Tangential
Figure 13.1.7 Effect of Mass Flow Ratio and Inlet Velocity and Noise
Cowl Diameter Ratio on Inlet Spil- Generation
:::::o~
l_~ge Drag Coefficient
Stagnation
Vortex Formation
1.25 rSTATIC TESTl!P .. Head Wind
1.0 _ -' _____ .::.~~~ COWL 0HL/0frlAX· 0.88 .Possib1e with
E
..,.;
~
.75
5~
t .---
,
rCRUISE
~:=:=.=--:::=
.;--.-:~~::_
'- APPROACH
'
ROTOR
LEADING
Presence of
Ambient Wind
Gradient (Shear)
i:2 ,~5 <'1I0F ~ J. 603 EDGE
Stagnation
o
~L_L.--'.--'--.l_._L_L-l_.LJ ~
2.752,502.252,01.751.51.251.0.75.5 .250
Streamline
DISTANCE FORWARD Of ROTOR L E., m
b. F10wpath
RFAN' 86.7:
Figure 13.1.11 Schematic Representation of Inlet!
1,r-RIll' 86. 2 Ground Vortex Formation
-->---~
13-6
OTHER CONSIDERATIONS
Although, in principle, many of the subsonic Figure 13.l.l2a Typical Tactical Fighter Placard
applications' considerations also apply to tran-
sonic and supersonic inslallations, additional
complexity is realized in practice by the latter,
due to the more extensive flight placard and to
the impact of the inlet shock structure on flow
stability and inlet-engine flow matching. Addi-
tionally, the local supersonic inlet f10wfield
includes considerable upwash and outwash as a
result of the inlet's proximity to the fuselage
and wing and is considerably more sensitive to
inlet placement than a typical subsonic installa-
tion. There are also some additional factors
given increased importance by the generally -15 +15
closer integration of the inlet and engine with
Ail'craft Yaw Angle.
the aircraft itself, such as boundary layer diver- df.:grccs
sion to minimize the amount of low energy airflow
entering the inlet. Finally, the predominantly
military nature to date of transonic/supersonic
aircraft imposes other requirements on the inlet/ Figure l3.l.l2b Representative Supersonic Inlet
engine combination. Maneuver D~sign ReqUirements
13-7
$ wrey ?7f1wswnrs EW4% wmm JP
II
1.0
--~~:~o~:a~;----- - - -.=-=;.- IO~lique Shock Losses
~
Normal Shock
Decreasing _ _ + Diffuser Losses
Shock Stabili ty
1 ~----~-
Boundary Design Point
::1 Layer
0,,,,1 Control
"" 1 Bleed Supersonic
'-I Spillage
"""l
--;::::. ~""i
--
1
Buzz
1
1
Typical
--
Engine
-;:::::, Demand
Characteristic
1.0
Figure 13.1.13 Recovery Versus Mass Flow Ratio, Showing Operating Regimes for a Mixed
Compression Inlet
system definition. One is inlet buzz and the become reestablished. As a consequence of the
other involves the location of the terminal (nor- boundary layer reestablishment the inlet re-starts
mal) shock in a mixed compression (supersonic thereby beginning the cycle agatn. Analytical tech-
flow deceleration occurring both external and niques have been developed that allow approximate
internal to the inlet duct) inlet. Figure 13.1.13 determination of the buzz boundary, but experimental
illustrates these situations in the framework of investigation for each design configuration is
a pressure recovery/mass flow ratio map. Figure required for detailed definition of buzz onset and
13.1.14 compares the mi~ed compression inlet and magnitude. Although the buzz region of Figure
two other possible supersonic inlet types, clas- 13.1.13 is shown in the context of the unstarting
sified according to whether supersonic diffusion (terminal shor.k expulsion) of a mixed compression
occurs external or internal to the duct or both. inlet, buzz can also occur with an all-external com-
pression inlet design. The obvious concerns here
are the degraded pressure recovery and increased
flow distortion, both spatial and temporal, during
ession the buzz cycle. Typically, during development of an
inlet, extensive efforts are made to preclude the
buzz regime from intersecting the expected engine/
~ssion
aircraft operating zone.
13-8
-'
upstream Mach number) without entering the up- be obtained with flowpath lining or duct obstruc-
stream converging duct segment and then emerging tions. It is found, however, that the required
from the inlet duct (unstarting). More forward material thicknesses are large enough to require
terminal shock locations are impractical because the suppression material to be part of the duct
of inherent lack of shock stability in a con- structure, as opposed to an inserted panel. The
verging duct. In practice, atmospheric nonuni- engine compression system itself may be designed in
formities, such as wind shear and thermal gra- a manner' to reduce RCS, by choosing appropriate blade
dients, are responsible for occasional variations angles, blade numbers, and possibly blade materials
in aircraft flight }~ch number that affect the (e.g. nonmetallic composites). Potential implica-
nominal terminal. shock position. tions of the foregOing RCS suppression concepts for
the inlet/engine design integration problem are
An attendant penalty for inlet shock posi- obviously significant.
tioning with mixed compression inlets is the need
for variable geometry and control systems. This The possibility of inflow temperature distor-
need will vary depending on the specific aircraft tion exists due to several features of some military
performance requirements, such as maximum speed, applications. These include ingestion of exhaust
acceleration, and maneuverability. However, gases on V/STOL installations, missile/gun gas in-
such features can include variable ramp angle(s) gestion, and steam ingestion for catapult-launched
or spike position (axial.or radial movement), vehicles as on naval carriers. Investigation, par-
variable cowl lip angle, variable throat area ticularly of the V/STOL situation, has shown hot gas
and diffuser area distribution, shock position ingestion to be highly configuration dependent; and
sensor, and variable bypass system, together significant variables include inlet location and
with the boundary layer control previously shielding potential, wing design (especially verti-
mentioned. The ultimate design will bear heavily cal position and proximity to the inlet), and
upon the nominal inlet system efficiency and the number and spacing of exhaust nozzles. In addition
relative likelihood of encountering situations to possibly influencing these installation design
that tax the engine's available surge margin. features, ingestion may impact the compression
,For these reasons, a mixed eompression inlet re- system via the necessity for interstage bleed and/or
quires mechanical complexity and a sophisticated reduced operating line for additional stability
control sytem. Both of these add weight rela- margin.
tive to an external compression inlet.
The subject of temperature distortion has
For perspective, we should note that the bulk received attention in its own right and is discussed
of supersonic inlets that have been developed have further in Chapter 23. We note here that it can be
employed all external compression, with the notable expressed in terms of an equivalent total pressure_
exceptions of the SR-7l, XB-70, and United States distortion and also that it can be a significant
SST. The mixed compression inlet shows substantial factor in downstream compression component~, depend-
performance advantages over all external compreR- ing upon its rate of attenuation and its spatial
aion inlets when flight at high Mach number relationship with respect to any pr~ssure distortion
(M > -2) is considered. Future mixed compression with which it may coexist.
inlet development will probably be restricted to
applications whose maximum Mach number and/or OTHER CONSIDERATIONS
time at supersonic cruise can justify the addi-
tional complexity, weight and cost. Factors such as cost, weight, reliability, and
maintainability assume additional importance as the
An all internal compression inlet has been aircraft design speed increases, due to the in-
excluded from practical consideration until creased nominal and maneuvering pressure loading,
flight Mach numbers reach 4 to 5. more extensive operational placard, and increased
complexity due to need for geometric variability
MILITARY APPLICATION CONSIDERATIONS and control systems plus more intimate interaction
with the adjacent vehicle flow field. Optimiza-
An application of emerging military interest tion of these features with those previously out-
is the "stealthY" type of aircraft. This desig- lined is complex, but it must be addressed on some
nation generally connotes the suppression of all rational basis, consistent with the needs of the
"observables", which include noise, radar cross particular application, for the realization of
section (RCS), and infrared radiation. The first effective mission performance.
two items concern the inlet, while all three may
pertain to the exhaust system. Having already 13.1.3 ENGINE IMPACT ON INLET DESIGN
discussed inlet noise suppression in connection
with subsonic inlets, only RCS reduction will be Having just discussed the major factors that
considered here. The principles involved are may direct the design integration of the inlet and
somewhat analogous to acoustics. in that the engine, let us nOW consider the way in which sev-
propagation of waves is central to the concept. eral engine characteristics impact design of the
When radar, rather than acoustics, is considered, inlet component. This Viewpoint will then be
however, the frequency range of 'interest is of reversed in the following section to address the
the order of Gigahertz (10 9 Hertz). RCS reduc- effect of the inlet on the engine design process.
tion may be effected in two principal ways - by
employing absorbent material and by exploiting INLET SIZING
geometrical shapes that lead to cancellation of
the reflected waves, or to shielding of desired One of the most fundamental considerations in
components. Significant inlet geometric vari- the design process is selection of the inlet size,
ables include line of sight blockage of the in- or intake area. For a subsonic installation, this
let cavity/engine face from the observer, plus is a relatively straightforward task, for a wide
shape and size of the opening. Indications are airflow range can be accommodated by a fixed
that variations in shape can have a more pro- geometry intake, since the engine compressor can
nounced effect than (allowable) variations in propagate pressure disturbances forward into the
tt
8i~e. Suppression by absorption can conceivably freestream as a means of "signaling the need for
13-9
• flow rate variation. Thua the throat, or mini- where 52/5th is the reciprocal of the diffuser pres-
mum, area becomes the major determinant of inlet sure recovery and may be considered unity for pre-
flow capacity. Inlet drag, weight, and coat in- liminary sizing studies. The throat specific cor-
crease with size, aD the objective is to satisfy rected flow mi9TdA is a function of the desired
the maximum engine flow requirement with the throat Mach number, as developed in Sec. 13.1.1, and
smallest possible throst area that is consistent may be obtained from Eqs. (13.1.2) or (13.1.3) or
with the desired internal performance (recovery) from a plot of these, such as Figure 13.1.1.
and stability (pressure distortion). Several ram-
ifications of this statement deserve discussion. For a supersonic applicstion, inlet sizing is
First. the maximum engine flow demand is influ- more complex. The inlet shock structure prohibits
enced not simply by the largest nominal corrected operation at a mass flow ratio greater than one.
flow in the engine operating envelope, but also Indeed, variable geometry is required even to
by engine-to-engine airflow variation, which may approach unity mass flow ratio across the supersonic
run 1-1/2 to 2% from nominal. Further, flow range, due to the variation in oblique shock angle
increments arising from foreseeable engine thrust with Mach number. Therefore either the shock struc-
growth in a particular installation must be antic- ture or throat area can limit ~he airflow in a super-
ipated, so that installation redesign and retooling sonic inlet. The supersonic inlet mUst be able to
will be avoided. Second, practical considerations pass the'largest flow demanded by the engine through-
preclude sizing the throat to operate at-its theo- out the flight envelope. Engine flow-versus flight
retical maximum flow capacity, Mach 1. Both flow- Mach number will typically behave as shown in Figure
path curvature and boundary layer growth act to 13.1.16, decreasing at higher Me due to achievable
reduce the maximum achievable one-dimensional corrected speed (N/I92) reduction for a given mechan-
throat Mach number below unity; a typical value is ical speed (N) limit as corrected ram temperature
Q.85 to 0.90. In addition, some margin from this (62 ~ 60 ) rises with increasing Mach number. Again,
actual choke point is necessary because, near the total engine flow demand should include engine
choking, a small variation in flow rate produces a tolerance and secondary demands such as engine cool-
disproportionately large change in performance. ing and nozzle flow.
In practice, a small increase in engine flow de-
mand will cause an abrupt drop in total pressure
recovery as well as a jump in diffuser flow dis-
tortion and turbulence. For this reason, exist-
:"2Je;,)
ing inlets have generally been sized for maximum
throat Mach numbers of 0.75 or less. This situa- (~, Bngine
tion is represented schematically in Figure Demand
13.1.15. Third, even this nominal practical val-
ue may need to be reduced to satisfy operating
o
(PTlla;. - PTlll~\
Av
T , 0
1 ~J~~~~:l Choke
1 FlguN 13.1.16 Typical Engine Corrected Airflow
Demand Variation with Flight
Mach Number
rtI
Practical ___ ,
For this purpose, the inlet supply available to the
Operating Point 1
I F10W Fleld engine should be the total inlet flow minus boundary
I Curvature and layer bleed, sub critical spillage, and all other air-
Margin tor Flow I Viscous Effects
Increase
craft related flows, such as electronics and cabin
I
o cooling and engine bay purge. The factors entering
o 0.2 0.4 0.6 0.8 1.0 into determination of the inlet airflow supply are
illustrated in Figure 13.1.17. For supersonic
11th
flight, the flow ingested by the inlet will be less
than that contained in the projection of its area
Ai' unless the shock-generating surface(s) is ori-
riru-re 13.1.15 Subsonic Inlet Sizing Consideration. ented to place the oblique shock wave(s) on the cowl
lip. Subsonically, the inlet cannot supply the full
raquirements, like takeoff rotation and crosswind area Ai due to the phySical limitation of throat
takeoff discussed in Sec. 13.1.1, where signifi- area when the ramps are collapssd to their mechanical
cant local flow acceleration further reduces the limit. Variable ramp scheduling with flight Mach
inlet flow capacity, or "effective" throat area. number is possible and is a feature used on many
Finally, as the throat area is reduced to achieve aircraft. However, the practical ramp variation is
a higher throat Mach number, the amount of diffu- limited by considerations of shock detachment, buzz,
.ion required is correspondingly increased. This and throat area sizing required for terminal nor-
necessitstes a longer diffuser section for s given mal shock control. Therefore, supersonic (or super-
allowable diffusion rate. Thus, there is a trade- critical) flow spillage will generally occur, at
off- between inlet diameter and length. least at off-design Mach numbers as shown on parts
(a) and (b) of Figure 13.1.17. In addition, a cer-
Once the foregoing considerations have been tain amount of bleed will be required supersonically
resolved, the required throat area is obtained for boundary layer control. Removing these effects
from the following relation: results in the net supersonic inlet supply indicated
in these figures. During subsonic and transonic
(m/S2 /d 2) (d 2 /d,th) operation, at flight Mach numbers below the oblique
(13.1.4) shock detachment value, throat choking is the coun-
terpsrt of supersonic spillsge and bleed. A repre-
lentative engine demsnd schedule is also shown in
13-10
]$ ww%',
(a)
Inlet
Supply
L-___"""Superson1c
AOsuperson1!"O
Spillage
Spillage
(b)
'\l-:-..>.....,rr--Subson1c Spillage Sizing
",/10 1 or Bypass
Point
o~----~------~----~
o I 2 3
(e)
Figure 13"1.18 In1et/Engine Flow Matching for a
Supersonic Cruise Sizing Point
The excess flow must either by bypassed, via a
(d)
duct leading to the engine exhaust nozzle or
through overboard eXits, or spilled around the
inlet. Additional drag forces arise from the
failure to employ the captured flow to produce
110 thrust. These remarks also apply to the need
(.\oIAt)I., • (A./A 1) ••• - (Ao/A1lByp ...
for flow dispersal at reduced power setting
conditions or in an engine out situation. Fail-
Figure 13.1.17 Elements of Inlet Airflow Supply ure to size the inlet large enough to supply the
Determination engine with sufficient physical airflow is self-
compensating to a certain degree. Since com-
part (b) to indicate that any excess flow must pressors and fans tend to be constant corrected
either be bypassed [as shown in (a») or spilled flow devices (changing with speed), the normal
aubsonically (subcritically) behind the terminal shock adjusts itself to provide the desired cor-
ahock, which will move forward of its position rected flow. This is accomplished by drawing the
ahown in the figure to effect this. Combining terminal shock to the lip and setting up another
the net inlet supply mass flow ratio with a normal shock in the diffuser which +owers the pres-
typical recovery schedule (c) result; in the ,sure recovery and therefore increases the corrected
net specific airflow supply as follows: flow to the require" value. Two problems arise when-
this happens: (1) Large pressure distortion levels
are usually produced and (2) A loss in net thrust
13-11
Sec. 13.1.2, this phenomenon occurs at low inlet where
mass flow ratios and is characterized by low fre-
quency, high amplitude pressure fluctuations that t.p pressure rise caused by the
are detrimental to engine stability and structural passage of the surge-induced
integrity. A goal of the inlet development phase wave as it propagates into the
is to arrive at a configuration whose buzz boundary inlet duct
is removed from the minimum propulsion system flow
schedule by an appropriate margin, as indicated in duct static pressure and Hach
Figure 13.1.19. To aid this achievement, the inlet number at engine spinner prior
Minimum Engine and to surge.
propulsion-Related Effective Area Ratio (~ff)
Equals Nominal Sea-Level
Airflow Demand
Static Bypass Ratio Reduced
5~ for Each Fan Stage
4 1--1--1--+-
2.0
o 2 3
13-12
~,---------------------------------------------------------------------------
Sizing Point
_ - - - -"t-_::--_~
-.~:~:--:.~-=~~--~- Maximum
Engine A
13-13
LPC • Low Pressure Compressor
Inlet-Engine Airframe-Jet Nozzle
IIi_match lIismatch IPC • Intermediate Pressure Compressor
HPC • High pressure Compressor
Spill.lte Afterbody Drag
I~on:entional
Cycle
[ "q~~~~:ntional
ariable
(a) Low Bypass (Turbojet) Operating Mode
_Variable Cycle
Cycle To BypasS
o 1.0 o 1.0
r
A/Ai
O.Pill
- qoCOAi n~0~J
Reduced
Flow Rates
rigUre 13.1.23 Effect of Power Setting on
Installation Losses (b) High Bypass Operating Mode
SFC
Figure 13.1.25 Schematic of Variable Cycle Engine
Concept
~~Ir~~------------~
40 60 80 100
" Dry Thrust
13-14
, Kax1mutll
Inlet Flow as manufacturing tolerances, variable stator
100 accuracy and response time, casing/blade clear-
ance increases and airfoil contour deterioration
with age, and Reynolds number at appropriate
points in the flight placard. The maximum tran-
sient operating "line", or lo.cus of maximum oper-
ating points, is elevated from the nominal
steady-state operating line by engine component
90 tolerances and by fuel control margin required
for acceleration and deceleration, compressor
bleed effects, afterburner lightoff transients
and thrust modulation effects, and control mode
effectiveness, especially for more complex engine
Turbofan systems.
13-15
,'=-------
of a distorted flow is primarily to effectively tion discusses the basic objective of such an effort,
lower the undistorted surge line of a compress- together with a brief histarical background of some
ion component; a possible secondary effect is re- problems that have arisen from lack of an effective
duction of component efficiency. If this surge integration program; the current and projected role,
line degradation exceeds the available amount, an of analytical methods in aiding inlet and compres-
impasse is reached at which point in the develop- sor system development; and the progressive corn-
ment cycle one or more of several options must be plexity and integration of the various types of
exercised. Such options include inlet distortion test programs leading to confirmation of the pro-
reduction via modified design or operating point, duction vehicle's capabilities.
engine compression system design changes, reduc-
tion or reallocation of the other previously 13.2.1 BACKGROUND AND BASIC CONSIDERATIONS
mentioned factors degrading surge margin, redef-
inition of aircraft operational goals, or accep- The complexity of inlet/engine interaction is
tance of some type of performance penalty such so extensive that, in the past, many unforeseen
as range reduction. inlet/engine compatibility problems have arisen at
advanced times in the development schedule. Fre-
The essential feature, then, of surge margin quently, resolution of major system compati~ility
allocation is determination of an amount such that shortcomings has been forced well into the fli2ht
the inlet/engine combination provides both adequate test program. Figure 13.2.1 from Reference 13.9 in-
performance and reliability. Insufficient margin dicates the difficulties and ultimate solutions for
results in engine surge and power reduction that, some military vehicles during the 1954-1967 period.
at best, curtail the aircraft's operational en- In addition, operational problems have occasionally
velope and, at worst, compromise vehicle safety. occurred,during initial service of commercial trans-
Alternately, excessive surge margin represents ports. This experience has demonstrated that it is
foregone propulsion potential that prevents generally more cost effective to integrate design and
efficient realization of the full aircraft per- development of the engine and its interfacing air-
formance capability. craft components, such as the inlet, through a form-
ally structured series of steps, such that flight test
EFFECTS OF INLET BUZZ, UNSTART, AND HAMMERSHOCK is merely a final'system demonstration built upon sub-
INTERACTION scale and full-scale inlet and compressor component
development. The incremental costs associated with
The transient pressure characteristics of more extensive and sophisticated development pro-
inlet buzz and engine surge-induced hammershock, grams are mOre than justified by reducing the outlay
mentioned in Sec. 13.1.3 in connection with inlet that would have been created by the aftereffects of
duct structural design, are also significant a less thorough effort. Such aftereffects may in-
inputs to the engine mechanical design. The in- clude increased development costs during flight
let buzz pressure frequency spectrum must be test, delayed system availability, and derated per-
carefully defined to ensure that none of the formance capability of the final production aircraft.
engine's rotating or stationary structural
members have resonant frequencies in the range An effective integration effort for a supersonic
of the predominant buzz frequencies. Similar installation normally requires 5 to 6 years, begin-
considerations apply to the case of inlet un- ning with analytical design studies leading to an
start. In addition, the pressure signature increasingly ~ophisticated series of tests to eval-
resulting from interaction of the inlet and uate inlet and compression component characteristics,
engine during a hammershock incident must be singly at first and later together. A general exper-
factored into the compressor design, since it imental program directed at development of a stable
affects the rotor axial force as well as bend- inlet/engine system is shown in Figure 13.2.2. These
ing and torsional blade loading. test features will be discussed in more detail in
subsequent sections of this chapter.
13.2 VALIDATION OF INLET/ENGINE SYSTEM
A subsonic application generally requires a
Having set forth the factors that affect shorter period of less extensive testing follOWing
the inlet/engine design integration, we can now the design phase, depending somewhat upon the par-
consider the manner in which integration of the ticular application and applicability of the vari-
inlet and engine into an effective propulsion ous design requirements discussed in Sec. 13.1.1.
system is undertaken and confirmed. This sec- Experimental development and design validation
techniques are currently utilized more heavily
Opotutional
Sy.stem lhst.btlt tv Problel!\ He.clution Area
P'l&f\ter 1 EnrJne Stall - Level FlJltht and Maneuver COll!lpreuor and Inht Cont1~ratton!l
II Inlet Inlltab!ll ty, Engine ShU During I"-neuvar COlllpreuor and Inlet Conttgurattons
111 Enrine Stall - Weapon Release, Uaneuver, Inlet Cro ..-read Inlet Configuration, Engtne
Scheduling Plus RelQat!:h
IV Inlet Instabilitr - Engine Stalls Durtnlf Afterburner LiRhts Co/llpreuor ChanK" Plu. Rematch
Tnlet In.tability During AlB Shutdo.-n Inlet Control
VI Kone ""...
VlI Enrinl!' Stall - W""pons ReleaN In"trl. Control Schedul1n, 'r
BoalMr- I Hone Hone
It Htp;h Po ... r U SU t..vel SUtte and emu.tnd Takeoff Inlet ContJruraUan
III Hone No..
IV Nlnor Inlet In.tability Ialet Control
Trliner I EnK!nl!' Stall with Maneuver Enrtne Contn:.l Chanl'u
Carro Hone No ...
II HolM!'
III eTos.wlno Takeorr Inlet Con(1Kuration
13-16
the effect of the boundary layer displacement
thickness to recalculate the potential solution,
and, thence, a further boundary layer solution.
This procedure is repeated until convergence is
obtained. Convergence is assessed by some limit
on local velocity changes between successive
iterations. Analytical results obtained in this
manner closely duplicate test measurements, pro-
vided that separation does not occur. The onset
of sepsration can be well predicted by this tech-
nique, however, so that the range of applicabil-
ity of the analytical results can be determined.
13-17
testing can eventually be used to correlate and fine as indicated in Figure 13.2.5, the fan and com-
tune the model. to verify that the model can be used pressor will be tested singly, and possibly to-
to direct subsequent demonstrator component scal- gether in a dual setup. to allow component inter-
ing and/or minor resizing that are typically re- actions to be studied. The components are exter-
quired for production hardware. The dynamic simu- nally powered to desired speed and a variable
lation model. then. is a tool that can be used in area discharge valve is used to throttle them so
component and system stability studies as well as that the complete operating envelope, i.e. up to
general performance evaluation. In terms of inlet/ surge or mechanical operating limit, can be mapped.
engine integration for example. it could encompass The initial builds will be devoted largely to clean
- inlet installation, inlet geometry control. bypass (undistorted) inlet flow conditions to obtain basic
system. and engine compression system. Successful aerodynamic and mechanical performance data. Some
application of such a tool in its early stages can fundamental distortion patterns. and/or selected
lead to identification and resolution of interface inlet distortion patterns if available, may be
problems prior to construction of actual hardware. examined. To produce inlet pressure distortion,
local area blockage is introduced upstream of the
13.2.3 ENGINE DEVEL~PMENT TEST ELEMENTS FOR test component via wire screens so that the· desired
INLET INTEGRATION nonuniform total pressure field exists slightly for-
ward of the component's first stage. Fundamental.
As indicated in Figure 13.2.2, an effective or standard. pattern types are often used so that a
engine development program aimed at achieving Com- particular design's distortion tolerance can be
patibility with the aircraft inlet centers on the directly compared with experience on other systems.
compression system and proceeds through several These include circumferential patterns, termed "one
phases. Initially, the effort addresses basic fan per rev" in the case of the 180· contiguous spoiled
and compressor operation under clean and standard- sector shown in Figure 13.2.6, and radial distortion
ized distorted flow conditions and may investigate where a complete annulus of low pressure flow is
some blading geometric variables. Then. as inlet produced. generally at the tip or hub region of the
development proceeds in parallel, the compression blade. Refinements of these simple screens are
.system development progresses to evaluating the often used, such as variable extent, graded level
specific inlet's distortion. both steady state and (multiporosity screening, as opposed to a uniform
dynamic. as well as other transient behavior. screen), and "mixed" patterns combining circumfer-
Finally. the inlet and engine are often tested to- ential and radial distortion.
gether in large propulsion wind tunnels. outdoor
facilities, or flying test beds for direct inter- Generally, a second build of the compression
action effects. This is generally the last step system will be required, as shown in Figure 13.2.5.
prior to flight testing of the actual experimen- This test will be aimed at either mechanical and/or
tal or prototype aircraft, which is discussed aerodynamic design modifications. as may be required
separately in Sec. 13.2.5. A representative en- to achieve the required capability. Examples of
gine development test sequence oriented toward design features" one or two of which may be per-
integration with the inlet system is shown in turbed at this point, include axial spacing, stage
Figure 13.2.5 as a framework for the following stall margin. stage work. blade solidity, blade
discussion of these specific test elements. aspect ratio. blade tip clearance, radial energy
Bxceed
DeSign First
Goals Flight
Time
o
Do Not
Achieve
Duign Temperature
Pressure Symbols
Goal.
Combustor and F - Fan
Self-Induced C - Compres SOl'
D - Dual (Fan +
Compressor)
Ground Static B - Engine
Clean and Steady- Test of Inlet
State Distort ion and Eniine
Figure 13.2.5 Representative Engine Compression System Test Sequence for Inlet Integration
COMPRESSION COMPONENT TESTING WITH DISTORTION distribution. variable stator scheduling. and inter-
etage bleed. Initial or additional aircraft inlet
The test programs shown in Figure 13.2.5 patterns will be evaluated at this time. generally
~ypically follow the "exploratory development" or for key operating conditions like takeoff rotation.
resesrch and development" phase, which consists crosswind takeoff. subsonic and supersonic cruise.
o~ aerodynamic and mechanical design, blade tests and extreme maneuvering conditions. as applicable.
in cascade arrangement, and perhaps a limited
amount of single stage testing. At this point.
13-19
13-20
Subinlet (Boundary Layer Instrumentation
Diverter)
Plow
Dynamic
Pressure
Pickup
Flow Area
o AA
0
SS
Equal at Sect
A-A, S-B,
c-c, O-D' r
0
cc
@
nn H2 Supply .....
----/-c;~.:-:-- t---,
Va!J..ve
Air!loi'!
D'stortion . / /Flow Control ~
Measurement Flowmeter - Val ve i
T'
~Ieasurement
Sel'een Holder
Locations
Plane
I
iA is HZ Manifold - - -r-=-~'IlfF-./
____.-9
_________-:-__ t. Typical 90 0 Sector
L L
~~
Bcllmouth
SeCtion, A" ,n
Trullsitl0n Vnl'inblc Geome1n Transition Raitt'
Sccti{ln Inlet ,Simulator Secti(ln Section
13-21
Several large propulsion wind tunnels ate in
place at AEDC and NASA centers to test full-scale
inlet and engine insta11atio~s over a portion of
the design flight envelope. Currently, evalua-
tion of pitch and yaw conditions is somewhat re-
stricted due to tunnel blockage considerations.
Promising efforts are underway to develop inlet
flow field simulation techniques to extend tunnel
capability in this regard. However, this type of
testing still provides valuable information on in-
stalled inlet/engine compatibility and, when
conducted roughly one year prior to first flight
as shown in the timetable of Figure 13.2.5, it
allows some lead time for design modifications
to resolve any problems that are evidenced.
This type of facility is devoted mostly to super-
sonic applications.
Figure 13.2.12 DC-10jCF6 Installation on B-52
Outdoor static facilities have been used for Flying Test Bed
early evaluation of basic static operation, as
well as simulated takeoff rotation, crosswind types of testing are conducted: inlet model tests,
takeoffs, and compatibility with thrust reverser ~ith engine f+ow simulated via a vacuum system or
deployment. The Peebles facility of the General propulsion simulator; and inlet/engine tests. The
Electric Company's Aircraft Engine Group is an latter category was discussed in Sec. 13.2.3 and
example of such a test site. It includes a wind will not be further developed here, except to note
generator employing an array of motor-driven that static inlet/engine tests 'are especially mean-
fans that produ'ces wind velocities of up to ingful for supersonic installations due to the dis-
approximately 120 kts. The engine orientation tortion that generally prevails during takeoff. In
relative to the wind direction is fully variable addition, the model test discussion in this section
allowing simulation of takeoff roll (0' orienta-' is restricted to the internal flow factors that
tiou), takeoff rotation (15-20'), static cross- directly impact engine performance and operation,
wind (90'), and tailwind (;l80') starts. Figure such as recovery, distortion, and buzz. External
13.2.11 shows a typical crosswind test arrange- . performance integr~tion is excluded here but will
ment for a subsonic installation in this facility. be discussed in Chapter 26.
13-22
,
Bxceed
Design l'1rst
Goalo Inlet/Eng1ne Flight
in Wind Tunnel
•
Do not Instrumented
Achieve
Ground Static
De.ign Test of Inlet
Goalo and Engine
Nacelle, P'orebody
and Wing
~
• Wind Tunnel Test
• Steady and Nonsteady Pressures tor Distortion Assessment
• Range ot Mach No" Angle of Attack. and Yaw
• Recovery Data
• Buzz Boundaries
• lIa8s Plow Ratio Variation to Define Stability Margin Characteristics
Figure 13.2.13 Representative Inlet Development Test Sequence for Engine Integration
subsequent tests increase in size and/or complex- 13.2.5 FLIGHT TESTING: THE ACID TEST
ity as the inlet system becomes increasingly
well-defined. More of the aircraft components The evaluation of engine/inlet integration
adjacent to the inlet will be simulated for di- is just one of many flight test objectives. If
rect vehicle flow field interaction effects, test elements such as those described in the
such as fuselage forebody, wing, and adjacent preceding sections have been utilized, the flight
nacelle, if applicable. This is crucial for test should mainly confirm characteristics already
evsluation at maneuvering conditions. Other demonstrated. Operational situations either not
inlet features such as controls, bleed, and amenable to prior simulation, or predicted as mar-
bypass systems will be included or modelled ginal, represent the most likely problem areas.
more realistically as time progresses. Examples Examples of the former type of condition could in-
of other supersonic inlet variables that are clude transient maneuvers and weapon firing. The
characteristically evaluated during some por- actual assessment of success in inlet/engine inte-
tion of the model program include diffuser gration is relatively simple. The main criteria are
length and contouring, throat section length, surge free operation over the complete aircraft
duct axis offset, and auxiliary inlet placement flight placard and engine survival without structural
and contouring. Corresponding subsonic inlet damage following an intentional supersonic inlet
test variables include internal lip contraction buzz cycle, providing the aircraft meets its broader
Ai/Ath' leading edge bluntness, diffuser design, goals, such as range/payload and maneuverability.
and the auxiliary inlet arrangement. Finally, Generally, this entails provision of sufficient
the amount of unsteady pressure instrumentation diagnostic instrumentation in at least one inlet/
generally increases as the model test phase engine to allow resolution of any difficulties that
proceeds. may occur during the flight test program. Key
instrumentation features include a compression system
Completion of the inlet model tests should face total pressure survey as well as unsteady wall
produce a well-resolved inlet aerodynamic design pressure sensors at several stations through the
with a good start on definition of distortion inlet and compression systems.
characteristics that will be presented to the
engine. The ensuing inlet/engine ground and Following the initial flight test, production
wind tunnel tests then serve to extend the inlet aircra~t experience must be monitored, as manufac-
model results, within facility limits, by deter- turing variations, engine deterioration with age,
mining the integrated operational characteristics or altered usage may adversely affect some aspect of
(including buzz) prior to flight testing the in-service capability.
actual vehicle. At this point, the bulk of the
integration effort has been completed. Achieve- 13.3.1 REFERENCES
ment of most, if not all, operational and perfor-
mance goals should be visible, with acceptable 13.1 Grotz, G.A., "Development of the YC-14 Pro-
trades c, minor design modifications already pulsion System," AIAA Paper No. 75-1314,
identified to resolve the most marginal area(s). September 1975.
13-23
13.2 Paul, D.L., "Quiet, Clean Short-haul Experi- 13.17 Plourde, G.A. and Brimelow, B., "Pres-
mental Engine (QCSEE) Aerodynamic Character- sure Fluctuations Cause Compressor In-
istics of 30.5 cm Diameter Inlets," NASA stability," Airframe/Propulsion Compati-
CR-134866, August 1975. bility Symposium, June 1969.
13.3 Re, R.J., "An Investigation of Several 13.18 Brime1ow, B., Collins, T.P., and Pfefferkorn,
NACA I-Series Axisymmetric Inlets at Mach G.A., "Engine Testing in a Dynamic Environ-
Numbers from 0.4 to 1. 29," NA"SA 'I'M X-29l7, ment," AIAA Paper No. 74-1198, October 1974.
March 1974.
13.19 Collins, T.P., Reynolds, G.G., and Vier, W.F.,
13.4 Sullivan, T.J., Silverman, I., and Little, "An Experimental Evaluation of Unsteady Flow
D.R., "Single Stage, Low Noise, Advanced Effects on an Axial Compressor," AFAPL-TR-73-
Technology Fan, Volume IV - Fan Aerodynam- 43, July 1973.
ics," NASA CR-134892, February 1977.
13.20 Rudey, R.A. and AntI, R.J., "The Effect of
13.5 Bloomer, H.E. and ,Schaefer, J.W., "Aerody- Inlet Temperature Distribution on the Per-
namic and Acous,tic Performance of a Con- formance of a Turbo-Fan Engine Compressor
tracting Cowl High Throat Mach Number System," NASA 'I'M X-52788, June 1970.
Inlet Installed on NA!;A Quiet Engine 'C',"
AlAA Paper No. 76-540, July 1976.
13-24
I Chapter 14 I
VARIABLE CONVERGENT.-
DIVERGENT EXHAUST NOZZLE
AERODYNAMICS
by A.P. Kuchar
~
heavier than the C-D nozzles and pose more diffi-
cult cooling conditions, but because of the kine-
--t:~~ -
matic/structural arrangement, the nozzle actuation
forces are low. Plug nozzles are characterized by
Closed
a "flatter" nozzle thrust coefficient curve which
~::::'? Open gives high performance over a wider range of pres-
Nonaxisymmetric Nozzle sure ratios than a C-D nozzle. They are generally
applied for very high Mach applications with low
Mach requirements.
Figure 14.1 Schematic of Typical Exhaust A final class of nozzles is that of the non-
Systems axisymmetric variety. These are exhaust systems
which can be fixed but are most often variable and
are, by definition, nonaxisymmetric. Systems of
Fixed conic nozzles are the simplest of noz- this type are considered when their need is dic-
zles. They have no moving parts and are used to tated by unusual requirements imposed on the instal-
exhaust a single engine exhaust flow in a purely lation. Examples of such requirements could in-
converging exhaust duct. They are utilized pri- clude thrust vectoring, wing lift augmentation,
marily on subsonic transports, particularly on aircraft survivability, or low drag, blended body
Commercial applications of the older generation exhaust systems. Although there are no nonaxisym-
straight turbojet or low bypass ratio fan engines. metric exhaust systems currently in use, they are
The high bypass, separate flow, converging noz- becoming more important candidates for future air-
zles are also used in subsonic transport appli- craft applications because of more complex and
cations. However, they are compatible with the flexible aircraft system requirements. These systems
neWer generation of high bypass, separate exhaust are generally heavier and less structurally efficient
engines, in which one nozzle is used for fan by- than axisymmetric nozzles and, because of their cur-
pasa air discharge and one is used for core engine rent state of the art, the technology base is low.
air discharge.
~.'*i
In this chapter, the aerodynamics of and
design procedures for the variable axisymmetric
C-D nozzle will be described in detail. This
clsss of nozzle was selected for detailed illus-
t~ation for several reasons. A prime reason is A9
that this class of nozzle has associated with it
variants. of most of the design problems associated
with all exhaust systems. Additionally, a sub-
stantial data base and high technology level
exists for the nozzles, leading to the availabil-
ity of well-understood design criteria. Finally,
--1-------
Sta.7 Sta.S Sta.9
the fixed convergent and variable C-D nozzles
probably comprise more than 95% of all exhaust
systems currently in use. Because of the addi-
tional complexity of the variable C-D nozzle as AS Primary Nozzle Throat Area
compared to the fixed convergent nozzle, it was
felt that considering the example of the variable A9 - Secondary Nozzle Exit Area
C-D nozzle would prove to be the most instructive.
AS ~ Cooling Slot Flow Area (if applicable)
This chapter discusses the aerodynamic design
considerations of the variable C-D nozzle which o - Secondary Nozzle Half Angle
appear most prevalent for current and near future
technology engines. These are bypass engines with - Primary No.zle Half Angle
no secondary air, and which are compatible with
aircraft maximum Mach numbers of -2.5 or less. L - Secondary Nozzle Length, Parallel to
Included in the chapter are discussions on how to s Nozzle Centerline
predict and assess internal performance and aero-
dynamic gas loads. Considered in the performance Figure 14.1.1 C-D Nozzle Geometric Parameters
aspects are nozzle flow coefficients and thrust
coefficients with breakdowns in basic nozzle
efficiency, leakage effects, cooling air losses,
and separation effects. Procedures are provided
for estimating aerodynamic loads of the primary
nozzle, secondary nozzle, and external flaps. It
is to be noted that the discussions are related
to analysis techniques, and that specific design
curves/criteria are limited.
The analyais approaches discussed apply to Figure 14.1.2 C-D Nozzle Schematic
(but are not necessarily restricted to) variable
area C-D nozzles of the type characterized by
straight flap, sharp cornered throats with little
or no secondary cooling air introduced at the
nozzle throat.
14.2 PERFORMANCE PREDICTIONS
The nozzle flowpath geometric parameters
used consistently throughout are indicated in Two, dimensionless parameters are used to
Figure 14.1.1. Station S is the nozzle charging measure exhaust nozzle performance: the thrust
station; i.e., all nozzle losses included in the coefficient and the flow coefficient. The thrust
thrust coefficient (Section 14.2) are defined to coefficient is the ratio of actual nozzle gross
occur between Station S and the exit, Station 9. thrust to the ideal available gross thrust and
represents the measure of hozzle efficiency.
A cross section schematic of a typical single
actuation system nozzle is shown in Figure 14.1.2.
The primary nozzle is most often actuated by a F g Actual
cam and roller system, whereas the secondary noz- (14.2.1)
F g Ideal
zle is most often actuated by a linkage system.
The linkage system shown is a very simple type,
but more complex systems can be designed which
provide different area ratio schedule character- Referring to Figure 14.2.1, the ideal gross thrust
istics (A9/AS vs AS). The choice of cam shape available to the nozzle is based on the total air-
and linkage arrangement depends on the require- flow supplied to the nozzle, the total pressure and
ments of nozzle throat area in combination with temperature at the nozzle throat, and the fuel-air
the desired area ratio schedule. ratio at the nozzle throat.
14 -2
'l'hUII,
Fli t(WActual' TTS' PTS ' FARS, Po) (14.2.2)
We Ideal (14.2.4)
I
to ideal flow. The effective flow area required to
Figure 14.2.1 Total Flow Available to the pass the actual.delivered flow is given by
Nozzle
! WActual As (14.2.5)
I Total pressure losses due to mixing, tailpipe
friction, tailpipe liner drag, and afterburner
Ae Actual
PTS ms
I heat addition pressure loss up to the throat
are considered part of the mixer/augmentor
performance. The nozzle thrust coefficient
thus includes losses due to ~he following: Combinati~n
f(Vs ' PTSIPO)
(3) expansion (loss due to mismstch of tbe Thus, the flow coefficient is identically equal to
nozzle exit pressure with ambient) the ratio of the effective flow area required to
pass the total actual nozzle flow to the nozzle
(4) leakage physical throat area. The required effective area
is determined from the engine cycle calculations
(5) cooling air throttling loss and the flow coefficient is used to calculate the
required nozzle physical throat area by substitut-
The flow coefficient is the ratio of total actual ing the expression for Waideal into the flow
nozzle flow to ideal nozzle flow. coefficient equation.
14-3
Depending on the particular engine cycle/ When the nozzle is "hard choked," the flow coef-
exhaust nozzle performance bookkeeping system ficient will reach a maximum value and remain con-
.elected, the actual flow in the flow coefficient stant with increasing pressure ratio. The level of
can include not only the flow passing through the CDSMAX and the pressure ratio at which it occurs is,
nozzle throat area, AS' but it can also include for all practical purposes, a function of primary
primary nozzle leakage and, in some cases, by- nozzle half angle only as shown in Figure 14.2.4.
pass cooling air. Note that at e • 0, the flow coefficient is still
less than 1.0; this is the effect of the boundary
layer.
Wcooling 1.00...---..---..---..-----,
~
W--.........-
7ac tual
---W
8
Flow
Coefficient,
Figure 14.2.2 Nozzle Flows CD8 Max
Thus,
0.92~----+-----~----~----~
2 3 4
The eventual peaking out at very low pres- - 4Cfg Leakage - ~fg Cooling Air
sure ratios is a result of the fact that the Loases Throttling Losses
amount of static pressure drop in the throat
is limited by the nozzle area ratio. This where:
rise characteristic in flow coefficient can
be influenced by the size of the cooling slot, Cv = velocity coefficient accounting for fric-
the separation characteristics of the nozzle, tion losses.
and the secondary nozzle half angle, a, all of
which can affect the throat static pressure. CA - angularity coefficient accounting for
angularity losses.
A baseline flow coefficient curve account-
ing for the throat effective area only is thus
W7 ac tual - actual total ai~flow supplied to the
defined from Figure 14.2.4 and analytical cal-
culations. Since the flow coefficient to be nozzle.
used in the cycle analysis can include the leak- Vgi a ideal velocity at the nozzle exit based
age and bypass cooling flows, the final flow co-
efficient would be that given previously: on Ag/AS, CDS, TTS, and FARS.
1.O~~~------~----L---------,
C
fg
C
fg
Figure 14.2.6 Adjusted C-D Nozzle Flow Figure 14.2.7 C-D Nozzle Thrust Coefficient
Coefficient
The maximum thrust coefficient is the peak thrust
It is important to recognize that for a coefficient and occurs at a nozzle pressure ratio
variable geometry nozzle, the flow coefficient where the nozzle exit static pressure, PS9i, equals
is not a measure of nozzle efficiency, it is a ambient pressure, PO. At this condition, the ideal
parameter that sizes the nozzle to an engine. nozzle exit velocity, V9i, is equal to the fully
The flow coefficient is simply used to determine expanded velocity, V (s). Equation 14.2.10, without
the nozzle area necessary to pass the required the leakage or throttling losses, becomes
engine flow. For this reason, flow coefficient
errors or discrepancies of 1/4 percent, which
are significant for thrust coefficients, have W7Actual V
C C (P
essentially no impact on nozzle performance. v A g 91 + S9i - Po) Ag
C
fg = W7Actual
14.2.2 BASELINE THRUST COEFFICIENT g '® (14.2.11 )
The thrust coefficient is the measure of At the peak thrust coefficient condition, the ideal
nozzle efficiency and accounts for all nozzle exit static pressure is equal to ambient pressure,
losses. As described earlier, these losses in- PS9i - Po and, by definition V9i ~ V ®. Therefore
clude friction, angularity, expansion, leakage,
and cooling air throttling. The thrust coeffi- (14.2.12)
cient equation showing these losses can be
written as follows:
ThUI, the peak thrust coefficient ia the product of For practical engineering purposes, this 101.
the angularity and velocity coefficients. At any is included in the angularity coefficient; thus,
other pressure ratio, the difference between the the trends shown in Figure 14.2.9 represent an
Cfg peak and the Cf g is the expansion loss. angularity coefficient given by the equation,
14.2.2.1 ANGULARITY COEFFICIENT 1 r-R9
C - - f cos a j 21Trj dr
The angularity coefficient, CA, is the thrust A A9 r-O
loss due to the nonaxial exit of the exhaust gases
from the nozzle. For a small element of flow,
this coefficient is simply the cosine of the local
exit flow angle a.
+ 1
W7 Actual V9i
g
(14.2.15)
1 r-Rg
CA - A f cos a j 21Trj dr (14.2.13)
9 r=O 0.97 ----.-'7---.l...-.--.l---..I.-_---l
1.0 1.2 1.4 1.6 1.8 2.0
Ag/A8
I
1.000.--------,-----,---"1
I,
II
~
Figure 14.2.10 C-D Nozzle Velocity Coefficient
I
experimentally rather easily with a carefully tion and angularity in the ve10ci,y momentum (CVCA)
controlled scale model nozzle test. Scale model and the losses due to over or underexpansion in the
tests using strain gage force balance systems to pressure-area term (nozzle pressure ratio and gas
measure nozzle thrust can provide accurate mea- properties) with the correct, full scale engine ·gas
J surements of thrust coefficients. Comparison of
peak scale model thrust coefficients with the pre-
properties.
dicted peak coefficient uSing the analytical Cv It should be obvious that the thrust coeffi-
1 CA product has shown agreement better than ±1/4%. cient curve assumes constant geometry (A9/AS) and
constant gas flow conditions (TTS and FAR8). This
I! 14.2.2.3 GENERALIZED PERFORMANCE is a very reasonable assumption since, for val'fable
area C-D nozzles. A9/AS (which defines a and thus
The angularity and velocity coefficients de-
I fine the nozzle peak efficiency or maximum thrust
Cv and CA) and CDS are unique functions of AS. and
TTS and FARS are essentially single valued func-
coefficient as discussed earlier. Once the nozzle tions of AS' Thus, for a given nozzle position or
peak thrust coefficient has been defined, either AS, all six parameters are constant. To provide.
from Cv and CA curves or from a scale model test. nozzle performance characteristics for an engine
s baseline nozzle thrust coefficient curve is de- cycle deck. a sufficient number of Cfg curves
fined using basic one-dimensional fluid dynamics. should be generated to cover the nozzle operating
The equation for thrust coefficient presented in range of interest. For example, a typical area
Section 14.2.2 (less leakage and cooling air ratio schedule for a C-D nozzle is shown in Figure
losses) may be manipulated as follows to give 14.2.11 along with the operating ranges of interest
W7 and the minimum number of geometries at which Cfg
C C ~V curves should be defined.
V A ~ 91 + (P S91 - PO) Ag
C
lg W7Actual
g ®
WSi
C C CDS
v A 7 vg1 + (P S91 - Po) A9
Ag/AS Reheat Power
CDS WSi
g ® Operating
Range
PTS As iiis
Cv CA CDS yfTTi v g1 + (PS91 - Po) A9 AS
CDS PTS AS ms ®
Figure 14.2.11 C-D Nozzle Area Ratio Schedule
As
14 -7
As previously mentioned, the Cfg curves
sssume a full flowing, fully choked nozzle. The
resulting curve must therefore be adjusted to
account for separation at low pressure ratio,
overexpanded conditions. In addition, any leakage
and cooling air throttling loss adjustments must
be made to these curves. These adjustments are
discussed in subsequent sections.' This entire
procedure is summarized on the flow chart in Fig-
ure 14.2.12.
---~-
l4-8
I
J
In order to calculate thrust losses due to
leakage, the effective area of the leakage flow
must be determined. Since this is extremely
difficult and impractical to calculate analyti-
Substituting into equation 14.2.18 and rearranging
leads to the following:
FLeakage WLeak
cally, the leakage characteristics of various
I sealing arrangements are obtained by tests of full
scale nozzle hardware. A typical setup for a
leakage test of a primary nozzle is shown in Fig-
ure 14.2.15.
FLeakage '"Leakage PTr,eak A'"Leak
Metered Airflow FS m8 PTS Cos As
I Engine
Exhaust
Duct (14.2.20)
Sealed for No
Primary Leakage
Nozzle Since leakage losses are generally less than 1% and
because the flow function, m, will generally be
choked or near choked, assuming rnleak = rnS will
create an insignificant error in the calculation.
Therefore,
!
pressure expanded to ambient pressure; i.ee,
A'"Leak (14.2.17)
where m
I
; The effective areas can be plotted as a function
of the ap, PN-Pamb, across the nozzle.
A typical leakage loss calculation is thus per-
formed in the following manner:
In general, the performance loss calculation 1) For the specific operating condition of
due to leakage is handled as follows. Leakage interest, nozzle pressure ratio PTS/PO'
flow, Wleak, whic~·crosses the control volume, is total nozzle effective area CDSA8, and
considered to be completely lost to the nozzle gas constant y can be obtained from engine
with no thrust recovery. The loss in thrust co- cycle data.
efficient is the ideal thrust of the leakage flow
divided by the nozzle ideal thrust; i.e., 2) A nozzle geometry is determined consistent
with the cycle, and wall pressure distri-
butions are estimated as discussed in
F g1 Leakage Section 14.3.
(14.2.18)
F gi 3) From the wall pressure distribution and
the cavity pressure, a pressure loading
is determined, fiP = PSwall - Pcav ' and
By expanding the equation for ideal thrust, it can a leakage pressure ratio is obtained,
be shown that:
PSwall/PO'
4) From the pressure loading, fiP, and appro-
priate leakage test data, an effective
(14.2.19) leakage area is determined, Aeleak'
t:,C fg Cooling
Air
W
LB
-W--- R,TL
T
(14.2.2;;)
7Actual TS
Throttling
I
around the n0zz1e cavity control volume; i.e., for
the flow directions shown in Figure 14.2.17,
I
where F
14-10
i
i
~ .
Flow Balance
At pressure ratios below the full flowing condition,
the flow field within the nozzle will deviate from
the design point flow field and adjust to satisfy
conservation of mass, momentum, and energy consis-
(14.2.26) tent with the ambient pressure boundary condition.
Thus, the flow field will adjust to provide a
static pressure at the nozzle exit which is equal
to the ambient pressure. This flow field adjustment
is reflected as a static pressure distribution
change on the secondary nozzle which in turn affects
the nozzle gross thrust coefficient as shown in
Figure l4.2.1S. Thrust coefficient predictions de-
fined from the procedure in Section 14.2.2.3 must be
Energy Balance adju~ted at lower pressure ratios to account for
these pressure adjustment effects.
(14.2.27)
Most of Static Pressure Some scale model data have been analyzed and
Rise Occurs in this ~ correlated as shown in Figure 14.2.21. This fig-
'.".'. ~--~:::::.-~""--
ure will provide a "minimum" thrust recovery esti-
mate. In the real nozzle, the actual thrust re-
covery virtually will always be higher since leak-
age, discontinuities, profiles, etc., g~nerally
encourage more separation. These, real.nozzle
effects will be different for each nozzle design,
Compression and no design criteria for estimating these effects
Wave are available.
14-12
~.,p.,------
~
Although the external loads on the nozzle are
generally much smaller than the internal loads,
external pressure distributions should be provided 5
as best possible.
q
can be obtained by utilizing the assumption of one
dimensional flow. From standard gas flow tables,
the local static pressure to total pressure ratio
can be obtained as a function of the local flow 40%
area to sonic flow area. This technique is ap- Burning
plied to the primary nozzle as in Figure 14.3.1.
Pressure distributions can be estimated using this
approach over any range of AS's using the appro-
~--- Volume
0.4'---+-----''---
This approach however can produce errors in The correction for reheat burning effects must
several ways. A small error will occur at the be applied to any analytical calculation and all
forward hinge point near the nozzle entrance, scale model data. For most applications, the pri-
Station 7, where the local turning of the flow mary nozzle is relatively short; thus, this effect
will not be accounted for with the one-dimensional is very small, if not insignificant. However, it
calculation. The actual pressure near the turn should always be checked. The correction is a
will be slightly higher than that calculated simple Rayleigh line heat addition calculation.
assuming one-dimensional conditions, the differ-
ence being dependent on the Mach number and turn Independent of the method used, pressure load
angle at. However, since this is close to the estimates should be prOVided to the mechanical
hinge, impact on actuator loads is usually designer, as shown in Figure 14.3.4, at a suffi-
negligible. cient number of nozzle AS area settings to allow
essy interpolation for AS' These CUrVP9 will be
A second and more significant error can occur independent of pressure ratio and, because of the
for nozzle designs with unusually long primary sharp corner throat, will apply for very low pres-
nozzles. The error occurs at afterburning condi- sure ratios down to 1.5 or perhaps lower.
tions only and becomes larger at the high fuel-
air ratios. If the gas volume within the primary
nozzle is significant relative to the total after-
burner burning volume (-20% or greater), then
significant combustion can take place within the
primary nozzle. Under these conditions, there is
a hest addition total pressura 1088 (Rayleigh line
14-13
0.4r---r-----,---.,.----r----,
0.21----+-
actual - PS ideal.
I
o 1.0
~f----+p _ f(0.995 Ai)
S ideal CDS AS
'1i;::::::=~=t'c===".d'
retical using computerized flow field equations.
Sta. 8
0.3
AP S • Ps with flow I
- P
I S without floi
0.2 ;--
V
0.1 /
a II
o 0.5 1.0 1.5 2.0
Figure 14.3.5 Secondary Nozzle Pressure
Distribution Cooling Slot/Leakage Flow,
vr.:.-
W ___
_c Tc %
wsVT;' .
For nozzles with no throat cooling slot,
scale model test data have shown a reasonable
correlation with a one-dimensional calculation. Figure 14.3.7 Cooling Slot Leakage Flow
This correlation is shown in Figure 14.3.6 as the
difference between actual pressure minus the one-
dimensional calculation versus a nondimension-
a1ized length parameter. Note that the one-dimen- APS/P TS from Figure 14.3.7
sional calculation includes a rough estimate of
boundary layer effects in the secondary nozzle Figure
(0.995 factor) and the effect of nozzle flow co-
efficient, q~@. Inclusion of the flow coefficient
accounts for the primary nozzle half angle effect.
This curve can be used for an initial estimate of Curve
full flowing nozzle gas loads.
~ 1'5
using previous data, configurations and condi-
tions which most closely resemble the nozzle of
interest should be used for load estimates. Com-
puterized analytical methods can also be used to
predict external loads. This approach gives very
A9 P S /PT8 1'S(X 1.3) good results for two-dimensional or axisymmetric
1.4 y - 1.3 configurations. However, for three-dimensional
AS y - PS(Y = 1.4) configurations, which are most usually found in
1,2 0.258 0.278 1.08 practice, the local geometric variations, which
are difficult to simulate in the computer, can
1.5 0.160 0.176 1.10 have a significant effect on the local nozzle
2.0 0.093 0.106 1.14 pressure distribution. In eitber case, engineer-
ing judgment will be required to properly inter-
2.5 0.064 0.074 1.16 pret and apply the information to define load
3.0 0.047 0.056 1.19 estimates.
Ail
:.-
A* y=Hot
-+ MYr
y=Hot
PSi~
+--
P
T8 y=Hot
14-15
Chapter 15
F·UNDAMENTALS OF
COMBUSTION
William S. Blazowski
Engineering Company)
15
, TABLE OF CONTENTS
15.0 INTRODUCTION
Page
15-1
15-1
tt 15.1 CHEMISTRY
15.1.1 Reaction Rate 15-1
•
1 15.1. 2 Chemical Equilibrium 15-2
t
~
15.1.3 Hydrocarbon Chemistry 15-3
15-11
CHAPTER 15
FUNDAMENTALS OF COMBUSTION
15.0 INTRODUCTION
(15.1.2)
15-1
rf •
-tl&
dt In recognition of the existence of both
forward and reverse reactions, the more
(15.1.4) appropriate convention for expressing the general
chemio,a1 system described in Equation 15.1.1 is:
where Cf includes the steric factor and the kf
necessary constants to convert collision rate to
reaction rate. The strong exponential nature of aA + bB t cC + dO (15.1.6)
the reaction rate dependence on temperature was kb
first recognized by Arrhenius. Equation lS.1.4
15-2
Because reverse reactions always exist to some co + 1/2 02 t C02 \'15.1.12)
extent. concentrations of A and B will eventually
decrease to some finite, non-zero values such that H2 + 1/2 02 t H2 0 (,15.1.13)
rates of forward and reverse reactions are equal.
These equilibrium concentrations are the asymp- Mathematical treatment of these equilibrium
totes of Figure 15.1.1. Note that the more relationships is often simplified by the use of
general case where the reactants concentrations the water gas reaction:
a~e not in exact stoichiometric proportions has
been illustrated in Figure 15.1.1 which corresponds (I! ;.1.14)
to the situation of a large excess of reactant A.
It should be noted that this is not a third
The equilibrium concentrations can be independent l:elationship but a linear combinat ion
determined from Equations 15.1.2 and 15.1.5. At of Equations 15.1.12 and 15.1.13. Partial
equilibrium, the rate of disappearance of reactant pressure equj.librium constants for each of thet 3e
(Equation 15.1.2) will be entirely balanced by the three reactions are illustrated in Figure IS.!' 2
reactant formation rate (Equation 15.1.5). Con- (data from RHference 15.1 have been utilized).
sequently, the equilibrium condition is rf = rb or: Note the relative temperature insensitivity of
the water gas equilibrium constant.
(15.1. 7)
1~r-~----------------------------
Rearranging yields the following useful expression:
(15.1.8)
15-3
en? rr:tW
flow of mass through the reaction steps. Each and oxygen concentration. Edelman's result is:
process is individually described below'.
5.52 x 108T
"0, . P .825
2f I. [02]exp(-24,400/RT) (15.1.15)
15-4
assuming local or partial equilibrium. This type TABLE 15.1.1: Hydrocarbon Oxidation Kinetics
of approach has been used in CO oxidation studies Scheme (From Reference 15.4)
by Howard et al. (Ref 15.3). Because the func-
tional relationship between equilibrium OH concen-
tration and temperature is exponential (Equation (1) CaH16 + 02 ~ ZC4HaO
15.1.11), an Arrhenius like dependence can be
written for a quasi-global 02 + CO reaction in (2) C4HSO + 02 ~ HOZ + CO + CH + C H
the presence of H20. Howard, et al. determined: 3 2 4
-30,000 (3) CSH16 + OH ~ HZCO + CH + 3C H
3 2 4
_ ~ = ko[CO][02]~ [H20]~ (e) RT
(15.1.Z0) (4) CH 3 + ° ~ HZCO + H
dt
(5) CH3 + 0z ~ HZCO + OH
where k is a constant = 1.3 x 1014 cc/mole sec.
This as~umption is not necessarily in conflict (6) H CO + OH ~ H 0 + CO + H
with the knowledge that higher-than-equilibrium 2 2
free radical concentrations may be produced by (7) CZH4 + 02 ~ 2H CO
the reactions of Equations 15.1.7 and 15.1.18. 2
CO oxidation is much slower than H2 consumption (S) C H + OH ~ CH + H CO
and, in non-recirculating systems, occurs pre- Z4 3 2
dominantly after the chain branching H2 (9) CH + HZ ~ CH + H
reactions are largely complete. However, gas 3 4
turbine combustion systems do employ recirculation (10) C2H4~ C2H2 + HZ
and the suitability of this assumption for that
application is not straightforward. (11) CZH + OH + CH + CO
Z 3
The production of H20 and especially C02 (12) ZH + M ~ H2 + M
through the RSC reactions described above results
in the release of a great deal of energy. Con- (13) ZO + M+ 02 + M
sequently, the rate of consumption of CO and the
predominant energy release rate are strongly (14) OH + H + M + H 0 + M
connected. Experience has shown that combustion 2
characteristics influenced by the principal heat
release processes (e.g. flame propagation) are
(15) H + 0z + OH + °
correlated by considerations of Equations 15.1.19
and l5.l.Z0. On the other hand, those character-
(16) ° + HZ + OH + H
istics dependent on fuel breakdown/pyrolysis (e.g., (17) H + HZO + HZ + OH
ignition delay) are better correlated by considera-
tion of Equation 15.1.15. (lS) ° + HZO + 20H
The above discussion provides only a (19) CO + OH + COZ + H
simplified description of the complex chemistry
of hydrocarbon combustion. Additional detailed (20) HOZ + M + H + 0z + M
treatment has recently been undertaken in efforts
to predict pollutant emissions from combustion (Zl) HOZ + H + ZOH
systems. Table 15.1.1 illustrates one of the
more complex schemes which has been utilized in
Reference 15.4.
15.2 'THERMODYNAMICS
h
t hs +(f;~a+ 1) ~ + ~~ (15.Z.l)
15-5
<~ .. ;
re-n=m -'Wjl-'WS5cwrmsmrnmznrnr mfz'iWf?-wtffS"Rl me rztw
b) energy conservation
lS-6
l
I
II
conditions.
III
ell!: 3000
:;)
I :( THEORETICAL /A---,
!I ell!: 'y ' .....
I III ~ 2500 /
i; a.. !.. /
~ ... I.
....
III at
...oC
;:)
2000
~
ACTUAL
III
~ ......
at
:!i
u.. T1
2:
...
OIl
...2: ~ 1.0
.......oC
o 1.0
EQUIVALENCE RATIO 500~--~~--~~--~~--~----~
o 0.3 0.6 0.9 1.5
Figure 15.2.1: Theoretical Flame Temperature
Dependence on Equivalence Ratio. EQUIVALENCE RATIO
15-7
temperature which may be used for any pressure at
flame temperatures less than l750 0 K.
1900
..,o.+-
3000r----,-----r----,-----.----,
~ 1700
o
1500
If'·
/~'?
00 .,0
. .::1 "o~71
rf0;/
1/" f--
1300
//; ~j; !j
I~ W
2200L-__- L____
1100
II;, Ih 1
/; If/;, If/
~ ____ ~ ___ L_ _ _ _ ~
15-8
be stoichiometrically burned; reduced final flame 15.3.1 Premixed Laminar Flames
temperature would be predicted by Equations
15.2.4 and 15.2.6. Figure 15.2.6 illustrates the The lIimplest situation involving
effect of reduced oxygen concentration as a func- simultaneous treatment of combustion and gas
tion of the degree of vitiation. These calcula- dynamics is the premixed laminar flame. In this
tions were performed with combustor inlet case, a react.ion front proceeds through a
conditions of 900 0 K and one atmosphere pressure, uniform mixtulCe of gaseous fuel and air with a
values typical of turbine exit conditions. The constant propagation speed. An analysis of the
results include the effects of dissociation. mass, momentum, and energy conservation equations
governing this case (called the Rankine-·
Hugoniot analysis) predicts two types of' solutions.
First, the reaction front can proceed irlto the
unburned gases supersonically. The vel{)city of
the burned gas,es with respect to the re'lction
front can be e:ither subsonic (the de ton, ~tion case)
or supersonic <the supersonic combustio· n case).
Secondly, the J~eaction front can procee d into
--
the unburned gases subsonically. In th is case,
the burned gas,~s must also be subsonic, as the
:0w: 2200 supersonic CaSl3. would violate the secor ld law of
thermodynamics. Subsonic flame propag"tion is
also called de.flagration.
AU
CII:
~
While t:he Rankine-Hugoniot eqm .tions
2000 predict the exLstence of deflagration ,and relati'Jn:"
CII: ships between I:he properties of burned and
AU unburned gases, the analysis does not allow
CI.
~ calculation of the propagation velocit >', SL'
1800 Prediction of S:L requires considerati{ m of heal:
AU
t- conduction and species diffusion acrOE JS the
AU reaction front. The basic thermal th, ~ory of
~ Mallard and LeC hatelier first propose,:\ in 188: J
1600
~
u.
results in the following important ter nperatur e
dependence:
u
iii!
AU
1400
~
This temperatu rll relationship is sim;,lar t,~ that
Q for reaction r.ote (Equation ·15.1.4) "xcept for the
:r:
U 1200 factor of 2 in the exponential denom inato r.
Equation 15.3.1 is consis tent with e mpir'Lcal
0 flame propagat ion dependencies on fu .el ,dr ratio
t; PUSSUU = 1.0 at",. as shown in Figure 15.3.1; the highe st propaga-
1000 INLIT TEMPilATUU = 9OO 0 K tion velocity is at approximately ~ = 1, where
Tf is at its maximum value.
15-9
enters the combustion zone through a central tube.
A laminar diffusion flame, the shape of which is
·00 governed by the ratio of fuel to air flow, is
established in the combustion zone.
450
400
.II
...... 350
E
v
~ 300
...»
0
,0
Ii"
250
..;
:l a. Experiment
...!S' 200
150
100 I
o 0.4 0.6 0.' 1.0 1.2
EQUIVALENCE RATIO
Values 0 'f laminar flame propagation are Burke and Schumann's analysis constituted
usually no great er than 5 m/sec. Sinc e reference the first successful treatment of laminar diffu-
Helocities in mo. dern combustion turbin e engine sion flames, and it continues to represent the
systems are genel rally greater than 25 In/sec, lami- approach taken in modern work. They modeled the
mu flame propag.ltion is not considered a predomi- flame as an infinitely thin sheet into which fuel
na nt mode of comb ·ustion. Other modes ()f combustion and oxygen flow in stoichiometric proportions,
in"olving diffusi on control, turbulent mixing, and All heat release from chemical reaction occurs at
the establishment of zones approaching perfectly this surface. This approach is equivalent to the'
stil'red reactors EIre necessary. assumption that the chemical reactions are
infinitely fast compared to the diffusion processes
15.3. 2 Diffusion Controlled Combustion, which, therefore, control the burning rate. In
order to mathematically prohibit an infinite
In many prl lctical devices the f'uel and a1.r gradient of fuel or oxygen at the flame surface
are not entirely pI 'emixed prior to comb.,s tion. I.n (which would indicate infinite flux into the
these C{lses, reacti ons take place in flame zones surface) it is necessary to require both fuel and
where th e influx of oxygen and fuel occur at a rHte oxygen concentrations to be zero at the surface.
correspol,ding to th. > stoichiometric rat:lo. In This concept of concentration and temperature
laminar f 'lows, the n lechanism for transport of fur!l profiles is illustrated in Figure 15.3.2b.
and oxygel' into thea e zones is moleculal' dHfusi'Jn
and these types of s) 'Istems are called di ffusion Important differences between premixed and
flames. . diffusion flames center around the existence of
the flame sheet. In the case of the premixed
Coron. 'on exampl es of laminar diffusion flames flame with no flame sheet, temperatures achieved
are the cand. te, a kerl :)sene lamp, or a mSl'.:ch; in correspond to that for contant pressure combustion
each case th., fuel an,d 02 do not premix prior to the at the premixture fuel-air ratio and the burning
flame. An ap preciati. m for the nature 0': diffe,sion rate is controlled by the chemical kinetic rate
flames may be gained t 'y examining the ea"ly wor'k of and flame temperature (Equation 15.3.1). However,
Burke and Schu mann (Re f. 15.9) which was pubHElhed in the case of laminar diffusion flames, combustion
in 1928. Expel 'imentaL ly, they utilized a systelm always occurs at stoichiometr.ic conditions at the
similar to that shown j ·.n Figure 15.3. 2a. Fuel flame sheet and the burning rate is controlled by
15-10
molecular diffusion. Moreover, the temperature at diffusion flsme theory; turbulence effects are
the flame does not generally correspond to the extremely important and the effects of turbulent
premixed constant pressure stoichiometric flame diffusivity must be included. These will be
temperature. The thermodynamics at the flame sheet discussed in the following subsection.
are strongly influenced by the rates of heat and
mass transfer near the flame (i.e., mass and 15.3.3 Turbulence Effects
temperature gradients) and are not calculable
through the use of a simple energy balance. Previous discussions of both premixed and
diffusion controlled combustion have concentrated
The simplifying assumption of an infinite on laminar systems. In practice, however, the
chemical reaction rate can be eliminated through presence of turbulence has an extremely important
the utilization of a much more sophisticated analy- influence on both premixed and diffusion controlled
sis. The primary effects of including finite combustion.
reaction rates are prediction of a flame of finite
thickness, lesser gradients of concentration and The rate of flame propagation in a premixed
temperature at the flame, and lower peak flame system is greatly enhanced by turbulence. Most
temperatures. While more accurate prediction of available information on this subject has been
near-flame characteristics is achieved by the more developed to improve the understanding of turbulent
sophisticated analysis, many important properties, flame propagation in afterburners. However,
notably burning rate, are predicted nearly as well turbulent flame propagation information is currently
with the less elaborate approach. of additional importance, as low emission combustors
employ a highly turbulent fuel-air mixing and
The instance in which the classical thin- vaporization zone prior to combustion (see Chapter
flame theory of diffusion flames is of importance 20). An important consideration in such systems
to turbine combustion systems involves fuel droplet is the possibility of "flashback" or turbulent
burning. While many combustion engineers question flame propagation upstream to the fuel injection
whether droplet combustion occurs under the high point.
temperature and turbulent conditions characteristic
of high power operation, it would be likely during Lefebvre and Reid (Ref. 15.13) have
starting and idle operation. In this case, vapori- reviewed important turbulent flame propagation
zation is caused by heat transfer from a flame literature. The relationships shown in Table
surrounding the liquid droplet, assumed to be at 15.3.1 have been cited as representative of the
its boiling temperature. The gaseous fuel proceeds understanding of turbulence effects. The
to the flame and stoichiometrically reacts with important parameters influencing turbulent flame
oxygen diffusing radially inward from the surround- propagation, ST are:
ings. Analysis of this situation, similar to the
Burke and Schumann analysis discussed above, results u' - the fluctuating component of gas
in the following burning rate prediction: velocity.
(lS.3.3) y - parameter describing free stream and
flame generated turbulence intensity.
where d is the fuel droplet diameter at time t, do is = turbulence length scale.
d at t • 0, and k is a constant. This relationship,
known at Godsave's law. predicts fuel efforts through Generally speaking, the turbulent flame velocity
variations in k (Ref. -15.10). The influence of can be the order of the turbulent velocity, u',
convective velocity, air temperature, and oxygen far exceeding SL'
concentration can also be included in determination
of the value of k. Note that this relationship is Turbulence also causes increased burning
also applicable to droplet evaporation without rates in diffusion flames (Ref. 15.iS). Analyses
combustion, the difference being a smaller value for turbulent diffusion flames are similar to the
of k. laminar case but use an artificially high
diffusivity constant. Physically, the increased
The foregoing discussion addresses the fuel/air mixing is explained as due to forced
simplified concept of fuel droplet combustion mixing of small fuel ~ean or fuel rich-elements of
wherein the process of each individual droplet is gas by turbulent forces. These small elements of
assumed to be independent and the fuel is comprised gas are called eddies. The analytical adjustment,
of a single hydrocarbon component. In reality, called eddy diffusivity, accounts for the enhanced
the situation is far more complex; droplet interac- mixing at the reaction front. This approach is
tions and complications of multi-component fuels taken as a convenience and is based on empirical
cause significant departures from the simplified correlations rather than fundamental principles.
case discussed above (Ref. 15.11 and 15.12). The
combustion engineer should utilize empirical The importance of turbulence on many
information when available. Recent data are practical aspects of turbine engine combustion has
presented in Reference 15.12. recently been highlighted by Mellor (Ref. 15.19).
He proposes a simplified model for main burner
Diffusion-controlled combustion will also combustion in which important processes are assumed
occur in the cases where fuel droplets have vapor- to occur in a highly turbulent diffusion flame
ized but not mixed with surrounding air, thus stabilized by a recirculation zone behind a bluff
forming fuel-rich pockets, or where the gases from body (see Figure 15.3.3). His analysis, based on
a rich primary zone mix with secondary air. Many characteristic times for turbulent mixing and
of the performance characteristics of present day chemical reaction and focusing on the shear layer
combustors confirm the existence and importance of mixing zone, has been shown to be successful in
such processes. However, the diffusion controlled correlating a number of combustion characteristics
reactions in practical gas turbine combustion ranging from exhaust pollutants to stability.
systems cannot be simply treated by clsssical laminar
15-11
- _me 115 Z"TWrWffflW
u'
.~(:~ - )
\
----
AlII
LIQUID
where the bars indicate average values. Table
(15.3.4)
15-12
TABLE 15.3.2: Importance of Turbulence to Chemical
Reactions -- Values of (E /RT)-2
a
~
T(OK} 100
~ -::moIe 1500 2000 2500
=-
.il:
::I 10
10 .09 .16 .25
20 .0225 .04 .0625
I 40 .0052 .01 .0156 60
EI~ 40
60 .0025 .0044 .00694
80 .0014 .0025 .0039
U .9
Figure 15.3.4, as the lowest TR solution, while
atable, is not of practical interest here. The
...Z
.....
c(
mid-TR solution is also of academic importance, -> .6 NOT STABLE
as it is unstable. Considering only the highest :5
TR soluUon, the anal.ysis indicates that the
adiabatic flame temperature for complete reaction
...
0
is only achieved at flow rates approaching zero. .3
0 20 ~O 60 80 100 120
Further, -a maximum value of m/Vpn is indicated and
blowout is expected if a further increase is
attempted.' Typically, this PSR blowout point is m / VP" (arb. units)
imminent when the temperature rise above inlet
conditions is 75% of that corresponding to
complete combustion.
Figure 15.3.5 Stirred Reactor Stability
Dependence on Equivalence Ratio.
The exponential nature of reaction rates
(Equation 15.1.4) is directly reflected in
Equation 15.3.5. For this reason, perfectly stirred
reactors have been extensively utilized for high
15-13
pSfit1t15!twie&1t,w¥;§1¥ikiAA'tW'1e;rk:; !-ihi%fti{tW~~jjMf%*;&;*/@'~~.~t·$&;¥~**t'¥.#~rik"itiwk#4~#r1@~1r~<ttlt:i4t¥&4#jAAfii1:~~)~~~~.
~.,
Equation 15.3.5 can be rearranged and of such' testing usually involves reduction of the
cimp1ified while maintaining the most important remaining combustion inefficiency and relatively
temperature characteristics to yield the following small temperature measurement errors can cause
relationship: large uncertainties in the determined inefficiency.
Consequently, exhaust gas analysis has received
(15.3.6) wide acceptance as a means of more accurately
determining combustion inefficiency. Exhaust
concentrations of species containing chemical
energy (predominantly carbon monoxide, unburned
This relationship provides some guidance in
hydrocarbons, and hydrogen) must be determined.
developing a parameter with which the volumetric
Inefficiency may then be calculated using the
heat release of practical combustion systems may
following equation.
be judged. Following the units of Equation 15.3.6
a specific heat relea~e rate parameter, SHRR, has XCO(Ahc)CO + ~C(Ahc)HC + ~2(Ahc)H2
been established for aircraft gas turbine com-
bustors with the units of energy/time-pressure-
volume. This topic is discussed further in Chapter fla ( (15.4.4)
20.
1 + fla Ahc)f
where Xi is the mass fraction of species i, and
15.4 COMBUSTION PARAMETERS
(Ahc)i is the heat of combustion of species i. The
numerator of this expression represents the unused
Three important combustion parameters will
chemical energy per mass of exhaust while the
be discussed in this section. Descriptions of
denominator represents the chemical energy per
combustion efficiency, flame stabilization, and
ignition phenomena are included. mass of the initial fuel-air mixture.
15-14
limits within which combustion will be stable are
dependent on design detalls. An example of the
10 onset of instability in a premixed fuel-air
~ SATURATION
, UNE system is found in the stabilization process for
6 a turbulent flame at the tip of a bunsen burner.
The blow off characteristics of such a system
4 have been successfully related to the velocity
gradient near the bunsen burner rim.
Q2
~ 1.0
To reduce the possibility of instabilities
in flowing premixed systems, flameholders and
1&1 primary zones are often used. In either case,
U the stability of the system is achieved by
§ .6 creating a region of violent recirculation and
thorough mixing. Such a zone approximates the
c( .4
perfectly stirred reactor (PSR) "hich provides
~ maximum stability for a flowing system. Fuel
:;,
2 .2
and air flow distributions are intended to
provide a near-stoichiometric equivalence ratio
in this region to maximize stability. In many
.1 L-_--'--J<:._...1-_--"_ _- ' - _ - - - - ' cases, especially the flameholder, the portion of
o 50 100 150 200 250 the flow intercepted by the recirculation zone
is small and the predominant heat releasing com-
TEMPERATURE (0e) bustion mechanism involves reactions within the
shear laver which hOllnn,c:;: the recirculation zone
(see Figure 15.4.2). The PSR portion of the flow
Figure 15.4.1: Flammability Characteristics for a can be thought of as providing a continuous pilot
·Kerosene-Type Fuel in Air at to sustain the shear layer combustion region.
Atmospheric Pressure.
~ZO~Y-,~;~:
~--0'
\ STtlllD ~
-
Fuel Lean Limit Rich Limit
. --............
fUlL + All IUCTOI ~"'-
n-Paraffins
Methane .53 1.56
Propane .53 2.51 ~L'Y!'
Butane .60 2.88
Pentane .58 3.23
Hexane .55 3.68
Heptane .63 3.78
Octane .60
Isoparafins
2,2-Dimethylpropane .54 2.01
Figure 15.4.2 Physical Processes in Flameholding
2-Methylpentane .55 3.42
2,2,4-Trimethylpentane .66
2,2,3,3-Tetramethylpentane .53 3.45
Olefins Blowout of these systems can be
envisioned as occurring in two phases (Refs. l5.2~
Ethene .45 6.76 and 15.25). First the less stable shear layer
Propene .52 2.47
becomes unable to sustain itself as flow is
I-Butene .46 2.94
increased and will extinguish. As previously
Aromatics implied, this results in the elimination of the
predominant heat transfer source and causes the
Benzene .50 2.75 combustion efficiency to drop to nearly zero.
Toluene .61
The recirculation zone, being more stable, will
Ethylbenzene .50 continue to operate until {mIVpn)max is reached
(see Figures 15.3.4 and 15.3.5) at which time
this region will also blowout. Since it
represents a minor heat release factor, this
Substantial pressure differences may also be observed
final blowout point is of secondary interest.
if the test container is sufficiently small for wall
quench reactions to be of importance.
15.4.3 Ignition
Often a flowing system will not be capable
By definition, ignition is possibly only
of sustained stable combustion under temperature,
for those fuel-air mixture conditions within
pressure, and equivalence ratio conditions within
the flammability limits. The entire region
the flammability limits. In practical systems, the
within the flammability limits must be further
15-15
divided into two sub-regions separated by the
spontaneous ignition temperature (SIT). This
parameter is usually determined using a standardized 100
test procedure where a liquid fuel is dropped into
an open air container heated to a known temperature. P=10 aIm.
The spontaneous ignition temperature is d~fined as
the lowest temperature at which visible or audible
evidence of combustion is observed. Typical
values of SIT are listed in Table 15.4.2. Note
- u
CD
til
50
the trend towards reduced SIT as the length of a ..§.
n-paraffin chain is extended. Further the impact
V
of side methyl groups in the case of iso-octane is ~
to increase SIT to a level consistent with an
n-paraffin of much lower·-molecular weight. Because
....c(
LU
C 20 JP
-these data are specific to a particular experiment, ·,
direct usage of these data as hazard criteria is Z
not advisable. Most importantly from the combustor 0
designer's standpoint, SIT variations due to ~
pressure are significant. SIT decreases rapidly Z 10
until approximately 2 atmospheres with apparently
small changes above this pressure (15.20). £!
15-16
15.5 JET FUELS 300
w
~
::>
experiment involves a combustion bomb pressurized ~
The physical and chemical properties of and the water gas relationship are the primary
these fuels are illustrated in Table 15.5.2. equilibrium considerations. Current understanding
Yearly consumption figures for 1974 have also been of hydrocarbon combustion has been reviewed.
shown. This complex process can be envisioned as a
sequence of events involving hydrocarbon pyrolysis
and partial oxidation to Hz and CO, chain branching
15.6 SUHMARY reaction resulting in Hz consumption, and CO
oxidation by OH radicals generated during chain
This chapter has reviewed fundamental branching.
concepts necessary for the understanding of aero-
propulsion combustion. Two additional chapters Combustion thermodynamics involves relating
will consider the practical application of this energy release from fuel consumption to combustion
information to mainburners (Chapter 20) and after- product effects. For constant pressure systems, the
burners (Chapter 21). Huch of this chapter has first law of thermodynamics implies conservation
reflected the theme that the subject of combustion of total enthalpy across the reacting system.
involves interdisciplinary study of chemistry, Using this relationship, definitions and methods
thermodynamics, and gas dynamics. of calculating flame temperature have been offered.
Theoretical flame temperature, calculated assuming
Key topics to the study of combustion no dissociation, has been used to explain the
chemistry are reaction rates, equilibrium considera- effects of initial temperature, fuel-air ratio,
tions, and the mechanisms of hydrocarbon-air fuel type, and extent of vitiation. Hethods of
combustion. The Arrhenius relationship, which more accurate flame temperature calculation,
describes the basic dependencies of reaction rate including dissociation effects, have been presented
on pressure, temperature, and concentration, has and the above-described effects were illustrated.
been highlighted and its impact on combustion
systems has been described. C02 and H20 dissociation
15-18
rABLE 15.5.2: Important Jet Fuel Properties
Gas dynamics and diffusion processes flash point. The properties of current jet fuels,
affecting combustion have been described. Premixed JP-4 (or Jet B), JP-8 (similar to Jet A), and
laminar flames have been discussed and the dependence JP-5, have been tabulated.
of propagation rate on temperature and especially
fuel-air ratio have been highlighted. In the case
where fuel and air are not initially mixed, rates 15.7 BIBLIOGRAPHY AND REFERENCES
of fuel and oxygen diffusion into the flame region
control the burning rate. Key properties of 15.7.1 BibliographY
diffusion flames and ~ethods of analyzing laminar
systems have been reviewed. The impact of American Chemical Society, Literature of the
turbulence on premixed and diffusion flames has Combustion of Petroleum, No. 20 of the Advances
been discussed. In the case of premixed systems, in Chemistry Series, American Chemical Society,
flame propagation rates are enhanced. In the case Washington, DC, 1958.
of diffusion flames, combustion zone mixing rates
are increased, resulting in greater burning rates. Combustion Institute, Proceedings of the
Finally, a model of the ultimate turbulent system, International Combustion Symposia, Vols. I-IS,
the perfectly stirred reactor, has been offered. The Combustion Institute, Pittsburgh, PA.
In this system, mixing rates are instantaneous
relative to chemical kinetic effects and uniform Fenimore, C. P., Chemistry in Premixed Flames,
temperature and species concentration exist Pergamon Press, New York, 1964.
throughout the reactor. This perfectly stirred
reactor analysis has indicated important dependencies Frank Kaminetskii, D. A., Diffusion and Heat
of such a system on temperature, mixture ratio, and Exchange in Chemical Kinetics, translated by
combustion kinetics. N. Thon, Princeton University Press, Princeton.
15-19
Moore, W. J., Physical Chemistry, Third Edition, 15.11. Brokaw, R. S., and Gerstein, M.,
Prentice-Hall Inc., Englewood Cliffs, NJ, 1962. "Diffusion Flames" Chapter VII of Basic Considera-
tions in the Combustion of Hydrocarbon Fuels with
Propulsion Chemistry Division, Lewis Flight Air, NACA Report 1300, '1957.
Propulsion Laboratory, "Basic Considerations in
the Combustion of Hydrocarbon Fuels with Air," 15.12. Rao, K. V. L., and Lefebvre, A. R.,
edited by H. C. Barnett and R. R. Hibbard, NACA "Evaporation Characteristics of Kerosene Sprays
Report 1300, 1957. -- Injected into a Flowing Air Stream," Combustion
and Flame, Vol. 26, No.3, June 1976, pp 303-310.
Smith, M. L., and Stinson, K. W., Fuels and
Combustion, McGraw Hill Book Company Inc., 1952. 15.13. Lefebvre, A. H., and Reid, R., "The
Influence of Turbulence on the Structure and
Strehlow, R. A., Fundamentals of Combustion, Propagation,of Enclosed Flames," Combustion and
International Textbook Co., Scranton, PA, 1967. Flame, Vol. 10, pp 355-366.
Swithenbank, J., Combustion Fundamentals, Air 15.14. Damkohler, G., Z. Elektrochem, 46, 1949,
Force Office of Scientific Research, Washington, P 601 ..
DC, February 1970.
15.15. Shchelkin, K. I., Soviet Phys-Tech Phys.,
Williams, F. A., Combustion Theory, Addison- 13, Nos. 9-10, 1943.
Wesley, Reading, MA, 1965.
15.16. Karlovitz, B., Denniston, D. W., and
15.7.2 Cited References Wells, F. E., J. Chern Phys., Vol'. 19, 1951, p 541.
15.1. Smith, M. L., and Stinson, K. W., Fuels and 15.17. Scurlock, A. C., and Grover, J. J.,
Combustion, McGraw Hill Book Co., Inc., 1952. Fourth Symposium (International) on Combustion,
the Combustion Institute, Pittsburgh, PA, 1953,
15.2. Edelman, R. B., Fortune, 0., and Weilerstein, p 645.
G., "Some Observations on Flows Described by Coupled
Mixing and Kinetics," Emissions from Continuous 15.18. Gerstein, J. and Dugger, G. L., "Turbulent
Combustion Systems, edited by W. Cornelius and Flames," Chapter V of Basic Considerations in the
W. Agnew, Plenum Press, New York, 1972, pp 55-90. Combustion of Hydrocarbon Fuels with Air, NACA
Report 1300, 1957. --
15.3. Howard, J. B., Williams, G. C., and
Fine, D. H., "Kinetics of Carbon Monoxide 15.19. Mellor, A. M., "Gas Turbine Engine
Oxidation in Postflame Gases," 14th International Pollution," in Pollution Formation and Destruction
Symposium on Combustion, the Combustion II.stitute, in Flames, Vol. 1 of Progress in Combustion
Pittsburgh, PA, 1973, pp 975-986. Science and Energy, N. ~. Chigier Editor, 1975.
15.4. Mosier, S. A., and Roberts, R., "Low Power 15.20. Gouldin, F. C., "Controlling Enunissions
Turbopropu1sion Combustor Exhaust Emissions," from Gas Turbines - The Importance of Chemical
AFAPL-TR-73-36, Vols. 1-3, Air Force Aero Kinetics and Turbulent Mixing," Combustion
Propulsion Laboratory, Wright-Patterson AFB, Science and Technology, Vol. 7, 1973.
OH, 1974.
15.21. Woodward, E. C., "Application of Chemical
15.5. Fremont, H. A., Powell, H. N., Shaffer, A., Reactor Theory to Combustion Processes, II in
and Siecia, S. N., Properties of Combustion Gases, Literature of the Combustion of Petroleum, No. 20
Vols. I and II, Aircraft Gas Turbine Development of the American Chemical Society Advances in
Department, General Electric Co., Cincinnati, OH, Chemistry Series, 1958, pp 22-38.
1955.
15.22. Longwell, J. P., Frost, E. E., and Weiss,
15.6. Gordon, S., and McBride, B. J., "Computer M. A., "Flame Stability in Bluff Body Recircula-
Program for Calculation of Complex Chemical tion Zones," Industrial and Engineering Chemistry"
Equilibrium Compositions, Rocket Performance, Vol. 45, 1953, pp 1629-1633.
Incident and Reflected Shocks, and Chapman Jouguet
Detonations," NASA Special Publication 273, 1971. 15.23. Dynamic Science Corp., "Fire Protection
Research Program for Supersonic Transport,lI Report
15.7. Zabetakis, M. G., "Flanunability Characteris- No. APL-TDR-64-l05, AF Aero Propulsion Laboratory,
tics of Combustible Gases and Vapors," Bureau of Wright-Patterson AFB, OH, 1964.
Mines Bulletin 627, U.S. Dept. of Interior, 1965.
15.24. Zukoski, E. E., and Marble. F. E.,
15.8. Belles, Frank E., "Flame Propagation in Proceedings Gas Dynamics Symposium on Aerothermo-
Premixed Gases," in Literature of the Combustion chemistry, p 205, Northwestern University, 1956.
of Petroleum, No. 20 of the Advances in Chemistry
Series, American Chemical Society, Washington, DC, 15.25. Altenkirch, R. A., and Mellor, A. M.,
PP,166-l86, 1958. "EmiSSions and Performance of Continuous Flow
Combustors," Fifteenth International Symposium on
15.9. Burke, S. P., and Schumann, T. E. W., Combustion, the Combustion Institute, Pittsburgh,
"Diffusion Flames," Ind. Eng. Chern., Vol. 20, PA., 1974, pp 1181-1189.
1928, pp 998-1004.
15 .26. Spadaccini, L. J., "Autoignition
15.10. Dryer, F. L., "Fundamental Concepts on the Characteristics of Hydrocarbon Fuels at Elevated
Use of Emulsified Fuels," presented at the FaU Temperatures and Pressuees," ASHE Paper 76-GT-3,
Meeting of the Western States Section of the 1976.
Combustion Institute, Palo Alto, California, 1975.
15-20
15.27. Rao, K. V. L., and Lefebvre, A. H., "Minimum
Ignition Energies in Flowing Kerosene-Air Mixtures,"
Combustion and Flame, Vol 27, No.1, August 1976,
pp. 1-20.
t 15.28. Lewis, B., and Von Elbe, G., Combustion
~ Flames and Explosions of Gases, Academic Press,
15-21
Chapter 16
COMPUTATION OF TURBOMACHINERY
BOUNDARY LAYERS
by H. McDonald
16
II CHAPTER 16
TABLE OF CONTENTS
COMPUTATION OF TURBOMACHINERY
BOUNDARY LAYERS
16.2 Three-Dimensional Boundary
Layers • • • • • • • • • • .16-34
Page 16.2.1 The Momentum Integral Approach. .16-35
16.0 Introduction • • • • • • • • • • 16-1
16.2.2 The Finite Difference Approach •• 16-37
16.1 TWo-Dimensional or Axisymmetric
Boundary Layers 16-2 16.2.3 The Extended Three-Dimensional
Boundary Layer Equations .16-38
16.1.1 Integral Methods for Predicting the
Blade Boundary Layers 16-2 16.3 Boundary Layer Separation .16-42
16.1.1.1 The Momentum Integral Equation 16-3 16.3.1 Motivation and Background .16-42
16.1.1.2 Skin Friction Laws and the Mean 16.3.2 The Governing Equations .16-44
Velocity Profiles 16-4
16.3.3 Concluding Remarks .16-47
16.1.1.3 The Temperature Profile 16-7
16.4 Turbulence Models • .16-48
16.1.1.4 The Integral Thermal Energy
Equation • • • • • • • • • • 16-12 16.4.1 Special problems of Flow in
Turbomachinery • • • • • • .16-48
16.1.1.5 Moment of Momentum Equation 16-12
16.4.2 Categories of Turbulence Models .16-49
16.1.1.6 The·Turbu1ence Model • • • • 16-13
16.4.3 Algebraic stress Models • • .16-50
16.1.1.7 Concluding Remarks on Two-Dimensional
Integral Methods for Blade Boundary 16.4.3.1 The OUter Wake-Like Region .16-50
Layers • • • • • • • • • 16-17
16.4.3.2 The Near Wall Region .16-52
16.1.2 Numerical Procedures for Solving
the Boundary Layer Partial Differ- 16.4.3.3 The Viscous Sub1ayer .16-53
ential Equations 16-18
16.4.3.4 The Heat Transfer Coefficient .16-55
16.1.2.1 Motivation... 16-18
16.4.3.5 Extensions to Three Dimensions •• 16-56
16.1.2.2 General Comments 16-18
16.4.3.6 Summary of Algebraic Stress
16.1.2.3 Order Accuracy • 16-19 Models • • • • • • • • • • • .16-57
16.1.2.4 Explicit and Implicit Methods 16-20 16.4.4 one Equation Turbulence Models •• 16-57
16.1.2.5 Some Factors Influencing the Choice 16.4.5 TWo Equation Turbulence Models •• 16-60
of Numerical Method 16-21
16.5 Concluding Remarks .16-60
16.1.2.6 Non-Linear Aspects • 16-22
References • • • • • .16-62
16.1.2.7 The Coupled System of Equations 16-25
16.1.3 Axisymmetric (Pitch-Averaged) Figure 16.2 Temperature Law of the Wall. .16-71
Boundary Layers 16-29
Figure 16.3 Temperature Wake Component •• 16-72
16.1.3.1 Motivation • • • 16-29
Figure 16.4 calculated and Measured Total
16.1.3.2 The Governing Equations 16-30 Temperature Distributions .16-73
16.1.3.3 The Momentum Integral Approach 16-32 Figure 16.5 Comparison Between Computed
and Measured Ax1al Velocity
16.1.3.4 The Finite Difference APproach 16-33 Profiles for Square Duct on
the Midplane with Laminar
16.1.3.5 Concluding Remarks on the pitch- Flow. • • • • • • • .16-74
Averaged Procedures . • • • • • • • 16-34
Figure 16.6 Velocity Profiles at Selected
Streamline Locations in a
Separation Bubble • • • • .16-74
16-1
LIST OF FIGURES
(Continued)
\.
':'-4
• ,1, :,
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I6-!!
16.0 Introduction Turning to the special problems which arise as
a consequence of the operating mode of the gas tur-
In this chapter the term "boundary layer" is bine, it turns out .that the inlet conditions to
applied very loosely in the generic sense of a many components of interest are often unsteady and
shear layer ~hich is not necessarily thin, rather more often than not contain total pressure and
than the quite precise terminology usually implied total temperature variations, usually distributed
in classical external aerodynamics. Excluded from in a highly three dimensional manner. In a time
this very broad category of flows are shear layers averaged frame which could either be rotating with
whose behavior can be adequately described by the blades or stationary on a stator or vane, such
assuming the transport of momentum or energy across unsteadiness can be viewed as "inlet turbulence"
streamlines of the mean flow is quite negligible. with, in some instances, both ordered and random
The present chapter is devoted to describing the components in the motion. It is to be expected
concepts and procedures which are available to that the response of the flow to this "inlet tur-
allow the prediction of the behavior of these bulence" would vary depending on the composition of
"boundary layers" in the diverse and special cir- the turbulence. Primary measures of turbulence
cumstances found in turbomachinery. such as rms intensity and/or some spatial scale
would only be expected to give some sort of zeroth
In view of the crucial role of boundary layers order estimate of its effect. Within the device
in setting loss levels, heat transfer rates and itself blades and vanes are noticeably more cam-
operating limits, there can be no doubting the bered than is usual with conventional wing sections
desire of the turbomachinery designer to understand (see Fig. 19.2.1). This camber leads to the possi-
and predict the behavior of these boundary layers bility of curvature effects on the turbulence
as they are influenced by flow and geometric structure within the boundary layer itself, but
changes. Despite this desire, boundary layer pre- fortunately in all but film cooled turbine blades
diction schemes are not, with minor exceptions, at the effect of curvature on the turbulence structure
present in extensive use in practical design sys- may probably be of secondary importance when com-
tems. Real engines have been found to introduce pared to other unknowns. However, the camber and
complexities which cannot be allowed for in the the consequent large amounts of flow turning, such
prediction schemes and which subsequently dominate as occurs in the turbine, can cause the annulus
the flow behavior. Fortunately, it appears that wall (hub and casing) boundary layers to overturn
in the near future this rather sad state of affairs within the blade or vane passageway leading to pro-
will be changed, due to the combined development of nounced boundary layer migrational effects which
efficient methods for solving multi-dimensional non- can eventually result in streamwise vortices of
linear systems of psrtial differential equations considerable strength (see Fig. 19.3.2). Stream-
together with recent advances in the modeling of wise vortices can also be produced in the region of
turbulent transport processes. In the subsequent vane or blade intersection with the annulus wall
sections a hierarchy of techniques will be evolved boundary layers, the so-called horse shoe vortices.
all based on using modern computers to effect the The appearance and the·subsequen~. fate of such
.olution. The particular turbomachinery applica- streamwise vortices appear to have a considerable
tion of the various techniques will be introduced impsct on the aerodynamics and heat transfer rates
together with their current status and shortcomings within the device and their presence usually sig-
and. since many of the techniques are still being nifies that conventional boundary layer concepts
evolved, a prognosis for their eventual success are no longer valid. These and related problems
will be given. are discussed in Chapters 18 and 19.
In developing the solution hierarchy it is Insofar as the operating conditions of the com-
first convenient to divide the problem into its two pressor and turbine are concerned it appears that in
major constituents, firstly the problem of devel- modern compressor technology the aim is to obtain
oping then solving the set of equations purporting higher loadings, leading to the airfoils working
to describe the problem at hand and secondly the closer and closer to a catastrophic flow breakdown
problem of describing the turbulent transport of (stall) somewhere in the machine. It turns out that
momentum and energy to some reasonable degree of the operating limits of highly loaded stages are
accuracy for that problem. The first part of the very difficult to predict and stage performance
problem can be broken down further on the basis appears only loosely related to the two dimensional
that certain physical approximations greatly sim- airfoil boundary layer characteristics. These
plify the numerical process of solving the set of facts have led compressor designers to place com-
equations. In particular the neglect of stream- paratively little reliance on boundary layer cal-
wise diffusion in the equations is usually a very culations and to develop a correlation approach
good approximation. When this is followed by the based on rig tests. Turbines, on the other hand,
assumption that the pressure forces csn be approx- accelerate the flow and consequently the problem of
imated either locally by mass conservation, i.e., operating close to stage stall is mitigated. How-
a blockage correction, and/or without an a priori ever, as is pointed out in Chapter 18, separation
knowledge of the boundary layer behavior, the gov- can still be a problem even in turbines. Further,
erning equations for time averaged steady flow are the local heat transfer on the vanes or blades are
greatly simplified, and can be solved relatively of considerable design interest and dominated by
easily by forward marching procedures. Thus a sol- the boundary layer. In view of ;:11" relative success
ution hierarchy is developed based first of allan of two dimensional boundary layer analyses in pre-
one. two. and three dimensional marching schemes dicting the heat transfer rates in the turbine,
followed by techniques in one, two, and three space turbine designers have come to place a greater reli-
dimensions which cover problems which do not permit ance on boundary layer analyses. More recent devel-
the aforementioned simplification and require both opments in turbine teChnology such as even higher
upstream snd downstream boundary conditions to' be turbine inlet temperatures,film cooling, and higher
sstisfied. Turbulence models are treated separately, work extraction levels per stage have led to a com-
although in the literature often a given model is mensurate interest by designers in developing and
associated with a particular scheme. As a practical using apprppriate analyses. In particular the
matter the various turbulence models are usually higher work extraction levels and the accompanying
interchangeable.
16-1
zc
high levels of flow acceleration cause extended required to describe axisymmetric flow, both swirling
regions of transition from laminar to turbulent and non-swirling, will be introduced.
flow (and vice versa) which are discussed in Chap-
ters 18 and 19. The various practical film cool- 16.1.1 Integral Methods for Predicting the Blade
ing schemes introduce three-dimensional effects Boundary Layers
and the higher turbine inlet temperatures make it In view of the highly satisfactory status of
necessary to know with some precision the intra- methods which directly and numerically integrate the
blade hub and casing heat transfer distributions. boundary layer partial differential equations of
motion, it seems at first sight incongruous at this
The foregoing problems are in many ways much point in time to dwell upon the so-called integral
more difficult to treat than the boundary layer procedures for predicting boundary layer development.
problems encountered in external aircraft aero- The arguments against the further development or
dynamics. The wide variety of possible configur- application of integral,methods seem very persuasive.
ations open to the turbomachinery designer and the Direct numerical treatment of the governing partial
probable impact of the boundary layer on any differential equations of motion can now be per-
selected configuration, leads one to suspect that formed routinely, and, in view of the general avail-
the correlation, i.e., extrapolation approach, would ability and comparatively low cost of modern com-
be both uncertain and expensive. Further develop- puters, quite cheaply compared to, say, the cost of
ment of boundary layer analyses seems entirely engineering man hours. The potential cost savings
justified even if it only results in an improvement of integral procedures are dependent upon utiliz-
in the correlation approach to the design of turbo- ation and code construction and in some applications
machinery. an order of magnitude reduction in an already small
computing cost is not a significant factor. Ease of
In the subsequent sections attention is first use is not usually a deciding factor either, since
of all devoted to both integral and finite differ- a number of the direct numerical procedures have
ence procedures for predicting the two-dimensional been made to operate, upon user request, with the
blade or vane boundary layers. Here the aim is to same identical input as integral procedures usually
provide the means of estimating the airfoil section demand, together with such features as optional auto-
loss coefficient and the detailed distribution of matic grid selection. The direct procedures, by
heat transfer coefficient around the airfoil. This virtue of their not requiring the a priori adoption
is followed by a discussion of the axisymmetric of velocity, temperature and turbulence profile
pitch sveraged equations and the procedures avail- families, certainly contain less empiricism than the
able for solving this set of equations and their integral methods, and, thereby focus attention upon
role in predicting the pitch averaged, i.e., cir- the essential problem of the turbulent boundary
cumferentislly sveraged hub and casing boundary layer, that is adequate specification of the turbu-
layer behavior. Next the rather limited role lent transport mechanism. Finally, it is claimed by
played by conventional three-dimensional boundary their protagonists that the direc~ procedures are
layers in turbomachinery will be introduced anc much more general and flexible with regard to such
the available schemes, both integral and finite items ss boundary conditions and inlp.t profiles_ so
difference, discussed. The much enlarged capabil- that such features as heat transfer, wall transpir-
ity of what is here termed the extended three dim- ation, rough walls and film cooling, for instance,
ensional boundary layer procedures, sometimes may be readily incorporated into the procedure, sub-
termed (rather euphemistically) the parabolized ject Bolely to the accuracy of the boundary layer
Navier-Stokes equations, will then be described approximations and the turbulent transport model.
and the problems of this concept discussed. The
difficulties arising from boundary layer separ- In spite of the foregoing, however, a case for
ation are then introduced ar,d the status of the the continued development and application of integral
very limited number of schemes for treating this methods for predicting boundary layer behavior in
problem as rigorously as possible reviewed. Final- some instances does exist. It is now becoming appar-
ly the problems of turbulence modeling and the ent, for example, that a whole category of flow
current approaches to this most difficult of topics problems arise where a rapid and often iterative
will be reviewed. Each topic is discussed from the estimate of the boundary layer growth is required ss
point of view of the special problems of turbo- a sub-task in a procedure for predicting, say, the
machinery applications and the aim is to give the pressure field in or around a body. In such instances;
reader guidance in selecting an approach, concept provided the required degree of accuracy is attain-
or procedure which would be suitable for his par- able, the potential cost savings of the integral
ticular problem. procedure might be very considerable and hence desir-
able. Although the cost savings attributed to the
16.1 Two-Dimensional or Axisymmetric Boundary integral procedures are usually thought of as aris-
Layers ing from the reduced use of the computer, the engin-
eering labor required to code and debug an integral
The turbomachinery designer has a very profound procedure can be one or more orders of magnitude
interest in vane and blade boundary layers from heat smaller than that required by the better direct
transfer and loss pOint of view, as is emphasized in numerical procedures. However, since detailed list-
Chapters 18 and 19. 'Further, the flow in the vari- ings of a number of satisfactory direct procedures
ous ducts and the r~.ulting total pressure losses are available in the open literature, the code con-
are of a similar considerable interest. In spite struction cost savings may not be realized. Also,
of the often very noticeable three-dimensional vari- it does not follow that the use of empirical infor-
ations present in both of the foregoing instances mation, such as velocity profile families, necessar-
and largely as a result of the absence up until now ily degrades a prediction, and this is only the case
of better simulations, two-dimensional and axially when the empirical input is inaccurate or inappro-
symmetric boundary layer analyses have been applied priate and parameters of interest depend on the
to these problems. In the present section both empirical input. It is true, however, that the
integral and finite difference techniques for pre- necessity of supplying this additional empirical
dicting the two-dimensional vane boundary layer information does limit integral techniques to those
behavior will be discussed. Finally the additions problems where such empirical information exists
16-2
and haa been auitably correlated. Here the degree and H is the shape factor given by oRIB and
of collapse to which the empirical correlations
must adhere is dictated solely by the user's over-
all required predictive accuracy. and this. of
course, is the user's perogative to decide. It
does seem clear. however, that. for instance. the
displacement thickness over a smooth shock-free
two-dimensional unseparated airfoil without heat 16.1 (3)
transfer at high Reynolds numbers may be predicted Given the external velocity distribution Ue{x,t)
quite satisfactorily by a number of simple integral and external density field Pe{x,t" from an inviscid
procedures. If now the problem is changed to esti- calculation of the flow round the body displacement
mate the heat transfer to the same airfoil with a surface, the momentum integral equation relates the
rapidly varying wall temperature distribution typi- three thickness parameters and the skin friction.
cal of those encountered in gas turbine operations. Obviously additional relationships must be supplied
few, if any, of the currently available integral to form a determinate system. Before proceeding to
procedures could be relied upon to provide an develop the required additional equations some obser~
acceptable prediction of the heat transfer rate. vations seem appropriate. Firstly. the axial momen-
The reason for the failure in the presence of heat tum integral equation is not particularly contro-
transfer is the inadequacy of the .presently avail- versial and most investigators have made it a point
able temperature profile families when the wall to base their analysis upon this foundation. Some
temperature varies rapidly. authors include the Reynolds normal stress terms
but this seems to be quite optional and to date has
In the subsequent discussion an attempt will. not proven to be a particularly crucial item, except
be made to delineate those areas where integral possibly near separation where, in any event. the
methods at present might be expected to be inaccur- conventional boundary layer analysis is in diffi~
ate as a result of the inadequate additional empir- culties. Evans and Horlock (Ref. 16.2) have pointed
ical information required, relative to direct pro- out that unless the integration is carried out far
cedures. At the same time, some integral procedures enough into the free stream. the fact must be taken
possess characteristic features which are of con- into account that the skin friction term on the
siderable importance in the convenient application right hand side of the momentum integral equation is
of the procedure and these desirable features will actually the net result of the wall stress minus the
also be emphasized. Also certain integral pro- apparent Reynolds shear stress -u 'v ' at the Y = 6
cedures can be fashioned to permit incorporation of point where the integration is terminated. In prin-
turbulence models of the same type as are currently ciple this does not cause any difficulty with the
being developed for the direct numerical procedures. momentum integral equation since it is evident from
Such festures are obviously attractive and they, Eq. (2) that the upper limit on the integration can
too. will be emphasized in the .subsequent develop- be arbitrarily large for the defect thicknesses
ment. defined there. Problems can arise however with the
auxiliary relationships if they involve integral
16.1.1.1 The Momentum Integral Equation thickness parameters which do depend on the loca-
tion of the boundary layer edge. The problem mani-
As is well known, the basic technique of deriv- fests itself principally in flows where the velocity
ing an infinite family of integral momentum equa- profile tails off very gradually into the free stream,
tions from the partial differential equations of such that there might be a factor in excess of 1.25
motion consists of mUltiplying the partial differ- between the point at which the local velocity •
ential equations by a factor ynum and integratir.g equaled .99 of the external stream (y = 6. 99 ) and the
the equations in the coordinate direction normal point at which the local velocity equaled .995 of
to the wall. When n - m m 0 the von Karman momen- the free stream (y = 6.995)' This long tail seems to
tum integral equation is obtained. and if the exter- be a characteristic of flows with a significant
nal flow is varying slowing in time compared to the amount of free stream turbulence present, i.e., Tu·
typical turbulent velocity fluctuations (McDonald {u'2)1/2/ue > .03. The implication here is that bound-
and Shamroth. Ref. 16.1) this equation can be ary layers with this .characteristic long tail should
written for compressible flow neglecting the Reynoldl integrate out to where the Reynolds apparent shear
normal stresses as stress is negligible compared to the wall stress. This
was the approach adopted by McDonald and Kreskovsky
(Ref. 16.3). As an alternative an estimate of the
Reynolds stress at some convenient thickness can be
made and this approach was adopted by Evans and
Horlock (Ref. 16.2)
16-3
16.1.1.2 Skin Friction Laws and toe Mean Bo is Simpson's (Ref. 16.8) blOWing intercept taken
Velocity Profiles ss 10.805 and K is the well-known von Karman constant
and Co is the additive constant in the law of the
Turning to the auxiliary relationships to be wall, taken as .41 and 5.0,respectively by Coles
aupplied, the great majority of methods specify, for smooth walls. IT is the wake strength para-
often explicitly, a skin friction law which relates meter (Coles, Ref. 16.9) and Eq. 16.1.(4) may be
the integral thickness parameters 9,0* etc., to the integrated to give the desired integral profile
akin friction coefficient cf' Typical forms of thickness parameters. It is also clear that if the
these explicit relationships are discussed by Nash profile is evaluated at y = 0 where u = u e ' a skin
(Ref. 16.4) for incompressible turbulent flow and friction law is obtained. The strength of the wake
an apparently quite satisfactory relationship is component, IT, may be eliminated from a knowledge
derived by Nash and Macdonald (Ref. 16.5) for tur- of the integral thickness parameters. The skin
bulent compressible adiabatic flow. Several other friction relationship is apparently quite an awkward
aimilar quite satisfactory explicit relationships transcendental formulation; however, if necessary,
are available in the literature for compressible it is easily and very efficiently solved by a
unseparated flow in a pressure gradient on a smooth Newton-Raphson scheme. Another shortcoming of the
wall without heat transfer. 'Less satisfactory, Coles profile as presented is that it is not contin-
however, are the skin friction laws for flows with uous all the way to wall and is only valid outside
heat transfer when either the free stream or the the viscous sublayer, say for y+ > 50. Coles does
wall temperature is varying rapidly. As an alter- however present corrections to the various integral
native but equivalent process to' assuming an'expli- formulae to account for the neglect of the sub layer
cit skin friction law, and as a result of the near and, if needed, Waltz (Ref. 16.10) has constructed
wall dependence of velocity on wall friction, a a version of Coles' profile which is continuous, all
skin friction law may be obtained as a by-product the way down to the wall. Also it should be noted
'of the assumed velocity profile fsmily, to be dis- that Coles' profile does not have zero gradient at
cussed in detail subsequently. This latter prac- the point where y = 0, although this discrepancy
tice is much more consistent with the overall is usually not significant in normal profile usage.
analYSis, although not necessarily any more accu-
rate and, of course, it does demand a velocity In the third and final category considerable
profile be adopted which depends on the wall emphasis is placed on the local equilibrium hypoth-
friction. Certainly obtaining the skin friction esis to obtain velocity prOfiles. To understand
from the assumed velocity profile makes a mechan- this' concept it is necessary to recall that an
ical process of the extrapolation of the skin equilibrium boundary layer is a boundary layer which
friction law into compressible flows with pressure in a normalized sense exhibits velocity profile
gradients, or any other flow where the skin fric- similarity as it develops downstream. These normal-
tion measurements to correlate are sparse, and is ized and similar (self-preserving) profiles are
the procedure recommended by the present author functiona only of a non-dimensional pressure gradient
at this time. parameter 8. where B = 6*(dp/dx)/tw and their
existence in an equilibrium turbulent flow where B
Turning now to the question of mean velocity is constant was demonstrated by Clauser (Ref. 16.11).
profile correlations, first of all in turbulent (A slight Reynolds number effect is to be expected
incompressible flow, three broad classifications for these turbulent equilibrium profiles as a result
of approsches can be discerned. In the of the viscous sublayer and superlayer, but it
first of these, now largely abandoned for turbu- generally may be safely neglected.) The local equi-
lent flows, a simple polynomial representation of librium hypothesis simply asserts that non-equilib-
the mean velocity profile is proposed, usually of rium boundary layers, characterized by non-constant
the type velocity proportional,xo yl/n where n is values of the pressure gradient parameter B. have
some exponent, perhaps even an integer, which velocity profiles that may be described by some,
could vary with the boundary layer condition. as yet undetermined, equilibrium boundary layer
Experience has shown that for all but the crudest velocity profile, regardless of the streamwise rate
of estimates the simple polynomial is inadequate. of change of the pressure gradient parameter. To
Fortunately much better representations are pos- determine the appropriate equilibrium boundary layer
sible and this leads us to the second category it is necessary to note that, as Clauser observed,
where the correlations are based on the law of equilibrium velocity defect profiles are of the form
wall with an allowance for a departure from the
logarithmic region in the far wall region. The u.-u _ I(y/S) ./1- consJ.
best known formulation of this type is that due to uT 16.1 (6)
Coles, and experience has shown his correla- Clauser further suggested useful integral parameters
tion to be remarkably accurate for a wide range G and I for instance, where
of unseparated low speed flows in both favorable
and adverse pressure gradients (Coles and Hirst, G -1' Il d (yl8)/l' Idey/S) -ff
o 0 c, (I-IIH)
Ref. 16.6). Coles (Ref. 16.7) suggests a profile
of the form given here for flows with surface
transpiration as I - f~ Id(y/S) - ( C,2 )"1 '3S'
16.1 (7)
-v.
Z [ (I+U·. ·)III -I
w w
l in
--lny++c+-2(I-COS".Y/S)
K K
and obviously an infinite sequence of integral shape
parameters can be defined to relate the various
commonly used integral parameters arising from the
where 16.1 (4) integral moment equations to equilibrium parameters.
It follows that in an equilibrium boundary layer
specification of the pressure gradient parameter B
immediately determined the profile shape f(y/o) and
the sequence of shape parameters G, I, etc. follow.
e - Co 2
+ -.
v.
[ (I. + 1/1 -
+ Bo.w) 1
1 - eo
Indeed Nash (Ref. 16.12), for example, has corre-
lated the available experimental and theoretical
equilibrium profile information to obtain the rela-
16.1 (5)
tionship between the shape parameter G and the
16-4
parameter e in the form justify their consideration for use in calculation
schemes. The first mapping ia one based On the
G. 8.1(,9+1.81)"1. 1•7
16.1 (8) obaervation of a number of investigatora, for in-
and of course a similar relationship may be devel- stance Waltz (Ref. 16.10), that when expressed in
oped for the other parameters, I, etc. The local coordinatea not containing local density (or equiva-
equilibrium hypothesis then suggests that given lently local temperature) either implicitly or
anyone of the infinite sequence of shape para- explicitly, the velocity profiles become fairly in-
meters G, I, etc., all the others in the sequence sensitive to Mach number. Winter, Smith and Gaudet
are determined as belonging to that particular (Ref. 16.18) show this to be true in the usual loga-
equilibrium boundary layer. The a parameter thus rithmic region for their measurements at Mach 2.2
is no longer to be interpreted as the pressure when they used the kinematic viscosity and density
gradient parameter but merely as a characterizing evaluated at the wall 'temperature in the usual law
independent parameter of the velocity profile. The of the wall formulation for velocity. Subsequently
actual shape of the profiles may be obtained from Winter and Gaudet (Ref. 16.19) showed the wake com-
several sourcea, such aa the calculations of Mellor ponent for their conditions also to have a Mach
and Gibaon (Ref. 16.13) or by examining the mea- number independent shape. The results of this very
sured equilibrium flows. Usually the detailed simple mapping are quite encouraging particularly
definition of the velocity profile is not required for low Mach numbers, but at the present time cau-
in the prediction scheme and the velocity profile tion must be advocated since to date little in the
only aervea to provide a relationship between the way of detailed' evaluation of this concept in flows
various integral thickneas parameters. The user with pressure gradient has been carried out.
therefore can evaluate the required integral rela-
tionships in advance and express tne results in The second mapping has been more thoroughly
simple look-up tables or in polynomials with G or evaluated and is based on a transformation originally
a as the independent variable. developed by Van Driest (Ref. 16.20) from mixing
length arguments for the law of the wall region of
In normal usage it is much more convenient to the flow and subsequently found by Maise and McDonald
omit the e parameter altogether and evaluate the (Ref. 16.21), following an observation by Coles
required profile relationships with the shape para- (Ref. 16.22), to yield a surprisingly accurate col-
meter G as 'the dependent variable, as did Michel, lapse of a wide range of compressible adiabatic
Quemard and Durant (Ref. 16.14) for instance. constant pressure boundary layer profiles including
Nash's skin friction law (Ref. 16.4), previously the wake region of the boundary layer. More recently
mentioned, waa evolved in the foregoing spirit Mathews, Paynter and Childs (Ref. 16.23) demonstrated
from equilibrium concepts proposed initially by that this same profile formulation gave reasonable
Clauser (Ref. 16.11) and later developed by Rotta results in adiabatic compressible flow in adverse
(Ref. 16.15). The,general technique is closely gradients. The transformation was derived by Van
re1Ate~ to the well accepted technique for pre- Driest from the mixing length hypothesis together
dicting laminar boundary development whure with the Crocco temperature profile assumption.
the appropriate equilibrium information is obtained Using the usual assumption that in a transpired
from the Falkner-Skan solutions. bound~ry layer the local shear stress T is given by
16-5
zeea
..
In the definition of y+ and uT the kinematic vis- Turning now to-wall roughness, it turns out
cosity and density are evaluated at the wall temper- that with a little effort profile families based on
ature which, although it gives reasonable results, the law of the wall generalize readily to sccount
it still is a fairly arbitrary choice of temperature. for wall roughness effects. The generalization
The consequent skin friction law follows immediately follows since the direct effect of surface rough-
by evaluating the profile at y • 0, just as in incom- ness is felt only in the Vicinity of the wall and
pressible flow. that further from the wall the flow is independent
of viscosity and scales on the wall stress, but is
Recently a number of investigators have inves- relatively independent of. how that wall stress is
tigeted the various suggested forms for the cOm- generated. Indeed, as Coles (Ref. 7) points out, it
pressible velocity profile and skin friction law at is virtually impossible to determine whether the wall
hypersonic Mach number, where of course the Com- was smooth or rough by examination of a velocity
pressibility effect is accentuated. Hopkins et al., profile given in the defect form of (ue-u)/U T f(y/O). 3
(Ref. 16.24) and Owen snd Horstman (Ref. 16.25) for Similarity considerations lead to a roughness scale
instance found the Van Driest relationship given k+ - kur/v w and the observed roughness effects are
above performed acceptably for adiabatic flow and contained in the additive constant of the velocity
better on average than the wall temperature pro- profile C which is now symbolically written C(k+) •
cedure mentioned earlier. Finally it is noted that Co~~ut. The constant C(k+) is a function of
quite satisfactory mean velocity profile predictions the geometry of the roughness and data for various
have been made by the numerical procedures using geometries has been correlated by a number of'inves-
turbulence models which reduce to the same mixing tigators. For the time being it is necessary to
length model that Van Driest adopted in developing restrict attention to the case of zero transpiration
his transformation. It seems plausible that pro- and here following the suggestion of Clauser (Refe.
vided the actual temperature profile is reasonably 16.11, 16.28), for instance, the incompressible
close to the Crocco distribution assumed by Van Coles'profile may be written
Driest, then the Van Driest mapping would be satia- I IT
factory, and in view of the more recent confirm- u·· 71n y' + Co + K 2( I. - cos Ty/8) -6u'-
atory experimental evidence, the Van Driest mapping 16.1 (12)
is the recommended procedure to obtain the com- and as a result of the observation that the fully
pressibility effect on the mean velocity profile rough wall profile scales on u+ vs. f(Y+/k+),
and skin friction in turbulent adiabatic flow at there results for k+ > 70 say
the present time. In view of the poor predictions
of the velOCity profiles in the presence of heat
transfer, noted by Maise and McDonald (Ref. 16.21)
and others, the application of the Van Driest" trans- 16.1 (13)
formation to flows with heat transfer must be viewed where Cr is a constant for a particular geometry of
with caution for the present and here the temper- roughness and on the basis of experimental investi-
ature profile may well be the culprit. gations Dvorak (Ref. 16.29) suggests the correlation
16-6
16.1.1.3 The Temperature Profile Where in spite of its shortcomings an effective
conductivity k t times the temperature gradient
In developing the governing integral equations has been used to represent the velocity enthalpy
the local density appears under the integral sign. transport correlation. Recalling the definition
Excepting the case of incompressible flow with small of the effective viscosity v t ' the energy equation
temperature differences it becomes necessary to may be rewritten as
determine the variation of density across the dH dp __ dH dil
boundary layer. Since to the boundary layer approx- PTr-Tt"+pu Tx' + Pv dy'
imations the static pressure is constant across the
boundary layer. the gas law gives the product of ~
d [( ..:L+_
.-p v ) aii d -2 12 ]
+v),u
local density and local temperature as constant. dy p,. P, ,-+(v
uy • uy
16.1 (19)
and so the problem becomes one of specifying the
local temperature. There is little doubt however and the laminar and turbulent effective Prandt1
that the specification of the temperature profile number have been introduced where
across the boundary layer has been and is, the
least satisfactory a~ea of the overall problem of
predicting the boundary layer behavior by an
integral technique. It seems clear that if the 16.1 (20)
mean velocity profile had been as poorly charac- Note that the introduction of the turbulent effec-
terized as the mean temperature profile, investi- tive Prandt1 number is not in itself controversial
gators would have long since abandoned simple if the relationship given above is simply regarded
integral procedures in even greater numbers than as a definition of the turbulent Prandt1 number.
have, done so at present. The difficulty is implicit As will become eVident, the usual mode of operation
in the solution to the problem adopted by Dvorak is, of course, quite the inverse and in a calcula-
and Head (Ref. 16.32), who, for heat tranafer in tion scheme a turbulent Prandtl number distribution
low speed flow, computed the development of the is often specified and the above relationship
velocity profile sufficiently accurately for their interpreted as a definition of the turbulent
purposes via the very compact simple integral effective conductivity k t • Viewed as a method of
scheme due to Head (Ref. 16,33). However, in order determining the turbulent effective conductivity
to obtain a commensurately accurate solution of the the concept of a well-behaved turbulent Prandtl
energy equation Dvorak and Head felt obliged to number is best regarded for the time being as an
resort to a finite difference technique with an acceptable working hypothesis subject to very
assumed turbulent effective Prandtl number and they similar limitations as the mixing length hypoth-
performed the integration of the energy equation esis undoubtedly is for determining the turbulent
with velocities and turbulent shear stress obtained momentum transport. Various definitions of the
from the momentum integral calculation. Clearly turbulent Prandtl number can be adopted for instance
Dvorak and Head did not consider any temperature based upon whether the transport of static or
profile family known to them at that time adequate stagnation enthalpy is used. Here static enthalpy
for the purpose of predicting heat transfer in the has been adopted and Oweq and Horstman (Ref. 16.25)
presence of a· pressure gradient. However, the found that this Prandtl number was much less sensi-
overall prognosis now is not quite as bleak as the tive to Mach number than that based on stagnation
preceding remarks might lead one to believe. For enthalpy. The usual arguments for the similarity
instance, Green (Ref. 16.34) was able to success- of the transport mechanism for heat and momentum
fully extend Head's scheme to compressible flow for a gas in both laminar the turbulent flow leads
with adiabatic walls'. I t follows therefore that to the assumption of unit laminar and turbulent
the required and actual accuracy of the temperature Prandt1 number. If this is done the energy
profile is dependent on the flow situation and in equation further simplifies and as Crocco pointed
order to clarify the areas of application and the out for laminar flow and later Young for turbulent
various computational strategies it is necessary flow, by inspection it can be seen that the_ _ _
to review the entire question of determining the condition of constant stagnation enthalpy, H ~'H~ = "w
boundary layer temperature. satisfies the energy equation. Constant stagnation
enthalpy cannot allow for wall heat transfer but it
Starting with the energy equation in the form does give perhaps the simplest temperature profile
for an insulated wall. Actually as Crocco pointed
.R dp __ dH dH a out a more general profile can readily be determined
PTt"-'"iI + pu ax + PV""iY' Ty" (Q+U1') from the energy equation by assuming that the
stagnation enthalpy H is some undetermined function
16.1 (16) of local velocity alone, i.e., H = f(u). If this
(similarity) assumption is introduced into the
where H is the stagnation enthalpy defined in the energy equation and the result compared with the
usual manner as momentum equation it can be seen that if the axial
pressure gradient is negligible. solutions of the
assumed form can be obtained if d2 f/du 2 = O.
Integrating twice and introducing the wall and free
stream boundary conditiona gives the profile
16.1 (17)
aince for the usual gas turbine applications the
apecific heat at constant pressure may be taken as
constant. The total apparent heat flux Q is
defined as 16.1 (21)
which is the well-known Crocco quadratic temperature
ptofi1e. The Crqcco profile allows for wall heat
transfer and it·,has been widely used in calculation
schemes and its limitations will be discussed in
16.1 (lB)
16-7
detail in a moment. Note that if the Crocco profile that the enthalpy is a function.of local velocity
is differentiated to give the temperature gradient alone. While one might overlook measured turbulent
at the wall the skin friction Cf and Stanton numbers Prandtl number being .. lightly different from unity,
St can be introduced to give the relationship the requirement of negligible axial pressure
gradient gives cause for concern and the assumption
!!L.J...
c, P, of enthalpy-velocity similarity is positively
alarming. The latter assumption is obviously
16.1 (22) violated when the wall temperature varies in an
arbitrary manner, such as on a cooled turbine blade.
where the Stanton number is defined as The high accelerations present on the suction side
of a turbine blade jeopardize the axial pressure
gradient restriction. The more recent experimental
evidence is quite unambivalent. Boundary layers
16.1 (23) developing in the absence of heat transfer or
hat since it was assumed that Pr = Prt = 1 pressure gradients eventually reach an equilibrium
in deriving the temperature profile, the Stanton state where the temperature distribution is
number-skin friction relationship given by Eq.16.l(22) adequately described by a Crocco type relation.
should have the Prandtl numbers set to unity. However, even in the absence of pressure gradients
Normally this is not done, but in any event the boundary layers which are, or have baen, subjected
ratio 2S t /Cf is termed the Reynolds analogy to severe temperature variations possess temperature
factor. profiles which do not agree well with the Crocco
relation until after a recovery length which could
Now having covered the preliminaries the various take many boundsry layer thicknesses of development.
commonly adopted profile strategies can be reviewed. The controversy over the temperature profile on a
The first observation is that the assumption of wind tunnel nozzle wall vis-~-vis the same profile
constant stagnation temperature, although very measurement on a boundary layer grown in an
convenient, can only be valid for insulated wall, essentially insulated flat plate (see Ref. 16.35
if at all. Secondly the wall temperature is for discussions on this point) is a clear indication
generally observed to fall below the free stream of the combined effect of favorable pressure
stagnation temperature so that if a wall recovery gradients and wall temperature. The nozzle temper-
fae tor r is defined as ature profile is markedly different from the Crocco
distribution and recovers very slowly even when the
T -r wall is maintained at its adiabatic temperature.
r· T'-T' Rotta (Ref. 16.26) has reviewed a number of the
• • 16.1 (24) measurements and suggested that in spite of the
measurement difficulties there were many instances
experimentally the recovery'factor in turbulent where he felt it could be concluded that the Crocco
flow over an insulated wall is generally found to" distribution performed poorly, particularly in the
lie between .8 and .9, This fact obviously cannot presence of heat transfer. As a corollary, obviously
be allowed for within the framework of a constant the simple Reynolds analogy factor in many cases
stagnation enthalpy. failed to predict the heat transfer. Dvorak and
Head (Ref. 16.32) evidently agreed with Rotta and
The next level of sophistication is obviously were led to the numerical scheme discussed earlier
the Crocco quadratic temperature profile, and this to obtain their temperature profile. The only
profile has been used extensively in calculation positive counters that can be made to date to the
achemes. The Crocco profile does at least allow preceding are the observations that first of all
the wall temperature to reach its recovery value, s Van Driest type relationship obtained using
but it will be recalled that the derivation would mixing length arguments and a Crocco temperature
appear to restrict its use to boundary layers in relationship correlates well with the skin friction
thermal equilibrium (T = feu) alone will suffice measurements on insulated and hot or cold walls
for a definition of thermal equilibrium at this over a wide Mach number, wall temperature, and
time) in the absence of streamwise pressure Reynolds number range (Hopkins, Ref. 16.37).
gradients. In view of the lack of suitable alter- Secondly, calculation methods which use a Crocco
natives various authors have used the Crocco temperature relationship usually perform quite as
profile outside the region where it was observed well on insulated non hypersonic wall boundary
to be a reasonable approximation to the temperature layer growing in an arbitrary pressure gradient
within the boundary layer. For insulated walls the as those techniques which solve the energy equation
results were not too unreasonable but there seems directly. Here again the users subjective judgment
little justification for the use of che Crocco rela- on acceptable accuracy enters and the existing
tionship in flows with heat transfer and pressure evaluations have not normally proceeded much beyond
gradients. The observed results show the Reynolds the usual integral thickness parameter comparisons.
analogy factor to vary widely from the value near Little in the way of evaluation has been done in
unity deduced from the Crocco relationship and similar flows with heat transfer but it seems
observed in constant pressure boundary layers in abundantly clear that while integral thickness
thermal equilibrium. In light of this there parameters mayor may not be adequately predicted
have been a number of attempts to derive modified by an integral technique, the hest transfer will
Reynolds analogy factors but none seem at this not be acceptable if obtained from a simple Crocco
point to be satisfactory. The search for a modi- temperature profile, especially for gas turbine
fied Reynolds analogy factor is motivated to a applications.
considerable degree by its convenience in appli-
cation. If such a factor could be found, it would As a result of the dissatisfaction with the
allow the heat transfer to be computed after the Crocco distribution for certain applications (for
fact from a knowledge of skin friction. In this which it really was never meant to apply), remedies
manner the heat transfer may be computed without have been sought by a number of investigators.
overt solution of the energy equation, although of Of particular note, Cousteix, Houdeville and Michel
course the solution is implied in the statement (Ref. 16.38) developed an analogous treatment for
16-8
the temperature field to the local equilibrium where it has been assumed that
concepts previously introduced for the mean velocity
profile. In their treatment Cousteix eta1., developed
profile families of temperature (enthalpy) and
velocity from predicted equilibrium boundary layers
over a range of Mach numbers, wsll temperature ratios
and pressure gradient parameters. As with the
velocity profiles in incompressible flow, the shape
factor G is used to replace the pressure gradient 16.1 (28)
parameter, 6. Although here Cousteix et a1., base • (-
and the relationship Vt ~ ~UT Pw/-)1/2
P has been
the friction velocity uT appearing in the definition introduced. Using now the definition of stagnation
of G upon a transformed (i.e., 'incompressible') temperature ~d differentiating one obtains
akin friction coefficient Cf and express Cf as a
function of Mach number, wall temperature ratio,
local Reynolds numbe, based on a boundary layer
integral thickness and shape parameter G. The
formulation is, therfore, somewhat awkward but as 16.1 (29)
with the Coles'incompressible skin friction law,
solutions csn readily b~ obtained by a Newton-Rsphson and recalling the compressible law of the wall,
process. Reynolds analogy factors are similarly one can write
expressed and consequently the formulation of
Cousteix et al., does allow for the direct effect of
pressure grsdient upon the Stanton number in a " )"1 dyl."
(P;; duo 1
reasonable manner. The prinCiple shortcoming of
this procedure is that the equilibrium solutions are, 16.1 (30)
of necessity, obtained with a specified variation of
wall temperature. The pathological case of a rapid and consequently the stagnation temperature can be
variation in wall temperature, such as might occur used to reduce the thermal equation to
on a turbine blade in passing over a cooling
labyrinth, is still not properly accounted for in
this procedure. The interested reader can refer to
the original work for the detailed formulae.
16.1 (31)
the last technique which will be discussed here,
although not completely developed at the present
with the consequent simplification when Frt = 1.0
time, is very promising and apparently works well of
in simple flows. The basic idea involved is to
develop a temperature profile analogous to the law
of the wsll - lsw of the wake profile for velocity. (L)'II
f'w
dT"
~.·7
1
16.1 (35)
16-9
Now using a mixing length 1+ - Hy+ the temper- local apparent heat flux is give~ by Q - Ow - UTw'
ature profiles integrate Qut to give Certainly the experimental evidence cited by Heir
and Rotta (Ref. 16.40) clearly favors the
o - ~ - UTw assumption used here.
Rotta (Ref. 16.41) developed a similarly
motivated but slightly different thermal law of the
16.1 (36) wall starting from the relationship
As with the compressible velocity law of the wall the
profile given above can be reinterpreted as a tem-
perature transformation of the form 16.1 (41)
16.1 (38)
where
16.1 (43)
The strength of the temperature wake component B'
may be determined by evaluating the profile at the
boundary layer edge. that is
16.1 (39)
The remaining constant BQ takes on values identical T
B,·_e__ I. ___ '" P ( ...!..-
T 2 )"2 -/3 (CT-C.-'" )
to the same constant in the mean velocity profile. Tw "T q Tw C, q "'T
that is about 5.0. according to McDonald and Owen
(Ref. 16.39). A comparison of this temperature 16.1 (44)
profile to data is given in Fig. 16.2 and in this The reBulting profile was shown by Rotta to be in
zero pressure gradient flow the results are very very good agreement with some low speed data.
satisfactory. The similarity of the transformed Actually Rotta was a little more general in his
temperature profile to the mean velocity prompts derivation than implied by the above and he gener-
the hypothesis that a wake component of temperature ated a temperature profile which did not necessarily
,might exist such that require the velocity and temperature to have the
same (logarithmic) functional dependence on y+.
2n( 1-
B • - TrY)
(0$- Note that as given by Rotta the temperature profile
• II: ST thickness cannot exceed the velocity profile thick-
16.1 (40) ness. and this might prove an embarrassment in a
where 6T i's the thickness of the thermal boundary highly accelerated flow.
layer. Although the initial results are encouraging
(ss can be seen in Fig. 16.3) further evaluation of Rotta has yet to apply this same concept to
this hypothesized profile is required. Initial high speed flow but several points do seem appro-
unpublished results by McDonald and Owen in pressure priate. Firstly Eq. 16.1 (42) does give rise to
gradient flows indicate that apart from an apparent a logarithmic stagnation temperature profile for
variation of Co with pressure gradient the pro- moderate to small stagnation temperature ratios.
posed log law holds up quite well. af the form
16-10
the wall derived earlier. This poses an additional large, going from a value of 4.0 to a value of 35.0
minor problem however, since the compressible law in the Meir-Rotta experiments. Rotta's calculations
of the wall, it will be recalled, was obtained by at low speed indicate a modest variation of the
introducing the Crocco temperature profile to enable temperature intercept with eq the heat transfer
the velocity profile to be obtained by integration parameter, giving a value of ~ near 9 for a value
via the mixing length hypothesis. In more general of B.q of -.03. I t would appear that CT was also
terms the mixing length analysis gives the velocity varying with some Mach number parameter to give
profile as rise to the value of 35.0 when Bq was in the region
of -.001 at a free stream ~~ch number of between
!- (
P )"1 dU·'7I In l· +C
2.5 and 4.5. Obviously, this point must be
clarified before extensive use of the temperature
It Pw law of the wall - law of the wake is to be recom-
16.1 (47) mended.
and the Van Driest law of the wall emerges when it
Several additional points should also be made
is assumed that the ~tatic pressure is constant
concerning the stagnation temperature law of the
across the wall region and the temperature is given
wall. The first of these points concerns the
in accordance with the Crocco profile. For modest
relationship to the Crocco distribution, which many
heat transfer rates and }~ch number, Rotta suggested
investigators have shown to be valid in certain
that the density ratio ~ould vary less than the
restricted classes of boundary_layer. A cursory
velocity in the law of the wall region, leading him
examination of the stagnation temperature law of
to suggest a compressible law of the wall of the
wall shows that the replacement of In y+ by Rotta's
form
suggested compressible law of the wall velocity
P
( -P
)"2u·.-Iny++c
1 gives rise to a term in u+(p/Pw)1/2 which is
implicitly a non-linear u velocity term and is in
w fC
conflict with the simple u+ dependence which
16.1 (48)
would arise from the Crocco distribution. It should
and the experimental evidence leads one to believe be recalled from the section of the compressible
that this is quite a reasonable approximation. If velOCity profile. however, that Winter, Smith and
Rotta's form of the compressible law of the wall Gaudet (Ref. 16.18) have shown a very simple law
is inserted into the stagnation temperature law of of the wall not containing the (p/Pw)1/2 term g'ives
the wall - law of the'wake profile there results a reasonable representation of the insulated wall
the relationship compressible profiles in the low to moderate
supersonic ~ch number range. It is further
recalled that ~~ise and McDonald (Ref. 16.21)
-~I+P-
T' " (- P u'+/3q )"t (c,--c
") +8"-"'14 0 obtained a satisfactory collapse of the insulated
T.. q ". P w , ", wall velOCity profile data using the Van Driest
COmpressible coordinates which again differs from
16.1 (49) both the Winter, Smith and Gaudet and Rotta
suggestions. The foregoing would seem to indicate
and as 'with the low speed static temperature profile, that the (p/Pw)1/2 term was not cau~ing a first order
the wake contribution B' is readily evaluated from effect in the insulated wall velocity profiles and
the assumed profile value at the edge of the layer. hence for non-hypersonic boundary layers with low
Note that for an insulated wall the wake contri- heat transfer rates it could be expected that the
bution B" is related to the recovery factor r stagnation temperature law of the wall profile
defined earlier. Meir and Rotta (Ref. 16.40) would exhibit a near linear velocity dependence,
present a number of measured st~gnation temperature consistent both with observation and the Crocco
profiles plotted against MT = u (p I Pw) 1/2 in the relationship.
~ch number range 2.5 - 4.5 and the resulting linear
behavior is quite remarkable, as can be seen in To conclude, although a logarithmic temperature
Fig. 16.4. A similar plot at low speed (Ref. 16.41) profile is observed in many cases in both the slope
also demonstrated the same linear behavior and, as l/KT and the additive constant CT show considerable
mentioned previously, the intercept (additive scatter even within a given experiment. Even though
constant) was close to zero. However, not surpris- the experiment is not easy to perform the quest Lon
ingly, in view of the kinematic viscosity temperature must arise then as the validity of the hypothesis
dependence, the additive constant appears to exhibit on which the profile has been derived and/or the
a local temperature dependence so that at high speeds departure from equilibrium arising from the thermal
history of the flow. To date neither of these
questions have been satisfactorily explored or
/3q ( C, - :. C) - .03 , Ilq - -I. X10-' answered. It must be noted, however, that the
success of direct numerical schemes using mixing
16.1 (50) length and turbulent Prandtl number concepts leads
The implication of the additive constant being one to suspect the other approximations should the
nonzero is twofold. First of all, the absolute logarithmic profile not be observed. Obviously a
magnitude is small but significant, it being great deal of additional work remains to be performed
apparent that if the linear behavior were extra- so that the temperature profile may be placed on the
polated back to zero velocity the temperature same footing as the mean velocity profile. In the
intercept would give a temperature value of 0.97 interim the stagnation temperature law of the wall
as opposed to unity for zero additive constant. using wake component, Eq. 16.1 (33), would seem
Secondly, the velocity profile evidence would lead the procedure of choice, with perhaps a wake
one to believe that CT is exhibiting the dependence component added. Of course the introduction of an
on Bq as opposed to C, the velocity profile additional parameter, the wall heat transfer
intercept, although the evidence is not at all parameter Bq, in both this profile and the profile
conclusive. If it is the temperature intercept CT of Cousteix et aI., requires the introduction of an
that is varying, its variation is certainly very additional determining relationship, and for this the
integral thermal energy equation will be introduced.
16-11
,-",-. ;
16.1.1.4 The Integral Thermal Energy Equation The implementation of the energy equation is best
visualized from a predictor-corrector point of view.
The integral thermal energy equation in deter- At a givenstreamwise location with a steady
mining heat transfer plays an analogous role to the external flow the current values of the problem
von Karman momentum integral equation and its role parameters such as skin friction coefficient,
in determining the skin friction. In the skin Stanton number, momentum thickness, etc., can be
friction case, the von Karman equation could be used to integrate the momentum and energy integral
used to determine the magnitude of the skin friction equations, to yield the values of the dependent
after the fact if the streamwise behavior of the integral thicknesses at the next streamwise station.
various integral thicknesses together with the axial These new level thicknesses can be used in collab-
pressure were known. In practice the equation is oration with the mean velocity and temperature
not used in this manner, even if it were possible, profiles to yield new level skin friction, Stanton
in view of the known inaccuracies inherent in this number and all the other integral thickness para-
approach, and instead the various integral thick- meters. Thus a corrector step can be taken where
nesses are related one to another and to the skin the reqUired information can now be taken as the
friction by means of the assumed velocity profile average of the new and current station values.
or equivalently by the skin friction law. In this
faahion the von Karman equation can be recast either 16.1.1.5 Moment of Momeptum Equation
implicitly or explicitly as a differential equation
for the skin friction and the local skin friction It is quite clear that the use of a two para-
obtained accurately by streamwise integration. A meter velocity profile, either that based on Coles I
precisely equivalent treatment of the integral profile or that obtained from the local equilibrium
thermal energy equation can be adopted and Cousteix hypothesis, demands one more relationship in
et a!' .. (Ref.16.38) provide a heat transfer (Stanton addition to the momentum integral equation in order
number) relationship which depends on the local to specify the second profile parameter, prOVided
flow and the various integral thickness parameters. of cou>se that one of the velocity profile para-
Use of the relationship of Cousteix et al., reduces ~ters does contain the skin friction. Various
the integral thermal energy equation to implicit forms of auxiliary relationships have been employed
differential equation for the wall heat transfer. and a number are discussed by Rotta (Ref. 16.15)
On the other hand a stagnation temperature law of and many examples are to be found in the Stanford
the wall with a Rotta type wake component allows Conference Proceedings. The entirely empirical
the integral thermal energy equation to be reduced auxiliary relationships will not be considered
to an explicit differential equation for the heat further herein, mainly because they have been
transfer. largely abandoned by the research community as a
consequence of their inherent limitations which
the integral thermal en~gy equation is readily are liable to be very severe in gas turbine appli-
derived by integrating the energy equation, cations. The remaining auxiliary relationships
Eq. 16.1 (16), from the wall to the free atream to are usually derived by taking integral moments of
g~e . the axial momentum equation. As mentioned earlier
this process is formalized by multiplying the
boundary layer partial differential equations of
motion by ynu m and integrating, either partially
or entirely across the boundary layer. When n ~ 1,
m • 0 the y-moment of momentum equation is obtained
16.1 (51) and this equation has been used by a number of
authors quite successfully. When n ~ 0, m = 1
where the kinetic energy integral equation is obtained
&.
• 1& -=-
p -_-_-
R,-il
dy
and again this equation has found favor with a
number of investigators. At one time it was felt
HOp. Ht-H rtf
by a number of individuals that the y-moment
equation was to be preferred to the kinetic energy
equation in apite of the fact that the y-moment
equation does not integrate out neatly in terms of
the accepted integral thickness parameters until a
16.1 (52) velocity profile is specified. Even then in
incompressible flow with a two parameter velocity
where 6H is termed the enthalpy thickness and the profile such ss Coles', the resulting differential
Stanton number definition has been generalized to equation is quite clumsy. The argument against the
use of the kinetic energy integral equation was
simply that for many turbulent flows the velocity
varies slowly above the sublayer so that the
u-momentum equation has a tendency to approach a
16.1 (53) constant times the momentum equation, which
ultimately wauld lead to indeterminacy when the
In the above derivation the free stream stagnation
momentum and kinetic energy equations were solved
enthalpy is assumed constant although this assump-·
Simultaneously to predict boundary layer behavior.
tion can readily be relaxed. Rotta's heat transfer
In view of the apparent lack of difficulty experi-
parameter (Ref. 16.41) introduced earlier is related
enced by users of the kinetic energy integral
to th~ aoove defined Stanton number by
equ'ation it would appear that these fears are
unfounded.
c,2) '-=----s
p.O. - P. - "' Re-"ref
n
. ( -p;, It turns out, however, that linear dependence
q PW t1 "uT' H. I
within the system of equations can and does occur;
that is, for some set of conditions, one of the
equations turns out to be a simple linear combin-
16.1 (54) ation of other equations and the determinant of
l6-l2
s
the coefficients of the system goes to zero. The where the various thicknesses are as previously
difficulty is not restricted to systems containing defined but in addition
the kinetic energy integrsl equation but it does
in fact slso arise ~ith the y-momentum equation
under very similar conditions, notably near, but
not at, separation or reattachment. The problem a:·t(I-"!!"')dY
• u,
of linear dependence is explained, in detail by 16.1 (56)
Shamroth (Ref. 16.42), ~ho pOints out that no
phyaical significance should be ascribed to such and
singular points since they pose no difficulty ,
to the direct numerical procedures. Shamroth also
suggests ~ays of dealing with the problem, ~hich 8
E
'l a ~['-
., p,u, (..!!...)I]
", dy
almost certainly as a result of occurring close to .16.1(57)
the region ~here the predictions ~ould be expected
to be in considerable error, has long gone unrec-
ognized. Certainly the most po~erful remedy to 16.1.1.6 The Turbulence Model
the problem is Shamroth's suggested least squares
technique, ~hich is probably best viewed as an At this point it is worth recalling that the
alternate system to be used only when the existing appearance of turbulent correlation coefficients
system in the region of a singular point, as deter- in the time averaged momentum equations represents
mined by monitoring the determinant of the the contribution to the momentum transport by the
coefficients of the system. When the determinant turbulent motion. While not appearing directly in
becomes small, in a normalized sense, one can the von Karman momentum integral equation, various
develop N moment equation by integration from the integral moments of these turbulent correlation
wall to the point Ly/N, L = I, N. A weighted coefficients appear in the auxiliary equations
least squares averaging can then be performed to introduced earlier. For example, in the kinetic
reduce the N equations to one to replace the energy integral equation, the term CD is called
offending linearly dependent equation. Obviously the dissipation integral (more properl~ the
if N is taken large there would be little chance production integral), where p e ue 3CD = fo TaU/ay dy.
of encountering a system singularity, but at the In general the specification of the dissipation
expense of greatly increasing the computer run integral, or'some other integral moment of the
time. Certainly a less expensive answer and turbulent stress, is crucial to the overall
possibly quite effective one would be to integrate accuracy of the more general methods. There are
the appropriate moment of the momentum equation specific flows, however, where simplification is
out to say y - 6* and use it to replace the possible, for instance when the turbulent transport
linearly dependent y = 6 moment equation. Other is negligible compared to the inertial effects, and
less expensive techniques could also be investi- in such flows very poor estimates of the turbulent
gated. transport can still result ,in acceptable predictions,
and consequently a degree of over-optimism con-
One additional moment equation, the u- 2 cerning the general predictive capabilities of a
equation, also integrates out quite easily and number of schemes. Also turbulence information is,
after some manipulation can give a differential in fact, introduced into the system of equations
equation for the displacement thickness. Weinbaum by two means, firstly via the various aforementioned
and Garvine (Ref. 16.4'3) derived this equation and integral moments of the Reynolds stress and secondly
obtained some very interesting conclusions from it by means of the assumed velocity profile family.
regarding the viscous analogue of the sonic throat. Indeed, if it were possible to define an accurate
Bradshaw and Ferriss (Ref. 16.44) also present a one parameter velocity profile with skin friction
version of this equation; however, they did not as that parameter, the von Karman equation could
attempt to use it in a calculation scheme. Although be integrated without introduction of any turbulence
not Singular at the wall, care must be taken with model. After the fact the implied dissipation
the u- 2 moment equation to ensure the proper integral could be recovered directly from the
limiting behavior as the wall is approached snd computed solution and the kinetic energy integral
since it offers no clear advantage for normal equation. Higher moment equations would eventually
boundary layer computation, it cannot be recommended allow the complete implied Reynolds stress distri-
over the kinetiC energy equation at this time. bution to be reconstructed. White (Ref. 16.45) has
in fact suggested such, a one parameter velocity
In summary then, if for no other reason than family and his suggestion may be recast slightly
the kinetic energy integral equation integrates and the hypothesized profile interpreted as a Coles'
out to a convenient form without the introduction profile with an assumed wake parameter IT - pressure
of a specific velocity or temperature profile, the gradient parameter 8 relationship. White justifies
kinetic energy integral equation is to be recom- the one parameter profile on the grounds of
mended for use, bearing in mind that linear expediency in deriving a prediction scheme feasible
dependence may occur and must be guarded against. for hand computation. The defects of the One
The kinetic energy integral equation can be written parameter profile can have major consequences and
for a slowly varying time dependent external flow in cases where the assumed IT - 8 relationship is
as inappropriate, White's method would be expected to
a8~ 8E au 2 au. • • 8. ap" I d ' give overall poor predictions. A case in paine,
T""+3-..:..::t.
x u, ax ... -u,- (ax& -&U )+-"--+--(8'+8)
p, ax u, at for instance, is the constant pressl1re recovery
from separation or near separation. Here the
+ 8 ap,u.
