Service

Manual
S/N 522211001 & Above
S/N 522111001 & Above

EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS™)

6901812 (3-06) Printed in U.S.A. © Bobcat Company 2006

 MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

B-10731a B-12365 B-7469

Never service the Bobcat Skid- Use the correct procedure to lift or Cleaning and maintenance are
Steer Loader without instructions. lower operator cab. required daily.
WRONG WRONG WRONG

B-11799 B-15231 B-15280

Have good ventilation when
welding or grinding painted
parts.
Wear dust mask when grinding
painted parts. Toxic dust and gas
can be produced.
Avoid exhaust fume leaks which
can kill without warning. Exhaust
system must be tightly sealed.
WRONG
Disconnecting or loosening any
hydraulic tubeline, hose, fitting,
component or a part failure can
cause lift arms to drop. Do not go
under lift arms when raised
unless supported by an
approved lift arm support device.
Replace it if damaged.
WRONG
Never work on loader with lift
arms up unless lift arms are held
by an approved lift arm support
device. Replace if damaged.
Never modify equipment or add
attachments not approved by
Bobcat Company.
WRONG

B-6590 B-6580 B-6589

B-16102 B-16102
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW01-0805
 MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

B-10731a B-12365 B-7469

Never service the Bobcat Skid- Use the correct procedure to lift or Cleaning and maintenance are
Steer Loader without instructions. lower operator cab. required daily.
WRONG WRONG WRONG

B-11799 B-15231 B-15280

Have good ventilation when
welding or grinding painted
parts.
Wear dust mask when grinding
painted parts. Toxic dust and gas
can be produced.
Avoid exhaust fume leaks which
can kill without warning. Exhaust
system must be tightly sealed.
WRONG
Disconnecting or loosening any
hydraulic tubeline, hose, fitting,
component or a part failure can
cause lift arms to drop. Do not go
under lift arms when raised
unless supported by an
approved lift arm support device.
Replace it if damaged.
WRONG
Never work on loader with lift
arms up unless lift arms are held
by an approved lift arm support
device. Replace if damaged.
Never modify equipment or add
attachments not approved by
Bobcat Company.
WRONG

B-6590 B-6580 B-6589

Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW01-0805
 ALPHABETICAL INDEX
AIR CLEANER ........................................................ 70-01
AIR CLEANER SERVICE ....................................... 10-01
ALTERNATOR ........................................................ 60-01
AUXILIARY CONTROL LOCKBOLT ...................... 10-01
BASCI TROUBLESHOOTING ................................ 80-01
BATTERY ............................................................... 60-01
BICS™ SYSTEM (WITH PRESS
TO OPERATE BUTTON) ...................................... 60-01
BICS™ SYSTEM CONTROLLER......................... 60-01
BOB-TACH .............................................. 10-01, 50-01
CHAINCASE ........................................................... 40-01
CHARGE PRESSURE ............................................30-01
COMPONENTS ...................................................... 80-01
CONTROLS ............................................................ 20-01
CONTROL PANEL.................................................. 30-01
CONVERSIONS ............................................SPEC-01
COOLING FAN ....................................................... 70-01
CYLINDER(S) ..................................................... 20-01
DRIVE BELT ........................................................... 30-01
DRIVE COMPONENTS .......................................... 40-01
ELECTRICAL SYSTEM INFORMATION ................ 60-01
ENGINE ................................................................. 70-01
ENGINE COMPONENTS AND TESTING .............. 70-01
ENGINE COOLING SYSTEM ................................. 10-01
ENGINE LUBRICATION SYSTEM ......................... 10-01
ENGINE MOUNTING BRACKET............................ 70-01
ENGINE SPECIFICATIONS ..........................SPEC-01
ENGINE SPEED CONTROL .................................. 70-01
FAN ......................................................................... 70-01
FINAL DRIVE TRANSMISSION (CHAINCASE) ..... 10-01
FLYWHEEL .........................................................70-01
FUEL SYSTEM ....................................................... 10-01
FUEL TANK ............................................................ 50-01
HEATER UNIT ........................................................ 80-01
HEATER COIL ........................................................ 80-01
HEATER FAN ......................................................... 80-01
HEATER VALVE ..................................................... 80-01
HYDRAULIC CONNECTION SPECS ................SPEC-01
HYDRAULIC CONTROL VALVE ............................ 20-01
HYDRAULIC FILTER .............................................. 20-01
HYDRAULIC FLUID SPECIFICATIONS ........... SPEC-01
HYDRAULIC PUMP ................................................20-01
HYDRAULIC RESERVOIR......................................20-01
HYDRAULIC SYSTEM INFORMATION ..................20-01
HYDRAULIC/HYDROSTATIC SYSTEM .................10-01
HYDROSTATIC MOTOR .................................... 30-01
HYDROSTATIC PUMP ....................................... 30-01
HYDROSTATIC SYSTEM INFORMATION .........30-01
INSTRUMENT PANEL ............................................60-01
LIFT ARMS ..............................................................50-01
LIFT ARM BY-PASS VALVE ...................................20-01
LIFT ARM SUPPORT DEVICE ........................... 10-01
LIFTING AND BLOCKING THE LOADER...............10-01
LIGHTS ................................................................60-01
LOADER SPECIFICATIONS ............................. SPEC-01
LUBRICATING THE BOBCAT ................................10-01
MAIN RELIEF VALVE .............................................20-01
MUFFLER................................................................70-01
OPERATOR CAB .........................................10-01, 50-01
OPERATOR SEAT ..................................................50-01
PARKING BRAKE ...................................................40-01
PIVOT PINS ............................................................10-01
RADIATOR ..............................................................70-01
REAR AXULIARY DIVERTER.................................20-01
REAR DOOR ...........................................................50-01
REAR WINDOW ..................................................50-01
RECONDITIONING THE ENGINE ..........................70-01
REGULAR MAINTENANCE ....................................80-01
REMOTE START SWITCH ................................. 10-01
SEAT BAR RESTRAINT SYSTEM..........................10-01
SEAT BAR.............................................................. 50-01
SEAT BAR SENSOR.............................................. 60-01
SERVICE SCHEDULE ............................................10-01
SPARK ARRESTOR MUFFLER .............................10-01
STARTER ................................................................60-01
STEERING ............................................................. 30-01
SYSTEM TROUBLESHOOTING CHART .............. 80-01
TIRE MAINTENANCE .............................................10-01
TORQUE SPECIFICATIONS FOR BOLTS ... SPEC-01
TOWING THE LOADER ..........................................10-01
TRACTION LOCK ...................................................60-01
TRANSPORTING THE LOADER ............................10-01
TROUBLESHOOTING ............................................70-01
 CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
SAFETY AND
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V MAINTENANCE

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

HYDRAULIC
DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX SYSTEM

BOBCAT LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . X HYDROSTATIC

SYSTEM
SAFETY AND MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 10-01

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01 DRIVE

SYSTEM
HYDROSTATIC SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01
MAIN
s
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-01 FRAME
A

MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-01

ELECTRICAL
SYSTEM AND
ELECTRICAL SYSTEM & ANALYSIS . . . . . . . . . . . . . . . . . . . . 60-01 ANALYSIS

ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-01 ENGINE

SERVICE
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01

SPECIFICATIONS

463 Bobcat Loader

I Service Manual
 FOREWORD
This manual is for the Bobcat loader excavator mechanic. It provides necessary servicing and adjustment procedures for
the Bobcat loader and its component parts and systems. Refer to the for operating instructions, starting procedure, daily
checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:
1. Check that the ROPS/FOPS 9. The parking brake must
(Including side screens) is in function correctly.
good condition and is not
modified.

