For Pipe 8 " Sch 30 of piping class 11025

DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 8 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 0.9 mm (need to refer ASTM)
Nominal Outside Diameter, D = 219.1 mm
Internal Design Pressure, P = 19.6 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 3.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 1.55 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 5.4 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 8 " Sch 30 of piping class 11025
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 8 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 0.9 mm (need to refer ASTM)
Nominal Outside Diameter, D = 219.1 mm
Internal Design Pressure, P = 29.4 barg 1.5 x Rating pressure (19.6 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 3.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 2.32 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 6.2 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20" Sch 30 of piping class 31013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 20 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 12.7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 1.6 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 50.5 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 9.17 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 11.8 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20" Sch 30 of piping class 31013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 106 Gr B
Pipe size = 20 inch
Pipe schedule = 30
Pipe Wall Thickness, tn = 12.7 mm (from Pipe Schedule)
Tolerance Wall Thickness = 1.6 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 75.8 barg 1.5 x Rating pressure (50.5 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 13.65 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 16.2 mm UNSATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 80 of piping class 61142
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 80
Pipe Wall Thickness, tn = 26.19 mm (from Pipe Schedule)
Tolerance Wall Thickness = 3.3 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 102.1 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 18.27 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 22.5 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 80 of piping class 61142
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 80
Pipe Wall Thickness, tn = 26.19 mm (from Pipe Schedule)
Tolerance Wall Thickness = 3.3 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 153.2 barg 1.5 x Rating pressure (102.1 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 27.01 mm
Minimum Required Thickness, tm = t + c + Mill tolerance (from 304.1.1 Eq. (2) of ASME B31.3)
= 31.3 mm UNSATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 120 of piping class 91013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 120
Pipe Wall Thickness, tn = 38.1 mm (from Pipe Schedule)
Tolerance Wall Thickness = 4.8 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 153.2 barg
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 27.02 mm
Minimum Required Thickness, tm = t+c (from 304.1.1 Eq. (2) of ASME B31.3)
= 28.0 mm SATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
For Pipe 20 " Sch 120 of piping class 91013
DESIGN CODE: ASME B31.3 PROCESS PIPING - FOR STRAIGHT PIPE UNDER INTERNAL PRESSURE

Material = A 333 Gr 6
Pipe size = 20 inch
Pipe schedule = 120
Pipe Wall Thickness, tn = 38.1 mm (from Pipe Schedule)
Tolerance Wall Thickness = 4.8 mm (need to refer ASTM)
Nominal Outside Diameter, D = 508.0 mm
Internal Design Pressure, P = 229.8 barg 1.5 x Rating pressure (153.2 barg)
Design Temperature, T = 0.0 °C
Corrosion Allowance, c = 1.0 mm
Basic Allowable Stress, S = 137.895 MPa (from Appendix A-1 of ASME B31.3)
Logitudinal Weld Efficiency, E = 1.00 (from Appendix A-1B of ASME B31.3)
For Longitudinal Weld Joints
Value of Coefficient, Y (t < D/6) = 0.4 (from table 304.1.1 of ASME B31.3)
Pressure Design Thickness, t = PD/2(SE + PY) (from 304.1.2 Eq. (a) of ASME B31.3)
= 39.68 mm
Minimum Required Thickness, tm = t+c (from 304.1.1 Eq. (2) of ASME B31.3)
= 40.7 mm UNSATISFACTORY

Can used PTS 31.38.01.11 (Appendix 14) for double checking (ASTM 106 Gr B and API Gr B only)
REFERENCE: API 570 PIPING INSPECTION CODE

Actual Thickness, tactual = 2.7 mm

Required Thickness, trequired = 2.44 mm (from pressure design thickness calculation)
Wall Thickness, tinitial or tpervious = 6.23 mm
Year in Service = 15 year(s)
Corrosion Rate, Cr = (tinitial - tactual)/time(year) between or (tprevious - tactual)/time(year) between) (from 7.1.1 Remaining Life Calculations of API 570)
= 0.24 mm/year
Remaining Life = (tactual - trequired)/corrosion rate (from 7.1.1 Remaining Life Calculations of API 570)
= 1.10 year(s)
REFERENCE: API 570 PIPING INSPECTION CODE & API 579 FITNESS FOR SERVICE
CALCULATION OF MAXIMUM ALLOWABLE WORKING PRESSURE FOR PIPING IN OPERATIONS

Design Pressure, P = 1765 kPA

Design Temperature, P
Material
Pipe size
Pipe schedule
Allowable Stress, S
Nominal Outside Diameter, D
Logitudinal Weld Efficiency, E
Actual Thickness, tactual
Corrosion Rate, Cr
Next Planned Inspection
MAWP
= 80 °C
= API 5L Gr B
= 12 inch
= STD
= 137900 kPA
= 323.9 mm
= 1.00 (from Appendix A-1B of ASME B31.3)
= 2.70 mm
= 0.24 mm/year
= 2 year(s)
= 2SEΤ/D
= 1481.6 kPA UNSATISFACTORY