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Commercial Vehicle Business Unit

Product Spare Parts Catalogue

LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA
Model
G1150 WITH PTO, NON SLEEPER FIXED-CABIN

Model Category HCV-II : (30 TONS TO 39 TONS)

VC No 50130856000R

Chassis Type 466108

Engine Type CUMMINS B5.9-180 BHP BS-III

Fuel Type DIESEL

Updated on: Tue Sep 22 2015 05:33:56


INSTRUCTIONS
Refer Variant Table Matrix for correct applicability

The designation “Left and Right” as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame ) are counter from the radiator side

The word “Optional” in the remarks column against an item having two or more part numbers indicates that
depending or availability , the item will be supplied under any one of these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:


Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -


Rear Axle Unit No. -
Steering Unit No. -

Please refer to online version for the latest updates.


Table Of Contents
Table Of Contents ..................................................................................................................................................... 1
ENGINE ..................................................................................................................................................................... 4
2076601900R.01-ENGINE ........................................................................................................................................................................................................................... 4
2076601900R.02-ENGINE OVERHAUL KIT ............................................................................................................................................................................................. 5
2076601900R.13-FITMENTS ON ENGINE ............................................................................................................................................................................................... 7
AH9021.01.06C-AIR INTAKE HEATER ...................................................................................................................................................................................................... 8
BP9103.01.03C1-FRONT GEAR COVER ................................................................................................................................................................................................. 9
BP9115.01.01C-CYLINDER BLOCK ........................................................................................................................................................................................................ 10
CM9073.01.08C-CAM FOLLOWER COVER .......................................................................................................................................................................................... 11
EI9701.01.12-DRIVE,TACHOMETER ...................................................................................................................................................................................................... 12
IC9576.01.09C-AIR INTAKE CONNECTION .......................................................................................................................................................................................... 13
IC9654.01.07C-INTAKE MANIFOLD ........................................................................................................................................................................................................ 14
LG90293.01.11C-DIPSTICK ...................................................................................................................................................................................................................... 15
OB9499.01.10C-OIL FILL LOCATION ...................................................................................................................................................................................................... 16
OB9596.01.10C-BREATHER,CRANKCASE ........................................................................................................................................................................................... 17
OP9311.01.02C-OIL PAN ........................................................................................................................................................................................................................... 18
PP99252.01.04C-CYLINDER HEAD ........................................................................................................................................................................................................ 19
VC6SNOF.01.05C1-VALVE COVER ......................................................................................................................................................................................................... 20
BP9115.03.01C-CRANKSHAFT AND MAIN BEARING ........................................................................................................................................................................ 21
CL9104.03.05C-SPACER BEARING (CLUTCH REAR) ....................................................................................................................................................................... 23
DA9040.03.03C-VIBRATION DAMPER ................................................................................................................................................................................................... 24
FH9673.03.04S-FLYWHEEL AND FLYWHEEL HOUSING .................................................................................................................................................................... 25
PP43874.03.02H-CONNECTING ROD AND PISTON .......................................................................................................................................................................... 26
BP9107.05.02C-ROCKER LEVER ........................................................................................................................................................................................................... 29
PP43874.05.01L-CAMSHAFT AND TAPPETS ....................................................................................................................................................................................... 30
FE9084.07.07C-PLUMBING, AIR FUEL .................................................................................................................................................................................................. 31
FF90038.07.05C-PLUMBING FUEL FILTER .......................................................................................................................................................................................... 32
FP90978.07.01C-FUEL PUMP COUPLING ............................................................................................................................................................................................ 33
FP91414.07.02L-FUEL INJECTION PUMP ............................................................................................................................................................................................ 34
FS9946.07.06C-ACCESSORIES FUEL ................................................................................................................................................................................................... 35
FS9950.07.03C-PUMP, FUEL TRANSFER ............................................................................................................................................................................................ 36
FT9257.07.04-PLUMBING, FUEL ............................................................................................................................................................................................................ 37
PP43874.07.08L-INJECTOR ..................................................................................................................................................................................................................... 38
FF90473.09.01C-FUEL FILTER ................................................................................................................................................................................................................ 39
WH9134.09.02C-ENGINE VENT PLUMBING ........................................................................................................................................................................................ 40
CC9443.13.04L-PLUMBING CPR COOLANT (FROM AUG 2011) ...................................................................................................................................................... 41
CP9740.13.01L-AIR COMPRESSOR ...................................................................................................................................................................................................... 42
HD9396.13.03C-COVER AIR COMPRESSOR ...................................................................................................................................................................................... 43
2786156214R.06A-INTERCOOLER AND INTERCOOLER CONNECTION ...................................................................................................................................... 44
IC9228.14.04C-CONNECTION AIR INTAKE .......................................................................................................................................................................................... 46
PP99250.14.02C-TURBOCHARGER ...................................................................................................................................................................................................... 47
TB91598.14.01H-EXHAUST MANIFOLD & MOUNTING ..................................................................................................................................................................... 48
TP97437.14.03-TURBOCHARGER PLUMBING ................................................................................................................................................................................... 49
XS9431.14.05C-CONNECTION EXHAUST OUTLET ........................................................................................................................................................................... 50
EE9403.15.02C-ALTERNATOR & ALTERNATOR MOUNTING ........................................................................................................................................................... 51
EH97616.15.03C-ALTERNATOR MOUNTING ....................................................................................................................................................................................... 52
ST9612.15.01S-STARTER MOTOR ........................................................................................................................................................................................................ 53
LC9394.18.01C-LUBRICATING OIL COOLER / OIL FILTER ................................................................................................................................................................ 54
LP9064.18.02C-OIL PUMP ........................................................................................................................................................................................................................ 55
EC9085.20.01C-THERMOSTAT ............................................................................................................................................................................................................... 56
FN9293.20.04H-FAN DRIVE .................................................................................................................................................................................................................... 57
WP97380.20.02-WATER PUMP ................................................................................................................................................................................................................ 58
2076600821R.01A-AIR FILTER ................................................................................................................................................................................................................. 59
LA9188.22.01C-ENGINE LIFTING ........................................................................................................................................................................................................... 60
2167013824R.01A-ENGINE MOUNTING ............................................................................................................................................................................................... 61
CLUTCH .................................................................................................................................................................. 62
2724110625R.01A-CLUTCH ..................................................................................................................................................................................................................... 62
GEARBOX ............................................................................................................................................................... 64
2167873826R.01B-GEAR BOX, GEAR BOX HOUSING ........................................................................................................................................................................ 64
2167873826R.02-PNEUMATIC ARRANGEMENT ................................................................................................................................................................................. 67
2167873826R.03-PTO IPH ........................................................................................................................................................................................................................ 68
2167873826R.04B-TOP COVER .............................................................................................................................................................................................................. 69
2167873826R.05-SHIFTER SHAFT AND FORK ................................................................................................................................................................................... 70
2167873826R.06-MAIN SHAFT ................................................................................................................................................................................................................ 71
2167873826R.07-COUNTER SHAFT ...................................................................................................................................................................................................... 74

Items without Part No. are not serv iced. Page 1 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

2167873826R.08-DRIVE SHAFT .............................................................................................................................................................................................................. 75


