Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
MAINTENANCE
STD. 12th
1
INDEX
Sr. Chapter Name Page No. Marks
No. Paper I weightage
(Approx.)
7. House wiring. Indian electricity rules and Overhead headlines 59-69 8-10
13. Theory of rotating magnetic field and 3 phase induction motor 152-174 12-14
14. Synchronous Motor 175-180 6
15. Measuring Instruments 181-193 8-10
2
1. ELECTRICAL SYMBOLS
Sr. No. (A) General Symbol
1 Positive
+
2 Negative
-
3 DC cell
8 I.C.T.P. switch
9 Pendent switch
10 Pull switch
11 Intermediate switch
13 Fuse
16 Aerial
3
17 Jointing of conductor
(showing dot)
Crossing of conductor
18 Fault
19 Earthing
20 Lamp
21 Fixed resistance
22 Variable resistance
23 Inductive coil/winding
24 Fixed capacitor
25 Variable capacitor
27 A.C. voltmeter
28 DC/AC voltmeter
29 DC/AC ammeter
4
30 D.C. ammeter
32 A.C. ammeter
33 DC/AC wattmeter
34 D.C. generator
35 DC/AC generator
36 DC motor
37 AC motor
38 Choke
39 Transformer
40 Auto transformer
41 Regulator
42 Frequency meter
5
Sr.No. (D) Socket outlets Symbols
44 Socket outlet, 2 pin 5A
60 Energy meter
61 Control board
Sr.No. (F) Ceiling outlets Symbols
6
62 Single light pendant
64 Rod pendant
65 Chain pendant
66 Light bracket
68 Watertight fitting
71 Bell
72 Buzzer
74 Relay
75 Horn or Hooter
76 Siren
78 Automatic contact
80
of ways)
7
Sr.No. (H) Fixed apparatus symbols Symbols
81 Microphone outlet
83 Receiver outlet
84 Amplifier
85 Bracket fan
86 Ceiling fan
87 Exhaust fan
88 Regulator of fan
91 Rehostatic starter
92 D.O.L. starter
96 DC series generator
8
98 3 Ph Squirrel cage induction motor
105 Ohmmeter
106 Tachometer
107 Galvanometer
9
108 Multimeter
113 Thermostat
10
2. CIRCUIT DIAGRAM AND PANNEL WIRING DIAGRAM
11
3-POINT STARTER FOR D.C. SHUNT MOTOR:
12
4-POINT STARTER FOR D.C. COMPOUND MOTOR:
13
SERIES MOTOR STARTER WITH N.L.R.:
14
CONSTRUCTIONAL DETAILS OF MOVING IRON REPULSION TYPE METER:
15
CONNECTING ONE LAMP ONE SWITCH, INDICATING LAMP AND FUSE IN A CIRCUIT:
16
STAIRCASE WIRING (CONTROLING ONE LAMP FROM TWO PLACES)
GODOWN WIRING:
17
ONE LAMP CONTROLLED FROM THREE PLACES:
18
TWO POINT SERIES PARALLEL TESTING BOARD:
19
CALIBRATION OF D.C. AMMETER:
20
CONTROLLING TWO LAMPS AND A THREE PIN SOCKET INDEPENDENTLY:
CONNECT ONE LAMP, ONE HALF POINT FUSE AND INDICATOR IN A CIRCUIT:
21
CONNECTION DIAGRAM OF ENERGY METER, I.C.D.P. SWITCH, STAIRCASE WIRING,
TWO LIGHT POINTS, ONE 3-PIN SOCKET WITH SWITCH:
22
AUTO-TRANSFORMER STARTER:
23
STAR-DELTA STARTER:
24
DOL STARTER:
25
ROTOR RESISTANCE STATER FOR SLIP RING INDUCTION MOTOR:
26
3. FUSES
Definition: Fuse is a safety device which is placed in series with the live wire and fusing element in the fuse
melts when current exceeds its normal rated value and breaks the circuit.
Function of fuse:
1) If a short circuit occurs anywhere in the wiring system excessive current flows through the wire and fuse.
Fusing element melts cutting off the current and protects the appliance and accessories connected in the circuit.
If the fuse fails to operate, the wire may become hot enough to ignite the insulation possibly causing a fire.
2) Fuses also protect the circuit in case of overload. If too many appliances are connected to one circuit more
current will flow through the supply wires then the wires were meant to carry. It will cause the wires to burn
and appliances and accessories connected to the circuit will also be damaged.
Note:
3) Size of the Fuse wire should be according to rated current of the circuit.
4) Current carrying capacity of the fusing element should be 1.5 times the value of the rated current of the
circuit.
1) Rated current or current rating of fusing element: It is the maximum value of current which the fusing
element can normally carry without melting for indefinite period of time.
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2) Minimum fusing current: It is the minimum value of current at which the fusing element melts. Even that
current flows for a fraction of seconds.
3) Fusing factor: It is a ratio of Minimum fusing current to rated current of fusing element. Its value is always
more than one.
Typesof fuses
NON-Rewirable[totally
Rewirable[semi enclosed] enclosed]
Round type
fuse or cut Kit-Kat fuse Cartridge fuse H . R. C. FUSE
out
28
1) Round type fuse unit:
3) Base is fixed on wooden board with screw. There are 2 terminals on the base in which fuse element
are fitted.
4) Small holes are provided on the cover for air entrance to help the burning of fuse and to provide
passage for gases formed due to melting of fuse element.
Disadvantages:
i) One of the terminals is always energized with live wire. So it is difficult to replace fuse link.
ii) When fuse blows off there is too much arcing and unit may be damaged.
2) KIT-KAT FUSE:-
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Construction:
1) Fuse link or fuse element: It is the part of fuse which melts if excessive current passes through it.
2) Fuse carrier: It is a removable holder which carries fuse link or fuse element.
3) Fuse base: It is the part of fuse which is fitted on wooden board and which carries fixed contact into which
fuse carrier is fixed.
4) Fixed contact: These contacts engaged with carrier contacts and are connected to fixed terminal.
Advantages:
1) Cost is less.
3) No maintenance.
Disadvantages:
2) Lack of discrimination.
Construction:
30
2) At both ends, there are 2 brass caps.
4) Space around fusing element is filled with quartz or chalk powder. (Quartz or chalk powder is a cooling
material which carries normal current without overheating.)
Operation:
1) When a circuit is carrying normal current temperature of fusing element is below melting point.
2) When any fault occurs in the circuit temperature of fusing element rises and fusing element melts.
3) In case due to high current if arc struck between the two ends, the quartz sand around fusing element
immediately quenches the arc.
4) It has the advantage that it can carry the short circuit current for a known time period, if in that time period
the fault is removed the fuse does not blow off.
Advantages:
1) Reliable.
Disadvantages:
2) Cost is high.
4) CARTRIDGE FUSE:
2) In this fuse, fusing element is placed in a peculiar shape just like a cartridge.
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3) It is in the form of tube and its ends are enclosed with metallic caps.
5) The container is heat resistant, a good insulating material and sealed completely.
7) It has an index circle at the top, under normal condition it is clear and it becomes dark when fuse blows off.
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4. CONDUCTORS, GAUGE OF A CONDUCTOR, INSULATORS,
SEMICONDUCTORS AND HIGH RESISTANCE HEATING
ELEMENTS
Conductors:
(i) The substances through which the current can flow very easily are known as conductor.
(ii) A good conductor must have high good conductivity and least resistance e.g. Ag, Cu, Al, steel etc.
Properties of conductors:
(i) A good conductor must have high good conductivity and least resistance. E.g. Ag, Cu, Al, Steel.
(ii) It should have high tensile strength.
(iii) It should be malleable and ductile.
(iv) It should have low temperature coefficient of resistance.
1. Silver:
(i) Ag is the best of all conductors.
(ii) It is used in special cases i.e. in H.R.C. fuse.
(iii)It is very costly hence its application is limited.
(iv) Resistivity = 1.59 x 10-8 ohm-m.
(v) Melting point = 961.8deg. C.
(vi) It is malleable and ductile.
2. Copper (Cu):
(i) Next to silver, Cu is widely used.
(ii)It is malleable and ductile are hence can be hammered and drawn into thin wires.
(iii)It has high resistance against corrosion.
(iv)It can be easily soldered and welded.
(v) Resistivity of pure is 1.72 x 10-8 ohm-m.
(vi) Melting point = 1083 deg. C.
Transformers.
3. Aluminium (Al):
(i)Next to Cu. Al is widely used.
(ii)Al is lighter in weight.
(iii)Al is malleable and ductile; hence it can be hammered and drawn into thin wires.
(iv)Since Cu is costly, Al is widely used.
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(v)It can be used for cables over head wires (A.C.S.R.)
(vi)Resistivity = 2.65 x 10-8 ohm-m.
(vii) Melting point = 675 deg. C.
4. Steel:
(i)It is made up carbon and iron.
(ii)It is mechanically very strong.
(iii)It conductivity is poor; hence its use as a conductor is restricted.
(iv)Used in traction as return wire and for short distance transmission wire.
(v) Tensile strength = 70 to 75
(vi) Resistivity =1.18 x 10 -8 ohm-m.
The wire size is not expressed in terms of area or diameter but for simplicity it is expressed in a standard
form called as B.S.W.G. (British standard wire gauge)
Basically there are two types of conductors 1) Solid Conductor 2) Stranded Conductor
1) Solid Conductor:-Single rigid conductor having uniform cross section throughout its length is called
solid conductor.
2) Stranded Conductor: - For greater flexibility number of conductors are twisted together are called
stranded conductors. No. of conductors stranded together depends upon current carrying capacity.
Conductor with insulation is called wire. For measuring sizes of wire British standard wire gauge
is used.
S. W. G:-
1) The S.W.G. is an instrument which is used for
determining the size of a wire.
2) It consists of a thin circular plate of steel with a
number of slots on its circumference.
3) Each slot is marked with different numbers.
4) Higher the no. of wire gauge smaller is diameter of the
conductor.
5) Smallest wire gauge is of no. 40 having diameter .0048
inches while the largest gauge no. is named as
Seven zeros
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How to check the wire gauge?
1. If the wire is enameled then, scratch out the enamel and if the wire is insulated then remove
insulation from conductor.
2. Insert the conductor in the approximate gap of various gauge numbers.
3. If bare conductor enters the gauge easily then that gauge no. is a gauge of conductor or wire. E.g. If
the conductor enters in gauge no.3 easily, in gauge no. 4 it is not easily entering and in gauge no. 2 it
is loosely entering, then the gauge of that conduction is 3.
4. Higher the gauge no. lesser is the diameter of that wire.
1/18 wire means
No. of conductor is = 1
Gauge of conductor is = 18
3/20 means
No. of conductors or no. of Strands = 3
Gauge of each conductor is 20
1/18 5 amp
3/22 10 amp
3/20 15amp
7/22 20 amp
Insulators:
(i) The substances through which the current cannot flow are known as insulators.
(ii)A good insulator must have high resistivity and practically nil conductivity.
E.g. Rubber, plastic, wood, porcelain.
Properties of Insulators:
1. Resistivity should be very high.
2. It should be water resistant.
3. It
4. It should not be porous.
5. It should not contain any impurities.
6. It should be mechanically strong.
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1. Porcelain:
(i) Porcelain is the best of all insulators.
(ii) It is made from chine-clay and quartz.
(iii)It is mechanically very strong.
(iv)It is not affected chemically.
(v)It is used for making fuses, socket, fan regulator, switches etc.
(vi) It is water and heat resistant.
(vii) Tensile strength is 400 .
(viii) Compression strength = 5000
2. Mica:
(i)Why mica is used as insulator.
(ii)It has high mechanical strength, high resistance.
(iii)It is fire resistant, moisture resistant.
(iv) It retains elec. and mech. properties at high temp.
(v)It acts as a very good thermal conductor hence used in electric iron for covering the heating element,
also used for making commutator segments.
(vi) Resistivity is to
3. Transformer oil:
(i)This oil is obtained by refining petroleum oils.
(ii)It is a very good insulator.
(iii)It is used for cooling purpose.
(iv)It acts as an arc quenching medium.
(v)It is used in transformer, circuit breakers and cables.
(vi) Density is between 087 to 0.89
Properties of transformer oil:
1. It should not contain any impurities.
2. Its viscosity should be low to facilitate cooling.
3. Even after long services no deterioration, oxidation, acid, sludge or moisture formation.
4. No rapid burning.
4. Asbestos:
(i)It has a fibrous structure and found beneath rock.
(ii)It is white and brown in color.
(iii)It can be given different shapes very easily.
(iv)It is fire proof.
(v)Used in electric iron, regulator etc.
(vi)Specific resistance = .
36
5. P.V.C. :
(i) Insulating material is synthetic compound. It is obtained from the polymerization of acetylene. It is
compounded with certain materials known as plasticizers.
(ii) P.V.C. has high insulation resistance, good dielectric strength and mechanical toughness over a wide
range of temperature. It is inert to oxygen and almost inert to many alkalies and acids.
(ii)It has low softening point.
(iii)It is unaffected by water but becomes brittle in air.
(iv)It is used for submarine cables.
*Semi-Conductors: The substance which has both the properties of conductor as well as insulators are
known as semi-conductors.
At low temperature, it behaves as an insulator but at high temperature it behaves as a conductor e.g.
Germanium, silicon.
37
5. TYPES OF WIRES AND WIRINGACCESSORIES
Types of wires:
1. V.I.R. (Vulcanized Indian Rubber) Wire
2. Lead sheathed Wire
3. CTS or TRS(Cab Tyre Sheathed or Tough Rubber sheathed) Wire
4. Weather proof Wire
5. Flexible wires.
6. P.V.C. wires
a) In this type of wire, single tinned copper or aluminum conductor is used. Tinning of conductor
prevents the sticking of rubber to the conductor . Conductor is covered with a layer of rubber
insulation.
b) Over this rubber insulation is put up a cotton-protective braid which is usually saturated with flame
retarding and moisture resistant compound.
c) Finally it is finished with wax for cleanliness and helps pulling action of it into the conduits.
d) Thickness of rubber insulation depends upon the voltage for which wire is required; they are
available for 250 V or 600V.
38
d) Mechanical protection is good but wires are heavy and costly.
a) Such type of wires consists of three layers of fibrous yarn provided over Cu conductor.
b) Before these braids are applied conductors are saturated with waterproof compound.
c) It is used for outdoor purposes, since it can withstand rain, sunlight, chemical action.
d) They are resistant to atmospheric variation.
V] Flexible wires:
40
1. Surface switch (or Tumbler Switch): These switches are mounted on mounting blocks or directly
fixed over the surface of the wall. Such types of switches project out of the surface of the wall.
They are classified as:
a.One way/single way switch - This switch is provided with single pole. It has two contacts, which is a
common marked as COM or C. The common is for the live wire that supplies the input voltage to the
switch. The other terminal is marked as L1 and is the output to the light fixture.
b. Two way switches - A two way light switch is a simple single pole "changeover" switch with three
terminals. These are typically labeled COM, L1, and L2 (Some may label the L1 and L2 positions as "1
Way" and "2 Way").The advantage of a two-way switch is the ability to control a single device from two
separate locations. A convenient and apt use for them is for locations like stairways, a long corridor or a
very large room.
2.Piano switch (or Flush switch): These switches are enclosed in wooden board or P.V.C. board recessed
into the wall.Switches does not project out. Current carrying parts are not easily accessible.
41
Piano switch
3. Pull switches: Pull switches are fixed on ceiling and all live parts are out of reach of operator.
Pull cord is provided with a single pull on the cord for on/off positions. A pull switch is a switch that is
actuated by means of a chain or string. An electric pull switch is attached to a toggle type switch.
