GPC2000-GB Rev3 06-01

Parts Manual
Ersatzteilhandbuch
Manual de pièces detachés GPC 2000 Series
U1-Parts.p65 1 02.02.01, 09:42
TABLE OF CONTENT
Printed in Germany
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Printed in Germany
TABLE OF CONTENT
Table of Content
MA – SAFETY PAGE SERIAL NR. CUT REV.

Safety Symbols used in the Manual ....................................... M/P-MA-0000-001 Rev.1 4/00
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General .................................................................................. P-ITD-6620-001 Rev.1 11/00
Page Numbers ....................................................................... M/P-ITD-6620-002
P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

Lubrication Type ..................................................................... P-1.1-6620-002
DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

Diagrams 2020 ....................................................................... M/P-DIA-6620-001 Rev.1 01/01
Diagrams 2040 ....................................................................... M/P-DIA-6620-025 Rev.1 01/01
Diagrams 2040S .................................................................... M/P-DIA-6620-050
M/P – HYDRAUKIC PAGE SERIAL NR. CUT REV.

Hydraulic Schematic .............................................................. M/P-2.0-6620-001
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Caster Wheel ......................................................................... P-1.5-6620-001 Rev.2 01/01
Load Wheel ............................................................................ P-1.5-6620-025 Rev.1 01/01
Covers ................................................................................... P-1.6-6620-001 Rev.2 01/01
SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. P-2.1-6620-001
Pumpen Motor and Pump ...................................................... P-2.13-6620-001 Rev.2 01/01
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Drive Unit ............................................................................... P-3.0-6620-001 Rev.2 01/01
Gearbox ................................................................................. P-3.1-6620-001 Rev.1 01/01
Drive Motor ............................................................................ P-3.2-6620-001 Rev.3 06/01
Knuckle ................................................................................. P-3.3-6620-001 Rev.2 01/01
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

Control Panel ......................................................................... P-4.1-6620-001 Rev.2 01/01
Steering Controller ................................................................. P-4.2-6620-001
Drive Board ............................................................................ P-4.3-6620-001 Rev.2 01/01
Contactor ............................................................................... P-4.4-6620-001
Quick Pic ............................................................................... P-4.6-6620-001
Accelerator Switch ................................................................. P-4.6-6620-025
Lift/Lower and Horn ................................................................ P-4.6-6620-050
Control Handle ....................................................................... P-4.6-6620-075 Rev.2 01/01
Handle ................................................................................... P-4.6-6620-077
Control Handle (Cap) .............................................................. P-4.6-6620-079 Rev.2 01/01
Foot Brake/Walk Along 2020/2040 ......................................... P-4.6-6620-100 Rev.1 01/01
Walk Along and Lift/Lower 2040S ........................................... P-4.6-6620-125
Platform ................................................................................. P-4.6-6620-150
Printed in Germany
REV. 2 06/01
P-IDX-6620-001
TABLE OF CONTENT
Battery Connector/Emergency Disconnect ............................. P-4.7-6620-001 Rev.1 2/97
Dash Board ............................................................................ P-4.9-6620-001 Rev.2 01/01
Steer Indicator ....................................................................... P-4.9-6620-025
SECTION 5 – BRAKE PAGE SERIAL NR. CUT REV.

Brake 2020 ............................................................................ P-5.6-6620-001 Rev.1 2/97
Brake 2040/2040S ................................................................. P-5.6-6620-025 Rev.2 01/01
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

Steering ................................................................................. P-6.2-6620-001
Steering Motor ....................................................................... P-6.2-6620-025
Steering ................................................................................. P-6.4-6620-001
Steering Column .................................................................... P-6.7-6620-001 Rev.1 2/97
SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

Platform Lift ........................................................................... P-7.1-6620-001 Rev.1 01/01
Fork Lift ................................................................................. P-7.1-6620-025
Fork Carriage ......................................................................... P-7.7-6620-001 Rev.1 01/01
Lift Structure .......................................................................... P-7.8-6620-001 Rev.2 01/01
Load Backrest ........................................................................ P-7.10-6620-001 Rev.1 01/01
Guard Rail .............................................................................. P-7.10-6620-075
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder (Platform Lift) ..................................................... P-8.4-6620-001 Rev.1 01/01
Free Lift Cylinder .................................................................... P-8.4-6620-025
Free Lift Cylinder (Platform Lift and Combi) ............................ P-8.4-6620-050
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

Platform ................................................................................. P-9.0-6620-001 Rev.2 01/01
Platform (Platform Lift/Fork Lift) ............................................. P-9.0-6620-075
Platform (Fork Lift) ................................................................. P-9.0-6620-100
SECTION 10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Labels and Decals ................................................................. P-10.9-6620-001 Rev.2 01/01
Printed in Germany
REV. 1 01/01
P-IDX-6620-002
SAFETY
Printed in Germany
Printed in Germany
SAFETY
Safety Symbols used in the General Maintenance and Repair

Manual Safety Notes
To help guide you through the manual and to highlight DANGER
particular danger areas, we have used graphic illustra-
tions: Read the safety notices in the truck Mainte-
nance and Operator's Manuals.
DANGER
l Failure to do so could result in severe or
This symbol indicates life-threatening risks fatal injuries to maintenance personnel
and/or other persons.
l Failure to comply with this notice may
result in severe or fatal injuries to yourself
or other people. Motorised vehicles can be dangerous if maintenance
and service are neglected. For this reason maintenance
and inspections must be carried out at regular short
intervals by trained personnel working to approved
WARNING
company guidelines.
This symbol indicates the risk of serious DANGER
injury and/or serious material damage.
Follow all national/local safety regulations
l Failure to comply with this notice may applicable for maintenance work, e.g. for
result in severe injuries to yourself or other work on higher levels.
people and/or serious material damage.
l Failure to do so could result in severe or
fatal injuries to maintenance personnel and/
or other persons.
CAUTION
Maintenance and Repair
This symbol indicates the risk of minor
injury and/or minor material damage. 1. Maintenance work must only be carried out in
l Failure to comply with this notice may
accordance with the test and maintenance pro-
gram contained in the present Maintenance
result in minor injuries to yourself or other
Manual and any applicable service notices.
people and/or minor material damage.
2. Only qualified and authorised personnel may
carry out work on the truck.
INFORMATION
3. Always keep fire extinguishers in good working
Contains additional information with condition. Do not approach fluid levels or leaks
supplementary notes and hints. with a naked flame.
4. To clean, use a non flammable, non combustible

OPTION cleaning solution which is groundwater-neutral.
Only carry out cleaning with an oil separator.
OPTION
These items relate to optional features not Protect the electrical system from dampness.
supplied with the standard version.
5. Keep the service area clean, dry and well-venti-
lated.
6. Do not allow oil to penetrate the ground or enter

the draining system. Used oil must be recycled.
Oil filters and desiccants must be treated as
special waste products. Relevant applicable
regulations must be followed.
7. Neutralise and thoroughly rinse any spilled battery

fluid immediately.
Printed in Germany
REV. 1 4/00
M/P-MA-0000-001
1
SAFETY
8. Keep the truck clean. This will facilitate the loca- Warnings and Labels on the Truck
tion of loose or faulty components.
During regular maintenance check that the warnings
9. Make sure that capacity and data plates, warnings and labels on the truck are complete and legible.
and labels are legible at all times.
l Clean any illegible labels.
10. Alterations or modifications by the owner or
operator are not permitted without the express l Replace any faulty or missing labels.
written authorisation from Crown.
The order and meaning of the warnings and labels on
11. Only use original Crown spare parts to ensure the the truck are described in section 10.9 of the parts
reliability, safety and suitability of the Crown truck. manual.
Before Leaving the Truck

l Stop the truck.
l Lower the fork carriage fully.
l Apply the parking brake.
l Turn off the travel switch and remove the key.
l Block all wheels when parking on an uneven

surface.
Before Carrying out Work on the Truck

l Raise the truck to free the drive wheel. Press the
emergency Stop button and disconnect the
battery.
l Prevent the truck from rolling away.
l Before carrying out work on the hoist frame, the

lift mast or on the fork carriage: Block these parts
according to maintenance instructions in order to
prevent them from dropping.
l Only carry out operational testing when there is

sufficient room to manoeuvre, to avoid the risk of
injury to yourself and others.
Before Operating the Truck

l Check the safety devices.
l Get into the driver's seat.
l Check the operation of the lifting device, travel

direction switch, speed control, steering, warning
devices and brakes.
Printed in Germany
REV. 1 4/00
M/P-MA-0000-002
2
INTRODUCTION
Printed in Germany
Printed in Germany
INTRODUCTION
General series. Brochures can be obtained from your CROWN

dealer or from the following address:
The present manual is designed for Customer Service
engineers who wish to familiarise themselves with the
maintenance work required for the various truck CROWN Gabelstapler GmbH
components. Moosacher Str. 52
80809 Munich
It also contains troubleshooting sections which can be GERMANY
used to identify and remedy truck faults. Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
INFORMATION
This book is not an operating manual. It is
designed solely for specialist personnel
who have been trained and authorised to
carry out the work described in the manual.
This manual therefore contains fewer and less detailed

warnings than the Operator's Manual, as the latter is aimed
at persons who have very little or no prior experience at
all.
Operating Instructions
This manual contains no operating instructions. An
operating instructions manual is supplied with the vehicle.
Additional copies can be ordered as required.
With the help of this manual you and your personnel will
be able to ensure the long service life, operational safety
and error free functioning of your CROWN vehicle.
Service Training
CROWN offers the appropriate vehicle related training for
service personnel. Details on this training can be obtained
from CROWN on request.
Ordering Spare Parts

The maintenance manual does not cover spare parts.
These are listed in a separate manual.
Spare parts can be ordered by quoting:
l The truck specification number
l The truck model number
l The truck serial number
This information can be found on the truck's data plate.

Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the

utilisable loads, technical data and dimensions for this
Printed in Germany
REV. 1 01/01
P-ITD-6620-001
1
INTRODUCTION
Page Numbering in the Manual
The page numbers are on the left and right-hand sides
of the page footer.
If a page has been modified since the last edition, a

revision number will be found in the middle of the
footer:
02 REV. 2/99 means the second amendment to this

page in February 1999.
The page numbers are not necessarily consecutive!
The back page of the manual contains a print

number in the following form:
MS-ESR4000-GB-D-F 02/00
In this example, 02/00 is the edition date.
A page beginning with M/P- is identical in both the maintenance and spare parts manuals:
M/P-1.2-6620-001
M = Maintenance Manual
P = Spare Parts Manual
Chapter Page Number
Section Truck Code

e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
identical for all trucks
are given the code 0000
here)
A page beginning with M- is only contained in the maintenance manual:
M-1.2-6620-001
M = Maintenance Manual
Chapter Page Number
Section Truck Code

e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
here)
Printed in Germany
M/P-ITD-6620-002
2
INTRODUCTION
A page beginning with P- is only contained in the spare parts manual:
P-1.0-6620-001
P = Spare Parts Manual
Chapter Page Number
Section Truck Code

e.g. 1.0 = Panels
(Pages which are
here)
Model-Number
GPC2020
Modeldescription
Low Level Order Picker, 1.600 kg capacity
GPC2040
Modeldescription
Low Level Order Picker, 2.000 kg capacity
GPC2040S
Modeldescription
Rider Pallet Truck with Steering Wheel, 2.000 kg capacity
Printed in Germany
M/P-ITD-6620-003
3
Printed in Germany
LUBRICATION
Printed in Germany
Printed in Germany
LUBRICATION
Lubricant Type Product Description Manufacturer CROWN-Part-No. Type
Aralube HLP-2 Aral

LM-Grease Castrol
Regulus A2 Century
Grease (multi purpose) Beacon EP2 Esso 053002-001 B
EP2 Maxol
Mobiluxe E2 Mobil
Retinax LX Shell
Aralube SKL2 Aral

Low temperature grease 053002-005 BB
Unirex Lotemp EP Mobil
Kowal 40 Aral
Lubrication oil (chain) Essolube HDX Plus + 40 Esso 053002-007 G
Delvac 1240 Mobil
Low temperature
SHC 626 Mobil 053002-008 GG
lubrication oil
Vitam GF 32 Aral
Hyspin AWS-32 Castrol
Hydraulic oil Nuto H32 Esso 053001-003 D
DTE 24 Mobil
Tellus 32 Shell
Low temperature Univis J 13 Aral

053001-008 DD
hydraulic oil Aero HFA Mobil
Hyp 85W90 Aral

GX - D 85W90 Esso
Transmission oil 053002-004 A
Mobilube HD85/90 Mobil
Spirax MB 90 Shell
Low temperature
Mobilube SHC Mobil 053002-006 AA
transmission oil
Rubber and vinyl dressing H
Special grease MOS2 Lithium Dow Corning 063002-022 M
Universal lubrication oil SAE 40 C
L01-gb
Printed in Germany
P-1.1-6620-002 1
LUBRICATION
Grease Points/Interval
100 250 500 1000 2000

Item Component Typ Vol.
hours hours hours hours hours
1 Hydraulic reservoir, check D/DD A/R X X X X X
2 Hydraulic reservoir D/DD A/R X X X change
3 Pivot pin control handle C A/R X
Pivot pin control handle brake option

4 C A/R X
(GPC2040/2040S)
Control handle latching mechanism,

5 C A/R X
lever pivot
6 Battery compar tment lid hinge C A/R X
7 Battery latch B/BB A/R X
8 Battery compar tment rollers B/BB A/R X
Seat hinges and delatching

9 C A/R X
mechanism
10 Mast channels B/BB A/R X
11 Lift chain G/GG A/R X
12 Steer chain G/GG A/R X
13 Gearbox turntable bearing B/BB A/R X
14 Caster, all exposed threads B/BB A/R
15 Lift linkage rear top and bottom B/BB A/R X
16 Lift linkage front B/BB A/R X
17 Pivot pin load wheel mounting B/BB A/R
18 Gearbox oil change A/AA A/R X
19 Follow up gearbox oil change A/AA A/R X