2. Check that ROPS mounting 10. Enclosure door latches must

hardware is tightened and is open and close freely.
Melroe approved.

3. The seat belt must be 11. Bob-Tach wedges and

correctly installed, functional linkages must function
and in good condition. correctly and be in good
condition.

4. The seat bar and pedal 12. Safety treads must be in good
interlocks must be correctly condition.
adjusted, clean and
lubricated.

5. Check lift arm suport device, 13. Check for correect function of
replace if damaged. indicator lamps (Optional on
some models).

6. Machine signs must be 14. Check hydraulic fluid level,

legible and in the correct engine oil level and fuel
location. supply.

7. Steering levers and foot 15. Inspect for fuel, oil or

pedals must return to neutral. hydraulic fluid leaks.

8. Check for correct funtion of 16. Lubricate the loader.

the work lights.

463 Bobcat Loader

II Service Manual
17. Check the condition of the 22. Operate the loader and check
battery and cables. all functions.

18. Inspect the air cleaner for 23. Check for any field
damage or leaks. Check the modification not completed.
condition of the element.

19. Check the electrical charging 24. Check for correct function of
system. the Bobcat Interlock Control
System (BICS™) before the
machine is returned to the
customer.
20. Check tires for wear and Recommend to the owner that all
pressure. necessary corrections be made
before the machine is returned to
service.

21. Inspect for loose or broken

parts or connections.

CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects and other
reproductive harm.

463 Bobcat Loader

III Service Manual
SAFETY INSTRUCTIONS
Safety Alert Symbol
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows.
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0903
WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
injury or death.
W-2044-1285
IMPORTANT
This notice identifies procedures which must be
followed to avoid damage to the machine.
I-2019-0284
V Service Manual
The following publications provide information on the
safe use and maintenance of the Bobcat machine and
attachments:
• The Delivery Report is used to assure that complete
instructions have been given to the new owner and
that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with
the machine or attachment contains operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation
and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator
cab. It’s brief instructions are convenient to the
operator. The handbook is available from your dealer
in an English edition or one of many other languages.
See your Bobcat dealer for more information on
translated versions.
• The AEM Safety Manual delivered with the machine
gives general safety information.
• The Service Manual and Parts Manual are available
from your dealer for use by mechanics to do shop-
type service and repair work.
• The Skid-Steer Loader Operator Training Course is
available through your local dealer or at
www.training.bobcat.com or www.bobcat.com.
This course is intended to provide rules and practices
of correct operation of the Skid-Steer Loader. The
course is available in English and Spanish versions.
• Service Safety Training Courses are available from
your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com. They provide information for
safe and correct service procedures.
• The Skid-Steer Loader Safety Video is available from
your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com.
SI SSL-0206 SM
463 Bobcat Loader
SAFETY INSTRUCTIONS (CONT’D)

The dealer and owner/operator review the recommended

uses of the product when delivered. If the owner/operator
will be using the machine for a different application(s) he
or she must ask the dealer for recommendations on the
new use.

Call Before You Dig

1-888-258-0808
When you call, you will be directed to a location in
your state/city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.)

SI SSL-0206 SM

463 Bobcat Loader

VI Service Manual
SAFETY INSTRUCTIONS (CONT’D) • Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump
Fire Prevention starting.

The machine and attachments have components that are • Use the procedure in the Operation & Maintenance
at high temperature under normal operating conditions. Manual for cleaning the spark arrestor muffler (if
The primary source of high temperatures is the engine equipped).
and exhaust system. The electrical system, if damaged
or incorrectly maintained, can be a source of arcs or Figure 1
sparks.

Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
will increase fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential hazard.

The spark arrestor muffler is designed to control the

emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.

• Do not use the machine where exhaust, arcs, sparks

or hot components can contact flammable material,
explosive dust or gases.

• The operator cab, engine compartment, and engine

• Know where fire extinguishers and first aid kits are
cooling system must be inspected every day and
located and how to use them. Fire extinguishers are
cleaned if necessary to prevent fire hazard and
available from your Bobcat dealer [Figure 1].
overheating.

• Check all electrical wiring and connections for

damage. Keep the battery terminals clean and tight.
Repair or replace any damaged part.

• Check fuel and hydraulic tubes, hoses and fittings for

damage and leakage. Never use open flame or bare
skin to check for leaks. Tighten or replace any parts
that show leakage. Always clean fluid spills. Do not
use gasoline or diesel fuel for cleaning parts. Use
commercial nonflammable solvents.

• Do not use ether or starting fluids on any engine

which has glow plugs. These starting aids can cause
explosion and injure you or bystanders.

• Always clean the machine, disconnect the battery,

and disconnect the wiring from the controllers before
welding. Cover rubber hoses, battery and all other
flammable parts. Keep a fire extinguisher near the
machine when welding. Have good ventilation when
grinding or welding painted parts. Wear a dust mask
when grinding painted parts. Toxic dust or gas can be
produced.

• Stop the engine and let it cool before adding fuel. NO

SMOKING!
SI SSL-0206 SM

463 Bobcat Loader

VII Service Manual
SERIAL NUMBER LOCATIONS Engine Serial Number

Always use the serial number of the loader when Figure 3

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.

Bobcat Loader Serial Number

Figure 2

P-37954

The engine serial number is located on the engine fuel

injection pump [Figure 3].

DELIVERY REPORT

Figure 4
P-4399

The loader serial number plate is located on the inside of

the operator cab on the right fender and in front of the
seat [Figure 2].

Explanation of loader Serial Number:

XXXX XXXXX
Model/ Engine Version Production Sequence
(Series)

B-16315

The Delivery Report must be filled out by the dealer and

signed by the owner or operator when the Bobcat loader
is delivered. An explanation of the form must be given to
the owner. Make sure it is filled out completely [Figure
4].

463 Bobcat Loader

IX Service Manual
BOBCAT LOADER IDENTIFICATION

OPERATOR
HANDBOOK
◆OPERATING LIGHTS

SEAT BAR
OPERATOR
GRAB SEAT
HANDLES
STEERING
LEVER

SAFETY TREAD

STEPS

†BUCKET TILT CYLINDER

B-19678

•OPERATOR CAB
(ROPS/FOPS)
◆OPERATING LIGHT

UPRIGHTS

LIFT ARM SUPPORT

REAR DEVICE
DOOR
LIFT ARMS

LIFT CYLINDER
TIRES*
B-19679

‹ FACTORY OPTIONAL OR FIELD ACCESSORY (Not Standard Equipment)

* TIRES - Flotation tires (Optional) are shown. bobcats are base-equipped with standard tires.
† BUCKET - Several different buckets and other attachments are available for the Bobcat loader.
z ROPS, FOPS - Roll Over Protective Structure, per SAE J1040 and ISO 3471, and Falling Object Protective Structure
per SAEJ1043 and ISO 3449, Level I. Level II is available. The Bobcat loader is base-equipped with a standard operator
cab as shown. Extra insulated cab is available as an option (Reduced noise level).