2167873826R.09A-OIL LUBRICATION SYSTEM ................................................................................................................................................................................... 76
2167873826R.10-OIL COOLER SYSTEM ............................................................................................................................................................................................... 79
2167873826R.11B-GEAR SHIFT LINKAGE ............................................................................................................................................................................................. 80
CONTROLS ............................................................................................................................................................. 81
5013065629R.01A-CLUTCH CONTROL ................................................................................................................................................................................................ 81
ACCELERATOR ...................................................................................................................................................... 83
2082033230R.01B-ACCELERATOR CONTROL .................................................................................................................................................................................... 83
FRAME .................................................................................................................................................................... 84
5013085631R.01-FRAME .......................................................................................................................................................................................................................... 84
SUSPENSION ......................................................................................................................................................... 86
5013085632R.01-FRONT LEAF SPRING FWD ..................................................................................................................................................................................... 86
5013085632R.02-LINK ROD & BELL CRANK LEVER ........................................................................................................................................................................... 87
5013085632R.03-SHOCK ABSORBER ................................................................................................................................................................................................... 89
5013085632R.04-FRONT ANTIROLLBAR .............................................................................................................................................................................................. 90
5013085632R.05-TML REAR BOGIEE SUSPENSION .......................................................................................................................................................................... 91
5013085632R.06-ANTI ROLL BAR REAR ............................................................................................................................................................................................... 93
5013085632R.07-REAR SUSPENSION FASTENERS .......................................................................................................................................................................... 94
FRONT AXLE .......................................................................................................................................................... 95
5013065633R.01-FRONT AXLE ............................................................................................................................................................................................................... 95
5013065633R.02-FRONT AXLE ............................................................................................................................................................................................................... 97
5013065633R.03-FRONT AXLE ............................................................................................................................................................................................................... 98
5013065633R.04-FRONT AXLE BRAKE MOUNTING .......................................................................................................................................................................... 99
5013065633R.05-FRONT AXLE BRAKE COMPONENTS .................................................................................................................................................................. 100
REAR AXLE ........................................................................................................................................................... 103
5810021835R.01-REAR AXLE (RA109SRT) ......................................................................................................................................................................................... 103
5810021835R.02-BEAM FWD REAR AXLE .......................................................................................................................................................................................... 104
5810021835R.03-OIL PUMP FWD REAR AXLE ................................................................................................................................................................................... 105
5810021835R.04-DRIVE HEAD FWD REAR AXLE ............................................................................................................................................................................. 107
5810021835R.05-REAR HUB FWD REAR AXLE ................................................................................................................................................................................. 110
5810021835R.06-REAR HUB FWD REAR AXLE ................................................................................................................................................................................. 112
5810021835R.07-REAR HUB FWD REAR AXLE ................................................................................................................................................................................. 114
5810021835R.08-REAR RWD AXLE ...................................................................................................................................................................................................... 115
5810021835R.09-HUB REAR RWD AXLE ............................................................................................................................................................................................. 119
5810021835R.10-REAR AXLE BRAKE MOUNTING ........................................................................................................................................................................... 121
5810021835R.11-BRAKE REAR FWD & REAR RWD ......................................................................................................................................................................... 123
WHEELS ............................................................................................................................................................... 125
5013065640R.01A-SPARE WHEEL CARRIER ..................................................................................................................................................................................... 125
5013065640R.02-WHEELS ...................................................................................................................................................................................................................... 126
PROPELLER SHAFT ............................................................................................................................................. 127
5013085641R.01-PROPELLER SHAFT ................................................................................................................................................................................................. 127
BRAKES ................................................................................................................................................................ 128
5013085643R.01-BRAKE AGGREGATES AND LINES ........................................................................................................................................................................ 128
5013085643R.02-TANKS ......................................................................................................................................................................................................................... 130
5013085643R.03-KIT FRONT BRAKE CHAMBER VOSS .................................................................................................................................................................. 131
5013085643R.04-KIT FRONT BRAKE CHAMBER VOSS .................................................................................................................................................................. 132
5013085643R.05-KIT AUTO SLACK ADJUSTOR ................................................................................................................................................................................ 134
5013085643R.06-ASSY REPAIR KIT FOR AIR DRYER ...................................................................................................................................................................... 136
5013085643R.07-KIT FOUR CIRCUIT PROTECTION VALVE- KB ................................................................................................................................................... 138
5013085643R.08-KIT FOUR CIRCUIT PROTECTION VALVE ........................................................................................................................................................... 139
5013085643R.09-RELAY VALVE R 14 ..................................................................................................................................................................................................... 140
5013085643R.10-DUAL BRAKE VALVE (SCL) ...................................................................................................................................................................................... 141
5013085643R.11-FOOT BRAKE (TREADLE) VALVE(KB) ................................................................................................................................................................... 143
5013085643R.12-HAND BRAKE VALVE (WABCO) .............................................................................................................................................................................. 145
STEERING ............................................................................................................................................................ 147
5013065646R.01A-STEERING LINKAGES AND PIPING .................................................................................................................................................................... 147
5013065646R.02-REPAIR KIT- DRAG LINK ......................................................................................................................................................................................... 151
5043515246R.04-POWER CYLINDER ASM(WIPRO) ......................................................................................................................................................................... 152
FUEL SYSTEM ..................................................................................................................................................... 153
5013065647R.01A-FUEL SYSTEM ........................................................................................................................................................................................................ 153
EXHAUST SYSTEM .............................................................................................................................................. 155
5013065649R.01A-EXHAUST SYSTEM ................................................................................................................................................................................................ 155
RADIATOR ............................................................................................................................................................ 157
2786161550R.01A-RADIATOR MTG PIPE LINES ................................................................................................................................................................................ 157
ELECTRICALS ...................................................................................................................................................... 160
2157345354R.01A-CABLE SET AND ROUTING ................................................................................................................................................................................. 160
2157345354R.02A-LIGHT AND SIGNAL SYSTEM .............................................................................................................................................................................. 162
2157345354R.03A-INST CLUSTER AND EQUIPMENTS .................................................................................................................................................................. 164

Items without Part No. are not serv iced. Page 2 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

TOOLS .................................................................................................................................................................. 165


2171263858R.01-TOOLS AND ACCESSORIES .................................................................................................................................................................................. 165
BODY .................................................................................................................................................................... 166
2679013860R.01-NON SLEEPER CAB ................................................................................................................................................................................................. 166
2679013860R.02-CAB SHEET METAL AND FITMENTS .................................................................................................................................................................... 167
2679013860R.03-CAB FITMENTS ......................................................................................................................................................................................................... 169
2631023272R.01-DOOR AND FITMENTS ........................................................................................................................................................................................... 171
2157354182R.01A-WIPER ARRANGEMENT ....................................................................................................................................................................................... 173
2680012486R.01-WINDSHIELD WASHING SYSTEM ......................................................................................................................................................................... 175
2679011788R.01-BUMPER, ENGINE HOOD, FENDER ..................................................................................................................................................................... 176
2679013889R.01A-CAB MOUNTING .................................................................................................................................................................................................... 177
2679011391R.01A-SEAT AND SEAT BELTS .......................................................................................................................................................................................... 178

Items without Part No. are not serv iced. Page 3 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2076601900R.01-ENGINE )


Fig. Part No Part Description Qty Remarks
- 207601000370 ASSY-6BTAA-180HP-BS3-NEW-REC-ENG/LPK3118 1
- 278601990212 LONG BLOCK 180 HP NEW RECIPE (FRONT SUMP ORNT) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 4 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2076601900R.02-ENGINE OVERHAUL KIT )


Fig. Part No Part Description Qty Remarks
- 278601990197 UPPER ENGINE GASKET KIT 1
--------- CONSISTS OF :
- - GASKET CYLINDER HEAD 1
- - GASKET OIL DRAIN 1
- - GASKET, VALVE COVER 1
- - SEAL,VALVE STEM 12
- - SEAL,VALVE STEM 12
- - SCREW,CPT ISOLATOR CAP M 8X1.25X95.3 5
- - GASKET TURBOCHARGER 1
- - SEAL, O RING 2
- - WASHER, SEALING (7.2 MM THK.) 2
- - WASHER SEALING 2
- - WASHER SEALING 6
- - WASHER SEALING 4
- - GASKET EXHAUST MANIFOLD 6
- - GASKET CONNECTION 2
- - GASKET INT. MANIFOLD COVER 1
- - SEAL O RING (SMALL) 1
- - SEAL RECTANGULAR RING 1
- - GASKET RECTANGULAR (SEPARATOR) 1
- - GASKET RECTANGULAR (FILTER) 1
- - GASKET, COVER PLATE 2
- - SEAL O RING 1
- - SEAL, O RING 1
- - WASHER, SEALING (8 MM) 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 5 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2076601900R.02-ENGINE OVERHAUL KIT )


Fig. Part No Part Description Qty Remarks
- 278601990198 LOWER ENGINE GASKET KIT 1
--------- CONSISTS OF :
- - OIL SEAL 1
- - SEAL O RING 1
- - SEAL GROMMET 7
- - NOZZLE PISTON COOLING 6
- - SEAL OIL 1
- - RING RETAINING 1
- - SEAL RECTANGULAR RING 1
- - SEAL RECTANGULAR 1
- - SEAL AIR COMPRESSOR 1
- - SEAL RECTANGULAR RING 1
- - SEAL RECTANGULAR RING 1
- - SEAL O RING 1
- - SEAL O RING 1
- - GASKET FLANGE 1
- - GASKET REAR COVER 1
- - SEAL RECTANGULAR RING 1
- - GASKET GEAR HOUSING 1
- - GASKET LUB. COOLER 1
- - GASKET FILTER HEAD 1
- - WASHER SEALING 1
- - SEAL O RING 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 6 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2076601900R.13-FITMENTS ON ENGINE )