L02-GB
Printed in Germany
2 P1.2-6620-002
ELECTRICAL DIAGRAMS
Printed in Germany
Printed in Germany
DIAGRAMS
Control Circuit 2020
M1890_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-001
3
DIAGRAMS
Distribution Panel 2020
M1891_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-002
4
DIAGRAMS
Traction Controller 2020
BDI-TT
M1892_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-003
5
DIAGRAMS
Brake and BDI 2020
M1893_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-004
6
DIAGRAMS
Control Handle and Walk Along 2020
M1894_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-005
7
DIAGRAMS
Power Cables 2020
M1895_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-006
8
DIAGRAMS
Control Circuit 2040
M1896_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-025
9
DIAGRAMS
Distribution Panel 2040
M1897_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-026
10
DIAGRAMS
Distribution Panel 2040 / Platform Lift
M1898_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-027
11
DIAGRAMS
Traction Controller 2040
BDI-TT
M1899_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-028
12
DIAGRAMS
Brake 2040
M1900_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-029
13
DIAGRAMS
Lift/Lower and Limit Switch 2040
M1901_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-030
14
DIAGRAMS
Handle: BDI and Walk Along 2040
M1902_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-031
15
DIAGRAMS
Power Cables 2040
M1903_gb
Printed in Germany
REV. 1 01/01
M/P-DIA-6620-032
16
DIAGRAMS
Control Circuit 2040S
KYS
PC201 CA201 F2 (10A) CA206 PC206
B+ From EDS
1 1 1 1
8 8 B- From Minus Pumpcontactor
B+ (+24V)
8 8 2 2
PC405 HORN SV 1 P-Contactor
In
Hour-Meter
nu 1 1 3 3
+24V FILTER
2 2 2 2 Out 4 4
3 3 3 3 5 5
4 4 4 4
Sensor
0V 5 5 5 5 PINK
Load
F4 (2A) 6 6 BLU
TT 6 6 6 6
7 7
BDI 7 7 7 7
BDI nu 8 8
PC403
12 12 1 1 Key IN
COMBI-Instrument 9 9 2 2 Brake coil activ
POT & FS/RS PC205 CA205
Traction Controller
16 16 3 3 High speed enable
PC411 10 10 10 10 Forward IN
FS VIO
1 1 10 10 11 11 11 11 Revers IN
RS GRAY/PINK 11 11 13 13 13 13 Throttle Pot V+
2 2
GRN 13 13 14 14 14 14 Throttle Pot V-
3 3
YEL
4 4 15 15 15 15 15 15 Throttle Pot Wiper
GRAY 14 14 F
5 5 PINK +24V FIL 8 8 18 18 ForwContOut
6 6 12 12 R11
7 7 R 19 19 ReversContOut
20 20 nu
JC410 PC410 CA204 PC204
2907 BLU 2920
1 1 9 9 4 4 1 1
WAS1:1 WAS1:2 5 5 2922 LOS
BACKREST
2 2
6 6
2913 2911 BRN 2923 2921 RAS
7 7 7 7 3 3
1 1 010 RS
JP3 4 4
2914 SW LOWER 2909 RED/BLU 3 3
4 4 4 4 2 2 011 009 RS
5 5
PC404 1 1 BRS1 6 6 nu
CA203 1 1
2915 SW LIFT 2908 PINK Deadman
PC719
3 3 3 3
JC719
2 2 16 16
2 2 2 2
2916 SW HORN 2912 WHT/GRN 4 4 Lift-Stop

8 8 8 8 5 5
6 6
F5 (2A) 7 7
2910 BLK
+V 5 5 5 5 8 8
+5V out 2 RED
107
Poto In 9 9 2 2 F6 (10A) CA202 PC202
0V 505 WHT/YEL
10 10 1 1 1 1 nu +BV
Steer Angle Display TT 2 2 nu TT
nu 3 3 nu 3 3 nu 3 3
6 6 6 6 Distribution Panel PCB 4 4
nu 11 11 5 5 BR1 Brakecoil
nu 12 12 804247-003 6 6
nu 13 13 7 7 BR2 Brakecoil
nu 14 14
CA713 8 8
nu 15 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
nu 16 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CA712
Electric Steering PCB
808191
PC407
JC407
1 2 3 4 5 6 7 8 9 10 11 12 13 14 CA711 15 16
RED 2917
Brake Switch, Tiller BLK
1 1
2918
1
2 2
WHT 2919
3 3
4 4
5901
5902
2904
2905
2906
PC708
PC701
PC702
2902
2903
006
007
008
503
005
104
105
106
CA717
PC717
Steer Sensor PC706 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10

ENC1 YEL/BRN
1 1 1 1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10
502
PC715 2 2 WHT/GRAY
2 2
0V In X1 X2 X8 PC704
CA715
1 1
001 1 1
3 3
GRAY/BRN
Signal A 3 3
PCB-RS422 Interface
2 2 2 2 WHT/PINK 1 1
+5V In 3
701
3 3
4 4
PINK/BRN 4 4 X4 2 2
3 002 402
5 5 5 5
Signal B 4 4 4 4 WHT/BLU X6 3 3
6 6 6 6
ENCODER PCB (2x128 Pulse) Steering OK 4 4
X4: Supply Voltage
CA714
PC714
5 5 703
PC707 6 6 for Encoders
1 1
ENC2 PC716 X7 X9 1
Connector
SERVICE
2 2
+5V In RED BRN/BLU
Steering Controller DACI 2 X4.1 = +15V
CA716
1 1 7 7 3 3
Signal B BLU 2
WHT/RED 4 4
3 X4.2 = + 5V
2 8 8
WHT 3
BRN/RED 4
Signal A BLK
3 9 9
WHT/BLK
5 5
5 X4.4 = + 5V
0V in 4 4 10 10 6 6
6 X4.5 = +15V
SENSOR-Bearing SKF 6204 B+ B- U V W
X3 1 2 3 4 5 6 X5 1 2 3 4 5 6
1 2 3 4 5 6 1 2 3 4 5 6
PC705
PC703
401
004
104
105
504
003
X8.8 to B- : 2V, Steer Wheel left side

1
801
108
506
X8.8 to B- : 7.3V, Steer Wheel right side F

CROWN ColorCode:
1 2 3 4 5 6 PC710
JC718
2
1
3
4
5
6
2 JC410.9 to B- : 1V, Steer Wheel left side 50A

e.g.: 2 9 0 4 JC410.9 to B- : 3.9V, Steer Wheel right side
Sequencial numbering
WHT
RED
RED
RED
BLU
BLK
PC718 1 2 3 4
of the wires
3 POT has 5 revolutions. If steer wheel is at straight 1 2 3 4
JC718
position, POT must be set at 2,5 revolutions
Temp-Sensor
W
0 BLK sw
U
V
SENSOR Bearing SKF

802
109
507
From Battery Minus-
1 BRN br
Steering Motor
From Fuseholder
Signal A
Signal B
2 RED rt
+15V In
Pump Contactor
T
ColorCode
0V In
3 ORG or 3
Drive/Pump
4 YEL ge
5 GRN gn FEEDBACK POT
6 BLU bl
X3.4 to B- = 6.9V
7 VIO vi X3.6 to B- = 3.2V
8 GRAY gr X3.4 to X3.6 = 3.7V R Temp-Sensor = 2kOhm
(between JC710.1 and
9 WHT ws X3.5 to B- = 4.6V (right) JC710.2 at 25˚C)
29 RED / WHT rtws X3.5 to B- = 4.9V (middle)
X3.5 to B- = 5.4V (left)
59 GRN / WHT gnws
M1906_gb
Printed in Germany
M/P-DIA-6620-050
17
18
LIST No Component Name Position Type (m/fem) Crown No. Used Comments
1 Connector-Housing PC701 10 803 450-015 1
1
5 Connector-Housing PC710 6 803 450-007
M/P-DIA-6620-051
8 Terminals female 116 858 40
10 Terminals female 803 452-006 16 For PC711
11 Connector-Housing JC407 4 803 450-002 1
12 Terminal MiniFit, Jr. male 803 450-010 3
13 LED YELLLOW 5mm Terminals and LED-Connector must be soldered

Steering Controller 2040S
TO STEERING CONTROLLER: X3(PC703), X8(PC708), X5(PC705), X4(PC704), X2(PC702), X1(PC701)
PC703 PC708 PC705 PC704 PC702 PC701
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
005 BLK
106 BRN
503 GREEN
401 YELLOW
504 GREEN
003 BLK
004 BLK
402 YEL
402 YEL
703 VIO
703 VIO
2902 RED/WHT
2903 RED/WHT
801 GRAY
108 BRN
506 GRN
104 BRN
105 BRN
5901 GRN/WHT
5902 GRN/WHT
2904 RED/WHT
2905 RED/WHT
2906 RED/WHT
006 BLK
007 BLK
008 BLK
PC711
5901 GRN/WHT
1
5902 GRN/WHT
2
2904 RED/WHT
3
2905 RED/WHT
4
2906 RED/WHT
5
006 BLK
JC407 6
2917 RED/WHT 007 BLK

1 7

BRS2 2 8

CONTROL HANDLE 3 9
BRAKE SWITCH
SIGNAL -
COLLECTOR PCB
2917 RED/WHT
PC710 4 10
104 BRN 2918 RED/WHT

1 11
105 BRN 2919 RED/WHT

2 12
504 GRN 2902 RED/WHT

3 13
STEERING
401 YEL 2903 RED/WHT
MOTOR 4 14
PC718
003 BLK 801 GRAY 106 BRN
5 1 15
004 BLK 108 BRN 503 GRN

6 2 16
FEEDBACK POT
506 GRN
3
Printed in Germany
DIAGRAMS
M2041_gb
DIAGRAMS
Encoder Steering Sensor 2040S
PART LIST
1 Connector-Housing PC715 803 450-006 1
2 Connector-Housing PC717 062535-006 1 Mini Universal MATE-N-LOK
3 Terminal PC715 female 116 858 4
4 Terminal PC717 female 062536-001 4 mimi universal MATE-N-LOK
PC715 PC717
502 GRN 502 GRN
1 1
001 BLK 001 BLK
2 2
701 VIO 701 VIO
3 3
002 BLK 002 BLK
4 4
M2038_gb
Printed in Germany
M/P-DIA-6620-052
19
DIAGRAMS
PCB Link Cable 2040S
PART LIST
LIST No Component Name Position Type (m/fem) Crown No. Used

CA712
1 Connector-Housing 16 803452-002 2
CA713
2 Termimal female 803452-006 32
CA712 CA713
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
M2036_gb
Printed in Germany
M/P-DIA-6620-053
20
DIAGRAMS
Feedback POT 2040S
PART LIST
LIST No Component Name Position Type (m/fem) CROWN No. Used Comments
1 Connector JC718 4 803 450-002 1
2 POT POTI 808 003-001 1 5-Gang-Poti 5kOhm
3 Terminals male 803 450-010 3
JC718
802 GRAY 802 Gray 1
1
109 BRN
2 109 BRN 2
507 GRN
3
4 507 GRN 3
Connections must be soldered!
M2037_gb
Printed in Germany
M/P-DIA-6620-054
21
22
M/P-DIA-6620-055
PART LIST
LIST No Component Name Type (m/fem) Crown No. Used
1 Connetor-Housing PC719 803450-003 1
2 Terminal PC719 male 803450-010 5
3 Connector-Housing JC719 803450-007 1
4 Terminal JC719 female 116858 5
5 Fast On 4,8mm female 062007-043 6
6 Housing f. 4,8 mm 803448-002 6
7 Terminal female 803452-005 5

Controll Cable Backrest 2040S
TRACTION BACKWARD
LOWER SW
LIft SW
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
(List No. 7)
BLACK "1" JC719 PC719
PCB 804247-003 PC204.4 BLACK "1" 2920 RED/WHT
BLACK "2" 1 1
PC204.5 BLACK "2" 2922 RED/WHT
BLACK "3" 2 2
PC204.6 BLACK "3" 2923 RED/WHT
010 BLK
009 BLK
009 BLK
011 BLK
2920 RED/WHT
2921 RED/WHT
2922 RED/WHT
2921 RED/WHT
2923 RED/WHT
3 3
BLACK "4" 010 BLK
4 4
BLACK "4" GREEN / YEL 011 BLK
PC203.7 5 5
GREEN / YEL
PC203.8 6 6 nu
Printed in Germany
DIAGRAMS
M2035_gb
PART LIST
Printed in Germany
PC707 1 Connector-Housing PC706 6 803 450-007 1
1 2 Connector-Housing PC707 6 803 450-007 1
BRN/BLU
STEERING CONTROLLER WHT/RED
SENSOR BEARING ENCODER 4 5 Connector-Housing PC411 6 803 450-007 1
BRN/RED
5 6 Terminals female 116 858 35 AGW24
WHT/BLK
8 Terminal female 803 452-006 15

Tiller Cable 2040S
9 Shrinking Tube 805 938 2 30 mm
10 Protection Tube 1 300 mm

PC706
YEL/BRN 11 Cable 1500mm FarbCode: DIN 47100
1
WHT/GRAY
2
GRAY/BRN
STEERING CONTROLLER 3
WHT/PINK
STEER WHEEL ENCODER 4
PINK/BRN
5 PC714
WHT/BLU YEL/BRN
6 1
WHT/GRAY
2
GRAY/BRN
3
WHT/PINK
4 PC410
BLU
PINK/BRN 1
5
RS422 Interface PINK
WHT/BLU 2
6
BRN/BLU 3
7
Shrinking Tube RED/BLU
WHT/RED 4
8
BLK
BRN/RED 5
9
Cable Protection tube WHT
WHT/BLK 6
10
BRN
7
WHT/GRN
8 MICROSWITCH
RED
9
& STEER INDICATOR
WHT/YEL
10
11
PC411 12
PC205 Note: VIO
WHT/YEL 1 13
1 Wire Color Code under DIN47100!
GRAY/PINK
RED Crown Color Code is not valid! 2 14
2
GRN
(The Color Code has no reference to an electric signal) 3 15
3
YEL
RED/BLU
DRIVE POT& DIRECTION
4 16
4
GRAY
BLK 5
5
BRN/GRN
WHT 6
6
BRN
7
WHT/GRN
8
DISTRIBUTION PANEL PCB BLU
9
VIO
10
GRAY/PINK
11
BRN/GRN
12
GRN
13
GRAY
14
YEL
15
PINK
16
23
M/P-DIA-6620-056
DIAGRAMS
M2040_gb
24
HORN SW
LOWER SW
LIft SW
WAS1:1
WAS1:2
M/P-DIA-6620-057
4,8mm FastOn
4,8mm FastOn
4,8 mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
4,8mm FastOn
JC410
2907 RED/WHT
1
2908 RED/WHT
2
2914 RED/WHT
2907 RED/WHT
2913 RED/WHT
2911 RED/WHT
2913 RED/WHT
2914 RED/WHT
2915 RED/WHT
2909 RED/WHT
2915 RED/WHT
2916 RED/WHT
2908 RED/WHT
2916 RED/WHT
2912 RED/WHT
2909 RED/WHT
Wiring Control Handle 2040S
2910 RED/WHT
5
2911 RED/WHT
7
2912 RED/WHT
8
107 BRN
9
505 GRN
10
11
12 PART LIST
13
14
1 Connector-Housing JC410 16 803450-014 1
15
2 Terminal Molex male 803450-010 8
16
3 Fast On 6,3mm female 062007-021 3
4 Housing f. 6,3mm 803448-003 3
5 Fast On 4,8mm female 062007-043 12
2910 RED/WHT
107 BRN
505 GRN
6 Housing f. 4,8 mm 803448-002 12
6,3mm FastOn
6,3mm FastOn
6,3mm FastOn
Steer Indicator
Printed in Germany
DIAGRAMS
M2039_gb
DIAGRAMS
Power Cables 2040S
Shrinking tube 30mm
CROWN Part No. Length [mm]
052078-001 EDS to F7 + 330 mm
052078-002 B-Contr to B-Steer 540 mm
052078-003 F7 to B+Steer 200 mm
052078-004 U mot to U steer 340 mm
052078-005 V mot to V steer 300 mm
052078-006 W mot to W steer 250 mm
M2034_gb
Printed in Germany
M/P-DIA-6620-058
25
DIAGRAMS
Power Cables 2040S
M2001_gb
Printed in Germany
M/P-DIA-6620-059
26
HYDRAULIC SCHEMATIC
Printed in Germany
Printed in Germany
HYDRAULICS
2020/2040/2040S
M1988
Printed in Germany
M/P-2.0-6620-001
M1.0-0000-0001
HYDRAULICS
Platform Lift
M1998
Printed in Germany
M/P-2.0-6620-002
M1.0-0000-0002
HYDRAULICS
Fork Lift
M1999
Printed in Germany
M/P-2.0-6620-003
M1.0-0000-0003
HYDRAULICS
Platform/ Fork Lift
M2000
Printed in Germany
M/P-2.0-6620-004
M1.0-0000-0004
PARTS
ERSATZTEILE
PIÈCES DÉTÀCHE
Printed in Germany
Printed in Germany
SECTION 1
ABSCHNITT 1
CHAPITRE 1
Printed in Germany
CASTER WHEEL
STÜTZRAD
ROUE D'APPUI
1 4
1 1 9
1 5
5
2
6
1 7
3
8
7
1 6
9
1 0
4
1 1
1 2
1 1
1 8 1 3
M0100
Printed in Germany
REV. 2 01/01
P-1.5-6620-001
4
CASTER WHEEL
STÜTZRAD
ROUE D'APPUI
Index Part No Part Name Bezeichnung Désignation No. Req.

Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité
0 804698-001 Caster Wheel Assy Stützrad (vollst.) Roue dáppui (montage) 1

804698-002 Caster Wheel Assy Stützrad (vollst.) Roue dáppui (montage) 1
(only for F/C) (nur für F/C) (pour parties F/C)
1 804638 Cap Kappe Chapeau 1
2 804133 Support Halterung Support 1
3 804134 Variable-pitch Verstellschraube Vis de réglage 1
4 054002-031 O-Ring O-Ring Joint torique 1
5 055018-002 Bearing Ball Kugellager Roulement à billes 1
6 804135 Housing Gehäuse Logement 1
7 804154 Washer Scheibe Rondelle 2
9 804093 Top Bearing Lagerdeckel Joint palier 1
10 050008-075 Nut Mutter Ecrou 1
11 050009-023 Washer Scheibe Rondelle 2
12 804136 Caster Stützrad Roue dáppui 1
13 804129 Axle Achse Axe 1
15 804818 Adjusting Screw Gewindestift Tringle 1
16 050001-046 Pin Stift Goupille 1
17 050051-007 Screw Schraube Vis 1
18 804061 Pin Split Splint Goupille 1
053002-001 Grease Fett Graisse AR

Always Specify Model & Serial Number

Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série
Printed in Germany
REV. 2 01/01
P-1.5-6620-002
5
LOAD WHEEL
LASTRAD
ROUES PORTEUSES
M0384
Printed in Germany
P-1.5-6620-025
6
LOAD WHEEL
LASTRAD
ROUES PORTEUSES

1 805530 Rocker Wippe Bascule 4

2 802890 Load Wheel Lastrolle Roues porteuses 4
3 805534-001 Axle Achse Axe 4
805534-002 Axle Achse Axe 4
5 803030 Bushing Buchse Douille 4


Printed in Germany
REV. 1 01/01
P-1.5-6620-026
7
COVERS
VERKLEIDUNG
REVÊTEMENTS
G P C 2 0 2 0
1 0
1 1
2 3
2 0
2 2
2 5 2 1
1 3 2 8 6
2 9
2 4 1 4
1 5 1 2
2 4
9
2 5 2 7 1 1
8
4
2 6 5 2
2 6
1 6
3
1 7
1 8
1 9
M0105
Printed in Germany
REV. 2 01/01
P-1.6-6620-001
8
COVERS
VERKLEIDUNG
REVÊTEMENTS

1 804217-002-02 Cover 2020 Verkleidung 2020 Revêtement 2020 1

804217-002-01Cover 2040 Verkleidung 2040 Revêtement 2040 1
055055-003 Prorection Kantenschutz Prorection 1
2 804217-001-02Cover 2020 Verkleidung 2040 Revêtement 2020 1
804217-001-01Cover 2040 Verkleidung 2040 Revêtement 2040 1
055055-003 Prorection Kantenschutz Prorection 1
3 804862 Buffer Puffer Butoir 4
4 805318 Flap Lasche Patte 2
050009-012 Washer Scheibe Rondelle 4
6 804338 Battery Lock Batterieverriegelung Levier batterie 2
9 804952 Holder 2040 Halter 2040 Appui 2040 1
10 804951 Holder 2020 Halter 2020 Appui 2020 1
050025-009 Screw Schraube Vis 2
12 804652 Mushroom Pilz Champignon 1
13 051057-006 Spring Feder Ressort 1
16 804277 Pin Drift Dorn Broche 2
050000-009 Pin Stift Goupille 2
17* 804207 Roller Roller Pollie 6
18* 804681 Bearing Ball Kugellager Roulement ó billes 12
19* 804208 Roller Axle Rollenachse Axe de pollie 6
20 804432 Battery Connector Assy Batteriestecker (vollst.) Connecteur de batterie (mont.) 1
(Anderson + 21,22) (Anderson + 21,22) (Anderson + 21,22)
061002-003 Clip (2020 (Anderson) Schelle (2020 (Anderson) Clochette (2020 (Anderson) 2
050009-004 Washer (2020 (Anderson) Scheibe (2020 (Anderson) Rondelle (2020 (Anderson) 1
050008-001 Nut (2020 (Anderson) Mutter (2020 (Anderson) Ecrou (2020 (Anderson) 1
803673 Battery Connector (Anderson) Batteriestecker (Anderson) Connecteur de batterie (Anders.)1
803649 Battery Connector Assy Batteriestecker (vollst.) Connecteur de batterie (mont.) 1
(Schaltbau + 21,22) (Schaltbau + 21,22) (Schaltbau + 21,22)
803546-001 Battery Connector (Schaltbau) Batteriestecker (Schaltbau) Connecteur de batterie (Schaltb.)1
21 052050-023 Power Cable (B+/Anderson) Leistungskabel (B+/Anderson) Câble (B+/Anderson) 1
052050-081 Power Cable (B+/Schaltbau) Leistungskabel (B+/Schaltbau) Câble (B+/Schaltbau) 1
801988-004 Hose Guard (Schaltbau) Schutzschlauch (Schaltbau) Tuyau de protection (Schaltbau) 1
22 052050-022 Power Cable (B-/Anderson) Leistungskabel (B-/Anderson) Câble (B-/Anderson) 1
052050-080 Power Cable (B-/Schaltbau) Leistungskabel (B-/Schaltbau) Câble (B-/Schaltbau) 1
801988-004 Hose Guard (Schaltbau) Schutzschlauch (Schaltbau) Tuyau de protection (Schaltbau) 1
23 804303 Cover Verkleidung Revêtement 1
806506 Clamp Klemmblech Tôle de fixation 7
050008-024 Nut Mutter Ecrou 7
24 804863 Nut Mutter Ecrou 2
26 804863 Buffer Puffer Butoir 2
27 804423-001-01Support 2040 Halterung 2040 Support 2040 1
804423-001-02Support 2020 Halterung 2020 Support 2020 1

Printed in Germany
REV. 2 01/01
P-1.6-6620-002
9
COVERS
VERKLEIDUNG
REVÊTEMENTS
G P C 2 0 2 0
1 0
1 1
2 3
2 0
2 2
2 5 2 1
1 3 2 8 6
2 9
2 4 1 4
1 5 1 2
2 4
9
2 5 2 7 1 1
8
4
2 6 5 2
2 6
1 6
3
1 7
1 8
1 9
M0105
Printed in Germany
REV. 2 01/01
P-1.6-6620-003
10
COVERS
VERKLEIDUNG
REVÊTEMENTS

28 804423-002-01Support 2040 Halterung 2040 Support 2040 1

804423-002-02Support 2020 Halterung 2020 Support 2020 1
29 804414-002 Cover 2020 Verkleidung 2020 Revêtement 2020 1
804414-001 Cover 2040 Verkleidung 2040 Revêtement 2040 1
* 804209-001 Battery Roller Batterierolle Pollie de batterie 6

053002-001 Grease Schmierfett Graisse lubrifiant AR
* 804209-002 Battery Roller Batterierolle Pollie de batterie 6
Not illustrated Nicht gezeichnet Non illustré
810007 Battery Roller Support Assy Batterierolle/Halterung Support de pollie de batterie 1

(only for 2040S-300Ah) (nur für 2040S-300Ah) (pour parties 2040S-300Ah)
810006-001 Load Zusatzgewicht Poids supplemnet 1

(only for 2040S-300Ah/ (nur für 2040S-300Ah/ (pour parties 2040S-300Ah/
without Battery Roller ) ohne Batterierolle) sans pollie de batterie)

Printed in Germany
REV. 2 01/01
P-1.6-6620-004
11
COVERS
VERKLEIDUNG
REVÊTEMENTS
3 3
3 4 3 6
3 0
3 5
4 7
4 3
4 2
4 5 4 0
4 1
3 9
3 7 3 8
4 6
4 4
3 2
3 1
M0106
Printed in Germany
P-1.6-6620-005
12
COVERS
VERKLEIDUNG
REVÊTEMENTS

30 804299-001 Cover 2040/2020 Verkleidung 2040/2020 Revêtement 204072020 1

(without Storage) (ohne Ablage) (sans reposoir)
31 804299-002 Cover 2040/2020 Verkleidung 2040/2020 Revêtement 204072020 1
(with Storage) (mit Ablage) (avec reposoir)
32 804829-001 Mat Matte Tabis 1
053050-010 Adhesive Locking Klebstoff Colle AR
33 804335 Battery Latch Batteriehebel Levier du batterie 1
34 804341 Stop Batterieanschlag Butée 1
38 804804 Shaft Bolzen Axe d'articulation 1
42 804653 Latch Verriegelungsklinke Levier 1
44 804416-001 Cover/Battery 2040 Verkleidung/Batterie 2040 Revêtement/Batterie 2040 1
804416-002 Cover/Battery 2040 Verkleidung/Batterie 2040 Revêtement/Batterie 2040 1
(with Storage) (mit Ablage) (avec reposoir)
053050-006 Adhesive Locking Klebstoff Colle AR
46 804864 Buffer Puffer Amortisseur 2

Printed in Germany
REV. 2 01/01
P-1.6-6620-006
13
Printed in Germany
SECTION 2
ABSCHNITT 2
CHAPITRE 2
Printed in Germany
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
2020/2040/2040S SCHÉMA DES TUYAUX
G P C 2 0 2 0
1
2
3
1 0
9
8 5
5 1 0
9 8
8 8
6
8
1 0 8
M0110
Printed in Germany
P-2.1-6620-001
16
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHÉMA DES TUYAUX

1 064061-002 Adaptor Adapter Adapteur 2

2 064009-002 Branch Tee Coupling Adapter (T-Stück) Raccord en T 1
(only for 2040/2040S) (nur für 2040/2040S) (pour parties 2040/2040S)
054004-006 Seal Dichtring Joint 1
3 810060 Pressure Switch Druckschalter Interrupteur de conduit 1
810017 Adaptor Adapter Adapteur 1
4 054165-009 Hose Schlauch Tuyau 1
6 804175 Pipe Rohrleitung Tuyau 1
8 804687 Clamp Halterung Support 3
9 804688 Plate Platte Plaque 3

Printed in Germany
REV. 2 01/01
P-2.1-6620-002
17
TUBE/HOSE LAYOUT
Platform Lift ROHR-/SCHLAUCHPLAN
SCHÉMA DES TUYAUX
Plattformhub
Levée de plateforme
M0385
Printed in Germany
P-2.1-6620-025
18
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHÉMA DES TUYAUX

0 Platform Lift Plattformhub Levée de plateforme

5 054167-002 Elbow Winkelverschraubung Coude 1
8 804548 Valve Block Ventilbank Bloc hydraulique 1
9 804549 Valve Solenoid Magnetventil Électrovanne 1
15 804585 Restrictor Valve Drosselventil Orifice 1
20 054170-001 T-Adaptor T-Adapter T-Adapteur 1
25 804959 Cover Abdeckung Revêtement 1
27 805334 Cylinder Zylinder Vérin 1
(see Page 8.4) (siehe Seite 8.4) (voir page 8.4)

Printed in Germany
REV. 1 01/01
P-2.1-6620-026
19
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
Fork Lift SCHÉMA DES TUYAUX
Gabelhub
Levée de fourches
M0386
Printed in Germany
P-2.1-6620-075
20
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHÉMA DES TUYAUX

0 Fork Lift Gabelhub Levée de fourches

8 804917 Check Valve Rückschlagventil Clapet de non-retour 1
9 803976 Regulator Valve Stromregelventil Soupape de compensation 1
19 804706-006 Cylinder Zylinder Vérin 1

Printed in Germany
REV. 1 01/01
P-2.1-6620-076
21
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
Platform/Fork Lift SCHÉMA DES TUYAUX
Plattform-/Gabelhub
Levée de plateforme/-fourches
M0387
Printed in Germany
P-2.1-6620-100
22
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHÉMA DES TUYAUX

0 Platform/Fork Lift Plattform-/Gabelhub Levée de plateforme/-fourches

9 804549 Valve Solenoid Magnetventil Électrovanne 1
12 804585 Restrictor Valve Drosselventil Orifice 1
17 054170-001 T-Adaptor T-Stück T-Adapteur 1
23 804917 Check Valve Rückschlagventil Clapet de non-retour 1
24 803976 Regulator Valve Stromregelventil Soupape de compensation 1
34 804706-006 Cylinder Zylinder Vérin 1

Printed in Germany
REV. 1 01/01
P-2.1-6620-101
23
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
POMPE MOTEUR ET POMPE
M0473
Printed in Germany
P-2.13-6620-001
24
PUMP MOTOR AND PUMP

0 810029-001 Pump Motor and Pump Pumpenmotor und Pumpe Pompe moteur et pompe 1
1 045058 Tank Tank Réservoir 1
2 044253 Elbow Winkel Coude 1
3 054002-023 O-Ring O-Ring O-Ring 1
4 044252 Cap Breather Entlüftungskappe Couvercle d'aspiration 1
9 044255 Screw Schraube Vis 1
11 045060 Soleniod Magnet Aimant 1
12 044239 Nut Schraube Vis 1
14 045061 Screw, Adjusting Einstellschraube Vis de ajustage 1
15 044237 Spring Feder Ressort 1
16 044236 Ball Kugel Bille 1
17 045062 Coupling Kupplung Embrayage 1
18 045063 Pin Stift Goupille 1
19 045064 Plug Stöpsel Bouchon fileté 1
20 045065 Seal Shaft Wellendichtung Arbre de joint 1
21 044242 Seal Dichtung Joint 1
23 045066 Sleeve Muffe Raccord 1
25 044244 Tube, Return Rückaufleitung Tuyau de non-retour 2
30 044248 Strainer Filter Filtre 1
31 045069 Suction Tube Saugleitung Tuyau de aspirateur 1
33 044246 Cover Deckel Couvercle 1
34 045071 Pump Pumpe Pompe 1
35 045072 Cartridge Flow Control Drossel Insert a pression 1
37 045073 Insert Einsatz Insert 1
39 044231 Valve Ventil Soupape 1
40 045074 Ring, Retaining Sicherungsring Bague de retenue 1
41 045075 Kit Seal Dichtungssatz Kit de joint 1
42 045076 Valve, Solenoid Magnetventil Électrovanne 1
43 045077 Solenoid (Pos. 45-46) Magnet Ind. (45-46) Aimaint (Ind. 45-46) 1
44 Nut (42) Mutter (42) Ecrou (42) 1
45 062007-063 Terminal Crimp Kabelschuh Cosse de câble 1
46 062007-032 Terminal Crimp Kabelschuh Cosse de câble 1
47 045078 Adaptor Adapter Adaptateur 1
48 045079 Valve Check Rückschlagventil Clapet de non-retour 1
49 044262 Cable Kabel Câble 1
51 044263 Pump Contactor Pumpen-Relais Contacteur de pompe 1