One pulls to switch on and next pull to switch off. The most common use of a pull switch is to operate a
ceiling electric light.
Pull switch
4. Grid switches: These switches are similar to surface switches, only they are lighter. So, they are useful
for portable machines and appliances.
5. Rotary switches: These switches consist of an insulated handle to which blades are fixed. These blades
move in steps by the movement of handle and make contact with the terminals. A rotary switch is a kind of
switch that has a rotating shaft attached to a terminal. That terminal is able to make or break a connection to one
(or more) other terminals. Rotary switches may feature different switch positions that can be set by rotating the
switch spindle in one or another direction. Some common examples where a rotary switch might be used is in a
multi-speed fan or as a band selector on multi-band radios.
42
Rotary switch
6. Push button switches: These switches open or close with quick action when pressed. It is used for
starting motors or ringing bells. They are widely used in automatic control applications as Normally Open
(Start) switch or Normally Closed (Stop) switch.
7. Intermediate switch: This switch has four contacts when dolly is up the top and bottom contacts are
bridged and when down, the contacts are cross connected. This kind of switch is used in a hall, go-downs, big
rooms, where different lamps are required to turn on and off from different places and in a multistory building,
the ground floor or car parking lights can be controlled from any floor .
43
Two types are: I) I.C.D.P. (Iron clad double pole): It is used in single phase circuit.
II) I.C.T.P. (Iron clad triple pole) : It is used in three phase circuit.
I.C.D.P I.C.T.P.
44
2. LAMP HOLDER: A lamp holder is used to hold the lamp required for lighting purpose. Lamp
holders are either molded or porcelain interior with a solid or spring plunger and wire terminals.
Types are:
a. Pendant holder
b. Batten holder
c. Bracket holder
d. Edison screw holder.
e. Fluorescent lamp holder
(i) Bi-pin type
(ii) Bayonet caped tube holder
f. Starter holder
45
3. CEILING ROSE: A ceiling rose is used to provide a tapping to a pendant lamp holder through a flexible
wire or a connection to a fluorescent tube, ceiling fans. Ceiling rose consists of a circular porcelain or Bakelite
base provided with two or three terminal plates. To a threaded base porcelain or Bakelite cover is fixed.
4. SOCKET OUTLET: The socket outlets has insulated base having three terminal sleeves. The two thin
terminal sleeves are making connection to the two core cable with the third terminal sleeve thicker in cross
section is used for an earth connection.
5. PLUG: For tapping power from socket outlets three pin plugs are used. The thicker pin is used for earth
connection. Three pin 5A for lighting circuits and 15A three pin plugs are used for power circuit.
46
6. DISTRIBUTION BOX:
a. Distribution boards are iron-clad and houses fuse bank.
b. Fuses in D.B. can be easily removed.
c. D.B. is used for splitting the circuit.
d. For connecting neutral, D.B. is provided with neutral link.
7. FUSE: It is safety device connected in series with the phase wire. When current exceeds its normal rated
value fusing element in the fuse melts and breaks the circuit. Fuse element is made up of lead-tin alloy, copper
or silver. Following are the types of fuses:
Typesof fuses
Rewirable[semi NON-Rewirable[totally
enclosed] enclosed]
Round type
fuse or cut Kit-Kat fuse Cartridge fuse H . R. C. FUSE
out
47
8.CONNECTOR BLOCKS:It of one or more brass connecting barrel with set screws to clamp the wires.
It is surrounded by molded blocks of insulated materials like Bakelite and porcelain. The brass barrel is fitted in
the connector block.
9. ADAPTORS: When the connections are made from lamp holders, the adaptor is used. It consists of
portable fitting temporary in place of fixed brackets, batten or pendent holders.The ends of the flexible chord
are connected from back side to the two plates in adaptor which make contact with plunger in lamp holder.
48
6. WIRING SYSTEM
Cleat Wiring:
49
6) Spacing of the cleats under the bend should be reduced.
7) When wires are to pass through walls. They must be taken through conduits
Advantages:-
Application:-
(i) It is used for temporary purpose like Project work.
(ii) Temporary lighting at dry places.
BATTEN WIRING:
1. Lead covered or Metal sheathed
2. C.T.S. type of wiring system
1. Lead covered or Metal sheathed :
50
a) This type of wiring system consists of rubber insulated conductor covered with an outer sheath of
lead alloy containing 95% lead which provides protection from mechanical injury and dampness.
Wires are fixed by means of metal clips spaced at regular intervals which must not be more than 30
cm.
b) Metal clips (joint clips) are fixed at an interval of 10 cm horizontally and 15 cm vertically on
wooden batten.
c) Lead sheath must be earthed. This is done to avoid electrolytic action due to leakage current, which
deteriorate the lead covering.
d) Also earthing provides safety against metal sheath becoming live.
Advantages:
(i) Protection from dampness.
(ii) Fault finding is easy.
(iii) Semi-skilled workers required.
(iv)Mechanical protection is good.
(v)Easy installation
(vi)Cheap in material cost
(vii)Appearance is better.
(viii)Customization is easy
(ix)Less chance of leakage current
Disadvantages:
(i) Costly.
(ii) Continuous earth wire should run along with lead wire in case of lead sheathed wiring system.
(iii)Not suitable for outdoor wiring
(iv)Humidity, smoke, steam etc directly affect on wires.
(v)Heavy wires are not recommended for this wiring scheme.
(vi)Only suitable for below 250 V.
(vii)High risk of fire
Application:-
1. It is used for domestic work.
51
b) Metal clips (joint clips) are fixed at an interval of 10 cm horizontally and 15 cm vertically on wooden
batten.
c) The wiring should not be given any right angle bend.
d) It is preferred to pass the wire through the conduit pipe when passing through the walls, ceiling or floor.
Advantages:
(i) Life is long.
(ii) Fault finding is easy.
(iii) Semi-skilled workers required.
(iv)Time required for installation is less.
Disadvantages:
(i)Appearance is shabby.
(ii) Fair possibility of fire.
(iii)Maintenance cost more.
Application:-
(i)It is used for domestic work.
52
3. CASING AND CAPING:
53
Advantages:-
(i) Life is long.
(ii) Cost is medium.
(iii) PVC capping casing can be used at moist places.
(iv) Mechanical protection is more than cleat & batten wiring.
Disadvantages:-
(i) In wooden casing capping possibility of fire is more.
(ii) Skilled labors required.
Application:-
(i) It is used for domestic work.
a) In this system, VIR or PVC wires are run in tubes called conduits.
b) Conduits are of two types:
(i) Metal conduits are made of galvanized iron or High grade steel.
(ii) PVC conduits.
c) Conduits can be either buried under plaster or can be supported over the walls by means of saddles
or pipe hooks.
d) Wiring with conduit on surface of walls is known as surface conduit wiring used for workshops
e) Whereas wiring with conduits buried under plaster is called concealed conduit wiring.
f) Conduits are generally erected first and wiring is done later.
g) Wires are pulled through the conduits with the help of steel wires.
h) This drawing of wires is called fishing.
54
Advantages:
(i) It provides protection against fire due to short circuit.
(ii) It provides protection against mechanical injury.
(iii) It provides protection against moisture, fumes in chemical industry & factories.
(iv) Concealed conduit wiring do not spoil the beauty of premises.
Disadvantages:-
(i)
55
Precautions:
(i) Use High Grade steel pipe for surface conduit, G.I. for concealed conduit & PVC pipe for
general purpose.
(ii) Work must be done by the skilled persons.
(iii) Earth wire should be continuously run through the conduits.
(iv) Appropriate threading must be done not less than 1.5 cm.
(v) Pipes must be properly supported by saddles.
(vi) Inspection bends &tees must be used at proper places.
Selection of wiring:
Factors affecting wiring:
(i) Durability.
(ii) Safety.
(iii) Appearance.
(iv) Cost factor.
(v) Accessibility.
(vi) Maintenance cost.
Durability:-Type of wiring selected should be durable according to the type of building. Ex: Cleat wiring is
suitable for temporary purpose.
Safety:-While selecting type of wiring one has to look into the safety aspect .Ex: In chemical factory, where
fumes are produced, batten or wooden casing capping should not be used.
56
4 Applications Temporary Damp House House, Work- shops,
purpose places offices factories
1] Plan or layout is made which decides location of meters, points and switch board.
2] Energy meter should be installed outside the room.
3] Main switch should be provided immediately after the energy meter.
4] Depending upon number of points and their location number of circuits are decided
5] Proper distribution board is chosen considering the future demand.
6] Proper fuses and switches at proper places are installed.
57
Before selecting wiring system, following points should be considered:
1. Safety 2.Life of wiring 3.Appearance of wiring 4.Cost
1. Safety: In workshops, laboratories, factories etc. the wiring must be completely protected from
mechanical damage and also be isolated from the operator. Hence conduit wiring is preferred. For moist
places, lead sheath wiring is used.
2. Life of wiring: If the wiring is required for temporary purpose, then cleat wiring is most economical.
For house wiring, open batten wire is sufficient. For offices, casing capping is desirable.
3. Appearance of wiring: In places like palace or V.I.P bungalow then the beauty is to be maintained.
The beauty of the bungalow should not be spoiled by running the wires along walls etc.The wiring
should not appear outside and hence concealed conduit wiring is used.
4. Cost: For low cost, CTS batten wiring is done. For medium cost, casing capping wiring can be done,
and if the consumer is capable of paying more, than PVC conduit or concealed conduit wiring can be
done.
58
7. HOUSE WIRING, INDIAN ELECTRICITY RULES AND
OVER HEAD LINES
7. In domestic wiring 3 pin plug should only be used and should be earthed.
8. Bottom of ceiling fan should have a minimum clearance of 2.5 m from the ground.
9. Switch boards should be fixed at the height of 1.5 m.
10. Wiring should be done very close to the ceiling.
11. Switches and fuses should be connected to live wire.
12. Neutral should be linked.
13. Provide lightening arresters for high rise buildings. Insulation resistance value must be 1 mega ohm.
HOUSE WIRING METHODS:
1. Looping out from switch and ceiling rose.
2. Looping out from switch.
3. Looping out from ceiling rose.
4. Looping out with junction box.
59
Looping out from switch
a. In this type, special switches are used having two terminals and a connector.
b. Both phase and neutral wires are taken to the first switch and from the switch, these wires go to the
next switch by looping.
60
Looping out with junction box:
a. Phase and neutral conductor from the switches and the ceiling rose terminate in a junction box.
b. The wires are looped from the junction box for the next point.
1] Plan or layout is made which decides location of meters, points, switch board.
4] Depending upon number of points and their location number of circuits are decided
1] POLARITY TEST
2] INSULATION RESISTANCE TEST: A] Insulation resistance test between conductor and earth.
B] Insulation resistance test between conductors.
3] CONTINUTY OR OPEN CIRCUIT TEST
4] SHORT CIRCUIT TEST
5] EARTHING SYSTEM TEST
POLARITY TEST: Neutral wire should be in the lamp and live wire should be in the switch. With the
help of tester or neon lamp we can test polarity. Neon lamp can glow on live conductor.
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POLARITY TEST WITH TEST LAMP:
Polarity test with test lamp is as shown in the diagram, in which one end of the testing lamp is earthed
and the other end of the lamp is connected to switch. If the lamp light, the switch is correctly installed in
the live wire & if it does not light, it means that the switch has not been correctly installed.
(i) This test is carried out with MEGGER. Megger is a portable instrument used to measure insulation
resistance of electrical equipments, machines and installations.
(ii) This test is conducted to find the value of the insulation resistance between live and neutral conductors.
(iii)On megger test terminals L and E are provided so as to connect a resistance under test and measure the
insulation resistance.
(iv) All the lamps should be removed and the main switch should be put OFF.
(v) All the fuses should be intact and all the switches should be ON. Put in all the fuses in the distribution
board.
(vi) Connect Megger terminals between phase and neutral of main switch.
(vii) Rotate Megger handle with constant speed of 160 r.p.m In this test the result should be less than 3M-
ohms. This is the insulation resistance between live and neutral conductors
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Conductor to conductor Test
In this test resistance between each conductor and earth is measured for determining the value of
leakage current .This calculated leakage current should not exceed 1/5000 part of full load current and
this can be calculated from resistance measured by megger.
Leakage current =
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OVER HEAD LINES:
An overhead line mainly comprises of the following:
1) Conductor 2) poles or Supports
3) Insulators 4) Pole fittings
5) Stays or Guy wires
6) Miscellaneous items such as lightening arrestors, guard wire, danger plate, earthing
A.C.S.R. conductors are most commonly used over head line conductor.
An aluminum conductor having a central core of galvanized steel wire is used for high voltage
transmission purpose. This is done to increase the tensile strength of aluminum conductor.
Galvanized Steel core is covered by one or more strands of aluminum wires.
4) Cadmium Copper: Copper alloyed with cadmium for 2 % addition of cadmium increases tensile
strength by 50%, conductivity reduced by 15%.These conductors are costly.
LINES SUPPORTS OR POLES:
Poles are grouted in the earth with cement concrete and one sixth of the pole is embedded in the earth.
Types of Poles:
1) Wooden poles
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2) Steel Tubular poles
3) R.C.C [Reinforced cement concrete]
4) Steel towers
1) Wooden poles:
a. Used for low voltages distribution purposes
b. Cheap and provide insulating property.
c. Tend to rot, life is short.
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3) R.C.C. pole Reinforced cement concrete
a. Mechanically strong
b. Longer life, low maintenance
In order to prevent the flow of current to the earth from supports, transmission lines or distribution lines
are secured to the supporting poles with the help of insulators.
Material of Insulators:
1. Porcelain Insulators
2. Glass Insulators
3. Steatite Insulators
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Types of Insulators:
3 Strain insulators When there is a dead end on the line or there is corner or a sharp curve
or line crosses the river, the line is to withstand great strain, strain
insulators are used.
4 Stay insulators For low voltage line the stays are to be the insulated from ground at a
height not less than 3 meters from the ground. The insulator used in the
stay wire is called as stay insulator.
a. For lower voltages generally one piece pin type insulator is used.
b. For higher voltages multipart pin type insulators are used.
c. Pin type insulators are used only for straight run of the line.
d. Upto 66 Kv can be used.
e. For very high voltages, pin type insulators are heavy and construction is complicated.
f. In upper groove line conductor is placed.
g. Rain sheds are provided to prevent flash over.
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2) Suspension insulator: For higher voltages suspension insulators are used, number of them are
connected in series by metallic links to form a chain and line conductor is carried by bottom most
insulator.
a. Each suspension insulator is designed for 11 kV. String of insulators can be designed for any required
voltage.
3) Shackle insulators: Shackle or spool insulator is used in low voltage distribution network. It can be
used both in horizontal and vertical position.
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4) Stay insulator: These are used in stay wire to avoid the flow of any leakage of current to earth.
These are provided at a height of 3 meters from the level of ground.
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8. UNDERGROUND CABLES
Cable is any current carrying conductor either of solid or stranded type provided with over all insulation.
Underground cables are being mostly utilized for transmission and distribution of electrical energy. For
certain loads for example air-port, thickly populated areas it is necessary to use underground cable for
distribution, transmission and service connections.
Underground cable can be specified by number of cores, voltage they can withstand or type of
insulation.
Principle insulating material used in cables are rubber, vulcanized India rubber impregnated paper,
varnished cambric and polyvinyl chloride.
The type of insulation to use must have following properties.
1) It should have high specific resistance.
5) It should be non-inflammable.
