Rev.

0
PIPING Clean Built Procedure Flow Chart 3-Aug-19
H.Kobayashi

Scope of Work
Piping Construction Work Flow Action by Form Sheet Construction COMM (Under Coordination of
Warehouse QC
(Subconractor) Cleanliness Coordinator)

Fabrication at SM0E Shop

Internal Cleanliness Cleanliness Check
Const. Request for Check shall be by QC Resident Inspector
Check before packing sheet
(TEP-ITR-PIP-105)
Please refer to : TEP-930-SPE-QA-BP4-0021 QCP PIPING PREFABRICATION AND ERECTION

Preservation / Packing Const.

Shipping -

Delivery at site
Receiving Inspection
Warehouse
Prefabricated Spool / Loose Pipe
Warehouse shall perform random check of internal cleanliness during receiving inspection
Other piping Component
Warehouse shall perform 100% internal cleanliness during receiving inspection. Result of
Inspection, and Corrective action shall be controlled with OSD Report.

OSD Report /
Disposition Report issue For Info. For Info.
Plan
Site Storage
Storage at Laydown
Warehouse Warehouse shall control spool/component preservation during installation
yard
Preservation and Cleanliness Patrol shall be performed periodically by SUSU and Preservation
team (Commissioning)

Material Issue to Subcontractor

Issue to Subcontractor Const. Const.(Subcon) shall confirm cleanliness of internal piping before receiving materials

Const.(Subcon) shall control spool/component preservation after receiving

Preservation and Cleanliness Patrol shall be performed periodically by SUSU and Preservation team
(Commissioning)

Pipe Launching/ Installation

Please refer to : TEP-930-SPE-QA-BP4-0021 QCP PIPING PREFABRICATION AND ERECTION
Internal cleanliness Cleanliness Check
check before launching. Const. sheet Request for Check Check / Approve
(Visual Check) (TEP-ITR-PIP-107)
Orig. copy of Cleanliness Check Result shall be controlled by Const.(Subcon)
Marked Iso as record
Carbon Copy to Commissioning Cleanliness Coordinator

Installation Const. Const.(Subcon) shall control piping preservation and cleanliness during installation Preservation
and Cleanliness Patrol shall be performed periodically by SUSU and Preservation team
Flushing/Blowing
Flushing/Blowing if debris observed

Pressure Test Borescope Const.(Subcon) shall control dewatering condition of each piping system. i.e) test package wise.

Pressure Test Const. Dewatering Note: Boresoping check to have evidence of

Water quality shall be confirmed clean (including cleaning as state in the ITR-112
Cleanliness Check temporary piping/hose utilize to transfer of water)
sheet (Signed)
Flushing/Blowing (TEP-ITR-PIP-112) Cleanliness Check Sheet shall be compiled by Test Package wise by Const.(Subcon)

Review of Cleanliness
Const.
Check Sheet
Commissioning Cleanliness Coordinator shall review and evaluate the summary of Cleanliness
Draining/Drying TEP-ITR-PIP-114 Check Sheet.
Commissioning Cleanliness Coordinator shall refect the result of above mentioned evaluation to
Critical

Borescope Air Blow plan and application.

Precommissioning
Air Blow / Water COMPANY expectation to have borescoping to be include in the ITR-114 post hydrotest as part of
Const.
Non-Critical

Flushing dryness & debris free confirmation

TEP-ITR-PIP-126

Borescope Inspection Const. Please refer to : TEP-930-SPE-QA-BP4-0021 QCP PIPING PREFABRICATION AND ERECTION

Reinstatement Const. Air Blow / Water flushing can be ommitted, if result of borescope check is satisfactory.
As per TEP-900-PRC-OP-BP4-0007 General Cleaning Procedure that have been approved by CPY
Commissioning NON-CRITICAL --> Pressure Test - Borescope - Reinstatement
CRITICAL --> Pressure Test - Blowing/Flushing - Borescope - Reinstatement
L/O Flushing Comm. CRITICAL line/system need to complete ITR-126 while NON CRITICAL shall complete ITR-112

Degreasing Comm. By doing this one COMPANY expectation :

1. Decrease the activity of blowing/flushing
Steam Blow Comm. 2. Prevent internal handover which cause many problems when we have no good internal
process
Passivation Comm.

High Pressure Cleaning Comm.