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SPE 106758

Success of Hybrid Fracs in the Basin


Juan Antonio Coronado, SPE, BJ Services Co.

Copyright 2007, Society of Petroleum Engineers


to 30 pounds of a guar based polymer per one thousand
This paper was prepared for presentation at the 2007 SPE Production and Operations gallons of fluid (ppt).
Symposium held in Oklahoma City, Oklahoma, U.S.A., 31 March–3 April 2007.

This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
Hybrids vs Crosslinked Fracs
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to When dealing with the tight gas formations of the
correction by the author(s). The material, as presented, does not necessarily reflect any
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at Anadarko Basin, long thin fractures are preferable over short
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper
wide fractures.2 With the use of hybrid stimulation treatments
for commercial purposes without the written consent of the Society of Petroleum Engineers is the initial fracture is created with the slickwater prepad,
prohibited. Permission to reproduce in print is restricted to an abstract of not more than
300 words; illustrations may not be copied. The abstract must contain conspicuous creating a long thin fracture. The crosslinked gelled fluid will
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, Texas 75083-3836 U.S.A., fax 01-972-952-9435.
follow the path of least resistance. The width and height of
the fracture will increase with the introduction of the
Abstract crosslinked gelled fluid into the formation but the increase
In recent years waterfracs have increased in popularity, does not correspond to the width and height that would be
providing relatively long fracture lengths without the polymer generated with a conventional crosslinked gelled fluid fracture
damage of conventional crosslinked gelled fracture treatments. treatment. To illustrate the differences in fracture geometry
The major disadvantages of waterfracs are proppant settling Meyers 3-D Fracture Modeling was used to model two
and bridging, which limits waterfracs to high pump rates and fractures on a twelve-foot Red Fork zone located in Roger
low sand concentrations. These disadvantages gave way to Mills County, Oklahoma. A representative openhole log
the creation of the hybrid fracture stimulation, which is a section of the zone is illustrated in Fig. 1.
combination of a waterfrac prepad followed by a crosslinked First, a conventional crosslinked gelled fluid fracture
gelled fluid. treatment was simulated using 40,000 gallons of fluid and
This paper will compare the use of hybrid fracture 90,000 pounds of proppant pumped at a rate of 35 barrels per
treatments in the deep, high pressure, high temperature, tight minute (bpm). The fluid used was a crosslinked 30 ppt gelled
gas formations of the Anadarko Basin in Oklahoma to the water. Based on a 0.5 pounds per square foot proppant
more conventional waterfrac and crosslink frac. Also the concentration per fracture area cutoff the theoretical geometry
fracture geometry, cooling effects and cost savings of the of one fracture wing was found to be 699 feet long, 115 feet
hybrid will be discussed. high and have an average width of 0.0855 inches. The
graphical output from the simulation illustrating the proppant
Introduction coverage of one wing is shown in Fig. 2
The term “hybrid” has been used to describe several different Next, a hybrid treatment was simulated utilizing 40,000
types of fracture stimulations consisting of various gallons of slickwater prepad in place of 6,000 gallons of the
combinations of slickwater, linear gelled and crosslinked pad utilized in the previous simulation. The rest of the fluid
gelled fluid systems.1 For the purpose of this paper a hybrid and pumping schedule was the same. Using the same cutoff
frac is in reference to a stimulation fracture treatment criteria as above the theoretical geometry was found to be 783
consisting of a waterfrac prepad followed by a crosslinked feet long, 101 feet high and have an average width of 0.0796
gelled fluid. It is also important to note that the term waterfrac inches. Fig. 3 illustrates the proppant coverage of this
and slickwater frac are used interchangeably to describe a simulation over one wing.
fluid consisting of water, either fresh or 2 wt% potassium In comparison, the hybrid fracture design created 84 feet
chloride (KCl) in combination with a friction reducer. more propped fracture length than the crosslink design, which
For several years operators have used hybrid fracs in the is preferable in a low permeability zone where small well
Anadarko Basin. Hybrids have been successfully pumped in spacing is not an issue. The propped fracture height of the
various formations of the Anadarko Basin ranging from the hybrid was 14 feet less, which would help reduce wasted frac
Marmaton (10,800 feet) all the way down to the Atoka A fluid and proppant to unproductive zones. Based on the
(15,000 feet). The waterfrac portion of the hybrid fracs average propped width within the fracture, the crosslinked
typically ranges from 45 to 60 percent of the total fluid design was .0059 inches or 6.9% wider than the hybrid design.
pumped. 2 wt% KCL water is pumped with a friction reducer However propped width outside the productive zone is not
at 0.5 to 1.0 gallon per one thousand gallons of fluid. The needed. When comparing average propped width within the
crosslinked portion typically consists of water gelled with 25
2 SPE 106758