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According to voltage they can be classified:
1) Belted type
2) Screened type [H type]
3) S.L. cable [Separate lead]
4) H.S.L. cable [Combination of H and S.L. type]
5) Super tension cables
CONSTRUCTION OF CABLE:
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1) Conductor: All cables have solid or stranded Aluminum or copper conductor.
2) Insulation (core): Conductor with one layer of insulation is called core. All cables have one centre core and
number of cores. Different insulations used to insulate the conductors are paper varnished cambric impregnated
paper or P.V.C. Thickness of layer depending upon voltage to be withstand by the cable.
3) Metallic sheath: A metallic sheath is provided over the insulation so as to prevent the entry of moisture
into the insulating material. The metallic sheath is of lead or lead alloy. Metallic sheath protect the cable from
moisture, gases, acids and alkalies in the soil.
4) Bedding: Over the metallic sheath comes a layer of bedding which consists of paper tape compounded with
a fibrous material. Sometimes jute strands or hessian tape is also used for bedding to protect metallic sheath
against corrosion and mechanical injury due to armouring.
5) Armouring: Armouring is provided to avoid mechanical injury to the cable and it consists of providing one
or two layers of galvanized steel wires or steep tapes.
6) Serving: In order to protect armoring from atmospheric condition layer of fibrous material or P.V.C. is
provided over the armouring.
Lying of Cables:
Before laying a cable under the ground its route should be surveyed and the position of water mains or drains
should be ascertained.
The cable to be buried must have following properties:
1) The moisture should not enter the core of the cable.
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1) Direct Laying: In this method a trench of about 1.5 meters deep 0.5 m wide is dug. The trench is covered
with a layer of fine sand of about 10 cm thickness and cable is laid over this sand bed. The sand prevents entry
of moisture from the ground and protects the cable from decay. After the cable has been laid in the trench, it is
covered with another layer of soil of about 15 cm thickness. Bricks or tiles are laid on this layer of soil and
finally trench is filled by soil. When more than one cable is laid in the same trench horizontal, spacing of at
least 30 cm is provided.
Advantages:
1) Simple, cheap, clean and safe.
2) Favorable condition for dissipation of heat.
Disadvantages:
1) Alteration and extension cannot be made easily.
2) Localization of fault is difficult.
Pipe or duct laying or Draw In system: In this method conduit or duct of cast iron or concrete are laid in the
ground with man-holes at suitable position along the cable route. Cable is then pulled into position from man-
holes. The cables to be laid in this way need not to be armoured. This method is used in workshops, road
crossing.
Advantages:
1) Repairs alterations or additions can be made without
opening the ground.
2) Mechanical protection is strong.
Disadvantages:
1) Initial cast is high.
2) Unfavorable conditions for dissipation of heat.
Troughs lying or Solid system: In this method of laying, the cable is laid in open pipes and troughs dug out in
earth along the cable route. Troughing is of cast iron, asphalt or treated wood. After the cable is laid in position,
the troughing is filled with bituminous or asphaltic compound and covered over with a lit. Trough is of U shape
and having one or three compartments to receive the cables.
Disadvantages:
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1) Expensive
2) Requires skilled labor so rarely used.
Cable Jointing
Two types of cable joints:
1) Straight through joints.
2) T-joints
General steps are as follows:
i) Marking of cutting point with an allowance of 5 cm overlap approximately. Tie up the ends with
binding wire at 15 to 20 cm from the jointing end.
ii) Removing insulation making conductor open for 3 cm.
iii) Twisting conductor ends.
iv) Soldering with the help of cotton tape or by pouring molten solder.
v) Insulating the joint with paper tape.
vi) Allow the joint to cool down.
vii) Sealing all the openings with adhesive compound.
viii) Paint the joint with corrosive resistive black paint.
Open circuit, short circuit and earth fault in the cable can be detected with the help of megger or test lamp.
WIRES CABLE
Conductor with insulation is called as wire When insulation is provided over group of wire is cable.
Flexibility is more Flexibility is less
Cost is less Cost is more
Mechanical strength is less Mechanical strength is more
Not used for HV or EHT lines Used for HT and EHT lines
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9. ILLUMINATION
Luminous flux: It is defined as total quantity of light energy emitted per second from a luminous body. Unit
of luminous flux is lumen.
Lumen: It is a unit of luminous flux. If the source is of one candle power, the luminous flux per unit solid
angle from source is one lumen.
Luminous Intensity: It is defined as flux emitted by lighting sources per unit solid angle. Unit of luminous
intensity is candela.
Illumination: It is luminous flux received per unit area. Its unit is lumen/m2 or also called Lux.
Lux: It is defined as the illumination of the inside of the sphere of radius one meter at the center of which
there is a source of one candle power.
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(i) High melting point - .
(ii) High resistivity.
(iii) Low temp co-efficient
(iv) Being Ductile.
(v) Mechanically strong to withstand vibration.
g) Average efficiency is 10 lumens / watt.
h) Normal life is thousand working hours.
Advantages:
Disadvantages:
(i) If filament lamp is worked beyond it vaporizes quickly and blackens lamp.
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(ii) For higher efficiency, it is necessary to use working temperature more than which is
possible by filling the bulb with inert gas. They are called gas filled lamp.
1) Fluorescent lamps
2) Sodium vapour lamps
3) Mercury vapour lamps.
4) Neon lamps.
Function of Starter: Starter puts the electrodes directly across supply mains and completes the circuit
at the time of starting, so that choke gets charged and electrodes get heated to emit sufficient electrons.
Function of Choke:
1) Provided a voltage impulse for starting.
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2) Acts as ballast or stabilizer for running period.
2. SodiumVapour Lamp:
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(i) When lamp is not in operation, sodium is usually in the form of solid deposited on side walls of
tube.
(ii) When lamp is connected across supply mains, discharge takes place in Neon gas and gives red
orange glow.
(iii) Sodium gradually vaporizes and ionizes giving yellowish light.
h) Efficiency is 50 lumens/watt.
i) Life is 3000 working hours.
j) Time for full glow=15 mins.
Application: Street lighting, outdoor lighting where discrimination of color is not required.
3. Neon Lamp:
a) It consists of glass bulb filled with neon gas with small percentage of helium.
b) The electrodes used are fixed only a few mm apart so that lamps maybe made for voltage as low as 110
V A.C. or 150 V D.C.
c) This lamp gives orange-pink colored light. Power consumption is low (about 5 watts).
d) Efficiency is 40 lumens/watt.
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e) Nickel wires are used for connection of letters in neon tubes.
f) Neon tubes are manufactured in different colors by changing composition of glass and by adding
different gases.
Fig.Circuit connection
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5.Mercury Vapour Lamp:
a. It consists of inner tube enclosed in outer glass envelope.
b. In addition to two main electrodes, a starting
electrode is also provided.
c. Inner tube contains Argon + Mercury.
d. When supply is switched on, voltage is
applied between auxiliary electrode and
main electrode.
e. Discharge through Argon takes place.
f. This enables main discharge to commence.
g. As lamp warms up, Mercury vaporizes.
h. Discharge takes place between two main
electrodes.
i. Time taken for full glow 4 to 5 min.
j. Efficiency -50 lumens/watt.
k. Application :
(i) Shops
(ii) Street light
(iii) Show Rooms
(iv) Gate lights.
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Schemes of Lighting:
1) Direct lighting:
a. In this scheme more than 90%light is made to fall on the working plane.
b. This is most efficient scheme, but it causes shadows and glares.
c. Used for industrial and general outdoor lighting.
a. In this lighting scheme,60% of total light flux is thrown to reflector or ceiling for diffused reflection
and rest 40% reaches working plane directly.
b. This lighting scheme is glare free.
c. Used for indoor light decoration purpose.
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4) Indirect lighting:
a. 90% of total light flux is thrown upwards to the ceiling for diffused reflection by using inverted
reflector.
b. Glare is minimum.
c. Shadows are less prominent.
d. Used for decoration purpose in theatres and hotels.
The following table shows the Illumination required for different places:
Places Illumination in foot-candles
Cinema, Auditorium, Corridors, Stair cases Night 1 to 5
Clubs, Hospital wards etc.
Dining Halls, Hotels, Conference Hall, Reception 10
room
Street light, Railway bogie, banks 15
Laws of Illumination
1) Space - Height Ratio: It is defined as the ration of horizontal distance between adjacent lamps to
height of their mounting.
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2) Utilization Factor:
Utilization factor=
It depends on:
a. Height of Lamps
b. Area of utilization
c. Scheme of lighting
d. Type of lamp
e. Wall paints
For direct lighting scheme, utilization factor is 0.25-0.5
For indirect lighting scheme, utilization factor is 0.1-0.25
4) Depreciation Factor: It is the ratio of illumination under normal working conditions to the illumination
when everything is clean.
Depreciation factor =
Lumens Required=
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Flood Lighting:
a. It means flooding of large surface with light from powerful projectors.
b. Types of flood lighting are according to application:
(i) Aesthetic flood lighting.
(ii) Industrial & commercial flood lighting.
(iii) Advertisements.
c. It is necessary to concentrate the light from light source into a relatively narrow beam.
d. Projector used is known as flood light projector.
e. Reflectors are made of silver glass or chromium plate.
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10. ELECTRICAL APPLIANCES
87
(b) Working Principle: It works on the principle of heating effect of electric current.
According to joules law, Heat = joules.
(c) Construction:
(i)Metallic tube: It is a hollow tube and made of Cu.
(ii)Heating element: It is made of nichrome and is placed centrally in the Cu tube.
(iii)Insulating powder: The gap between heating element and Cu tube is filled with MgO.
It is a good insulator and a good thermal conductor.
(iv)Supply chord: It is a V.I.R. wire connected with 3-pin plug for safety.
(d)Faults:
a) Short circuit faults: This can be checked by series test lamp by connecting the testing terminal to the
heating coil. If the series test lamp glow very bright it is a S.C. faults.
b) Open circuit faults: This can be checked by test lamp by connection the testing terminal to the
heating coil. If the lamp does not glow, it is a open circuit faults.
c) Earth faults: This can be checked by test lamp by connecting the first testing terminal to the body
and second terminal to the heating coil if the lamp glows this is an earth faults, this can be removed
by providing earthing to the body.
(e)Precautions:
1. Do not use the heater continuously for a longer period of time.
2. Do not use the heater without liquid.
3. Use proper capacity chord.
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2. Electric Geyser:
(a)
(b) Working Principle: It works on the principle of heating effect of electric current.
(c) Construction:
(i)Storage tank: The inner tank is made of tinned Cu in which water is heated and the outer cylinder is
made up of steel.
(ii) Glass wool: The space between the two tanks is filled with glass wool which is a good insulator and
a good thermal reflector.
(iii) Heating element: It is made up of nichrome and can be one or two in numbers in the storage tank.
(iv) Thermostat: To control the heating element temperature. It is connected with thermostat in the
storage tank.
(v)Earthing: To prevent electric shock, the body of the geyser is earthed.
(d) Faults:
(Same as above)
(i)Short circuit faults (ii) Open circuit faults (iii) Earth faults
(e) Precautions:
1. Make sure the water level is above heating element.
2. Use proper earthing.
3. Use proper supply chords.
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3. ELECTRIC IRON:
(a) Circuit Diagram :
(b) Working principle: It works on the heating effect of electric current. An electric iron relies on a basic
combination of heat and pressure to remove creases from clothes. When an electric current is passed
through a coil (or any other heating element present in the iron), it gets very hot. This heat is then
transferred to the base plate (the smooth, flat surface that you place against clothes while ironing)
through conduction, which elegantly and precisely irons your clothes.
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(c) Construction :
(i) Sole plate / Base plate: The sole plate is the thick, triangular-shaped slab of iron that forms the
base over which the electric iron is built up. It is made up of nickel plated steel. It is used to iron
the cloths.
(ii) Heating element: The heating element is present between the sole plate and pressure plate. It is
pressed hard between the two plates. The heating element consists of nichrome wire wound
around a sheet of mica. The two ends of the nichrome wire are connected to the contact strips.
The contact strips are connected to the terminals of the iron.
Properties of Heating Element:
i) High Resistance, ii) High melting point, iii) Low temperature coefficient of resistance, iv) Low
oxidation.
(iii) Mica: The mica is good insulator and good thermal conductors and has very high melting points.
Mica sheets are used to cover the heating element.
(iv) Asbestos sheet: This sheet is placed above the mica sheet; it is a good insulator and a good
thermal reflector to reflect the complete heat to the base plate. It separates and thermally
insulates the top plate from the heating element.
(v) Pressure / Weight plate: This plate is generally called the top plate as it follows the shape of sole
plate. The pressure plate has some holes through which the studs form the base plate passes
through. We should tighten the nuts on the studs in such a way that the pressure plate and sole
plate are pressed tight against each other. In some iron the pressure plate is heavy and made of
cast iron while in some other cases, it is a thin sheet of steel, about ¼ cm thick. The weight plate
is placed over the asbestos sheet for uniform distribution of heat.
(vi) Handle: Made up of wood or ebonite. It is used to hold the iron.
(vii) Thermostat: This is connected in series with the heating element to control the heat. The
thermostat in an iron uses a bimetallic strip, and as the name implies, a bimetallic strip is made
up of two different types of metal with dissimilar coefficients of expansion that are bonded
together.
At moderate temperatures, the contact point remains in physical contact with the bimetallic strip.
However, when the temperature of the iron exceeds a certain limit, the strip begins to bend
towards the metal with a lower coefficient of expansion. As a result, the strip ceases to be
physically connected to the contact point, the circuit opens and current ceases to flow.
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(a) Under normal temperature (b) When the iron becomes too hot
Given that the circuit remains open for some time, the temperature of the iron drops, the strip
acquires its original shape and the current flows again. This cycle is repeated until you switch off its
power supply from the main electricity source. This is the reason why your iron seems to power on
and off of its own accord.
(viii) Switch: To on or off the supply.
(ix) Chord: To Supply electricity to coil. It is covered with cotton layer.
(d) Faults:
(i) Short circuit faults: - Short circuited coil or burnt coil
(ii) Open circuit faults: - Due to breakage in heating elements, loose connection, and disconnection
of heating elements from the supply terminals.
(iii) Earth faults: - Due to damaged insulation coil may touch the body.
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4. CEILING FAN:
(a) Working principle: It works on the principle of rotating magnetic field.
(v) Regulator
Single phase capacitor run and start induction motor, rated at 230 V ± 10 % at a frequency of 50 Hz, is
generally employed in ceiling fan.
This motor comprises two parts that are stator and rotor. The stator, build up of laminated silicon steel,
uses two windings termed as starting and running windings located 90 degree electrical apart.
The starting torque relies on sine of angle among starting winding and running winding current. Thus
Capacitor is used generate needed phase shift among these current and therefore to generate high
starting torque and will be connected in series with starting winding.
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Generally in ceiling fan, an electrolytic capacitor of 2.5 mF±5% will be employed. The capacitor and
starting winding will be in circuit throughout running as well and therefore enhance the power factor.
Thus this motor will also be termed as permanent capacitor induction motor. Rotor uses 1-phase squirrel
cage winding.
(d) Main parts of ceiling fan:
h) Bolts and shackle: They are used to hold the hanging rod onto the ceiling.