463 Bobcat Loader

X Service Manual
 SAFETY AND MAINTENANCE

AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1

Replacing Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
SAFETY &
AUXILIARY CONTROL LOCKBOLT. . . . . . . . . . . . . . . . . . . 10-140-1 MAINTENANCE
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1

BOB-TACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-150-1

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1

Checking The Coolant Level . . . . . . . . . . . . . . . . . . . . . . . 10-90-1 DRIVE
Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . 10-90-1 SYSTEM
Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-2

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 10-110-1

Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1
ELECTRICAL
FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . 10-130-1 SYSTEM &
Checking And Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . 10-130-1 ANALYSIS
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1 ENGINE
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-3 SERVICE
Fuel Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1
Removing Air From The Fuel System . . . . . . . . . . . . . . . 10-100-4

HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . 10-120-1 SPECIFICATIONS

Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . 10-120-1
Hydraulic/Hydrostatic Filter Replacement . . . . . . . . . . . . 10-120-2
Replacing The Hydraulic/Hydrostatic Fluid . . . . . . . . . . . 10-120-2

LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

Disengaging The Lift Arm Support Device. . . . . . . . . . . . . 10-20-2
Engaging The Lift Arm Support Device . . . . . . . . . . . . . . . 10-20-1

LIFTING AND BLOCKING THE LOADER . . . . . . . . . . . . . . . 10-10-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1

LUBRICATING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . 10-160-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-160-1

Continued On Next Page

463 Bobcat Loader

10-01-1 Service Manual
 SAFETY AND MAINTENANCE (CONT’D)

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-3
Lowering The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . 10-30-2
Raising The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1

PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-190-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-190-1

REMOTE START SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1

SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . 10-200-1

Foot Pedal Clean Out . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-200-2
Seat Bar Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-200-1
Seat Bar Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-200-1

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1

Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1

SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . 10-180-1

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-180-1

TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-170-1

Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-170-1
Tire Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-170-1
Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-170-1

TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

TRANSPORTING THE LOADER . . . . . . . . . . . . . . . . . . . . . . 10-40-1

Adjusting The Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1

463 Bobcat Loader

10-01-2 Service Manual
LIFTING AND BLOCKING THE LOADER Figure 10-10-2

WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can cause
injury or death [Figure 10-10-1].
P-34920
W-2003-0199

Figure 10-10-1 Always park the loader on a level surface.

Put a floor jack under the rear of the loader [Figure 10-
10-2].

Lift the rear of the loader and install jackstands [Figure

10-10-2].

Figure 10-10-3

B-7023A

Procedure

WARNING P7289

Put jackstands under the front axles and rear corners

of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
Put the floor jack under the front of the loader [Figure 10-
10-3].
Lift the front of the loader and put jackstands under the
loader frame.

NOTE: Make sure the jackstands do not touch the

tires.

463 Bobcat Loader

10-10-1 Service Manual
LIFT ARM SUPPORT DEVICE Figure 10-20-2

Engaging The Lift Arm Support Device

WARNING P-19460

Never work on a machine with the lift arms up unless

Lower the lift arm support device on top of the lift
the lift arms are secured by an approved lift arm
cylinder. Fasten the free end of the spring (Item 1)
support device. Failure to use an approved lift arm
[Figure 10-20-2] to the lift arm support device so there
support device can allow the lift arms or attachment
will be no interference with the support device
to fall and cause injury or death.
engagement.
W-2059-0598

With the operator in the seat, seat belt fastened and seat
Figure 10-20-1 bar lowered, start the engine. Press the green PRESS
TO OPERATE Button.

Figure 10-20-3

P-19458 1

Put jackstands under the rear corners of the loader.

P-9800

Disconnect the spring from the lift arm support device

retaining pin (Item 1) [Figure 10-20-1], hold the support Raise the lift arms until the lift arm support device drops
device and remove the retaining pin. onto the lift cylinder (Item 1) [Figure 10-20-3].

Lower the lift arms slowly until the support device is held
between the lift arm and the lift cylinder. Stop the engine.
Raise the seat bar and move both pedals until both
pedals lock.

463 Bobcat Loader

10-20-1 Service Manual
LIFT ARM SUPPORT DEVICE (CONT’D) Figure 10-20-6

Engaging The Lift Arm Support Device (Cont’d)

WARNING
Service lift arm support device if damaged or if parts 1
are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2271-1197

Figure 10-20-4 P-9807

Connect the spring from the lift arm support device to the
tubeline bracket (Item 1) [Figure 10-20-6] on the lift
arms.

With the operator in the seat, seat belt fastened and seat
bar lowered, start the engine. Press the green PRESS
TO OPERATE Button.

Raise the lift arms a small amount and the spring will lift
1 the support device off the lift cylinder rod. Lower the lift
arms. Stop the engine.

P-9808 Raise the seat bar and move pedals until both pedals
lock.

Install the retaining pin (Item 1) [Figure 10-20-4] into the Disconnect the spring from the bracket.
rear of the lift arm support device below the cylinder rod.
Figure 10-20-7
Disengaging The Lift Arm Support Device

Figure 10-20-5

1
1 P-19458

P-9808 Raise the support device into storage position and insert
pin through lift arm support device and bracket (Item 1)
[Figure 10-20-7].
Remove the retaining pin (Item 1) [Figure 10-20-5] from
the lift arm support device. Connect spring to pin [Figure 10-20-7].

463 Bobcat Loader

10-20-2 Service Manual
OPERATOR CAB Raising The Operator Cab

Description Stop the loader on a level surface. Put the lift arms all the
way down.

Install jackstands under the rear of the loader frame.

WARNING Open the rear door.
Before the cab or the lift arms are raised for service,
If the lift arms must be up while raising the cab, install the
jackstands must be put under the rear corners of the
lift arm support device. (See Engaging The Lift Arm
frame. Failure to use jackstands can allow the
Support Device on Page 10-20-1.)
machine to tip backward causing injury or death.
W-2014-0895
Remove the two fasteners (Item 1) [Figure 10-30-1] at
the front (both sides) of the operator cab.
Figure 10-30-1

WARNING
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat. Changes to the cab
can cause loss of operator protection from rollover
1 and falling objects, and result in injury or death.
W-2069-1299

Figure 10-30-2

P-37953

The Bobcat loader has an operator cab (ROPS and

FOPS) as standard equipment to protect the operator
from rollover and falling objects. Check with your dealer
if the operator cab has been damaged. The seat belt
must be worn for roll over protection.

ROPS/FOPS Roll Over Protective Structure per SAE

J1040 and ISO 3471, and Falling Object Protective
Structure per SAE J1043 and ISO 3449, Level 1.

Level 1 - Protection from falling bricks, small concrete

P-19462
blocks and hand tools encountered in operations such as
highway maintenance, landscaping, and other
construction site services. Stand on the ground. Lift slowly until operator cab is all
the way up [Figure 10-30-2].
Check with your dealer if the operator cab has been
changed. The operator cab will lock in the raised position

The operator cab fastening nuts (Item 1) [Figure 10-30-

1] must be tightened to 40-50 ft.-lb. (54-68 N•m) torque.

463 Bobcat Loader

10-30-1 Service Manual
OPERATOR CAB (CONT’D) REMOVE YOUR HAND FROM THE HOLE BEFORE
LOWERING THE OPERATOR CAB
Lowering The Operator Cab
Stand on the ground and pull down on the operator cab.

Avoid slippery surfaces when lowering the cab.