Fig. Part No Part Description Qty Remarks
1 278603114701 BOTTOM COVER (FLY WHEEL HSG.) 1
3 263254209903 TEMPERATURE TRANSDUCER 1
4 265454509913 OIL PRESSURE SWITCH 1
- 278601173330 BRACKET (FOR DIPSTICK TUBE CLAMPING) 1
9 257642914201 CLAMP 1
10 278618179901 ADAPTER (FOR OIL PR. TRANSDUCER) 1
16 278609110101 ASSY BRACKET (FOR FUEL FILTER MOUNTING) 1
18 278509114201 CLAMP (BABY FILTER) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 7 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( AH9021.01.06C-AIR INTAKE HEATER )


Fig. Part No Part Description Qty Remarks
1 278620999941 GASKET CONNECTION 1
2 278601994702 CONNECTION SPACER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 8 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( BP9103.01.03C1-FRONT GEAR COVER )


Fig. Part No Part Description Qty Remarks
1 278603999926 SCREW HEX. FLANGE HEAD CAP M 8X1.25X50 11
2 278603999931 PIN TIMING 1
3 278603999932 RING RETAINING 1
4 278607999954 SCREW ROUND HEAD CAP M 5X0.8X17 2
5 278603999930 SEAL O RING 1
7 278603999928 SEAL RECTANGULAR RING 1
8 278607999918 GASKET GEAR HOUSING 1
9 278603999933 HOUSING TIMING PIN 1
10 278605990108 HOUSING GEAR 1
11 278601989902 COVER GEAR 1
12 278603999927 SCREW HEX. FLANGE HEAD CAP M 8X1.25X16 16
13 278618999965 SEAL OIL 1
- 278601998012 SCREW,HEX FLANGE HEAD CAP 5

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 9 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( BP9115.01.01C-CYLINDER BLOCK )


Fig. Part No Part Description Qty Remarks
1 278601990110 CYLINDER BLOCK STD 1
2 278601999902 BUSHING 1
2 278605999934 BUSHING (OVERSIZE FOR NO. 1 BORE) 1 REPAIR PURPOSE
2 278607999980 BUSHING (OVERSIZE FOR NO.2-6 BORE) 5 REPAIR PURPOSE
3 278601999903 SCREW HEX. HEAD CAP M 14 X2.0X119 14
5 278601999905 PLUG EXPANSION 6
6 278601999906 PLUG EXPANSION 4
7 278601999907 PLUG EXPANSION 17.73 MM 3 REPAIR PURPOSE
8 278601999914 DOWEL RING M 18X10 14
9 278601999908 DOWEL RING M 16X10 2
10 278618999934 NOZZLE PISTON COOLING 6
11 278601999910 PLUG EXPANSION 1
12 278601999911 DOWEL PIN M 10X16 2
13 278601999945 PLUG PIPE 1
14 278601999913 PLUG PIPE 1
16 278601999914 DOWEL RING 2
17 278601999915 PLUG EXPANSION 2
19 278601999916 SLEEVE SALVAGE (STANDARD BORE) 6 REPAIR PURPOSE
278605999937 PLUG EXPANSION (AT THE SIDE OF THE BLOCK FOR OIL FILL) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 10 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( CM9073.01.08C-CAM FOLLOWER COVER )


Fig. Part No Part Description Qty Remarks
1 278605999905 SCREW HEX. HEAD CAP M 8X1.25X16 4
2 278605999907 CLAMP SPRING (HOSE) 1
3 278605999906 HOSE PLAIN 1
4 278605999902 COVER PUSH ROD 1
5 278605999904 SEAL GROMMET 4
6 278605999901 GASKET PUSH ROD COVER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 11 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( EI9701.01.12-DRIVE,TACHOMETER )


Fig. Part No Part Description Qty Remarks
1 278601999917 COVER,ACCESS HOLE 1
2 278601999918 SEAL,RECTANGULAR RING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 12 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( IC9576.01.09C-AIR INTAKE CONNECTION )


Fig. Part No Part Description Qty Remarks
1 278620999941 GASKET CONNECTION 1
2 278609993702 KIT-CONNECTION AIR INTAKE 1
- 278620999927 SCREW HEX FLANGE M 8X1.25X80 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 13 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( IC9654.01.07C-INTAKE MANIFOLD )


Fig. Part No Part Description Qty Remarks
1 278609999901 SCREW HEX. FLANGE HEAD CAP M 8X1.25X25 10
2 278601989912 GASKET, INTAKE MANIFOLD COVER 1
3 278609990122 COVER,INTAKE MANIFOLD 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 14 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( LG90293.01.11C-DIPSTICK )


Fig. Part No Part Description Qty Remarks
1 278614999927 CLAMP, TUBE 1
2 278601999915 PLUG EXPANSION 2
3 278618996901 TUBE, OIL GAUGE 1
4 278618999982 DIPSTICK 1
5 278618999967 SEAL O RING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 15 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( OB9499.01.10C-OIL FILL LOCATION )


Fig. Part No Part Description Qty Remarks
- 278601990200 KIT BREATHER CRANKCASE 1
--------- CONSISTS OF:
1 - BREATHER CRANKCASE 1
2 - TUBE BREATHER 1
3 - HOSE, ELBOW 1
4 - HOSE PLAIN 1
5 - CLAMP HOSE 3
- - SEAL RECTANGULAR 1
7 - CAP FILLER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 16 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( OB9596.01.10C-BREATHER,CRANKCASE )


Fig. Part No Part Description Qty Remarks
1 278605999937 PLUG,EXPANSION 1
2 278601999918 SEAL,RECTANGULAR RING 1
3 278605999907 CLAMP,SPRING HOSE 1
4 278618994301 CLIP 1
5 278618995803 HOSE,ELBOW 1
6 278601989934 BREATHER,CRANKCASE 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 17 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( OP9311.01.02C-OIL PAN )


Fig. Part No Part Description Qty Remarks
1 278618999935 PAN OIL 1
2 278618999919 PLUG THREADED M8 X 1.50 1
3 278601997702 WASHER SEALING 1
4 278613998001 SCREW HEX. FLANGE HEAD CAP M8X1.25X20 4
5 278618999922 CONNECTION OIL SUCTION 1
10 278618999924 GASKET FLANGE 1
11 278601998002 SCREW HEX. FLANGE HEAD CAP M 8XX1.25X25 36
12 278618999927 PLATE CYLINDER BLOCK STIFFNER (BED PLATE) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 18 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( PP99252.01.04C-CYLINDER HEAD )


Fig. Part No Part Description Qty Remarks
1 278601995304 GASKET, CYLINDER HEAD 1
2 278601990281 ASSY CYLINDER HEAD COMPLETE 1
5 278601989909 PLUG, EXPANSION 2
6 278601999906 PLUG, EXPANSION 4
7 278601989910 PLUG, EXPANSION 2
8 278601989911 PLUG, EXPANSION 7
9 278618999944 PLUG, EXPANSION 11
10 278605999966 INSERT,VALVE INTAKE 12
11 278605999967 INSERT,VALVE EXHAUST 12
12 278605999004 VALVE EXHAUST 12
13 278605999969 VALVE,INTAKE 12
14 278605999970 COLLET,VALVE 48
15 570105999901 RETAINER VALVE SPRING 24
16 278605998701 SPRING VALVE 24
17 278605999973 SEAL,VALVE STEM 24
19 278605999975 SCREW,HEX FLANGE HEAD CAP 26
20 278605999976 PLUG, THREADED M 14X1.5 3
21 278601999945 PLUG, PIPE 1/2 INCH 5
22 278601999944 PLUG PIPE 3
25 220001153704 PLUG THREADED M 22X1.50X15.5 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 19 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( VC6SNOF.01.05C1-VALVE COVER )


Fig. Part No Part Description Qty Remarks
1 278601989918 GASKET, VALVE COVER 1
2 278601989919 COVER, VALVE 1
3 278605998001 SCREW,STUDDED FLANGE CAP 5
- 278605996501 NUT,HEXAGON FLANGE 5
4 278601990196 CAP,FILLER 1
- 278601999836 ISOLATOR,NOISE 5