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ii) Canopy: There are two canopies top/upper and bottom/lower canopy. Upper canopy is used to cover
the bolts and shackle, while the lower canopy is used to cover the capacitor housing. Bottom canopy is
mounted under and in the centre of the motor of the fan. This is employed to conceal and protect several
components that can involve wires, capacitors and switches. On fans which need oiling, the bottom
canopy frequently conceals the oil reservoir that lubricates the bearings .
iii) Hanging Rod or Suspension Rod: Suspension rod is made up of rigid galvanized steel pipe of
suitable length and diameter. This metal pipe is employed to defer the fan from the ceiling. One end of
the pipe is bolted or screwed at the position particularly made on the motor body to receive the
suspension rod. Another end of the suspension rod is attached to 2 plates, to from a "U" shaped joint,
along with the help of a nut and bolt (with extra lock nut).
1. It suspends the body of fan (motor) from the ceiling.
2. It allows the wire to pass through it.
3. It also acts as a shock absorber.
iv) Motor: The motor used in ceiling fan is the single phase, permanent capacitor type motor. Following
are the main parts of the motor.
a) Stator: The stator has two winding, one is main winding and other is starting winding. Both the
winding are displaced from each other by 90 0 in the space. A capacitor connected permanently in
series with the starting winding. Since the capacitor is connected permanently in the circuit, it is
continuous duty rated time having its value in between 2 to 20 .
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b) Rotor: Rotor surrounds the stator. The rotor is of squirrel cage type. The rotor winding are skewed to
avoid humming sound and magnetic locking between stator and rotor fields.
96
vii) Regulator: The speed of fan is controlled by speed regulator. The regulator consists of a number of
resistance steps in series. It is connected to the fan motor in series. The applied voltage to the motor is
varied by changing the resistance in steps till the fan works on the desired speed.
Fig. Regulator
v) Ball bearing: Friction free and noise free movements of rotating parts are make sure through
providing ball bearing among the rotating and stationary parts. The ceiling fan might comprise single or
double ball bearings. The bearings made up of high quality steel are frequently greased with superior
quality for the long life and noise free operation of it.
Common faults and Remedies: Open circuit fault, short circuit fault and earth fault are checked as
. usual by a series test lamp as explained earlier.
The fan becomes very hot, or the blades rotate slowly: This may be due to the damaged capacitor;
blade angle might be disturbed, short circuit or an earth fault, worn out brushes and bearings.
The fan produces noise: This may be due to defective blade angle, no proper lubrication, bending of
shaft, damaged bearings.
The fan body is not revolving: There may be a defect in the gear or the oscillating rod.
Study of table fan:
Study of different parts:
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g) Oscillating knob: To control oscillation of the fan.
Electric Toaster:
An auto toaster is a domestic electrical device which is used to bake the slices of bread.
Parts: - 1. Metal body 2.Bakelite base
3. Heating element 4.Lifting knob 5.Automatic adjustment knob
Constructional details
1. Heating element is made up of nichrome. It is a ribbon shaped and wound on a mica sheet.
2. Elements are mounted on the sides of slices kept vertically. Elements are connected in parallel.
3. Thermostat is used for temperature control in automatic toaster. Thermostat houses bimetallic strip it
functions on the principle that different metals have different rate of expansion when heated.
For ex. Brass has a greater coefficient of expansion than iron. If a strip is made of bimetal (i.e. Brass and
iron) and heated beyond the certain temperature it will bend downwards.
Working :
As soon as the toaster is switched on, current passes through the element and the bimetallic strip is
heated .If it is overheated it bends to a certain extent and breaks the circuit through timer switch. After
sometime it cools and comes to an original position pushing the lever and releasing a spring device,
which carries the slices upwards. This action completes the toasting of bread pieces by breaking the
circuit, main supply and the timer switch.
98
99
Electric Hot plate:
Hot plates are used for cooking food stuffs.
1. Spirally wound heating element made up of nichrome is embedded in between an insulating cemented
material like plaster of paris or fire clay.
4. It works on the heating effect of electric current. When current flows to heating elements heat is
produced.
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PAPER-2
11. TRANSFORMERS
When an electric current flows through a conductor a magnetic field is immediately brought into
existence in the space surrounding it. The strength of magnetic field depends on the:
1. Number of turns of coil.
2. Current in the coil.
Field strength No .turns x Current.
If such a coil is wound on a piece of iron rod, it behaves like a magnet. This simple arrangement of iron
rod wound with a coil is called as electromagnet.
Whenever flux linking with coil changes due to change of current in coil itself, then EMF induced in
coil is called self induced.EMF
d
e N
dt
1. When an AC potential is applied to the coil A, current starts flowing in the coil.
101
2. The magnetic flux linking with coil c st law of electromagnetic
induction E.M.F. is induced in the coil.
3. Since the E.M.F. induced in the coil is due to the change in current in the coil itself the E.M.F. is called
as self induced E.M.F.
MUTUALLY INDUCED EMF: EMF induced in second coil (Coil B) due to change of current in first
coil (Coil A) is called mutually induced EMF.
1. Whenever another coil B is kept near or over the coil A. If A.C. supply is given to coil A. Alternating
magnetic flux will be produced in coil A. The flux in coil A links with the coil B also.
2. electromagnetic induction. E.M.F. is induced in the coil B.
3. The E.M.F. induced in the coil B is due to the change in current in coil A. The E.M.F. induced in coil B
is known as mutually induced E.M.F.
es
Where,
es =self induced e.m.f,
N1=Number of turns of coil,
=rate of change of flux
em
Where,
N2= Number of turns of 2 coil
em = mutually induced e.m.f.
Transformer works on the principle of mutually induced e.m.f.
102
Definition of Transformer:
electric circuit with desirable change in voltage and current but witho
It steps up or steps down the voltage depending on the number of turns of the primary and secondary
winding. So by properly selecting and designing the no. of turns we can get the required voltage from
available voltage.
Basic Construction:
103
1) A transformer has 2 windings made up of good quality enameled copper. These 2 windings supported on
the silicon steel core.
2) The windings are insulated from each other & from steel core.
3) One winding is connected to A.C. supply and is called primary winding it has N1 no of turns.
4) Other winding connected to the load is called as secondary winding and has N2 no of turns.
Flux increases from 0 to its max value in one quarter of cycle i.e. in sec.
If flux varies sinusoidally, then r.m.s value of induced e.m.f. is obtained by multiplying average value
with form factor.
Form Factor=
R.M.S. value of the induced e.m.f. in the primary winding = Induced e.m.f./turn x N1 in primary
104
E1 =4.44f m N1 volts
Similarly R.M.S. value of e.m.f. Induced in secondary is,
E2 =4.44f m N2 volt
E1=4.44f m N1
E2=4.44f m N2
------ (1)
----- (2)
3) We know that,
105
Why rating of transformer is in VA or KVA?
Ans.:
1. When the primary of transformer is energized from A.C. source, E.M.F. is induced in the primary
Induced e m.f)
2. The flux of the primary also links with the secondary through the iron core and cuts the secondary
winding.
e.m.f)
4. Hence, the transformer works on the principle of mutual induction.
Numerical:
Example 1:
One winding of transformer has 400 turns and other has 1000 turns. State which is L.T. winding and
which is H.T winding. The L.T winding is connected to 500V supply. Find primary and secondary
voltage.
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Given: , 500 V, 1000
Ans.: The number of turn of first winding is 400
,
Than
Example 2:
A transformer has Primary Voltage 600v and secondary voltage 250v. It has 56 sec. turns. Find primary
number of turns.
Solution:
Given :
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Example 3:
A 30KVA transformer has 500 turns on the primary and 50 turns on the secondary side. The primary is
connected to 3000 volt 50 Hz ac supply.
Calculate: 1) I1and I2 at full load and half load 2) E2 3) Maximum Flux (Neglect Drop)
Solution:
Given: P = 30 KVA
N = 50 Hz.
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2) Since we know that
3) Now,
Numerical:
1) A 2000/200V, 10 KVA,60HZ transformer has 66 turns in sec. Calculate N 1 and current I1 and I2
2) A 1phase transformer 250/125V, 1KVA 50HZ connected to 250 V supply Calculate full load primary
and secondary currents.
3) A 1phase transformer has N1=8000, N2=2000 if primary winding is connected to 500V- Find out
secondary e.m.f. (Neglect Drop)
109
4) For 30KVA 250/6000V, 1 transformer find rated current of L.T.winding. The H.T. winding turns are
4800, find L.T. turns.
5) The maximum flux density in the core of a 250/3000V, 50HV, 1 Transformer is 0.00012 wb/cm2. If
the e.m.f. induced per turn is 8.0V. Find number of turns and net cross-sectional area of the core.
(Hint: - A)
Classification of transformer:
110
6) According to type of Mounting:
i) Pole Mounted. ii)Outdoor iii)Indoor
a) V2>V1 a)V2< V1
Secondary voltage greater than Secondary voltage less than primary voltage.
primary voltage.
b) N2>N1 b)N2 <N1
No of turns on sec greater than prim Number of turns on secondary less than primary
c) I2<I1 c) I2>I1
Sec current less than primary current Sec current greater than prim current
d) K>1 d)K<1
Where k =transformation Ratio
e) Symbol e)Symbol
According to construction:-
111
a) In core type transformer winding surrounds a a) Core surrounds considerable part of
considerable part of core. winding.
b)Only one magnetic path b)Two magnetic paths
c)Leakage flux is less c)Leakage flux is more
d)Useful for high voltage d)Useful for low voltage
e) Cooling is effective as more surface is e) Cooling is less effective
exposed to the atmosphere. f) Difficult for repairs
f)Easy for repairs g) Weight is more
g)Weight is less h)More mechanical protection to the coil.
h)Less mechanical protection to the coil. i)It has three limbs.
i)It has two limbs.
Transformer:
112
For explanation of core type transformer refer comparison table
Explanation:
1) This type of transformer has magnetic cores in the shape of rectangular frames
2) The transformer core consists of laminations arranged is group which radiate out from the center
3) It has more number of magnetic paths compare to other transformers.
Advantages:
1) Relatively more rigid
2) Lesser weight and size per KVA rating.
3) Lower iron losses at higher operating flux densities.
4) Lower cost.
113
According to way of cooling:-
1) Natural cooled:
Small distribution transformer is natural cooled. It is provided with a small exhaust vent.
2) Oil cooled:
Medium size distribution transformer is generally oil cooled. In oil cooled transformer, windings
and cores are positioned in welded air tight steel tank.
Tank is filled with purified high quality insulating oil to convey heat from core and windings out
to the surroundings.
3) Oil immersed water cooled:
Large power transformer is generally oil filled water cooled. Winding and core are immersed in
oil but cooling tubes are provided through which cold water is kept circulating. Heat is carried
away by water.
4) Air Blast Cooled:-
For voltages below 25kv transformer can be built for cooling by means of air blast in which air is
blown from bottom to top by means of fan or blower.
According to Application:-
1. Distribution transformer:
Distribution transformer is used for low voltage distribution networks as means to end consumer user
connectivity.
They are generally step down transformer voltage ranges 11kv, 6.6kv, 3.3kv, 1.1kv, 440v, 230v
114
Fig. Substation 100 KVA power transformer Fig. High voltage power transformer
Auto transformer:
115
Fig. Autotransformer Fig. Internal winding of autotransformer
It is also called as variac or Dimmerstat:
a) It is transformer with one winding only a part of this being common to both primary & sec.
b) In this transformer primary &sec. are not electrically isolated.
c) Because of one winding it uses less copper and is cheaper.
d) It is generally used where transformation ratio varies little from unity.
e) Tapping or sliding brush contact decides no of turns on secondary side.
f) Saving of copper=k x weight of copper in ordinary transformer
(Where k transformation ratio)
g) Application:
1) Used as a booster.
2) Used as a starter for starting of induction motor.
3) For interconnection of transformer
4) Control equipments of electric locomotives.
5) Laboratory
116
Instrument transformer:
a) It is not practical to measure very high voltages & current of E.H.V. (Extra high voltage) or E.H.T.
(Extra high tension) lines.
b) To measure these quantities specially constructed accurate ratio instrument transformers are used.
c) Instrument transformer are of 2 types-
(i) Current transformer (C.T.)
(ii) Potential transformer (P.T.)
117
Fig. Current transformer
Fig. Window and Bar Type CTs are the most common current transformers found in the field.
118
(i) These transformers are highly accurate ratio step down transformers and used in conjunction with
standard low range voltmeter.
(ii) When secondary voltage is divided by transformation ratio it gives actual voltage on H.V. side.
(iii) Generally they are shell type oil immersed transformers.
(iv) Appropriate earthing & insulation should be provided for safety.
Comparison of 1 phase and 3 phase transformer for same capacity:
e) contains two coils, one on the primary side, Contains six coils, three for primary side, and
and another one on the secondary side another three coils for the secondary side.
f) It has four terminals, two on the input (phase It has twelve terminals with different
& neutral), and two on the output (phase & connection for them for star or delta
neutral), no delta or star connections are connections.
available
g) used in the household devices applications, Used as a power or distribution transformers,
such as TV, Microwave Oven, Phone Charger, with high rated KVA.
etc,
h)In most cases, no cooling system is required Have many cooling systems depending on the
for single phase transformer transformer rated power, may be by oil, forced
oil, air, forced air or by forced water.
Constructional Details of a Transformer:-
a) In all types of transformers, core is of silicon steel laminations assembled to provide a continuous
magnetic path.
119
b) Steel has high silicon content of high permeability and low hysteresis loss.
c) Laminations are provided to reduce eddy current loss.
d) Laminations are insulated from each other by varnish or oxide layer.
e) Thickness of lamination is 0.33-0.5mm.
f) Around the core there is an insulation drum around which winding of transformer are positioned.
g) Windings are made up of copper or Aluminium.
h) Generally paper insulation is provided to insulate the windings.
i) In large transformers, to extract heat produced, proper cooling system is adopted.
j) Supply and load terminal of transformer are brought out through porcelain bushing, for mechanical
and electric protection.
d) To reduce the number of wires 6 terminals of 3 wires can be connected in star or wye connection [ ]
or in delta or mesh connection .
120
STAR CONNECTION [3 PHASE FOUR WIRE SYSTEM ] :
1. In star connection, terminals either starting or finishing of all the three windings are joined together.
2. From junction of this point a wire is taken out. This point is called as star point or neutral point and
wire is called neutral wire.
3. From remaining 3 terminals 3 wires are taken .Such a system is called 3 Phase 4 wire system.
4. 3 coils or 3 phases mounted on same axis and displaced from each other by 120 0.
5. Voltage measured across 2 terminals of a coil is called phase voltage Vph.
6. Voltage between any 2 lines is called line voltage demoted by VL.
a) VL= Vph
IL = Line current
Iph=Phase current
b) IL=Iph
Power = VLILcos
121
Delta connection:
a) If the finishing terminal of first winding is connected to starting of second winding to form a closed
mesh is called delta or mesh connection.
b) It is also called 3 -3 wire system.
c) Vph=VL
IL = Iph
Power = VLILcos
3 transformers connections:
Types Application
Star Delta Employed at the substation end of the transmission line. The main use with this
connection is to step down the voltage.
Delta Delta Low voltage transformer, generally used in systems where it need to be carry large
currents on low voltages and especially when continuity of service is to be maintained
even though one of the phases develops fault.
Delta-Star Step down power transformer, commercial, industrial, and high-density residential
locations, to supply three-phase distribution systems.
NUMERICALS:
1. Find out the o/p and current of the primary and secondary winding of a 22000/400 V 3-phase
transformer when star connected load of 0.8 P.F. is connected to secondary. Take line current on
primary side = 5A.
122
Given primary line current = 5 Amp.
Transformation Ratio =
= Amp.