Printed in Germany
REV. 2 01/01
P-2.13-6620-002
25
PUMP MOTOR AND PUMP
M0473
Printed in Germany
P-2.13-6620-003
26
PUMP MOTOR AND PUMP

53 805093-001 Brush Set Bürstensatz Kit de balais 1

54 * Nut Mutter Ecrou 1
55 * Screw Schraube Vis 2
56 * Washer Scheibe Rondelle 2
57 * Drive End Plate Lagerschild Flasque 1
58 805093-002 Bearing, Ball Kugellager Roulement à billes 1
59 * Screw Schraube Vis 1
60 * Cover Band Spannband Feuillard de revêtement 1
61 * Housing Gehäuse Logement 1
62 * Armature Anker Induit 1
63 805093-003 Motor Motor Moteur 1
(Pos. 49-62) (Ind. 49-62) (Ind. 49-62)
045080 Kit Seal Dichtsatz Kit de joints
(Pos. 3,7,8,13,20,21,22,36,41) (Ind. 3,7,8,13,20,21,22,36,41) (Ind. 3,7,8,13,20,21,22,36,41)

804403 Washer Scheibe Rondelle 2
053001-003 Hydraulic Oil Hydrauliköl Huile hydraulique AR

053001-009 Hydraulic Oil Hydrauliköl Huile hydraulique AR

Printed in Germany
REV. 2 01/01
P-2.13-6620-004
27
Printed in Germany
SECTION 3
ABSCHNITT 3
CHAPITRE 3
Printed in Germany
DRIVE UNIT
ANTRIEBSEINHEIT
2020/2040/2040S L'UNITE DE COMMANDE
1 0
9
3 8
7
1
1 1
4
6
M0120
Printed in Germany
REV. 2 01/01
P-3.0-6620-001
30
DRIVE UNIT
ANTRIEBSEINHEIT
L'UNITE DE COMMANDE

1 805372 Drive Unit 2020 Antiebseinheit 2020 L'unite de commande 2020 1

805371 Drive Unit 2040 Antiebseinheit 2040 L'unite de commande 2040 1
808190 Drive Unit 2040S Antiebseinheit 2040S L'unite de commande 2040S 1
3 804679 Brake Assy 2020 Bremse (vollst.) 2020 Frein (montage) 2020 1
804676-001 Brake Assy 2040/2040S Bremse (vollst.) 2040/2040S Frein (montage) 2040/2040S 1
052063-004 Hose 150mm 2040/2040S Schlauch 150mm 2040/2040S Tuyau 150mm 2040/2040S AR
052063-001 Hose 200mm 2040/2040S Schlauch 200mm 2040/2040S Tuyau 200mm 2040/2040S AR
4 802846 Drive Tyre (Vulkolan) Antriebsrad (Vulkolan) Roue motrice (Vulkolan) 1
6 054011-005 Grease Nipple Schmiernippel Graisseur 2
7 803712 Circlip 2020 Sicherungsring 2020 Bague de retenue 2020 1
050012-037 Circlip 2040/2040S Sicherungsring 2040/2040S Bague de retenue 2040/2040S 1
8 803452-001 Socket Housing Steckergehäuse Boîterde fiches 1
9 803452-005 Socket Insert Stecker Broche `prisonnier 4
10 Screw Schraube Vis 0
(see Brake) (siehe Bremse) (voir Frein)
052002-001 Grease Schmierfettett Graisse lubrifiant AR

053002-004 Transmission Oil Getriebeöl Lubrifiant de transmission AR
052002-005 Grease (F/C) Schmierfettett (F/C) Graisse lubrifiant (F/C) AR

053002-009 Transmission Oil (F/C) Getriebeöl (F/C) Lubrifiant de transmission (F/C) AR

Printed in Germany
REV. 2 01/01
P-3.0-6620-002
31
GEARBOX
GETRIEBE
2020/2040S TRANSMISSION
3 4
2 9
2 8
2 6
2 7
2 4 9 3 1
3 2
8
3 3
3 1 9
3 0
1 8
3 5 1 0
4 1 1
1 2
1 3
1 4 2 2
2
1 5
1 6 6
2 5
1 7 7
2 3
3
2 1 2 0
5
M0125
Printed in Germany
REV. 1 01/01
P-3.1-6620-001
32
GEARBOX
GETRIEBE
TRANSMISSION

0 805000 Gearbox Assy Getriebe (vollst.) Transmission (montage) 1

1 803734 Transmission Case Gehäuse Boîter de transmission 1
2 803735 Bearing Ball Kugellager Roulement á billes 1
4 803737 Thread Protection Shield Fadenschutzring Bague protectrice filetée 1
5 803738 Bevel Gear Kegelritzelwelle Jeu d'engrenages chanfreinés 1
6 803739 Spacer sleeve Distanzbuchse Douille d´écartement 1
7 803740 Shim 0.1/0.3/0.5 Paßscheibe 0,1/0,3/0,5 Rondelle dájustage 0,1/0,3/0,5 AR
803741 Shim 0.15 Paßscheibe 0,15 Rondelle dájustage 0,15 AR
8 805001 Helical Gear Stirnrad Roue droite 1
10 803745 Bevel Gear Kegelrad Roue conique 1
13 803750 Spacer Distanzbuchse Douille d´écartement 1
14 803751 Shim 0.1/0.3/0.5 Paßscheibe 0,1/0,3/0,5 Rondelle dájustage AR
805044 Adhesive Kleber Colle AR
16 803755 Wheel Shaft Flanschwelle Essieu 1
17 803756 Stud Wheel Radbolzen Boulon de roue 5
21 803760 O-Ring O-Ring Joint torique 1
23 805041 Plug, Drain Verschlußschraube Bouchon fileté 1
803764 Seal Dichtung Joint 1
26 803769 Plug Stopfen Bouchon 1
27 805039 Chain Wheel Kettenrad Roue de chaîne 1
28 805040 Turntable Drehkranzlager Plaque tournante 1
30 803774 Plug Verschlußschraube Bouchon fileté 1
31 805002 Serial Number Plate Typenschild Plaque caractéristique 1
32 803777 Rivet Niete Clou cannelé 2
33 805003 Helical Gear Ritzel Pignon droit 1

Printed in Germany
REV. 2 01/01
P-3.1-6620-002
33
GEARBOX
GETRIEBE
2040 TRANSMISSION
3 4
2 9
2 8
2 6
2 7
2 4 9 3 1
3 2
8
3 3
3 1 9
3 0
1 8
3 5 1 0
4 1 1
1 2
1 3
1 4 2 2
2
1 5
1 6 6
2 5
1 7 7
2 3
3
2 1 2 0
5
M0125
Printed in Germany
P-3.1-6620-025
34
GEARBOX
GETRIEBE
TRANSMISSION

0 805081 Gearbox Assy Getriebe (vollst.) Transmission (montage) 1

1 803734 Transmission Case Gehäuse Boîter de transmission 1
4 803737 Thread Protection Shield Fadenschutzring Bague protectrice filetée 1
5 803738 Bevel Gear Kegelritzelwelle Jeu d'engrenages chanfreinés 1
6 803739 Spacer sleeve Distanzbuchse Douille d´écartement 1
8 805082 Helical Gear Stirnrad Roue droite 1
10 803745 Bevel Gear Kegelrad Roue conique 1
14 803751 Shim 0.1/0.3/0.5 Paßscheibe 0,1/0,3/0,5 Rondelle dájustage AR
16 803755 Wheel Shaft Flanschwelle Essieu 1
17 803756 Stud Wheel Radbolzen Boulon de roue 5
23 805041 Plug, Drain Verschlußschraube Bouchon fileté 1
26 803769 Plug Stopfen Bouchon 1
27 805039 Chain Wheel Kettenrad Roue de chaîne 1
28 805040 Turntable Drehkranzlager Plaque tournante 1
30 803774 Plug Verschlußschraube Bouchon fileté 1
31 805084 Serial Number Plate Typenschild Plaque caractéristique 1
32 803777 Rivet Niete Clou cannelé 2
33 805085 Helical Gear Ritzel Pignon droit 1

Printed in Germany
P-3.1-6620-026
35
DRIVE MOTOR
FAHRMOTOR
2020 MOTEUR DE TRACTION
2 4
1 0
1 5
1 7
1 0
9
1 3 2 0
1 4 1 9
5
2 2
1 6
1 8
2 3
2 1
1
6
2 5
5
2
8
3
5
7
9
1 2
1 0
1 1 M0140
Printed in Germany
REV. 2 01/01
P-3.2-6620-001
36
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION

0 805075 Drive Motor Fahrmotor Moteur de traction 1

1 805076 Motor Housing Motorgehäuse Logement de moteur 1
805077 Field Pole Polschuh Piéces polaries 4
805078 Field Coil Assy Feldspulensatz (vollst.) Bobinage d emoteur (montage) 1
805079 Isolation Paper Isolierpapier Isolate 1
2 803704 Sleeve Hülse Manchon 1
4 803706-001 Shim 0.1 Paßscheibe 0.1 Rondelle dájustage 0.1 AR
803706-002 Shim 0.3 Paßscheibe 0.3 Rondelle dájustage 0.3 AR
5 803707 Circlip Sicherungsring Bague de retenue 3
7 803709 O-Ring O-Ring O-Ring 1
8 805006 Armature Complete Anker, vollst. Induit complet 1
12 803714 Woodruff Key Scheibenfeder Clavette woodruff 1
13 805007 Motor End Cover Lagerschild Flasque 1
16 805008 Brush Holder Kit Bürstenbrücke Porte-balais 1
19 803722 Brushes Kohlebürste Balai de charbon 4
21 803725 Terminal Klemmschiene Planche á bornes 2
24 803729 Protection Guard Schutzgitter Grille de protection 1

Printed in Germany
REV. 2 01/01
P-3.2-6620-002
37
DRIVE MOTOR
FAHRMOTOR
2040/2040S MOTEUR DE TRACTION
2 4
2 7
1 5
1 7
2 7
1 3 2 0
2 9
2 8
1 4
4
2 8 1 9
2 6
2 2
1 6
1 8
2 3
2 1
1
6
2 5
2
8
3
9
1 2
1 0
1 1 M0145
Printed in Germany
REV. 2 01/01
P-3.2-6620-025
38
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION

0 805086 Drive Motor 2040 Fahrmotor 2040 Moteur de traction 2040 1

805095 Drive Motor 2040S Fahrmotor 2040S Moteur de traction 2040S 1
1 805091 Motor Housing Motorgehäuse Logement de moteur 1
805087 Field pole Polschuh Piéces polaries 4
805088 Field Coil Asm. 2040 Feldspulensatz 2040 Bobinage de moteur 2040 1
805092 Field Coil Asm. 2040S Feldspulensatz 2040S Bobinage de moteur 2040S 1
805089 Isolation Paper Isolierpapier Isolate 1
2 803704 Sleeve Hülse Manchon 1
4 805028-001 Shim 0.1 Paßscheibe 0.1 Rondelle dájustage 0.1 AR
7 803709 O-Ring O-Ring O-Ring 1
8 805011 Armature Complete Anker, vollst. Induit complet 1
16 805013 Brush Holder Kit Bürstenbrücke Porte-balais 1
19 805014 Brushes Kohlebürste Balai de charbon 4
21 803725 Terminal Klemmschiene Planche á bornes 2
24 805015 Protection Guard Schutzgitter Grille de protection 1
27 050012-037 Circlip Sicherungsring Bague de retenue 2
29 805034 Insulation Bushing Isolier-Buchse Clou cannelé 4

Printed in Germany
REV. 3 06/01
P-3.2-6620-026
39
KNUCKLE
DEICHSELLAGERUNG
2020 LOGEMENT-DIRECTION
1 8
1 9
1 7
1 8
1 8
2 0 5 1
7
6 4
3
1 6
2 1
1 0
1 2
1 3
1 1
1 4
1 5
9
8
M0130
Printed in Germany
REV. 2 01/01
P-3.3-6620-001
40
KNUCKLE
DEICHSELLAGERUNG
LOGEMENT-DIRECTION


2 804674 Knuckle Deichsellagerung Logement-direction 1
4 804328 Harness Guide Kabelführung Guide-câble 1
6 804124-002 Shaft Welle Arbre 1
11 804670 Flanse Bearing Flanschlager Roulard 1
15 804682-002 Harness Guide PG-Verschraubung Raccord 1
17 804141 Shaft Welle Arbre 1
18 051058-002 Plain Bearing Gleitlager Palier-glisseur 3
19 804122 Pulley Umlenkrolle Poulie de guidage 1

Printed in Germany
REV. 2 01/01
P-3.3-6620-002
41
KNUCKLE
DEICHSELLAGERUNG
2040/2040S LOGEMENT-DIRECTION
4 3
4 4
4 2
4 3
4 3
4 5 1
3
5 4 6
3
2
4
3 9
3 8
2 0 7
1 0
1 3 8
6
9
1 5
1 1
1 4
1 6
1 8 1 2
1 7
1 9 3 5
2 3
2 6
2 5 2 1 3 2
2 8
2 2 3 3
2 4 3 1
3 4 3 6
2 7 2 9
3 0
3 7
4 1
4 0
M0135
Printed in Germany
REV. 2 01/01
P-3.3-6620-025
42
KNUCKLE
DEICHSELLAGERUNG
LOGEMENT-DIRECTION