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 20 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( BP9115.03.01C-CRANKSHAFT AND MAIN BEARING )


Fig. Part No Part Description Qty Remarks
1 278603990147 ASSY CRANKSHAFT 1
2 278603999905 GEAR CRANKSHAFT 1
3 278603999906 DOWEL PIN 1
278601999801 SET OF MAIN BEARING (STD) 1 SERVICED AS A SET
--------- CONSISTS OF:
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
- 278601999802 SET OF MAIN BEARING (RS I) (0.25 MM OVERSIZE) 1 SERVICED AS A SET
--------- CONSISTS OF :
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
- 278603990106 SET OF MAIN BEARING (RS II) (0.50 MM OVERSIZE) 1 SERVICED AS A SET
--------- CONSISTS OF :
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
- 278603990107 SET OF MAIN BEARING (RS III) (0.75 MM OVERSIZE) 1 SERVICED AS A SET
--------- CONSISTS OF :
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
- 278603990108 SET OF MAIN BEARING (RS IV) (1.00 MM OVERSIZE) 1 SERVICED AS A SET
--------- CONSISTS OF :

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 21 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( BP9115.03.01C-CRANKSHAFT AND MAIN BEARING )


Fig. Part No Part Description Qty Remarks
4 - BEARING MAIN (UPPER) 6
6 - BEARING MAIN (LOWER) 7
5 - BEARING CRANKSHAFT (THRUST) 1
7 278603999907 SLEEVE WEAR (FRONT) 1 SERVICE PART
8 278603999908 SLEEVE WEAR (REAR) 1 SERVICE PART

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 22 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( CL9104.03.05C-SPACER BEARING (CLUTCH REAR) )


Fig. Part No Part Description Qty Remarks
2 278603999944 BEARING BALL 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 23 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( DA9040.03.03C-VIBRATION DAMPER )


Fig. Part No Part Description Qty Remarks
5 278603999947 DAMPER VIBRATION 1
6 278603999937 SCREW HEX FLANGE HD CAP M 12X1.25X36 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 24 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FH9673.03.04S-FLYWHEEL AND FLYWHEEL HOUSING )


Fig. Part No Part Description Qty Remarks
1 278603999825 ASSY FLYWHEEL 1 TILL FEBRUARY 2014
1 278603999825 FLYWHEEL 1 FROM MARCH 2014
2 278607989928 GEAR FLYWHEEL RING (TEETH138) 1
3 286301998013 SCREW ,CAPTIVE WASHER CAP 8
5 278603999927 SCREW SELF TAPPING M 8X1.25X16 2
6 278603999913 PLUG THREADED 1
7 278603999914 PLATE COVER 1
10 278603999918 COVER REAR 1
11 278603997702 OIL SEAL 1
12 278603999920 SEAL RECTANGULAR RING 1
13 278607999915 SCREW HEX. FLANGE HEAD CAP M 6X1.0X16 6
14 278603999921 GASKET REAR COVER 1
15 278603999922 SCREW HEX. FLANGE HEAD CAP M 12X1.75X40 8
16 278603999972 HOUSING FLYWHEEL 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 25 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( PP43874.03.02H-CONNECTING ROD AND PISTON )


Fig. Part No Part Description Qty Remarks
1 278603990175 ASSY CON. ROD 6
2 278603998009 SCREW CONNECTING ROD 12
15 278603990150 KIT, ENGINE PISTON(STD) 1
--------- CONSISTS OF :
6 - PISTON 6
7 - PIN PISTON 6
5 - RETAINING RING 12
15 278603990151 KIT, ENGINE PISTON(O/S1) 1
--------- CONSISTS OF :
6 - PISTON 6
7 - PIN PISTON 6
5 - RETAINING RING 12
15 278603990152 KIT, ENGINE PISTON(O/S2) 1
--------- CONSISTS OF :
6 - PISTON 6
7 - PIN PISTON 6
5 - RETAINING RING 12
--------- CONSISTS OF :
6 - PISTON 6
7 - PIN PISTON 6
5 - RETAINING RING 12
20 278603990153 SET, PISTON RING (STD) 1
--------- CONSISTS OF :
- - OIL RING 6
- - COMPRESSION RING 6

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 26 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( PP43874.03.02H-CONNECTING ROD AND PISTON )


Fig. Part No Part Description Qty Remarks
- - COMPRESSION RING 6
20 278603990154 SET, PISTON RING (O/S1) 1
--------- CONSISTS OF :
- - OIL RING 6
- - COMPRESSION RING 6
- - COMPRESSION RING 6
20 278603990155 SET, PISTON RING (O/S2) 1
--------- CONSISTS OF :
- - OIL RING 6
- - COMPRESSION RING 6
- - COMPRESSION RING 6
10 278603990176 SET OF CON. ROD BEARING STD 1
--------- CONSISTS OF :
3 - BEARING CON. ROD STD 12
10 278603990182 SET OF CON. ROD BEARING R/S I 1
--------- CONSISTS OF :
3 - BEARING CON. ROD (0.25 MM OVERSIZE) 12
10 278603990183 SET OF CON. ROD BEARING R/S II 1
--------- CONSISTS OF :
3 - BEARING CON. ROD (0.5 MM OVERSIZE) 12
10 278603990184 SET OF CON. ROD BEARING R/S III 1
--------- CONSISTS OF :
3 - BEARING CON. ROD (0.75 MM OVERSIZE) 12
10 278603990185 SET OF CON. ROD BEARING R/S IV 1
--------- CONSISTS OF :

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 27 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( PP43874.03.02H-CONNECTING ROD AND PISTON )


Fig. Part No Part Description Qty Remarks
3 - BEARING CON. ROD (1.0 MM OVERSIZE) 12
12 278615999923 BUSH CON. ROD 6

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 28 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( BP9107.05.02C-ROCKER LEVER )


Fig. Part No Part Description Qty Remarks
1 278605999979 ROD PUSH 12
2 278605999980 CROSSHEAD VALVE 12
3 278605990109 ASSY ROCKER LEVER 6

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 29 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( PP43874.05.01L-CAMSHAFT AND TAPPETS )


Fig. Part No Part Description Qty Remarks
1 278605999977 CAMSHAFT 1
2 278605995901 KEY PLAIN WOODRUFF 1
3 278605999910 GEAR CAMSHAFT 1
4 278605999911 SCREW HEX. HEAD CAP M 8X1.25X22 2
5 278605999912 SUPPORT CAMSHAFT 1
6 278605999978 TAPPET, VALVE 12

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 30 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FE9084.07.07C-PLUMBING, AIR FUEL )


Fig. Part No Part Description Qty Remarks
1 278607999922 WASHER SEALING 8 MM 4
2 278607989905 SCREW BANJO CONNECTOR M 8X1X17 2
3 278607996903 TUBE,AIR FUEL CONTROL 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 31 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FF90038.07.05C-PLUMBING FUEL FILTER )


Fig. Part No Part Description Qty Remarks
1 278609999911 SCREW BANJO CONNECTOR 1
2 278607999924 WASHER SEALING 12MM 2
3 278607996904 TUBE FUEL SUPPLY 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 32 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FP90978.07.01C-FUEL PUMP COUPLING )


Fig. Part No Part Description Qty Remarks
1 278601999984 STUD M 8X1.25X48 3
2 278605999941 NUT, HEXAGON FLANGE M 8X1.25 3
3 278613998001 SCREW, HEX. FLANGE M 8X1.25X20 1
4 278607989903 BRACE, FUEL PUMP 1
5 278607989904 GASKET, FUEL PUMP 1
6 278607995401 GEAR, FUEL PUMP 1
7 278607999983 SCREW, HEX. FLANGE M 8X1.25X30 2
8 278601999813 ELBOW,MALE ADAPTER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 33 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FP91414.07.02L-FUEL INJECTION PUMP )


Fig. Part No Part Description Qty Remarks
1 278607989961 SWITCH,PRESSURE 1
2 278615999908 HARNESS, WIRING 1
3 278607990117 PUMP,FUEL INJECTION 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 34 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FS9946.07.06C-ACCESSORIES FUEL )