1
2 ~ •• t!!e... I !b.. 9 observed wake component is initially very large
p,U,1 -a-t- + 'U1 at (8 -8 u)- Ii; at - p,u, at P yet the pressure gradient is zero, a fact completely
inconsistent with the assumed IT - 8 relationship.
a" ..:!:.t..
+ __ ap 7::T 2 /.8 Tdu- dy + C Such a recovering flow places a strong emphasis
p,u, at P,", 0 ay • upon the adequacy of the turbulence information as
it is clear that without a pressure gradient to
16.1 (55) drive the flow, the rate of recovery is entirely
16-13
dictated by the extent of the turbulent momentum is equivalent in incompressible flow and less time-
transport and its ability to energize the flow near consuming in a calculation scheme. The mixing
the wall. Thus, restricted procedures which either length formulation, however, provides a straight-
rely on an inertial effect dominating the turbulent forward, if laborious, means of obtaining the
transport in some region of the boundary layer effect of compressibility upon the dissipation
(Stratford, Ref. 16.46, develops this concept very integral. This extenSion to compressible flow
clearly) or rely upon the assumed one parameter follows immediately since the compressible velocity
mean velocity profile to furnish a sufficient profile is already supposedly available and Maise
description of the turbulent transport (such as and McDonald (Ref. 16.21) have shown that the mixing
White's, Ref. 16.45, procedure) will not be con- length profile is not sensitive to compressibility
sidered further as the restriction may in fact effects. Similarly, other features which can effect
result in quite misleading predictions for general the turbulence structure such as wall curvature,
vane or blsde boundary layers. that have been expressed effectively as a.change
in the mixing length (Bradshaw, Ref. 16.48) can
The simplest method of obtaining the necessary readily be incorporated into the evaluation of the
turbulent stress integrals is to correlate the shear integrals.
measured distributions and in this manner, for
example, Escudier and Nicoll (Ref. 16.47) developed The next stage in the development of a more
for incompressible flow the relationship general stress integral relationship follows from
the observation that the simple mixing length
8 T au profile used by Escudier and Nicoll (Ref. 16.47)
1• -p, -
cD •. -d
u,J ay Y and the equivalent eddy viscosity profile used by
Mellor and Gibson (Ref. 16.13) is really only valid
16.1 (58) for equilibrium turbulent flows in the sense
previously introduced by Clauser (Refs.16.1l, 16.28).
where A number of investigators, for instance Goldberg
(Ref. 16.49) and Bradshaw and Ferris (Ref. 16.44)
t· (3-H)/2H have measured in varying degrees the failure of
16.1 (59) the invariant normalized mixing length or eddy
viscosity profile. The fact remains that equil-
and ibrium assumptions give reasonable results for a
c, 0 .0~6~ n· 2.715 t < I. large number of measured non-equilibrium boundary
layers and this observation testifies to the
validity of the local equilibrium hypothesis
1:,0.01 n· 3
16.1 (60) (introduced earlier) for these particular flows,
even to the extent of determinirg the various
which for many applications they found quite satis- turbulent stress integrals solely on the basis of
factory. Interestingly, Escudier and Nicoll also some profile shape parameter such as G. In order
showed that over a fairly wide range of conditions to decide when a local equilibrium procedure such
pertaining to attached boundary layers, the dissi- as that presented by Escudier and Nicoll might or
pation integral could equally well be deduced by might not suffice, and here the subjective criteria
assuming the turbulent Reynolds stress was related of the individual user must be acknowledged. it is
to the local mean velocity gradient by a simple necessary to obtain some yardstick to warn of the
mixing length hypothesis, so that, for instance, failure of the local equilibrium hypothesis. An
differentiation of the Coles' profile and specifi- appealing technique would of course be some para-
cation of the mixing length could yield the meter characterizing the state of the turbulent
dissipation integral directly transport relative to the equilibrium transport
but obviously no local equilibrium prediction pro-
cedure CQuld return this information. One plausible
hypothesis which fits within the framework of a
local equilibrium prediction scheme is the sugges-
16.1 (61) tion that the further the boundary layer is from
actual equilibrium the less likely it will be that
where the local equilibrium hypothesis would be valid.
Thus, as the calculation proceeds, the computed
value of say, the shape factor G(X) coulq be
compared to the equilibrium value of G(=G) which
16.1 (62) would result ~rom the local pressure parameter SeX).
The value of G could readily be evaluated for
..
and correlations of. equilibrium boundary layers such as
that given by Nash (Ref. 16.12) and reproduced here
, '1< l./K as Eq. 16.1 (8). Again, it depends upon the user's
criteria of accuracy, but based on the Stanford
Procee.dings (Ref. 16.50) resu~ts~ i f in a local
16.1 (63) equilibrium calculation (G - G)/G exceeded 0.5 at
some location, as a rough guide, an improvement in
This latter means of obtaining the required turbu_ the predictions might be expected in going to a
lence structural information by making the same better, non-equilibrium, turbulence model.
detailed postulates as do the direct numerical
schemes, goes some way to countering the claim that Early attempts to improve the turbulence trans-
the direct numerical schemes are to be preferred port description to allow for non-equilibrium effects
since they introduce the turbulence information in for use in integral methods centered on developing
a much more direct and easily identifiable .muner. empirical rate expressions for the integral moments
To continue, rather than perform the differentia- of the turbulent stress, such as the dissipation
tion and integration demanded by the mixing length .integral or the stress integral, of the general form
formulation, the correlation given in Eq. 16.1 (58)
16-14
simply to determine the rate of change of yet
another turbulence quantity, an integral of the
turbulence kinetic energy flux.
16.1 (64)
There are,of course,a large number of ways in
where COe is the local equilibrium value of the which simplifications and approximations can be
dissipation integral which would result from a introduced in the turbulence kinetic energy
Co - G relationship such as th~t of Escudier and equation to convert it into an equation which would
Nicoll (Ref. 16.49) given by Eq. 16.1 (59), and k control the development of the Reynolds shear stress
is an empirically determined constant of approximate either implicitly or explicitly. As mentioned
value .013/6*. Relationships of the foregoing earlier, McDonald(Ref. 16.52) and later Green,
type were suggested by Goldberg for the dissipation Weeks and Brooman (Ref. 16.34) applied the turbu-
integral, who incidentally proposed CD should be lence kinetic energy equation along the locus of
used rather than CO e , but CDe does seem the appro- the maximum stress occurring within the boundary
priate choice, and for the stress integral by Nash layer. After the introduction of Townsend's
and Hicks.(Ref. 16.51). Such relationships are structural similarity arguments, McDonald (Ref. 16.32)
obviously very convenient to use, add so little in developed a rate expression for the stress integral
the way of computer logic or run time, and in view appaaring in the y-moment of momentum equation
of both the aesthetics and observed improvements, while, on the other hand, Green et al., constructed
their use would appear almost mandatory with any an equation for the streamwise rate of change of
of the existing incompressible local equilibrium an entrainment coefficient. The principle diffi-
procedures. With an entirely empirical expression culty with these approaches, which follows the locus
such as Eq. 16.1 (64), the extension to say, com- of the maximum shear stress, is that this locus
pressible flow or flows with free stream turbulence may be difficult to determine with the necessary.
does pose possible problems which to date have not precision.
been addressed.
Hirst and Reynolds (Ref. 16.55) introduce a
As a further development, McDonald (Ref. 16.5) series of intuitive suggestions to reduce the
was able to show that rate expressions quite similar integral turbulence kinetic energy equation given
to the type suggested intuitively by Goldberg and above to a differential equation governing the
Nash could be developed from the turbulence kinetic streamwise development of the entrainment rate M,
energy equation using turbulence structural simi- where M is defined as
larity concepts advanced by Townsend (Ref. 16.53).
The turbulence kinetic energy equation is an exact
conservation equation governing the ki~~~ic energy
1.4- - d 18
dx •
d u (8-8")
udy'-
dx'
residing in the turbulent fluctuations and its
derivation from the Navier-Stokes equations is 1,6.1 (67)
given by Favre for compressible flow. As a result
of the exact formulation of the turbulence kinetic but as with the entirely empirical rate equations
energy equation and the approximate validity of of Goldberg (Ref. 16.49) and Nash (Ref. 16.51),
the turbulence similarity concepts invoked, it has although satisfactory for conventional low speed
become a popular method of developing non-equilibrium boundary layers, difficulties arise in attempting
turbulence models with the potential for allowing to introduce compressibility and curvature effects,
for some of the observed effects particularly for instance,into the Hirst-Reynolds scheme.
significant in gas turbine applications. To observe
how the turbulence kinetic energy equation may be A less intuitive analysis than those described
used in the integral boundary layer procedures above has been developed by McDonald and Camarata
this equation can be integrated across the boundary (Ref. 16.56), who followed Townsend (Ref. 16.53)
layer for non-hypersonic flows and flows where the and Bradshaw, Ferris and Atwell (Ref. 16.57) and
mean flow varies slowly with time compared to the defined structural parameters an' L together with
turbulent motion, to yield a mixing length i where
-I -
2
~ 18
a. • pq'dy+--
-
2 dx 0
I a 18puq'dy'
- 1&--
-pu'v' -du4yd y -1• 8p. dy
0
The resulting equation is, like the von Karman p.u. P'~
• P.u:(<I>.-<I>s+2,).l ox, dy + W
0
momentum equation, quite uncontroversial; however, 16.1 (69)
it is also quite unhelpful in fashioning a calcu-
lation scheme without the introduction of further where
approximations. It can be seen, for instance, that
although the previously introduced dissipation
integral appears explicitly in the integral turbu-
lence kinetic energy equation, it serves in part
16-15
16.1 (72)
It i8 then further supposed that the diSSipation
length L can also be represented by a similar
piecewise linear distribution as the mixing length.
Since usually the mixing length is not too dis-
similar from the dissipation length L in value,
the turbulence integral thickness parameters
appearing in the turbulence kinetic energy equation
can be written to a reasonable degree of spproxi-
mat,ion as
16.1 (70) I )21.'1, pii (~ii/".)1 ~ii/".)1 -pu-
4>
I
...r
( 8 '1
--
P.", ---
~'1
dTf + K
21'1J (
0
'I
~'1 P,", d'l
and whe~e n is a nondimensional transverse distance J
(,*)'( 1- ~)t, ( ~ii/".)'
y/6+, 6 is arbitrary. Now on the basis of the 4> • P d'l
experimental evidence a dissipation length profile I 8 L. '1 ~Tf ~
and a one parameter mixing length profile are assumed • J
to be of the general form 16.1 (73)
16-16
this direction. A much more promising avenue for inquire whether or not Head's scheme or an existing
future development would be to integrate the development of it, might be adequate for their
equations governing the individual components purposes. Insofar as the heat transfer version of
21-the turbulence kinetic energy, that is the Head's scheme 1s concerned, it seems, at least to
u'2, ~, and ;t2 equations, in conjunction this author, that the hybrid heat transfer scheme
with the Reynolds shear stress equation really doe.s not have such a grest deal to offer to
which governs the production of - u'v'. Such warrant its use compared to a full finite difference
a strategy alleviates some of the.more restrictive scheme.
aspects of the structural similarity hypothesis
previously invoked. A preliminary evaluation Most well constructed local equilibrium pro~
by the present author of a four integral equation cedures do perform, or could probably be made to
Icheme which used Rotta' s hypothesis for the perform, about as well as Head's method. However,
partitioning of dissipation yielded very methods which use the integral kinetic energy
favorable results. equation are particularly convenient in that they
have a simple form independent of the assumed form
of the boundary layer mean profile. A good example
As a final observation at this point it should of this type of method is to be found in the work
be clear, if it has not become so earlier, that it of Escudier and Nicoll (Ref. 16.47). As an addi-
shbuld be possible to take integral moments of any tional feature, methods such as that due to Escudier
of the current model partial differential equations and Nicoll can parmit the direct use of the same
that describe the spatial development of the time type of turbulence models as are being developed
averaged Reynolds stress tensor. In this manner for the direct numerical procedures. It follows
eventually it should be pOSSible to construct then that once the mean velocity and temperature
versions of these model systems suited for use with profile families are speCified, variables such as.
the integral procedures for solving the boundary wall transpiration, wall roughness, free stream
layer equations. The additional capability attrib- turbulence and streamwise curvature can eventually
utable to these newer turbulence models would there- be allowed for in this type of method. Compared to
fore become available within the framework of the the direct numerical procedures all the constraints
integral procedure, subject of course to the of the integral procedures lie in the adop ted
limitations of the profile families, both of velocity velocity and temperature profile families. To
and turbulence. continue, Lubard and Fernandez (Ref. 16.60) devel-
oped a local equilibrium procedure which used the
16.1.1.7 Concluding Remarks on Two-Dimensional integral kinetic energy equation for transpired
Integral Methods for Blade Boundary Layers flows. Alber (Ref. 16.61) has developed an
impermeable wall procedure similar to the Lubard
In arriving at certain recommendations it seems and Fernandez scheme but for compressible flow.
appropriate to mention briefly those particular Based on these precedents and the suggestions and
methods which demonstrate the various recommended development given earlier in the present work, it
characteristic properties. To some degree this has would be a simple matter to construct a compressible,
already been done in the previous discussion but transpired, rough wall, integral procedure based
certainly it can bear repeating and re-emphasizing on local equilibrium concepts using the von Karman
here. A great deal of the work done on integral momentum equation and the integral kinetic energy
methods for predicting turbulent two-dimensional or equation. In view of good results previously
axially symmetric boundary layers is summarized in obtained with the various individual procedures,
the 1967 Stanford Conference Proceedings (Ref. 16.50) such as synthesis of methods, would be expected to
and only a comparatively small number of additional be quite successful for boundary layers in near
contributions have been made since that time. It equilibrium, with perhaps the compressible law of the
is not the purpose Qf this section to exhaustively wall additive constant with transpiration being the
review these various contributions but mer~ly to only questionable parameter over and above the mean
point out certain desirable features and to cite velocity and temperature profiles at the present time.
~ples where these desirable features have been
employed. The next step in the hierarchy would be to
consider the departure from local equilibrium and
A convenient starting point is probably the here an expression for the rate of change of the
method due to Head (Ref. 16.33), since this partic- appropriate integral of the turbulent stress, in
ular method seems to mark the beginning of the the spirit of Goldberg (Ref. 16.49) or Nash and
present era of more accurate boundary layer pre- Hicks (Ref. 16.51) for instance, is very convenient
dictions. Head's procedure is, in the previously and would result in a trivial amount of coding and
introduced terminology, a local equilibrium increased computation. Turbulent lag equations
procedure in· that the implied Reynolds apparent of the foregoing type, although presently only
shear stress is uniquely determined by the local developed for incompressible flow, do seem, at least
mean velocity. The technique is sufficiently conceptually, to result in an improvement over the
simple as to be suitable for uae with a programmable local equilibrium procedures. Less empirical but
pocket calculator and its accuracy quite acceptable more laborious are the schemes whJ.ch use lag
for a surprisingly wide range of flows. The pro- equations developed from the turbulence kinetic
cedure was incorporated into a heat transfer energy equation. The simplified version of the
prediction scheme by Dvorak and Head (Ref. 16.32), lag equation developed by McDonald and Camarata
although in this case the resulting scheme was a (Ref. 16.56) from the integral form of the turbu-
hybrid since the energy equatior-was solved by a lence kinetic energy equation which was presented
finite difference procedure after the mean flow earlier, allows for compressibility, free stream
was obtained by Head's integral scheme. Later Head's turbulence and, using Bradshaw's (Ref. 16.48)
scheme was extended to compressible flow over suggestion, for streamwise curvature. In collab-
insulated walls by Green (Ref. 16.34) and for oration with what could be termed the synthesized
transpired flow by Thompson (Ref. 16.59). Perhaps procedure described in the previous paragraph, the
with the exception of the heat transfer scheme, simp'lified integral turbulence kinetic energy
any potential user would be well advised to equation would certainly typify the state of the
16-17
art of integral procedures for predicting turbulent Another'very'valid reason for using a numerical
boundary layer development in 1975. procedure for solving the partial differential
equations lies in the flexibility of the resulting
The final stage in the hierarchy of problems scheme. Changes in boundary conditions, higher
which will be considered here is the problem of heat order terms, generalizations to include chemical
transfer. It is clear from the literature that for reactions, magneto-hydrodynamic forces may all be
insulated wall boundary layers, a Crocco type tem- incorporated with surprisingly little additional
perature profile suffices to predict ,the effects of work. In some instances,such as the flow in a duct,
compressibility on the integral thickness parameters. the merging of shear layers causes perhaps only a
It is also clear from work such as Rotta's (Ref. re-assessment and readjustment within the turbulence
16.36) that really none of the convenient so-called model being us'ed within the numerical procedure;
Reynolds analogy factors, modified or otherwise, whereas, in the integral scheme it calls for major
can adequately predict the heat transfer with a Teconstruction. Such developments are not'simply
variable wall temperature in the presence of stream- mere possibilities but even at this present time,
wise pressure gradients. These rather demanding clearly demonstrate the advantages of the numerical
conditions are unfortunately precisely those procedures.
normally encountered in turbine blade design. The
preliminary indications are that a stagnation tem- 16.1.2.2 General Comments
perature law of the wall with a wake component such
as that originally suggested by Rotta (Ref. 16.41) In the course of the subsequent development,
when used in conjunction with the integral thermal frequent reference will be made to existing or
energy equation might improve the current poor potential numerical procedures which could be used
status of heat transfer predictions by integral to obtain solutions to the problem under discussion.
methods. Lastly, while it is very possible that At this point it is worth observing that in the
heat transfer prediction for internally convectively present context a potential numerical procedure is
cooled turbine blades or vaneS might relatively considered to be a technique which has shown promise
easily be made acceptable, it seems less likely that on simple problems, such as the transient heat
film cooled components will be adequately treated conduction problem in one space dimension. Since
within the framework of integral boundary layer the real problems are generally non-linear, coupled
prediction schemes. Even for the idealized case and multi-dimensional with initial and boundary
of parallel slot injection of the coolant film, the conditions to be specified, there is a considerable
resulting velocity profiles are not well described difference between a potential and demonstrated
by the existing law of, ,the wall - law of the wake capability and it is necessary to keep this dis-
concepts. At this point the research effort tinction firmly in mind. In some instances, certain
required to further enlarge the mean velocity and of the candidate procedures have clear advantages
temperature profile families to encompass film over others, provided the procedures can, in fact,
cooling taken together with the estimated success return the solution to the degree of numerical accu-
probability, would seem to outweigh the increased racy required by' the user. The potential advantages
cost of the present day direct numerical schemes in practice might be quite unrelated to the relative
which slready have shown their capability to handle cost of running the computer to obtain the solution.
at least simple film cooling configurations. Thus To evaluate the relative advantages it is first
film cooled boundary layers almost certainly lie recognized that the engineer user has the choice of
outside the scope of present integral procedures ',constructing a scheme based upon one of the more
and will probably remain there for some time to promising potential procedures to solve his problem
come. or, of adapting an existing available procedure for
this purpose. The engineer user must therefore on
16.1.2 Numerical Procedures for Solving the Boundary an ad hoc basis evaluate the relative economics of
Layer Partial Differential Equations the1Projected utilization of the possibly less than
optimum existing procedures weighed against the
16.1.2.1 Motivation engineering effort required to develop a new pro-
cedure embodying the better suited technique for his
In the light of the preceding discussion particular problem. Since computer costs even for
caution must be advocated when using integral pro- the same computer vary from installation to install-
cedures for solVing the boundary layer equations ation dependent upon the computer configuration,
whenever profile families for the dependent the degree to which the computer is utilized, the
variables are either inadequately verified or known accounting procedures used to obtain a charge rate
to be inaccurate. It may well be that, in spite of and to the actual charge algorithm itself which
the known profile shortcomings, as a consequence of weights the various internal processes and resources
the averaging out of the integral schemes, some of within the computer, the relative computing econ-
the flow properties will be predicted adequately omics can change dramatically from institution to
for certain purposes. Unfortunately heat transfer institution. While computing costs at a given site
is usually a very demanding property to predict may usually be projected with relative certainty,
accurately and one of very keen interest to turbine the task of the engineer user in making the economic
designers. The problems which arise with two and evaluation is often plagued with major uncertainties.
three-dimensional profile families in highly accel- In particular, the engineer user and more often than
erated flows when the laminar and turbulent trans- not, the computational expert also, may not be
port of heat and momentum are of a similar order sufficiently knowledgeable of the problem or of
(or in a film cooled boundary layer developing on candidate techniques to accurately assess the labor
a curved surface) can be euphemistically termed required to cast them into a working procedure, or
"difficult". Numerical procedures which directly of their possible 'operational idiosyncrasies once
solve the partial differential equations and hence ready for use. Since the more complex techniques
do not require this profile information therefore can take many months of engineering effort to
become much more attractive when these particular develop into operational procedures, a judgment
"difficult" problems must be treated. error by either the computational expert or the
engineer user in the evaluation phase can have a
catastrophic economic impact.
16-18
l~ addition, it is sometimes the case that numerical methods in general. However, it is not
~t~ the existing and the prospective procedures the purpose here to provide a broad introduction
~aht not behave in an acceptable manner for the into general numerical methods for solving partial
».'~1~~ar application the user has in mind, and differential equations as there are some fine text-
tn~' fa~t might not be widely known or apparent books available on this subject. Only those topics
to the user in advance. Similarly, certain pro- which would be appropriate to aid a potential user
~ed~re8 ara user sensitive in operation and in evaluating the numerical aspects of the candidate
considerable skill might be necessary with these procedure will be discussed here. In this regard,
procedures to obtain satisfactory solutions. In three broad categories of methods exist for numeri-
teeking information upon which to base a reason- cally solving the equations of fluid mechanics.
able evaluation of the risk factors involved,the These being the finite difference, the finite element
dlliaent engineer is often further confounded by end the spectral methods. In the main, the sub-
the conflicting claims and observations made by sequent discussion concerns finite difference methods
4ifferent authors regarding the operational simply because at the present time finite difference
characteristics of certain of the procedures. methods are the furthest advanced in terms of fluid
Several factors contribute to the generation of mechanics applications. Hybrid techniques also have
the.e conflicting claims. Principal among theae made their appearance, for instanc~finite difference
factors is the user sensitivity mentioned earlier methods may be viewed as a collocation technique
and this leads to a successful comoutation being with the dependent variable represented by a poly-
dependent on such user·selected it~ms such as nomial. If now the dependent variable in one or
the computational mesh distribution and density more coordinate directions instead is represented by
or the initial snd boundary conditions. Also a some trigonometric expansion such as a Fourier series,
factor is a sensitivity of many of the procedures the resulting scheme is termed a pseudo-spectral
to computational detail and here the preCise method or hybrid pseudo-spectral method, depending
treatment of such items as non-linearities, on the degree of finite differencing employed.
boundary conditions, or simply the ordering of Indeed other related methods can readily be for-
the computation can have a major impact on the mulated using orthogonal polynomials or piecewise
eventual outcome of the computation. Precise polynomial splines to represent the dependent
details such as this are often not given in variables in one or more directions. In the usual
archival journal publications, for among others, spectral methods the trigonometric series used to
the obviOUS reason of space limitation. represent the dependent variable is introduced into
the governing equations by means of the Galerkin
Naturally, such real and prospective patho- technique, but at present the pseudo-spactral
logical difficulties demand that the engineer be methods seem about a factor two more efficient
thoroughly familiar with the existing candidate than the spectral methods. Finite element methods
procedures and that very powerful reasons must have been very successful in structural problems
exiat to justify the development cost of any new where they have proven especially useful with
and relatively untried procedure. There are,of irregular boundaries. At the present time th~
cours~valid reasons for embarking upon the pro- application of the finite element procedure to fluid
longed development of a new procedure embodying mechanics problems is sparse and inconclusive.
more appropriate techniques for solving the Certainly in many applications the matrix inversion
particular problem. Unavailability or the general problem obtained from the finite element technique
unauitability of the existing procedures would be is identical to that arising from implicit finite
key factors in such a decision. Here again, how- difference formulations so that such schemes must
ever, conflicting claims of suitability or have comparable computational costs. The claimed
unsuitability are frequently to be found in the attribute of finite element methods of ease of
l~tarature, often simply aa a. result of different treatment of irregular boundaries is obtained at
authors having differing constraints and standards. the expense of a non-trivial element construction
The need to use the procedure on a computer with process. To this must be added the observation
very small high speed memory might, for instance, that element shape and size variations can have a
eway judgment one way whereas the need for a detrimental effect on Bfcuracy so that it does not
locally refined mesh, say to define the viscous at this point appear that the finite element
aublayer of a turbulent boundary layer, might be approach will be quite the hoped-for panacea for
a critical factor in another user's estimation. geometric complexity. Lastly, in the present work
Less tangible, but not trivial, is the consider- the usual Eulerian body fixed coordinate systems
ation that, shOuld the engineer decide to develop will be considered as opposed to the Lagrangian
the relatively untried procedure himself, he then system where the coordinates move with fluid.
ia fully aware of the numerous approximations and Lagrangian coordinate systems have considerable
prejudices incorporated into the procedure and is utility for relatively uncomplicated time dependent
then well equipped to further extend the pro- flows containing discontinuities but in the steady
cadure into other problem areas. distorted flow, at presen~ the mesh interpolation
problem appears to outweigh any benefit.
The foregOing is in part designed to caution
the engineer against a precipitous adoption of a 16.1.2.3 Order Accuracy
promising but relatively untried numerical scheme
for solving his particular problem. It is also The simplest way to discuss or~3r accuracy is
aimed in part at answering the oft heard question in terms of.a truncated Taylor series. In setting
of the computational expert who feels that he has up a finite difference molecule the function value
the most efficient algorithm for solving the par- at adjacent grid points can be related to conditions
ticular problem under study, and who questions why at the grid point in question by means of a Taylor
the engineering public continues to use what is to series. The Taylor series may then be appropriately
hia a non-optimum method. truncated and an expression for the Qerivative at
the point obtained. The truncation term in the
Before going on to discuss the actual uethods Taylor series then determines the formal order
available for treating the boundary layer equations accuracy of the difference scheme. For example,
it i. necessary to develop some basic concepts about consider the three point scheme with a mesh spacing
16-19
________________________________~__----------------------~. . . . . ..m. . . ..u.....~-~~T~
of h and the continuous function f with single schemes tend to be difficult to work with in practice
valued finite derivatives due to their propensity to develop solutions with
undesirable features such as "wiggles". Without
ICI+h). ICx)+hl'C&)+h l l2 I"Cx)+ hl/6 1'II(x)+·.• : doubt, improved higher order schemes will appear in
ICI-h). ICx)- hf'(x)+hl/21'Cx)- hl/6 II//Cx) + ••• the future and will alleviate these problems.
·so by subtraction we have It should be clear from the above that higher
f(x+h)-t(x·h) hI
,
order methods are not necessarily to be preferred
I'Cx)· 2h + 6 1/1(1)+'" over lower order schemes. Accuracy can always be
and hence the terminolo~ that if in the above obtained from the consistent lower order schemes,
equation the terms in h and higher are neglected computer willing, by mesh refinement. The question
the resulting finite difference representation of is then simply the cost to the user of the required
the derivative is termed second order. A fourtn mesh. Should this cost be prohibitive then a
order representation would be one where .the first higher order method or an alternative more efficient
neglec ted term was h 4, and so on.. The second lower order scheme might be the answer. In the
order finite difference representation given above subsequent discussion of the various methods,order
is usually termed the first derivative second accuracy, including the more subtle errors which
order central difference formula. A one-sided might arise from linearization and decoupling,·will
derivative is sometimes of use and from the fore- be touched upon but hopefully will not be over-
going in simplest form is written for a forward stressed.
difference first derivative as
16.1.2.4 Explicit and Implicit Methods
I'(x). I(l+h)-f(x) •. ..!!..
fl/(x) + •••
h 2 In the ususl steady turbulent boundary layer
and clearly this is a first order approximation. equations, if the laminar transport is not neglected
with respect to the turbulent transport,the governing
Frequently and erroneously the order accuracy equations are everywhere parabolic and upon specifi-
of a finite difference formula for the derivative cation of a turbulence model form a well posed
as defined above is appended to the solution proce- initial-boundary value problem. In certain cases
dure for the governin~ system of equations as a whole. the neglect of the laminar transport can result in
Clearly other factors can contribute to the errors a hyperbolic set of equations but this depends on
in the solution to the system of equations. Three the precise nature of the model of the turbulence
obvious sources of error which can swamp the errors transport. In either event the equations may be
arising from the derivative formula are (1) solved by a forward marching technique, since one
linearization errors arising from thp. non-linear coordinate direction will possess a time-like
nature of the governing equations, (2) errors property. In the subsequent discussion this
arising from the treatment of the coupling between marching direction will frequently be termed the
the equations within the system, including the time coordinate for obvious reasons. The numerical
boundary conditions, and (3) machtns roundoff methods for salving parabolic or hyperbolic equations
The first two of these three sources of error will which form a well posed initial-boundary value
be discussed further later. In the subsequent problem are usually termed either explicit or
development,order accuracy will be appended only implicit methods. In an explicit technique the
to the difference formula and not to the overall unknown variables are expressed at the advanced
procedure. Machine roundoff cannot be ignored as "time" level entirely in terms of the known values
a possible source of error but usually this prob- at the current time level together with the appro~
lem manifests itself catastrophically during the priate boundary conditions. Explicit schemes on
initial development of the procedure, where the whale tend co be conditionally stable. That
appropriate remedies must be developed or the is, a stable calculation can only be obtained
procedure abandoned. provided certain limitations on the time step are
adhered to. In an implicit procedure the finite
It is observed that higher order difference difference representation introduces unknown
formulae are desirable in principle, and in some varisbles at both the advanced and the current time
cases represent the only reasonable alternative to level. Generally speaking, a procedure of this
reducing the mesh to an absurd degree to obtain type necessitates the solution of a set of simul-
accuracy. Several points must be noted, the Urst taneous equations and this usually results in a
being that to obtain the increased order accuracy complex and time consuming procedure on a per grid
there has usually been an increase in labor. The pOint per time step basis. Implicit methods are
question must now be asked if it is not more usually stable for large time steps (although not
economic to use a lower order difference with a necessarily unconditionally stable) and are there-
more refined mesh. A number of authors for instance fore. competitive with conditionally stable explicit
have argued against methods of order greater than procedures when the physical processes are changing
fourth on this basis. Various ad hoc particulari- on a time scale much greater than the marching step
ties can affect this judgment however, for instance, permissible with the conditionally stable explicit
in performing reacting boundary layer calculations schemes. It turns out that the stsbility limits
the chemistry computation could greatly overshadow of the better known explicit schemes can be very
the fluid mechanics, thus driving one towards the restrictive in performing turbulent boundary layer
use of as few grid points as possible regardless calculations, and consequently implicit schemes
of the cost per grid point of the fluid mechanics have found considerable favor. Unconditionally
calculation. stable explicit schemes such as the DuFort-Frankel
scheme are available, but to date these schemes
Additional difficulties can be associated with have all been inconsistent. That is to say that in
higher order methods, the obvious one being the the limit as the mesh is refined the truncation
application of boundary conditions since more exten- error in the Taylor series expansion does not
sive spatial differencing in the region of the dissppear for an aribtrary mesh spacing. In such
boundaries would almost certainly be needed. a scheme even given an unlimited computer the user
Further, it has been observed that higher order no longer has the ability to make the error as
16-20
I .-all .a
he wishes simply by mesh refinement.
Inconsistent schemes therefore hsve not been widely
uaed, although Pletcher (Ref. 16.62) for instance,
Finally, computer storage requirements and cO,ding
complexity together with estimated reliability and
prior experience may be factored in to complete
I
}
[
has not had any apparent difficulty in using a
DuFort-Frankel scheme on the boundary layer equa-
tions.
Predictor-corrector procedures have been
developed and these can be either of the explicit
the choice of method.
,
j is to be applied, as is usually the case in boundary
layer flows. Although successfully used for laminar
flows and some turbulent flows, the convergence of
restriction approximately transforms into
!i
,
16.1.2.5 Some Factors Influencing the Choice
of Numerical Method
4y·8/M
16.1 (79)
choice of the most suitable numerical method for a
given problem is an ~ hoc one. Perhaps the most where N is as yet the undefined number of intervals,
critical item is to estimate the rate at which the viscous stability requirement reduces to
physical processes of interest can change in the
marching (or iteration) direction. This leads to
an estimate of the maximum step in the marching
direction that the changing physical processes 16.1 (80)
permit. This maximum physical step can then be
compared to the maximum computational marching step -and typically in a turbulent incompressible boundsry
that the various candidate procedures allow. The layer, 0/0* - 6 so that there results in round
number of computational steps required to march figures
the maximum physical step is thus estimated. To
now compare the various schemes an estimate must
be made of the computational effort required to 16.1 (81)
take one computational step. With this latter
piece of information the computational cost of
marching the maximum physical step can be estimat'ed
and used to eliminate some of the candidate schemes.
16-21
IW"·' wwr
It 1a obaerved that unfortunately the compu- and virtually ~reclude9 the use of sny conditionally
uu-aJ. _rching step decreases as the square stable procedure.with a viscous stability limit
ot the number of grid points and this of course near~. With· only a few exceptions computer central
..,ravates the problem of having to add grid memory storage Tequirements are not normally a
points for increased accuracy. Further, based on problem with implicit schemes snd if required out
observation, the physical processes change such of core storage can usually be obtained and the
that axial steps of greater than or equal to the cost factored into the evaluation. Coding com-
boua4ary layer thickness would be desirable in a plexity, sometimes raised as a factor against
co.putational scheme. It then follows that for implicit methods, turns out to be quite mythical,
.are than about 14 grid points normal to the wall as that portion of the complete prediction procedure
in the boundary layer the viscous stability restric- dealing with the actual integration can comprise
Cion would force an axial step size of less than less than 15% of the overall coding. For this
tha desired boundary layer thickness. This would reason nominally unconditionally stable methods
DOt necessarily rule out schemes governed by a such as implicit schemes have found favor in
Viscous stability criterion if the computational boundary layer prediction methods.
coat per axial step or accuracy were sufficiently
better than competitive schemes taking a larger A second eommonly encountered stability
azial step. Now, a significant portion of the restriction is termed the Courant-Fredericks-Lewy
cost of marching one axial step goes into fOrming (CFL) criterion and considering the simple advec-
the coeffiCients for the integration scheme and is tion equation
roushly independent of the type of integration, be
it an explicit or implicit formulation. Further,
~ry efficient matrix elimination schemes are
available to treat the system of linear equations 16.1 (82)
resulting from the implicit formulation. Thus on
balance, in practice, the implicit schemes generally the CFL criterion generally requires that
tend to be only a factor of two or three times
.are costly per axial step than the explicit schemes.
od'
thus, superficially, the break-even point between TaS I .
conditionally stable explicit schemes snd the 16.1 (83)
(nominally) unconditionally stable implicit schemes
for the usual boundary layer equations occurs at which when interpreted in the boundary layer frame
rouShly 20 grid points normal to the wall. of reference requires
16-22
I "luttou.
f9~u1ate
Iu the explicit schemes it is usual to
the problem in the so-called conservative
to~ of the governing equations, that is, as many
•• poeaible of the dependent variables are placed
Now obviously such a linearization is quite crude
and introduces a first order error in the solution.
A second and considerable improvement is to use
a Newton-Raphson process to obtain
I
vLthlD the derivative operator. For example, by
u.e of the continuity equation the streamwise
.omentum equation given by Eq. 16.1 (74) can be
l'eW1:1tten aa 16.1 (88)
and so obtain
16.1 (85)
I
multi-dimensional compressible Navier-Stokes and
There are. of cours~other advantages to using reduced Navier-Stokes equations. The linearization
& conservative form of the governing equations and was based on a Taylor expansion of the nonlinear
their use is not restricted to explicit schemes terms about the known level solution. In order to
(8ee Roache, Ref. 16.63). Here it is not proposed illustrate this technique and irttroduce the concepts
to discuss this particular aspect in depth. Clearly of the relationship of truncation error arising
i f the two forms of the governing equations are from linearization to truncation errors arising
equivalent, then for a properly resolved flow the from spatial discretization, consider the nonlinear
same answer should be obtained from the conserva- ordinary differential equation
tive as the non-conservative system, to within the
truncation error. The preference for a particular
form, usually the conservative form, stems either
from the linearization simplification or from the 16.1 (90)
case where the flow is only marginally or poorly
resolved and here the truncation errors are large with exact solution ~ = ~(x). A centered difference
and are often more palatably disguised within the between levels n+l and n lesds to
conservative scheme. For this reason when either
form can be used without prejudice, the conserva- ...n+1 ... n A_I '"
<~·tHn+,+,n,_-"fz- ¢I (XII
tive form is usually selected. Some procedures.
euch as the La~-Wendroff scheme, requi~e governing 16.1 (91)
equations written in a conservative fc.,,,,.
The central problem of the linearization now is to
Returning to the question of linearization obtain a satisfactory representation of fn+1 which
I
with implicit schemes in addition to the two contains only linear contributions from ~n+l.
previously mentioned approaches at least one other This can be done by expanding about the n level,
etrategy has been evolved. This third approach as follows,
18 an !4 hoc process which examines an expression
and 1n each term the highest derivative for the
dependent variable is taken as the implicit term
,n+' .,n+( 3~ t l1</o+~ :;,.)". ~</oz +o(l1"",
and all others evaluated as a known coefficient 16.1 (92)
\llling either a previous station's information or
an estimate. For example, in the stresmwiae and again by expsnsion about the n level.
momentum equation, considering incompressible flow
for the moment, the streamwise convective term
would be line~rized
",n+'.",n+ AX (-1t)" + l>~1 ( ::tr 10(Ax'l
16.1 (93)
(PUIU"(PUI)I[ U'+'-UI]
• ')+,-x, I Thus from Eq. 16.1 (93). the error in Eq. 16.1 (91)
16.1 (87) arising from retaining only linear terms in the
representation of fn+! given by Eq. 16.1 (92),
16-23
termed the nonlinear truncation error (NtTE), is of elimination without further manipulation. If
the order further, F(4)) were unity and G(4)) Were equal to 4>.
the conventional Crank-Nicolson scheme is recovered.
It is apparent from Eq. 16.1 (96) that if the pseudo-
..J../...l.L'· rAx/Jt.'· + .A£. 1£L)ft] , time derivatives are themselves linear, then
.. ~ 4+&] L \: dX J 2 '\ d. l second-order accuracy requires no more than a simple
"(+i+~~HfI>r, .F(of>~1 ayG(of>r)+ + /F(+r) a{~ ~;of»): (of>?+I_+~)J The foregoing linearization is readily applied
to the boundary layer equations using chain rule
differentiation and interpreting H. for instance,
+( :;1+' ); (+~+I-+?)a,G(of>r)I+O(AXI. Ayz) aa pu 2 and 4> as pu v. In combination with either
a JIlu1ti-1evel difference scheme or by use of iter-
ation, any order non_linear truncation error can
16.1 (96) be obtained if desired. Again •. it must be clearly
stated that the marching linearization as preSented
If H(~) were simply equal to ~,the expansion above is conceptually quite different from the Newton-
liven by Eq. 16.1 (96) is both linear and second Raphson linearized system devel~ped ~s part of the
order, and could then be utilized in the implicit solution of the nonlinear equation. In the marchin~
16-24
..... by 1iD.ari%~ng about the previous station'a udght be significant. The continuity equation is
iRo~ .olution the spatial discretization error and a first order equation with the momentum equations
qQQ~li~.ar truncation errore go hand-in-hand and being at least second-order and boundary conditions
~fOV&~at8 in both are obtained by reducing the on the continuity equation can p0ge a problem, so
"f~htag direction step. Iteration, which only that its elimination from the system can be advan-
~rove. the non-linear error (and perhaps stability), tageous from this point of view also. Unfortunately,
~osts roughly the same as one marching step and in three space dimensions the utility of the stream
U poeaib're should be avoided. Newton-Raphson (or function is greatly diminished since at least two
ClIllle1-l1aearization, as it is·sometimescalled). is stream functions must be introduced to eliminate
• technique for solving a non-linear equation, which the continuity equation.
a8 8 by-product produces a linear system for
iteration. If one identified the first (known) 16.1.2.8 Coordinate. Systems and Finite Difference
itlfant as the previous marching direction solution Grids
and the second (unknown) iter ant as the current
.arching direction solution, then in many cases For a numerical solution of the boundary layer
identical formulae to the marching linearization equations the finite differencing could be applied
are obtained. As a result, many investigators directly to the governing equations in primitive
have not discriminated between marching linear- variable form in physical coordinates. Clearly,·
tlation and Newton';'Raphson (quasi-linearization) however, difficulty would be experienced as the
but without this discrimination the critical boundary layer grew in the streamwise direction and
relationship between spatial and non-linear error stagnation points would require special treatment.
is lost. At first sight it might appear that stagnation
regions could be dispersed with in. talking about
16.1.2.7 The Coupled System of Equations turbulent boundary layers. However, the stated
aim here. is to perform airfoil type boundary layer
In the usual boundary layer system of equations calculations so that some treatment of the stag-
the transverse momentum equation reduces to the nation region is called for. One major attribute
requirement that the static pressure be constant of finite difference methods which it is hoped to
across the boundary layer and this leaves the stream- retain, is that the discrimination between the
wise momentum equation, the continuity equation and boundary layer states can all reside in the
the thermal energy equation to determine the turbulence model and that one single scheme can
velocity components, u, v and the density p. (conceptually) integrate the governing equations
Further it is clear that these three remaining from the stagnation point into the wake.
equations are coupled together in that all three of
the dependent variables appear in each of·the The proble@ is further compounded in turbulent
loverning equations. The inadequate treatment of flow by having at least two length scales in the
this coupling can seriously degrade the quality of direction normal to the wall, y+ and yM, where
the solution (Blottner, Ref. 16.66). Perhaps the y+ is the previously defined law of the w.all.
simplest coupling treatment is a Picard type of coordinate Y(Tw/pw)l/2/ vw and 15 is some outer
iteration with the streamwise momentum equation region thickness scale such as the boundary layer
lenerally being regarded as an equation for u, ·thickness. The problems of boundary layer growth
the energy equation giving P,. and the continuity and stagnation points are generally treated by
equation yielding v. The three equations are then means of a transformation of the governing equations
solved sequentially using the most recent values of while the problem of multiple length scales is
the dependent variables. Iteration then serves to usually treated by means of a non-uniform finite
couple the equations together. Blottner was able difference grid. Both topics will be briefly
to show that a very large number of such iterations reviewed.
(grester than 10) was often required to obtain
overall second-order accuracy with second-order Insofar as transformations of the governing
spatial difference formulae with iterative coupling. equations are concerned, much of the early work in
laminar flow used the Crocco variables x and u as
A much more attractive method is to introduce independent variables with the shesr stress , as
a stream function ~ which identically satisfies the dependent variable. This scheme has several
continuity equation and the coupling remains only valuable properties, among them is the combining
between the energy and streamwise momentum equation. of the continuity equation and streamwise momentum
Thi8 residual coupling is often handled in the equation, and this has distinct advantages from
•• quential Picard manner outlined previously and the equation coupling viewpoint discussed previously.
certainly in cases of high heat transfer rates or In addition, by choosing equal increments in u,
at high Mach numbers one would expect a similar the problem of the multi~length scale boundary
large number of iterations would be necessary in layer is treated without the need for a non-uniform
thi. Icheme for overall second-order accuracy. mesh. Unfortunately, this transformation does not
Finally, of course, the system can be treated countenance double-valued velocities such as might
directly as a coupled system and the matrix enlarged occur with a velocity profile overshoot, a common
to form a block banded system, see for instance the occurrence in a film-cooled boundary layer. Con-
pioneering work of Flugge-Lotz and Blottner (Ref. sequently this transformation is not widely used
l6.B~). (see Ref. 16.66 for a bibliography). The in turbulent boundary layer procedures.
QOlt of lolving the complete coupled system is
quitl high compared to solving each of the equa- As was mentioned previously, many authors
tiona individually. However, considering the introduce the stream function and this can be done
number of iterations required in the sequential as an independent variable in the von Mises form
proce.1 and possible convergence problems, the of the equations. Here the advantages are similar
direct coupled system becomes very attractive. to the use of the Crocco variables but the double-
In two dimensions there does seem quite s lot to valued stream function problem is not permissible
be a8ined from eliminating the continuity equation in any event in the steady boundary layer system
by 80me means or other, although the resulting of equations as it implies reverse flow. In the
eOmplication of the streamwise momentum equation von Mises system a singlllarity at the wall re~uires
16-25
careful handling; however, in many circumstances is to have a.grid which allows roughly equal
the governing equations need not be solved at the increments in the variables p, u or pu, whichever
wall proper but can be structured such that the is the most demanding. As waS mentioned earlier,
first point away from the wall is the first location use of the von Mises transformation greatly
the governing equations arB used. Thus the von Mises simplifies this process in all but a few instances.
fo~ is quite attractive although it does not remove However, in general the first complication is the
the problem of leading edge singularities nor grid a priori determination of what will be an adequate
growth. Patankar and Spalding (Ref. 16.67), for grid for a given problem. The second complication
inatance, use this formulation in their widely used concerns the structure of the finite difference
turbulent boundary layer prediction scheme. formulation with a nonuniform mesh. Each of these
factors will be discussed in turn.
Other authors have used transformations of the
Dorodnitsyn-Howarth-Stewartson-Illingworth variety Taking the easier factor first, that of con-
which introduced a new normal coordinate stretched sidering the effect of the nonuniform mesh on the
by the local density. Use of this transformation finite difference structure itself, it is noted
reduces the resolution problem with severe density thst this problem only arises when the finite
gradients; however, it does nothing for the stag- difference molecule requires more than two grid
nation point problem. This transformation is in points. The Keller box method (Ref. 16.70), which
fact incorporated into the Levy-Lees transformation centers the solution between grid points, thus
which does have the property of removing the leading very neatly circumvents the unequal mesh problem
edge starting point difficulty. The Levy-Lees since it is essentially a two point method. The
transformation is quite straightforward and is Keller box method does have certain other less
particularly well suited to laminar flow due to its attrective features so that in general other
close relationship to the laminar flow similarity treatments of the unequal mesh problem might be
coordinates. This relationship obviously is of required. The very straightforward method of
less importance in turbulent flow where the laminar simply devising unequally spaced difference formulae
flow similarity coordinates are not relevant and by Taylor expansion or equivalently by Lagrange
such a formulation may even be at some disadvantage. interpolation does have the problem that unless
Be this as it may, the Levy-Lees transformation has the mesh eccentriCity, i.e., ratio of adjacent
been used quite successfully by Cebeci and Smith grid step size, is near unity,. a reduction in order
(Ref. 16.68) for both laminar and turbulent flow. accuracy of the calculation will result. Blottner
(Ref. 16.71) has discussed this problem in detail
Now in all of the foregoing transformations and sdvocates use of a transformation to determine
use may be made of known edge quantities to non- the unequal mesh difference formulae where
dimensionalize variables. As an extension of this
process some authors use a transformation where the
distance normal to the wall is normalized by some y • ICy') 16.1 (100)
local boundary layer thickness parameter, usually
the "incompressible" displacement thickness and in the y' space an equally spaced mesh is
0·. Such a transformation has the advantage used. Difference formulae are then constructed
that it can remove the leading edge starting problem by the chain rule
and also ease the nonlinear problem since, for 4 .a dy' (df )-1 a
instance, the stream function wl,p·e as a function Ty': TyT dy"' dy7 W
of y/&* does not change rapidly in the marching
( dr )-. [d d"' (d'dy7)-1 Wd ]
direction, thus a prior station's solution provides t
at
a very good approximation for treating the nonlinear dyI' dY' Wl - Ii?
process. Grid growth is also more easily treated in
this frame. The principle disadvantage of this* 16..1 (J.Cl!).
transformation is that the unknown thic!mess a at and Blattner (Ref. 16.71) advocates a finite difference
the location where the solution is being sought is approximation to the derivatives of the stretching
required and this can be accomplished either iter- function f, with the second derivative evaluated
atively (as part of a nonlinear iterative process) in conservative form, e.g.,
or directly as part of the elimination process in
the solution of the banded matrix. This 6* trans-
df)-1 AyU.y+t+Ay-z)
. ( dy' i • Ay'Ay-(Ay++ Ay-)
formation has been used successfully by Herring
and Mellor (Ref. 16.69) and McDonald and Fish and
(Ref. 16.58). 16.1 (102)
In summary then, given the basic desire to whereas Briley and McDonald. (Ref. 16.64) have
have one formulation which can encompass the entire preferred with some success to differentiate an
turbine airfoil boundary layer starting at the analytic stretching function, notably the one
leading edge stagnation point and ending in the suggeated by Roberts (Ref. 16.72). Similar analytic
airfoil wake, the choice would seem to lie between differentiation of the geometric progression form
the Levy-Lees or &* transformation (or indeed a of the distribution function used by Smith and
combination of them both) with the use of a stream- Cebeci (Ref. 16.73) and McDonald and Fish (Ref.
function in either case. Apart from the stagnation 16.58) is readily accomplished. In practice given
region prOblem, (which has been circumvented by a the choice, the transformation process is to be
number of authors who simply start from a very preferred for determining unequally spaced differ-
thin initial boundary layer of some assumed shape) ence formulae, if for no other reason than to
the von Mises transformation is also very attrac- ensure a smooth distribution of truncation error.
tive.
Turning now to the second factor, that of
Turning now to the problem of distributing determining a suitable mesh distribution for a
the mesh points across the boundary layer, two given problem. here the various anproaches
complicating factors in what would otherwise be a exhibit little unanimity. The prOblem is greatly
straightforward process are observed. The aim here simplified if it is not desired to define the
16-26
sublayer, a course of action previously deemed unaccept- £irst grid point placed at a y+ or between
able in regions of high heat transfer or highly two and four. Subsequently it does not seem
accelerated flows. Above the sublayer a very nearly .', advisable to allow the velocity to change from
squal mesh suffices for the turbulent boundary layer and grid point to grid. point by more than .05 ue
the only problem is the growth of the boundary layer. without redistributing the mesh. Given a
The growth problem may be treated by periodic mesh of this degree of refinement it might be
re-interpolation of the solution and is particularly expected that changes in heat transfer rates
simple with an explicit scheme (Nash, Ref. 16.74). Two could be held to less than approximately two
stretching techniques in use to define the sublayer are percent upon mesh refinement.
the previously mentioned geometric progression and the
Roberts'technique. In using either technique a minimum 16.1.2.9 Starting Profiles
step size normal to the wall is estimated, usually on
the basis of requiring a y~IN to be in the region of For an initial value problem of the
two to four. In the geometric progression scheme the boundary layer type, information must be
number of grid paints felt appropriate to define the supplied which either directly or indirectly
16-27
_________,-________________....•.... _=_lI~k:':~
the equilibrium values of all the velocity components found code is probably best viewed ss a vehicle for
~y iteratively by integration. This is in essence implementing a turbulence model snd not as a
the treatment used at stagnation points for, although general purpose boundary layer code. Nash
·tbt .tream function Iji or the velocities u and v might (Ref. 16.74) uses a modified version of
b• • ero,lji/'e' ulu e and vlv e are still well behaved and Bradshaw's turbulence model in an explicit
caR be derived from assumptions of the type three-dimensional turbulent procedure but
with the same scheme he has performed a number
of laminar two_dimensional calculations
16.1 (104) without difficulty. The major objection that
one would have to Nash's scheme for gas tur-
bine applications would be that the conditional
If
.&
-00
16.1 (105)
stability ariSing from the explicit integration
would not allow the viscOUS sublayer to be
defined efficiently. Using the DuFort-Frankel
By u.e of the local equilibrium hypothesis both scheme, Pletcher (Ref. 16.62) developed an
&sial and transverse velocity profiles can be obtained apparently unconditionally stable explicit
at the starting location. The iterative solution of procedure (in the usual linear sense) in
the similarity equations can be started from the laminar which the sub layer was defined without diffi-
or turbulent profile families described earlier. In culty. Pletcher has successfully tested his
this mode of operation no additional information is procedure on a wide variety of flows and the
required by the finite difference procedures that would usual objection to inconsistent schemes, that
be required to start the integral methods. This local of not being able to reduce the truncation
equilibrium starting technique has been used very error beyond aome point for an aribitrary
euccessfully in both laminar and turbulent flows by mesh, although disquieting, apparently did
Mellor and Herring (Ref. 16.69), Cebeci and Smith (Ref. greatly influence his results as far as can
16.73) and McDonald and Fish (Ref. 16.58). be determined. Coupling and nonlinear trtmc-
ation errors might be expected to affect the
Lastly, some finite difference schemes, notably aforementioned procedures in gas turbine
aome of the Russian methods of splitting described by applications however.
Yanenko (Ref. 16.75) offer the prospect by careful
atructuring of not requiring an initial profile of Turning to the implicit schemes, atten-
transverse velocity when applied to the boundary layer tion still is restricted to procedures with
equations. Such methods are multi-level in that severa! a demonstrated capability for treating turbulent
intermediate level solutions are obtained in the process as well as laminar flow. Thus, highly regarded
of aerching one axial step. While the user might not schemes such as the Davis coupled scheme
vtah to use such a scheme once the solutions were started, (Blottner, Ref. 16.78) and the fourth order
ea a atarting technique they are very intriguing. scheme of Peters (Ref. 16.79) will not be
discussed. Such schemes may well be the fabric
16.1.2.10 Ibe Current Status of Finite Difference of the future but further discussion at this
Boundary Layer Procedures point is probably premature. Rapidly becoming
one of the most widely used schemes, the
Unlike integral procedures for predicting boundary procedure of Spalding and Pa.tankar has much to
'layer development, the status of finite difference schemes recommend it. In its original form only the
tor solving parabolic and hyperbolic equations is changing lack of a sublayer or stagnation point could
rapidly at the present time. For this reason it is not seriously be held against the procedure for
proposed to review the available schemes with a view to gas turbine applications. The lack of the
recommending some "best" procedure for the turbine problem. sub layer hss been removed by a number of
Such a recommendation would doubtless soon be outdated. people, for instance Launder and Jones (Ref.
Nor is it intended to describe anyone scheme in detail, 16.80) and a highly developed version widely
for to do justice considerably more apace would be required available from Kays et al. (Ref. 16.81) in a
than is available here. Instead some of the better known form well suited for gas turbine use, with the
current schemes will be revielied in the light of the exception of the stagnation point treatment.
topics discussed in earlier paragraphs. Hopefully, by In this regard it is claimed by~ecko (Ref.
following this same process the reader will be better able 16.82) that starting the Patankar and Spalding
to evaluate the suitability of the newer schemes that will (Ref. 16.67) scheme for Bome arbitrary and
become available in the future. Again the pitfalls of the small boundary layer thickness is an adequate
relatively untried scheme must be cautioned against and treatment of the stagnation region. However,
anyone contemplating such an application should read the should this fail to be satisfactory in some
charming little essay on this subject by Moretti (Ref. instances, an acceptable alternative stag-
16.76). Finally little comment at this point will be made nation point treatment might be very costly
on the various turbulence models incorporated into the to develop.
various procedures. Almost certainly the various models
are interchangeable and best reviewed separately as a Three widely available, highly developed,
class. and extensively tested schemes of quite similar
construction have been developed by Herring
If a start is made by ruling out any scheme that and Mellor (Ref. 16.69), Cebeci and Smith
cannot treat both laminar and turbulent boundary layers (Ref. 16.73) and McDonald and Fish (Ref.
for the simple reason that~extensive regions of both 16.58). In all three cases the procedure of
types of boundary layers are found on turbine blaCes, Hartree and Womersly is followed where the
curiously enough the highly regarded scheme of Bradshaw- streamwise direction is discretized first.
Ferriss (Ref. 16.77) must be discarded. Doubtless an Originally Hellor and Herring then treated the
iapliCit version of the Bradshaw-Ferriss procedure which resulting two point boundary value problem by
·retained the laminar viscosity could be constructed (and a shooting technique but subsequently abandoned
at this point probably has) and in thia state it would this technique in favor of an implicit Gaussian
be a much more practical procedure for gas turbine appli- elimination process very similar to that devel-
cations. In any event, the original Bradshaw-Ferriss oped by McDonald and Fish (Ref. 16.58). Cebeci
16-28
II and Smith (Ref. 16.73) used the Ch01e~ki ~rocess to treat
their implicit system of equations. All three methods
treat both the sub layer and stagnation points and have
optional equilibrium starting procedures. As a result
·it must therefore be the onus of the potential
user to satisfy himself that the solutions to
hiB problem are mesh independent to his required
- degree of accuracy. Clearly in the eyes of some
~ of their structure this type of method requires the non- experts it will be necessary to use a much more
i linear two ~oint bouodary value system be iterated out
to a fair degree of convergence to retain spatial stabil-
refined axial mesh, either that,or iterate at
given axial locatio~ for some demanding problems
!
ity. During this non-linear processing, grid growth and with a method like Spalding and Patankar with
equation coupling can be taken csre of. its cursory treatment of non-linearities and
coupling, than with the Keller or Hartree-
More recently in an effort to improve the efficiency Womersly schemes. The ideal situation is one
of ~erforming routine bouodaFY layer calculations, presum- in which the treatment of the coupling, non-
ably with the three-dimensional problem in mind, Keller linearities and spatial differencing are all
and Cebeci (Ref. 16.83) have applied Keller's so-called accurate to the same degree, and Anderson
box scheme. In this scheme the boundary iayer equations (Ref. 16.88) has tried to implement this
are written as a nonlinear set of coupled first order concept in developing a modified version of
equations which are treated directly by a Newton-Raphson the Keller box scheme. However, the key point
process which gives riee to a block tridiagonal matrix is that as obtained "off the shelf" so to
for elimination. Only four grid points are used in this s~eak, the various suitable and similar schemes
scheme, hence the box terminology. Although with the might exhibit markedly differing run times for
passing of time the first wave of enthusiasm for this a given problem. This run time variation would
technique has diminished somewhat (Blottner, Ref. 16.66), be related to the degree of conservatism (or
it does seem to be a very neat scheme for the lack of it) of the originator. Further, many
boundary layer equations and is marred really only by of the quoted run times are times required to
its storage requirements. The technique has apparently achieve a level of comparison with experiment,
no problem at stagnation points and can treat the sublayer. not necessarily Some degree of mesh indepen-
At the present time it is being extensively tested and dence of solution.
developed.
At this point discussion of the finite
Although not so widely known as the' foregoing schemes, difference procedures for predicting the
Harris (Ref. 16.84) has developed a turbulent version of boundary layer behavior. will be terminated.
the laminar scheme originally developed by Flugge-Lotz Several good robust schemes are widely avail-
and Blottner (Ref. 16.85) which apparently worked well but able and the prospects are excellent for the
is not widely used. Adams (Ref. l6.8~ developed a scheme development of even more efficient schemes.
of quite remarkable similarity to that constructed by
Barris. Finally the strip scheme of Kendall (Ref. 16.87)
has fallen into widespread use for performing reacting 16.1.3 Axisymmetric (Pitch-Averaged)
boundary layer calculations, for which purpose it has Boundary Layers
been highly developed. Given the ready svailability of
other schemes with well documented capabilities, there 16.1.3.1 Motivation
has not been any great incentive to pursue the appli-
cation of Kendall's scheme for turbomachinery problems. In the turbomachine, the hub and casing
boundary layers, commonly called the "annulus
A number of the foregoing schemes are very widely wall boundary layers" can, in a very simple
available and of quite similar nominal cspability. In minded view, be thought of as swirling aXially
certain cases the choice would appear to reduce to eval-
symmetric boundary layers and as such the
uating the relative economics of the competing schemes,
study of this type of boundary layer would
since the schemes mentioned earlier all seem quite robust obviously seem worthwhile. That such a
in operation. Order accuracy considerations, which simplified viewpoint necessitates s high
might be expected to provide some guidance, are such degree of compromise is well known. The hub
that in most of the schemes formal second order accuracy and casing surfaces are often not continuous
is relatively easily attained by proper centering of the and frequently stationary surfaces lie adjacent
acheme. However, in many schemes routinely a first to rotating components. Leakage and coolant
order difference in the axial direction is used to avoid flow often occurs through gaps in the surface,
apatial wiggles which can remain undamped in some cases. but all these difficulties shrink to insignifi-
Thus the demonstrated ability to routinely use a second cance when compared to the effect of blade
order axial scheme and consequently use fewer axial steps or stator rows. Here the overturning of the
in a computation would be an attractive feature of the annulus wall boundary layers within -the blade
selected scheme, but one which has not yet been clearly or stator row due to the mainstream deflection
attributed to any developed procedure. Hence, given that and the periodic shedding of these large wakes
the schemes all require about the same number of mesh into the subsequent stages causes major effects
points, the point can be made that a large portion of the which cannot be rigorously taken into account
cost of marching·one axial step is made up of forming in any axially symmetric boundary layer analyses.
coefficients of the discretised governing equations and The difficulties involved in any more rigorous
is roughly independent of the precise details of the approach are of course qUite daunting and this
integration scheme. Thus the great variations in quoted has led to the development of the concept of
run times among the various procedures, even given the "pitch averaging". In the pitch averaging
difficulty of establishing a common base for comparison, approsch the azimuthal variations are expressed
must reside in the treatment of the nonlinearities and as a mean value plus a small perturbation and
coupling between equations. Rigorous treatments like the equations of motion averaged in the
that in the Keller box scheme or the one used in the azimuthal directio~ The resulting equations
Hartree-Womersly based schemes are obviously time-consuming are quite as rigorous as the original unaver-
and very conservative in comparison to say, the sche~e of aged set and, as in the similarly treated
Pdtankar and Spalding (Ref. 16.67) with its almost patho- turbulence problem, the unknowns are now the
logical avoidance of iteration. The question of adequacy mean values and the correlation of the
and accuracy can only be answered on an ad hoc basis and perturbations or "fluctuation". The pitch
16-29
averaged approach has obvious value if the mean values
.and correlations can be approximated such that the
resulting averaged flow is reasonably well predicted.
The current indications are that indeed this pitch
averaging could be a very useful tool and this con-
cept will now be developed. Much of the original
work on this topiC has been carried out by Horlock
and his co-workers with independent contributions by
Mellor and its application in an integral formulation
described in detail by Horlock and Perkins (Ref. 16.89)
and Mellor and Wood (Ref. 16.92).
16.1.3.2 The Governing Equations with the metric coefficients hI. h2' and h3
giving the arc length ds by
Implicit in the form of the governing equations
ia a coordinate system. In developing integral dst • h~d.! + h:dl+h:dl
~ments of the governing equations it has long been
recognized that certain coordinate systems possess 16.1 (110)
major advantages over others. In particular stream-
line coordinates based on the local direction of and it is in essence assuming that the local
the inviscid flow at the edge of the boundary layer boundary layer thickness'is small compared
greatly simplify the momentum integral equations. with the principle radius of curvature of the
This advantage disappears when the partial differ- surface. Of the two possibilities, either to
ential equations themselves are treated directly by Reynolds time average first then pitch average,
numerical methods and in this case the effort has or vice versa, the usual precedent of time
been to develop coordinate systems which allow the averaging first is adopted. With the accepted
solution to be obtained in some logical manner. boundary layer approximations, the Reynolds
Anderson (Ref. 16.88) has pointed out that use of time averaging of the equations results in
streamline coordinates or approximations to them on
a local basis allows the governing equations to be
simplified since the velocities normal to the
approximate streamlines may be small, particularly
in internal flow where the flow is constrained
between two boundary surfaces. For his finite
difference scheme Anderson used the potential flow
streamlines as an approximation to the real flow. Streamwise-Momentum
Haat authors have also used orthogonal coordinate
systems although this is by no means necessary and
in the numerical schemes orthogonality can readily
~--
~pu
I
+ h,hth. l-;;x z
d h' h __ 2 d hh - - d h h ---]
.pu'+ay ,.pvu +Tz t ,pUW
be abandoned if a more convenient coordinate system
results. Starting then from the orthogonal system pow ~h, pw! dh. I dp I a (jl au __ )
of curvilinear coordinates originally due to Hayes + --;y;;- T:' - h,h. dl· - h," ~ + ;;;: Ty t;; Ty" - p u'v'
(Ref. 16.90) for the three-dimensional boundary 16.1 (112)
layer one has:
Normal-Momentum
I dji I a -
-;;-I a;;. h"iitl dy h,h.pv 1
I I I ~
16.1 (113)
Spanwise-Momentum
d __
Tr pw
+ I
h,hzh.
[adX h h ---
2 .pu W
d h h --
+"FY d h h _2J
' .pvw + di a ,pw
16-30
I the dependent variable f as being the SUlD of some
pitch averaged quantity f and a perturbation f'
where except the effective blade force terms. The
assumption of the thin blade also allows the upper
I Svbl!qvently f' ~ill be assumed small relative and lower surface gap coordinate rates of change to
be set equal, however for the moment this
tD f. Jly definition simplification is not applied. The governing
r o - I - t b fdz equations are now expressed
~
I.-'b 'a
I
1 Continuity
1 " f'dzo 0
ap [a __ a _J
'. 16.1 (115)
I
F + OhLh, 1X Oh,pu + Ty ~hlh,pv 00
16.1 (119)
!
)low for the typical variable f an integral
averaga of the derivative of f is
Streamwise-Momentum
Ib af a ala alb
l ..,.. dlO '11 (za- l bJ1 - 'b df" + '.df"
la . , .!..pii +_I_~ Oh p(ij2+JiJ+ _I_~ Oh h (ii~+~)
al Ohlh, a x ' Ohlh, ay I'
16.1 (116)
I a I a
where xcould be any coordinate direction except z. + Kli;(uw + UJWIJ - K,p(Wz+w,zJ 0 - Qii; Tx oii +"0 Ty Tx 0
Now the governing equations are pitch averaged
dropping the Reynolds averaged overbars on all but !!rt ~
+Pb dx -Podx -TXbTy+Txoay
alb aZb
the Reynolds shear stress term. Now the single
overbar signifies the pitch averaged value of some
time mean quantity. The double overbar denotes 16.1 (120)
the pitch averaged value of a turbulent correlation.
The single overbar over a primed quantity denotes Normal-Momentum
correlation between perturbations from the pitch
averaged mean of some time averaged quantity.
Taking the streamYise momentum equation as an
example and writing g a Za - zb their results 16.1 (121)
,,_ I a, I a _ Span~ise-Momentum
.
-w ...,.., J
_ -;
-+ ,,ouw KI - opw
I aii
0 +P -
alb al
pa .:..:A.a.
a
Tt p
I
~ Ohlh,
a
1X 0
h -(--
,p uw + u w + Oht, -;; 0
I a
I'
h h 1iI-
pv
+
-
J( 0
'hi
- - -
a. b a.
.7; T.O - - T' b
~
a. + Tao ~
ax
+;;p':l- KljS(pl_Ji J + KIP(Ow + u'w'J + :r TJO
I ( aZb az o
16.1 (117) -'h." Pb -POJ-T1b'Ty" + T10ay
and in the usual manner the pitch averaged terms 16.1 (122)
can be expressed aa
and for example
'iii pO0
LapITII"
an entrainment equation in the present problem.
+u' )dy + 1 p(Oiii +u'w')dy. ~
8
- Kl 0 - KI 0 Tzw + 0Zl For the cross-flow profile a vsriety of sugges-
tions has been made, such as the variation
16.1 (126) of Prandtl's profile made by Mager (ReI. 16.95)
and or the well known polar profile due to Johnson
(Ref. 16.96). The Prandtl-Mager profile is a
very simple one parameter family of the form
16.1 (129)
16.1 (127) where a w . is nominally the angle between the
wall streamline and the edge streamline. Being
If now the original governing equations are a one parameter family (Bw) the Prandtl-Mager
evaluated at the edge of the boundary layer and then profile requires that no additional equations
nominally integrated normal to the wall the resulting need be generated, probably explaining its
set of equations can, by subtraction, be used to widespread use. Johnson's two parameter 901ar
recast the integral equations in integral defect form. profile has been shown to be an improvement
FollOWing Hor1ock and Perkins (Ref. 16.89) and over the Prandtl-Mager profile. Wheeler and
Mellor and Wood (Ref. 16.92) all of the contributions Johnson (Ref. 16.97) however, noted in review
from pitch averaging can be lumped together into of this cross-flow profile problem that none
force defects of the type, of the cross-flow profiles available at that
0a· LOan time, including some developments of the
Johnson profile, were entirely satisfactory
011 • is.,t - 5., for their purposes. For this reasOn Wheeler
° •.!. gh 18p-c;.'2.;ti)dY
a.~. I 0 •
and Johnson (Ref. 16.97) went on to develop a
direct numerical scheme for the three-dimensional
ardp dP] turbulent boundary layer equation. Horlock and
D••• l Tx- - Tx" dy
0 Perkins (Ref. 16.89) argue against Wheeler and
.Ie. Johnson's pessimism concerning the cross-flow
D•• LO,n profile for the present problem Citing the
0 ••• DIlt - '0,. reason that in the passage a reasonable form
for the cross flow can be obtained from
0 .. " r.~ 1•8 p(u·w.-u·w·)dy
- ::;:::r - 16 •1 (128) secondary flow theory (Horlock, Ref. 16.94).
16-32
I Borlock'8 profile is similar in many respects to
Johnson's profile and the necessary integrals are
liven by Lindsay (Ref. 16.98). For flows where the
force defects Dx and Dz are absent the set of
equations including Hesd's entrainment equation
simpler integral methods been. encouralingly
successful within their limited sphere of
applicability.
It follows immediately that all of the
can be solved without particular difficulty. Lindsay "-available schemes for solving the three-
(Ref. 16.98) for instance, has compared predictions dimensional boundary layer equations could be
made using the Johnson profiles with the swirling used in the simplified situation considered
axi8~etric flow without blades or body forces, here. Alternatively, the two-dimensional schemea
measured by Hoadley (Ref. 16.99) and achieved moderate discussed earlier could be extended to incor-
success. Earlier calculations by Hoadley using the porate a swirl equation. In either event almost
Prandtl-Mager profile, probably fortuitously, all of the previous discussion on numerical
achieved slightly better sgreement. methods for the boundarY layer equations applies
in the present instance with almost certainly
Turning now to flows with azimuthal variations there being less interest in laminar flow or
the critical problem of the force defect integrals Dx regions of extended transition, both forward
and Dz arises. The pressure on the blade surfsces and reverse,
can obviously be determined from some inviscid (but
not necessarily irrotational) analyses. Estimates Anderson (Ref. 16.88) appe~s to have been
of the gapwise variations in u and w can be made the first to apply a finite difference scheme
from the same type of analyses and correlation to the pitch averaged equations of motion. In
coefficients constructed using the mean flow averaged Anderson's case the approach was an extension
variables as the normalizing scale. The problem with of a two-dimensional scheme rather than a cut
this approach is that the variations within the down version of a three-dimensional scheme.
endwall boundary layers are likely to be significant Three-dimensional schemes will be discussed
and possibly not well predicted by the preceding type later in a separate section so no discussion
of approach. By trial and error Hor10ck and his of the merits or demerits of various three-
co-workers have found that fair estimates ofaxis1 dimensional schemes will be given here.
blockage can be made by setting Dx - 0, presumably Initially, Anderson used a straightforward
as a result of the individual components cancelling explicit integration scheme with a law of the
out (Daneshyar, Ref. 16.100). Horlock and Perkins wall fit to cover the region below the first
(Ref. 16.89) cite two different methods for deter- grid point. Difficulty with the law of the
mininl Dz • The first is based on a secondary flow wall in swirling flow together with the desire
analysis (which also results in Dx = 0) snd the second, to have a large number of grid points for
due to Daneshyar, is semi-empirical. At this point accuracy led to the abandonment of the explicit
it seems clear that a very careful evaluation of scheme and-the adoption of an implicit formu-
the accuracy and generality of the presen~ly available lation. In view of its many attractive features,
.uggestions for the force defects Ox and Oz must be the Keller box scheme, (Ref. 16.70), was finally
made. If satisfactory 'forms for Ox and Oz can or selected. The inclusion of the swirl snd energy
have been developed it would appear that even in equations, however, led to a very large demand
.pite of the known profile limitations a very useful for storage with this technique, the problem
tool would exist where none is presently available. mentioned earlier in connection with the Keller
Obviously endwall loss levels are important and any scheme. Also Anderson followed the linearization
means of estimating their level. and behavior ara of concepts developed by McDonald and Briley
keen interest to designers. (Ref. 16.65) and linearized the governing
equations to second order, consistent with the
spatial differencing, without any iteration
16.1.3.4 The Finite Difference Approach such as that in the scheme used by Keller and
Cebeci (Ref. 16.83), thus effecting a substantial
Given the generally accepted difficulty of savings in already modest computer run times. The
adequately specifying the cross-flow velocity pro- Richardson extrapolation, also recommended by
file, a number of investigators, for instance Nash the originators, was not employed in Anderson's
(Ref. 16.74), Wheeler and Johnson (Ref. 16.97), modified version of the box scheme since in
Harris and Morris (Ref. 16.101), Cebeci et al., general accuracy in skin friction below 1% was
(Ref. 16.102), have been led to develop finite not sought. Blattner (Ref. 16.66) recently
difference techniques for solving the three-dimen- demonstrated with the box scheme the inadvisabil-
sional turbulent boundary layer equations. The ity of usin~ the Richardson extrapolation unless
loverning equations in the pitch averaged problem extreme accuracy was being sought.
are in fact the sicplest nontrivial form of these
same three-dimensional boundary layer equations, Turning to the question of the turbulence
that is the axisymmetric swirling boundary layer model the penslty for use of the detailed
equations, with the addition of (given) source numerical approach is the requirement of speci-
terms Dx and Dz • No new numerical difficulties fying the 'x-~riati~f the turbulent
over and above those normally encountered with the correlations iliVi and ti'W' • As was mentioned
three-dimensional boundary layer equations would earlier, Horlock.and co-workers were able to
therefore be expected with the pitch averaged circumvent this problem by the use of a gener-
equations of motion. Furthermore, the presence alized version of Head "s entrainment law. At
of ths large cross flow, often found in practice, a later stage the problem of three-dimensional
leads to potential difficulty with an adequate turbulence models will be examined in detail.
.pecification of even the streamwise velocity For the moment it is noted that for U'V'
profile family. Finally compressibility and hsat Anderson (Ref. 16.88) used scalar eddy viscosity
transfer, features of interest to the designer, with Van Driest's suggestion for the sublayer
lead to a general concern about all the profile followed by Prandtl's mixing length for the
a.sumptions, thus paving the way for a numerical wall region and finally he used Clauser's
ap~roach. Naturally the direct numerical approach suggestion for the outer wake like region. In
would not have been embarked upon had not the this concept, the extension to three dimensions
16-33
75 :$577=' :r"erW,,.'TZWretfr=wet:li1vw·;·-,
of •••entially a two-dimensional model is achieved pitch averaged flow can be made if the vane
by defining the eddy viscosity as or blade forces are known.
The .atresses t;
~ and are defined by
and Tz -
incorporate u'v' and
dimensional intra-vane or blade analyses.
16-34
through the point and then by convection along all .great boundary layer incerest in view of their
the atreamlines passing through this surface normal. major contribution co losses and co stall. Phys-
The zone of influence is then the region bounded by ically then within these important regions che
the body surface. the boundary layer edge. and·a·pair zone of iufluence principle is of little immediate
of characteristic surfaces: one. the surface normal help and it is of no great concern that when
anvelope passing through the external streamline. diffusion in the spanwise direction is allowed for,
the other the surface normal envelope passing through aa it is within the extended boundary layer equa-
the limiting surface streamline. As a companion to tions, the dependence principle is no longer
the ZOne of influence Raetz also suggested a "zone obtained. The extended boundary layer equations
of dependence" which ia bounded by the upstream edges can also have difficulty with inflow boundary
of the normal to the wall passing through the free conditions but they do possess the major attribute
scream and limiting wall streamline which of being able to "turn the corner" and proceed to
intersect st the point in question. Only close the domain. as in a duct, or to proceed to
conditions within the zone of dependence influence a plane of symmetry where known information is
the solution at the point in question and in turn available for boundary conditions. Given the type
only the flow in the subsequent zone of influence of problem normally encountered in turbomachinery
would be affected by the flow at the point. applications, the attributes of the extended
boundary layer equations are very impreasive.
Wesseling (Ref. 16.104) considered the zone
~n the subsequent section a very brief dis-
of influence problem from the point of view of the
cussion~f some of the better known methods of
conventional three-dimensional turbulent boundary
layer equations snd concluded that within this predicting the conventional three-dimensional
system Raetz's influence ~rinciple would hold but boundary layer equations will be given. mainly
the possibility of a smaller zone in turbulent from the point of view of introducing some of the
flow than in laminar flow could not be ruled out. major difficulties involved with performing three-
The smaller zone would arise from the nearly dimensional calculations. A more complete dis-
hyperbolic nature of turbulent transport normal to cussion of three-dimensional boundary layers has
aurface outside of the viscous sublayer. (Bradshaw been given recently by Nash snd Patel (Ref. 16.107)
et al •• Ref. 16.57). The zone of influence problem and from the computational point of view by
haa also been discussed by Wang (Ref. 16.105). Blottner (Ref. 16.78). ~n view of the limited
utility of the conventional boundary layer equa-
The zone of influence has obvious attributes tions much more emphaSis will be placed upon the
when boundary conditions are being applied. For development of the extended three-dimensional
the conventional system. conditions on the initial boundary layer equations and techniques for their
aurface and aubsequently on the edges of the ·solution. Although major subjects in their own
domain must be prescribed. The initial surface .right._the problem of determining the free stream
conditions are discussed by Ting (Ref. l6.106)~nd and the geometric information will not be discussed
it follows that only a limited number of dependent here.
variables can be arbitrarily assigned starting
values in view of the need to have starting values ~6.2.l The Momentum Integral Approach
of the dependent variables which also satisfy the
governing equations. The usual course of action The.conventionsl three-dimensional boundary
.is to specify the streamwise velocity and either layer equations have been presented earlier during
by ±oplication or directl~its axial rate of the development of the pitch averaged equations.
change. The Reynolds shear stress, the cross-flow These boundary sheet equations ~ere also integrated
velocity and the corresponding cross-flow Reynolds in the ·effectively normal direction y and can be
stress. and the density must also be specified: one. cast into a number of different forms depending on
the surface normal to the wall passing through the the integral defect thickness parameters introduced.
external flow streamline. the other, the surface Regardless of the precise form of the eauations
normal to the wall passing through the limiting wall if an n-parameter profile family for the stream-
streamline. The transverse velocity is derived from wise velocity u is introduced and an m-parameter
the continuity equation and t.he variables specified profile £or the cross-flow velocity w is introduced
everywhere On the inlet surface. Edge conditions then. since the transverse mass flux pv can be
pose a particular problem; but intuitively. outflow determined £rom the continuity equation. at least
along the edge requires no boundary conditions as it m + n + 3 .independent equations must be provided
is completely determined by the known interior flow to render the system determinate. The number 3
field. Wall surface and free stream edge condition in the above expression arises from the need to
are assumed given. The central proble~ rests with define the ·density P and the skin friction
the unknown inflow edge conditions. Here the zone of components T.,x "and T WZ ' The problem of com-
dependence principle becomes invaluable for it clearly pressibility will not be directly addressed at
requires the effect of the unknown inflow boundary this point and it will be assumed that some energy
information to remain within the zone of influence of relationship exists to specify the local density.
the inlet plane edges. Thus if the region of The skin friction relationships will be addressed
interest is·outside the inlet edge zone of influence. -later. Of the required remaining m+n equations
little concern for the unknown inflow boundary ~ising from the adopted mean profile families
information need be expressed. The conventional the·£irst .integral moment of the momentum equations
three-dimensional boundary layer equations there- provide two-equations and. aa has·already been
fore can be very useful for· describing the boundary discussed at length in two dimensions. additional
layer flow on a wing surface where the inflow moment equations are readily obtained at the expense
regions near the wing root or tip hsve a limited of introducing more information on the turbulent
zone of influence. Unfortunately the converse is transport mechanisms. The problem of generating
also true and that is if the region of interest the additional moments of che turbulence will be
lies within the zone of influence of the edge, ueferred until turbulence models are discussed.
then the appropriate boundary condition infor- Alternatively additional equations may be derived
mation must be supplied. By the usual law of by introducing plausible physical arguments such
perversity of circumstances. the root and tip as Hea~'s entrainment hypothesis. With the fore-
regions of wings. for instance, are regions of going as background the various procedures will be
evaluated.
16-35
fW TmtWl<>'
Consider the stresmwise profile first of sll. Head's procedure would perform much more satis-
Although not mandatory, frequently in integral factory with (vanishingly) small cross flow than
aethoda the direction for this velocity has been would Hager's procedure, as a general observation,
chosen to be thst of the external streamline in a in view of the close relationship of the Cumpsty-
plane locally parallel to the surface. In this Read scheme to Head's simple and very effective
Cartesian coordinate system the cross-flow component two-dimensional boundary layer prediction scheme.
at the edge of the boundary layer wa ' disappears, The relative behavior at higher cross flows is
thus simplifying matters. If now tfie simple power not so apparent however, since it is by no means
law profile is supposed valid for the streamwise certain that for these flows the power law profile
direction of the cross flow, the Prandtl-Mager and other assumptions are inferior to law of the
profile is' used. To recap, these are written by wall - law of the wake concepts for the streamwise
velOCity profile under these particular conditions.
" • u, (y/8 )lIft In any event the predictions shown by Cumpsty and
Head agree moderately well with their measurements
for certain integral parameters on an infinite
yawed wing.
16.2 (1)
In spite of the well understood techniques
Now since ~ is given, these profile families for generating integral moment equations and the
introduce three parameters n, 0 and a, the angle tolerance of the concept of an isotropic eddy
between the wall and free-stream streamline direc- viscosity even in some finite difference schemes
tions. Note that since the limiting streamline angle (to generate the integral moments of the Reynolds
a is a problem parameter, the skin friction deter- stresses), there has been little attempt 90 far
mination is simplified since to generate three-dimensional multi-parameter
integral schemes. Eichelbrenner and Penke
1'• • (toSp)"I1'WI (Ref. 16.112) used a polynomial cross-flow profile
and essentially the u-moment of the streamwise
momentum equation, simplified someWhat. Horlock
(Ref. 16.94) and Lindsay (Ref. 16.98) used devel-
16.2 (2) opments of Johnson's profiles together with Hesd's
entrainment concept. Smith (Ref. 16.114) followed
and thus, only one skin friction relationship need be a similsr course to Cumpsty and Head and used
specified, ususlly the streamwise component TWX' either the Prandt1-Mager profile or a simplified
Perhaps the simplest use of the foregoing set was by version of Johnson's profile (the simplification
Mager (Ref. 16.95) who assumed that the streamwise being that the apex of the Johnson's triangle is
component of wall shear was given by the very simple assumed to fall at some fixed value of u+). Smith
Prandtl-von Karman Law for two dimensional flow. trested compressibility by assuming that the
Since the formulation now only uses three independent incompressible profile families hold ~n a
profile parameters, one more than the number of 'y' coordinate stretched by the local density,
equations already on hand, Mager closed the set by u/u, • ICy'/lI)
specifying that the power law exponent n was a
constant for some particular flow, and usually Y'· f.YI'II',dY 16.2 (3)
ascribed a value around 7. For a simple flow Mager
achieved a very creditable degree of accuracy with and the density evaluated by a quadratic tempersture
his prediction, due almost certainly to his use of profile and, follOWing Myring's (Ref. 16.111) lead,
a value of n taken from the experimen t. The assump- abandoned external streamline coordinates. A very
tion of a constant power law exponent is now widely similar study was subsequently undertaken by
regarded as being an oversimplification and as infor- Thompson and Macdonald (Ref. 16.113).
mation on two-dimensional boundary layer behavior
increased over the years a number of investigators While not as demanding as the more complete
have incorporated these developments into the three numerical approaches, solution of the coupled
dimensional framework following Mager's lead. Dring nonlinear integral equations is not trivial.
(Ref. 16.126) later refined and developed Mager's Most people have tended to use a variant of the
technique and applied his scheme to the turbine scheme used by Y~ger (Ref. 16.95) who solved the
endwal1 problem. Perhaps the next major development coupled integral momentum equations iteratively
occurred when Cumpsty and Head (Ref. 16.93) intro- and sequentially starting with the streamwise
duced Thompson's two parameter profile family momentum equation snd lagging the cross flaw infor-
(Ref. 16.116) for the streamwise velocity profile. mation. Once again, unless the number of iterations
Thompson's profile is in effect very similar to is small then the principle attribute of integral
Cole~ law of the wall - law of the wake profile methods, that of speed, is being squandered.
family introduced earlier. Retaining the Prandtl- Thompson and Macdonald (Ref. 16.113) encountered
Mager profile for the cross '"flow componen't left severe numerical problems with the sequential
Cumpsty and Head with one auxiliary equation to iterative solution technique near separation
specify, since the streamwise skin friction was and in some regions of favorable pressure gradient.
one of the parameters of the streamwise velOCity Thompson and Macdonald (Ref. 16.113) thereupon
profile. For the auxiliary equation Cumpsty and solved the problem by means of a coupled implicit
Head chose to postulate that the rate of entrain- technique treating the nonlinear coefficients by
ment of free stream fluid into the boundary layer iteration. While no details of the Thompson-
was uniquely related to the shape of the stream- Macdonald algorithm are'given, it would seem on
wise velOCity profile in the same way as in two- the surface to be a very appropriate solution
dimensional flow. To obtain the actual auxiliary technique.
equation, the continuity equation is integrated,
(Eq. 16.1(124», and the terms representing the Two obaervations can be made on the work done
free-stream entrainment rate collected and replaced to date. The first is that in general the level
by the assumed relationship to the streamwise of agreement between prediction and measurement
profile. It is to be expected thst Cumpsty and i8 poorer than that which is achieved by integral
16-36
techniques in two dimensions. The second is that none lent flow, again with an encouraging degree of
of the existing three-dimensional schemes when applied success. Presently second generation turbu2ent
in two dimensions are more advanced than say Green's boundary layer schemes are being evolved embodying
••rsion (Ref. 16.115) of Bead's 'simple entrainment aspects of the more recent numerical developments •
. .thad. Clearly then for three dimensions there is
.uch room for improvement since the existing level of In discuss10g the numerical problem of
agreement is in general not adequate even for loss treating the three-dimensional boundary layer
level estimates. In restricted classes of three-dimen- equations the previous section on numerical methods
sional problems it would seem feasible to modify the for the boundary layer partial differential equa-
various assumptions such that for that particular tions is relevant. In the present section the
class of problem good agreement with measurement could additional special features arising 10 the case
be ob~ained. The question that any user must answer of the three-dimensional boundary layer will be
for his particular projected use, is the 'discussed in the same order of presentation as
investment of effort best spent in developing an was adopted in the earlier numerical section.
integral scheme further or are the mean profile Starting with the choice of numerical method"yet
problems such that the effort is better invested in another stability parameter arises. Frequently,
a finite difference scheme? Insofar as the profile due to the cross-flow velocity w, it is of the form
assumptions are concerned Wheeler and Johnson (Ref.
16.97) and Nash and Patel (Ref. 16.107) show the
limdtations of the existing suggestions and,while h,.Ax
improvements can be made,it must be remembered y. ,\uAz
that each additional profile parameter introduced
to improve the profile description requires an addi- 16.2 (4)
tional equation be added to the system. Only if the
number of profile parameters is kept small do with .6x and 6z being the marching and spanwise
integral schemes retain an attractive speed advan- direc tions and hI and h3, the appropriate metric.
tage over the completely numerical treatment of the Krause et a1., (Ref. 16.109) have shown the
basic three-dimensional boundary layer equations of stability parameter y must satisfy certain
motion. It must 'also be recalled that with the restrictions for many schemes. Perhaps the most
existing integral schemes compressibility is at best common restriction is th'at for a number of schemes
iiven a rather cursory treatment, the application y must never be negative. The implication
envisaged for these schemes usually being the sub- being that, for these schemes, the crass, flow ve10ci ty
aonic wing problem where compressibility effects ~ cannot be allowed to change sign (the spanwise
are not 2arge. Significant heat transfer effects, marching direction chosen to give w positive).
such as might occur on turbine blades, are as yet Certainly the cross-flow velocity can change sign
DOt allowed for within the existing integral schemes. in flows of 'real interest, as evidenced by the
A. a consequence of these problems with integral -measurements of Klinksiek and Pierce (Ref. 26.106)
procedures a number of investigators 'have be~n led in an S-shaped duct. Indeed much of the criticism
to develop finite difference methods for solving the of Johnson's profile family (Ref. 16.96) was
three-dimensional boundary layer equations. These directed at its 1oabi1ity to treat cross-over
finite difference schemes would appear better suited profiles where the cross flaw changed siRn. It
for general turbomachinery applications than existing wou2d seem then that the cross flow stability
integral schemes, although still limited by the parameter could prove catastrophically restrictive
boundary sheet approximations. 10 some applications. Much less dangerous is the
other restriction sometimes encountered that
-l<y, for here at least the prospect exists of
16,.2.2 The Finite Difference Approach reducing the axial step to satisfy the stability
requirement and on average -1 is not a particularly
Largely evaded in the treatment by existing small value of the parameter. Difficulties could
integral methods is the question of the two Reynolds be expected when a small spanwise mesh was desired
atress components. This problem is inescapable when simultaneously with a large axial step, a not
the f10ite difference approach is considered, and uncommon set of circumstances. Also it is possible
the problem will be discussed and current solution to have local flaw angles in excess of 45 0 so
techniques described in the section on turbulence that wlu can exceed unity and this again might
models. The remaining problems are the variety of require the axial step be reduced. Unfortunately,
choices for the form of the equations and the there is as yet no unconditionally stable scheme
coordinate system, the stability and accuracy of available for the usual three-dimensional boundary
the numerical methods, the starting problem and the layer equations, (this observation will be qualified
previously mentioned inflow boundary conditions. in a moment) even implicit methods suffering in this
As in the discussion of integral schemes bath the regard. In the extended boundary layer equations,
boundary layer edge conditions and the metrical diffusion in the spanwise direction is retained
1oformation are assumed known. In actuality deter- and several unconditionally stable schemes for the
mination of both of these latter items might well lineari&ed system of equations are avai2able. The
1ovo1ve more work than the determination of the converse is also true in that one of the uncon-
boundary layer behavior itself, but discussion of ditionally stable implicit techniques for treating
them is inappropriate here. the extended boundary layer equations could be
reduced by neglecting spanwise diffusion. lfuen
Historically work on the three-dimensional applied to the conventional boundary layer equa-
boundary layer equations has :'een concerned either tions, it is indeed probably best to think of the
with the development of some innovative numerical, procedure of Kendall et a1., (Ref. 16.125) in
scheme or with the description of the turbulent this 2ight. This brings into focus the essential
transport in three dimensions. In the former case difference of the extended implicit schemes and
much progress has already been made and in the the conventional implicit schemes. 1n the former,
latter instance fairly simple numerical schemes both the spanwise direction and the normal direc-
were adopted to expedite the description and tion are considered implicitly and boundary
evaluation of the critical features of the turbu- conditions at either end of the spanwise sweep
16-37
are satisfied. In the latter case of the conven- other two taken as convenient. The body surface not
tional boundary layer equations, only the normal lying on a coordinate can lead to difficult computer
direction is considered implicitlYi an embarassment logic and interpolation inaccuracies and hence is not
if the initial value behavior of the spanwise sweep to be recommended. Orthogonal systems have in the
is not obtained. In Hne with the foregoing, i t past often been selected but non orthogonal systems
8eema appropriate to term the case,where only the are quite readily accommodated in finite difference
normal direction is considered implicitly, a semi- schemes and can be recommended should their use
implicit method and when both directions are taken simplify the computation significantly. More general
implicitly, a fully implicit method. coordinate systems,not so specifically tuned to one
particular geometry,are being developed. The overall
Insofar as the linearization process is problem is reviewed in detail by Eiseman,and McDonald
concerned no additional problems arise in three (Ref. 16.117). The least that can be done at presen~
dimensions. The problems of ad hoc linearizations is in constructing or modifying a computer cod~ the
and coupling are emphasized however since non- metric information should be left arbitrary in the
negligible product terms puw, for instance, main body of the code and set in some easily accessible
appear in the equations, calling attention to the subroutine.
coupled nonlinear nature of the problem. The
cross-flaw velocity w is of course not necessarily 16.2.3 The Extended Three-Dimensional Boundary
small and indeed a great deal of the difficulty Layer Equations
with obtaining even integral solutions has been
traced by Thompson and Macdonald (Ref. 16.113) As was mentioned earlier the conventional
to the linearized sequential treatment of the "boundary sheet" form of the three-dimensional
equations. Aside from the explicit formulations boundary layer equations only takes into account
(which retain all of their two-dimensional problems), diffusive effects in one coordinate direction. The
the process of a formal linearization followed by thin boundary sheet approximations have proven very
a coupled solution of the governing equation would valuable but in a number of critical turbomachinery
seem to be a very powerful method of treating the problems some of the boundary sheet approximations
problem. Indeed a number of techniques of this are not valid, for instance, the assumption that
type, usually embodying a Newton-Raphson treatment spanwise rates of change are negligible when compared
of the nonlinearities, are described in the review to gradients normal to a wall is often violated. In
by Blottner (Ref. 16.78). the extended boundary layer equations the spanwise
and normal velocities and their rates of change
In the early work on the turbulent equations are assumed to be of the same order. The usual
Nash (Ref. 16.74) worked with the primitive vari- boundary sheet approximation is retained that the
ables uvw, u'v' and v'w' and treated the growth streamwise rates of change are small when compared
of the boundary layer within the computational to the normal and spanwise rates of change. Finally,
domain by periodic reinterpolation. Stream function it is assumed, almost as a matter of definition, that
approaches lose some of their attractiveness in' in the "boundary layer" the pressure field (or at
three dimensions in view of the need to introduce least the major portion of it) is determined either
two such functions; however, a number of investi- without an !!. priori knowledge of the boundary layer
gators, for instance Cebeci (Ref. 16.110), have behavior or locally by means of mass conservation
favored this approach again to achieve the simpli- without upstream propagation.
fication which arises from the elimination of the
continuity equation. In another approach Harris The extended boundary layer equations first
and Morris (Ref. 16.101) used the square of the seem to have become popular in studies of hypersonic
normalized velocity defect to replace the normal boundary layers on finite flat plates. In view of
coordinate y; an~ while obtaining some advantage the flow complexity the approaches have, to date,
from this type of transformation,clearly the all been entirely numerical. Nardo and Cresci
double value problem of streamwise velocity pro- (Ref. 16.124) treated the extended three-dimensional
file overshoot would be a major difficulty for laminar boundary layer equations at hypersonic speeds
gas turbine applications. Apparently the addition and assumed that the pressure gradients were negli-
of the third dimension has not introduced new major gible. In subsequent work Rubin and Lin (Ref. 16.123)
problems (or remedies), insofar as the dependent were able to retain the pressure terms and still
variables are concerned, the problem is much the treat the problem by forward marching in view of the
same as in two dimensions. Grid stretching func- hypersonic speeds involved. No problems seem to
tions also have a major role to play, although, they have arisen as a result of the locally subsonic
have not yet been widely used since a great deal region of flow immediately adjacent to the wall.
of the effort to date has been on laminar flows HcDonald and Briley (Ref. 16.65) treated a viscous
where their use is not nearly so critical as it is supersonic jet using essentially the extended boundary
in turbulent flow. Again, in three-dimensional layer equations while rigorously retaining the
turbulent problems the desire to place grid points pressure terms. The aim of the work of NcDonald
in the sublayer still exists particularly for and Briley was mainly to investigate the numerical
highly accelerated flows with heat transfer. The properties of their scheme without the complication
viscous sublayer problem becomes even more accute of pressure assumptions necessary in subsonic flow.
since the three-dimensional version of the law of Subsequently Briley and McDonald (Ref. 16.118) applied
the wall is not nearly as secure as in two dimen- their scheme to compute the flow in a subsonic
sions. Counter-balancing the desire to place grid rectangular curved duct which was in fact a model of
points in the sublayer is the increased cost of the turbine vane passage.
doing so in three dimensions but, be that as it
may, an inadequate sublayer treatment is castle In 'a separate development Caretto, Curr and
building on a bed of sand. . Spalding (Ref. 16.122) devised a technique for
solving the extended boundary layer equations in
Finally, insofar as coordinate systems are incompressible flow. Subsequently Patankar and
concerned, these to date have been quite specifi- Spalding (Ref. 16.121) produced a simplified version
cally tuned to the problem at hand. As a rule the of the procedure of Caretto et al., and later Patankar,
body surface is taken as one coordinate with the Pratap and Spalding (Ref. 16.120) and Bergeles,
16-.38
oo ...n and Launder (Ref. 16.119) have applied script in that direction. The y-direction inte-
v.t.ton. of this simplified scheme to practical gration is essentially that of the normal to the
1-,-,-'
'foble~ of turbomachinery interest. Neglecting wall of conventional boundary sheet flows. The
cu~bYlent triple correlations Briley and McDonald molecule is written
(Ret. J.6.118) write the extended. turbulent com-
pr •• sible three-dimensional boundary layer equations
tQ an orthogonal coordinate system as
Continuity
•
..• ".".,.u,,_ + 'Ty"",",pv
I ._ a _
+ dZ h,h.pw • 0
16.2 (5) ,., 1-'-j.
o----o----x
o known value
'x unknown value
Stua::wise-Momentum
I 1-0 I
z
16-39
Th. foregoing very intuitive suggestions are where PI is the imposed pressure, supposed ,known
iD fact central to the very powerful Alternating in advance throughout the domain, and Pc is a small
Direction Implicit schemes first proposed by additional pressure assumed to vary negligibly slowly
Peacaman and Rachford, of which more is said, for in the axial direction and determined by the crosg-
iDstaDc. by yanenko (Ref. 16.75). flow momentum equations. The pressure PM is a
cross-sectionally averaged pressure including, in
There are two major problems ,;fth the numerical internal flo~ any blockage correction to the pressure
treatment of the ext~nded boundary layer equations, determined'by the need to globally conserve mass in
the first being the treatment of the pressure and the duct. Although such a formulation achieves the
the second the problem of starting the integration. desired goal of rendering the system amenable to
The pressure problem is considered first and for treatment by a forward marching integration scheme
convenience incompressible laminar flow is assumed. several new problems have been introduced. The
The continuity equation and the three momentum :1mposed pressure PI is clearly of no more of a
eq~tions then provide four equations in four numerical problem than any other known source term
unknowns, u, v, w, and p. If now it is desired to and need not be considered further at this point,
specify the pressure field p, it is necessary to although of course the problem of determining PI
drop ooe equation or make SOme other approximation. may be very significant. The first and obvious
Within the usual boundary layer framework the trans- difficulty is that in turning the problem into an
verse momentum equation is favored and the pressure initial-boundary value problem an extra unknown
field consistent with a negligibly small transverse parameter PM(X) has been introduced. In unbounded
velocity is imposed upon the system. After the fact, flows PM is usually not assumed to vary throughout
the known velocity field could be used to obtain a the domain or, as in internal flows, an estimate
IIOdif1ed pressure but if the boundary layer approxi- of its value can be made using the local condition
aations are valid the corrected pressure would be of the boundary layer which would' either be of
negligibly different from that imposed. The problem the displacement surface type or, in internal
1& noW evident that in the present case it is flows, the usual blockage type of correction.
desired to impose a pressure field yet retain all Such an estimating process has the salient
of the momentum equations so that somp. sort of feature that it does not allow the pressure to
further approximation is required. From the fore- propagate back upstream and preserves the forward
,oing it is not immediately evident why in the marching capability. A second difficulty emerges
present case it is necessary to impose a pressure when it is realized that since no axial derivative
field upon the problem; to explain this the problem of the cross-flow pressure appears, the cross-flow
must be viewed slightly differently. If each of momentum equations determine the cross-flow
the momentum equations is differentiated in turn pressure Pc only to within an arbitrary function
with respect to the direction of the pressure of X. The arbitrary function may be evaluated
aradient and the three,equations adde~ an expression at each streamwise station by the corrolary to
for pressure can be constructed in the form the definition of PM' which is that
I
Vip. fCu,v,w) A j/PcdY<lZ ,. 0
16.2 (9) 16.2 (11)
where V2 is the usual three dimensional Laplacian and this definition may be applied to eliminate
operator. The pressure equation as it stands is the uniqueness problem by allowing rather
then ~overned by a three-dimensional elliptic arbitrary function boundary conditions to be
partial differential equation even given the applied at one end for the cross-flow pressure.
velocity field, a fact inconsistent with the for- If the solution thus obtained for some assigned
ward marching nature of the proposed solution. value of dpM/dx is denoted by a prime the additive
It will be recalled that in developing tha extended constant 'a' required to set the correct cross-flow
boundary layer equations in order to produce a pressure level is obtained by
'problem which could be forward marched, it was
necessary to introduce the assumption that second -}; !fPcdydZ • ..;.. jJlp~ +0) dydz ~ 0
derivatives with respect to the marchihg direction
were negligible; however, it is apparent that this
approximation has not been introduced into the
a•- +- If P~ dydz 16.2 (12)
pressure behavior, nor indeed is it desirable to Returning now to the problem of determining the
do 80. Previously it has been observed that in mean pressure gradient dPM/dx, it is to be borne
the normal two-dimenSional boundary layer it was in mind that the pressure gradient in the streamwise
more appropriate to neglect pressure gradients momentum equation has been approximated
DOrmal to the wall rather than in the axial direc-
tion, and for many reasons it is desirable to have
the present system reduce to the well established
two-d:1mensional system in the limit. The dilenuna
is resolved when it is realized that in generating 16.2 (13)
a system of equations that can be forward marched and the problem is to determine the appropriate value
it is not necessa~y to assume that second deriva- of the. mean pressure gradient, dPM!dx.
tives with respect to the streamwise direction are
ue,ligible but only necesssry to assume that they As has been pointed out by Briley, if the local
are known a priori. This observation leads to the continuity equation is satisfied everywhere in the
•• sumption of a split pressure cross-section and the no slip velocity boundary
conditions are applied all around, then global
P-"'z1' Pc + Py continuity must of necessity be satisfied. Thus in
schemes of this aforementioned type, global contin-
'" Pz(I,y,z) + pcly,z) + PyC x) uity cannot then be applied to determine the mean
16.2(10) pressure gradient. Indeed it is quite clear that
in any schem~ global continuity can only be used to
determine the mean pressure gradient in lieu of the
16-40
.aro cross-flow velocity boundary condition, balancing the streamwise convective derivative by'
presuming of course, that no one would care to the appropriate pressure gradient. Diffusive
have a solution which violated the local contin- effects and the convective terms in the cross
uity equation. As a matter of definition the section are neglected in this approximation and
local continuity equation in cartesian coordinates is. close to and at a wall the approximation is
obviously incorrect. At this point it is not clear
to what extent these assumptions and resulting
approximations prejudice the solutions; however,
16.2 (14) as with Briley's scheme, difficulties would be
expected in treating compressible flow with strong
and the global equation obtained by integration secondary flow as a result of the coupled sequential
over the crOBS section and application of the no slip nature of the calculation.
conditions is
dd JJpii dydz • 0 In the work of Dodge (Ref. 16.182) the entire
pressure field is supposed known and the momentum
• • 16.2 (15)
At the present time, three schemes have been equations marched through the duct to produce a
suggested for treating this problem and all center flow field. This process of course leaves the
around iteratively satisfying the ·local continuity local continuity equation unsatisfied so now a new
equation by correcting the pressure field. That three-dimensional potential flow, i.e. pressure
i~to date,the solution strategies have usually field,for the duct is computed which results in
been to obtain a solution to the momentum equations an inviscid velocity correction which permits local
at the expense of the local continuity equation continuity to be satisfied. The inviscid and three-
then subsequently correct the pressure to ensure· dimensional pressure field is computed on a very
local satisfaction of the continuity equation to coarse mesh to obtain reasonable computational run
within some tolerance. The three schemes are those times. The whole process is repeated iteratively
of Briley (Ref. 16.135), Patankar and Spalding until the solution of the momentum equations also
(Ref. 16.121) and Dodge (Ref. 16.182). The very satisfy local continuity to Some tolerance. The
interesting duct flow analysis of Rubin, Khosla somewhat arbitrary equation splitting technique
and Saari (Ref. 16.186), although it will not be used by Dodge, together with the coarse mesh inviscid
discussed further here since it has not yet been pressure field used, also give one the impression
developed to the point to where it can be applied that a great deal remains to be done by way of
to turbulent curved duct flow, is mandatory reading formalizing this particular solution technique.
for anyone seriously interested in this problem
and gives yet another method of correcting the The preceding discussion has centered on the
pressure field. low speed problem and in going to flows with
significant compressibility effects and heat transfer
In the work of Briley (Ref. 16.135) the axial both the energy equation and the equation of state
~ceQcum equation is solved assuming a known cross- become available. At supersonic speeds the pressure
flow velocity field and the mean axial pressure and all its ettendant problems can be removed by
Iradient to satisfy globsl continuity determined .eliminating the pressure in favor of the density
by a secant iteration. Using the upstream cross- and temperature, the temperature being specified
flow pressures, the cross-flow momentum equations by the energy equation. At subsonic speeds the
are solved to yield improved cross-flow velocities. same elimination process can be carried out but
Small corrections to these cross-flow velocities the elliptic pressure problem still manifests
are computed to enable local continuity to be itself in the inability to impose a condition of
satisfied. The corrections are assumed to satisfy negligible or specified second derivative of
a potential function. Finally an improved cross- density in the streamwise direction. No benefit
flow pressure is determined from a Poisson equation thus accrues at subsonic speeds to eliminating
obtained from the differentiated cross-flow momen- the pressure via the density and temperature.
tum equations. With this scheme it turns out to
be impossible to set the no slip conditions on the Before leaVing the pressure problem it should
corr~ctions which allow the local continuity be stated that at the present time none of the
equation to be satisfied sO that the global con- solution strategies developed so far seem adequate
tinuity equation serves to ensure the satisfaction for flows with significant viscous effects on the
of zero normal velocity on average and the unique- pressure field. Clearly none of the present
ness problem. is not encountered. The· principle proposals give a good representation of nearly
difficulty with this scheme lies in the unco,"1l1ed inviscid rotational flow and thus, as yet cannot
sequential nature of the calculation, leadi",~ - one prOVide a bridge between boundary theory and
to suspect problems in compressible flow or if secondary flow analyses. Repeated sweeping through
the cross flows became large. Also the assumption the duct to obtain the partially parabolic approach
of an.irrotational form of the correction to the squanders the economic advantage of the parabolic
cross-flow velocities to ensure satisfaction of approach vis a vis a solution of the full Navier-
the local continuity equation is quite speculative. Stokes equations unless an improved pressure field
In Fig. 16.5 some predictions using Briley's scheme are is obtained in a few global sweeps through the
compared to measurements. For this particular flow the duct. Indeed it is a pr~sum!-1:ion which has to be
secondary velocities are small and very good ·agreement proven valid that an iteration sequence for solving
with data is obtained. the full Navier-Stokes equations will provide a
sequence of physically more realistic pressure
The scheme of Patankar and Spalding (Ref. fields, except of course, close to convergence.
16.121) is conceptually quite similarly structured It is to be hoped that further effort on the pressure
but whereas Briley (Ref. 16.135) iterates around problem will result in much improved analyses.
the full axial momentum equation, Patankar and
Spalding simply correct the first trial pressure Turning now to the starting problem it can be
gradient and velocity field using an inviscid and seen that the starting problem is quite similar
approximate form for the appropriate momentum to the problem of starting a conventional three-
equation. The approximate technique involves dimensional boundary layer with only the addition
16-41
of the cross-flow pressure gradient in the spanwise of stall. Frequently in this optimum condition
direction. The tempting proposition of neglecting small local separation regions occur in the flow
this cross-flow gradient, strictly valid for a and a knowledge of the factors inflUencing this
collateral inflow, has not been fully explored to behavior would be very valusble.
date. Similarity solutions, which have proven so
helpful in both the conventional two and three- In the absence of any reliable theoretical
dimensional boundary layer problem, still retain stall prediction procedure the empirical
a great deal of attraction for starting the extended approach has had to be adopted by the design
boundary layer equations but again have not yet been engineers. In this empirical approac~ maps of
evaluated in this problem. Also it follows from stall zones are built up by observation as the
the observations concerning the simplifications device is operated over a range of criticalperfor-
which arose from equation splitting that the precise mance parameters. The resulting correlations are
numerical formulation can have an impact on the then attributed a more general significance
starting problem. Indeed Briley et al., (Rei.16.185) and applied to other similar devices. Unfortu-
noted that with the Russian method of splitting nately the sensitivity of stall to a myriad
(Yanenko, Ref. 16.75) as opposed to a Peaceman- of factors has caused a great deal of concern,
Rachford ADI split. the system no longer required a difficulty and expense with the empirical
starting value for the spanwise ~ross-flow component approach in view of the ad hoc nature of the stall
w (except ss a consequence of the linearization correlations. In an effort to improve the above
pro·cess, which can be circumvented). Obviously, a type of stall correlation, the stall has been
great deal remains to be done by way of exploring supposed determined by boundary layer separation
starting procedures. Indeed it is clear that whilst and criteria for boundary layer separation
full of promise, the eXisting techniques for solving occurring within the components of the devices
the extended three-dimensional boundary layer equa- developed. Sanborn (Ref. 16.136) for instance
tions at low speeds have a long way to go even before has recently discussed some of these separation
they can be applied with confidence even to those criteria and generally they relate the condition
flows where the flow approximations embodied in the of the boundary layer at separation to the applied
overall concept might be expected to be valid. pressure gradient, in the general form
2
16.3 Boundary Layer Separation
•
(818)
liP
• f( ---=
8 du )
v dx
16.3 (1)
Separation is the rather loose term given to
the flow when it forms a region within itself where f is Some function determined by observation
which is inaccessible by convection to the flow and 6* and a and th~ usual boundary layer dis-
coming from upstream. Usually a wall forms one placement and momentum thicknesses. The ratio
of the bounding surfaces of this region but of displacement to momentum thickness is usually
for instance the recirculating region formed termed the shape parameter, H, and the problem
by the release of a swirling axial jet is an of determining the streamwise variation of the
example of separation where a wall is not shape parameter H is left open at this point.
involved. The obvious suggestion of predicting the entire
boundary layer behavior and thereby determining
the variation of shape parameter H is somewhat
16.3.1 Motivation and Background self defeating at this point since such a proce-
dure would also either directly predict the
In several instances of very great concern separation point or allow an estimate of the
to turbomachinery designers the occurrence'of separation point location to be made independently
significant regions of separated flow is termed of the empirical correlation function f. sanborn's
'stall' and determines the boundary of the view was that none of the available procedures
operating envelope of the device. Compressor (at that time) could give a reliable prediction
stall is a very obvious example which springs of the separation location and that these
to mind. Diffuser stall is a further example empirical correlations would serve as 1correctors'
and in both these examples the significant to the theoretical predictions. Valid as that
regions of flow separation cause major changes observation may have been it is to be expected
in the pressure distribution around the body that in the light of the ra]id developments with
as well as greatly increasing the drag of the the conventional two and three-dimensional
system. Stall is often accompanied by an boundary layer equations and turbulence models
increased flow unsteadiness. The separation in the near future,efficient and accurate means
prediction problem is compounded by the observa- of theoretically predicting the onset of separa-
tion that catastrophic flow separation (stall) tion will become available (this remark will
is a very sensitive phenomenon and that small be qualified subsequently). The crucial problem
local separation regions can occur without signi- of determining at what point the separating
ficant deterioration in the flow. For a number boundary layer degenerates into stall can be
of subtle reasons arising from both upstream solved by tracing the subsequent 'boundary layer'
and downstream conditions, these small and well- behavior. At this point difficulties (conceptual
behaved local separations can suddenly degenerate and/or numerical) are encountered with spatial
into the large separation zones characterizing forward. marching solutions to the governing
stall. It follows that it is often not enough equations. Downstream effects are most evidently
simpl.y to predict the onset of separation, propagati~g upstream and clearly both the govern-
difficult enough as that may be, but it can ~ng equation~ and the integration schemes must
also be important to be able to predict at allow this upstream propagation. Pressure effects
what point the small separation undergoes its require special consideration since the thickening
metamorphosis into stall. The problem is quite of the boundary layers as separation is approached
acute in hoth compressor and diffuser stall can cause changes in the very pressure distribu-
since to obtain optimum performance it is tion which is driving the boundary layer to
often desired to operate the device on the verge separate in the first place.
16-42
In recent years, with the achievement interaction' yet boundary layer momentum integral
of .atisfactory predictions of the mean flow methods have an enviable prediction record in
behavior of many attached two-dimensional boundary this category, at least insofar as the wall pressure
I
1ayer~ a number of investigators have turned their distribution in laminar flow is concerned. However,
attention to the problem of not only predicting it is to be expected that in a strong interaction
the onset of separation but of predicting also subsonic flow the full Navier-Stokes equations
the subsequent separated flow behavior. When the would be required to make any sort of reasonably
external flow is supersonic the topic actually reliable mean flow prediction, even given an
haa had a long and illustrious history starting adequate turbulence model. The weak interaction
with the shock wave boundary layer interaction approXimation follows from the boundary layer
work of Crocco and. Lees (Ref. l6.l34) with approximations and its use is permissible wherever
integral methods playing a major role. The more the streamwise rate of change of displacement
recent studies have been concerned with the problems thickness is not large. At least superficially,
which arise both at subsonic and supersonic speeds use of the weak interaction hypothesis is not
when finite difference schemes are used to predict restricted to attached flows and it can in
the behavior of the shear layers. It turns out principle be applied to separated flow. Locally
that in using integral prediction schemes a number strong interactions have a restricted domain
of difficulties which cause major problems with wherein the rate of change of displacement thick-
finite difference schemes are not immediately ness is not small but where the flow still retains
evident. The motivation for persevering with the much of its boundary layer like character. Within
finite difference scheme stems from the belief this rather loose category one might place the
that such schemes are, or will eventually be, more supersonic shock wave boundary layer interactions
accurate in view of the difficulty of accurately which are quite well predicted by the integral
characteriZing integral velocity and temperature moment procedures. More generally, however, the
profile families for separating turbulent two or local interaction concept raises the prospect
three dimensional boundary layers. Another of a locally imbedded region wherein something
motivation for persevering with the finite more than the conventional boundary layer equations
difference schemes could be the belief that by could be used to describe the flow and interface
glossing over some of the difficulties the integral boundary conditions between the flow regions used
moment equations are in fact missing some key to obtain the flow interaction. The benefit here
physical processes. would be that by restricting the region within
which the flow is described by something other than
Before proceeding to develop the governing the usual boundary layer equations the computational
equations it is convenient to introduce the expense is similarly restricted.
concept of strong, weak and local interaction.
As is well known in developing the usual Prandtl There are two remaining aspects of the separa-
form of the boundary layer equations the assump- tion problem which merit discussion here. The
tion of nearly parallel flow to the boundary first is that treatment of the problem by forward
surface results in the approximation that the marching in space results in the inflow boundary
pressure acting on the boundary layer is that condition problem. Here at some point fluid
imposed by the free stream and further that, enters the computational domain in some amount
at worst, the growth of the boundary would cause which varies with the upstream boundary conditions
only a small change in this imposed pressure but which physically also depends upon some
which could be accounted for by a slight 'displace- downstream boundary conditions not yet part of the
ment surface' shift in the body contour. For spatial marching domain. One could for instance
obvious reasons this type of boundary layer flow easily bleed off·a small amount of fluid from near
is termed 'weak interaction' and this terminology the reattachment end of a two-dimensional separation
refers in the main to the pressure field distor- bubble which supposedly only weakly interacted with
tion due to the presence of the boundary layer. the pressure field. This small amount of bleed
Strong interaction is the term applied to flows would move the separation point but would not be
where the imposed pressure would be considerably known in advance to a spatial marching scheme unless
different if the boundary layer were not present. by iteration. Clearly the problem requires that down-
The flow over a stalled airfoil would be one stream conditions have an effect on the solution and
example of such a flow. Lastly the term local insofar as forward marching in space this implies a
interaction refers to some small domain in an shooting, iterative type of approach. The second
otherwise weak interaction flow field where it is problem with separation lies in the observation
necessary to take into account the local distor- that the steady boundary layer equations are in
tion of the pressure field due to the boundary fact singular at a separation point when solved in
layer. The aim here might be more to locally the conventional manner with an imposed free
improve the boundary layer prediction than an stream pressure distribution. The separation
interest in determining the boundary layer impact singularity has been discussed for example by
on the pressure. The softening effect of a rapidly Goldstein (Ref. l6.l87) and more recently has been
growing boundary layer on the pressure gradient reviewed by Stewarts on (Ref. l6.l88) who earlier
driving it has been known for some time, but to introduced 'triple deck' to treat this problem,
some extent disguised by the usual mode of testing of which more will be said later. The belief that
boundary layer prediction schemes which uses the boundary layer equations should be able to
measured pressure distributions. describe weak interaction separation has led to the
suggestion that the singularity results from a
The foregOing categorization into strong, failure to recognize a very local ir.teraction with
weak and local interaction serves to give an the inviscid flow. Since the usual seoaration
indication as to the degree of approximation singularity in two dimensions is manifested by an
possible in the governing equations. Exceptions infinite displacement thickness and an infinite
can and do arise, depending to SOme extent on gradient of wall shear at separation, efforts
the information being sought. For instance, have been made to compute inverse solutions in
supersonic shock wave boundary layer~nteraction which either a smooth distribution of displacement
i8 probably the origin of the term 'strong thickness or wall shesr is imposed and the free
16-43
stream velocity distribution is recovered as very little difference between solutions to the
part of the solution. Such techniques have Navier_Stokes equations and the boundary layer
sometimes been termed 'indirect' to differentiate equations, at least for the range of flow conditions
them from the 'direct' approach where the pressure and boundary conditions they investigated. In this
gradient is either imposed or determined locally. way the belief that the boundary layer equations
There is numerical evidence, Catherall and Mangler would be valid in certain types of flow separation
(Ref. 16.189), Klineberg and Steger (Ref. 16.190), is justified.
and Carter (Ref. 16.191) that an inverse technique
does indeed remove the singularity at separation
although in some cases other difficulties have 16.3.2 The Governing Equations
persisted downstream of separation. Inverse
techniques do also have the attribute that they Here the format of Briley and McDonald
introduce downstream information into the pro- (Ref. 16.194) is followed for illustrative purposes.
blem, thus meeting the first difficulty with Subsequently this development will be related to
the steady boundary layer equations mentioned the triple-deck approach described by Stewarts on
earlier. The major problem with inverse proce- (Ref. 16.188). The analysiS is for the present
dures, regardless of how well they remove any restricted to two-dimensional incompressible flow.
singularities and introduce the downstream bound- The extension to compressible flow is quite
ary conditions, is the necessity of arranging straightforward if it is not desired to retain
to satisfy the free stream boundary conditions, true time-dependent behavior. More skill is
perhaps not in the immediate locality of the required if true time dependency with compressibil-
separation, but certainly both upstream and ity is required. Three-dimensional compressible
downstream of separation. Inverse procedures flow is also amenable to treatment along similar
are therefore expected to be either difficult lines but as yet very little has been accomplished.
or relatively expensive to use routinely since It is likely that this state of affairs will be
they would require sOme sort of iteration to altered in the near future. The ensemble averaged
determine the appr.opriate distribution of the incompressible Navier-Stokes equations are written
specified variable which would allow the desired in terms of stream function and vorticity to
free stream conditions to be obtained. eliminate the awkward pressure terms. This
simplifies matters but similar algorithms can be
In the literature there are at present 'constructed retaining the pressure.
two alternatives to shooting or inverse tech-
niques of treating separated boundary layers in The vorticity and stream function equations
subsonic flow. The first is simply to abandon are written '
the boundary layer equations and retreat to the at _ a~ _ a~ ( aZ~ aZt )
safety of the complete Navier-Stokes equations. :;;t+uh+v~ • v d7+#
aZ (72
This approach obviously allows for the proper
influence of downstream boundary conditions and
avoids the separation singularity since the (a.....
- ~ +""7iT -
aZw) aMY
')
u - v'
Navier-Stokes equations are regular at separation.
Both Briley (Ref. 16.192), Leal (Ref. 16.193)
and Briley and McDonald (Ref. 16.194) have used
this approach and, as well as not being limited 16.3 (2)
to flows where the boundary layer approxima-
tions are valid, the techniques are not with the usual definitions of stream function and
necessarily computationally much more expensive vorticity
than the shooting or inverse techniques for the
boundary layer equations in view of the outer aojt
u .-
ay-
global iteration required with the 'boundary
layer' techniques. A second alternative is aii au
suggested by Briley and McDonald and solves the -C'Tx-Ty
s~eady boundary layer equations by an asymtotic 16.3 (3)
time marching integration (which ia quite
analogous to an iterative or relaxation solution If the shear layer is thin then the Reynolds stress
process). At each time step (or 'iteration', term in atreamwise direction a2~/ax2 may be
if one prefers that terminology) the im~osed neglected. Also based on presently available
pressure field is corrected for the dis~~ace informatiBll-the Reynolds normal stress term
ment thickness change which occurred ac,oss the a2(~ - v'2)/.x 2 may be dropped without
time step. In the previously introduced termin- serious loss of accuracy. Both of these stress
ology this type of solution may be termed a contributions can be retained if desired or
'locally interacted direct' solution. Downstream subsequent information indicates their importance
boundary conditions are allowed for, and Briley in certain flows, and they cause little numerical
and McDonald (Ref. 16.194) were able to structure difficulty with the Navier-Stokes procedures.
the boundary layer solution algorithm such that Within the boundary layer framework such terms would
they obtained significant gains in efficiency be very awkward unless some time lagged evaluation
relative to the solution techniques for the full sufficed. With all of the uaual reservations
Navier-Stokes equations. The Briley-McDonald the eddy viscosity concept ~ntroduced to describe
suggestion is very similar in concept to the the Reynolds shear stress -u'v' and is written
'triple-deck' approach described by Stewartson _ au
(Ref. 16.188), indeed the Briley-McDonald -u'v' .II'T"iV
technique could be thought of as a 'double-
deck' version of triple deck, and more of this .. vT C
will be discussed later.
16-44
I
If
where the av/ax term in the vorticity definition has
been neglected. The vorticity equation then becomes
.t at at at
16-45
double deck approach is used. The reward is that the ~elationship which can readily be treated
direct numerical aporoach is less restrictive and well implicitly and simultaneouslY with the
auited to implementation into design analyses. y-implicit sweep of the vorticity equation.
Further restructuring of the algorithm
One further subtlety remains and this concerns the could doubtlessly be undertaken partiCularly
relationship between the Navier-Stokes equations and with a view to treating the vorticity
the boundary layer equations. In performing calcula- equation in the aemi-implicit manner
tions with the direct numerical approach it is quite mentioned earlier with regard to the three-
feasible to initiate the process using the boundary dimensional boundary layer equations. Such
layer equations and later when the system is nearly restructuring would doubtless be at the
converged if desired the Navier-Stokes equations ~xpense of the unconditional stability
could be used. In iterative solution techniques it of the system and at most it would only
uaually follows that the better the initial guess the reduce the present computational effort by
more rapidly the solution will converge and obviously roughly 25%, an amount not commensurate
a nearly converged boundary layer solution is better with the cost, in the opinion of Briley and
than some arbitrary guessed initial solution. The McDonald (Ref. 16.194).
aub,tlety arises in obtaining significant computational
savings by using the boundary layer equations. It As mentioned earlier, a compressible
follows that if an algorithm has been structured to version of the previously described scheme
solve the Navier-Stokes equations then simply deleting of Briley and McDonald could be constructed
the appropriat~ second derivatives will only reduce relatively easily if true time dependency
the amount of computation by a trivial amount. The were not required, since no simple analogous
algorithm must be restructured to take full advantage form of the vorticity equation exists for
of the deleted terms. The problem is merely another time-dependent compressible flow. A simple
variant, indeed the inverse, of the previously time-dependent vorticity equation could be
introduced problem of the conventional vis A vis, fabricated and solved with the only require-
the extended three-dimensional boundary layer equations. ment being that at steady state the correct
It will be recalled that it was observed that the form of the compressible vorticity equation
conventional three-dimensional boundary layer equations was obtained. Another approach would be
concained only diffusive fluxes normal to one wall and to proceed in a similar fashion to Patel
as a result some schemes took good advantage of the and Nash (Ref. 16.127) and convert a three-
appearance of only first derivatives in the spanwise dimensional boundary layer scheme into a
direction. However when the extended boundary layer two-dimensional time-dependent procedure.
equations were treated, the appearance of two In view of the their unconditional stability,
diffusive flUxes and the consequent appearance of a three-dimensional implicit schemes such as
aecond derivative in the spanwise direction required that devised by Kendall et aI., (Ref. 16.125)
& special restructuring of the algorithm. For the and McDonald and Briley (Ref. 16.65) would
present problem the analogy is complete if the obviously be candidates. In their present
atreamwise coordinate of the three-dimensional problem forms the schemes of Patel and Nash
1s interpreted as the time coordinate of the present (Ref. 16. 127) and Kendall et aI., (Ref
tvo-dimensional problem. The extended boundary layer (Ref. 16.125) are really only suitable for
cross-flow equations are then interpreted as the two- performing the boundary layer version of the
dimensional time-dependent Navier-Stokes equations interaction but little difficulty would be
and the conventional boundary layer cross-flow expected with the scheme of McDonald and
equations are interpreted as the two-dimensional time- Briley (Ref. 16.65) in treating both the
dependent boundary layer equations. With this in mind compressible boundary layer and the Navier-
the cross-flow stability parameter Y for the three- Stokes formulation. Stewartson (Ref. 16.188)
dimensional boundary layer equations can now be written describes the application of triple deck to
in Cartesian coordinates as supersonic as well as subsonic interactions.
, uAI
y.-- As was mentioned earlier, the reason
Ax for considering an embedded separation
16.3 (7) region was simply to restrict the problem
domain for economy reasons.~ In some cases
and as before numerical schemes which are restricted either it is not feasible to restrict the
to y positive (no reverse flow) as clearly unacceptable domain or the embedding is done differently
in the present problem. The restriction of y greater to that explained here. Examples of this
than -1 would obviously be much more acceptable. The type are to be found mainlY in the more
inference to be drawn from the foregoing remarks is, recent work in shock wave boundary layer
not only does it require more effort than simply dropping interaction. Baldwin and MacCormack
some terms in the governing equations to obtain benefit (Ref. 16.129) and Diewert (Ref. 16.130)
from solving the time-dependent boundary layer equations, considered shock wave boundary layer inter-
but care must be taken to ensure that any modified actions in turbulent flow using MacCormack's
algorithm does not suffer from unduly restrictive variant of the Lax-Wendroff scheme to solve
stability conditions. In their scheme Briley and the two-dimensional compressible time-
McDonald (Ref. 16.194) obtained an unconditionally dependent Navier-Stokes equations,
stable scheme by retaining a fully implicit treatment see Fig. 16.7. A similar study on the
of the boundary layer form of the vorticity equation separated region occurring at a compression
much as was done for the Navier-Stokes equation. The ramp was made by Shang and Hankey (Ref.
savings in computation all comes from the simplified 16.131) who also used a Lax-Wendroff type
atream function equation. Previously in solving the of scheme. Subsequently Murphy, Presley
Havier-Stokes equations, the stream function equation and Rose (Ref. 16.128) evaluated both the
was an elliptic equation of the Poisson type and re- time-dependent boundary layer and the
quired considerable computational effort to obtain a Navier-Stokes approach to a shock wave
solution at each time step. In the boundary layer scheme boundary layer interaction problem. As
thia Poisson equation is reduced to a one-dimensional well as showing little difference in the
16-46
predictions of the time-dependent approach to the boundary layer. Thus a shooting technique is .
boundary layer equations and the Navier-Stokes suggested whereby initial conditions are varied
equations for locally strong interactions, Murphy such that the flow angle varies smoothly across
et al., found little difference in run time since no the Crocco-Lee point. The physical and mathema-
restructuring of the Navier-Stokes algorithm was tical properties of the Crocco-Lees point are
carried out in reducing the algorithm to solve the discussed in detail by Weinbaum and Garvine
boundary layer equations. Nevertheless, all of (Ref. 16.43). In brief it emerges that the
the preceeding examples give a great deal of encour- Crocco-Lees point is the viscous analogue of the
agement for the eventual success of this approach sonic throat. At the Crocco-Lees point a Mach
for predicting transonic and supersonic separation. number integral defined by Weinbaum and Garvine
Indeed the main objection to much of this work at as
present is the use of stability restricted finite
difference schemes which, in view of the importance
of the near wall region, have had of necessity very
long computing times. Before leaving this
particular topic it is probably worthwhile to 16.3 (9)
consider briefly the spatial marching approach to
supersonic separated flows and this will now be passes through zero and from this it follows
done. that in some mean Sense the Crocco-Lees point
I
y dS' (S-S·, d
~• .(-). ----(pu,
u . dx p.u, dx ,. point is both time consuming and relatively
inaccurate, since a portion of the flow in the
immediate vicinity of the Crocco-Lees point is
16.3 (8) extrapolated across. Also a problem with this
spatial marching approach is allowing for down-
i
where 'e is the local flow angle and in the hyper- stream boundary condition influence, since most
bolic supersonic external flow the specification of assuredly information can and does propagate
the local flow angle at the interface serves to upstream in the subsonic separated flow region.
determine the local axial pressure gradient imposed Both of these considerations h~ve led some
on the boundary layer and hence the axial gradient investigators·to consider variants of time
of displacement thickness is determined from the marching or pseudo-time marching even for super-
integrated continuity equation. At this point sonic free streams for instance Werle and Vatsa
the boundary layer equations can be solved with (Ref. 16.132) and Murphy et al., (Ref. 16.128)
the specified gradient of displacement thickness much as is done in subsonic flow. Initial
J for the pressure gradient (the inverse technique results with these techniques indicate that the
referred to before) and either directly or by itera- performing of routine calculations of supersonic
tion at an axial station, the local flow angle which interactions where with spatial marching the
will permit a matched pressure gradient to be Crocco-Lees point is encountered, is very much
returned by the boundary layer solution tec~nique is simplified with a time marching approach.
determined. Such a technique clearly reduces the
possibility of the solution returning an infinite 16.3.3 Concluding Remarks
gradient of displacement thickness and seems to have
been the inspiration for the subsonic inverse The prediction of separated flows in
schemes referred to earlier. The main difference three dimensions is in its infancy. Given the
with the elliptic subsonic problem resides in the developments that have occurred in two dimensions,
spatially hyperbolic nature of the supersonic free time or pseudo-time marching either the three-
stream which does not permit upstream propagation. dimensional extended boundary layer equations or
Thus the global outer iteration required at subsonic the full Navier-Stokes equations would appear
speeds of repeating the entire boundary layer to have the best chance of success if zone
calculation with a new interacted pressure field embedding were feasible using double or triple
is (at first sight) apparently not necessary at deck concepts. Naturally in view of the time
supersonic speeds. This very happy situation consuming nature of current th~ee-dimensional
contains one major drawback in that at one or more calculation schemes zone embedding becomes even
points in the flow, usually termed the Crocco-Lees more attractive in three dimensions. It seems
(Ref. 16.134) point, the compre.sible boundary also that the conventional three-dimensional
layer equation becomes independent of the imposed boundary layer equations even if time marched
pressure gradient. The triple deck view of the would not be adequate in view of the possible
matter is· that the inner layer is still subsonic importance of spanwise diffusive effects in
and able to transmit information upstream (a very separated flows. Lastly in three space dimen-
valid observation) and the emergence of the Crocco- sions the problem of ensuring a gain in computa-
Lees point is a manifestation of physical laxity. tional efficiency by using boundary layer
At the Crocco-Lees point then there is no way to approximations becomes even more difficult.
arrange to vary the computed displacement thickness At the present time there are at least cwo schemes
except by changing the initial conditions of the available which have performed calculations
16-47
of 8ubsonic separated flows both of which have used and Bradshaw (Ref. 16.198), for instance. Since
the full Navier-Stokes equations. These are the detailed turbulence models are normally thought
scheme of Patankar and Spalding (Ref. 16.133) and of in terms of direct numerical solutions to
the scheme of Briley and McDonald (Ref. 16.64). the governing equation, the present discussion will
The scheme of Patankar and Spalding (Ref. 16.133) reflect this bias. As previously mentioned,
is also described by Patankar (Ref. 16.195). however, the detailed prescription can usually be
Further extensive work on these and similar schemes incorporated into integral methods, at least with
will of course be necessary before they can be conceptual ease. Lastly an extensive catalogue of
used in turbomachinery problems. In particular the more complex multi-equation turbulence models
the capability to perform calculations in is given in the thesis of N~ (Ref. 16.171) and
reasonable geometries is lacking and even the critical reviews of the topic ~iven by Bradshaw
evaluation of the status of the presently (Ref. 16.198) and Reynolds (Ref. 16.170). Further
available procedures is bedeviled by the high discussion and categorization is also given by
computing costs of performing the calculations. Launder and SpaldinR (Ref. 16.163) and Mellor and
A demonstration of the capabilities of these Herring (Ref. 16.173). Interested readers are
two schemes is given in Figs. 16.8 and 16.9. encouraged to read these works to get the full
Work in the area of representing the more flavor of both the divergent and convergent views
realistic geometries is going forward, see for held by the various authors.
instance, Eiseman and McDonald (Ref. 16.117),
but the problem of computing times will require 16.4.1 Special Problems of Flow in Turbomacbinery
either a breakthrough in computational
procedures or a marked reduction in the cost Here those aspects of the turbulent flow in
of performing computations. In any event it turbomachinery which give rise to special problems
has not yet been established that the turbulence are discussed. The order in which the problems
models proposed for use in this problem are are introduced does not imply their relative
either adequate or inadequate even for the importance as this will vary from application to
predictions of the gross features of the flow. application. No consideration is given specifically
Obviously a great deal of work remains to be to the very difficult problems of centrifugal
pone but at least a plan of attack on this most compressors.
difficult of problems has been formulated and
the initial stage implemented. . One of the most striking features of the flow
in turbomachinery is its very pronounced three-
16.4 Turbulence Models dimensional nature. Annular ducts almost
invariably have supporting struts whose inter-
section with the annulus wall boundary layers
In an earlier chapter a physical description introduce re~ions of flow separation and reRions
of turbulent motion has been given. Here the of shear layers merging, the 'clash re~ions'
emphasis is on the various prescriptions for the referred to earlier. Of course this same pr06lem
quantitative evaluation of the extent of the occurs with compressors and turbines as well, with
transport of heat, mass and momentum which the added complication that the time-dependent
results from this turbulent motion. The nature of the flow within a stage introduces a
turbulent transport mechanism is evidenced by the further variable into the problem. Within the
appearance of nonzero correlations of fluctuating turbine high heat transfer' rates can be obtained
quantities in the averaged equations describing in conjunction with highly cambered blades. The
the conservation of heat, mass and momentum. resulting overturning of the endwall boundary
These correlations are usually grouped together layers can result in the formation of vane or
and for the momentum equations are termed the rotor passage vortices and of course the direct
Reynolds stress tensor. The aim of the turbu- effect of curvature on the turbulence structure
lence model is to provide an adequate descrip- is possible. The strong accelerations and low
tion of the dominant terms in this Reynolds stress Reynolds numbers which occur in the turbine give
tensor for the flow under consideration. At the rise to extensive regions of transition from
present time the relationship between the Reynolds laminar to turbulent flow and vice versa. All of
stresses and the resulting mean motion is poorly this occurring in a region where large and or
anderstood and it is necessary to resort to .intense velocity fluctuations and pressure
empiricism at some point in order to proceed. (acoustic) waves can occur in the nominal free
In principle resorting to empiricism is not stream and interact with the shear layers.
necessarily evil, indeed the coefficient of Obviously at the present time many of these effects
laminar viscosity is an empirical quantity. cannot be taken into account in making flow
The problem arises due to the lack of generality predictions. It follows, therefore, that predic-
of the various turbulent transport models and tions of internal turbulent shear flows must be
as attempts are made to formulate more general viewed more tolerantly yet more skeptically than
models so the complexity of application has in external flow.
increased as well as the speculative nature of
the various closure hypothesis. In describing On the positive side two aspects of turbulence,
.turbulence models then, it is still necessary compressibility and three-dimensionality, have
to include the simple prescriptions since they been found in external flow to be less of a problem
will continue to be used in the foreseeable future than thought at one time and of course, the hope
for those flows where their predictions are known is that this fortunate state will also occur for
to be reasonable. It is also necessary to outline internal flow problems. In the case of compres-
where possible the areas where the various models sibility, Morkovin's hypothesis (Ref. 16.27) that
can, or do, fail to give reasonable predictions. turbulence should be unaffected by fluctuations in
As before the emphasis will be on the special density provided the fluctuations. are small
problems of turbomachinery. Several good compared to the mean density, has been' supported
treatments giving the various points of view on by a number of investigators, e.g., Maise and
turbulence models in general are to be found in McDonald (Ref. 16.21). Indeed Morkovin's
the works of Launder and Spslding (Ref. 16.163) suggestion would seem to hold over a much wider
16-48
rani' of density fluctuations than has hitherto The differential equations used can either be
b.en .u.p.eted (Owen and Horstman, Ref. 16.25), exact equations derived rigorously by taking
leading one to believe that even in the presence moments of the Navier-Stokes equations or entirely
of the high heat transfer rates found in turbo- empirical equations. If exact equations are
I
..chinery, Morkovin's hypothesis might be ade- employed, empirical relationships must be intro-
quate. In the case of three dimensionality it duced for certain of the turbulence properties
has been argued by a number of investigators, to 'close' the system. A further discrimination
e.g., Bradshaw (Ref. 16.145) and Nash (Ref. between the turbulence models can be made on
16.74) that, since even when the mean flow is two the basis of whether or not the differential
dimensional, turbulence is a three-dimensional equations are for one or two point turbulence
J phenomenon, modest three-dimensionality would
not affect turbulence 'scalar' quantities.
properties.
Application of this suggestion has led to quite In a separate category the use of differential
acceptable three-dimensional boundary layer equations for the one or two point turbulence
predictions in some instances. Clearly, how- properties may be replaced by the schemes which
ever, the strong three-dimensional effects solve the time-dependent Navier-Stokes equations.
occurring in turbomachinery stretch this sugges- In view of the wide range of scales normally
tion to its limit and probably beyond. For encountered in turbulence it is not feasible
the present there is little in the way of to resolve the flow at sufficiently small scale
substantiated working alternatives unfortu- such that all of the motion contributing to the
nately. dynamics can be computed. Instead a turbulence
model can be postulated for the unresolved sub-grid
In addition rotational effects are motion. Examples of this approach are to be
.ncountered in internal flows in both compressors found in the work of Deardorff (Ref. 16.142) but
and turbines. According to Johnson (Ref. 16.146) even with sub-grid modeling the computational
the rotating external blade boundary layers are cost of this approach is at present prohibitive
sufficiently thin that the effects of the for normal engineering applications.
Coriolis and centrifugal forces both on the mean
flow and turbulent structure are probably In addition to the foregoing cate~orization
negligible. Internal or duct flows, such as particularly in dealing with algebraie stress
might occur within a rotating cooling labyrinth, models and one or two equation turbulence models,
do, however, according to Johnson, exhibit the terminology equilibrium or nonequilibrium,
significant rotational effects. At present historic or (with apologies) prehistoric is
little detailed quantitative information on sometimes used. Here care has to be taken to
duct rotational effects is available and insofar discriminate between the various uses of the term
as performing calculations are concerned only 'equilibriu~'. 'In particular 'equilibrium' is
the preliminary suggestions of Bradshaw (Ref. often used as a synonym for self-preserving or
16.147) are available and extensive evaluation similarly in the sense of the very snecial boundary
and/or development will be necessary before layers whose mean profile does not change in the
calculations can be performed with any confi- axial direction when expressed in certain
dence. As a first step in this long process, coordinates. Clauser (Ref. 16.11) demonstrated
Rughes and Horlock (Ref. 16.204) discuss the quite dramatically that such boundary layers,
effect of centrifugal and Corio lis forces upon previously well-known in laminar flow, also
the turbulent shear stress and how these changes exist in turbulent flow. Further Clauser (Ref.
will affect the growth of boundary layers in 16.11) also deduced that in such equilibrium flows
turbomachines. The Hughes-Horlock paper there- the eddy viscosity, Eq. 16.4(7), in the outer region
fore is .mandatory reading for those interested of the boundary layer w01l1d have to be essentially
in rotational effects on the boundary layer. constant when made nondimensional by a scale of
velocity and length, in Clauser's case the free
16.4.2 Categories of Turbulence Models stream velocity u e and the boundary layer displace-
ment thickness 6*. This constant nondimensional
Turbulence models serve to define the eddy viscosity concept belongs in the algebraic
unknown turbulent correlations which appear in stress model category and in view of this the
the averaged conservation equations of heat, mass algebraic stress models are sometimes referred to
and momentum ultimately in terms of the mean flow as equilibrium turbulence models.
variables. In recent years the practice has
grown up of categorizing the turbulence model by Algebraic stress models all possess the
the degree of complexity of the relationship feature that the local turbulent shear stress is
between the correlations and. the mean flow, given directly in terms of the local mean velocity
I
usually by means of the number of partial profile. Such models therefore cannot allow the
differential equations which must be solved in observed lag in changes in the Reynold's shear
order to obtain the Reynolds stresses. At the stress when the mean motion is perturbed rapidly.
most elementary level the previously introduced Multi-equation turbulence models do allow a lag
Prandtl's mixing length require no partial and consequently these models are sometimes
II
differential equation to be solved in order to termed 'nonequilibrium', 'lag' or 'historic'
4etermine the Reynolds stress level and con- turbulence models. In view of the observation
.equently this model might be termed a 'zero that equilibrium turbulence models do at least
equation' model, or more accurately, an algebraic reflect the mean flow history, the claims and
.tress model. In a similar vein, for example, counter claims about turbulence history or lack
Donaldson (Ref. 16.143) after empirical modeling of it have been abandoned in favor of the less
of certain turbulent correlations solves a partial controversial categori7ations of equilibrium and
41fferential equation for each of the three nonequilibrium turbulence model.
components of the Reynolds normal stress and the
Reynolds shear stress and consequently this The equilibrium terminology also arises in
lugs.stion would be termed a four equation model. part due to the interpretation of mixing length
and eddy viscosity advanced by Batchelor
16-49
_i_r,r:attit¥f,!tft5f*ifeww_.:twitttWff.'!f1¥ftf.=etlf!Wm~' r7ErWfft!i'~}:c;,
";.:,..".;:-;;;..:.
- - liZ ~~
-v'</>' • -CT.,I (qz) L -
~y
80 that from a formal viewpoint mixing length 1
and eddy viscosity vT may be viewed inter-
16.4 (1) changeably. Returning now to the specification
of the mixing length in a boundary layer, a three
where v is the velocilY in the y direction, normal layer formulation is now widely favored. In this
to the mean flow and q2 is the turbulence kinetic three layer formulation a viscous sub layer , a
energy near wall region and a wake-like region of the
boundary layer is identified and various sugges-
tions for the mixing length or equivalently for
the eddy viscosity, made for each region.
16.4 (2)
16.4.3.1 The Outer Wake-Like Region
and the prime denotes a fluctuation and a$ is a
constant and £ is a turbulent length scale. Note In the wake-like region of the flow two
here the explicit postulate of a gradient transport suggestions are extensively used. The first is
mechanism (see Corrsin (Ref. 16.205) for a dis- the constant eddy viscosity formulation deduced
cussion on the limitations of gradient transport by Clauser (Ref. 16.11) for equilibrium boundary
in turbulence). Attention is now restricted to layers which can be written
the transport of axial velocity u and the constant
a. is incorporated into the definition of the
length scale £. At this point two additional
relationships must be provided before the s~ear
ii.8:
"T
• 0.016
16-50
outer region a number of people have suggested ago the very large effect this parameter could
that the mixing length vhen expressed as some have on a turbulent boundary layer, More
fraetion of the boundary layer thickness 5 vould reeently this effect has been experimentally
ba constant in the outer vake-like region of the studied in detail by Charnay et a1., (Ref. 16.159)
boundary layer, i.e., and Huffman et al., (Ref. 16.160) among others.
These results are·indeed all quite consistent
&·0.093 and show a large increase in the outer layer
I
16.4 (9) mixing length or eddy viscosity as the free
stream turbulence is increased. The physical
and again minor variations in the constant .09 mechanism at play here is thought once again
are observed in the literature. Patankar and to be the increased contortion of the turbulent
Spalding (Ref. 16.67) for instance made free stream interface due to the action of the
effective and extensive use of this hypothesis free stream turbulence on the interface. It
following the lead of Escudier (Ref. 16.152) vho is also intuitively obvious that the scale of
demonstrated that Eq. l6.4(9} vas a reasonable the free stream turbulence should have an effect
approximation in many incompressible turbulent on the interaction since if the scale is large
boundary layers. Maise and McDonald (Ref. 16.21) and this free stream disturbance life.time is
later found that Eq. l6.4(9} appeared to be a very much longer than the boundary layer turbulence
reasonable approximation and quite insensitive the boundary layer will tend to respond more
to Mach number in a constant pressure compressible as it vould to a slowly varying time dependent
boundary layer. free stream. Now time dependent free streams
can be treated if the free stream time scales
Three major effects on the values adopted involved are much longer than the energy containing
for the nondimensional. outer layer mixing length boundary layer turbulence lifetime (vhich usually
or eddy viscosity have been identified. The does not exceed the convection time to travel
first is a lov Reynolds number effect, the ten boundary layer thicknesses). For the usual
second is the effect of free stream turbulence concepts of free stream turbulence to be valid
and the third the effect of streamline curvature. the motion has to be characterized by scales
Herring and Mellor (Ref. 16.69) found, for less than the previously mentioned ten boundary
instance, that in order to satisfactorily predict layer thicknesses. Fo1lowin~ convention, the
the behavior of a number of loy Reynolds number free stream turbulence is defined by
boundary layers they had to introduce a low
Reynolds number correction into the outer layer
eddy viscosity and progressively increase its
value as RS dropped below 5xl0 3 • These findings
were in fact consistent vith the observation of
Coles (Ref. 16.17) vho noted below RS of 5xl0 3 16.4 (11)
the so-called wake component of the constant
pressure boundary layer eventually disappeared. whieh reduces to
Taking Coles' data correlation and velocity
profile family, McDonald (Ref. 16.157) deduced
from the boundary layer axial momentum equation
the consistent Reynolds stress profiles and the
eorresponding nondimensional eddy viscosity and
mixing lengths. The results were in broad 16.4 (12)
agreement vith the Herring-Mellor (Ref. l6.69)
suggestion and could be expressed as in the of "an assumed case of isotropic free
stresm turbulence.
U/31. (1/81.[ l+expH.63In Rg I+9.1]
A straightforward correlation of the Huffman
16.4 (10) et al. data would suggest the outer region
mixing length would vary very roughly as
where (t/o)~ is the high Reynolds number value
of the mixing length constant. Subsequently
a very similar modification vas proposed by
Cebeci & Mosinskis (Ref. 16.166).