2 804419 Knuckle (2040/2040S) Deichsellagerung (2040/2040S) Logement timon (2040/2040S) 1
3 050006-032 Screw (2040/2040S) Schraube (2040/2040S) Vis (2040/2040S) 1
050009-018 Washer (2040/2040S) Scheibe (2040/2040S) Rondelle (2040/2040S)
4 804328 Harness Guide (2040/2040S) Kabelführung (2040/2040S) Guide-câble (2040/2040S) 1
5 804127 Pin (2040/2040S) Stift (2040/2040S) Goupille (2040/2040S) 1
808738 Pin (2040S) Stift (2040S) Goupille (2040S) 1
6 804617 Steering Shaft Lenkwelle Arbre 1
7 051058-008 Bushing (2040/2040S) Buchse (2040/2040S) Douille (2040/2040S) 2
8 803559-003 Clip (2040) Klemme (2040) Clip (2040) 1
061002-003 Clip (2040S) Klemme (2040S) Clip (2040S) 1
9 050004-023 Screw (2040) Schraube (2040) Vis (2040) 1
050004-022 Screw (2040S) Schraube (2040S) Vis (2040S) 1
10 050008-008 Nut (2040/2040S) Mutter (2040/2040S) Ecrou (2040/2040S) 1
11 804126 Pin (2040/2040S) Stift (2040/2040S) Goupille (2040/2040S) 1
12 050000-001 Pin (2040/2040S) Stift (2040/2040S) Goupille (2040/2040S) 1
13 803619-001 Microswitch (BRS2) Schalter (BRS2) Interruteur micro (BRS2) 1
(2040/2040S) (2040/2040S) (2040/2040S)
803310 Actuator Roller Arm Betätigungshebel Bras de levier 1
(2040/2040S) (2040/2040S) (2040/2040S)
15 050008-004 Nut (2040/2040S) Mutter (2040/2040S) Ecrou (2040/2040S) 2
16 804324 Bracket (2040/2040S) Halterung (2040/2040S) Support (2040/2040S) 1
18 050009-012 Washer (2040/2040S) Scheibe (2040/2040S) Rondelle (2040/2040S) 2
19 804325 Cam Schaltkulisse Came 1
24 804323 Bracket Halterung Support 1
25 803619-001 Microswitch (LMS) Schalter (LMS) Interruteur micro (LMS) 1
803310 Actuator Roller Arm Betätigungshebel Bras de levier 1
31 804670 Flanse Bearing Flanschlager Roulant guide 1
35 804682-001 Harness Guide PG-Verschraubung Guide-câble 1
37 804326 Axle Spring (2040) Federbolzen (2040) Visiessort (2040) 1
807829 Axle Spring (2040S) Federbolzen (2040S) Visiessort (2040S) 1
38 051057-005 Spring (2040) Feder (2040) Ressort (2040) 1
051057-014 Spring (2040S) Feder (2040S) Ressort (2040S) 1
39 050009-029 Washer (2040) Scheiben (2040) Rondelle (2040) 2
050009-029 Washer (2040S) Scheiben (2040S) Rondelle (2040S) AR

Printed in Germany
REV. 2 01/01
P-3.3-6620-026
43
KNUCKLE
DEICHSELLAGERUNG
2040/2040S LOGEMENT-DIRECTION
4 3
4 4
4 2
4 3
4 3
4 5 1
3
5 4 6
3
2
4
3 9
3 8
2 0 7
1 0
1 3 8
6
9
1 5
1 1
1 4
1 6
1 8 1 2
1 7
1 9 3 5
2 3
2 6
2 5 2 1 3 2
2 8
2 2 3 3
2 4 3 1
3 4 3 6
2 7 2 9
3 0
3 7
4 1
4 0
M0135
Printed in Germany
REV. 2 01/01
P-3.3-6620-027
44
KNUCKLE
DEICHSELLAGERUNG
LOGEMENT-DIRECTION


44 804122 Pulley Umlenkrolle Poulie de guidage 1
46 050009-021 Washer 0,5mm (only 2040S) Scheibe 0,5mm (nur für 2040S) Rondelle 0,5mm (sans 2040S) AR
050009-022 Washer 1,0mm (only 2040S) Scheibe 1,0mm (nur für 2040S) Rondelle 1,0mm (sans 2040S) AR
050009-023 Washer 1,5mm (only 2040S) Scheibe 1,5mm (nur für 2040S) Rondelle 1,5mm (sans 2040S) AR

Printed in Germany
REV. 2 01/01
P-3.3-6620-028
45
Printed in Germany
SECTION 4
ABSCHNITT 4
CHAPITRE 4
Printed in Germany
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
2020 PANNEAU DE CONTACTEUR
2 1
2 0
1 3
8
2 2
6
1 5
2
3
1 4 1 6
1 6
4
1
1 0 5
1 9
1 5
1 2
1 1
1 7
1 8
1 9
M0150
Printed in Germany
P-4.1-6620-001
48
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
PANNEAU DE CONTACTEUR

0 Contactor Panel 2020 Schaltschütztafel 2020 Panneau de contacteur 2020

1 804225 Fuseholder Sicherungshalter Porte fusible 1
803678-007 Tap 10,5 Tap 10,5 Tap 10,5 1
2 802816-001 Fuse 125 A Sicherung 125 A Fusible 125 A 1
7 804381-004 Controller Impulssteuerung Variateur 1
10 802815 Contactor Schütz Contacteur 1
14 804433 Copper Busbar Stromschiene Rail de contact 1
20 078708-002 Horn Hube Klaxon 1

Printed in Germany
REV. 2 01/01
P-4.1-6620-002
49
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
2040/2040S PANNEAU DE CONTACTEUR
6
2
3
1 0
1
1 4
1 5
9
8
5
4
2 0
1 5 7
1 6
1 3
1 6
1 9 1 7
1 8 1 7
1 1
1 2
M0155
Printed in Germany
REV. 2 01/01
P-4.1-6620-025
50
CONTACTOR PANEL
SCHALTSCHÜTZTAFEL
PANNEAU DE CONTACTEUR

0 Contactor Panel 2040/2040S Schütztafel 2040/2040S Panneau de contacteur 2040/2040S

803678-007 Tap 10,5 Tap 10,5 Tap 10,5 1
7 804226 Contactor Schütz Contacteur 1
11 805373 Controller Impulssteuerung Variateur 1
20 078708-002 Horn Hupe Klaxon 1
050006-032 Screw schraube Vis 1

Printed in Germany
REV. 2 01/01
P-4.1-6620-026
51
STEERING CONTROLLER
LENKMOTORSTEUERUNG
2040S VARIATEUR DE DIRECTION
M1884
Printed in Germany
P-4.2-6620-001
52
STEERING CONTROLLER
LENKMOTORSTEUERUNG
VARIATEUR DE DIRECTION


802816-006 Fuse Sicherung Fusible 1
6 807810-001 Controller Steuerung Variateur 1

Printed in Germany
P-4.2-6620-002
53
DRIVER BOARD
TREIBERPLATINE
CARTE PILOTE
2 2 2 3
2 5 2 1
2 3
2 3
2 5
1 9
1 2 0
1 8 2 4
2 4
2 4
5 1 5
1 6
1 7
6
7
6 1 4
7 9
1 0
8
1 1
9 9
1 0 1 0
2 6
9
1 0
1 2
1 3
M0160
Printed in Germany
P-4.3-6620-001
54
DRIVER BOARD
TREIBERPLATINE
CARTE PILOTE

0 Driver Board Treiberplatine Carte pilote

2 804802-001 Buffer Puffer Butoir 3
4 804675 Electric Base Plate 2020 Elekt. Komp. Platte 2020 Plaque électrique 2020 1
804153 Electric Base Plate 2040/2040S Elekt. Komp. Platte 2040/2040S Plaque électrique 2040/2040S 1
7 052068-001 Spacer Distanzbuchse Douille d'ecartement 4
8 804247-001 Distribution Panel Verteilerplatine Carte distribution 1
(2040 & 2020 Walk along) (2040 & 2020 Mitgehfunktion) (2040 & 2020 Fonct.
conducteur accompagnant)
804900-001 Jumper Steckbrücke Pont AR
804247-002 Distribution Panel 2020 Verteilerplatine 2020 Carte distribution 2020 1
804247-003 Distribution Panel 2040S Verteilerplatine 2040S Carte distribution 2040S 1
10 052067-001 Axle Bolzen Axe 8
11 803924 Lid Deckel Couvercle 1
14 052071-003 Fuse 10A Sicherung 10A Fusible 10A AR
052071-002 Fuse 2A Sicherung 2A Fusible 2A AR
17 804802-002 Buffer Puffer Butoir 2
19 804464 Cable Mount Kabelhalter Porte Câble 1
21 052068-002 Spacer Distanzbuchse Douille d'ecartement 3
23 804465 Cable Channel Kabelkanal Câble guide 3
26 804824 Distribution Panel Verteilerplatine Carte distribution 1
(Platform Lift) (Plattformhub) (levée de plateforme)
808191 Distribution Panel 2040S Verteilerplatine 2040S Carte distribution 2040S 1
808195 Harness 2040S Kabelbaum 2040S Faesceau 2040S 1

Printed in Germany
REV. 2 01/01
P-4.3-6620-002
55
CONTACTOR
SCHÜTZ
2020 CONTACTEUR
1
8
1
2 6
9
4
M0041
Printed in Germany
P-4.4-6620-001
56
CONTACTOR
SCHÜTZ
CONTACTEUR

0 802815 F/R Contactor 2020 Fahrschütz 2020 Contacteur marche 2020 1

1 803696 Top Cover Fixing Screw Schraubkontakt, vollst. Contact vissé complet 4
2 803697-001 Moving Contact Kontakt Contact 2
3 803698 Coil and Frame Magnetspule Bobine & cadre complet 1
5 803700 Contactor Doppelkontakt Contact double 1
7 803701-001 Top Cover Moulding Abdeckung Couvercle 1
9 803702 Insulation Isolierung Isolant 2

Printed in Germany
P-4.4-6620-002
57
CONTACTOR
SCHÜTZ
2040/2040S CONTACTEUR

&

&
$
$
'
"
M0170
Printed in Germany
P-4.4-6620-025
58
CONTACTOR
SCHÜTZ
CONTACTEUR

0 804226 F/R Contactor 2040/2040S Fahrschütz 2040/2040S Contacteur marche 2040/2040S 1

1 805035 Top Cover Fixing Screw Schraubkontakt, vollst. Contact vissé complet 4
2 805016 Moving Contact Kontakt Contact 2
3 805017 Coil and Frame Magnetspule Bobine & cadre complet 1
5 805018 Contacter Doppelkontakt Contact double 1
7 805019 Top Cover Moulding Abdeckung Couvercle 1
8 Screw Schraube Vis 3
9 805038 Insulation Isolierung Isolant 2

Printed in Germany
P-4.4-6620-026
59
QUICK PIC
MITGEHFUNKTIONSSCHALTER
2040S QUICK PIC
M1724
Printed in Germany
P-4.6-6620-001
60
QUICK PIC
MITGEHFUNKTIONSSCHALTER
QUICK PIC


3 808032 Switch Schalter Commutateur 2
6 804956-002 Actuator Betätiger Levier 2
10 808101 Actuator Bracket Halterung/Betätiger Support/Levier 2
808029 Quick Pick Assy (LH) Mitgehfunktionsscha. vollst.(LH) Quick pic montage(LH) 1
(without 2) (ohne 2) (sans 2)
808030 Quick Pick Assy (RH) Mitgehfunktionsscha.vollst.(RH) Quick pic montage(RH) 1

Printed in Germany
P-4.6-6620-002
61
ACCELERATOR SWITCH
FAHRSCHALTER
2040S ACCÉLERATOR DE COMMUTATEUR
M1725
Printed in Germany
P-4.6-6620-025
62
ACCELERATOR SWITCH
FAHRSCHALTER
ACCÉLERATOR DE COMMUTATEUR

0 807964 Accelerator Switch Fahrschalter Accélerator de commutateur 1

2 808036 Potentiometer Potentiometer Potentiometer 1
3 808189 Actuator Betätiger Levier 1

Printed in Germany
P-4.6-6620-026
63
LIFT/LOWER AND HORN
HEBEN/SENKEN UND HUPE
2040S SOULEVER/DÉVALER ET KLAXON
M1824
Printed in Germany
P-4.6-6620-050
64
LIFT/LOWER AND HORN
HEBEN/SENKEN UND HUPE
SOULEVER/DÉVALER ET KLAXON

0 807904 Lift/Lower & Horn Heben/Senken & Hupe Soulever/dévaler & klaxon 1
(without 16-19) (ohne 16-19) (sans 16-19)
3 807907 Lever Hebel Levier 2
6 115408 Button Wippe Bouton 1
7 055051-002 Cap Kappe Capuchon 1
14 052068-003 Bushing Buchse Douille 2
808194 Harness Kabelbaum Faesceau 1

Printed in Germany
P-4.6-6620-051
65
CONTROL HANDLE
DEICHSEL
2020/2040 TIMON
1 3
s ie h e D e ic h s e lk o p f
s e e C o n tr o l H a n d le H e a d
v o ir tê te d e tim o n
2 0
1 9
9 8 5
6
2 1
7
1 0
2
1 1
1 7
1 3 1 4
1 8
1 4
1 2
1 5
1 6
M0176
Printed in Germany
REV. 2 01/01
P-4.6-6620-075
66
CONTROL HANDLE
DEICHSEL
TIMON

0 804142-001 Control Handle 2040 Deichsel 2040 Timon 2040

804142-002 Control Handle 2020 Deichsel 2020 Timon 2020
804142-003 Control Handle 2040 F/C Deichsel 2040 Kühlhaus Timon 2040 dépôt graned frioid
(with out Quik Pic) (ohne Quik Pic) (sans Quik Pic)
1 804304 Cover Abdeckung Revétement 1
2 804404 Control Handle Deichsel Timon 1
804436 Harness (2020) Kabelbaum (2020) Faesceau (2020) 1
804224 Harness (2040/Quik Pic)) Kabelbaum (2040/Quik Pic)) Faesceau (2040/Quik Pic)) 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
052072-002 Clamp Schelle Fixation 1
3 804937 Handle Griff Poignées 1
804945 Handle (Ouik Pic) Griff (Ouik Pic) Poignée (Ouik Pic) 1
(see next page) (siehe nächste Seite) (voir page suivante)
050064-019 Screw (Freezer/Corrosion) Schraube (Kühlhaus/Korrosion) Vis (Entrepôt frigorifique/corro.) 4
5* 804312 Grip Griff Poignée 1
6* 804110 Hand Lever Handhebel Levier 1
804938 Cable Seilzug Câble 1
10 804692 Cover Verschlußkappe Bouton 1
11 804122 Pulley Rolle Poulie 1
050009-021 Washer (0,5mm) Scheibe (0,5mm) Rondelle (0,5mm) AR
050009-022 Washer (1mm) Scheibe (1mm) Rondelle (1mm) AR
050009-023 Washer (1,5mm) Scheibe (1,5mm) Rondelle (1,5mm) AR
12 804141 Shaft Bolzen Arbre 1
15 804672 Comb Kamm Verrouillage 1
050064-016 Screw (Freezer/Corrosion) Schraube (Kühlhaus/Korrosion) Vis (Entrepôt frigorifique/corro.) 1
21 050005-066 Screw (2020) Schraube (2020) Vis (2020) 2
050005-028 Screw (2040) Schraube (2040) Vis (2040) 2
050064-023 Screw (2040) Schraube (2040) Vis (2040) 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.
* 804678 Hand Lever Assy Handhebel (vollst.) Levier (montage) 1


Printed in Germany
REV. 2 01/01
P-4.6-6620-076
67
HANDLE
GRIFF
2020/2040 POIGNÉES
M1929
Printed in Germany
P-4.6-6620-077
68
HANDLE
GRIFF
POIGNÉES

