Appendix-A

Appendix-A

Figures and Tables for Matching Transformer Design

Specification for: 110 Delta Drive
0P46420UC Pittsburgh, PA 15238
Phone: 412/696-1333
Fax: 412/696-0333
DIMENSIONS Email:magnetics@spang.com

Tol. max.: Tol. min.: Nominal: (mm)

+ 1.95 -1.95 64.0 A
+ 0.2 -0.2 40.5 B
+ 0.3 -0.3 24.0 C
+ 0.4 -0.4 26.5 D
+ 0.9 -0.9 24.1 E
+ 0.4 -0.4 20.0 L
4.0 Min. S
+ 0.6 -0.6 44.0 T
Eff. Parameters
3 2 2
Ve mm le mm Amin mm Ae mm
61000 210.0 290.0 290.0

INDUCTANCE MARKING
Test conditions AL value (nH/T²) 0P46420UC
10 kHz, < 0.5 mT, 25 °C Nom: 4098 PXXXXX
Min.: 3074
CORE LOSSES
P1max Test conditions
140 mW/cm³ (8.54 W/set) 100 kHz, 100 mT, 100 °C
Fig.A.1 Specifications of the ferrite core type 0P46420UC.

Fig.A.2 Typical B-H Loops of Magnetic Materials[58].

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Appendix-A

Table-A.1 Constant, 𝐾𝐾𝑗𝑗 , for Temperature Increase of 25°C and 50°C[58].

Temperature Constant, 𝐾𝐾𝑗𝑗
Core Type 𝐾𝐾𝑗𝑗 (∆25°) 𝐾𝐾𝑗𝑗 (∆50°) 𝒙𝒙 Core losses
Pot Core 433 632 -0.17 𝑃𝑃𝑐𝑐𝑐𝑐 = 𝑃𝑃𝑓𝑓𝑓𝑓
Powder Core 403 590 -0.12 𝑃𝑃𝑐𝑐𝑐𝑐 ≫ 𝑃𝑃𝑓𝑓𝑓𝑓
Laminations (E-E) 366 534 -0.12 𝑃𝑃𝑐𝑐𝑐𝑐 = 𝑃𝑃𝑓𝑓𝑓𝑓
C-core 323 468 -0.14 𝑃𝑃𝑐𝑐𝑐𝑐 = 𝑃𝑃𝑓𝑓𝑓𝑓
Single-coil C Core 395 569 -0.14 𝑃𝑃𝑐𝑐𝑐𝑐 ≫ 𝑃𝑃𝑓𝑓𝑓𝑓
Tape-wound Core 250 365 -0.13 𝑃𝑃𝑐𝑐𝑐𝑐 = 𝑃𝑃𝑓𝑓𝑓𝑓

Table-A.2 American wire gauge data of bare copper wire[58].

Nominal cross Resistance( 𝜌𝜌/𝐴𝐴𝑤𝑤𝑤𝑤 ) Nominal outer
AWG
section[mm2] [µΩ/cm] diameter[mm]
0000 107.23 1.608 11.68
000 85.03 2.027 10.4
00 67.42 2.557 9.27
0 53.48 3.224 8.25
1 42.41 4.065 7.35
2 33.63 5.128 6.54
3 26.67 6.463 5.83
4 21.15 8.153 5.19
5 16.77 10.28 4.62
6 13.30 13.0 4.11
7 10.55 16.3 3.66
8 8.367 20.6 3.26
9 6.632 26.0 2.91
10 5.241 32.9 2.67
11 4.160 41.37 2.38
12 3.308 52.09 2.13
13 2.626 69.64 1.90
14 2.002 82.80 1.71
15 1.651 104.3 1.53
16 1.307 131.8 1.37
17 1.039 165.8 1.22
18 0.8228 209.5 1.09
19 0.6531 263.9 0.948
20 0.5188 332.3 0.874
21 0.4116 418.9 0.785
22 0.3243 531.4 0.701
23 0.2508 666.0 0.632
24 0.2047 842.1 0.566
25 0.1623 1062.0 0.505
26 0.1280 1345.0 0.452
27 0.1021 1687.6 0.409
28 0.08046 2142.7 0.366

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Appendix-A

Table-A.3 Electrical resistivites for some common materials[1].

Material at Room Electrical Resistivity Material at Room Electrical Resistivity
Temperature (µΩ.m) Temperature (µΩ . m)

Silver 0.015 Stainless steel 0.7

Copper 0.0173 Lead 0.21

Gold 0.024 Titanium 0.42

Aluminum 0.027 Nichrome 1

Tungsten 0.054 Graphite 14000

Zinc 0.059 Wood 𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏 − 𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏

Nickel 0.068 Glass 𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏 − 𝟏𝟏𝟏𝟏𝟐𝟐𝟐𝟐

Cobalt 0.09 Mica 𝟏𝟏𝟏𝟏𝟏𝟏𝟏𝟏 − 𝟏𝟏𝟏𝟏𝟐𝟐𝟐𝟐

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