Fig. Part No Part Description Qty Remarks
1 278614999934 HOSE, PLAIN 1
2 278607999925 WASHER, SEALING 2
3 278607999930 SCREW BANJO CONNECTOR M 14X1.5X26 1
4 278609999922 CLAMP, HOSE 2
5 278618999937 BANJO CONNECTOR 1
6 278609999920 STRAINER, FUEL (15 DIA OUTLET) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 35 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FS9950.07.03C-PUMP, FUEL TRANSFER )


Fig. Part No Part Description Qty Remarks
1 278607999983 SCREW HEX FLANGE HEAD CAP M 8X1.25X30 2
2 278607999908 SCREW, BANJO CONNECTOR M 12X1.5X24 1
3 278607999916 SPACER MOUNTING 1
4 220014105302 GASKET,COVER PLATE 2
5 278607999924 WASHER, SEALING 2
6 278607999925 WASHER, SEALING 2
7 278607999930 SCREW BANJO CONNECTOR M 14X1.5X26 1
8 278607990134 PUMP FUEL TRANSFER 1
9 278607996905 TUBE,FUEL SUPPLY 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 36 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FT9257.07.04-PLUMBING, FUEL )


Fig. Part No Part Description Qty Remarks
1 278601998036 SCREW,HEX FLANGE HEAD CAP 1
2 278605999905 SCREW,HEX FLANGE HEAD CAP 2
3 278607999908 SCREW, BANJO CONNECTOR 1
4 278609999901 SCREW HEX.FLANGE HEAD CAP 4
5 278607999924 WASHER,SEALING 2
6 278605999904 SEAL GROMMET 2
7 278607998601 SPACER,THREADED 3
8 278601989924 TUBE,INJECTOR FUEL SUPPLY 1
9 278601989925 TUB,INJECTOR FUEL SUPPLY 1
10 278607996901 TUBE,FUEL DRAIN 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 37 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( PP43874.07.08L-INJECTOR )


Fig. Part No Part Description Qty Remarks
1 278601989916 SCREW HEX FLANGE HEAD CAP M 6X1X25 6
2 278601989921 CONNECTION MALE 6
3 278601989922 CLAMP INJECTOR 6
4 278601989923 SCREW HEX FLANGE HEAD CAP M6X1X25 6
5 278601990124 INJECTOR 6

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 38 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FF90473.09.01C-FUEL FILTER )


Fig. Part No Part Description Qty Remarks
1 278607999906 SCREW HEX FLANGE HEAD M 8X1.25X35 4
5 278609999963 HEAD,FUEL FILTER 1
13 278607989958 ADAPTER,FILTER HEAD 1
7 278615999969 GASKET,FILTER 1
8 278609989903 BRACKET,FILTER 1
14 278607989965 FUEL FILTER CUM WATER SEPARATOR 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 39 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( WH9134.09.02C-ENGINE VENT PLUMBING )


Fig. Part No Part Description Qty Remarks
1 278620999823 FITTING ORIFICE 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 40 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( CC9443.13.04L-PLUMBING CPR COOLANT (FROM AUG 2011) )
Fig. Part No Part Description Qty Remarks
1 278613994303 CLIP 1
2 278613996804 CONNECTOR, QCK DISCONNECT 2
3 278618999917 CREW HEX.FLANGE HEAD CAP M12X1.75 2
4 278613990118 TUBE CPR WATER OUTLET 1
5 278613990120 TUBE CPR WATER OUTLET 1
6 278613994304 CLIP 1
7 278613994305 CLIP 1
8 278613996805 CONNECTOR, MALE 1
9 278613990119 TUBE CPR WATER INLET 1
10 278613996806 CONNECTOR TUBE 1
11 278613994306 CLIP 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 41 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( CP9740.13.01L-AIR COMPRESSOR )


Fig. Part No Part Description Qty Remarks
1 278613996501 NUT HEXAGON FLANGE M 12X1.75 2
2 278613998801 STUD M 12X1.75X50 2
3 278613998002 SCREW HEX FLANGE HEAD M 8X1.25X25 2
4 278613997703 SEAL AIR COMPRESSOR 1
5 278613999923 BRACE AIR COMPRESSOR 1
6 278613998004 SCREW BANJO CONNECTOR M 10X1X19 1
7 278613999101 WASHER SEALING 2
8 278613995402 GEAR ACCESSORY DRIVE 1
9 278621999907 HOSE FLEXIBLE 1
10 278613990114 COMPRESSOR,AIR 1
- 277643990105 MINOR REPAIT KIT FOR 230CC COMP 1
- 277643990107 PISTON RING KIT 230CC COMP 1
- 277643990108 PISTON REPAIT KIT 230CC COMP. 1
- TATA00000826 CYLINDER HEAD ASSY 1
- TATA00000827 REED VALVE PLATE ASSY 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 42 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( HD9396.13.03C-COVER AIR COMPRESSOR )


Fig. Part No Part Description Qty Remarks
1 278607999994 SCREW TWELVE POINT M 10X1.5X25 2
2 278613999906 COVER AIR COMPRESSOR 1
3 278603999951 SEAL O RING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 43 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2786156214R.06A-INTERCOOLER AND INTERCOOLER CONNECTION )


Fig. Part No Part Description Qty Remarks
1 278614609974 INTERCOOLAR LPS 4018 BS3 (BANCO) 1 SET A, IN SELECTION WITH B&C
2 278614609984 INTERCOOLER ASSY (Tata Toyo Radiator Ltd) 1 SET B, IN SELECTION WITH A&C
2A 278614605817 HOSE INTERCOOLER INLET 1
2A 278614605818 HOSE INTERCOOLER OUTLET 1
2B 278614606986 PIPE CAC IN 1
2B 278614606987 PIPE CAC OUT 1
- 14280599248 HOSE CLAMP TB72 4
3 278614609997 INTERCOOLER- ALKRAFT 1 SET C, IN SELECTION WITH A&B
3A 278614605819 HOSE CAC OUT 1
3A 278614605820 HOSE CAC OUT 1
3B 278614606988 PIPETC TO IC CAC IN 1
3B 278614606989 PIPE ASSYIC TO ELBOW AIR INTAKE CAC OUT 1
- 14280500900 HOSE CLAMP 90 IS4762-SS8451-8B 4
4 278614609201 WASHER 4
5 278650406903 SPACER TUBE 4
6 11323998096 HEX SCREW M8X35 IS1364P2-8.8-SS8451-8C 4
- 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 4
7 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 4
8 278650006302 RUBBER BUFFER 8
- 14280599361 HOSE CLAMP SLTB -70 2
11 14280599272 HOSE CLAMP SLTB - 72 6
12 278614605802 HOSE HUMP 4
13 278614605807 HOSE HUMP (BONY POLYMERS) 1
14 278614606954 PIPE (IC TO INTAKE MANIFOLD) 1
16 278614603841 CAST PIPE (TC TO IC) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 44 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2786156214R.06A-INTERCOOLER AND INTERCOOLER CONNECTION )


Fig. Part No Part Description Qty Remarks
- 278609134204 CLAMP (FOR ASSY PIPE) 1
- 278614603311 BRACKET 1
- 14280598578 HOSE CLAMP SLTB 64 SAE J1508 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 45 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( IC9228.14.04C-CONNECTION AIR INTAKE )


Fig. Part No Part Description Qty Remarks
2 278605999942 SEAL, O RING 1
3 278601999957 PIPE, AIR TRANSFER 1
4 278614999942 CLAMP, V BAND 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 46 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( PP99250.14.02C-TURBOCHARGER )


Fig. Part No Part Description Qty Remarks
1 278614999904 STUD M 10X1.5X42 4
2 278614999905 NUT HEX. FLANGE M 10X1.50 4
3 278614999902 GASKET TURBOCHARGER 1
4 278614990111 TURBOCHARGER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 47 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( TB91598.14.01H-EXHAUST MANIFOLD & MOUNTING )


Fig. Part No Part Description Qty Remarks
1 278614999963 SCREW HEX. FLAT HEAD CAP M 10X1.5X65 11
2 278614999964 SCREW,STUDDED FLANGE CAP 1
3 278614995301 GASKET EXHAUST MANIFOLD 6
4 278614993703 MANIFOLD, EXHAUST 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 48 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( TP97437.14.03-TURBOCHARGER PLUMBING )


