CONTRACT NO :

TBA

DATA SHEET PROJECT NO :

-
DOCUMENT NO :

XXXXXX
TANK 1
REV : SIZE :
1 A4

RELOKASI PLTD SHEET :

1 of 1

REFFRENCE MECHANICAL DESIGN - TANK 300 KL

NO
1 REFFERENSI
* SNI 03-1734 - BETON BERTULANG
* API 650 (AMERICAN PETROLIUM INSTUTE )
-WELDED STEEL TANK FOR OIL STORAGE
* ASTM A 615 -AMERICAN SOCIETY FOR TESTING MATERIAL
SPECIFICATION FOR DEFORMED & PLAIN
BILLET STEEL BAR FOR CONCRETE
REINFORCEMENT
* ASTM A 36 -STANDARD SPECTIFICATION FOR STRUCTURE
STEEL & HEAT TREATED JOINTS
2 CRITERIA DESIGN
* MATERIAL SPESIFIKASI :
- BAJA ASTM A 36 2400 kg/cm
- BETON K 300 280 kg/cm
-TULANGAN UTAMA ASTM 615 4000 kg/cm
-TULANGAN SENGKANG ASTM 615 2400 kg/cm

3 DEAD LOAD See atch DWG TANK

* INNER DIAMETER TANK 8.500 m
* KELILING TANK 26.75 m

4 HYDROTASTIC CONDITION
* WATER PH 6 & 8.3
* BERAT FLUIDA 1010 kg/m
* POTABLE WATER MAX 21 hri
* FRESH WATER MAX 7 hri
* TEMP WATER 50 DEG C
120 DEG F

5 WIND LOAD
* WIND SPEED 126 km/hr See atch DWG TANK
* OD SHEEL PLATE 8.490 m
* TINGGI TANK 6100 m
* VERTICAL PLATE = OD X H 51.79 m
6 BUNDWALL & PONDASI TANK (tentativ) See atch DWG civil
* 12.000m x 0.150m x 1.500m
* 9.000m x 1400m x 0.100m

7 CONE ROOF (TYPE ROOF TANK) See atch DWG TANK

* PLATE MAT'L A 238 GRADE C-30%
* STRUCTURAL MAT'L A 36
* t actual 4mm

8 SHELL TANK 1-5 See atch DWG TANK

* MAT'L A 283 GRADE C-30%
* STRUCTURAL MAT'L A 36
* t actual 10mm - 4 mm (SHELL 1 - 5 attch dwg)

9 BOTTOM NON ANNULAR See atch DWG TANK

* PLATE MAT'L A 238 GRADE C-30%
* STRUCTURAL MAT'L A 36
* t actual 12mm

10 SURFACE AREA
*CONE ROOF 58.6 m2
* SHELL 163,9 m2
*BOTTOM 59.61 m2

11 CAPACITY TANK 300KL

* MAX CAPACITY (MAX LIQ LEVEL) 321 m3
 * CAPACITY TO TOP SHELL (TANK HEIGHT) 343,5 m3
* WORKING CAPACITY (NORMAL WORK LEVEL) 320 m3
* NET WORKING CAPACITY (WORK CAPACITY MIN) 300m3
* MINIM CAPACITY (MIN LIQ LEVEL) 14 m3

12 CALCULATION
* WEIGHT OF TANK EMPTY 21.248 kg
* WEIGHT OF TANK FULL OF PRODUCT 345.5 kg
* WEIGHT OF TANK OF WATER 342.04 kg
* NET WORKING WEIGHT FULL OF PRODUCT 324.25 kg
* NET WORKING WEIGHT FULL OF WATER 320.8 kg
 CONTRACT NO :
TBA

DATA SHEET PROJECT NO :

-
DOCUMENT NO :

XXXXXX
MECHANICAL DATA
REV : SIZE :
1 A4

RELOKASI PLTD SHEET :

1 of 1

REFFRENCE MECHANICAL DESIGN - 300KL

NO QYT WEIGHT (kg) TOTAL WEIGHT
KONSTRUKSI TANK 300 KL
1 Bottom plat 12mm 2440mm x 1500mm A36 21 lembar 280.4156 kg 5888.7276 kg
2 shell 1 plat 10mm 2440mm x 1500mm A36 10.733 lembar 233.6788 kg 2508.0745 kg
3 shell 2 plat 10mm 2440mm x 1500mm A36 10.733 lembar 233.6788 kg 2508.0745 kg
4 shell 3 plat 8mm 2440mm x 1500mm A36 10.733 lembar 186.9430 kg 2006.4596 kg
5 shell 4 plat 6mm 2440mm x 1500mm A36 10.733 lembar 140.2072 kg 1504.8447 kg
6 shell 5 plat 4mm 2440mm x 1500mm A36 10.733 lembar 93.47152 kg 1003.2298 kg
7 Cone Roof plat 4mm 2440mm x 1500mm A36 22 lembar 93.47152 kg 2056.37344 kg

total 15970.93944 kg
(tentativ)