pay zone it was found that the hybrid has .0017 inches or 3.6% screenouts. It was these types of results that led to the switch
more width than in the crosslink design. to hybrid fracs. The most recent 14 Atoka fracture
Additional advantages of the hybrid design over the stimulations have been hybrid fracture treatments 12 were
conventional crosslinked gelled fluid design involve the successful and only 2 resulted in screenouts. The screenouts
crosslinked fluid composition. The cooldown effect created were both during the flush and a total of 34 bbls of fluid was
by the waterfrac prepad allows for lower chemical loadings not displaced into the formation between the two jobs.
including base polymer, ph control agent and crosslinker. Because of inefficient sand transport of waterfrac designs,
Lowering these chemicals will allow a more efficient break of more fluid, higher injection rates and less proppant pumped,
the crosslinked gelled fluid. A common practice in the area is are required than on a hybrid fracture design for an equivalent
to use a technique called “Forced Closure”, which involves the zone. A case in point is illustrated in Table 2, where two
almost immediate flowback of the fracture stimulation Atoka wells with equivalent 40 feet sections are compared.
treatment allowing the formation to close on the proppant Well A was treated with a waterfrac design and Well B with a
quicker. A quick break of the pumped fluids avoids the hybrid design. Reflected in the table is that it took 35.9%
flowback of proppant. Furthermore, the combination of more fluid at a rate 26.8% higher to pump 47.6% less proppant
improved fluid breaking and lower polymer loading helps to fracture stimulate Well A than Well B. Further cost
reduce the potential for polymer damage to the formation. differences between the jobs are a result of higher horsepower
There is a considerable cost savings associated with the requirement on Well A and higher total proppant costs on
above mentioned lower chemical loadings. One operator in Well B. However, in the end a comparison of costs
Roger Mills County has experienced cost savings of 38.8% on normalized to the pounds of proppant pumped the hybrid
chemicals. These savings may be larger on wells where fracture treatment was 58.7% less than the waterfrac
reduced breaker loadings may be used. treatment.

Hybrids vs Waterfracs Acknowledgements


Hybrid and waterfrac fracture treatment designs possess The authors wish to thank the management of BJ Services for
similar advantages over crosslinked gelled fluid fracture allowing the publication of this paper.
treatments, in the area of polymer damage. It is important to
note that polyacrylamide friction reducers have been known to Nomenclature
create formation damage.3 However, the 0.5 to 1.0 gpt KCl Potassium Chloride
loading minimizes the damage. Also, recently breakers have ppt Pound Per Thousand
been developed for polyacrylamide friction reducers.4 bpm Barrels Per Minute
The biggest problem with waterfracs is the inability to Gallon Per Thousand
gpt
effectively carry the proppant out into the formation. Using
Modified Stoke’s Law, the terminal settling velocity of a
References
lightweight ceramic proppant was compared to a bauxite 1. Coulter, G. R., Gross, B. C., Benton, E. G. and Thomson,
proppant in a 30 ppt crosslinked gelled fluid (Table 1).5 Even C. L.: “Barnett Shale Hybrid Frac-One Operator’s Design,
when using a conservative viscosity of 500 centipoise and a Application, and Results,” paper SPE 102063 presented at
heavier proppant in the crosslinked gelled system, the settling 2006 SPE Annu8al Technical Conference and Exhibition,
velocity of the ceramic proppant is over 10 times faster . San Antonio, Sept. 24-27.
A smaller proppant mesh size is often used in slickwater 2. Gidley, J. L., Holditch, S. A., Nierode, D. E. and Veatch, R.
fracs to decrease settling velocities, however due to high W.: Recent Advances in Hydraulic Fracturing, SPE
closure pressures of the Anadarko Basin formations a higher Monograph Series, SPE, Richardson (1989) 1, 2-3.
strength proppant is needed. Lightweight ceramic proppants 3. Al-Assi, A. A., Wilhite, G. P., Green, D. W. and McCool,
C. S.: “Formation and Propagation of Gel Aggregates
in smaller mesh sizes are currently not available to fill this Using Partially Hydrolyzed Polyacrylamide and Aluminum
need. However, a lightweight ceramic proppant was included Citrate,” paper SPE 100049 presented at SPE/DOE
in Table 1 in order to illustrate the effects of mesh size on Symposium on Improved Oil Recovery, Tulsa, April 22-26,
settling velocity. A 20/40 mesh lightweight ceramic, with a 2006.
specific gravity slightly higher than sand, was compared to 4. Carmen, P. S. and Cawiezel, K. E.: “Successful Breaker
40/70 mesh sand in slickwater. It was found that the ceramic Optimization for Polyacrylamide Friction Reducers Used in
proppant had over two times the settling velocity. Slickwater Fracturing,” paper SPE 106162 presented at the
Due to their high settling velocities, waterfracs create a SPE Hydraulic Fracturing Technology Conference, College
banking effect that limits the fracture length and creates an Station, Jan. 29-31, 2007.
5. Economides, M. J. and Nolte, K.: Reservoir Stimulation, 3rd
uneven distribution of proppant, with the bulk of the proppant ed., John Wiley & Sons, LTD,New York (2000) 8, 8-19 to
at the bottom of the fracture. Fig. 4 illustrates the uneven 8-21.
proppant coverage over one wing created by a slickwater
fracture simulation. The inefficient proppant displacement SI Metric Conversion Factors
could also cause bridging of proppant at the perferations ft X 3.048*E-01 =m
causing higher pressures and possibly pressuring out and psi X 6.894757*E+00 = kPa
premature shutdown. A look back at one operator’s last 18
lbm X 4.535924*E-02 = kg
Atoka waterfracs in Washita County, Oklahoma shows that 7
gal X 0.2642*E+00 =L
were pumped successfully, 2 were cut short and 9 ended in
SPE 106758 3