Fig. Part No Part Description Qty Remarks
1 278614999927 CLAMP, TUBE 1
2 278614999920 SEAL,O RING 2
3 278614999923 HOSE,FLEXIBLE 1
5 278615999907 CONNECTOR,FEMALE 2
6 278613998001 SCREW,HEX FLANGE HEAD CAP 2
7 278607999907 NUT,HEXAGON FLANGE 1
8 278618999950 TUBE,TUR OIL DRAIN 1
9 278614999926 WASHER,SEALING 2
10 278607999967 CLAMP,HOSE 2
11 278601999946 HOSE,PLAIN 1
4 278614999903 GASKET,OIL DRAIN 1
12 278618999966 CONNECTION,TUR OIL DRAIN 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 49 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( XS9431.14.05C-CONNECTION EXHAUST OUTLET )


Fig. Part No Part Description Qty Remarks
1 278614999931 CLAMP, V BAND 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 50 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( EE9403.15.02C-ALTERNATOR & ALTERNATOR MOUNTING )


Fig. Part No Part Description Qty Remarks
- 278615990160 ALTERNATOR 1
1 278613998001 SCREW,HEX FLANGE HEAD CAP 2
2 278613998002 SCREW,HEX FLANGE HEAD CAP 3
3 278615998001 SCREW,HEX FLANGE HEAD CAP 1
4 278605999956 CLAMP,TUBE 1
5 278615999980 SUPPORT,ALTERNATOR 1
6 278615999933 BRACE,ALTERNATOR 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 51 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( EH97616.15.03C-ALTERNATOR MOUNTING )


Fig. Part No Part Description Qty Remarks
1 278613998002 SCREW HEX. FLANGE HEAD CAP M 8X1.25X25 1
2 207615999901 SCREW,HEX FLANGE HEAD CAP 1
3 278615996302 BELT V. RIBBED 1
4 278615999902 TENSIONER BELT 1
5 278615998003 SCREW FLAT HEAD M 8X1.25X25 1
6 278615993303 BRACKET BELT TENSIONER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 52 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( ST9612.15.01S-STARTER MOTOR )


Fig. Part No Part Description Qty Remarks
1 278615990118 MOTOR,STARTING 1
2 278605999936 SCREW,TWELVE POINT CAP 3

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 53 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( LC9394.18.01C-LUBRICATING OIL COOLER / OIL FILTER )
Fig. Part No Part Description Qty Remarks
1 278607999906 SCREW HEX. HEAD CAP M 8X1.25X35 14
2 278618999949 VALVE BYPASS 1
3 278618999902 SPRING COMPRESSION 1
4 278601999913 PLUG PIPE 1
5 278618999903 HEAD LUB. OIL FILTER WITH ADAPTER 1
7 278618999905 CORE COOLER 1
8 278609999962 GASKET FILTER HEAD 1
9 278618999907 PLUG THREADED 1
10 278618999908 SEAL O RING 1
11 278618999909 PLUNGER PRESSURE REGULATOR 1
12 278618999910 GASKET LUB. COOLER 1
13 252718130145 CARTRIDGE LUB. OIL FILTER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 54 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( LP9064.18.02C-OIL PUMP )


Fig. Part No Part Description Qty Remarks
1 278618999913 SCREW HEX. HEAD CAP M 8X1.25X30 4
2 278618999933 PUMP LUBRICATING OIL 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 55 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( EC9085.20.01C-THERMOSTAT )


Fig. Part No Part Description Qty Remarks
1 278620999824 THERMOSTAT 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 56 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( FN9293.20.04H-FAN DRIVE )


Fig. Part No Part Description Qty Remarks
1 278607998006 SCREW H.F.H.C. M8X1.25X40 4
2 278620999902 SUPPORT FAN 1
3 207615999902 PULLEY FAN 1
4 278614999914 SCREW, HEX FLANGE HEAD CAP M10 X 1.5 4
6 278620990112 ASSY FAN (RING TYPE) WITH VISCOUS (BEHR) 22 INCH 1
- 278620999978 FAN ENGINE BEHR 22 INCH 1
- 278620999979 CLUTCH VISCOUS BEHR 22 INCH 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 57 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( WP97380.20.02-WATER PUMP )


Fig. Part No Part Description Qty Remarks
1 278620990113 PUMP WATER 1
2 278607999979 SEAL RECTANGULAR RING 1
3 278605999911 SCREW HEX. HEAD CAP M 8X1.25X22 2
--------- WATER INLET CONNECTION
4 278620999919 CONNECTION,WATER INLET 1
5 278620999920 SCREW HEX. FLANGE HEAD CAP M 10X1.5X75 3
6 278620999910 SEAL RECTANGULAR RING 1
--------- WATER OUTLET CONNECTION
7 278607999960 SCREW HEX. FLANGE HEAD CAP M 6X1.00X20 3
8 278620990150 CONNECTION WATER OUTLET 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 58 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2076600821R.01A-AIR FILTER )


Fig. Part No Part Description Qty Remarks
- 207609140117 ASSY AIR FILTER 1
1 278609140149 13DIA AIR CLEANER ASY(WITH RADIAL SEAL) 1
2 278609135868 HOSE DEGREE 1
3 278609134228 HOSE CLAMPT BOLT. 1
5 278609140142 ASSY PRECLEANERPLASTIC. 1
6 278609140141 BRACKET MOUNTING ASSY 1
7 278609135870 HOSE(127.5 ID X 85 L) 1
9 278609136337 DUCT ASSYAIR INTAKE. 1
10 278609133354 BRACKET MOUNTINGPOWDER COATED. 1
- 278609140140 DAMPER ASSY 4
12 278609133353 BRACKET MOUNTINGPOWDER COATED. 1
13 278609135872 HOSE REDUCER(BENT). 1
14 278609134228 HOSE CLAMPT BOLT. 1
16 278609136954 PIPEPLASTIC. 1
17 278609135867 HOSE REDUCER. 1
19 252709130319 T BOLT TYPE HOSE CLAMP. 1
- 278609139934 RESTRICTION INDICATORELECTROMECHANICAL. 1
- 278609139935 AIR FILTERSAFETY. 1
- 278609139936 AIR FILER PRIMARY. 1
- 278609140153 BRACKET ASSY(POWDER COATED). 1
- 278609140234 COVER ASSYTOP 1
- 207609133349 SUPPORT BKT. DUCT MTG. G1150 1
- 278609130324 ASSY CLAMP 2
- 278601173330 BRACKET(DIPSTICK MOUNTING) 1
- 257642914201 CLAMP 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 59 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( LA9188.22.01C-ENGINE LIFTING )


Fig. Part No Part Description Qty Remarks
1 278618999917 SCREW HEX.FLANGE HEAD CAP M 12 X 1.75 X 25 1
2 278607999983 SCREW HEX FLANGE HEAD CAP M 8X1.25X30 2
3 278614999914 SCREW HEX FLANGE HEAD CAP M 10X1.5X30 2
4 278622999907 BRACKET LIFTING 1
5 278622999908 BRACKET LIFTING 1
6 278622999909 SCREW HEX FLANGE HEAD CAP M 12X1.75 1
7 278601998601 SPACER,MOUNTING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 60 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (00) ENGINE Table : ( 2167013824R.01A-ENGINE MOUNTING )


Fig. Part No Part Description Qty Remarks
1 277024105102 ENGINE MOUNTING ARM LH (FRONT ) 1
2 277024105101 ENGINE MOUNTING ARM RH (FRONT) 1
4 257624100101 ASSY RUBBER SUPPORT FRONT 2
5 3522420509 TORQUE SUPPORT 2
257624109201 WASHER(ENG MTG.ARM FRT TO RUBBER SUPPORT FRT ) 2
6 216724200103 ASSY BRACKET-LH(ENG.MTG.-REAR BOTTOM) 1
7 216724200104 ASSY BRACKET-RH(ENG.MTG.-REAR BOTTOM) 1
9 216724200102 ASSY BRACKET (ENG. MTG. TOP) 2
10 257624200118 ASSY RUBBER SUPPORT REAR. 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 61 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (25) CLUTCH Table : ( 2724110625R.01A-CLUTCH )


