INTERACTIVE SCHEMATIC

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E-C61

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ELECTRICAL SYMBOLS BASIC HYDRAULIC
HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

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Find “CTRL” / “F”
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©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product
All Rights Reserved identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR1261-03
December 2017

797F Off-Highway Truck

Cooling System
LAJ1-599
WSP1-129

© 2017 Caterpillar All Rights Reserved

COMPONENT TABLE

Component Locations
Part Machine Schematic
Description
Number Location Location
AIR COMPRESSOR 261-4881 1 A-7
AUX. PUMP 250-6721 2 B-2
BRAKE COOLER (FRONT) 331-0301 3 F-7
BRAKE COOLER (REAR) 331-0301 4 F-7
BRAKE COOLER (REAR) 338-0301 5 F-6
CAB HEATER SUPPLY LINE (HIGH ALTITUDE) 136-1953 6 B-6
CAB HEATER SUPPLY LINE (LOW ALTITUDE) 136-1953 7 B-6
CORE AS. - CAB 267-3963 8 A-6
DRAIN 129-0987 9 E-6, F-6
DRAIN LINE 271-9102 10 D-6
DRAIN LINE 260-8448 11 D-6
DRAIN LINE 288-8970 12 A-6
DRAIN LINE 293-6446 13 A-4
DRAIN VALVE (PART OF RADIATOR) 287-7301 14 B-3
ENGINE OIL COOLERS 306-4222 15 D-5
FLOW ORIFICE 292-3100 16 E-7
HOSE AS. 342-2790 17 B-4
JW PUMP 268-1844 18 A-5
LINES GP - AIR 283-0591 19 B-5
POWERTRAIN COOLER 331-0302 20 F-5
RETURN LINE - CAB HEATER 136-1953 21 A-5
SHUNT LINE 311-2188 22 C-5
SHUNT LINE 311-2189 23 C-2
SHUNT LINE 311-2187 24 E-3
SHUNT TANK 310-6863 25 F-3
STEERING COOLER 290-2729 26 F-5
THERMOSTAT 286-4571 27 E-1
TUBE AS. 289-0308 28 A-4
TURBO (QTY 2) (HIGH ALTITUDE) 322-4725 29 D-7, D-6
TURBO (QTY 4) 343-5684 30 C-7, C-6
VENT LINE 338-0053 31 F-5
VENT LINE 293-0384 32 F-6
VENT LINE 293-0735 33 E-6
VENT LINE 293-0770 34 E-5
VENT LINE 339-7961 35 C-5
VENT LINE 260-8451 36 C-5
VENT LINE 292-6850 37 F-4
VENT LINE 339-3257 38 E-3
VENT LINE 291-2511 39 E-3
RADIATOR 335-8381 40 B-4
 7 6 5 4 3 2 1

(32) VENT LINE 293-0384

(9) DRAIN 129-0987

(25) SHUNT TANK

310-6863

(37) VENT LINE 292-6850

F (20) POWERTRAIN F
COOLER: 331-0302
(4) REAR BRAKE
COOLER: 331-0301

(5) REAR BRAKE (31)VENT LINE 338-0053

COOLER: 338-0301

(3) FRONT BRAKE

COOLER: 331-0301
(26) STEERING COOLER: 290-2729
(27) THERMOSTAT
286-4571

(33) VENT LINE 293-0735

(24) SHUNT LINE 311-2187

(38) VENT LINE 339-3257

(39) VENT LINE 291-2511

(9) DRAIN 129-0987

(16) FLOW ORIFICE (34) VENT LINE 293-0770

292-3100
E E

(10) DRAIN LINE 271-9102

(11) DRAIN LINE 260-8448

(29) TURBO (29) TURBO

322-4725 322-4725

HIGH ALTITUDE ARRANGEMENT

If Equipped

D D

(15) ENGINE OIL

COOLERS
306-4222

C175-20
ENGINE BLOCK

(22) SHUNT LINE 311-2188

(23) SHUNT LINE 311-2189

(35) VENT LINE
339-7961
(36) VENT LINE
260-8451

C C

(30) TURBO (30) TURBO (30) TURBO (30) TURBO

343-5684 343-5684 343-5684 343-5684

STANDARD ARRANGEMENT
(19) LINES GP AIR 283-0591

(2) AUX PUMP

250-6721
B (14) DRAIN VALVE
287-7301
B
(40) RADIATOR
335-8381

(6) CAB HEATER SUPPLY LINE (HIGH ALTITUDE) 136-1953

(7) CAB HEATER SUPPLY LINE (LOW ALTITUDE) 136-1953 (17) HOSE AS. 342-2790
(Not pressent on on High Altitude arrangement.)

(13) DRAIN LINE 293-6446

NOTE:
SERVICE CENTER IS PRESENT ONLY FOR SERVICE GP:
272-5377 OR 293-7875.

(18) JW PUMP: 268-1844

COLOR DESCRIPTIONS
CAB HEATER CORE
(8) CORE AS. 267-3963 HOT FLOW
(1) AIR COMPRESSOR (28) TUBE AS. 289-0308 SERVICE CENTER
261-4881
A COOLED FLOW A
NOTE:
AIR COMPRESSOR IS PRESENT ONLY FOR
SERVICE CENTER NOTE:
STARTING AR. - AIR 272-3448 OR 272-3449 (21) CAB HEATER RETURN LINE 136-1953 STEEP GRADE CIRCUIT SHOWN WITH DASHED
LINES.

797F OFF HIGHWAY TRUCK COOLING SYSTEM SCHEMATIC

MEDIA NUMBER: UENR1261-03 (LOW and HIGH ALTITUDE)
(12) DRAIN LINE 288-8970 PART NUMBER: 272-3215, CHANGE: 01,
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
HEATER CORE ASSEMBLY VIEW
VIEW ALL CALLOUTS

(8) CORE AS.

267-3963

CAB (REAR)
 ENGINE VIEWS
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(25) SHUNT TANK:

310-6863
(26) STEERING (29) TURBO: (30) TURBO:
COOLER: 322-4725 343-5684
290-2729 If Equipt:
High Altitude
Arrangement

(20) POWERTRAIN
COOLER:
331-0302

(4) REAR BRAKE

COOLER:
331-0301

(5) REAR BRAKE (15) ENGINE OIL

COOLER: (3) FRONT BRAKE (1) AIR COMPRESSOR: COOLERS:
338-0301 COOLER: 261-4881 306-4222
331-0301

(18) JW PUMP:
(27) THERMOSTAT: 268-1844
286-4571 (40) RADIATOR:
335-8381
NOTE: (Items Not Shown)
AUX PUMP: 250-6721