123
3 PHASE TRANSFORMER OR POWER TRANSFORMER [MAIN PARTS]
PARTS:
1. Primary winding 10.Explosion vent
2. Secondary winding 11.Temperature gauge
3. Transformer oil 12.Buchholz Relay
4. Cooling Tubes 13.Conservator
5. Tank 14.Breather
6. Primary terminals 15. oil level indicator
7. Secondary terminals
8. Drain cock
9. Earth point
NOTE:
In power transformer winding connections are : primary winding star connected
Secondary winding delta connected
In distribution transformer winding connections are: primary winding- delta connected
Secondary winding star connected
1)
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1) Primary Winding:
a) It is made of copper & connected either in star or delta connection.
b) Supply is given to this winding.
c) Sets up magnetic field.
2) Secondary windings:
a) It is made of good quality enameled copper & connected either in star or delta connection.
b) According to number of turns, e.m.f is induced in it.
3) Transformer oil:
a) Transformers are generally housed in tightly fitted sheet metal tank filled with special insulating
oil(Even after long services no deterioration, oxidation, acid ,sludge or moisture formation and no
rapid burning)
b) Transformer oil is a mineral oil, clean hydrocarbon oil is obtained by refining crude petroleum.
c) Transformer oil is used for insulation purpose having high dielectric strength (3kV/mm)
d) It is also used for cooling purpose as well as for arc quenching.
4) Cooling Tubes:
Tubes are connected to tank to carry away heat produced and to keep transformer cool.
5) Tank :
Sheet metal tanks are used for housing transformer.
6) & 7 ) Primary and Secondary Terminals:
a) Primary and secondary terminals of primary and secondary windings are to be taken out from tank
surface for connection purpose through a porcelain bushing.
125
8) Drain Cock:
a) It is used at bottom of tank.
b) It is used to replace transformer oil for filtration.
9) Earth Point:
Transformer body is earthed for safety and providing path for leakage current.
10) Explosion vent:
It is a safety valve which protects transformer from gases induced by any type of short circuit in
transformer.
11) Temperature Gauge:
Used for indicating the temperature of transformer oil.
12) Buchholz Relay:
a) It is a gas activated Relay.
b) It is a part of oil immersed transformer for providing protection against all kinds of faults.
c) It is used to give an alarm in case of slow developing or minor faults and disconnects transformer from
supply in event of severe internal faults.
d) In case of incipient faults, heat due to fault, causes decomposition of some transformer oil and
production of gas containing 70%hydrogen.
e) Due to pressure of gas float A tilts and mercury switch operates closing contacts of Alarm circuit to
sound an alarm.
f) If severe faults occur enormous amount of gas is generated in main tank.
g) Oil in the tank rushes towards conservator via Buchholz Relay completing trip circuit to open the circuit
breaker disconnecting transformer.
126
Fig. Buchholz relay
127
14) Breather:
a) Presence of small amount of moisture in transformer oil is highly detrimental from insulation point of
view because it lowers the dielectric strength of oil considerably.
b) In very small transformer air tight construction is possible but not in large transformer
c) When transformer oil contracts, oil level falls and air enters in side. So Breather is provided
d) Breather is a box containing silica gel or calcium chloride which absorbs moisture from air entering
conservator.
e)The atmospheric moisture is entrapped in this breather and is not allowed to pass on to the oil.
f) Silica gel crystals are blue in color when dry and whitish pink when damp.
Fig. pink color indicates it contains moisture and need to be replaced, where as blue color
indicates that it is not affected by moisture and ready to absorb moisture.
128
15) Oil level indicator.
It is a glass tube which shows the oil level in conservator tank-
Losses in transformer:
Losses
129
(d) Collectively Fe loss can be minimized using silicon steel stampings.
Advantages of Open Circuit Test and Short Circuit Test over Direct loading of Transformer:-
1] These tests are economical and convenient because they furnish the required information without
actually loading the transformer.
2] Time required is less.
3] Power loss is less.
4] Equivalent circuit can be drawn.
130
a) The purpose of this test is to determine no load loss or core loss and no load primary current.
b) One winding of transformer generally HV winding is kept open and other is connected to supply of
normal voltage and frequency.
c) Wattmeter W, Ammeter A, voltmeter V is connected to L.V. winding.
d) With normal voltage applied to primary normal flux will be set up.
e) Normal iron losses will occur in the core which is recorded by wattmeter.
f) As primary no load current Io is small copper losses are negligibly small in primary& nil in
secondary.
g) Hence wattmeter reading represents core loss.
h) High resistance voltmeter is connected across secondary.
i) The reading of voltmeter gives induced emf in secondary.
j) This helps find out Transformation ratio k.
Observation Table:
131
Short Circuit Test:
Observation table :
Efficiency of transformer:
a) Efficiency of transformer at a particular load and power factor is defined as ratio of output power to
input power.
b) Efficiency =
132
Cu loss at load=Cu loss at full load
In this test primary is connected to the rated voltage and secondary is loaded by lamp banks.
% Efficiency =
The above direct loading test is suitable for small capacity transformers. But for bigger capacity
transformer indirect methods are adopted for testing.
133
a) When transformer is loaded with const primary voltage, sec voltage decreases because of its leakage
reactance and internal resistance.
b) Definition :
Change in sec terminal voltage from no load to full load expressed as a % of no load sec voltage is
called regulation of transformer.
% Regulation = 100
3. x
134
Why the efficiency of transformer is always higher than any other rotating machine?
Ans.:
1. Transformer essentially consists of iron core and copper winding. Therefore, it has only Cu. Loss and
Fe loss.
2. Where as in other rotating machines in addition to copper loss and iron loss there is a third loss known
as mechanical loss (friction and windage loss). Hence efficiency of transformer is always higher than
any other rotating machine.
Important formulae:
* Efficiency =
% =
*Output in Kw =
*% Regulation = X 100
Numerical:
1.100 KVA transformer has full load copper loss 800 watt and Iron loss 600w calculate efficiency
of transformer at 25% full load, Power factor is 0.8 lag.
Ans.
Given : Rating = 100 KVA, o/p = 100 = 100
Culoss = 800 w
Iron loss = 600 w
Power factor =
Solution :
Output in kw = KVA P.F . =
=
i) o/p at 25% =
ii) Cu loss at 25 % =
135
iii) Fe loss at 25 = ( it is a constant loss)
2. A 100 KVA transformer has F.L. Cu. Loss of 3 KW and F.L. Iron of 2 KW. Find the efficiency
of the transformer at half load.
Ans.: Given : o/p =
Cu = 3 kw
Fe = 2 kw
To find = half of full load.
Solution : o/p in kw = op
=
=
i) O.P. at half load =
25
= 100
27.75
= 90 .09 %
3. 10kva transformer is on no load for 16 hrs/day and for remaining hours is fully loaded.
Calculate the all day efficiency at unity p.f. Full load cu loss=iron loss=1KW
Full day efficiency or all day efficiency
136
i) For 16 hrs No load
a. o/p in KWH = 0
b. Cu loss in KWH = 0
ii) For 8 hrs full load
a. o/p in KWH =
b. Cu loss in KWH = = 8 KWH
4. A 60 KVA S.P.T. has an iron loss of 1.25 KW and F.L. Cu. Loss of 2 KW. Calculate the all-day
and on half-load unity p.f. for 8 hrs.
Ans. :
Given :Rating = 60 KVA, F.L. Cu loss = 2 KW, , Iron loss = 1.25 KW
Solution :
Output in KWH = hours
No load for 16 hours
Output for first 16 hours = 0
Output for next 8 hours = KWH
Total output for 24 hours = 240 KWH
Iron loss for 24 hours = KWH
Cu loss for 8 hours = KWH
=
= 87.91 %
137
2. A 5 kvA, 2300/230 v 50 H2 transformer has iron loss=40 watt, cu loss=112 watt at full load calculate
efficiency of transformer at 0.8 p.f for following KVA output.
(i) 1.25 KVA
(ii) 2.5 KVA
(iii) 3.5 KVA
(iv) 5 KVA
(v) 6.25 KVA
(vi) 7.5 KVA
3. A 5 KVA transformer has 35 watt core loss and 40 watt cu loss at full load. It operates at rated KVA and
0.8 p.f lag for 6 hours. Half rated KVA and 0.5 p.f. lag for 12hrs and no load for 6 hrs.
Find all day efficiency.
4. A 100 KVA transformer has full load loss as of 3kw. Loss is equally divided as transformer iron and
cu loss. During a day it operates on full load for 3 hours. On half load for 4 hours and no load for remaining
hrs. Calculate all day efficiency.
2] Weekly checking.
a)Check tank and radiators.
b) Check that all control/alarm/power/supply circuit is well placed.
3] Monthly checking.
a) Check oil level in main tank.
b) Check and record oil temperature.
c) Tight terminal connections.
5] Yearly Maintenance
a) Check circuit breakers and all power, control and alarm circuits.
b) Check dielectric strength of insulating oil.
c) Clean dirt and oil from radiating surfaces.
138
d) Check motors and control.
e) Check external supply and drain piping for leaks.
f) Check for gas leaks.
139
12. SINGLE PHASE MOTORS
140
(b) Construction:
(i) Stator: It is made up of silicon steel stamping having internal slots for receiving single phase stator
winding.
(ii) Stator winding: - It is made up of good quality enameled copper and is split into starting
winding/auxiliary winding and running/main winding. The main winding has very low resistance and a
high inductive reactance whereas the starting winding has high resistance and low inductive reactance.
(iii) Rotor: It is a round cylindrical part having slots on the periphery for round Cu bars and is made of
silicon steel stamping.
(iv) Rotor conductors: These are round Cu bars embedded in the rotor slots & permanently short
circuited (squirrel cage rotor)
(c)Working:
(i) When an A.C supply is given to the stator of the motor, the current ( ) splits into Im & Is flowing in
the main winding & starting winding.
(ii) The current (Im) lags the applied voltage by greater angle since more inductive & (Is) lags the
applied voltage by a smaller angle since more resistive less inductive.
(iii) The currents Im and Is produces it own flux having a phase angle difference which interact
and r.m.f is set and the rotor start rotating.
(iv) When the rotor reaches 70 80% of the normal speed, the centrifugal switch is operated and the
starting winding is disconnected electrically from the circuit. Hence the name resistance start induction
run motor.
(v)As starting torque is proportional to phase angle between Im & Is, starting torque is less.
D.O.R: can be changed by interchanging the connection of either starting winding or running winding
but not both at a same time.
2. Capacitor motors:
(a) Capacitor start induction run motors
141
(a) Capacitor start Induction run motor :
Starting Current =
(ii) Construction :
(a) Stator: It is made up of silicon steel stamping having internal slots for stator winding.
(b) Stator winding: it is made up of good Quality enameled Cu & split as starting winding and running
winding.
(c) Rotor: It is round cylindrical part having slots for round copper bars and is made of silicon steel.
(d) Rotor conductors: These are round copper bars embedded in the rotor slots and permanently short
circuited (squirrel cage rotor).
(iii) Working :
(a) When an AC supply is given to the motor, the current (I) splits into Im and Is flowing in the main
winding and starting winding.
(b) The current (Im) lags by a greater angle since more inductive and Current (I s) leads by a smaller
angle since more capacitive and less inductive.
142
(c) The current (I ) and (I ) produces its own flux and having a phase angle difference which
interacts and rotor starts rotating.
(d) When the rotor reaches 70- 80% of the normal speed, the centrifugal switch is operated and starting
winding is disconnected electrically from the circuit.
D.O.R Can we change by making starting winding as running and vice versa.
Uses:
(i) Refrigerator (ii) drilling machine (iii) lathe machine (iv) pumps (v) cooler (vi) printing press
(ii) Construction
(a) Stator: It is made up of silicon steel stamping having internal slots for stator winding.
(b) Stator winding: It is made up of good quality enameled copper and is split into starting winding and
running winding
(c) Rotor: It is round cylindrical part having slots for round copper bars and is made up of silicon steel
stamping.
(d) Rotor conductors: These are round copper bars embedded in the rotor slots and permanently short
circuited (Squirrel cage rotor).
143
(iii) Working
(a) When an AC supply is given to the motor, the current (I) splits into I m and Is flowing in the main
winding and starting winding.
(b) The Current (Im) lags the applied voltage by a greater angle since more inductive and Current (I s)
Leads the voltage by a smaller angle since more capacitive and less inductive.
(c) This creates a phase angle difference between main winding flux and starting winding flux and
rotating magnetic flux is set up .Thus rotor starts rotating.
(d) The capacitor remains permanently in the circuit even in the running condition
D.O.R Can be change by making starting winding as running and vice versa.
(ii) Construction
(a) Stator. It is made up of silicon steel stamping of having internal slots for stator winding.
(b) Stator winding: it is made up of good Quality enameled Cu and is split as starting winding and
running winding
144
(c) Rotor: It is round cylindrical part having slots for round copper bars and is made of silicon steel.
(d) Rotor conductors: These are round copper bars embedded it the rotor slots and permanently short
circuited (squirrel cage rotor).
(iii) Working
(a) The two capacitors are used Cap1 and Cap2. Cap1 is of higher value but short duty and Cap2 is of
lower value but continuous duty.
(b) When the supply is switched on the current (I) splits into splits into I m and Is flowing in the main
winding and starting winding.
(c) The Current (Im) lags by a greater angle since more inductive and Current (I s) leads by a smaller
angle since more capacitive and less inductive.
(d) This creates a phase angle difference between main winding flux and starting winding flux and
rotating magnetic flux is set up .Thus rotor starts rotating.
(e) When the rotor reaches 70- 80% of the normal speed, the centrifugal switch is operated and the cap1
is disconnected from the circuit whereas Cap2 remains permanently in the circuit.
(iv) Uses: (I) Room Cooler (II) Refrigerator (III) Compressor
(v) Specialty (i) p. f. is improved (ii) higher efficiency (iii) higher torque (iv) starts quickly
D.O.R: Can be change by making starting winding as running and vice versa.
(ii) Stator winding [field winding]: It is made up of good quality enameled copper and wound on salient
poles.
(iii) Rotor: It is cylindrical part made up of silicon steel stamping having slots for rotor bars.
(iv) Rotor conductors: Made up of round copper bars which are placed in rotor slots and are permanently
short circuited (sq. cage)
145
(iii) Working:
Fig. A
146
Fig. B
(iii) At one instance the current in the shading coil decreases very rapidly i.e. BC and hence the M.A
shifts towards the shaded pole. It seems as if the M.A is moving from the unshaded pole to shaded
pole and the rotating magnetic field is setup and the rotor starts rotating.
Fig. C
D.O.R: It is not possible to change the D.O.R. of these motor as the position of the copper rings are
fixed.
Uses:
The low initial cost suits the shaded-pole motors to low horsepower or light duty applications. Perhaps
their largest use is in multi-speed fans for household use. But the low torque, low efficiency and less
sturdy mechanical features make shaded-pole motors impractical for most industrial or commercial use,
where higher cycle rates or continuous duty are the norm.
147
(4) Repulsion Motor (Repulsion Start Induction Run Motor):
(I) Circuit Diagram
(II) Construction:
(i) Stator: It is made up of silicon steel stamping having non salient poles for stator winding.
(ii) Stator winding: It is made up of good quality enameled copper and is wound on the stator pole.
(iii) Rotor: It is round cylindrical part having slots for copper winding and is made up of silicon steel
stampings. It is same as the armature of D.C Motor.
(iv) Rotor winding: These are made up of good quality enameled cu and placed in the rotor slots the
ends of which are connected to the carbon brushes.
(v) Commutator: It consist of alternate layers of copper and mica segments
(vi) Brushes: Made up of carbon or graphite placed in the holder and ride against commutator .The
brushes are shorted by connecting them directly with a cu wire (jumper).