Fig. Part No Part Description Qty Remarks
2 272425400129 380 DIA.CL.COVER ASSY(1.75SPLINE) 1
3 272425200134 380 DIA.CL.DISC ASSY (1.75SPLINE) 1
4 272425103709 CLUTCH HOUSING (SAE 1) 1
6 272425600225 380 DIA. ASSY CLUTCH REL.BRG(60)WITH DO 1
- 272425603102 NEEDLE ROLLER BRG.-(HOUSING) 2
- 272425607702 DUST SEAL 2
8 272425600197 ASSY CROSS SHAFT WITH RELEASE LEVER 1
- 272425606003 CLUTCH RELEASE LEVER 1
11 13600506611 PARALLEL KEY A8X7X63 1
12 272425605108 CLUTCH RELEASE YOKE 1
- 272425608001 SET SCREW 1
14 0422510004J CLUTCH COVER HOUSING UPPER 1
17 272425108204 CLUTCH HSG. BOTTOM COVER (SAE 1) 1
- 272425103713 ADAPTER - SAE1 TO SAE2 (FW HSG & CLUTCH) 1
- 272425400146 PRESSURE PLATE SERVICE KIT 1
--------- CONSIST OF :
- - PRESSURE PLATE 1
- - NEEDLE BEARING 6
- 272425400147 RELEASE LEVER SERVICE KIT 1
--------- CONSIST OF :
- - RELEASE LEVER 3
- - EYE BOLT 3
- - NEEDLE BEARING 3
- - EYE BOLT PIN 3
- - ADJUSTING NUT 3

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 62 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (25) CLUTCH Table : ( 2724110625R.01A-CLUTCH )


Fig. Part No Part Description Qty Remarks
- - LOCK NUT 3
- - RETRACTOR SPRING 3
- - PRESSURE PLATE PIN 3
- - RETAINING RING 3
- - WASHER 6
- 272425400148 RELEASE LEVER WITH EYE BOLT KIT 1
--------- CONSIST OF :
- - EYE BOLT 3
- - NEEDLE BEARING 3
- - RELEASE LEVER 3
- - EYE BOLT PIN 3
- 272425403704 CLUTCH COVER 380 DIA. 1
- 272425408602 CLUTCH COLLECTOR RING 1
- 272425408706 PRESSURE SPRING 380 DIA. 1
- 272425400150 HOLD DOWN BOLT KIT 1
--------- CONSIST OF :
- - HOLD DOWN BOLT 3
- - WASHER 3
- 272425200154 CLUTCH DISC FACING KIT 1
--------- CONSIST OF :
- - FACING CERAMIC 12
- - FACING RIVETS 48
- - JOINT RIVET 12

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 63 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.01B-GEAR BOX, GEAR BOX HOUSING )
Fig. Part No Part Description Qty Remarks
100 271526010110 ASSY GEAR BOX COMP- G1150 12.86-1.75"-CS-NPS-PTO-180CF-OC 1
1 271526100121 ASSY GB HOUSING FRTINTERREAR - DD, NON P/S 1
2 269126105303 GASKET (HOUSING FRONT & REAR) 1
3 271526713701 GEAR CASE COVER TOP 1
4 271526105301 GASKET(INTERMEDIATE TO REAR HSG) 1
7 271526253703 FRONT COVER ( UPPER ) 1
8 271526255301 GASKET (FRONT COVER UPPER) 1
9 257428207802 OILSEAL (52-72-12) 1
10 265135308303 SHIM 0.10THK AR FOR SELECTION
10 265135308304 SHIM 0.15THK AR FOR SELECTION
10 265135308305 SHIM 0.20THK AR FOR SELECTION
10 265135308306 SHIM 0.25THK AR FOR SELECTION
10 265135308307 SHIM 0.50THK AR FOR SELECTION
10 265135308308 SHIM 1.50THK AR FOR SELECTION
10 265135308309 SHIM 0.3 THICK AR FOR SELECTION
10 265135308311 SHIM 1.0 THICK AR FOR SELECTION
11 269126303704 FRONT COVER (LOWER) 1
12 269126305302 GASKET (FRONT COVER LOWER) 1
14 269126106701 PIN (GEAR BOX HOUSING) 4
15 266335107207 MAGNETIC DRAIN PLUG 1
16 16220710240 SEALING WASHER 16X20 1
17 271526903402 COUPLING BODY 1
19 271526906901 INLET TUBE (OIL PUMP) 1
20 271526900108 ASSY STRAINER 1
21 271526903801 HOUSING OIL PUMP. 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 64 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.01B-GEAR BOX, GEAR BOX HOUSING )
Fig. Part No Part Description Qty Remarks
22 13050508255 CYL PIN 8 M 6X25 2
23 11341510301 HEX FL SCREW M10X30 8
24 0009970006J PLUG OIL FILLING 1
25 271526355301 GASKET (R.I.COVER) 1
26 271526353701 COVER (REV IDLER) 1
29 271526200124 ASSY COUPLING FLANGE(180DIA.,X-SERRATED) 1
30 271526206501 LOCK NUT (COUPLING FLANGE) 1
31 269126308310 SHIM 0.05 THK. AR FOR SELECTION
31 269126308311 SHIM 0.125 THK AR FOR SELECTION
31 269126308312 SHIM 0.25 THK AR FOR SELECTION
31 269126308313 SHIM 0.5 THK. AR FOR SELECTION
33 271526203701 PISTON COVER 1
34 270254509950 REVERSE LIGHT SWITCH 1
35 269126107202 SEALING PLUG 4
36 16220710282 SEALING WASHER 18X22 4
37 271526513201 ROTATION LOCKING BOLT 1
39 16082502401 SEALING PLUG M24X1.5 1
40 282954509922 NEUTRAL SWITCH 1
43 271526906902 SLEEVE (OIL PUMP) 1
44 271526207701 SEALING RING (LUBRICATION PUMP) 2
45 271526203401 MUFF RING (MAINSHAFT) 1
46 271526205406 SUN GEAR 1
47 271526208615 SPACER LOCK (SUN GEAR) 1
48 271526203201 SCREW (SPACER LOCK-SUN GEAR) 1
- 271526207704 O-RING (9.3X1.8) VITON 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 65 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.01B-GEAR BOX, GEAR BOX HOUSING )
Fig. Part No Part Description Qty Remarks
49 271526909902 OUTER ROTOR 1
50 271526909901 INNER ROTOR 1
51 271526903701 COVER (OILPUMP) 1
55 269126710109 ASSY BRACKET 1
56 271526718209 BAFFLE-PLATE (NON-POWERSHIFT) 1
57 271526207905 SPEEDO PINION (JIS TYPE) 1
58 271526203402 SPEEDO ADAPTOR 1
59 250626207804 OIL SEAL 1
62 16082001402 SEALING PLUG M14X1.5 1
63 16221810213 SEALING WASHER 14X18 1
64 271526908701 COMPRESSION SPRING(OIL PUMP) 1
65 271526908202 CAP (PRESSURE RELIEF VALVE) OIL PUMP 1
67 269026203106 CYLD.ROLLER BRG.(L/S FRT.END) 1
68 269126108201 PLUG (SHIFTER SHAFT-REAR) 3
69 257433150102 ASSY FILTER BREATHER 1
70 269126159901 ADAPTOR 1
71 281654608205 BRACKET WIRING HARNESS MOUNTING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 66 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.02-PNEUMATIC ARRANGEMENT )


Fig. Part No Part Description Qty Remarks
1 271526710122 ASSY 4/2 PNEUMATIC VALVE (M/S REXROTH) 1
2 271526806801 PNUEMATIC FITTING (45 DEG) G 1/8 X 6 3
3 271526710105 ASSY NYLON PIPE(5/2 VALVE TO HSG.) 1
4 271526710106 ASSY NYLON PIPE(5/2 VALVE TO CYLINDER) 1
5 11411406255 CAP SCREW M6X25 2
6 12051696016 HEX NUT M12X1.5 2
7 12080996011 HEX THIN NUT M12X1.5 2
8 16502800608 BULK HD ELBOW BODY L6 2
9 271526711602 QUICK FIX CONNECTOR-1/8(6 OD) 3
12 271526718207 BRACKET RH ( PRESSURE REGULATOR) 1
13 271526710127 ASSY FIL/PRES REGULATOR(5.5BAR) 1
15 271526710104 ASSY NYLON PIPE(FPR TO 5/2 VALVE) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 67 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.03-PTO IPH )