16.4 (13)
Consistent with the increase in mixing length
and eddy viscosity noted at low Reynolds is Bayley et al., (Ref. l6.l6l) successfully used
Head's visual observation in his smoke tunnel a very simple relationship derived by trial
that the turbulent interface with the free stream and error in calculating the effect of free
was much more contorted at low Reynolds numbers, stream turbulence on the heat transfer to a
presumably resulting in an increased entrainment turbine aerofoil. Within the mixin~ length
of fluid into the boundary layer and the increased framework formula of this type which are, like
values of mixing length and eddy viscosity. the low Reynolds number correction, nothing
Simpson (Ref. 16.149) suggested that these low more than data fits, probably suffice and
Reynold '·s number effects might· be explained by doubtless as more data is acquired it will be
an increase in the near wall region turbulent possible to improve the data curve fit.
transport but the data analysis of Coles
(Ref. 16.17) does not support this idea and The third major effect on the outer layer
subsequently Huffman and Bradshaw (Ref. 16.150) ~ixinglength arises from streamline curvature
argued against Simpson's suggestion. and this effect also has been clearly noted in
a number of experimental stuides. Bradshaw
Turning now to the second major effect. (Ref. 16.147) discusses this curvature effect
that of free stream turbulence, Kline, Lisin in detail and suggests on the basis of the
~nd Waitman (Ref. 16.158) demonstrated ,some time Monin-Dbeukhov meterological formula a first
16-51
.,~.
order formula presumably heat transfer is significant. Glowacki
and Chi deduced the turbulent shear stress from
the axial momentum equation and the mean velocity
profile development and found that
16.4 (14)
where Ri is an equivalent to the Richardson
number and defined 16.4 (18)
where
16.4 (15)
16.4 (19)
with R the radius of curvature taken positive on
a convex surface. The constant e takes on a value which when used in conjunction with the contin-
about 7 for convex (blade upper surface) curvature uous distribution of mixing length, ·Eq. 16.4 (17),
and takes a value of about 4 on a concave surface. and a Van Driest sublayer model which will be
Typically on a convex surface SRi might reach a described shortly, gave very good predictions
value near 30 o/R or 40 a/R so that for ratios when compared with measured equilibrium (self
of boundary layer thickness to surface radius of preserving) boundary layers. Unfortunately,
curvature greater than say 1/100, very substan- the use of a local pressure gradient parameter
tial effects of curvature on the outer layer (constant for equilibrium boundary layers) in
mixing length are to be expected. Fortunately the correlation for R gives rise to doubts about
highly cambered blades are typical of turbines the ability to properly represent nonequilibrium
rather than compressors and the high accelera- boundary layers. A more significant parameter
tion levels of the turbine ensure that the for generalization to nonequilihrium layers
naturally occurring surface boundary layers would be the Clauser shape parameter G, and a
are very thin so that except for film cooled replacement of B with G in Eq. 16.4(18) can be
boundary layers the ratio a/R does not usually made using Nash's (Ref. 16.12) relationship
approach the troublesome magnitudes. Nonetheless in Eq. 16.1(8). The implication at this point
surface i.e ..', streamline, curvature must be is that R is exhibiting a deoendence on the
observed as a potential source of difficulty. local turbu:i.ence structure, which on the basis
Bughes and Horlock (Ref. 16.204) provide a of the lo~~: equilibrium hypothesis is related
~iscussion of this problem. to the prelile shape G which in turn is caused
to change by the imposition of the pressure
16.4.3.2 The Near Wall Region gradient B. An even more direct link in the
argument follows from the observation., implicit
Turning now to what has been termed the in all of Coles' profile development and
near wall region of the flow, and here almost subsequently noted by Reeves (Ref. 16.168),
complete unanimity in the choice of relation- that the fact the logarithmic law of the wall
ship is to be found among the various is observed to hold in pressure gradients is
investigators, notably that Prandtl's mixing inconsistent with the linear mixing length
length should be proportional to distance from assumption. It follows that if the logarithmic
the wall, viz., law of the wall holds in a pressure gradient
i.e., a flow where T # Tw and y+ > 2A+ then the
mixing length must be given by
1. I<Y
16.4 (16)
where ~ is termed von Karman's constant and is 16.4 (20)
usually attributed a value close to .40. The
crossover to the outer layer is achieved by to recover the logarithmic law of the wall. This
selecting the smaller value of eddy viscosity observation has of course been well known for
or mixing length as computed by both the near some time and the predictors have usually
vall formula and the outer wake-like region responded by pointing out good agreement between
formula. McDonald and Camarata (Ref. 16.56) prediction and measurement which results fr~m
suggested ,the continuous relationship ignoring this dependence on the ratio of local
to wall stress. Further the departures from
the log law as it fairs into the defect or wake
I • I. Ian h ICyl1.. formulation are subject to minor fitting varia-
tions which can have considerable impact upon
16.4 (17) the local velocity gradients which are crucial
to the derived mixing length variations. Thus
to cover both regions without the sharp break predictors have ignored the strict interpreta-
vhich follows from the use of two piecewise, tion of the log law in the presence of a pressure
discontinuous relationships. More recently, gradient and view the log law as an approximate
Galbraith and Head (Ref. 16.154) have suggested relationshi~ arising from t = ~y and , " 'wand
that the von Karman constant ~ does in fact not vice versa, as Eq. 16.4(20) suggests. Indeed
vary with pressure gradient, and this effect a number of people have generalized the log law
bas also been noted by Glowacki and Chi to account for pressure gradients e.g., To\msend
(Ref. 16.155). While the effects of this (Ref. 16.167) and the resulting profile certainly
variation in the von Karman constant are has a more realistic asymptotic behavior than
negligibly small on the integral thickness the log law as TW decreases to zero. The infer-
parameters, the effect On skin fric tion and ence of the generalizations of the law of the
16-52
vall to account for pressure gradients is that gradient ~arsmeter a. This second alternative
indeed Eq. 16.4(20) does not hold. The truth seems quite re~sonable for relstively unsoohis-
probably lies somewhere in between as evidenced ticated turbulence models in view of the global
by the fact that Glowacki and Chi did not assume nature of the mean velocity profile characteriza-
a log law in their data reduction yet their tion. The third alternative is to take note of
re.ults can be conveniently expressed as the widespread appearance of a logarithmic
region in the mean velocity profile near the wall
J, 0"01( ..1 .., /
and characterize the effective von Karman constant
by some function of the local value of the ratio
16.4 (21) of the turbulent shear to wall shear stress. This
latter practice however is inconsistent with
and the exponent 'a' is nearer to 1/4 than 1/2 as the observed near linear dependence of the mixing
in Eq. 16.4(20). The exponent of 1/4 is of length on distance from the wall in the near wall
course a middle ground between the two viewpoints region (snd poses difficulty near separation).
and would certainly result in more of a log law The only way to recover a much wider region of
being evidenced by the predictions. The half linear dependence is to base the correlation of
power variation given by Eq. 16.4(20) is effective von Karman constant on the local
not at all suitable for implementation in a stress gradient as opposed to the local stress.
finite difference scheme to determine the local Either of the latter two suggestions seem
stress T since the local stress which is to ressonable snd presumably the correct choice will
be obtained from the mixing length relationship become obvious as more experimental evidence
would then cancel out the shear stress - mixing becomes available.
length formula. A caution also to the use of
a more general (,I,w) type of correction for 16.4.3.3 The Viscous Sub layer
the von Karman constant lies in the asymptotic
condition of vanishing wall shear and her~ Finally a variation of eddy viscosity or
obviously it is necessary to provide a limit mixing length across the viscous sub layer must
of the type be hypothesized. Here however. the option is
open of specifying this variation once and for
".11· "0( ../T.)"4, O.!\< T/Tw~ 15.0
all and integrating the so-called Couette flow
approximation to the axisl momentum equation
0 •• 968"0
,
TO·P'iN.",!!!.
~y
• • [l2(Y)I~1
~y
.u]~
r dy
dp
16.4 (22) GT·+y dx
Finally. it is observed that a Keft relation- 16.4 (24)
ship such as the above or Eq. 16.4 (21) is
of course inconsistent with the notion of a i.e •• neglecting the convective terms in the
linear variation of mixing length i.e., boundary layer axial momentum equation to obtsin
Keff - const, in the wall region except in u at the edge of the viscous 9ublayer as a
aome very special cases. If a linear dependence function of Tw' v and dp/dx and of course
of mixing length on wall height is demanded any of the parameters upon which ~(y) is
(and here the experimental evidence in pressure supposed to depend on in the sublayer. This
gradient is not all that definitive) then it functional dependence of u at the edge of the
becomes necessary ~o postulate a dependence sub layer can be parameterized and consequently
of mixing length upon the stress gradient the integration of the governing equations within
aT/ay which in turn possesses the ability to the sub layer need not be performed so long as the
be nearly constant across the wall layer. Couette flow approximation is valid. This same
Further, in equilibrium boundary layers near psrametric approach can be viewed alternatively
the wall but outside the viscous sublayer one ss determining from observation the variation
observes that the stress gradient a,/ay is of the additive constant B in the law of the
nesrly constant and given by , wall mean velocity profile Eq. 16.1(10).
Pstsnkar and Spaldin~ (Ref. 16.67) in their
S" ~ .. scheme chose to implement the once and for sll
--"'0.7{j
". ~y integration of Jayatelleke (Ref. 16.204) while
16.4 (23)
Bradshaw. Ferriss and Atwell (Ref. 16.57) prefer
so thst Glowacki and Chi's relationship to view the sub layer problem as an empirical
Eq. 16.4(18) can easily be converted to a problem of determining the variation of the law
stress gradient rather than a pressure gradient of the wall additive constant. In either case the
or shape parameter relationship. result is the same in that the governing equations
are not integrated within the viscous sub layer but
Thus in attempting to use the information the solution is matched to some prescribed
deduced by Galbraith and Head,and Glowacki and velocity outside the sublayer. A variety of
Chi there are four obvious alternatives. The rather neat matching techniques have been
first is to use Glowacki and Chi's equilibrium devised but will not be discussed here. A similar
correlstion of the effective value for the process is followed for the energy snd species
von Karman constant as presented on the equations.
basis of pressure gradient for nonequilibrium
, flows. It is suggested that this proposal There are two attributes to the previously
f should be rejected. To follow the local equil- outlined wall function procedure for dealing
ibrium hypotbesis it would be more reason- with the sub layer aside from the obvious one of
able to base the extension to nonequilibrium saving computer time by reducing the required
flows on s local mean velocity profile shape number of grid points. The first is that if the
I
parsmeter G rather than the local pressure sub layer profile is viewed simply as a problem of
16-53
_________________________________
~
w
~
s
;
~
determining the law of the wall additive constants, regions between laminar and turbulent flow. In
the conceptual difficulty of explicitly postulating such regions the law of the wall does not hold
a turbulent transport mechanism for the very low so the question of the value of the additive
Reynolds number asymptotic wall region is avoided. constant does not arise. Further since in some
Bradshaw and Ferriss (Ref 16.77), for instance, turbine problems the sublayer may comprise the
cite this as one reason for selecting the law of whole boundary layer, the neglect of the convec-
the wall approach (in spite of the apparent ease tive terms in the Couette approximation is
with which reasonable sub layer profiles can be clearly unacceptable.
obtained from postulated transport models). The
second attribute has been previously mentioned Of the sublayer transport models proposed,
and derives from the absence of grid points the most commonly used in calculation schemes is
very close to the wall as a result of matching that due to Van Driest (Ref. 16.151) who suggested
the computed and analytic variables at some point that the mixing length in the wall region be
removed from the wall. Clearly stability restricted written
prediction methods derive a considerable benefit
in increasing the allowable axial step which
L· ... y.})
follows from the increased step size normal to
the wall. Indeed it is doubtful that current 16.4 (26)
stability restricted methods would be at all
competitive in terms of computer run times unless where ~ is a damping factor defined by
the wall function approach were adopted.
16.4 (25)
16.4 (28)
where A can reach values as low as .2 and as high
as 2.0 with relative ease. At the wall itself It turns out that the sublayer dampin~ factor
• value of 1.0 for A must be obtained so that is a critical parameter in obtaining accurate
a variation in A across the sublayer, not taken heat transfer and wall friction predictions.
into account in the Couette flow assumption, Other suggestions for the sub layer damping
is to be expected. The value of velocity factor have been given by Mellor (Ref. 16.156)
at the edge of the sub layer arrived at by a and McDonald and Fish (Ref. 16.58). The
once and for all integration of the Couette differences in the various sup.gestions are in
flow approximation, therefore, cannot be relied matters of detail and are not worth dwelling
upon in the case of strong pressure gradients on here. Probably the most significant items
or in. the vicinity of flow separation. Further in the damping factor are the definitions of
there arises the question of the temperature the normal distance y+ and the value ascribed
variation in the sub layer and aside from the to the Van Driest coefficient A+. In the
interest in this quantity for heat transfer, definition of y+ given above the local shear
the temperature is required in the sub layer stress T has been used, as seems proper.
integration for the velocity profile. As was Frequently however, this local stress is
mentioned in the earlier discussion on the law approximated by the wall value Tw' and aside from
of the wall, the temperature variation in the bein~ unnecessary in a direct numerical scheme
sub layer seems much more sensitive to variables the approximation of the local stress by
such as pressure gradient than the velocity the wall stress leads to obvious difficulty
field. Consequently the adoption of the Couette near separation where Tw ~ O. Some authors,
flow approximation for the temperature field or for example Cebeci (Ref. 16.165) have proposed
equivalently assuming an additive constant for to remedy the situation by reverting to the
the thermal law of the wall is more suspect Couette flow approximation replacing T by
than for the velocity field.
In view of the foregoing it would seem
reasonable that if the wall function approach
were to be selected it is probably better to
proceed for instance as Bradshaw and Ferriss 16.4 (29)
(Ref. 16.77) do and to view the sublayer as the
problem of determining the law of the wall As was pointed out above there is considerable
additive constants and to correlate the variation experimental evidence that Eq. 16.4(29) is not
of these constants with parameters such as pres- particularly accurate near a wall and there is
sure gradient, transpiration rate or wall little ground (except numerical instability)
roughness etc. On the other hand, viewed for not using the total stress in the definition
pragmatically, considerable success has been of y+ ••
obtained by specifying a turbulent transport
mechanism for the sub layer and not adopting The second item of importance is the
the Couette flow simplification. This approach Van Driest coefficient A+ (equivalent parameters
has particular merit in gas turbine applications arise in the formulations of Mellor (Ref. 16.156)
where 10w.Reynolds numbers combine with high and McDonald and Fish (Ref. 16.58». For
acceleration levels to give extensive blending boundary layer flow over a smooth impermeable
16-54
I
vall the coefficient is usually given a value with a constant pressure zero transpiration
around 27. Unfortunately the "Van Driest coefficient value of 24 for A+ is adopted, and where
ie known to vary. For instance Van Driest suggested
that the effect of surface roughness could be • ~ ap
..,deled !iy. varying A+ such that when k+, defined P • P.u T li"
by -v· .:!..
• uT
,o _______ 2_4~----
p. o!Y..~~ 16.4 (37)
0["; +b l+cY.w ] ... I. "'h T ay
I
16.4 (31)
the turbulent Prandt1 number is arrived at as
where
ao 7.1 v;'~o.o otherwise a.• 9.0
bo4.~ p S 0.0 otherwise b ·2.0 16.4 (38)
Co 10.0 p. S 0.0 otherwise ~. 0.0
which in Prandt1's formulation would be a
constant.
16.4 (32)
16-55
Trw we
Although it is quite feasible to deduce a three dimensions. The closing assumption is now that
(or more) layer model for the heat transport the eddy viscosity is a simple isotropic scalar
correlation in an analogous fashion to the algebraic i.e., its magnitude is independent of direction
Reynolds shear stress models, it has long been felt so that one obtains for the stresses
that the mechanism resulting in the turbulent
transport of momentum would be the same mechan- .!!.."(~+II)dU
~ T dy
isms at play in the turbulent transport of heat so
that the turbulent Prandtl number would indeed take
on values close to unity. Initial boundary layer
!t."
P (II +1I1~
dy
T 16.4 (43)
calculations performed using this assumption of
unit turbulent Prandtl number resulted in very Thus ss in two dimensions the description
good agreement with available data. Subsequent of the three-dimensional Reynolds stresses can
measurements by a number of different authors be poor when the mixing length assumptions are
e.g., Meir and Rotta (Ref. 16.40) and Simpson, inadequate. However, in addition, in three
Whilten and Moffat (Ref. 16.137) for instance, dimensions the assumption that the eddy viscosity
have all confirmed that indeed the turbulent is an isotropic scalar results in the shear
Prandtl number takes on values close to unity stress direction being that of the mean rate of
in the turbulent boundary layer. Nonetheless, strain. Experimental evidence shows that in many
in spite of the experimental uncertainties cases this is at best a crude assumption but
involved in making such measurements at the probably no worse than the assumption of a well-
present time, the results of the differing behaved mixing length or eddy viscosity and
investigations are fairly consistent in showing according to Nash and Patel the calculations
values of the turbulent Prandt1 number in excess are not overly sensitive to the direction of
of one near the wall and falling below one in the the shear stress. In the foregoing the generali-
wake-like region of the boundary layer. This zation of mixing length formula to three dimensions
has led a number of authors to suggest distri- has been given and the extension of the conven-
butions of turbulent Prandtl number for use in tional two-dimensional eddy viscosity models,
performing turbulent boundary calculations. which usually only differ in the outer wake-like
For instance, Pai and Whitelaw (Ref. 16.138) used region in any event, are obtained similarly
Le. ,
Pt , .1.7'-1.25y/8
16.4 (39)
16.4 (44)
however they found that by a large margin best
predictions of a film cooled boundary layer were where the free stream velocity ue in two dimen-
obtained with the old assumption of unit turbulent sions has simply been replaced by the free stream
Prandtl number. Kays and Moffat (Ref. 16.81) on velocity vector parallel to the wall Ye.' As in
the other hand obtained reasonable predictions two dimensions the wall similarity scale is
with a constant turbulent Prandtl number but based upon the resultant stress i.e.,
recommended a variation with y+ if an accurate
detailed temperature profile were to be desired.
Hopefully in the future improved techniques of
T (11T h ) [( Ty""
Tw" dO)1 + (dW
Ty""
)'}III
making time resolved temperature measurements in 16.4 (45)
tu~bulent boundary layers will clarify this
aituation. and the three-dimensional displacement thickness
16.4.3.5 Extensions to Three Dimensions is defined
16-S6
16.4.3.6 Summary of Algebraic Stress Models the most suitable single equation characterizin~
the Reynolds stress. Mellor and Herring (Ref.
Even a cursory glance through the literature 16.173) ,dispute this however, arguing that the
will show the quite remarkable accuracy and range Reynolds shear stress equation, also derived
of predictions possible with these very simple by straightforward manipulation of the Navier-
models of turbulence. Notable objections to Stokes equations, is the 'correct' equation,
mixing length and eddy viscosity such as the embodying as it does the transport of the
fact that different outer layer prescriptions of, Reynolds shear stress directl~ However, at
the mixing length are required for differing the outset of this particular development in
types of flow operationally causes little turbulence modeling the turbulence kinetic
difficulty since the required typical value for energy equation on a tarm by term basis was
that category of flow is known in advance. much better understood than the Reynolds shear
Difficulties with the transverse velocity gradient stress equation and hence the selection of the
disappearing at some point other than where the energy equation for development.
shear stress goes through zero also can be
circumvented, as for instance was done in the In general the various rigorous 'transport'
film cooling studies of Pai and Whitelaw equations are formed from the instantaneous
(Ref. 16.138). Real problems arise with these Navier-Stokes equations written in the form of
models when substantial variations in the outer fluctuating components by subtracting out the
layer values of mixing length or eddy viscosity averaged Navier-Stokes equations. The
are required during the course of development resulting set m~y be regarded as equations
of one particular shear layer and/or no governing the fluctuating components of velocity.
convenient Bcale of length for the flow can The various single point correlations may then
readily be determined. be formed by taking appropriate moments of
the fluctuation equations and averagin~.
16.4.4 One Equation Turbulence Models Boundary layer approximations, if valid, may
then be introduced. The turbulence kinetic
There are two major defects in algebraic energy equation derived in the foregoing manner
stress models, one being that practical flows can be written in a three-dimensional Cartesian
can arise where the changes in the turbulent coordinate system in incompressible 'boundary
structure cannot keep pace with the changes in sheet' flow, (see Nash and Patel, Ref. 16.107) as
mean velocity, the other being that in many
turbulent flows no convenient turbulent scale 4 iiQl d -vQl d wQl _ dO _ dw
of length is present. One equation turbulence h 2 + Ty'" -2- + dZ - 2 - • - u'v' 7Y - v'w' '*iY
models are aimed at the turbulence lag problem.
In using one equation turbulence models it is _ II_ (V'ql .'p' ) -.,(u
_ _ + __ -V- - 2-
Zu'+v'V
f - -2-
V'+W'V w"
usual to suppose that a well-defined length d~ 2' P
scale such as the boundary layer thickness 0 16.4 (47)
is present and therefore such models are of the viscous term appearing above is the sum
necessity restricted to flows where such a of the dissipative and diffusive effects of
acale exists. Turning once again to Prandtl's viscosity and often is rewritten as such, i.e.,
constitutive relationship, Eq. 16.4 (1)', it will
be seen that the turbulent diffusioned flux is
aupposed related to some turbulent scale of
length:! and a turbulent velocity scale qz,
where q is the turbulence kinetic energy. A
number of one equation models then have concen-
trated on solving a transport equation for the
turbulence kinetic energy, which can be derived
by manipulating the Navier-Stokes equations, 16.4 (48)
whilst retaining the existing Prandtl formula- where the gradients in kinetic energy are
tion so that effectively a transport equation normally negligible except close to a wall when
for the eddy diffusivity is constructed. the second derivative with respect to y may be
Alternatively an entirely empirical equation for important, and can readily be retained without
the transport of the eddy diffusivity can be difficulty. Now in order to proceed further
formulated such as was done by Nee and Kovasney it is necessary to relate the higher order
(Ref. 16.164). Lastly, as an alternative to eorrelations appearing in Eq. 16.4(47) to the
both of the preceding, the structural equilibrium lower order correlations and/or the mean flow.
hypothesis of Townsend (Ref. 16.167) can be This process is termed the 'closure problem',
recalled and in this framework it is then only and subsequently the more commonly used
necessary to predict the turbulence kinetic strategies to effect this closure will be
energy to obtain the turbulent diffusional flux discussed.
of interest since with this hypothesis all
correlations scale, however a 'dissipati~n Common to most approaches bssed on
I
length' now enters the problem. Prandtl'~ Eq. 16.4(47) is the treatment of the viscous
constitutive relationship is bypassed in the energy dissipation terms in the energy equation
etructural equilibrium approach as is the local and the appeal here is to the well-known
gradient transport hypothesis it embodies. An observation that at high Reynoldd numbers the
example of the structural equilibrium approach rate of energy dissipation is controlled by the
ia to be found in the work of Bradshaw and essentially inviscid turbulent motion supplying
Ferriss (Ref. 16.77). If the entirely empirical the energy which cascades to the smaller
transport equation is omitted from further dissipative scales of the motion. Dimensional
consideration and most investigators prefer analysis then suggests that the viscous terms,
where possible to work with a rigorously based represented by E, can be written
equation, the concensus seems to be that the (q;.)"l
turbulence kinetic energy equation is
•. c.-L - 16.4 (49)
16-57
7
and L once again is a turbulence length scsle As with the other Prandtl type formulations a·
(prescribed) and C. is some constant. If at this convenient method of estimating this length scale
point an appeal is made to Prandtl's constitutive is given by conSidering equilibrium flows where
relationship and the length scale L is prescribed convection and diffusion are negligible in
a. for the algebraic stress models, it only comparison to production and dissipation of
remains to set values for the various constants turbulence kinetic energy, leading to the
to close the system (normally the pressure observation that the dissipation length should
velocity correlation gradient is neglected). have a very similar (but invariant) form to the
Uaually these constants are derived by forcing mixing length distribution in an equilibrium
the system to return the mixing length values boundary layer. This led McDonald and Camarata
when the convective and diffusive terms in the (Ref. 16.56) to fit the dissioation length by
kinetic energy equation can be neglected. a relationship similar to Eq. 16.4(17) notably
Detailed values of the various constants are incorporating the constant C. and defining
liven in the book by Launder and Spalding the dissipation scale as L - 1/C e where
(Ref. 16.163).
16-58
that the structural coefficient used to close the level of the broad band free stream disturbances
turbulence kinetic energy equation would exhibit seems to characterize the transition process
dependence on a turbulence Reynolds number at a given Reynolds number. If desired, the
suggested a-RT relationship can be thought of as
a particularly simple means of implementing
precisely this type of empirical correlation.
16.4 (54) Thirdly a number of authors (see for instance
Kays and Moffat (Ref. 16.81) for a discussion)
where t is the previously introduced turbulence have ,suggested a parameter such as RT mi~ht at
length scale. A very similar alternative least characterize the relaminarization phenomenon
R~nolds number can be obtai~ed by using such that in general when RT fell below about
(qz)I/2 in place of (_u'v,)1/2. If this length 33 the turbulent motion would die out. The
scale is supposed related to the conventional suggested variation of the structural coefficient
mixing length then the turbulence Reynolds number 'a' with RT reflects this concept but rather than
is simply the ratio of the eddy viscosity to have an on-off switch the functional relationship
the actual viscosity. Using only the assumption adopted assures a smooth transition and a rate
that the local conditions obtained in Townsend' 8 controlled change in the structure which is
structural equilibrium state would also depend quantitatively in accordance with that observed.
on the turbulence Reynolds number, i.e., Bearing in mind these three points, it is felt
that while a contrived a-RT relationship, such
as that suggested by McDonald and Fish (Ref. 16.58),
although at present unsupported by direct experi-
16.4 (55) mental evidence and doubtlessly a gross oversimpli-
fication of the physical phenomena at play, does
McDonald and Fish were able to model both forward introduce a degree of realism into the predictions,
1 and reverse transition as it is influenced by
free stream turbulence wall roughness and pressure
without which the analysis would be almost worthless
for detailed turbine blade desi~n purposes. Some
16-59
?Rf~r{~~1l~
WITTrm
~
16-60
The literature on the subject is not turbomachinery
biased, however, and sometimes methods or approaches
were explored which had hereditary traits which
either precluded successful application to turbo-
..chinery problems or preordained certain very
unfortunate limitations. It was in part with the
80al of helping the industrially based engineers to
become 'selective shoppers' in the evaluation phase
of their work that this section was initiated. It
was further hoped that the section would be of
assistance to neW recruits to the subject to help
bridge the gap between graduate level courses
and the current areas of interest of those involved
in evaluation, development, validation and
implementation of viscous flow prediction schemes.
Acknowledgements
16-61
z
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The Prediction of Three-Dimensional Effects. ARL TR 73-0162, December, 1973.
Discrete Hole Cooling Processes: Part 1-
Laminar Flow. ASME Paper No. 75-WA/HT-109, 16.133 Fatankar, S. V., D. B. Spalding: Numerical
November, 1975. Predictions of Three-Dimensional Flows.
Imperial College, Mech. Eng. Dept.
16.120 Patankar, S. V., V. S. Pratap, Report EE/TN/A/46, June, 1972.
D. B. Spalding: Prediction of Turbulent
Flow in Curved Pipes. J. Fluid Mech. 16.134 Crocco, L., L. Lees: A Mixing Theory
Vol. 67, Part 3, pp. 583-595, 1975. for Interaction Between Dissipative Flow
and Nearly Isotropic Streams. J: of the
16.121 Fatankar, S. V., D. B. Spalding: A Aero. Sci., Vol. 19, No. 10, 1962.
Calculation Procedure for Heat Mass and
Komentum Transfer in Three-Dimensional 16.135 Briley, W. R.: Numerical Method for
Parabolic Flows. Int. J. of Heat and Predicting Three-Dimensional Steady Viscous
Mass Transfer, Vol. 15, pp. 1787-1806, Flow in Ducts. J. of Compo Physics, Vol.
1972. 14, No. I, 1974.
16.122 Caretto, L. S., R. M. Curr, D. B. Spalding: 16.136 Sanborn, V. A.: Boundary Layer Separation
Two Numerical Methods for Three-Dimensional and ~eattachment. Fluid Mechanics,
Boundary Layers. Computer Methods in Acoustics and Design of Turbomachinery,
Applied Mechanics and Engineering, Part I, NASA SP-304, p. 279, 1974.
Vol. I, pp. 39-51, 1973.
16.137 Simpson, R. L., D. G. Whitten, R. J. Moffat:
16.123 Rubin, S. G., T. C. Lin: A Numerical An Experimental Study of the Turbulent
Method for Three-Dimensional Viscous Prandtl Number of Air with Injection and
Flows Application to the Hypersonic Suction. Int. J. of Heat and Mass Transfer,
Leading Edge. J. of Camp. Physics, Vol. 13, p. 125, 1970.
Vol. 9, No.2, pp. 339-364, :972.
16.138 Pai, B. R., J. H. Whitelaw: The Predic-
16.124 Nardo, C. T., R. J. Cresci: An tion of Wall Temperature in the Presence
Alternating Directional Implicit Scheme of Film Cooling. Int. J. of Heat and
for Three-Dimensional Hypersonic Flows. Mass Transfer, Vol. 14, pp. 409-426, 1971.
J. Compo FhYsics, Vol. 8, pp. 268-284,
1971. 16.139 Prandtl, L: Uber ein neues formelsysterm
der ausgebildeten Turbulenz. Nachr. Akad.
16.125 Kendall, R. M., W. S. Bonnett, Wiss, GBttigen, Math-Phys. Kl., p. 6, 1945.
C. T. Nardo, M. J. Abbett: Computational
Procedure for Three-Dimensional Boundary 16.140 Townsend, A. A.: The Structure of Turbu-
Layers on Aircraft and Aerospace lent Shear Flow. Cambridge University
Vehicles. AlAA Faper, Hartford, CT, 1975. Press, 1956.
16.126 Dring, R. F.: A Momentum Integral Analysis 16.141 Batchelor, G. K.: Note on Free Turbulent
of the Three-Dimensional Turbine End I'all Flows with Special Reference to the Two-
Boundary Layer. Transactions of the ASME Dimensional Wake. J. Aero Sci., Vol. 17,
Journal of Engineering for Power, p: 441, 1950.
October, 1971.
16.142 Deardorff, J. W.: Numerical Investigation
16.127 Fatel, V. C., J. F. Nash: Some Solutions of Neutral and Unstable Planetary Boundary
of the Unsteady Two-Dimensional Turbulent Layers. J. Atmos. Sci~ Vol. 29, p. 91,
Boundary Layer Equations. Recent 1972.
Rese.arch on Unsteady Boundary Layer,
1bo-66
16.143 Donaldson, C. DuP: A Computer Study 16.157 McDonald, H.: Mixing Length and Kinematic
of an Analytical Model of Boundary Eddy Viscosity in a Low Reynolds Number
Layer Transition, AlAA J., Vol. 7, p. 271, Boundary Layer. United Aircraft Research
1969. Laboratories Report No. J2l4453-l, July,
1970.
16.144 Morkovin, M. V.: Effects of Compres-
8ibility on Turbulent Flows. Mechanics 16.158 Kline, S. J., A. V. Lisin, B. A. Waitman:
of Turbulence, p. 24, 1964, ed. Favre, Preliminary Experimental Investigation
Gorden and Bresch. of Effect of Free Stream Turbulence on
Turbulent Boundary Layer Growth. NASA
16.145 Bradshaw, P.: Outlook for Three .THO-36B, 1960.
Dimensional Procedures. Proceedings:
Computation of Turbulent Boundary Layers, 16.159 Charnay, G., -G. Comte-Bel10t, J. Mathieu:
AFOSR-IFP, Stanford Conference, VoL 1, 1968. Development of s Turbulent Boundary Layer
on 8 Flat Plate in an External Flow •
•
I
16.146 Johnson, J. P.: The Effects of Rotation AGARD Conf. Proc. 93, 1972.
" on Boundary Layers in Turbomachine
!
I
Rotors. Fluid Mech., Acoustics and
Design of Turbomachinery, Part 1, NASA
SP 304, 1974.
16.160 Huffman, G. D., D. R. Zimmerman,
W. A. Bennet: The Effect of Free Stream
Turbulence Level on Turbulent Boundary
i
l
16.147 Bradshaw, P.: The Effects of Streamline
Curvature on Turbulent Flow. AGARDograph
Layer Behavior: AGARD Specialists
Meeting, Boundary Layer Effects in Turbo-
machines, 1972.
~ 169, 1973.
16.161 Bayley, F. J., W. D. Morris, J. M. Owen,
16.148 Owen, F. K.: Private communication. A. B.' Turner: Boundary-Layer Prediction
See also Ref. 16.25. Methods Applied to Cooling Problems in
the Gas Turbine. Aero. Res. Council of
16.149 Simpson, R. L.: Characteristics of Great Britain, Current Paper 1164, 1971.
Turbulent Boundary Layers at Low Reynolds
i
Numbers with and without Transpiration.
i
16.162 Green, J. E.: On the Influence of Free
J. Fluid Mech. Vol. 9, No. B, p. 1632, Stream Turbulence on a Turbulent Boundary
1974. Layer as it Relates to Wind Tunnel Testing
,
I
16.150 Buffman, G. D., P.Bradshaw: A Note on
at Subsonic Speeds. R. A. E., TR 72201.
!
t von Karman's Constant in Low Reynolds 16.163 Launder B. E., D. B. Spalding: Mathemati-
Number Turbulent Flow. J. Fluid Mech.
(
1
Vol. 53, p. 45, 1972.
cal Models of Turbulence. Academic Press,
1972.
16.151 Van Driest, E. R.: On Turbulent Flow 16.164 Nee, V., L. S. G. Kovasznay: The
Near a Wall. Heat Transfer and Fluid Calculation of the Incompressible Turbu-
~chanics Institute, 1956.
lent Boundary Layers by a Simple Theory.
Proceedings: Computation of Turbulent
16.152 Escudier, M. P.: The Distribution of Boundary Layers, AFOSR-IFP, Stanford Con-
the Mixing Length in Turbulent Flows ference, Vol. I, 196B.
Near Walls. Imperial College, Mech.
Eng. Dept. Rpt. TWF/TN/l, 1965. 16.165 Cebeci, T.: Behavior of Turbulent Flow
Near a Porous Wall with Pressure Gradient.
16.153 Jayatelleke, C. L. V.: The In:luence AIAA J.,Vol. B, No. 12, pp. 2152-2156,
of Prandtl Number and Surface Roughness 1970.
on the Resistance of the Laminar Sub-
Layer to Momentum and Heat Transfer. 16.166 Cebeci, T., G. J. Mosinskis: Computation
Progress in Heat and Mass Transfer, Vol. 1, of Incompressible Turbulent Boundary
Pergamon Press, p. 193, 1969. Layers at Low Reynolds Numbers. AIM J. ,
16.154 Galbraith, R. A. McD., M. R. Head: Eddy Vol. 9., No. B, pp. 1632-1634, 1971.
Viscosity snd Mixing Length from Measured 16.167 Townsend, A. A.: Equilihrium Layers and
Boundary Layer Developments. Aero. Quart.
Vol. XXVI, May, 1975. Wall Turbulence. J. Fluid. Mech., Vol. II,
Part I, p. 97.
16.155 Glowacki, W. J., S. W. Chi: A Study of 16.168 Reeves, B. L.: Two Layer Model of
the Effect of Pressure Gradient on the
Eddy Viscosity and Mixing Length for Turbulent Boundary Layers. AIM Journal,
Incompressible Equilibrium Turbulent Vol. 12, No.7, pp. 932-939, 1974.
Boundary Layers. Naval Ordnance Laboratory
Report. NOLTR 74-105, May 1974. See also, 16.169 Cebeci, T., K. Kamps, J. Ramsey, A. Maser:
AIAA Paper 72-213, 1972. Calculation of Three-Dimensional Compres-
sible Boundary Layers on Arbitrary Wings.
16.156 Mellor, G. L.: The Effect of Pressure B. Douglas Aircraft Company, Rpt. MOC
Gradients on Turbulent Flow Near a Smooth J6866, April, 1975.
Wall. J. Fluid Mechanics, Vol. 24,
pp. 255-274, 1966. 16.170 Reynolds, W. C.: Computation of Turbulent
Flow Rpt. No. FT-4, Dept. of Mech. Eng.,
Stanford U., 1975.
16-67
16.171 Ng. H. K.: Predictions of Turbulent 16.186 Rubin, S. G., R. K. Khosla., S. Saari:
Boundary-Layer Developments Usin~ a Two Laminar Flow in Rectan~ular Channels.
Equation Model of Turbulence. Ph.D. Numerical/Laboratory Computer Methods in
Thesis Dept. of Mech. Eng. Imperial P1uid Mechanics. ASME, 1976.
College., TM/TN/E/12, November, 1971.
16.187 Goldstein, S.: On Laminar Flow Near a
16.172 Townsend, A. A.: The Structure of Position of Separation. Quart. J. Mech.
Turbulent Shear Flow. Cambridge Univ. App. Math .. Vol. 1, pp. 43-69. 1948.
Press, 1956.
16.188 Stewartson, K.: Multistructural Boundary
16.173 Mellor, G. L., H. J. Herring: A Survey Layers. Advances in App. Mech., Vol. 14,
of the Mean Turbulent Field Closure pp. 145-239, 1974.
Methods. AIAA J. Vol. II, p. 590, 1973.
16.189 Catherall, D., K. W. Mangler: The
16.174 Shamroth, S. J., H. McDonald: Applica- Integration of the Two Dimensional Laminar
tion of a Transitional Boundary Layer Boundary Layer Equations Past the Point
Theory in the Low Hypersonic Mach Number of Vanishing Skin Friction. J. Fluid
Regime. Int. J. Heat & Mass Transfer, Mech., Vol. 26, p. 163, 1966.
Vol. 18, p. 1277, 1975.
16.190 Klineberg, J. M., J. L. Steger: On
16.175 Orszag, S. A., M. Israeli: Numerical Laminar Boundary Layer Separation. AIAA
Simulation of Viscous Incompressible Paper'No. 74-94, 1974.
Flows. Annual Reviews in Fluid Mechanics
Vol. 6, pp. ,281-317, 1974. 16.191 Carter, J. E.: Solutions for Laminar
Boundary Layers with Separation and
16.176 Glushko, G. S.: Turbulent Boundary Reattachment. AIAA Paper 74-583, 1974.
Layer on a Flat Plate in an IncomDressible See also NASA SP-347, 1975.
Fluid. Izv. Akad, Nank, SSSR, Se~iya
Mekihanika, 4, p. 13, 1964 (Transl. NASA 16.192 Briley, W. R.: A Numerical Study of
TT F-lO,080)-:- Laminar Separation Bubbles Using the
Navier-Stokes Equations. J. Pluid Mech.,
16.177 Jones, W. P., B. E. Launder: The Vol. 47, p. 713, 1971.
Calculation of Low Reynolds Number
Phenomena with a Two-Equation ¥0cel of 16.193 Leal, L. G.: Steady Separated Flow in a
Turbulence. Int. J. of Heat & Yass Linearly Decelerated Free Stream. J. Fluid
Transfer, Vol. 16, p. 1189, 1973. Mech., Vol. 59, p. 513, 1973.
16.178 Spalding, D. B.: Concentration Fluctua- 16.194 Briley, W. R., H. McDonald: Numerical
tions in a Round Free Turbulent Jet. Predictions of Incompressible Separation
Chem. Eng. Sci. Vol. 26, p. 95. 1971. Bubbles. J. Fluid Mech., Vol. 69, Part 4,
pp. 631-656, 1975.
16.179 Rotta, J. C.: Uber eine Methode zer
Berechnung Turbulenz Scherstromungsfelder. 16.195 Patankar, S. V.: Studies in Convection
Aerodynamische Versuchsanstalt, 69A14, 1969. Theory, Measurement and Kpplications.
Vol. I, ed. by B. Launder, 1975.
16.180 Hanjalic, K. , B. E. Launder: Contribution
Towards a Reynolds Stress Closure for 16.196 Lighthill, M. J.: On Boundary Layers and
Low Reynolds-Number Turbulence. Imperial Upstream Influence. Proc. Roy. Soc. Ser. A,
College, Mech. Eng. Rep. HTS/74/24. See 217, pp. 478-507, 1953.
also J. Fluid Mech., Vol. 74,
Part 4, pp. 593-610, 1976. 16.197 Stewartson, K., P. G. Williams: Self
Induced Separation. Proc. Roy. Soc. Ser. A,
16.181 Bradshaw, P.: The Turbulence Structure 312, pp. 181-206, 1969.
of Equilibrium Boundary Layers. J. Fluid
Mech., Vol. 29, Part 4, pp. 625-'45, lY67. 16.198 Bradshaw, P.: The Understanding and
Prediction of Turbulent Flow. The Aero
16.182 Dodge, P. R.: A Numerical Met:cod for Journal, pp. 403-418, 1972. See also
Two- and Three-Dimensional Flows. AIAA Imperial College Rpt. 73-05, 1973.
Paper No. 76-425, 1976.
16.199 Saffman, P. G.: A Model for Inhomogenius
16.183 Bokenbrink, D.: The Influence of Cooling, Turbulent Flow. Proc. Roy. Soc., London,
Freestream Turbulence and Surface Roughness Series A, Vol. 317, pp. 417-433, 1970.
on the Aerodynamic Behavior of Cascades.
ASME Paper No. 74-WA/GT 9, 1974. 16.200 Kreskovsky, J. P., S. J. Shamroth,
H. McDonald: Application of a General
16.184 Pratap, V. S., D. B. Spalding: Numerical Boundary Layer Analysis to Turbulent
Computations of the Flow in Curved Ducts. Boundary Layers Subjected to Strong
Aero. Quart. Vol. 26, 1975. See also Favorable Pressure Gradients. ASME J. of
Int. J. Heat and Mass Transfer, Vol. 19, Fluids Eng., June, 1975.
pp. 1183-1188, 1976.
16.201 Crawford, M. E., W. M. Kays: STAN5-
16.185 Briley, W. R., J. P. Kreskovsky, H. McDonald: A Program for Numerical Computation of
Computation of Three-Dimensional Viscous Two-Dimensional Internal and External
Flow in Straight and Curved Passages. Boundary Layer Flows. NASA CR 2742,
United Technologies Research Center December, 1976.
Report R76-91l84l-9, 1976.
16-68
t~ 16.202 Saffman, P. G., Wilcox, D. C.:
Turbulence-Model Predictions for
f Turbulent Boundary Layers. AlAA J.,
I
16.203 Iasa, R. I., F. C. Lockwood: On the
Prediction of Two-Dimensional Supersonic
Viscous Interactions Near Ws1ls. AlAA
J., Vol. 15, No.2, 1977.
J 16.204 Bughes, D. W., J. H. Horlock: Effect of
I
Vol. 18A, Academic Press, 1974.
16.206 McDonald, H., R. W. Fish: Practical
Calculations of Transitional Boundary
Layers. Int. J. of Heat & Mass Transfer,
Vol. 16, No.9, pp. 1729-1744, 1973.
II
I
16-69
12--------~~~~~~----~--,,_r_r._rr~
11 2
SYM M k(10- ,N)
.,
6 1.0
0.71
5
5
1.5 Young 1Ref. 16.31)
1.5 IV-Grooved
9 D 0.67 5 1.5 Flat Plate)
¢ 0.61 5 1.5
8 0 0.55 5 1.5 Mellor &
x. 0.61 5 0.5 Gibson IRef.16.13 )
... 7
-
'"'"
~ 6
If
1.0 0 0.0 .1 Equilibrium
Profile)
:l 5
I
If Q)
:l
'-' 4
3
2
1
0
0.01 0.1
y/6*
Fig. 16.1 Compressible Turbulent Velocity Defect Profiles on a Rough Surface
with Heat Transfer, M is the free stream Mach number, k is the rough-
ness height, u* is Van Driest's (Ref. 16.20) transformed velocity and
~. is Clauser's thickness scale, or*, Eq. 16.1(7).
Figure is taken from Chen (Ref. 16.30).
16-70
15
10
20
5
15
<>
J5)rJJ "' .....
1O-------;:tr;[lJtf'_
L ... '" I
--;;. ...1~OO:-::----------:'1OOO='
20 10 cP ",,,,'"
.. "'~
!j:J.;,'"
0"
~~
.....
~
15
...~
...
r;s 0
... ~ "'~
5 . ~~ ,;'
~ ",
..r:DD 0 cct:D ;'
.
,.''''-0
~~ 0 ".",
,'-
10
o 0 0 _ _ _ ", ...
,_;'_.....
' _ _ _ _ _ _ _ _ _ _ _.....,
o 10 0 , - '" 100 1000
o ... "'~
o 6:.0
... '"
o 5~ ", .. '" .. ~ ... ",
o ...... 0
. /"0 0
......... ...1_ _ _ _ _ _- - - - -. . . . ,
... - - - - - - - - - - -. . . . .
10 100 1000
T *'IQ 1 +
T = .41 In y + 5., Eq. 16.1.36 & 37 according to
McOonald & Owen, unpublished.
o,0 ,<>,.0. Measurements of Owen & Horstman (Ref. 16.251 in zero
l)ressure gradient at M -7.2.
O~--------------~----------------~----------------~
10 100 1000 10000
t«)NDIMENSIONAL DISTANCE FROM WALL, Y+ yu../ Vw =
Fig. 16.2 Temperature Law of the Wall
16-71
2.0
o
0.0.
y
~o w -1.0-cos (11 bTl
o
0.4 8
.0.
x, 0, 0,.0. Measurements of Owen &
Horstman I Ref. 16.25)
according to McDonald &
OwenlunpublishedJ, Eq.16.1AO.
O~~~A-----~----~-- __~__~
o 0.2 0.4 0.6 0.8 1.0
DISTANCE FROM WALL, Y/DELTA
16-72
1.05
MClO 8
4.5
1.0
3.5
1.0
1.0 ~~=---+-~~~--+-----I
OS5~----~------~------~
o 10 20 30
+( 1/2
u TwiT)
"19. 16.4 CAlculated and Measured Total Temperature Distributions
kcOrding to Meier and Rotta (Ref. 16.40)
111-73
mr~·rt!tS1fettl WE 7?Wn1r YrtZrmmmriWr=t·'~Wetr'~
~ .. '~
i~ 0.5
Computed
8 o Measurements ot
w 0.4 Goldstein & Krei
!w
>
~ 0.3
~
~
clz 0.2
0
t/)
zw 0.1
:::e
c Duct
~ 0
0
,1--l-_.L----L_-L----1_...l...---1~~_...JL_....L_L.___L_L__l...g...J....-.J Centerline
0 0 1.0 2.0
AXIAL VELOCITY RATIO, W/W o
0
0
0 0
o o o o o o o 1.0
STREAMWISE VELOCITY, jUue
16-74
-1.2
INVISCID GARABEDIAN & KORN
•NAVIER - STOKES - DEIWERT ( 1976 I
-.4
Cp 0 kYI--+-+--+-+--+~It.--+--j--d~
.4
GARABEDIAN - KORN
SHOCKLESS AIRFOIL
M'" 755
.8 Re = 21x 106
a=0.12
1.2
0 .2 .4 .6 .8
C
Fig. 16.7 Surface Pressure Distribution
00
.o~
oo~ 00 0
.:~
U
XH. -
2
-5
o Q2Q4 as 081.0
(r-r I )(ro- r, )
t0.5
0
va
V;
Fig. 16.8 Comparison Between Measured (Circles) and Computed Velocity Profiles Along the
Midplane of a Rectangular Duct Turning Through 90·. X is the streamwise distance
from the start of the bend and e is the duct centerline turninq anqle, ri is
the inner wall radius, ro is the outer wall radius. Taken from the work of
J.A.C. Humphrey, A.M.K. Taylor and J.H. Whitelaw (Ref. 16.207).
16-75
.. :.:"
PLANE OF SYMMETRY
Fig. 16.9 Selected Streamlines for Duct Flow with Moving walls, M = 0.44, Re - 60,
taken from the work of Briley and MoDona1 (Ref. 16.64)
Predictions made using the compressible time dependent Havier-Stokes
equations.
1.1,-------------------------,-------,.,
1_ _ ~~------~K~E~Y~----~~~~~~o
1.0 0 Measurements ot Kline et al I Ret. 16.1581
- - - Prediction no rod
Q9 o
U) - - Prediction 3/4 ,In. diam rod
w o
:x: TU -19% at Plate LIE o o
~08 Tu - 6%at Plate TIE o o
Rex = uex/v o o
0.7
o
~0.6
~0.5 5
cl Re =2X10
x
~ 0.4 I
I
I
w 0.3 I
o I
Z02 I
tn' I
Q 0.1
,"
., ,. "
O~--~~--~--~~~~~--~~==~~--~~~~-L----~
o 0 0.2 0.4 0.8 1.0
LOCAL VELOCITY RATIO, U/Ue
Fig. 16.10 Effect of Free Stream Turbulence on the Boundary Layer Mean Velocity profile
16-76
220
o 0.45%} Measure ents
o 2.2 % For Various Free-Stream
¢ 5.9 % Turbulence Levela
180 Prediction
u.
0
...
COl
&I.
160 Fully Turbulent Prediction
I
a::
X
:;:::
...
::)
II)
,,:
z.
w
0
ii:
&I.
W
B 60
a::
w 0
0
&I.
(/)
40 o 0
~
o 0
20
~
X 0
0.45%
0 20 40 60 80 100
Fig. 16.11 Heat Transfer Distribution on the suction Side of a Turbine Airfoil.
Measurements of Turner (Ref. 16.206), Predictions According to
McDonald and Fish (Ref. 16.58).
16-77
Chapter 17
AXIAL-FLOW COMPRESSOR
AERODYNAMICS
George K. Serovy
17
~r7mwM¥
17.1 Axial-Flow Compressor Nomenclature 17-1 Figure 17.1.2 Meridional plane section 17-2
and Terminology of a two-spool turbofan
engine
17.1.1 Meridional Plane Flow passage 17-1
Terminology Figure 17.1.3 Meridional plane section 17-2
of high bypass ratio turbo-
17.1.2 B1ade-to-Blade Flow and Cascade 17-3 fan engine
Nomenclature and Terminology
Figure 17.1.4 Schematic view of axial- 17-3
17.2 Characteristics of the Flow in 17-5 flow compressor rotor
Axial-Flow Compressor Configura- blade row
tions
Figure 17.1.5 Meridional plane section 17-3
17.2.1 Velocity Diagrams, Energy Transfer, 17-5 of three-stage axial-
path Lines and Streamlines flow fan
17.2.2 Performance of Axial-Flow Compres- 17-8 Figure 17.1.6 Compressor stage with cas- 17-4
sors cade intersection trace in
developed cylindrical sur-
17.2.3 Variations on the Basic Performance 17-9 face
Map
Figure 17.1.7 Schematic layout of a plane 17-4
17.2.4 Individual Stage Characteristics 17-10 cascade test section for
transonic flow conditions
17.3 Aerodynamic Design Objectives for 17-11
Axial-Flow Compressor Units Figure 17.1.8a Blade section geometry 17-5
and cascade terminology
17.4 Elements of a Compressor Design 17-12
System--Technical Requirements Figure 17.1.8b Blade row geometry and 17-5
cascade terminology
17.5 Content of Current and Developing 17-13
Design Systems--The Technology Figure 17.1.9 Example set of experimen- 17-6
Base tal plane cascade data
17.5.1 General Comments on Flow Models 17-13 Figure 17.2.1a Velocity diagrams for flow 17-6
along path line A-B-C-D in
17.5.2 Equations 17-15 a compressor stage
17.5.3 Performance Limiting Flow Phenom- 17-16 Figure 17.2.lb Combined velocity diagram 17-7
ena--Design Limit parameters for flow along path line
A-a-C-D in a compressor
17.5.4 Preliminary Design 17-21 stage
17.5.5 Design Analysis 17-23 Figure 17.2.2 Trends in stage velocity 17-7
diagrams and performance
17.5.6 Performance Prediction 17-23 with changes in flow rate
17.5.7 Stress, Aeroelastic and Acoustic 17-24 Figure 17.2.3 Equilibrium performance map 17-9
Analysis for an eight-stage axial-
flow compressor
17.6 Component and Configuration Ex- 17-24
perimental Development Figure 17.2.4 Example of axial-flow com- 17-9
pressor map showing effect
17.7 Axial-Flow Compressor Performance 17-26 of inlet flow distortion
Trends and rotating stall region
17.8 Acknowledgments 17-27 Figure 17 .2.5 Schematic compressor map 17-10
showing boundaries for
four types of blade flutter
17-1
-------------'.,-;
Figure 17.4.1 Compressor design syste>u ",'''' 17~i'j '. :: ,,!:.:~: .\~ ~;'-~iDg axi8ytmletric stream sur-
flow chart face notation
Figure 17.5.1 Sl and 52 surfaces in blade- 17-14 Figure 17.5.8 Calculation control surfaces 17-25
to-blade flow passage for an axial-flow compressor
stage with computed stream
Figure 17.5.2 Variation of loss parameters 17-18 surface shapes
with diffusion factor at
reference minimum-loss inci- Figure 17.5.9 Comparison of cascade exper- 17-25
dence angle computed from !ments and rotor blade section
low-speed-cascade tests of data
NACA 65-(Al0)10 cascade
blades Figure 17.6.1 Compressor test facility 17-26
Figure 17.5.3 Variation of loss parameters 17-18 Figure 17.7.1 Overall performance of 17-26
with diffusion factor for single-stage axial-flow
blade sections in compres- compressor designed to
Bars operating near minimum- operate at a tip speed
loss incidence angle of 1600 feet per second
(488 m/s)
Figure 17.5.4 Compressor specific flow 17-19
rate as a function of axial Figure 17.7.2 Predicted and measured 17-27
Mach number and hub-tip performance characteris-
ratio tics of three-stage axial-
flow compressor
Figure 17.5.5 Trends in low hub-tip ratio 17-19
stage performance with rotor Figure 17.7.3a Stage performance map for 17-28
tip speed and loading level IGV/stator schedule 00/00
Figure 17.5.6 Layout of compressor blade 17-22 Figure l7.7.3b Stage performance map for 17-28
.ections on conical sur- IGV/stator schedule 40°/8°
face through stream sur-
face intersection radii at Figure 17.7.4 Schematic of one form of 17-29
blade row leading and -compressor rotor tip cas-
trailing edge ing treatment
Figure 17.5.7 Meridional plane section of 17-24 Figure 17.7.5 Design characteristics of 17-29
axial-flow compressor show- advanced transonic com-
pressor stages
: ~'I '.
17-ii
CHAPTER 17 AXIAL-FLOW COMPRESSOR AERODYNAMICS
George K. Serovy
Department of Mechanical Engineering
Engineering Research Institute
Iowa State University of Science and Technology
Ames, Iowa 50011 U.S.A.
L
Figure 17.1.1. Meridional plane sections of turbOjet engine and compressor (Ref. 17.1,17.2).
17-1
. I ...
flOW - -
~~~~----------~~L-~r--,g§~~==~~~~~~~~~~;-~~
1I'Ht.-l=rt-,..,""1S'!i~
-tf-"t---- - - - - - - - - - --~
Figure 17.1.2. Meridional plane section of a two-spool turbofan engine (Ref. 17.3).
r----'-----,j
---
flOW
Figure 17.1.3. Meridional plane section of high bypass ratio turbofan engine (Ref. 17.4).
(rotor) row and one stationary (stator) row of section through a separate shaft. The fan has in-
blades. Each blade (Figure 17.1.4) is made up of let guide vanes. Note that there is a splitter in
indiVidual airfoil sections "stacked" on an axis the flow passage just downstream from the rotor of
80 as to pr~ prescribed flow field. The the third fan stage. This splitter separates the
first stage in Figure 17.1.1 has a row of inlet core flow into the low- and high-pressure compres-
guide vanes. The function of this type of row is aor-sections from the by-pass flow in the outer
to set up a design distribution of velocity vectors duct.
at the first rotor entrance. In Some compressor
units one or more rows of stationary blades (exit A two-spool compressor for a large turbofan
guide vanes) may be used at the outlet of the last engine is shown in Figure 17.1.3. The fan, low-
stator row to establish a desired flow pattern at pressure compressor and high-pressure compressor
the exit of the compressor. have one, four and eleven stages, respectively.
In this case the fan has no inlet guide vanes.
Figure 17.1.2 shows a two-shaft (two-spool)
compressor in a turbofan engine. In this case a In order to clarify additional compressor
three-stage fan and six-stage low pressure compres- terminology, Figure 17.1.5 shows a meridional
.or section are driven by the low-pressure section> section of a-three stage fan at a larger scale.
of the turbine, while the seven-stage high-pressure The rotor and stator rows are installed in an
compressor is driven by the high-pressure turbine ~ flow passage. The outer or ~ casing
17-2
Tne hub-tip ratio for a specific stage is usually
defined as the numerical ratio of the hub diameter
to the tip casing diameter taken at the leading
edge of the rotor row for the stage. The term
aspect ratio is frequently used in describing com-
pressor blade rows, but the definition may vary from
one case to another. Typically, the aspect ratio
might be defined as the ratio of an average blade
span to an axial projection of the blade row length
or chord at the hub.
MEASUREMENT PLANES
Figure 17.1.5. Meridional plane section of three-stage axial-flow fan (Ref. 17.5).
wall holds the stator blade rows. The inner or wakes, and under some Circumstances shock waves.
hub ends of the stator blades are joined by Circum- They frequently possess dihedral and act as swept
ferential shrouds which make up a part of the airfoils. However, the blades operate under con-
annulus boundary at the hub. The rotor rows are ditions unlike the typical isolated airfoil case.
in this case installed in rotor disks so that the They are located near other airfoils, both in the
hub profile is made up of alternate rotating and circumferential and axial directions, and they are
stationary wall segments. In some compressors the influenced by these adjacent bodies. They are
rotor blades are installed in a built up series of bounded at both ends by walls which may be station-
disks and rings making up a continuous rotating hub ary or moving with the blades. In all rows except
wall for the flow path. In the latter case there is the first, the airfoils operate in an unsteady
a clearance between the ends of the stator blades and flow, where both the velocity magnitude and direc-
the hub, just as there is normally a tip clearance tion fluctuate. Most important, the airfoil rows
at the rotor outer radius. Occasionally, a rotating in the compressor produce a significant flow de-
~ is used at the rotor tips, but more frequently flection and change in the thermodynamic state of
part-span shrouds or dampers are used at a location the fluid. Rows are generally designed so as to
along the rotor span between the hub and tip behave as diffusers, with an increase in static
(Figures 17.1.2 and 17.1.3). If shrouds or dampers pressure from the upstream to the downstream flow
are used, the principal function is aeromechanical, region.
to limit the amplitude of blade vibration. They
are not likely to be an asset in an aerodynamic To aid in the discussion of blade row charac-
.ense. The number of blades in each rotor and sta- teristiCS, consider a cylindrical surface at con-
tor row is specified in the aerodynamic and aero- stant radius r from the rotational axis of the
mechanical design of the unit. Each blade, just as compressor stage of Figure 17.1.6. If this surface
an isolated airfoil, has a chord length and span. is developed on a plane the intersection traces of
the chord (axial projection only is seen in the the blades produce two lattices or cascades of air-
meridional plane) may vary between the hub and tip foil sections. There is no reason to believe that
and the span normally varies between the entrance the flow in a compressor would follow the cylindri-
and exit of a given blade row because of design cal surface of Figure 17.1.6 and, in fact, the real
variations in fluid density and velocity levelS. paths followed by fluid particles are much mOre
17-3
I
f,
both ~ and plane cascade test facilities. In
an annular cascade facility, blades are installed
in an annulus, just as in a real compressor, so that
---/--r--++---/--- CYLINDRICAL
SURFACE the infinite character of the blade row in a real
-
machine is correctly modeled. In a plane or linear
FLOW cascade, a finite number of blades are installed in
a flow passage with a rectangular cross-section
as shown in Figure 17.1.7. In both annular and
.: plane cascades, measurements are made upstream and
downstream from the blade row with the row arranged
geometrically so that it is exposed to an entrance
flow similar to that found in a compressor blade
1 row. When reference is made to cascade data in the
literature, the data may have been obtained in
either an annular or plane cascade, but it is a
fact that the vast majority of cascade data has
FLOW originated in plane cascade facilities.
DIRECTION OF ,
~./ / / ROTOR
AND
Figure 17.1.8 shows a plane cascade of air-
fOils with some important geometric and flow vari-
ables. Blades of a uniform blade section geometry
are aligned at the blade setting angle or stagger
angle y with respect to the cascade axis. The
cascade axis corresponds to the axial direction in
STATOR
\\\\
BLADE the compressor. The blades are equally spaced at
CASCADES a distance s, called the ~ or blade spacing. The
cascade has a solidity cr, defined as the ratio of
blade chord to blade spacing, cis. Although the
three variables--blade section geometry, blade
setting angle and solidity--completely define the
plane cascade geometry, there are, of course, a
very large number of subsidiary variables required
Figure 17.1.6. Compressor stage with cascade inter-
to describe the blade section geometry. Many of
section trace in developed cylindri-
these have important effects in determining the
cal surface.
flow field in a cascade.
complex. Nevertheless, the concept of an airfoil The plane cascade test facility is really a
cascade is not only convenient for the purpose of special form of wind tunnel. In cascade experi-
introducing compressor nomenclature, but it also is
ments compressor blade row flow fields are simulated
the basis for historically and currently signifi- by varying or controlling the relative inlet flow
cant models of the flow in compressors and turbines.
angle I'll' the upstream Mach number HI, the Reynolds
number and/or the upstream turbuLence properties.
In both computation and experimentation it has Changing the angle 131 for a constant blade setting
been common practice to follow the flow through angle changes the angle of incidence i (or angle
aXial-flow compressors as if it followed axisyrnmet-
of attack) by an equal amount.
!!£ paths. In the earliest axial-flow configurations
these paths were assumed to by cylindrical, but
Downstream boundary conditions may be varied
more recently have b~come more complex surfaces of
to control the axial velocity X density ratio (~)
revolution which change radius in an attempt to
or the static pressure ratio across the cascade,
follow the flow more accurately. The validity of
because these exit parameters affect the cascade
these paths will be discussed in more detail later,
blade surface pressure distributions and the two
but in any case they define a cascade array of air-
cascade performance parameters which are of most
foil sections by their intersections with each blade
interest in design. These dependent variables are
row. the downstream fluid flow angle ~2 and a measure of
the loss in total pressure across the cascade. The
For many years the flows through compressor parameters most commonly used to quantify these
blade rows have beert simulated experimentally using measurements are the gap-averaged deviation angle
SUCTION
LOCATION OF
STATIC TAPS
-
FLOW
PROBE
UPPER TAILBOARD
SLOTS FOR
SIDEWALL BOUNDARY ~~ r LOWER TAllBOARD
SLOT ,
LAYER SUCTION
INJECTION FLAP THROTTLE PLANE
Figure 17.1.7. Schematic layout of a plane cascade test section for transonic flow conditions.
17-4
MAXIMUM THICKNESS, t
17-5
BLADE SECTION _ NACA 65 ... 810
Q
<1 _I.SO
.
'"Q
00
.;
a~
tl~0.60 8Z
-<
~ Z
o
~
Z
o
~ O. 0.08 4~
o
0.20 0.06
~~8-----~4---~O~----+~4------~+~8~----~+~1~2~----+~16'
INCIDENCE ANGLE, i, DEG
STATOR
f-----------i~
17.2.1b. showing the effect of the passage and
blades on fluid particles following a path line
V:,A A-B-C-D.
Figure 17.2.1a. Velocity diagrams for flow along Eq. (17.2.1) is a consequence of the law of conser-
path line A-B-C-D in a compressor vation of angular momentum (see Sec. 17.5). If we
stage. want to use this equation to determine energy trans-
17-6
Figure 17.2.lb. Combined velocity diagram for flow along path line A-B-C-D in a compressor stage.
fer or work done on Om by the rotating blades, we a great deal until the losses begin to increase
must know the exit point B for Om as well as the rapidly. The stage performance shows this effect
entrance-point A. Determination of this point by as a higher stage total pressure rise at lower flows.
computation or by experiment is no trivial matter However, good aero thermodynamiC common sense tells
and is a part of the flow modeling problem. uS that there will be limits to this trend. If the
airfoils stall, there will be large thermodynamic
In the total flow passing through a rotor, each losses and the total pres.ure rise trend will be
fluid particle will experience an energy transfer reversed.
governed by Eq. (17.2.1) for the points correspond-
ing to A and B at which it enters and leaves the
rotor. There is no reason why the work done on
fluid passing through the rotor at the tip cannot
differ from the work done on fluid particles cross-
/ / /---. ---8
ing the rotor at other locations. In fact, there
\ \ \ ~~~"
is nO reason why subsequent particles entering the
rotor at A should experience the same energy trans-
fer rate as our original Om, because they may leave
at points other than B or at different values of
Va due to an unsteady or non-axisymmetric real
flow.
17-7
In the axial-flow compressor, work is done on throughout the annulus is in fact normally three-
the fluid only through the action of the rotating dimensional in nature. Secondary flows are gener-
blade rows, and this transfer of energy results in ated, which have been widely discussed, but which
an increased level of fluid stagnation or total are difficult to predict for design purposes. The
enthalpy. An increase of total pressure also re- real flow is by no means aXisymmetric •
• ults in each rotor row, with this increase depen-
dent on the lo~or irreversibility associated It must be recalled that all of the above com-
with the flow process as well as on the energy plexities are associated with the design operating
transfer. In the stator rows 110 energy is trans- paint. Away from the deSign point the configura-
" ferred as work and there can only be reduced values tion must operate in a flow field matching neither
of total pressure because of irreversibility. ~ the annulus shape nor the angular settings of the
r
!"
tic pressure leve'ls may increase or decrease in
either rotor or stator row flows, but the predomi-
stacked airfoils which form the blades.
nant design intent is, naturally, to develop signi- 17.2.2.2 EQUILIBRIUM PERFORMANCE MAPS
ficant static pressure level increases in each stage.
This aspect of blade row design is important and To demonstrate that axial-compressor flows
will receive substantial attention in later sec- are not beyond redemption in a real situation,
tions. It is important to observe that in Con- Figure 17.2.3 shows what is called an equilibrium
structing combined velocity diagrams like those performance map for an eight-stage fixed-geometry
of Figures 17.2.lb and 17.2.2 for a stage, we are compresso~. The performance parameters used are
beginning to think about path lines (such as discussed in Chapter 6. They are more or less
A-B-C-D) as streamlines, and in layout of the blade traditional in nature. The experimental performance
rows as cascades~ we are thinking in terms of ax i- of the compressor was measured at several constant
aymmetric stream surfaces. When this extension of values of equivalent rotational speed (corrected to
terminology is made, the requirement for steady standard sea-level compressor inlet conditions).
flow should be recalled and understood. Subsequent At each rotational speed the mass flow rate
aections in this Chapter and many important refer-
was varied between two limits. The upper limit
enced publications use the terms "streamline,"
was close to the maximum obtainable at that speed.
"stream tube" and "stream surface." The assumption
The lower limit was fixed by the existence of an
of a steady relative and/or absolute flow as a part
aerodynamic instability Cornman to all compressor
of the development of a flow model is generally in-
types and known as surge. The character of surge
volved when these terms are used and it should be is associated with the nature of the compressor
remembered in evaluating any analysis.
geometry, and with aerodynamic and geometric bound-
ary conditions imposed upon it by the installation
17.2.2 PERFORMANCE OF AXIAL-FLOW COMPRESSORS
arrangement and by the flow field (e.g., inlet
geometry, downstream struts or flow control devices,
17.2.2.1 DESIGN POINT FLOW FIELD CHARACTERISTICS inlet flow nonuniformity). Surge is manifested by
large-scale flow instability, often with pulsating
We will now turn to a qualitative discussion
reversal of flow involving the entire unit. In an
of. the l'eal flows in axial-flow compressors. At aircraft engine application, compressor surge may
the aame time we will develop further terminology produce highly disturbing acoustic evidence (Vio-
and additional concepts useful in flow field anal- lent bangs). Individual surge points at the var-
ysis and in experimental research and development. ious rotational speeds define a surge line which
is universally considered as a boundary for accept-
A compressor geometry is usually specified able compressor operation in an aircraft engine.
initially for operation at a design point. This
means that it is configured so that it will de- Surge occurs only when one or more blade rows
velop a design value of exit to entrance pressure in the compressor are operating so that flow separa-
ratio with a predicted value of thermodynamic tion or stall occurs in the flow field. However,
efficiency at a design value of shaft rotational one or more blade rows ~ be stalled without the
speed, While a design value of mass flow rate occurrence of surge. Stall in a blade row is
exists in each stage. Flow rate may vary from one unique in a number of respects, and especially in
stage to the next bacause of by-pass arrangements the fact that zones of flow separation propagate
or extraction of flow. All of the design require- from blade to blade in the annulus, resulting in
ments are associated with a particular working fluid a phenomenon known as rotating stall.
and with design values of total pressure and total
temperature distribution at the compressor section Contours of constant adiabatic efficiency*
~nlet. At the design pOint, the flow path dimen- are plotted in Figure 17.2.3. These contours show
sions are fixed and the blade rows are arranged so that the thermodynamic quality of compressor per-
as to produce an ordered distribution of fluid Ve- formance is reduced significantly when the compres-
locities and properties through the compressor. sor operates at flows and rotational speeds other
than the design values.
In other words, the design paint velocity diagrams
are specified. However, the real design point flow
field must be recognized as extremely complex. The equilibrium performance map for a fixed
Every row following the first sees an entering flow geometry compressor is a classical example of the
which is unsteady. The flow is ViSCOUS, and in al- use of dimensional analysis and the principles of
most all modern compressors the flow is compressible similitude. However, as plotted, it presents some
with regions of both supersonic and subsonic local possibility for misinterpretation. First, the
flow. Boundary layers develop on blade surfaces plotting parameters mye'J6 and N/"V9have been in ten-
and on the hub and tip annulus walls. The annulus
boundary layers are called end-wall boundary layers. *This effiCiency is defined as
Local regions of laminar, transitional and turbulent
boundary layer flow may exist, accompanied by separ- (H20 - HOJ is
ation of flow from the blades or end walls. Both T]ad = (1120 - 11 0 ) ac t
blade surface and end-wall boundary layers are gen-
erally three-dimensional in character. The flow and the subscripts 20 and 0 refer to compressor
exit and inlet measuring stations, respectively.
17-8
1.34
rOVlVA. INUI INlU lE'mOlDS
10 LINT TOTAl. TOYAL Nl"UU
DUIGN
~fD.
"(S-
SUI!,
liM'll·
ATU.E,
UlJoTIV(
rOfilST /
~j15
"a'ENT '0' TO' IOTOln,
1.32 H.
0,.
IN.
2',4
.... "12...
'f
71 O.S1.1rf
i
~~
1',2
1',2 I
21.2 1.07
11.5
.•, I." 1.01
~B ) r;;;:~~~~E
.":",
1.30 0 .. ·lI
',
11.'
~ ..,.
~'"
11.0 1.12 OPERATING
~
. .0
"- l- " If,'
11.2 ."
....
1.07
1.15 / '\.
, LINE
'"
~ / IJ
; 1/ I
i
I
,
1.24 ::.!. --- ADIAM TIC TEM~ERA TURE-/ .
RISE EFFICIENCY V L/
I ,70
.!.
t I
...g 5
~ I
e
z I 'L-
/
1/ , I
~ ~ /
~
1.20
!0 i I
1- -
SURGE LINE,,:;
I .- '" 100
~
~
0 ~ L" !2< ~ERCENT OF
r-
v '1 I
~V /
.-
DESIGN
EQUIVALENT
.+-
1.15 ROTATIO~~ t;-
~ V.... l1::- 10
70~0 50
1.00 10
2~QUIVALf~T WEIGH~oFLOW. !:W!, L~EC
10 70 BO
o 5 10 -Ti--~20:---2:':5:----30:':---~315
EQUIVALENT WEIGHT FLOW. m-ye;, A,. (U,lSECl/SQ FT FRONTAL AREA
Figure 17.2.3. Equilibrium performance map for an eight-stage axial-flow compressor (Ref. 17.6).
17-9
diatortion). The significance of this effect can each blade row are those that the designer speci-
be Been in terms of the estimated engine operating fied. Although we do not know a great deal about
line superimposed on the map. Not shown are possi- the mechanics of this specification of the flow
ble adverse effects of inlet distortion on the can- field, we do know about velocity diagr@ns and can
atant NtYe lines and on compressor efficiency. understand that the designer must specify deSign
point velocity diagrams at the entrance and exit
Figure 17.2.4 also defines regions at low to each blade row. Extending this line of reason-
rotational speeds in which rotating stall occurs ing, it is obvious that each stage must have a
in the entrance stages of the compressor. Although design paint flow rate, pressure ratio and efficien-
we have not yet looked into the background of ro- cy which in combination with the other stages will
tating stall we will need to determine why any forms give the overall compressor design point performance.
of stall occur in the entrance stages at low speeds To describe this Situation, we say that the stages
and why rotating stall appears to be tolerated by are matched to function at certain operating points
aerodynamicists. We can at least see that measure- when~omplete machine is at its design point.
ments are made in the presence of rotating stall Studies related to changes in the operation of the
and this indicates some toleration level greater individual stages in a multistage compressor are
than that for surge. frequently called stage-matching studies.
Figures 17.2.3 and 17.2.4 do not show another Although individual stage performance could
class of performance phenomena which frequently cre- be plotted using the same parameter forms used for
ates problems in compressor development and opera- multistage maps, we generally find that these· stage
tion. 'These are the aeromechanical or aeroelastic plots for matching purposes are plotted as shown in
phenomena known as flutter. Figure 17.2.5 shows in Figure 17.2.6. The parameters used (¢, 0/ and ~)
schematic form some general regions on a compressor are historically related to the parameters used for
map in which specific varieties of flutter·are en- fans and blowers in which the flow is approximately
countered. Blade vibration amplitudes in flutter at a constant density (incompressible flow). At
have frequently caused catastrophic compressor this point we must note that a plot with single W-¢
failures. We need to understand flutter so that and 7l-¢ curves such as in Figure 17.2.6 does not
mechanisms for its elimination can be applied where adequately represent Mach number or Reynolds number
possible, or so that we can limit its occurrence effects on stage performance.
to zones on the map where the compressor will not
operate when installed in an engine.
SUPERSONIC
STALLED
flUTTER
t
.\\\1\\ \;\\\\'\\\\\,,\\\
o
i
SUPERSONIC
t:----.- UNSTALLEO
FLUTTER
\\\\\~
75 '\1100
EQUIVALENT SPEED, N/,re!
50 PERCENT DESIGN
EQUIVALENT WEIGHT FLOW
Eigure 17.2.5. Schematic compressor map showing boundaries for four types of blade flutter
(Ref. 17.8).
17-10
W &
ite ,ae" leTt :m omr if 7
.8 I
V A As an introduction to a discussion of design
systems for axial-flow compressors, we should state
Some criteria for a good design. To do this in a
>-
u
~
. II
/
\
logical way, we might look again at the equilibrium
performance characteristics shown in Figure 17.2.3.
The first goal of a design system should be to gen-
z:
.... .6 ~/
....
u / \ erate a compressor geometry which will produce the
design point total pressure ratio when the design
............... / \ point mass flow rate exists in each stage of the
compressor. These design pOint values are develop-
u •4
.... ed in the course of selection of the best propul-
sion system cycle parameters for the aircraft ap-
~ /
plication. Because each compressor section is
....
< / driven by a turbine component, the rotational speed
0
< .2 at the compressor design point must be consistent
I with the aerodynamic and aeromechanical design re-
quirements of the turbine. Design pOint pressure
/ ratio, flow rate and rotational speed must be assoc-
0 iated with an acceptable if not superior level of
compressor thermodynamic efficiency and with ade-
quate surge margin. Surge margin is a measure of
4 the location of any operating point with respect to
r the surge line at a given rotational speed and
3
,/
\ should be sufficient so that no engine transient
will force the compressor into surge.
.- .-
\ However, while design point performance is a
primary conSideration, Figure 17.2.3 and earlier
'\ chapters remind us that the design operating point
for the compressor is only reached after starting
and accelerating the complete engine, and that
propulsion system operation may call for extended
Now suppose that the compressor operates at a 1. stable aerodynamic and aeromechanical
point B which is at a rotational speed substantially operation, including sufficient surge
lower than the design value. It is evident that at margin and no excessive blade or disk
~ value of ~ the pressure increase across any vibrations for all potential operating
atage will be reduced because U2 is reduced in the conditions in the system installation;
• parameter. This in turn means that no stage can 2. acceptable thermodynamic efficiency for
develop its design density rise. However, the all expected operating conditions.
annulus area variation through the compressor is 3. acceptable noise generation characteriS-
based on the design point rate of fluid density tics.
rise. The result will be to force the level of
through-flow velocity up in the exit stages so that Subject to these constraints the compressor config-
~ will be higher than design values, with a tendency uration should be designed for
toward a limiting maximum at low rotational speeds.
The entrance stages will in turn be forced to oper- 4. the maximum possible mass flow rate per
ate at lower than design ~, with a tendency toward unit frontal area.
unstable (stalled) operation at low speeds. This is 5. the highest possible average pressure
why the performance map of Figure 17.2.4 showed a ratio per stage. and
rotating stall zone at low N/V9 values. The trends 6. minimum values of axial stage length and
will be reversed at rotational speeds greater than number of blades specified for each row.*
design (point C, Figure 17.2.7), with the exit
atages moving toward stall and the entrance stages *Objectives 4, 5 and 6 may not apply in a few design
moving toward a maximum limiting flow coefficient cases. If the compressor is very small in size,
~. This is one reason why Figure 17.2.5 shows a manufacturing limits on geometry (e.g. blade di-
region of supersonic stalled flutter at high rota- mensions) may force the deSign of a compressor
tional speeds. ---- larger than the minimum that aerodynamic criteria
alone would allow.
17-11
I
1.0 INLET STAGES EXIT STAGES
C
" .8
.:
u
z
~ .6
!:!
.....
...
.....
.4
!:! B
~
:s
0
.2
..;
.4
....
.:
z
~
!:!
.....
...
.....
0
.2 =------- C
...
u
.1
...'"
:>
V)
Vl
'"
0.. a
o .2 .4 .6
FLOW COEFFICIENT, ~
Figure 17.2.7. Trends in stage performance for axial-flow compressor operating at off-design con-
ditions (Ref. 17.10).
These characteristics, of course, lead to the areas may be located (e.g. blade sections
minimization of compressor unit weight and cost. with excessive adverse pressure gradients).
Axial-flow compressor configurations for aircraft 3. Methods for predicting compressor perfor-
propulsion systems have demonstrated good and im- mance at off-deSign flows and rotational
proving characteristics measured against the six speeds and with non-design entrance fluid
objectives listed, but they have remained very properties and flow distributions.
expensive, primarily because of the complex, some- 4. Stress analysis techniques to verify the
times variable geometry required to realize the stress-strain characteristics of blade
best possible performance. row geometries, disks and shrouds.
S. Aeroelastic analYSis methods to ensure
17.4 ELEMENTS OF A COMPRESSOR DESIGN SYSTEM-- that blades, disks and shrouds will not
TECHNICAL REQUIREMENTS be subject to unexpected flutter or other
vibrational effects at potential compressor
Consideration of the required elements of a operating points.
compressor design system leads directly to the def-
inition of more detailed requirements for flow field In subsequent sections we will refer to these
models and for aeromechanical models of the blading parts of the complete design system by the follow-
~her flow path components. Based on the objec- ing terminology:
tives listed in Sec. 17.3 we can see that at a mini-
mum the design system must include the following. 1. preliminary design
• hub-to-tip passage design
1. A procedure for determining potentially • blade row geometry selection
satisfactory flow path geometries capable 2. design analysis
of stable and efficient operation at the 3. performance prediction
design flow rate and at a rotational speed 4. stress analysis
acceptable to the turbine and mechanical 5. aeroelastic analysis
system designers, with the procedure suffi-
ciently quantitative to permit Figure 17.4.1 is a possible design system flow
• specification of annulus dimensions diagram which indicates an order of procedure and
throughout the compressor most probable iterations. However, compressor de-
• selection of blade row geometric sign is likely to remain in SOme ways an artistiC
parameters such that design point endeavor for many years to come, and as a result
velocity diagrams and fluid property it will be highly "specialist dependent" with
distributions are realized at accept- "local philosophy" in each competing organization.
able efficiencies (low blade row In terms of the flow diagram, this artistic special-
thermodynamic losses). ist activity enters the picture mainly at the pre-
2. Procedures for predicting the flow field liminary design level, where past experience in com-
throughout the compressor at the design pressor development--including memories of perfor-
pOint, with emphasis on details of the mance maps and of mechanical, fabrication and
flow within the blade rows, so that forces aeroelastic problems--has a large influence on the
acting on the blades may be computed and choices which produce candidate geometries for
so that potential aerodynamiC problem further study.
17-12
....--------,--..l..-.l----,-------r-----\
r:-rURBINE-l ICOMBUSTOR-l
~TI I COHPRESSOR-TURBINE
I POWER REQUIREMENTS I COMPRESSOR EXIT-
t I
I
SHAFT ROTATIONAL
SPEEDS
'COMBUSTOR ENTRANCE
VELOCITY LEVEL
AND
I DISTRIBUTION
t
ESTIMATED
PERFORMANCE
MAPS
DEVELOPMEN'r
COI1PRESSOR
GEOMETRY
17.5 CONTENT OF CURRENT AND DEVELOPING DESIGN annular cascade tunnels, single-stage and stage
SYSTEMS--THE TECHNOLOGY BASE group test units, and model or full-scale multi-
stage compressor experimental facilities. While
The previous sections reviewed the objectives the experimental support for a design task was
and component parts of a design system. Our next intentionally omitted from the discussion of the
step will be to outline in more detail the strategy requirements for a design system, the nature of the
followed in setting up a series of computational necessary experimental base will be referred to
models for the flow as required by the various frequently in this section.
phases of design. In this process the significant
aerodynamic and aeromechanical problems and limits An overwhelming array of background literature
encountered in axial-flow compressor design will exists on the·development and evaluation of flow
be described. models and associated computational methods for
turbomachinery. There is no possibility of condens-
The design and development process is not ing the content of the literature in the present
just a matter of deriving a set of equations and chapter. There is a possibility that we can briefly
a technique for solution. It requires aCCess to describe and compare the important technical fea-
a significant amount and variety of experimental tures of the most-used models and methods.
data in correlated form, which will aid in the
estimation of 1) the flow turning and loss charac- 17.5.1 GENERAL COMMENTS ON FLOW MODELS
teristics of the mUltiple cascades of airfoils
encountered in the various blade rows, 2) the 17.5.1.1. FLOW FIELD MODELS--STEADY AND ADIABATIC
growth of boundary layers on the flow passage walls, FLOW, CONTINUOUS FLUID MEDIUM
and 3) the proximity of operating conditions to
pOSSible regions of aerodynamic and aeromechanical In axial-flow compressor design and analysis
trouble. In most cases it demands constant access the working fluid is almost invariably and without
to experimental installations such as plane or discussion assumed to behave 8S a continuous medium,
17-13
allowing us to use as sources for equations the
Itandard texts on the subject of fluid mechanics.
Existing flow field models for design and design
analysis cases almost always are based on a line
of reasoning which views the flm; relative to each
blade row as steady and adiabatic. While this
assumption contradicts obvious physical facts, it
has been essential in order to reach quantitative ~
solutions, and fortunately many of these solutions
have been quantitatively acceptable. Only a few
design analysis studies have approached the unsteady
flow model problem in a realistic way, and even
fewer have seriously attacked the computational
aspect of these unsteady flow models. In the fol-
lowing subsection we will deal almost exclusively
with design system components using adiabatic,
steady or time-average relative flow field assump-
tions. '
Sl and S2 surfaces have been discussed in 17.5.1.3 EFFECTS OF VISCOSITY AND COMPRESSIBILITY
many publications on flow modeling and in many
reports and papers in which quantitative results The effects produced by fluid viscosity in
of flow field computations have been presented. real compressor flow fields are included in the
Readers, however, should be very cautious in their flow models used for preliminary design and design
study of any of these analyses because the vast analysis in a variety of ways. Because these real
majority do not determine or compute on true Sl or fluid effects are the ultimate source of irreversi-
S2 surfaces but only on approximations to these bility in the compression process they must be sim-
surfaces. ulated or modeled in SOme fashion in the flow field
computation process. I t is essential in preliminary
In the case of blade-to-blade (Sl) flows, design to set quantitative limits on aerodynamic
frequent use is made of the idea of assumed axi- parameters which will guarantee that viscous and
symmetrfc stream surfac es or stream tubes. These compressibility losses will not be excessive, and it
lead to simplified but not simple equation formu- is necessary in design analysis to be able to esti-
lation and add credibility to the thinking which mate these effects as a function of aerodynamic
justifies the use of "circumferentially-averaged" parameters associated with the flow field.
velocities and fluid properties in hub-to-tip flow
model equations. The sources of losses or thermodynamic irre-
versibility effects observed in compressor config-
For hub-to-tip computations, the flow (when urations are not different than those found in any
computed inside blade rows) is often handled as if other viSCOUS, compressible internal flow. As
it took place on a "mean stream surface" between already noted, three-dimensional boundary layers
17-14
form on blade surfaces and on the hub and tip and
wall. Complex shear flows occur in the corners
(where blades meet end walls) and at the tip radial
clearances (between rotors and stators and the end
wall). Wakes develop downstream of blade row trail- VrVe
+ r (17.5.2)
ing edges, and vorticity is generated because of
circulation gradients along the blade span and un-
steady flow at the entrance to most blade rows. a _av_x
__I .!l.I1. av v av
+v ~+..:.a~+v av
.....z.
All of these effects of viscosity lead to
p ax at r ar r aa x ax
(17.5.3)
continuous and cumulative increases in entropy
along the paths followed by fluid particles. If These equations are usually considered in fluid
we assume the existence of streamlines and stream mechanics to model the flow of an inviscid, com-
surfaces, we should allow for entropy increases pressible and continuous fluid medium. The Fx,r,~
in the flow direction in a consistent way. terms are body force components; for example,
those due to the influence of a gravitational force
In most contemporary compressors absolute or field. In turbomachine flow models, however, an
relative velocities are sufficiently high so that F-component term may be used to
regions of relative sonic flow occur on the surfaces
of blades. In many contemporary compressors the 1. simulate the viscous or "dissipationfl
velocities relative to rotor and/or stator blade effects in the flow field, and
rows are Bupersonic along at least a portion of 2. represent a distributed force field in
the blade span. These configurations are called the flow, which accounts for the effects
transonic compressors. In ~ compressors ve- on the flow due to blade forces (because
locities relative to the rotor and/or stator blade blades have camber and lean or dihedral
rows have been supersonic along the entire span of there can be components in x, r and a
the blade at entrance and/or exit. These configu- direc tions) •
rations are called supersonic compressors. Shock
wave patterns developed in all of these cases are For hub-to-tip surface solutions inside blade
complex in shape and are sources of losses, as are rows the computation model should account for phys-
all shock waves. At the same time the shock wave ical blockage of the flow path by the blades as well
field interacts with boundary layers and influences as for effective blockage by boundary layers on the
their development. Once again the situation calls blade surfaces. At the blade ends and on the pas-
for consistent accounting for entropy increase in sage walls between rows, effective blockage due to
the direction of flow. end-wall and corner flows should be recognized. The
mechanism for accounting for effective blockage will
When we study methods for modeling the flow
vary with the nature of the flow model.
field in a compressor flow path, we will often see
a strategy for formulation which is to some extent
controverSial. The level of controversy is reduced
17.5.2 EQUATIONS
somewhat by the fact that the strategy seemS to
Upon the initial assumption of a continuous
work. In all real flows there are local shear fluid medium, we can recognize the existence of a
stresses acting on all indiVidual fluid particles. number of mathematical formulations of physical
These shear stresses are recognized and modeled,
laws that may be the basis for models of the real
for example, in the Navier-Stokes equations of flow in turbomachines, and specifically in axial-
motion. As we follow an individual particle along flow Compressors. The physical laws are
its path, from a blade row entrance to the exit,
the shear stresses acting on it at any particular 1. conservation of mass,
paint may be quite small compared to the other 2. conservation of linear and angular momen-
influences on its motion. However, if we look at tum,
the cumulative thermodynamic effect of shear 3. first law of thermodynamics,
stresses along a path line between the entrance 4. second law of thermodynamics.
and exit of a blade row, we can measure a signifi-
cant irreversibility. Readers will see evidence These are supplemented for any working fluid by
of a double-standard approach when viscous terms
are dropped from the equation of motion, but the 5. equations of state,
terms are effectively reintroduced by using entropy 6. relationships between thermodynamiC prop-
gradients in flows as a means of accounting for an erties of a pure substance,
accumulating irreversibility along path lines. 7. relationships between the flow field ve-
locities and velocity gradients and the
17.5.1.4 SPECIFIC EFFECTS OF BLADE ROW AND PASSAGE shear stresses in the fluid.
GEOMETRY ON THE FLOW FlEW
Table 17.5.1 gives some equations based on
Another frequently misunderstood or misrep- these laws and other relationships. In the case
resented influence on design and design analysiS of some of the differential equations, component
flow models for turbomachines are the force terms equations are written for a cylindrical coordinate
in the equations of motion. In a typical textbook system. Table 17.5.1 will serve as a reference for
aet of component equations of motion for cylindrical subsequent sections.
coordinates, x, r, and e, one might find
The second law of thermodynamics, of course,
enters into the parameters which measure irreversi-
bility or losses in the flow field and, since in
classical thermodynamics the property entropy is
derived as a consequence of the second law, the
law enters into the formulation of the Gibbs rela-
tion Eq. (17.5.11).
r
17-15
Table 17.5.1. Reference Equations Equations of state for fluid media are avail-
able in the usual mathematical or tabular forms.
From the law of conservation of momentum for steady flow The relationship. between velocities, velocity gra-
in an inertial, cylindrical coordinate system, local
I; ~
.hear stresses neglected. At any point in flow field
dients and fluid shear stresses are subjects which
cannot be covered here, but which are discussed in
Chapters 3, 4 and 16.
*-
as the result of a design deCision, and
parameters which will permit estimation of
T * -IIJ:II: - a:.~ + lIa[: a: ;t]
a 8
x
-
2.
the margin of safety between any operating
point and the nearest unstable condition,
values of parameters influencing mass flow
-2
I • H - w(rV ) • h
a
+ 1- - w(rVa ) (17.5.5)
per unit frontal area that may be utilized
~n design to realize high specific mass
flow rates without adversely affecting
From the law of conservation of mass for steady flow in a other elements of compressor performance,
cylindrical coordinate system: At any point in flow field
3. quantitative values of parameters which
will determine the maximum stage pressure
.! i. (rpVr ) + .!.~-
r 8r r 8a
(pV ) 8
a + -ax (pVx ) a 0 (17.5.6) ratios which can be realized at specified
efficiency levels. and which will allow us
or to estimate the thermodynamic irreversibil-
ity associated with specified combinations
(17 .5. 7) of blade row geometry and flow field con-
ditions.
From the law of conservation of mass for a fixed control
volume and steady flow: These are not three unrelated problems. For exam-
ple, a decision made in design which will lead to
high stage pressure ratio at acceptable efficiency
(17.5.8)
for a given Rtage may set up flow conditions which
will cause that stage to have an inadequate stall
for region Al of control surface (instability) margin.
17-16
17.5.3.1 AERODYNAMIC DESIGN LIMITS RELATED TO or
EXCESSIVE VELOCITY DIFFUSION RATES
Initial application to rotating blade rows used two 17.5.3.2 INFLUENCE OF MACH NUMBER LEVELS ON AXIAL-
defining equations FLOW COMPRESSOR DESIGN
_ W2 + Vez - Ve 1
(17.5.13)
For many years there have been continuous
D - 1 trends toward higher levels of Mach number in axial-
WI 20W1 flow compressor blade rows. Figure 17.5.4 shows
one reason why this trend exists. The figure dem-
onstrates how flow rate per unit frontal area (spe-
cific flow rate) for a compressor stage varies with
17-17
. ]
.. ..
~- ,
N ;:;- .06 0
..
o
u
iN~
- VI
0
u
0
0
)0
IV
:{
,i
13
ffi
. .02 ~
o~
<l:l
o c 0~6
~ r9~0
0
~
~ 0" .4"\n ~
~ o v v
~O ~o
o;JU
0
II>
IS COo 0
II>
....
0 o
(A) BASED ON ;;
COS 82 )2
(
.,;
""
~
~ ~N~
~
~
..8 b
~ 13
....
C>
.1 .2 .3 .4 .5 .6 .7
DIFFUSION FACTOR, D
(B) BASED ON ;;;
Figure 17.5.2. Variation of loss parameters with diffusion factor at reference minimum-loss inci-
dence angle computed from low-speed-cascade tests of NACA 65-(A )10 cascade blades
IO
(Ref. 17.12) •
10
.10r---------------------------------------~~~~n7~~--_1
0
CA) ROTOR
~~:'.
05
io, 90
• 1
I I I I 1
0 .1 .2 .3 .4 .5 .6 .7
DIFFUSION FACTOR. D
(B) STATOR
Figure 17.5.3. Variation of loss parameter with diffusion factor for blade sections in compressors
operating near minimum-loss incidence angle (Ref. 17.13).
. average axial Mach number and hub-tip ratio. High A second reason for the trend toward higher
flow rate per unit frontal area has been designated Mach number levels in compressor stages develops
•• an important design objective because of the from the design objective calling for increased
obvious relationship between required frontal area stage pressure ratios. As observed previously, the
and component weight. The gains to be made by energy transfer in a compressor stage takes place
increased axial Mach number and by decreased hub- in the rotor and is governed by the Euler turbine
tip ratios are eVident in Figure 17.5.4. equation which represents an application of the
law of conservation of angular momentum, Eq.
(17.5.10). to a stream tube at constant radius.
17-18
HUB-TIP RADIUS RATIO,
'hi"
~. 30 .6
::
..
9
~
.7
C)
iii
~ 20
!:1
~
'"
..
~
...Z
~
10
:>
"... .6 .8 1.0
AVERAGE AXIAL MACH NUMBER Maxial. OV9.
! ! I I
o 5 10 15 20 2S 30 3S 40 45 47 48 49.39
EQUIVALENT FLOW PER UNIT ANNULUS AREA. m{9i6Aan • (LP/SECVSQ FT
Figure 17.5.4. Compressor specific flow rate as a function of axial Mach number and hub-tip radius ratio.
~ 0.90r---~-~----------------..,
~ ~
§~ 0.80f---------1:f------"--""'-------i
i;;
I
i 0.70~--------------------__;
2.4r-------------------i
0.50
2.2r-------------='qI---,----i
0R.l0 (~~~ s~~~
of rotor)
fa 2.0
~
l:!
Ii: 1.8
~
'"
~
i;; 1.6
1.4
Figure 17.5.5. Trends in low hub-tip ratio stage performance with rotor tip speed and loading level.
E
~. U2 V a•2 - e•1
U1V (17.5.16) ally results in U2 .. UI'
UI • U2
For a stream surface with
17-19
Either increased U or increased change in absolute rotor exit and the absolute Mach number approaching
tangential velocity is effective in increasing en- the stator row were subsonic. This encouraging
ergy transfer. However, we have just discussed the performance was observed under flow conditions in-
loading limit D, which includes a term shoNing the volving supersoniC relative inlet Mach numbers along
direct contribution of Va 2 - Ve 1 to diffusion only part of the rotor span. Subsequently, stages
rates. Estimation of the'other diffusion limits were designed to operate in this transonic mode and
shows that the change in Ve 2 - Ve,l enters each were extremely successful.* The key features of
limit in a similar way. Figure 17.5.5 shows how these stages were the selection of an aerodynami-
increased blade speed and increased rotor loading, cally desirable blade geometry and a velocity dia-
as measured by Liebleill's diffusion factor, affect gram which eliminated inlet guide vanes while
the pressure ratio available from a stage. The limiting blade diffusion loading.
effect of increased blade speed is impressive. The
data pOints are measured values for single stages. The transonic compressor design concept was
a dramatic breakthrough, which can be seen in
The problem associated with high blade speed proper perspective if we note that over about a
values has several facets. First, such values two-year period, limiting relative Mach number lev-
lead to high centrifugal force loadings on rotor els for experimental rotor blade rows increased
blades. Second, there are direct relationships from about 0.75 to about 1.2, and a typical research
between blade speed and noise generation. The inlet stage pressure ratio level increased from
" third and most significant aerodynamic feature of about 1.25 to 1.5. The transonic stage concept led
the problem is that high blade speeds are likely directly to lower inlet stage hub-tip ratiOS, higher
to result in high flow Mach numbers measured rela- specific ~low rates and higher stage pressure ratios,
tive to the rotating blades. Suppose that we con- all at acceptable efficiencies and with acceptable
! ! sider a rotor row with no tangential fluid velocity stability charac teristics.
component at the leading edge. The relative veloc-
ity would be While the story of the transonic compressor
has a certain romantic flavor, it is a long and
difficult one beyond the first "breakthrough" years.
WI =~Vm2 +U
2
(17.5.18) Mach number ,levels approaching or exceeding 1.0 at
the inlet, within or at the exit of a blade row
tend to be associated with increased thermodynamic
Mrel , 1 =~Mm 2 + Mu2 (17.5.19) losses, particularly so at incidence angles away
from the minimum~loss values. Also associated with
high subsonic and all supersonic Mach number levels
(17.5.20) is the problem of blade-channel "choking." As a
result, it was necessary to develop models for the
losses due to shock waves, and for the incorpora-
The objectives of high mass flow per unit frontal tion of both shock and profile losses into the
area and high pressure ratio per stage, both, design computation method. Furthermore, the higher
~hereforeJ force designers to move in the direction stage pressure ratio levels caused more rapid pas-
of high rotor relative Mach numbers, and these same sage area changes and wall curvature, again calling
objectives also lead to high values of absolute for changes in deSign procedures.
Mach number at the entrance of stator blade rows. }\ach number levels in axial-flow compressor
deSigns have increased steadily during the past
The potential for advanced compressor perfor- 25 years, so that average axial Mach number levels
mance levels associated with high average axial of 0.60 to 0.70 at the first rotor entrance are
Mach number levels and high rotor blade speeds has found in a number of aircraft engine applications,
been understood since the early 1940s, and since accompanied by compressor exit Hach numbers as high
that time numerous stage configurations utilizing as 0.45. Rotor blade tip relative Mach numbers have
supersonic Mach number levels have been suggested, been increased to levels from 1.4 to as high as 2.0
designed and tested. Until about 1950, the actual in experimental stages. This has required extensive
performance levels achieved were discouraging. Host use of special blade sections and detailed consider-
of the rotors and stages involved were true super- ation of flow field control in the region of the
sonic configurations, with relatively high hub-tip blade row. Stator blade Mach number levels have
ratios and supersoniC relative Mach numbers along also increased, but not as rapidly, with most de-
I ! the entire blade span in rotors and/or stators at sign values in the high subsonic regime.
the deSign pOint. The poor performance included
low, sometimes disastrous efficiencies and Ver- The quantitative effects of compressibility on
tical pressure ratio-flow lines at design rotational blade row performance have been studied extenSively
speed. On the other hand, experimental subsonic in plane cascades and in compressor rotor and stage
rotors and stators were designed to operate with facilities. As a result, the computation of losses
high blade speeds, but with inlet guide vanes to due to shock patterns has been enhanced conSiderably
reduce the level of inlet Mach number at the tip and the quantitative understanding of the effects of
to "advanced" subsonic values. Unfortunately, incidence angle, blade row geometry and downstream
these stages generally used blade section geometries conditions on both losses and passage flow rate lim-
And design velocity diagrams which combined to its has been improved. Currently, we do not set
produce excessive blade diffusion loading and poor absolute limits on Hach number levels in compressor
stage performance. deSign, but we do consider carefully the control of
17-20
the flow field and the magnitude of ~ected ,losses comparing performance for a given working fluid
at all required levels. <-,"
17.5.4 PRELIMINARY DESIGN
maximum tip diameter In the case of mass flow per unit frontal area,
Dtip,max a
the target level is generally set for and by the
~ub/DtipJstage 1 = hub-to-tip diameter ratiO, first stage. Figure 17.5.4 shows the values of
first stage
equivalent specific flow rate attainable for various
N - shaft rotational speed
levels of average axial Mach number and hub-tip
Nst estimated number of stages
radius ratio for a first stage rotor. One signifi-
required
cant point demonstrated by Figure 17.5.4 is that
- estimated total length of
there are only small gains available in going below
bladed compressor flow
hub-tip ratiOS of about 0.3 and above axial Mach
path
number values of about 0.7. While values of hub-tip
17.5.4.2 COMPO~~NT SCALING AS AN APPROACH TO ratio of 0.4 and below and Maxial,avg greater than
PRELIMINARY DESIGN 0.6 are common in current compressor designs. it
will become evident that there are problems created
At this point no compressor designer should by pushing too far in either of the directions
overlook the possibility or underestimate the ad- leading to higher specific flow rates.
vantages of scaling an existing compressor geometry
of known performance to meet his current design Setting target levels for pressure ratio per
goals. Recalling the similarity parameter used in stage requires the deSigner to make additional de-
17-21
cilions. The attainable total-pressure ratio in a The overall design of an axial-flow compressor
given stage is a function of the energy transfer requires the solution of an inverse problem in aero-
in the rotor of that stage as determined by Eq. dynamics. The problem 1s to determine the compres-
(P.2.1) for each fluid partic Ie, .. and by the thermo~ sor geometry for a proposed flow field. In ~
dynamic losses in the stage which determine how compressor design the only time when we seriously
much of the energy transfer is converted to an in- work on the problem in this fashion is at the pre-
crease in tocal pressure. However, total-pressure liminary design level. We do this in a restricted
ratio is not in itself a completely valid goal. way by speCifying a few features of the flow field
The real goal should be to realize adequate static at selected calculation locations in the compres-
pressure rises in each stage so that excessive ve- sor, usually located in the spaces between blade
locity increases across stages do not result. In rows.
gas turbine applications the compressor exit Mach
number will be limited by combustor design require- The computation process ordinarily is based on
ments and both entrance Maxial avg and Maxial avg a very simple form of the radial component of the
changes from stage to stage must De influenced by equation of motion, Eq. (17.5.4), on the principal
this limit. of conservation of mass, Eq. (17.5.8), and on the
use of Euler's turbine equation, Eq. (17.5.10),
An estimate of the pressure ratio levels which with the first law of thermodynamics, Eq. (17.5.9).
might be achieved must be made, and experience-based The flow is assumed steady, adiabatic, axisymmetric
plots such as Figure 17.5.5 can be of help in this and free from radial gradients in entropy at any
regard. This figure might, for example, be used to of the between row calculation planes. An effi-
select several possible combinations of first rotor ciency level is assumed for each rotor and stage.
tip speed, blade-loading parameter and average stage Experience-based estimates are made for tip casing
efficiency to be studied. These selections will be radius variation through the compressor, blade row
only trial values, subject to change by iteration loadings, solidities and stage-to-stage velocity
as the design process continues. variations. Approximate velocity diagram .hapes
are set. The effect of stream surface shape and
Based on the trial values of [Maxial1avg' curvature is omitted. Even under these much over~
[Dbub/Dtiplstage l' Utip and ~,lO' along with Simplified conditions the differential euqation
the given design point conditions, the size of the governing the radial variation in axial velocity
compressor and its rotational speed can be estimated in each calculation plane is
by setting rough values for blade row aspect ratios
V l
~~
and axial row spaCing. At this level in the design,
obvious misfit configurations can be eliminated by
consultation with the turbine and engine configura-
Vx
X
aar = -1 - Va .;!- (17.5.21)
tion integration groups. If all trial configura- This equation, along with conservation of mass,
tions are misfits, some accommodation may be possi- must be satisfied by iteration in each calculation
ble by adding inlet guide vanes or by other strate- plane throughout the compressor. This is a hub-
gies. to-tip or meridional plane solution which provides
sufficient input to allow first trial blade row
Successful first output configuration combina- geometries to be determined.
tions may be used as partial input Co a less empiri-
cal second phase of preliminary design in which the At this level in design, correlated cascade and
first real use of our flow field model ideas takes stage blade row data are generally used for blade
place. selection. Because solidities and chord lengths
COMPRESSOR
BLADE ELEMENTS
COMPRESSOR AXIS
Figure 17.5.6. Layout of compressor blade sections on conical surface through stream surface inter-
section radii at blade row leading and trailing edge.
17-22
- - - - - - - - - - - - - -----
were estimated for the meridional plane solution Calculation control surfaces may be radial as
lome degrees of freedom of choice have been elim- in Figures 17.5.7 and 17.5.8 or non-radial to con-
inated. A great many, however, have not. These form to a leading or trailing edge shape. As a
include blade section geometry (profile shape, result, the component equations of motion become
thicknesses and camber line shape) and incidence complex and difficult to interpret and compare.
angle. "Body" force field terms, as discussed in Sec tion
17.5.1.4, are encountered inside blade rows.
Computer programs, of course, exist for both
meridional plane flow field equations and for blade Equilibrium equations of motion for a radial
selection. Blade sections are, in preliminary de- calculation surface such as those of Figure 17.5.7
sign, usually specified on conical stream surfaces may be as simple as
8. shown in Figure 17.5.6.
2 2
Va + V
+-"'- _ cos
_m _ _(_
The result of the immense array of choices (17.5.22)
made and a significant amount of computation is r - r
c
a rough configuration geometry or series of con-
figuration geometries which can be subjected to but are much more difficult when calculation sur-
the initial scrutiny and criticism of stress ana- faces are non-radial. In any case, the solution
lysts, aeroelasticians and engine layout designers. of the equations of motion, conservation of mass
Any approval at this stage can be only tentative, and energy transfer, and of the equations resulting
because the flow field solution is almost totally from conditions imposed by the second law of thermo-
incomplete within the blade rows. The next step is dynamiCS is iterative, numerical and subject to
design analysis. mathematical problems in convergence and stability.
The iterations related to stream surface shape and
17.5.5 DESIGN ANALYSIS curvature often must be subject to stability control
by damping adjustments.
17.5.5.1 INPUT AND OUTPUT INFORMATION
In design analYSiS, because the complete blade
The inputs to the design analysis phase of row geometries are input, both analytical and empir-
overall compressor deSign are the configuration ical procedures for estimating cascade performance
geometries generated in the preliminary design. are potentially useful. Whatever procedures are
this represents a complex and extensive collection used must predict shock and profile (diffusion rate)
of information, supplemented by the same design losses and flow angle distributions through and
point flow, rotational speed, working fluid and downstream of each stream surface~cascade intersec-
compressor entrance condition data used in the pre- tion. This is also an iterative process because of
liminary design. NOW, however, the result for each the dependence of both losses and downstream flow
geometry will be an estimated value of overall angle on the real downstream conditions (see Figure
pressure ratio and efficiency, with detailed veloc- 17.5.9). A final problem in design analysiS method
ity and fluid property distributions throughout the development and application is in the treatment of
configuration, including those within the blade end-wall flows. In this region the typical main
rows. this information is used to channel flow model assumptions are not adequate,
especially with regard to viscous loss accumulation.
1. determine whether the configuration geom- Several auxiliary end-wall models have been suggest-
etry when operating at the design point ed, varying from simple empirical blockage allow-
will be capable of prodUCing the correct ances through three-dimensional boundary layer com-
input flow to the next cycle component, putation methods.
2. locate any aerodynamically dangerous flow
field conditions, such as regions of exces- 17.5.5.3 DEVELOPMENT OF ADVANCED METHODS FOR
sive diffusion rate or passage choking, and INTERNAL FLOW FIELD COMPUTATION
3. provide adequate input for stress, aero-
elastic and acoustic analysis.
Recently, serious attempts have been made to
develop three-dimensional internal flow field com-
17.5.5.2 CURRENT DESIGN ANALYSIS METHODS putation methods, all based on digital computers of
large capacity and high speed. Most of these meth-
The nature of design analysis output require-
ods involve modeling of viscous effects, including
ments calls for a much more inclusive flow model.
turbulent shear stresses. Results have been ob-
These models are so detailed in content that the
tained for certain geometries and flow Situations,
numerical structure of a solution can only be dealt
which, unfortunately, do not correspond to those
with by large-scale digital computers. which occur in axial-flow compresscrs. Over a time
span of 20 to 50 years, it seems probable that mean-
Most design analysis methods are based on a ingful progress will be made in realistic problem
loosely coupled combination of hub-to-tip flow field situations. However, these methods will no doubt
equations and empirically-based blade-to-blade sur- assist in the design analysiS process, and they
face row performance correlations. the hub-to-tip may help to guide the correlation of data during
solution model is generally based on adiabatic, the interim.
steady relative flow on axisymmetric approximations
to stream surfaces. Computations are often based 17.5.6 PERFORMANCE PREDICTION
on equations written for quasi-S2 surfaces. Stream
.urface geometry (curvature, lean, Slope) are com- Design analysis methods as defined in the
puted and subjected to iteration. Values computed previous section attempt to predict the compressor
are usually projected into the meridional plane. configuration flow field for the deSign operating
The equations of motion for fixed coordinates, Eq. point only. This is by no means easy because the
(17.5.4), or relative coordinates, Eq. (17.. 5.5), flow model and numerical methods must adapt to
Control the distribution of velocity subject to the some degree of non-optimum blade section operation.
Conservation of mass. However, if in design analysis a significant region
17-23
AXIAL
CALCULATION
STATIONS
Figure 17.5.7. Meridional plane section of axial-flow compressor showing axisymmetric stream
surface notation.
of separated flow was indicated, the calculation Over a period of several years, some of the
would stop until geometric adjustments were made. current design analYSis methods should be developed
into true performance prediction systems. This will
In performance prediction, however, the primary require some adjustments to the flow model and es-
objective is to estimate the overall compressor unit peCially improved capability in estimating cascade-
performance map, including the surge line, and this stream surface flow turning and loss for nonoptimum
requires capability for accommodating flow phenomena entrance and exit conditions.
in the computation system which are not easily mod-
eled. Therefore, it is not easy to use a design 17.5.7 STRESS, AEROELASTIC AND ACOUSTIC ANALYSIS
analysis flow model and computation system for gen-
.eral performance prediction. Flow field property and velocity distributions
from the design analysis phase are utilized as par-
Current performance map prediction methods are tial input to stress and aeroelastic evaluation
normally based on one of two simplified approaches. methods. During recent years the interaction be-
The first is "map generalization," in which families tween "pure" aerodynamic analysis and "pure" aero-
of performance maps are correlated on a non~dimen elastic predictions has become better understood
aional basis so that similarity methods can be used and as a result genuine progress has been made.
for proposed Compressor geometries. The second is a Reference should be made to Chapter 22 for more
stage characteristic "stacking" method using approx- detailed comments. Compressor acoustic analYSis
imate stage or stage group performance (see Figure is covered in Chapter 24.
17.2.7) as a starting pOint. Both map generaliza-
tion and stage-stacking procedures are relatively 17.6 COMPONENT AND CONFIGURATION EXPERIMENTAL
easy to apply, but are inadequate for most advanced DEVELOPMENT
configuration applications because they are based
on past experience. A high-quality design system 1s under contin-
17-24
·07 .08 .09 .40 .42 4.00
1.
2
3 TIP
'"
:; :t+-t.
rtf·
-'
%:
i5 . . .
'".....Vl
6 :---t HUB
7' ,
8
9
COMPRESSOR CENTERLINE
Figure 17.5.8. Calculation control surfaces for an axial-flow compressor stage with computed stream
surface shapes (Ref. 17.14).
Figure 17.5.9. Comparison of cascade experiments and rotor blade section data (Ref. 17.33).
uous development and one of the primary sources of accumulation of experimental design system support.
change lies in the base of experimental information
supporting all elements of the system. We have As advanced and exploratory aXial-flow com-
brieily discussed cascade experimental results and pressor configurations are designed and evaluated,
data correlation. We have seen some evidence that there has been a ·continual requirement to upgrade
rotor and stage test results supply important ad- test facility and measurement quality. Plane cas-
justments to cascade correlations by introducing cade test section design has been improved radically
the effects of rotation (end-wall relative motion, by adding new flow field control techniques as well
adjacent blade section influence and other secondary as performance measurement strategy for both sub-
flow features). There is, in fact, an awesome sonic and supersonic flow regimes. Open- and closed-
17-25
------~F~~_2.~~:."(-.:;~~ :
.,w;
I \ '--Stroight.ner screen
L 15000·hp t111B6·kWI \ .... Gear tn, Is,eed
LR.frlgerated .Ir riser drive motor Jncreiser) \.... Plenum ch.mber
Figure 17.7.1 is a plot of measured overall Figure 17.7.1. Overall performance of single-
performance for a single-stage transonic compressor stage axial-flow compressor de-
design. This stage had a rotor entrance tip dia~ Signed to operate at a tip speed
meter of 33.0 in. and a hub-tip ratio at the rotor of 1600 feet per second (488 m/s)
entrance of 0.5. No guide vanes were used. (Ref. 17.15).
17-26
I ISENTROPIC TEMPERATURE RISE EFFICIENCY
0.90
3.4
~ ~_ L ~-
"\ 'r,
~~. ~ !i , (). -- \
0.80
,,
Ii 7~ I .If )' '/'1 \! .,. .
~
\
\
3.0 0.70
I \ '. /1 /
,,
/,l
V ~ ~
~t}\ J
l/
i
/
/\ Y,'
,~ ~\ I 102 l
/\ ' 'U ··
100
~/
,~
I
I
I
0.9 o
ty/ V'!
I 0.70 0.80
:
83 ISENTROPIC EFFICIE NCY
/ .....t I
.~ ~" \ "'I:
~ I
78
t--
.tf ~
,;/
./ 73
~ DESIGN POINT
-<>- MEASURED
---- ESTIMATED -
/ / \.> :\
/\ ---COMPUTED
1.4
~~L
62
EQUIVALENT,SPEED, PERCENT DESIG~
45
1.0
2 4 6 8
I 10 12
kg ..j;
COMPRESSOR MASS flOW PARAMETER,
Pin sec kPa
Figure 17.7.2. Predicted and measured performance characteristics of three-stage axial-flow compressor
(Ref. 17.5).
Figure 17.7.2 shows the predicted and measured troduced into both core and fan stages. The tech-
performance of the three-stage axial-flow compressor nology of high hub-tip ratio high-pressure stages
(fan) previously shown in the meridional plane sec- is a complex and difficult research area.
tion of Figure 17.1.5.
Throughout the relatively short technological
Figure 17.7.3 shows performance plots for a history of the axial-flow compressor, the most
compressor stage with variable inlet guide vane significant overall trends have been toward reduc-
geometry and variable stator blading (meridional tion of size and cost by increaSing average Mach
section in Figure 17.5.9). The two maps show that number levels and stage pressure ratios. All of
significant performance changes are possible with the configuration maps shown in this chapter have
variable blade geometry. This stage had a 0.5 hub- been the direct result of attempts to advance these
tip ratio and a tip diameter of 36.5 in. trends. Transonic and supersoniC compressor devel~
opment have demonstrated that there are certain de-
In multistage compressors the trend has been sign features common to most successful stages.
and 1s toward higher flow rates per unit annulus These are summarized in Figure 17.7.5. A good way
area and higher stage pressure ratios. This has to review the content of this chapter would be to
been true partly because the higher tip speeds consider these features and to justify them in
associated with transonic entrance stages are also terms of the flow parameters and phenomena exposed
I
present in subsequent stages. This leads to higher herein.
stage pressure ratios for a given blade row loading
level. Although general Mach number levels decrease 17.8 ACKNOWLEDGMENTS
as temperature levels rise through a compressor,
transonic stage operation frequently exists in sev- Some good friends among axial-flow compressor
eral stages at the design point. scholars have provided information, advice and data t
to support the preparation of Chapter 17. Included
Continual emphasis has been placed on develop- in this list are A. W. Stubner and J. W. Wells of
ment of broad range stable engine core compressors. the Pratt and Whitney Aircraft Division, United
Variable geometry blading has entered many config- Technologies Corporation; Robert O. Bullock of
urations, and other geometric techniques such as AiResearch; Arthur J. Wennerstrom of the Air Force
Casing treatment (see Figure 17.7.4) have been in- Aero Propulsion Laboratory; Melvin J. Hartmann and
~7-27
I
EQUIVALENT WEIGHT FLOW PER UNIT ANNULUS AREA. m Yo/6 Aan • Ib/sec-sq. ft
0.4
o 5 10 IS 20 25 30 40
1.00
~
g
OESIGN SPEED. ~-----------10.9 ~
PERCENT
u
o IlD
0.8 ;:
;li
a 100 0.7 '"
;:;
2.0
I:> 90
0.6
'"
w
• RO '"~
<J
1.9
o 50
!!! 1.8 f--_-"---""=m.N £Qll!L---.__ ._- - - - / - - ;........----0
.;
l--~---··-------·---+_~rl-__1
\ 1.7
o..N 1.6
i>- 1.5
~
w 1.4
'"on"
1.3
~ 90
1.2
~
0
>- 1.1
~ 50
""to 1.0
0 20 40 60 80 100
INLET EQUIVALENT WEIGHT FLOW. m Viiio. Ib/sec
0 0
Figure 17.7.3a. Stage performance map for IGV/stator schedule 0 /0 (See Figure 17.5.8 and Ref. 17.14).
0.0
~
2.00
1.90
DESIGN SPEED,
PERCENT
z
0.9 ;:-........,
.....0
if"~1~
1.80 <> 110 0.8 ;:
0.
'"
N 0100
I-
«
'"
0.7 :'5
~ 1. 70
..
{; 90
I-
80 '"..,
«
:::! 1.60 0.6
..,
IX
'V 70 '"~
=>
V)
..,
V) 1.50
0 50 '"
IX
0.
-' 1.40
~ ROTATING STALL LINE
0
I-
.., ].30
'"
~
V>
1.20
1.10
1.00
0 20 40 60 80 100 120 140 160 180 200 220 240 260
INLET EQUIVALENT WEIGHT FLOW, mYe76, 1.b/sec
0
Figure 17.7.3b. Stage performance map for IGV/stator schedule 40 /8° (See Figure 17.5.8 and Ref. 17.14).
17-28
em wezltTMf
- n
BlADE SECTION
. \,ACI"\I: \ \ ~
VELOCITIES VELOCITIES
17-29
Ii
17.9 BIBLIOGRAPHIC NarES AND GUIDE .TO.JLEFERENCE Sign of Axial-Flow Compressors. NASA SP-36.
MATERIALS 1965. Chapter VI.
Many references to technical papers and books 17.13 Robbins, W. H., Jackson, R. J. and Lie-
were considered necessary to give a balanced review blein, S. Blade-Element Flow in Annular
of axial-flow compressor aerodynamic technology. Cascades. In Aerodynamic DeSign of Axial-
It was, therefore, decided that the main text should Flow Compressors. NASA SP-36. 1965.
be presented without interruption and that all bib- Chapter VII.
liographic notes should be assembled and references
classified by section at the end of the Chapter. 17 .14 Doyle, V. L. and Koch, C. C. Evaluation
" 1
of Range and Distortion Tolerance for
Ref. 17.1-17.16 are sources of Figures as well High Mach Number TransoniC Fan Stages.
as information. In some cases the Figures were re- DeSign Report. NASA CR-72720. 1970.
drawn or modified to illustrate a specific point.
17.15 Sulam, D. H., Keenan, M. J. and Flynn,
17 .1 Mitchell, G. A. Effect of Inlet Ingestion J. T. Single-Stage Evaluation of Highly-
of a Wing Tip Vortex on Compressor Face Loaded High-Mach-Number Compressor Stages.
Flow and Turbojet Stall Margin. NASA TM II - Data and Performance Multiple-Circu-
X-3246. 1975. lar-Arc Rotor. NASA CR-72694. 1970.
17.2 Tesch, W. A. and Steenken, W. G. Blade 17 .16 Bilwakesh, K. R. Evaluation of Range and
Row Dynamic Digital Compressor program, Distortion Tolerance for High Mach Number
Volume I, J85 Clean Inlet Flow and paral- Transonic Fan Stages. Task II, Stage Data
lel Compressor Models. NASA CR-134978. and Performance Report for Undistorted In-
March 1976. let Flow Testing (Volumes I and II). NASA
CR-72787. January 1971.
17.3 Fact Sheet, TFJO-p-4l2A Turbofan
Engine. Pratt and Whitney Division of SECTION 17.0 INTRODUCTION
United Technologies Corporation. 1973.
SECTION 17.1 AXIAL-FLOW COMPRESSOR NOMENCLATURE
17.4 Fact Sheet, JT9D-70/-70A Turbofan AND TERMINOLOGY
Engine. Pratt and Whitney Division of
United Technologies Corporation. 1974. Ref. 17.17-17.23 are textbooks and summary
reports which have Significant content on axial-
17 .5 Volkmann, H., ¥ottner, L. and Scholz, N. flow compressors. They are historically valuable
Aerodynamische Entwicklung eines dreistu- and represent several independent points of view on
figen Transsonik-Frontgeblases. Zeit- compressor design.
schrift fUr Flugwissenschaften 22:135-144.
1974. 17.17 Horlock, J. H. Axial Flow Compressors.
London. Butterworths. 1958. (Reprint
17.6 Geye, R. P., Budinger, R. E. and VOit, with supplemental material, Huntington,
C. H. Investigation of High-pressure- N.Y., Krieger. 1973.)
Ratio Eight-Stage Axial-Flow Research
Compressor with Two Transonic Inlet Stages. 17.18 Johnsen, I. A. and Bullock, R. O. eds.
II ~ Preliminary Analysis of Over-All Per- Aerodynamic Design of Axial-Flow Compres-
formance. NACA RM E53J06. 1953. sors. NASA SP-36. 1965.
17-30
I U.24 Schilhansl, M. J. Survey of Information space SCience, 15:37-149. New York.
I
on Two-Dimensional Cascades. Tech. Rep. Pergamon Press Ltd. 1974.
54-322, Wright Air Development Center,
Air Research and Development Command, USAF, SECTION 17.2 CHARACTERISTICS OF THE FLOW IN AXIAL-
Wright-Patterson Air Force Base, Mar. 1955. FLOW COMPRESSOR CONFIGURATIONS
(Aero. Res. Lab. Contract AF 33(616)-16,
Proj. 3066.) Ref. 17.17 and 17.38 develop the similarity
parameters used in plotting compressor performance.
17.25 Erwin, J. R., and Emery, J. C. Effect of Performance map features and additional influences
Tunnel Configuration and Testing Technique on map characteristics are discussed as follows:
on Cascade Performance. NACA Report 1016.
r 1951. Reynolds number and scal-
ing effects
Ref. 17.39-17.41
17-31
·i ~
17.53 Mikolajczak, A. A., Arnoldi, R. A., Snyder, 17.65 Giamati, C. C., Jr. and Finger, H. B.
L. E. and Stargadter, H. Advances in Fan Design Velocity Distribution in Meridional
and Compressor Blade Flutter Analysis and Plane. Chapter VIII of Aerodynamic Design
Predictions. J. Aircr. 12:325-332. 1975. of Axial-Flow Compressors. NASA SP-36.
1965.
17.54 Finger, H. B. and Dugan, J. F., Jr.
Analysis of Stage-Matching and Off-Design 17.66 Serovy, G. K. Recent Progress in Aerody-
Performance of Multi-Stage Axial-Flow namic DeSign of Axial-Flow Compressors in
Compressors. NACA RM E52D07. 1952. the United States. Eng. for Power. Trans.
ASME. Ser. A, 88:251-261. 1966.
17.55 Benser, William A. Compressor Operation
with One or More Blade Rows Stalled. In The subject of flow field models for the hub-
AerodynamiC Design of Axial-Flow Compr~ to-tip problem is brought forward from the period
sors. NASA SP-36. Chapter XIII. 1965. beginning about 1950 until very recent years in
Ref. 17.67-17.89 and for the blade-to-blade problem
17.56 Doyle, M. D. C. and Dixon, S. L. The in Ref. 17.20, 17.24 and 17.90-17.100. Important
Stacking of Compressor Stage characteris- reference material on these subjects may also be
tics to Give an OVerall Compressor Per- found in the listed references for design analYSiS,
formance Map. Aeronaut. Q. 13:349-367. beginning with Ref. 17.160.
1962.
17.67 Wu, C.-H. and Wolfenstein, L. Application
17.57 Gray, S. Stage Matching, Stall, and Surge of Radial-Equilibrium Condition to Axial-
in Multi-Stage Axial-Flow Compressors. In Flow Compressor and Turbine DeSign. NACA
Thermodynamics and Fluid MechaniCS Conve;: Report 955. 1950.
tion 1970. Volume II - Axial and Radial
Turbomachinery. Proc. Inst. Mech. Eng. 17.68 Hatch, J. E., Giamati, C. C. and Jackson,
184: Part 3G(II) :49-56. 1970. R. J. Application of Radial-Equilibrium
Condition to Axial-Flow Turbomachine De-
SECTION 17.3 AERODYNAMIC DESIGN OBJECTIVES FOR sign Including Consideration of Change
AXIAL-FLOW COMPRESSOR UNITS of Entropy With Radius Downstream of Blade
Row. NACA RM L54A20. 1954.
SECTION 17.4 ELEMENTS OF A COMPRESSOR DESIGN
SYSTEM--TECHNICAL REQUlREMENIS 17.69 Holmquist, C. O. and Rannie, W. D. An
Approximate Method of Calculating Three-
Ref. 17.7 and 17.58 outline these subjects. Dimensional Compressible Flow in Axial
Turbomachines. J. Aero. Sci. 23:543-556,
17.58 Bullock, R. O. and Johnsen, I. A. Com- 582. 1956.
pressor DeSign System. In Aerodynamic
17 .70 Wu, C.-H. General Through-Flow Theory
DeSign of Axial-Flow Compressors. NASA
SP-36. Chapter III. 1965. of Fluid Flow with Subsonic or Supersonic
Velocity in Turbomachines of Arbitrary Hub
SECTION 17.5 CONIENI OF CURRENT AND DEVELOPING and Casing Shapes. NACA TN 2302, 1951.
DESIGN SYSTEMS
17.71 Wu. C.-H. A General Theory of Three-
The development of design systems can be best Dimensional Flow in Sub,., nic and Supersonic
studied with an understanding of how present think- Turbomachines ofAxial-, Radial-, and Mixed-
ing evolved. Ref. 17.59-17.63 are some important Flow Types. NACA TN 2604. January 1952.
British base points and Ref. 17.58 and 17.64-17.66
give Some background on compressor design systems 17.72 Hamrick, J. T., Ginsburg, A. and Osborn,
in the United States. W. M. Method of Analysis for Compressible
Flow Through Mixed-Flow Centrifugal Impel-
17-32
1ers of Arbitrary Design. NACA Report 1082. Equation of Turbomachinery. In Suter,
1952. P. and Gyarmathy, G., eds., Traupel-
',. ,;,{,,:'J',enschrift. Zurich. Juris-Ver lag. 1974.
17.73 Smith, L. H., Jr. The Radial-Equilibrium
Equation of Turbomachinery. J. Eng. Power. 17.89 Wu, C.-H. Three Dimensional Turbomachine
Trans. ASME, Ser. A, 88:1-12. 1966. Flow Equations Expressed with Respect to
(Discussion in 88:282-283. 1966) Non-Orthogonal Curvilinear Coordinates and
Methods of Solution. paper presented at
17.74 Novak, R. A. Streamline Curvature Comput- Third International Symposium on Air
ing Procedures for Fluid-Flow Problems. Breathing Engines. Munich. l1arch 1976.
J. Eng. Powe4 Trans. ASME, Ser. A, 89:
478-490. 1967. 17.90 Wu, C.-H. and Brown, C. A., l1ethod of
Analysis for Compressible Flow Past Arbi-
17.75 Sirotkin, Ya. A. Aerodynamic Calculation trary Turbomachine Blades on General Sur-
of Blades in Axial-Flow Turbomachines. face of Revolution. NACA TN 2407. 1951.
Fl'D-m-24-1809-72. 31 May 1973.
17.91 Roudebush, W. H. Potential Flow in Two-
17.76 Silvester, M. E. and Hetherington, R. Dimensional Cascades. In Aerodynamic De-
Three Dimensional Compressible Flow Through Sign of Axial-Flow Compressors. NASA
Axial Flow Turbomachines. In Numerical SP-36. Chapter IV. 1965.
Analysis: An Introduction.--Walsh, J. ed.
Academic Press. 1966. 17.92 Roudebush, W. H. and Lieblein, S. Viscous
Flow in Two-Dimensional Cascades. In
17.77 Hor1ock, J. H. On Entropy Production in Aerodynamic Design of Axial-Flow Compres-
Adiabatic Flow in Turbomachines. J. Basic sors. NASA SP-36. Chapter V. 1965.
Eng. Trans. ASME, Ser. D, 93:587-593.
1971. 17 .93 Wu. C.-H. and Brown, C. A. A Theory of
Direct and Inverse Problems of Compressi-
17.78 Marsh, H. A Digital Computer Program for ble Flow past Cascade of Arbitrary Air-
the Through-Flow Fluid Mechanics in an foils. J. Aero. Sci. 19:183-196. 1952.
Arbitrary Turbomachine Using a Matrix
Method. NGTE Rep. R.282. 1966. 17.94 Scholz, N. A Survey of the Advances in
the Treatment of the Flow in Cascades.
17.79 Marsh, H. The Through-Flow Analysis of IE Internal Aerodynamics (Turbomachinery).
Axial Flow Compressors. In Advanced Com- Proceedings of a conference sponsored by
pressors. AGARD-ts-39-70:- 1970. paper 2. the Royal Society at Cambridge, 19-21
July, 1967. The Institution of Nechanical
17.80 Horlock, J. H. and Marsh, H. Flow Models Engineers. pp. 20-31. (Discussion pp.
for Turbomachines. J. Mech. Eng. SCi. 41-56 by K. Barsun and D. J. L. Smith).
13: 358-368. 1971. 1970.
17.81 Marsh, H. The Uniqueness of Turbomachinery 17.95 Katsanis, T. Use of Arbitrary quasi-
Flow Calculations USing the Streamline Orthogonals for Calculating Flow Distri-
Curvature and Matrix Through-Flow Hethods. bution on a Blade-to-Blade Surface in a
J. Mech. Eng. Sci. 13:376-379. 1971. Turbomachine. NASA TN D-2809. 1965.
17.82 Hearsey, R. M. and Marsh, H. Communication. 17.96 Miller, 11. J. and Serovy, G. K. Deviation
J. Mech. Eng. Sci. 14: 1972. Angle Estimation for Axial-Flow Compressors
Using lnviscid Flow Solutions. J. Eng.
17.83 Katsanis, T. Use of Arbitrary quasi- power. Trans. ASME, Ser. A, 97(2):163-172.
Orthogonals for Calculating Flow Distri- 1975.
bution in the Meridional Plane of a Turbo-
machine. NASA TN D-2546. 1964. 17.97 Silvester, M. E. and Fitch, C. M. Natrix
Methods for the Design of Cascades to
17.84 Katsanis, T. Use of Arbitrary quasi- Prescribed Surface Velocity Distributions
Orthogonals for Calculating Flow Distri- and for Fully Compressible ilow. Part 1.
bution in a Turbomachine. J. Eng. power. In Lakshminarayana, B., Britsch, W. B. and
Trans. ASME, Ser. A, 88:197-202. 1966. Gearhart, W. S., eds. Fluid Mechanics,
Acoustics and Design of Turbomachinery.
17 .85 Smith, D. J. L. and Barnes, J. F. Calcu- NASA SP-304, pp. 75-100. 1974.
lation of Fluid Motion in Axial Flow Turbo-
machines. ASME Paper 68-GT-12. 1968. 17.98 Gostelow, J. P. Review of Compressible
Flow Theories for Airfoil Cascades. J.
17.86 Davis, W. R. and Millar, D. A. J. A Dis- Eng. Power. Trans. ASHE, Ser. A, 95:281-
cussion of the Narch Natrix Technique 292. 1973. (Discussion by D. C. Prince,
Applied to Fluid Flow Problems'. C.A.S.l. Jr. in J. Eng. Power. 95:77-79. 1974)
,Trans. 5(2):64-70. September 1972.
17.99 Gostelow, J. P. Trailing Edge Flows Over
17.87 Smith, D. J. L. Computer Solutions of Wu's Turbomachine Blades and the Kutta-Joukowsky
Equations for Compressible Flow Through Condition. ASME paper 75-GT-94. 1975.
Turbomachines. In Fluid MechaniCS, Acous-
tics, and Design-of Turbomachinery. NASA 17.100 Wilkinson, D. H. Stabi lity, Convergence,
SP-304, part 1:43-74. 1974. and Accuracy of Two-Dimensional Streamline
Curvature Methods USing Quasi-Orthogonals.
17.88 Wennerstrom, A. J. On the Treatment of Proc. of the Inst. Mech. Engr. 184: Part
Body Forces in the Radial Equilibrium 3G (1):108-119. 1969-1970.
17-33
Design limit parameters are developed and Basic Eng. Trans. ASHE, Ser. D, 81:559-
discussed in Ref. 17.101-17.109. 568. 1959.
17.103 Lieblein, S. and Roudebush, W. H. Theo- 17.117 Chauvin, J., Breuge1mans, F. and Janigro,
retical Loss Relations for Low-Speed Two- A. Supersonic Compressors. In ChaUVin,
Dimensional-Cascade FloW. NACA TN 3662. J., ed. Supersonic Turbo-Jet Propulsion
1956. Systems and Components. North Atlantic
Treaty Organization. Agardograph 120.
17.104 Lieblein, S. and Roudebush, W. H. Low- 1969.
Speed Wake Characteristics of Two-Dimen-
sional Cascade and Isolated Airfoil Sec- 17.118 Lieblein, S. and Johnsen, I. A. Resume of
tions. NACA TN 3771. 1956. TransoniC-Compressor Research at NACA Lewis
Laboratory. J. Eng. power. Trans. AS ME ,
17.105 Lieblein, S. Analysis of Experimental Ser. A, 83:219-234. 1961.
Low-Speed Loss and Stall Characteristics
of Two-Dimensional Compressor Blade cas- 17.119 Bullock, R. O. Critical High Lights in
cades. NACA RM E57A28. 1957. the Development of Transonic Compressor.
J. Eng. Power. Trans. ASME, Ser. A,
17.106 Savage, M. AnalysiS of Aerodynamic Blade- 83:243-257.1961.
Loading-Limit parameters for NACA 65-(C20
AlO )10 Compressor-Blade Sections at Low 17.120 Calmon, J. Le Developpement du Compresseur
Speeds. NACA RM 154L02a. 1955. Transsonique a la SNECMA. Technique et
Science Aeronautiques et Spatiales. No.5,
17.107 Lieblein, S. Review of High-Performance 431-445. 1965.
Axial-Flow-Compressor Blade-Element Theory.
NACA RM E53L22. 1954. 17 .121 Breugelmans, F. A. E. The Supersonic
Compressor Research at the von Karman
17.108 K1approth, J. F. General Considerations Institute for Fluid Dynamics. Paper
of Mach Number Effects on Compressor Blade presented at the 1st International Sym-
Design. NACA RM E53L23a. 1954. pOSium on Air Breathing Engines, Marseilles,
France. 19-23 june 1972.
17.109 Lakshminarayana, B. and Horlock, J. H.
Effects of Shear Flows On the Outlet 17.122 Thiavil1e, J.-M. Tassement des Compres-
Angle in Axial Compressor Cascades-- seurs Axiaux. L'Aeronautique et l'Astro-
Methods of Prediction and Correlation nautique. 44:21-31. 1974.
with Experiments. J. Basic Eng. Trans.
ASHE, Ser. D, 89: 191-200. 1967. 17.123 Benser, W. A. Transonic Compressor Tech-
nology Advancements. In Lakshminarayana,
Supersonic and transonic compressor progress B. et al., ed. Fluid MechaniCS, Acous-
beginning in about 1945 can be followed in Ref. tics, and Design of Turbomachinery, part
17.110-17.129. II. NASA SP-304. pp. 581-602. 1974.
17.110 Kantrowitz, A. The Supersonic Axial Flow 17.124 Simon, H. A Contribution to the Theore-
Compressor. NACA TR 974. 1950. tical and Experimental Examination of the
Flow Through Plane Supersonic Deceleration
17.111 Erwin, J. R. Early Work on Supersonic Cascades and Supersonic Compressor Rotors.
Compressor. In Hawthorne, W. R., ed. J. Eng. Power. Trans. ASHE, Ser. A, 95:
Aerodynamics of Turbines and Compressors. 233-243. 1973.
Volume of High Speed Aerodynamic and
Jet Propulsion. Princeton, N. J. Prince- 17.125 Simon, H. and Bohn, D. Experimental
ton Univ. press. Section G, Chapter 1. Investigation of a Recently Developed
1964. Supersonic Compressor Stage (Rotor and
Stator Performance). ASME Paper 74-GT-
17.112 Ferri, A. Aerodynamic Properties of Super- 116. 1974.
sonic Compressors. In Hawthorne, W. R., ed.
Aerodynamics of Turbines and Compressors. 17.126 Wennerstrom, A. J. and Hearsey, R. M.
Volume X of High Speed Aerodynamics and The DeSign of an Axial Compressor Stage
Jet Propulsion. Princeton, N. J. Prince- for a Total Pressure Ratio of 3 to 1. ARL
ton Univ. Press. Section G, Chapter 2. 71-0061. 1971.
1964.
17.127 Wennerstrom, A. J., Frost, G. R. and DeRose,
17.113 Wilcox, w. W., Tysl, E. R. and Hartmann, R. D. Test of an Axial Compressor Stage
M. J. Resume of the Supersonic-Compressor Designed for a Total Pressure Ratio of
Research at NACA Lewis Laboratory. J. Three to One. ARL TR 74-0001. 1974.
17-34
17.128 Wennerstrom, A. J. and Frost, G. R. Design are reviewed in Ref. 17.140-17.142.
of a Rotor Incorporating Splitter Vanes
for a High Pressure Ratio Supersonic 17.140 Bunimovich, A. I. and Svyatogorov, A. A.
Axial Compressor Stage. ARL 74-0110. -Generalization of Results of Investigation
1974. of Foil Compressor Cascades at Subsonic
Speed. FTD-MT-24-69-68. 1968.
17.129 Wennerstrom, A. J., Buzzell, W. A. and
DeRose, R. D. Test of a Supersonic Axial 17.141 Bunimovich, A. I. and Svyatogorov, A. A.
Compressor Stage Incorporating Splitter AerodynamiC Characteristics of Foil Com-
Vanes in the Rotor. ARL TR 75-0165. 1975. pressor Cascades at High Subsonic Speed.
FTD-MT-24-69-68. 1968.
Ref. 17.130 describes a typical computer
program which may be used for preliminary design 17.142 Komarov, A. P. Investigation of Flat
of the hub-to-tip flow passage. Compressor Grids. FTD-MT-24-69-68. 1968.
t'",
17.130 Bryans, A. C. and Miller, M. L. Computer Losses produced by transonic and supersonic
Program for Design of Multistage Axial- operation are studied in Ref. 17.143-17.145.
Flow Compressors. NASA CR-54530. 1967.
17.143 Miller, G. R., Lewis, G. W., Jr. and
For blade row geometry selection, Ref. 17.131- Hartmann, M. J. Shock Losses in Transonic
17.134 summarize some methods originally developed Blade Rows. J. Eng. Power. Trans. ASME,
in the United Kingdom based on cascade data corre- Ser. A, 83:235-242. 1961.
lation.
17.144 Mikolajczak, A. A., Morris, A. L. and
17.131 Howell, A. R. The Present Basis of Axial Johnson, B. V. Comparison of Performance
Flow Compressor Design. Part 1. Cascade of Supersonic Blading in Cascade and in
Theory and Performance. Aero. Res. Coun- Compressor Rotors. J. Eng. Power. Trans.
cil R. & M. 2095. 1942. ASME, Ser. A, 93:42-48. 1971.
17.132 Andrews, S. J. Tests Related to profile 17.145 Huffman, G. D. and Tramm, P. C. Airfoil
Shape and Camber Line on Compressor Cas- Design for High Tip Speed Compressors.
cade Performance. Aero. Res. Council J. Aircraft. 11:682-689. 1974.
R. & M. 2743. 1949.
Some additional paper on subjects related to
17.133 Carter, A. D. S. The Low Speed Perfor- blade selection are Ref. 17.109 and 17.146-17.154.
mance of Related Aerofoils in Cascades.
Aero. Res. Council CP 29. 1950. 17.146 Lakshminarayana, B. and Horlock, J. H.
Review - Secondary Flows and Losses in
17.134 Howell, A. R. Flow in Cascades. In High Cascades and Axial-Flow Turbomachines.
Speed Aerodynamics and Jet Propulsion, Int. J. Mech. Sci. 5:287-307. 1963.
Hawthorne, W. R•• ed. Vol. 10, Aerody-
namics of Turbines and Compressors. 17.147 Bardon, M. F., Moffatt, W. C. and Randall,
Princeton, N. J. Princeton Univ. Press. J. L. Secondary Flow Effects on Gas Exit
1964. Angles in Rectilinear Cascades. J. Eng.
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Ref. 17.12, 17.13 and 17.135-17.139 cover 1975.
methods and considerations involved in cascade
17.148 Smith, L. H., Jr. Secondary Flow in
data correlation in the United States. Axial-Flow Turbomachinery. Trans. ASME.
77.1065-1976. 1955.
17.135 Lieb1ein, S. Incidence and Deviation-
Angle Correlations for Compressor Cas- 17.149 Dzung, L. S. Consistent Mean Values for
cades. J. Basic Eng. Trans. ASME, Ser. Compressible Media in the Theory of Turbo-
D, 82:575-587. 1960. machines. Brown Boveri Review. 58(10):
3-10. October 1971.
17.136 Lieblein, S. Loss and Stall Analysis
of Compressor Cascades. J. Basic Eng. 17.150 Brown, L. E. Axial Flow Compressor and
Trans. ASME, Ser. D, 81:387-400. 1959. Turbine Loss Coefficients: A Comparison
of Several Parameters. J. Eng. Power,
17.137 Wright, L. C. Blade Selection for a Trans. AS~m, Ser. A, 94.193-201. 1972.
Modern Axial-Flow Compressor. In Fluid
MechaniCS, Acoustics, and Design-of Turbo- 17.151 Esgar, G. M. and Sandercock, D. M.
machinery, Part II. Lakshminarayana, B. Some Observed Effects of Part-Span
et a1., editors. NASA SP-304. 1974. Dampers on Rotating Blade Row perfor-
pp. 603-626. mance Near Design Point. NASA TM
X-2696. 1973.
17.138 Serovy, G. K. Utilization of Cascade Data
in Axial-Flow Compressor Design and Analy- 17.152 Smith, L. H., Jr. and Yeh, H. Sweep and
sis--A Critical Review. ASHE paper 70-GT- Dihedral Effects in Axial-Flow Turboma-
108. 1970. chinery. J. Basic Eng. Trans. ASME,
Ser. D, 85:401-416. 1963.
17.139 Miller, M. J. Deviation Angle Prediction
Methods--A Review. Iowa State University
Engineering Research In's ti tute Report 580. 17.153 Smith, L. H., Jr. Some Aerodynamic
Design Considerations for High Bypass
1969. Ratio Fans. General Electric Company.
Advanced Fan and Compressor Aerodynamic
Cascade data procedures developed in the USSR Operation, T.M. 74-131. February 1, 1974.
17-35
17.154 Koch, C. C. and Smith, L. H., Jr. Loss 17.166 Glenny, D. E. An Application of Streamline
Sources and Magnitudes in Axial-Flow Com- Curvature Methods to the Calculation of
pressors. J. Eng. power. Trans. ASME, Flow in a Multistage Axial Compressor.
Ser. A. 98 :411-424. 1976. Aeronautical Research Laboratories (Austra-
lia). Note ARL/M.E. 346. 1974.
Methods for blade section and blade row compu-
tation and stacking are described in Ref. 17.155- 17.167 Glenny, D. E. Performance Evaluation of
17.157 and 17.158. a Multistage Axial Compressor Using a
Streamline Curvature Model. ASME Paper
17.155 Frost, G. R., Hearsey, R. M. and Wenner- 75-WA/GT-IO. 1975.
strom, A. J. A Computer Program for the
Specification of Axial Compressor Airfoils. 17.168 Hearsey, R. M. A Revised Computer Program
ARL 72-0171. 1972. for Axial Compressor DeSign. Volume I:
Theory, Descriptions and User's Instruc-
17.156 Frost, G. R. and Wennerstrom, A. J. The tions. ARL TR 75-0001, Volume I. 1975.
Design of Axial Compressor Airfoils Using Volume II: Program Listing and Program
Arbitrary Camber Lines. ARL 73-0107. Use Example. ARL TR 75-0001, Volume II.
1973. 1975.
17.157 Frost, G. R. Modifications to ARL Computer 17.169 Novak, R. A. and Hearsey, R. M. A Nearly
Programs Used for Design of Axial Compres- Three-Dimensional Intrablade Computing
sor Airfoils. ARL 74-0060. 1974. System for Turbomachinery. J. Fluids
Eng. Trans. ASHE, Ser. I, 99:154-166.
17.158 Crouse, J. E. Computer Program for 1977.
Definition of Transonic Axial-Flow Com-
pressor Blade Rows. NASA TN D-7345. 1974. 17.170 Novak, R. A. Through-Flow Calculations
in Axial Turbomachinery. AGARO-CP-195.
A useful system for estimating compressor size 1976.
and weight is given in Ref. 17.159.
17.171 Biniaris, S. The Calculation of the
17.159 Sagerser, D. A., Lieblein, S. and Krebs, QUasi-Three-Dimensional Flow in an Axial
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ponents of VTOL Powerplants. NASA TM
X-2406. 1971. 17.172 Hirsch, C. and Warzee, G. A Finite Ele-
ment Method for Flow Calculations in
Programs for design analysis are the subject Turbomachines. Vrije Universiteit BrusBel,
of Ref. 17.160-17.181. Dienst Stromingsmechanica. Rep. VUB-STR-5.
July 1974.
17.160 Hetherington, R. Computer Calculations
of the Flow in Axial Compressors. In 17.173 Katsanis, T. and MCNally, W. D. Fortran
Internal Aerodynamics (Turbomachinery). Program for Calculating Velocities and
London. Inst. of Mech. Eng. pp. 57-63. Streamlines on the Hub-Shroud Mid-Channel
1970. Flow Surface of an Axia1- or Mixed-Flow
Turbomachine. I - User's Manual. NASA TN
17.161 Marsh, H. A Digital Computer Program for D-7343. 1973. II - Programmer's Manual.
the Through-Flow Fluid Mechanics in an NASA TN D-7344. 1974.
Arbitrary Turbomachine USing a Matrix
Method. Aero. Res. Council, R. & M. 3509. 17.174 Wilkinson, D. H. calculation of Blade-
1968. to-Blade Flow in a Turbomachine by Stream-
line Curvature. Aero. Res. Council R. &
17.162 Davis, W. R. A Computer Program for the M. 3704. 1972.
Analysis and Design of Turbomachinery--
Revision. Report ME/A 71-5. Division of 17.175 Katsanis, T. Fortran Program for Calculat-
Aerothermodynamics. Carleton University. ing Transonic Velocities on a Blade-to-
September 1971. Blade Stream Surface of a Turbomachine.
NASA TN D-5427. 1969.
17.163 DaviS, W. R. A Computer Program for the
Analysis and DeSign of the Flow in Turbo- 17.176 Katsanis, T. and MCNally, W. D. Fortran
machinery. Part B - Los s ,and Deviation Program for Calculating Velocities in a
Correlations. Report ME/A 70-1. Division Magnified Region on a Blade-to-Blade Stream
of Aerothermodynamics. Carleton Univer- Surface of a Turbomachine. NASA TN D-5091.
sity. July 1970. 1969.
17.164 Davis, W. R. and Millar, D. A. J. A Com- 17 .177 Frost, D. H. A Streamline Curvature
parison of the Matrix and Streamline Cur- Through-Flow Computer Program for Analyz-
vature Methods of Axial Flow Turbomachinery ing the Flow through Axial-Flow Turbo-
Analysis, From a User's Point of View. machines. Aero. Res. Council R. & M.
J. Eng. Power, Trans. ASME, Ser. A, 97: 3687. 1970.
549-560. 1975.
17.178 MCDonald, P. W. The Computation of Tran-
17.165 Smith, D. J. L. and Frost, D. H. Calcula- sonic Flow Through TwO-Dimensional Gas
tion of the Flow past Turbomachine Blades. Turbine Cascades. ASME paper 71-GT-89.
In Thermodynamics and Fluid Mechanics Con- 1971.
vention 1970. Volume II - Axial and 'Radial
Turbomachinery. proc. Inst. Mech. Eng. 17.179 Dodge, P. R. The Use of a Finite Differ-
184:Part 3G(II) :72-85. 1970.
17-36
ence Technique to Predict Cascade, Stator, Performance prediction by simplified methods
and Rotor Deviation Angles and Optimum is discussed in Ref. 17.192-17.196.
Angles of Attack. J. Eng. Power, Trans.
ASHE, Ser. A, 95:185-190. 1973. 17.192 Howell, A. R. and Bonham, R. P. Overall
and Stage Characteristics of Axial-Flow
17.180 Dodge, P. R. A Non-Orthogonal Numerical Compressors. Proc. Inst. Mech. Eng.
Method for Solving Transonic Cascade Flows. 163:235-248. 1950.
ASHE Paper 76-GT-63. 1976.
17.193 Robbins, W. H. and Dugan, J. F., Jr. Pre-
17.181 Hantman, R. G., Mikolajczak, A. A. and diction of Off-Design Performance of Multi-
Camarata, F. J. Application of a Two- stage Compressors. In Aerodynamic Design
Dimensional Supersonic Passage Analysis of Axial-Flow Compressors. NASA SP-36.
to the Design of Compressor Rotors. ASHE Chap. X. 1965.
paper 74-GT-97. 1974.
17 .194 Southwick, R. D. A Stage-Stacking Simu1a-
Ref. 17.182-17.187 outline methods for end-wall tion of Axial Flow Compressors with Varia-
boundary layer prediction. b1e Geometry. Aeronautical Systems Divi-
sion, U.S. Air Force Systems Command.
17.182 Hanley, W. T. A Correlation of End Wall ASD-TR-74-38. 1974.
Losses in Plane Compressor Cascades. J.