LADDER AREA ON TANK

1 PIPE STD 1 1/4" (HANDRAIL) 24.500mm
2 L 60 X 60 X6mm thk 24.500mm
3 FLAT BAR 50 X 5mm thk 24.500mm
4 FLAT BAR 100 X 5mm thk 24.500mm
5 BASE PLAT 120 X 120 X 6mm 20pcs

total
(tentativ)
NOZZLE
1 Pipe 4" A 106 B SML BE sch 40 7.500m 110 kg 110 kg
2 Pipe 3" A 106 B SML BE sch 40 18.000m 204 kg 204 kg
3 24" WN FLG A 105 ASME CL # 150 3 pcs 884 kg 177 kg
4 6"WN FLG A 105 ASME CL # 150 2 pcs 86 kg 172 kg
5 4"WN FLG A 105 ASME CL # 150 2 pcs 23 kg 23 kg

6 3"WN FLG A 105 ASME CL # 150 1 pcs 11 kg 11 kg

7 3" ELL 90 DEG LR A 420 SMLS BE SCH 80 1 pcs 376 kg 376 kg
8 24" BLIND FLG STD # 150 3 pcs 884 kg 884 kg
9 3" GATE VLV BW STD CL # 150 1pcs 68 kg 68 kg
10 GASKET SPIRAL WOUND # 150 6pcs
11 1.5" LEVEL INDICATOR 1pcs
12 1.5" WN FLG A 105 ASME CL # 150 1pcs

total
(tentativ)
LADDER & HANDRAIL OUT
1 ROUND BAR 19 x 0.500mm ASTM A 36 15pcs
2 FLAT BAR 50 X 6000m x 10mm thk 2pcs
3 FLAT BAR 50 X 5mm thk 40.500mm
4 SUPPORT L 65 X 65 X 8mm 3.200mm
5 BASE PLAT 650mm X 300mm X 8mm 5pcs

LADDER IN SIDE & SUPPORT PIPE

1 ROUND BAR 19 x 0.400mm ASTM A 36 17pcs
2 FLAT BAR 50 X 7000m x 10mm thk 2pcs
3 BASE PLAT 650mm X 300mm X 8mm 1pcs
4 CNP200 X80 x 7mm thk 7.000m
5 BASE PLAT 350mm X 350mm X 8mm 7pcs
6 PLAT 100mm x 100mm x 6mm thk 4pcs
(for GROUNDING LUG)
total
(tentativ)
 TANK 300 KL
Rev.

1 GENERAL DATA

2 ITEM 300 KL GEOMETRIC 324 m³

ALCAPACITY

3 SERVICE TANK BBM OPERATINGC 300 m³

APACITY

4 TYPE CONE ROOF STORAGETIM h

E
5 INTERNALDIAMETER 8500 mm SAFETYCODE

6 GEOMETRICALHEIGHT 6100 mm

7 CLIMATICDATA

8 CLIMATE -3 MAXWINDSP m/s

EED
9 TEMPERATUREMIN/MAX (4) / °C

10

11 OPERATING DATA

12 STOREDFLUID FUEL STORAGETE °C

MPERATURE(
MIN./MAX.)

13 SUSPENDEDSOLIDS NIL DENSITYATS kg/m3

TORAGETEM
P.
14 CORROSIVECOMPOUNDS NIL FLASHPOINT - °C

15 BLANKETINGGAS NO VISCOSITYAT cP
STORAGETE
MP.
16 BLANKETINGGASPRESSURE - kgf/cm²(g)

17 DESIGN DATA

18 CODE CORROSION - mm
BOTTOM/1°C
OURSE
19 DESIGNPRESSURE kgf/cm²(g) CORROSION - mm
OTHERCOUR
SES/ROOF
20 DESIGNTEMPERATURE °C