1 804945 Handle (Ouik Pic) Griff (Ouik Pic) Poignée (Ouik Pic) 1
3 804956-001 Rocker Wippe Bouton à bascule 2
11 804245 Rocker Wippe Bouton à bascule 2

Printed in Germany
P-4.6-6620-078
69
CONTROL HANDLE
DEICHSEL
2020/2040 TIMON
M1876
Printed in Germany
P-4.6-6620-079
70
CONTROL HANDLE
DEICHSEL
TIMON

0 805868-005 Cap Assy Kappe (vollst.) Capuchon (montage) 1

805868-006 Cap Assy Kappe (vollst.) Capuchon (montage) 1
1 807949-002 Hup Cap Kappe Capuchon 1
2 802855 Button, Horn Huptaste Bouton avertisseur sonore 1
5 803347 Holder Halter Support 1
803630 Holder Halter Support 1
8 804357 Button, FWD/REW Wippe, Fahrschalter Bouton à bascule, accél. 1
9 803392 Pin, Adjusting Einstellstift Goupille d'ajustage 1
10 117258 Shaft Schaft Arbre 1
14 805691 Potentiometer Fahrschalter Accélérateur 1
803450-003 Socket Housing Steckergehäuse Boîter de fiches 1
803450-010 Socket Insert Stecker Broche à prisonnier 6
16 802856 Button, R/L Wippe, Heben/Senken Bouton à bascule, lev/des. 1
18 803340 Pin Bolzen Boulon 1
803640 Pin Bolzen Boulon 1
19 050012-031 Ring, Retaining Sicherungsring Bague de retenue 9
20 803341 Pin Bolzen Boulon 2
803641 Pin Bolzen Boulon 2
21 803338 Actuator, Horn Hebel, Signalhorn Levier 1
803639 Actuator, Horn Hebel, Signalhorn Levier 1
803635-002 Bushing Buchse Douille 1
23 803335 Actuator, Raise Hebel, Heben Levier 1
803636 Actuator, Raise Hebel, Heben Levier 1
24 803333 Actuator, Lower Hebel, Senken Levier 1
803633 Actuator, Lower Hebel, Senken Levier 1
26 089362 Switch (RAS, HNS, LOS1) Schalter (RAS, HNS, LOS1) Commutateur (RAS, HNS, LOS1)3
803676 Cable Assy Kabel (vollst.) Câble (montage) 1

Printed in Germany
P-4.6-6620-080
71
CONTROL HANDLE
DEICHSEL
2020/2040 TIMON
M1876
Printed in Germany
P-4.6-6620-081
72
CONTROL HANDLE
DEICHSEL
TIMON


30 805607 Console Konsole Console 2
806500 Console Konsole Console 2
31 805869-001 Bracket, Switch Schalterträger Porte-commutateur 1
805869-001 Bracket, Switch Schalterträger Porte-commutateur 1
093603 Insulation Isolierung Isolante 2

(not shown) (nicht gezeichnet) (pas sur le cropuis)
083019 Jumper Drahtbrücke Fil 1
804252 Harness Kabelbaum Faesceau 1


Printed in Germany
P-4.6-6620-082
73
FOOT BRAKE/WALK ALONG
BREMSPEDAL/MITGEHFUNKTION
2020/2040 PÉDALEDE FREIN/FONCTION CONDUCTEUR ACCOMPAGNANT
18
22 20 21
23 26
15
27
24
24
19 25
20
14 16 18 21
15
22 25
17 23
2
5
8 4
11
9 6
10
11
12 3
13 7
12 13
M0464
Printed in Germany
P-4.6-6620-100
74
FOOT BRAKE/WALK ALONG
BREMSPEDAL/MITGEHFUNKTION
PÉDALEDE FREIN/FONCTION CONDUCTEUR ACCOMPAGNANT

1 105000 Footpedal Rubber Pedalgummi Protection cautchouc 1

2 804601 Brake Pedal Bremspedal Pédale de frein 1
3 804606 Brake Mounting Bracket Halterung für Bremspedal Support pédale 1
4 051058-010 Bush Buchse Bague 2
8 803619-001 Microswitch Assy Schalter (vollst.) Interrupteur micro 1
803310 Actuator Schalterbetätigung Mécanisme interrupteur 1
12 804662 Axle Bolzen Axe 2
14 804628 Switch Housing (LH) Schaltergehäuse (LH) Logement de commuta teur (LH) 1
15 804956-001 Rocker Wippe Bascule 2
804956-002 Rocker Wippe Bascule 2
(2040 Fork First & 2040 Fork (2040 Gabeln in Fahrtrichtung & (2040 fourches vers l'avant &
First/Load Backrest) 2040 G. in Fahrtr./Lastschutzg. & f. vers l'avant/butée de charge &
16 804648 Elbow Winkel Angle 1
19 804640-001 Support (LH) Halterung (LH) Support (LH) 1
804640-002 Support (LH) Halterung (LH) Support (LH) 1
(Load Backrest) (Lastschutzgitter) (Butée de charge)
26 804629 Switch Housing (RH) Schaltergehäuse (RH) Logement de commuta teur (RH)1
27 804639-001 Support (RH) Halterung (RH) Support (RH) 1
804639-002 Support (RH) Halterung (RH) Support (RH) 1
804865 Harness 2020/2040 Kabelbaum 2020/2040 Faesceau 2020/2040 1

(Walk Along) (Mitgefunktion) (Fonction conducteur
accompagnant)
(Walk Along) (Mitgefunktion) (Fonction conducteur
accompagnant)


Printed in Germany
REV. 1 01/01
P-4.6-6620-101
75
WALK ALONG AND LIFT/LOWER
MITGEHFUNKTION UND HEBEN/SENKEN
2040S FONCTION CONDUCTEUR ACCOMPAGNANT ET SOULEVER/DÉVALER
M1877
Printed in Germany
P-4.6-6620-125
76
WALK ALONG AND LIFT/LOWER
MITGEHFUNKTION UND HEBEN/SENKEN
FONCTION CONDUCTEUR ACCOMPAGNANT ET SOULEVER/DÉVALER

1 804629 Switch Housing Schaltergehäuse Logement de commuta teur 1

2 804956-002 Rocker Wippe Bascule 1
3 808139 Elbow Winkel Angle 1
5 804639-003 Support Halterung Support 1
804639-004 Support Halterung Support 1
17 052068-003 Spacer Distanzbuchse Douille d'écartement 2
060009-070 Circlip Sicherungsring Bague de retenue 2
23 808022 Lever Hebel Levier 1
060009-070 Circlip Sicherungsring Bague de retenue 2
807905 Lift/Lower Assy Heben/Senken (vollst.) Soulever/dévaler (montage) 1

(incl.10,13-24) (inkl.10,13-24) (incl.10,13-24)

Printed in Germany
P-4.6-6620-126
77
PLATFORM
PLATTFORM
Platform Lift/Combined PLATEFORME
Plattformhub/Kombi
Levée de plateforme/Combinés
M0398
Printed in Germany
P-4.6-6620-150
78
PLATFORM
PLATTFORM
PLATEFORME


3 803619-002 Switch Schalter Commutateur 7
6 804539 Actuator Schalterbetätigung Mécanisme interrupteur 4
10 102455-001 Button Raise Schalterknopf Heben Bouton montée 1
105453-001 Button Raise Schalterknopf Heben Bouton montée 1
12 102455-002 Button Lower Schalterknopf Senken Bouton descente 1
105453-002 Button Lower Schalterknopf Senken Bouton descente 1
15 804536 Plate Platte Plaquette 2
20 803310 Actuater Schalterbetätigung Mécanisme interrupteur 4
23 051058-011 Bushing Buchse Doille 1
27 804526 Rocker Wippe Interrupteur à bascule 1
30 803619-001 Switch Schalter Commutateur 1
31 804887 Bracket Halterung Frixation 1
33 061002-001 Clamp Schelle Disque selectif 4
Floor Switch (see Page 4.6) Fußschalter (siehe Seite 4.6) Interrupteur (voir page 4.6)

Printed in Germany
P-4.6-6620-151
79
BATTERY CON./EMERGENCY DISCONNECT
BATTERIESTECKER/NOT-AUS
CONNECTEUR DE BATTERIE/INTERRUPTEUR D'ARRET D'URGENCE
5
4
3
4
8 3
2 0 2 0
M O N T A G E L Ö C H E R
2 0 4 0
F ix in g H o le s
T ro u e s d e m o n ta g e
9 1 0
1 2 1 1
1 1
G P C 2 0 2 0
1 2
1 0
1 5
1 4
1 4 1 3
1 3
M0180
Printed in Germany
REV. 1 2/97
P-4.7-6620-001
80
BATTERY CON./EMERGENCY DISCONNECT
BATTERIESTECKER/NOT-AUS
CONNECTEUR DE BATTERIE/INTERRUPTEUR D'ARRET D'URGENCE


2 803283-002 Emergency Stop Opera. Not-Aus Schalter Bouton Coupe-Circuit 1
7 802823 Emergency Disconnect Not-Aus-Schalter Interrupteur d'arret d'urgence 1
9 804292 Support (Anderson) Halterung (Anderson) Support (Anderson) 1
803688 Support (Schaltbau) Halterung (Schaltbau) Support (Schaltbau) 1
10 803673 Battery Connector (Anderson) Batteriestecker (Anderson) Connecteur de batterie (Anders.)1
803546-001 Battery Connector (Schaltbau) Batteriestecker (Schaltbau) Connecteur de batterie (Schalt.) 1
052050-026 Power Cable (2040/2040S) Leistungskabel (2040/2040S) Câble (2040/2040S) 1
052050-027 Power Cable (2020) Leistungskabel (2020) Câble (2020) 1
061002-006 Clip Schelle Clochette 2
11 050007-010 Screw (Anderson) Schraube (Anderson) Vis (Anderson) 4
050007-011 Screw (Schaltbau) Schraube (Schaltbau) Vis (Schaltbau) 4

Printed in Germany
REV. 2 01/01
P-4.7-6620-002
81
DASH BOARD
ARMATURENBRETT
2020/2040 TABLEAU DE COMMANDE
3
8
5
6
M0185
Printed in Germany
REV. 2 01/01
P-4.9-6620-001
82
DASH BOARD
ARMATURENBRETT
TABLEAU DE COMMANDE

1 801900 Key Switch Assy Schüsselschalter (vollst.) Interrupteur á clé 1

801902 Key Schlüssel Clé 1
2 802833 Instrument Instrument Instrument 1
804221 Wire Kabel Câble
3 109127-003 Clip Arrow Indicator (red) Markierung Schl. (rot) Clip de repère (rouge) 1
109127-001 Clip Arrow Indicator (green) Markierung Schl. (grün) Clip de repère (vert) 1
4 115478 Lens Linse Lentille 1
8 803678-011 Tap 3,7 Tap 3,7 Tap 3,7 2
9 804302-002 Dash Board 2020 Armaturenbrett 2020 Tableau de commande 2020 1
804302-001 Dash Board 2040 Armaturenbrett 2040 Tableau de commande 2040 1
804898 Dash Board 2040 Armaturenbrett 2040 Tableau de commande 2040 1
(Guard Rail) (Schutzgitter) (Grille de protection)

Printed in Germany
REV. 2 01/01
P-4.9-6620-002
83
STEER INDICATOR
OPTISCHER-SENSOR
2040S INDICATEUR DE DIRECTION
M1726
Printed in Germany
P-4.9-6620-025
84
STEER INDICATOR
OPTISCHER-SENSOR
INDICATEUR DE DIRECTION

1 115478 Lens Linse Lentille 1

2 790752 Steer Indicator Optischer-Sensor Indicateur de direction 1

Printed in Germany
P-4.9-6620-026
85
Printed in Germany
SECTION 5
ABSCHNITT 5
CHAPITRE 5
Printed in Germany
BRAKE
BREMSE
2020 FREIN
1 0
1 2 1 3
8
3
4
1 1
M0190
Printed in Germany
REV. 1 2/97
P-5.6-6620-001
88
BRAKE
BREMSE
FREIN

0 804679 Brake Bremse Frein 1

1 803897 Magnet Assy Magnetteil (vollst.) Piéce magnétique (montage) 1
803898 Magnet Magnetteil Piéce magnétique 1
2 803899 Armature Plate Ankerscheibe Induit 1
3 803900 Pressure Block Drückstück Piéce de pression 4
4 803901 Compression Spring Druckfeder Ressort á pression 4
5 803902 Nut Nutmutter Ecrou 1
6 803903 Sleeve Hülse Douille 3
7 803904-002 Armature Rotor Rotor 1
8 803905 Hub Nabe Moyeu 1
10 803908 Ring, Protection Abdeckring Bague de couverture 1
11 803910 Friction Plate Reibblech Plaque de friction 1

Printed in Germany
REV. 1 2/97
P-5.6-6620-002
89
BRAKE
BREMSE
2040/2040S FREIN
21
17 17
M0195
Printed in Germany
REV. 2 01/01
P-5.6-6620-025
90
BRAKE
BREMSE
FREIN

0 804676-001 Brake Two Stage Bremse Zweistufig Frein 1

1 805032 Nut Nutmutter Ecrou 1
2 805026 Locking Plate Sicherungsblech Support 1
3 805033 Screw Kit Schrauben Kit Vis 1
4 050004-037 Screw Schraube Kit de vis 1
7 807763-002 Magnet Assy Magnetteil (vollst.) Piéce magnetique (montage) 1
10 805025 Compression spring Druckfeder Ressort á pression 1
11 805228-001 Pressure Block Druckstück Piéce de pression 4
12 805228-002 Compression Spring Druckfeder Ressort á pression 4
14 805023 Armature plate Ankerscheibe Induit 1
15 807763-003-02Hub Nabe Moyeu 1
16 807763-004 Armature Rotor kompl. Rotor 1
17 805228-003 Sleeve Hülse Douille 3
18 807763-001 Friction plate Niro-Reibblech Plaque de friction 1
21 807763-005 Ring, Protection Abdeckring Bague de couverture 1

Printed in Germany
REV. 2 01/01
P-5.6-6620-026
91
Printed in Germany
SECTION 6
ABSCHNITT 6
CHAPITRE 6
Printed in Germany
STEERING
LENKUNG
DIRECTION
M1883
Printed in Germany
P-6.2-6620-001
94
STEERING
LENKUNG
DIRECTION

1 807809-001 Steering Motor Lenkmotor Moteur de direction 1

(see next page) (siehe nächste Seite) (voir page suivante)
4 807807 Gear Zahnrad Pignon 1
5 808113 Gear Zahnrad Pignon 1
14 808213 Potentiometer Potentiometer Potentiometer 1
16 807645-002 Gear Zahnrad Pignon 1
053050-010 Adhesive Kleber Colle AR
17 808114 Guard Schutz Protection 1
18 051068-001 Clamp Klemme Bride 2
21 810439 Shim Paßscheibe Cale d' épaisseur AR
808211-001 Steering Motor Assy Lenkmotor (vollst.) Moteur de direction (montage) 1

(incl. 1,4-5) (inkl. 1,4-5) (incl. 1,4-5)
808212 Potentiometer Assy Potentiometer (vollst.) Potentiometer (montage) 1