Eng. Power. Trans. ASHE, Ser. A, 90:251- 17.195 Serovy, G. K. Compressor and Turbine Per-
257. 1968. formance prediction System Development--
Lessons from Thirty Years of History. In
17.183 Stratford, B. S. The Use of Boundary Modern Prediction Methods for Turbomachine
tayer Techniques to Calculate the Blockage Performance. AGARD-LS-83. 1976.
from the Annulus Boundary Layers in a
Compressor. ASHE Paper 67-WA/GT-7. 1967. 17.196 Wall, R. A. Axial Flow Compressor Perfor-
mance Prediction. In Modern Prediction
17.184 Jansen, W. The Application of End-Wall Methods for Turbomachine Performance.
Boundary Layer Effects in the Performance AGARD-LS-83. 1976.
Analysis of Axial Compressors. ASHE
Paper 67-WA/GT-ll. 1967. Performance prediction by extension of design
analysis methods is discussed in Ref. 17.197-17.203,
17.185 Horlock, J. H. and Hoadley, D. Calculation and for cases where inlet distortion is present
of the Annulus Wall Boundary Layers in Axial Ref. 17.204-17.206 are suggested.
Flow Turbomachines. Aero. Res. Council
CP 1196. 1972. 17.197 Serovy, G. K. A Method for the Prediction
of the Off-Design performance of Axial-
17.186 Bradshaw, P. Prediction of Turbulent Shear Flow Compressors. ph.D. Dissertation.
tayers in Turbomachines. In Fluid Mechan- Iowa State UniverSity. Ames, Iowa. 1958.
iCS, Acoustics, and Design-;f Turbomachin-
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for Predicting Off-Design Performance of
17.187 Smith, L. H., Jr. Casing Boundary Layers Axial-Flow Compressor Blade Rows. NASA
in Multistage Axial-Flow Compressors. In TN D-110. 1959.
Flow Research on Blading. Amsterdam.
Elsevier. 1969. 17.199 Swan, W. C. A Practical Engineering
Solution of the Three-Dimensional Flow
Some potentially attractive three-dimensional in Transonic Type Axial Flow Compressors.
flow field computation methods are described in WADe Technical Report 58-57. February
Ref. 17.188-17.191. 1958.
17.188 Stuart, A. R. and Hetherington, R. The 17.200 Swan, W. C. A Practical Method of Predict-
Solution of Three-Variable Duct-Flow ing Transonic-Compressor Performance. J.
Equations. In Fluid Mechanics, Acoustics, Eng. power, Trans. ASHE, Ser. A, 83:322-330.
and Design o~Turbomachinery. NASA SP-304, 1961.
Part 1:135-153. 1974.
17.201 Jansen, W. and Moffatt, W. C. The Off-
17.189 Erdos, J., Alzner, E., Kalben, P., McNally, Design AnalysiS of Axial-Flow Compressors.
W. and Slutsky, S. Time-Dependent Transonic J. Eng. Power, Trans. ASHE, Ser. A, 89:
Flow Solutions for Axial Turbomachinery. 453-462. 1967.
In Aerodynamic Analyses Requiring Advanced
Computers, NASA SP-347, part 1:587-621. 17 .202 Grahl, K. Teillastberchnung fur
1975. Axialverdichterstufen. Zeitschrift
fur Flugwissenschaften 20:42-51. 1972.
17.190 Briley, W. R. and MCDonald, H. Computa-
tion of Three-Dimensional Turbulent Sub- 17.203 Novak, Richard A. Flow Field and Per-
sonic Flow in Curved Passages. United formance Map Computation for Axial-Flow
Aircraft Research taboratories Report Compressors and Turbines. In Modern Pre-
R75-911596-8. March 1975. diction Methods for Turbomachine Perfor-
mance. AGARD-LS-83. 1976.
17.191 Eiseman, P. R. and MCDonald, H. A Method
for Computing Three-Dimensional Flow in 17 .204 Novak, R. A. and Hearsey, R. M. The
Ducts. In Prediction Methods for Jet Performance Prediction of Multistage
V/STOL'Propulsion Aerodynamics. Naval Axial Compressor of Arbitrary Geometry
Air Systems Command Research and Technology Operating with Combined Radial and Cir-
Group. 1:83-113. July 1975. cumferential Distributions. ~ Proceed-
17-37
1ugs of the Air Force Airborne-Propulsion 17.211 Voit, C. H. Investigation of a High-
Compatibility Symposium, 24-26 June, 1969. Pressure-Ratio Eight-Stage Axial-Flow
AFAPL-TR-69-103, pp. 627-672. 1970. Research Compressor with Two Transonic
Inlet stages. I - AerodynamiC Design •.
17.205 Novak, R. A., Hearsey, R. M. Model for NACA RM E53l24. 1953.
Predicting Compressor Performance with
Combined Circumferential and Radial Dis- l7.21Z Geye, R. P., Budinger, R. E. and Voit,
tortion - Computer Program. APL-TR-68- C. H. Investigation of High-pressure-
142, Part VIII. December 1968. Ratio Eight-Stage Axial-Flow Research
Compressor with Two Transonic Inlet
17.206 Mazzawy, R. S. Multiple Segment Parallel Stages. II - Preliminary Analysis of
Compressor Model for Circumferential Flow OVer-All Performance. NACA RM E53J06.
Distortion. paper presented at AGARD Con- 1953.
ference on Unsteady Phenomena in Turbo-
machinery. Monterey, California. 22-26 17.213 Voit, C. H. and Geye, R. P. Investigation
September 1975. of a High-Pressure-Ratio Eight-Stage Axial-
Flow Research Compressor with Two TransoniC
Aeroe1astic analysis methods should be under- Inlet Stages. III - Individual Stage Per-
stood by the aerodynamicist. Ref. 17.53 and 17.207- formance Characteristics. NACA RM E54H17.
17.210 will help. 1954.
17.207 Jeffers, J. D., II, and Meece, C. E., Jr. 17.214 Geye, R. P. and VOit, C. H. Investigation
FIOO Fan Stall Flutter Problem Review and of a High-Pressure-Ratio Eight-Stage Axial-
Solution. J. Aircr. 12:350-357. 1975. Flow Research Compressor with Two Transonic
Inlet stages. IV - Modification of Aero-
17.208 Danforth, C. E. Distortion-Induced Vibra- dynamic DeSign and Prediction of Perfor-
tion in Fan and Compressor Blading. J. mance. NACA RM E55B28. 1955.
Aircr. 12:216-225. 1975.
17.215 Standahar, R. M. and Geye, R. P. Investi-
17.209 Danforth, C. E. Blade Vibration: Same gation of High-Pressure-Ratio Eight-Stage
Key Elements in Design Verification. J. Axial-Flow Research Compressor with Two
I l Aircr. 12:333-342. 1975. TransoniC Inlet Stages. V - preliminary
Analysis of OVer-All Performance of Modi-
17.210 Fleeter, S., McClure, R. B., Sinnet, G. T. fied Compressor. NACA RM E55A03. 1955.
and Holtman, R. L. Supersonic Inlet-Tor-
donal Cascade Flutter. J. Aircr. 12(8): 17.216 Standahar, R. M., Hanson, M. P. and Geye,
664-669. 1975. R. P. Investigation of a High-Pressure-
Ratio Eight-Stage Axial-Flow Research
SECTION 17.7 COMPONENT AND CONFIGURATION EXPERI- Compressor with Two Transonic Inlet Stages.
MENTAL DEVELOPMENT VI - OVer-All Performance, Rotating Stall,
and Blade Vibration at Low and Intermediate
SECTION 17.8 AXIAL-FLOW COMPRESSOR AND PERFORMANCE Compressor Speeds. NACA RM E55113. 1955.
TRENDS
17.217 Geye, R. P. and Lucas, J. G. Investigation
Some specific programs of continUing and of Effects of Reynolds Number on over-All
current interest can be located and are summarized Performance of an Eight-Stage Axial-Flow
by configuration. Research Compressor with Two Trans,onie In-
let Stages. NACA RM E56Ll1a. 1957.
BACA 8-stage compressor Ref. 17.211-17.219
17.218 Sievers, G. K., Geye, R. P. and Lucas, J. G.
NACA 5-stage compressor Ref. 17.220-17.225 Preliminary Analysis of OVer-All Perfor-
mance of an Eight-Stage Axial-Flow Research
J-83 turbojet engine Ref. 17.226-17.227 Compressor with Two Long-Chord Transonic
compressor Inlet Stages. NACA RM E57H14. 1958.
CJ805-23 fan component Ref. 17.228 17.219 Sievers, G. K., Geye, R. ~. and Lucas, J. G.
Investigation of Reynolds Number Effect
NASA-GE rotor research Ref. 17.229-17.231 on Performance of an Eight-Stage Axial-
program Flow Research Compressor with Long- and
Medium-Chord Lengths in the Two Transonic
NASA-PW 1600 ft/sec tip Ref. 17.232 and Inlet Stages. NACA RM E57J30. 1958.
.peed stage 17.15
17.220 Sandercock, D. M., Kovach, K. and Lieblein,
NASA-GE 1500 ft/see tip Ref. 17.14-17.16 S. Experimental Investigation of a Five-
speed stage Stage Axial-Flow Research Compressor with
Transonic Rotors in All Stages. I - Com-
NASA-PW 1800 ft/see tip Ref. 17.233-17.234 pressor Design. NACA RM E54F24. 1954.
speed stage
17.221 Kovach, K. and Sandercock, D. M. Experi-
NASA-AiResearch 1500 ftl Ref. 17.235-17.237 mental Investigation of a Five-Stage Axia1-
.eC fan stage Flow Research Compressor with Transonic
Rotors in All Stages. II - Compressor
BASA-PW two-stage fan Ref. 17.238-17.240 OVer-All Performance. NACA RM E54G01.
1954.
NGTE 4-stage compressor Ref. 17.241
17-38
II
17.Z2Z Sandercock, D. M. and Kovach, K. Experi- Loading Transonic Fan Stage (Part 1 -
mental Investigation of a Five-Stage Axial- Aerodynamic and Mechanical Design). NASA
Flow Research Compressor with Transonic CR-121095. 1973.
Rotors in All Stages. III - Interstage
Data and Individual Stage Performance Char- 17.236 Ware, T. C., Kobayashi, R. J. and Jackson,
acteristics. NACA RM E56G24. 1956. R. J. High-Tip-Speed, Low-Loading Tran-
aonic Fan Stage (Part 2 - Data Compila-
17.223 Sandercock, D. M. Experimental Investiga- tion). NASA CR-12l262. 1974.
tion of a Five-Stage Axial-Flow Research
Compressor with Transonic Rotors in All 17.237 Ware, T. C., Kobayashi, R. J. and Jackson,
Stages. IV - Blade-Element Performance. R. J. High-Tip-Speed, LoW-Loading Tran-
NACA RM E57B12. 1957. sonic Fan Stage (part 3 - Final Report).
NASA CR-l2l263. 1974.
17.224 Robbins, W. H. and Glaser, F. W. Experi-
mental Investigation of the Effect of 17.238 Messenger, H. E. and Kennedy, E. E.
Circumferential Inlet Flow Distortion on Two-Stage Fan. I. Aerodynamic and
the Performance of a Five-Stage Axial- Mechanical Design. NASA CR-l20859.
Flow Research Compressor with Transonic 1972.
Rotors in All Stages. NACA RM E57J17.
1958. 17.239 Messenger, H. E. and Keenan, M. J. TwO-
stage Fan. II. Data and Performance with
17.225 Kovach, Karl and Sandercock, D. M. Aero- Redesigned Second Stage Rotor Uniform and
dynamic Design and Performance of Five- Distorted Inlet Flows. NASA CR-1347l0.
Stage Transonic Axial-Flow Compressor. 1974.
J. Eng. Power, Trans. ASME, Ser. A, 83:
303-321. 1961. 17.240 Ruggeri, R. S. and Benser, W. A. Perfor-
mance of a Highly-Loaded Two-Stage Axial
17.226 King, J. A. The J-83 Seven-Stage Transonic Flow Fan. NASA TM X-3076. 1974.
Compressor. J. Eng. Power, Trans. ASME,
Ser. A, 83:291-302. 1961. 17.241 Dransfield, D. C. and Calvert, W. J.
Detailed Flow Measurements in a Four
17.227 SWan, W. C. An Experiment with Aspect Stage Axial Compressor. ASME paper
Ratio as a Means of Extending the Useful 76-GT-46. 1976.
Range of a Transonic Inlet Stage of an
Axial-Flow Compressor. J. Eng. Power, General development reviews are available in
Trans. ASME, Ser. A, 86:243-246. 1964. Ref. 17.242-17.243.
17-39
'~labl~-S~tting-Angl~ Blad~ Raws. ASME
lapel' 16-G'r-42. 1976. N rotational speed of shaft
, I
LER leading-edge radius of blade section e Circumferential coordinate
17-40
e* total boundary-layer momentum thick-
ness at sec tion trailing edge F frontal cross-section
tip
•
t
~~essure coeffiCient, 6Hisentropic/
mean u blade velocity
w average total pressure loss coefficient x axial component
lSI - P2/ f l - PI (Figure 17.1.8) ,
Subscript
a circumferential or tangential component
!
i
I
I
I
f
17-41
Chapter 18
TURBINE AERODYNAMICS
Robert P. Dring
United Technologies Research Center
and
Willi a m H. Heiser
1B
TURBINE AERODYNAMICS
Chapter 18
by
Robert P. Dring
United Technologies Research Center
and
William H. Heiser
Arnold Engineering Development Center
18.3
18.2.3
Performance
Summary 18-4
18-5
Figures rj
18.3.0 Introduction 18-5 18.1 Cascade Airfoil Pressure ~
18.3.1 Uncooled Turbine Efficiency 18-5 Distributions 18-20 ,
18.3.2 Cooled Turbine Efficiency 18-5 18.2 Transonic Cascade Flow 18-20 1
18.3.3 Total Pressure Loss 1
Breakdown 18-6 18.3 Predicted and Measured Stator i
Pressure Distribution 18-20 j;
18.4 Profile Aerodynamics 18-6
18.4.0 Introduction 18-6 18.4 Predicted and Measured Rotor 1
18.4.1 Design Approach 18-6 Pressure Distribution 18-21 j
t,
18.4.2
18.4.3
Potential Flow
Boundary Layer
18-7
18-8
18.5 Cascade Airfoil Pressure
18-21
t;
Distribution
Wake Mixing 18-9
r;I',
18.4.4
18.4.5 Cascade Testing 18&9 18.6 Effect of Reynolds Number on
Cascade Loss 18-21 \,
18.4.6 Cooling Effects 18-10 ~ ;
18.4.7 Conclusions 18-10 18.7 Cascade Profile Loss versus i
18.5 Endwall
18.5.0
Aerodynamics
In troduc tion
18-10
18-10
Reynolds Number
Cascade Endwall Limiting
18-21
~ t.~
i;
18.8
18.5.1 Experimental Evidence 18-10 Streamlines 18-21 ~i
18.5.2 Classical Secondary Flow
18.9 Cascade Static Pressure Distribution
~ ~~
Analysis 18-11
18.5.3 Endwall Boundary Layer
Analysis 18-12
Showing Effect of Endwall Flow 18-22 fJ
;.
18.10 Isobar Plot of Total Pressure Loss i)
18.5.4 Three-Dimensional Flow Coefficients at Three Axial Planes 18-22 kj
Analysis 18-12
18.5.5
'18.5.6
18.5.7
Unshrouded Rotor Tip
Leakage
Loss Reduction Devices
Conclusions
18-12
18-13
18-13
18.11
18.12
Schematic Diagram of Turbine
Sealing Arrangements
Goodman Diagram for Combined
18-22 Ii
H
Static Load and Fatigue Life 18-22 ," t"~
i~:~
~
H
H
18-1
It
LI,
"
18.0 Introduction stage loading coefficient (Le. stage specific
work/wheel speed squared), a direct measure of the
Few devices have changed so drastically during associated aerodynamiC difficulties, remained
the past decade as the aircraft gas turbine. The essentially constant. One is led to the conclusion
changes are the natural result of improving jet that the HPT designers were well occupied with the
engine performance by means of new cycle parameters novel problems of cooling.
or configurations. We have seen in Section II -
Performance that such advances are usually tied to Table 18.0.1
increasingly demanding turbine operating conditions,
including higher temperature, pressure and output Parameter ~ JT9D
power levels. In order to meet these requirements Year of introduction 1961 1970
with acceptable cost, weight and durability, tur-
bine cooling has been reduced to practice and the Engine bypass ratio 1.45 4.86
designer has sought to extract as much work as Engine overall pressure ratio 13.6 24.5
possible from each stage and, indeed, from each
airfoil. Because these cycle changes spring from Core engine flow (lb/sec) 187.7 272.0
a fundamental thermodynamic foundation, there is
High pressure turbine
every reason to expect the progression to continue Inlet temperature (OF) 1745 2500
into the next century. 24,100 71,700
Power output (HP)
Number of stages 1 2
A curious fact is that no comprehensive review
Average stage loading coefficient 1.72 1. 76
of turbine aerodynamic technology has appeared
Coolant plus leakage flow (%) 2.5 16.1
since Horlock published "Axial Flow Turbines" in
1966 (Ref. (18.1». That book still provides an Low pressure turbine
excellent framework for the study of aircraft gas Inlet temperature (OF) 1410 1600
turbines, and we shall employ many of the concepts Power output (HP) 31,800 61,050
developed there in what follows. The main purpose Number of stages 3 4
'of this Chapter is to describe what has happened to Average stage loading coefficient 1.44 2.47
turbine aerodynamics during the past decade. Our Coolant plus leakage flow (%) 0.7 1.4
remarks are largely concerned with two types of
knowledge: first, improved understanding of famil-
iar but complex phenomena (e.g. transonic flows and The low pressure turbine (LPT) presents a com-
transitional boundary layers) and, second, infor- pletely different picture. In order to satisfy the
mation regarding areas which have received essen- greatly increased demand for power by the fan with-
tially new attention (e.g. cooling flows and out either increasing the wheel speed or adding a
endwall flows). large number of stages, the average stage loading
had to be increased. In fact, if the JT9D LPT Was
We will be seen to have a bias in favor of based upon JT3D aerodynamic technology, six or
sophisticated analysis supported by realistic seven stages would be required to replace the
testing. Our experience has shown us that the existing four. In order to avoid the excessive
pressures of the marketplace have made these tools corresponding cost and weight penalties, LPT design-
not only desirable, but essential. On one hand, ers concentrated on applying advanced uncooled tur-
cooling has driven the number of design permuta- bine aerodynamics.
tions to the point where correlations based on
existing data cannot provid~ the required design The foregOing examples lead to a key point,
information. On the other hand, building an exper- namely that natural forces have combined to drive
imental turbine has become so costly and time- turbine aerodynamics into unexplored and uncertain
consuming that a modern engine development program territory. This has increased the risks being
is under a tremendous handicap if the initial tur- taken, and increased the demand for methods which
bine design falls short of the mark. Both argu- help assure success. The remainder of this Chapter
ments lead to the conclusion that confident anal- is largely devoted to an elaboration of our current
ysis and accurate model and component testing are understanding of the art.
highly desirable. As described subsequently, many
important advances have already been made, and 18.0.1 Related Disciplines
others now seem likely. Much of the chance has
been removed from turbine design, and we are hope- Although this Chapter deals principally with
ful that this trend will continue. aerodynamics, we feel that there are other aspects
of turbine design of equal importance. Since tur-
18.0.0 General Trends bines are expected to run for thousands of hours
without major overhaul, it follows that they cannot
The leading trends in turbine technology can be based upon aerodynamic considerations alone. A
be illustrated by means of the information con- successful machine results only from a highly itera-
tained in Table 18.0.1, which compares the Pratt tive series of thoughtful aerodynamic, heat trans-
and Whitney JT3D and JT9D engines operating under fer, materials and structural evaluations. The best
sea-level, hot-day, take-off conditions. Both solution to each design problem effectively couples
engines were designed for commercial usage and respect for the important factors together in the
employ similar cycles, but were developed almost a correct proportions.
decade apart.
The literary history of turbines is rather out
The most remarkable feature of the data below of balance in this regard, the overwhelming emphasis
is that the high pressure turbine (HPT) inlet tem- having been upon aerodynamics until the most recent
perature rose beyond the working temperatures of times. It now appears that this situation is slowly
available materials during the period in question. changing for the better, largely because persistent
This required the extensive use of cooling air development difficulties of modern machines have
and led to new airfoil shapes capable of providing shown that turbine durability can make or break an
suitable coolant passages. Meanwhile. the average engine program. References (18.2), (18.3) and
18-.1
(18.4) are compilations of papers reviewing heat 18.1.2 Reynolds Number
transfer, high temperature materials and structural
integrity, respectively. They provide a good A convenient reference point here is that nat-
Itarting point for those wishing to pursue these ural transition occurs on a flat plate at a Reynolds
topics further. number of about two million. This might lead to the
conclusion that the turbine airfoils of Table 18.1.1
A deep appreciation of these sister technol- are dominated by laminar flow, but that would be
ogies is essential to anyone seriously interested wrong. One of the main reasons for this is that
in gas turbine design. In fact several specific they are immersed in an extraordinarily turbulent
examples of the interaction between structures and environment, the turbulence level being in the range
aerodynamics will be found in Section 18.2. of 3 - 20%. The disturbances are initially gener-
ated in the combustion process, and any tendency to
18.1 Turbine· Airfoil Characteristics decay is resisted by the boundary layers and wakes
produced by the successive rows of airfoils. Large
18.1.0 Introduction pressure gradients, particularly adverse ones ap-
pearing near the trailing edge on the suction sur··
We turn now to a somewhat closer look at the face, also exert a strong effect on boundary layer
prevailing turbine aerodynamic situation. This will transition.
be done by means of well-known airfoil dimensionless
parameters, some of the most revealing of which are An intense competition therefore often takes
gathered together in Table 18.1.1. The JT3D and place along the suction surface between Reynolds
JT9D again serve as examples because of the fair number, turbulence level and pressure gradient over
comparison they provide. the state of the boundary layer. The result is
difficult to predict in advance, but crucial to both
Table 18.1.1 the aerodynamic and thermal performance of the air-
foil. It is even frequently found that there are
Parameter
long stretches which do not resemble either purely
High pressure turbine laminar or fully turbulent behavior, and are best
Exit Mach number 0.7-1.0 0.6-0.9 thought of as extended transition regions.
Reynolds number (millions) 0.8-1.5 0.9-2.4
Aspect ratio (span/chord) 1.7-2.6 1.0-2.2 Ample evidence of these effects exists in the
Turning angle (degrees) 68-110 70-111 open literature. For example, Hebbel (Ref. (18.5»
Maximum thickness/axial chord 0.24 0.27 and Kiock (Ref. (18.6» have carried out classical
experiments which demonstrate the sensitivity
Low pressure turbine
Exit Mach number of turbine airfoils to suction surface boundary
0.6-0.9 0.5-0.8
Reynolds number (millions) layer behavior. Much of what we now know began
0.34-0.87 0.29-0.53 with their fine research.
Aspect ratio (span/chord) 2.0-4.8 2.7-6.0
Turning angle (degrees) 36-97 67-107
Maximum thickness/axial chord The data of Table 18.1.1 show that the Reynolds
0.15 0.15
number has increased in the HPT and decreased in the
LPT with time. Since these were due, respectively,
This information should immediately convey the to increasing engine overall pressure ratio and
message that turbine airfoils have unique geomet-
rical characteristics. In conventional terms they increasing bypass ratio, the future will probably
offer more of the same.
would be called thick, highly cambered and stubby.
This means that they will exhibit a wide variety of 18.1.3 Endwall and Leakage Flows
fluid phenomena and are not especially susceptible
to many classical analytical approaches.
The above remarks apply to that part of the
flow which can be described in two-dimensional
This impression will be confirmed by the fol- terms. A very important part of turbine aerodynamic
lowing remarks regarding aerodynamic parameters.
behavior, however, i8 governed by three-dimensional
effects. These latter flows generally lead to lost
18.1.1 Mach Number performance or inefficiency, and therefore require
special mention.
When high subsonic or low supersonic exit Mach
numbers are found in combination with airfoils of Passage endwall flows are one of the most
large thickness and/or deflection, local regions of common forms of three-dimensional flows found in
supersonic flow (sometimes called bubbles) will turbines. They are caused by the blade-to-blade
often be found on the suction (or convex) surface. pressure difference which the mainstream flow im-
This is evidently the case for several HPT and LPT presses upon the endwall boundary layer, and result
airfoils of Table 18.1.1, and one can safely pre- in an unrecoverable skewing of the exit plane
sume that the trend will be toward higher exit Mach velocity field. As the airfoil aspect ratio is
numbers and greater turning angles in order to reduced, endwall flow effects occupy an increasing
increase stage work. There are, in fact, several portion of the span and must therefore become more
"transonic" (i.e. subsonic inlet, supersonic exit) significant. Table 18.1.1 reveals that higher
turbine airfoils already in service, a good example cycle temperatures and pressures have acted to
being the inlet guide vane of the JT15D, and the reduce the aspect ratio of HPT airfoils. The
maximum JT9D turning angles have already been effect of increasing inlet temperature has been
exceeded. to require a longer airfoil chord in order to
provide sufficient coolant flow passage area.
Predicting the behavior of "mixed" (1. e. partly The effect of increasing inlet pressure has been
subsonic, partly supersonic) flows around cascaded to reduce the necessary through-flow area and,
airfoils is not any easier than it is for isolated correspondingly, the span. When the aspect
airfoils, and the consequences of mistakes can be ratio nears unity, as it has in the JT9D HPT,
unacceptably severe. the endwall flow assumes equal importance with the
mainstream flow, and the boundary layer approach
breaks down.
18-2
Similar remarks can be made for leakage or 18.2.1 Design Constraints
1 arance effects. Since clearances have minima
~h~ch are independently determined by manufacturing The material limitations of maximum allowable
tolerances, and are harder to maintain in the more blade pull stress and disk stress are not difficult
hostile environments, they ~ave a relati'lely greater to appreciate. What shall become clear is that
impact on the shorter airf01ls of high pressure these stresses can pose severe restrictions on the
ratio machines. Leakage losses have become, in aerodynamicist in his selection of a flowpath and
fact, a determining factor in turbine engine consequently they can have a direct impact on the
development. ability to reach the goal efficiency. As shown by
Horlock {Ref. (18.1» the blade pull stress is
18.1.4 Conclusion proportional to the product of flowpath annulus
area and shaft speed squared. The disk stress is
One clear message emerges from the foregoing proportional to the disk rim velocity squared.
facts; turbine design simultaneously involves most Thus, three variables that the designer has at his
of those things that aerodynamicists have learned dispos'al in configuring a stage consistent with
to dread. This includes at least transonic, tran- these two constraints are the annulus inner and
sitional flow over thick, highly chambered cascaded outer radii and the shaft speed. He would look at
airfoils in the presence of strong turbulence and various combinations of these variables (and others,
three-dimensional effects. Contrast this with the such as reaction) that lead in the direction of
recent comments of the authoritative A. M. O. Smith increasing efficiency. In the design of a high
{Ref. (18.7» regarding high-lift isolated air- pressure turbine it is frequently true that the
foils, "That is not to say that nearly all problems search for higher efficiency places the design on
have been solved, but to a certain extent the re- the limit of allowable blade pull stress. The
maining problems amount to just irritating details." reason for this is the desire to minimize the stage
In this context our modern machines seem intent loading factors (by raising the wheel speed) and
upon overwhelming us with irritating details. the Mach number level (by increasing the annulus
area). In addition, if the shaft speed is specified
18.2 Design Considerations by compressor requirements the designer's freedom
is considerably restricted. In the ultimate case
18.2.0 Introduction it can occur that with a specified shaft speed the
highest achievable efficiency occurs when both
At this point in our development it will be blade pull and disk stresses are at their limiting
profitable to stand back and view the actual design values. In this case there is only one flowpath
approach and procedure so that the various advances that can satisfy all the constraints simultaneously
can be appreciated in their proper context. In and the highest efficiency the turbine can reach
this regard the work by Horlock (Ref. (18.1» is an has been limited by the structural and mechanical
excellent starting point. He has provided a concise constraints.
derivation and description of the relationships
between stage loading coefficient, flow coefficient Although low pressure turbine design is seldom
(axial velocity/wheel speed), reaction, turning and hampered by these stress considerations, the shaft
the velocity triangles in general. In addition, he speed is frequently limited to a very low value
has included a discussion of structural considera- because of restrictions on fan tip speed. Further,
tions such as the centrifugal tensile stress at the maximum diameter of the turbine may be limited
blade roots (blade pull stress) and the hoop stress by restrictions on engine size and weight. The
due to centrifugal loading on rotor disks. These evolution of low pressure turbines with high stage
derivations will not be repeated here. The reader loading coefficients (see Table 18.0.1) is a direct
who is unfamiliar with these terms would profit result of these constraints. The consequence is a
greatly by examIning that work. trend toward airfoils wIth increased turning,
decreased flow acceleration and in general a more
The designer has before him the task of satis- severe aerodynamic environment.
fying certain requirements and remaining within
certain constraints while meeting or exceeding his The discussion up to this point has addressed
performance goal. The requirements are generally the impact of constraints on the f10wpath and the
specified by the cycle and they include, for velocity triangles but there are also constraints
example, producing a given power at given values on the airfoil design. The leading and trailing
of inlet pressure, temperature and mass flow. The edge diameters must be large enough to allow the
constraints stem from many different sources in- incorporation of cooling devices as necessary. The
cluding structural, mechanical and aerodynamic airfoil thickness distribution is often dictated by
considerations. They could include limits on rotor the necessity of allowing room for internal cooling
blade pull stress, disk rim speed, airfoil maximum devices and the entire spanwise layout of an airfoil
thickness and trailing edge thickness, flow turning may be dictated by the need to insert and withdraw
and Mach number. The performance goal that must be these devices. It is only a slight exaggeration to
met is efficiency. Thus, while satisfying the say that many cooled airfoils are a result of the
requirements the designer must consider a multitude best aerodynamic design that could be wrapped
of configurations in order to establish the trends around their internal cooling devices.
which lead to maximum efficiency. Ifhen the final
design emerges it is invariably true that the
performance is limited as a direct result of one Although only a very few of the constraints on
or more of the constraints. With this in mind we a turbine design have been mentioned here it should
shall briefly consider several typical and commonly be clear that they can have a profound impact on
occurring design constraints. In particuler, the final configuration. The not uncommon miscon-
attention will be given to the way in which struc- ception that turbines present few difficult aero-
tural constraints can bring about limitations on dynamic challenges stems in part from a lack of
the blade tip and disk rim speeds and hence on the appreciation of the constraints placed upon them.
stage loading coefficient. Following this a brief It is the constraints that have brought about the
description of the design system itself shall be need for advanced analytical design tools.
presented. Among other things the importance of
the aerodynamic loss system shall be discussed.
18-3
e
18.2.2 The Design System line analysis or it may be employed in place of the
meanline analysis as a basic optimization tool which
Before one can appreciate the importance of an includes spanwise variations. An example of this
improved analytical capability one must have some approach can be seen in the work by Schlegel et a1.
appreciation of the design system in which it is (Ref. (18.9». Regardless of the way it is employed,
incorporated. The system is a sequence of different the basic virtue of the streamline analysis is that
types of calculations with inputs and constraints it permits one to eliminate many of the adverse
from various sources. It is a sequence in that effects that accompany a simple free-vortex design.
each analysis provides input to the next. It is The large radial variations of reaction that occur
also an iterative sequence in that the results of in a free-vortex design, for example, can be
each analysis alter inputs used earlier. What fol- eliminated by "controlled-vortex" design (Ref.
lows here is a brief summary of this sequence. A (18.10». The result is that the difficulties of
far more in-depth discussion of a modern computer very low reaction (impulse) blade roots and the
interactive turbine design system has been pre- leakage penalties of very high reaction shrouded
sented by Thomas and Piendel (Ref. (18.8». blade tips can be minimized. The results of the
streamline analysis serve as input to further
The initial input is in the form of cycle iterations with the mean line analysis and also as
performance requirements. These would typically input to the airfoil contour design calculation.
include parameters such as inlet and exit pressures
and temperatures, primary and secondary (coolant) Turbine airfoil contours are generally uniquely
mass flows and shaft speeds. The constraints at designed for each application. This is a major
this point might include for example, blade pull departure from the approach in many compressor
stress, airfoil chord and trailing edge thickness. designs where the airfoils are selected from standard
These serve as input to the meanline analysis. families of contours. With the velocity triangles
dictated at each radial section by the streamline
The meanline analysis provides midspan velocity analysis and a first estimate of the gap/chord
triangles. Preliminary root and tip velocity ratio from lift coefficient considerations the
triangles may be determined with an assumption such objective is to devise a contour which will have a
as free-vortex flow. The variables include the pressure distribution with desirable boundary layer
flowpath definition, blade speed, stage work and characteristics. One aspect of turbine airfoil
reaction. Input must include sufficient information design that simplifies matters is that flow devia-
about the airfoil geometry such that the various tion, and hence mass flow, can be determined with
loss systems can be employed. This analysis may be sufficient accuracy from the geometry of the airfoil.
carried out for a single turbine or for a complete Thus turbine airfoil design is a matter of defining
system including the high and low pressure turbines the contour that will most efficiently provide the
and the exit guide vane. As mentioned above, the desired lift.
objective of the analysis is to point out the
highest performance configuration (flowpath and Two approaches are currently being followed in
velocity triangles) that will satisfy the cycle airfoil design. In the "direct" approach the
requirements while remaining within all the con- contour is defined and the pressure distribution is
straints. determined. In the "indirect" approach a pressure
distribution is specified and the contour is
The performance is determined by the loss determined. The important point to be appreci-
system. This system is a series of calculations ated is that accurate and fast cascade flow cal-
snd correlations which determine the magnitude of culations are becoming increasingly available (e,g.
the various losses (profile, endwall, parasitic and Ives and Liutermoza (Ref. (18.11»).
cooling loss) based on the aerodynamic and geometric
input provided. The problem is, for example, to The results of the airfoil design serve as
make an accurate estimate of the profile loss input to the mean line analysis in terms of updated
without having any detailed idea of the airfoil profile loss estimates and to the heat transfer,
contour but only having the velocity triangles, structural and mechanical designers for all of
pitch, chord and trailing edge thickness. The loss their various analyses.
system is the most crucial feature of a meanline
optimization study. An an example, the number of 18.2.3 Summary
stages in a turbine will be dictated to a large
degree by the way the predicted efficiency responds The turbine design sequence is a highly analyt-
to variations in the stage loading coefficient. ical procedure aimed at the objective of simulta-
These efficiency variations are dictated by the neously satisfying a wide variety of requirements
loss system. Thus, a loss system with an excessive and constraints while optimizing on high performance,
penalty for higher turning will cause the final low weight and low cost. It is an unusual turbine
configuration to have lower stage loading coeffi- which is not pressed hard against one or more of
cients and hence more stages. For this reason the imposed constraints. In addition the basic
improvements in loss systems can lead to significant configuration of the turbine, [or example the
changes to the final turbine configuration. Great number of stages, will be largely defined by the
care must be exercised to insure that your best nature of the aerodynamic loss system used to
aerodynamics are reflected in the loss system. predict efficiency. These are but a few examples
Otherwise they need never appear in the final of the numerous trade-offs that occur during a
configuration. Results of the meanline analysis turbine design. The trade-off between increased
provide up-dated input to the cycle analysis. They stress and higher efficiency is only one example.
also provide input to the streamline analysis. Other trade-offs include: (1) reductions in airfoil
solidity which cause reductions in weight and the
The streamline analysis is a two-dimensional number of airfoils (cost) but bring with them the
axIsymmetric meridional plane solution by, for risk of flow separation and reduced efficiency and
example, streamline curvature or martix inversion (2) increases in rotor blade cooling which can
techniques. It brings the spanwise variations into permit increased operating stress levels and higher
the design. The streamline analysis may Simply aerodynamic performance but also bring about
serve as a refinement of the results of the mean- increased cooling losses.
18-4
The advances in technology that viII be Since the entropy only rises in each unit process,
discussed in folloving sections are generally then
associated with either moving a constraint or (18.3.2)
reducing the penalty associated with a constraint.
Advances in turbine aerodynamics have, for example,
pushed to much higher values the historical con- This reasoning and Eq. (18.3.1) le~d to the
straints on maximum turning and exit Mach number. usual conclusion that unit process entropy increases
The result has been much higher performance in must be held to a minimum in order to maximize
high stage loading machines than had ever been turbine efficiency. Finally, since in each unit
anticipated. process the total temperature remains constant,
then
18.3 Performance
We are now ready to examine turbine aerodynamic so that entropy increases and total pressure losses
phenomena in detail. The attendant complexities go hand-in-hand.
can best be unravelled by organizing our thinking
about the factors which determine performance or 18.3.2 Cooled Turbine Efficiency
efficiency. This approach leads directly to a
comprehensive framework for the remainder of this The same reasoning which led to a useful
Chapter. definition of thermodynamic efficiency for uncooled
turbines can be applied to each of the individual
18.3.1 Uncooled Turbine Efficiency streams entering a cooled turbine for the same
purpose. Care must be taken to provide a proper
When the engine cycle calls for turbine inlet control volume completely surrounding the turbine,
temperatures below about 1800°F, airfoils can and all inlet and outlet flows must be accounted
usually be safely manufactured from available for. The reSUlting expression, equivalent to that
materials which require no protective cooling. In of Eq. (18.3.1), is
such cases the weight flow does not change through-
out the turbine. If the working fluids are taken 1: actual power
to behave as perfect gases with constant properties, j
18-5
flow either eomes from a single source or the reJ.al::1ve imvortanc.. of l!aeh.
in th.. foll"wUlg table.
=t~l'Y = b,. f=d
turbine is included as part of a full accoun~ing of
the losses whieh take place after the compressor P..=ent
discharge station. The corresponding expression LoSIJ Category ~aled BPT Uncoaled LPT
for effielency becomes
Profile 35 60
tndwall + Parasitic 35 40
Cooling 30 a
Total roo too
Although profile losses are evidently impor-
1'1 .. <; 1 tant, it is ~lear that the others ~artnot be disre-
garded. The surrounding world seems to have over-
looked these simple facts, for the bulk of turbine
aerodynamic research has been aimed at profile
design.
10-6
area and Mach number can be applied with confidence. This entire process is iterative in nature and
Care must be taken in both cases to properly account may require a large number of passes before a suitable
for things that can alter the continuity relation- contour is defined satisfying all (or most) of the
ship between the throat and downstream. These include, aerodynamic requirements. It should be noted here
for example, total pressure loss, mass addition and that this iteration could be altered significantly
thermal dilution. With an estimate on the solidity by a "synthesis" or "indirect" analysis. In this
based on something like the Zweifel (Ref. (18.13» < case the pressure distribution is specified and the
coefficient a first guess on the profile contour is contour is computed from it. The discussion in the
made. following section will be limited to the "direct"
approach since it has been the main focus of
The potential flow calculation is then executed attention in the literature.
keeping in mind various aerodynamic requirements.
There will be a need to hold down the maximum suc-
tion (convex) surface Hach number in order to reduce 18.4.2 Potential Flow
the adverse pressure gradient at the trailing edge.
In transonic flow pains must be taken to minimize The progress during the past decade in the area
the effects of shocks both from considerations of of potential flow in cascades has been remarkable.
shock loss and impact on the suction surface boundary For flows which are compressible but subsonic a large
layer. One final requirement might be related to number of fast, versatile and accurate calculations
the leading edge overspeeds and how they affect per- are now available. The works by Katsanis and McNally
formance at incidence. (Ref. (18.15» and Van den Braembussche (Ref. (18.16»
give ample evidence of this progress. The state-of-
With an acceptable potential flow a boundary the-art today is such that one is even able to perform
layer calculation may be carried out. The aerodynamic detailed analysis on the leading edge flow (Katsanis
requirements here include avoidance of gross separa- and McNally (Ref. (18.17))) to determine the impact of
tion and possibly that the region of laminar flow be incidence on the leading edge overspeed.
as long as possible. The boundary layer results at
the trailing edge are coupled with other information In the area of transonic cascade flow progress
(e.g. trailing edge blockage) and a wake mixing cal- has been equally remarkable. The complicated
culation is performed, as described by Stewart (Ref. nature of these flows is illustrated in Figure
(18.14», to determine the cascade loss. 18.2. The pressure distribution and the locations
of the sonic lines and shocks are shown schematically
An extremely useful aspect of cascade aerody-' for several Mach numbers. At an exit Mach number
namics is that there are several rules to which the of 0.7 the flow is everywhere subsonic. As the
pressure distribution around any airfoil designed back pressure is lowered (holding the inlet flow
for a specific purpose must conform. Portrayed on angle and total'pressure fixed) the area within the
Figure 18.1 are the pressure distributions for two pressure distribution (i.e. the work producing
differently shaped cascade airfoils intended to accom- tangential force) increases until at an exit Mach
plish the same purpose. The two curves will have at number of 0.9 there is a thin supersonic region
least the following things in common: with a sonic line extending from 35 to 75% axial
a. The static pressure equals the stagnation chord. This type of flow is typical of a large
pressure on the leading edge stagnation point. number of existing gas turbines. As the back
pressure is further lowered the exit Hach number
b. The areas circumscribed by the curves are passes through 1.0. Near this condition several
equal (to the circumferential force on the airfoil). things happen. The inlet Hach number, which has
c. The trailing edge pressure approximates the been increasing up to this point, reaches an
ultimate downstream static pressure (which is avail- asymptotic upper limit and will not respond to
able from prior streamline calculations). further reductions in back pressure. In addition.
the sonic line, which has expanded across the
d. There is a minimum pressure point along the throat and moved forward on the suction surface,
suction surface from which recompression is required also reaches an asymptotic position. At this
to reach the trailing edge (this can be shown to be condition the sonic line is highly curved. This is
true by means of streamline curvature arguments and a result of the relatively high loading on this
is due to the generally convex shape of that surface). airfoil. With lower loading on the airfoil (higher
solidity) the area within the pressure distribution
The last point is crucial, for it guarantees would be reduced. The suction surface would have
that there are regions within every turbine where gone through sonic velocity further aft and the
the vulnerable boundary layer must "run uphill." sonic line would have come nearly straight across
When the adverse pressure gradient in the recompres- the throat. As the back pressure is further reduced
sion region is sufficiently large, the boundary layer the pressure distribution on the pressure surface
separates. The profile losses are then controlled and most of the suction surface remains unchanged.
by pressure or form drag rather than skin friction What is occurring is that a shock has formed emana-
drag and are usually unexpectedly and unacceptably ting from near the trailing edge and reflecting off
large. . the suction surface. As the l1ach number is increased
this shock moves further aft leaving the flow
By this time it must be obvious that the designer upstream of it unchanged. The condition when the
must sometimes reduce the trailing edge pressure rise. shock reaches the trailing edge is referred to as
This is accomplished by altering the geometric shape "limit loading" since the force on the airfoil has
of the airfoil and checking the results. The two reached a maxi.mum. This condition corresponds to
pressure distributions of Figure 18.1 are intended an exit axial Hach number of 1.0 and hence the back
to illustrate the beginning and end of successful pressure can be reduced no further.
iterative search process. The reader can also use
Figure 18.1 to understand why increasing the number As one would expect, the prediction of tran-
of airfoils (which reduces the circumscribed area) sonic cascade flows has lagged behind that of sub-
or increasing the airfoil reaction (by lowering the sonic flows. Presently, however, there are a number
exit static pressure) are other tricks which can of analyses which are available. A time marching
help reduce the strength of the recompression. approach has been followed by HcDonald (Ref. (1 R. 13»
18-7
and by Delaney and Kavanagh (Ref. (18.19». The and incidence. Also, for a given set of flow condi-
Tesults often seem too good to be true, as the tions, the sequence of events can be altered by
portions of McDonald's "ark contained in Figures relatively small variations in the airfoil design.
lS.3 and 18.4 will attest. As a matter of fact, It is this latter point which makes it difficult to
these flows can be so complex that the experimental construct a truly universal loss system. In a mean-
data shown there was considered suspect until later line analysis the detailed contour does not exist
verified and clarified by the analysis. In recent yet and hence some assumptions must be made in the
work, such as Ref. (18.11) and Ref. (18.20), confor- construction of the loss system. An analytical loss
mal mapping and relaxation techniques have been system might, for example, be based on the assump-
applied to achieve equally remarkable results. tion of boundary layers which are fully turbulent at
all points. An experimentally based loss system can
The present status of turbine cascade potential be misleading unless the tests are carefully con-
flow analysis is that the problems that existed ten trolled and the results properly analyzed and gener-
years ago have been for the most part solved. alized. The significance of this latter point
Although there are still a number of areas being cannot be overemphasized. In Figure 18.6 the
worked in transonic cascade flow, they are in the variations with Reynolds number of the normalized
detail, or quality, of the results and not in the performance of a number of cascades from various
basic computational capability. Unfortunately, many sources is illustrated. As would be expected from
of the missing details are intimately tied to the the complicated sequence of events that can occur in
near wake flow and can therefore only be predicted a cascade boundary layer as described above, no
by a viscous analysis. single scaling rule appears to apply. It is upon
application of the analyses that are now available
18.4.3 Boundary Layer that the situation begins to become clear.
Another area of aerodynamics that has seen The cascade designer has at his disposal two
great advances during the past ten years has been basically different approaches to the boundary layer
boundary layer theory. The gains in understanding calculation. The first is based on a simplified set
of the various phenomena and the analytical modeling of equations, correlations and criteria. The second
of them has drawn together into a rational system is based on a more fundamental approach which,
what had earlier been a large quantity of unex- although more complicated and time consuming, will
plained and confusing data. It is becoming in- provide a more definitive result. As an example of
creasingly clear that the "ide variations in cascade the first type of approach the closed form integral
performance which had been previously attributed to boundary layer analysis by Dring (Ref. (18.24» is
the basic nature of the velocity triangles and typical. Although it is presented in the context of
overall cascade parameters (e.g. solidity) can now a turbulent boundary layer it can also be used for
be explained in detail by boundary layer analysis. laminar flows with an appropriate choice of con-
The very large losses conventionally associated with stants. Typical of the many conditions used in the
high turning can to a great extent be avoided by literature to correlate the occurrence of boundary
proper airfoil design and boundary layer analysis. layer separation is the following:
In order to understand this more clearly'let us
consider the phenomena occurring in a cascade l/n
profile boundary layer. r _ 0 u0 2 (~~)
2( V
) U dS (18.4.1)
The pressure distribution in Figure 18.5 is not
necessarily a good one from a performance point of For laminar flow n = 1 and rse~ = -0.1567 correspond
view but it will serve as an example. Let us con- to the Karman-Pohlhausen solut,on and for turbulent
sider the suction surface boundary layer. It flown = 4 and rsep = -0.06 correspond to the Buri
starts at the stagnation point (0) as laminar and solution (Ref. (18.25». Similar conditions for the
begins to accelerate strongly around the leading occurrence of transition and relaminarization have
edge circle. Leaving the circle the flow goes into been published by Dunham (Ref. (18.26» and by
a strong recompression as a result of the leading Launder (Ref. (18.27» respectively. Finally, the
edge overspeed. This recompression may cause the work of Horton (Ref. (18.28» and Roberts (Ref.
boundary layer to separate at (1) and to form a (18.29» provides empirical criteria for determining
bubble which may undergo transition and reattach the onset and size of separation bubbles as well as
fully turbulent. The very large penalties associ- the nature of the boundary layer upon reattachment,
ated with large incidences occur when this overs peed if it occurs. \;ith an analytical arsenal such as
is sufficiently strong such that the bubble cannot this even the complicated boundary layer situation
reattach. Assuming that the bubble has reattached described abo\'e can be attacked.
(fully turbulent) the boundary layer accelerates
strongly at (2) and may undergo relaminarization, or The second, more fundamental, approach to the
reverse transition, by point (3). The boundary analysis of turbine airfoil boundary layers is com-
layer continues to accelerate down to the minimum posed of various sophisticated solutions of the
pressure (4) and there the final recompression boundary layer equations and the Navier-Stokes equa-
begins. At this point several things may occur. The tions. An exhaustive discussion of this entire
boundary layer may undergo transition. It may area of computational fluid dynamics is presented in
separate to form a bubble which reattaches fully Chapter 16. Only brief mention of some typical work
turbulent or it may not reattach at all. If the that relates to the prediction of airfoil boundary
boundary layer does reattach it will proceed all the layers shall be related here. The prediction pro-
way to the trailing edge (6) or will undergo turbu- cedure of HcDonald and Fish (Ref. (18.30» and
lent separation (without reattachment) at point (5) Kreskovsky et a1. (Ref. (18.31) is an excellent
before it reaches the trailing edge. A similar story example of the high quality techniques that have
can easily be imagined for the pressure surface been perfected in recent years. This single com-
boundary layer but without the final recompression. putational tool provides accurate prediction of
For a given cascade of airfoils this sequence of laminar, transitional and fully turbulent boundary
events can be altered greatly by variations in Rey- layer flow as well as relaminarization. The effects
nolds number, Mach number, free stream turbulence of compressibility, Reynolds number, pressure
18-8
gradients and freestream turbulence~., ind~ed :Iv devised or sufficient experimental data is amassed
the analysis. The calculation is a solution of a ;~, t~rincertaintyof base pressure is going to plague
finite difference model of the boundary layer equa- the design of transonic turbine airfoils. Evidence
tions vith an integral form of the turbulence of such difficulty can even now be seen in the lit-
kinetic energy equation. An equally rigorous treat- erature. In the work of Waterman (Ref. (18.37)) a
ment of separation bubbles is presented by Briley surprisingly large increase in base pressure contri-
and McDonald (Ref. (18.32)). This consists of a buted to an equally significant improvement in cas-
time dependent solution of the Navier-Stokes equa- cade performance. The source of the change was a
tions employing the McDonald-Fish turbulence model. relatively subtle change in the airfoil contour.
The intention here is not to summarize all of the
york in the computational area but simply to point The conclusion is that the major area of wake
out that the analytical paver does exist for the mixing requiring study is the base pressure excur-
problems at hand. sions that occur in transonic flow. The problem is
further complicated by the fact that most transonic
As an example of the type of analytical results airfoils are in high pressure turbines and hence are
that have been produced consider Figure 18.7 from likely to have trailing edge discharge of cooling
Ref. (18.23). The variation of loss with Reynolds air. The present situation is simply that there is
number is shown for a cascade and the effect of the no design control.
nature of the boundary layer is demonstrated. The
transitional boundary layer case has a loss level 18.4.5 Cascade Testing
over much of the range 30% below the fully turbulent
level. The incentive is clear for designing air- During the years prior to the development of
foils vith pressure distributions that encourage as the analytica1 capabilities discussed in the pre-
much laminar and transitional flow as possible. ceding sections the most powerful research and de-
velopment tool available to the turbine aerodyna-
The conclusion regarding the present level of micist was the cascade test. The types of informa-
understanding and predictability of the boundary tion that could be produced in such testing include
layers on gas turbine airfoils is that the tools are the airfoil pressure distribution, loss, surface
now available to do reasonably accurate predictions. flow visualization (to indicate separation and the
There are, however, still a number of areas in need nature of the boundary layer) and schlieren photo-
of further York. One of the examples pointed out by graphs (to indicate shock locations). A large
Brown and Martin (Ref. (18.33)) in their review of amount of parametric testing was carried out with
heat transfer predictions is that of the relatively the goal of improving airfoil performance and
subtle and competing influences of free-stream developing general profile loss systems. Cascade
turbulence and favorable pressure gradient on the testing is still used today as a basic profile
onset of transition. aerodynamic research tool. The value of the
results, however, have been greatly enhanced by the
18.4.4 Wake Mixing analysis that now accompanies them. The analysis
has helped to point out the importance of running a
The final step in computing cascade performance truly controlled test. The misleading conclusions
is the vake mixing analysis. This is a conceptually that can be drawn from data taken without proper
straight-forward control volume calculation which simulation of variables such as Reynolds number,
establishes the uniform, far downstream conditions free-stream turbulence and spanwise streamtube
once the conditions have been specified at the cas- divergence can be made clear by analysis where there
cade trailing edge plane. Having specified the is a far greater degree of control over the indi-
gapvise variation of flow properties (static pres- vidual variables.
sure, speed and direction) in the potential flow
region between the airfoils, the boundary layer Cascade testing today focuses on those areas on
displacement and momentum thicknesses at the trailing the fringes of aerodynamics technology where analy-
edge, and finally the trailing edge blockage and base ses are either being developed or are nonexistent.
pressure one can compute exactly the far downstream Transonic aerodynamics is receiving much attention
Maeh number, flow direction and ultimate total as a result of the need for efficient high work BPT
pressure loss (Ref. (18.14)). This type of analysis stages. The specific areas include the trailing
can be generalized to include the effects of trailing edge shock system and the impact of the shock on the
edge discharge of cooling air (Ref. (18.34)). The suction surface pressure distribution and boundary
feature of vake flow which is presently not at all layer. Trailing edge base pressure is also receiv-
well understood is the base pressure. This influence ing attention in that it has direct effects on both
may be thought of as a form drag. For most cases the performance and the shock system. Interest in
the trailing edge base pressure is very nearly equal the area of low Reynolds number LPT performance has
to the downstream static pressure. Prust and Helon been on the rise as a result of trends in this
(Ref. (18.35)), however, demonstrated that trailing direction caused by higher by-pass ratio engines.
edge shape can have a pronounced effect on airfoil In this regime the rather subtle interactions of
performance. The fundamental reason for the effect Reynolds number. free-stream turbulence and pressure
was that the base pressure was varying with trailing gradient are under study. As a final example there
edge shape. The conclusi.on from their work is that is the area of spanwise streamtube divergence.
a sharply squared-off trailing edge can degrade per- Virtually all turbines have diverging flow paths.
formance significantly by lowering base pressure. The effect of this divergence on a high turning low
The advantages of rounded trailing edges becomes reaction airfoil can be very large. There are
apparent. Another, far more serious, situation that implications on both the potential flow and the
ean cause a lower base pressure (increased loss) is boundary layer. It is not difficult to imagine that
high exit Mach number. Ma~~ar.tin and Norbury (Ref. accurate simulation of these effects is extremely
(18.36» report base pressures 40 to 50% below the difficult to achieve.
downstream static pressure for exit Mach numbers
betveen 1.0 and 1.3. Base pressure levels as low as The successful execution of a cascade test pro-
this have a major impact on the transonic perform- gram has a number of key ingredients. The phenomenon
ance of turbine cascades. Until a basic analysis is under study and the important parameters must be
defined as well as possible. The actual cascade
18-9
--~~
During the past ten years turbine profile aero- f(Ol/c) = 0.011 + 0.294 (ol/c) (18.5.2)
dynamics has passed from a state of being almost Both forms lead to roughly similar conclusions over
entirely dependent on a relatively small body of the range of the bulk of the data (0 ~ 01/c ~ 0.07).
experimental data, to its present condition of being Two other important points are mentioned in these
based almost totally on a fundamental analytical papers. The first is that the loss continues to
sequence of design procedures. Although.there are a rise for a distance downstream of the cascade. This
number of areas still badly in need of attention, rise cannot be explained by endwall skin friction
the majority of the former problem areas are now alone. The second point is that far more SucceSs
subject to a high degree of analytical design control. was had in correlating the cascade gross loss (in-
cluding the inlet endwall loss) than in correlating
18-10
I the net loss (inlet loss subtracted out). Both
observations severely aggravate the problem of
trying to develop a reliable endwall loss correla-
This is a description of what has been observed
in a plane cascade with a collateral (unskewed) inlet
boundary. layer. In a turbine environment, however,
the inlet boundary layer could be highly skewed. As
f tion for design purposes. As an example of this,
~hen Dunham and Came (Ref. (18.42» examined the pointed out by Hoore and Richardson (Ref. (18.46»
i
I
performance of a number of turbine rigs they were
forced to correlate the data with a single constant
instead of a function of inlet boundary layer
inlet skew can have a favorable effect in compressors
where it tends to drive the low momentum boundary
layer fluid away from the suction surface and toward
thickness. Such boundary layer data is rarely the pressure surface (opposing the endwall flow).
available in a turbine environment. The constant, In a turbine just the opposite occurs. The inlet
f c 0.0334, corresponds to a correlation for net skewing drives the inlet boundary layer fluid toward
loss since it is based on turbine performance. the suction surface and as a result enhances the
Hence it is not comparable, even in magnitude, to endwall flow. The data taken by Carrick (Ref.
either of the above correlations for gross loss. (18.44» demonstrates that inlet skewing can cause
a significant increase in cascade endwall loss.
The trend toward more highly detailed testing
is proceeding to its logical next step in that now Another troublesome feature of endwall flows is
careful studies are being conducted within the cas- the spanwise mixing they produce. The streamwise
cade passage. Examples of this approach are the vortices produced near the endwalls cause strong
fine works by Langston et a1. (Ref. (18.43», mixing of incident radial profiles of total pres-
Carrick (Ref. (18.44» and Sjolander (Ref. (18.45». sure and total temperature. This causes problems
With these studies a far more complete appreciation both in the axisymmetric meridional plane stream-
of the truly complex nature of the flow has been line analysis where the conventional assumption is
achieved. As an example, consider the flow visuali- that there is no transport between stream tubes,
zation of the endwall limiting streamlines taken by and also in designing rotor blades where it is
Langston et al. (Ref. (18.43», presented in Figure desirable to have a particular spanwise temperature
18.8. As the boundary layer (0/ c "" 0.1) approaches distribution so that the highly stressed sections
the cascade a horse-shoe vortex is formed on the end- are not in the highest temperature flow region.
wall. It is similar to that which the boundary
layer forms in front of a circular cylinder but The spanwise mixing is very intense close to
displaced away from the extension of the mean camber the endwall due to the vortices discussed above.
line toward the pressure (concave) surface. This Even well above the endwall, however, there can
displacement is a result of the potential flow also be relatively strong streamwise vorticity.
around the airfoil. This vortex is a feature pecu- The source of this is the streamwise vorticity pro-
liar to cascades. It would not be found, for exam- duced by putting relatively weak shear flows thruugh
ple, in a simple turning duct. One leg of the high deflection cascades. This phenomenon is dis-
vortex preceeds down the channel while the other is cussed in the following section.
wrapped around the leading edge and is carried down
the adjacent channel. The result is that in some 18.5.2 Classical Secondary Flow Analysis
areas the limiting streamlines at the wall are
flowing in the opposite direction of the mainstream The aspect of endwall aerodynamics to first
potential flow above them. This is particularly receive analytical attention was secondary flow.
true in the region near the pressure surface just Inviscid rotational flows produce a streamwise com-
behind the leading edge circle. Host of the fluid ponent of vorticity when they are put through a de-
in the inlet boundary layer is carried to the flection. The original work by Squire and Winter
suction surface in the vortex. It reaches the (Ref. (18.47» and the classic by Hawthorne (Ref.
suction surface approximately halfway (axially) (18.48» provide ample clear evidence of the nature
through the cascade. The endwall region in the of this phenomenon. The theory of secondary flow
channel between the airfoils downstream of this vor- has been generalized by Hawthorne (Ref. (18.49» to
tex is virtually void of fluid coming from the. inlet include the effects of stratified, compressible
boundary layer. The boundary layer in this region fluids in a rotating frame of reference. This is
is extremely thin (o/c "'.002) and skewed toward the an essential feature when considering secondary flow
suction surface. The fluid swept to the suction effects in turbine rotor blade passages. The recent
surface forms an intense vortex which has a first work by Came and Harsh (Ref. (18.50» presents a
order effect on the pressure distributions both on simple derivation not only of the distributed sec-
the endwall and on the airfoil suction surface. The ondary vorticity but also of the trailing filament
unloading that occurred in work by Langston et al. and shed vorticity. Taking the normal assumptions of
(Ref. (18.43» is shown in Figure 18.9. The flow secondary flow, most notably that it doesn't alter the
into the suction surface - endwall corner is so primary flow, Belik (Ref. (18.51» performed a very
strong that the occurrence of corner stall (back thorough parametric analysis of secondary flow losses.
flow) in turbine cascades is highly unlikely. The In this inviscid analysis the kinetic energy of the
entire process can be seen clearly in Figure 18.10. relative secondary motion was taken to be lost.
At a station just downstream of the leading edge the His analysis included variations in the inlet ve-
distortion of the inlet boundary layer due to the locity profile shape, velocity triangles, aspect
legs of the horse-shoe vortex is visible (Figure ratio and solidity. The results showed remarkably
18.10a). By midchord the bulk of the inlet boundary good qualitative agreement with endwall loss data
layer has been swept over to the suction surface from a number of sources. In an effort to provide
leaving an extremely thin endwall boundary layer a more generally applicable analysis Stuart and
behind it (Fig. 18.10b). Near the trailing edge Hetherington (Ref. (18.52» devised a method which
plane the flow has moved up the suction surface and permitted a strong coupling between the primary and
a vortical motion is apparent (Fig. 18.10c). As the secondary flows. The result was that severe dis-
vortex proceeds downstream of the cascade it decays tortions of the Bernoulli surfaces could be accounted
slowly (relative to a two-dimensional wake) and in for.
the process produces significant additional loss.
18-11
Classical secondary flow analysis has the po- example of such a calculation as it has been applied
tential of being helpful in understanding spanwise to the turbine cascade endwall flow problem. The
mixing in that viscosity may not necessarily have calculation by Waterman (Ref. (18.37» and by Water-
a strong role away from the endwalls. In light of man and Tall (Ref. (18.59» is a fully viscous
the complex viscous nature of the endwall flow des- solution of the three-dimensional, incompressible
cribed earlier it would seem optimistic to expect fluid flow equations. The calculation was ex-
this mechanism to make anything more than a rela- ecuted for several geometrically complex first vane
tively small contribution to the total endwall loss annular cascades. The full equations were "split"
picture. . into separate equations containing the viscous and
pressure effects. The viscous equation was made
18.5.3 Endwall Boundary Layer Analysis parabolic by the assumption that the streamwise
diffusion terms are negligible. This permitted a
The application of boundary layer theory to the standard marching solution with each step containing
endwall problem in turbomachinery has followed two a solution of the elliptic in-plane equation. The
distinctly different paths. The first consists of equation containing the pressure effects is fully
tangentially averaging the annulus boundary layer elliptic and is solved by relaxation. It includes
equations, and then, with additional approximations, a displacement effect due to the viscous equation.
following the growth of the boundary layer axially By thiG means a coupling has been achieved between
through the machine. The work by Mellor and Wood the viscous and inviscid phenomena. The advantages
(Ref. (18.53» is an example of this approach. This over the inviscid secondary flow and viscous boundary
method has met with some success in compressor ap- layer analyses become clear. Although there are
plications where the solidity is high and the turn- many features of the analysis that one might argue
ing is low relative to turbines. Owing to the very about, the fact remains that this approach has the
strong cross-flows and the large gapwise variation potential to account for more of the observed fea-
in the endwall boundary layer in a turbine cascade, tures of turbine endwall flows than any other approach
it would appear that the gap-averaged approach offers currently available.
little hope.
18.5.5 Unshrouded Rotor Tip Leakage
The second approach consists of solving the
three-dimensional boundary layer equations over the The clearance between the tip of a turbine blade
cascade endwall. Mager (Ref. (18.54» presented a and the outer air seal, or rubstrip, has long been
study of the momentum-integral form of the equations recognized as a source of large turbine inefficien-
which was not limited to weak cross-flows. This work cies. Every effort is made to reduce this clearance
was applied to the case of a turbine cascade endwall mechanically. However, as a result of mechanical
boundary layer by Dring (Ref. (18.55». The flow- and thermal transients, eccentricities and other
path between the cascade airfoils was treated as a reasons the running clearance on most gas turbine
duct. In this way the complexity of the leading edge rotor tips is between 1 and 5% of the blade span. In
flow, most notably the horse-shoe vortex, was avoided. turbines where, for cycle reasons, the flow area is
The solution gave qualitatively reasonable predic- to be varied a similar situation occurs. A relatively
tions of the endwall flow in that for the case pre- simple means of varying flow area is to rotate the
sented the incoming limiting streamlines (on the vanes about a radial axis. The resulting mechanical
endwall surface) reached the suction surface at an configuration can have clearances between the airfoil
axial location approximately halfway through the cas- and the flowpath annulus at both the root and the
cade. The predicted losses, however, were generally tip_ Thus, as many as three clearances can be pre-
well below the measured values. Booth (Ref. (18.56) sent in a single turbine stage. The topic of clearance
extended this approach to include the effects of com- losses in shrouded rotors is discussed in Section
pressibility. His loss calculation included an addi- 18.6. This mechanism is included under parasitic
tional effect due to the displaced inviscid flow. loss since it involves flow which leaves and re-enters
For several first vane test cases his p,edictions the flowpath.
were also significantly below measured loss values.
Carrick (Ref. (18.44») applied the general integral The impact of these clearances on turbine per-
method of Smith (Ref. (18.57» to the cascade endwall formance has been under continuous study for years.
problem. Steps were taken to include a degree of This source of endwall loss has a unique feature
periodicity in the boundary layer ahead of the cascade which makes it relatively easy to study experimen-
leading edge but not to the extent necessary to tally. That is, that the clearance in a rig or cas-
account for the complex nature of the flow observed cade test can usually be easily varied and the impact
by Langston et al. (Ref. (18.43». Even more power- of clearance on performance can be isolated. The
ful three-dimensional boundary layer analyses are result is that there is a large body of cascade and
available (e.g. Nash and Patel (Ref. (18.58») but rotating rig data available (e.g. Refs. (18.60),
one must keep in mind that many aspects of the turbine (18.61), and (18.62» which permits one to construct
endwall flow do not satisfy the basic boundary layer a relatively accurate correlation of performance
approximations. The horse-shoe vortex, the back-flow penalty as a function of relative clearance and other
region behind it and the alterations to the two- variables. A simple order-of-magnitude study will
dimensional pressure distribution are features beyond indicate that, except for very small clearances. the
the scope of boundary layer analysis. flow in a clearance gap is dominated by the pressure
difference across an airfoil and not by the viscous
18.5.4 Three-Dimensional Flow Analysis effects in the gap. For this reason the effects of
relative wall motion, as in the case of a rotor tip,
The recent availability of larger and faster are usually weak. Hence a correlation based on rotor
computational facilities has made possible the fully tip data would be expected to be adequate for the
three-dimensional flow analysis. This area of com- prediction of variable area vane clearance losses
putational fluid dynamics is described at length in where there is no relative wall motion.
Chapter 16. Attention here shall be restricted to an
18-12
It can be shown from the references cited above The loss correlations that have been derived
that there is a reduction in turbine stage efficiency are at best inadequate. Scatter on the order of
of approximately 1~% for every percent of relative 100% is not uncommon. This is not surprising consi-
clearance. Thus it is an unusual unshrouded turbine dering the questions of net and gross loss and the
.tage which is not giving up at least two percent in large increase in endwall loss downstream of a cas-
performance to this mechanism. This powerful impact cade. Accurate endwal1 loss correlations may even-
has led turbine designers to strive for minimal clear- tually become available but there is little evidence
ances as well as to minimize the penalty occurring for of it today. One notable exception is un shrouded
a given clearance. This and other endwall loss reduc- rotor tip clearance loss which appears to be well
tion schemes are discussed in the following section. within the realm of correlation.
18.5.6 Loss Reduction Devices Analytical attacks on the problem stem from a
number of different approaches. Those based on con-
As a result of the powerful impact endwall loss ventional secondary flow and three-dimensional bound-
mechanisms have on turbine performance a number of ary layer arguments are at present inadequate.
attempts have been made to reduce these penalties. These approaches have and probably will continue to
Some success has been seen in these attempts but it contribute to our understanding of the situation
is difficult to extrapolate a successful device from but the ultimate answer is probably to be found in
one turbine configuration to another. There is the the fullYt or quasi, three-dimensional numerical
distinct risk that a loss reduction scheme, if im- approach. Although still in its infancy this approach
properly executed, may result in a significant loss has the potential to be ultimately successful.
increase. With this in mind let us consider a few
of the successes that have been reported. The situation today is that design control does
not exist and that the trends of endwall loss with
A method of contouring the annulus of a first only a few gross parameters can be predicted with
vane to reduce endwall loss has been presented by any confidence.
Deich et a1. (Ref. (18.63». Incorporation of this
scheme into turbine designs has produced conflicting 18.6 Parasitic Losa
results. Ewen et a1. (Ref. (18.64» applied the
scheme to a small axial turbine and saw a remarkable 18.6.0 Introduction
improvement in performance. The results of Okapuu
(Ref. (18.65», however, indicate no effect on per- In the present context the term "parasitic loss"
formance at the design point but some improvement is used to inclUde all the numerous losses arising
at lower pressure ratios. from flows that leave and/or enter the mainstream
flowpath as a direct result of gaps or clearances
Another trial-and-error approach to the re- between adjacent. pieces of hardware. One'distin-
duction of endwall loss has been followed by guishing feature of parasitic loss relative to end-
Prumper (Ref. (18.66». He employed boundary layer wall loss is the paucity of work on the subject.
fences of varying size, shape and location in an Relative to all other sources of aerodynamic loss
attempt to reduce the endwall loss in an annular parasitic loss has received the least attencion and
cascade of first vanes. The result was that after yet, as shall be seen, it can have a powerful impact
testing over four hundred configurations, an on turbine performance.
optimum was established which gave a significant
improvement in performance. The underlying physics 18.6.1 Sources and Mechanisms
and its universality, however, remain to be
determined. Even a casual inspection of any typical turbine
will reveal a surprisingly large number of gaps and
The area of unshrouded rotor tips and rubs trips clearances that can produce parasitic loss. The
has also received considerable attention. Grooves only type to receive any attention at all in the lit-
and recesses have been cut into the airfoil tips in erature is the tip clearances that occur on shrouded
an attempt to make them behave as labyrinth seals. rotors (e.g. Dunham and Came (Ref. (18.42)). As
Rubstrips have been recessed radially in an attempt illustrated in Figure 18. 11(a), mainstream air can
to keep them in a low flow, separated, environment. leave the flowpath, flow through the tip (or labyrinth)
Rubstrips have also been made out of honeycomb in an clearance and re-enter the flowpath. The loss me-
effort to reduce the running clearance as well as chanisms include the throttling as the flow passes
to reduce the loss for a given clearance. through the tip seal and the momentum mixing that
occurs as the leakage flow re-enters the mainstream
Turbine endwall loss reduction is at this point flowpath. The driving potential for the leakage flow
a black art and without any real design discipline. is the static pressure drop that occurs in the main-
It is at best a trial-and-error approach with no stream between the inlet and exit to the rotor tip.
guarantee that success in one application can be ex- An aerodynamic approach to minimizing the leakage
trapolated to another application. The underlying flow can be found in controlled-vortex meridional
problem is the basic lack of understanding of the plane streamline design. The reduction in tip re-
composite of the numerous mechanisms that go into action from the level produced by free-vortex design
producing endwall loss. results in a reduced rotor tip static pressure drop.
Thus the driving potential for the leakage flow is
18.5.7 Conclusions reduced. Exotic sealing devices are also employed
in practice to minimize the leakage flow.
At this point the conclusions with regard to
the state-of-the-art of endwall aerodynamics rela- An identical and equally important situation
tive to that of profile aerodynamics must be obvious. occurs at the roots of stator vanes. The presence
Although the mechanisms by which one can lose total of the rotor shaft beneath them necessitates clear-
pressure can be counted on the fingers of one hand, ances and sealing devices like those at shrouded
these individual effects have not been tied together rotor tips (Figure 18.11(b». The losses pro-
into a meaningful, unified picture. duced by vane root leakage have the same impact on
18-13
Pi;a
r RCM'MfS ''MY %t11t'Wi'te'bWV'¢fffl'~~1E1fm'~*:;:s-#~W~..\'.i:':'
.~"?o
~~~inB p~~formance as rotor ~tp leakage losses. As mentioned above, however, this problem is compli-
Ie is worehy of note that GOntrolled-vortexing can cated by interaction of the thickened endwall bound-
also reduce the static press~re drop across the vane ary layer with the downstream row of airfoils.
Toot wh-ich in t~rn r"duces these l"akage flows.
lB.6.2 Conclusions
Another type of leakage flow occurs as a result
The most significant advance in the area of
of ehe gaps between the platforms of adjacent air-
parasitic loss is that the nature and importance of
fOils in a row (Fig~re fB.l1(c». Mainstream flow
the problem is becoming appreciated. Once the me-
can ..nter Chase gaps in ehe h-1gh static pressure
chanical designer has done his best to minimize clear-
~~gion coward the frone of an airfoil row and then
ances it is up to the aerddynamicist to do the best
"a-enter the mainstream flowpath in ehe low static
he can with what remains. The potential for success
p~essure region at ehe aft end of the row. Attempts
in this regard is clearly evident in the work of
to minimize ehese flows have included bonding adja-
Deich et a!. (Ref. (lB.6B». In this example large
~nc platforms, mechanical sealing devices and also
improvements in turbine efficiency were gained by
"oniorming the mechanical deSign of ehe gap to the
using endwall platform extensions. They had the
pressure gradients in the flow above it in such a
effect of forcing the air entering the flowpath at
way as to minimize leakage. The problem has upon
the hub to have an axial rather than a radial direc-
oCGasion been colt.pletely eliminated by making the
tion. The point is that even with the clearances
endwall platforms out of continuous hoops and then
and gaps specified there are often aerodynamic means
inserting the airfoil profiles.
by which one can reduce both the amount of leakage
The examples of parasitic loss discussed above flow and the loss per unit leakage flow.
all had in common the fact chat they were driven by
lB.7 Structural Excitation
mainstream flowpath pressure differences. This is
not always the case. For example, the cavities
18.7.0 Introduction
surrounding the rotor disks (Figure 18. 11(d» are
linked to the mainstream by clearances on the flow-
The useful life of a turbine airfoil is greatly
path hub. These clearances are governed by the mini-
affected by the flow in which it is immersed. Both
mum gap necessary to prevent a rub between rotating
the thermal stresses (see Chapter 19) and the steady-
and stationary hardware during transient operation.
state gas loadings, for example, have aerodynamic
the rotating disk acts like a pump on the air in the
origins. The flow is also responsible for airfoil
cavity as a result of surface shear forces. This
'vibratory stresses, the least publicized consumer of
in itself causes a not insignificant dissipation of
structural endurance.
power. In addition, however, this higher energy air
is pumped out of the cavity into the flowpath where
Turbine airfoils ordinarily fail as a combined
momentum mixing losses occur. The effect is to
result of steady-state and cyclic stresses. Their
Chicken the andwall boundary layer entering the down-
interaction can be quickly appreciated by means of
*tream row of airfoils and hence increase the endwall
the Goodman diagram (Figure 1B.12), a commonly used
loss of that row. the situation is further compli-
structural design device. The design point must
QAted by the presence of cooling air deliberately
lie within the safe region in order to be found
leaked through the cavity in order to protect the
acceptable.
disk.
It is interesting to note that no methods
A point that should be mentioned here is that
now exist to predict the magnitude of the aerody-
part of the reason it is difficult to calibrate an
namically induced vibratory stresses. Most design-
endwall loss system on turbine rotating rig results
ers simply assume that they will not exceed values
is that it is difficult to isolate the true endwall
they have previously experienced be.cause they have
loss from the frequently unavoidable parasitic loss.
no other choice. The fact that many engines have
As an example of this the turbine loss system cali-
had to employ dampers, inserts and other fixes in
bration by Dunham and Came (Ref. (18.42) only con-
order to reduce cyclic stresses to tolerable levels
siders the effects of what we have referred to here
shm,s that this approach is not entirely satisfac-
as endwall loss and the parasitic loss produced by
tory. Premature turbine airfoil failure is an ex-
shrouded blade tip clearance. One must conclude
pensive and dangerous problem, and deserves our most
that the loss contributions of all the other types
serious attention.
of parasitic loss have been lumped in with these two.
A more thorough analysis of rotating rig turbine
Another interesting aspect of aerodynamic vibra-
data would require careful documentation of the flow
tions is that they can be caused in two entirely
characteristics of all the various leakage paths and
different ways, as described below.
an assessment of the loss produced by each. Thus
not only must the aerodynamics of the turbine be
18.7.1 Buffeting
well understood but so also must be the mechanical
details of the specific test hardware being analyzed. An airfoil will experience buffet stresses when
One can now begin to appreciate the difficulty of exposed to any unsteadiness in the surrounding flow.
such an undertaking. The unsteadiness may be due to an axially propagating
disturbance (e.g. combustor turbulence or afterburner
The prediction of the losses requires a predic- transients), ~ut the most important effects are
tion of the amount of flow through the gap and then usual Iv obtained when the row of airfoils cuts through
of the loss per unit leakage flow. The amount of the sp~tial disturbances (e.g. wakes, vortices or
flow may be predicted by variOUS orifice flow calcu- potential flow field) of its neighboring rows.
lations. In the cage of disk pumping useful analyses Because of the latter, designers carefully avoid
of the flow field are available (e.g. Rott and tuning any natural airfoil vibratory mode to at least
Lewellen (Ref. (lB. 67)) • The various loss mecha- the first ten orders of blade passing frequency at all
nisms may also be attacked analytically. For example, operating conditions.
the momentum mixing losses that occur as the leakage
or pumped flow te-enters the flowpath may be esti- The principal problem here is the almost com-
mated using the same type of analysis as is used to plete lack of relevant research. It would seem that
talculate airfoil cooling losses (see Section 19.2.4). the high stakes would justify a concerted attack.
18-14
I
I
18.7.2 Flutter
Under some conditions a row of airfoils operat-
ing in a completely uniform flow can enter into a
The upper curve in Figure 18.13 represents our
best estimate as to where the boundary stands today.
It is based primarily upon data, yet supported by
considerable analysis and experience. Special note
should be taken of the fact that the data are from
I
spontaneous (or self-excited) oscillation known as
flutter. The motion is sustained by net energy ex- stages with non-axial inlet flows and realistic
tracted from the uniform flow during each vibratory clearances, trailing edge thicknesses, platforms, and
cycle, the observed frequency generally corresponding sealing arrangements. Comparison of these curves
! leads to two major conclusions. First, earlier
to one of the lower blade or coupled blade/disk
natural frequencies. methods are perfectly adequate for designing lightly
loaded stages (stage loading coefficient < 2).
The outstanding feature of flutter is that the Second, the penalty associated with highly loaded
accompanying stresses are usually much higher than stages (stage loading coefficient> 2) is consi-
was allowed for in the design, and the life corres- derably less than previously thought. Special
pondingly reduced. note should be taken of the apparent flatness of
the presently recognized boundary. This has made
Very little is said or written about turbine it possible, in fan-drive turbines for example, to
flutter, leaving the impression that it never occurs. trade several stages for only a few points of
Perhaps the thick, heavy turbine parts do not seem efficiency, as was done in the case of the JT9D.
capable of responding to the wind in that manner. These improvements are neither accidental nor beyond
These impressions are, however, incorrect, and tur- the grasp of any serious designer, and open the door
bines can and do flutter. Our experience indicates, to many possibilities once considered forbidden. lve
in fact, that turbines behave much like compressors will describe below some of the methods which have
in the sense that flutter should be anticipated contributed to these advances.
whenever the reduced natural frequency (flow
velocity/axial chord x blade natural frequency) 18.8.2 Controlled-Vortex Aerodynamics
approaches unity. If that is the case, we may
immediately conclude that the trend towards higher Turbine aerodynamic design systems originally
flow velocities may also increase the probability used a free-vortex calculation procedure largely
of flutter. We would also conclude that this because of its mathematical simplicity. Unfortun-
source of airfoil structural excitation is worthy ately, free-vortex designs exhibit an undesirable
of study. radial distribution of rotor reaction. Rotor reac-
tion decreases from tip to root in such a turbine
and can even become negative at the root. Small
18.8 Stage Performance root reactions can make it extremely difficult
to contour a passage which remains attached. Large
18.8.0 Introduction· blade tip reactions lead to excessive leakage losses
in shrouded machines.
The time has come for us to face the crucial
questions about turbine aerodynamic design. Have During the mid-sixties it became abundantly
reliable means been found for increasing efficiency? clear that a fundamental barrier to deSigning effi-
If so, what approaches have been most fruitful, and cient, highly loaded stages was flow separation in
have they been fully exploited? What are the most the low reaction region of the rotor blade root.
promising future directions? Not only did this cause large localized losses, but
the unexpected blockage upset the intended flow
One solid measure of our control over turbine pattern across much of the airfoil span. In this
aerodynamics is stage performance. Since each stage manner additional losses appear away from the wall,
is affected by many of the phenomena previously dis- as well as in subsequent rows of a multi-stage
cussed, it challenges the totality of the knowledge machine.
of the designer.
This lead to a search for flow patterns which
18.8.1 The Limits of Uncoo1ed Stage Performance would alleviate the problem. Fortunately, stream-
line calculation procedures were already available
We are indeed fortunate that Smith (Ref. (18.69» to permit the design of turbines with carefully
provided a 1965 benchmark against which uncooled tur- tailored radial distributions of reaction. Svstem-
bine efficiency progress can be gauged. Smith used atic analytical studies showed that the best ~olu
existing single stage data to establish efficiency tions increased root reaction by altering the span-
contours on a stage loading coefficient - flow coef- wise work distribution. By reducing the work done
ficient chart, based on mean flow conditions and at the root, less turning is required. The opposite
mean wheel speed. The chart reveals that there is situation holds true at the tip, where additional
a maximum efficiency that can be obtained at any work can be done without difficulty. Such non-
given stage loading. When the locus of these points constant work machines have come to be known as
is plotted on an efficiency - stage loading coef- controlled-vortex turbines.
ficient chart (see the lower curve on Figure 18.13),
the upper bound for possible turbine performance is The success of this approach has been amply
established. Please note that Smith's data were documented by Dorman et al. (Ref. (18.10». In one
corrected to zero tip leakage and that most of his program they demonstrated a highly loaded, controlled-
stages had axial entry, which gives them the somewhat vortex turbine stage which considerably raised the
artificial benefit of about 2% in efficiency. efficiency standard to 89.5% at a stage loading coef-
ficient of 3.46 (Figure 18.13). In another program
A particularly interesting aspect of the Smith they compared controlled-vortex and free-vortex
contour in Figure 18.13 is the rapid decrease of stages under exactly the same conditions and realized
stage efficiency with increasing stage loading coef- a 1.6% gain .in efficiency at a stage loading coef-
ficient. With data like this in hand it is small ficient of 1.51. They repeatedly found there that
wonder that designers hesitated to venture much be- controlled-vortex design lead to better performance
yond a stage loading coefficient of 2. across the entire span (Figure 18.14). There was
no indication that an unusually distorted exit
18-15
'wczytwrSriWZi'1'1''t'ff:''fe'fff ~ 't WV Hew
18.8.3 Some Related Considerations It is already clear that the future holds many
opportunities and challenges for gas turbine tech-
The above remarks are not intended to imply that nology. We shall briefly outline some of the out-
the rest is now easy. On the contrary, many other standing expected developments in this section, as
techniques must be brought to bear in order to in- well as their meaning to turbine aerodynamics.
sure continuing progress. Some of them will be dis-
cussed in this Section. The most exciting new concept in prop~lsion
technology is the variable cycle engine (VCE). Pro-
Correct airfoil contouring has already been viding sufficient flexibility to flowpath geometry
mentioned frequently, and certainly affects achiev- will enable the veE to continuously match its char-
able stage performance. As loading increases, even acteristics to the needs of the airframe while in
the midspan airfoil section becomes more and more flight. The large gains of system performance
difficult to design. Once gross separation occurs, offered by the VCE make its development within this
the aerodynamic losses become prohibitively high, and century almost certain. In fact, several propulsion
nothing approaching the upper stage efficiency limit companies have already modified existing engines in
can be reached. Successful design of highly loaded order to gain early experience with the VCE concept.
stages is best accomplished with the combined help
of controlled-vortex flow patterns and good airfoil An essential ingredient of the VCE is the vari-
contouring methods. able area turbine (VAT). As presently conceived, the
VAT will replace one or more rows of fixed airfoils
Small gas turbines have special problems of with rows of airfoils which can be adjusted by rota-
their own, one of the outstanding being the excessive tion about a radial axis. In this manner, the tur-
endwall flow losses which accompany their low aspect bine operating map can be continuously altered to
ratio airfoils. In fact, as cycle temperatures and suit the immediate needs of the engine. Although
pressures increase, this situation is spreading to the early attempts to capitalize on this concept
bigger machines. As we have seen so often, the large are likely to be confined to uncooled turbine stages,
disturbances near the endwalls upset the entire flow progression into the cooled stages seems inevitable.
field and strip the designer of his ability to con-
trol the outcome. One method for dealing with this The reader can well imagine what these new
situation might be to reduce the endwall loss and degrees of freedom mean to the turbine designer.
cross-flows at the walls by reducing the turning Each VAT will have to meet its aerodynamic and heat
and work done there. This can be thought of as transfer· goals over a wide range of flow conditions.
controlled-vortex aerodynamics of a different sort. Continuously changing cascade geometry, as well as
Midspan turning must, of course, be slightly increased marked increases in incidence angle and Reynolds
in order to maintain constant work extraction. In number variation, will make great demands upon our
this way performance would be improved both by doing design systems.
more of the work in the more efficient region of the
airfoil and by unloading the endwalls. This notion We may also rest assured that the progression
was put to the test by Schlegel et a1. (Ref. (18.9)) to higher temperature and bypass ratio·engines will
with excellent results. The design-point perfor- continue throughout the century. During this period
mance of a research turbine stage revealed a 1.2% we can expect the stoichiometric limit for hydrocar-
efficiency improvement over the baseline stage which bon fuels (about 3600'F) .to be reached and bypass
it directly replaced. Furthermore, the flow field ratios to double or triple. As far as the turbine
behaved much more in accordance with the design in- is concerned, this continues the trends already dis-
tent in the research stage. cussed in this Chapter. A thorough understanding
of all facets of turbine aerodynamics will be es-
One may freely speculate that the very best sential to the orderly and successful development
turbines of the future will contain all of the ideas of such machines.
described above. This was distinctly the case of
We Ina and Dahlberg (Ref. (18.70) and Figure 18.13), The turbine will ultimately become involved in
in which these approaches were combined and applied the movement towards quieter engines. As the other
in a straight-forward way to their turbine. It components are made more and more Silent, the noise
should be particularly borne in mind that they ex- floor of the engine will tend to become set by tur-
ceeded the ambitious goal of their program on the bine noise, and acoustical tools tailored specifi-
first try. Better testimony on behalf of modern cally for turbines will be required.
methods can hardly be expected.
The turbine exit guide vane (EGV) diffuses and
Not all ideas are good ones, however. Many removes the swirl from the turbine exit flow. Since
tricks have been proposed and tried through the years the EGV must often carry structural loads or contain
with no success. Among these are various schemes fuel and oil lines, it can resemble a very low
which tilt, lean, sweep, bow, serrate, place in aspect-ratio compressor airfoil. Because exit swirl
tandem, or slit t~rbine airfoils, none of which has increases with stage loading, the EGV will become a
demonstrated superior performance. limiting design factor and attract increased atten-
tion.
18-16
Small Low-Aspect-Ratio Turbine by Radial Work
As fuel consumption becomes an increasingly Redistribution, Trans. ASME, J. Eng. for Power,
critical item, performance will increase in importance
Jan. 1976.
relative to engine cost and weight. To the turbine
designer this means pushing the limits of aerodyna- Dorman, T. E., Welna, H. and Lindlauf, R. W.
mics and reaching efficiencies near 95%. 18.10 The Application of Controlled-Vortex Aerody-
namics to Advanced Axial Flow Turbines, Trans.
The above remarks lead to a rather simple con- ASME, J. Eng. for Power, July 1968.
clusion. Our appetite for reliable turbine aero-
dynamiC prediction techniques will only grow as the lves, D. C. and Liutermoza, J. F. Analysis
years go by. There is every reason to concentrate 18.11 of Transonic Cascade Flow USing Conformal
on their successful development and to exploit them Mapping and Relaxation Techniques, AIAA Paper
as they become available. No. 76-370, 1976.
The gas turbine is one of the most demanding Ainley, D. G. and ~~thieson, G. C. R. A Method
machines we know. It embodies a combination of 18.12 of Performance Estimation for Axial Flow
power, precision and endurance which is at least Turbines, A.R.C., R&M 2974, 1957.
awesome. But our modern devices are not the result
of a single technological leap or revolutionary Zweifel, O. The Spacing of Turbomachine Blading,
breakthrough. They are the product of simultaneous 18.13 Especially with Large Angular Deflection,
application of many small advances, and a lot of Brown Boveri Rev., Vol. 32, Dec. 1945.
hard work; Research has played an important role in
this unfolding drama, and has much to offer in the Stewart, W. L. Analysis of Two-Dimensional
future. 18.14
Compressible Flow Loss Characteristics Down-
stream of Turbomachine Blade Rows in Terms of
Rather than being the docile, well-behaved Basic Boundary Layer Characteristics, NACA
devices of our mythology, turbines have become the
bate nair of many recent development programs. Our TN-3515, July 1959.
course is inextricably set so that this will continue
to occur. But the struggle against former limits 18.15 Katsanis, T. and McNally, W. D. Revised
FORTRAN Program for Calculating Velocities
has brought success again and again, and the future and Streamlines on a Blade-to-Blade Stream
holds more of the same. For turbine designers,
Surface of a Turbomachine, NASA TM X-1764,
these are the good old days.
1969.
18.10 Acknowledgement Van den Braembussche, R. A. Calculation of
18.16
Compressible Subsonic Flow in Cascades with
The authors wish to acknowledge the generous Varying ~lade Height, ASME Paper No. 73-GT-59,
and valuable support and cooperation of the Pratt
& Whitney Aircraft Group, Commercial Products 1973.
Division, of United Technologies Corporation in Katsanis, T. and McNally, W. D. FORTRAN Pro-
the preparation of this Chapter. 18.17
gram for Calculating Velocities in a Magnified
Region on a Blade-to-Blade Stream Surface of
18.11 References
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Turbine Rotor Blades, ASME Paper No. 74-
GT-27 , 1974. 18.51 Belik, L. An Approximate Solution for Kinetic
Energy of Secondary Flow in Blade Cascades,
18.34 Anderson, L. R. and Heiser, W. H. Systematic Int. J. Mech. Sci., Pergamon Press Inc., New
Evaluation of Cooled Turbine Efficiency, York, Vol. 10, 1968.
ASHE Paper Nu. 69-GT-63, 1969.
18.52 Stuart, A. R. and Hetherington, R. The
18.35 Prust, H. W. and Helon, R. M. Effect of Solution of Three Variable Duct Flow Equations,
Trailing Edge Geometry and Thickness on the NASA SP-304, Fluid Mechanics, Acoustics and
Performance of Certain Turbine Stator Blading, Design of Turbomachinery, Pt. I, 1974.
NASA TN D-6637, Jan. 1972.
18.53 Mellor, G. L. and Wood, G. H. An Axial Com-
18.36 MacMartin, I. P. and Norbury, J. F. The pressor Endwall Boundary Layer Theory, Trans.
Aerodynamics of a Turbine Cascade with Super- ASME, J. Eng. for Power, June 1971.
sonic Discharge and Trailing Edge Blowing,
ASME Paper No. 74-GT-120, 1974. 18.54 Mager, A. Generalization of Boundary-Layer
Momentum-Integral Equations to Three-Dimensional
18.37 Waterman, W. F. Low-Aspect-Ratio Turbine Flows Including Those of Rotating System,
Technology Program, Garrett Airesearch, Report NACA Report 1067, 1952.
75-211701 (1). Aug. 1975.
18.55 Dring, R. P. A Momentum-Integral Analysis of
18.38 Armstrong, W. D. The Secondary Flow in a the Three-Dimensional Turbine End-Hall
Cascade of Turbine Blades, A.R.C., RoM Boundary Layer. Trans. ASME, J. Eng. for
2979, Mar. 1955. Power, Oct. 1971.
18.39 Dunham, J. A Review of Cascade Data on Sec- 18.56 Booth, T. C. An Analysis of the Turbine
ondary Losses in Turbines, Jour. Mech. Eng. Endwall Boundary Layer and Aerodynamic Losses,
Sci., Vol. 12, No. I, 1970. ASME Paper No. 75-GT-23, 1975.
18.40 Came, P. M. Secondary Loss Measurements in 18.57 Smith, P. D. An Integral Prediction Method for
a Cascade of Turbine Blades, Inst. Mech. Three-Dimensional Compressible Turbulent Bound-
Eng., Conf. Publ. No.3, 1973. ary Layers, A.R.C., RoM 3739, 1974.
18.41 Morris, A. W. H. and Hoare, R. G. Secondary 18.58 Nash, J. F. and Patel, V. C. Three-Dimensional
Loss Heasurements in a Cascade of Turbine Turbulent Boundary Layers, SBC Technical
Blades with Meridional Wall Profile, ASME Books, Atlanta, 1972.
Paper No. 75-WA/GT-12, 1975.
18.59 Waterman, W. F. and Tall, W. A. Measurement
18.42 Dunham, J. and Came, P. M. Improvements to and Prediction of 3-D Viscous Flows in Low--
the Ainley-Mathieson Method of Turbine Per- Aspect-Ratio Turbine Nozzles, ASHE Paper No.
formance Predictiun, Trans. ASHE, J. Eng. 76-GT-73, 1976.
for Power, July 1970.
18-18
18.60 Szanca, E. Research Turbine for High- 18.12 Nomenclature
Temperature Core Engine Application; Part II -
Effect of Rotor Tip Clearance on Overall Per- 18.12.0 Symbols
formance, NASA TN D-7639, Apr. 1974.
c true airfoil chord
18.61 Marshall, R. and Raga, C. Experimental In-
vestigation of Low Aspect Ratio and Tip c specific heat at constant pressure
p
Clearance on Turbine Performance and Aero-
dynamic Design, Continental Aviation and function
Engineering Corp., Report 1043, May 1968.
m mass flow
18.62 Kofskey, M. and Nussbaum, W. Performance
Evaluation of a Two-Stage Axial-Flow Turbine n exponent
For Two Values of Tip Clearance, NASA TN
D-4388, Jan. 1968. P total pressure
18.65 Okapuu, U. Some Results From Tests on a High y ratio of specific heats
Work Axial Gas Generator Turbine, ASME Paper
No. 74-GT-81, 1974. boundary layer dimensionless parameter
18.67 Rott, N. and Lewellen, W. S. Boundary Layers 6 boundary layer momentum thickness
2
in Rotating Flows, Aerospace Corporation,
General Research, Report No. ATN-64 (9227) I!. unit proce'ss change (exit-inlet)
-6, 1964.
n thermodynamic efficiency
18.68 Deich, M. E., Frolov, V. V., Krugleukov, G. A.
and Kustov, O. P. Influence of the Pattern v kinematic viscosity
of Leakage of the Medium Through the Root
Clearance on the Stage Efficiency, Teplo- summation
energetika, 1972, 19(6), 81-83.
18.12.1 Subscripts
18.69 Smith, S. F. A Simple Correlation of Turbine
Efficiency, J. R. Aeronaut. Soc., Vol. 69, e exit
1965.
i inlet
18.70 Welna, H. and Dahlberg, D. E. Investigation
of a Highly Loaded Two-Stage Fan-Drive Turbine, stream number
Volume VI, Final Technical Report, AFAPL-TR-
69-92, Nov. 1971. sep separation
18-19
- - - - - - - , - - - - - - - - - - - - - - -....""..""'F..,~,!.t~
--Initial
---Final
Inlet Air Angle - ~l • 9QO
....... Exit Air Angle - ~2 • 23 0
=>
'" Inlet
~
Q.. ,
S
{2
G;
'"
\ J \
\
, \
5 Exit
'":G
....
\
Suction '
"
Q..
u Surface .... _____ - .....
]i Recompression
VI
Region
o 100
Percent Axia I Chord
0.8
M - Downstream Mach Number
0.6
i
u
i 0.2
~
~ o
i5
Ml'" 0. 2
~ MZ'" 1.22
a~
lr.
~ 0.4
o Experiment
Exit
Pressure
~ 0
::>
- Present Method
...~
"- 0.4 0.3
o o
u 9
""J.9
II>
o 80 100
0. 2 0 50
Percent Axial Chord
Percent Axial Chord
Figure 18.3 Predicted and ~!easured Stator
Figure 18.2 Transonic Cascade Flow Pressure Distribution
18-20
8
Inlet Air Angle - ~I • 35 0
7 - - (Rey,-1/5
Exit Air Angle -~2'2qO
6 - - Ref. (18.5)
- - - Ret. (I8.211
5 •••••-.,. Ret. (l8.22)
- - - Ref. (18. 23)
'"
VI
4
.9
'"l3 3
"0
VI ",
u'"
!l " ,,
~ 2
'"
E
.... \
0
:z
1.0..--------------,
loS 2 3 4 5 6 7 8 9
Reynolds Number
---fully Turbure"lt
--)'!\Turburence.NaluraITr<tnSltion
--J'1Turbule'lce.ForcedTransillonal
PoinlBeloreS~mlion
R~.118.2~
.1r11l
y~ Turbulenl
Se(loIntion
~
£ -+" -- ----'-
o A Experiment
~
.010
----------- ..
--
.00'1
0.4 - Present Method ~
iJ
. WI ",----- .
.001
.006
0.3'-_....I.._ _J.-_....I-_ _.........._....,j
o 20 40 60 80 100 .005
105 1 ! • 10'
Percent Axia I Chord Reynolds Number
Figure 18.4 Predicted and Measured Rotor Figure 18.7 Cascade Profile Loss versus
Pressure Distribution Reynolds Number
Figure 18.5
Surflc' Distanct from the StaqMtlon Point
Oeo
'Q 'Q B .~~
0 ~
0
0
to
"
'Oo~-----------------~t[------------------~
100
_AlI.ICh ..d
0.56
0.48
0.40
NS1S10.32
X· 0. 957
Z 0.24 .11 _:
0.16
o.re
.... j:~,
o Steady stress
-0. re.,-:-,~:-,-:~.J.....,-J':-:-'--:-':-:~-':::-L:-'.
c. 0. 0 0. 64 0. 80 0.96
Figure lB.12 Goodman Diagram for Combined Static
Load and Fatigue Life
Figure 18.10 Isobar Plot of Total Pressure Loas
Coefficients at Three Axial Planes
lB-22
OR.f.lIlIOl
A R.f. l1a.101
ORo!.l1a.1U lOOr-----------------------------------,
I
I. o
IEstlr..t.· no
Nge da1.J91... nl
~L-----~------~----~------~----~
o ro ~ w w 00
10 P.rcfOt Span
1
SIl9t iJ>Odin9 Coefficl,nt
Figure 18.14 Measured Free-Vortex and Controlled-
Figure 18.13 Limits of Turbine Stage Performance Vortex Spanwise Traverse Efficiency
18-23
'c,.",-,,_ _ _ __
Chapter 19
TURBINE COOLING
Mikio Suo
19
Turbine Cooling
Chapter 19
by
Mikio Suo
United Technologies Research Center
August 1976
Table of Contents
Section Page 19.1.3 Cooling Air Supply System
Table of Contents 19-1
19.2.1 Convestively Cooled Blades
List of Figures 19-i
19.0 Introduction 19-1 19.2.2 Airfoil Heat Transfer Coefficient 19-18
19.1 Cooling DeSign Problem 19-1 Distribution
19.1.1 Modes of Thermal Failure 19-1 19.2.3 Typical Pressure and Heat
19.1.2 Thermal Environment 19-2 Transfer Coefficient Distribution 19-19
19.1.3 Cooling Air Supply 19-2
19.1.4 Cooling Design Methodology 19-2 19.2.4 Leading Edge Impingement Cooling 19-19
19.0.1 Turbine Inlet Temperature History 19.2.15 Film Cooling Geometry 19-20
and Projection 19-18
19.2.16 Effect of Blowing Rate on
19.0.2 Blade Material Temperature Centerline Film Cooling Effective-
Capability History and Projection 19-18 ness (Ref. 19.16) 19-21
19.1.1 Typical Radial and Circumferential 19.2.17 Effect of Coolant Density on Film
Temperature Distribution for an Effectiveness (Ref. 19.17) 19-21
Annular Burner @ 2500 F 19-18
19.2.18 Correlation of Film Effectivene8s
19.1.2 Burner Average Radial Temperature with Coolant to Mainstream Momentum
Profile 19-18 Flux Ratio (Ref. 19.17) 19-21
19-i
Figure Page
19-11
19.0 Introduction the industry, but in this chapter, consistent with
the other chapters, the turbine inlet temperature
High turbine inlet temperatures have signifi- will always refer to the average combustor exit
cant advantages for aircraft gas turbine engines. temperature into the first stator vane.
The reasons for these advantages have been discussed
in Ch. 7. Engine manufacturers have recognized this 19.1 Cooling Design Problem
for some time and have been continuously increasing
turbine inlet temperature, especially during the 19.1.1 Modes of Thermal Failure
last fifteen years. Figure 19.0.1 illustrates this
trend. There are several modes of turbine failure
~hich are associated with turbine cooling. These
A vital part of going to high turbine inlet are OXidation/corrosion/erosion, creep, and thermal
temperatures is the technology of turbine cooling. fatigue. OXidation/corrosion/erosion occurs
This was recognized by some almost from the incep- because of chemical and particulate attack from the
tion of the first turbojet engine. Cooling studies hot turbine gases. The materials used for parts
were first performed in the 40' s and many investiga- exposed to turbine gases, when used at a tempera-
tions were carried on in the 50's. Around 1960, ture commensurate with the other modes of failure,
turbine cooling was first used in a commercial air- cannot survive this mode of attack for very long
craft engine (Ref. 19.1). Since that time, there unless coated with special high temperature coat-
bas been a very rapid rise in turbine inlet tempera- ings. These coatings, in general, provide a layer
tures, which has placed an even greater emphaSis on of aluminum oxide on the surface to prevent chemj-
turbine cooling. ca~ attack. Beyond this the method of control is
to limit the maximum surface temperature on the
The turbine inlet temperature trend shown in part.
Fig. 19.0.1 has been made possible not only by tur-
bine cooling but also by continuous improvements in Creep occurs as a result of prolonged exposure
high temperature materials. Figure 19.0.2 shows the of materials to high stresses at high temperatures.
trend in improvements in rotor blade materials. As This is a particularly acute problem on rotating
can be seen, materials improvements have played and turbine blades which are highly stressed. This
will continue to play an important part in the in- mode of failure is, in general, controlled by
creasing turbine inlet temperature trend. The ma- limiting the average temperature of a turbine blade
terials shown in Fig. 19.0.2 are nickel-based and thus the average creep. Creep also occurs as a
alloys used for stators and rotors. A similar fig- local problem in airfOils, and this mode of failure
ure could be shown for cobalt-based alloys which are is controlled by limiting the local temperature
used to a more limited extent in stator vanes and within an airfoil.
uncoo1ed rotor blades. Many other types of materials
have been proposed for use in turbines. Examples of Thermal fatigue occurs as a consequence of
these are refractory-metal alloys and ceramics. Al- repeated cycling through high thermal stresses.
though much research has been performed on these ma- These stresses are large enough to cause local
terials, they have yet to receive widespread utiliza- plastic deformation in each cycle. As a result,
tion. In this ch,pter on turbine cooling the nickel- failure can result in relatively few cycles (of the
or cobalt-based alloys are presumed to be used. order of thousands rather than hundreds of thou-
sands). The problem is the most severe in highly-
The cooling flows currently required on new cooled airfoils, which must operate through rapid
aircraft engines are very large, of the order of transients of the order of several seconds. The
20% of the compressor discharge flow. This large different parts of the airfoils respond at differ-
quantity of flow has two effects which tend to ent rates to the transients and suffer large ther-
reduce the advantages of high turbine inlet tempera- mal stresses as a result. Thermal stresses are
ture. The first is that the air used for cooling minimized by consideration of the overall cooling
reduces the capability of the turbine to drive the distribution, mass distribution within the airfoil
compressor because of the lower temperature at which (which sets thermal response), and the interior
it enters the turbine. The second is that the cool- geometrical configuration.
ing air mixes with the mainstream turbine air and
causes aerodynamic losses. Both these effects are In addition to creep and thermal stress as
strong,and, therefore, vigorous steps are taken to separate entities, there is a combined effect of
minimize them by minimizing both the quantity of the two acting together. Airfoils which incur
COOling air and the aerodynamic penalt.y associated high cyclic thermal stresses as well as prolonged
with that quantity of cooling air which is used. exposure at high temperatures and high stresses
The technical question addressed in this chapter fail before failure would occur if each mode were
is: how to maintain turbine durability while mini- to act alone. This is called creep/thermal
mizing the quantity of cooling air and the aero- fatigue failure and is a mode of failure receiving
dynamic losses associated with it. increasing attention in turbine design.
19-1
19.1.2 Thermal Environment temperature possible. By clever design there is
great potential in this area for improving engine
The combustion gases enter the turbine in a performance. For example, it has been proposed in-
nonuniform manner. A typical distribution of tem- some applications to cool the cooling air with fan
perature coming out of an annular burner is shown air through a heat exchanger. This would reduce
in Fig. 19.1.1. The distribution is random in a the requirement for cooling flow but would add
circumferential direction but has some degree of complexity and weight.
order in the radial direction. The randomness of
the temperature distribution causes the design of The cooling air delivery system also performs
first stator vanes to be designed for the maximum another function. The cavities adjacent to the gas
temperature (hot spot) coming out of the burner. path are not directly cooled, but are kept at low
This maximum temperature is generally a specified temperatures by being surrounded by cool air. This
burner design parameter. Typically, in a 2500 F air is furnished by the cooling air delivery system
turbine inlet temperature engine the hot spot may through controlled leakages from the delivery sys-
be 3000 F. The rotating structure may be designed tem. An interesting thought is that the cooling
for an average temperature in the circumferential air is often around 1000 F. One does not normally
direction. The radial distribution of the circum- think of cooling with air which is that hot.
ferentially-averaged temperature is typically as
shown in Fig. 19.1.2. This profile tends to occur In this chapter, only air cooling of turbines
naturally because burner cooling air reduces tem- will be considered. There are obviously many other
peratures at the endwalls. In addition to this ways to cool turbines such as heat pipes, water,
natural tendency, the burner is generally specif- fuel, etc. These are of some interest for aircraft
ically designed to produce such a profile to ease applications but by far the greatest practical
the turbine cooling problem by reducing blade root interest is in air cooling. Since air cooling is
and endwall cooling reqUirements. This profile is the method of greatest interest, this chapter will
also the feature which causes the small degree of not address other methods of cooling.
order in temperature out of the annular bUrner in
the radial direction. 19.1.4 Cooling Design Methodology
The first stator vanes are exposed to the The cooling design process is by necessity an
highest turbine temperatures (including the hot iterative one. The designer starts by either being
spot from the burner), The first rotating blade given or assuming certain life requirements on
row is exposed to a somewhat lower temperature OXidation/corrosion/erosion, creep, thermal
because of circumferential averaging, dilution of fatigue, and creep/thermal fatigue. Simultaneous-
turbine gases with first stator vane cooling air, ly he is given a mission under which these life
and relative velocity effects. The second stator requirements must be met. An initial aerodynamic
vane is exposed to a lower temperature because of design up to and including airfoil contours and
cooling air dilution, work extraction from the cooling air flows and temperatures is also given.
turbine gases and a small amount of radial mixing, The last two quantities are generally closely esti-
which dilutes the hot spots. The turbine tempera- mated from past design practices. The designer can
tUre decreases in a like manner through each air- usually decide from past experience what type of
foil row. cooling will be necessary, convective or film cool-
ing, on each surface to be cooled. At this point
19.1.3 Cooling Air Supply the detailed design problem begins. The process is
one of analysis and not one of synthesis, so the
The cooling air to cool the turbine is bleed designer must first layout a configuration.
air from the compressor. A typical cooling system Having done this, he must then analyze it to
is shown in Fig. 19.1.3. The first stator vane is determine life and cooling penalties, and, in
fed by compressor discharge air which has bypassed general, he must do this several times, modifying
the combustor. This is because the first stator the design each time.
vane requires a very high supply pressure. The
first rotor blade is also fed by compressor dis- To determine metal temperature and thus life
charge air. However, this air is accelerated he must consider three aspects of the problem.
through a row of nozzles pointed in the direction The first is the heat load to the surface from
of rotation. The effect of this is to reduce the the mainstream gas. This will be convection
amount of work to pump the cooling air and to reduce through a viscous boundary layer or through a
the cooling air temperature within the blade. The film cooling layer. The second is the convective
second stator vane and second rotor blade are also cooling of the part by the coolant within the
cooled by compressor discharge air in this case, interior of the part. The third is the thermal
but in general these airfoils can be fed from com- conduction and absorption within the part. The
pressor bleed air further up the compressor. This designer calculates the metal temperatures taking
helps engine performance because of reduced com- account of each of the above considerations,
pressor work requirements and reduced cooling air utilizing whatever tools he has available. In
temperature. going through this he generally finds that he must
request relief from some of the initial constraints
Many variations on this delivery system are in on airfoil shape or cooling flows because of prac-
use today. The basic principle is to deliver the tical fabrication considerations, or because he
required cooling air pressure at the minimum simply cannot cool the part adequately under the
19-2
given conditions. During this time, a continuous The heat transfer coefficient distribution to
re-evaluation of the penalties caused by the cool- an airfoil is typified in Fig. 19.2.2. At the
ing air is also made. After several configura- stagnation point the heat transfer coefficient is
tions are laid out and analyzed, the designer very high. Its level can be correlated as the heat
generally can 'home in' on a design which meets transfer coefficient to the stagnation point of a
most ot all of the original criteria. cylinder in cross flow with an effect of free
stream turbulenc~which raises its level. On the
In the following sections the required informa- concave or pressure side of the airfoil the bound-
tion to calculate heat loads, internal convective ary layer almost always trips to turbulent flow and
cooling, and cooling penalties are discussed. They attains a heat transfer coefficient level corre-
are discussed in a way that, hopefully, a designer sponding to a low Reynolds number turbulent flow.
new to the field might see what information is On the convex or suction side of the airfoil the
available in the literature and, perhaps more impor- boundary layer often is first laminar with an
tant, determine what additional information is effect of free stream turbulence, then goes through
required to execute successful designs. a gradual transition from laminar to turbulent flow.
The gradual transition appears to occur because of
19.2 Airfoil Cooling very high pressure gradients, which tend to force
the boundary layer to stay laminar. The curvature
19.2.1 Convective Cooling of the airfoil also tends to maintain laminar flow.
I
I
!
edge. This method of cooling is quite efficient and
is always used where it is adequate to cool the
airfoils. Cutaway views of two convectively cooled
airfoils are shown in Fig. 19.2.1.
I cooling effectiveness levels required are less than ature. Because of secondary flows and consequent
about 0.5. This limitation exists for two reasons. radial mixing the gas temperature at a given radial
The first is that the air supply p~essure is limit- location tends to change as it goes through an air-
I
ed and much higher .. ffectiveness would only be foil row. This effect is fairly strong and is
possible with higher supply pressures. The second generally not calculable to any degree of accuracy.
is that with high effectiveness levels and convec- There are also radial flows in boundary layers
tive cooling the temperature gradients tend to get caused by the radial pressure gradients. However,
very large and aggravate thermal stress problems. there is some theoretical evidence (Huile, Ref.
19.2) that radial boundary layer flows do not
19.2.1.1 Airfoil Heat Transfer Coefficients significantly affect heat transfer. Near the tips
of unshrouded airfoils a significant amount of
In gas turbines the heat transfer coefficients radial flow occurs because of leakage over the tip.
to the airfoils are very high and the conductivities This effect is strong and not well quantified.
of the materials are fairly low. This COMbination
makes it imperative that the heat transfer coeffi- In addition to three-dimensional flow effects,
cient distribution over a whole airfoil be known in radiation plays a part in the heat transfer. This
great d.. tail. One cannot depend upon conductivity effect is generally limited to the leading edge of
to smooth out errors in distribution. the first stator vanes. Beyond that, convection
e£fects far outweigh radiation effects.
19-3
- ..e...•..""'t>'ci'-Mf'~72:' ~, ..:''-'";:"
- - - - -....- - - -....- - - ·..
.,.~;
19.2.1.2 Impingement Cooling at the Leading Edge external leading edge radii to give good aero-
dynamic performance and thick leading edge walls
The airfoil external heat transfer coefficient to prevent overly rapid thermal response to tran,-
distribution discussed in the last section must be sients. Their correlations, unfortunately, are not
counterbalanced with a comparable heat transfer easily put into a simple form. Their correlations
coefficient distribution on the inside of the air- have the functional form of
foil. At the leading edge the high heat transfer
coefficient is often counterbalanced with impinge-
ment cooling. Figure 19.2.4 shows how this is St =St (Re, p!d, rib, t!b, 2H/L, 2r!L) (19.2.4)
ave ave
achieved in an airfoil. This method of cooling has
been recognized for some time as being highly effec-
tive and, therefore, has received much attention where Stave is based on impingement hole velocity
from researchers. As a result, a large quantity of and where Re is a Reynolds number based on twice an
data and correlations are available in the litera- equivalent slot b and on impingement hole velocity.
ture. Of the rather large quantity of literature, The reader is referred to the original work for the
only two works will be discussed here'. Chupp, et correlations. This work measured only average heat
al. (Ref. 19.3) measured and correlated the heat transfer coefficients over the region 2f rather
transfer in the geometry shown in Fig. 19.2.5. They than local heat transfer coefficients, but fortQnate-
correlated the heat transfer coefficient over the ly these are generally adequate for airfoil design.
leading edge radius region. They also obtained
information on the distribution of the heat trans- 19.2.1.3 Impingement Cooling at Midchord
fer coefficient. The average and stagnation point
NUBselt numbers were correlated by: High levels of heat transfer coefficients are
desirable in the mid chord region, as well as the
leading edge. This is often accomplished with
Nuave • 0.63 ReO. 7 (d!P)0.5 (d!L)0.6 impingement cooling, as shown in Fig. 19.2.8. This
is similar in some respects to impingement cooling
exp [-1.27 (t!d)(d!p)0.5 (d!L)1.2 J at the leading edge, but is different in two major
aspects. The radius of curvatQre of the impinge-
ment surface approaches infinity, and the spent
impingement air causes a strong cross flow.
(19.2.8)
NUave =Fa 0.284 Re O•61
where al' a2' a3' bll b2 , b3' cl' und c2 are given where
in TABLE 19.2.1 and 0.7<Fa <1.2
GCf = cross flow mass velocity and where the reference velocity is on the minimum
flow area and the reference dimension is the pedes-
Gh = impingement hole mass velocity tal diameter. Coolant properties are evaluated at
the average temperature of wall and coolant. In
I
i
TABLE 19.2.1
Ref. 19.9,Fa is correlated as well as the friction
factor for in~line and staggered tube ~anks.
! Coefficient
a
l
300 to 3000
-0.0015
3000 to 30000
-0.0025
transfer correlations and an entry length correc-
tion term. This technique cannot achieve as high
effectiveness as pedestals can, but nevertheless is
bl 0.0428 0.0685 often used where a high degree of trailing edge
cooling is not required.
I
Cl 0.5165 0.5070
19-5
second is also a large-scale model but made of sheet In the discussions which follow, the problem
metal. The model is placed in a steam bath and of film cooling will, for the most part, be divided
instrumented with heat flux sensors. Cooling air is into two parts. The first will be to determine the
passed through the model at low velocity and local adiabatic wall temperature in the presence of a
heat transfer coefficients are measured. Neither of film but without convective cooling. This will be
these two modeling techniques is completely satis- called film temperature. Film temperature is
factory because they do not account for rotation correlated in terms of film effectiveness. In
and compressibility. Yet, they are found to be general, two types of film effectiveness definitions
useful in that they often point out ,local problem are useful, local and lateral-average. Local film
areas which would undoub~edly fail had they not been
effectiveness is defined by
detected and corrected. The one-dimensional branched
circuit analysis, when used with physical model
Tg - Tf (z,x)
testing, gives a reasonably good account of itself.
Airfoils designed using these techniques tend to T -T
g c
behave adequately close to design.
With the levels of cooling supply pressures An approach used by many workers to correlate
generally available in turbines it becomes very slot film cooling is the heat sink or entrainment
difficult to convectively cool airfoils at average model. This model is shown in Fig. 19.2.12. In
cooling effectiveness values greater than about 0.5. this model the mainstream air is assumed to be
When the turbine gas temperature, coolant tempera- entrained into a film layer. In the simplest form
ture, and allowable metal temperature require a of the model, which is described here, the entrain-
higher effectiveness level, film cooling is ment Wge is assumed to progress as in a boundary
utilized. layer without film cooling. Furthermore, the air
in the boundary layer is assumed to be at a uniform
temperature corresponding to the mixed mean
The general concept of film cooling is shown temperature of the entrained air and film cooling
in Fig. 19.2.11. A layer of coolant air is placed air. A seventh power velocity profile is normally
over the airfoil, which serves to insulate the air- used to calculate the entrained flow. In each of
foil from the hot turbine gases. Because the cool- the different versions of the model a choice must
ant mixes with the turbine gases, the film is not a be made for the origin of the boundary layer. This
very effective method of cooling by itself. How- is an important variable near the slot but beco~es
ever, when it is combined with convective cooling less so further downstream. A typical result is
from the inside of the airfoil, it is a very effec- given in Ref. 19.11 for a flat plate low velocity
tive method of cooling airfoils. boundary layer starting at such a location that
Wge equals Wc at the injection point. The result
is
19-6
1
The three-dimensionality of the flow field
causes some questions in calculating heat flQXes to
airfoils. Normally one wishes to calculate the
lateral-average heat flux where the wall temperature
where is Qniform in the lateral direction. To do this one
should calculate
1. 1.
p
t' h(z,X)[Tf(z,x) - Tm(X»)
0
dz (19.2.14)
I
I
thermal stress and mechanical design considerations.
High thermal stresses are caused by the fact that
the airfoil just upstream of a slot becomes very hot
They worked extensively on the geometry shown in
Fig. 19.2.15 on a flat plate at low velocities.
Because of the large amount of information generated
I while just downstream of a slot it becomes very cold. by them on this geometry, rows of holes film cooling
The mechanical design problem of slots is caused by will be discussed largely from their work and from
the difficulty in holding the airfoil together at the work of Liess (Ref. 19.14) who tested the same
the slot, especially in the presence of the high geometry. This will eliminate the geometric
thermal stresses. An approach which is commonly variables of hole spacing and orientation and,
used is to substitQte rows of holes for slots. hopefully, provide clearer inSight into the film
These tend to solve both problems because the metal cooling process. With the exception of Ref. 19.17,
between holes relieves thermal gradients and stress- all of the work in Refs. 19.14-19.18 was
es and holds the airfoil together. performed at coolant to mainstream density ratios
close to one. For brevity, this will not be men-
Rows of holes tend to solve some problems but tioned again, but this parameter is an imporcant
they do so at the expense of others. The film one as is shown in Ref. 19.17.
effectiveness is lower in general than from a slot
and the flow fields are more difficult to predict Figure 19.2.16, showing data from Goldstein,
or correlate. Much of the film cooling work in et al. (Ref. 19.16), illustrates one of the common
the literature in recent years has addressed these features of film cooling from rows of holes. As
problems. Some of this work will be discussed the coolant to mainstream mass flux ratio M
here. increases the effectiveness first increases,
reaches a maximum at a mass flux ratio of 0.5, and
The flow from a row of holes is very much then decreases. This maximum is attributed to
three-dimensional. This can be seen in Figs. penetration of the jet into the mainstream as
19.2.13 and 19.2.14. Liess (Ref. 19.14) obtained opposed to laying down on the surface. The effect
the oil trace flow visualization of Fig. 19.2.13. is strongest near the row of holes and very weak
It can be seen that the flow from each cooling far downstream.
hole maintains its identity for a long way down-
stream as it goes from left to right. Ericksen Pedersen (Ref. 19.17) investigated the effect
(Ref. 19.15) obtained the film effectiveness data of coolant density in this same geometry. His data
in Fig. 19.2.14 for the same geometry (details for lateral-average effectiveness at a downstream
shown on Fig. 19.2.15). It can be seen that the location of 10 diameters is shown in Fig. 19.2.17.
film does not become uniform until a distance some- The same general shape of the effectiveness curve
what greater than 40 diameters downstream. can be Been here as in Fig. 19.2.16. As the
19-7
'-'~-----
coolant to mainstream density ratio increases, coolant to mainstream mass flux ratio of 0.5 and
however, the maximum effectiven.. ss increases. at 2.0 differs by only 27 percent from the no
Reference 19.17 interprets the data to give blowing case. Other than at the leading edge of an
maximum effectiveness at a value of coolant to airfoil the coolant to mainstream mass flux ratio
mainstream velo~ity ratio (Uc/Ug ) of approximately is generally below 2.0.
0.4. Ericksen, Eckert, and Goldstein (Ref. 19.18)
proposed a model for film effectiveness based on a The geometry discussed above is useful because
point heat sink located at some distance above the of the many features of film cooling which have been
surface. Reference 19.17 used the argument that demonstrated for it. However , it is seldom, if
the distance above the surface of the heat sink ever, used in actual practice for film cooling. The
should be a function of the coolant to mainstream reason that it is not widely used is that the over-
momentum flux ratio I and, using the above model, all effectiveness is too low. In general, closer
proposed a correlation of the form hole spacing and/or multiple rows of holes are
utilized to obtain the high levels of film effec-
tiveness required. Metzger and Fletcher (Ref.
(19.2.16) 19.19) measured high effectiveness values with
'Ti/M = f(I)
close spacing of holes (pitch to diameter ratio
equal 1.55) on a flat plate at low velocities.
Lander, Fish, and Suo (Ref. 19.20) also measured
for its data at constant Ug and hole diameter. His high film effectiveness from a double row of holes
data at a distance 10 diameters downstream are shown on an airfoil in a cascade, as shown in Fig.
in Fig. 19.2.18. The correlation is reasonable 19.2.19. It should be noted that the coolant to
except at large (pc/P g ). This may be related to the mainstream total temperature ratio Tc/Tt~ was 0.53
fact noted in Ref. 19.17 that at values of (Uc/Ug ) to give coolant to mainstream density ratio
below 0.45 a change in the character of the flow similarity with engines in the experiments of Ref.
seems to occur. At values of (Uc/Ug) below 0.45 the 19.20. Muska, Fish, and Suo (Ref. 19.21) also
Jet has the characteristic of appearing to remain showed very high effectiveness on a flat plate
attached to the wall and being independent of I, from double rows of holes at pitch to diameter
whereas above that value of (Uc/Ug ) the jet appears ratios of 2.0 and low blOWing rates. Goldstein,
to penetrate the mainstream further and appears Eckert, and Burggraf (Ref. 19.22) showed that by
controlled by I. This is about the same velocity flaring the holes of the single row of holes
ratio mentioned above for penetration to occur. It geometry of Fig. 19.2.15 a significant increase in
does appear somewhat surprising that the penetration film effectiveness can be achieved.
condition should be controlled by velocity,but this
effect also appears in data of others. As of this In addition to film effectiveness data,
time, no further generalization on the effect of Ref. 19.20 obtained heat transfer coefficient
(pc/P g ) has appeared in the literature. data for the double row of holes geometry as shown
in Fig. 19.2.20. These data lead to two concl~
The variables of coolant to mainstream mass sions. First, the presence of holes in the airfoil
flux, density, and momentum flux ratios appear to be will likely lead to rapid transition of the bound-
the strongest parameter affecting film cooling. ary layer to turbulent flow. Second, the effect
However, there are other variables of varying of blowing on the heat transfer coefficient is not
degrees of importance and levels of confirmation. large. This latter conclusion reinforces the
Ericksen (Ref. 19.15) and Liess (Ref. 19.14) have results from flat plates.
measured the effect of the ratio of the displace-
ment thickness of the inlet boundary layer to the Total airfoils generally cannot be adequately
hole diameter. They agree that there is a signifi- cooled with just a single or double row of holes.
cant effect and that the thinner boundary layer has Additional film cooling is required from another
a higher film effectiveness. They differ in that row or double row of holes. An example of this is
Ref. 19.15 finds that effectiveness on the hole shown on Fig. 19.2.21 where there is film cooling
centerline increases with decreasing boundary layer at the leading edge plus additional film cooling
thickness to a value of 6*/D as low as 0.06, from two additional sets of double rows of holes.
whereas Ref. 19.14 finds that lateral-average Reference 19.21 shows that the effect of
effecti veness reaches a maximum value at 6 * /D multiple rows of holes may be determined in an
around 0.2. References 19.14 and 19.15 both additive manner first suggested by Sellers
indicate that free stream Reynolds number UgD/Vg (Ref. 19.23) for slots. In this method the main-
appears at most to be a weak variable. Reference stream temperature downstream of the first set of
19.14 indicates that free stream Mach number is not rows of holes is taken to be the film temperature
an important variable either. It also finds that from the film cooling at the leading edge. The
an accelerating pressure gradient reduces film mainstream temperature for all subsequent down-
effectiveness at low coolant to mainstream mass flux stream rows is calculated in a similar manner.
ratios « 1.0) but does not have as strong an effect Then behind the nth set of holes
at high mass flux ratios (> 1.0).
The heat transfer coefficient does not differ
greatly from that which would occur without film
cooling. In the same geometry discussed above,
Ericksen (Ref. 19.15) shown that the heat transfer
coefficient does not vary hardly at an up to a where ~fo is equal to zero and
19-8
.
.~~
-~-----
where 'I1f1 is the lateral-averagefilm useful to demonstrate this and to show the relative
effectiveness from the ith set of film cooling effects of film cooling and convective cooling for
holes. This has been shown to be valid down multihole film cooling. This model considers a
to spacings of 16.7 hole diameters. small chordwise region where the film effectiveness,
gas side heat transfer coefficient, and metal tem-
The thermal design of film cooled airfoils perature take on lateral-average values. The model
~ust account for both the effects of film cooling is shown in Fig. 19.2.23. It can be shown that a
and the effects of convective cooling. Fortun local cooling effectiveness ~ defined below can be
nately for the designer, the convective cooling calculated from
information developed for purely convectively-
cooled airfoils is directly applicable and is, Tg - Tm n f+ 'I1c(F/st - nf)
therefore, somewhat straightforward. However, the '2---=
Tg - Tc 1 + 'I1 c (F/St+nf)
data in the literature for film effectiveness are
not anywhere near being adequate. At the present
time, in addition to the data in the literature,
one must obtain data in cascades for geometries
very close to that Which will be used. In per-
forming these tests one must simulate Reynolds (Convective effec-
number, Mach number; eoolant to mainstream den- tiveness)
sity ratio, and coolant to mainstream flow ratio.
Turbulence effects must also be simulated in Tg-Tf(X)
some manner. The literature discussed above can ......--::'~- (Lateral-average film (19.2.20)
be used for guidance in these tests. Tg-Tce effectiveness)
This procedure to obtain information for
film cooling assumes, as in convective cooling,
that a two-dimensional solution is valid. The (External Stanton number
\ based on Tf and Tm)
shortcomings of a two-dimensional approach have
1 already been discussed for convectively-cooled
airfoils and those arguments can be equally w
F =_C_(-c-)
cpc
(Coolant mass flux
applied to film cooling. There may be a
t, difference in that the effects of rotation may be
different in film-cooled airfoils because of the
Ag PgUg pg parameter)
In regions where very high effectiveness is The results of Eq. (19.2.18) are shown on Fig.
required ( >0.60) multihole film cooling becomes 19.2.24 for two values of FiSt. The significant
desirable. Multihole film cooling differs from rows contribution of convective cooling in both these
of holes film cooling in that the geometry is one of cases can be readily seen. Furthermore, it can be
a uniform array of holes rather than of rows of seen that convection is more important when FiSt
holes and the holes tend to be smaller. An example is larger.
of multihole film cooling can be seen in Fig.
19.2.22. This type of film cooling is treated As in rows of holes film cooling, the film
separately from raws of holes film cooling because effectiveness part of the model is the more diffi-
the analytical modeling for it is rather different cult problem. Figure 19.2.25 shows a geometry
and, in fact, is more similar to that for transpi- tested at low speeds on a flat plate by Mayle and
ration cooling discussed later in 19.2.5. Camarata (Ref. 19.25). They have reported local as
well as lateral average film effectiveness data far
Both the film effectiveness and the overall this geometry. Lebrocq, Launder, and Pridden (Ref.
heat transfer coefficient approaches will be 19.26) and Launder and York (Ref. 19.27) have also
discussed for multihole film cooling. Both methods reported film effectiveness data for similar arrays
have their adherents and the available literature of holes on a flat plate at low velocities, but in
is somewhat evenly divided between them. The their work the holes were normal to the surface or
literature will first be discussed from the film angled directly to the rear. In Ref. 19.26 a non-
effectiveness viewpoint. staggered array was also tested. The work in Ref.
19.25 was performed at a coolant to mainstream
As in all methods of film cooling, convective density ratio near one, while the work in Refs.
cooling is an important part of multihole film 19.26 and 19.27 was performed at several values of
cooling. A simple one-dimensional model by Mayle this density ratio.
and Camarata (Ref. 19.24) has been found very
19-9
Several interesting features of the flow for Heat transfer coefficients Were also measured
this type of film cooling are shown in Fig. 19.2.26. and reported in Ref. 19.25. It was found there
The figure on the top indicates a strong spanwise that the effects of blowing were stronger than for
variation in film effectiveness even at a far down- a similar value of M in rows of holes film cooling.
stream location. The figure on the bottom indicates The effects were to increase the heat transfer
a strong chordwise buildup in lateral-average film coefficients with increasing mass flux of coolant
effectiveness in the downstream direction. At a and decreasing hole pitch. The levels were as high
chordwise distance of 100 the buildup of film as 2.5 times greater than for a flow without
effectiveness flattens. This is interpreted in blowing at a pitch to diameter ratio of 8 and a
Ref. 19.25 as the region where mixing of the jets value of M of 1.5. Furthermore, the Stanton number
with the mainstream just balances the replenishment for a given geometry reached a value independent of
of cooling air in the film. This feature is more streamwise location when the blowing parameter F
prominent at lower values of M and less at higher was greater than 0.007. In this region they
values of M. Another feature is the slow drop off correlated the Stanton number of Eq. (19.2.21) with
in effectiveness at the end of the hole array.
This can add significantly to airfoil cooling,
especially near the trailing edge where it is St = 0.038 (nip) M 0.28 (19.2.23)
difficult to place film cooling holes.
19-10
1
t
This viewpoint on the problem of multihole
cooling is quite interesting in that heat transfer
here and can be used to determine the relative
importance of film and convective effectiveness.
1
coefficients to an airfoil may be generalized from At the leading edge the parameter FiSt is calcu-
limited data. The major drawback, however, is the lated to be large if I1g is assumed to be of the
required linearity of the energy equation. It is same order as without blowing. Then from the
not at all clear how one calculates the film arguments of 19.2.2 the convective effectiveness
effectiveness when the coolant to mainstream is seen to be very important. The exact levels of
density ratio is around two (creatin~ non~ fig in the region of leading edge film cooling are
linearity in the energy equation) aB~it often not known, but some results reported in the litera-
i8 in airfoil design. ture, discussed in the next paragraph, confirm that
convective cooling is very important in leading
Choe, Kays, and Moffat (Ref. 19.31) have shown edge film cooling.
how the reduced heat transfer concept might reach
greater application. They have shown that a two- Hiroki and Katsumata (Ref. 19.32) obtained
dimensional boundary layer-type analysis is capable data on a four row leading edge geometry. They
of calculating the Stanton number in the presence tested a leading edge where they had impingement
of multihole cooling. Some empirical input is on the inside as well as film cooling holes and a
required but certainly no more than correlations leading edge where they had just the film cooling
for multihole adiabatic wall temperature. holes. They performed these tests on models made
of conductive materials. Their results are shown
The current status of multihole film coolin~ in Fig. 19.2.27. It can be seen that the leading
in engines is somewhat behind rows of holes film edge with impingement is definitely superior to
cooling. There is much fundamental data available that without impingement. Because of the use of
in the literature but there is little application conductive models, a large amount of convective
in service engine design. Much the same cooling must have occurred in both models because
recommendations must be made here as for rows of of convective cooling within the holes. The
holes film cooling, if one wishes a multihole additional effect of impingement convective cool-
film~ooled airfoil. An airfoil close to the ing, as shown in Fig. 19.2.27. is indicative of the
actual design must be tested in a cascade with importance of convective cooling in leading edge
Reynolds number, Mach number, and coolant to film cooling. Unfortunately, there is very little
mainstream density ratio, and coolant to mainstream other data published in the literature on leading
flow ratio similarity to engine conditions. The edge film cooling. Thus a designer wi~hout
effect of engine turbulence must also be modeled in unpublished information must rely again on testing
some way. Questions raised because of rotating to gain design data.
effects are the same as for rows of holes film
cooling. One other feature of leading edge film cooling
should be noted. The film formed at the leading
Special design problems appear on this type of edge persists to the trailing edge of the airfoil.
airfoil because of the multiplicity of small holes This is shown in Ref. 19.21. The level of film
in the surface. The large number of holes cause an effectiveness decreases from the leading to the
especially diffi~ult flow distribution problem trailing edge as one might expect. However, its
which must be solved for each design. Also there presence is important to airfoil design and should
is a high cost associated with the large number of not be discounted.
holes. Another problem is that the small holes are
suspected to be more prone to plugging from dirt in 19.2.4 Aerodynamic Losses of Film Cooling
the cooling air. In spite of these problems, the
relatively high cooling effectiveness achievable The efficiency of a cooled turbine can be
with multihole cooling makes it an attractive cool- thought to be determined by a series of entropy
ing scheme for very high temperature engines. production processes (called unit processes) as is
pointed out in Ch. 18. Eq. 18.3.5 shows that there
19.2.3 Leading Edge Film Cooling are two contributions to entropy production in a
unit process, the changes in the total temperatures
Airfoils which require film ~ooling generally and the changes in the total pressures of the coolant
require it over the whole airfoil including the and mainstream flows. In a unit process each of these
leading edge. The leading edge region is especially properties, total temperature and total pressu!'e,
difficult to cover with a film because the film must are defined in terms of the appropriate reference
be established at the stagnation point, the exact frame, rotating Or stationary. If one considers a
location of which is not known. To cover the unit process to be across a row of airfoils, the
leading edge, large quantities of cooling air are total temperature changes can be readily calc\llated
introduced through rather densely packed holes. from the energy equation. However, the total pres-
Examples of leading edge film cooling holes are sure changes cannot be so readily calculated. Thus,
shown in Figs. 19.2.21 and 19.2.22. Because of the to calculate cooled turbine performance a method is
large quantities of cooling air it might be thought required to calculate the total pressure changes.
that the cooling mechanism is purely film effective- This is generally reported in terms of the decrease
ness. However, this is not necessarily so. The in the total pressure of the mainstream which is
one-dimensional model of 19.2.2 is equally valid herein called the total pressure loss.
19-11
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ,.........,.,_ ........ IIl"" ~ ... ~~, __ _____"""_.._....
~*~ ~-"'F"'MfKm'i":f!:r5?ta·(?M~_s::~\~:;,-~, .. _
""it.""
~~~&is & signi(laant total pressure loss effect seems to account for much of the loss. The
A4soaiate~ with injecting cooling air into the hot important end result of this is that it gives
t~t~lne flOW. The present state of the art is that guidance to the designer on the optimum location for
the loss a!lA'lnot be aompll!tely calculated from first film cooling holes. It is apparent from Eq.
principles. However, a simple mixing model has been (19.2.27) that film cooling near the stagnation
shown to be reasonably accurate by Hartsel (Ref. point and on the pressure side of airfoils where
19.33). In this model it is assumed that the coolant the Mach numbers are low will give small total
does not in any way affeat the pressure distribution pressure losses, whereas film cooling on the suction
on the airfoil. Furthermore, it does not interact side near the throat where Mach numbers are high will
with the boundary l~yer, and thus the skin friction, give high total pressure losses.
on the airfoil. The model is one where the coolant
mix~s with some portion of the mainstream, called It is quite often argued that trailing edge
the mixing ~yer, in a one-dimensional manner. The ejection of coolant flow will reduce aerodynamic
losses are calculated within the mixing layer from losses by filling in the wake. The works of
the leading to the trailing edge, being accumulated Anderson, Heiser, and Jackson (Ref. 19.35) and
to the trailing edge. At the trailing edge plane Andernon and Heiser (Ref. 19.36) have shown analyti-
the two mixing layers (suction and pressure side) cally and experimentally that Eq. 19.2.27 can be
~re mixed with the mainstream unaffected flow at the used to approximate the behavior of trailing edge
~~erage trailing edge static pressure. This flow ejection in the absence of gross changes in the main-
is then mixed with the viscous boundary layers and stream flow (e.g., base pressure) by the coolant
lny trailing edge coolant flow in a one-dimensional flow. Close examination of Eq. 19.2.27 will show
manner which also accounts for trailing edge blockage. that with fixed geometry and temperatures the total
tach of the ~lxing calc~lations are performed using pressure loss caused by the coolant flow will first
Simple control volume arguments. In addition the rise with coolant flow rate, reach a maximum, then
losses within the mixing layer for each coolant flow decrease with coolant flow rate to zero and become
Wc are calculated using the one dimensional linearized negative (total pressure gain). This occurs
relationship because the velocity (and thus the total pressure)
of the coolant must continually increase with
coolant flo", rate. The characteristic of reducing
(19.2.2';') total pressure loss with high coolant flow rates
is, unfortunately, of little practical value.
Although the total pressure loss of the mainstream
Vh~re &11 qUantities are evaluated at the point of may be reduced to zero or negative values in this
11l.JMtlGn. It is not at all obvious what fraction of way, the entropy generation of the coolant and the
the total mainstream flow Wg should be. However, in mainstream considered together as in Eq. 18.3.4
a~f. 19.33 Wg was varied from 3 to 30 percent of the causes losses in efficiency because of the high
tot&l mainstream flOW and very little effect on coolant total pressures required for high coolant
IGSS was found. Figure 19.2.28 from Ref. 19.33 flow rates. It is, of course, possible that the
Chews the results of this analysis compared to the mainstream flow might be affected by the trailing
data of Prust, Schum, and Szanca (Ref. 19.34). edge ejection, especially the base pressure. As
The comparison is made on the basis of airfoil discussed in Ch. 18, any changes in base pressure
6fficiency, which is defined in Ref. 19.33 as the would have a strong effect on total pressure losses.
ratiO Of the actual kinetic energy of the total flow Ho",ever, there have been no reports in the litera-
to that which would occur if the coolant and the ture showing variations in base pressure caused by
mainstream air each isentropically expanded to the trailing edge ejection of coolant flow. From these
same downstream static pressure. The corroboration arguments, it appears at the present time that
19 good Upecially at coolant flow rates equal to trailing edge ejection of coolant flow causes a net
or greater than design conditions. One might loss in overall turbine performance. Similar argu-
question the data and the analysis at coolant flow ments can be applied to all other film cooling flows.
fates belOW design conditions where the airfoil
trficiency does not approach the uncooled airfoil
efficiency. The data is exemplary of cascade
datil. where the Molant flew is supplied from a 19.2.5 Transpiration Cooling
lingle source to several regions of different static
pressures on an airfOil. At flow rates and thus -Transpiration cooling is considered by many to
supply pressures belOW design conditions, mainstream be the ideal cooling method. In this method coolant
flow enters into the airfoil in regions of high is introduced through a porous wal~ so that it con-
airfoil static pressures, while coolant continues vectively cools the porous wall to the maximum
to flow out in regions of low airfoil static theoretical limit and also film cools it with well
pressures. The outflow of coolant can cause total distributed low velocity coolant. This type of
preaSure loss even When the net coolant flow is zero. cooling is amenable to analysis and haR received
much attention from a theoretical boundary layer
The analysts Of Ref. 19.33 is similar to others approach. As a result, transpiration cooling can
1n the industry. At this pOint, it does not appear be considered calCUlable by the boundary layer
that the effect Of film cooling on skin friction methods of Ch. 16.
can be properly taken into account but the mixing
19-12
. Transpiration cooled airfoils have reached secondary cross flows. These cross flows are
J the stage of having been extensively tested in caused by vorticity in the mainstream inlet flow
turbines. Most of the tests on transpiration- and by viscous effects wit hin the passage. Blair
f cooled turbine airfoils have been conducted on air-
foils fabricated from woven wire cloth which
(Ref. 19.38) has published what is probably the
most detailed eXperimental data on stator endwalls.
,! simulates a transpiration surface. Moskowitz and He measured film effectiveness and heat transfer
I Lombardo (Ref. 19.37) have run such airfoils for coefficients for a first stator vane passage. The
I
I several hours at 2750 F turbine inlet temperature. tests were run on a single passage at large-scale
I
low-velocity flow conditions. The res~lts are shown
In spite of the desirability of the cooling in Figs. 19.3.2 and 19.3.3.
method, transpiration-cooled airfoils have not
The effect of film cooling from an upstream
i received widespread acceptance and utilization.
The reasons for this are mostly structural in slot is shown on Fig. 19.3.2. The most interesting
feat~re of Fig. 19.3.2 is that the cross channel
nature. Porous metals are generally not strong
enough to make viable airfoils. The Woven wire flow drives the film away from the press~re surface
described above is stronger but is still difficult so strongly that little of the upstream slot film
to manufacture into good aerodynamic shapes with goes very far down the channel near the pressure
adequate smoothness. There is also a large amount surface. For this reason film cooling of stator
of surface area on the metal which causes oxidation platforms m~st utilize further replenishment within
to be a problem,which must be offset with lower the channeL
metal temperatures. In spite of these problems,
there are still strong proponents of transpiration- The heat transfer coefficient distribution is
cooled airfoils, and with effort they may yet prove shown in Fig. 19.3.3. As one might expect the heat
their case. transfer coefficient is highest where the velocity
is the highest. In Ref. 19.38 an attempt was made
19.3 Endwall Cooling to rationalize the heat transfer coefficient distri-
bution in terms of the airfoil heat transfer coeffi-
19.3.0 Introduction cient distrib~tion. The results indicated that the
level of the heat transfer coefficient distribution
The endwall regions shown on Fig. 19.3.1 are on the endwall is close to that on the airfoil
generally exposed to a lower gas temperature than forming the passage. Louis (Ref. 1939) obtained
the corresponding airfOils, as was discussed in heat transfer coefficient data on stator platforms
19.1.2. In the past when the turbine inlet in a turbine operating under transient blowdown
temperature levels were low enough, the temperature conditions. His data were less detailed than that
profile could be so shaped that no endwall cooling in Ref. 19.38 because of the small size of his t~r
was required. However, as gas temperatures have bine, but he did measure heat transfer coefficients
increased, cooling has become required on the end- at several locations on a stator platform. His data
walls. This is a particularly difficult area to had similar trends to that of Ref. 19.38. He also
cool because of the complex flow fields near the made an attempt at an analysis of the heat transfer
endwalls. coefficient. In spite of his efforts and tha" of
Ref. 19.36, the problem of heat transfer to the
The environment for each of the endwall endwalls must be considered beyond analysis at this
regions is somewhat different. The stator plat- time.
forms must accept a random temperature distribution,
just as stator vanes must. The stationary shroud
around blade tips is exposed to a similarly random
temperature field, which is further described by Little other data exist in the literat~re on
blade tip passing. In addition the stationary stator platforms. Hopefully, more is forthcoming to
shroud is exposed to a gas with a decreasing total clarify the heat transfer picture in this complex
temperature because of work being performed on the flow region.
rotor. The rotor platform receives the benefit of
an average temperature because of the rotation. 19.3.2 Stationary Shrouds
Much of the literature on turbine cooling has Very little data have been p~blished on sta-
consisted of work on turbine airfoils. That which tionary shroud heat transfer. Reference 19.39 has
has appeared on the endwall region is very limited. reported data from the same blowdown turbine fa-
There are some data available in engine man~fac cility mentioned in the previo~s section. Very high
turing companies, b~t again less so than on air- heat transfer coefficients near the leading edge of
foils. At the present time, the state of the art the blade row which then tapered off rapidly in the
is such that an endwall cooling config~ration is axial direction were measured. The data did not
deSigned by some relatively crude design process, appear amenable to analysis. The reported heat
after which the configuration must be tested and transfer coefficients were based on the tempera-
modified. t~re into the blade row. Therefore, at least some
of the drop in the reported heat transfer
19.3.1 Stator Platforms coefficients might be attributed to work being
performed by the blade.
The stator platforms are sub.lected to strong
19-13
StlltioMry shrouds may require film cooling at Much of the information for this appears in the
high turbine inlet temperatures. Little data are open literature. The state of the art in film
available in the literature on this type of cooling. cooling is not as far advanced. Enough design
The datil required are very difficult to obtain information exists so that successful turbines can
because credible data must be obtained in a be built utilizing film cooling, but a certain
rotating turbine. Reference 19.39 haa obtained amount of testing after design is required to asSUre
a limited amount of data for this cooling problem adequate airfoil life. The actual design data for
but it is difficult to ascertain the generality of this do not appear in the open literature, although
the information. much background information does appear. Transpir-
ation cooling, which intuitively appears to be the
19.3.3 Rotating Platforms and Shrouds most efficient means of cooling, has not achieved
great success. This appears to be more because of
At lower temperatures most turbines have structural reasons than for cooling reasons. The
rotating shrouds for aerodynamic performance endwalls, which fortunately require less cooling,
reasons. At higher temperatures where shroud cool- are several years behind airfoils in cooling
ing might be required, however, the designer technology. Because of the complexity of endwall
generally chooses to relieve blade stress problems flows, this will probably always be so.
caused by rotating shrouds by eliminating them.
Thus rotating shroud, heat transfer is only of small
interest. The platforms at the blade roots,
however, require some cooling. This problem has
received the least attention because of several
factors which tend to diminish the problem. 19.5 References
The first is that, like the stator, the gas Holland, M. J.: Olympus 593 Turbine
temperature has a profile such that the platform cooling, AGARD Conf. Proe. No. 73, 1970.
aees a lower temperature than the rotor blade. The
second is that, like the rotor blade, the rotor HuHe, K. R.: A Theoretical Study of
blade platform tends to see an average temperature Three-Dimensional Compressible Turbulent
rather than a local temperature. The third factor Boundary Layers on Rotating Surfaces in
i8 that, the relative total temperatures incident Turbomachinery, PhD Thesis, M.I.T., 1976.
on a given rotor platform are lower than that
incident on the corresponding vane platform because 19.3 Chupp, R. E., Helms, H.E., McFadden, R. W.,
of vane cooling air dilution and relative velocity and Brown, T. R.: Evaluation of Internal
effects. Thus only at very high turbine inlet Heat Transfer Coefficients for Impingement
temperatures is rotor platform cooling required. Cooled Turbine Airfoils, J. of Aircraft,
At present, there appears to be no published data Vol. 16, No.3, May-June 1969, pp. 203-
on this cooling problem. The only recourse appears 208.
to be to apply stator vane~type data and analyses
to design rotor blade platforms. Since only meager Metzger, D. E., Baltzer, R. T., and
data are available in the literature for stator Jenkins, C. W.: Impingement Cooling
vane platforms, this is not all that easy to do. Performance in Gas Turbine Airfoils
There is, of course, the remaining question of Including Effects of Leading Edge Sharp-
whether the effects of rotation are significant on ness, ASME J. of Eng. for Power, July 1972,
the e ndwalls • pp. 219-225.
19.10 Wieghardt, K.: AAF Translation No. 19. 2 3 Sellers, J. P.: Gaseous Film Cooling with
F-TS-919-RE, 1946. Multiple Injection Stations, AIAA J., Vol.
1, No.9, Dec. 1963, pp. 2154-2156.
19.11 Goldstein, R. J.: Film Cooling Advances
in Heat Trans., Vol. 7, Academic Press, 19. 24 Mayle, R. E. and Camarata, F. J.: Heat
1970, pp. 321-379· Transfer Investigation for Multihole Air-
craft Turbine Blade Cooling, AFAPL-TR-73-
19.12 Goldstein, R. J. and Haji-Sheikh, A.: 30, June 1973.
Predi.ction of Film Cooling Effectivene;,s,
JSME 1967 Semi-Int'l. Symp., Tokyo, 1967,
pp. 213-218. 19.25 Mayle, R. E. and Camarata, F. J.: Multi-
hole Cooling Film Effectiveness and Heat
19.13 Hartnett, J. P., Birkebak, R. C., and Transfer, AS1-lE J. of Heat Trans., Nov.
Eckert, E. R. G.: International 1975, pp. 534-538.
Developments in Heat Transfer, Part IV,
ASME, New York, 1961, p. 682. 19. 26 LeBrocq, P., Launder, B. E. and Priddin,
C. H.: Discrete Hole Injection as a Means
19.14 Liess, C.: Film Cooling with Ejection of Transpiration Cooling, Froc. Inst. of
from a Row of Inclined Circular HoleG, Mech. Engrs., Vol. 187, 1973, pp. 17-73.
An Experimental study for the Application
to Gas Turbine Blades, Tech. Note 97, 19.27 Launder, B. E. and York, J.: Discrete-
von Karman Institute for Fluid Dynamics, Hole Cooling in the Presence of Free-Stream
Mar. 1973. Turbulence and Strong Favorable PreGsure
Gradient, Int. J. of Heat and Mass Trans.,
19.15 Ericksen, V. L.: Film Cooling Effective- Vol. 11, P!rgamon Press, 1974, pp. 1403-
ness and Heat Transfer with Injection 1409.