WARNING NOTE: Guide the operator cab over the fastening
bolts to prevent thread damage.
The cab must be held to prevent falling while hand is
in access hole.
W-2205-0695
Figure 10-30-5

Figure 10-30-3

1
1

P-37953

P-34927 Install the cab washers and nuts. Tighten the nuts (Item
1) [Figure 10-30-5] (both sides) to 40-50 ft.-lb. (54-68
N•m) torque.
Figure 10-30-4

P-34928

Hold the operator cab. Release the locking mechanism

by pushing the lever (Item 1) [Figure 10-30-3] inward
from the locked position and lifting the lever until it stays
in the unlocked position [Figure 10-30-4].

The pin (Item 2) [Figure 10-30-3] must be retracted from

the hole in the upright before lowering the operator cab.

463 Bobcat Loader

10-30-2 Service Manual
OPERATOR CAB (CONT’D) Figure 10-30-7

Emergency Exit

The front opening on the operator cab and rear window

provide exits.

Figure 10-30-6

1 P-19463

Exit throught the rear of the cab [Figure 10-30-7].

P-9829

Pull on the tag (Item 1) [Figure 10-30-6] at the top of the

rear window to remove the rubber cord.

Push the rear window out of the rear of the operator cab.

463 Bobcat Loader

10-30-3 Service Manual
TRANSPORTING THE LOADER Adjusting The Bumper

Procedure Figure 10-40-2

WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494

P-19457
Figure 10-40-1

P-9926

P-9927

Use the following procedure to fasten the Bobcat loader

SUPPORT B-6198
Be sure the transport and towing vehicles are of
adequate size and capacity.
A loader with an empty bucket or no attachment must be
loaded backward onto the transport vehicle [Figure 10-
40-1].
The rear of the trailer must be locked or supported
[Figure 10-40-1] when loading or unloading the loader to
prevent the front end of the trailer from raising up.
to the transport vehicle to prevent the loader from moving
during sudden stops or when going up or down slopes
[Figure 10-40-2].
Fully lower any bucket or attachment. Stop the engine.
Engage the parking brake.
Fasten chains at the front using the slots in the axle
gussets [Figure 10-40-2]. The counterweight is removed
(Inset) to show clarity. DO NOT operate the loader with
counterweight removed.
Figure 10-40-3

P-37626 P-37627
P-37626 P-37628

Fasten the rear of the loader as shown [Figure 10-40-3].

463 Bobcat Loader

10-40-1 Service Manual
TOWING THE LOADER Figure 10-50-2

Procedure

IMPORTANT
Do not push or pull the machine at more than 2 MPH
(3,2 km/h) or for a distance of more than 25 feet (7,6
meters) with the towing tool in place.
I-2017-0389

Figure 10-50-1
P-21493
P-39207

Install the tow valves in the fitting holes [Figure 10-50-2].

Figure 10-50-3

1
P-39206

Be sure the transport and towing vehicles are of

adequate size and capacity.

To prevent damage to the loaders hydrostatic system, a P-21497

tow valve is available for towing the loader short distances
at slow speeds. (Example: Moving the loader onto a
transport vehicle.) Tighten the jam nut (Item 1) [Figure 10-50-3] to 20-25 ft.-
lb. (27-34 N•m) torque.
A tow valve is available from your dealer and must be
installed before towing the loader.

Raise the operator cab. (See Raising The Operator Cab

on Page 10-30-1.)

Clean the area around the hydrostatic pumps.

Remove the charge pressure tubeline and fittings (Item

1) [Figure 10-50-1] from the front side of the hydrostatic
pumps.

463 Bobcat Loader

10-50-1 Service Manual
TOWING THE LOADER (CONT’D)

Procedure (Cont’d)

Figure 10-50-4

When flats are vertical

loader can be towed

P-21496

Turning the tow valves so the flats are vertical as shown

(Item 1) [Figure 10-50-4] will release the relief valves
and the check valves in the hydrostatic pumps and allow
the loader to be moved.

The towing chain (or cable) must be rated at 1-1/2 times

the weight of the loader. (See Performance on Page
SPEC-10-2.)

Turn the key switch to ON and press the traction lock

override button.

If the electrical system is not functioning, contact your

Bobcat loader dealer. (Part of the brake system must be
disassembled to move the loader.)

Remove the tow valves and install the fittings and charge
tubelines before operating the loader.

463 Bobcat Loader

10-50-2 Service Manual
REMOTE START SWITCH Figure 10-60-1

Procedure

WARNING 1

2
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286

P-59192

WARNING Remove the protective cap from the remote start

connector on the loader.
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
Connect the adapter harness to the remote start switch
support device. Failure to use an approved lift arm
and connect the adapter harness to the remote start
support device can allow the lift arms or attachment
connector (Item 1) [Figure 10-60-1].
to fall and cause injury or death.
W-2059-0598
Turn the key (Item 2) [Figure 10-60-1] to start the engine.

The tools listed will be needed to do the following

procedure:

MEL1429-2 Remote Start Switch Kit

6734387 Adapter Harness

The Remote Start Switch is required when the operator

cab is in the raised position for service or the service
technician needs to start the engine.

The remote start switch is required when the service

technician is adjusting the steering linkage and checking
the hydraulic/hydrostatic system.

Lift and block the loader. (See LIFTING AND BLOCKING

THE LOADER on Page 10-10-1.)

Open the rear door of the loader.

463 Bocat Loader

10-60-1 Service Manual
SERVICE SCHEDULE

Chart

Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service
schedule is a guide for correct maintenance of the Bobcat loader.

Instructions are necessary before operating or servicing machine. Read

and understand the Operation & Maintenance Manual and signs (decals) on
WARNING machine. Follow warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-1285

SERVICE SCHEDULE HOURS

ITEM SERVICE REQUIRED 8-10 50 100 250 500 ■1000
Engine Air Cleaner Empty the dust cup & replace the filter as needed.
Engine Oil Check the engine oil level and add oil as needed.
Engine Cooling System Clean debris from oil cooler, radiator and grill. Check coolant level in recovery tank.
Add coolant as needed.
Tires Check for damaged tires and correct air pressure.
Indicators, Gauges, & Check for correct operation of all indicators, gauges & lights (Opt.).
Lights (Opt.)
Seat Belt, Seat Bar Check the condition of the seat belt. Check the seat bar & pedal interlocks for cor-
rect operation. Clean dirt and debris from moving parts.
Safety Signs (Decals) and Check for damaged sign (decals) and safety treads. Replace any signs or safety
Safety Tread treads that are damaged or worn.
Lift Arms and Bob-Tach Lubricate with multi-purpose lithium based grease.
Pivot Pins and Wedges
Engine Fuel Filter Remove the water from the filter.
Hydraulic Fluid, Hoses Check fluid level and add as needed. Check for damage and leaks. Repair or
and Tubelines replace as needed.
Bobcat Interlock Control Check BICS™ System Controller functions. Clean dirt, debris or objects from
System (BICS™) under or behind seat as required.
Battery Check cables, connections and electrolyte level. Add distilled water as needed.
Control Pedals & Steering Check for correct operation. Repair or adjust as needed.
Bob-Tach Check locking levers & wedges for condition & operation.
Wheel Nuts ❑Check for loose wheel nuts & tighten to 40-45 ft.-lb. (54-61 N•m) torque.
Parking Brake Check operation.
Alternator Belt Check belt tension and adjust as needed.
Engine Oil and Filter Replace oil and filter. (See Oil Chart on Page 10-110-1.)
Hydraulic Filter Element Replace Filter Element.
Spark Arrestor Muffler Clean the spark chamber.
Drive Belt Clean the spark chamber.
Steering Lever Pivots Lubricate grease fittings and oil hole in the steering shaft.
Engine Fuel Filter Replace the filter element.
Hydraulic Reservoir Replace the breather cap.
Breather
Final Drive Trans (Chain- Replace the fluid.
case)
Hydraulic/Hydrostatic •Replace the fluid.
Reservoir

❑ Check wheel nut torque every 8 hours for the first 24 hours.
• Also replace hydraulic/hydrostatic filter element when the transmission warning light stays on for five
minutes after the hydraulic fluid is at operating temperature.
■ Or every 12 months.