21 MATERIALS

22 ROOF CS 4MM SHELL CS 10,8,6,4MM

23 INTERNALS - BOTTOM CS 12MM

24 INTERNALPROTECTION YES

25 ACCESSORIES

26 HEATINGCOIL NO COOLINGRING NO

27 ROOFINSULATION NO FOAMCHAMBERS NO

28 SHELLINSULATION NO VENT YES(6)

29 BREATHING VALVE(VACUUM&DEPRESSURIZING) NO MIXER NO

30 SUCTIONHEATER NO JETMIXER NO

31 GAUGINGANDSAMPLINGHATCH NO

32 EXTERNALBOARDLEVELINDICATOR NO

33 REFERENCEDATASHEETS

34 HEATINGCOIL-

35 MIXER -

36 SUCTIONHEATER-

37 JETMIXER -

38 NOTES

39 INTERNAL COATING IS EPOXY LINED FOR HOLE TANK

40 TANK MANUFACTURE TO SUPPLY GOOSENECK VENT WITH BIRD SCREEN

41 INTERNAL CATHODIC PROTECTION IS REQUIRED

42

43

44
45

46

47

48

49

50

2 0F 2
 CONTRACT NO :
TBA

DATA SHEET PROJECT NO :

-
DOCUMENT NO :

XXXXXX
LINING SYSTEM
REV : SIZE :
1 A4

RELOKASI PLTD SHEET :

1 of 1

LINING SYSTEM
NO
EXPOXY RESIN
1 PRIMER
* WORK PLACE WORK SHOP
* MATERIAL EPOXY RESIN ZINC RICH
* COATING METHODE Manual
* DRY FILM THICKNES 30

2 TOP COAT
* WORK PLACE WORK SHOP
* MATERIAL EPOXY RESIN
* COATING METHODE SPRAY
* DRY FILM THICKNES 220
* NUMBER OF COAT 1 or MORE

3 TOTAL DRY THICKNES 250

4 REPAIR
 * FIELD
* SURFACE PREPARATION
MATERIAL SURFACE
THICKNES SURFACE
* MATERIAL
* DRY THICKNES
* NUMBER OF COAT
* COATING METHODE

PAINTING SYSTEM
1 SURFACE PREPARERATION
* WORK PLACE MILL SHOP
* GRADE (SSPC) SP 10
* ROUGHNESS 0.17 or
PAINT MANUFACTOR
RECOMMENDATION

2 SHOP PRIMER
* WORK PLACE FIELD
* PAINT IMORGANIC ZINC
* DRY FILM THICKNES 65
* NUMBER OF COAT 1
* APLICATION METHODE SPRAY

3 RE- SURFACE PREPARATION FOR PAINTED

FILM SURFACE
* WORK PLACE FIELD
* GRADE SP 7

4 PRIMER
* WORK PLACE FIELD
 * PAINT HIGH SOLID EPOXY
* DRY FILM THICKNES 125
* NUMBER OF COAT 1 or MORE
* APLICATION METHODE SPRAY

5 TOP COAT
* WORK PLACE FIELD
* PAINT ALIPHATIC POLY
URETHANE
* DRY FILM THICKNES 50
* NUMBER COAT 1 or MOER
* APLICATION METHODE SPRAY,BRUSH,ROLLER
* TOTAL DRY FILM THICKNES MIN 175
(M = MICRONS)

6 REPAIR (TOUCH-UP) & PAINTING OF FIELD

WELDED COMPONEN
* WORK PLACE FIELD
* SURFACE PREPARATION
-METAL SURFACES SP 11
-FILM SURFACE SP2

7 PRIMER
* PAINT HIGH SOLID EPOXY
* DRY FILM THICKNES 125
* NUMBER COAT 2 or MORE
* APLICATION METHODE BRUSH,ROLLER

8 TOP COAT
* PAINT ALIPHATIC POLYURETHANE
* DRY FILM THICKNES 2 or MORE
* APLICATION METHODE BRUSH,ROLLER
REMAKS =
* THE SHOP PRIMER SHALL BE APPLIED TO ALL SURFACE (NOT ONLY TANK EXTERNALSURFACE,BUT ALSO TANK
INTERNAL & UNDER BOTTOM SURFACE
* THE PURPOSE OF RE SURFACE PREPARATION IS TO REMOVE RUST WHITE RUST,DIRTDUST,CHLORIDE CONT-
AMINATION & OTHER DETRIMENTAL FOREIGN METTER FROM A SHOP PRIMER FILM BY BLAST CLEANING
THE BLAST CLEANING SHALL BE CARRIED OUT AFTER BENDING/ROLLING PLATE
 TIME TABLE FOR MOBILIZATION & CONSTRUCTION
MARET APRIL REMAKS
NO JOB DISCRIPTION I II III IV I II III IV
MOBILIZATION
-AKHIR FEBRUARY