(iii) Working:
(i)When current is given to the stator winding field is set up .Let an instant the field is such that N pole
is at the top and S pole is at the bottom and the MA lies vertical.
(ii) The Brush Axis is neither horizontal nor vertical, but at an intermediate angle .
(iii) The like poles of the stator and rotor repel each other and the rotor starts rotating.
(iv) Since the rotor rotates because of repulsive force it is called Repulsion Motor.
(v) The speed of this motor can be changed by shifting the position of brushes.
148
D.O.R: It can be change by shifting the brushes in reversed direction.
Uses: (i) Refrigerator (ii) mixing machine (iii) Floor polishing machine (iv) lifts (v) compressor
AC series Motor:
Introduction:-
Universal Motor is a small version of a.c. series motor. It works on A.C. supply as well as D.C. supply.
(II) Construction:
A.C. series motor is similar in construction as D.C. series motor and has the main parts.
(i) Field pole: It is made up of silicon steel stamping and salient type for field winding.
(ii) Field winding: It is made up of good quality enameled copper and is wound on the field pole.
(iii) Armature: It is round cylindrical part having slots on the periphery for the armature winding.
(iv) Armature winding: It is made up of good quality enameled copper placed in the armature slots
the ends of which are connected to the commutator.
(v) Commutator: It consists of alternate layers of copper and mica segments.
(vi) Brushes: There are made up of carbon or graphite.
(III) Working:
(i) If D.C. series motor is connected to AC. supply. It will rotate with unidirectional torque which can be
explained as follows.
(ii) For the instantaneous polarity the direction of the current in the series field coil and armature coil is as
shown in figure (a). As per the theory, When a current carrying conductor is placed in the magnetic field
it experiences a force in certain direction and its direction is given by Fleming s Left Hand Rule.
149
(iii)In the first case, armature starts rotating in anticlockwise direction.
(iv) In the next half cycle of a.c. instantaneous polarities are changed as shown n the figure (b).the direction
of field as well as direction of current in the armature is also changed.
(v) By left hand rule, we find that direction of rotation of armature is same that is anticlockwise.
Thus we can conclude that to the D.C. series motor even if a.c. supply is given the motor develops at
unidirectional torque.
(vi) But for the good performance of a.c. series motor or universal motor some modifications are to be made
in the motor.
Sr. Problems Modification
No.
1 As magnetic field is alternating Structure is made of silicon steel Stamping
large eddy current and hysteresis
loss
2 Sparking due to poor Commutating poles are provided.
commutation
3 Power factor is low Compensating winding is provided.
D.O.R - Can be changed by reversing the terminals of armature with respect to field coil.
Application:-
(i) Vacuum cleaner (ii) Mixers (III) Sewing Machine (iv) Drill Machine
(v) Cinema projector.
150
2. Tapping field method: Field pole is tapped at various points and speed is controlled by varying the field
strength.
151
13. THEORY OF ROTATING MAGNETIC FIELD AND
3-PHASE INDUCTION MOTORS
When two or three phase supply is given to stationary coils wound for two or three phase a uniformly
rotating magnetic flux of constant value is produced.
1. A 2 phase 2pole stator having two identical windings, having phase difference between them is of 900.
2. Magnetic flux produced due to current flowing in each phase is assumed sinusoidal. The assumed positive
direction of fluxes are as shown in fig.(a)
Fig. (a)
i) When
152
Resultant flux although shifted clockwise.
iii) When
1 Maximum positive
iv) When
- positive
- Positive
v) When
Resultant flux shifted through 1800 from its position at the beginning.
Hence we conclude :
1. Magnitude of the resultant flux is constant.
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2.The assumed positive direction of the fluxes. Let the maximum flux due to any one of three phases be .
The resultant flux at any instant is given by the vector sum of the individual fluxes due to three
phase. We will consider values of at four instants corresponding to points marked 0, 1, 2 and 3.
When
- negative
When
3
1 m = Positive
2
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= Negative
When
1 0
3
2 m Positive
2
3
3 m Negative
2
We conclude them:
1. Resultant flux is of constant value i.e. 1.5 times the maximum value of the flux
due to any phase.
2. Resultant flux rotates at synchronous speed given by .
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Construction of I.M :
1. Stator: It is made up of silicon steel stamping having internal slots for stator winding.
2. Stator winding: It is made up of good quality enameled copper and is either star or delta connected.
3. Rotor: It is a round cylindrical part having slots on the periphery to receive round copper bars or rotor
winding.
There are two types of rotor: 1) Squirrel Cage Rotor used in squirrel cage induction motor.
Fig. Skew angle in squirrel cage rotor Fig. Squirrel cage rotor
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2) Phase wound rotor used in slip ring induction motor.
4. Rotor winding: (a) Squirrel Cage. These are round copper bars which are embedded in rotor slots and are
permanently short circuited.
(b) Slip ring: This is made up of good quality enameled copper and is star connected. The
ends of which are connected to the slip rings through which external resistance can be added.
5. Slip rings: These are mounted on the shaft and are made of phosphor bronze.
157
(a) Squirrel cage motor:
158
WORKING of 3 INDUCTION MOTOR:
Explanation: The poles are not present physically it is shown for simplicity.
1. When 3 supply is given to the stator, magnetic flux of constant magnitude but rotating at
synchronous speed (Ns= ) is set up. Let an instant (a) stator field is acting downwards and rotating in
clockwise direction
2 .The flux passes through air gap and cut the stationary rotor conductor. Due to Relative speed between
rotating flux and stationary conductors EMF is induced in rotor conductors.
4. This causes current to circulate in the rotor conductor, whose direction is shown by dot.
5. This current carrying conductor produces magnetic field according to right hand thumb rule is shown
in the fig (b).
7. It is seen that the effective field on the L.H.S is stronger as they are in same direction whereas the
effective field on the R.H.S is weaker as they are in opposite direction.
8. This produces force on the R.H.S which can be proved by Flemings Left Hand Rule.
9. Hence the rotor starts rotating in the clock wise direction. In the same direction as stator rotating field.
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Synchronous speed: When 3-phase supply is given to 3-phase stator rotating magnetic field is produced in
stator.
The speed of rotating magnetic field in stator is called synchronous speed.
NS is synchronous speed of the stator magnetic field.
F = Frequency
P = No. of poles.
Percentage Slip
f = Supply frequency
Frequency of rotor current is
Changing D.O.R of
R-Y-B of supply is connected to R Y B terminal of 3 motor. This is called as phase sequence.
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By changing any of the two terminals, the phase sequence is changed & the motor starts to rotate in
opposite direction.
(i.e R Y B changed to R B Y or Y R B or B Y - R)
Suppose :
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5. Thus, to limit the starting current motor of 5 H.P and above should always be started through a
suitable starter.
6.When motor picks up speed back e.m.f. is developed and running current gets automatically limited.
Back e.m.f. is proportional to speed. At stand still speed is zero and back e.m.f. is zero so large current
flows through the circuit.
(a) Due to high current windings may get damage.
(b) Line voltage drop increases.
Types of (2M)
4. At this position the resistances are cut out & stator receives full voltage & the motor runs with the
desired speed
5. This starter is used up to 7.5 H.P. motors.
162
163
2.Star delta Starter:
1. It is a simple manually operated starter which connects the stator to the supply. At the time of starting
the stator windings are connected in star.
164
4. Once the motor gains speed back e.m.f is developed and current gets automatically limited.
the windings are connected in delta. In delta phase
voltage is equal to line voltage. Thus rated line voltage is applied to the motor in running condition.
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Starter for slip ring (Wound rotor) Motor.
Rotor resistance starter:
1. At start the three equal resistances in the form of a circular arrangement are connected in the rotor
circuit.
2. As external resistance is added in the rotor circuit, the motor starts with safe current.
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Starter for both types of motors
D.O.L (Direct ON- LINE Starters): -
Explanation :
1
directly to the supply lines.
2. The working voltage of N.V.C is 440 V
3. It is suitable for motors upto 5 H.P
4.
Starting torque :
The torque develop by motor at the instant of starting is called starting torque.
K = constant =
= Rotor E.M.F.
1. Tst Rr
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To obtained more starting torque rotor resistance has to be more.
2.
Running torque :
It is the torque which is required to run the motor at the normal speed and normal load.
When slip is S the rotor E.M.F. changes to and rotor reactance will be
1.
To obtained maximum running torque for a given motor, rotor resistance must be less.
2.
= We know that,
In squirrel cage I.M the rotor resistance is low and we cannot add external resistance in squirrel cage rotor.
Therefore it has low starting torque.
The double cage motor is so developed that it overcomes the above difficulty (i.e it has high starting torque
with reasonable starting current and which maintains high efficiency and good speed regulation under normal
operating condition)
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Double cage motor:
1. The outer cage is of high resistance iron or brass cage whereas the inner cage is of low resistance
copper
2. At the time of starting, the frequency of rotor current is = supply frequency (i.e. 50 Hz) ( = SF)
3. Therefore the copper cage becomes more inductive, therefore it accepts only a small amount of
current and the motor is started by the high resistance brass or iron cage.
4. As the motor gains speed, the frequency of the rotor current decreases, therefore the copper cage
accepts greater proportion of current; hence the motor runs with low resistance of copper cage.
5. Thus, this motor has high starting and running torque as well.
Important formula
1. Where, f= frequency
2. Slip speed = .
It is the difference between synchronous speed (Ns) and the rotor speed (N).
3. Slip (S) =
3. % Slip = X 100
Examples
(1) A 12 pole, I.M runs at a speed of 475 r.p.m. find the following
(i) Ns (ii) Slip speed (iii) % slip (iv) frequency of rotor current at this speed
Solution: Data , N = 475 R.P.M.
Solution: (i)
= = 500 R.P.M.
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Slip speed = 500 475 = 25 r.p.m
(iv) =
=
(i) r.p.m
(ii) %
Nr = 1440 r.p.m
(iii) % S = 4%
= 2 c/s
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Comparison between Square Cage I.M and Slip Ring I.M
7. External resistance cannot be added in the 7. Additional resistance can be added in the
rotor circuit. rotor circuit.
8. Power factor is low 0.6 to 0.8. 8. Power factor is high 0.8 to 0.9.
9. Mechanically strong. 9. Mechanically not so strong.
10. Slip is less. 10. Slip is more.
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(ii) E.g. for 2 pole : = 3000 r.p.m.
for 4 pole : = 1500 r.p.m.
Used for elevator motors traction motors.
3. Speed control by changing applied voltage
(i) This methods is not used because to get a little change in speed a larger change in voltage is required.
(ii) This charge in voltage seriously disturbs the magnetic condition of the motor which is objectionable.
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Why Induction motor is called so?
Ans. : This motor is called as induction motor because there is no electrical connection of the rotor to the three
electromagnetic induction.
2. WEEKLY MAINTENANCE
3. MONTHLY MAINTENCE
4. QUARTERLY MAINTENCE
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a) Replace the brushes.
6. ANNUAL MAINTENANCE
2. Gone fuses.
2. Overload
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14. SYNCHRONOUS MOTOR
Characteristic Features:
1. It runs either at synchronous speed or not at all.
2. It is not self-starting. It has to be run up to synchronous speed by some means.
3. It is capable of being operated under a wide range of power factors.
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2. D.C. voltage from exciter is supplied through brushes and slip rings to the rotor. Thus rotor poles are
formed as N and S.
3. Suppose the stator poles are at that instant situated at points A and B, the two similar poles N of rotor
and Ns of stator as well as S and Ss will repel each other and rotor tends to rotate in the anticlockwise
direction as shown in the figure.
4. But half a period later, stator poles having rotated around interchange their position. Ns attracts S and Ss
attracts N. Hence, rotor tends to rotate clockwise as shown in (a)
5. Rotor is not subjected to unidirectional torque owing to large inertia. Rotor cannot respond to such
quickly reversing torque with the result it remains stationary.
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1. Damper winding consist of copper bars placed in slots provided on pole faces of salient rotor poles.
2. These copper bars are short circuited with the help of short circuiting ring on both the ends.
4. At starting, field winding is kept unexcited and motor is not loaded. Three phase voltage is applied to stator
winding.
5. The rotating flux is produced which links with short circuited damper winding and induces emf in it as per
Faradays first law of electromagnetic induction.
7. When it acquires speed near to synchronous speed the D.C. excitation is switched ON and the motor is pulled
into synchronism and runs as synchronous motor. This motor is called as Induction start synchronous run motor.
2. USE OF PONY M OTOR It is a small induction motor which can be geared to the synchronous motor.
This induction motor drives the synchronous motor and when the speed is nearly synchronous speed the
D.C. excitation is made on to the rotor, the motor pulls up into synchronism at the same time the
induction motor is switched off and may be disconnected detaching its gearing.
3. EXCITER USED AS A D.C. MOTOR Exciter can be run as a D.C. motor. Supply may be separately
available. This will drive the synchronous motor up to the required synchronous speed then the exciter is
switched ON and the rotor is pulled into synchronism.
4. D.C. GENERATOR AS A LOAD OF SYNCHRONOUS MOTOR CAN BE RUN AS D.C. MOTOR The (load)
D.C. generator is run as a D.C. motor to drive the rotor of synchronous motor, when the rotor of
synchronous motor reaches synchronous speed the exciter is switched ON and the rotor is pulled into
synchronism. Now the same synchronous motor drives this D.C. generator.
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V-CURVE AND INVERTED V-CURVE
V-CURVE
1. V-curves of synchronous motor show how armature current varies with its field current (exciting
current) when motor input is constant.
2. Armature current is more for low values and high values of excitation (though it is lagging for low
excitation and leading for high excitation).
3. It has minimum value corresponding to certain excitation.
4. Variation of armature current with excitation is known as V-curves because of its shape.
INVERTED V-CURVE
1. For the same input armature current varies over a wide range and so causes the power factor to vary
accordingly.
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3. Under excited motor runs with lagging power factor.
For reducing hunting damper windings are provided. Damper windings are
copper bars provided on rotor pole shoes and short circuited on both sides.
179
180
15. MEASURING INSTRUMENTS
INTRODUCTION: Electrical instruments are classified as (1) Absolute instruments (2) Secondary instruments
Absolute instruments are those which give the value of the quantity to be measured in terms of the constant of
the instrument and their deflection only. The example is tangent galvanometer.
Secondary instruments are those, in which the value of electrical quantity to be measured can be determined
from the deflection the instruments, only when they have been pre calibrated by comparison with a standard
instrument. Without calibration, the deflection of the instrument is meaningless.
(ii) Calibration by comparison method: The given meter can be calibrated by comparing its readings with the
readings of an accurate meter throughout its range. The meters are connected in parallel in case of volt meters
and are connected in series in case of ammeters. The numbers of readings are taken by varying voltage or
current accordingly.
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- standard voltmeter
- Faulty voltmeter
Formula used :
Error =
Error =
(b)
Error =
Accordingly the values can be added or added or subtracted from the readings obtained after using faulty meter.
The following Graph can be plotted :
One mare graph can be plotted by taking standard value along x-axis and % error along y-axis
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(a) Circuit diagram:
% Error =
(d)
Sr. No.
(g) Graph:
183
An energy meter is calibrated by comparing it with a wattmeter. The load is switched on gradually and
readings are taken at various intervals. The time in seconds is noted for a given number of revolutions. If
then meter is slow. Error can be removed by adjusting the distance of the brake magnet from the disc.
W watt meter
E Energy meter
W = Watt-meter, E = Energy-meter.