Through Holes, NASA CR-72991, Aug. 1971.
19.28 Ramsey, J. W., Goldstein, R. J., .and
19.16 Goldstein, R. J., Eckert, E. R. G., Eckert, E. R. G.: A Model for Analysis of
Ericksen, V. L., and Ramsey, J. W.: Film the Temperature Distribution with Injection
Cooling Following Injection Through of a Heated Jet into an Tsothermal Flow,
Inclined Circular Tubes, NASA CR-726l2, Heat Trans. 1970, Elseuiar Pub.,
1969. Amsterdam, 1970.
19.17 Pedersen, D. R.: Effect of Density Ratio
on Film Cooling Effectiveness for Injection 19.29 Choe, H., Kayo, H. M., and Moffat, R. J.:
Through a Row of Holes and for a Porous The SuperpoGi tion Approach to Film Cooling,
Slot, PhD Thesis, Univ. of Minn., Mar. ASME Paper 74-wA/HT-27, 1974.
1972.
19.30 Metzger, D. E., 1'akeuchi, D. 1., and
19.18 Ericksen, V.• L., Eckert, E. a. G., and Kuenctler, P. A.: Effectiveness and Heat
Goldstein, R. J.: A Model for the Analysis Transfer ",ith Full-Coverage Film Cooling,
of the Temperature Field Downstream of a ASME Paper 73-GT-18, 1973.
Heated Jet Injected into an Isothermal
Crossflow at an Angle of 90 0 , NASA CR- 19.31 Choe, H., Kay", W. M., and Moffat, R. J.:
72990, 1971. The Turb~lent Boundary Layer on a Full-
Coverage Film-Cooled Surface: An Experi-
19.19 Metzger, D. E. and Fletcher, D. D.: mental Heat Transfer St~dy with Normal
Surface Heat Transfer Immediately Injection, Report No. HMT-22 , Thermo-
Downstream of Flush, Non-Tangential sciences Div., Dept. of Mech. Eng.,
Injection Holes and Slots, J. of Aircraft, Stanford Univ., May 1975.
Vol. 8, No.1, Jan. 1971, pp. 33-38.
19.20 Lander, R. E., Fish, R. W., and Suo, M.: 19.32 Hiraki, T. and Katsumata, I.: Design and
External Heat Transfer Distribution on Experimental St~dies of T~rbipe Cooling,
Film Cooled Turbine Vanes, J. of Aircraft, ASME Paper 74-GT-30, 1974.
Vol. 9, No. 10, Oct. 1972, pp. 707-714.
19.33 Hartsel, J. E.: Prediction of Effects of
19.21 Muska, J. W., Fish, R. W., and Suo, M: The Mass Transfer Cooling on the Blade Row
Additive Nature of Film Cooling, ASME J. Eng. Efficiency of Turbine Airfoils, AIAA Paper
for Fower, Vol. 98, Oct. 1976, pp. 457-464. 72-11, Jan. 1972.
19-15
19.34 Prust, H. W., Schum, H. J., Ilnd Szanca, d impingement coolant hole diameter or
E. M.: Cold Air Investigation at' a internal coolant hole diameter
Turbine with Transpiration-Cooled Stator
Blades, I. Performance of Stator with
Discrete Hole Blading, NASA TM X -2094, D film cooling hole diameter
1970.
e roughness height in Fig. 19·2.10
19.35 Anderson, L. R., Heiser, W. H., and Jackson,
J. C.: Axisymmetric One-Dimensional f half the heat transfer region in
Compressible Flow Theory and Applications, Fig. 19.2.7
ASME Paper 70-GT-62, ~AY 1970.
F coolant mass flux parameter of
19.36 Anderson, L. R. and Heiser, W. H.: Eq. (19.2.22)
Systematic Evaluation of Cooled Turbine
Efficiency, ASME Paper 69-GT-63, Mar. 1969. empirical parameter of Eq. (19.2.9)
Fa
19.37 Moskowitz, S. L. and Lombardo, S.: 2750 cross flow mass velocity
Degree F Engine Test of a Transpiration
Air-Cooled Turbine, ASME J. of Eng. for impingement hole mass velocity
Power, April 1971, pp. 238-248.
h(z,x) local heat transfer coefficient
19.39 Louis, J. F.: Heat Transfer in Turbines. lateral-average gas side heat
AFAPL-TR-75-107, Sept. 1975. transfer coefficient in Eq. (19.2.21)
i
coolant hole heat transfer coefficient
I
I inside heat transfer .coefficient
19.6 Nomenclature
H leading edge dimension in Fig. 19.2.7
Mach number
coolant specific heat
n wall roughness ring spacing in
approach gas specific heat Fig. 19.2.10
19-16
stagnation point Nusselt number based mainstream mass flow mixed with film
on characteristic dimension as used cooling air fbr aerodynamic losses
I
r leading edge radius in Fig. 19.2.7
coolant density
temperature of metal (independent of z) Pc
approach gas density
mainstream gas total temperature
mainstream gas density
film layer average total temperature
coolant velocity
• local cooling effectiveness defined by
Eq. (19.2.18)
19-17
LL
o
I
UJ
0:
::0
~
0:
UJ
"-
:;;
UJ
f--
f--
UJ
-'
S 2200 ~---+--------~~~~~~~-----r----~
UJ
z
iii
0:
::0
f--
LL
0 2200
01
"-
:;; 2000
UJ
f-- Figure 19.1.3 Cooling Air Supply System
-' 1800
<!
f--
UJ
:;;
UJ
1600
-'
00
<!
:;;: 1400
0
-'
-' 1200
<! 1980
1950 , 1960 1970 1990
YEAR
(al
19-18
I
1BOOr--.--.--.--.--r--~r.·,~~
1600
II
~, ,- TI:::r- 1.0
~
0.90 a:
0 I-
Z
0
Il.
1.0
d =- 0.016 in.
~ w Z
p = 0.125 in.
w II I " ! a:
O.BO ::>
0
'1-.:
~
[j 14001--+--,I--+--I-+,r-!, 0.8 L = 0.094 in.
u: 12
...... 1200 I--+--+,<--+--+-.-t+- PRESSUR E DI STRI BUTlON"- 0.70 w
a:
w z
-~ ~~IIf
wo a: en (!)
0,
~
:2
1---+--+-'_"+ '''--,
.. ./ / i
Il. 0.6
u'"
a: I- 1000
II, I.' .
t---~ 0.60 ..J ::>
« z
wIT
~ ~
I-
... a: BOO 1-+--1r-+--.-+--+++l---+-.i--'.'____~0.50 0
(/):J: w 0.4
/\.J"A I- 0:
-r
z~
w
t--+-
(/)
«::>
a: I- 600 ~ \ -7 0.40
0
I-
(/)
en
::> :2
H~~TE;~~7i~~R I +1 u z ::>
1-'"
~
w
400
WO
I
/,:
i -T-:
0.30
~W
~
t;;
z
l-
..J
0.2
:J:
2.4 2.0 1.6 1.2 O.B 0.4 0 0.4 0.8 1.2 1.6 2.0 2.4 w a
12::> 5
SUCTION SURFACE PRESSURE SURFACE
DISTANCE-INCHES DISTANCE-INCHES
z
SURFACE DISTANCE Id
HOLE DIAMETER ,x
Figure 19.2.3 Typical Pressure and Heat
Transfer Coefficient Distribution Figure 19.2.6 Heat Transfer Distribution -1tram
Impingement Cooling (Ref. 19.3)
COOLANT
SHEET METAL
INSERT
I
f-o_o----- H -------I
L x
J
Figure 19.2.8 Midchord Impingement Coo1in~
Figure 19.2.5 Leading Edge Impingement Cooling
Model (Ref. 19.3)
19-19
Figure 19.2.13 Oil Traces of Film Cooling from a
Ro,/ of Holes (Ref. 19.14)
Pc
P9 =0.85
U P D M = 0.493
g g
--;;g-= 0.44 X 105 6'/D=0.149
0.5
0.4
Fi!!ure 19.2.9 Rou"hened Walls in Airfoils
'"
Ul'
Ul
W
Z
~
Td
t3w
u.
u.
w
0.3
1 :5
u:
-I
t3
0.2
g
Ficure 19.2.10 Rou~hened Wall Model (Ref. 19.7)
I / ~
,..» r
Figure 19.2.15 Film Cooling Geometry
COOLANT MASS FLOW RATE
~'""
w
zw 0.7
> UgpgD ~ 0.22x105
i3w 0.6 /1!l
"- Ii' .
"- [),"0.124 0.8
w 0.5
'z"
:J 0.4 ~"'O.85
pg X/D
Ii!'
<fl'
<fl
c
0
5,19 •
w
0
u Z
0.3
11.11 .. w
:;: 31.47 • 2: 0.6 0
-' 80.67 •
t; <>
"-
w 0.2 w <>
z u.
"- <> <>
:J W A A
c:: 0.1 :;:
w -' A
I- u:: 004 -" ..D..
Z
w w ?
U
w
-'
1.0 1.5 2.0
'"
<0:
a:
w
D
D
t. t.
<0: 1-'
c:: "'
00 0.2 QA, 0.6 0.8 1.0 1.2 1.4 1..6 1.8 2.0 w Z
COOLANT TO MAINSTREAM MASS FLUX RATIO, M
~ G
~ u:
<0: "-
Figure 19.2.17 Effect of Coolant Density on Film c:: w
w 8
Effectivenes.s (Ref. 19.17)
~
2.4
~~
0.2 'O::§ ~
~
o """"" 2
0.01 0.020.030.050.080.1 0.2 0.3 0.5 0.8 1 3 810
19-21
~"Ji4,"~ COOLANT HOL~ PATTERN
MAINSTREAM
FLOW
t-t 0.866 p
y
COOL{'NT HOLE COOLANT
FLOW
MAINSTREAM ...........
FLOW .".,.,.
=:'
,!
>- Pg,Ug,Tg
Figure 19.2.25
(Ref. 19.25)
Multihole Cooliqg Geometry
'"
1/'-
'"Z
W
0.6
~= 92.5 L
0.5
w
>
6 0.4 n
JV
w
u. 0.3
JV' )V\ V\
u..
w
:;; 0.2
...J REGION OF
u: 0.1
-SPANW~SE AVERAGE ~
...J
<3
g aa 10 20 30 40
SPANWISE DISTANCE IN HOLE DIAMETERS
Figure 19.2.23 One Dimensional Model for Multihole I'"
~~ 0.5
~.
1--1 REGION OF
Cooling" HOLE PATTE~-
>6< I
.,
z
w
>
6w
0.4
"
Ill'
-.--- :::-- -
"
, • •
1.0 1.0 1.0 0.3
w
z I--
....- u.. !~
~ 0.8 ~
.6
)-- u.
w 0.2
~V V f..-
f-OA :;; .r"
~
w 0.6 L ~ .0.4 ...J
u: 0.1
,.-
u..
u..
~
z
0.4 ~
/
1)f
Va V . F
W
~
c::
a
a 100 200 300
:J
o 0.2
.LV !..=2.0
St 1 i st= 4·r w
~ STREAMWISE DISTANCE IN HOLE DIAMETERS. ~
o
u
...J aV "
V p/D =10. M =1.0. pc/Pg= 1.08
<3 a 0.2 0.4 0.6 0.8 1.0 a 0.2 0.4 0.6 0.8 1.0
g CONVECTIVE EFFECTIVENESS. 1)c
Figure 19.2.26 Film Effectiveness from Multlhole
Figure 19.2.24 Effects of Convective and Film Cooling (Ref. 19.25)
Effectiveness on Cooling Effectiveness
19-22
8 M-O.75
U, • 94 FPS
T.· 98 'F
-&
g
6
WIT~ IMPINGEMENT ..- V Tc' 70'F
UJ
Z
UJ
V;; ""'WITHOUT IMPINGEMENT
> 4
6
UJ
u.
u.
UJ
/
/' I
/
/'
C)
Z
::;
0
8
0.6 0.8 4
0.4
COOLANT FLOW. PERCENT OF ENGINE FLOW
FILM COOLING
SLOT LOCATION
Figure 19.2.27 Cooling Effectiveness of Leading
Edge Film Cooling (Ref. 19.32) _ _ u,
T,
DATA 119.341
• BASE STATOR ISOLIOI
0.98
o COOLED STATOR
0.96
ROTOR PLATFORM
~P--r~-=~ __ u.
T,
19-23
Chapter 20
iIV""·'·
TURBOPROPULSION
COMBUSTION TECHNOLOGY
Robert E. Henderson
AF Aero Propulsion Laboratory
and
William S. Blazowski
AF Aero Propulsion Laboratory
(Currently at Exxon Research and
Engineering Company)
20
20.4.1.2 Exhaust Content 20-15
TABLE OF CONTE/ITS
20.4.1.3 Dnission
CHAPTER 20 TURBOPROPULSION COMBUSTION Characteristics 20-17
20.2.1.4 Combustion
Stability 20-6
20.2.1. 7 Durability /
Reliability/ 20-7
Maintainability
f 20-i
!
LIST OF ILLUSTRATIONS 20.4.4 Dependence of NO Emission on Flight
Mach Number x 20-19
CHAPTER 20 TURBOPROPULSION COMBUSTION
20.4.5 Staged Premix Combustor, JT9D
Page Engine 20-19
20.1.9 Main Combustor Airflow Distribution 20-3 20.4.12 Effect of Lean Operation on
Combustor Fuel Sensitivity 20-23
20.2.1 Pressure Loss Correlation 20-5
20.4.13 ID1C With Advanced Bleed
20.2.2 Radial Temperature Profile at Diffuser 20-23
Combustor Edt 20-6
20.4.14 Swirl Burning ID1C 20-24
20.2.3 Combustion Stability Characteristics 20-6
20.4.15 Vortex Controlled Diffuser 20-24
20.2.4 Ignition/Relight Envelope 20-6
20.4.16 Shingle Liner Combustor 20-24
20.2.5 Component Identification 20-7
20.5.1 Annular Combustor Development
20.2.6 Diffuser Design and Performance Trends 20-25
Characteristics 20-8
20.5.2 FIOI Annular Combustor 20-25
20.2.7 Contemporary Diffuser Designs 20-9
20.5.3 Catalytic Combustor Efficiency 20-25
20.2.8 Combustor Dome Types 20-9
20-11
CHAPTER 20
20.0 INTRODUCTION
~,~~~
future emphasis on engines which Can utilize fuels
with a broader range of characteristics are expected
to re~uire additional combustor technology develop-
ment.
=d'.~
necessary to keep pace with new engine developments.
Further reductions in combustor physical size and
weight are expected to continue as firm re~uire
ments. ~Performance improvements, especially with
respect to engine thrust/weight ratio and specific
fuel consumption, will re~uire higher combustor
temperature rise, greater average turbine inlet
temperatures~ and closer adherence to the design
temperature profile at the turbine inlet. High Figure 20.1.1 Combustor Types
performance designs must also permit greater Mach
number operation within and around the combustor to
reduce pressure drop and minimize the physical size a. Can: A can combustion system consists
of compressor exit diffuser hardware. Costs (both of one or more cylindrical combustors each contained
initial and operating) must be minimized, as recent in a combustor case. In the :small T-63 turboshaft
experiences with high temperature engines have con- engine of Figure 20.1.2, a single combustor can is
firmed the necessity to consider reliability and used while larger propulSion/systems use a multi-
maintenance aspects of life cycle cost as well as can assembly in an arrangeme9t 'designed to provide
performance and fuel 9onsumption. ' a continuous annular gas flow to the turbine
section. The combustion system of the J33 engine
The purpose of this chapter is to introduce the illustrated in Figure 20.1.3 is representative of
reader to the hardware aspects of aircraft gas tur- such multican systems.
bine main burners; fundamental aspects have been
address'ed in Chapter 15, and afterburners are to be
discussed in Chapter 21. A number of reference texts
(Ref 20.2 - 20.6) have been published which address
various aspects of turbopropulsion combustion in a
detailed manner. In particular, reference 20.6 cites
mo~ than 700 reports and technical articles on the
topic of turbopropulsion c'ombustion. The balance of
this chapter will discuss the following four topics:
a) description of various hardware types and defini-
tion of all terms of importance, b) review of param-
eters pertinent to performance, c) discussion of
tools available to the combUstor designer, and d)
20-1
I
--
I
I
I
Figure 20.1. 3 J33 Turboj et Engine IU th Can
Combustors
I
b. Cannular: This combustion system
consists of a series of cylindrical-combustors
Figure 20.1.5 TF39 Annular Combustor I
arranged within a common annulus--hence, the
cannular name. This combustor type is the most
common in the current aircraft turbine engine
population, but is rapidly being replaced with
the annular type as more modern engines comprise
20.1.2 Size
20-2
I 20.1.3 Combustor Configurations atures for long life.
,
classified according to airflow direction through
the chamber.
20-3
and tactical aircraft propulsion systems utilize Enthalpy Rise (Actual) = ~-=-h31 a (20.2.:0
main burners with the operational flexibility to Enthalpy Rise (Ideal) ( )
accept broad variations in compressor discharge h4 - h3 i
pressure, temperature and airflow while providing
an acceptable exit temperature profile with minimum Temnerature Rise (Actual)
pressure loss and near-perfect combustion efficiency. Temperature Rise (Ideal)
Furthermore, heat release rates and combustor tem-
perature rise capabilities have significantly in-
creased and vill continue to progress toward stoi- where: Subscript 4 represents the combustor exit
chiometric exit temperature conditions. condition
20-4
I
t
a. Fractional Loss--Overall com-
bustor/diffuser pressure loss is most commonly ex-
pressed as the fractional loss defined as:
i
where liP P - P 4 = Fressure Drop
3
20-5
radial profile characteristics and their attendant discussed from a fundamental standpoint in Section
relationship ~ith pattern factor. By proper con- 15.4 of Chapter 15. Reliable ignition inthe com-
trol of dilution air, the combustor exit tempera- bustion system is required during ground-level
ture field is tailored to give the design pattern startup and for relighting during altitude wind-
factor and radial profile consistent ~ith turbine milling. The broad range of combustor inlet tem-
requirements. perature and pressure conditions encompassed by
a typical ignition/relight envelope is illustrated
in Figure 20.2.4. It is well known that ignition
TIP performance is improved by increases in combustor
100 pressure, temperature, fuel-air ratio, and ignition-
source energy. In general, ignition is impaired
by increases in reference velocity, poor fuel
~
atomization, and low fuel volatility. A more ex-
:r tensive discussion of the ignition source itself
C!)
Average Max Individual
til is deferred to 20.2.2.5.
Tern pe rature5
:r Profile
w
C!)
<
<II
II> Max Allowable
...
< (P.F. = 0.22)
O~ __~~~__-C~~~__~~
lOOT 0.8 0.9 1.0 1.1 1.2 1.3
25
A T local/AT Average
20-6
Naturally, the final cost of any component is sig-
nificantly affected by the level of production.
1,
!
}~ss Flow (Design Point)
I
\
Size
Length, in
em
20.7
52.6
16.6
42.2
19.0
48.3
17.3
43.9
9.5
24.1
20.2.1. 7
Durability, Ilaintainabili ty, Re.- 20.2.1.8 Exhaust Emissions: With the
liability: A principal combustor adYent of environmental regulations for aircraft
design objective is to provide a system with suf- propulsion systems, the levels of carbon monoxide,
ficient durability to permit continuous operation unburned hydrocarbons, oxides of nitrogen, and
until a scheduled major engine overhaul, at which qmoke in the engine exhaust become important.
time it becomes cost effective to make necessary Naturally, the environmental constraints directly
repairs and/or replacements. In the case of the impact the combustion system--the principal source
main burner, durability is predominantly related of nearly all pollutants emitted by the engine.
to the structural and thermal integrity of the Major changes to combustor design philosophy have
dome and liner. The combustor must exhibit good evolved in recent years to provide cleaner opera-
oxidation resistance and low stress levels at all tion at all conditions vithout serious compromise
operating conditions if durability is to be achieved. to engine performance. A detailed discussion of
the exhaust emissions area is offered in Section
A maintainable component is one 20.4.1.
that is easily accessible, repairable and/or re-
placeable with a minimum of time, cost, and labor. 20.2.2 Design Factors
While most combustor liners can be wel(l repaired,
i f damaged or burned, turbine removal is required The turbine engine combustion system con-
for replacement of combustors in many cases. Con- sists of three principal elements--the inlet dif-
sequently, a burner life consistent with the fuser, the dome and snout, and the inner and outer
planned engine overhaul schedule is a primary liners. In addition, two L~portant subcomponents
objective. Combustor cases and diffuser sections ere necessary--the fuel injector and the ignitor.
require minimal maintenance and fuel nozzles and These elements are illustrated in Figure 20.2.5.
ignitors can generally be replaced and/or cleaned This section will describe each of these items and
with minimal effort. will conclude with a materials sur.~ary.
A.
•
1 - (20.2.8)
20-8
the incoming air into two streams--one directly
Early inlet diffuser designs entering the primary zone of the combustor through
were of of the smooth curved wall or contoured air passages in the dome, the other entering the
wall designs. Because of the wide variations in annulus around the combustor. The snout also
flow-field characteristics exiting the compressor, improves diffusion by streamlining the combustor
however, the curved wall diffuser cannot always dome, permitting a larger diffuser divergence angle
provide uniform, non-separated flow at all operating and providing reduced overall diffuser length. The
conditions. This can become a critical problem in dome plate contains provisions for receiving the
the short length diffusers re~uired of many current fuel injector and maintains its alignment during
systems. Conse~uently, a trend toward dump or operation. Combustor domes are of two basic types--
combination curved wall and dump diffuser designs bluff-body and swirl stabilized as illustrated
is occurring. Although this design results in in Figure 20.2.8. Early combustors like the J79
somewhat higher pressure losses, it provides a (Figure 20.1.4) generally fall into the bluff-body
known and constant point of flow separation, the class wherein the high blockage dome plate estab-
dump plane, which prevents stalled operation at lishes a strong wake region providing primary zone
all diffuser entrance conditions. Figure 20.2.7 recirculation. In effect, the bluff-body dome inter-
illustrates these contemporary designs. acts with the first row of primary zone air holes
I
to establish this strong recirculation region. Most
contemporary combustors, however, utilize the swirl-
stabilized dome. With this design, the fuel-injector
is surrounded by a primary air swirler. The air
swirler sets up a strong swirling flow field around
the fuel nozzle generating a centralized low pres-
I
1
sure zone which draws or recirculates hot combustion
products into the dome region. As a result, an area
of high turbulence and flow shear is established in
f CURVED WALL DiffUSER
the vicinity of the fuel nozzle finely atomizing
the fuel spray and promoting rapid fuel-air mixing.
DUMP DiffUSER
Bluff-Body
The design procedures commonly
employed to develop a specific diffuser configura- Stabilized
tion involve the use of a combin •.tion of experi-
mentally generated performance maps, empirical
equations, and analytical models. Most available
performance maps were generated for two -dimensional
straight wall and conical diffusers, the most
notable source being. the work of Klein and his
associates (Ref. 20.7). Until recent years,
empirical results such as those illustrated in
Figure 20.2.6 have been used in the development of
annular diffusers. However, with the advent of
improved numerical methods and high speed computers,
a number of improved two-dimensional and three-
dimensional analytical models are now being de-
veloped which more accurately describe the flow-
field characteristics of the annular diffuser
design. Such programs will provide improved Swirl
analysis of pressure loss characteristics, inlet
velocity profile effects and the influence of Stabilized
turbulence level on diffuser performance.
The need for high performance in Figure 20.2.0 Combustor Dome Types
short compact diffusers takes on increasing im-
portance as future engine operating conditions
become more and more severe. An advanced compact 20.2.2.3 Liner: The liner provides
diffuser design which provides improved boundary containment of the-~ustion process and allows
layer control and greater pressure recovery is introduction of intermediate and dilution air
described in 20.4.3.2. flow. Contemporary liners are typically of sheet-
metal braze and welded construction. The liner is
20.2.2.2 Dome and Snout--At the front of mounted to the combustor dome and generally sus-
the combustion chamber is the snout and dome where pended by a support and seal system at the turbine
air and fuel are initially introduced. The snout nozzle entrance plane. Its surface is often a
is actually a forward extension to the dome dividing system of holes of varying sizes which direct
20-9
primary, intermediate, dilution, and liner cooling c. Convection/Film Cooling--This
air into the combustion chamber. While combustion relatively new technique* permits much reduced
gas temperatures may be in excess of 2500 oK, the cooling air flow (15 - 25 percent) while providing
liner is protected by a continuous flow of cool high cooling effectiveness and uniform metal tem-
air (at approximately compressor exit temperature peratures. It is particularly suited to high
, : levels) and maintained at temperatures less than temperature rise combustion systems where cooling
l200oK. air is at a premium. The convection/film cooled
liner takes advantage of simple but controlled con-
The liner must be designed with vection cooling enhanced by roughened walls while
high structural integrity to support forces result- providing the protective boundary layer of cool air
ing from pressure drop and must have high thermal at each cooling panel discharge plane. Although
resistance capable of continuous and cyclic high somewhat similar in appearance to the louver cooled
temperature operation. This is accomplished liner, the confection/film coolant passage is sev-
through utilization of high strength, high tempera- eral times greater; more accurate coolant metering
ture oxidation-resistant materials and effective is provided and a more stable coolant film is
use of cooling air. Depending upon the temperature established at the panel exit. Principal disad-
rise requirements of the combustor, 20-50 percent vantages of this design are somewhat heaver con-
of the inlet airflow may be utilized in liner struction, increased manufacturing complexity
cooling. A number of cooling techniques are and repairability difficulties.
illustrated in Figure 20.2.9.
d. Impingement/Film Cooling--This
cooling technique is also well suited to high
temperature rise combustors. When combined with
the additional film cooling feature, impingement
(OHYIClION/m. (()OU_~
UtjI'_~~----;Of"Df
cooling provides for excellent thermal protection
-=-= of a high temperature liner. Its disadvantages,
however, are similar to those of the film/convection
liner--heavier construction, manufacturing com-
plexity and repairability difficulties.
'Il_ eoouo UN~ ; ; . SIDI
~."Oflll1f
e. Transpiration Cooling-- This
is the most advanced cooling scheme available and
is particularly well-suited to future high tem-
perature applications. Cooling air flows through
a porous liner material, uniformly removing heat
from t~e liners while providing an excellent thermal
barrier to high combustion gas temperatures. Both
porous (regimesh and porolloy) and fabricated
porous transpiring materials (Lamilloy**) have been
examined experimentally. Fabricated porous materials
Figure 20.2.9 Combustor Cooling Techniques
tend to alleviate plugging and contamination prob-
lems, inherent disadvantages of the more convention-
al porous materials.
a. Louver Cooling--l~any of the
early jet engine combustors used a louver cooling
technique in which the liner Was fabricated into Figure 20.2.10 shows the axial
a number of cYlindrical panels. When assembled, thermal gradient characteristics of each of the
liner designs discussed above as a function of
the liner contained a series of annular air passages
at the panel intersection points, the gap heights relative liner length. As can be seen, transpira-
of which Were maintained by simple wiggle-strip tion cooling offers better temperature control
louvers. This permitted a film of air to be in- and uniformity than any other cooling techni~ue.
jected along the hot side of each panel wall pro-
viding a protective thermal barrier. Subsequent 20.2.2.4 Fuel InJection--Basically four
injection downstream through remaining panels methods of fuel introduction are currently used or
permitted replenishment of this cooling air bound- proposed for future use. These techniques--pres·.
ary layer. Unfortunately, the louver cooling tech- sure atomizing, air blast, vaporizing, and premix/
nique did not provide accurate metering of the cool- prevaporizing--are discussed below in increasing
ing air which resulted in considerable cooling order of complexity. Each of these is illustrated
flow nonuniformi ty 'lith attendant variations in in Figure 20.2.11.
combustor exit profiles and severe metal tempera-
ture gradients along the liner. a. Pressure Atomizing--Most con-
temporary combustion systems use pressure atomizing
b. Film Cooling--This technique fuel injectors. They are relatively simple in con-
is an extension of the louver cooling technique but struction, provide a broad flow range and can provide
with machined injection holes instead of louvers. excellent fuel atomization when fuel system pres-
Consequently, airflow metering is more accurate sures are high. A typical pressure atomizing fuel
and uniform throughout the combustion chamber. injector is illustrated in Figure 20.2.12. At least
Most current combustors use this cooling technique. five different design concepts or variations are
However, increased operating gas temperatures of included in this category: simplex, duplex, dual
future combustors will result in less air for cool-
ing and more advanced cooling techniques/materials * Patent Pending--Patent Application Numbers SN
will be required. 876,261, & SN 298,434, titled "Combustion Liner"
**Developed by Detroit Diesel Allison, Div of GMC,
Patent Number 3,584,972, titled "Laminated Porous
Material," 15 June 1971.
20-10
orifice, variable area, and slinger. These devices the combustion zone. During operation, the heat
typically utilize high fuel pressure (about 500 transferred from the combustion region partially
psi above combustor pressure) to achieve fine fuel vaporizes the incoming fuel, while the liquid/vapor
atomization. The slinger design, although a pres- fuel within the tube provides thermal protection
sure atomizing type, is very different from the con- for the tube. It is generally agreed, however, that
ventional fuel nozzle in that the fuel is injected fuel vaporization is very much incomplete in this
through small holes in the rotating turbine shaft. type vaporizer and is considered by many to be merely
The high centrifugal forces imparted to the fuel an extension of the airblast principles described
provide atomization. Slinger systems are used in above. This design is simple in construction, in-
several small engine combustors--the WR19 of expensive, and can operate with low fuel injection
Figure 20.1.6 is one such system. The principal pressures. The resultant fuel-air mixture burns
disadvantages of the pressure atomizing systems are with low flame radiation reducing liner heat loads.
the propensity for fuel system leaks due to the This design, however, has certain serious short-
inherently high fuel pressures required, potential comings: poor ignition and lean blowout character-
plugging,of the small fuel orifices by contaminants istics, vaporizer tube durability problems during
entrained in the fuel, and increased difficulty in low fuel flows, and slow system response time,
achieving low smoke levels when fuel system pres-
~?':
sures are low.
PRESSURE ATOMIZING
~--:...
LOUVER COOLING
CONVECTION/FILM COOLING
I :r:'>.--:,
~
TM~
~~
AIR·BLAST ATOMIZING :::
~
FILM COOLING IMPING EMENT /FILM COOLING.
VAPORIZING
tRANSPIRATION COOLING
PREMIX/PREVAPORIZING ~
~
Figure 20.2.11 Fuel Injection Methods
c. Vaporizing: A number of
vaporizing fuel injection systems have been de-
veloped; perhaps the most common is the "candy-
cane" vaporizer. In this design, fuel and air
are introduced into a cane-shaped tube immersed in Figure 20.2.12 Pressure Atomizing Fuel Injector
20-11
d. Premix!PrevaporizIp~--The must be designed to insure rapid and complete
advent of gas turbIne emission regulations has re- flame propagation around the combustion system.
sulted in increased interest in premix!prevaporizing Without proper cross-firing, a "hung start" can
fuel injection. In this technIque, fuel is intro- occur wherein only one or two combustors are ig-
duced and premixed with the incoming air prior to nited. This condition of poor flame propagation
introductIon to the combustion zone. The design can also occur in snnular combustors. In either
intent is to provide a uniform, low equivalence case, severe local gas temperatures (high pattern
ratio, fully mixed field of vaporIzed fuel in the factor) are generated which can thermally distress
combustion region. As a result, low smoke and the turbine.
chemIcal emissions, low flame radiatIon, improved
fuel-air unIformity in the combustion region and Although the spark igniter is the
virtual elimination of hot-spot burning occurs. most common ignition source in use today, a number
Potential problem areas with this system include of other ignition or ignition-assist techniques have
incomplete fuel vaporization, danger of flashback been employed: the torch igniter, oxYgen injection,
through or auto ignitIon of the fuel-air pre- and the use of pyrophoric fuels. The torch ignitor,
mixture upstream of the combustor dome plate with a device combining the functions of fuel injection
resulting damage to the combustor hardware, poor and spark ignition, is extremely reliable and perT
lean blowout characteristIcs, and difficulty with mits a wide ignition envelope. However, it is
ignition and altitude relight. Staged combustion, more complex and costly and increases maintaina-
utilizing a pilot zone with a relatively conven- bility problems relative to conventional ignition
tional stoichiometric design, is often proposed as systems. Oxygen injection assists ignition by
a method of overcoming stability and ignition dif- lowering minimum ignition energy requirements. It
ficulties. is especially applicable to facilitating altitude
relight. The use of pyrophoric fuels provides per-
20.2.2.5 Ignitio~: Ignition of the cold haps the most positive ignition source available.
flowing fuel-air mixture can be a major combustor Pyrophorics will react spontaneously in the presence
design problem. Nearly all conventional combustors of oxygen and provide excellent altitude relight
are ignited by a simple spark-type igniter similar capability. Unfortunately, pyrophoric fuels are
to the automotive spark plug. Turbine engine ig- extremely toxic and create special handling and
nition energies are typically 4 to 12 joules "ith logistiCS problems. Consequently, these factors
several thousand volts at the plug tip. Figure have limited its use as a viable ignition technique.
20.2.13 illustrates a typical spark type igniter.
20.2.2.6 Materials: The selection of
proper materials is a critical element in combustion
system design for component structural integrity.
Materials "hich possess high stress tolerance, good
oxidation and corrosion reSistance, and the ability
to withstand the broad cyclic aero-thermal loads im-
Ignilor HOII.ing posed by the engine during its operation are re-
quired. Several high strength alloy materials are
used in combustors today, the selection of which
is generally based on the projected operating en-
C.ramic vironment of the propulsion system. This section
In.ulalo, will highlight a few of the more common combustor
materials in use today.
20-12
Hastelloy X or Haynes 188 and requires protective involves a selection of the appropriate design and
coatings for applications above 1220oK. Its aerothermodynamic parameters which have been
~chinability and formability are good. Fusion and empirically found to influence the performance (e.g.,
resistance velding of this material can be difficult; combustion efficiency) of a particular combustor
hovever, its brazeability is considered good. TD design. Each of the non-dimensionalized parameters
Nickel offers considerable promise in future high or ratios are acted upon by appropriate "influence"
temperature liner applications vhere metal tem- coefficients or exponents, the value of which re-
peratures greater than 1250 0 K may be common.. Cur- flects the degree of importance of a particular
rent material costs and the need for protect1ve coat- parameter. Since these influence terms are usually
ings, hovever, have generally precluded serious derived from test data obtained from combustors
consideration of TD Nickel in contemporary com- which ~enerally represent the Same basic design
bustion systems. Further, advanced liner cooling family, a major change in design philosophy can
techniques have succeeded in maintaining metal require the definition of a new set of influence
temperatures at levels consistent vith the Hastelloy factors. Consequently, this modeling approach
X/Haynes 188 material capabilities. works well on specific combustor designs for
vhich there is a broad base of technical data. Un-
Significant advancements in fortunately, it cannot be arbitrarily used as a
super alloy technology are required to meet future general design tool. One example of an empirical
high temperature rise combustor requirements. Nev correlation model is illustrated in Figure 20.3.1.
materials veIl beyond the capability of TD Nickel In this model, combustion system efficiency is de-
vill be necessary. Impro,ed coatings may provide fined as a function of the more important com-
part of the solution if developed vith long life bustor design and performance parameters. As can
and improved high and lov cycle fatigue capabilities. be seen, the model is written in general form and
Ceramics and advanced thermal barrier and coating a tabulated listing of appropriate coefficients
materials may also find a role in future combustor and exponents is provided to permit the computation
design. of combustion efficiency. Again, these influence
terms are empirically based and were derived from
a bank of combustor data representative of a
20.3 DESIGN TOOLS particular class of combustors.
~ t/~ V ~ v
'development permitting more accurate descriptions
of the recirculation and mixing zones of the com-
"
k tL:~I/ /00
1/ bustor.
b'540
p • COmbUllorlnle1pressure, psi
"
1/ III /11 .
AR • combuslorreferencearea, In.2
h • helghtc(combuSlor, In.
" ·2.llS
"
II II I
I • comburtor Inlet temperature, OR
b ·lunclionoffueUalrral!owhere
5(1 Is Ihe optimum value
II I I II Wa' combuslorinletaJrlllM', Jblsec
500
V ~
/ ~
f'...
<iOOf--1- / ~
/ --f-:: 1-0
300 I
200 V'
I Figure 20.3.4 Combustor Model Computational
II Schematic
100
0,4 0,6 0,8 1.0 1.2 1,4 1.6
Primary zo~e equivalence ratlo-¢ 20.3.1.3 Theoretical: vlliile Reference
20.17 represents a significant advancement, the
fully theoretical computerized design procedure has
Figure 20.3.3 Effect of Primary Zone ~ on Inlet not yet evolved. A ~uilding block approach, how-
Temperature Factor ever, has been envisioned wherein a number of sub-
models (e.g., chemistry, turbulence, droplet vapor-
ization, mixing, etc.) are developed independentiy,
20.3.1.2 Combined Empirical/Theoretical: verified experimentally and then coupled with the
More complex theoretical descriptions of combustion other submodels. Each coupledsubmodel set would
must be incorporated into combustor models to allow undergo an experimental validation process before
predictions based on hardware design details. the next submodel is added to the overall analytical
Physical models of important combustion processes procedure. The ultimate is a fully theoretical
(i. e., a "perfectly stirred reactor" primary zone) description of ali reacting flow processes enabling
combined with available empirical analyses result prediction of overall combustor performance as a
in hybrid models. A number of two-dimensional function of basic design parameters. Hence, prior
models have been developed in recent years ranging to any hardware fabrica~ion, the model will serve
from the perfectly-stirred reactor plug flow models to evaluate the proposed combustion system design
(Ref 20.13) to the more complex axisymmetric com- such that desired objectives will be met with a
bustor flow-field calculations which account for minimum of subsequent hardware iterations and fine
heat, mass, and momentum transfer between fluid tuning.
streams and include chemical reaction kinetic
effects (Ref 20.14, 20.15). One such axisymmetric 20.3.2 Combustion Diagnostics
stream tube model was developed by Pratt & Whitney
Aircraft/in support of an Air Force-sponsored com- Development of valid combustor models is
bustor program (Ref 20.16). Figure 20.3.4 is the hampered by difficulty in'acquiring data for use
flow chart of computational steps for this analytical in comparing and refining analytical solutions.
model illustrating the increased complexity of this Different types of measurements are required to
procedure wherein both theory and experiment have validate various aspects of the important submodels;
been integrated. It is currently heing used as an i.e., droplet size distribution, turbulence in-
engineering tool for both current and advanced tensity, etc. In addition, improved instrumentation
combustor design and exhaust emission analyses·, will be required to aid the combustor development
process. Such equipment would provide the informa-
Another more recently developed tion on which the engineer will base subsequent
model leans even more heavily on combustion theory design improvements and eventuallY,the final version.
and advanced numerical procedures. Anasoulis et al
(Ref 20.17) devefbped a two-dimensional computa- The rapidly growing field of combustion
tional procedure for calculating the coupled flow diagnostics will play an increasingly important
and chemistry within both cannular and annular role in satisfying the above objectives. Con-
combustors. A field relaxation method is used to ventional thermocouple and sampling problems have
solve the time-average Navier-Stokes equations with been previously utilized to study combustion pro-
coupled chemistry including the effects of turbu- cesses in practical systems. However, additional
lence, droplet vaporization and burning. Extensions application and technique refinements are
20-14
!
I
I
$
necessary. Further. ne". laser-based combustion
diagnostic weasurement equipment can be expected
to play an :ilIIportant role in the future. Tech-
sources of smoke, and therefore (3) that main-
tenance of the national ambient air quality
standards and reduced impact of smoke emissions
I
I
niques such as laser Raman scattering and co-
herent anti-Stokes Raman scattering hold new
:requir.es that aircraft and aircraft engines be
subject to a program of control compatible vith
t promise for fundamental studies of combustio~
processes requiring real-time "point" (=1 mm )
their significance as pollution sources, Ac-
cordingly, the Administrator has determined that
~ ~asurements of temperature, concentration, and emissions from aircraft and aircraft engines
velocity. other s:ilIIpler methods may find applica- should be reduced to the extent practicable with
tion in measurement of combustor exit temperature present and developing technology. The stand-
profiles during combustion ~/stem development. ards proposed herein are not quantitatively
derived from the air quality considerations .••
but, instead, reflect EPA's judgment as to what
20.4 YlJTDRE REQUIRDIENTS reduced emission levels are or will be practi-
i
cable to achieve for turbine and piston engines.
The aero-propulsion combustion community is
currently confronted with two new and difficult CUrrent EPA regulations are based
challenges: reduction of exhaust pollutant on reducing aircraft engine emissions during their
Approximate Concentr&tion
LovPower (Idle) High-Power (non AB) Cruise (With After-
Group ~ Concentration Concentration burner) Concentration
1. Air 77% 77% 73-76%
17.3-19% 13-16.3% 0-l3%
.9% .9% .9%
20-16
I s
trace component of non-hydrocarbon fuel in-
volves metals. It is expected that these elements,
vhich may be either natural components of the fuel
or additions to it, appear in the exhaust as metal
oxides. Further, it is generally expected that
these species are particulates and often found with
l.he soot.
e. Group 5, Oxides of Nitrogen:
of combustor inlet temperature. Figure 20.4.1
illustrates the trends that can be obtained.
'i
140
120
.l!
p~though the ratio of NO to N02 emitted by aircraft
gas turbines may shift with operating conditions, NO ..."-co 100
E
vill eventually be converted to N0 in the atmosphere .!!
2
and subsequently participate in smog formation )( 10
chemistry. Some attention, however, must be paid to l!:
the influence of time delay required for atmospheric ~ 60
NO formation and the subsequent effect on smog Z
fo~ation. Stratospheric NO and N0 emissions are 0
;;;
2 VI 40
generally thought to have equally ,detrimental ef-
fects. ~
20
!!
i
sumption. A commonly used dimension is grams of
pollutant per kilogram of fuel. Conversion of
volume fraction measurements to emission indices
requires assignment of molecular weights, which
combustion efficiency can be related to exhaust
content. In the case of idle operation, the in-
efficiency is predominantly due to CO and HC.
The idle CO and HC emission index values can
is not difficult for a single compound category, be related to combustion inefficiency by the
but may lead to ccnfusion for categories consisting following equation:
of more than one compound. It is conventional to
report oxides of nitrogen (NO ) as though they Were (0.232 (EI)CO + (EI)HC1 x 10- 3
entirely N0 . Similarly, theXoxides of sulfur
2
(SO) are usually reported as S02' Hydrocarbon (20.4.1)
mea~urements usually lead to a volumetric fraction
related to a single hydrocarbon compound; e.g., where: Combustion efficiency
parts per million equivalent hexane (or methane,
propane, carbon atom, etc.). In reducing these
measurements to an emission index, a hydrogen- Combustion inefficiency
carbon ratio of two is usually assumed.
Emission index of specieS i.
20.4.1.3 Engine Emissions Chracteristics:
Processes that influence pollutant formation occur
vithin both the main burner and afterburner. Con- Oxides of nitrogen emission
ditions under which combustion occurs in these two levels are greatest at high-power operating con-
systems are extremely diff&rent, and studies of ditions. The predominant NO forming chemical
emissions from the main burner and augmentor are reaction is:
generally treated separately.
112 + 0 ->- NO + II (20.4.2)
a. Main Burner Emissions:
Carbon monoxide and hydrocarbon emissions are a
strong function of engine power setting. As thrust It is usually assumed that NO formation takes
place in regions of the combustor where oxygen
is increased, the combustion system experiences
greater inlet temperature and pressure, as well atoms are prcoent at their equilibrium concentra-
tion. Reaction 20.4.2 and the oxygen atom con-
as higher fuel-air ratio. The increased fuel
centration are extremely temperature sensitive;
flow results in improved fuel atomization and higher
NO is produced 'only in the nighest temperature
combustor inlet temperature provides more rapid
(near-stoichiometric) combustion zones. Since
vaporization. Chemical reaction rates responsible
the stoichiometric flame temperature is dependent
for CO and HC consumption are sharply increased by
on combustor inlet temperature (a function of
higher flame temperatures resulting from the great-
co~pressor pressure ratio and flight speed) oxide
er fuel-air ratio (See Section 15.1 of Chapter 15).
of nitrogen emissions can be expected to increase
. Each of 'these changes tends to decrease the rates
substantially with power setting.
at which HC and CO are emitted. Consequ~ntly, the
relationship between an engine's· emission of HC and
An excellent correlation of
CO (or combustion inefficiency) and power setting
NO emissions from a large number of engines has
indicates a sharply decreasing trend. Idle CO
be~n established by Lipfert (Ref 20.32). This
and HC emissions far exceed that at ot.her engine
conditions. A correlation of idle CO and hydro- correlation, reproduced in Figure 20.4.2, relates
NO emiss ion index to combustor inlet temperature.
carbon emissions for a number of engines can be
No~e the strong temperature dependence previously
established by plotting these values as a function
discus~ed. Moreover, the fact that combustor
20-17
design han little apparent effect on NO emission hydrogen fragments can form carbon particulates
is noteworthy. This implies that mixing and which eventually result in smoke emission. The
quenching processes within combustors operating with process by which carbon particulates are formed
rich (~>1.0) prir.~ry zones are strikingly similar; is known to be very pressure sensitive. Combustor
the temperature effect alone controls the NO emis- designers have been successful in tailoring the
sion rate. No strong fuel effects are appar~nt burner to avoid fuel-rich zones, thus substantially
from existing data. However, it has been shown reducing smoke levels. The current generation of
that fuel-bound nitrogen is readily converted engines (JT9D, CF6, RB21l) has nearly invisible ex-
(50 to 100 percent) to NO in both stationary haust trails. The techniques resulting in these
and aircraft turbine combUstors (Ref 20.33 - 20.36). imprOVEments will be highlighted in a subsequent
Should aircraft fuel-bound nitrogen levels be in- subsection.
creased in the future because of changing fuel re-
quirements, fuel-bound nitrogen could become a b. Afterburning Engines: Rela-
significant problem (See Section 20.4.2). tively little information is available regarding
emission during afterburner operation. General
trends in existing data indicate possibll' signifi-
COMBUSTOR INLET TEMPERATURE (Of) cant levels of CO and HC at the exhaust plane,
especially at the lower afterburner power settings
400 600 800 (Ref 20.37 - 20.41). However, Lyon (Ref 20.41) has
confirmed that, at sea level, much of the CO and
HC is chemicallY reacted to CO and H,O in the
2
exhaust plume downstream of the exhaust plane.
Thebe downstream reactions have been shown to con-
sume up to 93% of the pollutants present at the
-;;- exhaust plane. The extent of these plume reactions
0 u:: 30 at altitude is uncertain. Although lower ambient
Z ...
~
pressures t.end to reduce chemical reaction rates,
-
:E
C
)(
0
~
w
01
l<:
20
reduced viscous mixing and the exhaust plume shock
field tend to increase exhaust gas time at high
temperature and thus reduce the final emission of
incomplete combustion products.
60
'"0Z .. 50
T0 = 288'K
= O.
iii
'"
~ 10
...
;.
.....
E
40
HUMIDITY
.!!
rS
z ..'"
z
0
i...
30
20
M
0 0
<COO 600 800 Z
10
COMBUSTOR INLET TEMPERATURE (OK)
0
Figure 20.4.2 Correlation of Current Engine NO 10 15 20 25 30
Emissions with Combustor Inlet x
Temperature COMPRESSOR PRESSURE RATIO
20-18
main burner may be oxidized in the afterburner, while allowing sufficient time within the inter.·
thus resulting in a net reduction. mediate zone (Where ¢ " 0.5) to allow for CO
consumption.
100
To achieve increased localized
fuel-air ratio, dual orifice nozzles a~e fre-
60 quently applied to modify fuel spray patterns at
a; idle. Attempts to improve fuel atomization also
provide decreased idle HC and CD.,through more
.e 40
rapid vaporization (Ref 20.43). "Great\,r local
'"
..:;.
......
fuel-air ratios at idle can also be achieved by
increased compressor air bleed or fuel nozzle
E
~ sectoring. In this latter case, a limited number
20 1970 of nozzles are fueled at a greater fuel flow rate.
><
w Schemes where two 90 0 or one 180 0 sector is fueled
Q
1!: have shown significant HC and CO reduction (Ref
20.44) .
z 10
0
Vi Advanced approaches make use of
III
staged combustion. The first stage, bei~ the
~
w
6 only one fueled at idle, is designed for /peak
idle combust ion efficiency. The second .~tage is
only utilized at higher power conditions. This
"
)(
0 5 main combustion zone is designed with a primary
Z
motivation toward NO reduction. Significant HC
and CO reductions ha~e been demonstrated using the
staged approach (Ref 20.45 - 20.50). An example
of such a design is shown in Figure 20.4.5.
o ,3
./
emissions £rom these baseline levels by varying
degrees. The fundamental means by which emissions . . . . . . 00
re~uced
1000C1011
may be are discussed in this section.
Figure 20.4.5 Staged Premix Combustor, JT9D
a. Smoke Emission: Technology
Engine
to control smoke emission is well in hand and it
would appear that fu~ure engines will continue to
be capable of 'satisfying the future requirement , c. NO Emission: NO has been
of exhaust invisibility. The main design approach the most difficult airC;~ft engine pollUtant to
used is to reduce the primary zone equivalence reduce in an acceptable manner. Currently avail-
ratio to a level where particulate formation will able technology for reducing NO emissions con-
be minimized. Thorough mixing must be accomplished sists of two techniques discuss&d briefly below.
to prevent fuel-rich pockets which would otherwise
preserve the smoke problem, even witti overall. lean Water injection into the com-
primary zone operation. This must be done whlle Dustor primary zone has been found to reduce
maintaining other combustor performance character- oxide-of-nitrogen emissions significantly (up to
istics. Airflow modification to allow leaner 80%). Peak flame temperatures are substantially
operation and airblast ,fuel atomization and mixing reduced by the water injection resulting in a
have been employed to accomplish these objectives. sharp reduction in NO formation rate. In a
However ignition and flame stabilization are the number of cases whereXthis technique has been
most se~sitive parameters affected by leaning the attempted, however, CO emissions have increased,
primary zone and must be closely observed during although not prohibitively. Figure 20.4.6 shows
the development of low smoke combustors. the relation between water injection rate and NO
x
reduction (Ref 20.51). This method is not feas-
b. HC and CO Emission: To ible for reducing cruise NO because the water
prevent smoke formation, the primary zone eq~iv flow required to attain sigfiificant abatement is
alence ratio of conventional combustors at hlgher of the order of the fuel-flow rate. In addition,
power operation must not be much above stoichio- there are difficulties with engine durability,
metric--this leads to much lower than stoichio- performance~ logistics, and economic problems
metric operation at idle where overall, fuel-air associated with the cost of providing necessary
ratios are roughly one-third of the full-power demineralized water. Consequently, these factors
value. Inefficient idle operation may be improved have caused this technique to receive negative
by numerous methods. The objectives in each evaluation as an approach toward universal re~
technique are to provide a near-stoichiometric duction of ground level NO '
zone for maximum consumption of hydrocarbons x
20-19
turbine emissions, as well as those to reduce
80r------r-------r------r-----, stratospheric aircraft gas turbine emissions--
the pressure ratio of the automotive engine is low
with the absolute pressure level being similar to
z the aircraft case at altitude. Nevertheless, inlet
ov; temperatures are high in the automotive case be-
cause of the use of regenerators. Ferri (Ref 20.55~
V)
Verkamp,et al. (Ref 20.56), Anderson (Ref 20.57),
~ Wade, et al. (Ref 20.58), Azelborn, et al. (Ref
20.59), Collman, et al. (Ref 20.60), and Roberts,
)(
et al. (Ref 20.61) have published results that
o indicate that levels below 1 g N0 /kg fuel can be
z 2
approached. Anderson's work is particularly
~ thorough in discussing fundamental tradeoffs with
combustion efficiency. His results are shown in
z
o~ Figure 20.4.7. Good agreement with analytical
model results indicates that useful conclusions may
u be drawn from the model predictions. These pre-
::> dictions all indicate that an "emissions floor" of
o approximately 0.3 to 0.5 g/kg fuel is the limit of
w
'"
~
NO emissions reduction.
x
0
13 = 800 K
10 P 3 =5.5 ATM
0.5 1.0 1.5 2.0
f= 0.6
20-20
heterogeneous chemical reactions and the thermal tions can be derived. Figure 20.4.8 depicts the
inertia of the solid mass vithin the combustion overall nature of the required effort. Fuel
.:one. The thermal inertia of the catalytic com- processing technology will naturally be of primary
bustor system has been calculated to be more than importance to per gallon fuel costs. The impact
tva orders of magnitude greater than in the gas- of reduced levels of refining (lover fuel COBtS)
phase combustion system. 110 reductions up to on all aircraft system components must be deter-
factors of 100 seem to be Pogsible using the cata- mined. These inciude fuel system (pumps, filters,
lytic combustor approach. heat exchangers, Beals, etc;), and airframe (fuel
tank size and design, impact on range, etc.) con-
20.4.2 Future Jet :F'uels siderations as veIl as main burner and afterburner
impacts. In addition, handling difficulties (fuel
Betveen 1973 and 1976, the cost and avail- toxicity) and environmental impact (exhaust emis-
ability of aircraft jet fuels have drastically sions) require evaluation, The. overall program
changed. Per-gallon jet fuel costs have more must be integrated by a system optimizaoion study
than tripled for both commercial and military con- intended to identify the best solution to the
i
sumers. In addition, fuel procurement actions stated objective,
have encountered difficulties in obtaining de-
sired quantities of fuel, even though significantly 20.4.2.1 Fuel Effects on Combustion
t reduced from 1972 consumption levels. These de-
velopments have encouraged initial examinations
Systems: Future fuels may affect combustion system/
engine performance through changes in hydrogen con-
of the feasibility of producing jet fuels from non- tent, volatility, viscosity, olefin content, fuel
i petroleum resources (Ref 20.70 - 20.72). nitrogen, su~fur, and trace metal content.
20-21
20-22
I,
1
petroleum fraction used for jet fuel production is
nearly void of sulfur-containing compounds. Al-
though syncrudes from coal or oil shale would be
expected to contain higher sulfur levels, it is
not likely that the current specification limit of
ation intended to address future turbopropulsion
performance requirements. The High Mach Com-
bustor (HJ.!C) is an advanced system design concept
for substantially increased performance relative
to contemporary systems. The Vortex Controlled
Diffuser (VCD) is an improved, low-loss boundary-
f 0.4% would be exceeded with the processed jet fuel.
Because of the way in which future jet fuels are layer.bleed diffuser which supports the needs of
expected to be produced, trace metals are also both current and future combustion systems. The
J expected to continue to be present at low concentra- shingle liner is an advanced concept combining
tions (less than 1 ppmw). Should higher levels new design features for both improved st~lctural
appear possible, the serious consequences (deleterious and ±hermal durability.
I
effects on turbine blades) would justify additional
expense for removal. 20.4.3.1 High Mach Combustor (HHC):
T"ne Hl~C is an advanced combustor deSign concept
required to meet the needs of the High Thru-Flow
Propulsion System (HTFPS). The HTFPS is an ad-
vanced technology engine designed for high per-
I
Z 80
formance, light-weight and low cost. It will
0 utilize a variable-geometry compressor, a high
in entrance Mach ~umber, high temperature rise com-
go:: bustor and a variable-geometry turbine and ex-
u.r
> 60 haust nozzle. As a result, the combustor must
I
Z be capable of accepting entrance flow fields at
0 Mach numbers nearly twice that of contemporary
V systems but at virtually the same pressure loss
.... 40 levels. Two approaches may be taken to meet these
Z
if u.r
V
go::
technology requirements: (1) slow the combustor
entrance Mach number to conventional levels by
u.r an advanced diffusion system (bleed, dump, or
Cl.. 20 A 0.1% NITROGEN staged diffuser) and utilize contemporary com-
o 0.3% bustor technology: or (2) design the combustor
tJ 1.0% to accept the high velocity flow field by use of
O~ __ ~ __ ~ ____L -__ ~ __ ~ __ ~
swirl combustion techniques. A cross-section of
300 400 500 600 700 800 900 a bleed HHC is illustrated in Figure 20.4.13
while a high velocity swirl burning concept is
COMBUSTOR INLET TEMPERATURE (OK) illustrated in. Figure 20.4.14 •
i
sources are tapped. DeSigns that accommodate lower .2
hydrogen content fuels with good comhustor liner
durability and low.smoke emission While maintaining
the customary level of combustion system performance
t must be developed. 0
II
combustion systems (See 20.4.1.4) will further con- bustor Fuel Sensitivity
tribute toward achieving the goal of leaner burning
while maintaining desired system performance. Some
of these designs have demonstrated very low sensitiv-
ity to fuel type (Ref 20.78). These extremely im-
portant developments provide encouragement that future
fuels of lower hydro~en content can be accommodated
While maintaining acceptable emissions character-
istics.
20-23
The liner is basically an impingement cooled
segmented design as illustrated in Figure 20.4.16.
I
The outer shell serves as the structural or load
carrying portion of the combustion system and
provides impingement cooling for the inner seg-
ments or, shingles. As a result, the shingles
I
provide an effective thermal barrier, protecting the
highly-stressed outer shell. The shingle liner is
particularly well suited to ,high temperature rise
combustor operation where cooling airflow is at a
I
premium. Additionally, the shingle concept offers
improved liner life due to its thermally relieved
mechanical design aspect and the possibility of im-
proved maintainability, as low-cost Ilthrow-away"
segments may be employed. The Shingle Liner de-
I
velopment was sponsored by the Navy and conducted
-- --- -...--
1
Further improvements in these parameter~ will be
required, however, if propuls'ion syst~m demands
................. of the future are to be met.
1---- . . . .
" ........ -"': : :. ."l--.
. '-- _ In the vital area of durability, improvements
,--------~ in lirier design and cooling have added sub-
stantially to the maintainability and durab ility
Vortex retaining fence aspects of the combustor at a time when system
operating pressures and temperatures are on the
rise. Figure 2Q.5.1 illustrates the technological
imp~ovemehts realized in the 10 - ~5 years since
Figure 20.4.15 Vort~::;c Controlled Diffuser annular combustors where introduced. For example,
20-24
employing an improved low pressure fuel in- Catalytic combustion involves the use of a
jection system, a machined-ring high durability heterogeneous catalyst within the combustion zone
liner and a simple, cast, low-loss inlet dump to increase the energy release rate (Ref 20.62 _
diffuser. Relative to other contemporary com- 20.69) . Fuel and air are premixe d at low e~ui valence
bustion systems, the FIOl is the most advanced ratios, often below the lean flammability limit,
annular design developed to date and introduces and passed through a catalytically-coated, ceramic
a neW family of compact, high temperature systems honeycomb structure. Due to the combined effect
for fighter, bomber, and transport applications. of "heterogeneous chemical reactions and the
thermal inertia of the solid stru~ture, this
2500 concept can be utilized to achiev'e; stable, ef-
, ficient combustion outside the normal flammability
2000 FIOt ~/
/ limits of gas-phase systems (Ref 20.62 - 20.69).
Typical experimental results are shown in Figure
1500
20.5.3. The benefits of lean combustion (low
1000
1955 6. 65 7.
YEAR
75 ,. os
radiative emission, decreased tendency for turbine
inlet temperature non-uniformities, reduced smoke
and NO formation) provide significant potential
payoff~ Applications in both main burners and
4. afterburners are likely. The promising concept
TF39
3. of a porous flameholder with low pressure ~rop is
\;::_-
fl01 - - - - ......
under investigation. Such a device would ;'provide a
means of stabilizing combustion flows thai reach
I. final flame temperatures in excess of flameholder
material limitations .
• L-__ ~ __ ~ __ ~ __ ~
20-25
solutions as the next quarter century unfolds. 20.16 Mosier, S. A., and Roberts, R., "Low Lower
Turbopropu1sion Combustor Exhaust Emissions,"
Vol I, II and III, Air Force Aero-Propulsion
20.6 REFERENCES Laboratory Report AFAPL-TR-73-36, June 1973.
20-26
t 20.30 Giovanni, D. V., and Hilt, ~!. B., "Particulate
i
Emissions from Continuous Combustion Systems, pp
Matter Emission Measurements from Stationary Gas 345-373, Plenum, New York, 1972.
Turbines," AS~IE Paper No. 73-PWR-17, September 1973.
20.45 Mularz, E., "Results of the Pollution
20.36 Wilkes, C. A., and Johnson, R. H., "Fuel 20.51 Blazowski, W. S., and Henderson, R. E.,
Property Effects on Gas Turbine Emissions "Aircraft Exhaust Pollution and Its Effects on
Control," Paper presented at the AS~ Joint the U.S. Air Force," AFAPL-TR-74-64, Air Force
Power Conference, Miami, FL, September 1974. Aero-Propulsion Lab, Wright-Patterson Air Force
I 20.37 Lazalier, G. 'R., and Gearhart, J. W.,
Base, OH, 1974.
I
Reducing Aircraft Engine Pollution," NASA-TH-X-
20.38 Palcza, J. L., "Study of Altitude and 68256, November 1973.
Mach Number Effects On Exhaust Gas Emissions of
an Afterburning Turbofan Engine," Rep No FM- 20.54 Mularz, E. J., Wear, 1. D., and Verbulecy,
~72-31, Federal Aviation Administration, 1971. P. W., "Pollution Emissions from Single Swirl Can
Combustor Modules at Parametric Test Conditions,"
20.39 German, R. C., High, J. D., and Robinson, NASA-TM-X-3167, January 1975.
C. E., "Measurement of Exhaust Emissions from a
J85-GE-5B Engine at Simulated High-Altitude, 20.55 Ferri, A., "Reduction of NO Formation by
Supersonic, Free-Stream Flight Conditions," Premixing in Atmospheric Pollution by Aircraft
AEDC-TR-73-103, Arnold Engineering Development Engines," AGARD Conf. Proc. No. 125, April 1973.
Center, Tullahoma, TN 1973.
20.56 Verkamp, F. J., Verdouw, A. J., and Tom-
20.40 Diehl, L. A., "Measurement of Gaseous linson, J. G., "Impact of Emissions Regulations
Emissions from an Afterburning Turbojet Engine on Future Gas Turbine Engine Combustors, !:lM.
at Simulated Altitude Conditions, NASA-TM-X-2726, Paper No. 73-1277, Paper presented at the AIM/
1973. SAE 9th Propulsion Conference, Las Vegas, NV,
November 1973.
20.41 Lyon, T. F., Colley, W. C., Kenworthy, M.
J., and Bahr, D. W., "Development of Emissions 20.57 Anderson, D. N., "Effects of Equivalence
Measurement Techniques for Afterburning Turbine Ratio and IT"ell Time on Exhaust Emissions from
Engines," AFAPL-TR-75-52, October 1975. an Experimental Premixing Prevaporizing Burner,"
NASA-TM-X-7l592, 1974.
20.42 Grobman, J., and Ingebo, R. D., "Forecast
of Jet Engine Exhaust Emissions of High Altitude 20.58 Wade, W. R., Shen, P. I., Owens, C. W.,
Commercial Aircraft Projected to 1990", In ClAP and McLean, A. F., "Low Emissions Combustion for
Monograph 2, Propulsion Effluents in the Strato- the Regenerative Gas Turbine, Part I - Theoretical
sphere, DOT-TST-75-52, September 1975. and Design Considerations," AS~ Paer No. 73-
GT-ll, December 1972.
20.43 Norgren, C. T., and Ingebo, R. D., "Effect
of Fuel Vapor Concentrations on Combustor Emis- 20.59 Azelborn, N. A., Wade, W. R., Secord,
sions and Performance," NASA-TM-X-280Q, 1973. J. R., HcLean, A. F., "Low Emissions Combustion
for the Regnerative Gas Turbine, Part II - Ex-
20:44 Bahr, D. W., "Control and Reduction of perimental Techniques, Results, and Assessment,"
Aircraft Turbine Engine Exhaust Emissions," in AS~ Paper No. 73-GT-12, Dec 1972.
20-27
"n ....'a~i:~~i
~..:.;.1:'
20.60 Collman, J. S., Amann, C. A., Mathevs, C. C., 20.75 Butze, H. F .. and Ehlers, R. C., "Effect
Stettler, R. J., and Verkamp, F. J., "The GT-255-- of Fuel Properties on Performance of A Single
An Engine for Passenger Car Gas Turbine Research," Aircraft Turboj et Combustor," NASA-TM-X-71789,
SAE Paper No. 750167, February 1975. October 1975.
20.61 Roberts, P. B., Shekleton, J. R., White, D. J., 20.76 Macaulay, R. W., and Shayeson, M. W.,
and Butie, H. F., "Advanced Lov NO Combustor for "Effects of Fup.l Properties on Liner Temperatures
Supersonic High-Altitude Aircraft Gas Turbines," and Carbon Deposition in the CJ805 Combustor
ASME Paper No. 76-GT-12. ~or Long Life Applications," ASME Paper 6l-WA-304,
October 1961.
20.62 Blazovski, W. S., and Bresovar, G. E.,
"Preliminary Study of the Catalytic Combustor 20.77 Schirmer, R. M., McReynolds, L. A., and
Concept as Applied to Aircraft Gas Turbines," Daley, J. A., "Radiation from Flames in Gas
AFAPL-TR-74-32, Air Force Aero-Propulsion Turbine Combustors." SAE Transactions, Vol 68,
Laboratory, Wright-Patterson AFB, Ohio, 1974. pp 554-561, 1960,
20.63 W~pler, F. P., Clark, D. W., and Gaines, 20.78 Gleason, C. C., and Bahr, D. W., "Experi-
F. A., "Catalytic Combustion of CHon pt Coated mental Clean Combustor Program Alternate Fuels
Monolith," Western States Section30~ the Com- Addendum Phase II Final Report," NASA-CR-134972,
bustion Institute, Paper No. 74-36, October 1974. January 1976.
20.64 Blazovski, W. S., and Walsh, D. E., 20.79 Adkins, R. C., "A Short Diffuser vith
"Catalytic Combustion: An Important Considera- Lov Pressure Loss," ASME/CS~lE Fluids Engineering
tion for F'uture Applications," Comb. Sci, and Conference, Montreal, Canada, 13-15 ~ay 1974.
Tech. Vol 10, pp 233-24~, 1975.
20.80 Cerkanovicz, A. E., Levy, M. E., and
20.65 Rosfjord, T. J., "Catalytic Combustors McAlevy, R. F.. "The Photochemical Ignition
for Gas Turbine Engines," AIAA Paper 76-46, Mechanism of Unsensitized Fuel-Air Mixtures,"
January 1976. AIAA Paper No. 70-149, January 1970.
20.66 Anderson, D. N., Tacina, R. R., and 20.81 Cerkanovicz. A. E., "Photochemical En-
Mroz, T. S., "Performance of a Catalytic Reactor hancement of Combustion and Mixing in Supersonic
at Simulated Gas Turbine Operating Conditions," Flovs," AFOSR-TR-74-0l53, November 1973.
NASA-TM-X-71747, 1975.
20.82 Weinberg, F. J., "The First Half Million
20.67 Pfefferle, W. C., et aI, "Catathermal Years of Combustion Research and Today's Burning
Combustion: A Nev Process for Lov Emissions Problems," 15th International Symposium on Com-
Fuel Conversion," ASME Paper 75-WA/Fu-l, December bustion, the Combustion Institute, Pittsburgh
1975. PA, 1975.
20.68 DeCorso, S. M., et al., "Catalysts for
Gas Turbine Combustors - Experimental Test
Resul ts," AS~!E Paper 7G-GT-4, March 1976.
20.69 Anderson, D. N., "Preliminary Results from
Screening Tests of Commercial Catalysts vith
Potential Use in Gas Turbine Combustors, Part I.
Furnace Studies of Catalyst Activity," NASA-
TM-X-734l0, and "Preliminary Results from Screening
Tests of Commercial Catalysts vith Potential Use
in Gas Turbine Combustos, Part II. Combustion
Test Rig Evaluation," lIASA-1N-X-73412, May 1976.
20-28
Chapter 21
AFTERBURNERS
E. E. Z uk os k i
2l
AFTERBURNERS
THE AEROTHERMODYNAMICS OF
GAS TURBINE ENGINES
Chapter 21
by
E. E. Zukoski
Table of Contents
Page Page
21. 5. 1 Spreading Rates Of Turbulent 21. 4. 2 Stability Limit Curves for Cir-
Flames 21-22 cular Cylinders 21-9
21.5.2 One-Dimensional Heat Release 21-27 21. 4. 3 Photograph and Sketch of the
Flame Stabilization Region of
21. 5. 3 Two-Dimensional Heat Addi- a Circular Cylinder 21-10
tion Calculations 21-31
21. 4. 4 Spark Schlieren Photographs of
21. 6 NOZZLE AND FUEL CONTROL Stabilized Flames 21-11
SYSTEMS. 21-39
21. 4. 5 Sketch of Notation Used in
21.8 COMPLETE AFTERBURNER Analysis of Stabilization 21-12
SYSTEMS. . '. 21-42
21-0
m ~.-Il""'i.g~;".".".
Figure Page Figure
21-1
21.0 INTRODUCTION flexibility of the basic gas turbine cycle. The
aim of these systems is to optimize engine
The simple gas turbine cycle can be de- performance over the widest possible range of
signed to have good performance characteristics operating conditions. Augmentation can be used
at a particular operating or design point. How- in both fan and core streams. In some flight
ever, a particular engine does not have the ca- regimes afterburning in the bypass air stream
pability of producing a good performance for alone is advantageous and in others, where
large ranges of thrust, and this inflexibility can maximum augmentation is required, afterburn_
lead to problems when the flight program for a ing in both bypas s and core engine exhaust
particular vehicle is considered. For example, streams is desirable. Under some circum-
many airplanes require a larger thrust during stances mixing fan and core engine exhaust
take-off and acceleration than they do at a streams prior to afterburning may produce a
cruise condition. Thus, if the engine is sized large enough performance gain to more than
for take-off and has its design point at this con- offset total pressure losses and increased engine
dition, the engine will be too large "t cruise. weight associated with the mixing process.
The vehicle performance will be penalized at
cruise for the poor off design point operation An afterburner for the gas turbine engine
of the engine components and for the larger cycle is very similar to a ramjet engine. Gas
weight of the engine. Similar problems arise leaving the turbine is diffused, liquid fuel is
when supersonic cruise vehicles are considered. added through fuel injection tubes or rings, the
combustion process is initiated in the wakes of
The aiterburning gas turbine cycle was an a number of flame stabilizers, and heat is
early attempt to avoid some of these problems added along flame surfaces spreading from
and afterburners ·01' augmentation devices were these stabilization positions. Nozzles with
first added to aircraft gas turbine engines to variable area throats are necessary to accom_
increase their thrust during take-off or for modate the large total temperature changes
brief periods of acceleration and supersonic produced by afterburning.
flight. The devices make use of the fact that
the maximum gas temperature at the turbine These elements of the afterburner are
inlet, in a gas turbine engine, is limited by illustrated in Figure 21. O. I for the turbojet
structural considerations to values les s than cycle and in Figure 21. O. 2 for the turbofan
half the adiabatic flame teInperature at the stoi- cycle. The turbojet engine is a sketch of the
chiometric fuel-air ratio. As a result, the gas General Electric J79 engine and the turbofan
leaving the turbine contains Inost of its original engine is a sketch of the Pratt and Whitney
concentration of oxygen. This oxygen can be FIOO engine. In the latter case, afterburning
burned with additional fuel in a secondary COIn- is accomplished without mixing core and fan
bustion chamber located downstream of the tur- streams and the inner contour of the nozzle is
bine where temperature constraints are relaxed. shown ·in closed (11) and open (12) positions.
The increased total temperature produced at the In both engines, a combustion chamber liner
nozzle by this additional heat addition results in with an air cooling passage is used to protect
an increased exit velocity and thrust. the outer, pressure vessel wall from heat
transfer by convection and radiation.
The advantage of using the afterburning
gas turbine engine cycle is that the weight of
the augmented engine is much less than the
weight of a turbojet engine which can produce
the same maximum thrust. This advantage is
partially offset by the low thermal efficiency
of the augmented turbojet cycle which is char-
acterized by values of specific fuel consumption
which are much higher than those for the gas
turbine cycle. However, when the afterburner
is used for a small part of a flight, the weight
reduction is more important than the increase
in fuel consumption.
21-2
.15
.13
.1 I
I-TTab
.09
SFC:L//
augmented turbofan engine. (1)
Three stage fan; (2) bypass air
duct; core engine compressor
(3), burner (4), and turbine (5);
(6) fuel injectors for core en-
gine gas stream; (7) fuel in- SFC o /.
jectors for bypass air stream;
1
(8) flame stabilizer for after-
burner; (9) perforated after-
burner liner; (l0) afterburner
case; nozzle closed to minimum
.9[
area (11) and opened to maxi- ,8 ~~:...-~--
21-3
current design practices. Because of the au- value. Because ignition, flame stabilization and
thor's interests, some problem areas will be flame spreading are easiest to achieve when the
more thoroughly described than others. Sec- fuel-air ratio is close to the stoichiometric
tion 21. 10 contains references to review ar- value, staging is usually produced by adding
ticles which discuss a number of subjects con- fuel to successive annular stream .tubes 50 that
cerning afterburners which are omitted here. the mixture ratio in each tube is nearly stoi-
chiometric. Each stream tube has its own set
of fuel injectors and control system which can
21. 1 DIFFUSER be activated independently. For example, see
the six injectors used in the FIOO engine shown
The heat which can be added to it compres- in Figure 21. O. 2.
sible flow in a constant area duct before choking
occurs and the pressure loss which accompanies The most remarkable fact concerning the
this heat addition depend on the Mach number of fuel system for afterburners is their simplicity.
the flow entering the burner. As the inlet Mach In many engine systems, fuel is supplied to a
number decreases, the maximum heat addition circular tube which lies with its axis perpen-
increases and the total pressure loss decreases. dicular to the gas stream. Fuel is injected
In addition, the flame stabilization process be- into the gas through small diameter holes lo-
comes more difficult as gas speed increases. cated in the sides of the tube such that the
Hence, it is desirable to use as Iowa value as liquid jet enters the gas stream in a direction
pos sible for the burner inlet Mach number and perpendicular to the undisturbed flow direction.
a diffuser is used between the turbine exit plane The liquid jet penetrates some distance into the
and the afterburner itself. gas stream before its momentum is dissipated.
During this penetration process, the air stream
The minimum Mach number at the burner tears the jet apart and produces droplets with
inlet is usually fixed by the requirement that diameters of micron size. Heat transfer from
the diameter of the afterburner section of the the hot gas stream then vaporizes the droplets.
engine not exceed that of the engine components
located upstream of the afterburner. This lim- Given the wide range of values of mass
itation arises from the desire to minimize the flows of fuel required, it is remarkable that
drag of the engine due to frontal area and noz- reasonably thorough mixing of the fuel with the
zle exit area, and the desire to minimize the air can be achieved with this simple injection
weight of the afterburner its elf. system. In' some recent engines efforts are
being made to use simple variable area injec-
The desire to minimize weight also results tion ports which may pOSSibly give better pre-
in the requirement that the diffuser be kept as paration of the fuel-air mixture.
short as possible without producing flow separa-
tion from the inner body. Relatively large di- The whole area of fuel penetration. atom-
vergence angles can be used because the block- ization and vaporization is not well understood
age of the flow, produced by the flame' holder from first principals and one of the time con-
and fuel injection systems, reduces the tendency suming parts of an afterburner development
of the flow to separate from the diffuser cone. program is to determine the optimum distribu-
Finally, the general problem of producing a tion of locations for injector tubes, injector
steady, uniform and unseparated flow at the ports and port diameters. .In the following
diffuser outlet is often complicated by the pre- paragraphs a very brief analysis is made of
sence of a large swirl component in the. gas several aspects of the fuel injection problem
leaving the turbine (15 - 20 percent tangential with the aim of illustrating some of the impor-
component) and the interaction of this swirlir.g tant scaling parameters rather than of fu!'nish-
flow with struts required to support the rear ing design procedures.
engine bearing.
Penetration. The trajectory of a fluid
In augmented turbofan engines in which jet injected into a high speed air stream can be
the two gas streams are to be mixed before crudely analyzed by treating the boundaries of
afterburning is initiated, the diffuser is usually the jet and resulting droplet stream as a solid
combined with the mixer. For example, the body and applying contimtity and momentum con-
fan stream and core streams can be ducted to- servation laws. The force applied to the sur-
gether to form a series of adjacent radial slots face of the stream tube in the direction of the
with fan air and core air in alternate slots. flow, see sketch of Figure 21. 2.1, will be pro-
This geometry has the advantage that mixing portional to the dynamic pressure of the gas,
will occur in a distance much smaller than re-
p v 2/2, and some cross sectional area, say
quired with the undisturbed annular geometry <Xl <Xl
shown in Figure 21.0.2. By keeping cross sec-
tion areas of each stream almost constant, pres-
W x h. Here wis an average width and h is
the penetration distance. This force must be
sure losses in mixers of this type can be mini- balanced by the momentum flux of the injectant
mized. stream with mass flux m.. If we assume that
J
the fluid is accelerated to a velocity v <Xl at the
21. 2 FUEL INJECTION, ATOMIZATION AND exit of the control volume and that it enters
VAPORIZA TION with no momentum flux in the direction of flow,
the force balance gives:
The goal of the fuel injection system is
to produce a specified distribution of fuel vapor
in the gas stream entering the afterburner. In p v
<Xl <Xl
2 (w h) m.v
J <Xl
most engines, fuel is introduced in a staged
manner so that heat addition rate can be in- so that
creased gradually from zero to the desired
21-4
with the volume-median droplet diameter de-
fined as
3 )1/3
D30 = ( L:n.D.
ill
/L;n.
i 1
We '" a./p v 2d .
J '" '" J
based on fuel surface tension OJ and dynamic
pressure of the gas. The relationship for D30
The actual penetration distance is obtained by
2 found by these authors was
assuming w 0: d. and m.o: (".d. /4)p.v.; it is
J J J J J
given by:
(21.2.2)
h
d.
J
For a gas stream with a speed of about
• 0
200 m/sec., temperature of 900 k and pres-
Note that the denoIllinator of Equation 21. 2. 1 sure of 3 attn., and a gasoline like fuel jet,
is proportional to the Illas s flux of air through the Reynolds and Weber numbers for a milli- 5
the region fed by the injector. Thus, if the meter diameter injector port are about 2 X 10
injector flow rate is changed in order to keep
3
h fixed (as SOIlle other paraIlleter such as and 10- respectively. Using these values in
flight altitude is varied), the overall fuel-air the above equation we find D30 "" 40 microns.
ratio in the streaIll tube fed by the injector will
be held fixed. The equation given above indicates that
there is no dependence of atomization on the
Recent experimental work by Schetz and injection Velocity v. but there is an inverse 1/4
Padhye, Reference 21. 2, suggests that an anal- J
power dependence of D30 on gas stream den-
ysis of this type does predict a reasonable de-
pendence of penetration distance h on the dy- sity and, hence, pressure. Thus, as the pres-
2 sure decreases, droplet diameter will increase
namic pressure ratio p.v. /p v 2. Penetration
slowly. Finally, D30 is proportional to the
J J '" '"
distances of 1 0' s of diaIlleters can be achieved square Toot of port diameter d
with dynamic pressure ratios between one and r
two. Evaporation. The evaporation rate of the
droplets formed in the injection process is a
AtoIllization. The breakup of the injected
strong function of gas and droplet temperature,
fuel stream, into SIllall droplets depends on the and the . relative velocity of the droplets with
dynamic pressure parameters listed above, and
respect to the air. For most conditions of
in addition on the viscosities of the fuel and gas interest to us, the pressure of the vapor at
streams, and on the interfacial tension of the
the surface of the drop will be close to the
fuel-gas system. The physical process of atom-
equilibrium value fixed by the surface temper-
ization of the fluid jet probably involves the pro- ature of the drop. Vapor is removed from
duction of waves on the fluid-gas interface, the
this region by diffusion and forced convection;
shedding of long ligaments of fluid as the waves
and the heat required to produce the evapora-
break and then the breakup of the ligaments into
tion is transferred to the surface by conduc-
droplets. The overall process is sufficiently
tion from within the drop, and by conduction
cOIllplex that no Illodel or set of scaling param-
and forced convection from the gas stream.
eters has been generally accepted. The problem
The drop radius and the temperature distribu-
is complicated by the necessity for measuring tion within the drop will be functions of the
and describing a distribution of drop size. rather time. Transport of vapor and heat occur by
than a single drop diameter.
diffusion and by forced convection, and both
processes may be either laminar or turbulent.
To give the flavor of the results obtained
in experiments, we describe the results of The most simple situation to analyze for
Ingebo and Foster (Reference 21. 3). They worked this complex problem is the case in which
21-5
'-,,-
'-"i",f'~'"
molecular transport processes for mass and -Here the vapor density at the particle surface
heat are dominant, and for which we can ignore has been normalized by P ' the density of the
g
temperature changes within the drop. This qua-
gas stream evaluated at Tp' The second and
aisteady situation is most likely to occur for
small (e. g., lOIJ diameter) drops moving with third terms on the right hand side of Equation
a small velocity with respect to the gas stream. 21. 2. 5 are almost independent of pressure and
Under these conditions we can show that the temperature. (The second term is the Lewis
rate of change of mass M of a droplet is number.) However, the first term is a very
given by strong function of temperature and is inversely
proportional to pressure because the gas
density is proportional to P/T ' Hence, the
(21.2.3) p
above equation can be written in the form
21-6
clear from Equation 21. 2. 2 that D30 is propor- bHization process is initiated when the hot
burning gas fills the initial wake- region of the
tional to v;r.- and consequently that the evapora- flaIne holders. The hot streak can only be
tion time given in Equation 21. 2. 4 is ,directly maintained for a brief period to prevent ther-
proportional to dj' Hence, Illore rapld evapo- mal daInage to the turbine.
ration could be, achieved by using injection ports Ignition and initiation of the flaIne stabi-
f a smaller d,ameter. However, the nUIllber lization process can also be initiated by pr?-
o d location of the injector ports would need to ducing a high energy electric arc in the PIl-
:~ changed to keep the fuel distribution unchang- Illary streaIn tube. Ignition in this case is
ed. In addition, the smaller holes would ~e usually produced by placing the arc in a region
more subject to blockage by dirt and pyrohzed of the wake of the flame holder systeIn which
fuel. is particularly sheltered and which Inay have
its own fuel supply systeIn. Stabilization is
In real systems, the observed effect of initiated locally by the heat from the arc and
a pressure decrease is that combustion e!fi- spreads by the mechanisIn described above.
ciency falls off badly when the pressure 1S re-
duced below SOIlle limiting value which is often The pilot burner systeIn is siITlilar to the
of the order of one atmosphere. This pressure arc systeIn and may use an arc to initiate COIn-
limit is a major limitation on the operating bustion. In this systeIn, a small can-burner
range for an afterburner. similar to tha t us ed in the core- engine prima-
ry-burner, is located in the priInary streaIn
tube. This system furnishes a continuous
21. 3 IGNITION source of hot COInbustion products which act in
a Inanner, similar to the hot streak system to
The fuel-air mixture produced by the in- start the stabilization process once fuel injec-
jection process has a flame propagation. velocity tion is started.
,which is much less than the gas speed 10 the
combustion chamber. Hence, unless sources The energy required to initiate the flaIne
of continuous ignition are present in the chamber, stabilization process COInes priInarily froIn
the burning gas ignited by a temporary process chemical reactions which are initiated in the
would be blown out of the engine as soon as ig- preInixed fuel-air streaIn by the ignition sys-
nition stopped. In most afterburner systems, teIn. At present, the aInount of energy re-
the continuous source of ignition is the wake of quired (e. g., joules supplied to the arc dis-
a bluff body, (called the flame holder), held charge or total Inass of fuel injected into the
with its axis perpendicular to the flow. Hot hot streak) to achieve ignition cannot be calcu-
gas trapped in the first few diameters of the lated for a particular design. However, SOITle
fla';'e holder wake, mixes with the combustible trends can probably be deterInined by exaInina-
mixture flowing over the wake and acts as the tion of experiInental results concerned with ig-
source of ignition. The process of flaITle sta- nition of flowing streaInS of fuel-air mixtures.
bilization is the subject of the next section;
here we will describe the process of initiation Studies with various sources of ignition
of the stabilization process. This ignition pro- such as arcs hot surfaces and hot gas streams
cess need only start the stabilization process indicate that the energy required is a strong·
and may then be turned off. Furthermore, it function of fuel-air ratio, fuel properties, the
has been found that once the stabilization pro- local pressure and temperature, and the resi-
cess has been established in a relatively short dence tiIne of the combustible gas in the system.
length of flaITle holder, say five diaIneters, the The energy required is sInallest for Inixture
process will spread to the rest of the stabi- ratios near the stoichioInetric value and in-
lizer system if the wakes of the stabilizers form creases very rapidly as the Inixture ratio is
a continuous pathway. Finally, fuel is usually decreased below 0.5 to 0.7 of the stoichiomet-
added in sequence to a nUIllber of annular stream ric ratio. Also, it decreases as pressure,
tubes to prevent pressure surges during after- temperature, the oxygen Inole fraction and res-
burner ignition and to allow modulation of the idence tiIne of the !tow in the ignition region
afterburner thrust. Hence, once one region is increase. The exact values required are very
"litH, it can act as a source of ignition for ad- sensitive to the particular device being studied
jacent regions when fuel is added to theIn. Thus, and the calculation of conditions required to
the purpose of the ignition system is to establish produce ignition for a particular systeIn cannot
a stabilized flame in a :l'elatively aInall part of yet be carried out even for very idealized ex-
the flame stabilizer system. The bluff body periInental conditions.
flame holder system will then furnish a path for
further spreading of the stabilized ilaIne as ad- Based on these results, one expects ig-
ditional fuel is added. nition in afterburner systCInS to be easiest to
achieve in gas with a fuel-air ratio close to
Three general systeIns have been used. the stoichiometric value, in the Inost sheltered
There are the hot streak technique, spark or regions of the stabilization systeIn where resi-
arc ignition and the pilot burner technique. In dence tiInes are longest, and when pressures
the hot streak systeIn, fuel is injected for a and temperatures are highest.
short period into the gas streaIn of the core
engine just upstreaIn of the turbine. The com- Ignition is usually harder to achieve than
bustible flow forIned by this process produces stabilization. Because velocities and teInpera-
a very hot streaIn of burning gas which is posi- tures do not change a great deal at the after-
tioned radially to coincide with the priIllary burner inlet, the primary problem for after-
fuel-air injection stream-tube for the afterburn- burner ignition systeIns is the high altitude re-
er. COInbustion occur s in this s treaIn by auto light probleIn. The dif~iculty here is aS50ci~
ignition (because of the high temperatures pres- ated with low pressure III the afterburner whlch
ent upstream of the turbine) and the ilaIne sta- effects both the preparation of the fuel (by the
21-7
injector system) and the ignition process direct- burning process in the core stream. The hot
ly. The operating regime for the engine is of- gas generated in the core is then used to sta-
ten plotted, as shown in Figure 21. 3.1, on an bilize the flame in the fan stream. In the
altitude versus Mach number map. The bound- first part of the following di scussion we will
ary called the Ignition curve is the altitude (i. e. , restrict ourselves to the vaporized fuel ex-
the pressure) limit above which ignition is no ample.
longer possible. Afterburner operation above
this altitude is possible (for this example) if The ignition process, usually called flame
the afterburner is ignited at a lower altitude. stabilization in afterburner systems, is typical-
ly achieved in a mixture of fuel vapor and air
Vehicle Flight by allowing hot products of combustion to mix
with the unburnt fuel-air ITlixture. The steady
flow of hot gas required for this process is
usually obtained by setting up a recirculating
flow of burnt material. When a bluff body
flaITle holder is used, see Figure 21.4. la, hot
gas, generated by the recirculation of burning
material in the wake of the bluff body, sup-
plies the energy and the mas s of products of
COITlb~lstion required to ignite the unburnt ma-
terial flowing past the wake. This process is
described and analyzed in detail in the follow-
ing sections.
~'"\\\\\\\\\\\\\\\'''''
UNBURNT
~~(al
Flight Mach Number
~.(c)
ed by partial combustion are in the range of a
few meters per second. If the flow is turbulent,
. .,' ,',,' ' ~i'77'7'::'
~/
this speed may be as large as a few tens of
meters per second although the meaning of the
term, turbulent flame speed, is poorly defined.
These turbulent speeds are still much less than
the gas speeds encountered in the flame stabi-
lization region of afterburner sy stems where
gas speeds of hundreds of meters per second
are typically encountered. Hence, a continuous
source of ignition is required to start the com-
bustion process. Once started, the combustion
wave can spread from its point of ignition
acros s the fuel-air mixture produced by the in-
jection system in a wave like manner similar
to the propogation of an oblique shock wave
across a supersonic flow.
21-8
800 -
The processes occuring in the wake of the
bluff body also occur in the wake of a step or
in a wall recess, see Figure Z1. 4. lb and c. 700 t
In these examples heat transfer from the gas
to walls of the cavity reduces the gas temper- 60 0
tt Cylinder
diameter, in.
0.494 - I - -
ature in the recirculation zone and makes sta- 0
..
500
v 0.189
I--
The wake region required to produce the 0
.
100
~
We shall see later that this proces s can give
us a powerful control over the stabilization pro-
cess.
cr • .IC~
"
~~
r.--
0.5 1.0 1.5 2.0 2.5 3.0 3.5
The configurations shown schematically Fuel-Air Ratio, Fraction of Stoichiometric
in Figure Zl. 4. 1 can be used in either axi-
symmetric or two-dimensional geometries. Figure 21. 4. Z Stability Limit Curves for Cir-
The latter configuration is the most common. cular Cylinders. Data from
Haddock (Reference 21. 4). Va-
The performance of a flame stabilization porized Hydrocarbon Fuel-Air
system is usually presented in the form of a Mixture at One Atmosphere and
map on which the boundaries of a stabilization 60 0 C.
parameter are given as a function of fuel-air
ratio. An elementary map of this type is
shown in Figure Z1. 4. Z where the velocity at is a strong function of flame holder scale,
which the stabilization process fails (called fuel-air ratio and wake condition (laminar or
here the blowoff velocity) is presented as a turbulent). Other experiments show that it i
function of the fuel-air ratio with the flame also depends on fuel characteristics; the tem- !
holder scale as a parameter. The experimen- perature, pressure and oxygen content of the
tal data of Haddock, Reference Zl.4 were ob- unburnt gas stream, and on a number of geo-
tained in a mixture of vaporized gasoline and metric factors which describe the flame holder-
air, and with circular cylinders used as flame duct system. The nature of these dependences
holders. For each flame holder, flame stabi- and their origin will be discussed in later para-
lization was found to be possible for the range graphs of this section. Stability limits obtain-
of values of fuel-air ratio within the curves ed with the other systems shown in Figure
shown in the Figure. For example, stabilization Z1. 4. 1 follow a pattern similar to that de-
was possible with the liZ inch (1. 3 cm) diam- scribed above when mixtul'es of fuel vaDor and
eter cylinder for fuel-air ratios between 0.70 air are used. Ho\vever when a large fraction J
and 1. 15 time s the stoichiometric value when of the fuel is not vaporized the picture is quite
the gas speed approaching the cylinder was different.
about 600 It./sec. (1S3 m/sec.). As the gas
speed increased, the fuel-air ratio range for The bluff body flame stabilization process
which stabilization could be achieved decreased which occurs in fuel vapor-air mixtures will
and the peak value, about 740 ft. /sec. (ZZ6 be treated in d~tail in Section ZI. 4. 1. Briefer
m/sec. ) occurred for values close to stoichio- descriptions will also be. given of scaling pa-
metric. Flame holders with diameters between rameters for stabilization by secondary injec-
lIZ inch (1.Z7 cm) and liS inch (0.3Z cm) had tion (illustrated in Figure 21. 4. ld) and of bluff
clearly turbulent wakes and exhibited similar body stabilizers operating in unvaporized fuel-
behavior. The blowoff velocities increase reg- air mixtures.
ularly as holder scale increases. L.
The three remaining curves are for holders Z1. 4. 1 FLAME STABILIZATION BY BLUFF
with laminar wakes. The peak blow off velocity BODIES IN PREMIXED FLOW
for these examples is progressively shifted to-
ward fuel-air ratios greater than stoichiometric The mechanism of flame stabilization by
as the flame holder scale is reduced. This bluff body flame holders is still a subject of some
behavior is a result of a molecular diffusion contention and the mechanism described here is
process which usually is of no importance in that developed at California Institute of Technology
flame holder systems operating in gas· turbine by F. E. Marble, E. E. Zukoski, and a number of
engines. However, note that even for the larg- co-workers at the Jet Propulsion Laboratory,
est flame holder, the lean stability limit is well C.1. T. (E. g., see References 21. 5 to Z1. S. )
above 0.5 of stoichiometric and that values above
0.8 are required to stabilize flames in high This approach is based on a picture of
speed flows. the wake of a two-dimensional flame holder
shown in Figure Z1. 4.3. Figure Z1. 4. 3a is a
It is clear from these data that the ve- photograph taken in the light of the flame of
locity at which stabilization can be maintained the flame stabilization region of a circular
21-9
cylinder. The line of sight is along the cylin- The mixing zones on either side of the
der. The sketch of Figure 21. 4. 3b is a highly recirculation zone are turbulent regions of
simplified drawing of the velocity field for the very strong shear, steep temperature gradi-
same region. The mixing zones are illuminat- ents and vigorous chemical reaction. These
ed in (a) by light from the combustion process regions thicken almost linearly and their junc-
occuring there. Chemiluminescence and, hence, tion forms the downstream end of the recircu-
chemical reaction is almost absent in the re- lation zone.
circulation zone.
The process which leads to the formation
We divide the wake of the flame holder of a self propagating chemical reaction takes
into two regions: The recirculation zone, a place in the mixing zone. This region is fed
region characterized by strongly recirculating by turbulent mixing processes with cool com-
flow and the mixing zone which separates the bustible gas from the approach stream and with
recirculation zone from the unburnt mixture. very hot burnt material, from the recirculation
zone. Thus, if no chemical reaction were pre-
sent, the mixing zone gas would still be at a
high temperature at the inner edge (or recir-
culation zone side) of the region. Downstream
of the end of the recirculation zone, the cool,
unburnt gas continues to be entrained into the
wake, but no more hot gas is added; hence, if
no chemical reaction were present, the tem-
perature woul~ fall. '
The temperature of the recirculation zone gas The important parameters of the system
is typically within 5 to 10 percent of the adia- as indicated by this discussion are: v, an av-
batic flame temperature corresponding to the, erage gas in the mixing zone; T, a time which
mixture ratio of the approach stream and is in- characterises the period required to achieve
dependent of gas speed, and the flame holder- ignition in the mixing zone; and L , the length
e
duct geometry. Chemical reaction appears to
of the recirculation zone which is effective iri
be almost complete in this volume, and the
igniting the mixing zone. The dimensi£.nless
residence of gas is 5, to 10 times the time re-
stability parameter of interest is then (v TILe)'
quired by the flow at' the cold side of the mix-
ing region to pass over the recirculation zone. There is good evidence that mixing layer flow
This long residence time insures that if any fields are roughly similar, i. e., have similar
chemical reaction takes place in the wake at velocity, composition and temperature fields.
all, it will be most nearly complete in the re- Thus, if we compare similar systems with the
circulation zone. same chemical parameters but under different
21-10
fluid dynamic conditions, our stability parameter Table Z1. 4.1. The top two flame holders are
must take on a particular value at blowoff con- circular cylinders with their axis held perpen-
dition} i. e. J dicular to the flow and the latter three had
cylindric bodies with their axis parallel to the
flow and several types of axisymmetric noses.
Y..!.]
L
e blowoff
= i3 c The third body is the two-dimensional analog
of the fourth. The large differences in the
flow field produced by these bodies is illustrat-
Because of the similarity of the turbulent ed by the Schlieren photographs shown in Fig-
mixing zones of bluff. body flame holders, the ure Z1. 4. 4. Note that values of the critical
parameters Le and v used in this expression times evaluated at the stoichiometric ratios are
about the same regardless of geometry.
can be replaced without loss of generality by
the maximum length of the recirculating flow,
L and the unburnt gas speed at the edge of the
m'ixing zone V Z. Then the blowoff condition Fl~ Holder Geometry :0 0," d. 'to
given above can be rewritten as: 3.09 x 10- u sec
~ 1/0 inch
@ D 3/16 2.35
-,- 1/4 2.80
:/®
,-, ~D 1/4 /3.00
:::::;. ---,- ,1
When v / VZ and L / Le can be assumed to be L 14 mesh screen
constants (for similar turbulent mixing regions), 1/4 2.38
the stability criterion becomes:
~+T
3/G
1/2
2.70
2.65
3/4 2.58
I Zc
When 'f c has been determined experi-
mentally for a single duct-flame holder con-
figuration, and for the desired ranges of the
I
number of chemical parameters such as fuel Circular Cylinder Received from
type, fuel-air ratio, gas temperatures, and the Side and (Lower) on Axisym-
degree of vitiation, but are substantially inde- metric Body With Axis Parallel
pendent of the geometry and scale of flame to Flow. The Recirculation Zone,
holder-duct configuration and of gas speed so Clearly Outlined in Upper Photo-
Zl-ll
graph, Is Not Visible in the
Lower.
I
In addition, for flames in which mixing of the blockage ratio d / H, the flame holder
length similarity does not hold, values of '-c de- geometry and the usual parameters of com-
termined by integration of local velocity measure- pressible and viscous flows, the Reynolds and
ments along a path in the mixing zones again con- Mach numbers. In addition, we must consider
firmed the validity of this approach. For ex- the flame holder tetnperature which affects the
ample, see the work of Broman, Reference 21. 8. boundary layer on the holder and the turbulence
level in the approach stream. In the follOwing
The fluid dynamic and chemical aspects paragraphs, the effects of changing d / H, call-
of the stability criterion will be discussed sep- ed the blockage ratio, and the flame holder
arately in the following paragraphs. geometry will be considered first, and later
the effects of Reynolds nutnber, Mach number,
flatne holder tetnperature, and turbulence will
21. 4. I. I FLUID DYNAMIC PARAMETERS be described. Note in some Figures D replaces d.
The flame stabilization criterion given Blockage and Flame Holder Geotnetry.
above in Equation 21. 4. I is not immediately Consider again the flow described schetnatical-
useful even when the characteristic T c is known ly in Figure 21.4.5. Note that the flow sep-
as a function of the chemical parameters be- arates frotn either side of the flame holder
cause the recirculation zone length L and the and that the wake continues to spread down-
gas speed in the flow over the wake V 2 are stream of the holder and asymptotically ap-
pl'oaches a width W. (We will find later that
not simply related to the scale of the flame W rather than d is the most useful character-
holder and the velocity far upstream. To il- istic scale for the holder in this probletn.)
lustrate the dependence of these parameters on The flatne holder and its burning wake block an
other fluid dynamic variables we will discus s a ppreciable part of the cros s section area of
the case of a two-dimensional flame holder of the duct and causes the unburnt flow to accel-
height d located on the center line of a rect- erate to a higher velocity, V •
angular duct of height H and subject to a flow 2
with an upstream velocity V l' We need to con- The wake width is a critical parameter
nect the fluid dynamic parameters used in our since it not only affects the ratio V 2 / V I but
model with these parameters which are the ones also fixes the recirculation zone length L.
usually specified. These two sets of parame- For example, the width of the mixing zone in-
ters are illustrated in Figure 21. 4. 5. In a creases almost linearly with distance along its
formal way the stability criterion can be writ- length. This spreading rate is sitnilar to that
ten as: of many other two-dimensional turbulent shear
layers and has a constant width-to-Iength ratio
of roughly 1/8. At the downstreatn end of the
or zone, the two mixing layers occupy the entire
width of the wake and consequently we expect
(21.4.2) that the ratio of recirculation length to wake
width L / W should be close to 4. Ear a wide
range of flatne holder shapes experimental data
Here W is the width of the wake near the down- lie in the range:
stream and of the recirculation zone. Its in-
troduction in Equation 21. 4. 2 will lead to a use-
ful simplification which is described below. 3.6 ';(L/W)';4
Also VIc and V 2c are the values of velocity
of the approach stream and the flow past the Data for a number of circular cylfnders
wake evaluated at blowoff condition. which illustrate this result are shown in Fig-
ure 21. 4. 6. Despite the strong dependence of
'0" =-~=l-=-J,
_ .. _ ~, : ~:.: FLAME ;;;m;]II
H"-DER """<TER
=-'---+m"
' 1
I' __ R. i ,
SOLID POINTS REPRESENT MU1..TlPLE I 'I'! ;
FLAME· HOLDER ARRArtGEMEkTS t ' !j!
~~o,~---~o~o.~~o~~~-L~o~,o~--~o,~,o~~-~~~~~L:
8lOCKAG[ "AfIO
Figure 21. 4. 5 Sketch of Notation Used in
Analysis of Stabilization.
Figure 21. 4. 6 Dependence of Recirculation
Zone Length and Wake Width
on Flame Holder Blockage
Ratio, d /H.
In order to apply the criterion we need
to know VI / V 2' L / Wand W / H as functions
21-12
~------
0 0
for flat plate holder, a = 90 , and 30 are
available for com.parison. Differences in val-
or ues of W / H are no m.ore than 20 percent and
those for the ratio V Z / VI are less than 6 per-
(V z /V I) = 1/(1 - W /H} (21. 4. 3) cent.
3-1-13
For this example the value of B which maxi-
mizes VIis 1/3 and
Ie Vic
1.0 H VIm Tc
--D-- 1. 54 (21. 4. 6)
30
0
90 0 0
0} WRIGHT DATA
el. Results obtained from the model and ex-
perimental work show that blockage effects are
very important, that a maximum in blowoff
velocity exists as flame holder scale is in-
0.1 creased in a duct of fixed size, and that this
maximum occurs when the flame wake width is
about 50 percent of the duct height for all two-
o .10 .20 .30 .40 .50 dimensional flame holder shapes. Similar con-
B clusions hold for axisymmetric shapes except
that for this case the optimum wake width is
1/3 of the duct diameter. The flame holder
Figure 21. 4.7 Dependence of Stability Param- scale and blockage ratio required to produce
eter on Blockage Ratio Band the optimum wake width depend strongly on
Flame Holder Geometry for flame holder geometry.
W'bdges Wit,h Half Angles of
30 and 90 • Temperature, Fuel-Air Ratio and Vitia-
tion. Temperature changes have little observ-
able effects on wake width or velocity. How-
V lc increases almost linearly with W. How- ever J • a large increase in temperature does
result in a reduction in recirculation length.
ever, as W / H approaches 1/2, the effect of
For example, doubling the unburned mixture
increasing W is offset by the increase in V 2
temperature can decrease recirculation zone
produced by the wake-blockage effect. For length by 15 to 20 percent. Similar changes
W / H > 1/2, the blockage effect dominates and are observed when fuel-air mixture ratios are
blowo!! speed decreases. changed to values far from the stoichiometric
value.
The optimum wake width in this simple
model is exactly one half the duct height and In both cases, the length of the zone de-
consequently the maximum value of blowoff ve- creases when the ratio of burned to unburned
locity which can be achieved for any flame hold- gas density A. increases. This trepd is in
er geometry, V 1m' is given by agreement with trends recently observed in
spreading rates of turbulent mixing regions
formed between parallel flows with different
V 1m T c velocities and densities. Experimental investi-
--H- (21.4.5) gation of this simpler problem shows that if
the high speed stream is also the high density
stream, an increase in the density of the low
Note that this result is independent of flame speed. and low density stream will increase the
holder geometry and is corroborated by the ex- spreading rate. In our case, increasing spread-
periments described above. ing rates of the mixing layers will decrease the
length of the recirculation zone.
We can also examine flows over axisym-
metric bodies such as the flame holder shown For a given temperature, vitiation of the
in the lower half of Figure 2!. 4. 3. For this approach stream produces a reduction in oxy-
geometry, the wake width Wand body diameter gen content, which results in a reduction in
d are equal and consequently the recirculation heat release and consequently an increase in A.
zone length is 4W or 4d. If this holder is Again the effect is qualitatively similar to an
placed on the axis of a circular duct of diameter increase in approach stream temperature.
D, and the blockage is defined as B = (d / D)2,
the stabilization criterion given in Equation Multiple Flame Holder Arrays. The pre-
21. 4. 2 becomes vious discussion was restricted to a single
flame holder placed on the center line of a duct
of constant height. In most practical situations,
VIC T c a number of flame holders must be used. When
-D-- 4)'B'(1 - B) these are arranged in a single plane perpendicular
21-14
to the flow direction and when they are spaced turbulent boundary layer on the flame holder
so that each holder lies on the center line of upstream of separation and high levels of ap-
equivalent ducts of equal height, the above anal- proach stream turbulence will also insure that
ysis can be used directly to estimate stability the mixing zone will be turbulent.
limits and spreading characteristics. For this
case, each holder is treated as if it were in an Transition to turbulence in the wake of a
isolated duct. E. g., see Figure 21. 4. 6 and blow- circular cylinder used as a flame holder is
off data of Reference 21. 10. shown in Figure 21. 4.8. The Schlieren photo-
graphs are taken along a line of" sight lOOking
This approach gives reasonable results down on the plane containing the' undisturbed
for laboratory scale experiments but interactions velocity vector and the flame holder axis. At
do occur which may change stability limits by the lowest Reynolds number (top pair of photo-
5 - 10 percent. One effect results, when flame graphs) large scale vortices are present and
stabilization fails on one holder in a multi-flame these show up as vertical lines in the left hand
holder array slightly before the others. Failure picture. However, at the highest Reynolds
of one stream to ignite has the effect of reduc" number these regular features axe hidden by
ing the acceleration of the flow over the wake small scale disturbances which we assume to
and hence of reducing the velocity of the flow be evidence of turbulent flow. The ReynOlds
past the wakes of the other holders. Thus, a numbers examined here differ by a factor of
partial blowoff ,can occur' which leaves the re- less than two and the change in the appearance
maining holders in a more stable configuration. is quite striking. j
1
"
When holders are spaced irregularly in
either lateral dimension, or fore and aft, pre-
diction of the wake geometry from results of
tests on isolated flame holders is no longer pos-
sible. However, our modeling ideas are still
useful in a qualitative wa1(;. For example, we
would expect that if flame holders are not ar-
ranged in a plane, the disturbance produced by
flow over the downstream flame holders will 4
pinch off the circulation zone of, the upstream Reynolds Number 2.45 X 10
holder unless the spacing along the duct axis
is greater than the recirculation zone length.
Similarly, the burning wake of the upstream
holder will increase the effective blockage of
the downstream holders and hence reduce their
stability limits.
4
Reynolds Number, and Mach Number Ef- Reynolds Number 3.35 X 10
fects. When the Reynolds number is so low
that the mb~ing layers in the wake of the flame
holder become laminar or transitional the trans-
port proces ses in the wake change drastically.
Molecular diffusion becomes important and 1:)1.e
rule of thumb for L J W is no longer applica-
ble. 4
ReynOlds Number 4.60 X 10
Measurements made in systems with low
approach stream' turbulence levels have shown Schlieren Sensitive Schlieren Sensitive
that the transition Reynolds number for circular to Horizontal Den- to Vertical Density
cylinder-flame holders is in the range 1 to 4 x 10 4 sity Gradients Gradients
(see Reference 21. 6). This result is for flame
holders cooled to approach stream temperature,
and the Reynolds number is based on upstream Figure 21. 4. 8 Transition to Turbulence in
flow properties; Re =, P1V1d/J.tl. When the Recirculation Zone of 1. 3 cm
Cooled Circular Cylinder.
flame holder is allowed to reach temperatures
hotter than the approach stream, gas properties
based on holder temperatures should be used. Because the Reynolds number is directly
Some effects of the geometrical shape of the proportional to the pressure level in the en-
holder on transition is expected. gine (through the density dependence) the
Reynolds number will decrease as the altitude
Transition occurs when the separated increases. Hence, the Reynolds number should
flame holder boundary layers become turbulent be evaluated at high altitudes to insure that the
very close to the separation point, and up- transition to laminar flow described here does
stream of the location in the mixing zone where not occur.
mixing effects or combustion can heat the gas
in the separated layers. Any heating will in- When appreciable heat is to be added in
crease the kinematic viscosity (which is rough- a burner of constant cross section area, inlet
ly proportional to temperatures to the 1. 75 Mach numbers of about O. 15 to 0.25 must be
power) and reduce the effective Reynolds num- used to prevent choking due to heat addition.
ber. When the flow in the separated boundary Thus, compressibility effects usually are not
layers remains laminar up to the point of ap- important near the flame holder and recircula-
preciable heat addition, it remains laminar tion zone. '
throughout the whole recirculation zone and re-
gion of flame spread. The development of a
21-15
However, note that the near optimum wake
width of 112 (for the two-dimensional case), the
flow area is reduced by a factor of two. Con-
sequently for approach stream Mach numbers as
low as Ml = 0.3 we would get sonic speed past
the recirculation zone. Measurements of Wright,
16
I
(Reference 21. 7) bear out this prediction and
further show that the WI H correlation discus-
sed above fails when the Mach number past the
..
l4
I
recirculation zone, M , is greater than 0.8.
2 :II
;::
12 1
Free Stream Turbulence. The effects of
free stream turbulence can be described only
in a qualitative manner. As the intensity of
'"
o
;::
Z ID
~
!/
turbulence increases, the recirculation zone
o
shortens but the stabilization criterion in its
most direct form, V 2c 'l" C I L = 1, remains valid
;::
til
it: JJ
1 /
even when recirculation zone length is reduced
by factors of 2. Thus, turbulence appears to
effect the rate of spread of the mixing layers
without changing the mechanism of stabilization.
"'
I-
~
.
0:
%
o
.6
j
\
1 r. • 6fO·R
.4 L o • 0.21
(tmoll prObt)
r ",Ii ~ j \
values are presented for a hydrocarbon fuel
vapor with a molecular weight of about 100. A
number of flame holdlJr geometries were used
----A---+--'l~~;~ [t
The characteristic' tiIne is also a sensi-
tive function of approach stream temperature
~OOJ
and oxygen concentration. In general, T c de- l ---t--
creases rapidly as temperatures increase even
0.25 "'I .
when this increase is due to vitiation; (i, e. I pre-
burning at a fuel-air ratio below stoichiometric). 0.20 _ _ _ \ _ r--- [0 450J - ' - -
However, for a given temperature, T c in- , [0212J
creases as the oxygen mass fraction decreases [I OoJ [O,525J I
due .to increasing vitiation. 0, 15 O!-.2::--0:l.-::3----;O:-..4::---0:l.75----;O~,6::--;:0-:;7----;O~,8;--;:0-;;9--~LO
~. FUEL'AIR RATIO. FRACTION OF STOICHIOMETRIC
The critical time increases as pressure
decreases roughly as Tc ~ liP for hydrocarbon
Figure 21. 4. 10 Effect of Fuel Properties on
fuels of high molecular weight. E. g., see Ref- Characteristic Time. The Pa-
erence 21. 11. A similar result was obtained in rameter is Mass Fraction of
small scale experiments carried cut with hydrogen. Hydrogen in the Fuel.
21-16
In attempting to obtain an independent to correlate a body of experimental results.
estimate of values of T C or some other experi- Here f is the fuel-air ratio, d is the flame
holder scale, P and T are the pressure and
mentally determined quantity which is propor- temperature of the approach flow, and F is a
tional to T c' we have examined the dependence function of the fuel-air ratio. (For example,
of a time based on the ratio of the laminar see the work of Reference 21. 15.) The values
flame thickness " to laminar flame speed, S. for the exponents selected by various authors
In the single case for which comparable data to correlate their data have the ranges,
were available values of 6 / S T C for nlethane
were computed for stoichiometric fuel-air ratio 0.8 !> a !> 2
of one and approach stream temperature be-
0
tween 300 and 400 K. The ratio had a value
close to one for the whole range of tempera-
ture examined. Similarly, values of the ratios 1/2":c!>2.5
of ,,/ Sand T c for hydrocarbon and hydrogen
fuels are about 10. Thus, 6/ S may be a use- and F must be determined experimentally.
ful predictor for the dependence of T c on var-
ious chemical parameters. At the beginning of the study of bluff body
flame stabilizers, there was great confusion
Finally, there is a persistent attempt to concerning the exponent for d which arose be-
relate the characteristic stabilization time to cause the influence On the recirculation zone
a thermal ignition time (e. g., R,eference 21. 12) region of flame holder and duct geometry, de-
or a global reaction rate (e. g., References scribed above, was not fully appreciated. For
21. 13 and 21. 14). These efforts often lead to example, when a circular cylinder held with its
a representation tor T which is similar to the axis perpendicular to the gas stream is us ed
reciprocal of a reaction rate: as a flame holder, the duct walls have a large
effect on the flame holder wake width even when
the J:atio of holder diameter to duct height is
as small as 1/50. In the range )/20 ,;; d/H
!> 1/4 and in a duct of fixed size, the wake
width and hence the recirculation zone length
where m and n are numbers of the order of scale approximately as L co W '" v<l rather
one or two, A is an activation energy determin- than as L <X d. This square root dependence
ed empirically, R is the universal gas constant, leads to a value of the exponent b of 1/2.
T is an ignition temperature or the gas temper- Similarly, if cylinders with their axis parallel
f
ature in the recirculation zone, and (,J is the to the flow are used as flame holders, the
equivalence ratio which is less than one, the wake width grows linearly when d is increased
stoichiometric value. In the works of Solokhin in a duct of fixed size. There is an effect of
and Mironenko (Reference 21. 13 and 21. 14), blockage in this example too, since the ratio
where a more complex expression is used, the V 2/ V 1 will increase with d due to blockage
effective values of the parameters are changes but tllis increase depends on
2 -1
(1 - (d / D» and hence is hard to detect
n .. 1 m = 2.5 when diD < 1/4. Hence, in this example the
exponent b would be close to one. Further
confusion arose because data in the laminar
Although the dependence on temperature and pres- and turbulent regimes were used together to
sure by this approach is plausible, the use of determine these exponents.
global reaction rates and the application of this
approach to proceBses which involve chemical A value of the pressure exponent near one
reactions in turbulent mixing regions does not is a typical choice and for the temperature,
have a sound physical basis and should be viewed values still range between 1/2 and 2.5. Thus,
as a sophisticated forITl of curve fitting. a scaling parameter of the forITl VIc / Pd is
Because of our lack of understanding of often used for fixed inlet temperature. When
the chemical paraITleters, the stabilization cri- d is changed by scaling the entire flame holder-
terion is only useful when T c values have been duct system this parameter gives an excellent
correlation - as we would expect from our pre-
determined for the range of chemical parame- vious analysis. A correlation of this type is
ters expected in practice. However, small given by Hottel et al (Reference 21. 15). How-
scale experiITlents can be used to make the re- ever, note that this correlation is only useful
quired determinations and some physical feel in general if d characterizes the scale of the
is given by the flame speed correlation suggest- system; if d is changed and the duct height is
ed above. held fixed, the correlation will fail because of
the effect of changes in blockage on recircula-
tion zone length and the velocity ratio V 2 / V l'
21.4.1.3 ALTERNATE SCHEMES
21-17
bluff body. In either example, a region of we have assumed that the injected mass flow
stl ong recirculating flow is created by a physi- (Pivi"db) enters and leaves the control volume
cal obstacle or in the wake of interacting jets
with its velocity of injection Vi' (The assump-
in which hot products of combustion can be
trapped. This hot gas then acts as a steady tion that the exit velocity is Vi and not a value
source of ignition for the oncoming stream.
closer to VIis certainly questionable.) Given
In the case of flame stabilization by gas jets,
two new features are added. First, the size this crude balance, we find that
of the recirculation zone can be changed by
changing the rate of gas injection. Second, the
fuel-air ratio and hence the temperature of the W
gas in the recirculation zone can be changed b
by changing the fuel-air ratio of the injectant.
Because the stabilization process is very strong-
where
ly affected by changes in the temperature of the
recirculation zone gas, having an independent
control on this parameter will allow stabiliza-
tion at fuel-air ratios far below which could be
achieved with bluff body holders which produced
the same sized recirculation zone. The advan- ""'hen W is much larger than the thickness of
tages of these two features are offset in part the boundary layer on the center body, and when
by the performance losses and the mechanical W is Inuch smaller than the duct diameter (so
problems associated with supplying the gas flow th"t blockage effects can be ignored), we ex-
required for flame stabilization, and, if a fuel- pect Cd to be constant. Consequently the, above
air mixture is to be us ed, the problems involved
equation indicates that W will scale as qZ and
with the production of the vaporized fuel and the
when P/Pl and the geometric parameters are
preparation of a homogeneous mixture prior to
injection. constant, this equa tion reduces to
-
the latter results with the scaling law for W
and the blowofi crltel'ion, Tc V lc/ L =
1, we
get an equation for the blowoff velocity:
or
21-18
V
Ic
<X vcr which agrees with the above analysis. systeITls when the augITlentation was zero. The
possibility that gains can be ITlade in reducing
The gas which enters the recirculation the non-afterburning total pressure loss is an-
zone is made up from the approach stream as other reason for pursuing the investigation of
well as the injectant stream and the ratio of this system.
these two mass flow rates has been found to
be independent of q and strongly dependent on
the injectant angle. For example, Kosterin et 21. 4. 3 FLAME STABILIZATION IN A HET-
al (Reference 21. 16) find that the ratio of ap- EROGENEOUS FUEL-AIR MIXTURE
proach stream to injectant entrainment rates,
E
1"
is about 6.5 at e
0
=
135 , 4.0 at 90 0 and In almost any afterburner configuration
0 0 the weight savings to be made by reducing all
2.5 at 180 and 70 • Thus, the mixture ratio length scales in the system will insure that the
and hence temperature of the recirculation zone
fuel injection system will be located so close
can be strongly influenced by the injectant. to the flaITle stabilizers that some of the liquid
fuel will arrive at the plane of the flaITle hold-
The magnitude of this effect is shown be-
ers in an unvaporized state. When afterburners
low in Table 21. 4. 3 where equivalence ratio
are to be used in the air stream of a fan en-
(the fuel-air ratio, fraction of stoichiometric),
gine, the low temperatures of these streams
in the approaching streaITl at the blowoff condi-
will greatly increase the fraction of fuel which
tion Il is shown as a function of the equiva-
lc is not evaporated. For exaITlple, in low pres-
lence ratio in the injectant streaITl Il when the sure ratio fan engines operating at high alti-
i
tudes, present day jet fuels will be alITlost cOm-
gas speed of the approach stream was 100 m/ sec.
pletely ill the liquid state. In such streams,
In this exaITlple, the lean blowoff liITlit of the
approach stream was reduced £roITl 60 percent the flaITle stabilization systeITl ITlust produce
some vaporization of the fuel in addition to act-
of the stoichioITletric fuel-air ratio to 40 per-
ing as a continuous source of ignition.
cent when the fuel-air ratio of the injectant
fluid was increased froITl zero to 120 percent
In addition to these low teITlperature prob-
of stoichioITletric. The quantity ~e is the cal-
cu1ated value of the equivalence ratio in the re- lems, special requireITlents are placed on the
fan streaITl augITlentation systeITl (often called
a duct burner) by the operating characteristics
FlaITle holder of the fan. The fan is typically a low pres-
Ili \llc Ile characteristics sure ratio device and a relatively weak pres-
sure disturbance propagating upstream froITl
0 0.60 .52 b .5 mm the augITlentor can push the fan into a strong
d 15 mm surge or stall. Hence, ignition of the fan
0.54 0.54 .54 q 45 stream augITlentor must be achieved at a very
low overall fuel-ail' ratio so that the sudden in-
1.0 0.43 .51 Kerosene fuel crease in total temperature (due to the start of
0
afterburlling) will not interact with the choked
1.2 0.40 .51 e= 135 nozzle to produce a pressure pulse which will
cause the fan to stall.
Table 21. 4. 3 Effect of Injectant Equivalence COITlmon Duct SysteITl. Under conditions
Ratio on Equivalence Ratio of such that the fuel in the ian stream is poorly
Main Stream at Blowoff. vaporized, the siITlplest systeITl is the engine in
which afterburning takes place ill a COITlITlOn
duct with fuel injection systeITl ITlodulated so
circulation zone based on a measured value of that combustion starts in the afterburner in the
core stream where high temperatures insure
entrainment ratio E . Note that 11 e is almost
r good vaporization. SOITle of the hot gas pro-
constant. Hence, we are again led to believe duced by afterburning in the hOITlogeneous core
that the recirculation zone temperature which streaITl can then serve to support the flame sta-
is presuITlably also almost constant is a critical bilization process in the fan-air streaITl and to
ieatul'e in the ignition process. produce vaporization in regions where the fan
and core streaITlS ITlix. The fan engine s de-
Note that using injectant angles with sITlal- scribed in the introduction of this chapter (e. g. ,
ler values of Er will increase the sensitivity of Figure 21. D. 2 on page 21-3) uses this systeITl.
the equivalence ratio at the blowoff condition to
If fan air is to be burned in a separate
changes in Il but at the saITle tiITle will change
i duct where this support is not available, the
the relationship between wake width, recircula- flame holder ITlust operate alone. In the fol-
tion zone length and injectant paraITleter q. lowing paragraphs we will give a qualitative
picture of several flaITle stabilization schemes
Large scale tests of a cOITlplete afterburn- for this second and most extreITle example.
er systeITl which used two-diITlensional arrays Few experiITlental data are available and because
of jets, of the type discussed here, as flame the process is cOITlplex, systeITlatic experiITlen-
stabilizers are reported in Reference 21. 17. tal or theoretical treatITlent of this important
Good stabilization characteristics and afterburn- probleITl is lacking.
er cOITlbustion efficiency were achieved with a
total injectant flow rate of between 2 and 4 per- Bluff Body FlaITle Holders. There is evi-
cent of the total flow to the afterburner. Total dence that the picture of the bluff body stabili-
pressure losses associated with jet-flame hold- zation process, described above, applies in ITlost
er systeITls were found to be 3 to 4 percent respects to bluff body stabilization in a hetero-
lower than corresponding values for bluff body geneous flow. The principal difference is that
21-19
-~~-
in heterogeneous flows, fuel vaporization must ratio is increased toward the stoichiometric
take place during the stabilization process it- value (as it must be to achieve maximum aug-
self. This can occur in two ways: first when mentation), the fuel-ail' ratio in the recircula-
liquid fuel drops impinge on the hot flame hold- tion zone could increase to values far above
er and second when fuel drops enter the mix- stoichiometric and a flame blowoff on the fuel
ing zone. In either case the fuel-air ratio in rich side would occur. Hence, having the fuel-
the wake will be fixed by local conditions in a air ratio in the wake larger than that in the
manner similar to that described above for the flow is not always advantageous.
gas jets when a fuel-air mixture is used as the
injectant. In this case, as there, the fuel-air It is clear from this brief qualitative de-
ratio of the gas entering the wake appears to scription that the fuel injection system and the
be the dominant factor and maximum blowoff fuel capture and heat transfer rates of the
velocity occurs for the injection conditions flame holde" must be carefully controlled over
which supply the recirculation zone with a stoi- a wide range of operating conditions if the sim-
chiometric fuel-air mixture. Proper design ple bluff body flame holder is to be used suc-
and control of the fuel injection system can be ces sfully. In general, such control is not
used to get the best conditions for stabilization possible '.vith existing injection systems over
regardles s of the overall fuel flow require- wide operating ranges.
ments.
Flame Stabilization by Jets. A second
The process of fuel vaporization by the system which has shown promise in heteroge-
flame holder involves a number of steps. neous systems is the aerodynamic flame holder
First the fuel droplets must be captured by the or gas-jet holder described in a previous sec-
flame holder. Capture results because the tion. For duct burners, this system is per-
droplets cannot exactly follow the gas stream haps the best of the three discussed here as
lines; as the gas flows over the flame holder far as its flame stabilization properties are con-
the droplets will first be accelerated toward the cerned. However, losses and mechanical prob-
holder (region (a) of the sketch shown below) lems associated with the system may make its use
impractical. (For example, see Reference 21. 17.)
:':)~
for use in heterogeneous fuel-air mixtures is
a piloted burner. A small part of the after-
burner flow, say 5 to 10 percent, is burned
in a can-like pilot burner (or a number of burn-
ers) at the stoichiometric fuel-air ratio. The
and then away from the rrnxlng zone at region hot gas from this source is then used to sup-
(b). The drift rate across streamlines will de- port stabilization by a system of conventional
pend strongly on particle size, the flame hold- flame holders. The pilot burners require sep-
arate fuel injection and control systems to
er shape and the velocity, density and viscosity
maintain fuel-air ratios different from those in
of the gas. After the fluid is captured on the
the main flow. Systems of this type can be
holder its residence time there will be fixed
ignited at very low overall fuel-air ratios (e. g. ,
by a balance between shear forces produced by
Reference 21. 17) and low pressure levels.
the gas stream, and the shear and surface
However, larger total pressure losses are pro-
tension forces acting between the liquid film
duced by this system both with and without aug-
and the flame holder. If too thick a film is
mentation.
formed ablation of liquid drops from the down-
stream edge of the holder will re sult. If va-
In SUlnmal'Y, a number of schemes are
porization rates are high the holder may op-
available to produce flame stabilization in
erate in a dry state. Heat transferred between
heterogeneou s flows under conditions suitable
the recirculation zone gas and the liquid film
for fan engine applications. Although, the com-
will depend on the usual convective parameters,
mon burner scheme is the most well developed,
and hence will increase with the speed, tem-
the aerodynamic and pilot burner schemes offer
perature, and pressure of the gas in the re-
advantages which are worth further exploration.
circulation zone, and again will depend on
flame holder geometry.
Given the capture and heat transfer pro- 21. 4.4 DISCUSSION
cesses, the properties of the fuel will then
The model used above to describe flame
fix the rate of production of the fuel vapor at
stabilization ill homogeneous fuel .. air streams
the flame holder, and the entrainment of vapor
by bluff bodies has the advantage of cleanly
and air in the mixing zones will fix the fuel-
separating aerodynamic and chemical features
air ratio of the recirculation zone gas. Ad-
of the process. The influence of various aero-
ditional vaporization of fuel droplets entrained
dynamic parameters is well understood "from a
in the mixing and recirculation zones will fur-
qualitative point of view and many features can
ther increase the fuel-air ratio.
be treated in a quantitative manner. In partic-
ular, the dependence of stability limits on the
When the capture, heat transfer and evap-
geometry and scale of the flame holder-duct
oration rates are high. the fuel-air ratio in the
system is now clear.
recirculation zone can be much higher than in
the stream approaching the flame holder. This
The influence of the various chemical
difference would make possible ignition and sta-
parameters of the problem are much less well
bilization when the overall fuel-air ratio is far
understood. The use of an ignition time delay
below stoichiometric and hence would be advan-
as suggested by Mullins, Solokhin and Kosterin
tageous during start-up of the augmentation
to describe ignition in a turbulent mixing zone
process. However. when the overall fuel-air
21-20
is not correct, in the opinion of the author. the latter fuel-air system is important in duct-
burner systems for fans but will not be discuss-
In one typical version of this approach ed here. (See References cited in Section 21.10. )
(Solokhin, Reference 21. 14), tlie ignition time
is calculated from a global model of the chem- Given the flame stabilized in a duct, we
ical reaction rate, and the chemical concentra- would like to be able to calculate the distance
tions and temperature used in the calculation downstream of the stabilizer which is required
are taken from a mathematical model of the to achieve a selected value of the heat release
mixing zone which is based on time averaged or combustion efficiency. The parameters which
measurements of these parameters. There may influence the requked length are: (a) ~
are three problems here. Global models for properties (such as the pressure, temperature,
reaction rates have been used in calculations and oXJ'gen concentration; the fuel-air ratio and
of laminar flame speeds and have led to quali- fuel properties; and the Mach number, velocity
tatively useful results. However, in order to and turbulence level of the unburned stream).
obtain quantitatively accurate predictions it has And, (b) Duct parameters (such as duct height,
been found necessary to consider detailed chemi- flame holder geometry and blockage, and cross-
cal analyses which usually involve a large num- section area changes with axial distance).
ber of reaction steps J reaction rates and activa-
tion energies. Unfortunately, at the present time, we can-
not predict the dependence of heat release rate
A second and perhaps more serious prob- in a combustion changer of fixed size on any of
lem arises from the treatment of the mixing these parameters from basic principles. Indeed,
layer. The model used by Solokhin pictures our understanding is so poor that the appropri-
the layer as a region in which the temperature ate dimensionless parameters have not been
and concentrations change smoothly from values identified or agreed upon. However.l several
corresponding to the unburnt mixture on one fluid dynamic parameters, the Reynolds number
side to values corresponding to the products of and Mach number, are used to characterize the
combustion on the other. This is the result flow.
obtained experimentally with instrumentation
which produces time averaged values. However, Although a great deal of experience is
recent experimental developments (e. g., Roshko available which can serve as a guide for a new
and Brown, Reference 21. 18) suggest that the combustion chamber design, a large and expen-
conditions in the shear or mixing layer are sive development effort is usu •. Ily required to
quite different. Experimental results indicate produce a satisfactory configuration. Conven-
that large scale structures predominate in the tional wisdom is in agreement J for example,
mixing layer and consequently that gas in the that an increase in pressure, telnperature,
layer, at a given instant and at a given point oxygen concentration, and turbulence level will
has a high probability of being either complete- increase the heat release rate and reduce the
ly burned or unburned. The probability of find- combustion chamber length required for high
ing gas with a temperature or concentration of combustion efficiency. However, quantitative
an intermediate value is small even at the center measures of the effects to be expected, given a
of the layer. In this picture of the flow, chemi- particular change in a paramete.r, are not avail-
cal reactions will start at boundaries between able. The reason for this is that the combus-
fully burnt and unburnt masses of gas and not tion process is turbulent and occurs in a region
in a uniform mixture of burnt and unburnt mate- of strong shear and large axial pressure gradi-
rial. Thus, if the new model of the mixing ent.
layer is correct, the use of the time averaged
values of temperature and composition in the General features of the flow field of a
calculation of chemical reaction rates is inap- typical flame are shown in Figure 21. 5.1. In
propriate. this example the flame is stabilized by a bluff
body placed on the centerline of a constant area
Finally, flame stabilization involves more duct. The downstream end of the recirculation
than the simple ignition process. In order to zone is about one tunnel height H downstream
stabilize a flame, gas ignited in the mixing lay- of the flame holder. The fuel is a hydrocarbon
er must continue to burn after it moves past which produces a highly visible flame and the
the downstream end of the recirculation zone. outer boundaries, shown in Figure 21. 5. la, are
Thus, the heat release rate in the mixing zone based on time exposure photographs taken in the
gas must be high enough to overcome the quench- light of the flame itself.
ing effects of the entrainment of unburnt gas in
the region downstream of the recil'culation zone. Temperature profiles shown in the lower-
A simple ignition model is probably not suffi- half of Figure 21. 5. la at a number of positions
cient to describe this process. e~ibit a sharp initial rise from the cold gas
temperature which is followed by a very small
and more gradual further increase. The maxi-
21. 5 FLAME SPREAD IN PREMIXED AND mum values, reached at the centerline of the
HOMOGENEOUS FUEL-AIR MIXTURES duct, are close to the adiabatic flame tempera-
ture. The two boundaries based on the positions
In this section, the process of heat addi- at which the initial temperature rise starts and
tion after flame stabilization has been achieved stops are also shown in the lower half of Fig-
is discussed. Processes occuring in a premixed ure 21. 5. lb and they contain the region of
and homogeneous fuel-air mixture are consider- strong chemiluminescence (shown here as a
ed. The term homogeneous is used here to de- dotted region).
note mixtures of fuel vapor and air as contrast-
ed with heterogeneous mixtures by which we Values of temperature shown here are
mean mixtures of fuel droplets and perhaps averaged over long periods of time. Time re-
some fuel vapor with air. The combustion in solved temperature measurements suggest that
21-21
the rapid initial rise is produced by averaging than the temperature profiles. Near the flame
in time over temperatures which fluctuate rapid- holder and in the recirculation zone, the time
ly between values close to the unburnt and burnt averaged velocity is reversed. The centerline
gas temperatures. velocity increases rapidly for positions farther
downstream and exceed the unburnt gas speed at
positions farther downstream than 1-1/2 duct
heights. This acceleration of the burnt gas is
a result of the action of the axial pres sure
gradient, produced by heat addition, on the high
density unburnt gas and the lower density burnt
material. The axial gradient, which is uniform
across the duct, causes the lower density fluid
to accelerate Inore rapidly than the high density
stream and thus produces the hat shaped profile.
o 0.167 0.& 1.0 litH f.' 2.0 2.' In sUInmary, the flame front appears to be
made up of thin regions of chemical reaction
which are rolled up into vortex-like structures.
The size of these structures grows slowly as
(a)
the axial distance increases and they occupy
between 30 to 40 percent of the "flame" width.
Strong chemical reaction and large heat release
««ere( < « «««</ecee GeG (ef «GC' (freGC' (CCG «ee" «<ec< occur in the shear layers which form the bound-
aries between streams with large density and
velocity differences.
percent of the width of the flame W. That is, incomplete because we cannot yet prescribe the
regions of strong temperature gradients pene- entrainInent rate of the turbulent flame.
trate far into the flame front.
Concentration profiles for products of com- 21. 5.1 SPREADING RATES OF TURBULENT
bustion are similar to the temperature profile s; FLAMES
and regions of the strong chemiluminescence
produced by combustion, (the dotted region in The quantity which the afterburner designer
Figure 21. 5. lb). and of strong ionization, needs to know is the manner in which the COIn-
concentration and temperature gradients almost bustion efficiency of a burner varies with the
exactly coincide. This result suggests that parameters described in the previous paragraph.
the sharp boUndaries shown in the Schlieren Unfortunately, combustion efficiency is difficult
photographs are flame fronts and that their posi- to measure accurately and has not been the sub-
tions are restricted to the region of sharp tem- ject of detailed investigations under conditions in
perature ris e. which the effects of changing combustion chamber
parameters were clearly isolated. Instead, a
The velocity profiles (shown in Figure number of investigations have been made of the
21.5. la) are also averaged over long periods spreading rate of the flame front and then con-
of time, and they show less steep gradients clusions regarding the more applied problem of
21-22
combustion efficiency have been drawn based on
these results. See, for example, Williams et
al (Reference 21. 19), Wright and Zukoski (Ref-
erence 21. 20), and Solntsev (Reference 21. 21).
The ratio (V / V 1) is different from one because
There are a number of problems with of the velocity change produced by acceleration
this approach. First, the flaIT1e is observed of the flow around the flame holder and then
to have a finite thickness, which may be as by heat addition.
great as 20 percent of the duct height (e. g.,
see Figure 21. 5. 1). The spreading rate and The angle (l is the angle made between
conclusions drawn froill it will depend strongly the flaille front at the point of interest and the
on which sU1'face is defined as the flame front. axis of the duct. It can be obtained from the
Further, since the combustion process presum- shape of the flame front and is just
ably takes place within this thickness any inter-
pretation of combustion efficiency which is based
on a single boundary wIll be suspect. ldW
(l (25. 1.2 )
'Tx
Secondly, there is a strong interaction
of the flow with the heat addition process. The The velocity of the gas norilla! to the
strong axial pressure gradient produced by heat
flaille front, un' some times called the turbu-
addition produces acceleration in the unburnt
fluid which produces an appreciable curvature lent entrainment velocity, or flame speed is
of stream lines near the flame front. The ac- given by V sin i3 and i3 can be obtained from the
celeration and curvature can have important ef- difference between angles e and n. That is,
fects on the interpretation of the flame width
data.
sin (n - 9) (25.1.3)
This process is illustratp.d by the two-
dimensional flow shown in the sketch of Figure
21. 5. 2. We simplify the problem by assuming Thus, to calculate un consistent with any
that the unburnt flow is isentropic, incoillpres-
choice of the flame front, we must know V / V I
Sible, and has a velocity vector which is almost
and both angles (l and e. In many situations
in which turbulent flame spreading is consider-
ed, the ratio V / V 1 can be as large as 2 to 3
and the angles (l and 9 are often nearly equal.
Hence, neither of these e£fects can be ignored
a priori.
w)(~)
flame spreading in a rectangular duct (about
= (:l)(H4 (25.1.1) 15 Cill by 7.5 cm in cross section) and used
several cooled circular cylinders as flame
holders. The data of this table show the wake
Here V 1 is the gas speed far upstream of the width and velocity ratios measul"ed near the
downstream end of the recirculation zone (Sub-
flame holder, v is the y cC'mponent of the
f script 2) at about 4 cm and at a station 37 cm
velOcity at the flame front and Cp is the pres- downstream of the holder (Subscript 37). The
8ure coefficient defined as: outer edge of the flame defined in schlieren
21-23
V W V W times that of the hydrocarbon fuel used in
VI z z 37 37 these tests. Despite these changes in param-
m/sec VI H V; If"" eters which produce large changes in laminar
flame speed, little change is observed in flame
30 1. 09 · Z3 1. 55 .40 geometry. The lack of change in Figure
60 1. 06 .n 1. 34 .34 21. 5. 3c is particularly interesting.
80 1. 06 • Z1 1. 31 .33
~
:;. . . o.,E~I.L
:J ~----.---",---" .~
100 1. 05 · Z1 1. Z9 .33
lZO 1. 04 .Zl 1. 27 .33
140 1. 04 .21 1. 27 .33 -<>---i"
~
Table 21. 5. 1 Variation With Approach Speed of ; o. 7 0.8 0.9 I. 0 I. 1 I. 2 I. 3
Velocity Ratio and Wake Width at ~. Fucl~Air Ratio, Fraction CJ{ Stoichiometric
the Downstream End of Recircula-
tion Zone (Sub 2), and at 37 cm
~~l·'t~ I~I
(Sub 37) from Flame Holder. Duct
About 15 cm by 7.5 cm With 0.32 cm ii!i . ._ _ _ _ _ _ _ _ _
Diameter Cylinder Spanning the ~r o.~ ---.
~;
7. 5 cm Dimension. Stoichiometric
Fuel-Air Ratio. 0.8 I I I I I
ZI-24
No experiments have been reported which width are small despite the change in blockage
deal directly with the pressure dependence of ratio from 1/48 to 1/3.
the flame spreading phenomena. A number of
experiments have been made of complete after- If we compare the flame geometry of a single
burner systems in which pressure effects were flame holder in a duct with the flames produced by
examined and were found to have strong ef- two holders of the same scale located in the same
fects on combustion efficiency when the pres- duct, each flame width of the latter configuration
sure fell below a limiting value. (See Refer- will be slightly smaller than that of the single hold-
ence 21. 15.) However, since the complete er. However, the fraction burned will be greatly
system was involved, it is not clear which increased at a given distance downstream of the
process, injection, flame stabilization or holder. Hence, if stabilization problems are not a
flame spreading, was responsible for the drop limiting constraint, increasing the number of hold-
in efficiency as the pressure was reduced. ers would always improve combustion efficiency.
The Reynolds number is reduced when the pres-
sure falls and the velocity is held fixed. Such This situation is illustrated by the data of
a reduction could cause a transition from tur- Solntsev (Reference 21. 21) which are shown in the
bulent to laminar flow which would hava a very sketches of Figures 21. 5. 1 and 21. 5. 5, and in
adverse effect on flame spreading and combus- Table 21. 5.2. The sketches show flame boundaries
tion efficiency as well as on the flame stabili- and temperature profiles for two flame holder con-
zation process. In addition, Hottel et al (Ref- figurations placed in the same 300 ern high duct.
0
erence 21. 15) suggest that a pressure reduc- In Figure 21. 5.1, the holder is a 30 half
tion would also reduce the turbulence level of angle wedge with a 70 mm base height; in Figure
the approach stream and that this will result 21. 5. 5, three 30 0 half angle wedges are used.
in a reduction of the flame spreading rate. Wake widths are presented as a fraction of the duct
height and for a number of axial positions in Table
21. 5.2. The duct height used in present-
ing the 3 flame holder data is divided by 3
.,oj so that each holder is charged with its
FlA\lE WIDTH,.!t equivalent duct height. The flame fronts,
DUCT HIGHT H 2-in.OIAI,IETER for the three holder configurations begin
to merge near x/H of 1.3 and combustion
is complete before the x/H = 2.8 station
at which the flame width of the single hold-
er configuration is less than 75 percent of
~L"'D!A"'ETER the duct height. If we normalize the
""-- 7 -'''' OIAMETER l wakes widths and axial positions by the
height of the duct occupied by each holder,
i.e., by 300 mm for the single holder and
100 mm for the three holder configura-
, tion, the systems look more similar.
OOWNSTRElIl,I OISTANCE
DUCT HIGHT ' Ii" Thus, the flames occupy about 65 percent
21-25
'~-
- ~--.--~-~-~--.--" ---------
of their ducts at a station one equivalent duct uncertainties in estiITlation of the slopes for W
height downstream of the holder. and Cp which appear in calculation of nand e.
Notice that in ITlost cases the velocity vector V
Entrainment Rates. The entrainment rate is turned away froITl the axis through an angle
of the flame can be determined from knowledge e which is roughly half of n, the angle between
of the flame geometry and the pressure and the spr eading flame front and the axis of the
velocity field produced by the flame. However, duct. Because e is greater than the angle fl
the entrainment rates determined by this meth- for many of the conditions presented here, we
od are very strongly dependent on the defini- must expect large errors in i3 from this source.
tion used for selection of the flame front posi- In addition, the boundary layers growing on the
tion and on a number of corrections. To il- walls of the combustion chamber will also pro-
lustrate the process, we show a set of calcu- duce an acceleration of the flow by reducing
lations made from the data of Thurston (Ref- the effective cross section area of the duct and
erence 21.24). hence must be taken into account in calculating
the angle e. For the data presented in Table
Consider the sketch shown above in 21. 5. 2, the growth of the displacement thick-
Figure 21. 5. 2 and the data presented in Table ness on the top wall of the duct would decrease
21. 5.3. Values of experimental paraITleters e and hence increase fl by about. 002 radians.
and the angles n, i3 and e calculated from Equa- Side wall boundary layers will have a siITlilar
tions 21. 5. I and 21. 5.2 are presented in the effect. Hence, we expect the entrainment ve-
table for three flame holders of diaITleter, locity for those experiments is about. 025 +
D and a range of approach streaITl speeds, .007 of the local unburnt gas speed.
VI' Calculated values of the entrainment
speed are given in the last column. The entrainment rate can also be obtained
directly from the flame wid th and veloci ty da ta
The entrainment rate per unit area of the by a different mass balance technique. The
ilaITle is PUn which we showed earlier, see idea here is to measure the ITlass flow of the
Equa Han 21. 5. 3, wa s given by unbul'nt gas outside the flame as a function of
axial position. The rate of change of this flow
rate me with axial position can then be used
Entrainment Rate = PUn '" pV sin fl to deterITline the entrainment rate. When n is
small, the entrajnment rate per unit area at one
side of the flame is (-1/2)(dm c /dx) and it can be
and when fl is sITlall expressed in terms of the total ITlass flow
m l = PI VIH as:
Entrainment Rate = pV' fl
One interesting result shown below in Table
21. 5. 2 is that the entrainment angle i3 is al-
most independent of approach stream speed and Measurements of mc of the type required were
flame holder blockage when the flame is turbu- carried out by Thurston (Reference 21.24) for one
lent. The values of i3 lie around 0.02 with a of the experiments reported in Table 21. 5. 2. An
scatter of at least. 005 or 25 percent. Some estimate of fl based on the above equation and
of the data used to calculate values of fl '" a - e Thurston's data was 0.027 for the 0.32 em flame
are also shown in the table. Examination of holder. The agreeITlent of the two methods is
the quantities shows that fl is constant despite close considering all the uncertainties.
substantial changes in these quantities which re-
sult from changes in flame holder diameter D. The entrainITlent rate of a turbulent flame
Note also that fl changes only slightly when the will certainly depend on a number of parameters
speed of the approaching stream VIis increas- not changed in the experiments described here and
ed by a factor of 2. hence this value for fl cannot be viewed as having
any general applicability. However, the small
The large scatter is due to the rather ar- rate of entrainment is of general interest and
bitrary definition of the flame width Wand probably represents the lower bound of values for
entrainment in a low turbulence experiment.
ac (H - W) aw
D VI --E
ax 2 ax n e fl u
n
cm m/sec l/CITl cm un/V m/sec
Table 21. 5.3 ParaITleters Used in the Calculation of EntrainITlent Velocity u for
Stoichiometric Fuel-Air Ratio. Data from Thurston (Referenl'e 21. 24).
Note, No Boundary Layer Correction Has Been Made for (3.
21-26
21. 5. 2 ONE-DIMENSIONAL HEAT RELEASE creases with heat addition for supersonic flow.
This distiction between the behavior of flow at
As a first crude approximation for the subsonic and supersonic velocities is some-
processes occurring in the combustion chamber what reminiscent of that which occurs in the
of an afterburner. it is convenient to investi- behavior of the velocity during a contraction
gate the process of heat addition in simple, of the channel cross-section in isentropic flow.
one-dimensional channel flow. The calcula-
tion will be carried out with the as sumption The pressure variation may be computed
that the heat is added uniformly across the directly from the momentum relation as,
channel.
(2'1. 5. 7)
Differential Relations. The aim of the
calculations is to illustrate the variation of and employing the equation (21.5.6) for the
the variables as heat is added; of particular velocity variation,
interest are the dependence of stagnation pres-
sure and Mach number on the stagnation en- (21.5.8)
thalpy or temperature. We will first consider
the process when the assumption of constant
channel area is made; later, expressions in ...
cluding the variation of area will be derived. The addition of heat causes a drop in gas
pressure for subsonic velocities which becomes
Referring to Figure 21.5.2.3, a quanti- progressively more severe as the Mach num-
ty of heat dH is added between two control ber approaches unity.
planes separated by a distance dx. It is as-
sumed that no change in the initial conditions, The static temperature is found by writ-
u, p, p, T, M is invoked by this addition of heat. ing the logarithmic derivative of the equation
Therefore, the flow process may be described of state as:
by the laws of continuity, momentum, and
energy transport
d(pu) = 0
and substituting for terms on the right fro=
(pu)du + dp =0 continuity and momentum equations, this gives
2
dT I _(~)dU
dH '"'1'= RT u '
u
': i·. · u + du or. substitutini from (21.5.6) for the velocity
p
p
T
M
-- ..
-- p + dp
p + dp
T + dT
M+ dM
variation,
.i!.
T
=(YM2 -IV dH
M2_1 J'c p T
) (21.5.9)
__ dx~ 2 2
The factor (yM -1) / (M -1) exhibits two
changes of sign because the numerator and
Figure 21.5.6 One-dimensional flow of gas defominator pas s through zero at M2 = 1/ Y and
with infinitesimal heat addi- M = 1, respectively. So long as M2< I/y,
tion. the temperature rises with the addition of heat,
which is the trend naturally to be expected.
C dT + udu (21. 5. 4) However, as the Mach number increases, but
p
remains in the range l/y < M2< I, the tem-
and the equation of state for a perfect gas, perature d"creases as heat is added to the gaB,
a result which is not at all obvious physically
p = pRT and requires a bit closer investigation. Fin-
ally, when M> I, the static temperature again
The change of gas velocity accompanying an increases with dH, as would be expected.
addition of heat may be found by eliminating
the temperature variation from the energy The energy equation (21. 5.4), indicates
equation, using the equation of state \ the proportion of a heat increment dH which
appears as gas enthalpy, CpdT, and that whic'1
udu + C T(~ - it) = dH (21. 5. 5) appears as kinetic energy of mean motion, udu.