1 PREPARATION MECHANICAL TANK

-BOTTOM FOR TANK
-FABRICATION FOR SHELL TANK (WORKSHOP SITE)
-ERECTION SHELL PLAT 1-5
-INSTALL ROOF CONE ROOF TANK
-FABRICATION LADDER COMPLETED ACCESSORIES & PLATFORM
-INSTALL NOZZLE,PIPE,MANHOLE

2 HYDROTEST
-FILLING WATER FOR TES & CLEANING INSIDE TANK
(FRESH WATER-MAX 7day)

3 PAINTING
-PRIMER
-PAINTING (HANDRIIL & TANK)

* NOTE :
-PROGRESS YELOW COLOUR AS PER CONDITION SITE
 CONEROOF - TANK 300KL

N1
N
2
N
3

N N
4 7

6100mm

N N6 N
5 8
DRAIN
DRAIN
DRAIN
DRAIN
8470mm

NOZZLE
N0 ITEM QTY SIZE (NPS) RATING TYPE SERVICE
1 N1 1 3" #150 RF ATMOSPHERIC (VENT)
2 N2 1 24" #150 RF MAINHOLE
3 N3 1 1.5" #150 RF SUCTION / INLET
4 N4 1 4" #150 RF SUCTION / INLET
5 N5 1 3" #150 RF DRAIN
6 N6 2 24" #150 RF MAINHOLE
7 N7 1 4" #150 RF OVERFLOW
8 N8 1 6" #150 RF DISCHARD / OUTLET

NOTES
1 OF 2
 NDE MAP - TANK 300 KL

NO SPECIES WELD JOINT RT(4" X 10") PT DESCRIPTION REMAKS

1 ROOF
* JOINT ROOF PLATE
* ROOF PLATE TO TOP ANGLE FULL

2 SHELL PLATE
* SHELL TO SHELL JOINT VERTICAL SPOT(API 650) OWNER REQS
* SHELL TO SHELL JOINT HORIZONTAL SPOT(API 650) (NOT FULL)

3 BOTTOM PLATE & ANNULAR PLATE

* JOINT ANNULAR PLATE TO SHELL PLATE OUT SIDE
* JOINT BOTTOM PLATE TO SHELL
* JOINT BOTTOM PLATE
* JOINT BOTTOM PLATE TO ANNULAR PLATE
* JOINT ANNULAR PLATE TO ANNULAR PLATE
* DRAIN SUMP FULL

4 MANHOLE & NOZZLE

* JOINT MANHOLE NECK SHELL FULL
* JOINT MANHOLE NECK ROOF FULL
* NECK TO FLG ( N2,N3,N4,N6,N7,N8) FULL
* NECK TO FLG ( N1/VENT ,N5/DRAIN) FULL
* SHELL NOZZLE NECK TO SHELL FULL
* ROOF NOZZLE NECK TO PAD FULL
* REINFORCEMENT TO SHELL FULL
* REINFORCEMENT TO ROOF FULL

5 PIPE TO PIPE
 * PIPE TO PIPE ID FULL

6 JOINT TOP ANGLE

* JOINT TOP ANGLE TO SHELL FULL

7 ACCESSORIES
* EART LUG TO SHELL FULL
* ACSESSORIES PERMANENT TO MAINHOLE FULL

NOTE :
PT : PENETRANT TEST

1 WELDER
ADDITIONAL 1 RT/TYPE & THK / WELDER FOR VERTICAL JOINT
 HYDROTASTIC TEST - TANK 300 KL
NO REMAKS

API 650 (MAX FILLING DATE SHALL NOT EXCEED)

*AFTER HYDRO (EXPCEPT FOR TANK WITH INTERNAL COATING) SHALL BE
PREPARED START FROM CLEANING,VISUAL CHECK TO ENSURE THE TANK IS
CLEAN,PROTEC THE NOZZLE CONECTION BY TEMP BLIND COVER

I WATER FILLING RATE RATE MAX FILLING

*LESS THAN 22mm TOP COURSE 300mm/hr
*BOTTOM COURSE THK BELLOW TOP 460mm/hr
COURSE

BEFORE START OF THE HYDROTEST

*1/4 TEST HEIGHT (600mm)
*1/2 TEST HEIGHT (600mm)
*3/4 TEST HEIGHT (600mm)

AT LAST 24 HOURS AFTER TANK HAS BEEN FILLED TO MAX TEST HEIGHT
*THE TANK IS FIST ONE IN THE AREA
*THE LARGE CAPACITY THAN ANY OTHER EXISTING TANK IN THE AREA
*THE LARGER UNIT BEARING LOAD THAN ANY OTHER EXISTING AREA
*THERE IS ANY QUESTION REGARDING THE RATE OR MAGNITUDE OF SETTLEMENT
THAT WILL TAKE PLACE