463 Bobcat Loader

10-70-1 Service Manual
AIR CLEANER SERVICE Figure 10-80-2

Replacing Filter Element

Figure 10-80-1

2
1

P-34934

2 Remove the outer filter element (Item 1) [Figure 10-80-2]

P-34933A
Figure 10-80-3

(See SERVICE SCHEDULE on Page 10-70-1.) for the

interval to service the air cleaner system.

Check the air intake hose for damage. Check the air
cleaner housing for damage. Check to make sure all
connections are tight.

NOTE: Before replacing the filter element, push the

button on the condition indicator (Item 1)
[Figure 10-80-1]. Start the engine, then stop 1
the engine. If the red ring does not show, do
not replace the filter element.

Replace the outer filter element only when the red ring P-34935
shows in the window of the condition indicator (Item 1)
[Figure 10-80-1].
Remove the inner filter element (Item 1) [Figure 10-80-
Replace the inner filter every third time the outer filter is 3].
replaced or when the red ring still shows in the indicator
window after the outer filter has been replaced. Clean the inside of the filter housing.

Release the two fasteners (Item 2) [Figure 10-80-1] to Install the inner element, if required.
remove the cover. Clean any debris or dust from the
cover. Install the outer element.

Install the cover and engage the two fasteners.

463 Bobcat Loader

10-80-1 Service Manual
ENGINE COOLING SYSTEM Cleaning The Cooling System

Checking The Coolant Level

Figure 10-90-1
WARNING
Use safety goggles when using air or water under
pressure. Do not use cold water to clean a hot
engine. Failure to obey warnings can cause serious
injury.
W-2064-1285

Open the rear door.

1 Use air pressure or water pressure to remove the debris

in the area of the radiator and oil cooler.

If debris is a problem, check with your dealer about the

P-37947 special debris screens.

WARNING
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1285

Check the cooling system every day to prevent

overheating, loss of performance or engine damage.

Open the rear door.

The coolant recover tank (Item 1) [Figure 10-90-1] is

located above the radiator.

The coolant level in the recovery tank must be between

the maximum and minimum mark when engine is cool.

NOTE: The loader is factory filled with propylene

glycol coolant. DO NOT mix propylene glycol
with ethylene glycol.

Add premixed coolant; 47% water and 53% propylene

glycol to the recovery tank if the coolant level is low.

One gallon and one pint of propylenen glycol mixed with

one gallon of water is the correct mixture of coolant to
provide a -34° F (-37° C) freeze protection.

Use a refractometer to check the condition of propylene

glycol in your cooling system.

NOTE: Coolant testing strips are available for

checking the coolant condition. (See your
Bobcat loader dealer.)
463 Bobcat Loader
10-90-1 Service Manual
ENGINE COOLING SYSTEM (CONT’D) Figure 10-90-4

Replacing The Coolant

Figure 10-90-2

1
2

1
P-37948

Remove the radiator cap (Item 1) [Figure 10-90-4].

P-37926
Turn the valve counterclockwise to open the drain valve
(Item 2) [Figure 10-90-4].
Open the rear door.

Install the drain hose (Item 1) [Figure 10-90-2] on the

valve outlet.

Figure 10-90-3

P-37949

Install the drain hose into a clean container (Item 1)

[Figure 10-90-3].

463 Bobcat Loader

10-90-2 Service Manual
FUEL SYSTEM Filling The Fuel Tank

Fuel Specification

Figure 10-100-1
WARNING
Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0887
2

Figure 10-100-2
1

P-34922

Use only clean, high quality diesel fuel, Grade No. 2 or

Grade No. 1.
1
The following is a suggested blending guideline which
should prevent fuel gelling problems:
P-34921
Temp. F°/ C° No. 2 No.1
+15° (-9° ) 100% 0%
Down to -20° / (-29° ) 50% 50% Remove the fuel fill cap (Item 1) [Figure 10-100-2].
Below -20° / (-29° ) 0% 100%
Use a clean, approved safety container to add fuel of the
correct specifications. Add fuel only in an area that has
We recommend an operator contact their fuel supplier for free movement of air and no open flames or sparks. NO
local recommendations. SMOKING .
The fuel gauge (Item 1) [Figure 10-100-1]and the fuel Install and tighten the fuel fill cap (Item 1) [Figure 10-
shut off valve (Item 2) [Figure 10-100-1] are located on 100-2].
the right side of the loader.

463 Bobcat Loader

10-100-1 Service Manual
FUEL SYSTEM (CONT’D)

Filling The Fuel Tank (Cont’d)

WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285

Figure 10-100-3
WRONG

B-6108

463 Bobcat Loader

10-100-2 Service Manual
FUEL SYSTEM (CONT’D) Figure 10-100-5

Fuel Filter

WARNING
1
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285

Drain Water:
P-37924

(See SERVICE SCHEDULE on Page 10-70-1.) for the

service interval when to remove the water from the fuel Loosen the drain (Item 1) [Figure 10-100-5] at the
filter. bottom of the filter element to drain water from the filter.
Close the drain.
Figure 10-100-4
Open the shut-off valve (Item 1) [Figure 10-100-4] to turn
on the fuel supply.

OFF Replace Fuel Filter:

(See SERVICE SCHEDULE on Page 10-70-1.) for the

1 service interval when to replace the fuel filter.

Clean the area around the fuel filter.

ON Close the shut-off valve (Item 1) [Figure 10-100-4].

Remove the fuel filter [Figure 10-100-5].

P-34923 NOTE: Be sure the filter gasket is removed with the

old fuel filter.
Turn the fuel shut-off valve (Item 1) [Figure 10-100-4]
Install the new filter element and hand tight.
clockwise to shut off the fuel supply.
Open the shut-off valve (Item 1) [Figure 10-100-4].

463 Bobcat Loader

10-100-3 Service Manual
FUEL SYSTEM (CONT’D)

Removing Air From The Fuel System

WARNING
Figure 10-100-6
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-1285
1
Figure 10-100-7

P-37923

After replacing the fuel filter element or when the fuel

tank has run out of fuel, air must be removed from the
fuel system before starting the engine.

Open the rear door. The engine must be cool.

P-34929
Open the vent plug (Item 1) [Figure 10-100-6].
Open the valve (Item 1) [Figure 10-100-7] on the injector
Operate the hand pump (priming bulb) (Item 2) [Figure pump and squeeze the hand pump several times until
10-100-6] until fuel flows from the vent plug with no air fuel flows from the valve.
bubbles.
Close the valve (Item 1) [Figure 10-100-7].
Close the vent plug.
Lower the operator cab. (See Lowering The Operator
With the operator in the seat, seat belt fastened, seat bar Cab on Page 10-30-2.)
lowered, and parking brake engaged, start the engine.
Start the engine.
NOTE: If engine fails to start, remove air from the fuel
injection pump as follows:

Put jackstands under the rear of the frame. (See LIFTING

AND BLOCKING THE LOADER on Page 10-10-1.)