(incl. 8,14-16) (inkl. 8,14-16) (incl. 8,14-16)

Printed in Germany
P-6.2-6620-002
95
STEERING MOTOR
LENKUNGMOTOR
MOTEUR DE DIRECTION
M1834
Printed in Germany
P-6.2-6620-025
96
STEERING MOTOR
LENKUNGMOTOR
MOTEUR DE DIRECTION

0 807809-001 Steering Motor Lenkmotor Moteur de direction 1

8 805062-001 Woodruff Key Paßfeder Clavette woodruff 1
(with Pole Shoe & (mit Polschuh & (sans pièces de polarité &
Field Coil Set) Fedspulensatz) bobinage du moteur)
12 805065-001 Pin Housing Steckergehäuse Boîter de fiches 1
805065-002 Pin Insert Stecker Broche à prisonnier 2
13 805066 Terminal Klemmbrett Planche à bornes 1
16 805068 Contact Kabelzunge Borne de connexion 3
18 805069 Sensor Bearing Sensorlager Roulement capteur 1
23 805072-001 Seal Dichtung Joint 1
24 805073-001 Pinion Zahnrad Pignon 1

Printed in Germany
P-6.2-6620-026
97
STEERING
LENKUNG
DIRECTION
M1723
Printed in Germany
P-6.4-6620-001
98
STEERING
LENKUNG
DIRECTION

1 808205-002 Handle Arm Deichselarm Bras de direction 1

2 808020 Clip Board Klemmbrett Planche du clip 1
7 808030 Quick Pick (RH) Quick Pick (RH) Quick Pick (RH) 1
(see Sect. 4.6) (see Sekt. 4.6) (see Sect. 4.6)
9 807904 Lift/Lower & Horn Heben/Senken & Hupe Soulever/dévaler & klaxon 1
10 Steer Indicator Optischer-Senor Indicateur de direction 1
11 807981 Bar Hand Grip Handgriff/Stange Tour de main/Tige 1
12 807980 Hand Grip Handgriff Tour de main 1
14 807964 Accelerator Switch Fahrschalter Commutateur/Accélerator 1
15 807931 Steering Lenkung Direction 1
(see next Page) (siehe nächste Seite) (voir page suivante)
17 808029 Quick Pick (LH) Quick Pick (LH) Quick Pick (LH) 1

Printed in Germany
P-6.4-6620-002
99
STEERING
LENKUNG
DIRECTION
M1721
Printed in Germany
P-6.4-6620-025
100
STEERING
LENKUNG
DIRECTION

0 807931 Steering Lenkung Direction 1

1 118300 Steering Wheel Lenkrad Volant de direction 1
118917 Steering Knob Lenkradknopf Disque selectif 1
2 807943-001 Sensor-Bearing Ball Sensor-Kugellager Sensor-Roulement ó billes 1
7 065081-038 Bearing Ball Kugellager Roulement ó billes 1
12 808959-001 Block Block Bloc 1
14 064091-001 Plug Stöpsel Bouchon 1
15 052077-001 Space Holder Distanzhalter Douille-Support 4
16 808197 PCB PCB PCB 1
17* 807952 Holder Halter Support 1
19* 126699 Encoder Encoder Encoder 1
808193 Cable Kabel Cable 1
20* 051067-001 Pinion Zahnrad Pignon 1
* 808001 Encoder Assy Encoder (vollst.) Encoder (montage) 1

(incl. 17,19,20) (inkl. 17,19,20) (incl. 17,19,20)

Printed in Germany
P-6.4-6620-026
101
STEERING COLUMN
LENKSÄULE
TUBE DE DIRECTION
1 7
8 1 6
1 5
7
1 1 1 4
1 4
1 4
1 3 9
1 0
1 2
1
4
5 M0200
6
Printed in Germany
REV. 1 2/97
P-6.7-6620-001
102
STEERING COLUMN
LENKSÄULE
TUBE DE DIRECTION

1 804079 Adjuster Chain Kettenspanner Tendeur de chaine 1

2 804080 Sprocket Kettenrad Pignon à chaîn 1
4 804680 Sleeve Schützhülse Manchon 1
9 804081 Sprocket Kettenrad Pignon à chaîn 1
(only for GPC2020/2040) (nur für GPC2020/2040) (uniquement pour GPC2020/2040)
10 804084 Chain Hub Kettennabe Moyeu 1
12 050000-039 Pin Spannstift Goupille 1
13 051062-002 Linkase Chain Gekröpftes Glied Maillon de chaine 1
14 051062-003 Link Extended Kettenschloß Maillon à cheville 1
15 051062-005 Chain Kette Chaîne 1
051062-004 Chain Kette Chaîne 1
(only for GPC2040S) (nur für GPC2040S) (uniquement pour GPC2040S)
16 055002-016 Bearing Ball Kugellager Roulement á billes 1

Printed in Germany
REV. 2 01/01
P-6.7-6620-002
103
Printed in Germany
SECTION 7
ABSCHNITT 7
CHAPITRE 7
Printed in Germany
PLATFORM LIFT
PLATTFORMHUB
LEVÈE DE PLATEFORME
M0388
Printed in Germany
P-7.1-6620-001
106
PLATFORM LIFT
PLATTFORMHUB
LEVÈE DE PLATEFORME


1 804506 Mast Profile Mastprofil Rail de mât 1
3 804517 Platform Plattform-Schweißzus. Plateforme 1
4 804518 Roller Laufrolle Poulie 4
050009-048 Washer Scheibe Rondelle AR
5 804848 Spacer Plate Distanzplatte Entretoise AR
804851 Spacer Plate Distanzplatte Entretoise AR
6 804835 Slide Bar Gleitschiene Gissiére 2
8 804520 Floor Mat Bodenmatte Tapis du plancher 1
10 804879 Rubber Buffer Gummipuffer Roudelle 4
13 804880-001 flexible Cable Conduit flexibler Kabelkanal Conduit de cable flexible 1
14 804880-002 flexible Cable Conduit flexibler Kabelkanal Conduit de cable flexible 1
16 804903-003 Cable Conduit Kabelkanal Conduit de cable 1
22 061002-003 Clamp Schelle Fixation 3

Printed in Germany
REV. 1 01/01
P-7.1-6620-002
107
FORK LIFT
GABELHOCHHUB
LEVÈE DE FOURCHES
M0389
Printed in Germany
P-7.1-6620-025
108
FORK LIFT
GABELHOCHHUB
LEVÈE DE FOURCHES

0 Fork Lift Gabelhochhub Levée de fourches 1

1 804568 Bracket Halterung Fixation 2
3 124018 Buffer Dämpfer Butée 2
5 803855 Clamp Schelle Bride 1
7 802784 Button Knopf Bouton 1
10 803867 Chain Tensioner Kettenspanner Tendeur de Chaine 1
12 050001-023 Cotter Pin Splint Goupille fendue 1
13 802781 Chain Pin Kettenstift Broche chaine 2
14 050000-065 Pin, Roll Spannstift Goupille tendeuse 4
15 802774 Yoke Bracket Rollenhalter Poulie de support 1
16 803923 Pulley Assy Umlenkrolle, vollst. Poulie de guidage compléte 1
20 051059-014 Chain Kette Chaîne 1
21 092746-003 Bracket Halterung Support 2
22 092747-003 Block Stop Anschlag Butoir 2

Printed in Germany
P-7.1-6620-026
109
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE
M0390
Printed in Germany
P-7.7-6620-001
110
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE

0 Fork Carriage Gabelträger Porte-équipements

1 804550-001 Fork Carriage Gabelträger Porte-équipements 1
(L=1150mm/S=570mm) (L=1150mm/S=570mm) (L=1150mm/E=570mm)
804550-002 Fork Carriage Assy Gabelträger, vollst. Porte-équipements complet 1
2 050009-021 Shim 0,5 Paßscheibe 0,5 Rondelle dájustage 0,5 AR
050009-022 Shim 1,0 Paßscheibe 1,0 Rondelle dájustage 1,0 AR
050009-023 Shim 1,5 Paßscheibe 1,5 Rondelle dájustage 1,5 AR
3 802728 Roller Laufrolle Poulie 4
L = Lenght L = Länge L = Lougener

S = Spread S = Spreizung E = Ecartement

Printed in Germany
REV. 1 01/01
P-7.7-6620-002
111
LIFT STRUCTURE
HEBEVORRICHTUNG
2020/2040/2040S DISPOSITIF DE LEVAGE
2
3 0
2 5
5 6
2 7 3 3
2 8 1
4
2 6
5
3 3
1 1 5
2 6 4
1 5
1 0
1 5 1 5
1 5
9
1 0 9
1 3 8
7
1 2 2 9
8
1 0
1 1
1 5 9
1 4
2 1 1 3 1 0 9
9
1 3 8
4 8 2 9
7
1 7
1 9
1 8 1 6 1 2 2 9
8
1 7 1 1
2 0 2 3 8
2 2 1 4
4 8 1 3
1 9
1 7 1 8
2 9
2 4 1 6
2 0 8
2 2
9
2 1
M0220
Printed in Germany
REV. 2 01/01
P-7.8-6620-001
112
LIFT STRUCTURE
HEBEVORRICHTUNG
DISPOSITIF DE LEVAGE

1 804049 Link Gelenk Raccord 2

2 804064 Shaft Bolzen Boulon 4
3 804664 Bushing Buchse Bague 4
4 054011-006 Grease Nipple Schmiernippel Graisseur AR
5 804061 Roll Pin Spannstift Goupille 4
7 804048 Link Gelenk Raccord 2
8 804664 Bushing Buchse Bague 20
11 054011-006 Grease Nipple Schmiernippel Graisseur AR
12 804055-001 Tension Bar 2880/944mm Zugstange 2880/944mm Barre de traction 2880/944mm 2
804055-002 Tension Bar 2400/944mm Zugstange 2400/944mm Barre de traction 2400/944mm 2
13 804056-002 End Tension Bar (RH) Zugstangenaufnahme (RH) Barre de traction (RH) 2
804056-001 End Tension Bar (LH) Zugstangenaufnahme (LH) Barre de traction (LH) 2
15 050000-010 Roll Pin Spannstift Goupille 6
16 804939 Riser (Single) Hebegelenk (Einfach) Levier (Simple) 2
804058 Riser (Tandem) Hebegelenk (Doppelt) Levier (Double) 2
17 806510 Plate Side (Tandem) Seitenplatte (Doppelt) Attache (Double) 4
18 084082 Washer (Single) Scheibe (Einfach) Rondelle (Simple) 4
050009-023 Washer (Tandem) Scheibe (Doppelt) Rondelle (Double) 4
19 065081 Bushing (Single) Buchse (Einfach) Bague (Simple) 4
804655 Bushing (Tandem) Buchse (Doppelt) Bague (Double) 4
20 083970-040 Load Wheel (Single) Lastrolle (Einfach) Roulette porteuse (Simple) 2
804192 Load Wheel (Tandem) Lastrolle (Doppelt) Roulette porteuse (Double) 4
21 804940 Shaft (Single) Bolzen (Einfach) Boulon (Simple) 2
806507 Shaft (Tandem) Bolzen (Doppelt) Boulon (Double) 4
22 050000-015 Roll Pin Spannstift Goupille AR
25 801533 Mount, Wheel (1000/1150mm) Rollenträger (1000/1150mm) Porte-roulettes (1000/1150mm) 2
26 080192 Load Wheel Lastrolle Roulette porteuse 8
053002-001 Grease Schmierfettett Graisse lubrifiant AR

053002-005 Grease (F/C) Schmierfettett (F/C) Graisse lubrifiant (F/C) AR

Printed in Germany
REV. 2 01/01
P-7.8-6620-002
113
LIFT STRUCTURE
HEBEVORRICHTUNG
2020/2040/2040S DISPOSITIF DE LEVAGE
7
8
6
5
8
8
M0225
Printed in Germany
REV. 1 2/97
P-7.8-6620-025
114
LIFT STRUCTURE
HEBEVORRICHTUNG
DISPOSITIF DE LEVAGE


(Nut) (Mutter) (Ecrou) 2
(Washer) (Scheibe) (Rondelle)

Printed in Germany
REV. 1 2/97
P-7.8-6620-026
115
LOAD BACKREST
LASTSCHUTZGITTER
2020/2040/2040S BUTÉE DE CHARGE
M0391
Printed in Germany
REV. 1 01/01
P-7.10-6620-001
116
LOAD BACKREST
LASTSCHUTZGITTER
BUTÉE DE CHARGE

1 805552 Load Backrest Lastschutzgitter Butée de charge 1

(2020/2040/2040S) (2020/2040/2040S) (2020/2040/2040S)
3 805326 Panel Cover Deckblech Revêtement 1
051064-004 Spring Feder Ressort 1
051064-005 Spring Feder Ressort 1
10 805543 Rocker Wippe Bascule 1
11 805547 Pulley Rolle Poulie 2

Printed in Germany
REV. 1 01/01
P-7.10-6620-002
117
LOAD BACKREST
LASTSCHUTZGITTER
Platform Lift BUTÉE DE CHARGE
Plattformhub
M0392
Printed in Germany
P-7.10-6620-025
118
LOAD BACKREST
LASTSCHUTZGITTER
BUTÉE DE CHARGE

1 805378 Panel Cover Deckblech Revêtement 1

(Platform Lift) (Plattformhub) (Levée de plateforme)

Printed in Germany
REV. 1 01/01
P-7.10-6620-026
119
LOAD BACKREST
LASTSCHUTZGITTER
Platform/Fork Lift BUTÉE DE CHARGE
Plattform-/Gabelhub
Levée de plateforme/-fourches
M0393
Printed in Germany
P-7.10-6620-050
120
LOAD BACKREST
LASTSCHUTZGITTER
BUTÉE DE CHARGE


(Platform-/Fork Lift) Plattform-/Gabelhub) (Levée de plateforme/-fourches)

Printed in Germany
REV. 1 01/01
P-7.10-6620-051
121
GUARD RAIL
SCHUTZGITTER
2040 GRILLE DE PROTECTION
M0394
Printed in Germany
P-7.10-6620-075
122
GUARD RAIL
SCHUTZGITTER
GRILLE DE PROTECTION

1 804891-001 Guard Rail 2040 Schutzgitter 2040 Grille de protection 2040 1

(with Platform) (mit Plattform) (avec plateforme)
804891-002 Guard Rail 2040 Schutzgitter 2040 Grille de protection 2040 1
(without Platform) (ohne Plattform) (sans plateforme)
3 804894 Bloc (welded on) Block (angeschweißt) Bloc (soudé)

Printed in Germany
REV. 1 01/01
P-7.10-6620-076
123
Printed in Germany
SECTION 8
ABSCHNITT 8
CHAPITRE 8
Printed in Germany
LIFT CYLINDER
HUBZYLINDER
Platform Lift VÉRIN DE LEVÉE
Plattformhub
M0395
Printed in Germany
P-8.4-6620-001
126
LIFT CYLINDER
HUBZYLINDER
VÉRIN DE LEVÉE