P P p
Expressing the differentials du and dT in tenTIB
Now computing dp/p = -udu/RT and dp/p = of dH and simplifying the r e sutt, it is found
-du/u from the momentum and continuity equa- that
tions, respectively, it follows, upon collecting
\:...~_!!.-+(~\dH =~(21.5.IO)
and rearranging terms, that 2
y_l)M
(
1 M2 \ 1 M2 kT C T
Ie T
du I dH \ (21.5.6)
( ~~p
u - M2_1) CpT
increment of increment of
kinetic energy gas enthalpy
The result indicates that the variation of gas
velocity with heat addition depends critically
upon the Mach number ot'the flow at the
point of heat addition. The velOcity increases
with heat addition for subsonic flow and de-
21-27
~2
or, more simply,
so that a portion ( (y- I) ) of the added en-
1 - M
ergy dH is devoted to increasing the kineti~ (21. 5.13)
energy of the gas, while a portion ( ~ )
1- M
appears as the enthalpy of the gas. Now It is evident that stagnation pres sure drops
clearly, as the Mach number increases, the with heat addition and that the rate depends
amount of heat required to supply the kinetic very strongly on the Mach number at which
energy increases until, at M2 = 1/ y, the en- the heat is added.
tire heat addition is required to supply the
kinetic energy alone, with the result that the The results derived in the previous para-
gaB enthalpy cannot change. Further increase graphs concern heat addition in a constant
of Mach number increases the kinetic energy area channel. The effect of simultaneous
requirement even more, so that a portion of changes in area and total gas enthalpy are
it must be furnished by the gas enthalpy it- also of interest and may be simply derived on
self. As a consequence, the gas tempera- the basis of the following considerations. Let
ture decreases. the Mach number. for example, be considered
to be a function of both area and stagnation
The situation is clear for super sonic temperature. Then,
flow. Here, the gas velocity decreases as
heat is added, with the result that all of the
heat which is added, plus that resulting from
kinetic energy reduction, is available to in-
crease the gas enthalpy. The enthalpy in-
crease is Howover, the quantity (8 M/8 T t) is obtained
from (21.5.12) since the derivative given in
[
1 + (y - I) M
M2 _ I
2
J dH
'
the latter equation was obtained with the area
held fixed. Thus, .
dM du I dT
M=-U-Z:Y
Combining the known values of du/u and The results for other parameters of interest
dT/T from eqs. (21.5.6) and (21.5.9), the are:
formula for dM/M is simply
du ( 1) dB + ( I) A dA
M -_ 1.
dM 2 (~-=-
2 ).i!:L
CT' (21. 5.12)
u I_M 2 CpT - I_M2
1- M P
!!£= ~--+
(- M2) dH ~
(M2) 'dA
-
It is clear from eq. (21. 5.12) that heat ad- P I_M2 cpT I_M2 A
dition always brings the flow toward a Mach
number of unity, that is, heat addition re-
sults in a Mach number increase for sub ..
dT
T= e-YM2)~
2
+ ((Y_ l lM2) A
dA
I_M CpT I_M2
sonic flow and a Mach number decrease for
supersonic flow.
ie.. ( -1 ) dI-! +( M2 ) dA
The variation of stagnation pressure can P I_M 2 CpT I_M2 A
now be simply determined by taking the log-
arithmic deriva tive of:
_(Y/2)M ) ~
2
(_XM2)~
dPt (
Pt =p
I
\ 1+ TI M
2)Y/Y- 1 Pt I
+.Y..:.! M2 c T
2 P
,2 CpTt
and
and substituting for the appropriate results
given above. Then it is found that dT
t dH
( I ) dH
"17 1 +~M2 CpT CpTt
(21.5.14)
21-28
Use of these equations makes possible a deter- 2. 18) of one-dimensional. isentropic, channel
mination of the local rate of changes of the flow.
various parameters when both heat addition,
dH, and area change, dA, are made. Note, hl the above equations, Pit' for example,
although, that dM/M, dp/p, dT /T, dp/ p may
be held constant by appropriate matching of the becomes Pt' P becomes P "'; M1 becomes
2t t
variation of dH/cpT and dA/A. For example, M and M2 .,~ecomes 1. O. Values of Pt/Pt ",
if dH/cpT = dA/A, then the static pressure and p/p*. T/T", and Tt/T " are given in Table
t
(21. 5. 4) as a function of initial Mach number
velocity remain constant. Howevel', the ratio M, and for y = 1. 40. The variation with l'
dPt/Pt is always finite and negative. is small in subsonic regions, but becomes im-
portant when M > 1. 5. Also note the rapid
The equations cannot be used in general increase in Pt/Pt* for supersonic speeds.
to abstain algebraic solutions for the flow field
in a duct of specified area variation and heat The table or a plot may be used to obtain
addition. However, they can be used in numer- solutions of problems involving uniform heat
ical calculations. addition in a channel of constant cross- section.
Note that the starred quantities are functions
Integrated Relations. The equations for of the initial conditions, e.g., Tt = Ti'[Mo ' Tot' 1'1.
heat addition in constant area channel flows
can be integrated to give the changes in the and hence vary in magnitude as Mo and Tot
variables of interest which occur when heat is are changed. The tabulated values can be
added or the equations for conservation of en- used in the following manner. Assume con-
ergy momentum and mas s can be applied di- ditions at the inlet and total temperature ratio
rectly across the heat addition zone. The across the burner 'fb are given. Then:
results are:
1'/1'- 1
and
~ = (l+1'Ml~ (M2)
2
u
2
u But if M2 is specified. TZ/T t * can be found
l P2 l+1'M/ M1
from the table and consequently T 3/
T t':'
can be evaluated. Given this result, the
other properties at (3) can be determined.
P2
C+1'M l : ) Consider a few examples:
PI l+1'M
2 Example 1: Let Ml = 0.2; we ask how
much heat can be added to the flow if heat
addition is limited by choking the flow. Since
T2 the final Mach number is one, T t max = T t ",
= (l+YM/)2 (Mzy
~ l+yM Z
2
M1 and from Table 21.5.1,
(21. 5. 15)
Tt *) ( 1 \
These equations are also discussed in Section ( r;- = O. 17355) = 5.8
2. 17.3. They are given in terms of M 1 and
M • whereas in most problems of interest. Thus. the total temperature of the flow may
2 be increased by a factor of 5.8. The total
the heat addition (llH/cpTlt) and Ml will be
pressure ratio across the area of heat addi-
the specified quantities. Since elimination of tion is:
M Z from the above equations is algebraically
complicated. we need to express the results
numerically in order to obtain a directly use-
ful form.
Pick state (1) as the initial condition Example 2: We wish to determine Mach
corresponding to a Mach number M at the number change and stagnation pressure ratio
start of heat addition in a constant area duct. across a combustion chamber when M2 = 0.2
Define a second state. denoted by a super *. and T 3/T 2t = 4. Then
at which heat addition has been sufficient to
drive the Mach number to one. This state
is to be used as a reference condition in a 4
manner analogous to the A* state (of Section
21-29
TABLE (21. 5.4) FRICTIONLESS, CONSTANT-AREA FLOW WITH CHANGE IN
STAGNATION TEMPERATURE (perfect Gas, Y = 1. 4 exactly)
.02 ,00192 • 00230 2.3987 1.2675 .62 .83982 .93585 1. 5603 1. 06821
.04 .00765 .00917 2.3946 1. 2665 .64 .86920 .95298 1. 5253 1. 06146
.06 .01712 .02053 2.3880 1. 2647 .66 .87709 .96816 1. 4908 1.05502
.08 .03021 .03621 2.3787 1.2623 .68 .89350 .98144 1. 4569 1. 04890
.10 .04678 .05602 2.3669 1.2591 .70 .90850 .99289 1. 4235 1. 04310
.12 .06661 .07970 2,3526 1.2554 .72 .92212 1. 00260 1. 3907 1. 03764
.14 .08947 .10695 2.3359 1.2510 .74 .93442 1.01062 1.3585 1. 03253
.16 • 11511 · 13 8·13 2.3170 1. 2461 .76 .94546 1. 01706 1. 3270 1. 02776
.18 .14324 .17078 2.2959 1. 2406 .78 • 95528 1. 02198 1. 2961 1. 02337
.20 , 17355 .20661 2.2727 1.2346 .80 .96394 1. 02.548 1. 2658 1.01934
.22 .20574 .24452 2.2477 1. 2281 .82 .97152 1. 02763 1. 2362 1.01569
.24 .23948 .28411 2.2209 1. 2213 .84 .97807 1. 02853 1. 2073 1. 01240
.26 .27446 .32496 2. 1925 1. 2140 .86 .98363 1. 02.826 1. 1791 1. 00951
.28 .31035 .36667 2.1626 1. 2064 .88 .98828 1. 02690 1. 1515 1.00698
.30 .34686 .40887 2.1314 1. 1985 .90 ,99207 1. 02451 1. 1246 1. 00485
.32 • 38369 • 45119 2.0991 1. 1904 .92 .99506 1.02120 1. 09842 1,00310
.34 .42057 ,49327 2.0647 1. 1821 .94 .99729 1. 01702 1. 07285 1. 00174
.36 .45723 • 53482 2.0314 1.1737 .96 .99883 1. 01205 1. 04792 1.00077
.38 ,49346 .57553 1. 9964 1. 1652 .98 .99972 1. 00636 1. 02364 1. 00019
.40 .52903 .61515 1.9608 1. 1566 1.00 1.00000 1. 00000 1.00000 1.00000
.52 .71990 .81955 1. 7410 1. 1059 2.00 .79339 .52893 .36364 1.5031
.54 .74695 .84695 1. 7043 1.0979 2.50 • 71005 .37870 .24616 2.2218
.56 .77248 .87227 1. 6678 1. 09010 3.00 .65398 .28028 .17647 3.4244
.58 .79647 .89552 1. 6316 1. 08255 3.50 .61580 .21419 • 13223 5.3280
.60 .81892 .91670 1. 5957 1.07525 4.00 .58909 .16831 .10256 8.2268
4.50 .56983 • 13540 .08277 12.502
5.00 .55555 .11111 • 06667 18.634
and and
T 2t 1. 15
T t'~ x 4 = 0, 17355 x 4 = 0.695
Then,
and
Example 3: The total temperature of a
stream is to be increased by 50 percent. We
wish to compare the total pressure loss if the 1. 16 0 97
heat is added at Mach 3,0 and 0,3. For the 1. 20 = •
high Mach number case,
Obviously, supersonic heat addition canses a
much greater reduction in total pressure.
21-30
tables give no solution. This is a result of the
fact that as heat is added to a subsonic flow of
constant cross- sectional area, the Mach number
approaches unity. If more heat is added, the
Mach number at the channel exit will remain at
the value unity, but the upstream boundary con-
dition must change so that the ratio ['1' Jt/T *
t
(M } ] corresponds to the actual heat addition. These equations can be manipulated to give:
1
For example, if heat addition in Example 1 had
been (5.32}T lt , then Tt* = TJt + (5.32}T , or 1
lt
t*
'1' Jt/T = 1/6.32 = 0.158, and the value of Ml I
would drop from 0.2 to o. 19.
(21. 5. 16)
21. 5. 3 TWO-DIMENSIONAL HEAT ADDITION
CALCULA T IONS
Figure 21. 5. 7 Sketch of Velocity Change Across tudes of the velocity vectors V c and V h will be
an Infinitely Thin Flame. approximately equal to the parallel velocity com-
ponent and hence they will be equal. That is:
V c "" V cp " V ch '" V h' The total pressure
Subscripts nand p denote components of veloc- change (see. Equation 21. 5. 17) reduces to
ity normal and parallel to the flame. We can (1 - A) or (1 - Ph 1 pc) and is produced by the
apply the continuity equation and the two momen-
tum equations to determine the relationship of change in the density due to heat addition.
the vector components and the static pressure. Hence, the velocity and pressure jumps which
We consider an incompressible flow and re- occur at the £lame front are often negligibly
place the energy equation with the statement small. Given these results, the ,velocity pro-
that the density ratio A = Ph 1 Pc is a given quan- file chosen for the following study and the as-
sumption that pressure only depends on axial
tity. The three equations are: position are reasonable.
ZI-31
Idealized Flame Spread. The effects of heat addition at the £laIne is taken into account
adding heat to a one-diInensional, cOInpressible by specifying that the burnt streaIn density Ph
flow in a constant area duct have been discuss-
is constant and is given by AP ' The y COIn-
ed above. In this section we will investigate c
the effect on the flow of heat addition by a ponent of velocity is ignored.
flaIne spreading froIn the center of a constant
area duct. Continuity and mOInentum equations are:
V V*, 0 ,; Y ,; (W 12 - H 0)
(21. 5.22)
21-32
-*
u E v*/V 1 The dependence of the parameters on f
is shown in Figures 21.5.9 to 21.5.13 with ).,
and Ii as parameters. Consider first the ef-
W/H fect of changing the profile parameter Ii. Re-
Tl
member that " = 0 corresponds to a square ve-
(21. 5. 23)
locity profile with all the burned fluid moving
)., Ph I Pc with speed V*, aDd the" = '1/2 corresponds to
a triangular profile with a linear change from
velocity V c at the flame front to v* on the
f = fraction burned.
axis.
The solutions are:
The dependence of the pressure drop on
'i' (il2 - I) fraction burned is shown in Figure 21. 5. 9 with
6 as a parameter. The pressur"e drop is al-
f [I-U'(I-~)] most independent of Ii for this example and
similar results were obtained for values of the
and a pair of equations for U' and u*: density ratio )., between 1/8 and 1/2. A simi-
lar result is obtained for the cold stream ve-
U' (I+XIi-Tl)+U'* ('1-6)).,-1 = 0 locity u and wake width Tl, and the examples
'1 f 'i' u -*
u
.3 .12 .59 1. 26 1. 69
.4 .18 .89 I. 37 I. 88
.7 .45 2.4 1. 83 2. 70
21-33
1.0....--------------::-
- - 8=0.1
8""1/2
1/4 12
1/8
10
8
Figure 21. 5. 10 Dependence of Normalized
Width of Flame on Fraction
Burned with Density Ratio as
a Parameter.
4 6
X=O.125 4
21-34
- --- - .-------~-,.~~.--
profile in the burned stream. Of course, the find that:
choice of profile parameter will have a large
effect on the value of maximum velocity in the
1,1 [ I - 11 (1 - A / Z»)
hot stream. An example of this dependence is
U
z Z
shown in Figures Z1.5.1Z for \ =
1/8 and in
21.5.13 for all \'s and small 6 values.
~~
I
1
I
2
I
X
Figure Z1. 5.14 Sketch of Spreading Flame
with Flame Holding Region.
3.0r---------------------------.
A = 0.25
Figure Z1. 5.13 Dependence of Hot Stream
Central Velocity on Fraction
Burned with Density Ratio A
and Velocity Profile Factor Ii
as Parameters.
Zl-35
1.0...-------------=-, This analysis indicates that flame holder
blockage effects will not be large.
'"0.5 "/
/' sumption is made that the density in the burnt
region at position x, Ph [x} is uniform and equal
to A (pc (x}) where A is a constant.
/ Values of the parameters for the spreading
"2 f2 U
z '+'2 u
3
-u 3 * '+'3 2 .36 .34 .38
2.67 .29 .29 .32
4 .22 .22 .25
0 0 1. 00 0 2. 69 5.30 6.28 8 .13 . 15 • 17
.2 .04 1. 21 0.46 2.70 5.28 6.32
.4 .08 1. 54 1. 37 2.75 5.24 6.64
1. 78 2.17 2.82 5. 18 6.99 *Air with y " 1. 40
.5 • 11
Table 21. 5.7 Comparison of Critical Mach
Table 21. 5. 6 Dependencc of Conditions at Station Numbers Calculated by One-
(3), Where f = I, on Recirculation Dimensional and Two-Dimensional
Zone Width 1)2' For o = 1)/2 and Techniques.
A = 1/4.
21-36
Another parameter of interest is the total ilie fraction burned at any station x will decrease
pressure loss associated with heat addition. under iliese same circumstances.
Calculations based on the two-diInensional and
incompressible model discussed above, predict If ilie flow is turbulent other approaches to
mass averaged values of the total pressure ratio describe V cn must be developed. As an illustra-
across the burner which are a few percent high-
tive example, consider the following analysiS.
er than the one-dimensional values when the
We start by considering ilie combustion region at
triangular velocity profile was used in the cal- the edge of the flame as a turbulent mixing lay-
culation. Again, the simple one-dimensional
er with unburnt gas, density Pc and velocity V '
heat addition calculation appears to give satis- c
factory estiInates. on one side, and hot combustion products, densi-
ty Ph and velocity V h' on the oilier. Entrain-
Burning Rate. We can use the ideas de- ment rates in shear layers have been the sub-
veloped in several of the preceeding paragraphs
ject of considerable study and the conventional
to illustrate the problems associated with cal-
wisdom is that entrainment rates scale as the
culating the position of the flame front in a duct.
velocity difference or as (V h - V c) in this ex-
Consider the flow shown earlier in Figure
;n.5.7 to be a small part of the spreading flame ample. Recent studies by Brown (Reference
shown in Figure 21.5.8. Let the mass flux in 21. 27), and Brown and Roshko (Reference 21. 18)
the burnt flow be mb and total mass flux be of shear layers with large density differences,
e. g., large differences in Ph and Pc' have led
m = Pc V IH. Then continuity of mass requires
l to an appreciation of the importance of large
that: scale structures in the Inixing region and the in-
fluence of the density ratio in fixing entrainment
d(~)
= /pcVcn\ rates. Brown suggests that the entrainment ve-
Il:;{ Xcos aJ locity from the cold stream could be expressed
as;
and integration with the assumption that 5 is Despite differences, it is interesting to cal-
constant gives: eulate spreading rates when entrainment rates
are given by an ad hoc expression of the form:
f = (~~H) xU}
(21. 5. 25)
If we define the position at which the combus-
tion is complete, 1. e., at f = 1, as x (1 } we where
get:
~
\1* =(V h *IY 1) and u = (V c IY 1)
H
The dependence on density is ignored here and
the constant. 03 was picked to give values of
Thus as the initial velocity V 1 increases or the p of .025 which were observed experimentally
flame speed S decreases, the length required for), = 1/8. If this suggestion is followed,
for complete combustion will increase. Also, Equation 21. 5.24 can be usefully rewritten as:
21-37
phenomena suggest that great care muat be ex-
ercised in using the results of this type of cal-
culation outside of the range of the parameters
used in fixing the constants which appear in the
model and which were used in checking the ac-
where u = (V c IV 1) is the function of f and the curacy of the results.
density parameter :\. determined in preceeding
paragraphs. Integration gives: -*
u
1) f 13 x/H
u
f
~
H = f
0
df
(-13-(u"7.*I-u-'=})''::''''u-U-,-:\.-} 0.2
0.4
0.6
.04
.12
.25
1. 73
1. 80
1. 93
.022
.023
.024
0.9
2.2
2. 7
0.8 .49 2.05 .027 5.4
(21. 5. 26)
1.0 1. 00 2. 16 .029 7.8
We can eliminate this discrepancy by re- However, VseHer (Reference 21. 30) has
placing the constant. 03 which appears in our measured the effects of changing combustor
definition for 13 (Equation 21. 5. 25) by a function length while holding the other parameters con-
of:\'. However, we currently hav~ no rational stant. Some of his results are shown in Figure
explanation for this dependence although the 21.5. 17 where combustion efficiency nabia plotted
work of Brown (Reference 21. 27) indicates that as a function of combustion chamber length down-
f3 does depend on :\. in a mixing layer. stream of the plane of the flame holder. The
flame holders were 1. 5 inch high V -gutters ar-
The preceding calculation is indicative of ranged in two concentric rings and with two
the types of simple approaches used in calcu- crossed gutters on diameters serving as sup-
lation of the geometric features of turbulent ports. Each flame holder occupied a part of
flames. Calculations of this type cannot be
taken very seriously until the dependence of
V cn or 13 on density ratio, turbulence level, 1.0
flame width, etc., has been established. ~ = 1. 0
= 0.7
- lp 5 '43
O. 8 ~ atm
Other more ambitious schemes have been
~'.'m
developed to calculate the complete flow field.
For example, the calculations of Spalding are
based on a general model for computing turbu- 1)ab
lent flows. A set of differential equations is
developed in an ad hoc manner from which
turbulent transport parameters can be deter- 0.2
mined as part of the general solution of the
equations of motion. Combustion phenomena o
are included by assuming infinitely fast re-
action rates when the premixed fuel-air gas o 2
is mixed with the burnt gas at the flame front. Combustor Length
The results of one set of calculations made by
Spalding are reported in Reference 21. 28, and
they do agree with the picture reported here Figure 21. 5. 17 Dependence of Combustion Ef-
of the dependence of flame spreading rates on ficiency on Combustion Cham-
approach stream parameters. However, the ber Length. Data from Refer-
infinite reaction rate assumption and the ad hoc ence 21. 30.
nature of the treatment of the turbulent transport
21-38
duct with an equivalent duct height of very to a region at lower pressure than the combus-
roughly 10 cm. The actual duct diameter was tion chamber when afterburner thrust is terIni-
62 cm and the inlet velocity was 170 m/ sec. nated. The resultant flow of gas cleans out the
Note that all three curves of Figure 21. S. 17 lines and leaves them empty. However, during
have a well defined knee for chamber lengths the afterburner start-up process, these lines
of about ISO cm and that a further increase in must be filled again before the ignition process
combustor length has little effect on efficiency. is initiated. The probleIn here is that in order
Thus, the length to height ratios of roughly IS to reduce the pressure pulse associated with
are required to approach the maximum efficien- ignition, the initial fuel flow rate is usually set
cy and this ratio is unchanged as pressure is at a value far below that required to fill the
dropped. This length ratio is slightly larger injector rings and supply lines in a reasonable
than one would expect trOIn the smaller scale length of time, i. e., in several seconds. Thus,
flame spreading experiments discussed above. the control system must be designed to fill the
However, the complex flame holder shape lines at a high flow rate and then to stop the
makes direct comparison iInpossible. As flow so tbat no fuel is allowed to spill into the
noted above the effects of pres sure and fuel- combustion chamber where the high tempera-
air ratio may not be due to the influence of tures in the core stream could cause auto ig-
these parameters on the spreading process. nition.
Summary:. Simple one and two-dimension- Another important function of the after-
al calculations are available which allow reason- burner control systezn is to maintain conditions
ably accurate predictions for the changes in at the turbine and fan outlets in an unchanged
static and total pressure, and velocity across state so that the operation of these components
a region of heat addition in a constant area will not be affected by the afterburner. This
duct. The inlet conditions leading to "choking" control function is particularly difficult to per-
can also be predicted with reasonable accuracy. forn> during the starting and stopping transients.
However, predictions cannot be made of the To understand this problem, examine the n>ass
combustion chamber length required to producp. flux equation for the afterburner nozzle under
a given level of combustion efficiency because steady state conditions and for a simple turbo-
the entrainment ra te at a turbulent flame front jet cycle. The mas s flux at the throat of the
is presently not understood. nozzle throat can be written in terms of the
total pressure and temperature, P7t and T7t'
A number of full scale tests are available
the nozzle throat area An' and the gas con-
but because all components are subject to the
same changes in operating parameters it is not stant and specific heat ratio Rand 'Y. (E. g. ,
possible to deterInine whether or not changes in see Section 2.18 and S. 11.) The result is:
the spreading process produce the observed per-
formance changes.
21-39
also required. For example, it is clear from
Equation 21. 6.1 that under steady conditions, a
10 percent error in area An must be balanced
(1 + f )= 'lTab A !'lTab)o A
ab Tab n Tab )0 no by a 10 percent error of opposite sign in P
7t
when m7 and T7t are held fixed. A 10 percent
Consequently, increase in P and PSt would often be sufficient
7t
to stall the fan stages and later the core com-
pressor of the TF30 engine examined here.
(21.6.4) Hence, control of the exit area must be precise
during both starting transients and steady state
operation of the afterburner.
Where Tab)o " 1.0 since fuel flow and conse- The afterburner control system can be or-
quently heat addition iB zero when the afterburn- ganized in a number of ways concerning the pri-
er mary functions of fuel flow rate and nozzle
. is turned off. However, 1T a b) 0 is not one
throat area. One COITlmon technique is the dou-
since flame holder drag and wall losses will ble open-loop systeITl. In this system ITlovement
always reduce the total pressure. The nozzle of the power lever by the pilot, produces a de-
throat area required to keep conditions at Station mand in the control unit for a fuel flow rate and
(5) unchanged, when fab' 'IT ab and Tab are chang- nozzle exit area. The control system changes
ed due to afterburning, can be obtained from fuel flow rates and nozzle area according to
Equation 21. 6. 4. This equation is only approxi- specified schedules which ITlust be very accurate-
mate because we have ignored changes in i' and ly matched and timed to avoid an excursion in
R due to heat addition, non-uniform velocity, burner pressure levels far from the desired
etc. values. As the term "open loop" implies, no
feedback control is used, and thus dynamic in-
A similar analysis can be used for a fan teraction between the two control functions and
engine but account must be taken of differing any chance for control system instabilities are
conditions in the fan and core streams. To il- eliminated.
lustrate the changes required in nozzle throat
area, data (taken from Reference 21. 29) are
shown in Table 21. 6.1 for a TF30-P-3 after-
burner with an inlet pressure of about one atmos-
phere. Equation 21. 6. 4 is applied to this fan
cycle and averaged values of 1Tab and Tab are
21-40
(e. g., number (3» is made up of a large num- The primary nozzle is responsible for fix-
ber of overlapping leaves hinged at their up- ing the throat area which controls the primary
stream end and sealed against each other to or afterburner mass flow rate and the secondary
prevent leaks. Exit area variations by factors nozzle is used to fix the expansion ratio for the
of 1. 5 to 2 can be accomplished with this type nozzle. The primary flow separates from the
of nozzle. The secondary nozzle (numbers 5, downstream lip of the primary nozzle and usually
10 or 16) is a variable area design of the same reattaches to the secondary nozzle. Reattach-
type. In the example shown here, it has a con- ment is not necessary in the subsonic case (see
toured inner surface. In other designs it may B) but is necessary in the supersonic case (see
be the same type of design as the primary A) if the secondary nozzle is to be effective in
nozzle. fixing the exit area.
(1) (2) (3) (4) (5) (6) (7) A supersonic nozzle configuration with
maximum primary throat area is shown in Fig-
ure 21. 6. IA and a sonic jet with minimum throat
area is shown in B. The primary nozzle area
changes between examples (A) and (B) by a fac-
tor of about two and the expansion ratio for case
(A) is about 1. 5.
(A)
In both examples (A) and (B), a secondary
gas stream (number I) flows between the outer
and inner cases of the engine. This flow serves
several purposes in the nozzle. First the sec-
ondary gas is usually much cooler than the pri-
mary and hence this stream can act as a film
coolant for the secondary nozzle. Second, the
secondary flow occupies a coaxial region about
the primary flow and hence can be used to de-
termine and control the exit area of the primary
flow. For example if the secondary flow of Fig-
ure B were turned off the effective exit area of
(8) (9) (10) (11) (12) the primary stream would be increased. Finally,
the entrainment of fluid by the shear layer,
(e. g., Bee number (6», removes fluid from the
cavity between the ·secondary and primary noz-
zles. If no secondary flow were supplied to
compensate for this effect, a strong recirculat-
ing flow would be set up to supply this entrain-
ed material. This flow would reduce the nozzle
thrust coefficient, increase heat transfer rates
and contribute to the unsteadiness of the exhaust
flow.
21-41
case a single flap (numbers (6) and (8)) with Ejector nozzles are used on a nUInber of
two hinged joints (numbers (5) and (7)) forms engines in operational use in the 1970' s. Ex-
the nozzle contour. In case (A) of Figure aInples are the General Electric TF30-P-3
21. 6. 2, a subsonic outlet is formed by maxi- augll1ented turbofan engine used in the United
mum inward rotation of both members; in (B), States Air Force FIll airplane and the OIYIn-
outward rotation of both, produces a larger pus engine used in the Concord. In the latter
throat area and a diverging nozzle at the exit. case the secondary nozzle flaps are also used
The nozzle is again constructed of overlapping as part of the thrust reverser systetn. (See
leaves which must be sealed against each other. Reference 21.34.)
The throat area for this example changes by a
factor of about 2 and the exit area ratio for the The systeIn illustrated in Figure 21. 6.2
supersonic nozzle is about 1. 5. is used on the Pratt a·nd Whitney FIOO-PW-IOO
augmented turbofan engine used in the United
States Air Force F-15 and F-16 fighter air-
(1) (2) (3) (4) (5) (6) (7) (8) (9) planes.
It I LijJJ) (A)
21. 7 COMPLETE AFTERBURNER SYSTEMS
I
(4)
I
(5)
0
of about 390 k, and conditions in the core 01'
gas generator streaIn, were about 220 In! sec
and 875 0 k respectively. The bypass ratio
was about one for these tests.
a sInaller exit area is actually used, see Fig- Figure 21. 7. 1 Photograph of Afterburner
ure 21. 6. lB. The flow separation shown in (B) Flame Holders and Fuel Spray
produces a significant increase in drag. Use Rings, froIn Reference 21. 29.
of "blow in" doors of Figure (C) reduce the re-
quired Inotion of the secondary nozzle, and
hence decrease the boat tail angle, and the size The flaIne holder systeIn consists of three
and iInportance of the separated region. E. g. , rings of V-gutters and a number of short radial
compare (B) and (C). A siInilar probleIn arises segments of V -gutters. The gutters all have
0
for the nozzle shown in Figure 21.6.2. Drag an included angle of 45 ; the outer gutter ring
froIn this source and other sources associated and the radial gutters attached to it have a
with the installation of engines in vehicles or height of 5.1 em and the inner two gutter rings
pods is an iInportant probleIn for the nozzle de- have a height of 3.6 CIn. The outer ring is
signer. held in place by a rod asseInbly, shown in the
21-42
OilfuurSetllon--t----------COmbustbn 5ect!on--------------1~::~le
I~ 10 I-- ronl,
18.18-1 4.2-j H2.1'
46.69----1 .....,-10n& 4 fu@/spray fir\'}
R~.~~I/ff:/~,~:;:'~.-:~:~:/~::~~~:=~:=;=~~=~=:=:~:i~:::
----:-~-!F.!"n:'nO=w==~=$j>:=":litfertOne ~ ,;..-::\"Fliimehol6er
L::::~~==~======:::::::::=====~
\ '- I
u:z:~ ?r ToJ \\ -L
7 II I
--+-U)ft
ZI f
ZoneS!uel p
now
spray fHlIlS-l.._-o
sprarringsq_T
Zone 1 luel ~,
;1
3.56
'LCooIIrl9liner "'"
,\
----------"{-- ----
\
'-Oillusertone
/'''''/
",,4""'Llnerperfurated
/
,liner louvered
(
C-=~=.w=·~l~T~I~I:c:/~":!::I~~;~I9~~~~~~f~~'
Slanoo 5 Slatbn 7
Figure 21. 7. 2 Sketch of Aiterburner for TF30-P-3' Augmented Turbofan Engine.
(All DiInensions in cm., Taken Directly From Reference 21. 2.9.)
sketch, and the ring supports 18 radial V-gutters which feed fuel to the fan stream. They are placed
(which have their axis lying along a radius). The dose to the radial flame holders to insure a supply
inner two rings are supported by six V-gutters, of liquid fuel to the flame holders which is then
which are attached to the diffuser cone and are evaporated and fed to the recirculation in the tnan-
visible in Figure 21. 7. 1. The projected area of ner suggested in Section 21. 4. 3, page 21-19.
all the flame holders was about 38 percent of the
duct cross-section area although the holders do Zone 5 is a double ring which supplies the core
not lie in a single plane. The combustion chaInber engine exhaust strealn. These rings are placed
is made up of an outer shell, which is the pressure about 65 cm upstream of the flatne holders to give
vessel and an inner shell which is part of the cool- the fuel time (about 3 ml sec) to vaporize before
ing system. The inner. shell is perforated at its reaching the flame stabilization region.
upstream end and louvered at its downstream end.
The narrow space between the shells acts as a Each of the three flatne holder rings occupy an
cooling passage; the pressure at the upstream equivalent duct with a height of about 15 cm and a
end of !.his pas sage is high enough compared to length of about 175 Ctn. Thus, the length to height
that in the cOInbustion chaInber to produce a flow ra tio is very roughly 12 but this interpretation is
of cool fan air through the passage and out into complicated by the presence of nutnerous radial
the combustion chamber through the holes and gutters. Thus, in the outer region which has many
louvers. Flow in the passage cools by forced con- radial holders, this ratio is tnuch larger.
vection, and flow through the holes and louvers
cools by a filIn cooling effect. The holes in the The transient processes which occur during a
upstreaIn section also have been designed to pro- rapid advance of the throttle frotn Military Power
duce Inaximutn damping of acoustic disturbances setting to Maxixnurn Power setting are shown on
at frequencies for which combustion instabilities the next page in Figure 21. 7.3 which is taken di-
have been observed in the chatnber. rectly frotTI Figure 9 of Reference 21. 29. (The
horizontal axes on these diagrams is the titne in
Fuel is injected into the flow through seven seconds.) The position of the power lever control-
fuel spray ring s, shown in both Figure s 21. 7. 1 led by the pilot is shown in Figure 21. 7. 3a, the
and 21. 7. 2, and they are arranged in five zones. upper diagram, as a function of the time. It is
Modulation of the fuel injection systetn is accom- tnoved forward from a Military Power level at
plished by an integrated afterburner-nozzle control time zero to MaxitntllTI Power at about 1. 4 seconds.
systetn which sitnultaneously opens the nozzle and The nozzle control systetn opens the nozzle throat
increases the fuel flow. These two operations are area according to the schedule shown in Figure
controlled by an open loop hydraulic control mech- 21. 7. 3b.
anistn which has no feedback infortnation concern-
ing afterburner ignition or pres sure level. In the The total fuel flow rate to the afterburner sys-
present engine, fuel is first introduced to zone 1. tem is shown in Figure 21. 7. 3 c. Fuel flow starts
Under low pressure (i. e., high altitude) operation at about O. 3 seconds after the power lever is moved
fuel is injected through one of the rings, and when to Maximum Power and ignition of the zone 1 sys-
the pressure level is above 124 N/cm 2 the second tetn occurs at about 1. 6 seconds. The tilue for
ring is also used. These fuel spray rings lie ignition is deduced frotn the first rapid increase in
close to the interface between the fan and core static pressure at the nozzle exit (P ) shown in the
gas streatns and the fuel is pritnarily injected 7
sketch of Figure 21. 7. 3d. As fuel injection into
into the core or gas generator streatn. If Maxi-
each zone is started the overall inje'ction rate,
mum Power is required, the control systetn will
shown in (c), increases. The particularly large
start fuel flowing to the other 4 zones at intervals
excursion in flow which peaks at about 2. 6 seconds
of about 1-1/2 seconds.
is an artifact of the tneasuring system and does not
represent an increase in fuel delivered to the com-
Zones 2, 3 and 4 are single ring injectors
bustion chatnber. It is caused. by a change in fuel
21-43
pumps from the afterburner hydraulic pump, used
at very low fuel flow rates, to the main afterburn-
er fuel pump. Note that the maximum fuel flow of
the afterburner system is about 6000 kg/hr where-
as that of the core engine is only about 1200 kg/hr
at the condition discussed here. Ignition of each
zone is indicated by the pressure cusps which ap-
pear in the nozzle inlet pressure, see line (d).
The schedule for nozzle area changes, shown in
line (b), lags these ignition events by about O. 2 ,. - 1
ab
seconds and this mismatch produces the observed
pressure disturbances.
(a)
l
hhlustnaultffu,
~n[~
\ZCl'lf 1 Z~M 2 01'1 ) (b)
PSt
Clou I 1.6
F
F0
IOOJ 1.4 (D)
mf
'COl
(c)
*
''-Aft~rt.umtr'Uelll()w 1.2
"'"
91)1101 1.00
P
N
7
.. / [''''"m! MOnle inl~1 prmurt. P 7
(d)
2
m "
"
I
P
t3
70
N (e)
"2
m "0 2 3 4 5 6 789 Afterburner Fuel-Air Ratio
Time from start of throttle motion,
sec. Figure 21. 7. 4 Effect of Fuel-Air Ratio and Pres-
sure on Steady State Performance
Figure 21. 7. 3 Time History of Engine and Parameters. Reference 21. 29
Afterburner Parameters During
Afterburner Starting Transient.
Data from Reference 21. 29.
21-44
Figure 21. 7.4(E). The values presented here in weight to obtain a given life expectancy. Life
are based on measurements of static pressure of components is decreased because of fatigue
at Stations (8) and (9) of Figure 21. 7. I, total pro?uced by high frequency oscillating forces and
temperatures at Station (8) and the measured by mcreascd heat transfer which often accompan-
thrust of the engine. Hence, the values are ies the oscillations.
reasonable estimates but they arc not the re-
sult of detailed measurements made in the flow. In analyzing problems of this type it is
helpful to consider the energy stored in a mode
The latter figure also shows the relation- of oscillation Df the gas in the afterburner sys-
ship between the five zones and the afterburner tem. This energy can be increased by a num-
fuel-air ratios which can be achieved when each ber of driving mechanisms and it can be decreas-
is activated. Thus, when zones I to 3 are ed by a number of damping or attenuation mech-
operating, fuel-air ratios between 0.020 and anisms. In order to tune the driving processes'
0.026 can be used. However, the value to the natural resonant frequencies for acoustic
'I1ab = O. 80 obtained for an inlet total pres sure disturbances, a feedback or coupling mechanism
is required. A steady amplitude is reach"d when
of 0.72 atm and a fuel-air ratio of 0.022 is the the attenuation and driving processes are in bal-
~ efficiency and is not associated with any
ance. In the following diBcussion we will de-
particular zone. For inlet pressures greater
than one atmosphere, combustion efficiency is
scrib~ several of these damping, 'driving and
couplmg processes but will not attempt to give
uniform and greater than 85 percent. an overall description of a stability calculation.
Note that all the steady state parameters
Damping. There are a number of damping
except the thrust drop off rapidly when the inlet
terms which arise at the inlet or inlets and out-
pressure falls below about one atmosphere.
let to the cavity. For example, when a travel-
ing acoustic wave impinges on -a nozzle, reflect-
It is comforting to find that relatively d-
ed and transmitted waves are generated. The
fective augmentation systems can be developed energy carried through the nozzle by the trans-
despite our lack of understanding of many very mitted wave is lost from the cavity and repre-
important features of the fuel preparation sta- sents a loss. Similar losses can occur at the
bilization and flame spreading processes.' How-
inlet. However, interactions at the inlet to the
ever, the cost of developing these systems is afterburner occur at interfaces defined by turbine
greatly increased by our ignorance. blades (in the case of the core stream) and by
compressor blades (in the case of the fan stream).
Interaction between the gas flowing through these
21. 8 COMBUSTION INSTABILITIES components and the acoustic disturbances can
produce either a loss or gain for the disturbance.
One of the principal problems associated
with the development of high performance aug- Additional sources of acoustic damping arise
mentation systems is the suppression of large due to viscous interactions involving boundary
amplitude pressure oscillations which often ac- layer .. on the walls and the d'rag forces on bluff
company the combustion process. Disturbances bodies "uch as flame stabilizers, fuel injection
of this type are called combustion instabilities rings and support struts.
and most appear to be driven by a coupling be-
tween an acoustic oscillation at one of the many In addition, resonators built into combustion
resonant modes of the system and some step in chamber walls can be used to greatly increase
the heat addition process. damping rates. The cooling liner shown in Fig-
ure 2 I. 7. 2. is an example of the application of
The range of frequencies is very wide. this technique and it will be described briefly
Longitudinal modes with frequencies as low as here because this technique is commonly used to
50 to 100 hz have been identified, and frequen- control high frequency disturbances. The liner
cies for radial or tangential modes can be as has been perforated in the region close to the
high as 5000 hz. The frequency spectra of flame stabilizers. When there is no mean flow
strong oscillations often exhibit 5 to 10 har- across these holes, a pressure oscillation in the
monics with amplitudes within 10 db of the fun- combustor and close to the liner will produce a
damental frequency. Also peak to peak ampli-
pressure difference across the holes which will
tudes of oscillations as large as 50 percent
drive gas from the combustion chamber into the
of the average pressure are observed and many cooling passage when the combustor pressure is
systems regularly operate with oscillations with high, and suck gas back into the combustion
an amplitude of 5-10 percent of the average chamber when the pressure is low. This pro-
pressure. cess feeds energy from the acoustic mode into
the kinetic energy of the gas, which flows through
In a typical situation, the amplitude of the openings, and which is SUbsequently diSSipated.
the oscillation at low fuel-air ratios is small This process relTIoves energy from the acoustic
and grows slowly as the fuel-air ratio is in- mode and hence represents a dalTIping of the os-
creased. Finally, near some critical ['"el-air cillation.
ratio, the amplitude grows very rapidly to a
much larger value. The fuel-air ratio at the The rate at which energy is removed frolTI
critical threshold and the rapidity with which a particular mode of oscillation can be maximiz-
the amplitude of the disturbance grows after ed by selecting the proper hole size and volume
the threshold has been pas sed often depend on for the cooling passage associated with each hole
the combustor inlet velocity, pres sure and tem- so that the natural frequency for the cavity is
perature. close to that of the acoustic mode. For example,
Helmholtz showed that a cavity with a narrow
The oscillations reduce the life of com- neck had a natural frequency which could be
bustion chamber apparatus or force an increase
21-45
analyzed approximately by treating the compress- will propagate upstream and the other down-
ible gas in the cavity as the spring, and the stream. The strength of the waves will depend
mass of gas in the narrow throat as the mass on E, 00 and the Mach number at the heat ad-
in a spring-mass system. The natural frequen-
dition station. If these waves are in phase with
cy for the cavity is approxiInately (aYA/LeVe ') an acoustic disturbance already present in the
where (a) is the speed of sound, A 'is the cross duct, the fluctuating heat addition will drive the
section area of the neck, Le is the effective disturbance, i. e., will put energy into the acous-
tic mode.
length of the narrow neck (which in our thin
wall case is roughly the hole diametp.r), and The fluctuating heat input rate also pro-
V e is the volume of the cavity associated with duces a fluctuating entropy or total temperature
each hole. By proper selection of A, Le and in the gas flowing through the heater which is
convected downstream with the flow. Marble and
Ve we can design the cavity so that its natural Candel (see the review in Reference 21. 36) have
frequency is close to the frequency of the com- pointed out that acoustic disturbances are creat-
bustion instability, and thus, maximize the en- ed when a flow which contains periodic entropy
ergy loss rate or the damping. Damping ,can variations of this type passes through a region
be further increased by allowing fluid to flow which contains pressure gradients. Thus, if we
from the liner cooling pas sage into the combus- place a nozzle at the downstream end of the duct
tion chamber. Fortunately, this flow direction discussed above, acoustic disturbances will be
is in agreement .with that required to produce generated at the nozzle by the entropy fluctua-
the best cooling effect. tions produced farther upstream by the periodic
varia.tions in heat input. In the present example,
Perforated cooling liners are often used the nozzle will generate a second pair of travel-
successfully to suppress high frequency oscil- ing waves one of which will move upstream and
lations. However, the effectiveness decreases the other: downstream. The nozzle will also
for frequencies below 1000 hz, and devices of act as a partial reflector of the traveling waves
thi. type are almost impossible to implement produced directly in the heat addition process
for the lowest frequencies encountered in aug- and the reflected wave will also move back up-
mented turbofan systems because of constraints stream. Note that the acoustic disturbances
on the allowable volume of the cavity. travel downstream to the nozzle at a velocity
which is the SUITl of the local speed of sound
A number of numerical computer codes (a) and the flow speed (u), i.e., (u + a), where
have been developed to analyze acoustic fields as the entropy fluctuations are carried by the
inside cavities of arbitrary shapes. Resonant flowing gas and travel at a speed (u). Hence,
frequencies and damping due to wall friction the phase difference in the two traveling waves
effects can be calculated by these codes. How- which move upstream from the nozzle will de-
ever, the effects of regions with large temper- pend on the distance between the heat addition
ature differences and high Mach numbers have region and the nozzle, and also on the Mach
not been included in the codes yet. A discus- nmnber of the flow. If the phase difference is
sion of calculations of this type is given in close to a ITIultiple of 2", the waves originating
Reference 21. 35 which deals primarily with at the nozzle will reinforce each other.
combustion instabilities in solid and liquid pro-
pellant rockets. In summary, any fluctuation in heat input
rate to a gas flow will produce acoustic distur-
The physical principals required to for- bances directly and also variations in the entro-
mulate the description of the acoustic field in a py of the flowing gas. When these entropy vari-
cavity, which contains a gas with large tem- ations are convected through a pres sure gradient
perature and mean flow variations, are well a second acoustic disturbance is produced. The
understood and the properties of the acoustic interaction of the traveling waves produced in
field can be calculated as accurately as requir- this process will depend on the geometry and
ed (given sufficient effort and funds). Most of Mach number of the flow.
the damping characteristics can also be treated
with reasonable accuracy for simple modes and Coupling. The most difficult step in sta-
combustor configurations, and the physical pro- bility calculations for afterburner systems is the
cesses are well understood. The same state- description of the process by which acoustic dis-
ment cannot be made for the driving and cou- turbances interact with the combustion process
pling mechanisms discussed in the following to produce fluctuations in the heat input rate.
paragraphs. This coupling proce'ss must be understood before
any meaningful stability calculations can be made.
Dl'iving Mechanisms. Consider a on~
dimensional compressible gas stream flowmg A large number of coupling mechanisms
in a constant area duct and let heat be added are present in the afterburner systeITl, These
uniformly at a rate 6 over some finite length may be conveniently grouped under the heading
of the duct. The heat addition proces swill of fuel preparation, flame stabilization, and
produce an acceleration of the gas and a drop flame spreading mechanisms. We will discuss
in the pressure according to the relationships briefly a few of these processes.
derived in Section 21. 5. 2. However, as long
as 6 is independent of time, no acoustic field Acoustic disturbances can interact with
will be produced. each step in the fuel preparation process. Thus,
the rates of fuel injection, atomization and va-
When 6 has a periodic;: component, say porization proces ses can each be affected by lo-
cal pressure and velocity fluctuations. For ex-
6 = (0 0 + EslliW t) and E «Qo' a pair of travel-
ample, the rate of fuel flow at the injector ori-
ing acoustic waves will be generated, and one fice is proportional to the square root of the
21-46
pressure drop across the orifice and hence
will be affected by fluctuations in gas pres-
sure at the injector due to an acoustic dis-
turbance in the duct. The fluctuations in mass
flow and pressure at the upstream side of the
orifice produced by this interaction must be
treated a s matching conditions which will spec-
ify the non- steady operation of thE) whole fuel
feed system. (A system which will also have a
set of resonant frequencies.) If for simplicity
we examine a system with perfect atomization
:..::..--------
and vaporization, the resulting fluctuation in
fuel injection rate at the injector will produce
a fluctuation in fuel-air ratio at the flame front
after a time delay which is fixed by the time re-
quired for the fuel to be carried from the injec-
tor to the flame front. The variation in fuel-air
ratio will produce a fluctuation in the heat re-
lease rate at the flame front and when the acous-
tic disturbance in the duct 1S in phase with this
variation of heat release, it will be driven by
this process. If the two disturbances are suf-
ficiently out of phase, the disturbance in the
duct will be damped. Analysis of the reaction
of feed systems to pressure oscillations of the
type described here are presented in detail in
Reference 21. 35.
Marble (Reference 21. 37) suggested that the vor- delay time r d were found by using the assumption
tices sweep unburnt gas deep within the recircu- that rd scaled with r ' the characteristic time,de-
lation zone and that this combustible material c
will burn rapidly after a short time delay. In scribed in the flame stabilization discussion in Sec-
this situation, the time delay associated with tion 21. 4.1. 2, page 21-16. Some of the experimen-
the entrainment of combustible fluid is short, tal values of ,. c used in this process are shown in
and the delay is primarily fixed by the chemical Figure 21. 4. 10. The sharp boundary for \1 s is a re-
reaction. T he entrained material will start to
react r d seconds after the vortex is shed, and sult of the very rapid change of r d with fuel-air ratio
the heat addition rate will receive a sharp pulse which is inferred from the variation of r c shown by
at that time. When r d is close to an integral
21-47
the data of this figure. In their example the (21. 4) Haddock, G. H. "Flame-Blowoff Studies
resonant frequency was about 4000 hz which sug- of Cylindrical Flame Holders in Chan-
gests that T d should be close to 0.25 msec (if neled Flow," Progress Report No. 3-24,
Pasadena Jet Propulsion Laboratory,
the heat release rate rises after the first cy- May 14, 1951.
cle of the oscillation). Thus, values of T d and
of Tc (see Figure 21. 4.10) are almost equal. (21. 5) Zukoski, E. E. and Marble, F. E. "The
Role of Wake Transition in the Process
The successful application of perforated of Flame Stabilization on Bluff Bodies."
liners for the suppres sion of high frequency Combustion Researches and Reviews
combustion instabilities has very often involved 1955. Butterworths Scientific Publica-
the use of liner perforations in the immediate tions, London, 1955.
neighborhood of the flame stabilization region.
This suggests that the flame stabilization region (21. 6) Zukoski, E. E. and Marble, F. E. "Ex-
is very important in coupling high frequency periments Concerning the Mechanism of
disturbances to the heat addition process and Flame Blowoff from Bluff BodieR," in
that one important mechanism is that described ,Proceedings of the Gas Dynamics ~
above. posium 011 Aerothermochemistry, North-
west University Press, 1955.
Because of the large scale inhomogenities
which are present in the flame spreading region, (21. 7) Wright, F. H. "Bluff Body Flame Stabi-
one would expect that coupling between heat re- lization: Blockage Effects." Combus-
lease and acoustic disturbances would be possi- tion and Flame, Vol. 3, p. 319, 1959.
ble in this region too. However, no experi-
mental evidence for such processes has been (21. 8) Broman, G. E. and Zukoski, E. E. "Ex-
developed yet. perimental Investigation of Flame Stabi-
lization in a Deflected Jet." Eighth
Finally, any non-steady heat release which Symposium (International) on Combus-
occurs in the combustor will react with the noz- ~, p. 944. The Williams and Williams
zle to produce longitudinal disturbances. Note Company, Baltimore, 1960.
that the amplitude of these disturbances can be
very large. For exan1ple, for wave lengths (21. 9) Cornell, W. G. "The Flow in a Vee-
which are long compared to the nozzle inlet Gutter Cascade." Trans. Amer. Soc.
length and an inlet Mach number of 0.8, a Mech. Engr •. , 1956, 78, p. 573.
total temperature fluctuation with an amplitude
of 10 percent will produce an upstream propa- (21. 10) Wright, F. H. "Multiple Flame Holder
gating wave with an amplitude of about 5 per- Arrays: Flame mteractions , 11 American
cent of the mean pressure. Rocket Society Journal, February 195'9.
In summary, we have described some (2 I. 11) Potter, A. E., Jr. and Wong, E. L.
of the aspects of the combustion instability prob- "Effect of Pressure and Duct Geometry
lem and a few of the many possible driving, on Bluff Body Flarrle Stabilization."
damping and coupling mechanisms. Given the National Advisory Committee for Aero-
many resonant acoustic modes, the many possi .. nautics. Technical Note 4381, Lewis
bilities for coupling, the high rate of heat re- Flight Propulsion Laboratory, Cleveland,
lease per unit volume and the small energy re- Ohio, September 1958.
quired to drive a large amplitude oscillation,
it is sllrprising that any afterburner system (21. 12) Mullins, B. P. "A Spontaneous Ignition
operates without acoustic disturbances. Theory of Combustion Intensity and
Combustion Stability Behind a Baffle."
Combustion Researches and Reviews
21. 9 REFERENCES 1955. Butterworths Scientific Publica-
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(21. 1) Johnson, R. L. and Cullom, R. R.
"Altitude Test of Several Afterburner (21. 13) Mironenko, V.A. "The Use of Thermal
Configurations on a Turbofan Engine Ignition Theory to Determine General
With a Hydrogen Heater to Simulate Conditions for Flame Stabilization by
an Elevated Turbine Discharge Tem- Means of a Bluff Body." Izvestiya VUZ.
perature." NASA Technical Paper Aviatsionnaya Tekhnika, No.1, pp. 140-
1068. Lewis Research Center, 145, 1966 (Translated).
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(21. 14) Solokhin, E. L. and Mironenko, V.A.
(21. 2) Schetz, J. and Padhye, A. "Penetra- "Stable Combustion Limits in GTE Re-
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(21. 15) Hottel, H. C., Williams, G. C., Jensen,
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October 1957.
21-48
(21.16) Kosterin, V.A., Dudin, L.A., ence on Hydraulics and Fluid Mech-
MotyHnskii, 1. P., l<hismatullin, A. Ya. anics at the University of Canterbury,
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Experimental Data on the Limits of December 9 to December 13, p. 352.
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Aviatsionnaya Tekhnika, Vol. 1 L No.3, (21. (8) Spalding, D.B. "The Spread of Turbu-
pp. 59-66, 1968 (Translated). lent Flames Confined in Ducts."
Eleventh Symposium (International) on
(21. 17) Marshall, R. L., Canuel, G. E. and Combustion, p. 807. The Combustion
Sullivan, D. J. "Augmentation Sys- Institute, Pittsburgh, Pennsylvania,
tems for Turbofan Engines." Cran- 1967.
field International Symposium Se;::;"e's,
Vol. 10, p. lZ9, Pergamon Press, (21. 29) McAulay, J. E. and Abdelwahab, M.
Ltd., 1968. "Experimental Evaluation of a TF30-
P-3 Turbofan Engine in an Altitude
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Density Effects and Large Structure and Engine-Afterburner Operating
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775-816, Great Britain, 1974. Cleveland, Ohio, July 1972.
(21. 19) Williams, G. C., Hottel, H. C., and (21. 30) Useller, J. W. "Effect of Combustor
Scurlock, A. C. "Flame Stabilization Length on Afterburner Combustion."
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Streams. 11 Third Syrnposiuni on 1959.
Combustion and Flame and ExplOSion
Pheno~, p. 21. Williams and (21. 31) Robinson, K. "Afterburning Regulation
Wilkins Company, Baltimore, Mary- Concepts." AGARD Conference Pro-
land, 1949. ceedings No. 151 on Power Plant
.Controls for Aero-Gas Turbine Engines.
(21. 20) Wright, F. H. and Zukoski, E. E. Presented at the 44th Meeting of the
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(International) on Combustion, p. 933. Ustaoset, Norway, 9-13 September
The Williams and Williams Company 1074. February 1975.
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Investigation of Flame Spreading from 194.
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Pasadena, California, 1958. "Acoustic Disturbance from Gas Non-
Uniformities Convected Through a
(21. 25) Tsien, H. S. "Influence of Flame Front Nozzle. II Journal of Sound and Vibra-
on the Flow Field." Journal of Ap- tion. 1977. 55(2), pp. 225-243.
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(21. 37) Rogers, D. E. and Marble, F. E. "A
(21. 26) Fabri, J" Siestrunck, R. and Foure, C. Mechanism for High-Frequency Oscil-
"On the Aerodynamic Field of Stabilized lation in Ramjet Combustors and After-
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cerning the Occurrence and Mechanism
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21-49
~~----
21. 10 FURTHER READING York); and Soviet Aeronautics (translated and
published by Elsevier, New York).
The purpose of this section is to call at-
tention to a few reference works which will Beer, J. M. and Chigier, N. A. COlUbustion Aero-
give the reader a different perspective on some dynalUics, Halsted Press Division, John Wiley
! I of the material covered in this chapter and, in and Sons, Inc., New York, 1972.
several cases to provide a source of more de ...
tailed information. The reference material Dolan, F. X. and Runstadler, P. W. Jr., "Pres-
discussed here is listed at the end of this sec- sure Recovery PerforlUance of Conical Diffus-
tion. ers at High Subsonic Mach Numbers." NASA
Contractor Report CR-2299, August 1973.
A number of general reviews of jet pro-
pulsion systems appeared in the late 1950' s Fifteenth SYlUposium (International) on COlUbus-
and early 1960's. The lUaterial presented in tion. Held at The Toshi Center Hall, Tokyo,
these volulUes is dated, but in lUany cases is Japan, August 25-31, 1974. The COlUbustion
still of interest today and still covers lUany Institute, Pittsburgh, Pennsylvania, 1974.
topics as adequately as they can be covered
now. Two volulUes frolU the High Speed Aero- Fourteenth Symposium (International) on Combus-
dynalUics and Jet Propulsion series are of in- ~. Held at The Pennsylvania State Univer-
terest. VolulUe 12, edited by Lancaster con- sity, University Park, Pennsylvania, August
tains inforlUation on auglUentation systelUs and 20-25, 1972. The Combustion Institute,
also ralUjet systelUs which are pertinent. Pittsburgh, Pennsylvania, 1973.
VolulUe 11, edited by Hawthorne and Olson
contains a series of articles which cover all Hawthorne, W. R. and Olson, W. T. (Eds.)
the engine components and includes a dis- Design and Performance of Gas Turbine Power
cussion of flalUe stabilization in heterogeneous Plants. Princeton University Press, Princeton,
flows. A brief introduction to the Soviet work New Jersey, 1960.
on cOlUbustion problelUs in gas turbines is
given in the translation of the book by Zuyev Lancaster, O. E. (Ed.) Jet Propulsion Engines.
and Skubachevskii. Material relevant to after- Princeton University Press, Princeton, New
burners is discussed in the chapters on ramjet Jersey, 1959. (VolulUe XII High Speed Aero-
engines and reheat cOlUbustion chalUbers. dynamics and Jet Propulsion.
A good report on current diffue er re- LeWis, B. and von Elbe, G. COlUbustion Flames
search work is that of Dolan and Rundstadler. and Explosions of Gases. Second Edition.
They present a large body of data on conical AcadelUic Press, Inc., New York, 1961.
diffusers which covers the effects of inlet
Mach nUlUber for the whole subsonic range, Williams, F. A. Combustion Theory. Addison-
a wide range of inlet boundary layer thickness, Wesley Publishing Company, Inc., Reading,
and diffuser geometry including area ratio, Massachusetts, 1965.
length and divergence angle.
Zuyev, V. S. and Skubachevskii, L. S. Combus-
The specific problelUs concerning ignition tion Chambers for Jet Propulsion En~
in afterburner systelUs are not treated in detail (Translated) The MacMillan COlUpany, New
in any combustion texts. A detailed treatment York, 1964.
of a number of experilUents concerned with
ignition are presented by Lewis and von Elbe
who also discuss other lUaterial concerning
flame stabilization and flame spreading.
21-50
Chapter 22
AIEROELASTICITY AND
UNSTEADY AERODYt~A~J1ICS
Franklin O. Carta
22
CHAPTER 22 AEROELASTICITY AND UNSTEADY AERODYNAMICS
Franklin O. Carta
United Technologies Research Center
East Hartford, Conn.
TARLE OF CONTENTS
Page
22-1
CHAPrER 22 AEROELASTICITY AND UNSTEADY AERODYNAMICS
Franklin O. Carta
United Technologies Research Center
East Hartford, Conn.
22-1
k. Consider an airfoil of chordlength 2b oscil- flutter problem in these early days of compressor
lating at a frequency of w = 2TTf =2rr!Tin a stream technology occurred in t he bending mode. More
moving past it at a velocity V, as shown in recently, though, the problem of flutter near
Fig. 22.1.1 below. A sinusoidal wake will stall has shifted from the bending mode to the
torsion mode. Most of this newer work has been
done privately and hence has gone largely
_ _V_ ~------.. unreported. In J 960, Armstrong and Stevenson
k = 7T (\b) = 7T~
parametric trends that may have aggravated the
(22.1.3) current susceptibility to severe torsional stalling
flutter."
Thus, at low reduced frequency (k ~ 0.05) the
The several flutter phenomena that are most
wavelength is very large relative to the chord
likely to occur in turbomachines are discussed
while at high reduced frequency (k ~ 1) the wave-
below.
length is not so large relative to the chord.
(Here we cannot talk about the wavelength small
relative to the chord because even at the largest 22.1.3 BRIEF SURVEY OF TURBOI1ACHINERY FWTTER
values of reduced frequency encountered in practice REGIMES
the wavelength is still three times the blade
chord.) A typical plot showing the flutter regions on a
compressor performance map is shown in Fig. 22.1.2.
22.1. 2 HISTORICAL SKETCH The subsonic stall f~utter region, schematically
shown near the surge line at part speed, can be
In the early days of compressor technology, regarded as representing either the bending mode or
bending flutter near the surge line was a primary
design problem. Because it occurred near stall SUPERSONIC STALL
it was universally referred to as stalling flutter FLUTTER
and it was understood that the phenomenon occurred f
in the first bending or flexural mode of vibration.
Pearson (Ref. 22.2) specifically states that o
stalling flutter in the torsion mode was not a i=
<l:
problem. A great deal of time and effort was a:
devoted to this problem and a large number of w
CC
reports were written by British authors and others ::l
C/) UNSTALLED
(cf. Bibliography). Most of these studies dealt C/)
SUPERSONIC
with the problem phenomenologically although a W
CC FLUTTER
few attempted to explain the physical nature of 0..
stalling flutter.
100%
Asearly as 191+5, Shannon (Ref. 22.3) found SPEED
that torsional stall flutter of compressor blades
could occur for values of the reduced frequency -WEIGHT FLOW
k = bWO/!V < 0.75, based on blade semi chord • Fig. 22.1.2 Schematic Compressor Performance
(This is equivalent to a reduced velocity v/bwO/ Hap Showing Flutter Boundaries for
> 1.33:) However, as stated above, the primary Four Types of Flutter
22-2
~"'~---------
the torsion IIlode. An equivalent plot of the flutter in-passage stream area. Thus it is possible to pro-
region on an incidence, Mach number diagram is shown duce higher in-pansage Mach numbers, sometimes
in Fig. 22.1.3. Superimposed on this plot are two exceeding local critical values, than the external
possible operating lines for the compressor. At idle velocities would indicate. When this happens, in-
the incidence angle is high and the relative Mach num- passage shocks can form which Can either cause flow
ber is low, while at full speed the incidence angle is separation or can directly couple adjacent blades.
low and the Mach number is high. Thus, the operating In either case, large amplitude oscillations are
line traverses the plot from lower right to upper then possible.
left. It is seen that operating line no. 1 passes
In Ref. 22.6, Carter states that choking flutter
in compressors is not likely to be a problem because
the operating line ~lill not approach the choke region.
This statement was written in the early 1950's, prior
to the use of variable geometry (i'. e., movable sta-
FLUTTER tors) in modern compressors. Thus, although one would
BOUNDARY not deliberately run an engine into the choke region,
it is possible that an inadvertant malfunction of the
stator control might cause such an encounter. It is
also possible that choking flutter might be experi-
enced during prototype testing, when the effects of
various stator positions were being explored.
22-3
In recent years supersonic unstalled flutter as shown in the boundary of Fig. 22.1.2. A more
has become an increasingly important factor in the comprehensive description of this phenomenon can
design of high performance turbomachinery fan be fmmd in Ref. 22.10. Here i t is further noted
blades. This flutter occurs at a supersonic rela- that the flutter boundary sets a real limit on
tive flow but at a subsonic axial flow; i.e., the high speed operation, and that at high stress
vector sur,l of the subsonic axial velocity and the levels all blades tend to flutter at a common fre-
rotational velocity is a supersonic relative veloci- quency with a constant interblade phase angle between
ty (see Fig. 22.1.5). Only a small portion of the blades. Thus, the phenomenon is amenable to analy-
blade row has been schematically shown in Fig. 22.1.5 sis, using the coupled flutter energy method of
to illustrate the complexity of the flow geometry. Ref. 22.8 and the ~Dre advanced supersonic aerody-
namic analysis of Refs. 22.11 and/or 22.12. This
has beeq successfully implemented as part of the
design system, and as stated in Ref. 22.10, has
provided an accurate flutter prediction of the
unstalled supersonic flutter boundary for high speed
rotor blades.
22-4
The equations of motion of a classical, two- aerodynamic stiffness term. Actually, this is not
dimensional aircraft wing which is executing a com- strictly true because the complex Theodorsen function
bined plunging and pitching motion in a moving air-
stream (cf. Fig. 22.1.6) are given by C(k) = F(k) + iG(k) (22.1.8)
(22.1.4) enters into certain terms of the right hand side and
complicates the situation. Nevertheless, the unsteady
aerodynamic terms directly affect virtually all of
(22.1.5) the terms in t.he equations of motion. It will be
shown below that this is accomplished through changes
in the frequencies of the natural system modes that
where h and a are the dimensionless displacements in permit the two modes to couple, producing flutter.
plunge and pitch. (See the List of Symbols for the
definitions of the guanti ties used herein, and refer 22.1.4.2 Theodorsen Theory
to Ref. 22.1 or the texts listed in the Bibliography
for further details of the concepts discussed here.) In 1935 Theodorsen published his now famous
theory (Ref. 22.13) which laid the foundations for
~~F:ECTEDf-----b-----+----_b
modern flutter theory. The key to this theoretical
development lay in the way in which vorticity was
shed into the moving wake to account for changes
in the bound vorticity caused by a sinusoidal varia-
tion in either plunging or pitching displacement.
POSITION TRAILING
In the course of his mathematical development
EDGE (later verified rigorously by Schwarz in Ref. 22.14)
Theodorsen derived a complex circulation function,
C(k), which is defined above in Eq. 22.1.8 in terms
-L------.....::.::.~~F=~~~~;;:=--..L- ofexpressable
its real and imaginary parts, and which is
as a ratio of Hankel functions.
(22.1.9)
7ig. 22.1.6 Airfoil Coordinate System The real and imaginary parts, F(k) and a(k) are
plotted versus k in Fig. 22.1.7, and a phase plane
There are many possible ways to express the diagram of the entire function is shawn in Fig.
quantities ~ and ~ on the right hand sides of Egs. 22.1.8.
(22.1.4) and (22.1.5). For the simple case being
considered here, it is easily shown (Ref. 22.13) that
the generalized forces ~ and ~ arc simply the two- 1 . 0 . . . - - - - - - - - - - -....
dimensional aerodynamic lift and moment, and are
exprcssed as follows: 0.9
Q =L=-'7rpb
3 { ••
-h-
2V • ..
C(k)h+oa g 0.8
h b I.L. 0.7
(22.1.6)
-[1-2(0-t)C(k)]*a-~ C(k)a} 0.6
22-5
F(k) 1.0 The quantities ~, L(\', ~h and M(\' are taken from the
0.5
0 report by SmUg and Hasserman (Ref. 22.15) in which
k=O the unsteady aerodynamic quantities are referred to
..... -0.1 the aerodynamic center of the airfoil at the quarter
e-
el chord. When the pivot axis is also at this point,
-0.2 \ then a = -1/2 and Eqs. (22.1.16) and (22.1.17) are
I 0.10
0.20 greatly simplified. Note that in Ref. 22.15 the
-0.3
positive lift and vertical translation are both
directed downward, whel'eas in the present instance
Fig. 22.1.8 Complex Phase Plane Diagram of only the vertical displacement is positive downward.
Theodorsen Circulation Function This accounts for the negative algebraic sign on the
right hand side of Eg. (22.1.16)
Theodorsen's method of solution was to assume a For simplicity in the present application,
coupled sinusoidal motion of the system at a common rel'Trite Eqs. (22.1.16) and (22.1.17) in influence
(but un'rJlown) f'requency, say 'JJ, and then seek the coefficient form,
values of V and 'il that sati~f'ied the equations of
motion, Eqs. (22.1.4) and (22.1.5). Specifically,
he assumed that (22.1.19)
- iwt
h =he (22.1.10)
and (22.1.20)
(22.1.11)
where all of the unsteady quantities have been
where 9 is the phase angle bet"een the motions. Whm gathered together into four quantities,
these quantities were inserted into the left hand sides
of Egs. (22.1.4) and (22.1.5) he obtained Ah =- Lh
2 2 2 _
-w mbh-w Saa+wh mbh=Oh- L (22.1.12) Aa = - LQ+ (t + 0) Lh
2 2 2 (22,1,21)
- W Sa bh - w Ia a + Wa Ia ex = 0a =M (22.1.13) B h = Mh-(t+O)Lh
M = 7rpb w {[Mh -
4 2
(i +0) Lhlh (22,1,17)
Ah+BCI= o}
(~+ 0)( Mh + La) + (t + 0)2 Lhl a} Oh+Ea.O (22,1.24)
+ [Ma-
where where
L = 1 - £ik C(k)
A.jt[I-(:~t (~n+Ah
h
Ei:: jtXC!+ Aa
L =.1_ ~ [I +2C(k)]- .1... C(k) (22,1.25)
Q 2 k k2 15:: JLX Q + Bh
M =1
M
h 2
.1._1
(22.1.18)
E= jtr Q2 [I-(~n 8 + a
Q 8 k and where ~ is the mass para~eter,
u- m 22.1.4.3 Simplified Approach to Flutter
r - 7Tpb2 (22.1..26)
Theodorsen's theory has. been in use now for
approximately forty years and it has proved to be a
Xa is the c.g. position aft of the elastic axis, very durable theory that has spawned many modifica-
tions and extensions. Within the limits of the
assumptions made by Theodorsen, it has proved to be
(22.1..27) reasonably accurate. It. has been f01.U1d to be
amenable to solution with a desk calculator,
although moderately time-consuming, and it has been
and r is the radius of gyration of the airfoil possible to automate it without difficulty for
aboutathe elastic axis, solution on high-speed digital computers. However,
one overriding fact becomes apparent to anyone who
uses this theory. It is virtually impossible to
(22.1..28) derive any physical insight into the flutter mech-
anism from its direct application.
Coupled flutter occurs when the determinant of Fortunately, it is possible to simplify the
the complex coefficients in Eq. (22.1..24) vanishes, unsteady aerodynamic quantities to varying degrees
and obtain flutter solutions which, althbugh some-
what inaccurate, possess sufficient simplicity to
I o~ ~I;
E
0 (22.1.. 29) reveal much of the underlying physics of the insta-
bility. A particularly lucid survey of a number of
simple applications is fOllld on pp. 258-277 of
This equation must be sepurately satisfied by the Ref. 22.17. In the llresent discussion "e shall
vanishing of the real and imaginary parts. These two take the simplest possible approa~h in an effort to
equations are all that are needed to form a deter- focus on the specific items which constitute the
minate set because the only unknowns in the system major differences between. aircraft wing flutter and
are the reduced frequency, k ~ bw/V, and the fre- compressor blade flutter. In this section, we
quency ratio, .rx = welU). The procedure used by shall concentrate on developing the necessary for-
Theodor~en was to select a series of values of k, mulas and facts, while the comparison between wing
substitute them into the real and imaginary solu- and compressor flutter ~rill be deferred to a subse-
tions of Eq. (22.1.29) and solve for the values of quent section.
vX ~7hich constituted the real and imaginary roots
of the determinant. The intersection of the real In this very simple approach, consider a
and imaginary branches of the curves was the flutter single degree of freedom system capable of torsional
pOint. This is schematically shown in Fig. 22.1.9. motion only. Actuall.', this is equivalent to a
study of the torsional mode of a binary system with
well separated modes. To this end, combine Eqs.
1.31=======-------, (22.1.5) and (22.1.7) and suppress the bending
mode. The resulting equation is given by:
1.2 (22.1.30)
where
1.1
(22.1.31)
1.0
(22.1.32)
0.9
(22.1.33)
0.8 =-_-L.__-'-__
o
~-.......L-__,I
5
We shall continue to simplify by assuming that
11k k is very small and therefore the system can be
represented by the quasi-steady approximation in
Fig. 22.1.9 Typical Flutter Solution Using which the normally complex circulation function
Theodorsen's Method goes. asymptotically to
22-7
lim
k-o e(k): I +i x 0 (22.1.34) (22.1.42)
With this additional simplification, Ml remains the is the aerodynamic drunping, and where
same, but ~ and M3 are approximated by
(22.1.43)
(22.1.35)
(22.1.44)
(22.1.46)
(22.1.40)
which, when substituted into Eq. (22.1.38) repre-
sents a drunped, oscillatory pitching motion.
where WQ'O is the natural torsional frequency of the
system in still air. When V ~ 0, Eq. (22.1.39) can The most important thing here is the defini-
be xewritten as tion of wa given above in Eq. (22.1.43). When ~~
and M3 are inserted from Eqs. (22.1.31) and
(22.1. 36) this becomes ,
(22.1.41)
where
22-8
For our purposes, it will be convenient to select a
.-ffI<h"
midchord pivot axis, a = 0, and when Eqs. (22.1.26) W - (22.1.55)
and (22.1.28) are used this eqtmtion simplifies to ho - rn.;-:;;:pb2
~ 220
8
(22.1. 51)
~ 180
z
UJ
Here there is no direct aerodynamic stiffness term ::> 140
proportional to h in Eq. (22.1.6). Instead, an
o
UJ BENDING BRANCH
aerodynamic stiffness effect will be obtained by
retaining the complex C(k) function in the analysis.
ff 1000~~1~0~0~2~070=730~0~4=0~0==5~OCO==6JO-O--7~O-O-8JOO
Rewrite Eq. (22.1.49) as
VELOCITY (mi/hr)
22-9
As in many other flexible systems involving
continuously distributed mass and stiffness, a
52 300 tUl'bomachine blade can vibrate in an infinity of
discrete, natural modes, although practically,
.~ only the lowest several modes are of any inter-
~ 260 est. However, even here there will be an added
..J complication relative to a fixed-base vibrating
u system because the rotation of the turbomachine
>-
~220 causes variations in both mode shape and fre-
quency. Only the latter ;rill be considered
>=
u herein, and the discussion will be f'urther
ffi 180 restricted to the relatively simple concept of
:::> centrifugal stiffening. To understand this
o 700 MPH concept as it applies to turbomachinery blades,
~ 140 735 MPH consider first the rotation of a chain possessing
u. 735 MPH
no inherent (or at-rest) stiffness. At zero rota-
tional speed the chain will hang limply from its
o 4 support, but under rotation (say, about a vel'tical
300 MPH axis) the chain will be raised from its lilllp
DAMPING, ARBITRARY UNITS poshion and ;rill approach the plane of rotation
as the rotational speed increases (cf'. Fig.
22.1.12)
Fig. 22.1.11 Effect of Frequency Coalescence on
Modal Damping
22.1. 5 FUNDAJ<lENTAL DIFFERENCES BE'TIiEElf 1'URBO- 1~is centrifugal stiffening effect will also
MACHINERY FLUTTER AND WING FLUTTER cause changes in the frequency of vibration of the
chain. If the system is displaced from equili-
brium a restoring force, equivalent to a spring
In this section we shall attempt to point out force, will be imposed on each element of' the chain
the differences between aircraft ,ringe and turbo- a,nd will tend to return the chain to,ito equili-
machinery blades, particularly as these differ- brium position. This force is caused by the lat-
ences affect the flutter experienced by these con- eral displacement of the radial tension vector,
figurat ions. Certa.in of these differences will be and is proportional to the square of the rotation
related to the fundamental diseuse ions in the speed, 0 (cf. Ref. 22.19). It is easily shown in
previoue section while other differences ;rill be Ref. 22.19 that the frequency of such a chain is
newly developed. To begin with, the discussion equal to O. (See curve labled wl = 0 in Fig.
will center on some pertinent characterietics of 22.1.13.)
the vibrations of rotating eystems. Following
this, the concept of the frequency shifts in both
the bending and torsion modes ,;ill be amplified
Emd extended.
3
;.;
22.1.5.1 Elementary Vibration Concepts for Rota- ()
Z
ting Systems
~
oUJ
The object of this discussion is not to
expound on vibration theory. It is assumed that If
the reader already has an adequate grasp of the
1'undamentals of vibration theory, or that he can
refer to one or more of tIle excellent texts on the
subject (e.g., Refs. 22.19 or 22.20). Instead,
the object here is to concentrate on one or t;ro ROT ATIONAL SPEED, 0
specific concepts that are unique to rotating
machinery, and hence are germaine to the turbo- Fig. 22.1.13 Effect of Rotation on Frequency of
machinery fluttel' problem. a Flexible Cantilever Beam
(Southwell's Theorem)
22-10
For a cantilever blade having inherent stiff- the loci of available excitation energy at any
ness and hence having an at-rest frequency of wI' rotational speed for 1 excitation per revolution,
the result is similar, although somewhat more 2 excitations per revolution, 3 excitations per
complicated. A sin1plification is afforded by revolution, etc. (Note the coordinate intersec-
Southwell's Theorem (cf. p. 270 of Ref. 22.19) tion of the IE line at 6000 rpm and 100 cps.)
which states that the natural frequency of the Superimposed on this diagram are three lines
system is approximately equal to labeled lB, IT and 2B which are hypothetical plots
of the first bending, first torsion, and second
bending frequencies, respectively. In this hypo-
(22.1.57) thetical plot, the designer has managed to keep
the first bending fre'luenc,{ high enough so that it
never intersects the 2E lille, which is usually the
source of most forced vibration energy. If such
where wI is the at-rest frequency and w2 is the an intersection had occurred, the rotor blades
frequency due solely to rotation. For the general could be subjected to a severe 2-per-rev bending
caSe of a rotating, flexible beam this is equiva- vibration at the rpm of intersection, sufficiently
lent to strong to cause fati6~e failures of the blades.
Also in the diagram, the designer has permitted an
(22.1.58) intersection of the first bending mode line with
the 3E line at approxllllately 2600 rpm. J;f this rotor
Which yields a hyperbolic relationship between W is designed to idle at 3000 rpm and has a maximum
and 0 for wI r
0, as shown in the frunily of curves
in Fig. 22.1.13. In Eq. (22.1.58) 8 is of order 1
speed of 7000 rpm, then the designer has succeeded
in avoiding all integral order vibrations over the
for the lowest mode, and increases in magnitude as entire operating range.
the mode number increases. It should be noted
that this phenomenon manifests itself primarily Note further in this diagraw. that the first
in the bending (or flatwise) modes and has vir- torsion mode, which is unaffected by Southwell
tually no effect on the torsion mode frequency stiffening and is therefore a horizontal line,
under rotational conditions. will intersect the 6E, 5E, 4E =d 3E lines as
rotor rpm is increased from idle to full speed.
The importance of this type of behavior lies This could conceivably cause trouble for a rotor
in the multiple sources of excitation for any blade operating at high aerodynrunic load at part
rotating system. This is illustrated in Fig. speed (4E) or near fnll speed (3E) rpm. Under
22.1.14, in which frequency of excitation or such conditions a stall flutter could occur (cf.
vibration is plotted versus rotational speed. Section 22.3.2), aggravated by an integral order
First consider the radial lines from the origin excitation in the vicinity of the intersection
labeled IE, 2E, 3E, •• , • These lines represent with the integral order line. Thus, the designer
must be aware of the existence of these problems
and must be in a position to redesign his blading
800 to eliminate the problem.
22-11
modes. It was shO\>m that the torsional frequency Another factor which enters into the situa-
would decrease with increasing velocity (Eq. tion here is the inherent stiffness of compressor
(22.1.48», and that the bending frequency would blades versus the inherent flexibility of aircraft
increase with increasing velocity (Eq. (22.1.56». wings. Although the wing chord is many times the
However, the extent of the frequency change over compressor blade chord, the compressor blade fre-
the operational range was not discussed. This is quencies are often many more times the wing fre-
of extreme importance in deciding whether or not quencies. Thus the stiffness parameters bw aa and
a given system will be susceptible to classical bwoh are at least the same for blade and wing, and
coupled flutter. (Note that these frequency quite often are larger for the blade than for the
changes are aerodynamically induced and are not wing. This is another way in which the blade
caused by rpm changes.) frequency change with velocity is smaller than
that of the wing.
Refer now to Eqs. (22.1.48) and (22.1.56).
It is Seen here that the structural and geometric There are many additional reasons for the
parameters governIng the frequency changes for the observed differences between wing flutter and
two modes are the mass and inertia ratios, ~ and blade flutter. Most of these are subtle and con-
~ra2, and the stiffness parameters, bwoh and tribute to the differences in minor ways. How-
bUlaa. Before we can examine the orders of magni- ever, one additional difference exists which makes
tudes of these parameters we must first consider a major contribution. This is related to the
the differences in the structural makeup of air- Pines criteria (cf. Fig. 22.1.15, taken from Ref.
craft wings ar,d compressor blades. 22.18) that (a) no flutter exists for center of
gravity (c.g.) p~itions forward of the elastic
The traditional subsonic aircraft ,ling has a axis (c.a.), and (b) if the c.g. is aft of the
built-up section consisting of a box beam or spar e.a. and if the aerodynamic center (a.c.) is for-
which supports a stressed skin and stringer shelL <lard of the e .a., flutter is possible only if the
It is usually made of alumimun. Hence, much of frequency ratio Wh/Wa is less than some specified
the wing consists of empty space, and what little amount involving these locations and the radius
metal there is, is relatively lightweieht. Typi- of gyration. In most aircraft ,lings the e.a. is
cal values of the mass and L~ertia ratios for quite often in the neighborhood of the spar,
aircraft wings lie in the ranges between 25 and 40 percent of the chord, the c.g.
is in the neighborhood of the 50 percent chord
5 < fL < 20 location, and the a.c. is at the 25 percent chord
l< fL rQ 2 < 15 location for subsonic flows. Hence, the c.g. is
aft of the e.a., the a.c. is forward of the e.a.,
(Of com'se, these values would change if the empty
space "as replaced by fuel. ) PINES CRITERIA:
JL ~
The traditional compressor blade is a solid
forged and machined blade made of titanium or- -=3i"::=.
steel. It may have a cambered, double circular
arc profile, and an average thic~less-to-chord
v=t+=·g· e.a. V a.e. ~!m
ratio of 5 percent. If it is made of titanium, 01
the blade described above will have mass and
inertia ratios of approximately NO FLUTTER I F e.g. IS FLUTTER POSSIBLE IF e.g.
FORWARD OF e.a. IS AFT OF e.a., IF a.e. IS
FORWARD OF e.a. AND IF
Wh
Wet
< f (GEOM. 'a)
If it is made of steel, this same blade will have
mass and inertia ratios 1.7 times larger than the APPLIED TO:
values just cited. COMPRESSOR BLADE AIRCRAFT WING
~
parameter, ~ 1'1.,2, for a compressor blade is of the
same order of magnitude as that for an aircraft e.g.
wing. However, the mass parameter, ~, for a com-
pressor blade is an order of magnitude (or more) V e.a.
e.g. -V a.e, e.a m
greater than that for an aircraft wing. Thus, with
everything else held the same in Eqs. (22.1. 118) and m
(22.1.56), we would expect roughly the srulle change
in UlO! ,dtll V, but a much smaller change in Wh with MARGINAL FLUTTER FLUTTER POSSIBLE
V. Under these circumstances, frequency coales- POSSIBILITY AS ABOVE
cence and coupled flutter would take place at a
higher value of V for a compressor blade than it Fig. 22.1.15 Pines Criteria Applied to Compressor
would for rul aircraft wing. Blade and Aircraft Wing
22-12
and flutter is possible if the frequency criterion define the interfacial condition bet"een the
is met. In contrast to this, the solid compressor fluid and the body in motion. For a prescribed
'blade usually has a circular arc profile which is mode of oscillation Eq. (22.2.1) defines the knO>rll
symmetric fore and aft. Hence the c.g. and the vertical velocity (or do;rn;rash) Over the extent of
e.a. are coincident or very nearly so at the 50 the airfoil chord.
percent chord location. According to Pines, no
coupled flutter is possible if the c.g. is for- The quantities Va and Vw in Fig. 22.2.1 are the
ward of the e.a., no matter how small the dis- vorticity per unit chord in the vortex sheet over
tance. Thus, the compressor blade >lith coincident the airfoil chord and the "ake, respectively. Use
c.g. and e.a. >lould constitute a borderline case of the Biot-Savart 1m; yields the relationship
bet>leen flutter and no flutter, and we would
expect much less susceptibility to coupled flutter
in such a configuration than we would in an air- co v (~ t)
(22.2.2)
~ d~
craft Wlllg >lith conventional separation between
the e.a. and the c.g.
1J x-€ ..
in "hich the kno;rn do;rn;rash is equal to an integral
22.2 UNSTEADY AERODYNAMICS of the unknolffi chord"ise vorticity distribution.
Ho;rever, from potential flo" theory it can be
Before we examine the unsteady aerodynamics sho;rn that the chord"ise pressure difference dis-
of multiblade systems "e shall look briefly into tribution is given by
the theory for isolated airfoils. We shall proceed
from the simpler, more physical vie", into the more
complicated analysis, and thereby establish some
b. p(x,!)
ptJ
- ~(x,t)- ik Jx~ (.f;J)d€
-I
(22.2.3)
groundwork for further study. As stated earlier,
the scope of this single chapter limits us to an
exposition of concepts ,r1th a minimum of mathemati- Hence, the determinB,tion of the tillsteady loads on
cal derivations, and the reader "ill be directed to an oscillating airfoil requires the successful
the appropriate sources for further study. The no- inversion of the integral equation (22.2.2).
tation and the dimensionality of the variables "ill
usually remain consistent "ith the primary source The assumption "ill now be made that the air-
used for the derivations. foil is oscillating in simple harmonic motion,
;rith frequency ill such that all time-dependent
22.2.1 FUh~.~TALS OF UNSTEADY THEORY FOR ISOLATED quantities in the forgoing equations can be
AIRFOILS rewritten in the typical form
- ( ) iwt
22.2.1.1 Incompressible Flo" Wa ( x,l ) = Via X e (22.2.4)
w (x I) = b
a'
aZa
01
Z =0, -1:S x:S 1
+ u oZo )
oX ~
)
(22.2.1) ~oIGG~000000000C'-e--x
-1 +1
(where the subscript a denotes the reeion over the
airfoil). It should be noted t"at this equation is Fig. 22.2.1 Vortex Sheet Representation of
used in all unsteady aerodynamic derivations to Isolated Airfoil
22-13
where Once this crucial step has been performed, the
/ remainder of the problem, although formidable in
nt)",bh'c,(x,t)dX
_/ ( )
22.2.7 appearance, involves nothing more than a sequence of
complicated algebraic manipulations and integrations
Equation (22.2.6) can be rewritten as to yield the final desired results. (Note that this
solution for Ya(x) yields 0 by integration, via
Eqs. (22.2.7) and (22.2.12).) Specifically, substi-
dr(t) = -bY. (I 1) ~ = -UY. (I 1) (22.2.8) tution of Eq. (22.2.15) into the time-independent
dt W' dt W ' form of Eq. (22.2.3) yields the pressure difference
distribution
Schwarz nmT makes the further assumption that this
shed vorticity is convected do\Tnstream at freestream _ t.j)(x)
pU
=.£
7T
[1_ C(k») v'!i=X;' If3 Wo «()d(
T+x _/.j I-=-[
velocity, U, and after a series of logical manipul~
tions, arrives at the formula
w ~'U dt (22.2.16)
UYw(Oe
iW(f+ b«(-I)}
U
_ iwl
= -iwre (22.2.10) 1 (22.2.17)
z =-h-a(x-a) (22.2.20)
BO Eq. (22.2.11) becomes
- -ik( (22.2.13) into Eq. (22.2.1) for the dOWlllTash
'w«() = -ik!le
wo(x,t)= -bh - bci(x- 0) - Ua (22.2.21)
and when this is substituted into Eq. (22.2.5) the
result is
and thence into the equations given above. It can
be shown (cf. Ref. 22.1) that this procedure will
yield the time-independent versions of Eqs. (22.1.6)
and (22.1.7). Furthennore, if the bars are removed
from the quantities in Eq. (22.2.16) the resulting
Now only one unkno,m, Va (1;), is under the integral lift and moment fonnulas are identical to Eqs.
and the remaining unknOlm, 0, is a constant. Thus, (22.1.6) and (22.1.7) although i t should be clearly
the integral equation can be inverted by Siihngen' s understood that these are to be regarded as the
method (Ref. 22.22) and the resulting equation now time-dependent loads due to simple hannonic motions.
yields the unknown Ya(x) in terms of an integral of (The reader should be cautioned that the symbol h
the known dowm;ash, wa(S), in the present document is equivalent to hlb in
Ref. 22.1.)
-
Ya(x)-
__ £ lEi
7Tv'i+x
{_tJHi±S SJ0
)'
-/
1-( X-I;
dt"
... ~though this chapter is devoted primarily to
22-14
However, it will be seen belmr in Section 22.2.2.1 and that integration along the trajectory of a fluid
tbat this method is partially extendable particle leads to the useful result
to t11e study of cascaded airfoils in incompressible
flow. Although not all of the mathematical techni-
ques (such as the Sohngen inversion of the integral
equation) can be used, the fundamental approach is W(X,Z,I)'!
x 00/ ~ x-")
( ,,z,I - -u- (22.2.25)
still based on the vortex sheet concept, "hich oZ
makes the Schvarz method particularly valuable
as a basic reference.
where U is the freestream velocity. As in the pre-
22.2.1.2 CompressibJ.e Subsonic Flow vious section, w on the airfoil sUl'face is regarded
as the prescribed quantity
There are t1fO basic approaches to the solution
I
of the unsteady aerodynamic problem of an isolated
airfoil oscillating in a subsonic compressible flow.
The ilrst, historically, involves a solution of an (22.2.26)
integral equation for a distribution of accelera- for z'O,-b$ x$b
tion potential dOUblets. It 1fas solved by Possio
(Ref. 22.23) with subsequent refinements and com-
putations by Dietze (Ref. 22.2)1) and Fettis (Ref. (Note that the length variables used herein are
22.25). The second approach by Timman, van de dimensional quantities.) We shall assume simple
Vooren, and Greidanus (Ref. 22.26) involves a harmonic motion such that a commoll time clependence
transformation of the differential equation for factor e iUJt can be removed, and ;re shall prescribe
the acceleration potential into elliptical coor- the adclitional boundary conditions:
dinates and expanding the solution as an infinite
series of Hathieu functions. Although the 1) TIlere is zero pressure discontinuity across
}mthieu function approach leads to a mathematically the x ~~is both ahead of and in the wake of the
exact solution, it is necessary to compute several blade, or
infinite sums, even for uncoupled, simple harmonic
motions. Furthermore, these sums converge slo1fly tjt:O for I x I > b i
at rates that depend on both reduced frequency
and Mach number. Finally, no serious effort has 2) All signals must propagate outlfard from the
yet been made to extend this method to a solu- blade without reflection;
tion of the subsonic oscillating cascade problem.
Hence it will not be considered herein. 3) TIle Kutta condition must be satisfied, so
• is not discontinuous at x ~ b.
Conversely, Possio's method, although tedious,
is relatively straightforward, and has been the The method used in Ref. 22.1 to obtain Posso's
basis for several solutions to the unsteady cas- integral equation is to represent the airfoil with
cade probl~~. Hence it will be described briefly a sheet of acceleration potential doublets along the
below. The reader should be "".,are that the nota- projection of the airfoil. Each elementary doublet
tion of this section is dimensional and the equa- is the mathematically derived superposition of a
tions outlined belm., are a condensation of the dis- source-sink pair, and each source (or sink) is a
cussion in Ref. 22.1, pp. 318-325. solution of the differential equation (22.2,22),
and is referred to as a source pulse,
TIle starting point for this analysis is the
differential equation for the acceleration poten-
tial, t, (22.2,27)
where
(22.2.22)
22-15
motion ~le can write
(22.2.29) (22.2.35)
w2M2eiwt
4(I_M 2 )3/2
izJ-b b A(" H (2)( ')
I
W'
W e ik
-
d,
which allows us to integrate Eq. (22.2.27) over T Use is now made of the singular behavior of
and obtain the intergrand. Note that the integral is multi-
plied by z. Hence the imposition of the limit
Z ~ 0 as the airfoil surface is approached causes
(22.2.30) the right hand side to vanish everywhere except in
the neighborhood of ( = x "here the integrand
becomes large ~Ti thout bound in the limit. Us e of
In this equation Vs is related to the pressure dis- appropriate limiting techniques as z is allo"ed to
turbance at x,z due to a disturbance with complex yanish from "bove (approaching the suction surface)
amplitude A located at s, C. The upper limit of and from belo" (approaching the pressure surface)
integration yields the results
g:l-
,j(X_02+(Z_~)2
Oro(l-M2)
(I-M 2 )- M(x-~)
1J!(X,o:t) = - J:j2;(X) e
2- )
iu
" 1 (22.2.36)
(22.2.31) ",( -t)=~
'f X,D, 2 e iwl
is the most recent value of T for which a distur-
bance at g, ( can be felt at x, Z at time t. After
some manipulations of the Dltegrand Eq. (22.2.30) and from Eq. (22.2.23) we can identity the quantity
may be integrated to yield A(x) as
'/ts(x,z, t ) =
(22.2.37)
A(',~) U 2 ei(wt+k)
where lIPa (x) is the desired but as yet unknOlm
4-v'1- M2 pressure difference across the airfoil. When thIs
(22.2.32) is substituted into Eq. (22.2.35) the result is
where
(22.2.33)
22-16
This is still an inconvenient form, and considerably its extensive tabulated values which are used later
more manipulation must be performed (as shovm in to provide iSOlated airfoil reference values. It
Ref. 22.1) before the final solution is obtained is mentioned here primarily for its historical signi-
ficance, and will not be studied in any detail.
w
Vi (X)=- - -
,b _
r (k(>:.-O) d~
t:,p «()K M - - ~ More relevant to the work on cascades which
o p~U2 -b a 'b follows is the use of the Laplace transform (cf.
(22.2.41) Refs. 22.1, pp. 364-367, and 22.30, pp. 37, 38, 50).
for -b S)( S b Our starting point is the wave equation (22.2.22)
where the kernel function is given by with V replaced by the disturbance potential ¢ and
with the assumption of simple harmonic motion
log I+~
M with boundary condition
22-17
22.2.2 UNSTEADY THEORY FOR CASCADED AIRFOIIS To begin with, Whitehead assumes a vortex sheet
distribution on the blades and defines the strength
of one element of bound vorticity located at a dis-
22.2.2.1 Incompressible Flow tance x behind the leading edge of the reference
blade to be Y(x)e iwt to account for periodic mo-
Several attempts were made to extend isolated tions. If the motion of the upper adjacent
unsteady theories to solve the unsteady cascade prob- blade (m = 1) leads the motion of the reference
lem in the early 1950' s, most notably the efforts blade, then blade no. 1 has a corresponding ele-
of Lilley (Ref. 22.31), Sisto (Ref. 22.32) and ment of vorticity of strength y(x + s sin i,
Lane (Ref. 22.33). As with any early work on a s cos s) e i (U>t+~) located at the point (x + s sin ~
difficult technical problem, these pioneering eiforts s cos g), and in ~eneral for the mth blade in the
were hampered by lack of precedent to serve as a array we have y e~(wt+m~l at (x+ms sin ~, ms cos s)
mathematical guide, and by a lack of adequate and which establishes the periodicity condition over the
efficient computational equipment to cope with the array of blades. Because the motion is assumed
need to account for a doubly-infinite array of air- to be sinusoidal, any change in y appears in the
1'oils in the flow field. In contrast to the isolated wake as free vorticity. As in the Schwarz theory,
airfoil in potential flow, in which the reduced we can relate the elementary free vorticity e(xl'x)
1'requency was the only explicit parameter (forincom- at ·xl in the wake to a bound vortex element at x by
pres sible flow), the unsteady cascade analysis had the formula
the additional parametric influence of blade gap,
leading edge locus stagger angle, and interblade
phase angle. Nevertheless, the solutions obtained (22.2.51)
in the cited works represented valid approaches
and the fe>T available tabulated values clearly The total free vorticity at Xl in the wake due to
indicated the differences bet >Teen cascades and the entire bound vorticity sheet is obtained from an
isolated airfoils, and pointed up the need for integration of Eg. (22.2.51),
additional work.
iwxl . J)(' it)'x
In the early 1960' s Whitehead published his dxlle-u- : - I~ y(x) e dx (22.2.52)
theoretical analysis of the incompressible unsteady
o
cascade problem (Ref. 22.34), based largely on his After differentiating this >lith respect to Xl and
earlier dissertation (Ref. 22.35). In it he used rearranging, the result is
a standard vortex sheet approach similar to that
described earlier (Section 22.2.1.1) in connec-
tion llith the theory of Schwarz. However, the y
integral inversicn technique of Sohngen has no
cO\L~terpart in the cascade problem and Whitehead
resorted to a matrix formulation and a subsequent
matrix inversion technique. By virtue of an in-
geneous use of the Multhopp cosine transformation
he showed that a trapezoidal integration would yield
exact results for certain key integrals, and an
analytical removal of the leading edge logarithmic
singularity produced a tractable result that was
relatively easy to tabulate. In the following
summary of Ref. 22.34 only a few of the key steps in
Whitehead's derivation can be included, and an
effort will be made to bridge the gap bet>Teen these
step~ with verbal references to his report. Use
will be made of the notation of the report through-
out.
22-18
~+~ (E+y)=O (22.2.53) The next step in the analysis is to relate the
dx U vorticity distribution y to the motion-induced
vertical velocity on the reference blade. We begin
which will be useful below. by postulating a single, staggered row of vortices,
each one being located on a separate blade of the
Next the bound vorticity is related to the cascade, and each one at the same distance behind
pressure difference across the blade. Since the the leading edge of its respective blade. If the
theory is to be used in situations in which the whole vortex on the reference blade at (x, o) has strength
flow contains vorticity (i.e., the wake vorticity r a , then the vortex on the mth blade will have a
of adjacent blades) the velocity potential concept strength
cannot be used. Instead we use the equation of mo-
tion in the x-direction, linearized to read
r m= r 0 eimll (22.2.62)
_0_ + U ~)(uuiW')= _ --'- 0P
( ot OX P ox (22.2.54 ) (assuming the existence of an interb1ade phase
angle ~), and will be located at
where u is the horizontal perturbation velocity.
xm=x+ms sin(
When this equation is written for points just above
(+) and just below (-) the plane of the airfoil
and the difference is taken we have
Ym = ms cos( } (22.2.63)
I
tion of Eq. (22.2.59), +----:------:- (22.2.68)
where 4 sinh [7TZ(O - ibl]
c
F=-puj
o
Ydx (22.2.60) a =+ cos ( (22.2.69)
b=.E..s sin(
c
M""'-pUj yxdx (22.2.61) There are some subtleties associated with the values
o of V for the end-point values of ~, but Whitehead
Note, however, that up to this point in the analy- disposes of this problem by showing that the func-
sis the blade motion has not yet been prescribed, tion VIz) will only appear as a difference in the
and y is an unlmown function of x. subsequent steps.
22-19
Once the form of Eq. (22.2.66) has been estab- obtained. Ultimately this can be ,rritten in the
lished we can rewrite it for a similar ro>r of ele- form
ments of bound vorticity on the oscillating blades.
Specifically, the normal velocity induced at a point
V'(1),X): Y(X)K(X-1»
('1],0) by aset of bound vorticity elements y(x)e i ( wt+mS) (22.2.76)
is obtained by writing v~ in place of v and Y(x) in
place of rolc in Eq. (22.2.66) where K is the kernel function
K(Z) =V(-z)-V(-~)
(22.2.70)
-iXe
iXZ J~ [
V(-ZI)- V(-~)
] e- iUI dZ I (22.2.77)
(At this point in the analysis vlliitehead assumes that z
X and y are no" dimensionless 'l.uantities nth respect
Finally, the velocity at 'I] due to all vorticity
to c.) The strength of an element of free vorticity elements is given by the integral of EIl.. (22.2.76)
at some point (x1'0) due to the element of bound over the blade chord,
vorticity at (x,O) is given by Eq. (22.2.51) as
V (1»: [
o
I
v' h,x) dx: 1
0
I
K(x-1» y(x)dx
(22.2.78)
(22.2.71)
As in previous analyses of this sort, v('I]) is
where A is the reduced fre'l.uency relative to the prescribed by the motion and is known, and y(x),
full blade chord, which is needed for load calculations, is unknown.
This is the essence of the physical portion
(22.2.72 ) of Whitehead's analysis. Three possible vertical
velocities, associated with vertical translation,
The velocity induced at ('1],0) by a single element pitch about the blade leading edge, and an imposed
of this free vorticity is obtained, as in sinusoidal vertical gust velocity imbedded in the
Eq. (22.2.70) by writing free stream, are postulated as
- iX'l
(22.2.73) V: q+ a U(I+i)'1» -we (22.2.79)
NoW, for each element of bound vorticity y(x) at An influence function approach, in which each
(x,O) there is a sheet of free vorticity repre- component of vorticity is defined as the vorticity
sented by e(x1'0) where the elements are located per unit vertical velocity amplitude, yields the
at points (x1 ,0) extending over the range tot~l strength of the bound vorticity sheet as
x "Xl <., and each element of e is caused by
the element y. Thus the velocity induced at
('1],0) by all the free vorticity associated nth (22.2.80)
y(x) is obtained by integrating Eq. (22.2.73) over
all X:I. in the range x S Xl <." where the Y's are solutions of the follo>ring three
integral equations, expressed in a single matrix
V'ti J:
(1), x) =
x
(XI' X) V(1)- XI) dX I
(22.2.74 )
equation as
I
{[Yq , Ya,Y ]K(X-1»dx: (22.2.81)
w
The sum of E'l.s. (22.2.70) and (22.2.74) yields the
velocity induced at (n,o) as a result of a single = [I,(I+i),1»),e- iX 'I]
element of bound vorticity and its associated free
vortex sheet. However, as Vlliitehead points out, where the notation [ ••• ] represents a 1 x 3 row
°
when S = the integral of EIl.. (22.2.74) remains
finite at the upper limit and the integral fails
matrix.
to converge. If the assumption is made that the Space does not permit a detailed account of
system started from rest, then the total vorticity Whitehead's solution procedure. In essence, he
on each blade and its wake is zero, or used a Multhopp transformation for the two vari-
ables, x ~ tel - cos e) and n = ttl - cos ¢)
over n stations along the blade chord, and found
(22.2.75) that the trapezoidal rule yielded exact results
for several of the integral e'l.uatlons in the
tran~formed notation. Although the process was
and if this integral is rewritten for a single bound
tedio~s and painstaking, the inversion of the
vortex element and is multiplied by the limiting
integral e'l.ustions written in matrix form was
value V(-.,) and subtracted from the sum of Eqs.
relatively straightforward, the only exception
(22.2.70) and (22.2.74), a convergent result is being the leading edge logarithmic singularity,
22-20
which was analytically accounte~ ~or. Speci~
SIC = 1.0, t = 60 DEG
ically, Eq. (22.2.81) was written in matrix
ARROW DENOTES INCREASING [3/27r
form as WITH INCREMENTS 0.1
(22.2.83)
(22.2.84)
22-21
for incremental increases of S/2rr ~ 0.1. A dominant with the problem becoming more acute as the surge
effect in each plot is that of reduced frequency, line is approached. This implies blades with non-
but this is not particularly sUrprising since compa- zero incidence angle, lIon-zero camber angle, and
rable changes occur for isolated airfoils. What is non-zero thickness distribution, all of which are
of importance here is the large change that occurs specifically excluded by the assl~ptions of the
from point to point as interblade phase angle is analyses in Refs. 22.37-22.41. Therefore, in
varied. This is uniquely associated 1<ith the view of the diminished relevance of these analyses
presence of neighboring blades, and is indicative to the designer's needs, the reader will be spared
of the importance of these cascade parameters on any detailed overview of these theories, and only a
the ultimate determination of blade stability. cursory description of the form of the final solu-
tion will be given at the end of this section.
22.2.2.2 Compressible Subsonic Flow
One additional analytical study to examine the
Several authors have attacked the problem of effects of subsonic compressible flow past a cas-
cascaded flat plate airfoils oscillating in a cade of oscillating airfoils beam mentioning (Ref.
compressible stream (Refs. 22.37-22.41 to name a 22.43). In i t Verdon and his coauthors formulate
few). In almost every case the acceleration a set of basic equations which govern the subsonic
potential method of Possio was extended to account flow in a single extended blade passaee of a high-
for the presence of neighboring blades. In Ref. deflection, tWO-dimensional, oscillating cascade.
22.37 the present author extended the method to This derivation is based on a perturbation expansion
the point of Wl'iting the formal solution in integral of the velocity potential leading to a nonlinear
equation form but >Tas unable to obtain numerical boundary value problem for the zeroth order or
values because of the limitations of the available steady potential, and a linear, time-independent,
computing equipment in the mid-1950's. Similarly, variable coefficient boundary value problem for the
Lane and Friedman employed a Fourier transform first order or unsteady potential. In lieu of
approach but they too were stymied by inadequate explicit boundary conditions at finite distances
computer facilities to a fel'l calculations for an upstream and downstream of the blade row, analytic
unstaggered cascade oscillating at an interblade far field solutions are determined which can be
phase angle of a ~ 120 deg. This case >Tas specif- matched to near field numerical solutions. The
ically chosen by the authors because it represented variable coefficients in the unsteady boundary
the cascade equivalent of compressible >Tind tunnel value problem depend on the steady fl'ow potential
wall interference (Ref. 22.42), and they were able and represent the effects of finite steady-state
to show good agreement with previous theory for the lo~ding on the unsteady aerodynamics. At present
fe" cases they calculated. the numerical procedures for solving the steady and
unsteady boundary value problems for realistic
The three later analyses concentrate primarily blade profiles are still under development. How-
on the acoustical properties of the oscillating ever, unsteady predictions, based on this model,
cascade in a compressible flm,. This is especially have been found to be in excellent agreement with
true of the Kaji analysis (Ref. 22.110) in which the predictions based on Smith's solution (Ref. 22.41)
results are confined to an equation for the accel- for subresonant and superresonant motions (cf.
eration poten cial i'unction and to plots of acous- Section 22.2.2.4) of flat plate cascades at zero
tical transmission coefficients. More to the point mean incidence relative to a llliform stream.
are the analyses of 1>'hitehead (Ref. 22.39) and
Smi th (Ref. 22.41) who both seek primarily for Finally, it is instructive to look at the
acoustical answers, but who also discuss the form of the flat plate cascade integral equation,
results for unsteady lift and moment. Of the two for comparison with isolated airfoil results, and
it appears that the Smith calculation procedure is for use in explaining the significance of the
somewhat more straightforuard and easicr to imple- acoustical resonance phenomenon, described later
ment. Unfortunately, although the analysis is com- in Section 22.2.2.4. One version of this solution,
pletely general, the only coefficients tabulated taken from Ref. 22.37, is
are either for incompressible flm; or for zero
stagger with antiphase motion, in both instances w(x)=
for comparison of Smith's limiting cases with the (22.2.86)
L
work of previous authors. 1 b
- 4f?Y{3
lip (x o) [Ko(M,X- xo) + K, (M,X -Xo' T~dxo
In retrospect, much of this subsonic compres-
sible work has remained lUlused by designers. As where ~ = ../1- M2, Tis the slant gap between blades,
stated earlier (Section 22.1.3) the most critical w(x) i3 the kn~<n prescribed down""sh on the blade
design problem appears to be supersonic fluttcr, at x, and 6p(xo ) is the unknown pressure difference
which cannot be attacked by the methods of this at xo' In tM,s equation
section. Another aJY.,ost equally critical problem -IW( ) x-xo iw{
is that of part speed flutter under loaded comli- Ko(M,x-xo)=-e I I x-xo lim J e Vjj'l
tions. Although the flow in this problem is often
in the high subsonic range, the additional charac-
o
2) 2
1'1-0-00
22-22
is the Bossio kernel function for an isolated 22.2.2.3 Compressible Supersonic Flow
airfoil (cf. a different form of this function in
Eq. (22.2.42» and where Supersonic unsteady aerod)'namics of multiblade
systems was first discussed by Lane in 1957 (Ref.22.44)
who analyzed the problem in which the axial velocity
~
K (M,X-XO,T)=- e
_iW()
- V x-xo j'1m J X-Xo
{32
{} V
into the blade row is supersonic. As seen in the
sketch of Fig. 22.2.5, all velocities relative to the
I "1-0-~
plane of the leading edge are supersonic, and accord-
ingly this is referred to as the supersonic leading
x edge locus condition. Although such a configuration
n:- oo
n/O
MRELATIVE = M > 1
(22.2.88)
(22.2.89)
M>l
22-23
MRELATIVE = M >1
~EEL
MAXIAL <1 SPEED
where
(22.2.93)
and
(22.2.95)
=-2(1..-
aX
iW)'/I(XY}
/L 2 '
Fig. 22.2.6 Supersonic Cascade with Subsonic where p is the freestream pressure and p(x,y) is the
Leading Edge Locus modified relative pressure. In addition, a blade-to-
blade periodicity condition
forces and moments could be estimated. It was then
assumed that these limit values were representative
of the baldes of an infinite array. However, there (22.2.96)
were no mathematical proofs to validate this reason- n:O, ± 1,±2, ..
ing, and further, it was recognized, by virtue of the
slow convergence of the series in the solution, that must be satisfied, where
the numerical process was inefficient computationally.
In addition, its use did not reveal the physics of
the phenomena as well as an analytic solution .n =u+ kMX A (22.2.97)
would. Nevertheless, i t was shown by Mikolajczak,
et al (Ref. 22.10) and by Snyder and Commerford
(Ref. 22.45) that the results of this finite cascade and where a is the interblade phase angle. Vlith
approximation yielded predictions which are in agree- this periodicity condition it is sufficient to
ment with rotor fan experience. determine ~J in a single extended blade passage
region, defined in Ref. 22.12 by /x/ < M, 0 < Y < YA'
Despite the apparent success of this method it The boundary conditions applied to the upper and
was seen that, in addition to the shortcomings cited lower boundaries of this region are:
above, the necessity to build a solution by success-
ively adding blades to the cascade yielded a proce- 1. Modified potential and normal velocity
dure that lacked computational efficiency. Conse- components are continuous in y along the
quently, an improved lIclos ed form" solution was upstream extensions of the blade chordlines.
developed by Verdon and McCune (Ref. 22.12) which
eliminated most of the objections raised by the 2. Normal velocity component is continuous
previous solution, but which largely confirmed the across blade and wake sill'faces.
approximations to be valid. This method is described
in sUlrunary form below. 3. Flow must be tangent to blade surfaces.
In this discussion all quantities are dimension- ~¥ Pressure must be continuous across wake
less. The fluid is assumed to be an inviscid, non- surfaces ..
conducting, ideal gns with constant specific heats, Furthermore, there can be no upstream propagation
and the flow is assumed to be irrotational and isen- of disturbances in supersonic flow, unsteady
tropic. Disturbances in the supersonic stream are disturbances must be bounded at an infinite dis-
caused by an infinite array of thin, slightly cambered, tance from their oriein, disturbance waves imping-
lifting surfaces or blades which are performing rapid ing on clade surfaces must be reflected, and dis-
harmonic motions of small amplitude. These motions turbance waVes impinging on wake surfaces must be
are g0nerally normal to the blade chord lines which transmitted through the wake.
are aligned parallel to the free stream direction.
Based on these flow field assumptions, the differen- In the analysis of Ref. 22.12 the expression
tial equation governing the disturbed flow field is for the modified potential in the reference reRion
22-24
is developed in terms of component potentials 3 on the suction surface of the reference blade.
which account for disturbances originating from Discontinuities occur in the reference blade pressure
different sources. Component potential functions distributions at these points.
are then superposed to obtain the complete expression
for the modified potential which satisfies the condi- Verdon chooses to begin his analysis with the
tions listed above. There then fOllows in Ref. 22.12 construction of the modified potential for cascade B.
~ long and rather complicated analysis in which the and sho"s that the result for the simpler flow geo-
isolated airfoil solution of Miles (Ref. 22.30) is metry of cascade A is readily obtained by neglecting
generalized to represent the potential due to the the terms for the additional reflections. Without
reference blade and wake. and in which the supersonic going into mathematical detail. the analysis proceeds
leading edge locus solution of Lane (Ref. 22.4 11) is as follows. ~be Miles modified normal velocity
generalized to account for interference effects of distribution, V(x.nYA) is replaced by the disturbance
neighboring blades. Although the complete solution function distributions An(x). which are not kno;m
is too involved to be repeated here. its salient ~rioriJ but are determined from relations derived
features will now be revievred. from the boundary conditions on the unsteady "flow.
Five different potential functions. ~i(x.y).
To begin with, two cascade geometries are i = 1. 2 ••••• 5. can be written to represent the
considered. as shown in Fig. 22.2.7. In the upper various disturbance sources, including those
part. referred to as cascade A. a parameter defined originating on the reference blade and its wake.
as and the adjacent upper blade and its wake. These
potential functions also account for those distur-
bance sources "hich cause a propagation into the
reference passage from both upstream and downstream
locations Each of the five is an integral expres-
0
and the lower leading edge Mach wave from any blade sion. typified by that for the fourth component
passes behind the lower blades. Here there is a potential.
single ~lach wave intersection on each blade. denoted -I
by point 1 On the pressure surface of the reference P.'i'4(X,y)=-l:
n=-oo
IN An((l Io.n(x-(,yld(
blade. In the lo"er part of the figure. referred 1+/LnYA
to as cascade B, we have
_I I+B+/LnYA
(22.2.98)
-l:
n~-~
J
1+/LnYA
An((lI~,2-n(Y.-(,Yld(
5
AT POINT 1: x "1-xA +Jl.VA 'i'(x,y) =l: "'i(X'y) (22.2.100)
i"
22-25
tangency at the upper surface of the reference blade, in which the real and imaginary parts of the unsteady
chordwise pressure difference distribution due to
XA-I'YA
A(l()=V(X,O)- fo A(OK(l(-O d, (22.2.101)
pitch are plotted for cascade B (cf. Fig. 22.2.7).
The results for two interblade phase angles, 0 = 0
and 0 ~ n, representing in phase and antiphase motions
(O~ l(~I)
of adjacent blades, are presented here, and are com-
and of continuity of pressure across the reference pared to the results from isolated airfoil theory
wake, (e.g., Ref. 22.29 or 22.30). The several discontin-
x uities that occur in the cascade results are directly
A(l()-J A(t)Ko,o(l(-Od,= related to the various primary and reflect"ed waves
I (22.2.102) impinging on the reference blade. This is discussed
F(l()- G [A(X),X] in detail in Ref. 22,12. It is clear that significant
(l(> I)
differences exist between isolated airfoil theory
where K(x) is a semi-infinite series involving Bessel and cascade theory, and this is borne out in an exa-
fWlCtions, V(x,o) is the prescribed vertical velocity mination of the predicted stability of the blade row.
on the airfoil surface due to blade motion, and
where F and G are functionals defined by Verdon in It will be shown presently (cf. Section 22.3.1)
Ref. 22.12. For 0 ~ x ~ x - ~YA Eq. (22.2.102) is that a convenient measure of blade stability can be
A
a Fredholm integral equation with unknown function obtained from the exchange of energy between the
A(x), The solutions of these equations were obtained blade and the surrounding airstream (Ref. 22.8).
numerically. SUbstitution into the potential function For single-degree-of-freedom pitching motions of
equations and thence into Eq. (22.2.101) yields the the supersonic cascade the work done by the air-
pressure, and subsequent integrals of p(x,y) yield stream over one cycle of blade motion is
the unsteady normal force and moment on the reference
blade.
Wper cycle rrwa 1m { CM} (22.2.103)
It is beyond both the scope and the purpose of
this chapter to go any deeper into the details of this
theory, which is adequately covered in Ref. 22.12. where the moment coefficient is obtained by direct
However, it is instructive to look at some of the integration of the chordwise pressure difference
results of the theory and to examine the implications distribution,
of these results. To this end, consider Fig. 22.2.8, iwt
CM (/
~
I
REFERENCE BLADE,
CASCADE B
-fo (l(-l(n) [P(l(,O-)- P(l(,o·)] dx
(22.2.104 )
..,
.~
20
ISOLATED AIRFOIL
For positive work per cycle the flow of energy is from
the airstream into the airfoil. Hence, from Eg.
lj k 1.0 ~
:s... r---, Xn~ 0.5
(22.2.103) Tm {eml > 0 implies instability. The
+:: usefulness of th,S concept is illustrated in Figs.
+
q ... 10
0= 7r : I r--- 22.2.9 and 22.2.10 in which moment phase plane dia-
.?i
9- ~
0::
-'
_________ =
L-.J
~
, I
I
I
:I grams are presented for cascades A and B, respectively.
Each continuous curve is for a specific value of k.
+:: <l: and the points along each curve denote variations in
'0 w 0
II: interblade phase al1[;le. Also included in each dia-
>< q=O
0:: gram is a set of comparable values of ern for ~n
isolated airfoil.
0 ·10
j:
<l: It is seen from both figures that an increase in
II: 10 k is beneficial in stabilizing the system. However,
w
0
Z
...
II: q =0
it is also seen that use of isolated airfoil theory
IIJ <l: is significantly unconservative, that a dominant
II:
IIJ
0. 0_.
I
:
- stability parameter is cr, and that changes in blade-
II. >- to-blade interference strongly affect the stability
I I
II. II: I
22-26
• ISOLATED AIRFOIL
writing, the convergence difficulties have been over-
-CASCADE A
come and solutions have now been obtained over the
fIOTE: C!RCLED POINTS REPRESENT missing values of 0 (Ref. 22.46), excluding the
/1' INCnEMEfn OF 30' RelATIVE TO 0"= 0
ADJACENT POINT ON CURVE V"=1T/2 immediate neighborhood of the reSOnance points
1.0 themselves.
UNSTABLE VAX1A~HEEL
-V SPEED
o STADLE
L. E. LOCUS
T. E. LOCUS
·0.& 2.00
~~~---~....:...----~------~~----7
·1~ .o.li 0 0.6 1.0
".{C..,fa}
Fig. 22.2.10 Phase Plane Diagram of Moment due to
Pitch for Cascade B and Isolated DIRECTION
Airfoil OF ROTATION
22-27
and will be referred to as a stagger line. The sig- point 0 on the reference blade, and shows several
nal will be assumed to be propagated outward as a possible vector constructs, all of which terminate
cylindrical wave from 0 at the speed of sound, a, on the stagger line. Thus, for example, propagation
and returned to either point P or Q as the vector from point 0 to point P in Fig. 22.2.11 could take
sum of a and V. The resonance condition will be place by virtue of the vector sum of the sonic
satisfied when the time required to propagate the velocity ~ = a and the free stream velocity
signal along the stagger line to a neighhoring eM V. In this case a propagation velocity OM = Vp
blade is equal to the time lag between the motions would carry the signal from point 0 on the reference
of adjacent blades. The latter is concerned with the blade to point P on the upper adjacent blade and
interblade phase angle, cr, which will be defined would be associated with the time lag of Eq.
here to be positive for blade n leading blade n-l (22.2.106) . To reduce the apparent complexity of
(forward traveling wave). this situation, two specific cases will be extracted
from Fig. 22.2.12 and will be treated separately.
Assume all blades to be executing an unsteady
motion at frequency w, and assume further that First consider the case of subsonic relative
blade n performs this motion before blade n-l so cr flow, sho.~ in Fig. 22.2.13. in which V < a. The two
is a positive number. 1ne time lag between the possible propagation velocities have been subscripted
motions of blades nand n-l will be any of the in accordance with the direction of propagation and
following quantities, are consistent with the tiree lag notation used
earlier. (Note that these are not physical velocities
0" 211"+0" 211" V+ 0"
t L (+)= w' w . • w so the propagation velocity, Vp , can be greater than
(22.2.105) a.) Use of the law of cosines on triangle OAII
(v=0.1.2 •.... )
yields
22-28
where the subscripts 1,2 are associated with the
(22.2.110) upper and lower sign, respectively. When the time
for propagation, t L (_), from Eq. (22.2.106) is set
and similarly the time of propagation from 0 to P will equal to t p (_) = t Pl ,2 = r/VPl,2 the result is
be
2kM(T/C)
(22.2.111) 211" V - CT = -----::-;-:-:r=:::::=;=:==
Mcost3;± ..JI-M 2 sin 2,8;
The resonance condition Occurs when propagation time
equals lag time, and after equating tp = tL backward only, V= 1,2,3, ..
and tp(_ = t L (_) and performing some i~tJrmedi~t~
steps, a)general formula for resonance can be written 1$ M$ csc,8~
as
2kM(T!C) which can be shown to agree with the result obtained
in Refs. 22.12 and 22.46.
Next consider the case of supersonic relative 22.2.3.1 Historical Background for Torsional Stall
flow, shown in Fig. 22.2.14, in which V > a. This Flutter
time only backward propagation is possible, so the
velocities along the stagger line are defined simply Of all the flutter problems confronting the
as VPl and VP2' Once again, use of the law of cosines turbomachinery designer the most persistent has
yields the two solutions been that associated with single-degree-of-freedom
torsional motion under high load conditions. For
(22.2.113) many years the designer had little choice in his
approach to this problem. He either applied empirical
"laws" obtained by the correlation and consolidation
/ of previous flutter experiences on rotors, or he
/
/ attempted to use predictions based on the growing body
of isolated airfoil experience which was then modified
to fit cascade experience. Either choice was unsatis-
factory and progress was ultimately made by encounter-
ing problems and overcoming them. This, at best, was
a time-consuming and costly procedure.
22-29
An early as 1938, Bratt and Scruton (Ref. 22.49) 0.5 PITCHAXIS
0.25C
were conducting tests to measure moment hysteresis
in pitch, and were using the concept of work per cycle
around the moment loop to determine the stability 0.4
derivatives. More will be said about this in a sub-
sequent section. In 1943, Mary Victory published a
definitive and comprehensive study of torsional stall 0.3t---"
flutter (Ref. 22.50). In this experiment she measured
the quadrature, or out-of-phase, component of the
moment to determine the aerodynamic damping derivative.
0.2
This was found to decrease with increasing angle of
I
, ,. .... - - ........ O.325C
attack. Victory used these empirical variations of I
(!J I
aerodynamic damping in the classical theory and was z I
able to calculate the critical flutter speed at stall a::;; 0.1 I
,,
I
with reasonable accuracy. « 0
I
In the United States, Hendelson attempted to ~
:;; I STABLE O.5e
0
derive an analysis for stall flutter (Ref. 22.51).
z« UNSTABLE / '
This work was only partially successful in that it >-
0
required some rather arbitrary assumptions on the
vector amplitudes of the unsteady forces and moments
0
a:
w
« -0.1 /
to make the analysis agree with the experLment. A
critique of Mendelson I s paper will be found in Ref.
\ /
22.52.
-0.2 \ I I
A significant contribution to stall flutter
literature ;ras published by Halfman and his colleagues
in Ref. 22.53. This was an extensive study of the
lift and moment responses of three symmetriC profiles
-0.3
\\ \\ /
/
/
I
0.75C
\ j,/
I
oscillating separately in both pure pitching and pure
plunging motions. A balance was used to measure both -0.4 I
I
the in-phase and out-of-phase components of lift and
moment. The data are presented in tabular form and in
\.J \ /
hysteresis loop form, and the aerodynamic stability
-0.5'-_ _ '--_ _"-_ _"-_ _-'--_ _-'--_ _..J
of the airfoil is discussed using damping derivatives.
o 8 12 16 20 24
Baker (Refs. 22.54 and 22.55) measured the stall
flutter stress response as a function of velocity
and incidence angle. A crossplot of these results at Fig. 22.2.16 Effect of Rearward Movement of Pivot
constant stress yielded the familiar stall flutter Axis in Stall Flutter
contour shown in Fig. 22.2.15. This figure is parti-
cularly interesting in that it shows the transition
from classical flutter at low incidence and very high V/bw for flutter seems to be V/bw 1.0 for large =
V/bw to stall flutter at high incidence and moderate values of incidence angle. Further work was done by
V/bw. In both of these reports the lower limit of Rainey on a variety of planforms with different pitch-
ing axes (Ref. 22.56). This report clearly showed
6r-~~~----------------------------~ the detrimental effect of a rearward movement of the
jFREQUENCY RATIO
pitching axis on stall flutter response. A crossplot
of these results "as published in Ref. 22.57 and is
6
.cr--
.r!-.-.D--_. ..Q.
1.0
presented herein in Fig. 22.2.16 •
22-30
consideration will now be given to these recent (22.2.122)
experiments and to some modern theoretical ap-
proaches.
llext we shall consider the aerodynamic damp-
22.2.3.2 Two-Dimensional Work Per Cycle and Aero- ing of the airfoil, but first it is useful to
dynamic Damping review briefly the behavior of a linear, damped,
torsional system such as the one described by the
In this section the method of Ref. 22.62 will differential equation,
be followed, but the basic derivation will be
equally applicable to both multiblade systems and 18. + cd + Ka =0 (22.2.123)
to isolated airfoils. To begin with, the work per
cycle of torsional motion is given by the cyclic where I is the inertia, C is the damping, and K is
integral of the product of the real parts of the th~ stiffness. If the motion is essentially
moment and differential pitch angle, sinusoidal (i.e., only slightly damped and hence
very nearly a constant amplitude sinusoid), then
W=§ MRda R (22.2.115) Eq. (22.2.116) is a solution. The equat-ion then
becomes
With the assumption of sinusoidal torsional motion,
(-w 2I+iwC+K)a=0 (22.2.124)
(22.2.127)
daR = - a sin wI d(wt) (22.2.119)
Substitute Eqs. (22.2.118) and (22.2.119) into Eq. When these are substituted into Eq. (22.2.125) and
(22.2.115) the terms are rearranged, the result is
w=
2.- (22.2.128)
Jo (MRCOSwl-Mrsinwl)(-asinwl)d(wt)
(22.2.120)
and by orthogonality, we have Once again, i f the damping is sufficiently small,
the motion will be nearly sinusoidal and Eq.
(22.2.121) (22.2.116) represents a solution, so Eq. (22.2.128)
becomes
which says that the aerodynamic work per cycle is
directly proportional to the quadrature, or out-of- (22.2.129)
phase, component of the moment. ~'his is the work
done by the air on the airfoil; hence, a positive
value of W will indicate an unstable motion, since
this implies a net energy exchange from the air to After collecting real and imaginary parts,
the airfoil, whereas a negative value of W will
indicate a stable, or damped, motion. Equations 2
[{- w (r-M I ) + wM21 + K-M 3R } (22.2.130)
(22.2.115) and (22.2.1211 mal be rewritten in
coefficient form by dividing through by + i {W(C-M2R)- M3I}] a =0
(1/2)pV2(2b)2, with the result
22-31
As in the case of the system oscillating in vacuum, form of the moment equation in Eq. (22.1.20), and
the imaginary part of Eq. (22.2.130) will be the rewrite thi s for a-motion only. If both M and
total damping of the system, " are put in amplitude-exponential form, the
exponential can be cancelled and the result is
2
The quantity we is the system damping in vacuum; After dividing through by (1!2)PV (2b)2 and using
therefore, the renainder of Eq. (22.2.131) must the reduced frequency, k = bw/V, this becomes
be the aerodynamic damping of the system, defined
by (22.2.139)
(22.2.132)
which has an imaginary part written simply as
(22.2.133)
(22.2.142)
After equating real and imaginary parts, it is and a comparison of Eqs. (22.2.141) and (22.2.142)
seen that yields the useful formula
(22.2.134) (22.2.143)
A comparison of EqA. (22.2.132) and (22.2.134) To this point in the analysis there is no restric-
shows that the aerodynamic damping parar.Jeter, s, tion on the number of blades or the flow velocity.
is equal to the negative of the derivative of the
imaginary component of the unsteady noment with Additional insieht can be gained if we
respect to the amplitude of motion, specialize the equations for the specific case of
an isolated airfoil oscillating about its quarter
~=_ dMr =_(,"M 2R +M 3I ) (22.2.135) chord (a = -1/2) in an incompressible potential
~ d a flow. Although this is not the axis of rotation
This may be rewritten in dimensionless form by for compressor blades, a great deal of oscillatory
dividing through by (1/2)PV2(2b)2, data were obtained with this pivot axis (Refs.
22.59, 22.60 and 22.61), and further, the equations
t:1= (
for potential flow past an isolated airfoil reduce
(i/2)pV 2 (2b)2
(22.2.136) to an extremely simple form. With the substitution
WM2R + M31 a = -1/2, Eq. (22.1.21) for Ba reduces to
11/2)pV 2 (2b)2
and hence (22.2.144 )
t:1= _ dCMr and from Eq. (22.1.18), the imaginary part of thi s
da (22.2.137) is
22-32
aerodynamic response shows that the normal force or
(22.2.14,) moment is not in phase with the pitching motion, as
shown in the two upper panels of Fig. 22.2.17.
When these two time histories are combined and the
(22.2.148) time parameter is eliminated, the result will be a
closed curve of normal force or moment Versus angle
of attack as sho,m in the bottom panel of Fig.
Thus, we see from Eq. (22~2.148) that, for these ideal 22.2.17. The arrows denote the direction of
conditions of potential flow and pivot axis at the increasing time. The enclosed area, in the case of the
quarter chord, the work coefficient will always be moment, represents the energy absorbed or dissipated
negative, which means the net work flowing from the (i.e., the work per cycle) as discussed in the previous
airstream into the airfoil is negative. In other section. This is found to be the case in both classi-
words, the airfoil is dissipating energy, and the cal and separated flows. In the former, the closed
system is stable. Furthermore, the work coefficient contour will be elliptical whereas in the latter the
is directly dependent on k and;. Similarly, Eq. contour will be distorted.
(22.2.147) shows that the aerodynamic damping is
always positive and is independent of amplitude. A few representative unsteady normal force
coefficient loops for an isolated airfoil taken from
22.2.3.3 Dynamic Stall and Stall Flutter of a Ref. 22.62 are presented in Fig. 22.2.18. The solid
Pitching Isolated Airfoil lines represent the unsteady data, and the dashed lines
represent the steady-state characteristics. Three of
The process of dynamic stall is extremely the inset figures are for a constant reduced frequency
complicated and has been treated phenomenologically of k = .075 and show the effects of varying mean
by most investigators, as it will be in this section. incidence angle, from aH = 6 to 12 to 18 deg. The two
To begin with, let us assume that an airfoil is right-hand inset fie;ures are for aH = 12 deg and
oscillating in pitch and that a time history of the illustrate the effect of a change in frequency from
k = .075 to k = .3. It is clear that the increase in
aJ.l to values greater than the steady-state stall angle
has a profound effect on the dynamic force response of
the oscillating airfoil. It is also clear that an
2.0
1.6
STEADY\
1.2 ,.-
W
..J O.B
«
u u
z
'"0::
>-
f-'
z
UJ 0.4
~ U
;;; u:
u.
a:
« UJ
0
f-' 1.0 u 4 20
z
w
UJ
u
::;: a:
0 0
::;: u.
a: TIME ..J
0 0.5 « UNSTEADY
::;: 1.6
w a:
U 0
a: Z
0
u.
..J 1.2
«
::;:
a:
0
Z 0.8
ji .. 6° a", 6°
M- 0.3 M· 0.3
"M. 18 aM'" 12
0.4 I- 4 I'" 16
k' 0.075 k· 0.300
-0.1 '--==-'-_ _--L_ _ _.L..._ _...J
O ' - - - ' - - - L_ _L.....I
-1.0 -0.5 o 0.5 1.0 12 16 20
ANGLE OF ATTACK, ARBITRARY SCALE
INSTANTANEOUS INCIDENCE ANGLE, a
Fig. 22.2.1, Hypothetical Norrr~l Force or Moment -
Angle of Attack Hysteresis Loops Fig. 22.2.18 Normal Force Hysteresis Loops
22-33
increase in k produces a radical change in the dynamic from Eqs. 22.2.115 or 22.2.122, this is given by the
stalling behavior of the airfoil. Specifically, at cyclic integral around the loop, which is equivalent
low frequency the dynaruic force response reaches its to the area enclosed by the loop. From elementary
peak value just before the maximum incidence angle is considerations, a counterclockwise enclosure of the
reached; it then drops precipitously to a value far area represents negative work, which is equivalent to
below the steady-state stall value and remains there positive de~ping and hence a stable motion. Conversely,
for almost the entire region of decreasing incidence. a clockwise enclosure of the area represents positive
In contrast to this behavior, the effect of high work~ negative damping, and hence an unstable system.
frequency is to rr~intain a nearly elliptical response It is seen from Fig. 22.2.19 that all the aM = 0 deg
loop, even for incidence angles beyond stall, over the loops as well as the two highest frequency loops for
entire angle-of-attack range. aN = 15 deg have counterclockwise enclosures and hence
are stable. However, the two lowest frequency loops
Until recently, very little work hsd been done for "M = 15 deg have crossover or figure-8 character-
to examine in detail tre fluid dynamics of dynamic istics in which the low-a portion is counterclockwise,
stall of isolated airfoils. Even with some of the implying stability, but the high-a portion is clockwise,
fundamental studies now being conducted or newly com- implying instability. In other words, these crossover
pleted (Refs. 22.63 through 22.67), a great deal of loops indicate an energy balance in which negative
speculation remains on the nature of dynamic stall. work done in the left-hand side of the loop is balanced
We know that stall is produced in association with by positive work done in the right-hand side of the
separation of flow from the airfoil surface, and that loop. Actually, there is no actual balance of energy
separation is the disruption of the boundary layer on in the loops sho,m here because the airfoil was rigidly
the airfoil. This disruption is invariably associated driven through its motion. If the airfoil hsd been
with an unfavorable pressure gradient (i.e., increas- free to oscillate, it would have reached an equilibrium
ing pressure on the suction surface) which exceeds amplitude, known as a limit cycle, in which a true
some unknown (for dynfu~ic processes) critical amount. energy balance could have been achieved.
We would expect that two time-dependent effects would
be present in the boundary laycr: (1) a direct time It should be emphasized that this discussion is
lag associated wi til the inertia or mass of the fluid primarily applicable to isolated airfoils at high inci-
contained in the boundary layer, and (2) a pressure dence angle. For many years it was believed that
time lag on the airfoil due to dynamic motion which these arguments could be applied to multiblade systems
changes the severity of the unfavorable pressure as well, provided that the right scaling factor or
gradient. From these concepts we can speculate that transformation variable could be found. To this end
at low frequency there is wnple time for the boundary (i<=s
layer to respond to the motion, and separation can M ·0.2
occur. Once the separation has taken place, recovery 0.10,.----,-----,
can occur only ~hen the unfavorable conditions have - EXPERIMENT
been removed by a sufficiently large margin.
Conversely, at high frequency, the time lag effects
suppress the unfavorable effects and either no separa-
-0.01
tion or only partial separation occurs. In other
verds, the separation doesn't have a chance to occur -0.20 '--_'-_.L...._"----'
at the top of the motion before the airfoil.has
0.10,-'---""'---,
returned to lower angles of attack.
~
()
We now turn our attention to some representative !-'
unsteady moment loops t~~en from Ref. 22.62 which are 2
UJ
presented in Fig. 22.2.19. This figure shows the U -0.10
effects of increasing the reduced frequency from u:
u.
UJ -0.20 '--~~--'_~ __.J
k = .112 to k = .450 for two mean angles of attack, o()
aN = 0 deg and aM = 15 deg. The solid curves are from
0'1:~/
___ -- _____ ~'
E3
I-
2
the experiment, and the potential flow theory predic- UJ f = 12
~
tions are shown as dashed curves for "I,! = 0 deg. At o
this low mean angle of attack the theory and experiment ~ ', ........~-- ---_ .... k". 0,337
are in good agreement, and all of the loops, from low -0.10
_j§R I,'~::of<??l
ft'equency to high frequency, exhibit the' SBlUe general
behavior. However, at aJ.! = 15 deg, the low frequency
loops are badly distorted and exhibit a crossover
behavior, w]lile the high frequency loops behave more
like the theoretical loops. This crossover generally
"':8 -4 0 8 8 12 16 20 24
occurs at or above the static stall condition, and it
"ill now be shown thst this behavior is the key to the INSTANTENEOUS INCIDENT ANGLE, a, DEG.
stall flutter phenomenon for isolated airfoils.
It was stated in the previous section that system Fig. 22.2.19 Effect of Frequency and Mean Incidence
stability is related to .urk per cycle of motion, and Angle on Moment Hysteresis Loops
22-34
a considerable amount of time and effort were Boundary layer slots are located ahead of the test
expended in searching for these quantities. section on both sidewalls and on the tunnel ceil-
However, it has now been determined that other ing and floor. The boundary layer air is evacuated
mechanisms involving strong interblade inter- by means of an auxiliary vacuum pump. The main 10-
actions appear to be dominant in the flutter of by 25-inch test section receives its air from
compressor blades under high aerodynamic loading. atmosphere through an upstream bellmouth and dis-
This will now be discussed in the·next section. charges downstream through two Allis-Chalmers cen-
trifugal compressors. Inlet angle variations into
22.2.3.4 Unsteady Cascade Aerodynamics at High the test section are obtained by rotating the floor
Incidence and ceiling nozzle blocks about a pair of pivots
whose centers lie along the locus of blade lead-
The very early efforts to employ emplrlClsm in ing edges.
the prediction of rotor blade flutter have already
been described above, and will not be referred to The cascade configuration under test consists
again. Instead, the purpose of this section is to of eleven blades, each of which has a chord of C =
document the recent and current efforts to develop 6 Inches and a span of L = 10' inches. The airfoil
a more rational approach to the problem. To date has a NACA 65 series profile with 10 degree camber
these efforts still involve some degree of empiri- and a thickness-to-chord ratio of 0.06. The slant
cism in their implementation, but they represent a gap, measured along the blade-to-blade stagger line
significant, improvement over the stress rise- is T = 4.5 inches so the gap-to-chord ra;io is
flutter boundary approach of twenty years ago. T/C = 0.75. The blade stagger angle, 81 , is
measured between the tangent to the blade mean cam-
One approach that has yielded promising results ber line at the leading edge and the leading edge
is that of Ref. 22.68. In this analysis the aero- locus line. Note that this angle is the complement
dynamic damping of a rotor blade is calculated on of NASA definition of blade angle. FinallY, the
the basis of an algorithm incorporating (at present) blade inlet angle, 81 , is measured between the inlet
isolated airfoil experimental data for separated velocity V and the leading edge locus line.
flow to modify otherwise unseparated analytical
predictions based on the best available cascade The center airfoil of the cascade is heavily
theoretical analyses. Although this method has instrumented with both miniature high response
obvious limitations in its present form the general pressure transducers and with hot film transducers.
procedure is sufficiently flexible to employ any Figure 22.2.21 shows the permanent locations of all
valid aerodynamic input as, for example, the pressure orifices and the array of hot films at
unsteady loaded theory under development by Verdon, the leading edge region used in the first series of
et al. (Ref. 22.43), or the data being produced tests. The entire set of airfoils is driven coher-
by the test program described below. ently in a sinusoidal pitching motion with an
amplitude of a = ~2 degrees. The system is driven
Unsteady aerodynamic tests have been conducted by an electric motor through a series of timing
by the present author and his coworker in a linear. belts and pulleys. The direct drive to each
subsonic Oscillating Cascade Hind Tunnel (OCHT) which blade CUlminates in a four bar linkage which pro-
is shown schematically in Fig. 22.2.20. The vides a sinusoidal motion with low harmonic
general characteristics of this facility are fully distortion.
discussed in Ref. 22.69 and only a brief description
will be given here. HIGH RESPONSE } ON SUCTION
LOCATIONS OF PRESSURE ORIFICES. SURFACE
SURFACE ORIFICES STATiC ORIFICES
The test section of the OCHT is 10 inches wide TRAILING
I • .91.0% EDGE
and 25 inches high, and is presently configured to II • '86.0%
have 11 shaft-mounted blades in cascade, equally t II • . 77.4%
placed along a line making a 30-degree angle with II .. 66.1%
respect to the tunnel floor. Hence, the sidewall I II
~ II
.. 53.0% SUCTION
stagger of the OCHT is nominally 30 degrees. "' SURFACE
8 40 % •• 39.2%
LI
II
HOT FILMS II
B 2~1' • .26.1%
I
[315% II •. 14.B%
01 10% II •• 6.2% LEADING
fl5%, · ·1.2% EDGE
0.375 IN :LH= ~.25IN.
10 IN.
22-35
At this incidence angle the blades were heavily WIND TUNNEL VELOCITY, V;200FT.fSEC.
loaded but no actual stall was observed that was MEAN INCIDENCE ANGLE, a; 8DEG.
comparable to the stall customarily experienced
on isolated airfoils. Indeed, the steady state
pressure distribution was devoid of any obvious 0.01
0-450 f "4.5eps
signs of stall, as seen in Fig. 22.2.22. Never-
theless, a strong instability was found to exist 300
0
0 tt k. 0.035
.~ -0.8 UPSTREAM
P/Q"'Q.961
2
::;;:
-0.02 1 1
0:
"- 8
>-
0: 0.01
..:
z f"" 17.1 cps
i3
0- 45° <0 k. 0.134
..: 200C03~0
~ 1~J;p_50 UNSTABLE
0 _sa 00 STABLE
o 0_100
0_20 0
0.4'--_ _ ~ _ __'__ _..J....._ __'__ _..J
-0.01 f-
o 0.2 0.4 0.6 0.8 1.0
CHORDWISE POSITION,XfC
00-300
0.4
0.2
6
F1
6
0 6
0
l>.
0
'.5
11.0
17.1
0.035
0.086
0.134
« z
Some insight into the mechanism of this inter- 0 n: 0
0 0 0 8~e()", STABLE
w uu
action effect may be gained by a brief study of the U
:J
::;;:
« a § UNSgAOLE ~
pressure time histories near the leading edge, which 0 Cl -0.2
are shown in Fig. 22.2.25 over a range of interblade ~
phase angles. The most revealing evidence here is -0.4
found in the right half of this figure for the 6.2 -0.6
percent chord location. A comparison with Fig. -60 -40 -20 o 20 40 60
22.2.23 shows that the system is stable for 0 < _50 INTERBLADE PHASE ANGLE - ()
and unstable for 0 > _50, and an examination of Fig. 22.2.24 Variation of Aerodynamic Damping with
Interblade Phase Angle
22-36
~
TSTABLE -
PRESSURE
____~ __ 30oLAGS
MOTION
+
UNSTABLE -
PRESSURE
LEADS
I
o 1.0
DIMENSIONLESS TIME DIMENSIONLESS TIME
Fig. 22.2.25 Time-Averaged Pressure Wave Forms from Airfoil Suction Surface for
Several Interblade Phase Angles
Fig. 22.2.25 shows that the pressure lags the motion 22.3 STABILITY THEORY AND APPLICATIONS
for CI < _50 and leads the motion for CI > -50. Thus,
the pressure lead or lag, caused by interblade phase The ultimate objective of any theoretical (or
angle variations, plays a key role in the system experimental) study is generally to put its results
stability. An even more interesting observation into practice. In the present instance the turbo-
may be made of the left half of Fig. 22.2.25 for machinery design system is the beneficiary of the
the 1.2 percent chord location. Here the dominant several flutter studies undertaken over the past
effect of interblade phase angle variation appears two decades. This section will focus on a single
to be the transition from a predominantly first funda.'nental paper (Ref. 22.8) "hich has made a
harmonic response for CI ~ _300 to a strong second significant impact on the design system and which
harmonic response for CI ~ _50. The pressure deficit has provided the design engineer with sufficient
in these latter cases occurs at peak incidence constraints .to prevent the occurrence of flutter
angle and has all of the outward appearances of the and its attendant fatigue failtrres on both proto-
loss in suction peak associated with dynamic stall. type hardware and flight hardware. This first
Some additional details of these and other results paper 1S now 10 years old, and the genesis of the
will be found in Ref. 22.70. Additional tests are underlying theory is approximately 20 years old.
currently underway as this d.ocurnent is being written It represents the summary of a theoretical study
and a comprehensive report On all of these experi- undertaken by the present author, first to identify
mental results is expected to be pUblished by a type of flutter that was unknown on stiff, low-
Project SQUID in. the next year. speed blade-disk assemblies, and second, after
identifying the problem as one of coupled flutter,
It is obvious that the work cited above rep- to provide the designer with the necessary tools
resents only a small portion of the empirical to avoid this flutter in the future. The key to
inVestigations currently underway (e.g., Refs. identification of the phenomenon lay in the way in
22.71, 22.72, 22.73 and the Bibliography). It was which it manifested itself. Specifically, the
chosen for examination here primarily because of observed flutter occurred as a system mode involv-
the present author's intimate knowledge of this ing participation of all flexible parts of the
work, but also because it represents an approach rotor-disk-shroud combination, but it did not occur
that, while empirical, will be of use to the as an integral order excitation. In other words,
theoretician. The direct measurement of unsteady with reference to Fig. 22.1.14, the Observed
aerodynamic surface pressures or other load behavior on the frequency-rpm plot would cut across
variables is of immediate use in the modification the radial order lines and follow the natural
and implementation of eXisting aerodynamic theories. frequency plots of the coupled system modes. As
Furthermore, the observations made in such experi- seen in the first paper, discussed below, the
mental studies provide the necessary information unsteady aerodynamics used was Theodorsen's
for the development of new and advanced theoretical incompressible, flat plate, isolt,ted airfoil
work. theory, largely because it was the only theory
22-37
available that could be implemented easily and at
low computer cost. Furthermore, it worked well I
enough to both identify and predict the phenomenon, I
at least at first, to warrant its continued use. I
I
In the last section of this chapter a
I~
I 90 0
design applications paper (Ref. 22.10) will be sur-
veyed. Here it is shown_that use of this coupled-
blade-disk-shroud tc£ory together with advanced
unsteady aerodynamic analyses has provided the
--- -----t--i--- I
I
designer with the necessary analytical tools to
I
create a design system that prevents flutter at I
supersonic speeds and at the design condition. I
~mny more problems remain to be solved, including
I
supersonic stall flutter in the bending mode, and I
subsonic and transonic stall flutter in the torsion
mode. It is hoped teat advances can continue to
be made and that ultimately these problems can a) TWO NODAL DIAMETER PATTERN
also be removed from the engine operating range by
design.
22-33
here for completeness. In these e~uations the The line integrals over one cycle of motion are
quantities Ah , Ao., ~, Bo. represent the lift due equivalent to an integration over the range 0 $: wt $.
to bending, the lift due to pitch, the moment due 2rr; after the indicated integrations in Eq. (22.3.5)
to bending and the moment due to pitch, respectively. are performed and the equation is simplified the total
They may be taken from any valid aerodynamic theory work done on the system is given by
from the incompressible isolated airfoil results
of Theodorsen (Ref. 22.13) to the supersonic W
TOT
= .7T 2 p b4 w 2 { Ahl h 2 + [(A OR -B hAl sin 8
cascade results of Verdon (Ref. 22.12). In the (22.3.6)
paper being reviewed here (Ref. 22.8), it was 2
expedient to use Theodorsen's theory whereas in the
+(A al +8hr 1coS8] uti +Bor a }
next section it is shown that application to the In this equation, "ne quantities A'I and BaI represent
design system requires the more complete theoretical the damping in bending and the dam~lng in pitch,
representation of Verdon. At present, though, the respectively. For an isolated airfoil oscillating at
development will use the notation Ah, Aa, Bh, Ba zero incidence in an incompressible flow, both of
and consequently will be completely general. these damping terms will be negative and hence will
contribute to the stability of the system. For cases
lt is well kno,m from unsteady aerodynamic theory involving aerodynamic inputs other than those for an
that the forces and moments acting on an oscillating isolated airfoil at zero incidence in incompressible
airfoil are not in phase with the motions producing flow, the situation may be considerably altered.
these forces and moments. A convenient representa-
tion of this phenomenon is obtained on writing the The sign of the cross-coupling term in
unsteady coefficients in complex form as Ah = AbR + Eq. (22.3.6) (the term enclosed by the square brackets
iAhI' etc., and the tine dependent displacements as and multiplied by the product afi) is ~trongly
h= dependent on the phase angle between the motions, e.
_ iwt _ _ In the usual classical flutter analysis, the phase
hR + ihI = he =h cos wt + ih sin wt angle remains an unknown until the end of the calcula-
tion, at which time it may be evaluated as an output
quantity. For the confisuration presently under con-
sideration, however, the physical constraint of the
structure on the mode ~hape fixes a to be a specific
input quantity, as will be shown below. This quantity
where, in general, it has been ansumed that the within the square brackets is dominant in specifying
torsional motion leads the bending motion by a phase regions of unstable operation.
!l.I1gle, e. In this equation ii and ;:; are the dimension-
less amplitudes of the motion in bending and torsion, It is shown in Ref. 22.8 that for the specific
respectively. case analyzed therein the bending motion leads the
torsion motion by 90 deg, so e = -rr/2. An intuitive
The differential work done by the aerodynamic demonstration of this result is presented in
forces and moments in the course of this motion is Fig. 22.3.2. Here it is shown that at the nodal
obtained by computing the product of the in-phase points in the disk or shroud rim the blade will
components of force and differential vertical dis- experience maximum twist with no nonnal displacement,
placement and moment and differential twist. Ac- whereas at anti nodes in the rim the blade will have
cordingly, the work done per cycle of motion in each no twist, but will experience maximtm normal displace-
mode is obtained by integrating the differential work ment.
in each mode over one cycle. The total work done
per cycle of coupled motion is given by the sum
NOTE: U DENOTES UPPER SURFACE
L DENOTES LOWER SURFACE
(22.3.4)
22-39
The value of the phase angle, e = -tr/2, may now entire blade-disk-shroud system to the average
be substituted into Eq. (22.3.6) and the resulting kinetic energy of vibration of the system may be
two-dimensional aerodynamic work per cycle at each made and this "ill be equal to the logarithmic decre-
spanwise station reduces to ment of the system. First, however, the normalized
2 2f 2 -2 aerodynamic work per cycle obtained for one blade in
WTOT = 7T 2 pb U Lk AhI h Eq. (22.3.8) must be multiplied by the number of
blades on the entire disk, n, and then by the pro-
2 2) - 2 - 2]
- ( k AQR - k BhR a h + k BaI a portionality factor, 1/4, from Eq. (26) in
Ref. 22.8. The result is
"here k " bw/U is the reduced fre Qu ncy pa ameter.
2 2 2
TJle use of the combinations k A ,}; A R' k B R' and
hI - 2
k B I is dictated by convenience and ~y the Rvaila- nW/h T
bil~ty of the aerodynamic coefficients in this form. 8=- (22.3.9)
22-40
... \.0 r---,---r----,----,----, A very revealing and informative plot is shown
1.<: in Fig. 22.3.5, in which only the tip value of the
"-
IL: normalized deformation ratio, (;/hT)T' has been
Z 0.8 plotted as a function of frequency. ~i~ figure
o indicates a very strong variation of (a/hT)T with
~ the number of nodal diruneters (i.e., with natural
~ 0.6 frequency); it is relatively small at both small
LL
w and large nodal diameters and reaches a maximum
o value at approximately 4 or 5 nodal diruneters.
c:> 0.4 Thus, it appears that torsion-bending coupling is
Z a maximum for intermediate nodal diruneters, with
oZ a predominantly bending motion occurring at either
w
ro 0.2 extreme. fJ.1his increase in coupling for interme-
diate nodal diameters may be regarded as either a
o relative increase in blade twist or a relative
W
N
:::i 0 decrease in blade bending. The absolute deforma-
q: tions are unimportant since the stability
::;;
a: equations (22.3.8) or (22.3.9) are expressed
o
z-0.2 solely in terms of the normalized deformations
o 0.2 0.4 0.6 0.8 1.0 h/hT and a/h~..