If the energy meter has the constant of 1000 revolutions/KWH, then for its 10 revolution it will record
the energy :
Then adjusting the load, say 1 ampere and counting the time for 10 revolutions and taking the watt-
meter reading the true energy is calculated.
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RANGE EXTENSION OF AMMETER/VOLTMETER:
Ammeter: By connecting lower value shunt resistance to parallel.
When such an instrument is used as an ammeter then range can be extended with the help of a
low-resistance shunt. This shunt is connected in parallel with the winding and therefore part of the
current passes through this shunt and thus higher currents can be measured. Shunted ammeter or
galvanometers can be made to record currents many times greater than their normal full scale
deflection current.
The ration of a maximum current (with shunt) to the full scale deflection current (without
shunt) is
The range of the instrument when used as a voltmeter can be increased by using a high
resistance in series with it. Total voltage of the line to be measured is divided in two:
1. P.D across volt meter coil.
2. P.D. across the series resistance, and therefore the voltmeters can be made to record
voltage many times greater than the full scale deflection voltage.
The ration of the maximum voltage (with series resistance) to the full scale deflection voltage
Example:
1. A. D.C. galvanometer has 0.1 resistances and reads 10 Amperes giving full scale deflection. Find
out the value of the shunt resistance if it is to be used for measuring 100 Amperes.
Solution:
As the shunt limit of the coil is 10 Amp, the voltage drop across the coil-
185
= Current Resistance of coil.
volt.
The shunt resistance is connected in parallel to the galvanometer coil and hence voltage drop across
shunt is also = 1 volt.
Resistance of hunt
2. A moving coil instrument has a resistance of 3 and gives full scale deflection when carrying 30
mill amperes.
Show how it can be adopted to measure voltage upto 300 volts?
Solution:
Voltmeter as well as series resistance R carries the same current as 30 milli Amp i.e.
.
Voltage drop across voltmeter coil = V
V = resistance current.
=3 x (30/1000)
Volts.
Remaining voltage is to be dropped across R.
Voltage drop across R =
= 299.91 V.
Resistance R
= (299.91/0.03)
= 9997 ohm.
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*1 energy meter (KWH) meter:
(i) Connection Diagram:
(ii) Explanation:
(a) Energy meter has two laminated electro magnets.
(b) The one magnet is called as the series magnet which is connected in series with the load and produces flux
according to load current.
(c) The other magnet is called as shunt magnet connected across the supply and produces flux which lags the
flux produced by series magnet because of copper shading band. Shading band is provided on shunt
magnet. Position on shading band can be adjusted such that angle between two fluxes is 90 0.
(d) A thin aluminum disc is placed between shunt and series magnet.
(e) These two fluxes interact with each other and a rotating field is set up and the aluminium disc rotates.
(f) Rotating Aluminum disc cuts magnetic flux produced by braking magnet and e.m.f. is induced in it and
eddy current flows.
(g) Thus eddy current damping is provided by breaking magnet.
(h) The register mechanism records the energy which is directly proportional to the revolutions.
(i.) It consists of worm wheel mounted on the spindle. The worm wheel is connected to trail gears which are
connected to counting mechanism.
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Error:
1. Error due to temperature variations.
2. Frictional error.
3. Creeping error: i.e. slow but continuous rotation even if the load is not connected.
4. As the coils are not purely inductive the flux of shunt magnet does not lag exactly by .
*Ampere hour meter
Explanation:
1. It consists of amalgamated Cu disc mounted on the spindle and kept in the vessel filled with mercury.
2. The mercury reduces the pressure of bearings and acts as a conductor.
3. The current passes through the mercury, then to the Cu disc radially and then to the external circuit.
4. Thus a force is produced on the disc and it rotates. The magnitude of this force depends upon the strength of
the field and current {F = BIL} and direction of force is according to Flemings left hand rule.
5. The disc is moved between a pair of breaking magnets. E.M.F. is induced, hence eddy current is produced
and breaking effect is observed.
6. No. of revolutions of AL disc are proportional to the amount of current flowing through the circuit and the
time duration for which observations are being taken.
7. Recording mechanism records the energy in ampere-hours.
8. This is mercury motor type D.C. meter.
*Frequency Meters: These meters are used to measure the frequency of A.C. There are two main types of
frequency meters.
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Construction :
1. There is an electromagnet on which the coil is wound and connected to the A.C. supply whose frequency is
to be measured.
2. The metallic reeds 4mm wide and 0.5mm thick are arranged in row and are mounted side by side on a
common and slightly flexible base. as shown in the figure.
3. Upper free ends are bent at right angles and painted white.
4. The natural frequency of vibration of each reed differs by half cycle.
Working:
1. When the coil is energized. The electromagnet exerts attracting force on each reed once every half cycle.
2. All the reeds vibrate but only that reed whose natural frequency is exactly double the supply frequency
will vibrate the most due to mechanical resonance.
3. The supply frequency is read directly by noting the scale mark opposite the white painted flag which is
vibrating the most.
189
Construction:
1. A fixed coil is mounted on the laminated core and connected to supply whose frequency is to be measured.
he moving coil. The value
of capacitance is such that when the frequency is at its normal value the coil occupies the mean position on the
iron core.
3. Pointer is attached to the spindle.
4. Dial shows normal/high/low frequency.
Working:
1. When the frequency is more than normal the fixed coil has more inductive reactance ( )
therefore less current through fixed coil and more current through moving coil as capacitive reactance (XC = 1/
is less. The moving coil moves away from the fixed coil such that Xc becomes equal to XL and pointer
show high frequency.
2.. When the frequency is low the X > X therefore the moving coil moves towards the fixed coil such that
Xc becomes equal to XL and the pointer shows low frequency.
*Multimeter:
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4. It is a multipurpose meter it is used in workshop, laboratories etc.
* P.F. Meters:
These meters are used to measure the p. f. of the lagging, leading or unity. There are two main types of p. f.
meter:
(a) Electro dynamometer type.
(b) Moving iron type.
Construction:
1. Fixed coil (f. f.) called as current coil and is divided into two sections into sections F1and F2. Being
connected in series with the supply, it carries load current.
2. Moving Coils C1 and C2 attached to the spindle to which the pointer is also attached.C1 has series
resistance R and C2 has a series inductance L such that R= .
191
Moving iron type p. f. meter:
Circuit diagram
Explanation:
1. Current coil (C. C.) are placed 1200 apart from each other and are fixed.
192
2. Pressure coils (P. C.) are placed at connected between live and neutral and fitted on the spindle to which
the pointer is attached. Resistance R is connected to the p.c.
3. On energizing two magnetic fields are produced .They rotate in one direction .Due to the action and phase
difference of the fields, the assembly of moving coil moves and gets deflected on one side. The pointer moves
on the dial marked as unity, lagging and leading.
4. These three coils are to be connected to the 3-phase A.C. supply whose phase sequences are to be verified.
5. There is an aluminium disc. The rotating magnetic field produces Eddy currents in this aluminium disc. And
the aluminium disc starts rotating.
6. Clock wise rotation of the aluminum disc indicates that the phase sequence of the supply is R-Y-B.
193
16. ELECTRIC HEATING
If the source used for producing heat is electricity it is called electric heating.
Electric Heating has the following advantages over conventional heating methods.
Drawbacks:
1) Initial cost is high.
2) Due to load shading reliability of operation is less.
3) Controlling equipments are costly.
Electron
Resistance Heating Arc Furnace
Bombardment
Direct Indirect
Direct Arc Indirect Arc
Resistance Resistance
Furnace furnace
Heating Heating
194
High Frequency Heating
Induction
Dielectric Heating
Heating
Resistance Heating
In resistance heating, the body is heated by passing current directly through it. It is based on I 2R effect.
Applications:
1) Salt bath furnace
2) Electrode boiler
3) Hardening steel rules
4) Carbonizing
5) Tempering
6) Quenching of tools.
195
Indirect Resistance Heating:
In this type of heating, heating element is separate
than the charge .The charge does not carry the
current. Heat received by the charge is by
convection or radiation. In indirect heating
obtainable temperatures are very low.
Applications:-
1. Electric ovens
2. Room Heaters
3. Electric kettles
4. Electric iron 5.Water heaters
5. Soldering iron.
Arc Furnaces
When high voltage is applied across an air gap, the air gets ionized under the influence of electrostatic forces
and becomes conducting medium. Current flows in the form of continuous spark known as arc. Temp -3000 To
35000C
196
Cu, Ni, gun metal etc.
Induction Heating
Applications:-
1. Surface hardening for parts like hack-saw, blades, gears,
axels etc.
2. Deep hardening.
3. Tempering
4. Soldering
5. Melting of metals and extracting metals from the ores.
Sr. No Core type Induction Furnace Core less Induction Furnace
1 The charge is put in a crucible. The charge is put inside the furnace.
2 Less suitable for high power density heating Preferred choice for high power density
or frequent alloy changing. heating or frequent alloy changing.
3 More efficient. Less efficient.
4 Used for melting low melting point alloys or Used to melt all grades of steels and irons as
as a holding and superheating unit for well as many non-ferrous alloys.
higher melting point alloys such as cast
iron.
197
DIELECTRIC HEATING:
When non-metallic substances such as wood, plastics are subjected to an alternating current,
dielectric loss occurs. The dielectric loss is utilized to heat the non-metallic substances.
When charge in the form of sheet is kept between the two plates connected across supply,
electric capacitance is formed. The heat dissipated due to capacitance is best utilized.
Wooden sheets are glued together by this method. It is also used for food processing .The
contents of tinned food can be easily processed by dielectric heating, without producing much
heat, avoiding any possible damage to the contents.
Dielectric loss is proportional to frequency and voltage.
Frequency is to 10 to 30 MHZ and voltage is 20 kV to 30 kV.
Applications:-
1. Processing of wood.
2. Textile Industry.
3. Dyeing process.
4. Sterilizing medical material
5. Processing of food:
(i) Roasting of seeds
(ii) Chocolate industries
198
17. PARALLEL OPERATION OF 3-PHASE
ALTERNATORS
Definition of Synchronization of Alternators: The operation of connecting an alternator in parallel with another
alternator or with common bus-bars is known as synchronizing.
1. If the load demand of electric power is increased then 2nd, 3rd set of alternator can be switched on for sharing
the increased demand of power.
2. This is economical to run two smaller units with full capacity at higher efficiency rather than one larger unit
on low load with lesser efficiency.
3. For repair and routine maintenance work stand - by alternator may be switched on.
4. In case of fault stand by machine can be introduced and faulty machine can be disconnected.
1. Phase sequence of the incoming machine must be the same as phase sequence of the running machine or
bus-bars.
Phase sequence can be checked by synchroscope or phase sequence indicator or 3-lamp methods. Frequency
can be checked by frequency meter. Voltage can be checked by suitable voltmeter.
Methods of Synchronization:
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3. By Synchroscope
(a) Alternator is already on the bus-bars supplying the load, 2nd alternator is incoming alternator to be
synchronized.
(b) Lamp and respectively are connected across the poles of the switch.
(c) If phase sequence of incoming alternator is opposite to bus-bar lamp and become bright or dim
one after the other. In this case phase sequence is to be corrected.
(d) If 3-lamps are becoming bright at one time or 3 lamps are becoming dark at a time this shows the
satisfactory situation.
1. It does not show whether the incoming machine is slow/fast and hence frequency is same or not.
200
2. Lamp Bright Method:
(a) In this method, two Lamps and are cross connected and is connected to pole no. 3.
(b) If the incoming machine is slow, light wave from lamps seem to travel in anticlockwise direction and if
incoming machine is fast that will travel in clockwise direction.
(c) As per the above indication the speed of the prime-mover is adjusted.
(d) Observe the moment that lamp Light Wave moves very slow and switch on when Lamp is completely
dark and and are equally bright.
3. By Synchroscope:
(f) If frequency of incoming alternator is same as bus bar frequency two fields will rotate with same speed.
Indicator of synchroscope will not rotate and it will be on zero position (vertical).
201
(g) If there is a difference between frequencies of incoming alternator and bus bar, rotor of synchroscope will
rotate with the speed equal to difference between speeds of the two rotating fields. Thus indicator will show
slow or fast accordingly. According to that the speed of prime-mover of the incoming machine will be adjusted.
202
18. H.V. SUBSTATION
An electric substation is set of apparatus which transfers the characteristics of electric energy from one
form to another like stepping up or stepping down the voltage or changing the frequency. It may be defined as
place where the supply from the power station is received and distributed to the consumers.
203
10. Shunt reactors
11. Capacitors
12. Station service equipments
Station earthing system: One of the main feature of any substation is the earthing system. A number of earth
plates or earthing pipes at different points can be installed and coupled to the main earth bar.
If a power station building has a steel frame, the columns should be connected at a number of points to
the earth system and thus a low value of resistance is obtained via foundations and reinforcements. Electrical
machine frames thus be connected to the steel structure of the station building.
Earth resistance and therefore the effectiveness of the earthing will depend on dampness of the soil.
All main earth bars should be inter-connected and also to be connected to station earth.
1] Insulation resistance test: - a) Insulation resistance between H.V. and L.V. windings.
b) Insulation resistance between windings and earth measured by megger should not be below 2000M
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2] High voltage Di-electric test:-Windings should be capable to withstand abnormal voltages due to transient
surges. Impulse voltage test is carried out.
3] Dielectric strength of transformer oil should not be less than 3kv/mm.
4] Drying out test:-Generally transformer received from the manufacture is completely coming with oil filled
but if not then drying out test be carried out.
5] Merz price protection system should be provided to safeguard the bigger transformers for faults.
6] Connecting and phasing out test.
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19. MAINTENANCE
Maintenance :-In order to obtain reliable service from the machine over a long period of time giving proper
attention, Inspection, repairs and over hauling of a machine is called maintenance of the machine.
FAILUERS
1] Mechanical failure due to misalignment, vibration, unbalanced fatigue, worn out bearings.
2] Thermal failure due to overheating resulting from lack of lubrication or insufficient cooling.
TYPES OF MAINTENANCE
Maintenance
Planned Unplanned
Maintenance maintenance
Break down maintenance:-Repairing and overhauling the machine after the occurrence of fault. [After the
shut down]
Preventive Maintenance:-Testing, observing, Inspecting and rectifying abnormality at primary stage and
improving the performance of machine is called preventive maintenance.
206
6) Economy is achieved.
TESTING:
PURPOSE OF TESTING:
1] The machine suits the purpose.
2] It is as per specification.
3] Operation is smooth and noiseless.
4] Temperature rise is within limits.
5] Protective devices are operating.
6] Loss of power is less and efficiency is maximum.
TYPES OF TEST:
1] Routine test: Prior to dispatch the electric machine, each item is tested and checked.
2] Type test: Quality of the product is to be tested.
Specification should match the design
Assembly should be perfect.
Abnormality should be rectified at the primary stage.
Special test: These tests are not applicable to each product or machine but are carried out on the request of the
purchaser.
This is done before the fault has occurred This is done after the fault has occurred
207
E.M. Board Questions for Paper I
Fill in the blanks:
1. (M-2011)
(i) Open circuit (ii) Only overloads (iii) Both overload and short circuit
2. one.(OCT-2014,MAR-2015)
(i) More than (ii) less than (iii) Equal to
3.
(i) Controlling (ii) Protecting (iii) Holding
4.
(i) Lead tin alloy (ii) carbon (iii) Gold
5.
(i) Kit-kat (ii) HRC (iii) Cartridge
6.