0 804519 Lift Cylinder Hubzylinder Vérin de levée 2

1 805048 Cylinder Tube Zylinderrohr Tuyau de vérin 2
3 805050 Hose Burst Valve Rohrbruchsicherung Soupape coupe-circuit 2
4* Guide Ring Führungsring Bague d'appui 2
5* O-Ring O-Ring Joint torique 2
6* Seal Dichtring Joint 2
7* Wiper Abstreifer Racloir 2
8 805051 Seal Dichtring Joint 2
9 805052 Bleed Screw Verschlußschraube Bouchon fileté 2
* 807489 Seal Kit Dichtungssatz Kit de joint 2

(incl. 4-7) (inkl. 4-7) (incl. 4-7)

Printed in Germany
REV. 1 01/01
P-8.4-6620-002
127
FREE LIFT CYLINDER
FREIHUBZYLINDER
2020/2040/2040S VÉRIN DE LEVÉE LIBRE
M1832
Printed in Germany
P-8.4-6620-025
128
FREE LIFT CYLINDER
FREIHUBZYLINDER
VÉRIN DE LEVÉE LIBRE

0 804780 Free Lift Cylinder Freihubzylinder Vérin de levée libre 1

1 804779 Piston Rod Kolbenstange Tige de piston 1
2 804778 Piston Button Halbschalen Demi-rondelle 1
3 042154 Guide Ring Führungsring Bague d'appui 1
4 042157 Backup Ring Stützring Bague d'appui 1
6 045096 Cylinder Cap Zylindermutter Écrou de vérin 1
10 042160 Wiper Abstreifer Racloir 1
13 054011-007 Greasing Nipples Schmiernippel Pièce de glissement 1

Printed in Germany
P-8.4-6620-026
129
FREE LIFT CYLINDER
FREIHUBZYLINDER
2020/2040/2040S VÉRIN DE LEVÉE LIBRE
M1833
Printed in Germany
P-8.4-6620-027
130
FREE LIFT CYLINDER
FREIHUBZYLINDER

1 804780 Free Lift Cylinder Freihubzylinder Vérin de levée libre 1

4 804873 Axle Bolzen Axe 1
5 804061 Cotter Pin Splint Goupille fendue 1
7 804874 Bushing (Forks Lenght Buchse Douille 2
(Forks Lenght 1150mm) (Gabellänge 1150mm) (Lougener de fourches 1150mm)
804872 Spring Feder Ressort 2
8 050000-012 Cotter Pin Splint Goupille fendue 2


Printed in Germany
P-8.4-6620-028
131
FREE LIFT CYLINDER
FREIHUBZYLINDER
Platform Lift & Combi VÉRIN DE LEVÉE LIBRE
Plattformhub & Kombi
Levée de plateforme & combi
M1830
Printed in Germany
P-8.4-6620-050
132
FREE LIFT CYLINDER
FREIHUBZYLINDER

0 804706-006 Free Lift Cylinder Freihubzylinder Vérin de levée libre 1

(Platform Lift & Combi) (Plattformhub & Kombi) (Levée de plateforme & combi)
2 804785 Hose Burst Valve Rohrbruchsicherung Soupape coupe-circuit 1
4 804709 Piston Button Halbschalen Demi-rondelle 1
5 804719 Piston Rod Kolbenstange Tige de piston 1
8 804747 Cylinder Cap Zylindermutter Écrou de vérin 1
12 804756 Wiper Abstreifer Racloir 1

Printed in Germany
P-8.4-6620-051
133
Printed in Germany
SECTION 9
ABSCHNITT 9
CHAPITRE 9
Printed in Germany
PLATFORM
PLATTFORM
2020 PLATEFORME
8
2
1 0
7
4
1 1
3
M0250
Printed in Germany
P-9.0-6620-001
136
PLATFORM
PLATTFORM
PLATEFORME

0 Platform Covers 2020 Plattform Verkleidung 2020 Recouvrement 2020

808777 Cover Abdeckung Revétement 1
(Laod Backrest) (Lastschutzgitter) 2040S (Butéé de charge)
3 804656-002 Cover Abdeckung Revétement 1
4 804822 Tread Trittstufe Palette de marchepied 1
6 804483-001 Spacer (32mm) Distanzhülse (32mm) Entretoise (32mm) AR
804483-002 Spacer (31mm) Distanzhülse (31mm) Entretoise (31mm) AR
8 804297 Backrest Top Cover Rückenlehne-Abd.-Oben Dosseret d’appui de charge 1
805550 Backrest Top Cover Rückenlehne-Abd.-Oben Dosseret d’appui de charge 1
(Laod Backrest) (Lastschutzgitter) (Butéé de charge)
(Walk Along) (Mitgeh-Funktion) (marche accompagnée)
(Walk Along/Laod Backrest) (Mitgeh-Funktion/ (marche accompagnée/
Lastschutzgitter) butéé de charge)
9 804424 Pad Polster Matelas 1

804869 Cover Deckel Couvercle 1

Printed in Germany
REV. 2 01/01
P-9.0-6620-002
137
PLATFORM
PLATTFORM
2040/2040S PLATEFORME
3
1 6
1 5
4
9 1 2
1 2
2 0 1 1 1 4
1 0
6
7 1 4 2 2
1 3
1 8 1 7
5 2 1
2 8
2 6
1 9
2 4
2 3 W a h lw e is e m it T r itts tu fe o d e r D o k u m e n te n ta s c h e
O p tio n a l w ith T r e a d o r D o c u m e n t P o c k e t
E n o p t io n a v e c p a le tt d e m a c h e p ie d o n p o c h e
2 5 d e d o c u m e n t
2 7
M0255
Printed in Germany
REV. 2 01/01
P-9.0-6620-025
138
PLATFORM
PLATTFORM
PLATEFORME

Platform Covers 2040/2040S Plattform Verkleid. 2040/2040S Recouvrement 2040/2040S

808777 Cover Abdeckung Revétement 1
2 804297 Backrest Top Cover 2040 Rückenlehne 2040 Dosseret d’appui de charge20401
804642 Backrest Top Cover 2040 Rückenlehne 2040 Dosseret d’appui de charge20401
(Walk Along) (Mitgeh Funktion) (F. conducteur accompagnant)
805550 Backrest Top Cover 2040 Rückenlehne 2040 Dosseret d’appui de charge20401
(Laod Backrest) (Lastschutzgitter) (Butéé de charge)
805680 Backrest Top Cover Rückenlehne Dosseret d’appui de charge 1
(Walk Along/Laod Backrest) (Mitgeh Funktion/Lastschutzg.) (Fonction conducteur
accompagnant/Butéé de charge)
808134 Backrest Top Caver 2040S Rückenlehne 2040S Dosseret d’appui de char.2040S 1
808135 Backrest Top Cover 2040S Rückenlehne 2040S Dosseret d’appui de charge 1
8 804298 Butt Rest Gesäßstütze Repose Pessesi 1
10 804805 Angle Plate Biegeteil Plaque d’angles 1
13 804806 Handle Bügel Levier 1
14 050000-066 Pin Roll Splint Goupille fendue 2
15 804860 Stop Anschlag Butoir 1
17 804656-001 Cover Abdeckung Revétement 1
18 804483-001 Spacer (32mm) Distanzhülse (32mm) Entretoise (32mm) AR
21 804820 Adjusting Knob Sterngriffschraube Vis de séglage 1
804483-001 Spacer Distanzhülse Entretoise 1
22 804822 Tread Trittstufe Voie 1
23 804301 Lower Storage Ablage Classeur 1
26 804834-002 Rubber Band Gummi Kordel Bande coutchouc 2
28 804497 Floor Mat Bodenmatte Tapis du plancher 1
804697-002 Elbow Winkel Angle 2
053050-009 Adhesive Tape Klebeband Bande de colle AR

804869 Cover Deckel Couvercle 1
Printed in Germany
REV. 2 01/01
P-9.0-6620-026
139
PLATFORM
PLATTFORM
2020/2040/2040S PLATEFORME
G P C 2 0 2 0
M0260
Printed in Germany
P-9.0-6620-050
140
PLATFORM
PLATTFORM
PLATEFORME

1 804305 Knie Pad 2040/2040S Kniepolster 2040/2040S Matelas 2040/2040S 1

2 804467 Knie Pad 2020 Kniepolster 2020 Matelas 2020 1

Printed in Germany
REV. 2 01/01
P-9.0-6620-051
141
PLATFORM
PLATTFORM
Platform Lift/Fork Lift PLATEFORME
Plattformhub/Gabelhochhub
Levée de plateforme/Levée de fourches
M0397
Printed in Germany
P-9.0-6620-075
142
PLATFORM
PLATTFORM
PLATEFORME

0 Platform Lift + Fork Lift Plattformhub + Gabelhochhub Levée de plateforme\- fourches

(Covers) (Verkleidungen) (Revêtement)
1 804921 Cover (Combined) Verkleidung (Kombi) Revêtement (combinés) 2
2 804923 Spacer (Combined) Abstandring (Kombi) Entretoise (combinés) 2
3 804553-002 Spacer (Combined) Abstandring (Kombi) Entretoise (combinés) 2
4 050005-036 Screw (Combined) Schraube (Kombi) Vis (combinés) 2
5 050006-054 Screw (Combined/Platform Lift) Schraube (Kombi/Plattformhub) Vis (combinés/levée de platef.) 2
6 050008-030 Nut (Combined) Mutter (Kombi) Ecrou (combinés) 4
8 050008-008 Nut (Combined) Mutter (Kombi) Ecrou (combinés) 2
9 804869 Cover (Platform Lift) Deckel (Plattformhub) Couvercle (levée de plateforme) 1
10 050068-003 Nut (Platform Lift) Mutter (Plattformhub) Ecrou (levée de plateforme) 2
11 804576 Top Cover (Combined/Platf. Lift) Deckel (Kombi/Plattformhub) Couvercle (combinés/l. d'platef.) 1
13 804558 Cover (Combined) Verkleidung (Kombi) Revêtement (combinés) 1
804920 Cover (Platform Lift) Verkleidung (Plattformhub) Revêtement (levée de plateforme)1
15 804533 Cover Abdeckblech Base 1
19 804540 Grip Griff Poignée 2
Combined = Platform Lift + Fork Lift

Kombi = Plattformhub + Gabelhub
Combinés = Levée de plateforme + Levée de fourches

Printed in Germany
P-9.0-6620-076
143
PLATFORM
PLATTFORM
Fork Lift PLATEFORME
Gabelhochhub
Levée de fourches
M0399
Printed in Germany
P-9.0-6620-100
144
PLATFORM
PLATTFORM
PLATEFORME

0 Fork Lift Covers Gabelhochhub Verkleidung Levée de fourches recouvrement

1 804594 Top Cover Deckel Couvercle 1
5 804822 Tread Trittstufe Palette de marchepied 1
6 050025-012 Srew Schraube Vis 2
7 804483-003 Spacer Distanzhülse Entretoise 2
9 804301 Lower Storage Ablage Classeur 1

Printed in Germany
P-9.0-6620-101
145
Printed in Germany
SECTION 10
ABSCHNITT 10
CHAPITRE 10
Printed in Germany
LABELS AND DECALS
SCHILDER UND AUFKLEBER
AUTOCOLLANTS ET ÉTIQUETTES
3
2 4
9
5
6
7 1 0
8 1 1
M0270
Printed in Germany
REV. 1 2/97
P-10.9-6620-001
148
LABELS AND DECALS
SCHILDER UND AUFKLEBER
AUTOCOLLANTS ET ÉTIQUETTES

0 804890 Labels Decals Beschilderung Autocollants 1

1 106158-001 Decal Crown Heavy Crown Logo Plaque Crown 4
2 869157-*** Serial Number Plate Typenschild Plaque caracteristique 1
3 869077-*** Warning No Passeng. Keine Mitfahrer Plaque de danger transport 1
4 869054-*** Warning Moving Vehicle Warnung: Fahrzeugbe.. Plaque de danger mouvement 1
5 869020-*** Danger Battery Gefahr: Batterie Plaque de danger électricité 1
6 869101-*** Caution Lift Here Vorsicht Kranhaken Pour crochet de crue 2
7 Vehicle Number Fahrzeugnummer Numero de vehicule
(stamped in) (eingeschlagen) (grave)
8 869012-*** Warning Elec. Additions Warnung k.Veräg am Elek.Sys Signalisation danger éléctrique 1
9 069154-*** Label Hydraulic Oil Anzeige Hydrauliköl Plaque huile hydraulique 1
10 106158-001 Decal Crown Heavy Crown Logo Label Crown 4
11 869028-*** Warning Hands Off Warnung: Bewegliche Teile Signalisation danger 1
*** xxxxxx-001 German Deutsch Allemand

xxxxxx-002 French Französisch Francais
xxxxxx-003 Spanish Spanisch Espagnol
xxxxxx-004 Dutch Holländisch Hollandais
xxxxxx-005 Italian Italienisch Italien
xxxxxx-006 English Englisch Anglais

Printed in Germany
REV. 2 01/01
P-10.9-6620-002
149
Printed in Germany
CROWN Gabelstapler GmbH & Co. KG
- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Telephone +49 (0)89 93 00 2 - 0
Telefax +49 (0)89 93 00 2 -175 or -133
Printed in Germany • Revision Level D

Order Number: 812695-999

GPC2000-GB Rev3 06-01

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Parts Manual

MA – SAFETY PAGE SERIAL NR. CUT REV.

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

M/P – HYDRAUKIC PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

SECTION 5 – BRAKE PAGE SERIAL NR. CUT REV.

SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

SECTION 10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Safety Symbols used in the General Maintenance and Repair

4. To clean, use a non flammable, non combustible

6. Do not allow oil to penetrate the ground or enter

7. Neutralise and thoroughly rinse any spilled battery

Before Leaving the Truck

l Lower the fork carriage fully.

l Apply the parking brake.

l Turn off the travel switch and remove the key.

l Block all wheels when parking on an uneven

Before Carrying out Work on the Truck

l Prevent the truck from rolling away.

l Before carrying out work on the hoist frame, the

l Only carry out operational testing when there is

Before Operating the Truck

l Get into the driver's seat.

l Check the operation of the lifting device, travel

General series. Brochures can be obtained from your CROWN

This manual therefore contains fewer and less detailed

Ordering Spare Parts

Spare parts can be ordered by quoting:

l The truck specification number

l The truck model number

l The truck serial number

This information can be found on the truck's data plate.

Please refer to the Technical Specifications Sheet for the

If a page has been modified since the last edition, a

02 REV. 2/99 means the second amendment to this

The page numbers are not necessarily consecutive!

The back page of the manual contains a print

In this example, 02/00 is the edition date.

Chapter Page Number

Section Truck Code

A page beginning with M- is only contained in the maintenance manual:

Chapter Page Number

Section Truck Code

Chapter Page Number

Section Truck Code

Low Level Order Picker, 1.600 kg capacity

Low Level Order Picker, 2.000 kg capacity

Rider Pallet Truck with Steering Wheel, 2.000 kg capacity

Lubricant Type Product Description Manufacturer CROWN-Part-No. Type

Aralube HLP-2 Aral

Aralube SKL2 Aral

Low temperature Univis J 13 Aral

Hyp 85W90 Aral

Rubber and vinyl dressing H

Special grease MOS2 Lithium Dow Corning 063002-022 M