AFTER TANK HAS BEEN EMPTIED OF TESTWATER

II TEST ROOF
* FOR THE ROOF OF TANK NOT DESIGNED TO BE GAS-TIGHT (NON PRESS TANK)
 SHALL BE RECEVIED ONLY VISUAL INSPECTION OF ITS WELD JOINT

III REPAIR
*THERE ARE ANY LEAKGES OCCORRED DURING THE TEST /SIGNIFICANT PERMANENT
DEFORMATION THIS ARE SHALL BE REPAIR AS PER DISPOSITION PLAN.AND THAN
RE-HYDROTEST SHALL BE PERFORMED AT THE OWNER

IV TANK LEANING
*AFTER TEST WATER HAVE BEEN DRAIN
*USED POTABLE WATER OR FRESH WATER
*CLEANING AREA TANK (SHELL PLATE,ANNULAR PLATE & BOTTOM PLATE)
*CLEANED OTHER EQUIPMENT & SPRAY OR ROORED WITH FRESH WATER
*CLEAN RESIDUAL SLUDGE & WASTE WATER ,RUST IS DONE BY SPRAYING/FLUSHING
USING THE FRESH WATER
*CLEAN OFF EXCESS WATER BY PUMPING UNTIL THEY RUN THROUGH A MANHOLE
OR OTHER OPENING
 HYDROTASTIC TEST - TANK 300 KL
NO REMAKS

TOP ANGEL
HLL
WATER FILLING

PI

GATE VLV GATE VLV

DRAIN

GATE VLV PUMP

NOTE :
D = 8470 M KAPASITAS TANGKI = 343.5 M3
T = 6100 M VOLUME AIR = 321,0 M3
L = 5700 M
 CATHODIC PROTECTION - TANK 300 KL
NO DESCRIPTION REMAKS
#3 #4 #5 #6 #7 ARRAY 1 *FIRSTANODE RING PLACE 2 1/2'' FEET(3/4)
#8 #9 #10 #11 #12 ARRAY #2 IN FROM OUTSIDE EDGE SUBSEQUENT
ANODE RING PLACED 5 FEET(1 1/2M) IN
FROOM PREVIOUS RING.

*POWER FEEDS LOCATED AT BOTH END

& AT THREE EQUI-SPACED INTERMEDIATE
POINT

*REFF ELECTRODE PLACEMENT;

#155 1.A SINGGLE REFF ELECTRODE IS LOCATED
AT CENTER (SHELL 1) & AT MID-RADIUS
(SHELL 2)
DETAIL ; 2.A FIVE REFF ELECTRODE ARRAY IS
PLEACE COUPON ABOUT 1/2'' ABOVE BAG OF REFF ELECTRODE LOCATED NEAR THE CENTER (ARRAY 1-
#SAND SHELL 3-7) & NEAR THE OUTER EDGE
(ARRAY 2 CELL 8-12) ON EACH ARRAY THE
ANODE (#7 & #12) ARE FITTED WITH CP
# COUPONS.
#102

ANODE

REFF ELECTRODE S
REFF ELECTRODE WITH ROAD COUPON
1 OF 2
 CATHODIC PROTECTION - TANK 300 KL
NO DESCRIPTION REMAKS
*FIRSTANODE RING PLACE 2 1/2'' FEET(3/4)
IN FROM OUTSIDE EDGE SUBSEQUENT
# CELL # 2 ANODE RING PLACED 5 FEET(1 1/2M) IN
#ARRAY # 1 FROOM PREVIOUS RING.

#CELL #1 *POWER FEEDS LOCATED AT BOTH END

& AT THREE EQUI-SPACED INTERMEDIATE
POINT

*REFF ELECTRODE PLACEMENT;

1.A SINGGLE REFF ELECTRODE IS LOCATED
RCCC
AT CENTER (SHELL 1) & AT MID-RADIUS
(SHELL 2)
2.A FIVE REFF ELECTRODE ARRAY IS
LOCATED NEAR THE CENTER (ARRAY 1-
SHELL 3-7) & NEAR THE OUTER EDGE
(ARRAY 2 CELL 8-12) ON EACH ARRAY THE
ANODE (#7 & #12) ARE FITTED WITH CP
# ARRAY #2 COUPONS.

# LEAD WIRE ACCESS

POWER FEED (TYP )
INSTALL CATHODIC PROTECTION
( 45 M ) ABOVE GROUND STORAGE TANK
2 OF 2