(2 Marks Questions)
(3 marks questions)
1. Explain the kit-kat type fuse with neat sketch & advantages. (MAR 2016, 2017)
2. Define:
(1) Current rating of fuse
(2) Minimum fusing current
(3) Fusing factor (MAR 2012, 2015, 2016, OCT 2014)
208
Chapter 2 (Conductor & Gauge of cond.)
1.
(A) 18 (B) 22 (C) 36
(2 marks questions)
2. Write short notes on standard wire gauge what is mean by 3/20 wires. (MAR 2011,OCT 2014)
3. Draw a neat and labeled diagram of 3 point starter with DC shunt motor?
4. Draw neat labeled constructional diagram of moving iron attraction type Instrument?
5. Draw a neat and labelled panel wiring Diagram of DC compound Motor with a 4 point starter?
6. Draw a neat and lebelled diagram of PMMC Instrument?
7. Draw neat and labeled constructional circuit diagram of single phase energy meter
8. Draw a neat and labelled diagram of four point starter?
9. Draw a neat and labeled panel wiring diagram of 3 point face plate starter for operating DC shunt Motor?
(3 marks questions)
1.
(MAR 2012)
(i) More than (ii) Equal to (iii) less than
2.
(i) 10 (ii) 5 (iii) 28
3.
(i) By tinning the corrosion is restricted.
(ii) By tinning the rubber is prevented to stick up with the conductor and also avoids chemical
reactions.
(iii) The tinning makes the conductor stronger and increases its thickness to carry more current.
209
(2 Marks Questions)
2. Explain the meaning of 7/22 copper wire. Write the current capacity for the same. (MAR 2016)
(3 Marks Questions)
1.
(i) Cleat (ii) Wooden casing & capping
(iii) Metal conduit
2.
(i) Casing capping (ii) Batten (iii) Metal conduit
3. It is
(i) Cleat (ii) Batten (iii) Concealed conduit
4.
(i) Metal conduit wiring
(ii) CTS wiring
(iii) Cleat wiring
(2 Marks Questions)
1. Write precautions to be observed while carrying out metal conduit wiring. (MAR 2012)
2. Explain how cleat wiring is installed? State its limitations. (MAR 2015)
3. State advantages and disadvantages of casing capping wiring system. (MAR 2015)
4. State the precautions to be taken while installing surface conduit wiring. (MAR 2016)
210
6. Draw a neat and labeled circuit diagram of staircase wiring.
(3 Marks Questions)
2. What are the points to be considered before selecting a wiring system? (MAR 2011,2015,2016)
6. List any six accessories used in surface conduit wiring. (MARCH 2014)
7. Explain installation process of CTS wiring system state advantages & disadvantages of this wiring.
(MAR 2016)
8. State advantages of cleat wiring and metal conduit wiring. (MAR 2016)
9. What are the different types of domestic wiring systems? Write the applications of any two.(MAR 2017)
1.
(i) 11 (ii) 1 (iii) 13.2
(2 Marks Questions)
2. Compare between overhead line system & underground cable system .(MAR 2011)
3. Write short note on direct underground (Trench laying) cable laying system .(MAR 2017)
(3 Marks Questions)
1. What are the methods of laying U. G cable? Explain any one .(MAR 2012,2015,OCT 2014)
2. What are the points to be considered for selecting U.G cable? (MAR 2011)
211
3. Explain constructional details of U.G cable. (MAR 2015,2017)
Chapter 6 (Illumination)
1.
(i) Fluorescent (ii) Incandescent (iii) Arc
2.
(i) Utilization factor (ii) Depreciation factor
3.
(i) Choke (ii) Capacitor (iii) Transformer
4.
(MAR 2015)
(i) Equal to (ii) Less than (iii) Greater than
5.
(i) Fluorescent lamp (ii) Carbon filament lamp
(iii) Metal filament lamp
7.
(i) Domestic (ii) Street lighting (iii) Advertising
8. The capacitor provided inside the starter of a fluorescent lamp hel
(i) improve pf (ii) reduce radio interference (iii) increase the capacity
(2 Marks Questions)
2. Draw a neat & labeled diagram of Neon sign tube. (MAR 2011)
212
6. State any four properties of good illumination scheme (MAR 2016)
7. What are the different lightning schemes? briefly describe any one with advantages and disadvantages.
8. Draw a neat & labeled diagram of sodium vapour lamp & explain its construction and working.
(3 Marks Questions)
2. Draw a neat and labeled circuit diagram of fluorescent lamp and explain its working. (MAR 2012)
3. What are the different lighting schemes? Briefly describe any one. (MAR 2011,2015,2017,OCT 2014)
6. Write short note on Incandescent lamp with sketch. (OCT 2014,MAR 2016,MAR 2017)
1.
(i) ACSB (ii) Aluminium (iii) Copper
2.
(MAR 2015,2017)
(i) Meggar (ii) Clip on meter (iii) Synchronoscope
3.
current.
(2 marks questions)
(3 Marks Questions)
1. Name different types of O.H line insulators and give their specific uses. What are they made of?
213
(MAR 2012)
2. With a neat diagram explain insulation resistance test between the phase and neutral conductors in a
wiring installation.(MAR 2012)
3. With a neat diagram explain insulation resistance test between conductors and earthing of wiring
installation .(MAR 2011,2015)
4. Name any four overhead line insulation and explain any one with neat diagram (MAR 2016)
5. Write down the types and properties of overhead insulation .(MAR 2017)
1. 2011)
(i) Copper (ii) Nichrome (iii) Aluminium
2.
(i) Regulator (ii) Thermostat (iii) Pilot lamp
3.
(i) Its windings are short circuited
(ii) It is over lubricated
(iii) Its bearing are damaged
(2 Marks Questions)
3. A table fan runs slow and become hot also state any four reasons.(MAR 2015)
4. Explain with circuit diagram the working of thermostat in electric iron.(MAR 2016)
5. Draw the circuit diagram of electric iron and write down the working principle. (MAR 2017)
(3 Marks Questions)
1. Explain with a diagram construction and working of electric hot plate. (MAR 2011,2017)
214
4. Describe construction of automatic electric iron? (OCT 2014)
5. A ceiling fan does not start. State any six reason.(MAR 2015)
6. Explain with neat sketch the construction of immersion heater state any two common faults in it.
(MAR 2016)
7. Give reason: (MAR 2017)
(i) The fan rotates slowly.
(ii) Automatic electrical iron becomes very hot
(iii) Immersion heater giving shock.
(6 marks questions for all paper- 1 topics)
2. What are the different systems of wiring? Compare than in a tabular form. (MAR 2012,OCT 2014)
3. Explain continuity test and short circulation test between conductor and Earth by megger for a new
wiring installation.(OCT 2014)
5. What test are to be carried out before energising new electrical wiring installation? Explain any two
test in details. (MAR 2017)
215
E.M. Board Questions for Paper II
TRANSFORMER
1 Marks Questions Transformer (paper II)
1. stant (M-2011)
i. Core
ii. Copper
iii. Friction
i. One
ii. two
iii.three
i. self Induction
4.
i. step down
ii. Isolation
iii. step up
m
5 magnetic paths (M 2015)
I. core
ii. shell
iii. Berry
6.
i. only current
216
7.
i. step up
8.
i. conservator
ii. Breather
9.
i. less than
ii. equal to
10.
i. eddy current
ii. hysteresis
iii. copper
(2 Marks Questions)
1 Explain with neat sketch the construction and working of an autotransformer (M 2011, 2015)
2 Find out the full load primary current & transformation Ratio of a single phase 10 KVA , 22200 v/ 110 V
transformer (M 2011)
3 Explain short circuit test of a transformer (M2011)
5 Compare power transformer with Distribution transformer (M 2011)
6. Compare core type transformer with shell type transformer (M2012, 2017 )
7. Write a short note on Berry type transformer. (M 2012)
8 Explain the functions of C.T & P.T ( M 2012)
9. What is transformer? Why is it a called a static device (M 2012)
10. Classify transformers according to ( M 2012)
i. Number of phases
217
ii. Voltage (Pri & Sec )
11. A single phase transformer of 2000/200V, 200KVA has 66 turns in the secondary calculate
primary turns & primary & secondary full load current (M 2013)
12. Write a short note on current transformer (M 2013)
13. Explain functions of Breather & Buchholz Repay (M 2015)
14.Compare step up transformer with step down transformer (M 2015)
i. Construction
19. Define
25. A 20 KVA, single phase,50Hz transformer gives the following test result:
Iron loss=0.2KW Cu loss=0.24KW Determine the % efficiency at full load, 0.8 pf.
(3 Marks Questions)
1. Name various methods of finding losses in transformer , Explain any one with neat circuit diagram .(M 2017)
2. Compare core type transformer with transformer with shell type transformer. (M 2017,2011)
3. Describe 3 phase core type transformer with neat sketch. (M 2013)
4. The maximum flux density in the core of 250V / 3000 V , 50 Hz , transformer is 0.00012 Wb/ cm2 ,If the emf
induced per turn is 8.0V . find number of turns & net cross sectional area of core . (M 2013)
5. Write short note on Annual checking of 3phase transformer (M 2013)
6. Write down function of Buchholz Relay , Conservator & Breather (M 2012)
7. A 200 KVA step down single phase transformer has full load iron loss is 800 watt & copper loss is 2000 Watt.
i.find efficiency at F.L. unit P.F
ii.Efficiency at half load 0.8 pf (M 2012)
218
8. A 30 KVA 6.6 KV/0.4 KV distribution transformer has F.L CU loss 1kw & Iron loss 800 W . Calculate
efficiency on F.L at 0.9 P.F. (M. 2011 )
9. A 1 phase , 500 V/ 250 V , 100 KVA transformer has full load copper loss 1200 W & iron loss of 800 W
.Calculate efficiency of transformer at half & full load at 0.9 pf. (M- 2015)
10. Write the emf equation of transformer .What do you mean by transformation ratio.
11. A single phase 230/460V transformer has 180 turns in the secondary winding.Find the primary number of turns
when the transformer is connected to full load, the terminal voltage falls to 437V,Calculate % Voltage regulation.
(6 Marks Questions)
ii.16 A
iii.18 A
4.
i.squirrel cage
ii. Armature
i. wound rotor (M- 2015_)
5. the inductance of running
219
i.less
ii.more
6.
i.split phase
ii.capacitor start
iii.shaded pole
( 2 Marks Questions)
2. Explain why single phase induction motor is not self starting ? How it is made neat self start.
6. How will you change direction of rotation of :(1) Split phase Induction motor.(M 2015,2012)
7. Explain the function of centrifugal switch in a capacitor start induction run motor.
(3 Marks Questions)
(6 Marks Questions)
1.Name any 6 types of single phase motors. Write down construction & working of single phase motor used in
table fan.(M2013)
220
(1Mark Questions )
1.The winding in 3-
i) 180°
ii) 120°
iii) 360°
i) Increases
ii) Decreases
iii) Remains same
i) DOL
ii) Star-delta
iii) Rheostatic
011)
i) f'=sf
ii) f'=s/f
iii) f'=f/s
(M 2012)
i) equal to
ii) less than
iii) greater than
i) 5HP
ii) 10HP
iii) 20HP
(2 Marks Questions)
3.Explain the construction of squirrel cage rotor with net sketch.(M 2016)
4. how will you change direction of rotation of 1) 3 phase induction motor (M2015,2012)
221
6.Draw neat labeled circuit diagram of autotransformer starter(M 2011)
8.Explain necessity of starter for 3phase squirrel cage induction motor. Name starter to
(3 Marks Questions)
1. A 3 phase ,4 pole ,440V, 50Hz induction motor is running with 2% slip. Calculate rotor speed and rotor
2. Compare slip ring induction motor with squirrel cage induction motor (M 2017,2016,013,2012)
3. Explain the working of star delta starter with neat circuit diagram.(M 2017
5. Explain with neat circuit diagram the working of DOL starter. (M 2015)
7.What are the main parts of 3 phase induction motor? Explain in short each with construction sketch
(M 2012)
8. Why starter is necessary for starting of 3 phase induction motor. Name different types .
9. An 8 pole, 3 phase , 50 Hz induction motor runs at the speed of 725rpm find the following 1.synchronous speed
2.Slip speed
3.% slip
(6 Marks Questions)
1. Write down the maintenance schedule for 3 phase induction motor (M 2017)
2. State the necessity of the starter for induction motor. Explain the construction & working of
222
4. SYNCHRONOUS MOTOR
1 mark questions
3. Slip of synchronous
(2 Marks Questions)
(3marks Questions)
1. State various methods of starting synchronous motor. Explain any one of them. (M 2017, 2011, 2012)
2. Compare 3 phase induction motor with synchronous motor (M 2016)
3. Describe 3phase synchronous motor (M 2011)
4. Explain why synchronous motor is not self starting? (M 20111)
(6 Marks Questions)
1. Explain why synchronous motor is not self starting? What are various methods of starting synchronous motor ?
Explain each in brief. (M 2015)
MEASURING INSTRUMENT
(1 Mark Questions)
223
4. A moving Iron instrument can be used to measure both A.C & D.C. quantities. Say true or false (M.2011)
(2 Marks Questions)
1 Write a short note on vibrating reed type frequency meter (M 2017)
2. How will you calibrate D.C. voltmeter (M 2017, 2016)
3. Explain the working of P.M.M.C. type instrument with neat sketch (M 2017)
4. Draw neat circuit diagram of single phase energy meter (M 2015)
5. Describe resonance type frequency meter (M 2013)
6. Write a short note on multimeter. (M 2013)
7. Write a note on reed type frequency meter.
(3 Marks Questions)
1. Write a note on megger with neat circuit diagram (M 2016)
2. What is meant by calibration? How will you calibrate D.C. ammeter (M 2015)
3. How will you calibrate 1phase KWH meter? (M- 2013, 2012)
4. Explain with neat circuit diagram the construction & working of single phase KWH meter (M 2011)
5. A moving coil instrument has a resistance of 5 & gives full scale deflection when, 100mA current show carrying how
it can be used to measure current upto 10A (M 2011)
ELECTRIC HEATING
(i) Indirect resistance heating (ii) dielectric heating (iii) direct heating
(2 Marks Questions)
1. Write any four types of electric heating (m 2017, 2016)
2. Write any four application of dielectric heating (M 2017, M 2011)
3. Write a short note on core type Induction furnace (M 2016)
4. Write a short note on direct arc furnace (M 2015)
5. Compare core type induction furnace with core less type induction furnace (M 2012)
6. Classify electric heating (M 2013)
7. Explain direct arc furnace.
Q 3 (3 Marks Questions)
224
1. Explain dielectric heating with neat sketch (m 2015)
2. Write short note on Arc Furnace (M 2015)
3. State advantage of electric heating (M 2011)
(M 2012)
(1 Mark Questions)
i. Synchroscope
ii. Tong tester
iii. Megger
2. Synchroscope is
i. Transformer
ii.alternator
Iii.Induction motor
(3 Marks Questions)
1. Explain synchroscope method of synchronizing (M 2017), 2013.
2. State the necessity of synchronizing 3 phase alternators (M 2017)
3. Explain dark lamp method of synchronizing (M 2011)
4. State the conditions to be fulfilled while synchronizing two 3 phase alternators (M 2011)
(6 Marks Questions)
1. What is the necessity of synchronizing 3 phase alternators? Explain Lamp methods (both ) of synchronization with
ckt diagram (M 2012)
2. Explain the necessity of parallel operation of 3 phase alternators. State the conditions to be fulfilled for parallel
operation of 3 -phase alternators. Explain Bright lamp method with neat circuit diagram (M 2016), 2015.
MAINTENANCE
(3 Marks Questions)
225