gal X 3.785*E-03 = m3

Table 1 – Terminal Settling Velocity Comparison


Slickwater w/ 20/40 Slickwater w/ 40/70 30# Crosslink Fluid
mesh Lightweight mesh Ottawa Sand w/ 20/40 mesh
Ceramic Bauxite
Fluid Density, (lbm/gal) 8.4 8.4 8.4
Proppant Specific Gravity 2.68 2.65 3.57
Particle Diameter(in) 0.0258 0.012 0.027
Fluid Viscosity (cp) 1 1 500
Terminal Settling Velocity (ft/min) 11.82 4.49 1.19

Table 2 – Atoka Frac Comparison


Well A Well B
Frac Design Waterfrac Hybrid
Rate (bpm) 52 41
Fluid Volume (gallons) 136,340 100,338
Proppant Type 20/40 Bauxite 20/40 Lightweight Ceramic
Pounds of Proppant 66,750 127,400
Average Treating Pressure (psi) 8,483 8,151
Average Horsepower 10,812 8,191
4 SPE 106758

Fig. 1 – Log Section of a twelve foot Red Fork Zone in Roger Mills County

Width Profiles
12780
Concentration/Area (Closure)
% Length
0 lbm/ft^2
20 0
40 0.1
12800 60 0.2
80 0.3
90 0.4
95 0.5
99 0.6
12820 0.7
0.8
0.9
>1

12840
Depth (ft)

12860

12880

12900

12920
-0.1 0 0.1 0 400 800 1200 1600 2000
Width (in.) Length (ft)
Fig. 2 – Contour Plot of Crosslink Frac Design
SPE 106758 5

12780
Width Profiles Concentration/Area (Closure)
lbm/ft^2
0
0.1
0.2
12800 0.3
0.4
0.5
0.6
12820 0.7
0.8
0.9
>1

12840
Depth (ft)

12860

12880

12900

12920
-0.1 0 0.1 0 500 1000 1500 2000
Width (in.) Length (ft)
Fig. 3 - Contour Plot of Hybrid Frac Design

Width Profiles
12780
Concentration/Area (Closure)
lbm/ft^2
0
0.3
0.6
12800 0.9
1.2
1.5
1.8
12820 2.1
2.4
2.7
3
> 3.3
12840
Depth (ft)

12860

12880

12900

12920
-0.2 -0.1 0 0.1 0.2 0 500 1000 1500 2000 2500
Width (in.) Length (ft)
Fig. 4 - Contour Plot of Slickwater Frac Design

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