Raise the operator cab. (See Raising The Operator Cab

on Page 10-30-1.)

463 Bobcat Loader

10-100-4 Service Manual
ENGINE LUBRICATION SYSTEM Replacing Oil And Filter

Checking Engine Oil (See SERVICE SCHEDULE on Page 10-70-1.) for the
service interval for replacing the engine oil filter.
Figure 10-110-1
Run the engine until it its at operating temperature. Stop
the engine.

Figure 10-110-2
1

P-37927

Check the oil every day.

P-37950
Stop the engine and remove the dipstick (Item 1) [Figure
10-110-1].
Open the rear door and remove the cap from the end of
Keep the oil level between the marks on the dipstick. the hose. Drain the oil into a container [Figure 10-110-
2].
Use a good quality motor oil that meets API Service
Classification of CD or better. (See Oil Chart below.) Figure 10-110-3

Oil Chart

RECOMMENDED SAE VISCOSITY NUMBER

(LUBRICATION OILS FOR DIESEL ENGINE CRANKCASE)
C°

P-37928

Remove the filter (Item 1) [Figure 10-110-3].

Clean the filter housing surface. Put clean oil on the

F° gasket of the new filter. Install the filter and hand tighten.
TEMPERATURE RANGE ANTICIPATED
BEFORE NEXT OIL CHANGE (DIESEL ENGINES Install and tighten the cap on the drain hose.
MUST USE API CLASSIFICATION CD, CF4, CG4)
*Can be used ONLY when available with appropriate
diesel rating.

463 Bobcat Loader

10-110-1 Service Manual
ENGINE LUBRICATION SYSTEM (CONT’D)

Replacing Oil And Filter (Cont’d)

Figure 10-110-4

P-37929

Turn the oil fill cap (Item 1) [Figure 10-110-4] counter

clockwise the remove the cap.

Fill to capacity. (See Capacities on Page SPEC-10-4.)

Start the engine and let it run for about 5 minutes. Check
for leaks ant the filter. Check the oil level. Add oil until
the level is at the FULL mark on the dipstick. Install the
oil fill cap (Item 1) [Figure 10-110-4].

NOTE: DO NOT overfill the crankcase.

463 Bobcat Loader

10-110-2 Service Manual
HYDRAULIC/HYDROSTATIC SYSTEM Figure 10-120-1

Checking And Adding Fluid

1
WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0496 P-37930

Use only recommended fluid in the hydraulic system.
(See HYDRAULIC FLUID SPECIFICATIONS on Page
SPEC-50-1.)
Stop the loader on a level surface. Lower the lift arms
and tilt the Bob-Tach fully back.
Stop the engine.
Open the rear door. Remove the dipstick (Item 1)
[Figure 10-120-1].
The fluid level is correct if the fluid is between the marks
on the dipstick.
NOTE: The dipstick may indicate an incorrect level of
fluid when first removed because of
expansion or contraction of oil in the fill tube.
Always (1) remove the dipstick, (2) wipe the
dipstick, (3) insert the dipstick again and (4)
re-check the fluid level.

If fluid is needed, remove the dipstick (Item 1) [Figure

10-120-1] and add fluid to the reservoir until the level is
correct.

463 Bobcat Loader

10-120-1 Service Manual
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D) Replacing The Hydraulic/Hydrostatic Fluid

Hydraulic/Hydrostatic Filter Replacement (See SERVICE SCHEDULE on Page 10-70-1.) for the
service interval to replace the fluid. The fluid must also
be replaced if it becomes contaminated and after any
major repairs.
WARNING Stop the engine. Open the rear door.
Fluid such as engine oil, hydraulic fluid, coolants,
Remove the fill cap/dipstick.
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
Figure 10-120-3
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local,
state and federal regulations for the correct disposal.
W-2067-0499

Figure 10-120-2

1 1

P-37980

Loosen the nut (Item 1) [Figure 10-120-3] which fastens

the fill tube to the loader frame.

P-37931 Loosen the clamp at the fill tube, turn the fill tube down to
drain the fluid from the reservoir [Figure 10-120-3].

(See SERVICE SCHEDULE on Page 10-70-1.) for the After the fluid is removed, put the fill tube in the correct
correct service interval. position, tighten the hose clamp and tighten the bolt.

Stop the engine. Open the rear door. Raise the operator
cab. (See Raising The Operator Cab on Page 10-30-1.)
Clean the area around the filter housing.
Remove the filter element (Item 1) [Figure 10-120-2].
Replace the hydraulic filter element.
Add Hydraulic/Hydrostatic fluid to the reservoir. (See
HYDRAULIC FLUID SPECIFICATIONS on Page SPEC-
50-1.)

Clean the surface of the filter housing where the filter Do Not over fill the reservoir.
element seal contacts the filter housing.

Put grease on the seal of the filter element, install the

element and hand tighten only.

Lower the operator cab.

Start the engine and operate the loader through the

hydraulic and hydrostatic functions. Stop the engine.
Check the fluid level and add fluid the the reservoir as
needed.

463 Bobcat Loader

10-120-2 Service Manual
FINAL DRIVE TRANSMISSION (CHAINCASE)

The chaincase contains the final drive sprockets and the

chains and is filled with the same type of fluid as is used
in the hydraulic system. (See HYDRAULIC FLUID
SPECIFICATIONS on Page SPEC-50-1.)

Checking And Adding Oil

Figure 10-130-1

P-7561

Put the loader on a level surface. Remove the plug at the

front of the chaincase (Item 1) [Figure 10-130-1]. If the
fluid can be reached with the tip of your finger through the
hole, the level is correct.

Add fluid through the check plug hole until the fluid flows
from the hole. Install and tighten the plug.

463 Bobcat Loader

10-130-1 Service Manual
AUXILIARY CONTROL LOCKBOLT

Procedure

Figure 10-140-1

P-37932

The Auxiliary control has a lockbolt (Item 1) [Figure 10-

140-1] that must be removed to use the optional auxiliary
hydraulics.

Raise the operator cab. (See Raising The Operator Cab

on Page 10-30-1.)

Remove the nut and bolt (Item 1) [Figure 10-140-1] from

the right hand steering lever.

463 Bobcat Loader

10-140-1 Service Manual
BOB-TACH Figure 10-150-2

Inspection And Maintenance

WARNING 1

Bob-Tach wedges must extend through the holes in

attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0588

Figure 10-150-1
P-19495

The wedges must extend through the holes in the

1 attachment mounting frame (Item 1) [Figure 10-150-2].

Inspect the mounting frame on the attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage. Replace any parts that are damaged, bent, or
missing. Keep all fasteners tight.

Look for cracked welds. Contact your Bobcat dealer for

repair or replacement parts.

Lubricate the wedges.(See SERVICE SCHEDULE on

P-19494 Page 10-70-1 and See LUBRICATING THE LOADER on
Page 10-160-1)

Move the Bob-Tach lever (Item 1) [Figure 10-150-1] to

engage the wedges. The levers and wedges must move
freely.