SPANWISE STATION, 'Y/
..J
OJ
u- 0
W
Ii: o
Iii 0.12 '" 0.05
c ;:: NODAL
,/,
DIAMETERS
w
Iii o
...~ 0.08
<l
.J
OJ
o 2J
• 1
•
300 400 450 500
fREQUENCY, f - cps
o
t!l 0.04
:::;
~ Fig. 22.3.5 Variation of Blade Tip Deflection
2 0
o 0.2 0.4 0.6 0.8 \.0
Ratio with Frequency
22-41
inserted into Eq. (22.3.8) together with the meeting appeared as a collection of papers pub-
normalized mode shapes and other spanwise variables lished in the April 1975 issue of the Journal of
and integrated numerically. Finally, the logarith- Aircraft (Ref. 22.74). It is interesting to note
mic decrement, 6, was computed from Eq. (22.3.9) that of the 39 papers presented at the meeting,
for each nodal diameter (2 through 8) at the no more than 3 or 4 dealt with the design aspects
resonant frequencies appropriate for each case. of flutter prevention. ~bis is indicative of two
Results of these stability calculations are facets of the flutter design procedure currently
found in Fig. 22.3.6. The natural frequency in employed. The first is that i t is limited in its
each case is denoted by the circled point. System usefulness to only those problems that are amenable
stability is indicated by positive values of 0 and to direct analysis, as will be seen presently. The
instability is indicated by negative values of 6. second is that it remains a proprietary item to
It is seen from this figure that the system is virtuallY all of the large engine manufacturers.
stable for the 2, 6, 7, and 8-nodal-diameter Therefore, the discussion of this section will be
modes and is unstable for the 3, 4, and. 5-nodal- limited by these constraints to material available
diruneter modes, 1-dth minimum stability (i.e., only in the open literature.
maximum instability) occurring at four nodal
diameters. A comparison of Fig. 22.3.6 with Fig. To begin with, it is useful to review briefly
22.3.5 reveals a strong correlation between maxi- the scope of the paper by Mikolajczak and his
mum system instability and maximum torsion- coworkers (Ref. 22.10) that was presented at the
bending coupling, represented in Fig. 22.3.5 by the Monterey Symposium. The paper first discusses
maximum values of (a/~)T at 4 nodal diameters. the flutter prediction model which utilizes the
Similar results have been obtained for a number of energy method of Ref. 22.8 (examined in the pre-
rotor configurations which were analyzed using vious secti,on). The work pel' cycle is extended
these procedures. Thus it was tentatively con- somewhat by the inclusion of the material and
cluded that the greater the degree of coupling structural dynamic damping of the system, by noting
between torsion and bending in a shrouded rotor, that flutter occurs when
the greater is the likelihood of a coupled flutter
instability. The ability of this theory to pre-
0total = Oaera + 0rncchanical < 0
dict the flutter boundary of actual turbomachine
rotors is discussed in the next section.
-0.10
23
• ~ 7 •
goes into various methods to predict and to measure
the system mode shapes and frequencies to ensure
300 350 400 450 .500 accuracy in the final analysis.
FREQUENCY, f - cps
In a section on unsteady aerodynamics, the
paper discusses the characteristics and symptoms
Fig. 22.3.6 Variation of Logarithmic Decrement of the several flutter problems illustrated by
with Frequency using Isolated Airfoil Fig. 22.1.2. However, the emphasis here is placed
Theory from Ref. 22.13 on supersonic unstalled flutter and most of the
remainder of the paper is devoted to this problem.
22.3.2 ROTeR APPLICATIONS This situation is defined to exist if a self-excited
vibration of the blades in a rotor occurs when the
A Symposium on Propulsion System Structural rotor inlet flow relative to the blades is super-
Integration and Engine Integrity was held in sonic over a significant portion of the blade
September 1974 at the Naval Postgraduate School, span and the internal passage flow is unstalled.
Monterey, California. The proceedings of this This flutter exhibits the following characteristics:
1) The boundary is a limit on high-speed TABLE 1 DESIGN PARAMETERS
operation as shown in Fig. 22.1. 2.
2) Supersonic unstalled flutter is not related Rotor A Rotor B
to an off-design aerodynamic condition but can occur
at the design point. Tip Speed 1800 ftlsec @ 1800 ft/sec @
3) Strain-gage records show that prior to 15,000 rpm 12,464 rpm
flutter each blade in a rotor may be vibrating 'at a Hub to tip ratio 0.38 0.50
low stress level at its own natural frequency, but I,speet ratio based 4.00 2.87
when flutter is encountered and the stress level on root chord
becomes significant, all blades flutter at the same Part-span shroud 50% 65%
frequency with a constant interblade phase angle position
between the blades. Thus, there is a traveling
wave which rotates with respect to the rotor.
4) The onset of the flutter is characterized
by a sudden increase in blade stress at a natural The rotor experienced supersonic unstalled flutter
mode frequency. It has been observed that the stress at 13,290 rpm while accelerating along a low
boundary is very steep; however, because of mech&nical pressure ratio operating line. Flutter occurred in
damping and nonlinearities in the system, a cata- the second mode with a four-nodal diameter vibra-
strophic failure does not occur and it is possible tional pattern.
to obtain some data during flutter.
5) Flutter stress is reduced as the fan pressure The predicted aerodynamic damping for the least
ratio is increased at a constant speed. Hence, the stable nodal diameters of the first three vib~a
most critical requirement is to predict the onset tional modes of the rotor is given in Fig. 22.3.7.
of flutter at the low pressure ~atios. The calculated values sho\] that, for 10\/ pressure
ratio operation at this rotor speed, the second
The unsteady aerodynamic forces.calculated using coupled mode is the least stable Mode. The aero-
the linearized supersonic and compressible subsonic dynamic damping of the least stable vibr~tional
analyses of Refs. 22.12 and 22.41 can be used for mode is negative. Since flutter occurs when the
the prediction of the unstalled supersonic flutter sum of the aerodynamic damping and mechanical
boundary for high speed fans with part-span shrouds. damping equals zero, n negative value of aero-
Vibrational mode shape calculations show that for dynwnic dam~ing is necessary before flutter will
such fans only the outer 50 to 60 percent of the blade occur in a rotor where mechanical damping is
contributes significantly to the unsteady aero- present.
dynamic work. This is the portion of the rotor
blade where the relative inlet flow is supersonic, 4.0r--------------------------------,
ROTOR FLUTTERED IN SECOND MODE
blade camber is low, blades are thin, and at low
3 AT FOUR NODAL DIAMETERS
pressure ratio the steady state shocks are weak. ;
MODE 1
The supersonic unsteady analysis and a coupled 1
blade-disk-shroud vibration analysis have been used Cl
2.0 tf
successfully to calculate the aerodynamic damping z
Ii:
and hence the susceptibility to flutter of high tip :;:
<tN
speed fan rotors. Detailed comparisons of predic- o 0
tions with experimental data were given for two fan ~ ~ STABLE
O~------------------------------~
:;: 0 UNSTABLE 5
rotors (Rotors A and B) and an overall comparison <t
Was made for four additional rotors. Z
>- <t
goo
0:
UJ
MODE 3 ?
Rotor A was designed to experience supersonic 0:
2qf 4
4
UJ 3
unstalled flutter in the second mode when the rela- <t ·2.0 f--
tive inlet Mach number was greater than 1.4. Rotor
MODEV
B was an 1800 ftlsec tip speed NASA fan stage which
was designed to be flutter free. The aerodynamic
damping of both rotors was calculated using the ·4.0 L-:-_ _-1-:-_ _-:.l-I_ _-1-:-_---,~
equations developed in Ref. 22.8 and subsequently 0.2 0.3 0.4 0.5 0.6
modified for actual use in the deSign applications. REDUCED FREOUENCY. K
Spanwise integration of the work term was carried
out over the portion of the blade where the rela- Fig. 22.3.7 Damping Predictions for Research
tive inlet Mach number was greater than 1.1. For Rotor at Flutter Speed
both rotors, the first three vibrational modes were
analyzed to identify the least stable mode. The sensitivity of aerodynamic damping to rotor
speed is shown in Fig. 22.3.8. The rotor has been
analyzed at three different rotor speeds, the lowest
/ being where the least stable nodal diametel' in the
The rotor design is summarized in Table 1. The second mode has nearly zero aerodynamic damping. It
blade aspect ratio, part-span shroud location and can be seen that susceptibility of the rotor to
thickness dist.ribution were chosen so that unstalled flutter is reduced when speeds are lowered. The
supersonic flutter would occur in the second mode. amount of mechanical damping in this rotor has not
22-43
4,0 I-
(!l
2,0 '-
~:;:
..:
o
o ><
10,500 RPM "'-.... P
:E 0 STABLE 11,500 RPM 0 ~
..: 0: O~U~N~S=T~A~B~L~E------------~~~--·~~~J-~
z W
>- ..:
~<O
..:
-2,01- 13,290 RPM \J
0,2 -
STABLE
OL-____ ______ ______L __ _ _ _
-4,0'---_ _...1-_ _ _ -"'1.-_--1
. 1 . . - '_ _
~
~
~
0,2 0,3 0.4 0,5 0,6 0,3 1,1
REDUCED FREOUENCY, K REDUCED FREOUENCY, K
Fig. 22.3.8 Second Mode Damping as a Function Fig. 22.3.9 Damping Prediction for NASA
of Rotor Speed 1800 ft/sec Rotor at 100% Speed
been !neasured, but estimates based on material A comparable but some;rhat more limited
damping alone indicate that it could be as' high as discussion of design applications in the super-
0.02. At this level of damping, the predicted rotor sonic regime is presented by Halliwell in Ref. 22.75.
flutter speed would be 5 percent lower than the In general, he shows results that are similar in
actual speed at which flutter occurred. If we most respects to those of Ref. 22.10, even to the
assume that the total mechanical damping (material extent that the correct system mode is predicted to
~.amping and frictional damping at part-span shrouds be unstable, but that the instability usually occurs
and rotor root attachments) is approximately 0.03, at a lower nodal diameter value than is usually pre-
then the predicted and the actual rotor speed et dicted (cf., Fig. 22.3.7). 1'his particular refer-
which flutter occurred match exactly, These com- ence is interesting in that it examines the span-
parisons show that the analysis predicts accurately wise distribution of energy in the various components
the least stable flutter mode. However, it is con- of the work integral and clearly shows that: 1)
servative in predicting the rotor speed at which the dominant contribution to instability is from
flutter occurs if the mechanical damping is assumed the coupling term, 2) the dominant contribution to
to be no greater than that due to the material hys- stability is from the bending term, and 3) the bulk
teresis damping alone. of the energy in all three terms is concentrated
in the outer 15 percent of the span.
22-44
compressor efficiency indicating that stalling is a Dimensionless distance of elastic axis
not an essential condition for "stalled" flutter, aft of midchord, in semichords, Eq.
although it could be the most severe condition. (22.1.6) or speed of sound, ft/sec,
Indeed, it appears that a more accurate terminology Eq. (22.2.22)
to describe this phenomenon would be loaded cascade
flutter. a,b Cascade parameters, Eq. (22.2.69)
Some efforts have been made to include the Influence coefficients, aerodynamic
effects of blade loading on cascade aerodynamic sta- moment per unit deflection, Eq.
bility. One of these, described more fully in (22.1.21)
Ref. 22.10, is an incompressible, unsteady flow analy-
sis for small turning which was used in combination b Airfoil semichord, ft, Eq. (22.l.1)
with the coupled blade-disk-shroud stability analysis
to calculate the predicted aerodynamic damping for C Damping coefficient, lb-sec, Eq.
the first three vibrational modes of a number of (22.2.l23), or force coefficient
shrouded fan stages operating at part speed. The matrix, Eq. (22.2.85)
second mode was predicted to be the least stable,
and flutter was observed to occur in the second Critical damping, Ib-sec, Eq.
mode in all cases. However, no instability was (22.1.44)
actually predicted because the aerodynamic damping
in the least stable mode, although small, remained Force coefficient due to given motion,
positive even when the incidence was increased past Eq. (22.2 .85)
the measured values. Hence, it does not appear that
an incompressible, unsteady analysis for cascades with Noment coefficient, Eq. (22. 2 .104 )
low flow turning can be used to accurately model the
unsteady flowfield present during the "stalled" type Homent coefficient due to given motion,
of flutter. Eq. (22.2.85)
At this writing, the loaded subsonic theory of Normal force coefficient, Fig. 22.2.18
Ref. 22.43 has not yet been completed and its use in a
design analysis must necessarily take place at some Work coefficient, Eq. (22.2.l22)
time in the future. It is felt that this approach
ultimately offers some hope in providing the Aerodynamic damping, lb-sec, Eq.
designer with an analytical prediction technique (22.1.42)
that is sorely needed. In the interim he must rely
on a combination of empiricism and approximation. C{k) Theodorsen circulation function,
Also at this writing, no progress is known to Eq. (22.1.8)
have been made in an analysis of the supersonic
stalled flutter instability in the bending mode. c Chord.length, ft, Eq. (22.l.3)
The conditions to be modeled in this probler,l
include high back pressure and strong, curved shocks D Cascade parameter, Eq. (22.2.98)
both within and ahead of the blade passages, a com-
bination that is much too formidible for the current F Aerodynamic force per unit span, lb/ft,
state of the art. Eq. (22.2.60)
22-45
2 I·lass moment of inertia about elastic q Dynamic pressure, Ib/ft 2 , Fig. 22.2.22,
1,,= Jr dm
axis, slug ft 2 , E~. (22.1.5) or blade vertical translation, ft/sec,
.± Eg. (22.2.79)
Io,n Influence functions, E~. (22.2.99)
R Radius function, ft, Eg. (22.2.28),
K Kernel function, E~s. (22.2.42) and or dimensionless function, Eq.
(22.2.77), or semi-infinite series, (22.2.91)
E~. (22.2.101)
l' Chordwise coordinate relative to elas_
K Possio Kernel function, E~. (22.2.87) tic axis, positive aft, ft (used in
a
definition of S" below), or radius,
Kl Kernel function, E~. (22.2.88) ft, Eg. ( 22. 3 .10 )
KE Average system kinetic energy, ft-lb, Radius functions, ft, Egs. (22.2.89),
E~. (22.3.9) (22.2.90)
Kh Bending spring stiffness, Ib/ft, E~. Radius of gyration about elastic axis,
(22.1.4) ft, Eg. (22.1.28)
K" Torsion spring stiffness, ft-lb, E~. Static moment about elastic axis, slug
(22.1.5) ft, Eg. (22.1.4)
k=bw/V Reduced fre~uency, E~. (22.1.1) s Cascade gap, ft, Fig. 22.2.2, or
La-lJlace transform variable, Eq.
k Compressible reduced fre~uency, E~. (22.2.47)
(22.2.93)
T Disturbance period, sec, Eg. (22.1.2),
k Function defined by E~. (22.2.33) or time, sec, E~. (22.2.27)
L Lift, positive up, Ib, E~. (22.1.6) t Time, sec, Eg. (22.1.10)
~, L" Lift influence functions, E~. (22.1.18) u Free stream velocity, ft/sec, E~.
(22.2.1)
Ll, L2 Lift functions, Eg. (22.1.49) u Perturbation velocity, ft/sec, Eg.
(22.2.54), or function defined by
M Moment about elastic axis, positive Eg. (22.2. 1'3)
nose up, ft-lb, Eg. (22.1.7), or Mach
number, Eg. (22.2.22) v Free stream velocity, ft/sec, Eg.
(22.2.1), or auxiliary function, Eg.
Mh , M" Moment influence function, Eg. (22.1.18) (22.2.67), or normal. velocity distri-
bution, Eg. (22.2.101)
M1 , M2 , M3 140ment functions, Eg. (22.1.30)
Propagation velocity, ft/sec, Eg.
m Wing mass per unit span, slug, Eg. (22.2.107)
(22.1.4), or blade number, Eg.
(22.2.62) v Induced vertical velocity, ftlsec,
Eg. (22.2.64)
N Rotor speed, rpm, Fig. 22.1.14, or
number of nodal diameters, Eg. W Work per cycle, ft~1b, E~. (22.2.103)
(22.3.12)
w Downwash velocity, ft/sec, E~. (22.2.1)
n Blade number, Eg. (22.2.88) or number or transverse gust velocity, ft/sec,
of blades in rotor, Eg. (22.3.12) E~. (22.2.79)
P Modified relative pressure, E~.
(22.2.95) w' Function defined by E~. (22.2.33)
l' Pressure, Ib/ft 2 . Eg. (22.2.3) Fre~uency ratio used in flutter solu-
tion, F'ig. 22.1.9
Qh Generalized force in bending mode per
unit span, Ib, Eg. (22.1.4) Location of center of gravity relative
to elastic axis, positive aft, ft,
Q" Generalized force in torsion mode per Eg. (22.1.27)
unit span, ft-lb, Eg. (22.1.5)
22-46
Dimensionless ehordwise position in Dimensionless aerodynamic damping, Eq.
x
semiehords, positive aft, Eq. (22.2.1) (22.2.136)
22-47
Root value, Eq. (22.3.10) 3,' Shannon, J. F.: Vibration Problems in Gas
Turbines, Centrifugal and Axial-Flow Com-
Due to blade vertical translation, pressors. A.R.C~ R.&M. No. 2226, 1945.
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4. Armstrong, E. K. and R. E. Stevenson: Some
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22-48
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22-49
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of a Cantilevered Airfoil Cascade in a Supersonic
Inlet Flow Field with a Subsonic Axial Component. Kilpatrick, D. A. and J. Ritchie: Compressor Cascade
AlAA Paper 74-530, Palo Alto, California, June 1974. Flutter Tests - 20° Camber Blades, I,redium and High
Stagger Cascades. N.G.T.E., A.R.C. Technical Report
Fung, Y. C.: An Introduction to the ~'heory of lIo. R. l33,C. P. No. 197, December 1953.
Aeroelasticity. John Wiley and Sons, lIew York, 1955.
Kilpatrick, D. A. and J. Ritchie: Compressor Cascade
Garelick, M. S.: Nonsteady Airloads on Dynamically Flutter Tests - Part II. 40 0 Camber Blades, Low and
Stalling Two··Dimensional Hings. S. M. Thesis, ~edium Stagger Cascades. N.G.T.E., A.R.C. Technical
M. I. T., June ~967. Report NO. R. 163, C.P. No. 296, October 1954.
Goldstein, M. E.: Cascade with Subsonic Leading-Ed~e Kilpatrick, D. A; and R. A; Burrows: Aspect-Ratio
Locus. AlAA Journal, Vol. 13, No.8, August 1975, Effects on Compressor Cascade Blade Flutter.
pp. 1117-1118. A.R.C. R.&l1. 110. 3103, July 1956.
Gorelov, D. N.: Lattices of Plates in an Unsteady ICilpatrick, D. A., A. D. S. Carter and L. O'lleill:
Supersonic Flow. Fluid Dynamics, Vol. 1, No.4, :"lade Vibratory Stresses in a Hultistage Axial-FlOW
July-August 1966, Faraday Press, pp. 311-39 (Trans- Compressor. A.R.C. R.&M. No. 3181, January 1958.
lation of Izv. AN SSSR. Hekhanika, Zhidkosti i
Gaza, Vol. 1, No. 4, pp. 50-58, 1966). Kurosaka, M. and J. ~!. Verdon: Discussion and
Author's Closure - Unsteady Aerodynamics of a
Graham, R. H. and E. L. Costilow: Compressor Stall Finite Supersonic Cascade with Subsonic Axial Flow.
and Blade Vibration. (Chapter XI in Vol. III of Transactions of the ASl1E: Journal of Applied
Aerodynamic Design of Axial-Flow Compressors) IIACA Mechanics, Ser. E, Vol. Ill, No.1, June 1974,
RM E56B03b, August I, 1956, pp. 1-52. pp. 539-541.
Ham, N. D.: Stall Flutter of Helicopter Rotor Blades: Kurosaka, M.: On the Issue of Resonance in an
A Special Case of the Dynamic Stall Phenomenon. Jour. Unsteady Supersonic Cascade. AIAA Journal, Vol. 13,
American Helicopter Soc., Vol. 12, lIo. 4, No. 11, 1I0vember 1975, pp. 1514-1516.
October 1967, pp. 19-21.
Lane, F.: System Mode Shapes in the ,'lutter of
Hamamoto, I.: /o!inute Harmonic Oscillations of a Compressor Blade Rows. Journal of the Aero-
Flat Plate Cascade in Transonic Flow. Japanese nautical Sciences, Vol. 23, 110. I, January 1956,
2nd Applied l1athematics and Mechanics General pp. 54-66.
Meeting, Preprint, 1957.
Lang, J. D.: A Model for the Dynamics of a Separa-
Hawthorne, H. R.: Flow Through Moving Cascades of tion Bubble Used to Analyze Control-Surface Buzz
Lifting Lines \-lith Fluctuating Lift. JOUl'll. of and Dynamic Stall. AIAA Paper 75-867, Hartford,
Mechanical Engineering Science, Vol. ].5, 110. I, Connecticut, June 1975.
1973, pp. 1-10.
Lefcort, M. D.: An Investigation into Unsteady Blade
Henderson, R. E. and J. H. Horlock: An Approxi- Forces in Turboroechanics. ASHE Paper No. 64-WA/
mate Analysis of the Unsteady Lift on Airfoils in GTF-3, November 1964.
Cascade. ~'rans. ASHE, Journal of Engineering for
Power, October 1972, pp. 233-240. Lotz, t,l. and J. Raabe: Blade Oscillations in One-
22-52
stage Axial Turbomachinery. ASl·IE Paper 110. 68-FE-7, Samoilovich, G. S.: Unsteady Flow Around and Aero-
May 1968. elastic Vibration in Turbomachine Cascades.
(Translated from Russian), Report F1'D-HT-23-242-70,
McCroskey, W. J.: Inviscid Flow Field of an Unsteady Foreign 1'echnology Division, WPAFB, Ohio, February
Airfoil. AIAA Journal, Vol. 11, No.8, August 1973, 1971.
pp. 1130-1137.
Schnittger, J. R.: Single Degree of Freedom Flutter
Miles, J. }l.: The Compressible Flow Past an of Compressor Blades in Separated Flm,. Journal
Oscillating Airfoil in a Wind Tunnel. Journal of the Aero. Sci., Vol. 21, lIo. I, January 1954, pp. 27-36.
Aeronautical Sciences, Vol. 23, July 1956, pp. 671-
678. Schnittger, J. R.: The Stress Problem of Vibrating
Compressor Blades. Journ. Appl. !~ech., Vol. 22, No. I,
Nagashima, T. and D. S. Whitehead: Aerodynamic Forces 1955, pp. 57-64.
\
and 140ments for Vibrating Supersonic Cascade Blades.
University of Cambridge Department of Engineering Shinohara, K., n. Tanaka and 1. Hanamura: Stall
Report CUED/A - Turbo/TR59, 1974. Flutter of a Thin Aerofoil with Leading Edge Separation.
Bulletins of JSl4E, Vol. 17, No. 107, Hay 1974,
Namba, M.: Subsonic Cascade Flutter with Finite Mean pp. 578-586.
Lift. AIM Journal, Vol. 13, No.5, May 19'{5, pp.
586--593. Sisto, F.: Flutter of Airfoils in Cascade. Sc.D.
Dissertation, HIT, August 1952.
Naumann, H. and H. Yeh: Lift and Pressure Fluctu-
ations of a Cambered Airfoil under Periodic Gusts and Sisto, F.: Stall Flutter in Cascades. Journ.
Applications in Turbomachinery. AS~!E Paper No. 72- Aero. Sci., Vol. 20, No.9, September 1953, pp.
GT-30, l1arch 1972. 598-604.
Ni, R. H.: Nonstationary Aerodynamics of Arbitrary Sisto, F.: Linearized Theory of Nonstationary
Cascades in Compressible Flow. Ph.D. Dissertation, Cascades at Fully Stalled or Supercaviated
Stevens Institute of Technology, Hoboken, N. J., Conditions. ZAl'~~, Vol. 47, Part 8, 1967, pp-531-542.
June 1974.
Sisto, F.: Aeroelasticity of Fans and Compressors.
Ni. R. H. and F. Sisto: lIumerical Computation of Non- Paper 110. 9, AGARD-CP-34, Part 1, September 1968.
stationary Aerodynamics of Flat Plate Cascades in
Compressible Flow. Paper No. 75-G1'-5, ASHE Int. Gas Sisto, F. and P. V. K. Perumal: Lift and Moment
Turbine Conference, Houston, Texas, 1975. Predictions for an Oscillating Airfoil with a Moving
Separation Point. ASI,jE Paper 74-01'-28, 1974.
Nishiyama, T. and H. Kobayashi: Theoretical ,Analysis
for Unsteady Characteristics of Oscillating Cascade Sisto, F. and R. Hi: Research on the nutter of
Airfoils in Subsonic Flows. Technology Reports, Axial Turbomachine Blading. ONR Tech. Rept.
Tohoku University, Vol. 38, No.1, July 1973, HE-RT 74-008, thy 1974, Stevens Institute of Tech-
pp. 287-314. nology, Hoboken, 11. J.
Parker, R. and J. F. "at son : Interaction Effects Snyder, L. E.: Supersonic Unstalled Torsional Flutter.
Between Blade Rows in Turbomachines. Proceedings of Ae:coelasticity in Turbomachinery, Fleeter, S. ed.,
the Institution of Mechanical Engineers, Vol. 186, Proceedings of a Project SQUID 'tlorkshop held at
1972, pp. 331-340. Detroit Diesel Allison, Indianapolis, Ind., June 1-2,
1973, Project SQUID, Office of lIaval Research, pp.
Platzer, M. F. and H. G. Chalkley: Theoretical 164-195.
Investigation of Supersonic Cascade Flutter and
Related Interference Problems. AIM Paper 72-377, Stargardter, II.: Optical Determination of Rotating
San Antonio, Texas, 1912. Fan Blade Deflections. Trans. ASME, Journ. of
Engineering for Power, Vol. 99, No.2, April 1977,
Platzer, M. F.: Unsteady Flows in Turbomachines - pp. 20 1,-210.
A Review of Current Developments. Presented at the
AGARD Symposium on Unsteady Aeordynamics, Ottawa, Studer, H. L.: Experimentelle Untersuchunger uber
Canada, 26-28 September, 1977. (To be published Flugelschwingungen. Hitt. aus dem Institute fur
in AGARD - CPP - 227). Aerod., Eidgenossiche Tech. H. S., Ziirich, No. 4/5,
1936. (Experimental Study of Hing Flutter. A.R. C.
Rowe, J. R. and A. Mendelson: Experimental Investi- Oscill. Paper No. 60.)
gation of Blade Flutter in an Annular Cascade. NACA
TN 3581, November 1955. Tanida, Y., K. Hatta, and T. Asanuma; Experimental
Study On Flutter in Cascading Blades. Bulletin of
Samoilovich, G. S.: Resonance Phenomena in Sub- JS!4E, Vol. 6, No. 24, 1963, pp. 736-743.
and Supersonic Flow Through an Aerodynamic Cascade.
Mekhanika Zhidkosti i Gaza, Vol. 2, No.3, May-June Tanida, Y., and T. Okazaki: Stall Flutter in Cascade,
1967, pp. 143-141,.
22-53
Parts 1 and 2. Bulletin of JS:'rE, Vol. 6, No. 2 11, 1963, Wlitehead, D. S.: Effect of Mistuning on the
pp. 7~4-757. Vibration of Turbomachine Blades Induced by Wakes.
Journal of ~[echanical Engineering Science, Vol. 8,
Tobias, S. A. and H. n. Arnold: The Influence of No.1, 1966, pp. 15-21.
Dynamical Imperfection on the Vibration of Rotating
Disks. Proceedings of the Institution of ?·1echanical Ivieselberger, C.: Electric Measurement of Forces by
Fngineers, Vol. 171,1957, pp. 669-690. Varying an Inductivity. Forsch. Ber. 266, 1935.
(see p. !152 of Fung).
Verdon, J. t4.: The Unsteady Supersonic Flow
Downstream of an Oscillating Airfoil. in Unsteady I;oods, L. C: Aerodynamics Forces on an Oscillating
Flows in Jet Engines, Carta, F. O. (ed.), Proceedings Airfoil Fitted with a Spoiler. Proceedings of the
of a Proj ect SQUID Horkshop held at United Aircraft Royal Society (London), Series A. Vol. 239,1957,
Research Laboratories, East Hart ford, Connecticut, pp. 328-337.
July ll-12, 1974, Project SQUID, Office of Naval
Research. pp. 237-25 11. Yashima, S. and H. Tanaka: Stall Flutter in Cascade
wi th Leading Edr,e Separation, Part 1. Theo!'Y, Part 2
Verdon, J. /.1: The Unstead:r Flow Downstream of an Experiment. Trans. JS~rE, Vol. 40, No. 340, December
Airfoil Oscillating in a Supersonic Stream. AIAA 1974, pp. 3349-3375.
Journal of Aircraft, Vol. 12, No. 7, July 1971~,
pp. 999-1001. Mon: The Calculation of Aerodynamic Forces and
~~omentson Airfoils Vibrating in Cascade. Rept.
Verdon, J. 1·1.: Comment on the Issue of Resonance in 1084-1, prepared for Pratt & Whitney Aircraft,
an Unsteady Supersonic Cascade. AIM Journal, June 1974, Northern Hesearch and Engineering,
Vol. 13, No. 11, lIovember 1975, pp. 1542-1543. Cambridge, r~assachusetts.
Hhitehead, D. S.: Aerodynamic Aspects of Blade Hany authors: Aerodynamic Flutter. Vol. V of
Vibration. Proceedines of the Institution of AIAA Selected Reprint Series. I. E. Garrick, ed.,
Hechunical Engineers, Vol. 180, Pt. 31, 1965-66, March 1969.
pp. 119-60. Many authors: AGARD Conference on Unsteady Phenomena
in 'l'urbomachinery, CP lIo. 177, September 1975.
22-54
Chapter 23\
by T.P. Collins
23
TABLE OF CONTENTS
Page Page
..
23-1
!
1
CHAPTER 23
f
~ ENGINE STABILITY CONSIDERATIONS
i
I
23.0 INTRODUCTION
!\
, Engine stability, for the purposes of this
discussion, is concerned with the engine side of
Alternatively, another measure of stability, loss
in surge pressure ratio (lIPRS) is defined as:
i\- inlet/engine compatibility. The inlet side of this
interface was discussed in Chapter 13. The subject
" _PRCLEAN SURGE LINE - PROPERATING LINE
i of inlet/engine compatibility was addressed early lIPRS -
PR CLEAN SURGE LINE
tt in the development of the jet engine; however, it
was not until the mid-sixties that the subject re-
ceived extensive attention. This increased inter-
i
~
est was due to severe aircraft restrictions and
other problems encountered because of engine surges.
Engine surge is the loss of engine control result-
CLE~AN
LIXE
SURGE
II
I
!
The problem of providing sufficient surge mar-
gin to ensure stable engine operation within the
flight envelope is difficult and imposes a signifi-
cant dilemma on the engine designer, i.e., how to
optimally satisfy conflicting requirements of high
EXTERNAL SURGE HARGIN USAGE is the surge margin
lost due to distortion (pressure and/or temperature)
imposed at the engine/aircraft interfaces.
I
however, some of the design tradeoffs are discussed. These two destabilizing factors are discussed in
this section.
A portion of the material contained herein is
based on the work being done by the SAE Committee 23.1.1 EXTERNAL FACTORS
! 5-16 relative to the proposed SAE Aerospace Recom-
mended Practice 1420 - Gas Turbine Engine Inlet Flow In most applications, the external factor of
! Distortion Nethodology.
~)
PAV - (PAV)i
llPR\ R MDIAL
p{ PAY
P i
9~ = CIRCUMFERENTIAL EXTENT
MPR! = MULTI-PER-REV
~ f'
r---------~~'.---------~
CALCUlATION OF SUHGE PRESSURE LOSS
N
llPRS = L [K (llPC) +
i=l ci P i
K (llPR\ + C ]
ri p ~ i
J.
llpRS DUE TO DISTORTION
23-2
I The numerical description of turbine engine
inlet-flow pressure distortion is defined through
or level of distortion is a numerical indication of
the magnitude of the pressure distortion. The
distortion on engine stability and performance. The lItntensit y " and lIextent" elements of cir-
The descriptors defined herein are based on the SAE cumferential distortion are obtained by linear
S-16 Committee Aerospace Recommended Practice. The interpolation of the pressures in a given ring.
pressure distortion methodology is summarized sche- Figure 23.3 shows typical pressures in the ith ring
maticallY in Figure 23.2.
I
The purpose of the inlet-distortion computa-
tion procedure is to reduce the aerodynamic-inter-
face-plane (AlP) individual pressure readings to a
standard set of numerical values which describe the
I inlet-distortion pattern. The inlet-distortion
I descriptors define the complex (aircraft) inlet
!,
1
pattern in terms of circumferential and radial pres-
sure defects. These distortion descriptors are
combined with engine sensitivities to determine
surge pressure ratio loss.
where:
lIPRS is the 10S8 of surge pressure ratio due to r'igure 23.3 Ring Circumferential Distortion for
distortion, expressed as a fraction of the a One-per-Rev Pattern
undistorted surge pressure ratio.
for a one-per-revolution Dattern (one pressure
N is the number of instrumentation rings. defect in 360°). Theta ",inus, e-, is the circum-
ferential extent of the low pressure reKion. It is
K is the generalized distortion sensi- defined by the intersection between the ring average
tivities (empirically determined). pressure and the linear interpolation tvhic:h subtends
the low pressure region, as shown in Figure 23.3.
llPC
~ is the circumferential distortion
intensity.
llPR
~ is the radial di storti
on i i ty.
ntens
23-3
The circumferential distortion intensity and provide a comprehensive distortion descriptor; a
extent elements for muJtiple-per-revolution dis- rather large number of screens is required to
tortion patterns also are determined by a linear generate various pattern shapes and levels.
interpolation procedure. Figure 23.4 shows a pat-
tern with tvlO low pressure regions separated by
two high pressure regions of extents 8+ 1 and 8+ 2 ,
In the general case, there can be any number of
separated low pressure regions. If either 8+1 or
8+2 is less than some minimum extent «25'), the
pattern is considered an equivalent on;-per-rev
pattern .
R.o\otcs
CUP)
23-4
I I-
f
system are described in References 23.6, .8, and
.9. The system described in Reference 23.8 pro-
vided data of significant value to the analytical
studies described in Section 23.1.3.
II
total-temperature distortion, it is accompanied by a major part of the stability stackup and affect
some level of total-pressure distortion. The both the compression unit surge and operating lines.
problem then is to determine not only the effect of In general, engine transients are the primary single
total-temperature distortion but also the combined internal destabilizing factor. However, the com-
effect of total-temperature and -pressure distor- bined effects of tolerances and deterioration are
tion. equally important and must be assessed carefully.
Another destabilizing factor can be attributed to
I The subject of total-temperature distortion Reynolds number effects, which are reflected in both
1 has not received the attention afforded pressure
distortion. The primary reasons for this are two-
the surge and operating lines and are quite Signifi-
cant at reduced Reynolds number. Effects of Reynolds
i ,
fold: first, the severity of the problem is close-
ly related to the specific aircraft deSign/require-
ments; and, second, the state of the art of reli-
able high response instrumentation has hampered the
number on compressor airflow, efficiency, and surge
line are included in the engine cycle deck and are
reflected in the clean available surge margin. For
this reason, Reynolds number will not be c~nsidered
I experimental effort.
I
cient experience does not currently exist to per- 23.1.2.1 ENGINE TRANSIENTS
mit recommending procedures for assessing total-
temperature distortion. It does seem quite logi- Two types of transients are of primary impor-
cal, however, that the form of the total-tempera- tance: (1) dry engine power transients which affect
I ture-distortion descriptor shOUld be quite similar the compressor on a turbojet or the high pressure
to the pressure-distortion descriptor. A potential compressor on a turbofan; and, (2) augmentor tran-
approach for this type of formulation is discussed sients which primarily affect the low pressure
in Reference 23.10. compressor on a turbofan. There are other tran-
sients to be considered in specific applications;
however, they will not be considered here.
INLET
PERCENT CORRECTED COMPRESSOR AIRFLOW, SECTION A: T 110· F
Wa,,/ei6 SECTION B: T 60· F
at N 100%
T2 Avg 85· F
N/,,'a' 97.5%
23-5
DRY ENGINE POWER TRANSIENTS low pressure compressor. Bypass valves between the
spools now are being used to eliminate this problem.
Dry engine power changes require an increase
(decrease) in engine fuel flo," producing an increase Dry engine power changes also result in surge
(decrease) in turbine torque above (below) the margin losses due to control system lags resulting
steady-state level to accelerate (decelerate) engine in off-schedule stator tracking and thermal effects
speed and increase (decrease) thrust. The increased on compressor tip clearances. In some cases, these
fuel flm" required for acceleration produces a effects are quite significant and must be considered
higher compressor discharge pressure than steady- in the overall stability assessment.
state and, therefore, results in a loss in surge
margin. From the standpoint of the turbojet com- AUGNENTOR TRANSIENTS
pressor or high pressure turbofan compressor, the
acceleration is the destabilizing factor of con- The effect of augment or transients is a primary
cern. engine destabilizing item on the fan of an augmented
turbofan application. The direct flow path between
The engine acceleration path on the compressor the fan and the augmentor Inozzle permits propagation
map i8 illustrated in Figure 23.8. of disturbances resulting from such transients as
lightoffs and augmentor zone changes. The matching
of the augmentor fuel flow and nozzle controls
during augmentor transients is an area of signifi~·
cant concern.
thermodynamic cycle coupled with complete dynamic somSAL OrtMTlSG 101'-1> SURGE LI~ES l'ONTAIS RE\'IiOLOS Nln!fIER EffECTS,
simulation of the engine controls and various
levels of sophistication in simulating internal
engine dynamics. The degree of sophistication in
simulating internal engine dynamics determines the Figure 23.10 Typical Stability Stackllp
valid frequency response limit of the model. The
transient engine model is used primarily for ana- A number of the destabilizing effects is directly
lyzing and defining transient control schedules and added, while others are statistical in nature and
provides information for the stability stackup are combined in a "Root Sum Squared" (RSS) method.
relative to surge margin usage for transients and The presently accepted method of interpreting the
tolerances. stackup is to add directly the totals of the direct
additive and the RSS items and subtract this total
The development of detailed, validated, com- from the ava'ilable margin. This is called a net
pression-unit modeling techniques has progressed stability margin stackup. The stability stackup is
significantly in the last five years. The tech- statistical in nature as mentioned previously;
niques being developed include both steady- and therefore, it truly represents a probability of the
unsteady-flow systems based on stage-by-stage or occurrence of surge for a set of specified condi-
individual blade-row models. Two of the techniques tions. A statistical interpretation of the stackup
are discussed in detail in References 23.12, 23.13, shm'7I1 in Figure 23.10 is summarized in Figure
23.15, 23.16, and 23.17. The compression unit 23.11, where the random destabilizing effects are
model permits a detailed evaluation of the internal assumed to follow a Gaussian distribution. In the
stage or blade behavior as well as the overall example net stability stackup (Figure 23.11), the
performance. Continued development of these models result would be a 1.5% deficit in surge margin.
will provide additional benefit early in the de- Using the statistical method, the probability of
sign, maximize test effectiveness, and provide a surge is 4% (4 surges per 100 occurrences of the
firm basis for potentially required design modlfi- conditions of the stackup).
cations.
These stability stackups should be an integral
23.1. 4 STABILITY STACKUPS part of the phased engine development program as
illustrated below.
The external and internal destabilizing fac-
tors discussed in the previous sections are com- PRELIMINARY DES1GN PHASE
bined in the stability stackup. Stackups are made
for specific flight conditions (Hach number, alti- During this phase, the stability stackup must
tude, distortion level, and inlet pressure recov- be based on anticipated requirements and previous
ery) and engine operating conditions (power setting, experience with related components. The results of
transient, and bleed and power extraction) to the stackup are used to define preliminary surge
determine margin throughout the flight envelope. margin requirements.
23-7
techniques, etc. Future developments will be aimed
at achieving adequate stability margin with reduced
impact on engine installed performance.
Figure 23.11 Stackup Statistical Interpretation 23.6 Heyer, C.L., HcAuley, J.E., and Busiadany,
T .J., "Technique for Inducing Controlled
Steady-State and Dynamic Inlet Pressure Distur-
DEVELOPMENT PHASE bances for Jet Engine Tests," National Aero-
nautics and Space Administration, Report NASA
During this phase, the stackups are revised to TrlX-1949, January 1970.
reflect component and engine test infonnation on
distortion sensitivity, transient margins, etc. In 23.7 Stevenson, C.H and Rakowski, W.C., "Evaluation
addition, inlet data from model testing are fac- of an Airjet System for Producing Steady-State
tored into the stackups. As more infonnation Total Pressure Distortion at the Inlet of
becomes available, it is factored into the stabil- Turbine Engines, 1/ Arnold Engineering and
ity stackup to define critical stability condi- Development Center, Technical Report AEDC-
tions. TR-73-68.
23-8
23.12 Tesch, W.A. and Steenken, ~l.G., "Blade Row
Dynamic Digital Compressor Program, Volume 1,
J85 Clean Inlet Flow and Parallel Compressor
Hodels," National Aeronautics and Space
Administration, Report NASA CR-134978, Harch
1976.
23.13 Hazzaway, R.S., "Multi-Segment Parallel Com-
pressor Model for Circumferential Flow Dis-
tortion," presented at the 46th AGAPJ) Propul-
sion and Energetics Panel Heeting, Unsteady
Phenomena in Turbomachinery, Monterey,
California, September 1975.
23-9
Chapter 24
ENG~NE NOISE
N. A. Cumpsty
University of Cambridge
24
TABLE OF CONTENTS LIST OF FIGURES
CHAPTER 24 ENGINE HOISE
Figure 24.1 The changes in 90 EPNdB
Pase
I
footprint area over fifty
years ........................ 24.1
24 .1 Introduction ......•••.•......•••.. 24 .1
24.2 Scales and Ratings for Iloise ...... 24.2 Figure 24.2 The comparative noise sources
I
for low and high bypass ratio
engines ••......••..•.•...••.••• 24.1
24.3 Introuuction to Acoustics of
Ducts ......................... 24.4
Figure 24.3 The change in dominant noise
source and the variation in
24.4 Compressor and Fan Noise •••.•••••• 24.7
noise level during aircraft
f1yover ........................ 24.1
I
24.4.1 Interaction Tone Noise ...•....••.• 24.8
Figure 24.4 Three flyovers for an aircraft
24.4.1.1 Kinematics ........... '" .......... 24.8 with high bypass ratio .•..••••. 24.l
24.4.1.2 Rotor-Stator Interaction A single noise signal analysed
Experiments .................... 24.9 Figure 24.5
I
by a constant bandwidth and a
third-octave filter •..•.....••. 24.3
24.4.1.3 Analysis for Interaction Tone
Noise .......................... 24.11
Figure 24.6 Perceived noise levels ~or
representative situations ...••. 24.3
24.4.1.4 Rotor-Inflow Distortion
Interactions ................... 24.13
Figure 24.7 Take-off and approach noise
levels - regulations and
24.4.2 Multiple Pure Tone Noise ..•.•.•..• 24.14
typical measurements ..••..••.•. 24.4
211.4.3 Broad Band Noise .................. 24.16
Figure 24.8 Measurement~ analysis and
correction procedures for in-
24.5 Turbine Noise ..................... 24.18
flight noise measurement
leading to certification •.•.••. 24.4
24.6 Core Noise ........................ 24.21
Figure 24.9 Th~ radial variation in
24.7 Acoustic Treatment ••••••••••••.••• 24.25
pressure amplitude in a
Concluding Remarks and Future cylindrical duct with 0.5 hub
24.8
Prospects ...................... 24.29 tip ratio. Circumferential and
radial orders of mode denoted
References ........................ 24.30 by m and ~ respectively ...•••.• 24.5
24.9
Figure 24.10 A comparison of measured and
predicted (broken line) decay
ahead of subsonic fan •••••••••• 24.6
2h-i
LIST OF FIGURES
Figure 24.18 Forward radiated tone level Figure 24.31 Predicted spectra ahead of
at blade passing frequency supersonic cascade of
fundamental (Blade tip uncambered blades for small
speed sonic at approx. variations in stagger angle,., .•• 24.15
5000 RPM) .................... 24.10
Figure 24.32 Spectra of forward arc
Figure 24.19 Rearward radiated tone level broad band noise from a fan
at blade passing frequency at two operational speeds ••••••• 24.16
fundamental (Blade tip
speed sonic at approx. Figure 24.33 The broad band noise spectrum
5000 RP~l) ..................... 24.10 of high speed fans .............. 24.17
Figure 24.20 Comparison of prediction Figure 24.34 Variation of broad band noise
and rr,easurement of rearward level with incidence (effect
acoustic power at blade passing of Mach number removed) ••••••••• 24.17
frequency from 54 bladed fan
in closed ~ycle Freon rig ••••• 24.10 Figure 24.35 Broadband noise radiated from
a small plate held in a jet
Figure 24.21 Comparison between predicted of diameter D................... 24.18
and measured acoustic pressure
fluctuation at blade passing Figure 24.36 Typical rear arc spectra from
frequency, downstream of 23 low and high bypass ratio
bladed rotor with 24 upstream engines at 10>7 jet velocity ••••• 24.19
wakes ~ (Pressure non-
dimensionalised with relative Figure 24.37 The effect of duct geometry on
dynamic pressure into rotor) ••• 24.12 the spectral shape of turbine
tones perceived in far field •••• 24.19
Figure 24.22 Comparison between compact
and non-compact representation Figure 24.38 Changes in turbine BPF tone power
of rotor interacting with 0
~ith increase in nozzle-rotor
di stortion. (Stagger, e = 45 , spacing; tip axial gap/chord
pitch chord ratio ~ = 1) ••••• 24.12 equal 0.29 (ba.seline), 0.89
c
(spaced) ........................ 24.20
Figure 24.23 The level of the transmitted
and reflected pressure waves Figure 24.39 Changes in spectrum and field
from a cascade of uncambered shape (SPL and PNL) with changes
0
blades staggered at 60 • in combustion chamber ••••••••••• 24.20
Incident pressl~e wave from
downstrerun ••••••••••••• , •••••• 24.12 Figure 24.40 Turbine BPF tone pover; effect
of pressure ratio and speed ••••• 24.20
Figure 24.24 Predicted spectra of acoustic
power produced by a rotor Figure 24.41 Comparison of measured turbine
interacting with isotropic, noise with predictions •••••••••• 24.21
homogeneous turbulence •.••.••• •~4 .13
Figure 211.42 Definition of core noise .• , ••••• 24.21
Figure 24.25 Comparison of in-duct tone
levels,static and in-flight •••• 24.13 Figure 24.43 Spectra, using Strouhal number
as abscissa, of jet noise with
Figure 211. 26 Schematic representation of and without p~e tone
streamline patterns into an excitation .................... 24.22
intake,static and inflight ••••• 24.14
Figure 24.41, Variation in acoustic power
Figure 24.27 Schematic representation of from an isolated combustion
shock waves ahead of a can as a function of air flow
supersonic rotor ••••••••••••••• 24 .14 rate .......................... 24.23
Figure 24.28 Decay rates of the average Figure 24.45 Variation in acoustic power
amplitude of shocks ahead of from an iSOlated combustion
a supersonic rotor. (Blade can as a function of fuel/air
pitch approx. 2.7 inch) •••••••• 24.15 ratio •••••••••••••••••••••••••• 24.23
Figure 24.29 MeasUl'ed evolution of time Fi gure 24.46 The effect of temperature rise
histories and spectra ahead on the noise of a fullscale,
of supersonic fan. (Blade isolated,annular combustor ••••• 24.24
pitch approx. 2.7 inch) ........ 24.15
Figure 24 •. 47 The spectrum of ten~erature
Figure 24.30 Idealised shock and expansion fluctuation measured at outlet
system around leading edge of from a can-annular combustion
e. two-dimensional supersonic chamber ........................ 24.24
cascade .. , ,t , t , •• , • • • • 24,15
•••• , • I • ,
!
1 Figure 24.52 Comparison of Predicted and
Heasured Attenuation Spectrum
I in a Rectangular Duct
t showing Importance of Flow
and Shear (i.e. Boundary·
I Layer) ........................ 24 • 27
II Figure 24.54
6 in a Cylindrical Duct of
Diameter D.................... 211 • 28
Variation in Predicted
Attenuation Spectrum ;ri th
!
I
Flow /.!ach Number in a
Cylindrical Duct of
Diameter D .................. .. 24.28
I
Figure 24.55 Variation in Predicted
I
I
Attenuation Sppctrum;ritil
Lir.ing Backing Depth d in
a Cylindrical Duct of
Diameter D.(Propagation
Upstream) ..................... 24.28
I Figure 24.56 Variation in Predicted
I
I
Attenuation Spectrum with
Specific Resistance R!pc
of Lining in a Cylindrical
Duct of Diameter D.
I
!
(Propagation upstream) •••••••• 24.29
iI
I
24-iii
! CHAPTER TWENTY-FOUR
ENGINE NOISE
I
I
24.1 INTRODUCTION
The advent of the jet engine brought a new
noise nuisance and its introduction into civil
airline use was a major disaster for communities
living near airports. This is indicated by
The direction of sound radiation may be as important
as the intensity of radiation; if radiation can
occur a"ay from thc ground no community complaints
are likely to be received.
1965 B 101)
g 50
~ 1';156 (DC 71
g
] 10
~
g
10
RA~~ ~DlATEO
introduction of low bypass engines the compressor
rapidly became every bit as irritating in some
circumstances. In the more recent high bypass
ratio engines the fan is usually the predominant
fORWARD
NOISE llATEO /AFT~~ISE
noise nuisance, but this is mitigated to some
extent by the incorporation of noise reducing
features. The changes in the sources with bypass
ratio are indicated by the sketches in Figure 24.2.
The size of the lobes gi.ves an indication of the
strength of the source and the direction indicates
the direction in which radiation occurs.
(7\~~ . ~ ;r:;1I-J('t~
~"m"" I ~K TAILPIPE,
COMPRESSOR
JET
IP COMPRESSOR fAN
TURBINE & CORE
'" TIME
Figure 24.2 The comparative noise sources for low Figul'e 24.4 Three flyovers for an aircraft with high
and high bypass ratio engines. bypass ratio.
It should be noted thut the throttled take-off noise are very small, and that a linear analytic
extends the period cf high noise level so that in treatment is almost always justified. It is
certain cases its use may be found to increase the therefore a field ;,hich attracts considerable
noise nuisance. interest from theoreticians.
The aircraft type influences the noise sensed The development of high bypass engines for
on the ground directly through the time for which transport aircraft in the late 1960 I S and the
the noise persists and the nearness of the aircraft. international recognition of the need to limit or
Since two engine aircraft climb faster than three reduce noise led to a surge of interest in noise
and three faster than four, the take-off noise research. The literature grew accordingly and it
experienced tends to be lower with fewer engines. would be out of place to reference all of it in this
Wing design affects drag and power at approach; Chapter; instead some excellent review articles
aircraft with low drag tend to have lower noise at will be referenced as well as works which are of
approach. Hounting engines on top of the wings can .particular importance to anyone wishing to study the
also be highly beneficial for engine noise since the subj ect further.
the wing can shield the ground. Naturally there
are endless permutations for different aircraft Before considering noise sources from part icular
designs and engine installations and it is components of engines in this chapter there are two
inappropriate to consider this topic in any detail more general sections which bear on what follows.
here. The over-riding effect is, of course, the In Sec. 24.2 the methods of rating noise are
aircraft duty and the bypass ratio and jet velocities described, the essential problem being to find
that this determines. objective measures of a sUbjective annoyance.
In Sec. (24.3) the elements of duct acoustics are
The experimental study of noise is difficult in treated, since this bears on all aspects of noise
general, but in the case of the high speed machinery generation and attenuation due to liners.
normal for aircraft engines it is both very difficult
end very expensive. The machinery in aircraft TIle largest section of the Chapter, 24.4, is
engines typically operates with velocities close to concerned with compressor ond fan noise. As well
sonic and it also turns out that the acoustic as being the most studied aspect it is also probably
wavelengths are normally of the same order as the the most serious noiGe nuisance after jet noise.
blade chords. This latter tendency ma.ltes the The noise from turbines is in some ways similar to
localisation of sound sources by ray techniques that of compressors and it is convenient to examine
inapplicable. ~'he high Hach number flows refract it next in 24.5. Except for jet noise, considered
the sound and this further complicates the study. separately in Chapter 25, all the other noise sources,
The insertion of a probe into the flow can itself sometimes lumped together as core-noise, are
initiate the generation of sound by adjacent moving considered in 24.6. TIle use of acoustic treatment
blades. A picture for the noise generation has on the walls of the ducting around the cneines is
gradually been built up by noting the changes now CODIDlon. This is an area where the designer can
occurring as parameters are altered, but this remains exercise a very large beneficial effect and where
an erratic means of progress. design is both relatively subtle and precise. Some
aspects of this are described in Sec. (24.71.
The theoretical study of noise, or acoustics, in Prospects for the future and an over-view of
the case of aircraft engines presents special achievements are briefly considered in Sec. (24.8).
problems because of the same two factors. First the
flow Hach numbers are generally not far from unity, 24.2 SCALES AND RATINGS FOR NOISE
and this.complicates the analytic description of
acoustic processes enormously. Second, the wave- Because acoustic signals vary by such large
length of the sound is typically comparable to the amounts it is the almost invariable practice to use
physical dimensions of the machine, such as blade logarithmic scales, expressing the level in tenns of
chord, and this also greatly complicates any analysis. decibels (dB). Acoustic signals levels may either
For both those reasons classical acoustics found in refer to the local level of pressure fluctuation or
textbooks has not contributed very much to the growth to the acoustic power generated. In the former it
of understanding of the subject. is known as the sound pressure level (SPL) defined by
~fdGCTAV£tENlRE
w = p2ref/Pc W/m2 80 FfUQU!J(CY
",~~i
= 428 -;:, 10-12 W/m2
I
~o "b:,I:,~bOI
;:,; Wref the reference power per unit area.
l'
I In other words for a plane wave the level wo "b01ObolObo
I ~ ~~
I
signal is used to obtain the R14S pressure or power bruld of "white noise" centred at 1kHz which would
the levels are generally known as the overall sound be judged equally noisy as the sound to be rated.
pressure level (OASPL). or overall power watt level A sound is judged equally noisy to another when one
(OAP,lL) respectively. Very frequently the signal would just as soon have or not have it in ones home
is broken down into its spectral components and in during the night or day. This definition
this case it is necessary to specify the bandwidth emphasises the essentially SUbjective nature of the
over which the signal is summed. Mathematically the scale. Unfortunately the calculation of PNL is
process is a fourier transform. Fourier transforms more complicated and cannot be produced by an
produce p~wer-spectral density, for which the electrical circuit. ~be noise must first be
bandwidth is 1Hz, but electrical analogue filters or analysed into third octaves sound pressure levels
computer algoritlms usually have a different band- (SPL) before appropriate corrections for wnpli tude
width. The bandwidth may be constant regardless and frequency are applied. To make the value"
of the frequency being examined or it may vary with of PNL more tangible Fig. (24.6), taken from
frequency, usually so that the bandwidth is Interavia, compares levels of representative
proportional to frequency. The most common situations. This figure also emphasises that with
bandwidths of this type are the octave and third- modest reductions in aircraft noise the prime
octave bandwidths. An octave corresponds to a nuisance for most of the population shifts to other
doubling of frequency, a third-octave bandwidth is sources.
therefore one where the upper frequency is equal to
312 times the lower frequency. Depending on the
choice of bandwidth very large differences in the
displayed spectrum can be obtained. This is
illustrated by Fig. (24.5) in which the same signal
WaS analysed with a constant bandwidth and with a
third-octave filter. Evidently quite different
information is emphasised in the two traces. The
narrow, constant bandwidth filter is useful for
study and diagnosis, whilst the third-octave filter
I
is more similar in its discernment to the human ear.
I
reliable, a large group of people, since no two
representative situations.
people will be affected in quite the Same way. The
different ratings used throughout the world have
been collected and described by Pear sons and The perceived noise level WaS found to be less
I Bennett Ref. (2 11.4). The simplest ratings weight reliable as an indicator of annoyance when the
! the overall sound pressure level in a manner related
to the sensitivity of the human ear. The most
spectrum WaS no longer broad-band but contained a
strong tone. A tone corrected perceived noise level
! common of these, the A-weighted sound pressure level, (PNLT) WaS therefore produced. The third octave
I finds wide use in non-aeronautical as well as
aeronautical applications throughout the World and
spect~llU is first examined to determine if tones
are present, evident by the protrusion of one band
I
24-3
above its neighbours by a prescribed ratio. If a Fig.(24.7) shows the levels of the regulations
tone is present a correction is added to the PNL at take-off and approach. The highest line on each
calculated in the normal way, the amount of the corresponds to the United States FAR Purt 36
correction depending on fre~uency and on the extent regulations which first put compelling pressure on
of the protrusion. manufacturers to reduce noise of civil aircraft,
The lower lines are the more recent and
The noise from aircraft is of short duration) internationally agreed ICAO/FAA rules; the
and the annoyance caused is related to the time over distances on the bottom of each part of Fig. (24.7)
which the noise level is high. To take this into show the distances at which the criteria are laid
account the Effective Perceived Noise Level (EPNL) down. To take account of the reduced rate of
was evolved. The tone corrected perceived noise climb with larger numbers of engines the rules allow
level is calculated at half second intervals and differing take-off levels depending on the number of
these are smmned according to the following engines.
expression to yield EPNL:
d PNT,T. The importance of aircraft type is borne out by
the measured levels superimposed on Fig. (24.7).
EPNL = 10 log L antilog ~-13
The hatched regions contain a wide range of results,
i=O
The older jets are described as "narrow body" to
where PNLTi is the tone corrected perceived noise
distinguish them from the more recent "wide-body"
level after the i-th 0.5 s interval. The summation aircraft. Essentially it is the engines, and not
is over the time for which the PNLT is within 10 dB the aircraft, which have brought about the noise
of the peak level, levels outside this being ignored. change.
The Effective Perceived Noise Level provides ~1e accurate measurement of noise from aircraft
the basis for the recent noise regulations. The in flight is difficult and costly. A practical
regulations specify maximum EPNL as a function of scheme for doing this is illustrated in Fig. (24.8).
all-up weight for sideline, take-off (flyover) and In this the second, third and fourth steps are those
approach. The sideline noise is the maximum which evaluate the level of EPIIL, the later steps are
anywhere along a line parallel to [illd at a fixed corrections for atmospheric absorbtion and non-
distance from the runway. The take-off noise is standard aircraft conditions.
prescribed at a fixed distance from the start of roll
and the approach noise is at a fixed distance from
the threshhold along a prescribed glide path. It
turns out that it is meeting the take-off and TYPICAL PROCESS
approach noise limits which has created the greatest
challenge. n NOISE SIGNAl RECOROEO
L:::J ON MAGNETIC TAPE
"'0 -----------OCONCOROE
TAKEOFF NOrsE
TAPE ANALYSED EVERY Y1
SECONO INTO l" OCTAVE
Co/HnOliED fLIGHT TEST
UNOER PRESCRIBED WkJ
D.
llih BAND lEVElS
..11\1"0.
f:"'I~' ATMOSPHERIC
"0 body CONDITiONS lEVELS CORRECTED fOR
10$ I,lj" HUMAN RESPONSE TO
(<<','''1 ~ AIRCRAfT NOISE CHARACTER
o.c{J&'VltIt)
fOI{2fngl"4) rnl CORRECTION fOR OURATION
tt,k) Of NOISE APPLIED
ICAO/FAA ,
CORRECTIONS FOR NON·
'hllu
(£J ~. STANDARO IItRCRAFT
........-.- FlIGHTPATH APPllED
102---1--------'--
100 Figure 24.8 Measurement, analysis and correction
•• ---l----------- ICAOIFAA RwlCl
procedures for in-flight noise
measurement leading to certification •
•0
I
Downstream of a fan or compressor the duct
is almost always aImular, but upstream it is
generally a circular cylinder. The circular nature
.'.
of the problem determines the equation describing
the propagation and the type of functions obtained.
}llien the hub-tip ratio, 0, becomes sufficiently high
it is often possible to unwrap the circula;- annulus
~--R ~---n "f.---H·,o
J into an equivalent rectangular duct, thereby
simplifying the problem somewhat. ~--N r---N t----~ .,'
a2p + 1. ~ + 1 ap + ap _ 1 ap = 0
P r ' or ? W P CZ"atT Figure 24.9 The radial variation in pressure
.The homogeneous equation is llsed,i.e. acoustic sourqes amplitude in a cylindrical duct with
are not considered, because the propagation is so 0.5 hub-tip ratio. Circumferential and
important in its own right. radial orders of mode denoted by m and
~ respectively.
This equation can be solved by separating the
variables so that the pressure fluctuation p is
Negative pressure corresponds to perturbations in
written anti-phase to that at the outer wall; note that
the radial order denotes the number of zero~rossings.
p = ole). R(r).X(x).T(t)
As the circumferential order becomes large the region
of high amplitude tends to collect near the outer
where each function is a function only of the
wall.
variable shown. Four separate equations are then
produced for 0, R, X and T, with constants inter- The radial eigenvalue, k ,appears in the
relating them. The variation with respect to time, equation for the axial variatTgn X(x). Writing
T(t), is given by e
iwt
and the requirement that
repeat around the circumference determines that
° X(x) in the form exp( ikXX) , the axial wave number
24-5
flro
the wall Mach number by M the expression for
c
:r 1000
axial wave number becomes: 1-
e>
Z
kx =~r J M2m2 - 2
k m~ UJ
oJ
u. 32
and the condition fOf unattenuated propagation can 0
V) 100 I,
:;,
be expressed as M > ...!'!.l!.. Fig. (24.ll), taken from C
Ref. (24.5) shows ho'P the decay rate varies with ..:-
the r.attern wall Mach number for a hub-tip ratio "'~x
"'.q
UJ_
of 0.5 and a radial order of zero. For large a.-
.0
circumferential orders, i.e. large ill, the decay
~;J 10
•• 1
rates below cut-off are enormous, so large in fact U
UJ
that for most purposes it is possible to ignore such 0
modes altogether. The cut-off Mach number is oJ
slightly greater than one for large values of m, a.
Vl
and significantly greater than one for low values of
m. When the hub-tip ratio becomes very nearly 7 8 9 14 IS
equal to one the propagation in duct can be treated WALL MACH.
as if it were in a rectangular duct; the cut-off
Hach number then tends to unity for all the zero
radial-order modes. The corresponding Mach numbers Figure 24.11 Decay rates for modes of zero radial
for the cut-off of the higher radial. orders are all order in ducts of hub-tip ratio 0.5.
higher. Thus for the 16th circumferential order in
a duct of hub-tip ratio 0.5, the cut-off l1ach numbers The axial wavelength, Ax' is equal to
are 1.13, 1.46, 1.71 and 1.95 for radial orders of 2n/k ,k being the axial wave number, and the
0,1,2 and 3 respectively. In other words if the x x
zero radial-order mode is cut-off all the higher circumferential ;;avelength, Ae , is equal to 2n/m.
radial order modes will be as well; in fact the ~he angle bet;;een the direction in which a ;;ave
ri se in cut-off l.<ach number with radial order is front propagates along the duct (i.e. at constant
even more rapid for small values of m. radius) and the axial direction is equal to
A
tan -) Ax or tan -)~ • Thus at the point of
e x
cut-off, ;;hen kx = 0, the wave fronts, or surfaces
of constant phase, are axial and move in a
circumferential direction. With k real and non-
zero the wave fronts spiral along tiie duct so that
k
in the limit when rnX + ~ the wave fronts are normal
140 to the axis of the duct and propagation is purely
axial.
""" , In the ducts of aircraft engines flow Hach
,, numbers are generally not negligible, being
",
130
typically between 0.2 and 0.5. Sofrin and McCann
Ref. (24.8) extended the analysis to include the
effect of uniform axial flOW, such a flow being an
SPl
(dB) " idealisation to that in ducts upstream and downstream
of compressors, fans and turbines. The
circumferential and radial form of the solution is
120 unchanged by this mean flow and it is only the axial
variation which is altered. In this case the axial
wavenumber can be written:
110
24-6
possible for ooth the upstream and downstream specifically there is a Kutta condition to be
propagating Waves to be travelling upstre~ relative satisfied at the nozzle exit. The radiation
to the flow. Only when the mean convectlon speed patterns obtained are very little affected at
is included does one of the waves move downstream
in a frame of reference stationary with respect
fre~uencies significantly above cut-of with just
a slight change in the field around 90 to the axis.
6,
to the duct. The changes which occur close to cut-off are probably
related to the change in the duct cut-off fre~uency
The axial mean flow is a convenient idealisation produced by the me~n flo". The lobes in the
for the situation upstream and downstream of pattern to,rards 90 appear always to be those most
turbomachines. Sometimes the behaviour is a,ffected, and as Candel sllo"s it is also these lobes
I
re~uired between blade rows and these may be ~uite which are significantly reduced by having soft
a significant distance apart. Between blade ro,ls lining to the duct.
the flo" is usually swirling and in general this
makes it impossible to separate the variables. For
certain special distributions of swirl, such as
I
- _. - L.OWSON THEORY
forced or free V01~ex distributions, it is possible •• • " SYNTHESIZED FROM TYLER L SOFRIN
to handle pressure waye propagation after some - - LANSING TH EORY
restriction to small swirl, Kerrebrock, Ref. (21•• 9).
The general distribution is, however, beyond
present capabilities. Indeed with swirl in the
flow inhomogeneities (like entropy or vorticity)
also give rise to pressure fluctuations and the
problem becomes most complicated.
Fig. (24.12) is dominated by the results of Having laid the basis of duct acoustics it is
the Lowson, Ref. (24.22) which treats components possible to consider the noise from compressors
such as fans as if they were unducted, i.e. it and fans. This in turn will lead naturally into
ignores the constraint of the duct on propagation consideration of noise from turbines.
and radiation. This is discussed further in
Sec. (24.3), but this Figure does show the The earliest work Was concerned with noise from
discrepancy, compared with Lansing's theory, the mUltistage compressors used with low (or zero)
that it implies. bypass ratio engines. 'L'he compressors for these
engines were designed with no regard for noise
The radiation method of Tyler and Sofrin does Whatsoever, and almost invariably used inlet guide
not include the effect of mean flow and although the vanes, When it was reco~1ised that the compressor
formulation used by Lansing inc~udes it, the noise could be as disturbing as the jet noise the
calculated results shown do not. Candel, mechanical constraints of these existing engines
Ref.(24.13) considered a two dimensional (unflanged) prevented very much being done to ameliorate matters.
case to examine specifically the effects of flow and The advent of the high bypass-ratio fan allowed, for
soft duct walls. The boundary condit;on at duct the first time, noise to be considered from design
ends are different for an inlet and an exhaust duct; inception, but introduced a new type of noise
24-7
from the supersonic blade tips. The engine is section on duct acoustics. The spectra illustrated
dominated by a large fan on the front, the inlet in 'Fig. (24.13) correspond to a particular angle to
guide vanes (IGV) have disappeared, the fan tip the axis of the machine and, since the field shape
speeds are normally supersonic at high-power of each element of the spectrum is different, a
conditions, and the fan flow is split into core and different spectrum could be found at another angle.
bypass streams with very different geometries for A" complete " picture requires spectra at a wide range
each. Very importantly fan noise from the rear may of angles, but very rapidly the amount of data becomes
be as significant or oore significant than that from too large to assimilate. The normal approach is to
the front, often known as inlet noise. The new fans consider the spectrum at one angle and to look at the
therefore introduce a marked change in emphasis and field shape of particular spectral components, such
it was upon these that the largest amount of work as the blade passing frequency tone.
was expended. It took some time for it to be
realised how important the rearwards radiated noise The discussion of compressor and fan noise will
is, and for it to receive equal attention. be under the headings: Interaction tone noise
(producing the fOTI/ard radiated t.ones from subsonic
The field of axial turbomachinery noise has machines and the rearJard radiated tones from all
been thoroughly reviewed, with excellent and machines), !4ultiple pure tone noise (a supersonic
readable accounts by ).lorfey, Refs.(25.15) and(24.16) phenomenon) and Broad Band Noise.
and one from a different point of view by Cumpsty,
Ref. (24 .17). Morfey, Ref. (24.15) referenced no 21,.4.1 INTERACTION TONE NOISE
fewer than 180 papers in 1973, since when the number
has increased, and it is obviously impractical to Interaction tone noise has been the most widely
repeat that here. studied aspect of compressor noise, and relates to
the forward and rearward arc of subsonic machines,
SUBSONIC as well as to the rear arc of supersonic machines.
The kinematics of the process are first examined.
After this the experiments relating to rotor stator
BLADE PASSAGE interaction are considered,nnd this leads naturally
FREQUENCY into the analytic studies. The theory has attracted
/ many "orkers and there is a perhaps disproportionate
amount to describe here. Finally, the effect of
inlet flow distortion is considered.
24.4.1.1 KINEHATICS
1{lIi~~'MI
the cut-off value. They shm/ed that for B rotor
blades and V stator vanes an interaction pattern is
set up with a circumferential order In given by
m=nB±KV
where n is the hanuonic of blade passing frequency
o 6 and k is the spatial harmonic of the distortion
produced by the stators. It follows that the
FREQUENCY. KHz
angular velocity of the interaction pattern, n , is
given by p
Figure 24.13 TYPical forward arc spectra of noise nB
from a fan or compressor with np = n nB±kV
subsonic and supersonic tip speeds.
where n is the rotor shaft angular velocity.
Fig. 24.13 shows typical spectra of the noise AI though formulated in terms of rotors and stators
radiated from the inlet(i.e. forward arc) of a fan. interacting, it is equally valid for inflow
The subsonic tip speed case shows tones at blade distortion where V would denote the circumferential
passing frequency and its harmonics and broadband order of distortion.
noise, or lower level, elsewhere. The supersonic
spectrum shows tones at multiples of shaft passing This expression is purely kinematic, and takes
frequency with rather ill-defined broadband noise no account of the interaction process involved.
between them. These tones at shaft frequency are The effect is illustrated schematically in Fig.(24.14)
known as multiple pure tones, combination tones, or where a four bladed rotor interacts with a three
"buzz-saw I! noise after the subjective impression bladed stator (B = 4, V = 3). The fundamental
gained by listening to this supersonic phenomenon. blade passing frequency interaction, n = 1, would
In the rear arc the spectrum at both subsonic and therefore be expected to rotate at
supersonic tip speeds is generally like the forward 4
arc subsonic spectrum.
4±k t'lmes the rotor speed. The largest VB1 ue
24-8
is achieved taking k = 1 and the negat.ive sign to A schematic representation of the way in which
give a ratio of 4. Fig. (24.14), taken from a the waves from interactions which are above cut-off
recent article on fan noise by Lowr~e, Ref. (24.18) , add to produce wave fronts, whereas below cut-off
shoWS that after the rotor moves 30 from the top they overlap and cancel, is given in Fig. (24.15).
interaction the next interaction moves round by The analogy can be drawn between supersonic and
1200 or fonr times as far. This is continued so subsonic projectiles, the former producing
I
0
that aftgr moving 90 the pattern has rot~ted a di sturoances which coalesce, the latter waves \rhich
full 360. I f there had heen fi ve stators, V = 5, interact and cancel.
the smallest modulus of the
denoJnlnator would be achieved again "Then k = 1. In
24.4.1.2. ROTOR-STATOR INTERACTION EXPERlllliNTS
this case the value of m is equal to -1 and the
I
pattern would again rotate at four times the
Some insight into aspects of interaction processes
rotor speed but in the opposite sense to the
can be obtained from Fig. (24.16) which shows forward
rotation of the rotor.
arc field shapes of the second harmonic of blade
passing frequency from a high-speed fan. These field
f shapes were obtained by slowly traversing a
• microphone along the arc of a circle drawn about a
point in the inlet plane. The fan in this case had
no inlet guide vanes, 25 rotor blades and 39 outlet
guide Vanes placed very close behind the rotor. From
the blade numbers it will be noted that at blade
passing frequency a mode of order m =
14 will be set
up rotating in the opposite sense to the rotor at
25
14 .
tlmes .
rotor speed, 1-/lnlst at the second l '
1armOn1.C
an m = 11 mode
.
lS
t . 50 .
produced 1'0 at1ng 11 t1mes faster
than the rotor. Even at the lower speed shown in
Fig. (2 11.16) the seccnil-harmonic will be well above
cut-off. The strong .?ero-radial order (lJ :;:: 0) mode
Figure 24.14. Schematic representation of is ;.;hovl!1 at the loyTPr :.peed, identified by overlaying
rotor-stator interaction; B l~, the field shape predicted by the flanged model (after
V = 3. Tyler and 80frin). The good agreement is apparent.
At the lower speed the field is dominated by the
lJ = 0 mode, even though bigher radial orders are
above cut-off, but at the higher speed the higher
PROPAGATING INTERACTION FIELD radial order modes become much more important. F'urther
increases in speed actually led to a drop in the level
AIRFLOW , and to an increase in the random fuzziness visible in
the traces presented.
WAVElEIiGTH
, \~~'I-\.
DIRECTION '\I~'\\.
TIP SPEED"" 600 fl/stc
Df PRDPAGA TlON ~
FAN BLADE ~
ROW - "-' '!1/f!'2
FlXlO ST AT OR
ROW
( 5, (52 (5) (5. AtiGLE TO INLET AXIS
DATUML_~IS--~3!cO,---1.'S--;6'~O'---"",/5'--""9fr'o'--_-'.
ANGLE TO INLET AXIS
'0
1
QUIETER
~ 0
1.1..
W
ex: "5'-73:J.J.OO~--'470'=-070---=-50""0~O~~6"'OOO
.J ROTOR SPEED- RPM
W
>
W FUNCTION Figure 24.18 Forward radiated tone level at blade
.J ~ 10 LOG [S/C)2 passing frequency fundamental (Blade
W FROM SMITH-HOUSE tip speed sonic at approx. 5000 RP~j).
Z
PAPER
~
16
0 SO 100 150 200 250 300
AXIAL SPACING [S/C % J
135
24-10
24.4.1".3 ANALYSIS FOR INTERACTION TONE NOISE nearly parallel to the blade chord the power would be
much higher than when the wave fronts a1'e normal to
The rotor~stator interaction in a high-speed 'the chord. Hith 82 rods the wave fronts were very
lo~ hub-tip ratio machine is highly complex. The' nearly normal to the blade chords whereas with 41
blade row~ a~e,normallY highly loaded, so that as the wave fronts were nearly parallel. As Fig. (24.20)
~ell as slgnlflcant pressure changes across the shows the theory accurately prediced the levels in
blad~s, large deflections are normally encountered, each case and, in particular, the higher levels for
partlcularly near the root. The wakes from rotors 41 rods.
are distinctly different from those behind isolated
aerofoils, wld in addition the wakes in
turbomachines twist because of the radial variation
in the swirl velocity. Thus the interaction will
not take place simultaneously along the whole span
but the wake will sweep along it. The wake also
'0:''''''"
'.'
tends to collect at the hub or tip and become "
~
~
confused ;ri th the secondary flows, which will 110
ISOLATED ISOLATEO
AOTOR
themselves produce an interaction with the ~ 100~
ROTOR
_._.<.r .~'
f01' the transmission and reflection agreeing closely
with those calculated using a distributed source
method for a chord comparable to a wavelength.
F'ig. (24.23) shows results calculated by Kaji and
Okazaki, Ref. (2 1,.30) for the transmission and
020
reflection of a sound Wave approaching a cascade of
uncambered blades froIn downstream. The stagger
angle is 60°, the flow Mach number 0.5 and the
pitch-chord ratio is 1.0. The angle (S-a) is the
angle between the incident i·lave propagation direction
and the clJOrd of the blades; (8-a) = 0 corresponds
to the direction of propagation of the ;raves being
o parallel to the c hordline of the blades. For
(8-a) = 0 propagation occurs with no reduction in
transmitted level and no reflected wave. The
product of wavenumber and chord is denoted by K; the
005 small effect of cl1anBes in this, particula.rly on the
tl"ansmi tted wave, are apparent. The reasons for
this are not understood but it appears that it is
the inclination of the wave propagation direction
to the chord line which is crucial (the "venetian
o 0 0 00 blind effect"). '[hi s makes for convenient modeling
002
L
0'04 o'oHti-~oXX o"',i 014 016
and using this Cumpsty, Ref. (24.34) was able to
RELATivE MACH NUMBER explain some aspects of the blocking of SOillld already
referred to. In general it would appear that modes
generated on outlet guide vanes which are rotating
Figure 21,.21 Comparison bet;reen predicted and in the opposite sense to the rotor (i.e.
measured acoustic pressure fluctuation m = nB ± kV negative) have an orientation relative
at blade passing frequency, do;;nstream to the rotor blades such that the amplitude of the
of 23 bladed rotor with 24 upstream ,·lave transrni tted throl:[h the :rotor is lovl.
wakes. (Pressure non-dimensionalised
with relative dynamic 'pressure into
rotor) .
iL
e = 45'
.," ~:=O~88 /~_/ ___ - - - -
..J a-I
;! S/C=I "--
'1--- _____
Z
'"
~
/ , TRANSMITTED
'"
o
Z
;, 1 ',--------_ • WAVE
!!; - 'l
...v;
>-
0-01
/I -90 -30 o 30 60 90
8-a:
't-\(V'"
z
...'"
'"
o
z
;,
oVl
REFLECTED
0-001 WAVE
a -OO°'o!":-:;4-"0~8~--;-I'";2--:,.L'~;---:2,-l_~0--2,l_-c4--,-12' 8
(SOUND WAVELENGTH) / {BLADE PITCH!
j
F'igure 24.22 Comparison between compact and non- -90 -60 -30 o 30 60 90
compact representation of rotor 8-a:
interasting with distortion. (Stagger,
=
e 45 , pitch chord ratio ~ 1) . =
F'jgurc 24.23 The level of the transmitted and
The discrepancy found between the compact and
distributed source methods for predicting the
reflected pressure waves from a
cascade of uncambered blades
interaction of blade rows with flow distortion is 0
staggered at 60 • Incident pressure
not found for the interaction of bladp rm.r[,! ·...rith
wave from downstream.
sound waves. Methods "here the blade chords have
been v8nishingly short 01' very long produce results
24-12
1 There have only been bm attempts at
calculating the coupled interaction between rotor
J and stator blade rows. Kaji and Okazaki,
I Ref. (24.35) used their distributed source method
and Osborne, Ref. (24.36) used a compact source
-10
f.
! method. The effect of spacing on sound generated "
w
~ ~~-= ~6ITunOUlENCE
I
SCALE
z BLADE PITCH BPF 2BPF
In the preceding paragraphs it has been oz --20
I
\
Ref. (24.37), in which the velocity perturbation
Vi interacts with the steady velocity field, V ,
surrounding the blades to produce noise
j
The explanation appeared indirectly by comparing
the tone levels in the intake of an engine mounted
on an aircraft. Hith the aircraft stationary on the
ground a high blade passing tone level was produced,
I proportional to (pv.V.). This is generally known
as quadrupole noiselahd the acoustic po~er is
proportional to the eighth power of incident ~~ch
exhibiting the familiar unsteadiness. In flight,
or with appreciable forward speed, the level of the
tone dropped dramatically. This is shown by
number. Quadrupole noise may therefore be expected
Fig.(24.25) presented by Cumpsty and Lowrie,
to become important at higher speeds than dipole
noise, but it is not yet known where the crossover
Ref. (24.39) where the large reduction persists until
the tips are supersonic. The change with forward
will occur. Experimentally the two are virtually
indistinguisable because in practice it is
speed demonstrated the essential feature of the
turbulence drawn into a stationary intake, that it is
impossible to obtain the idealised situation in
not isotropic, but is strongly elongated in the axial
which the noise varies as the sixth or eighth
powers. ~neoretical investigations have been
direction. Hanson, Ref. (24.40) has measured the
length scales and finds that in the axial direction
tried, but these are so limited by the assumptions
they are typically 100 to 200 times that in
required that they only really indicate that the
transverse directions. ~~e long, axial eddies are
quadrupole noise probably dominates at very high
necessary for the production of narrow band noi3e
subsonic speeds.
which is recognisable as a tone. The contraction of
the eddies in the lateral sense leads to an enormous
24.4.1.4 RO'IDR-INFLOH DIS'IDRTION INTERACTION increase in the lateral velocities (explaining why
turbulent distortion remains important in even very
At the beginning of this section on calm conditions) and also allows the larger
interaction tone noise attention was drawn to the atmospheric eddies to be compressed into the intake.
unsteady tone levels, which ;rere sometimes of higher When the intake possesses a significant forward
mean amplitude than the steady tones attributable speed this effect is decreased, and the two conditions
to rotor-stator interaction. It was mentioned are illustrated by the sketch in Fig. (2 1; .26). Tests
there that this tone is due to the interaction of with large screens designed to remove turbulence
the rotor with unsteady, turbulent distortions in placed in front of the contraction of the intake have
the inlet flow. It may be added that steady inlet been shown by Lowrie, Ref. (24.41) and Roundhill and
distortions can be present. particularly in bad Schaut Ref. (24.42) to reduce the tone level due to
test rigs, and these Can produce steady tones of interaction of the rotor with the flow distortion.
high level.
At one time it began to seem that the noise TONE LEVELS TAKEN FROM 32 Hz FlI.TER-
of high bypass engines on approach (when the tips BANDWIDTH SPECTRA
~150
are subsonic) would be dominated by the blade
passing frequency tone attributable to this .J
~I~O
interaction. It was not, however, understood
why the turbulence in the calm conditions normally "...
Ul3
used for noise testing could give rise to the o=>
high levels of distortion needed to produce the z
0120
high tone levels. Mani, Ref. (24.38) applied .J
a compact source method to the interaction of a i);
rotor with homogeneous, isotropic turbulence and wllO o STATIC
z X FLIGHT 140 kt5 lot 150Q-2000FT.
an example of the power spectrum produced is o V fLIGHT no k15 '
....100
shown in Fig. (24.24). Even with large scale
turbulence the spectrum does not contain peaks
of comparable sharpness to the tones (or, more 0-7 0·8 0-9 1-0 I-I 1-2
correctly, narrow band noise) nonnally measured. FAN BLADE TIP RELATIVE MACH NUMBER
!
I
fLIGHT !£Sf INflOW
,
t
I
!
i
as being the principal cause of the spectral
evolution, it must be borne in mind that fans
usually operate with the shocks somewhat detached.
1-0
........
J 08
K
7x DECAY
I '-....a 1 T
f 06
0
0 If\.. I I
OA
I &'k . T I DECAY
I
0'
~t
lEAK PRESSURE iATIO I i
"'OOORPM
IR Figure 24.30 Idealised shock and expansion system
around leading edge of a two-
M I.
NORMALIZED PRESSURE RISE
p' ACROSS SHOCK I
, II I dimensional supersonic cascade.
I
------~
05
x~ DISTANCE FROM FAN fiNCHES)
I
(Blade pitch approx. 2.7 inch).
I
POWER SPECTRAL DENSITY VI FREOUENCY PRESSURE VI TIME
24-15
propensity for the non-linear evolution. Since used in more sophisticated form by Morfey, Ref.
only small variations are needed to produce the (24 .50), who llsed results from a number of different
evolution it is now known "hether the special fans and compressors to infer the magnitude of
blades will survive the rigours of operation. parameters implicit in his formulation. One of the
In any case the success of acoustic treatment in techniques used by Morfey, which is extremely
intakes at attenuating multiple pure tone noise common in aero-acoustics is to plot acoustic pm·rer
has reduced the impact in this noise and with it against Mach number, in this case inlet relative
the interest in eliminating it at source. Mach number. Single stage compressors change their
incidence and loading relatively little as the
rotational speed is changed, providing the throttle
24.4.3 BROAD BAlm NOISE
is constant. This is certainly not the case for
multistage machines (some of those used by Morfey
Whereas the multiple pure tone noise is
had 7 and 8 stages) and as the compressor speed is
fairly well understood, the situation for broad reduced the front stages move rapidly towards stall.
band noise is most unsatisfactory. One of the
problems is the difficulty of pin-poining this It has frequently been observed that on
source experimentally. Unlike the blade passing throttling a fan or compressor at constant speed
tones, which are easily identified in the spectrum,
there is an increase in the broad band noise level.
and from which something can be learnt of the
~is is illustrated for a fan by Fig. (24.32) from
source by the time history and field shape, almost
Burdsall and Urban, Ref. (24.21) . ~e changes
nothing can be said unequivocally about the broad
with throttling normally correspond to moving away
band noise. ~he hroad band noise forms the
from the condition for which the blades were
spectral background between the tones, as in
designed, but Burdsall an~ Urban also present tests
Fig. (211.13); frequently "hat was believed when the design tip speed has been altered but the
to be broad band noise in the past has found to
design pressure ratio kept constant. The broad
contain a large nU1!lber of tones when analysed
band noise is markedly higher at a given tip speed
with a. narrower band··width filter. There is in
general no way of knowing whether the noise for the more highly loaded fan, but for a given
pressure rise the lowest speed machine seems to be
originates in the rotors or r;tators, \-lhether it is
the quietest in terms of broad band noise.
produced by incident turbulence interacting with
the blade rows, or whether it is random
tU1steadines8 produced in the blade rows themselves 4
12',-----~-, 125,---,--,----,
60 0 FAR·FJELD ANGLE
It is the random character of broad band noise
which makes this so difficult to unravel. What I
NEAR SURGE
I
0---.... J
"5NEd~/i
removing a stator ro", or altering the pressure
ratio by throttling. Unfortlmately removing !gN
I::;
a downstream 5tator row has aerodynamic effects -'u
on the rotor "hich are frequently overlooked, but w-
>w
which are quite likely to alter the noise from it.
~!oreover, changing the pressure ratio by
throttling also affects transmission of sound
through blade rows.
~~
~§
~6105 IDS ~
C-trz11
PR~is~~~ ~
--
j
Separated flow is "ell-known for the high
level of broad band noise generated, and Sharland, ~~ I Vi A'
Ref. (24.48), for example, compared noise from a ~ 100~ ~ 10o~Y_'J',E~:~~
stalled rotor with the rotor unstalled. Gordon,
Ref. (2 11.49) has looked in detail at the noise 9000 RPM
TIP SPEED 1100 HIlt/;.
I TIP SPEED:.
9700 RPM
1190 It/u(
from fully stalled bluff bodies in pipes. ~e 95
eso 1700
_--J__
3400 6800
9SL-1- _ _
eSQ 1700 3400 6800
broad band noise po".er appears to be approximately OCTAVE BAND CENTRE FREQUENCIES ~Hz
proportional to the cube of the steady pressure drop
across the obst~Jction. One of the difficulties
in turbomachines is that only one part of the
machine needs to be stalled for it to dominate
the broad band noise. A partially stalled set Figure 24.32 Spectra of for>Tard arc broad band
of stators or a bad rotor hub could give results noise from a fan at two operational
which would be quite misleading if treated as speeds.
general.
~e blades of compressors and fan are diffusers
The two main hypotheses for broad band noise
generation are the interaction of the blades with optimised to produce the largest pressure rise with
least loss and it will be recalled that the studies
turbulence and the self-generated unsteadiness of
of conventional diffusers reveal that peak
the flow in the blades themselves. To this must
performance occurs in the transitory stall region.
be added the model proposed originally by Smith
It is not therefore surprising if the blade rows also
and House, Ref. (24.19), where the turbulence in exhibit unsteady behaviour leading to radiation. with
the wakes of one blade 1'0;1 interacts with the next
increased noise as the pressure rise is raised, and
row downstream. An order of magnitude argument
T.hat heavily loaded rows tend to produce generally
shows that the length scale of turbulence in the
higher levels of unsteadiness.
blade wakes is too short to correspond with noise
generation at the frequencies observed. It is
Burdsall and Urban concluded from their tests
possible, however, that the wakes from heavily that rotor diffusion factor, approximately the ratio
loaded blades are rather different to those of' the maximum change of velocity on the suction .
normally envisaged and used in theoretical models
side to the velocity at inlet, was the best
and that they do contain significant components in
correlating parameter and they chose to use the
the appropri ate range. 1'his hypothesis was also value at 75% of the span. Despite the rationale
24-16
behind this approach it has not ;'een ;ridely The correlation described above does not postulate
adopted. a mechanism although it implies that incidence onto
the tip is a special concern. The tip region of the
A recent correlation by Ginder and Ne;rby, rotor COll be identified as a likely trouble spot, and
Ref. (24.51), is based on a total of nine single the annuXus bo\mdary layer interacting >lith the tip
stage fans ;rith design tip speeds ranging from is known to be very singi ficant to the tone
900 to 1450 ft/s. The correlation uses rotor generation. Nevertheless generalizing results can
incidence and tip relative J.lach number as the clearly be misleading when the basic noise producing
primary correlating parameters. In fact Ginder mechanism is not understood. Lawson et aI,
Olld lie;rby found rater loading at design to be a Ref. (24.52) identified the tips of th",ir low speed
poor indicator of broad band noise ~nd one of the ducted fan as being important and ;rere able to
quieter fans for a given tip speed ;ras also the modify the noise by clipping the trailing edge near
rr.ost heavily loaded. The broad bana' noise was the tip. The explanation for the reduction "ith
found to vary by up to 20 dB at a given tip speed tip change given by Lowson et al for the illlducted
for the ;rhole range of machines considered. If rotor is that there is less blade area for the tip
the forward arc at transonic and supersonic tip vortex to act on. The presence of the vortex
speeds is ignored (and at this condition multiple unsteadiness is seen as the source of noise, worsened
pure tone noise is dominant) the standard by the proximity of the blade surfaces. For the
deviation of measured levels from the correlation ducted rotor (and Fossibly the unducted rotor too) an
curve is reduced to within ± 2 dB. Fig. (24.33) equally plausible explanation is that the loading
gives the measured spectra together with the near the blade tip will be reduced by clipping the
correlation curve inferred. Fig.(24.34) shows tips. Changes in the tip loading also imply changes
the variation with incidence deduced by Ginder elsewhere on the blade to satisfy radial equilibrium.
and Newby, approxi::-,ately 1.7 dB per degree. Nugridge and lft.orfey, Ref. (24.53) have also looked at
To arrive at this data the effect of tip Mach the effects of the tips on ducted rotors, considering
number has been removed by assuming that the sum the vortex strengths due to secondary flm-l and tip
of the forward and rearvard radiated acoustic clearance flow. The vorticity in these is of
power will be proportional to the sixth power opposite sign, and t·1ugridge and 110rfey hypothesise
Ii of relative l~ach number, which is equivalent to
asslUIling a simple dipole source for the broad
that the noise '"ill be least when these cancel,
leading to an optimum tip clearance. Flow
band noise. The collapse of the data around visualisation studies and measurements rather belie
II
the correlation is encouraging. this tidy division into discrete vortices.
I ~~L ~~-dB
,
COMPRESSOR
TONE
SPL
dB
___ COPLANAR
FAN DUCT
! IT
o
1
LOW BY-PASS RATIO
I I I
~2~0~0~0~~4~0~0~0~~6~0~0~0--·~BO~0~0~10~,~0~00
III
."
..J'
3: NASA 3-STAGE TURBINE
n. 13 5
..J
~ .1
aJ 130
---;; 6
:::E BA5EL~PREDICTION
2i
Z 125 f - - 6 6
::> SPACED
u.
MEASURED
~ 120 6
PROBE DATA
~
I/)
I
'E
/')
"T.o';:-- 2-0 3-0 4-0 5-0
ANGLE FROM JET AXIS FREQU(NC'r'- )r;Hl
TURBINE PR!':SSURE RATIO
DESIGN SPEED
I
show the same reduction when the axial gap is n. 140 0
...J~
increased because of the circumferential
variation in velocity and temperature (entropy) ~
out of the combustion system. Hoch and ~ 130r----,-~-
Hawkins, Ref. (24.61) compared the rear noise : ;a~ - I e--" "I ~T~GE u
24-20
correct power spectrum for engine conditions from engines was distinctly higher at low velocities
corresponding to approach. than the noise of pure jets, BUShell, Ref.(24.65).
It also became clear that the spectrilln from engines
with low jet velocities contained more high
MEASURED DATA E!!EDICTED LEVELS
frequency noise than the corresponding 3et, and that
• JTBD-109<t\g·\nt 0 G<ntrol EI<ctnc the angle for peak noi 5e was near to 80 from the
A NASA
-ProttI Whltnr.y
jet axis, whereas for pure jet noise the peak occurs
around 30°. One of the main problems ;rith this has
~ been removing the effects of jet noise so that the
,i behaviour of core noise call be studied in detail.
I • Although for 8, given jet velocity (relative to the
engine) core noise may be barely perceptible on a
I
!
I ,0(000 ,0(500 5000
I
6500
I
7000
I
7500
static test bed, it may be very importa.nt with a
forward speed of, say, 200 knots, and the consequent
drop in pure jet mixing noise. rro overcome this
there have been tests 1-lith ov('rsize nozz,les so that
for a given engine speed the jet velocity is
reduced. Unfortunately this changes the engine
I
j
CORRECTED TURBINE SPEED - RPM
operating conditions and only ;,hen appropriate inlet
~
throttling is included, Hoch et aI, Ref. (24.64)
are engine conditions maintained. Even then the
acoustic conditions are altered by the changes in
Figure 24.41 Compaxison of measured turbine
nozzle shape and impedance although the significance
noise with predictions.
1 of this is not known.
-/\\~"""'"
combustion noise. Because it is more familiar,
however, the direct combustion noise will be
discussed first.
A considerable number of tests have now been Figure 24.44 Variation in acoustic power from an
isolated combustion can as a
performed to measure noise from combustion cans
tested in isolation for example Strahle and function of air flo;r rate.
Shivashankara, Ref. (24.78). 'rhese are tested
vithout downstream nozzles so as to minimise jet
noise, but the pressures inside the can are
unrepresentatively low. Furthermore, the 0/0 AIR BY-PASSED = 60
downstream boundary conditions represented by the
first turbine nozzle ro" is not correctly modeled.
-
Nevertheless, some very interesting results are AIR FLOW
obtained including the strong dependence of
-J:'~:
overall power on air mass flow, Fig. (24.44) and the
weak dependence on fuel flow from weak to
stochiometric in the primary zone, Fig. (24.45)
taken from Ref. (24.78). Curiously the noise
spectra were found to be essentially unchanged
over large excursions in air and fuel flow rate.
/14-2
Kazin and Emmerling, Rei'. (24.79) report on
-meast1rements of noise from a full scale annular
combustion ch~nber and Fig. (24.46) is taken from
-~
this. These tests used a downstream acoustic
horn, which might be expected to confuse matters,
but in fact appears to have had very little effect. 0.1 '--_I...-I-l_.LJ----LLLl..L1L-
l_iL----.LJ
The acoustic power spectrum rises markedly as the 0001 001
temperature rise of the combustor is increased, FUEL /TOTAL AIR
equivalent to raising the ratio of fuel to air.
Kazin and Emmerling also report tests where an
acoustic absorber Was placed downstream of the
combustor. Large reductions in the noise were Figure 24.45 Variation in acoustic power from an
produced, proving the origin of the noise to be isolated combustion can as a function
u:pstre9.lJl in the combustion region itself. of fuel/air ratio.
24-23
is highly significant. As well as representative turbine flow Mach
mUllbers and angles, the indirect calculations reQuire
as input the magnitUde of the entropy fluctuation.
At constant pressure the entropy perturbation is
150 given by:
140 ~ = T'
T
§! \30
0-
the prime denoting perturbation, 111e temperature
w perturbation has been measured and a spectrum, taken
>
;:: 120 from Ref. (24.84) is shown in Fig. (24.47).
u
0
S 110 - ?f'-
,.'"o
Figure 24.46 The effect of temperatu~e rise on 0:
UJ
the noise of a full-scale isolated
annular combustor. 0.
24-24
indirect noise being most important. Experimental acoustic advantages. Certain special advantages
tests to establish vhich is the more important can be achieved using double layers, essentially one
a.re not easy. Removing the turbine removes the over the other, as in Fig. (24.50), and these are now
prime generator of indirect noise but at the being tried experimentally.
same time it alters the conditions in the combustion
chamber both acoustically and from a more overall
point of view. r.1easurements of pressure SANDWICH STRUCTURE ,Noise absorbent lining
nuctuation in the com"bustion chamber show" large on pylon splitter
,Perforate lining
amplitudes, but these are attenuated by passage
through the turbine (which may be calculated).
On the other hand the generation of pressure and
entropy fluctuations is intimately related, and
the existence of one does not mean the absence or
unimportance of the other.
24-25
/
restrictions put on the geometry by the need to keep
the mean flow attached and reasonably uniform.
SOFT WALL PROPERTIES
It is therefore generally true that changes in area
% ________ IMPEDANCE ~ ~ are smooth, gradual and relatively small. The
RESISTANCE,""----- V", ~ REACTANCE, boundary layers are generally thin end regions of
separated flow small enough to be neglected.
DISSIPATION 6Y~ P _---INERm Of GAS Finally, the propagation is either directly against
fLOI'I THROUGH
POROUS WALL
' . - _ :',
".' t:: -- _. -. ' - MOVING IN AND
OUT Of \'IALL
the flow as in an inlet (negative Hach number) or
with the flow as in a jet-pipe or bypass duct
.~.~"" o=""'tjli\
-:= •
:!m::!::::
"~ ~-== CAVITY VOLUME IDEPTHI
(positive Bach number). In the early work the
effect of flow Hach number was included by assuming
a uniform flow and only more recently has the
boundary layer been included. In general the
ENVIRONMENTAL PARAMfHRS, SPECTRUM effect of the boundary layer on downstream
ftOW fiELD propagat ing sound is small, >Thilst it can be very
significant for upstream propagation. The effect
of temperature gradients and swirl may also be
important in some cases, but this is beyond the scope
Figure 24. 51 Schematic of Impedance Components of this present section and the reader should
of a Perforate Plate-Honeycomb consult Nayfeh et aI, Ref. (24.10).
Backing Acoustic Lining.
In predicting attenuations or designing linings
It may be recalled from 24.1 that for a the geometry of the ducts is nonnelly greatly
plane ~lave the velocity and pres sure perturbations simplified so that only two classes of geometry are
are related by p ~ (pc)u; p is the mean density considered, the annular duct (of "hich the circular
of the medium p~d pc is then referred to as the cylinder is a special case) and the rectangular duct.
resistance. It is usual and convenient to 1"'he latter is often used for narrow annuli, where
non-dimensionalise the lining impedances with radial effects are negligible, and for the rather
respect to the plane wave value, pc, to give curious and complicated passages often found in the
what are called specific impedances. bypass ducting; provided the duct is long in
relation to its transverse dimensions this is
The liner resistance is determined primarily probably reasonable.
by the porDsity of the facing material, and '.
this can be obtained approximately by measuring Most of the analyses of acoustic attenuation
the pressure drop through it with a steady flow in ducts have used normal (i.e. independent) modes
of air. It does, however, increase at high which allow the wave equation to be separated in a
flow rates due to non-linear effects and allowance manner analogous to that outlined in Section 24.3.
must be made for this at high sound pressure Viscosity and shear stresses are ali-laYS ignored,
levels. There is also very marked increase in and the boundary layer is modeled by an inviscid
resistance with the Hach number of the grazing shear. The presence of uniform flo" does not
flow past the liner and for the flow conditions seriously alter the n~des, but shear flow brought
typical in engine ducts this will normally the existence of norw~l modes into question. Shankar
override the effect due to sound pressure level. Ref. (2 1" 87) considered Tlcoustic propagation with a
Quite typically the resistance will be increased mean flow which is perturbed about a uniform flow
two or three-fold by the grazing flow and without assuming the existence of normal modes, and
companies have proprietary methods for was able to show that the results were indeed
predicting this. The porosities of perforates consistent with the approach using such modes.
typically used are from 5 to 10%; at 5%
porosity the resistance would be in the range In the simple circular cylinder case considered
l.Opc to 3.0pc, depending mainly on ~lach in Section 2 11.3 with rigid walls (infinite impedance)
number. The bOillldary layer thickness is also and uniform flow, the specification of inner/outer
aaid to be significant to the resistance, but radii ratio, circwnferential order, nt, and radial
this is not freely documented. order, V, are sufficient to define the radial
eigenvalues Kmv and Q and eigenfunction
The appropriate resistance is therefore mv
not readily obtainable from laboratory bench J(kmvr) + ~vY(kmvr).
tests, and the specification of the porosity
requires a fairly accurate knowledge of (For rectangular ducts the eigenfunction is a sum
conditions in service. In the past estimates of sine and cosines in place of Bessel functions).
of resistance in service have been inferred from When the wall impedance is finite the values of
the difference between predicted and measured k ruld Q depend on the values of resistance and
attenuation. It is only fairly recently that mv mv
methods of measuring'impedance in situ have reactance, but once these are specified the
been developed, Ref. (24.86). eigenValues can be calculated analytically. This
is not in general straightforward and it is usual
Whereas the resistance is almost unaffected to first calCUlate hard wall values of k and
mv
by frequency, the reactive components are ~v and proceed by numerical methods from there.
strongly frequency dependent. On the other hand
the reactance is only weakly affected by grazing From the eigenvalue kmv' the axial attenuation can
flow and SOillld pressure level and may be be immediately calculated.
reasonably obtained from laboratory experiments.
Uniform flow does not affect the radial equation
or the eigenfwlction but it does change the
The noise from the aircraft engine components
propagates in ducts whose geometry varies and boundary condition. Uniform flow is, of course,
on analytic model, not realisable in practice, which
where the flow ~lach number is significant,
typically from 0.2 to 0.5. This would provide implies slip between the "all and the fluid
a quite intractable problem were it not for the immediately adjacent to it. The acoustic pressure
24-26
is continuous across this discDntinuity at the The attenuation upstream and downstream is
vall, but a controversy arDse as to whether the affected by too many parameters for a simple
acoustic velocity or displacement perturbations demonstration of all effects to be possible. It is
normal to the vall should be equated across it. usual therefore to illustrate the effects >lith one
I t has gradually become accepted that it is the or two cases, taking particular values of geometry
displacement which is to be used; in (hub-tip ratio for a circular duct, aspect ratio for
consequence the velocity changes abruptly. a rectangular duct). lining length, Mach ntunber,
boundary layer thickness and liner properties. It is
The presence of shear means that unless more natural to consider the effect of boundary layer
resecti-ictions are made to sma.ll perturbations first, although this was the most recent effect to be
from uniform flow an analytic procedure cannot included.
be used to calculate k aItd Q...... Different
numerical methods are mil avail',',.'1Ole for finding
these eigenvalues. Hariano, Ref. (2)1.88)
and Ko, Ref. (24.89) split the flow into a
uniform core and a boundary layer, using • MEASUREMENT
analytic results for the core and matching this 20 CALCULATION
at the edge of the boundary layer where a - - - INCLUDING SHEAR
numerical method is used. I·fungar and Plumblee, - - - - IGNORING SHEAR
Ref. (24.90) and Kaiser, Ref. (24.91) use M=O.4 0,.. ...
numerical approaches across the entire annulus. 10 Exhaust ",I' 0',
Because the inviscid shear represents the mean
,/if
/ 0" ~-.:
flDw boundary layer there is no slip at the
vall and the velocity and displacement are both ",6
,,~
con tinuous .
24-27
flo" alters the peak freQuency of attenuation in a effect for downstream propagation in small, whereas
given duct, as "ell as changing the maeni tude. for upstream propagation it is large, affecting both
Propagating "ith the flo" (1-1 + vel the freQuency is the peak frequency and peak attenuation. Fig.(24.54)
increased, against the flo" the peak freQuency is demonstratE'S the effect of Mach number at constant
reduced. The effect of the shear on the upstream boundary layer thiclaless; because of the small
propagating sound is to increase the peak freQuency effect of theboundary layer on downstream propae;ating
of attenuation, but to reduce the amount of sound (Mach nwnber pocoitive) the dow11stream
attenuation. All these effects appear to be attenuations have been evaluated assuming the flOtl to
general for a wide range of duct geometries, wall be uniform. The attenuation for sound propagating
impedances and Mach numbers. The satisfactory against the floil is clearly very much greater than
agreement betvreen prediction and measurement i'n stationary conditions (but calculations ignoring
provides confirmation that the propagation and the boundary layer thcn predict even larger
attenuation processes are being adequately modelled. attenuations) and the peak freQuency is lmler. The
This allo"s the effects of parameter changes to be effect of flow for dmmstream propagation is to
demonstrated usefully "i th the analytic methods. reduce the level of attenuation ar:d to raise the
frequency at '.{hich the peak occurs, but to a lesser
Mariano, Ref. (24.92) has fOWld that the loss extent than for upstre8lJ1 propagation.
in attenuation for upstream propagation with shear
can be recovered by reducing lining resistance and
increasing the backing depth. In Hariano's
calculations the turbulent boundary layer has been BOUNDARY LAYER
found to be adeQuately represented by a linear THICKNESS, b.,
profile given by %= t where 01 is eQual to half = 0'025D
the true thickness. Jlayfeh et al Ref. (211.93) have
shown that it is the displacement thickness which is
most important in determining the effect of the
boundary layer and that the attenuation calculated
asswlling different types of laminar and turbulent
profile are similar if' compared on this basis.
2.: O· 05 _ _ _ _ __...-...
o 0.025---_~~ Figure 24.54. Variation in Predicted Attenuation
O.OOI-_____~if Spectrum with Flow l'lach Number in
O' 0 - - - - - -__.!tI a Cylindrical Duct of Diameter D.
lOBO
",70
Z INLET
0 60 M ~ -0'4
M=-0·4
~50 INLET m 50
'U
::>
~40 I
f- 30
~
t5 40
0
Z
20
Ei
::> ~30
o
II)
W
f-
t:( 20
o
Z
:::>
Figure 24.53 Variation in Predicted Attenuation o
II)
Spectrum with BOW1dary IAyer Thickness
6 in a Cylindrical Duct of Diameter D.
2. Lighthill, H. On sound generated 19. Smith, M.J.T., and House, M.E., Internally
aer?dynamically, I. General Theory, Proc. Royal Generated Noise from Gas Turbine Engines. Measltrement
Soc1ety of London, Ser. A., vol 211, 17')2, pp 56h - and Prediction, Trans. ASME, JOUl'nal of Engineering
587. for Po"er, Vol. 89, 1967, pp 177-190.
3. Ffowc" Ylilliams, J.E., and Hawkings, D.L., 20. K,ilpatrick, D.A., and Reid, D.T.; Transonic
Sound Generation by Turbulence and Sources in Compressor Noise, The Effect of Inlet Guide Vane/Rotor
Arbitrary I,lotion, Phil. Trans. Royal Society of Spacing, ARC, R. & 14., No. 3412, 1965.
London, Series A, Vol. 264, 1969, pp 331,.342.
21. Burdsall, E.A., and Urban, R.H., Fan-compressor
4. Pearsons, K.S. and Bennett, R. Handbook of Ii::>ise! prediction, Research and Reduction studies,
noise ratings. NASA' CR-2376, 1974. Final Report to Dept. of Transportation, Federal
Aviation Agency, 1971. Report No. FAA-HD-71-73.
5. Tyler, J.N. and Sofri n, T. G., Axial Compres SOl'
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309-332. 1I0ise, Journal of the Acoustical Society of America,
Vol. 47, No.1, 1970, pp 371-385.
6. Norfey, C.L., Rotating Pressure Patterns in
Ducts! Their Generation and Transmission, Journal 23. Hanson, B., Unified Analysis of Fan Stator Noise,
of Sound and Vibration, Vol. 1, 1964, pp 60-87 Journal of the Acoustical Society of America,
Vol. 54, No.6., 1973, pp 1571-1591.
7. Noore, C.J., In Duct Investigation of Subsonic
Fan "Rotor AJ.one" 1I0ise. Journal of the Acoustical 24. Sears, W.R., Some Aspects of fun-stationary
Society of America, Vol. 51, No.1., 1972, pp 1471 - Airfoil Theory and its Practical Applications
1481. Journal of Aeronautical Sciences, Vol. 8, 1941,
pp 104-108.
8. ~ofrin? T.G., and NaCann, J.C., Pratt & Whitney
FXper~ence 1n Compressor liaise R3duction. Paper 25. Kemp, N.H., and Sears, W.R., Aerodynamic
presented at 72nd Meeting of the Acoustical Society Interference Bet;reen Moving Blade Rows, Journal of
of America, 1966. Aeronautical Sciences, Vol. 20, 110. 9., 1953,
pp 585-597.
9. Kerrebrock, J .L., Waves and ;rakes ill
Turbomachine Annuli with Swirl AIAA 12th Aerospace 26. Kemp, II. H., and Sears, W. R., The ,'\hsteady
Sciences Meeting, 1974, AIAA p;per '14-87. Forces due to Vi seous Hakes in Turbomachines,
Journal of the Aeronautical Sciences, Vol. 22, No.7.,
10. lIayfeh, A.H., Kaiser, J.E., and Telionis D.P., 1955, pp 478-48~.
The Acoustics of Aircraft Engine-Duct Systems '
AlAA Journal, Vol. 13, 110. 2, 1975 pp 130-153. 27. Hetherington, R., Compressor Noise Generated by
Fluctuating Lift Resulting from Rotor-Stator
11. Lansing, D.L., Exact Solution for Radiation Interaction, AIAA Journal, Vol. 1, No.2., 1963,
of Sound from a Semi-Infinite Circular Duct with pp 473-474.
Application to Fan and Compressor Noise
Proceedings of a symposium held at IIASA'Ames 28. Mani, R., Discrete Frequency liaise Generation
IIASA, SP-228, 1970. ' from an Axial Flow Fan Blade ROW, Trans. ASl-!E,
Journal of Basic Engineering, Series D., Vol. 92,
1970, pp 37-43.
12 •. ~nsing, D.L.Drischler, J.A., and Pusey, C.G.,
Rad~atlon of Sound froD! an Unflanged Circular Duct
29. Lipstein, N.J., and Mani, R., Experimental
with Flow. Paper presented at 79th Heeting of the
Investigation of Discrete Frequency Noise Generated by
Acoustical Society of America, 1970.
Unsteady Blade Forces, Trans. AS~m, Journal of BaBic
Engineering, Series D., Vol. 92,1972, pp 155-164.
24-30
30. Kaji, S., and Okazaki, T., Propagation of Sound 48. Sharland, LJ., Sources of Noise in Axial Flow
~lavesthrough a Blade Row, Journal of Sound and Fans, Journal of Sound and Vibration, Vol. 1, No.3,
Vibration, Vol. 11, lIo. 3, 1970, pp 355-375. 1964, pp 302-322.
31 Whitehead, D.S., Vibration and Sound Generation 49. Gordon, C.G., Spoiler-Generated Flow 1I0ise,
in a Cascade of Flat Plates in Subsonic Flow, II Results, Journal of the Acoustical Society of
Aeronautical Research Council, R. & H. No. 3685, 1972. America, Vol. 45, 110. 1, 1969, pp 214-223.
32. Smith, S.N., Discrete Frequency Sound 50. Morfey, C. L., Broadband Sound Radiated from
Generation in Axial Flow Turbomachines, Aeronautical Subsonic Rotors, International Symposium on the
Research Council, R. & M. No. 3709, 1973. Fluid Hechanics and Design of Turbomachinery, Penn.
State University, 1970, NASA SP-304, Part II.
33. Kaj i, S., Noncompact source effect on the
prediction of Tone liaise from a Fan Rotor, AIAA 51. Ginder, R.B., and Newby, D.R., An Improved
2nd Aero-Acoustics Conference 1975, AIAA Paper 75-446. Correlation for the Broadband Noise of High Speed
Fans. To be published AIAA Journal of Aircraft
34. Cumpsty, N.A., Tone Noise from Rotor/Stator August 1977.
Interactions in High Speed Falls, Journal of Sound
and Vibration, Vol. 24, No.3, 1972, pp 393-409. 52. Lowson, N.V., Whatmore, A.R., and Whitfield,
C.E., Sourc·e Mechanisms for Rotor Noise Radiation
35. Kaji, S., and Okazaki, T., Generation of NASA CR-2077. 1973.
Sound by Rotor-Stator Interaction, Journal of Sound
and Vibration, Vol. 13, No.3, 1970, pp 281-307. 53. Mugridge, B.D., and Morfey, C.L., Sources of
Noise in Axial Flow Fans, Journal of Acoustical
36. Osborne, C., Compressible Unsteady Interactions Society of America, Vol. 5, No.5, Part I, 1975.
between Blade Rows, AIAA Journal, Vol. II, lIo. 3,
1973, pp 3IW-346. 54. Mugridge, B.D., Acoustic Radiation from
Aerofoils with Turbulent Boundary Layers, Journal
37. Ffowcs Hi11iams, J .E., and Hawkings, D.L. Theory of Sound and Vibration, Vol. 16, No.4, 1971.
Relating to the Noise of Rotating Machinery,
Journal of Sound and Vibration, Vol. 10, No.1, 55. Pickett, G.F., Effects of Non-Uniform Inflow
1969, pp 10-21. on Fan Noise, Presented at the Spring Meeting of the
Acoustical Society of America, 1974.
38. Mani, R., lIoise due to Interaction of Inlet
Turbulence with Isolated Stators and Rotors, 56. Hanson, D.B., Spectrum of Rotor Noise Caused
Journal of Sound and Vibration, Vol. 17, No.2, by Atmospheric Turbulence, Journal of the Acoustical
1971, pp 251-260. Society of America, Vol., 56, No.1, 1974, pp 110-126.
39. Cumpsty, N.A., and Lowrie, B. H., The Cause 57. Fletcher, J.J. and Smith, P.H., The Noi.se
of Tone .Generation by Aero-Engine Fans at High Behaviour of Aero Engine Turbine Tones, AlAI, 2nd
Subsonic Speeds and the Effect of Forward Speed, Aero-Acoustic Conference, 1975, AlAA Paper 75-466.
Trans. ASI1E, Journal of Engineering for Power,
Vol. 96, No.3, 1974, pp 228-234. 58. Mathews, D.C., Nagel, R.T., end Kester, J.D.,
Review of Theory and Methods for Turbine Noise
40. Hanson, D.B., I~easurements of Static Inlet Prediction, AlAA 2nd Aero-Acoustics Conference, 1975
Turbulence, Hamilton Standard Report 6558, 1974. AIAA, Paper 75-540.
41. Lowrie, B.W., Simulation of Flight Effects 59. Kazin, S.B., and Matta, R.K., Turbine Noise
on Aero Engine Fan Noise, AIAA 2nd Aero-Acoustics Generation, Reduction and Prediction, AlAA 2nd
Conference, 1975, AIAA Paper '(5-463. Aero-Acoustics Conference 1975, AIAA Paper 75-449.
42. Roundhill, J.P., and Schaut, L.A., Model and 60. Smith, M.J.T., and Bushell, K.H., Turbine
Full Scale Test Results Relating to Fan Noise Noise - Its significance in the Civil Aircraft Noise
In-Flight Effects, AIAA 2nd Aero-Acoustics Problem, Paper presented at ASI1E Hinter Annual
Conference, 1975, AlAA Paper 75-465. Meeting, 1969, Paper No. 69-WA/GT-12.
43. ~!oore, C.J. Reduction of Fan Noise by Annulus 61. Hoch, R., and Hawkins, R., Recent Studies
Boundary Layer Removal, Journal of Sound and into Concorde Noise Reduction, AGARD Conference
Vibration Vol. 43, No.4, 1975, pp 671-681. Proceedings on Noise Mechanisms. 1973, AGARD-CP-13l.
44. Sofrin, T.G., and Picket, G.F., Hu1tiple Pure 62. Cumpsty, If.A., and Harble, F.E.,The Interaction
Tone Noise Generated by Fans at Supersonic Tip of Entropy Fluctuations with Turbine Blade Rows;
Speeds, International Symposium on the Fluid A Mechanism of Turbojet Engine Noise. Proc. Royal
Hechanics and Design of Turbomachinery, Penn., Society of London, Series A, 1977. (To be published).
State University, 1970, IIASA SP-304, Part II.
63. ~lathews, D.C., and Peracchio, A.A., Progress
45. Morfey, C.L., and Fisher, M.J., Shock-Have in Core Engine and Turbine Noise Technology, 6th
Radiation from a Supersonic Ducted Rotor, Aircraft Design Flight Test and Operations Meeting,
Aeronautical Journal, Vol. 74, 1970, pp 579-585. 1974, AlAA Paper No. 74-948.
46. Hawkings, D., Multiple Tone Generation by 64. Hoch, R.G., Thomas, P., and Weiss, E., An
Transonic Compressors, Journal of Sound and Experimental Investigation of the Core Engine Noise
Vibration, Vol. 17, No.2, 1971, pp 241-250. of a Turbofan Engine. AIAA 2nd ·Aero-Acoustics
Conference 1975, AIAA Paper 75-526.
47. Kurosaka, M., A Note on Multiple Pure. Tone
Noise Journal of Sound and Vibration, Vol. 19,
No. ~, 1971, pp 453-462.
24-31
65. Bushell, K.ir. A survey of fpw Velocity and 82. Nathews, D.C., and Rekos, N.F., Direct
Coaxial Jet Noise with Application to Prediction, Combustion Generated lIoise in Turbopropulsion Systems -
Journal of Sound and Vibration, Vol. 17, No.2, Prediction and Measurement. AIM 3rd Aero-Acoustics
1971, pp 271-282. Conference 1976, AIM Paper 76-579.
66. Bushell, K. H., Gas Turbine Exhaust Noise, 83. Candel, S.M., lCnalytical Studies of Some
Paper reprinted from AGAHD Lecture Series on Acoustic Problems of Jet Engi·nes,Ph.D. Dissertation,
Aerodynamic Noise, 1976. California Institute of Technology, 1972.
67. Bushell, K.lr., Measurement and Prediction of 84. Pickett, G. F., Core Engine Noise due to
Jet Noise in Flight, Progress in Astronautics and Temperature Fluctuations Convecting through Turbine
Aeronautics, Vol. 43, Aeroacoustics: tJet Noise, Blade Rows. AIM 2nd Aero-Acoustics Conference,
Combustion and Core Engine Noise, 1976. 1975, AIM Paper 75-528.
68. Bryce, ,·r.D., and Stevens, R.C.K., An 85. Cumpsty, lI.A., and Harble, F.E., Core 1I0ise
Investigation of the Noise from a Scale Model of from Jet Engines, Journal of Sound and Vibration,
an Engine Exhaust System, AIM 2nd Aero-Acoustics Vol. 54, No.3, 1977. (To be published).
Conference, 1975, AIM Paper 75-459.
86. Plumblee, H.E., Dean, P.D., Hymore, G.A., and
69. Crighton, D.G., Mechanisms of Excess Jet Burrin, R.H., Sound Propagation in and Radiation
Noise,AGARD Conference on Noise Mechanisms, 1973, from Acoustically Lined Flo-v Ducts; A Comparison
AGARD--CP-131. of Experiment with 1'heory. NASA CR-2306, 1973.
70. Crow, S.C., Acoustic Gain of a Turbulent Jet, 87. Shankar, P. N., On Acoustic Refraction by
Paper presented at American Physical Society Heeting, Duct Shear Layers. Journal of Fluid Mechanics,
Univ. of Colora(lo, 1972. Vol. 46, No.1, 1971, pp 81-91.
71. Gerend, R.P., Kumasaka, H.P., and Roundhill, 88. Mariano, S., Effect of Hall Shear Layers on
J.P., Core Engine Hoise. AI!IA Aero··Acoustics the Sound Attenuation in Acoustically Lined
Conference, 1973, AIM Paper Ilo. 73-1027. Rectangular Ducts. Journal of Sound and Vibration
Vol. 19, No.3, 1971, pp 261-275.
72. Bechert, D., and Pfizenmaier, E., On the
Amplification of Broadband Jet noise by a Pure 89. Ko, S-H., Sound Attenuation in Acoustically
Tone Excitation, AIM 3rd Aero-Acoustics Conference, Lined Circular Ducts in the Presence of Uniform
1976, AIAA Paper 76-489. Flow and Shear Flow. Journal of Sound and
Vibration Vol. 22, No.2, 1972, pp 193-210.
73. Hurle, LR., Price, R.B., Sugden, T.M. and
Thomas, A., So,md Emission from Open ~'urbulent 90. Mung"r, P., and Plumblee, H.E., Propagation
Premixed Flames. Proc. Royal Society of London, and Attenuation of Sound in a Soft-Halled
Series A, Vol. 303, 1968, pp 409-427. Annular Duct ontaining Shear Flow. IIASA Basic
Aerodynrunic Noise Researcb Conference, Washington
71,. Bragg, S.L.,Combustion 1I0ise, Journal· of the 1969, lTASA SP-207, pp 305-327.
Institute of Fuel, Vol. 36, 1963, pp 12-16.
91. Kaiser, J.E., Comparison of Central Difference
75. Chiu, H.H., and Summerfield, H., Theory of and Forward Integration Techniques for Sound
Combustion Noise, Acta Astronautica, Vol. 1, 1971" Propagation in Lined Ducts. Report E-73-30., 1973,
pp 967-984. Virginia Polytechnic Inst., and State University.
76. Strahle, H.C., Some Results in Combustion 92. l1ariano, S., Optimisation of Acoustic Linings
Generated Noise, Journal of Sound and Vibration, in Presence of Hall Shear Layers. Journal of Sound
Vol. 23, No.1, 1972, pp 113-125. and Vibration, Vol. 23, No.2, 1972, pp 229-235.
77. Strahle, VI. C., A Review of Combustion 93. Nayfeh, A.H., Kaiser, J.E., and Shakar, B.S.,
Generated Noise. AIM Aero-Acoustics Conference, Effect of Mean-Velocity Profile Shapes on Sound
1973, AIM Paper 73-1023. Trrulsmission through Two-Dimensional Ducts,Journal
of Sound and Vibration, Vol. 311, No.3, 1974, pp
78. Strahle, H.C., and Shivashankara, B.N., 413-1123.
Combustion Generated Noise in Gas Turbine Combustors,
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79. Kazin~ S.B., and Emmerling, J.J. Low
Frequency Core Engine lToise. Paper presented at
the ASHE ,linter Annual Heeting, Paper No. 74-HA/Aero.
2, 1974.
24-32
Chapter 25
JET I\;OISE
R. Mani
25
CHAPTER 25 - JET NOISE
R. Mani
General Electric Company
Corporate Researc:h and Development
Schenectady, New York 12301
The basis for the understanding of jet noise The present chapter wi11not address at all the
was laid in the early fifties in two papers of problems with experimental teclUliques used to
Lighthill (References 1 and 2) and since then measure jet noise. Some of the more important
several authoritative review articles on jet noise of these will be briefly mentioned. Outdoor testing
have appeared (References 3, 4, 5, and 6). The very often produces confusing effects due to ground
purpose of lhe present chapter is therefore much reflections. When scale model tests are carried
more restricted and would even strike some out (often in anechoic chambers), it is common
readers as pedestrain. It is strictly tailored to practice to strive for geometric similarity, same
the industrial user who needs to glean from the working fluid (air) at the same stagnation pressure
research literature ideas, equations, etc., that and temperature. The inevitable mismatch in
enable the prediction and hopefully the achieve- Reynold's number is accepted as of little conse-
ment of some measure of control of jet noise for. quence in view of the high Reynold's numbers
specific nozzle geometries with given stagnation involved. Frequencies are scaled simply on the
pressure and temperature. The ideas contained basis that f ~ = constant (where f is the frequency
in References 1-6 will first be summarized in cycles per second and ~ is a characteristic
especially with regard to what they imply for jet length of the nozzle) and then the scaling principle
noise estimation and prediction. This summary is just that the noise per unit area is the same for
is followed by citation of careful experiments with both model and prototype in the appropriate third
both heated and room temperature jet flows that octave bands. Provided proper precautions are
25-1
.",-
taken to ensure the dominance of jet noise over ents), x. the corresponding space coordinate, Pi]'
internally generated noise, etc., the above scaling the combressive stress tensor consisting of a
principle works reasonably well. Reference 10 pressure term pO .. ( 0.. is the Kronecker delta func-
provides evidence, e. g., that the above scaling tion) , T •• the visc6bs sYress tensor. It is character-
principle works well for three nozzle types; ,istic oflLighthill's development of the jet noise
namely a round nozzle, a multitube nozzle and a problem that he used the momentum equation in Rey-
daisy nozzle. One disadvantage of scale model nold's form and that he made no use of the energy
work is the need to measure to high frequencies equation (which for an inviscid, non heat conducting
(as high as 40 kc). Atmospheric absorption effects gas of specific heat ratio Y would be
are an area of controversy above 10 kc. Engine
tests on the other hand are often vitiated by inter-
nally generated noise sources especially for jet
velocities below 1400 feet per second or so.
with DjDt denoting a differentiation following the
It should be reiterated that from a practical fluid). It should be noted that equations (1) and (2)
point of view we do not know enough about the assume the absence of any explicit mass or force
scaling of jet noise for complex nozzle shapes sources in the fluid and are thus tailored to reveal
except with regard to the geometric size effect. noise sources in the absence of any olwious sources
Thus every effort is made in practical model scale such as unsteady combustion, struts (which may in-
studies to preserve the worldng fluid, stagnation duce fluctuating forces), etc. This development is
temperature and stagnation pressure. As will be certainly pertinent to jet noise since we hope that
seen shortly, the celebrated Lighthill theory is. the burning, etc., is complete by the time the flow
in essence, viewed from a strictly utilitarian point leaves the nozzle and struts, etc., are usually
of view, an attempt to predict the scaling of jet absent in the exhaust plume.
noise with jet temperature, jet velocity and
angle to the jet axis. By taking d/ 3t of (1) and a/ ax. of (2) and sub-
tracting the latter from the formerlone arrives at
In Figure 2 we show, in schematic form, the Lighthill equation (which is an exact equation)
a layout depicting the quantities that are measured namely
in a typical jet noise experiment. One is normally d 2p 2 2 32
interested in sound pressure level (abbreviated as ~ - a O " P = dXid X (T ij ) (4)
SPL) spectra (for full scale engine sizes) from j
about 100 Hz to 10,000 Hz (for model scale, the where T .. = pV.V. + (p - a
2 p)o .. - T ... a so
O O
frequencies would obviously be higher), far is anly consduit velocity but aPleast lbr low
angles e (in Figure 2) from 20 0 to 150 0 • Jet Mach number, unheated flows it will be convenient
velocities ranging from 600 fps to 3000 fps with to take it as the undisturbed speed of sound t~us
upstream stagnation temperatures ranging from eliminating (approximately) the term (p - a p ) 5 ..
room temperature to 3000 0 R are commonly of p
in T... In (4) and in what follows, the usua con _ I]
interest. When flight noise is of interest, flight venddn that repeated indices imply summation over
speeds from 0 to 400 fps are of interest. the repeated index going from 1 to 3 is followed.
We now proceed to a description of the Light- The ingenuity of Lighthill' s manipulating (1),
hill theory of jet noise and its consequences. (2) to lead to (4) notwithstanding, it is important
to note (Reference 6) that a somewhat deeper idea
25.2 Lighthill Theor y than mere manipulation is involved in the develop-
ment of (4). Source free linear acoustics of a uni-
Lighthill himself introduced his theory of jet form, homogeneous medium is governed by the
noise (References 1, 2) as follows. The exact equation:
equations of continuity and motion can be written
d2 2 2
as: L P = _ P - a " P = 0 (5)
o dt2 O
dP d
at + dX (pv j ) o (1) On the other hand, if sources, say sex, t), are
j present (5) would be modified to
d d (6)
at (pvi) + a Xj (pvivj + Pij) o (2)
25-2
In other words, if one wishes to draw an analogy Reference 11 with two spatially separated probes
to tho linear acoustics of a stationary, uniform, confirm this.) The reader is referred to Lighthill' s
homdgeneous medium, the sources are precisely papers for a fuller exposition of these ideas and the
the extent to which the pertinent wave equation for end result is that, if eddy convection is accounted
such a flow (L 0 = 0) is not satisfied. The ingen- for, the source compactness condition becomes
uity of Lighthi?l is, of cour se, in showing that that the turbulent (fluctuating velocity) Mach num-
this residual or imbalance was exactly bel' (M ) be small. The reasons for this modified
t are that a frozen, subsonically convecting
0 2 /0 xi oX j (T ij )· condition
pattern generates no sound and hence only the time
Retarded time solutions to (4) can be written variations (frequencies) in the eddy's own (convected)
down formally but they show immediately that no frame of reference create sound. These frequencies
further progress can be made unless intuitive (in the eddy's own frame of reference) are propor-
assessments are made of the "source" term T ... tional to (u'/9,) where u' is the fluctuating velocity.
Lighthill argued that with a taken as the speedJ The condition that M be small is likely to be met
O t
of sound in the undisturbed medium and neglecting even for high speed jets since turbulence levels
viscous stresses, the dominant part of T .. would (referenced to the jet exit velocity) rarely exceed
be 0 v.v .. To make further progress, hel~ssumed 15% or so. l','ven for a Mach 2.0 jet, thus M will
t
that (dvl.v.) could be approximated by o.vt.vt" not exceed 0 .3 .
f.
where lohs the mean jet density and v 1 J
the nonactustic portion of the fluid veloc1ties. There is a small price to be paid for this
If we accept these arguments, we can then esti- ability to cope with high jet Mach numbers which is
mate the source terms at least on a similarity that the linear a..:oustic theory has to be developed
basis. (In addition, hot film measurements, e.g., to handle the problem of radiation from convected
see Reference 11, do give us a good picture of quadrupoles and the usual Doppler type effects on
the velocity field in jet flows.) frequency, pressure amplitudes, directivity, etc.,
have to be considered. This is the essence of
The second key idea that Lighthill advanced Lighthill's analysis, namely that it develops the
relates to the consequences of the source term consequences of convection of the quadrupoles.
appearing in (4) as a double divergence. The
physical result that he deduced was that jet noise 25.3 Results of Lighthill Theory and Comparison
was due to a large number of small, statistically with Experi ments
independent volumes (called eddies) with each of
these eddies contributing noise of a SLUadrupole Analytical details of how to solve the problem
character. To understand this, we need to first of radiation from convected quadrupoles (within
note that if the spatial extent over which the the framework of classical, linear acoustics of a
pv.V. term of T .. is correlated is small compared uniform, stationary, homogeneous medium) are
to blk wavelengt~ of the emitted sound, the source given in References 1, 2, 3, and 4, so that we
region is what is termed "compact" in acoustic will not repeat the details of the procedure. The
terminology an d can be treated essentially as a purpose here is to summarize broadly the pre-
point source. (Mathematically, at a given fre- dicted results.
quency' one would approximate o.v rV f by a three-
dimen.§Ional delta function repres~nlatton as The results can be classified into: a) those
o.Q6 (x) exp (j(ut)). To decide when the source associated with nonconvective aspects and b)
rJgions are indeed compact we need to resort to those associated with the convection of the eddies.
a dimensional argument as follows. The principal result of type (a) is based on the fact
that the acoustic power radiated by a point quadru-
If i, denotes a length scale of the eddies and pole of strength Q and frequency w is proportional
u the value of the velocity, Lighthill points out to w 4 Q2. Since the frequency itself scales as
that the associated frequency will be proportional (u/£) and for a given nozzle geometry we expect
to (u/9, ) so that the ratio (9, A ) (, being the 9. to be insensitive to jet velocity, jet temperature
wavelength of the emitted sound) will be propor- (at least as a first approximation), we arrive at a
tional to (u/a o)' Based on this, we may say that famous prediction of Lighthill that jet noise power
if the flow Mach numbers are small, the eddies at low jet Mach numbers (and the mean square
are likely to be compact. The condition of low pressure at any given far field angle) would scale as
Mach number flows by itself is too restrictive P .2U8 when jet velocityUand jet density are varied.
and not very interesting because jet flows are not (Note that th~ quadrupole strength Q itself would
noisy at low Mach numbers. vary as p. U .) It is worth repeating that the eighth
power velo1city law is crucially related to the quad-
To cope with the high Mach number jet noise 1'upole nature of the jet noise radiation. The quad-
problem, Lighthill points out that the eddies that rupole nature of the sources in tUl'll is not only
create jet noise are convected with the flow and because we can manipUlate (1) and (2) to yield (4),
in their own frame of reference are actually decay- but also because we estimate the most important
ing rather slowly. (Hot film measurements of part of T .. to be pv.V. and further assume (confirmed
1J 1 J
25-3
by the experimental observations of Reference 11) along the direction 0,. This difficulty with the
that the Reynold's stresses (v.v.) are correlated original Lighthill reslilt (a foretaste of which is
over lengths small compared toJthe acoustic wave- that (8) "blows up" or is Singular at M cos = 1)
length corresponding to the frequency at which, led Howcs Williams and Ribner to dev~lop a more
the eddies radiate. generally valid result than (8) and they concluded
that this result is that
The convective aspects of Lighthill's results
will now be stated. The result for the acoustic
p} uS (intrinsic directionality)
pressure of a convected point quadrupole is that ( p2) - (9)
[(1- M COS8)2 + (12 M 2]5/2
its pressure is modified from that of a stationary c c
point quadrupole as
Ps where (1 2 is a semi -empirical constant (noncom-
(7) pactness parameter) allowing for finite eddy cor-
relation volumes. We will shortly discuss the term
"intrinsic directionality" that appears in the numer-
where PM is the pressure of the movinp; quadru- ator of (9). For round circular nozzles, both the
pole, Mc is its convection Mach number (refer- far field acoustic data and the hot film measurements
enced to the speed of sound of the uniform, homo- in jets suggest that a is roughly somewhere between
geneous, stationary medium through which it 0.3 and 0 _55. Apart from obtaining an expression
moves). The angle e in (7) is the angle made for (p2) valid for all angles and convection Mach
between the source -observer direction and the numbers, (9) also points out another important
line of source motion with the source position feature of jet noise. Consider first angles e and
taken at (he instant where the source was when it convection Mach numbers M such lhat I M coso
emitted (he radiation reaching the observer at » 1 and I 1 - M cos 8 I »aM . (9) showsCthat
current time (see Figure 3). p is the pressure the acoustic meag square pres§ure will now vary
that a stationary source ~ocateJ'at the retarded as U3 (since M itself varies as U). Similarly for
position in Figure 3) would produce at the same an~les (near e S such th~t I (1 - M cos e) I < <aM ,
far field location. The restrictions on (7) are <p > again va'i-!es as U . Thus tllS Ribner-FfO\$cs
that it is valid only for point quadrupoles convect- Williams development is of paramount importance
ing at a uniform velocity. in showing that for high velocities (in the super-
sonic eddy convection regime), the far field acoustic
In applying (7) to the jet noise problem, Light- mean square pressure and total acoustic power will
hill himself (References 1, 2) suggested that the ultimately vary as U3. Since at low velocities these
mean square pressure would vary as quantities vary as US and the flux of kinetic energy
through the exhaust nozzle varies as U3, we may
(t,,/)
/P'M2) ~ (8)
say that the efficiency of noise generation (ratio of
acoustic power to jet flow power) varies as M.5 at
'{ (1 - M cos e) 6
c the lower velocities and finally (at high velocities)
levels off to a constant value.
Ffowcs Williams and Ribner (References 12, 13)
showed however. that two changes need to be made One last remark needs to be made related to
to (8) before it can be applied to the jet noise prob- the fact (9) is in terms of the "retarded" position
lem. First they showed that wIlen the integration angle e (Figure 3) whereas jet noise measurements
over a finite jet volume of a large number of sta- are made with reference to the center of the nozzle
tistically independent eddies is carried out, the exhaust plane. Jet noise eddies obviously do not have
proper factor in the denominator of (8) OU&t to an infinite lifetime and, in fact, have a coherent
be (1 - M C088)5 rather than (1 - M cose) . The lifetime (time between the "birth" and "death" of
eddy conv~ction velocity by measure)nent for round an eddy) corresponding to a travel through several
nozzle flows is found lo be roug'hly 65% of the ideal nozzle diameters. (The coherent length is greater
jet exit velocity. for low frequencies as compared to high frequen-
cies but, even for the lowest frequency eddies, does
The second modification introduced by Ffowcs not exceed about twenty nozzle diameters). Thus,
Williams and Ribner is of considerable importance. if the far field measurements are made at a dis-
We note first that, if the frequency of the eddy in tance of greater than say 150 nozzle diameters,
its own frame of reference is wo' the frequency of the distinction between the angle measured from
the emitted sound in the far HeJa is given by the the center of the nozzle and the "retarded" position
Doppler shift formula w /(1 - M cos e). This angle need not be made. If, however. the radius
means that however sma~ w mi~ht be, for super- of measurement is significantly less than about
sonic eddy convection (M > 2),the observed fre- 150 nozzle diameters, some accounting of the co-
quency along the directiog e = cos- 1 (lIM ) is herent length of the eddy may be needed especially
infinite and the associated w<fvelength is ze1-o. for the low frequency sound.
This means that however small the correlated
source region, it cannot be regarded as compact
25-4
An expression "intrinsic directionality" nozzles was predicted to scale such that f 9. /V. was
appears in (9). The most comprehensive develop- constant. This last result was not so much art
ment of this idea is due to Ribner and is summar- insight from the Lighthill equation as simply based
ized in Reference 14. The idea is as follows. on dimensional reasoning. When jet temperature
Consider even the Lighthill approximation to T .. was changed ~eeping jet velocity constant), by vir-
namely, p .v.v .. In a jet flow, to a first apprJ.~ tue of the fact that jets are essentially constant
imation, wJ I\11y consider the velocity field as one pressure flows, jet density will also be changed
composed of a transversely sheared axial mean and the theory suggests that noise rower and mean
flow U(r) (I' denotes the transverse radial coordi- squared pressure would vary as Pj . In Reference
nate) and a fluctuating part u'.. Then the term 3, Lighthill suggests that because jet nOIse arises
I
might be expressible as a power law P. W where
(with 1 denoting the axial direction) and a part
W lies between 1 and 2 . J
aZ/a x.a x. (u'.u'.). If the turbulence is assumed
to be fsot1:opib ih its own frame of reference, the
Apart from the source aspects (such as low
above decomposition shows that there are mean
frequency shear noise), the PIe dictions of the Li[{ht-
fl~w shear dependent axial quadrupoles
hill theory whether for the U law, the :OJ 1 to 2/
a /a x a xi [U (x , x 3 ) u\] and an omnidirectional dependence or the [(1 - M cos 8)2 + a 2 M' 21 -5 2
1 2
mix of quadrupoles a2 (u'.u'.)/ax. ax.). The mean directivity are not noticeaBly frequency d8pendent.
flow shear dependent soutcd ternts (1aid to pro-
duce "shear" noise) and the more or less omni- The Lighthill theory led to at least two notable
directional group of terms (said to produce "self" ideas for jet noise suppression. Since the thrust
noise) differ from each other in three respects. of a jet varies as A.V.2 (where A. is the jet exhaust
Firstly, the shear noise terms have an axial area) and its acousthclpower as ~. VB, it is easily
orientation unlike the self noise terms which are demonstrable that jet noise could ltJ reduced at
omnidirectional. Secondly, since the shear noise constant area by raising exhanst area and lowering
involves only one power of the fluctuating velocity jet velocity. The high bypass ratio fan engine is
while the self noise involves two powers of the an embodiment of this concept and indeed by and
fluctuating velocity, shear noise would be expected large the noise of these engines (especially the
to account for lower frequency noise emission ones that power the wide bodied transports aver-
than self noise. Finally, since fluctuating veloc- aging bypass ratios of 5; 1) is not dominated by jet
ities will be smaller than mean velocities, shear mixing noise at all. Even with straight turbojet
noise would be expected to be more important in cycles, ideas due to Greatrex and others led to
an absolute sense than self noise. It should be the notions of "mixer" nozzles such as the daisy
pointed out that these remarks concerning self nozzles shown in Figure 1. The exact basis by
noise and shear noise are, strictly speaking, true which such nozzles serve to reduce noise is not
only for the development of jet noise theory based completely understood but it seems clear that at
on Lighthill's equation (4). At any rate, Reference least one ingredient in the reduction is the tendency
14 points out that this development of Lighthill's for these nozzles to produce enhanced jet mixmg
equation leads to an intrinsic directionality of jet by allowing for greater entrainment (as compared
noise as [A(f) + B(f) cos 2 (e) 1for the mean square to a circular nozzle) and thus reducing the integrated
pressure with f the frequency (more properly a value of the Lighthill stress tensor (p v.v.).
1 J
Strouhal number) and e the angle from the jet
exhaust axis. Based on the previous reasoning, The experimental data in the early sixties
one would expect B (f) to peak at a frequency one- tended to confirm several of the Lighthill predic-
half of that at which A(f) peaks and also expect tions in the gross aggregate. Peak overall sound
the peak value of B(f) to be higher than that of pressure levels, overall power l1'vels (abbreviated
A(f). as OAPWL), etc., showed the UIJ - U3 behavior.
The directivity of the overall sound pres~ure levels
Essentially, the picture of jet noise predic- tended to follow roughly a (1 - M cos e) - type
tion that emerged in the early sixties or so is variation with M taken as 0.65 M.. The predicted
shown in Figure 4. The total acousti~ power was density dependen1:e was, however,] never checked
predicted and measured to va~y as U at low jet out carefully. When nozzle size was varied (other
velocities transitioning to a U law at high jet things being kept equal), frequencies do scale inver-
velocities. The directionality was predicted to be sely as the length ratio but when jet velocity is
basically as [(1 - M cos 8)2 + a 2 M ~l -5/2 with varied (other things being held fixed), the measured
Ribner's developmeRt predicting aIr additional far field frequencies do not appear to scale linearly
cos 2 0 type dependence at low frequencies. The with velocity as would be eJo..1Jected from the notion
spectral distribution for geometrically similar the (f ~/V) stays constant.