463 Bobcat Loader

10-150-1 Service Manual
LUBRICATING THE LOADER Figure 10-160-3

Procedure

Figure 10-160-1

1
P-19456

Lift Arm Pivot Pin (Item 1-Both sides) [Figure 10-160-3].

P-34924
Figure 10-160-4

Lubricate the loader as specified (See SERVICE

SCHEDULE on Page 10-70-1.) for the best performance
of the loader.

Record the operating hours each time you lubricate the

Bobcat loader.
1
Always use a good quality lithium based multi-purpose
grease when you lubricate the loader. Apply the lubricant
until extra grease shows.

Lubricate the following locations on the loader:

Base End Lift Cylinder (Item 1-Both sides) [Figure 10- P-37985
160-1].

Figure 10-160-2 Rod End Tilt Cylinder (Item 1) [Figure 10-160-4].

P-19455

Rod End Lift Cylinder (Item 1-Both sides) [Figure 10-

160-2].

463 Bobcat Loader

10-160-1 Service Manual
LUBRICATING THE LOADER (CONT’D) Figure 10-160-7

Procedure (Cont’d)
1
Figure 10-160-5

P-39056

Steering shaft pivot bearings (Item 1) [Figure 10-160-7]

P-7552 (Both sides).

NOTE: If the steering levers do not move freely, (See

Base End Tilt Cylinder (Item 1) [Figure 10-160-5]. Lever Disassembly And Assembly on Page
30-30-3.) to disassemble and lubricate the
Figure 10-160-6 mechanism.

P-19417

Bob-Tach pivot pins (Item 1) [Figure 10-160-6] (Both

sides).

463 Bobcat Loader

10-160-2 Service Manual
TIRE MAINTENANCE
Wheel Nuts
(See SERVICE SCHEDULE on Page 10-70-1.) for the
service interval to check the wheel nuts. The correct
torque is 40-45 ft.-lb. (54-61 N•m) torque.
Tire Rotation
Check the tires regularly for wear, damage and pressure.
(See Tires on Page SPEC-10-4.)
Figure 10-170-1
B-9976
Rear tires usually wear faster than front tires. To keep
tire wear even, move the front tires to the rear and rear
tires to the front [Figure 10-170-1].
It is important to keep the same size tires on each side of
the loader. If different sizes are used, each tire will be
turning at a different rate and cause excessive wear. The
tread bars of all the tires must face the same direction.
Recommended tire pressure must be maintained to avoid
excessive tire wear and loss of stability and handling
capability. Check for the correct pressure before
operating the loader.
10-170-1
Tire Inflation
WARNING
Do not inflate tires above specified pressure. Failure
to use correct tire mounting procedure can cause an
explosion which can result in injury or death.
W-2078-1285
IMPORTANT
Inflate tires to the MAXIMUM pressure shown on the
sidewall of the tire. DO NOT mix brands of tires used
on the same loader.
I-2057-0794
Tires are to be repaired only by an authorized person
using the proper procedures and safety equipment. Tires
and rims must always be checked for correct size before
mounting. Check rim and tire bead for damage.
The rim flange must be cleaned and free of rust. The tire
bead and rim flange must be lubricated with a rubber
lubricant before mounting the tire, avoid excessive
pressure which can rupture the tire and cause serious
injury or death. During inflation of the tire, check the tire
pressure frequently to avoid over inflation.
463 Bobcat Loader
Service Manual
SPARK ARRESTOR MUFFLER

(See SERVICE SCHEDULE on Page 10-70-1.) for

correct service interval. Do not operate the loader with a
WARNING
defective exhaust system.
Never use machine in atmosphere with explosive
Cleaning Procedure dust or gases or where exhaust can contact
flammable material. Failure to obey warnings can
cause injury or death.
W-2068-1285

WARNING
Stop engine and allow the muffler to cool before
cleaning the spark chamber. Wear safety goggles. WARNING
Failure to obey can cause serious injury.
W-2011-1285 When the engine is running during service, the
steering levers must be in neutral and the parking
brake engaged. Failure to do so can cause injury or
death.
WARNING W-2006-0284

Start the engine.

When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
Have a second person (wearing safety goggles) hold a
fumes. If the engine is stationary, vent the exhaust
block of wood over the outlet of the muffler (with the
outside. Exhaust fumes contain odorless, invisible
engine running) for about 10 seconds.
gases which can kill without warning.
W-2050-1285
Stop the engine and install the plug. Close the rear door.

Figure 10-180-1

IMPORTANT
This loader is factory equipped with a U.S.D.A.
Forestry Service approved spark arrestor muffler. It
is necessary to do maintenance on this spark
arrestor muffler to keep it in working condition. The
spark arrestor muffler must be serviced by dumping
the spark chamber every 100 hours of operation.
1
If this machine is operated on flammable forest,
brush or grass covered land, it must be equipped
with a spark arrestor attached to the exhaust system
P-37933 and maintained in working order. Failure to do so will
be in violation of California State Law, Section 4442
PRC.
Stop the engine. Open the rear door.
Make reference to local laws and regulations for
Remove the plug (Item 1) [Figure 10-180-1] from the spark arrestor requirements.
bottom of the muffler. I-2022-0595

463 Bobcat Loader

10-180-1 Service Manual
PIVOT PINS

Procedure

Figure 10-190-1

P-19288

Figure 10-190-2

P-34926

All pivot pins, lift arms, and cylinders have a large pin
held in position with lockbolts and retainer (Item 1)
[Figure 10-190-1] & [Figure 10-190-2].

Check that the lockbolts are tightened to 8-10 ft.-lb. (11-

13 N•m) torque.

Do not over-tighten.

463 Bobcat Loader

10-190-1 Service Manual
SEAT BAR RESTRAINT SYSTEM Seat Bar Maintenance

The seat bar restraint system has a pivoting seat bar with Figure 10-200-1
arm rests and has spring loaded interlocks for the lift and
tilt control pedals. The operator controls the use of the
seat bar. The seat bar in the down position helps to keep
the operator in the seat. The interlocks require the
operator to lower the seat bar in order to operate the foot
pedal controls. When the seat bar is up, the lift and tilt
pedals are locked when returned to the neutral position.

WARNING
AVOID INJURY OR DEATH
The Seat Bar System must lock the lift and tilt foot
pedals or hand controls in neutral when the Seat Bar
is up. Service the system if controls do not lock
correctly.
W-2263-0597

Seat Bar Inspection

Sit in the seat and fasten the seat belt. Engage the
parking brake. Pull the seat bar all the way down. Start
the engine. Press the green PRESS TO OPERATE P-9790

Button. Operate each foot pedal to check both the lift and
tilt functions. Raise the lift arms until the bucket is about
Figure 10-200-2
2 feet (600 mm) off the ground.

Raise the seat bar, try to move each pedal. The pedals
must be firmly locked in neutral position. There must be
no motion of the tilt (bucket) or the lift arms when the
pedals are pushed.

Pull the seat bar down, press the green PRESS TO

OPERATE Button and lower the lift arms. Operate the lift
pedal. While the lift arms are going up, raise the seat bar
and the lift arms should stop.

Lower the seat bar, Press the green PRESS TO

OPERATE Button, lower the lift arms and put the bucket
flat on the ground. Stop the engine. Raise the seat bar
P-37951
and operate the foot pedals to be sure that the pedals are
firmly locked in the neutral position. Unbuckle the seat
belt. (See SERVICE SCHEDULE on Page 10-70-1.) and on
the loader for correct service interval.

Clean any debris or dirt from the moving parts [Figure

10-200-1] & [Figure 10-200-2].

Inspect the linkage bolts and nuts for tightness. The

correct torque is 25-28 ft.-lb. (34-38 N•m).

463 Bobcat Loader

10-200-1 Service Manual
SEAT BAR RESTRAINT SYSTEM (CONT’D)

Seat Bar Maintenance (Cont’d)

If the seat bar system does not function correctly, check

for free movement of each linkage part. Check for
excessive wear. Adjust pedal control linkage. Replace
parts that are worn or damaged. Use only genuine
Bobcat replacement parts.

Foot Pedal Clean Out

Figure 10-200-3

P-37952

Clean any debris from around the foot pedals. Debris will
fall out through the holes under the pedals (Item 1)
[Figure 10-200-3].

463 Bobcat Loader

10-200-2 Service Manual
 HYDRAULIC SYSTEM

LIFT ARM BY-PASS VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-50-1

Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-50-1
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-50-1 SAFETY &
MAINTENANCE
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90-1
Control Pedals Removal And Installation. . . . . . . . . . . . . . . . . . . . . . . 20-90-2
Pedal Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-90-2 HYDRAULIC
Pedal Interlock Linkage Removal And Installation. . . . . . . . . . . . . . . . 20-90-1
SYSTEM
CYLINDER (LIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-1
Checking The Lift Cylinder(s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-5 DRIVE
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-4 SYSTEM
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-2

CYLINDER (TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-1

Checking The Tilt Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-4
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-3
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21-1
ELECTRICAL
HYDRAULIC CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-1 SYSTEM &
Auxiliary Spool Disassembly And Assembly . . . . . . . . . . . . . . . . . . . .20-40-21 ANALYSIS
Auxiliary Pivot Bracket Removal And Installation . . . . . . . . . . . . . . . 20-40-25
Auxiliary Spool Disassembly And Assembly . . . . . . . . . . . . . . . . . . . 20-40-21
ENGINE
Anti Cavitation/Check Valves Removal And Installation . . . . . . . . . . 20-40-11
Auxiliary Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . 20-40-21 SERVICE
BICS™ Valve, Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-6
BICS™ Valve, Check Valve Removal And Installation . . . . . . . . . . . . 20-40-3
BICS™ Valve, Lift Arm By-Pass Orifice Removal And Installation . . . 20-40-2
BICS™ Valve, Pressure Differential Valve Removal And Installation . 20-40-3 SPECIFICATIONS
BICS™ Valve Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . 20-40-1
BICS™ Valve, Solenoid Removal And Installation . . . . . . . . . . . . . . . 20-40-4
BICS™ Valve, Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-5
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-9
Identification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-8
Lift And Tilt Lock Block Removal And Installation . . . . . . . . . . . . . . . 20-40-12
Lift Spool And Detent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-16
Lift Spool And Detent Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-14
Lift Spool And Detent Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-13
Lift Spool Detent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-40-18
Load Check Valves Removal And Installation . . . . . . . . . . . . . . . . . . . .20-40-9
Main Relief Valve Removal And Installation . . . . . . . . . . . . . . . . . . . . 20-40-9
Port Relief/Anti-Cavitation Valve Removal And Installation . . . . . . . . 20-40-10
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-6
Rubber Boot Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . 20-40-12
Spool Seal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-24
Tilt Spool Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 20-40-19
Tilt Spool Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . 20-40-20
Continued On Next Page

463 Bobcat Loader

20-01-1 Service Manual
 HYDRAULIC SYSTEM (CONT’D)

HYDRAULIC FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-70-1

Block Disassembly And Assembly. . . . . . . . . . . . . . . . . . . 20-70-2
Block Removal And Installation . . . . . . . . . . . . . . . . . . . . . 20-70-1

HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-1

Checking The Output Of The Pump. . . . . . . . . . . . . . . . . . 20-60-1
Disassembly And Assembly. . . . . . . . . . . . . . . . . . . . . . . . 20-60-6
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-5
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 20-60-2

HYDRAULIC RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-80-1

Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 20-80-1

HYDRAULIC SYSTEM INFORMATION . . . . . . . . . . . . . . . . . 20-10-1

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-5

MAIN RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-30-1

Checking The Main Relief Valve With Auxiliaries . . . . . . . 20-30-2
Checking The Main Relief Valve Without Auxiliaries . . . . . 20-30-1
Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 20-30-3

463 Bobcat Loader

20-01-2 Service Manual
 463 HYDRAULIC/HYDROSTATIC SCHEMATIC
S/N 522111001 AND ABOVE
S/N 522211001 AND ABOVE
(PRINTED OCTOBER 2002)
V-0199legend

LEGEND
1 RESERVOIR: 14 FILTER - BICS CONTROL VALVE
Capacity . . . . . . . . . 5.3 Qts. (5,0 L)

2 FILTER - HYDRAULIC/HYDROSTATIC 15 CHECK VALVE - BICS CONTROL VALVE

16 SOLENOID ACTIVATED DIRECTIONAL

3 CHARGE PRESSURE SWITCH: CONTROL VALVE - BICS CONTROL
17-21 PSI (118-144 kPa)
4 TEMPERATURE SWITCH 17 PULL BUTTON ACTIVATED
225-232 degrees F. DIRECTIONAL CONTROL VALVE - LIFT
(108-111 degrees C.) ARM BY PASS
5 RELIEF VALVE - CHARGE:
18 PILOTED ACTIVATED DIRECTIONAL
85 PSI (586 kPa)
CONTROL VALVE - LIFT CONTROL
6 SPRING LOADED FILTER BY PASS
VALVE: 46 PSI (317 kPa) 19 PILOTED ACTIVATED DIRECTIONAL
CONTROL VALVE - TILT CONTROL
7 FIXED CAPACITY DISPLACEMENT
BIDIRECTIONAL HYDRAULIC/
20 SOLENOID ACTIVATED DIRECTIONAL
HYDROSTATIC MOTOR
CONTROL VALVE - BUCKET POSITION
8 VARIABLE CAPACITY DISPLACEMENT VALVE (ON/OFF)
BIDIRECTIONAL HYDRAULIC/
HYDROSTATIC PUMP 21 FLOW DIVIDER ADJUSTMENT VALVE
9 HYDRAULIC PUMP:
Gear Type . . . 9.8 GPM (37,09 L/min.) 22 PILOTED ACTIVATED DIRECTIONAL
at 3000 RPM CONTROL VALVE - FLOW CONTROL
10 RELIEF VALVE - HIGH PRESSURE: SPOOL
3000 PSI (20682 kPa)
23 CHECK VALVE - BUCKET POSITION
11 RELIEF VALVE - MAIN - DUAL VALVE
PRESSURE:
System Pressure: 2000 PSI (13788 kPa) 24 PILOTED ACTIVATED DIRECTIONAL
CONTROL VALVE - UNLOADING
Auxiliary Pressure: 3000 PSI (20682 kPa) SPOOL
at Front Quick Couplers
12 LOAD CHECK VALVE

13 RELIEF/ANTICAVITATION VALVE -
PORT . . . . . . . . . 3500 PSI (24129 kPa)
at Full Speed

NOTE: Unless otherwise specified

springs have NO significant
pressure value.

Printed in U.S.A. V-0199legend (10-3-02)

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