25-5
One of the first measured discrepancies from tially unity (Le., he takes the intrinsic direction-
the Lighthill theory was the fact that with jets ality to be omnidirectional) and also neglects the
'yUh subsonic eddy convection velocities, the (cx 2 .!vI 2) type correction in the denominator of (10).
directivity of the high frequency noise often does (His €xperiments being with subsonic jets involved
not follow the predicted (1 - M cos e) -5 directivity M < 0.65 so that the (,,,2 M 2) term was always
but exhibits a heart shaped dipcnear the jet axis sJiiall compared to (1 - M c1:>s e )~. Fllrther, to
(Figure 5). Another significant discrepancy is avoid the need to know G( SO), Lush examined the
what has been picturesquely termed the "reverse" variation of (p2) (8, wOI(l - Mc coso)) with
Doppler shift by Hibner. If one measured jet fixed Wo and varying 8. Finally, in seeldng to
noise from e = 0 to e = 90 0 (again for conven- collapse data from different nozzle sizes and at
ience restricting oneself to jets with subsonic different velocities from a given nozzle size, Lush
eddy convection velocities), one would expect examined the directivity at fixed values of
from the Lighthill theory that the sound field at [wOd/21T V J where U is the jet velocity. This last
shallow angles would be dominated by higher fre- procedure is sometimes called determining the
quencies while that at the more broadside angles directivity at fixed source Strouhal numbers and
by lower frequencies. This is because, by the note that it entails examining the far field acoustic
Doppler shift formula, the emitted frequency is pressures at a frequency dependent on the angle,
related to the source frequency w0 by the expres- namely at [0l 0 /(1 - Mccos e )]. Also a suitable value
sion w 1(1 - M case). Actual measurements of M must be assumed and Lush chose the usual
exhibit qhe revefse tendency with the sound pres- estin'iate of M = .65 M .. Since Lush was working
sure level at 90 0 to the jet axis often being peaked with room tenfperature Jail' jets operated at sub-
at a frequency three times higher than that at critical pressure ratios, the variation of 0. 2 in his
e = 30 0 • Ribner Jlas explained this "reverse" experiments was quite small and negligible J. Con-
Doppler shift as due to two features. Firstly, sistent with his assumption of an omnidirectional
the self noise-shear noise decomposition itself FJ (e, w0)' Lush e:>'lJected to obtain (from Light-
shows that the low frequency noise will be biased hill's theory) that the variation of
towards the jet axis, whereas the high frequency (p2) [e, (w /1 -!vI case)] at fixed wO' V with
O
noise is omnidirectional. Secondly, Rilmer points G wouldbeas(1-1v{cosl1)-5 withM =0.65M ..
out that the mean flow velocity and temperature and at fixed e, w th.,; v'iriation with V {iould be J
profiles would refract away the high frequency as VB /(1 - M cos 9)0. Examining the data for
sound from the jet axis. Indeed, Ribner and his w(1 - M cos8)d/21fV from 0.03 to 1.00 (which
students performed several experiments in the bracket£ the range of frequencies occurring in jet
mid sixties with artificial sound sources (discrete noise quite well), Lush found the following. With re-
frequency point sources) in jet flows which exhibit gard to the directivity at fixed source Strouhalnum-
heart shaped dips close to the jet axis in the far bel'S, he found that an expression of type
field quite similar to jet noise data itself (Refer- (1 - M cos 8)-5 overestimates the variation with
ence 14). angle & the measured data at high source Strouhal
numbers and conversely at low source St"rouhal
Lush's experiments (Heference 7) were notable numbers. the variation is underestimated. Similarly
for the fact that for subsoniC, unheated jets over at shallow angles to the~et axis and at high frequen-
a range of velocities (300-1000 fps). an attempt cies, VB 1(1 - M cos A) overestimates the variation
was made to make a fairly detailed theory data with V of the me<fsured data and conversely at
comparison with the Lighthill theory. shallow angles and low frequencies the measured
variation with V is underestimated by the expression
Lush begins (in terms of theory data compari- u8 /(1 - 1\1 C088)5. At large angles (0 the jet axis,
son) by noting that from the Lighthill theory, one Lighthill 'ltheory and ideas work fairlY well. For
would expect the far field acoustic pressure on a eXamjle at e = 90 0 , the pressures scale very well
given arc (for a given nozzle exhausting into a given as II and the peak frequency scales extremely well
ambient) to vary as: as Did. (Correspondingly at shallow angles, e.g.,
at e = 30 0 , the peak frequency appears almost
25-6
for fixed values of {fD (1 - M cos 8) IV, } As the bottom of Figure 9 shows, the effects of
where f is the observed frequegcy in cydles per heating also cause the frequency spectrum to be
second, V, the jet velocity, D the nozzle size and biased progressively lowards the lower frequen-
R the radihs of measurement one ought to obtain cies. A simple explanation of all these heating'
a universal curve which is reallv a measure of effects based only on changes of jet turbulence
G( "'0)' This statement of Ahuja' and Bushell (for structure due to heating is difficult to envisage
room temperature jets) is what one has in mind since the effects of heating vary with (V/C ) .
in saying that Lighthill's theory asserts, in a
o
strictly utilitarian sense, a powerful scaling prin- Before concluding this section, we wish to point
ciple. In fact, if we proceeded to subtract from out some of the experimental advances that occurred
(11) an additional term 10 wlog (p,) where 0) lies in the late sixties - early seventies that really
10
between 1 and 2, the scaling prmclple would allow enabled the selective pinpointing of discrepancies
for density effects also. In principle the desired between measured data and the predictions of the
I
It
universal curve could be obtained by just one
measurement (for a given nozzle type) of the far
Lighthill theory. Firstly, especially with scale
model work, the use of anechoic chambers to mea-
field acoustic pressure spectrum at one angle, one sure jet noise came into vogue in this period thus
I jet velOCity/density combination. Using (11)
(modified by subtracting lOw 10gtO( p ,)), one could
avoiding' ground reflections, etc. Secondly, it
became reco[,;niz(ed that non jet mixing noise
25-7
25.4 Acoustic-Mean Flow Interaction "convective amplification".)
The estimation by Lighthill of (ov.v.) as the A highly simplified model problem of a simple
most important part of Tr and his sub~Jquently point mass source (i. e., not a point quadrupole)
approximating it by (o.v t.~ .) has certainly proved convecting along the axis of a round plug flow jet
most valuable in provitlinh· tj key insights into the was worked out by the present author (Reference 23)
jet noise problem as evidenced by the previous to examine this question in more detail. The
section. However, it is also true that this approx- source oscillates at a frequency w in its own
imation essentially suppresses all effects associ- frame of reference and the principPe result calculated
ated with the fact that the mean flow and mean was the ratio of the power emitted by the source in
temperature environment of the jet convect, re- the jet flow to that which it would emit if there was
fract, and shield the radiation from the moving just a source convecting through a stationaJ.'Y,
eddies. ambient medium (the latter situation corresponding
to the Lighthill model). The results are a function
This neglect of mean flow effects in the Light- of the jet and eddy convection Mach number M and
hill development was pointed out by several writers the frequency parameterw Oalc (where c is the am-
in the sixties, notably Hibner, Powell, Phillips bient speed of sound). The problem and key results
and Csanady (References 19, 20, 21 and 22). The are shown in Figure 12. At high (koa) the problem
refraction effect alluded to earlier is, of' course, does yield the result of no convective amplification
one example of this. Powell pointed this out by but at low (leoa) a somewhat unexpected result that
stressing the following. The convection of the convective amplification may be underestimated
elementary quadrupole generators was an impor- by Lighthill type models was obtained. (We shall
tant effect recognized by Lighthill. However, not discuss this last result in any detail here except
this very convection effect leads to the following to note that the experimental work of Lush and
difficulty with the theory. Since the mean square Ahuja-Bushell also showed that Lighthill's theory
pressure of a moving quadrupole is different from 5 tends to underestimate convective amplification
that of a stationary one by the factor (1 - M cos e) ~ at low frequencies.) Furthermore, as the result
by integrating this factor weighted by sine ~to in Figure 12 shows the flowing jet column provides
account for the solid angle) from e = 0 to 8 = 1T , a natural (acoustic) mechanism for the enhancement
one can show tlk'lt the acoustic power of the moving of low frequency radiation relative to high frequency
quadrupole ought to be greater than that for ~ radiation. It was argued in Reference 23 tlmt this
stationary one by a factor (1 + M 2)/(1 - M )2. effect more or less completely explains why the
This means that from the Lighthlil theory, bne peak frequency of the PWL spectrum is so insensi-
would expect sa y the overall po\~er level to vary tive to jet velocity (Figure 8).
not just as U8 but as U8 (1 + M . )/(1 - M 2)2
with M taken as 0.65 M.. As Powell poiRts out, This idea of systematically accounting for the
based Jh this one can expect not just an eighth effect of the jet flow on the radiation by the quad-
power law but a power law with a velocity expon- rupoles was pursued intensively first by Phillips
ent ranging from 9 to 16. Experiments, of course, (Reference 21) and subsequently somewhat more
show a faithful adherence to an eighth power law. completely by Lilley (Reference 24). To explain
Lighthill himself was aware of this difficulty but this idea, we revert to the notion of Lighthill that
felt that the turbulence intensity of jet flows (as a jet noise sources arise to the extent to which some
fraction of the jet velocity) diminished with st'lndard source free wave equation is not satisfied
increasing jet Mach number in a manner sufficient (Reference 6). In Lilley'S development;the stan-
to restore the eighth power law. The faithful ad- dard equation chosen is not the equation governing
herence to an eighth power law of the OASPL at wave propagation in a stationary, uniform, homo-
90 0 to the jet axis, however. fails to support this geneous medium. Lille y notes that to a rough,
contention. Ribner, Powell and Csanady (Refer- first apprOXimation, we may treat the jet flow as
ences 19, 20, 22) suggested a much more reason- a constant pressure, parallel sheared flow. The
able resolution (see Figure 11). Figure 11 shows equation governing wave propagation in this type of
a schematic of an eddy moving in a jet flow. The flow is the Orr-Sommerfield equation often used to
reason that the eddy moves is, of course, that study the stability of such flows. Symbolically
the jet fluid moves and relative to its immediate denoting this by LOSp' = 0, Lilley attempts to
environment, the eddy is actually not moving at determine by using the full equations of motion
all. Especially at high frequencies, one would the extent to which LOSp' ;< O. We may symbol-
expect the power radiation of the eddy to be govern- ically summarize this exercise by saying that
ed by its immediate environment and since the
eddy has no velocity relative to this environment, (12)
one would expect no "convective amplification" at
all at high frequencies. (The enhancement of
The problem with (12), however, is that it is not
power iR the Lighth~l theory by the factor
(1 + M )/(1 - 1\1 2) is often referred to as so easy to estimate SLilley from the full equations
c c
25-8
of motion. Lilley however, does show the follow- D v 2 (p ') _ ~ log(C2) 15 (l.K.)
ing. Assume: (i) that the mean flow is at .con- Dt dX 2 15t aX2
stant static pressure, (ii) that we are dealmg
with an inviscid, non heat conducting gas of con- a2 (u'.u'.)
stant specific heat ratio Y without any externally ~ 1 J
I
25-9
equation, it is clear that even without any "sources" ideas of the Lighthill theory. The two most impor-
(12) can yield solutions that yield acoustic radia- tant of these ideas are the idea of identifying the
Hon in the far field. (This is OBe advantage of "residual" from a standard wave equation as the
Lighthill's equation (4), namely that ~he only sol- source term for jet noise and the recognition of the
ution to the homogeneous equ::ltion d 0 / at 2 convected, compact, quadrupole nature of the
- a 2 " 2 p = 0 satisfying the radiation condition eddies.
o
of outgoing waves in the far field is the trivial
solution P = 0.) 25.5 The Prediction of Jet Noise from Nozzles
with Arbitrarv Upstream Stagnation Pressures
While this difficulty with Lilley's equation is and Temperatures
still a matter of controversy, the present author
believes (along with several others to be mention- The procedure that is currently favored by
ed shortly) that since Lilley's approach could be several groups is indicated in Figure 13. Some
regarded as a passive analogy approach similar scheme of mixing analysis (almost illvariably
to Lighthill's, there is no need to avoid using it based on an eddy viscosity type model) is used to
on the basis of the possibility of unstable solutions derive the evolution of the mean velocity and tem-
to the homogeneous Orr -Sommerfield equation. perature of the jet plume downstream of the nozzle
exit plume. A scheme that is favored by the group
The motivation to use an equation of the Lilley that the present author is associated with is based
type is that several authors (References 25-28) on Reichardt's inductive theory of free turbulence
have shown that practically all the previously (Reference 29). Reichardt's theory is undoubtedly
cited discrepancies between the Lighthill theory considered simplistic by many workers in the tur-
and experimental data can be resolved if we sys- bulence modeling area but we have found that
tematically account for acoustic-mean flow inter- because the governing equation in Reichardt's theory
actions on the basis of an equation of Lilley's is linear (for the axial momentum and enthalpy
type. Indeed exactly how one accounts for the fluxes), it is the only technique that allows con-
acoustic mean flow interaction seems less impor- struction of quite complex jet flow fields with rela-
tant than recognizing the need to account for it. tively simple mathemalics. This capability is
For example, in Reference 27 the accounting was rather imporlant since we need a capability to han-
carried out in the crudest possible manner by dle flow fields from complex nozzle shapes such as
taking the jet to be a plug flow and yet reasonable dual flow systems, lobed nozzles, etc.
agreement was obtained with the data of Lush,
Ahuja-Bushell, except at high frequencies and Having mapped the jet plume in ter:ns of the
shallow angles to the jet axis. In Part II of mean velocity and mean temperature, the Jet is
Reference 27, it was pointed out that per equation broken up into a large number of elemental volumes.
(14) compact velocity quadrupoles can couple with Similarity arguments essentially derived from
mean denSity gradients (which exist in heated jet relationships suggested in Reference 11 are next
flows) to produce IJlwer order sing"ularities (whose used to associate a quadrupole strcngth, quadru-
power scales as If' and UG and which are hence pole cOllvection velocity, quadrupole self oscilla-
important only at low jet velocities). With some frequency,,) 0 and a source spectrulll (peaked at
rough estimates of these density gradient terms, lu ) with eac1l sllch volume. As an example,
good agreement was obtained with the heated jet Re~erence 11 shows by measurement that Wo is
data of Hoch, et al not only for density exponents proportional to dV /dr for round jets (where l' is a
for the OAPWL but also for those for the OASPL radial coordinate). The local lllean velocity and
at various angles to the jet axis including agree- mean temperature profile at the axial station
Illent on the feature of the measured data that the where the elemental volume is located are used in
relative power spectrum is biased towards lower the acoustic theorv of Reference 28 (based on Lil-
and lower frequencies as one heats the jet. ley's equatIOn (14)i to obtain the far field SPL
spectrum generated by each elemental volume.
In concluding this section, it is hard for the Summing up all the elemental volume contributions
present author to suppress the feeling that inclu- in a mean square sense ( i.e., treating the jet.
sion of acoustic -mean flow interactions has proved as suggested by Lighthill. as a lar!~e assemblage
to be a major step in bringing jet noise theory into of uncorrelated clemental generators), the total
much closer agreement with reality. It seems to far field SPL spectrum is obtained. Note that
be a step that completes and complements the the method considers analytically all aspects of
Lighthill picture. The relative success of these the jet noise problem known to be important viz
studies (References 25-28) suggests that one evolution of the mean properties of Ule plume,
need not necessarily invoke substantial jet Mach relevant quadrupole parameters such as convec-
number, jet temperature effects on the dynamics tion velocities, source frequencies, etc., and
of the turbulence structure to explain the changes the influence of the jet flow and temperature pro-
in jet noise with velocity and temperature. It files on the radiation by the eddies. Some empir-
should be reiterated that the developments of Ref- ical constants are undeniably involved, especially
erences 24 -2 8 have in fact retained all the key in the mixing analysis and relation of quadrupole
25-10
parameters to the mean flow properties but the engine flows seem to be free from any significant
end result is a prediction of absolute sound pres- screech phenomena.
sure levels in various third octave bands at any
angle and radius in the far field given the nozzle The mechanism by which shocks call produce
exhaust geometry and distribution of temperature noise has been known for several years (Heference
and velocity at the nozzle exit plane. A block 33). In a uniformly flowing, homogeneous medium,
diagram of how such a calculation would proceed tlu'ee linearized unsteady modes of motion can be
is shown in Figure 14. identified, namely sound waves, shear waves and
entropy waves. To first order of smallness, such
In Reference 30, absolute predictions of noise modes propagate independently of each other but if
for coaxial jets with both streams cold and for the flow has very steep gradients in localized areas,
velocity ratios (secondary or fan stream to pri- even to first order, mode scattering or mode con-
mary or core stream) ranging from 0 to 1 and version can occur whereby for example a shear
area ratios ranging from 2.1 to 43.5 were carried wave produces sound and entropy waves, etc.
out by a simpler version of the above scheme Shocks in the flow obviously create such localized
and good agreement with data was obtained. (One steep gradicnts in the flow -and since turbulence
example of a case of a hot core stream was also in a flow can be thought of as a superposition of
predicted well.) A more sophisticated version shear waves, it is easy to see that there is a
of Reference 30 is scheduled to appear in Refer- situation of shear wave-shock inter,lction leading
ence 31 with extensive theory data comparisons to sound production. {In this context, it is briefly
for conical nozzles, dual flow svstems of the duct worth no ling that Lighthill's theory of jet noise is
burning turbofan type {with fan ~tream tempera- an example of a second order or nonlinear inter-
tures and velocities greater than those of the core aetion of a shear wave with itself leading to the
sh'ean~ conical nozzles with central plugs, varia- generation of sound (see Heference 34). This
tiOllS of the above with non coplanar exit planes. second order nature of jet noise generation par-
Certainly there are discrepaneies here and there tially helps to explain why jet noise produetion is
between theory and data but on the whole, the by and large such an inefficient proeess. Object-
physics of jet noise seems to be well modified ionable as the noise of jets is, it is worth remem-
by the procedures outlined in Figures 13 and 14. bering that the efficieney of jet noise g-eneration for
a Mach one jet defined as the ratio of acoustic power
25.6 Excess Noise in Jet Flows to the mean flow kinetic energy power is about
10- 5 . )
The term "excess" noise in the present con-
text clearly has no preeise definition. Loosely A semi-empirical model for shock associated
speaking, it may perhaps be defined as a mech- noise based on shock-turbulence interaction has been
25-11
number corresponding' to the supercritical pres- sin2(O/2) (thus causing it to peak well in the for-
sure ratio across the nozzle. Reference 15 also ward arc) not much can be said quantitatively at
discusses by a combination of physical insight the present time about how to predict this source.
and data examination several remarkable simpli-
fying features of shock associated noise such as: 25.7 Effects of Forward Flight on Jet Noise
(1) The overall level (OASPL) is independent The effects of forward flight on jet noise are,
of jet temperature and deg~nds only on the shock at the present time, the least understood area of
strength parameter B = IM."2---=--!. In fact, the this subject. Indeed the situation is so unclear
dependence on 8 is as 84 .] that by and large the technical debate at the current
time centers llluch less on what causes the flight
(2) The OASPL is relatively omnidirectional effect and much more on questions such as what is
and a good equation for the OASPL that fits the the flight effect and how it should be experimentally
data quite well is evaluated.
25-12
measurements of the noise in flight from jets with in jet flows in jet noise generation. The principal
shocks and from shock free jets that the previously reason is again that, from the point of view of the
mentioned shock noise prediction for the static industrial user, it is not yet clear what the role of
noise should be modified in flight by a factor these structures is and how their contribution can
(1 + MFcos e) -'1 and such a procedure certainly be quantitatively assessed. The reader is urged
reconc11es some of the problems shown in Figure to consult Reference 41 for several interesting
16. (Note that the Ribner-Ffowcs Williams papers, discussion, etc., on this subject.
development of References 13 and 38 was carried
out for "turbulent mixing" noise.) The only broad Despite the pessimistic tone of the discussion
comment that one can make presently is that many of flight effects, the present author is optimistic
people currently believe the forward arc lift to be that the physics of jet noise outlined in this review
due to non "turbulent mixing, " nozzle fixed noise for the static case involving "turbulent mixing"
sources such as shock noise, lip noise and per- noise, shock noise, excess noise, etc., will carry
haps even core noise which are not subject to a over ultimately into the flight case (with prediction
"source reduction" due to forward flight and are procedures comparable to the static case) though
convectively amplified in flight by factors stronger the "mix" or relevance of the various physical fea-
than the (1 + M COS8)-1 associated with the tures may be quite different for the flight case.
Ribner-FfowcsJ;,Villiams theory for "turbulent In one respect, the void is hardly surprising. In-
mixing" noise. asmuch as it took the good quality static jet noise
data obtained in the early seventies (References
There is even the question of how one ought 7, 8, 9) to advance the state-of-the-art from Light-
to measure flight noise. Of the truly moving hill's early work, we must, it seems, await similar
frame faCilities, the Bertin Aerotrain used in good quality data over wide parameter ranges in the
Reference 39 appears to be the "cleanest" but it flight case before the next advance can occur.
lacks flexibility being tied to specific engine
operating cycle points in terms of jet exhaust 25.8 Acknowledgments
velocity, temperature and flight speed. Anechoic
wind tunnels such as the 40' by 80' tWlllel at I am very deeply indebted to my associates
NASA, Ames, U.S.A., have been proposed but T. F. Balsa and P. R. Gliebe of the General
their acoustics leaves something to be desired. Electric Company, U.S.A., for the benefit of
(See Reference 40 for an evaluation of suitable innumerable discussions, joint activities, etc.,
techniques for jet noise measurement in flight.) in the area of jet noise. P. R. Gliebe provided
A fixed frame facility which is a compromise me with an invaluable summary of the Harper-
between a fully wetted wind tunnel (such as the Bourne/Fisher procedure of shock noise predic-
Ames tunnel) and a static anechoic chamber is tion. Over the years my participation in two
what has been called a free jet facility or open U. S. government sponsored programs, contracts
throat wind tunnel. How to relate data taken in F33615-73-C-2031 (USAF/DOT) and DOT/FAA
such a facility to the flight case is still contro- OS-30034, have greatly aided my understanding
versial. of jet noise. I have been privileged to discuss the
matters discussed in this chapter with several
The flight noise problem is of paramount authorities in jet noise many of whom have been
importance principally because a jet noise sup- cited herein. No one, it need hardly be said,
pressor is often rated on the basis of tile noise agrees with or endorses all my views in an area
reduction it achieves relative to say a baseline as intricate as jet noise.
round nozzle and also on the aerodynamic per-
formance degradation that it inevitably causes. 25.9 References
Unfortunately, it appears that on both these counts
many suppressors perform worse in flight than 1. Lighthill, M. J., 1952, Proc. Roy. Soc. A,
statically. Indeed, this is the principal reason ill, p. 564.
why while aircraft employing engines not domin-
ated by jet noise (such as the DC-lO, L1011 and 2. Lighthill, M. J., 1954, Proc. Roy. Soc. A,
Boeing 747) have made significant progress in 222, p. 1.
noise reduction, one is unable to report similar
progress in the jet noise dominatecl engine area. 3. Lighlhill, M. J., 1963, AIAAJournal, 1.(7),
p. 1507.
It mllst indeed seem disappointing to the
reader that the present chapter has not been able 4. Ribner, H. S., 1964, Adv. Appl. Mech., Q.,
to be as conclusive in the flight noise problem as p. 103.
it was on the static noise problem. Even in the
static case, a grave omission exists in the present 5. Ffowcs Williams, J. E., 1969, Ann. Rev.
review in that no mention has been made so far Fluid Mech., 1., p. 197.
of a topic of great current interest, namely [he
role of large scale, coherent structures observed
25-13
6. Howes Williams, J. E., 1975, Ledures on 29. Reichardt, H., June 1943, J. Hoy. Aero.
Aerodynamic Noise, AIAA Short Course, Soc., pp. 167-196.
Hampton, Virginia, U.S.A.
30. Gliebe, P. H. and Balsa, T. F., 1976, AIAA
7. Lush, P. A., 1971, J. Fluid Mech., ~ Paper 76 -492.
p.477.
31. Gliebe, P. R. and Balsa, T. F., 1977, paper
8. Ahuja, K. K. and Bushell, K. W., 1973, entitled, "Aeroacoustics of Axisymmetric
J. SoundVib., lQ., p. 317. Single and Dual Flow Exhaust Nozzles, " to
be presentee! at the forthcoming AIAA/BAE
9. Hoch, H. G., et aI, 19'12, J. Sound Vib., 13th Joint Propulsion Conference, July 11-13,
~ p. 649. 197'1, at Orlando, Florida.
10. Clapper, W. S., et aI, 1976, AIAA Paper 32. Powell, A., 1953, Proc. Phys. Boc. B, ~
76 -532. p. 1039.
11. Davies, P.O.A.L., et aI, 1963, J. Fluid 33. Hibner, H. S., 1955, NACA Report No.
Mech., 12, p. 337. 1233.
12. Ffowcs Williams, J. E., 1963. Phil. Trans. 34. Chu, B. '1'., et aI, 1958, J. Fluid Mech.,
Hoy. Soc., London A, ~ p. 469. ~, p. 494.
13. Ribner, H. S., 1962, UTIAS Hepol'tNo. 86. 35. Harper-Bourne, M. and Fisher, M. J., 1973,
AGARD CP-131, p. 1973.
14. MacGregor, G. H. et aI, 1973, J. Sound
Vib., 27(4), p. 437. 36. SNECMA Report YKA No. 5982/76, October
11, 1976.
15. Olsen, W., 1974, AIAA Paper 74-43.
37. Crighton, D. G., 1973, AGARD CP-131,
16. Hoch, H. G., et aI, 1972, J. Sound Vib., p. 1973.
28, p. 649.
38. Ffowcs Williams, J. E., 1963, Phil. Trar1S.
17. Bushell, K. W., 1971, J. Sound Vib., 11, Roy. Soc. London A, ~ p. 469.
p. 271.
39. Drevet, P., et aI, 1976, AlAA Paper 76-557.
18. Tanna, H. K., 1973, AIAA Paper No. 73-991.
40. Clapper, W. S. (Editor), 1976, Task 4
19. Ribner, H. B., 1960, JABA, 32, p. 1159. Final Deport under Contract DOT-OB-30034,
prepared for the U.S. DOT, FAA.
20. Powell, A., 1960, JASA, 32, p. 1609.
41. AGARD CP-131. 1973.
21. Phillips, O. M., 1960, J. Fluid Mech., ~,
p. 1.
25.10 Figures (Over)
22. Csanady, G. T., 1966, J. Fluid 1vlech.,
£.Q., p. 183.
28. Mani, H., 1972, J. SoundVib.,~, p. 337.
25-14
25.10 Figures
CONICAL
NOZZLE
MULTITUBE
NOZZLE
DAISY NOZZLE
MICROPHONES
ONARCOR
SIDELINE
25-15
OBSERVER
RELATIVE POWER ~
SPECTRUM
(dB)
fD
V
CONVECTING CONVECTING
SOURCE AT SOURCE AT
TIME OF EMISSION CURRENT
TIME
(J==O
OAPWL
INdB
SPL
IN
dB
IOQlo (Vj)
(1-Mccos8)-5
25-16
DATA: INCREASING £I MEASURED DATA OF
FROM 0° TO 90° HOCH,etal.
CURVE FROM 2 ~
I
DATA AT £1=90°
J w
FOR 1
OAPWL
-\-
REDUCED PREDICTIONS OF
SPLIN L1GHTHILL THEORY
dB
DATA: INCREASING e
FROM 0° TO 90° -0.2 o 0.2 0.4
0.1 10
O~~_ _L-~~~ tON
~
PWL SPECTRUM
~
Noise
AI INCREASING
PWL JET VELOCITY
INdB
/i\ I
OASPLAT
8=90°
INdB POOR .....
..... "
~ I
..
SPLIN
dB AT
£1=90°
~t / INCREASING
Figure 10: Test of Quality of a Jet Noise Facility
~ JET VELOCITY
I
~
5-- MOVING EDDY
Spectra
25-17
tv' 4.t
--t-+-I--4)~----1-
eiWot
UMITOFNO
Figure 15: Shock Cell Noise
CONVECTIVE
~MPUFICATION
POWEfllNdB
re: FREELY
MOVING
SOURCE
-
'-....
~ __ _
-t-[ \
woa )
c
MEAN VELOCITY
o ~RIBNER
J
FLOWES WILLIAMS-
PREDICTION
0-- SOURCE VOLUME
ELEMENTS
o
160 140 120 100 80 60 40 20
8 DEGREES
Figure 13: Aero-Acoustic Prediction Method Figure 16: Flight Effects on Jet Noise
ACOUSTIC "TURBULENT
TOTAL
MIXING"
SHIELDING f - f- NOISE
NOISE
MODEL PREDICTION
PREDICTION
l
SHOCK NOISE
PREDICTION
I f
25-18
Chapter 26
R. Dacher
W. Gillette
J. Koncsek
F. Marshall
R. Ridgeway
V. Salomann
26-1
26. SYSTEM ASPECTS OF ENGINE INSTALLATION 4.2.3 Operating Reference Exhaust System
Conditions
26.0.1 .!.~LE OF CONTENT_~ 4.2.4 Determination of Exhaust System
"External Forces"
26.1 }NTRODUCTION 4.2.5 External Hetrie Breaks
4.2.6 Element Performance Visibility
1.1 The Airplane Development Problem 4.2.7 Applicability Over Entire
1.2 Engine Airframe Interactions Development Program
1.3 General Definition of Terms
1.3.1 Time Phasing 4.3 Turbopowered Simulator Testing
1.3.2 Performallce
1.3.3 Test Techniques 4.4 Concluding Remarks
5.1 Introduction
2.1 Inlets
2.1.1 Subsonic In12ts 5.2 Performance Verification Hethodology
(a) Inlet Sizing 5.2.1 Thrust Definition
(b) Cruise Aerodynamic Performance 5.2.2 Extrapolation of the Full Scale
(c) Lo\v Speed Per formance Engine Data (0 Flight
(d) Low Speed I\oise Suppression
2.1.2 Supersonic Inlets 5.3 Static Test Facilities
(a) Inlet Types 5.3.1 StaLic Outdoor Test Facilitiea
(b) Inlet Engine Airflow Hatching 5.3.2 Indoor Sea-Level Test Facilities
(c) Inlet Sizing 5.3.3 Indoor Altitude Facilities
(d) Supersonic Diffuser Design
(8) Boundary Layer Control 5.4 Force Accounting in Static Facilities
(f) Subsonic Djffuser Design
(g) Supersonic Inlet Drag 5.5 Accuracy
(h) Concluding Remarks
5.6 Wind Tunnel Facilities
2.2 Exhaul1t System
2.2.1 FuncticTtal Requirements of the ~ozzle 5.7 Flight Testing
(a) Engine Back Pressure Control
(b) Ex?ansfon of Engine Flo'."
(c) Airframe Related Considerations:
Revcr5ers 6.1 Ra nd om Error
(d) Control of II( Radiation al,d
Radar Cross-section 6.2 lHas Uncertainty
2.2.2 Nozzle Internal Performance
(a) Direct flow Performance 6.3 Concluding Remarks
(b) Nozzle Performa.nce Predietion
frolll EmpiricEll Correlations
2.2.3 Airplane/Nozzle External Performance
(a) Analytic Hethods The symbols used in this chapter are defined in the
(b) Empirical "lethods t~:xt \-lhere they aye used. Commonly accepted usage (1f
(c) External Effects on Internal such symbols is made whenever pos3ible.
Performance
2.2.4 Concluding Remarks
26.1 INTflODUCTION
26.3 PREDICTION OF AIRPIAl'rE PERFORNANCE
A jet propelled airplane is generally developed
3.1 Wind Tunnel Airplane Nodeling for the achievement of a specified mission ",ith
3.2 Force Neasurement varying considL'ration of performance and cost.
3.3 Wind Tunnel Environment For military fighter and bomber types of aircraft,
3.4 Specific Test Techniques achievement of the design mission is oftt.">n most
3.5 Concluding Remarks important. This mission gener.:)lly consists of
elern(:nts which incl ud E' max imulfi spe€'d or al t i turi e
capability, requirements for matching thrust lapse
26.4 PEI(FORNANCE INTEGRATION HETHODS rate 'vith drag and/or requirements for excess
thrust for maneuverability over the mission dura-
4.1 Element Performance Hap Formats tion. Cost and efficiency considerations generally
4.1.1 Inlet Performance playa major role dur ing the ~efinition and design
4.1. 2 Aft End Perfornlance of engine and airframe, and a secondary role for
4.1.3 Airframe and Turbo Hachinery the acquisition and operation of the niteraft,
Performance: Isolated Components where cost is controlled simply by number of air-
craft ordered and amount of flying with aircraft
4.2 Force Accounting Hethodology on hand. Hilitary and commercial transporls
4.2.1 Summary of Recommended System require emphasis nn efficiency to guide the design
(a) General Features of the engine/airplane. The military transport
(b) Force Equation can trade p.:tyload for fuel requirements ,..'her£!as
(c) Engine Net Thrust the commercial transport can reduce operating
(d) Inlet Force Increments and costs \-lhen an efficiency improvement is considered.
Reference Aerosynamic Drag Acquisition and operating cost are of greut impor-
(e) Exhallst System Force Increments tance in COTJ.l(nerr: ial transports as they control
4.2.2 Reference Exhaust System Conditions s~lcs relative to competitive designs.
26-2
ifHAL
Engin8 thrust is usually defined in terms of MISSION S~ l £(.T SHECT
the effective velocity rise of the f;tr{~arl tube FADM MISSIONS BAS[lItH: GO
CUSTOMf i1 DErWfD AIAI'\ M~E AH(AD
FINAL
AIRPLANE FIRST FLIGHT
captured by the engine. Thl~ reml1inillg forct..~s in
tIle fligllt dire~tion are dr~g. TIlls divi~lon bSSION S~rlNITION Y AIR~ANE D(VHOI'Mrrn PRODUCTION Y-i
bet\"ecn thrust nnd drag is TII.Jde in rcc:ognlt Lon of . A - - '" .4. L J... -/
\"jlrm wnw 2~"1, 90;~ COMPLETE
the fact that thrust dl:.'f!ntHl thi!'> l,l':}V ean he lUWJEL TUNNEL STRl/CTum DFlAV-llr-lG RELEASE
HSTS lESTS
measured in 0Lltdotlr nnd nltitud0 facilities and BEGIN COMPLETE
the veli~city rise enn be "measurl,d" in flight.
Drag can h(-? "measured" on a Sl'aJ~ mndel of the. Tt11AL
nozzle ef fects not pt·operly reproduced on the MISSID' SYSTEM D,"<II"ON 'NGINE DESIGN D'VElDPM'NT ,"DOUCTlO~
model and a Reyno Ids number corret:t ion for the
ENGINE FIRST x Y HRT
airplane drag. T1I0 flo . .: field intf..!Glctions OE!:iIGN ENGI~JE
ENGINE
FREEZE TEST
between inlet and airframe, nozzle and airframe or OlSIGN
[
OU~ TO GEO"'~TRIC RnEAS~
all three for muJtimission aircraft call introduce
C
~ 20 ........... U~iC.EnTAINT)
large uncertainties beyond those associated ,~'ith i§
uninstalled inl et and noz?;le per [ormanl'c and seal e
model airplane drag. Thus, (..ngine/airft'am~ inter-
o ~~~~~~:~g~O~E"~"~O~R~==t===~========-=-=--_-_-__-_-_-_-~
actions introdu(·~ p~r[ormancc risk and/or cost
penaltjes anJ should guide the design of many
.....; : DUE TO GEO\lETRIC UNCERTAINTY
airlliane types. Errors in early estimates of
engine-airframe intC'l"Clct ions, part icularl y t.;heo
insufficient development time Has planned, have
. seriously reduc.ed the effectiveness of certain
airplanes.
Early f.·ngines were purE' turhoj els with high
specific thrust and small engine c[lpture tltrf'am-
Figure 26.1.1-1. Typical Engine/Airframe Development Schedule
tubes. In addition, the relatively lotJ maximum
speed airplall~s llscd inlets with low spillage drag
26.1.2 Engine Airframe Interactiuns
and fixed geometry exhaust nozzles tvith 10\'; boat-
tail angles and little weight penalties.
For purposes of analysis and disCllssibn of
In modern airplanes, the ,i.l i rframe and engine
the [10\.., field interactions Hhich may occur in the
should be desigoE!d simllilanf'ously hecause of the
engine-airframe integration problem the airplane.
close rnatctling re~uired. lnstallation effects may
systt.·m is hroken into fonr major elements and tHO
play such a large role that the "right" engine
subsystems as 5hO\\'n in Figure 26.1.2-1.
cannot even be Ideotifit~d before the installation
. In the sketch, the interactions arc shown as
effects arE! understoo(i. TI1U perfor~ance predic- arrm.;s, indicating th.:1t .:I change in the inlet, for
tions for many modern aircraft where insufficient
example, infillences both engine tllrust and airpldne
attention \\1£-15 paid to engjne installation effects
d~:ag.
have beE'n gf:.>nerally qui"te poor when compared to
flight tefit pcrforllllJnce.
Inlet CharacteristicR
Another rCa sun for poor performance of initial
models of some airplanes is insufficient thrust to
For tile airplane, tIle inlet's extvrnnl perfor-
compensate for higher \'Jeight or drag of Lhe air-
mance is important in that the mass f1 0\0,' rate
plane than originally prl:'dicted.
demanded by tIle engine n~y vary, affecting tIle
At part-poHer some engine cycles are penalizl~d
pressure oistribution 011 the body, and thus drag.
I
marc than others. This is true because some
For the engine the inlet should provide uniform
losses arc a function of airflow, others are a
floH at as high a stagnation prcssllrc as possible,
function of engine diatneter and nozzle exit area
Excessive turbu] enc.e level and distortion at the
and still others a function of gross thrust. At
fan or compressor face Hsually demand an increased
I
equal net tllrust, lh0 airflow, engine size,
surge margin \.;hich translates into a heavier
nozz1£:! exit area and gross thrust of engines of
engine for a desired thrust lpvel. Stabil ity of
various cycles can cause differing installatiun
the flow ttlrQugb tllP inll!L in the presence of flow
1055(.>'5. It is therei"ore likely that if installn-
changes is necessary wililin tIle operating envelope
26-3
reflection characteristics of the airplane as a flo« d'eflections of lifting propulsion systems
Hhole. require a large wind tunnel cross sectional area
to model-size ratio and perhaps a moving ground
Nozzle Characteristics plane for adequate simulation. This requirement
has forced the testing to small model sizes 'tvhere
The nozzle's function is to expand the engine's the scale mismatch is severe or to testing in
1
exhaust air to a lower pressure to produce a high large costly facilities. Integration effects are
momentum jet for thrust. The nozzle, like the therefore not understood with great accuracy at
inlet, has internal and external surfaces. The present (Reference 26.1.2-1).
nozzle's flmv area and exit area are generally The uncertainty characteristics of furust and
tailored to maximize the net installed thrust. drag of transonic and supersonic airplanes tend
Some of the conditions which may be of interest to be as shown in Figure 26.1.2-3.
for thrust will demand excessive closure rates on
the £101; around the afterbody or boat tail, leading
to flow separation and a drag increase. The
danger of flmv separation is particularly severe
and sensitive to operating parameters in the case
of twin engine airplanes with side by side nozzles.
The flow in the channel between the engines is
I
- DRAG
C D- <is""
sensitive to the airplane body's boundary layer,
which, in turn, depends on airplane attitude and
speed.
Engine performance may not be sensitive to
I
the external floH for engines operating Hith
choked nozzles. For low pressure ratio jet flows
like that from turbofan engines, the interactions
are greater but important primarily during take-
off and climb. The challenge to achieve a success-
I
ful turbofan installation is to locate the nacelle
by means of struts so that a minimum interference
drag penalty at cruise is incurred.
For such engine installations, the drag
o
M= = FLIGHT MACH NUMBER
I
associated wi th the transonic flm<1 between wing/
strut and nacelle must be clearly discernible from
external-flaw-induced changes in thrust so that
proper corrective action catt be taken. Furthermore,
in any airplane system, thd performance shortfall
should be assignable to engine or airframe perfor-
mance deficits.
A more severe interaction situation arises in
the design of STOL aircraft where thrust is used
INSTALLED
Cg
~
~
I
for lift as in upper surface blowing and blmmflap
nacelles (Figure 26.1.2-2). Wind tunnel testing
of such airplanes requires modeling of the airframe
flow field as well as propulsion flow. The large
I
SUBSONIC DESIGN. DRY POWER, LOW BOATTAIL ANGLE
'I
I
INSTALLED
Cg
DRyA
HIGH BOAT TAIL ANGLE
I
SUPERSONIC DESIGN
I
Figure 26.1.2-3. UncertaintY of Thrust and Drag in Transonic and
Supersonic Flight
I
For VSTOL aircraft, the uncertainty bands
are even larger throughout their speed range.
In the following sections, the design and
characteristics of inlets and nozzles, the airplane
drag buildup technique, and performance verifica~
'I
tion techniques are discussed. The sources of
Figure 26.1.2-2. Propulsion Nozzles Integrated Into Airframe Boeing
YC-14 (Top), McDonnel/-Douglas YC-15 (Bottom)
uncertainty in thrust and drag and methods for
minimizing their impact are described in the last
section.
I
26-4
J
26.1. 3· General Definition of Tenus
(3) Exhaust Nozzle - an example is aft-end
The follol1ing definitions or descriptions of drag coefficient versus aft-end area
many of the major terms used in this chapter are ratio and Hach number, possibly modified
necessary fot an understanding of the integration for plume shape effects.
and cycle selection process. For convenience, the
terms are grouped under several general head ings (4) Turbomachinery - examples are thrust and
to which they best apply. specific fuel consumption as a function
of ~Iach number, altitude, and pm,'er
26.1.3.1 Time Phasing setting.
• Conceptual Design Phase "- The earliest portion • Demonstrated Performance - Performance Hhich
of the development process, beginning Ylith has been verified by test.
the Required Operational Capability (ROC)
definition, and proceeding up to the pOint of • Figures of Herit - Those parameters used to
selection a general aircraft and propulsion assess the performance or usefulness of one
system to satisfy the general ROC requirements. systetn relative to another. Examples are
takeoff gross \\~eight, range for a given
• Pr~liminary Design Phase - The period where payload, life cycle cost, etc.
the general concepts are narro\\1ed to a ~ecific
configuration. ---
Level I - Historical data and analysis; • Hetric SplitlineR - Hodel boundaries I1hich
little geometric data needed. The most separate those portions of the model I1hich
elemental of performance prediction have forces measured on force balance (metric)
techniques used for conceptual design. from those no t measured (nonmetric).
Level IV - Flight test and engine test • Operating Reference Condition - A full-scale
data of the configuration being developed. aircraft configuration and propulsion flow
conditions to "olhich all drag increments are
• Elements .- Key portions of the overall system related when calculating aircraft performance.
for which individual performance tTl3pS are At this condition all drag is charged to the
obtained. The elements are: airframe, inlet airframe and none to the propulsion system.
system, exhaust system, and turbomachinery.
• Operating Condition - Any full-scale configu-
• Haps - Plots of the performance of the various ration or condition at which the aircraft may
elements over the full operat ing range. operate.
(1) Aircraft - usually in the form of drag • Drag Polar - Lift coefficient versus drag
polars (CL versus CD)' coefficient for the aircraft.
(2) Inlet - examples are inlet drag versus • Trimmed Drag Polar - A drag polar with modi-
mass flow ratio and Hach number; pressure fiers accounting for such effects as angle-
recovery versus mass flow and Hach of-attack, tail angle, surface roughness,
number. skin friction, etc.
26-5
• Drag Buildup - The process of obtaining and
\
adding the pcrform..lncc of the var ious elements \ r LOW SPEED CAPTURE
to the basic drag polar (using the thrll!>t/drag \ / STH£AM TUBE. V 71VO.t:..1
accounting procedure) and obtaining installed
performance.
.(
ilGH SPEED CAPTURE
l
STREAM TUBt v LlV o > 1
• Throt tIe Dependent Dr<Jgs - Those dr;:{gs resuJ t-
ing from changes i~ engine pm,'er level set-
tings 'I;\1hich cause inlet and nozzle operating .- ..-
J'
ENGINE
conditions to change relative to the op~rating - _--..- I I
FACE
reference condition. I v, 1/ THROAT
~
,
HIGHUGIH -
I
-L--.-
I V1
I
a) Inlet Sizing UOUNDARY LAYER
SONIC LlNE_, ""(oGE\.~.~ ••••. _
26-6
drag") due to external diffusion, "lip suction"
due to overspced ing the flow on the forebody, and
"skin friction forces l1 ari~.dng [rom the shear
stress on the surface. In an Inviscid fluid
friction forces are absent, and if the flot.J' is
everf\olhere subsunic, the lip suction force exactly
canc~ls the additive drag so that the inlet experi-
ences no drag. If the rlOH is accelerated to
supersonic velocities locally on the forebody, the
.5
transition back to subsonic flow usually occurs INSIDE SURFACE
through a normal shock. The tr,omentUlTI loss across
the shock is sensed on the do,mstream surface
through an alte.ration in the pressure distribution,
and the lip suction no longer cancels the additive x - AXIAL DISTANCE FROM HIGHLIGHT
drag completely. The residt!al force is clilled
Figure 26.2. 1-4. Inlel Surface Mach Number Distribution at Cruise,
"wave drag."
In a real fluid, fric.tion due to viscosity is M",,;;<M""CRIT
altvays present. The skin fr iction drag is def ined
to calculate the inlet drag. A method was devel-
as the surface integral of the shear stress and is
oped by Steger and Baldl'lin (Reference 26.2.1-1) to
a function of wetted area and velocity distribution.
determine the \\'ave drag, from the characteristics
The boundary layer also alters the effective invis-
of tl1e normal Sl10ck. The total viscous drag on a
cid flOl; boundary by the virtue of its displace-
body was shO\~rl1 to be a function of boundary layer
ment thickness. The real pressure distr ibution is
propert ies at its trail ing edge by Gra nv 1lle
developed by the displaced boundary, but is applied
(Refer~nce 26.2.1-2). The skin friction drag can
to the real body so that tIle ideal lip suction
be calculated separately by integrating the local
force is not realized. This loss of lip suction
skin friction <llong the surface. Near sonic
is "pressure clr<1g. II Experimentally the pressure
speeds, most practical designs \~'ill have supersonic
drag may be determined by subtracting the calcu-
flow. A wave drag equal to about lOX of the Lotal
lated skin friction drag frolll the measured total
inlet drag is usually considered acceptable. The
drag, if no shocks are present.
contours should he designed such that the drag
The freestream Nach number where supersonic
divergence occurs ahove the maximum operating Nach
flow first appears on the forebody is called the
number of the inlet.
"critical Hach number" of the inlet. A further
increase in the freestream Hach number results in
c) Lov' Speed Aerodynamic Performance
wave drag which can be aggrevated hy the appearance
of flm.J' separation at the shock/boundary layer
During takeoff and landing maneuvers inlet
intersection, if the shock strength is sufficient. drag is not significaIlt because of tile low flight
The rapiel rise in drag is called the "drag diver-
speed. The inlet total pressure recovery and
gence!! or "transonic drag rise. II The critical
distortion are the critical aerodynamic parameters
Hach number is a function of the inlet velocity since the 1 ip and d if fuser are usually operating
ratio and forebody contours, a specific case is near their design 1 fmits. At takeoff the inlet
illustrated in Figure 26.2.1-3. velocity ratio is much greater than onc (tending
toward infinity at zero forward speed) and the
flm·} stagnates on the outside of the cov,1. As a
Va
result, part of tile captured flow experiences a
< "':" CONSTANT rapid acc~leratiori (to supersonic speeds at the
°l~'
< "
~~
most severe conditiuns) approaching the highly
curved highlight. The recompression on the inside
,WAVE OrlAG
of the lip thickens the boundary layer, and the
I-----IT ~~~j FRICTION boundary layer profile may detE'riorate sufficiently
I DRAG
L __ + to separate immed i3tc1y or further dOvmstream in
M""CAIT 1 the diffuser. On conventional ai.rplanes the most
fRrESTREAM MACH NUMBfR _____ INlETVELOC!TV RATtO. Vo severe condiLions usually occur during takeoff
v: rotation ,~'hcn the inlet angJe of atta(~k is maximum
or on the ground Hh11e operating \<lith .1 cross,,,ind.
Figure 26.2.1-3. Inlet Drag Characteristics
In hoth cascs the i.Jindward side of the inlet is
affected as the stagnation 1 ine moves further aft
The designer I S obj ective is to minimize the on the outside of the nacelle effectively increas-
boundary layer groHth and skin friction by properly ing the capture stream tube area on the side of
contouring the for~l)ody surface. Over the past the inlet. Figure :16.2.1-5 shaHS the surface Mach
fey.' years v,=!luable analytic tools have been devel- number distribution on an inlet at low speed at
oped to this end. Various computer programs are two angles of attack.
available that combine solutions from inviscid and Lmol speed operation of V/STOL airplanes pose
viscous flatol calcul ations to evaluate the design. the most challenging design problem. Takeoff and
The compressible floV! field, including shocks, is landing generally lake place at very high angles
first computed for the inlet contours. The surface of attack with respect to the inlet. The require-
boundary layer development is then computed from ment for acceptable performance is usal1y compen-
the inviscid velocity distribution. The surface sated for by incrcasing the inlet contraction
contours can then be r.lOdified to account for the ratio. The larger area contraction alJmols a
boundary layer displacement thickne.ss and the reduction of the Hall curvaturt: near the highlight,
inviscid field can be recomputed. This procedure thereby reducing the peak velocity and the adverse
can be it~.'rated until the solut ions converge. The pressure gradiE:~nt in the flow. At the same time,
computed Hach number distribution is compared with however, the cruise veloc ity ratio is also reduced
wind tunnel te!:t results for an inlet in Figure which results in a reduction of the inlet '5 criti-
26.2.1-4 illustrating the accuracy of the analysis. cal H-'1ch number. Generally an inlet designed to
Subroutines can be inc.orporated into the program tolerate high angles of attack and cross,,,ind
26-7
... SfAONATJONf'\ilN T
~-':'4:~-'i'.L":;:;.()R
FACE TOTAL . ~~
I'flE$SunE
I.' HECQvEFlY -
« PI
'-T 0:, CFlOSS\'I!NO INCREASING ,/' " !\ \
1.0 , £NGINE I I
! Coo.PRESSOR I
t
O~ _4~JtP ~~,~~;:,~g~~~~A~~~yaH~ :
z 0.' ~AC£
;I;
,
•~
4-00/0....:::<:;......-:
J
HilEJVll\l SURFAC~J-~--~_O ;/,;I;
~ 0.' INnANAl SURFACE
Q, CROSSVilNO INCAlASltlG~..J
~
~~SIGN
Cm.,pRESSOR
FACE
0.' DISTORTION
PTMAX .- P POINT AIRflOW
TMIN
--Pf--
.1' 10 20 ~ (0 ~ eo
AXIAL DIS1ANC£, INCtiES Figure 26.2.1-7. Subsonic Inlet Performance Characteristics
---------
lip contours resemble elliptic shapes (see Figure
26.2.1-5) "Hh major to minor axis ratios of
betHeen 2 and 3. Trends in test data also indicate
that it is desirable to avoid discontinuities in
the wall curvature that appear on some designs at
the highlight and the throat.
Designing the subsonic diffuser is an easier
Figure 26.2.1·6. Blow In Door Inlet problem since three dimensional flow effects tend
to be much less significant downstream of the
throat, as indicated in Figure 26.2.1-9. The dif-
Typical performsnce characteristics of subsonic fuser contours can be developed by carrying out
:.!,.lets are shown ill Figure 26.2.1-7 showing pres- the analysis at zero angle of attack. This is
sore recovery and distortion as functions of usually accomplished llsing the stnndard iterative
3i1:"£10\'1 and nngle of attack (or cross'i.,ind) for a analysis procedure bettoJeen potential flow and
sVecific geometric configuration. A comparison of boundary layer analysis. For a converged solution,
t:"'o inlets with different contraction ratios the boundary layer shape factor should be such
(Ac/Al) is shown in Figure 26.2.1-8. The opera- that separation does nnt occur \vithin some nlargin
tional requirements of a particular airplane arC of the worst design point. Figure 26.2.1-9 shows
shmvu on this plot of speed versus angle of at tack surface Nach number profiles for a flow "'lith
showing that the inlet 'With the larger contraction sufficiently high inlet angle of attack to result
rntio will not experience internal flow separation. in separation.
26-8
waves. A dramatic reduction in noise leve.l can be
perceive.d experimentally l\lhen the engine· airflow
1.4 is increased to the point 1..1here the inlet chokes.
Since noise attenuation is desired during landing
approach, when the engine airflo,",' is near idle
setting, as well as dJ..lring takeoff at maximum
" pmver, sonic inlets generally require a variable
area throat. The transition from the small to the
1.0 large throat must be qUick to alloto1 for a go-
~
":r"
complication in the diffuser design is that while
Z
O. the entry area (throat) varies, the exit area
~ (engine face) remains fixed. The design difficul-
"~
w ties have thus far discouraged the use of sonic
06 inlets on transport airplanes. Reference 26.2.1-~
:i"
~ CONTRACTION RATIO"' 13~
summarizes the results of an experimental program
TAK£ OFF POWER designed to explore the potential of sonic inlets.
V # • 70 KNOTS
0.4
26.2.1.2 Supersonic Inlets
~~~>-- --=--1
inlets" are treated with material chosen for good T
absorption characteristics in the most annoying
frequency band of the part icu1ar engine I s noise
spectrum. Since the 1 ining can only absorb waves '
that are incident on the surface, it is necessary 0 1'
to provide a large lined surface to achieve effec- -L-L"" ""
j_
tive noiR(~ attenuation. To obtain sufficient sur- a NORMAL SHOCK INLET
face area the length of the inlet may need to be
t~~~i,.~!~~"t
increased beyond wha t is required for good aero-
dynamic performance. Acoustically treated (lined)
ring" or grids may also be placed in the flow pas-
sage for similar reasons. These devices also make '02.IOEAL
~ AECOVERY
the flow passages narroto1er YThich appears to be
beneficial for noise reduction. The viscous
losses in lined inlets tend to be much higher than
in similar hardwall designs, since the skin fric- 1 1.5
tion coefficient for typical lining materials is M
greater than for polished aluminum. This effect b NORMAL SHOCK RECUVERY
may be aggrevated by the increased wetted area.
The increased engine pressure ratio and fuel SPillAGE DRAO .. ";', lu, -ull )
consunlption required to operate with a lined inlet
must be weighed against the noise suppression
DRAG
Co' •....o[(;-'r 'M;)\I_(~)¥ )'CO.,.MO
]
benefits. "-AD
The high throat Hach number, or I'sonic inlet, II
operat('.8 on the principle of the choked convergent-
divergent nozzle. The fluid is accelerated to AC Ao
approximately Hach 1 at the throat, and the result- C NORMAL StlOCI': SPillAGE DRAG
ing surface of transonic flow acts as an aerodynamic
barr icr to the forward propagation of acoustic Figure 26.2.1-10.
26-9
regardless of the engine airflow demand. Flot.,
spilla&~ around the lip llsually cannot he tolerated
DESIGN MASS flOW
because of a high drag penalty, as shmm in Fjgure
26.2.1-100. Due to the limits of its applicability.
this design is mon.~· properly a transonic flight
inlet.
Supersonic inlets designs in common use may
be broadly classified on the basis of how they
perform supersonic diffusion. The three basic /~
types are shown schematically in Figure 26.2.1-11. ---1 LOWER MASS flOW
M...,CONSTANT
As tlie name implies, with the "external compression
inlet" all supersonic diffusion takes place on an
unopposed external body and the flow inside the
inlet itj subsonic throughout the diverging duct. (A) EXTERNAL COMPRESSION INLET
loll tll "f!lixed compression inlets" the supersonic
diffusion is partially carr fed out on the external
body, and is continued internally to a throat well
dm·mstn.'am of the cU1.Jl lip. Hith Itinternal compres- ~.--
"'"0.:.::..:.:.:."'::".:.;.•••:.:.•.. DESIGN MASS flOW
· :·H" . .
__ m ... - ..... -.,
--~~'
quarter round, 0 shape, and other designs are
sometimes used on airplanes where externally
- TO ENGINE
mounted nacelles are not feasible. These designs
_M~~':'HHH tend to combine the undesirable aerodynamic fea-
tures of the axisyrnmetr ic and two-dimensional
geometries, but may still be the best compromise.
In general, the optimum inlet design is specific
A. EXTERNAL COMPRESSION INLET
to the airframe, engine, and mission requirements.
26-10
____L--
---'-------'
.....
Figure 26.2.1·13. Inlet Capture Area Requirements Figure 26.2.1-14. SST-Type Inlet Showing Blow-In and
Bypass Doors
number and capture area determine the thoat area
required for efficient operation. As indicated in As we noted earlier, supersonic inlets general-
Figure 26.2.1-13, the capture area demand of the ly require a bypass system. Flow must be bypassed
engine at a given Hach number varies ",ith the mode while operating with reduced thrust, including
of operation. e.g. climb and acceleration, le~el engine failure modes. Part of the bypass flow can
flight, or descent. Smaller variations in engine be routed through the nozzle cooling ducts if
air flow-demand resul t from ch3.oges in ambient extra capacity is available; the remainder must be
temperature, airplane gross weight ~ etc. The vented overboard through separate exits.
combination of these fdctors make the matching of
the inlet to the engine a challenging problem. External Com.rression
26-11
a mode called "supercritical. 1I The minimum duct forward, resulting in increased flow spillage
area is at the lip station for an external compres- around the cowl lip. The increased spillage may
sion inlet, therefore supersonic flay! entering the divert part of the wake overboard, thereby unchok-
inlet tends to re-expand. Because of the expan- ing the inlet and allowing the normal shock to
sion, the normal shock 'I;\lil1 be stronger, resulting move aft toward its initial position, and the
in a larger total pressure loss. The inlet char- cycle is repeated. Since the inlet/engine installa-
acteristics, usually plotted as total pressure tion has a resonant frequency (flow speed/inlet
recovery as a function of inlet mass flo,,,, are length), buzz may persist even after the distur-
plotted in Figure 26.2.1-16 for an ideal, fixed bance causing the initial flow decrease has
geometry, external (or mixed) compression inlet. disappeared.
In this plot the inlet mass flow is normalized to Another mechanism for buzz can arise under
the design value at ~Lod' At lower H~, the recovery the conditions illustrated in Figure 26.2.1-17.
increases and the maximum capture milSS flm" decreases. In normal operation of an external or mixed compres-
Clearly, a variable geometry inlet should be designed sion inlet, a shock terminates the supersonic flow
to join the corner points as indicated, to minimize region. This shock may separate the flow from the
external drag and I11-1."{imize the recovery. wall, causing choking downstream ,,,hich requires
spillage: Hhen the spillage changes thE: conditions
which result in the existence of the shock and the
reason for separation, the flow is re-established
I~~~-:--- --~-
£- p""
1.0
;' 01-1'
1/"'' --->-----++-'.
SUaCRITICAL
I~
b
1.0
Figure 26.2.1·16. External Compression Inlet Performance Figure 26.2. 1·17. Buzz Flow Sequence
Characteristics
26-12
ON-DESIGN OFF-·OESIGN internal cm.,l lip angle. Supersonic diffusion
takes place on two opposing surfaces. A typical
mixe.d-compression inlet is shm.;rn schematically in
Figure 26.2.1-l2b. Since the throat is located
well downstream of the entry plane, the initial
cm.,l slope is not constrained and may be chosen to
be upstream floyl direction. The external cOyll can
be closely aligned with the freestream direction
to minimize the drag during high speed flight.
A. SINGLE SHOCK INLET The inlet is generally configured to operate with
a capture ratio of unity (minimum drag) at the
design point, and the throat is sized for an
average Nach number of between 1.2 and 1.3. Since
diffusion to Nach 1 is not practical because of
stability considerations. The tenninal normal
shock is positioned at the beginning of the diverg-
ing flow area. (Normal shocks cannot maintain a
stable position in a converging duct.) During
off-design operation the throat area must be
B. MULTIPLE SHOCK INLET varied vIi th the capture area so as to keep the
throat Hach number wi thin the design 1 imits.
When the. normal shock first appears at the
throat the inlet is sajd to Ilstart.1I The term
"started" refers to operating in the mixed com~
pression mode. A "self-starting" inlet naturally
transitions to the mixed compression mode at a
particular point as the geometry is varied along
the normal Hach number schedule. Nore commonly,
C. ISENTROPIC COMPRESSION
inlet start is initiated by the control system.
INLET In any event, the inlet initially operates in the
external compression mode during passing transonic
Figure 26.2.1·18. External Compression Surface Configuration acceleration. The engine thrust margin is generally
critical during the transonic drag rise. It
follows that the inlet capture flow should be
the capture ratio is unity. This condition occurs
maximized and normal shock spillage must be avoided
when the bow shock impinges on the cOHl lip. "'hen
while operating ncnr sonic speeds. These require-
the capture ratio is less than one, the inlet is
ments dictate that the throat be positioned just
"off-design. lI To maintain efficient operation
inside the entry plane.
during off-design conditions, the normal shock
~~ch number should be kept relatively constant. External compression is generally maintained
This can be achieved by varying the deflection up to a specified freestream Hach number. Starting
angle as a function of the freestream Hach number. is accomplished by increasing the dOvl11stream flow
The entry area must also vary with the supersonic demand. In this procedure care must be taken to
capture area to keep the inlet critical. keep the normal shock from becoming supercritical
as it enters the inlet duct. Once the inlet is
The upstream Nach number of the normal shock
started, the throat arca must be varied a's a
on-design is slightly over one. (In the interest
function of the freestream Hach number and captu!"e
of stability the value is usually 1.2 or 1.3.) To
area. In the started mode the inlet is said to be
maintain this value the deflection angle must be
tlcritical fl when the throat Hach number is one, or
increased with jncreasing H3 eh number. As an
when the normal shock is positiont~d just aft of the
example, consider a two-dimensional inlet with one
converging area. Since tile shock position is not
oblique and a 'normal shock Hach number of 1.3. At
stable in tile c(lnverging duct, a red\lction in the
a freestream Nach number of 2 the required deflec-
upstream Hach number or the downstream flmv demand,
tion angle is about 18.5°, while at Hach 3 i t is
while the inlet is critical, causes the normal
about 31.5·. The total Prandle-Heyer turning
shock to be expelled from the inlet in a sudden
required for isentropic compression (to H=l or
surge. This phenomenon is referred to as an
1.3) is about 20° and 40·, respectively. Since
HUl1start." Once the shock leaves the duct it may
the minimum duct area is at the coy:l lip, it
reach a stable position or it Ilk'!y buzz. The
follows that the initial slope of the internal
unstart is accompanied by a sudden reduction in the
cowl wall must be somewhat higher than the final
inlet total pressure recovery and flow rate, and a
deflection angle for two dimensional designs (see
large increase in the inlet drag. The internal
Figure 26.2.1-18). For axisymmetric designs the
disturbances have a high potential for surging the
cowl lip slope is lower than tha t of a 2-D inlet
compressor and losing all thrust. Unstarts silould
due to the characteristics of conical flow.
obviously be avo ided, and i f they occur, the inlet
Obviously the external lip slope must be still
must be lIrcstarted" immediately. The restart
higher. The dr-og penalty associated with the cowl
sequence is similar to the starting procedure and
lip shock prohibits the use of external compression must be available at all operating speeds.
inlets at high Mach numbers. For transport air-
planes, where cruise efficiency is of utmost
importance, the limit may be taken as approximately Internal Compression Inlet
Bach 2. If high speed maneuverability is important
and abundant thrust is available, the limit can be An obvious extent ion of the supersonic diffu-
increased to about Bach 2.5. sion concept is the internal compression inlet.
As the name implies, this device captures the flow
Hixed Compression Inlets at fr~estreatn conditions, Clnd all supersonic
diffusion is done internally. Although internal
The design of mixed compression inlets is not compression is conceptually feasiule, it suffers
restricted by the requirement of a predetermined from seve['al practical handicaps. Among these
26-13
are: excessive supersonic diffuser length, diffi-
culty in varying the capture area, and the need
for external and mixed compression modes for
starting the inlet.
Inlet Starting
y+l -...:_--------
2(y-l)
MINIMUM STARTED-./"
AREA
26-14
engine. We can similarly compute the capture area are currently in use, and anyone is acceptable us
requirement as a function of freestrearn Hach long as it gives a good indication of the likeli-
number. Since the supersonic capture area is a hood of flow separation. The value of the displace-
function of the freestream Hach number and the ment thickness must be knot·m since it inj)uences
external geometry, the external diffusion surface the inviscid floyl boundaries.
must be designed such that sufficient capture flow
is alway~:i available. Strong shocks and severe I f the inviscid flowfield contains oblique
pressure gradif>nts should be avoided on the inter- shocks, bleed is generally required at the loca-
nal diffuser surfaces to prevent the flow from tions where the shocks reflect from the diffuser
becoming subsonic upstream of the throat. The surfaces. A generalized shoe k/boundary layer
basic design tool in this effort is a supersonic interaction is depicted schematically in Figure
flow computer program of which several are avail- 26.2.1-22. The purpose of the bleed is to remove
able; see Section 26.3.1. the low velocity portion of the boundary layer so
that it will not separate in the pressure gradient
e) Boundary Layer Control produced by the shock reflection. Isentropic
compressions also distort the boundary layer
The central problem of supersonic inlet profile and bleed is often required in shock free
design is ef f icient boundary layer control. If pressure grad ient regions. The inviscid and
the inlet is made short the adverse pressure viscous portions of the flowfield are generally
gradients become high, lead iug to rapid thickening analyzed by separate computer programs, or separate
and deterioration of the boundary layer profile. subroutines of the same program. As a first
If, on the otter hand, the length of the inlet: is approximation, the inviscid flowfield may be
increased to relieve the pressure gradients, the computed neglecting viscous effects. The surface
increased yletted area may make matters worse than velocity distributions thus obtained can then be
they were at the outset. The flow must remain used as inputs for the boundary layer program.
attached in the supersonic diffuser since a sepa-
ration c.an ,easily unstart the inlet. At the
throat the bounda.ry layer must have. sufficient
energy to withstand the pressure rise associated
with the normal shock; the displacement thickness
should be small since the performance of the
subsonic diffuser is strongly dependent on the
entry blockage. Supersonic diffusers in general
require active boundary layer control.
The traditional approach to controlling the
boundary layer is to remove, or "bleed, II part of
the low velocity flow near the surface through
holes, slots, or scoops (Figure 26.2.1-21) (Ref. I j II, if' I ,Ii.' J'r
26.2.1-7, 8). The bleed flow is often vented
overboard from the inlet cowl, but a smaller drag
penalty is incurred if the bleed can be rOllted to BLEED
the nozzle \o]hen an ejector nozzle is used. In
designing the bleed system \ole are concerned with
maximizing the internal performance of the inlet
t20 Cz
and minimizing the bleed drag.
Although viscosity is present throughout the
flowfield, its effect is only important in the
boundary L.lyer. For convenience we treat the f1m.,r
outside of the boundary layer as though i t were
inviscid. The boundary layer parameters having o u/u 1 0 1 0 1
most importance for the inlet designer are the e
displayement thickness and the prof ile shape
factor. Various definitions of the shape factor Figure 26.2.1-22. Oblique Shock/Boundary Layer Inter8ction
\ t
26-15
The surface contours should be modified by ca1cu:- "hen the flow is vented overboard. This drag
1ated displacement thickness "hen recomputing the increment constitutes a large fraction of the
inviscid field. For a high fIach number inlet total drag force acting on a high speed inlet.
several iterations of this procedure may be required Therefore i t is important to minimize the bleed
to obtain convergence. If at any point in the flow as "ell as any additional losses in the flow
calculation the boundary layer shape factor indi- that is nec.essary. Figure 26.2.1-23 illustrates
cates incipient separation, bleed must be provided typical discharge coefficients for bleed holes.
to improve the profile or the original surface Slots or scoops can also be used for bleeding.
contours must be changed to obtain a more favorable The bleed flO\, is generally collected in a plenum
boundary layer developmenL. The effects of bleed chamber prior to being discharged through a nozzle
must be inc I uded in subsequent calculations. designed for this purpose or into the engine
The severe pressure gradient produced by the nozzle ejector.
normal shock requires boundary layer control in For a given flo;lrate the bleed drag is a
the throat region. Again bleed is a common method function of the plenum pressure and nozzle effi-
used for providing the control. In addition to ciency. If cowl exits are used, the discharge
keeping the flow attached, a properly designed angle and "ave drag produced by the discharged
throat bleed systern reduces the additional flow flo'" must also be considered. Since the boundary
area required to pass the lov velocity air and layer flow possesses 1m., momentum, the maximum
provides a marf,in of stability for the normal pressure in the plenum can be only slightly higher
shock, as will be discussed later. than the local surface static pressure. Thus, if
The work of Reference 26.2.1-9 gives some a single plenum is used for collecting flow from
insight into the general problem of shock-boundary several bleed regions, the plenum pressure must be
layer interactions. From an inlet design point of kept below the value of the minimum static pressure
view, the questions which must be addressed are; region. Othen,rise the flow ,,:tIl tend to recircu-
1) is the shock strong enough to separate the late through the bleed holes from the higher
boundary layer flo;l and 2) hOI, little bleed flo,," pressure bleed regions. For minimum drag, each
can be used to change the boundary layer character- bleed region should have its separate plenum and
istics so that the. flo" remains "ell behaved? exit so tha t the individual plenum pressures can
Typically the bleed flo" reached 10% of the inlet be maximized.
f10\, at K, ~ 3, increasing linearly [rom 11" : 1. Alternately, the boundary layer can be ener-
Roughly 60% of this flow is bled at the throat and gized by inj ection of high pressure fluid at the
the remainder on the compression romps. Reference surface (blo"ing), or in hypersonic inleta the
26.2.2-8 describes a numerical procedure for boundar)' layer prof He can be J.mproved by cooling
calculating chonges in boundary layer characteris- the lurfa.e. To dnte, neith~r of these concepts
tics through shock "aves. have been widely applied.
The bleed flo;l prior to its removal from the
boundary layer has suffered significant momentum f) Subsonic Diffuser Design
losses ,,·hich must be added to the external drag
Downstream of the normal shock, the flow is
at a high subsonic Hach number and needs to be
M L· PTO further decelerated to be acceptable to the engine.
6·-;f.....-:--- This function is performed by the subsonic diffuser.
.: l1ismatches bet"een the supersonic diffuser flo"
:s ~~
.."'...~ PpL
ct .. 200
supply and the engine demand are resolved by
removing excess flow from the subsonic diffuser
via a bypass system. The engine face area (diffuser
LID < 3.0
f"' 6'/0' 1.0 exit) remains constant while the throat area
§... ..
oJ
is
\dde range of conditions, is required. The problem
is further complicated by requirements of varying
cross sectional shape if the supersonic diffuser
oJ
ot
:>
...ot
..J
.0 is not axisymmetric.
I-
U
ot
g ML· PTO The diffuser performance is basically a func-
oJ
6'--- tion of the flat; profile at the entry plane, the
"-
.J
ot
U
=:::3.:c=
Pp0
diffuser length J area distribution, and overall
area ratio. These parameters all influence the
;::
w
"'-40<'
development of the boundary layer on the walls
a:
that governs the diffuser losses. If a thin and
2 LID' 2.0
...
:r. 6'/0' 1.0 full boundary layer profile can be maintained
throughout the diffuser, the losses "ill be minimal,
~:IE
l!:1-
0%
. whereas thick, distorted profiles can lead to flow
separa tion and resul t in significant total pressure
losses and velocity distortion at the engine face.
6*-,c::=
oJ", By the nature of its operation, the dif fuser
~~
ML' rro
imposes a continuous adverse pressure gradient on
ot"- the boundary layer. Therefore it is important
:sUi
~8 =::=J that the boundary layer profile at entry be thin
.
z PPLI
1.40 and full. This condition is usually measured in
S 1.50 0:'" 900
tenus of throat "blockage," where blockage is
0 -1.60 LID' 3.0
-170 defined as the circumferential area covered by the
1.80 A,1. NACA RM L57B~7
1.90 boundary layer displacement thickness as a percent-
.2 .6.8
age of the local geometric area. For most applica-
OLEED PLENUM PRESSURE PPL/Pro tions, efficient diffusion can only be obtained if
the throat blockage does not exceed a few percent.
Figure 26.2.1-23. Bleed Hole Characteristics Lo" blockage values are generally obtained by
26-16
relatively heavy bleeding near the normal shock. the static to total pressure ratio in the throat
In optimizing the design, the recovery improvements by' increasing or decreasing the area. The normal
must be weighed ,against the excess throat bleed shock position may be controlled in like manner by
drag. The diffuser duct area distribution and programming the bypass control to maintain a fixed
wall contours should be designed to minimize the local static to total pressure ratio at some point
locCll adverse pressure grad ients without unduly dm,<"'l1stream of the design pOSition of the normal
increasing the diffuser length. This is an obvi- shock. These systems can cope with relatively
ously difficult task and boundary layer control slow but substantial changes in the freestream
often is necessary in the subsonic diffuser. Nnch numbert and Elm-nate, respectively, and thus
Because of thE: high drag penalty associated have a finite response time. The normal shock is
with bleed. "vortex generators" (Figure 26.2.1-24) also sllbject to small amplitude transient distur-
can generally he used profitably in the subsonic bances and it must have an inherent margin of
diffuser. These devices shed axial vorticity near stability. For example, a sudden reduction in
the surface and increase the average axial velocity upstream Hach number (commonly referred to as a
in the boundary layer by entraining fluid from the tail gust) may occur when crossing the boundaries
core flow into the boundary layer. The fluid of a jet stream. If the design throat Hach number
transfer jnvolves mixing losses, but the price is were one, the gust ~wuld unstart the inlet.
often justified by the avoidance of flm.; separation. Limited stability against this type of disturbance
The vortex generators are usually triangular or Bach tolerance is obtained by using a re.ference
rectangular plates placed normal to the surface at throat Hach number greater than one. The re.quired
some angle of attack with respect to the local tolerance can be determined from statistical
flow direction. Vortex generators with heights on analysis of atmospheric conditions at the operating
the order of the local boundary layer thickness altitudes. Increasing the Hach tolerance in this
have been found to be most beneficial. manner reduces the total pressure recovery potential
of the inlet. He may note that a gust causing an
increase in ~~ results in a temporary reduction of
recovery.
The normal shock must also have stability
against do\mstream transient disturbances. Limited
normal shock stability is provided by two natural
flow characteristics if the reference position of
the shock is chosen to be slightly supercritical.
First, a reduction in the corrected oirflow demand
of the engine ClllHH.:!9 the shock to move upstroum.
but since the shock is moving toward its critical
position, the do"mstream recovery is increasing,
thereby reducing the dO"'l1stream corrected flow
without changing the absolute flow rate. Second,
fin increase in throat bleed generally accompanies
the forward motion of the normal shock, Hhich
reduces the primary flo,rrate of the inlet. This
occurs since, as mentioned, tIle boundary layer is
usually bled near the operating position of the
normal shock; as the shock travels upstream it
increases the static pressure acting on the bleed
region, thereby increasing the bleed flowrate.
For some applications the natural stability of the
Figure 26.2.1-24. Boundarv Lever Profiles Ahead end Behind normal shock mU6t be augmented with B fast response
Vortex Genera tor
valve system to vent excess airflow whIch the
throat cannot handle overboard.
g) Inlet Stability and Control, The same built-in stability characteristics
of the inlet provide limited tolerance to varia-
In this section we consider the external tions in the inlet angle of at tack. Hm,ever. i f
influences that tend to reduce the efficiency or high speed maneuverability is a design requirement
to break dov.'11 the proc('ss of mixed compressi~nJ this may be insufficient. At higher angles of
and the control required to mainta in efficient attack, mixed compression inlets generally require
operation. He arc primarily concerned with the po",~ered control.
location of the normal shock. If the shock moves
downstream of its design position it becomes h) Supersonic Inlet Drag
increasingly "supercritical" and occurs at a
higher Hach number, increasing the total pressure A generalized schematic of the external
loss of the flow. If the shock moves upstream to forces acting on a supersonic inlet is shown in
its critical position, the inlet will unstart. Figure 26.2.1-25. The internal forces are a part
The primary function of the inlet control of the thrust expression and we shall not be
system is to vary the supersonic diffuser geometry concerned with them here. The add itive drag is
and bypass flmrrate such that a relatively constant equal to the streamwise component of the pressure
throat Hach number is maintained, and the normal force acting on the surface of the capture stream
shock is positioned just downstream of the aerody- tube. Hhen the bow shock impinges on the cowl
namic throat. The throat Hach number is a function lip, the capture stream tube surface becomes
of the throat area, the capture area and the free- parallel to the freestresm direction, and the
stream Hach number. The throat area could thus be additive drag vanishes. If the normal shock is
scheduled against the flight Bach nUPlber. A more positioned upstream of the inlet duct, part of the
convenient signal is obtained by monitoring the supersonic capture flow will be spilled around the
local pressure from "hich throat Hach number may cowl lip. The force associated with the spilled
be calculated. For instance, the control system flow and the resulting change in the axial pressure
may be programmed to rna inta in a ref erence value of force on the external cowl are comb::f.ned in the
26-17
.25
.20
w
0:
"~ .15
.p
"..:u:
0 N
g
:;
Figure 26.2.1-25. Forces Acting on a Supersonic Inlet ~g .10
26-111
INLET RECOVERY zero cutback (full side plate) gives Imver recovery.
10 __ :0- ...
This confjguration also shows a positive slope on
.~""?
~':::';;~~J.WEDGE the recovery map, indicating the possibility of
0.9 ~ ~2·CONE A·l A·2
instabil ity or "buzz. 11 Hith increasing cutback,
the maximum air flow capability drops and recovery
0.8 ~
increases. The improved recovery is balanced by
increased spillage drag associated 1tlith the air
0.7
flo,.., which can spi1] het\.Jeen the first shock and
the cutback edge.
,5 1.0 1.5 2.0
Nodern computer methods allow the simulation
"0 of various operating conditions to aid in optimiz-
ing the inlet design. Under some circumstances
experimental vwrk is required to check out the
TURBU lENCE DISTORTION
results of the calculation or to obtain data for
- - - THEORETICAllNVISCID t
POSITION
I
the inlet surfaces. Supersonic inlets generally
CAPTURE RATIO - A"/Ac Secondary design considerations for the nozzle are
requirements for:
Figure 26.2.1-30. Two-Dimensional Characteristics With Varying
Amounts of Sideplate Cutback c) thrust reversal and vectoring,
26-19
d) control of infrared (IR) radiation and I.'
rear radar cross section, and
e) matching the exterl1:11 contours of the
airplane aft-body. ...
a) Engine Back Pressure Control
~
...
The nozzle throat size is the primary means >
oc
available to the airframe designer to control the
thrust or fuel consumption characteristics of the
<
~
i'
...
engine. A particular design choice of the nozzle
area determines the thrust at takeoff and cruise. J .92
Hithin the constraints of the turbo machinery,
performance at one of these conditions may be
maximized at some expense to other operating condi- ... 28
tions. The choice of size, and perhaps variability, PfHMARY NOZlLE PRESSURe RATtO (P/JI'RJ
is thus rnade on the basis of the propulsion require-
ments of the engine. Figure.26.2.2·1. Fan Flow Suppression of Primary Nozzle Flow
For a specific nozzle throat area, the ability on a Blown 3/4 Length Fan Cowl Nacelle
to pass the desired engine mass flmv is usually
measured in terms of discharge (or flow) coefficient:
CD ~
ill (actual)
m (ideal)
-JI
< e;;"') t>j"'OjIO 0/ ~q,
v~
At nozzle pressure ratios near or belo~.,r that
required for choked flow, the discharge coefficient
may be influenced by external flovl effects as well
as by nozzle shape. These external effects may be
associated with the local pressure due to the flO'.;
around the aft b0dy, or local pressure variations
due to the presence of wakes from control surfaces,
In the case of a primary nozzle of a bypass engine,
the external flow is that of the fan stream. Hhen " " J2 <.
the threat velocity Is sonic all of the external
flow determines the aerodynamic throat size for the Figure 26.22·2. Nozzle Non·ldeal Expansion l.oss "f" 1.33
nozzle and thus controls its mass flow carrying
capability. Figure 26.2.2-1 shmls the magnitude of
the effect on a 3/4 length fan cowl nacelle operating I. r-------------------------
statically.
16
In afterburning engines, large changes in
nozzle throat area are necessary to compensate for 14
the large changes in density due to changes in
temperature. If a variable area nozzle is required 12
for afterburning, it can also be used for back
10
pressure control at non-afterburning pOlver settings.
26-20
SHORT CONVERGENT IRIS internally eompatible with the engine. A new
reverser must have sufficient design flexibility in
3~~
exit area to eover this cont ingency and must be as
~ ---- ~ ---- q ---
-.- -~- . .- ~~ _.- _._¢_. - ~-
efficient as possible to minimize the flow turning
3
-.-~-.
~
q
PLUG
----
- ~~ ~::A/B'
-- --.;----~_ ~~~ ~fl.
ISENTROPIC RAMP
lIIGHM
~ " ••
J __ _
also accept a limited engine growth (up rating)
1>,.lhere internal pressures, temperatures and airflow
may be increased (assuming no major change in
hard"Jare size).
Transient area mismatch during reverser deploy-
~~-~-
y~
, r::;..
I
~
_____ -----
- .-----
~
ment or stowage often grossly exceeds the steady
state 1 imits on some installations. Fortunately J
the exit area of most reversers is increased rather
than decreased dur iog the brief transition period.
A sudden reduction in exit area during reverser
Figure 26.2.2-4. Typical Nozzle Concepts for Afterburner Engines transition may cause engine stall and thus must be
investigated carefully before the reverser design
Thrust reversers are commonly used to supple-
is committed to production.
ment brakes on commercial transports to aid in
The successful match bet\-leen reverser (usually
stopping when brake effectiveness is reduced. In-
designed and built by the airframe manufacturer)
flight thrust reversal has also been shown to
and engine is achieved with the timely establishment
enhance combat effectiveness of fighters, although
of matching requirements between the respective.
no current operation~l fighters have reversers.
m.anufacturers. This matching problem usually
Basically, there are two types of rever~ers.
increases in severity with increasing nozzle pres-
In the blocker and cascade concept, the normal sure ratio.
nozzle exit is blocked off and cascades are opened
Aside from back pressure. problems, reverser s
in the duct upstream to reverse the flow. The
can lose their eff~ctiveness or create side effects
other concept moves the blockers dOm1stream of the
nozzle exit, such that the jet stagnates against when improperly installed. Reingestion and cross-
them and then spills in the reverse direction (see ingeBtion of reversed hot flow may cause engine
Figure 26.5. Sa). Combinations of concepts have thrust .losses and surging, thus reducing installed
also been investigated. reverse thrust. The danger is reduced by limiting
the turning angle of the reverser and by judiciQUS
selection of direction into which the revcrs~d
DEPLOYED gases are exhausted. Care must also be taken not
~)~)~~M:'0L/
to crcate stagnation areas be.tween free stream flow
--
and engine flow under lhe w1.ng t as this decreases
the dowm.,ard load on wheels and reduces brakine
effectiveness. Down-and-forward pointed jets stir
up dust, gravel and IIforeign objects" off the
-7.) ---~--~'--'
rum-my y,Thich may he ingested by the engine, causing
accelerated ",Jear and damage.
Thrust vectoring by means of nozzles is used
BLOCKER
on VTOL airplane and has been proposed for improved
CASCADE REVERSER CLAM SHELL REVERSER maneuvering and lift augmentation in combat.
Thrust vectoring, like reversing, may be accom-
Figure 26.2.2-5a. Thrust Reversers plished by internal turning (e.g., "lobstertail"
duct or external turning) such as deflection by a
Thrust reversing mechanisms usually produce a target or coanda effect along a curved surface.
change in effective. nozzle area during deployment Examples are shOlm in Figure 26.2.2-5.
or when deployed. RcvcrBen:; are designed, with an Control of nozzle effective area may pose
area to match the engine, within the specified problems a9 it does.. for reversers. For VTOL and
limits at takeoff powr. This match is usually combat airplanes, it is desirable to vector the
verified by tests using the actual hardware because thrust at augmented engine power settings. HO-';vever,
the impact on the complex nonlinear engine charac- cooling of structure in contact with turning or
teristics, stIch as stall and blade vibration, stagnatiug £10'"9 is very difficult, as film cooling
cannot be obtained analytically. Typically, exit becomes impractical in such cases. The only opera-
area tolerances range from ±.5% for the gas genera- tional VTOL combat airplane, the AV-8 or Harrier,
tor (or primary) to as much as -1 to +10% on sepa- does not use augmentation.
rate flow fan nozzles.
Because exit area mismatch cannot be accepted d) Control of IR Radiation and Rear Radar Cross
until the engine's tolerance to mismatch has been Section
determined, a substantial risk is involved in the.
reverser design in that it may not turn out to be Infrared-guided missiles have caused signifi-
26-21
cant aircraft losses in 1973 in the Niddle East these instrumentation probes. Furthennore, the
war. Aft fae ing, visihle hot eng inc and no;.::zl e £10\" bel1ind the turbOTIl3chtncry 1s rarely suffi.cient-
p'l.rts provide an excellent source of nJd<a'<-ion. ;,. 1)' ·st.tad·, and uniform to enahle the measurement of
The last stage of the turbine is plainly visible desired [low quant ities at all pmo}cr set tings (RPN)
through the exit area of an axisymmetr ie, convergcnt- \.Jith fixed geometry instrunlentation. The ~lppro<Jch
divergent nozzle. It also SC'fves as a good reflec- generally taken to circumvent this problem is to
tor o[ incoming radar signals. develop ins trumen ta t ion corr elat j ons beu.Jeen fl 19h t
Control of radiation is accomplished by conceal- nozzles and so-called "ref Cl·cnce nozzles!! \.Jhosc
ing hot metal from direct vie~.J as in a plug nozzle behavior is ,,,ell understood. Such correlations are
cooled by unaugmented fan flow or ram air. Similar- usually carried out for easily measured average
ly, an E:xternal plug ~,'il1 scatter incoming radar pressures and temperatures. A discussion of the
energy and return a much ,\'caker signal thEln a short steps necessary to minimize thrust detErmination
conventional nozzle. error is described in Reference 26.2.2-2 relative
to a turbo-pmllered propulsion simulator (TPS). In
e) The matches of external airplane contours to real engines, this calibration is more difficult in
tIle nozzle is discussed in detail in secti6n that the facilities, the equivalent of ,;~'hich Here
26.2.2.3 developed for the small scale 'IPS, do not exist or
cost too mue}l to run.
26.2.2.2 Nozzle Internal Performance Drag on items in the flow duct is usually
treated by calculating the equivalent one dimension··
The efficiency of converting enthalpy available al average total pressure reductiun as~ociated with
at the turbine e::d t to jet kinet ic energy depends the drag forces. In this way struts, cC/oll.-'rs,
on losses ahead of the nozzle and losses associated splitters, reverser links. turning van~s and instr1J-
directly io}ith the nozzle. These losses are dis- mentation TTk'1Y be accounted for. The increments are
cussed for each of the common nozzle types. usually assumed indepetldent so th~t tile total
pressure drop is the sum of all the invidllal contri-
a) Duel Flow Performance butions. Tile fractional total prcssur~ drop of an
item ~"ith \.Jctted area ~~T1 \~lhere the local friction
The flow leaving the engine is generally coefficient due to flo\v at Hach number HL is e f ,
ducted at 1m" ~bch number from the engine to the can be calculated from
nozzle. Hhf:!n the flm>; arrives at the nozzle for
expansion to lot·,'cr pr~ssure, the veloc ity field is
three dimensional and unsteady because of imperfect
mixing, nonuniform corr,bustion (for instabililY
suppression), and of drag on any surfaces bet'.Jeen
tIle engine and the nozzle. or from (Reference 26.2.2-3):
The nonuniform flow through the nozzle TIld.Y be
described using approximate theories for several
limitjng case.". The simplest approach for determin-
ing thrust and m...1SS flow is to obtain area or mflSS
flow averages of tile total pressure and temperature
and ca Ic ula t e the one-d irnens ional va lues 0 f these under circumstances where the drag coefficient Cn
quantities. A better approach (~vhich is particular- based on the referenc(> area ARef is knot·ll1. Here A
ly appropriate in cases \·lhere the dis lance bet,.;een is the flo\<,' cross sectional area_ The friction
the nozz] e station pressure and temperature profiles coefficjent Cf is detennine.d from empirical cor-
are knm.m. and ,,'here the nozzle ex1t is shurt) 1s relations apprOlJriatc to tile geometry in question.
to assume thaL the flot,! consists of layers \\,hich The boundary layer on the side \o}alls grmlls
are separated by contact surfaces that prevent thicker because of the frictional retardiIlg force.
mixing but a110\.; pressure communication across the This force may be larger than the flat plate sllcar
flm". Thus the flo\.J is modelled as a set of paral- force because of the roughness of \\1alls due to
lel £10\0.'5 \Ilhich can each expand to the exit pressure acouslic treatment and because of step~ and gaps
and contribute to the total exit momentum. The reSUlting froIn assenlbly and tIle nec~ssity for
method of Reference 26.2.2-1 can be used [or this access doors, etc. For aCt/ust ic 1 iners, val tICS of
calculation. the friction coefficient determined experinlcntally
On the other extreme, if mixing is permitted are gcncrnlly used. Steps and gaps are handled as
by a long duct (LID> 10) or is promoted through described in Reference 26.2.2-4, 5 if accuracy of
the use of an internal mixer, jet characteristics this level is warranted.
may be calculated using one--dimensional flow theory Boundary layer buildup on the inside of the
for a constant area mixer (if appropriate). For nozzle causes an effective reduction in inlernal
such cases, the conservation statements for mass, flow area, as \vell us a thrllst penalty due to skin
momentum and enthalpy can be used to calculate friction. The thrust loss may be found from the
conditions at mixer exit or nozzle entrance t.Jhich boundary layer momentum loss as follm.Js:
arc then used for calculating avernge total tempera-
ture and pressure. Consider the convergent nozzle 8ho\\1].1 in
For most conditions of interest, the spread in Figure 26.2.2-6. Assume incompressible fully
thrust using the v.11-i0US models described above is expanded floY!. The gross thrust is the integral of
quite small. Assuming that the real flow behavior the exit momentum, viz:
lies bet\\~e.cn these extremes, there is a good proba-
bility that thrust unce.rtainty due to nanuni form
="w,~," l:~+
flmll effC'cts is less than the spread between mixed
and unlnixed cases.
It is of interest to note that under many
circumstances, the profiles or averages of total
pressure and temperature are difficult to obtain. u •
_
conE VELOCITY (AVERAGE)
Often, insufficient instrumentation is used to
prevent excessive losses due to the presence of Figure 26.2.2·6. Nomenclature Definition
26-22
THRUST = internal steps, leaking, secondary and cooling flow
preclude the application of elementary boundary
layer theory.
Convergent-Divergent Nozzles
This can be written as
Each U.S. aircraft engine company has estab-
lished its own methods for estimating full scale
internal performance for convergent-divergent
nozzles. In regions of attached internal flow,
these methods are similar in theory and account for
performance losses resulting from viscous effects,
flow angularity, underexpansion, and flap seal
with the d ef initions losses.
2
J <I (uu - uU2)dy = e = incompressible momentum In one method three operating regions are
recognized:
thickness,
Region 1 unchoked and separated at throat (ap-
J 6( 1 - U)dy
u incompressible displacement proxitnately constant thrust coefficient) with
thickness, varying nozzle-pressure ratios;
we have for the total momentum leaving the exit Region 2 choked throat, separated "ithin the
plane divergent section; and
= F = npU 2 (R2 - 20R - 2<1*R), again using <I « R. Region 3 £1m,ing full (choked throat and attached
supersonic £10\, throughout divergent section).
The air mass flow rate is
The GE and P&WA formulations are very similar
in Region 3:
with 6 « R
Then defining
m(ideal, 6=0)
Here F is the nozzle gross thrust. Figure 26.2.2-7
illustrates the nomenclature.
26-23
I
I
THROAT EXIT (Ag) Convergent Noz?les
\
-~vl
The convergent nozzle has the advantage of
Ps-_ _ _ Po
simplicity and light-weight. Its performance is
also good in the pressure ratio range of 1.0 'to
5.0, making it a strong contender for use on
subsonic airplanes or multirnission aircraft that do
II
not require long supersonic mission legs.
The simplest prediction methods for convergent !
nozzle performance are sufficient for preliminary
airplane performance estimates. Results of paramet-
ric performance data from analytic studies and
Figure 26.2.2-7. Convergent-Divergent Nozzle Nomenclature experimental tests of co~vergent nozzles are used
.1
I
for more accurate estimates of under expansion
losses. Such parametric studies are discussed
\ increment from that measured on the model. For in this section.
i
t estimating full scale coefficients, the frictional
portion is again calculated J "lith the increased
Experimentally determined sonic line locations
for a typical convergent nozzle are shown in Figures
i
Reynolds numbers and perhaps altered geometry 26.2.2-9A. These data. taken from Reference 26.2.2-6,
upstream of the nozzle. Tllis is added to the shov] the variation of sonic line shape and location
angularity component from model data and a full with nozzle pressure ratio. The nozzle discharge
scale leakage estimate to obtain full scale Cs and coefficient curves (Figure 26.2.2-9B). show that
CvC S ' the discharge coefficient becomes constant at the
same pressure ratio at ""hich the sonic line position
The angularity stream thrust correction factor becomes fixed. Note that this pressure ratio for
for full-flowing convergent and convergent-divergent "hard choking" (i. e., mass flow independent of
nozzles is prirearily a function of nozzle area pressure ratio), does not correspond to the critical
ratio and divergence angle, and are independent of pressure ratio where a one-dimensional sonic line
pressure ratio, specific heat ratio or external spans the nozzle exit. This results from the two-
flow effects. Cs factors were determined for these dimensional nature of the flow field. It will be
nozzles from data correlations summarized in Figure evident from the following discussion that the
26.2.2-8. pressure ratio for choked flow is one that allows a
Prandtl-Meyer expansion approximately equal to the
nozzle half angle.
Consider the nozzle in Figure 26.2-l0(A)
showing a 2-D supercritical but un choked nozzle of
half angle Q. The sonic line and flow streamlines
are sho,,'ll. From point Q. a ce.ntered Prandtl-Heyer
expansion expands the flow to Po' If Pais not low
enough (Le .• i f the Nach number behind the expansion
is not high enough). characteristics from points on
the boundary, such as A, C, and E, intersect the
sonic line at B. D. F; thus the pressure Po is
felt upstream of the nozzle affecting the nozzle
mass flow rate. The point E is the origin of the
last characteristic which intersects the sonic line
(!It F) and is thus the limit line. Hhen this limit
line originates from the nozzle lip and fails to
intersect the sonic line. the nozzle is choked.
.•_--l,.O
O,tt,:'.---:',--,L..._-L_J,---,J,.---,.L.'--1.'-,--,J..•-_,L This flow configuration is shOl,n in Figure 26.2.2-
NOZZlt: AREA RATIO - Ag
lOeB). Note that the flow area is a minimum at the
Aee D
\
SYMBOL 'rlPo
o o IIR
0
0
...
u
~E OISCHARGE COEFFICIENT J
o
4
0
0
.••...
." IAI leI
'·~.O-~-,::.o:-~-·-to·-~-'~.O-~-~'.O-~-"""'.O-~-"".•~·..J
..' ..XlR
.. .. 1.0
Figure 26.2.2-9. Sonic Line Location end Discharge Coefficient for 1fjO Convergent end Reference Nozzle
26-24
t
.... '0
JET BOUNDARY
~~.-
Ii
cv Ideal one-dimensional thrust
" UMlTltNE
, Exit plane area
SONIC LINE \
'\
----l\--- -\_-----
------------ "
!OJ
\
1
The resultant inviscid discharge coefficients
are given in Figure 26.2.2-12 and the inviscid
'A' _ _ _ - _ _ _ _ 1_ _ -
velocity coefficients are given in Figure 26.2.2-13.
I
line bulges further out of the throat, as shown in
unity.
Figure 26.2.2-9, c.hanging the exit Hach number to
In the unchoked flow case, the identified
local values greater than one.
points are located in the hodograph plane in Figure
For smooth-walled nozzles, boundary layer con-
26.2.2-11 (a). The inviscid flow stream line along
tributions to discharge and velocity coefficient
I the wall is initially inclined at an angle 0..
losses may be computed as indicated in Section
Around the point Q, from Q to Q', the flow tU!"'IlS
26.2.2. 2a. The accuracy of the method of correc ting
through the Prandtl-Heyer angle, v, consisLent '-'lith
for boundary layer effects, when these are calcu-
the pressure ratio. Since the static pressure on
lated by the technique described in Reference
the jet boundary is constant and equal to ambient
26.2_2-8, has been checked with test data at pres-
pressure, the velocity OP the jet boundary (assum-
sure ratio 2.2. The. discharge coefficient was
ing inviscid flow) is everywhere equal to that at
predicted to within +1/2 percent of measured
point Q'. Thus the jet boundary is represented on
values as shown in Figure 26.2.2-14, while the
the hodograph d iagrrun by a circle of radius N* =
velocity coeffic.ient was predicted to within +0.2
1 I.
Q' The sonic line is represented by the circle
percent of measured values as shown in Figure-
H* = 1.0 in the hodograph plane.
The hodograph plane is shown for the "j ust" 26.2.2-15.
choked flow situation in Figure 26.2.2-ll(b). In
this case, the limit line EF originates from the
Point Q; 1. e., points E and Q' on the hodograph
1 plane coincide. Thus, the Prandtl-Heyer turning
angle v ~ n/2 as shown because, for two-dimensional
+~~~F-E
I { -_____
,., a
o·
1.00
.09
r
!
I
[
I
Figure 26.2.2-11. Holograph Plane Representation of the Critical • 1.10.
Flow Though a Convergent Nozzle at Unchoked u> "
,
(a) and "Just" Choked Conditions Ib} .... > = 1.40.
.98
15
<3
t
.J
Sonic line shapes and locations for other
[E
convergent nozzles may be computed for pressure UJ
0
r
ratios above 2 using the method of Reference 26.2.2- U
f
7. This has been done for a series of convergent ~
~ 'I [
·l
nozzles applicable to aircraft use. Using these <3 'd
distributions, the inviscid nozzle discharge and ~ 'j
velocity coefficients for non-one-dimensional flow > t
t
of a perfect gas with y = 1.4 were then computed by
integration of flow properties over the exit plane
f
as follows:
.95
2.0. 3.0. 4.0. 5.0. 6.0
A9
~
NOZZLE PRESSURE RATIO - PTlPoo
pudA
cD Figure 26.2.2·13. Velocity Coefficients of Convergent Conical
= ~Id-;-:e~al;---on-.e--d;-;-im-e-n--'sio-o-na-=-l-m-a-ss-f=l-o" Nozzles - No Viscous Losses
26-25
1.00
J'
,.: .98
z
IU
U
ii:
u.
IU .9G
8
IU
Cl
a:
~ .94
:r:
~
0
Cl
IU
"
0
:r
.92j rmTE;c
VMAX
OCCURS AT PTIPO':- 2.2 FOR ALL NOZZLES
.90 ESTIMATEDC V - -
NOTE: CONICAL CONVERGENT NOZZLES CHOKE AT
PRESSURE RATIOS HI3HER THAN CRITICAL leST RESUl TS - -0--
CONSEQUENTLY Co CHOKE DOES NOT APPLY
f'TIPO·2.2
ATCRITICALPT/P
O
Figure 26.2.2·14. Parametric Variation of Conical Convergent Nozzle Figure 26.2.2-15. Parametric Variation of Conical Convergent
Choked Discharge Coefficient Nozzle Velocity Coefficient
1.0() 1·1 X4
RECTANGLE
SQUARE
~~VSTANDARD
I ~6~~~~AD
-{i)-
0.99
0.98
1ij..PT STAR
PEAK VEt.OCITY
COEFFICIENT, C"P ;
0.97
0.96
26-26
behave muen ilKe ~ncompresB~nLe, lUV1SC1G tlow.
Thus, inviscid analysis may be used to estimate
interactions between forebody and afterbody, support
1.00 system and model, and model Bnd tunnel walls.
In the aerospace industry, many types of
o computer programs are available for solving flow
problems. These vary in cost and accuracy and may
be detailed as follows:
[
~~\
solutions
- MA:::: , SHROUJ)
6) Linearized compressibility correction to
Ill.
7) Boundary layer solutions coupled to #2
and #3 in an iterative manner
- ' -_ _ _ _ _ _ 1
8) Quasi-time dependent methods
26-28
potentially high-drag boat tails ,i.e., those subj ect
to subsonic separation and those which exhibit a
drag rise below the expected flight Hach number.
Cp o TEST
AGARD NOZZLE Axisymmetric Geometries, Supersonic Freestream.
I
·0.2 DATA Flow Field Without Jet
~~/~H. '2~8X 10SfFT
·0.4 o NPR' 4.9 Supersonic boat tail drag prediction is control-
led by combinations of boattail curvature or angle
L
and free stream Hach number. At higher ~!ach numbers
and for lower boattai'l angles, when the shocks are
4 weak and do not cause· boundary layer separation,
R.INCHES
AGARD NOZZLE
15° BOATTAIL
method-af-characteristics and streamline curvature
methods can produce good results.
f
2 EFFECTIVE
BODY CONTOUR' In supersonic flow, viscous effects are only f:
o ~~ __ '~~-L~
127129131 133135 137139141 143145
part of the causes of pressure drag. Additional
losses occur outside the boundary layer due to !
X.INCHES shock losses and wave drag. Wave drag is due to
Figure 26.2.2.20. Analytical Prediction of Nacelle Boattail
Pressures
the flow acceleration over the afterbody and recom-
pression at the trailing edge which cannot cancel f
k
the effect of expansion. Boundary layer effects
·0.8,--------------, tend to reduce the drag by reducing the initial
expansion and allo,",ing the pressure behind the
r
trailing shock to propagate some distance upstream. !
Thus, inviscid results are generally pessimistic
depending on boundary layer thickness. Shock-
!
induced separation further reduces afterbody drag.
A large body of experimental data is available for
hoattail drag at supersonic Hach numbers (see
References 26.2.2-16 to 21). In addition, method-
r
SURFACE PRESSURE of-characteristics solutions have been obtained for
COEFFICIENT. Cp conical, circular-arc and ogive boattails of various
lengths and exit-ta-maximum area ratios. Examples
0.2 0.4 O.S 0.8 \ , 1.0 are shown on Figures 26.2.2-23 and 26.2.2-24.
!r
o Research activity in support of supersonic
o
0.2 o cruise airplane programs has also produced reliable
PRESSURES ON flow field analysis methods for supersonic free-
COWL
stream Hach numbers (1<Hoo <5). A modified version
0.4
of the Lighthill method (Reference 26.2.2-22) is
frequently employed. Another class of solutions
-1-
~.
0.6L..._ _ _ _ _ _ _ _ _ _r='===A_
_ _-' predicts the wave drag of the nacelle from its
equivalent area distribution (see Reference 26.2.2-
23). Hathods to handle the oblique shock-boundary
Figure 26.2.2·21. Transonic Cowl Pressures. Comparison of Analysis layer interaction are being reported (Reference
and Test 26.2.2-24).
displacement thickness growth (also due to fric-
tion), and shock losses when local supersonic flow
.20 f
~:~ !
REF: NASA TN 0·7192
pockets appear. Pressure drag due to displacement
thickness is small (as long as separation does not I-Lj
occur). Therefore, the pressure drag of such
.18
---r---..
Ii
1- R d 'i \ \ >
~T
boattails is generally very low up to a critical I, f
Mach number when shock losses appear. At this .16
point a steep drag rise occurs. The new transonic
analysis methods (Reference 26.2.1-3) can predict
shock losses, but generally the appearance of
shocks is soon followed by shock-induced separation,
.14 ! -.5
JET PT'Po = 2.0
~'
'I \
, I
f'
f'
at which point the analysis becomes invalid. .12
Typical data for boat tails are shown on Figure
26.2.2-22. It is seen that the drag rise is
extremely steep for all boat tails shown, and that
belo,", the drag rise, all longer boattails have very
low pressure drags. The shortest boat tail (LID =
CoP'
Dp
11'0 2/4 J(q
.10
.08
"
"
II
I
[
,
~
• 8) suffers from separation at all Hach numbers. I
I
Generalizing from data of this type for various .00 -
classes of boat tails t we have:
.04
Ii· .8
1.29
,
I
f•....
,',
1) Boattails with large radii of curvature
1.0 I
[
have 101' pressure drags below the drag
rise, .02 1.77
2) The drag rise ~illch number is a function
of boattail curvature and length
3) The drag rise is very steep for all 0 .2 .4 .6 .6 1.0 1.2 H
boat tails MACH NUMBER
These observations permit using subsonic and Figure 26.2.2·22. Experimental Pressure Drag Coefficients of Some
transonic analysis as a tool to avoid or recognize Circular - Arc Boattails (Reference 26.2.2·20)
26-29
·12 Hypersonic flmo], where the freestream Hach
~ CONICAL BOATTAIL ANGLE numb'er is greater than five, is handled by se:veral
analytical methods (Reference 26.2.2-25) Hhich give
12°"- " M= = 2.0 a good representation of the inviscid flow field
.10 "- Co = op about the configuration and are useful for design
0- r 10° OGIVE
':::I q A'0 purposes.
~
Axisymmetric Geometries, Flows Hith Jets
.08
METHOD OF
+ represent subsonic and supersonic local floHs in
both the exhaust and external floH field. A measure
0
U .20 CHARACTERISTICS of the accuracy of this·kind of exhaust floH calcu-
*"8 '"~ o
lation technique is shoHn On Figure 26.2.2-25
o
.15 +
(Reference 26.2.2-26). The transonic relaxation
+
0: .10 technique cannot predict the fine structure of the
a: ';;:.-.~===-- MEASURED ~, DEG
0 DATA supersonic flow field. The method-of-characteristics
.05
o~
I
w <r -0- (H-O-C) solution is used to calculate the floH field
a: 00
~ 0 --0- by finding the position of characteristic lines,
lil .25 -0- 10 which implies that the floH must be entirely super-
.-J0'
tld m = 1.0
IE sonic (Figure 26.2.2~26). This means that use of
-' .20 0
H-O-C for the nacelle aft flow field must be "n
5
0
.15
0'"0+ iterative solution 'toJ'ith a potential flow technique,
such as the transonic reiaxation technique for the
" .10
0
A
exterior flow, for the floH along the boundary of
.05 c~~ the plume, and for the subsonic flow in the plume.
00
CALCULATED BY TRANSONIC
RELAXATION
26-30
For the imbedded supersonic cells the M-O-C must be exterior flo", as shown in Figure 26.2.2-27 (Refer-
patched into the subsonic flow; this is a costly, ence 26.2.2-27). The mixed jet shape far downstream
tedious process which is not often used. Where the of the exit is well matched by analysis, but usually
exterior flow is entirely supersonic, the M-O-C not near the exit plane.
technique can easily be used for both the plume and Because they are still in the development
exterior flow fields. stage, mixing analyses do not yet playa large role
in analytical design capabilities. This is because
Jet With Mixing at conditions where mixing is not important (attached
flow boattails, nozzle pressure ratio <2, Hoo <1) t
The second class of jet modelling analyses is the mixing analyses do well; where mixing ;'s impor-
for plume shapes with the effect of mixing included. tant, for example l1w = 0 or large-angle boat tails
This analysis is not "ell established and is limited which have separated flow, mixing analyses are not
to the modeling of the mixed plume for subsonic yet reliable.
Three-Dbnensional Geometries
4.0
Analytic method to support the design process
for three-dimensional geometries (including axisym-
metric geometries at angle-of-attack) is well
3.5 developed for subsonic conditions, but are less
aeGura te wi th increasing Hach number. The accuracy
analysis also depends on whether the exhaust jet
and remaining flow field are independent of each
other or whether they strongly interact. Figure
3.0 26.2.2-28 summarizes the important jet-freestream
flow interactions usually dealt >lith in aft body
Mj = 2.22 design.
i-
•,.. 2.5
THROAT DIA. °= 0.706 IN.
Considering the independent flow situation
first, the ability to analyze arbitrary configura-
JET DIA. OJ = 1.007 IN tions at subsonic speeds where the effects of
~ o EGGERS
viscosity are small but not necessarily negligible
15 is "ell established. }'igure 26.2.2-29 sho"s pre-
«
II: CALCULATED dicted versus measured surface pressures on a model
~ 2.0 flow-through nacelle at 0.7 Hach number; the surface
X = AXIAL POSITION
pressures, drag and mass flow rate all compare very
..J
Z OJ favorably with experiment. Similar results are
o
0; obtained~on full scale nacelles. The powered
zw nacelle can be similarly represented by adding the
::>: 1.5 isolated plume shape as a hard-wall geometry;
Ci Figure 26.2.2-30 shows this result. These calcula-
FAN COWL
1.0 - PYLON
I
~
~
0.5
L
~
I
STATIC TAPS
1--------'-1_ _
Ic::===::;:=r~:"
---==-, "-."".CORE COWL
o
- - - - 11.1 INCH(S I ~~IC
.10 ·8 ·6
STATION liN!
Figure 26.2.2-28. Jet·Airframe Interactions in Subsonic and Super- Figure 26.2.2·29. Analytical vs. Experimental Determination of
sonic Flight Flow Nacelle Properties
26-31
tions are typical of compressibility-corrected, capability in this flight region is important.
linearized solutions with boundary conditions These methods are just becoming established for
applied as Bources, sinks, and vortices in the flow ,nng-body geometries (Figure 26.2.2-31, Reference
field (Reference 26.2.2-28). In the general three- 26.2.2-31), and continued research will soon allow
dimensional case, the effect of viscosity cannot these calculations to be done for the installed
yet be reliably determined. nacelle as well.
Extensive examinations of various potential For supersonic Bach numbers, slender body
flow analysis methods \d th boundary layer correc- theory has seen ,ride application to three-
tions have been conducted by Lockheed and Pratt & dimensional geometries. The nacelle plume is
Whitney under the progrwn titled, "Experimental anti modeled as a solid body, and surface pressures and
Analytical Determination of Integrated Airframe wave drag can be calculated to perform optimization
Nozzle ::?erformance," and are reported in References trades. Figure 26.2.2-32 from Reference 26.2.2-32
26.2.2-29, 30. shows the nacelle drag variation on the Boeing SST
Because many aircraft cruise under conditions as a function of nacelle position.
of subsonic free stream H£tch number with local Recent analyses have also emerged for hypersonic
regions of imbedded supersonic flow, analytic flow, especially for the wing-body-fin configuration.
Figure 26.2.2-33 from Reference 26.2.2-25 shows the
quality of the method by allowing comparison of
measured and computed wing pressures on a Moo=10
vehicle.
A far more difficult class of flows involve
conditions whe.re the exhaust plume interacts strongly
with the pressure field resulting from flow around
\
I
THEO NACELLE PReSSURE
f .10~ SIGNATlinEONwlNG
Cp "., ABOVE NAC 1.
o
rPVLON It/SOARO
c/o ~~~
L-_SIDE
. v-,,"" ,'""""
0 EtT
_ _I~(!I_)( ~ A'''PANS10''
I
.' 0 -- - --x
01 el--nsT .1 · o;)-TEST
3.0
t,
1 •• [NAClliEBOTTO~FAcr]
~
ti0
~ >.0 1----- DRAG OF ISOLATED
r
roDS (REF)
5
'"
~
r ..' ' ~
z DESIGN COMPROMISE POSITION
..' • FAN
Exn
&i 1.0
SHOW" 1N "'ETCH ABOV'
'" e.~ f :J
o
--0. - - -' --x ~
.
z
.,
.' .3 .. .. . .7
AVERAGE INLET POSITION. FRACTION OF C
.8
I .'
JtlEORY
..
~ ~C,l
NASA-ARC TEST DATA
j
1~1"~ '1.'~
_ _ _ COMPUTATION
I, WING
PLANFORM ". f •()
I THEORY
I ~r. I
I,
1 •
~
/SlO'OF
eDDY
,
.
.." .I~"
I.
.," !.1~~~,.J'0
".
.2
I I
{ ·0·... Ar
e Jt
C
:
I
26-32
the airframe to the extent where the shape of the of body thiekness is approximated using the follow-
exhaust plume is substantially altered. A typical ing formula:
subsonic case is the overwing D-nozzle nacelle such
as found on the Boeing YC-14 (Figure 26.1.2-3) or ClI (1 + K) Cf
~he Quiet Short Haul research aircraft (QSRA). For f
these installations, three-dimensional subsonic
analyses are invaluable in providing a design guide where: K = 0.5 ~ for bodies of revolution,
for the nacelle external contours (Reference 26.2.2-
33); but the effect of the exhaust jet, its true 2 ~ for plane surfaces.
e
shape, and any mixing between it and the external
flow field cannot yet be reliably predicted. The For conflguration definition studies, the drag
over-wing pylon-mounted nacelle is slightly easier due to roughness of the aerodynamic surfaces is
to handle from the analytical point of view since lumped together with the drag due to discrete
the jet is not attached to the wing surface. excrescences which cannot be precisely defined t
At the far end of the ~lach nWllber scale, sueh as mismatched butt joints, leaks, oil-canning
future hypersonic cruise vehicles may represent the of skin panels, etc., by increasing the skin fric-
extreme case of nacelle-airframe interaction, where tion drag by 10%. Hhen the design is defined to
the airframe forms half the nozzle and the bow the point that these items ean be identified they
shock Wave forms the other (Figure 26.2.2-34). This are accounted for i.ndividually.
kind of design is not accurately analyzed at the pre- Roughness and excrescence e.ffects are generally
sent time. as large as effects due to thickness and much
larger than the differences between various popular
skin friction formulae. Therefore, sophisticated
mGt hods to compute skin friction in the presence of
accelerating and decelerating flows over bodies of
revolution appear unwarranted until skin tn3.terial,
paint, gaps, excrescences, and leakage are defined.
Hence, reliance on empirical methods should be
exercised until the geometry is well defined.
P-reS8ure Drag
b) Empirical Hethods
26-33
Integral Hean Slope Correlations - Subsonic ratios (1.89 for convergent nozzles) correlates
with the IHST parameter raised to the 2.77 power.
This correlation method has been developed by This correlation, the plot of IHST versus Hach
Pratt & Whitney Aircraft (Reference 26.2.2-35) number, and the area plot are sufficient to predict
and modified by the Boeing Company to extend its the pressure drag of any configuration falling into
usefulness for afterbodies with steep slopes. It the class of those tested. Figure 26.2.2-36 summa-
was developed for twin nozzle afterbodies behind a rizes the method.
long (L/De = 8) forebody with a long (LID = 4) Note that the IHS T twin correlation does not
cylindrica~ section. Afterbody shape vari~gions cover configurations with vertical tails tangent to
included slenderness from 1.3 to 3.6, exit to or outboard of the nozzles, like those illustrated
maximum area ratio of 0.1 to 0.4, spacing ratios of in Figure 26.2.2-37.
0..67 and 1.28 of equivalent maximum diameter and Afterbody drags for such configurations are a
area plots were varied to yield values of integral strong function of vertical tail position and are
mean slope from 0..34 to 1.1. The integral mean as much as two. or three times higher than drags of
slope is defined by the following equation: after bodies with tails on axes of symmetry. Since
IHST is only a function of the area plot, it cannot
correlate losses to strong tail interference - or
(A/~D)
HIS
1 A9
(1 - ~D)
f 1 d
d(X/D
eq
) d A/~D
any other effects such as excessively close spacing,
lack of fairings, etc. which cause local losses
independently of the area distribution.
A9 /AlD Although the IHST correlation was developed
from twin aft-end data at two spacings, no spacing
IHS represents the area-weighted average slope effect was d,etected. Therefore, the correlation
of the non-dimensional area plot and is proportional should be applicable to single engine aft-ends as
to the ideal pressure area integral of the aft well. Figure 26.2.2-38 shows a correlation devel-
body. Here AID is the maximum fuselage cross oped from isolated boattail data at H~ = 0..7. The
sectional area. IHS correlation for twin afterbodies is shown for
For afterbodies with locally steep slopes in comparison. Isolated boattail data do not include
the area plots, the integration fs terminated at a tail effects, nor are localized lo'sses b.etween
maximum slope instead of the real final slope to boat tails and interfairings pres~nt, which may
improve the correlation. This final slope depends explain the lower level.
on freestream Hach number. The resulting parameter The effect of sharp corners between boattail
is called IHST. Data from convergent and conver- and f,orebody is also shown. These data are very
gent-divergent nozzles operating at design pressure sensitive to boundary layer thickness and Reynolds
number.
0.20 ,---,---,---C'======="-'--'--''---'
UO O. 12 SYMBOL
~ 0
Z 0
U 0.08 0
~ •o
::~\
8
CORRECTIONS ~
-®- 0
--1PREDICTED"
(
lC o +"COI\
_ X IMS 277 - e.c
.M- 0 ~ DRAG IMS~ T 0
0.4 1.6
.ab- .006
0.6
IMS
0.8 1.0 1.2 1.4
26-34
Reynolds Number Effects - Subsonic 0.'
NOTES: 1,C .Q..RAG
"to
O q (A • Agl
The IHS T afterbody pressure drag correlation
lO
2. ZEno ANGLE OF All ACK
~. 0.75
A,O
is based on model data at a unit Reynolds number of 0 .• 3. INVISCID FLOW
26-35
not expected to be significantly different for
other pressure ratios.
SIO
I
~
tO
ISOLATED
Plug Nozzles
Co - 'RESSURE DRAG
COiFFlCfErn
I 1.0,-----(>;:-------...,----,
2
"l1 CONFIO IMS '~Po
In such cases, forces on the shroud due to
flow expansion are often counteracted by recompres-
sion forces on the plug acting through the jet.
Boattail forces are then large in the drag direc-
NASA TM)( - Hi56 tion, while thrust-minus drag measurements indicate
c.• o 310 0,411 JET internal and plug forces are exceeding values for
: :~~ ~:: Off
loss-free expansion (C v > 1.0).
Co ("aIlCD (1.2)
0.0
NASA TMX - 2329 A certain amount of success has been enjoyed
o AUG-lOIS 0.0410 by treating an isolated axisymmetric plug nozzle as
I
DRAa RATIO
0.' Q AUO-CID D.303 an "equivalent boat tail ," see Figure 26.2.2-41,.
i 0.2 0 ,,
NASA TMX - 2'Cm
0.36!l
The overall thrust-minus drag of the plug nozzle is
approximated by the thrust-minus drag of the equiva-
0 0.3'"
I 0 2 0.350 lent boat tail with a convergent or convergent-
____ L_ __ L_ _
i
oL-~L_~ ~~
PLUG
""
-,,",,---------------------
~MACHCONE
Figure 26.2.2·43. Plug Nozzle with Strong External Flow Effects
D
A comparison of this similarity method with D = FULLY EXPANDED SET
DIAMETER
twin-j et data is shOlm in Figure 26.2.2-42. The
data hav(' been presented for jet-off conditions·
(P9/Po = 1.0) since more data was available at high Figure 26.2.2·44. Comparison of Plug and Con·Di NozzllIS
lIach numbers for this condition than for any nozzle Showing Comparable Equivalent BoaltaH
pressure ratio. The drag trend with Mach number is Lengths.
26-36
IMMUNE TO EXTERNAL FLOW SENSITIVE TO EXTERNAL FLOW
,f-----
CONV
}
...... -----
EXIT PLANE FLOW PLUME SHAPE
INDEPENDENT OF DEPENDS ON ---
EXTERNAL FLOW EXTERNAL FLOW
--.......-1-----
- I - PLUG ~-
~~-
\ \ ------ -----------
PRESSURE ON PRESSURE ON
INNER SURFACE EXTERNAL SURFACE
INSENSITIVE TO A FUNCTION OF
EXTERNAL FLOW EXTERNAL FLOW BIDE
minor design changes to which the value of IMST or normal shock to stabilize in different positions in
calculated thrust is not sensitive. the nozzle. Thus, if thrust is defined as a pressure
and momentum integral is at the nozzle exit, free
c) External Effects on Internal Nozzle Performance
stream conditions will influence the value. This
The external flow has an effect on the mass effect is difficult to predict or measure. Fortu-
flow of an unchoked nozzle. The effects can persist nately, it is generally not important to predict
at pressure ratios above those for one-dimensional t.he magnitude of this effect as such severe over-
choking when the velocity distribution is non- expansion usually occurs'at very low power settings
uniform and parts of the nozzle exit are not choked where thrust is not critical.
(see Figur, 26.2.2-9.) These effects can be signi-
ficant for high bypass ratio engines, which generally 26.2.2.4 Concluding Remarks
operate at low nozzle pressure ratios. "Suppres-
sion" of the primary flol< due to fan flow, and The design of the exhaust system involves
"Suppression" of both flows due to converging free- minimizing total pressure losses bet\oleen the turbo-
stream flows over boattails, or due to the pressure machinery and the nozzle exit wi th considera tion of
field of the wing, must be considered. the aerodyn~mic forces acting on the aftbody or
Figure 26.2.2-45 shows examples of nozzle boattail of the airplane. The latter is usually
configurations whose performance is sensitive to very important because of the role the propul.sive
external flow effects. In the case of the conver- jet plays on the local static pressure near the
gent and plug nozzles, the sonic line shape and nozzle exit. In design, large body curvature is
hence CD and Cv are influenced by the shear flow used to shorten the aftbody on an airplane or
boundary. Plug pressures are affected by the wave nacelle as much as possible to minimize weight.
reflection characteristics of the boundary. The Hence. the flow is generally close to separation
tertiary mass flow through the blow-in door ej ector and may be easily influenced by the jet.
(BIDE) nozzle is governed by local boattail pres- The measure of efficiency with which the
sures and flol< configuration. The nozzle/airframe nozzle converts thermal energy into jet kinetic
interactions are therefore large and depend on energy for thrust is the nozzle velocity coefficient.
viscous flow eff ects I<hich make small scale model- The performance of the nozzle depends primarily on
ing of such configurations very difficult. Further, the nozzle pressure ratio and on afterburn employ-
three-dimensional flol< effects arising from I<akes ment. At high nozzle pressure ratio and with
due to wing and tail surfaces can affect BIDE afterburning, variable nozzle area is usually
nozzle performance. required for aircraft I<ith multiple design point
The external flol< can have a significant capability such as many military combat aircraft. /
effect on the thrust performance of highly over- For subsonic aircraft, particularly transports t the
expanded convergent-divergent nozzles. In such nacelle nozzles are designed to achieve best thrust
nozzles, overexpansion is followed by a normal minus drag at cruise and adequate performance in
shock and separation within the nozzle. The static particular corners of the flight envelope.
pressure in the separated flow is slightly belol< The difficult design areas are those with
ambient due to jet entrainment. With an external strong internal/external flow interactions, particu-
flow, the internal pressure in the separated region larly ,,,here the effect of viscous forces causes
will be slightly above or below base pressure, large Bcale flow separation. The use of subscale
depending on the boattail shape and boundary layer experiments and similarity correlations to infer
thickness just upstream of the base. These changes performance constitutes an area of risk, which may
in internal pressure level will also cause the not 1>e avo ided.
26-37
26.3 PREDICTION OF AIRPLANE PERFORMANCE The rell13ining tenn is lieD whieh is one of the main
results of the wind tunneY test:
The success of an airplane design dependf; on
achieving the expected performance of the engine/ IIC = C - C - C
Dp Dmeasured Dmin Di
airplane in flight. The problem of reconciling
expected and actual performance requires a detailed and is acquired at subcritical speeds with no con-
under standing of airplane drag. The available trol surface def lections (CD;!ACH = 0, CDTRIN = 0).
analytic tools and their capabilities were described It represents the drag due to corner flows. n011-
in Section 2.6.2.2 in connection with the external elliptic leading interference pressure fields, and,
flow characteristics of inlets and aft ends. unfortunatdy, the quality of the model.
The capabilit:ies of large computers and the Tho wind tunnel model experiences two kinds of
use of sophisticated aerodynamic theories have forces: frictional (tangent to surface) and pressure
resulted in an improved ability to predict a major (normal to surface) forces. Both forces are depen-
portion of the aircraft tIm., field at subsonic and dent on Reynolds number, although the dependence of
supersonic speeds. During the design, the analyLfc the pressure for ces on Reynold s number is much less
methods can provide far more information than does than that of the frictional forces. This consider-
the typical wind tunnel test, and usually at a much ation js important to the scaling of the wind
reduced cost. For example, analysis can describe tunnel drag forces to full scale conditions. A
the flow field off the aircraft as Hell as on its customary assumption is that only CDmin is a func-
surface. Analysis also readily provides the force tion of Rey"nolds number. Since CDmin and CDi make
distribution on the configuration for performance up over half the drag and are calcu.latcd values,
and structural design. less than half the full scale drag is determined
However, the current state of the analytic.).l from wind tunnel testing.
art does not reliably predict drag or other forces
An alternate form of the drag equation is usu-
associated 'vith the complex flmv field interactions
ally employed for supersonic conditions, because_ of
of a viscous uatUt-e. Thus \dnd tunnel testing
the appearance of wave drag:
remains a fundamental step in the aircraft design
sequence.
+ C
Dcamber
26.3.1 Wind Tunnel Neasurements
\olhere:
There are two prin~:ipal areas where wind
tunnel testing is required. First, it can provide
Skin friction drag, a calculated value.
da tn. on complex flm., phenomena which analysis
cannot. Examples include inlet distortion stability
Hultiplier for roughness.
at high angles of pitch 311d yavl, at transonic
speeds, and in the presence of vortex interaction.
>lave drag due to volume of individual
Sc·cond, "'iqd tunnel testing provides the opportunity
components and interferences; a calcu-
to observe unusual flrn\T fields visually.
1 ated value.
26.3.2 Drag Coefficients
Drag due to lift.
This discussion deals with drag data on unpow-
ered models, and or subsonic and supersonic f1m.,rs. C = Drag a t off-design CL due to camber;
As in the case of analytical computer programs, Dcamber a calculated value.
each aerospace company has its own process for
bookkeeping the components of drag. The coeffi- Paralleling the subsonic fJow case, the pur-
cients used, ",hlch are listed below, are only onc pose of the. wind tunnel testing is to establish the
of a number of "laYS of uea1jng "'ith these forces. size of the 1:1 and K2 coeffIcients. Reynolds
For brevity, this disclission is not detailed to number scaling is similar to that for the subsonic
expose wind tunnel drag bookkeeping methodology. case; that is, only CDf is scaled.
Such methodology varies some\vhat with each company
and the product involved. 26.3.3 Hind Tunnel Hodeling
For subsonic conditions, the drag may be
defined as (see Figure 26.3.2-1) Unfortunately for the c-xperimentalist, the.
wind tunnel has three fundamental limits. These
(1FRICTION
• PRESSURE • FRICTION
where: .INTERFERfNCE • PrlESSURE • ELLIPTIC
• EXCRESCENCE" • NON-ELLIPTIC LOAD • WAVE DRAG
• ROUGHNESS LOAD VORTEX VORTEX • SEPARATION
C HinimuID drag of the configuration, free v--'--" C
DHIN of Hach number effects, with C removed. COp MIN I ..\ COl 01
Di --~-I----
This is a calculated value.
Induced drag due to lift which is calcu- I • VORTEX
• PRESSURE
lated assuming an elliptical lift I
distribution. I
Drag rise due to compressibility. This
is measured in the wind tunnel and varies
HlthC V
2G-38
are problems of parameter matching, differences in o TRANS. FIXED
flow field from the free-flight condition, and the
inevitable requirement that the model be attached o SMOOTH
to Bmne physical restraint if forces are to be • AEDC TF-l39
measured.
The most difficult of the three is the require- A FLIGHT
ment for parameter matching~ Three variables are .55
of the most interest: ~1ach number t dynamic pressure,
q, and Reynolds number. Hach number is important
since the flow fIeld characteristics are dominated .60
by its magnitude. Hany subsonic configurations are
influenced by compressibility effects near their .65
design points. Fortunately, Hach number can be
matched exactly in model testing.
The dynamic pressure is important at low speed .70
in powered-lift models, and at high speed because (a) 2
of aeroelastic effects on the model shape. Full
Bcale dynamic pressure cannot usually be matched at
high speed, but the aeroelastic properties can be Figure 26.3.3·2. Wing Shock Position as a FUllction
duplicated by appropriate changes to the model Reynolds Number (Angle of Attack =;fJ,
structural properties. Fractional Spall Position = .389, Moo = .825)
The last variable is Reynolds number and is
the most difficult to match in the wind tunnel. An
extensive testing art has evolved to use wind
-;((~
tunnel techniques that evoke model characteristics
which will allow reliable predictions of full scale
Reynolds millIber. Although the outer flow field
around a configuration is not strongly dependent on 200 .108
Reynolds number when the flow is attached, the near
field frictional drag is a strong function of this
parameter.
Since most test facilities provide Reynolds
160
~~- " .
~~
variation of drag with Reynolds number. Often the
modeling is inadequate, and serious errors in 3.7
predicting the nature of the full scale flow field
occur at transonic speed. Figure 26.3.3-2 (Refer-
40
o - -- . . . ."- CRUISE
~
would experience the same Reynolds number as does
the full scale geometry. Some facilities ve
attempted to raise the Reynolds number by increasing
density, but model forces usually lirr,it these
10.10. 3 I ! t I
facilities to about five atmospheres, whereas ten
a I A 1< 0611 ,06 I A ~ 6 J" 106 119 42,.; 106 to fifteen would be necessary for Reynolds nutnber
6 tc. wl~m TUNNel e c FLIGHT
simulation. Another way to increase Re.ynolds
~
_ 1l1"'CAlE) ~ ~
I_I • • F!XEOTRAN$ITION
number is to reduce the viscosity by lowering
.4 .1 Cfp " ' ' ' ' ' ' ' ' _ \ _ ' ' ' ' , "~ __ "''''~ ___ ' ' ' ' . ' ' _ temperature.
A combination of cryogenic temperature and
CfTLIR!lUlE"NTF~
COEFFlC!ENT .'~'~~:="
fSMOOTH AD!ADATIC
_________ increased pressure can produce full scale Reynolds
numbers on a typically sized Hind tunnel model
1.10-3
FLAT PLAH, M ~ 0 5) while not exceeding allovlable model forces. The
NASA is constructing such a facility. When opera-
tional in the 1980' s, this facility will provide
Reynolds number simulation for the B-747 at cruise
10 so 100 '00 soo)( ,06 conditions (Figure 26.3.3-3, Reference 26.3.3-3).
EaUIVALENT REYNOLDS NUMBER
The quality of the tunnel flow field is a
lesser problem than parametric matching, since the
Figure 26.3.3·1. Wind Tunnel Correlation of Minimum Drag Flight tunnel flow quality depends on the funds available
for "Caravelle" to improve it. In general, the test section flow
26-39
field "here the model is to be placed <lill show poor pressure recovery due to the presence of a
timewise and spatial variations in velocity, pres- thick boundary layer.
sure and temperature. These are often referred to An instructive but qualitative test technique
as crossflow and upflm', bouyancy and turbulence is the use of a surface film preparation to reveal
levels. These effects can be important in that the nature of the boundary layer flow. Experienced
they may lead to an uncorrectible error in the model observers can detect boundary layer transition,
force data. separation, shock waves and the presence of vortex
Hhen the model is installed, further changes flm,s by observing these surface films. A typical
in the tunnel flow arise because of tunnel wall fluorescent oil visualization test is sho'WIl on
effects. Corrections are applied for blockage, Figure 26.3.4-1.
circulation produced by lift, and for model volume
effects at transonic speeds. At supersonic speeds, 26.3.5 Concluding Remarks
shock wave reflection limit~ the size of the model.
These factors are all unlque to some degree, Airplane drag is determined to the maximum
and a combination of techniques and corrections can extent by analytic means; the more expensive wind
minimize their effect. tunnel is reserved for determining that part of the
Finally, there are a variety of model mounting total drag lolhich cannot be obt~lined analytically.
techniques (Figure 26.3.3-4), each of which possesses Serious modeling problems, associated with scale
advantages, but also introduces mounting effects effects and the ,,,ind tunnel environment, still cast
which must be carefully assessed. into uncertainty the ability of the airplane to
Such mounting effects play a special role in achieve its design objectives or performance
propulsion wind tunnel testing of isolated inlet, guarantees. Bueh ,,,ork remains to be done on both
nozzles, or nacelles in that the techniques are analytic and experimental fronts to reduce this
devised to allow detailed examination of a particu- uncertainty.
lar part of the flow field. A mount strut from the The need for an element performance integration
tunnel floor is usually employed. For the installed method in an airplane development program arises
nacelle, the half-model arrangement is often used largely from the inability to determine the perfor-
for wing mounted designs, since a model size twice mance of the complete airplane system (with simulta-
that of the typical model can be obtained. neous real inlet and exhaust system operation) in
one test or one calculation. Furthermore, it is
26.3.4 Specific Teat Techniques often desirable to optimize the inlet and exhaust
system in separate tests which are independent of
Besides the usual force dnta, the wind tunnel the general aerodynamic drag teating of the basic
allows spedal data to be taken >!hich often adds to airplane configuration. Thus, a well-defined per-
the understanding of the flow field. formance integration system is required to ensure
Host often, inatrumen'tation in the form of that the performance estimates for the various
static pressure taps on the surface of the nacelle elements (i.e., inlet, exhaust system, airframe,
is used. Less often employed because of the time turbomachinery) of the airplane system are properly
and expense involved are wake or plume surveys. integrated to yield an accurate prediction of over-
These can reveal jet plume problems or regions of all system performance.
~
TYPE
< 1 >1
26.4.1 Elemen·t Performance Hap Formats
EXTERNAL
STRAIGHT
Airplane performance is predicted from the
~
STING
YES YES YES airframe aerodynamics, propulsion system performance,
"]
and estimates of the system weights. The perfor-
mance of the airframe and propulsion systems are
described by elements <lhich interact, such as
4 BENT
STING inlet, turbomachinery, exhaust system, etc. (Figure
26.4.1-1). The performance of each element can be
~
YES NO YES
divided into a portton that is integrated into the
propulsion system and a portion integrated into the
./J PLATE airframe system. Traditionally, the propulsion
~"
drag could be made. Thus, the inlet flow condition
YES
corresponded to zero spillage (Hass flow ratio =
HFR = 1.0) and with a cylindrical jet. 1m alterna-
tive reference condition was one that utilized the
inlet and exhaust system geometry and flow condi-
tions of a \vind tunnel model. Nost recently, an
I I operating reference condition has been used where
inlet and noz:7.1e geometry and flow conditions are
Figure 26.3.3·4. Examples of Wind Tunnel Model those existing on the airplane at a specH led power
Mounting Techniques setting, Hach number, and altitude.
26-40
Figure 26.3.4·1. Flow Visualization
26-41
1.00 AIRPLANE DRAG COEFFICIENT INCREMENT:
LeO
.~
2.30
,? .f12
f,.
1
2.70/
oL-__- i____LL____ ~ ___ ~ _____ L_ _ _ _ ~~~
lL
Jr.
.... .sa Figure 26.4.1·3. Drag Due to Inlet Spillage at Baseline Conditions
~
~
26-42
rather than differences. Hhen this form of map is afterbody of the a.nalyticnl or wind tunnel model.
used, the drag polar operating reference value of \.fhen this aft body drag is subtracted from the
A9/AlO (0.470 in this case) must be specified, as airframe drag and the drag value from the aft body
also must the absolute value for the drag of the map evaluated at the operating reference is added
to this difference, the airframe drag at the
.25 operating reference condition is obtained. The
appropriate installation loss increments can then
REFERENCE TO AglA 0" .• 70 & PglP_· 1.0 be calculated and the airplane drag polars can be
' adjusted to reflect the appropriate absolute aft-
end drag levels.
These pressure drag maps are presented with no
altitude dependence indicated. It is recognized
that, in reality, pressure drag is a function of
altitude through the variation of the Reynolds
number. However, for most configurations of
interest, the Reynolds number dependence on dl'ag is
difficult to assess because of the complex nature
of the flol; resulting from the shock/boundary
layer interactions in that region, and formal
tnethods of estimating such Reynolds number effects
have yet to be developed.
Figure 26.4.1-4. Aft End Incremental Drag Map a) Airframe System Drag Hap Format
...I
~
Z '>l.A'
AgIA10
'"
U ~---------,,:,I'iO
.1838
'"
..,,,
1.(0
.10
*
8
'-'
~
o
Ir-----========~== :~~gg
,2794 1.1"
1.10
.05
Figure 26.4.1-5. Aft End Drag Map Figure 26.4.1-6. Nozzle Internal Performance Map = 1.35
26-43
airframe system or propulsion system performance of
competing airplane configurations. Airframe system
drag, for example, can be a strong function of the
srnnewhat arbitrary choice of reference exhaust-
system/aft-end geometry. In addition, wind tunnel
drag polars, corresponding to ~nrealistic reference
exhaust system conditions, are not directly compara-
ble to drag polars based on flight test results.
Figure 26.4.2·1. F{ow·Through Aerodynamic Force-and-Moment Such a comparison would play a useful role by
Model highlighting the need for improvements in obtaining
thrust and drug forces.
In order to facilitate the calculation of exhaust The purpose of this section is to recommend a
system installation losses the turbomachinery maps more flexible approach to the fOl~ulation of a per-
usually give such additional information as nozzle formance integration. Because the impact of the
pressure ratio) nozzle exit area, nozzle throat configuration details on the performance integration
area as a. function of Hach number, altitude, and system requirements may be substantial, a single
power setting. element performance integration system will not be
applicable to all airplane systems.
26.4.2 Force Accounting Hethodology Here, the e~phasis is on probl~ns associated
with airplane configurations with body-integrated
The approaches taken by the major airframe propulSion system installations. For such config-
contractors (References 26.4.2-1 through 26.4.2-5) urations the interactions between the propulSion
to performance integration are quite similar. The system and the airframe can be the dominant factors
aerodynamic drag testing of the basic airplane influencing overall airplane system performance.
configuration is done with some reference inlet and The diocussion applies specifically to perfor-
exhaust system conditions. Host commonly this mance integration systems utilizing flow-through
testing ]s done with the propulsion system repre- propulSion simulation for the general aerodynamic
sented by a: flow-through duct (Figure 26.4.2-1), drag testing. The application to testing with
in ~~lich case the reference inlet and exhaust turbopowered simulators is discussed in Section
system conditions are· those achievable with such a 26.4.3. Host important is the requirement for
flow-through duct. accuracy in predicting the overall thrust-minus-
In separate inlet and exhaust system tests the drag performance of an airplane system.
model geometry and flow properties are reprodu~ed The performance integration procedures recom-
in the vicinity of the airplane element (inlet or mended here are summarized in Section 26.4.2.1. It
exhaust system) being studied. Then as conditions is shown that by using the concept of operating
are changed to simulate the real conditions (e. g. J reference conditions, the techniques recommended
by blowing high pressure air through the exhaust here will produce airplane drag polars and instal-
system to produce the real operating pressure led propUlsion system performance with which
ratio) drag increments are taken \-lith respect to meaningful comparisons can be made between com-
the drag levels associated >lith the reference peting airplane configurations.
conditions. The drag levels are determined using The use of static thrust measurements to iso-
techniques that exclude the thrust or drag forces late the external force on blowing models, combined
on the surfaces of the internal ducting of the with the use of operating reference exhaust and
models. inlet system conditions, renders the recommended
The inlet and exhaust system drag increments techniques applicable over an entire airplane
are then combined with the internal propulsion development program. Thus, drag polar predictions
system thrust and the airplane drag (at reference based on theoretical calculations, wind tunnel
conditions) to obtain a prediction of overall measurements, or flight test results may all be
thrust-minus-drag performance of the airplane developed on a common basis and meaningfully
system. compared.
Fundamental to these performance integration
methods is the definition of thrust and drag forces. 26.4.2.1 Summary of Recommended System \
All the forces in the flight direction which act on
an aircraft in level flight are divided into one of a) General Features
the two groups. The way in \>7hich the split is \
I
made, of course, has little direct impact as long The approach reconunended is based on the
as all forces exerted on the airplane are considered. premise that the wind-tunnel reference propulsion
This split, however, has an effect on the visibility system conditions (inlet mass flow ratio and
afforded the propulsion system elements. configuration and exhaust system pressure ratio and j
In virtually all systems currently in use, the geometry) is to minimize the probability of aft-end !
inclusion of internal propulsion system performance flow separation by using small boattail angles. i
1
in thrust and of external forces on the airframe at The obj ective here is to obtain reference exhaust
reference conditions in drag are standard. For the system flow conditions for in an exhaust system 1
remaining inlet and exhaust system force increments
that bridge the gap between these two major force
components, there is somewhat more leeway (see
Figure 26.4.2-2) in the division between installed
blowing test with faired-over, plugged inlets.
The drag polar so obtained may differ con-
siderably from that associated with more realistic
exhaust system operating conditions. Thus, it is
I
engine performance and in the airplane drag polar. required that a non-throttle-dependent portion,
An approach is to charge these remaining force @EXH. SYS., of the drag increments measured in the
increments entirely ,to the engine performance blowing tegts be used to correct the wind tunnel
(Figure 26.4.2-3), since they are functions of drag polar to a realistic "operating reference"
engine throttle setting. The·airplane drag polar exhaust system condition. This operating reference
is then by definition, the drag polar corresponding
to reference inlet and reference exhaust system
conditions.
geometry and t.his pressure ratio combination corre-
spond to a specified engine throttle setting,
usually maximum power. All remaining drag incre-
\\
This approach can make i t dif ficult to compare ments associated with throttle setting changes
26-44
1
1
REFERENCE
AIRPLANE
REAL EXHAUST
SYSTEM OPERATION
REAL INLET
~
OPERATION
REFERENCE
~--~
INLET
OPERATION
REFERENC~h
EXHAUST SYSTEM
OPERATION :~.
THRUST
PROPULSION
SYSTEM
PERFORMANCE
REFERENCE
AIRPLANE
REAL
EXHAUST SYSTEM
OPERATlor~ REAL
INLET
OPERATION
i
REFERENCE
INLET
OPERATION
I
t
I
I
I
AIRFRAME DRAG INCREMENT BElVoJEEN PERFORMANCE CORRECTED
AT REFERENCE INLET & BETWEEN REFERENCE
REFERENCE CONDITIONS FOR IN LET RECOVERY AND
EXHAUST SYSTEM CONDITIONS CONDITIONS AND REAL
AND REAL OPERATING NOZZLE VELOCITY
CONDITIONS OPERATING CONDITIONS
COEFFICIENT
I
Figure 26.4.2·3. Conventional Definition of Thrust and Drag
26-45
AERODYNAMIC
REFH~ENCE
CONOITIONS
~
q
----
OPERATING
REFERENCE
~ CONOIlIONS
",,(ffi. REFERENCE
CONDITIONS
~ ~
OPERATING
CONDITIONS
~_.~ ~fI !FUNCTION OF
~--.--- _~OWER SETTINGI
AIRFRAME DRAG AT
l';,~I': :~: :;~'" 1 t ~~ r - - - ---,
II ~:~
r------1
II ! I
AERODYNAMIC BETWEEN AERODYNAMIC BE1YlEEN OPERATING
I ENGINE
REFERENCE INLET AND
EXHAUST SYSTEM
REFERENCE AND OPERATING
REFERENCE CONDITIONS
REFERENCE AND
OPERATING CONDITIONS INCREMENTS PERFORMANCE i
CONDITIONS L ______ ...J L _______ J
relative to the operating l'eference conditions are verify analytical performance build-up procedure.
then charged to engine net thrust, and do not However, such balances are generally inadequate for
affect the drag polar (Figure 26.4.2-4). This the build-up of total system performance.
approach requires no additional testing beyond that To determine the external force on a wind tun-
required [or conventional performance integration nel model using a force balance, it is necessary to
schemes. estimale the internal force of any simulated propul-
It is also recommel!d~d that the thrust-minus- sion system in order to e.liminate it from the
drag force build-up not deal >lith the absolu te balance reading. The method used to do thjs, with
force acting on some arhitrari1y specified section flow-through ducts or with 11 blowing model simulating
of the external surfaces. Such a procedure can flm'l-through (reference) conditions, will depenu on
make it difficult to account properly for the the experimental facilities availahle, the kind of
forces between the surfaces on balance (metric) und model being used, and the details of the model
the adjacent non-metric surfaces. It also impairs geometry. An exit Hake momentum survey, a static
accuracy by including the need to 5ubtra,'t large thrust measurement, a "piggyback" internal balance,
tare forces from the measured forces. and a static pressure integration corrected for
The present approach does not preclude the: use skin friction are a few of the possibilities.
of auxiliary "piggyback" balances (Figure 26.4.2-5). When real 2xhaust syslem operation is being
Such a balance may be used as a development tool to simulated using a blowing model, producing realistic
guide modifications of the airplane geometry or to nOZZle pressure ratios ,-lith realistic exhaust
system geometry, 0 ther c onsiderat ions bec(lme impor-
tant. The effect, if any, of external flow on
nozzle internal performance must be properly
accounted for in the overall thrust-minus-drag
build-up. The definition of external drag should
be One that is applicable throughout au entire
airplane development program. These ohjectives are
most easily met if the internal forces are deter-
mined using a static thrust calibration, as recom-
mended in Section 26.4.2.4.
In all of the discussion that follmvs unless
stated otherwise, any reference to a "measured"
TANDEM BALANCES. drag is meant to describe a rrediction of a full-
scale airplane drag based on a particular measure-
BALANCE (£; READS 'F - D
gab
- D ment. Thus, for exa~ili, the "measured" drag of a
scale model in a wind tunnel is the drag \~'hich
BALANCE ® READS D + Db' results after correcting for flow angularity or
tiP flow in the test sectIon, model support interfer-
ence effects, wall interference effeC'ts, longitudi-
D AFT BODY DRAG
a nal tesL section pressure gradients (buoyancy), and
Reynolds number effects on skin friction. Further-
Db = BASE DRAG more, if base aress are artificially introduced on
the rl'ference exhaust system to control nozzle exit
Figure 26.4.2·5. Piggy Back Balance areas o~ to redllCC boattsil angles, tile base drag
26-46
is subtracted from the balance reading along with exhaust system in quiescent air at a specified
the internal forces, and is specifically excluded pressure ratio, and the ram drag on the engine
from lImeasured!l external drags. streamtube at the specified flIght conditions.
The term "gross thrust" used in this definition
b) Force Equation is the force that .would be measured on the balance
in a blowing test, in quiescent air, if the inlet
All forces in the flight direction on an air- air were introduced in a direction normal to the
craft in level flight have been divided into the thrust direction. For most exhaust systems the
propulsion system thrust and airframe system drag. gross thrust equals the integral of total momentum
The total force in the fligbt direction, FTOTAL' is (axial momentum flux plus pressure increment above
given by the following equation: ambient) across the nozzle exit plane. For a plug
nozzle it also includes the force (in quiescent
air) on the part of the plug extending beyond the
exit plane.
The "ram drag" used in this definition of
engine net thrust is the product of the mass flow
- fiD - fiD EXH in the engine streamtube and the flight velocity.
1NL The engine streamtube includes, by definition, all
SYS of the airflow demand at the engine face as well as
any secondary airflow captured by the engine inlet
(26.4.2-1) and due ted around the engine to the exhaust system.
Any additional airflo.w captured by the inlet and
All of the terms on the right side of equation due ted overboard through bleed or bypass systems,
26.4.2-1 are defined in Figure 26.4.2-6. or simply lost by leakage, is not part of the
The first three terms on the right side of engine stream-tube.
equation (26.4.2-1) is, by definition, the propul- The effects of inlet internal performance,
sion system net thrust when summed over the number i.e., inlet total pressure recovery, steady-state,
of engines on the airplane. The three remaining and dynamic distortion, are acc.ounted for in the
terms subtracted at the end combine to form the engine net thrust. Thus, identical engines in a
airframe system drag, which by definition is inde- multi-engine airplane might produce different
pendent of engine throttle setting. All drag engine net thrusts because of different inlets.
variations associated with changes in throttle The effects of engine bleed, engine power ex-
setting are included in the inlet and exhaust traction, and exhaust system internal performance
system force increments, 6F N1NL and 6FNEXH • SYS.' (at static conditions) are also accounted for in
respec tively. the engine net thrust.
Thus, the engine net thrust FNENG can be
c) Engine Net Thrust FNENG determined in an altitude chamber with an available
engine using conventional techniques. The effects
The engine net thrust FNENG is defined to be of inlet internal performance would be simulated,
the difference between the gross thrust of the and the measured thrust would be corrected for the
INSTALLED ENGINE
NET THRUST
.-'
6F NEXH + 6FNTRIM - DREF - 6D INL - 6D EXH - 6D TRIM
"-..--------v-------~
SYS
WTAL FORCE IN THE FLIGHT DIRECTION ON AN AIRCRAFT IN LEVEL FLIGHT AT A GIVEN ATTITUDE.
MACH NUMBER. AND ALTITUDE
NET INTERNAL FORCE GENERATED BY THE ENGINE. ACCOUNTING FOR THE EFFECTS OF INLET INTERNAL
PERFORMANCE. NOZZLE INTERNAL (STATIC) PERFORMANCE. ENGINE BLEED. AND POWER
EXTRACTION
THROTTLE·DEPENDENT EXTERNAL FORCE INCREMENT BETWEEN OPERATING REFERENCE AND
OPERATING CONDITIONS DUE TO INLET t
t
N THROTTLE-DEPENDENT EXTERNAL FORCE INCREMENT BETIVEEN OPERATING REFERENCE AND ANY GIVEN
N
EXH
SYS
OPERATING CONDITION DUE TO EXHAUST SYSTEM t
6F CHANGES IN TRIM DRAG ASSOCIATED WITH OPERATION AT PROPULSION SYSTEM CONDITIONS OTHER THAN
NTRIM OPERATING REFERENCE
DREF EXTERNAL FORCE (ASSOCIATED WITH AERODYNAMIC FORCE AND MOMENT MODEL) AT REFERENCE
COrmlTIONS
NON-THROTTLE·DEPENDENT EXTERNAL FORCE INCREMENT BETWEEN AERODYNAMIC REFERENCE AND
OPERATING REFERENCE INLET CONDITONS
EXTERNAL FORCE INCREMENT DU~ TO EXHAUST SYSTEM BETWEEN AERODYNAMIC REFERENCE
AND OPERATING REFERENCE CONDITIONS
EXTERNAL FORCE DIFFERENCE ASSOCIATED WITH CHANGING FROM THE REFERENCE CONTROL SURFACE
ANGLE TO THE CONTROL SURFACE ANGLE REQUIRED FOR TR 1M AT OPERATING REFERENCE CONDITIONS
26-47
proper ram drag for the flight conditions being is, in general, desirable. However, the
simulated. external flow field associated with the
reference mass flmy ratio must also be
d) Inlet Force Increments 6FNINL and 6DINL and precisely reproducible on the inlet drag
Reference Aerodynamic Drag DREF model. Large spillage drags are gener-
ally associated vlith lip flow separation,
The inlet force inr!rements (as well as exhaust Hhich is likely to be affected by changes
system force increments) are keyed to the concepts in Reynolds numbers. The primary crite-
of operating reference dragpolar conditions and rion for selecting the reference mass
wind tunnel reference condjtions. The expression flow ratio at subsonic and transonic
"operating reference conditionsl! is used here to conditions should be that it must repre-
distinguish the wind tunnel "reference ll conditions sent a low spillage drag condition for
which are: (a) used on the basic aerodynamic drag the reference inlet configuration.
model; and (b) reproduced on the propulsion models
to obtain zero-points for propulsion drag increments. At supersonic flight Hach numbers,
The operating reference conditions are those to realistic operating mass flo,., ratios will
which the drag polar corresponds by definition, normally be close to the critical mass
whether the drag polar results from analytical flow ratio of the inlet for an external-
build-up procedures or wi.nd tunnel test results. compression inlet. (For a mixed-compres-
The definitions of the inlet force increm"nts sion inlet, when the inlet is operating
6FNINL and 6D 1NL and of the reference aerodynamic above the starting Hach number the normal
drag DREF are based specifically on the key defini- operating condition will be precisely at
tions given below: the critical inlet mass flow ratio.)
Critical inlet flow, however, can be
i) Reference Inlet Configuration--The ref- reproduced from test to test far more
erence inlet configllr3.tioll, used in the reliably than a specified mass flow ratio
aerodynamic drag testing of the basic slightly less than critical. For this
airplane configuration, is specified as a reason it is recommended that the critical
function of flight Hach number. It inlet mass flow ratio be used as the
should represent a realistic inlet geom- reference inlet mass flow for inlets
etry, subject to the condition that the operating supersonically.
external flow field associated with it
must be precisely reproducible on the iii) Operating Reference Inlet Configuration--
inlet drag model. Since the inlet drag The operating reference inlet configura-
model is typically larger scale and thus tion, which is reflected in the airplane
is tested at different model Reynolds drag polar, is specified as a function of
numbers, bleed and bypass system charac- flight Hach number. It is selected to
teristics will be difficult to reproduce. correspond closely to the real inlet
Thus, bleed and bypass doors should be configuration at the same engine power
closed on the reference inlet configura·~ setting (generally maximum power) as that
tion. The rest of the reference inlet used to define operating reference exhaust
geometry can usually be specified to system conditions. The operating refer-
correspond to the real inlet configuration ence configuration should reflect the
at each flight Hach number and at the same bleed and bypass system configura-
reference mass flow ratio (see definition tions as the real inlet at the correspond-
(ii) below). ing conditions.
At the low Reynolds numbers typical of iv) Operating Reference Inlet }Jass Flow
wind tunnel model tests a problem in Ra tio--The operating reference inlet mass
operating supersonic.ally at a desired flow ratio, reflected in the airplane
reference mass flow ratio without using drag polar, is specified as a function of
the inlet bleed system can sometimes flight 1-1ach number. It too is selected
arise. Shock-boundary layer interactions to correspond closely to the real inlet
can reduce the effective inlet throat mass flow ratio at the same engine power
area enough that the inlet throat becomes setting used to define other operating
choked at an inlet mass flow ratio less reference conditions.
than the desired reference mass flow
ratio. When this occurs. or is expected v) Internal Force--The internal force on a
to occur, it is recommended that the flow-through duct model is equal to the
inlet ramp angles or centerbody angles difference in total momentum bet,.,een
(for two-dimensional or axisymmetric free-stream conditions and nozzle exit
inlets, respectively) be sufficiently conditions for the streamtube that passes
reduced for the reference inlet config- through the nozzle. If a base area is
uration to guarantee adequate throat artifically introduced to the reference
areas. exhaust system configuration in order to
control nozzle exit area or to reduce
ii) Reference Inlet Hass Flow Ratio--The afterbody boat tail angles, the pressure
reference inlet mass flow ratio, used in drag associated with this base should
the aerodynamic drag testing of the basic also be included in the internal force.
airplane configuration, is specified as a
function of flight Hach number. vi) External Force--The external force on a
flow-through duct model is the measured
At subsonic and transonic Hach numbers, drag f~rce of the model minus the inter-
the selection of a reference mass flow nal force.
ratio near the realistic operating ref-
erence mass flow ratio (defined below) vii) Auxiliary Air Drag--The auxiliary air
26-48
drag j B the drag associated "ith removing
auxiliary air from the inlet for miscel-
laneous purposes, such as for use as a
u. REFERENCE
heat exchanger coolant. The amount of UJ
MASS FLOW
airflow involved is usually quite small 0::
--' RATIO
and this flow "ould not typically be u
simulated on a \vind tunnel model. The
drag penalty is specifically defined to
!i
UJ