Fig. Part No Part Description Qty Remarks
1 271526407901 ADAPTOR SHAFT (OIL PUMP AND REAR PTO) 1
2 271526903101 DEEP GROOVE BALL BEARING (ADAPTOR SHAFT) 1
3 14580608001 INTERNAL CIRCLIP 80X2.5N IS3075P2 SS8400 1
- 271526904301 CIRCLIP ( 1.4 THK ) 1 FOR SELECTION
4 271526904302 CIRCLIP ( 1.5 THK ) 1 FOR SELECTION
4 271526904303 CIRCLIP ( 1.6 THK ) 1 FOR SELECTION
4 271526904304 CIRCLIP ( 1.7 THK ) 1 FOR SELECTION
5 271526408801 STUD (FOR OIL PUMP AND PTO) 4
6 271526905301 GASKET (OIL COOLING ) 1
7 271526907702 PLATE OIL PUMP (OIL COOLING) 1
- 271526207709 O-RING (12.37X2.65) 1
8 271526905302 GASKET OIL PUMP HOUSING (REAR OIL PUMP) 1
9 13050508255 CYL PIN 8M6X25 IS2393 2
10 271526909902 OUTER ROTOR 1
11 271526909901 INNER ROTOR 1
12 271526400108 ASSY PTO IPH 1
13 271526903803 OIL PUMP HOUSING(OIL COOLING & REAR PTO)N 1
14 271526903402 COUPLING BODY 1
15 16220710240 SEALING WASHER 16X20 IS3175 CU 1
16 271526405301 GASKET ( REAR PTO TO OIL PUMP ) 1
17 271526403706 ADAPTOR PTO (INTERPUMP) 1
20 271526408606 SPACER LOCK (CLUTCH PTO) 1
21 271526404603 CLUTCH PTO (INTERPUMP) 1
- 271526409901 ASSY KIT FOR IPH PTO (199K747000) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 68 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.04B-TOP COVER )


Fig. Part No Part Description Qty Remarks
1 271526713701 GEAR CASE COVER TOP 1
2 251626715302 GASKET,SIDE COVER 1
3 271526713801 SIDE COVER (TOP COVER) 1
7 16081001603 SEALING PLUG AM16X1.5 1
8 251626718602 CRINKLED WASHER 1
9 251626717201 SEALING PLUG 1
10 251626718603 CRINKLED WASHER. 1
11 251626718704 COMPRESSION SPRING 1
12 271526716703 PRESSURE PIECE 1
13 250526717701 BELLOW 1
14 250726717803 SCRAPER RING 1
15 17061602518 OIL SEAL B25X35X7 NITRILE 1
16 271526715101 SELECTOR & SHIFTER FINGER 1
17 13120512409 DOWEL SLEEVE HEAVY 10X40 1
18 13120510406 DOWEL SLEEVE HEAVY 6X40 1
20 271526717901 SELECTOR & SHIFTER SHAFT 1
21 271526718201 CUP (SELECTOR SHIFTER SHAFT) 1
22 271526718702 COMPRESSION SPRING (INNER) 1
23 271526718701 COMPRESSION SPRING (OUTER) 1
24 251626718601 SPACER 1
25 14550801206 CIRCLIP E 12X1.3 1
26 250726713105 NEEDLE CAGE 2
27 14270202501 HOSE CLIP 25 1
28 271526710146 ASSY INTERLOCK M/S NOREGAN 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 69 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.05-SHIFTER SHAFT AND FORK )


Fig. Part No Part Description Qty Remarks
2 271526517903 SHIFTER SHAFT (3RD/4TH SPEED) 1
3 271526515103 SHIFTER DOG (3RD/4TH GEAR) 1
4 269126516705 SPIRAL PIN 8X36 6
5 271526515104 SHIFTER FORK( 3RD/4TH) 1
6 269126519901 BRASS PAD 8
7 269126510120 ASSY DETENT 4
8 269126518703 COMPRESSION SPRING. (DETENT) 4
10 271526517902 SHIFTER SHAFT (1ST/2ND SPEED) 1
11 271526515105 SHIFTER FORK (1ST/2ND SPEED) 1
12 271526515102 SHIFTER DOG (1ST/2ND GEAR) 1
13 269126516703 INTERLOCK PIN 1
14 15950400177 BALL 13.494DIA-GRADE 200 IS2898 2
16 271526517901 SHIFTER SHAFT (REV / CRAWLER SPEED) 1
17 271526515109 SHIFTER FORK (REVERSE/CRAWLER) 1
18 271526515101 SHIFTER DOG (CRAWLER/REV) 1
20 271526517904 SHIFTER SHAFT (RANGE) 1
21 271526515106 SHIFTER FORK (RANGE) 1
22 271526517906 INTER LOCK SHAFT 1
23 271526518701 COMPRESSION SPRING (INTERLOCK SHAFT) 1
24 271526516702 CYLINDRCAL PIN (HARDENED) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 70 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.06-MAIN SHAFT )


Fig. Part No Part Description Qty Remarks
1 271526253103 TAPER ROLLER BEARING 1
2 271526204613 SYNCHRONISING CONE (C/1/2/3/4) THREADED 5
3 271526204339 CIRCLIP (2.9 THK) 1 FOR SELECTION
3 271526204340 CIRCLIP (3.0 THK) 1 FOR SELECTION
3 271526204341 CIRCLIP (3.1 THK) 1 FOR SELECTION
3 271526204342 CIRCLIP (3.2 THK) 1 FOR SELECTION
3 271526204343 CIRCLIP (3.3 THK) 1 FOR SELECTION
3 271526204344 CIRCLIP (3.4 THK) 1 FOR SELECTION
30 271526204635 SHIFTER SLEEVE 2
31 269126206702 RETENTION PIN 6
32 269126208701 COMPRESION SPRING 9
33 271526204603 ENGAGING GEAR (3RD/4TH) 1
5 271526204606 SYNCHRO RING (3RD/4TH SPEED) 1
6 271526205412 3RD / 7TH SPEED GEAR ( MAIN SHAFT ) 1
7 269126203106 NEEDLE CAGE 4TH/REV SPEED 1
8 271526204345 CIRCLIP (3.4 THK) 1 FOR SELECTION
8 271526204346 CIRCLIP (3.5 THK) 1 FOR SELECTION
8 271526204347 CIRCLIP (3.6 THK) 1 FOR SELECTION
8 271526204348 CIRCLIP (3.7 THK) 1 FOR SELECTION
8 271526204349 CIRCLIP (3.8 THK) 1 FOR SELECTION
8 271526204350 CIRCLIP (3.9 THK) 1 FOR SELECTION
8 271526204351 CIRCLIP (4.0 THK) 1 FOR SELECTION
9 271526208614 SPACER (MAIN SHAFT) 1
10 271526205411 2ND / 6TH SPEED GEAR ( MAIN SHAFT ) 1
11 269126200142 NEEDLE CAGE 3RD SPEED 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 71 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.06-MAIN SHAFT )


Fig. Part No Part Description Qty Remarks
12 271526204605 SYNCHRO RING (CRAWLER/1ST/2ND) 3
13 271526204334 CIRCLIP (3.8 THK) 1 FOR SELECTION
13 271526204335 CIRCLIP (3.9 THK) 1 FOR SELECTION
13 271526204336 CIRCLIP (4.0 THK) 1 FOR SELECTION
13 271526204337 CIRCLIP (4.1 THK) 1 FOR SELECTION
13 271526204338 CIRCLIP (4.2 THK) 1 FOR SELECTION
14 271526204602 ENGAGING GEAR (1ST/2ND) 1
15 271526205410 1ST / 5TH SPEED GEAR ( MAIN SHAFT ) 1
16 271526203104 NEEDLE ROLLER AND CAGE ASSY 2
17 271526207901 MAIN SHAFT 1
18 271526205402 CRAWLER GEAR (MAIN SHAFT) 1
34 271526204612 SHIFTER SLEEVE (CRAWLER/REVERSE) 1
20 271526204301 CIRCLIP (2.3 THK) 1 FOR SELECTION
20 271526204302 CIRCLIP (2.4 THK) 1 FOR SELECTION
20 271526204303 CIRCLIP (2.5 THK) 1 FOR SELECTION
20 271526204304 CIRCLIP (2.6 THK) 1 FOR SELECTION
20 271526204305 CIRCLIP (2.7 THK) 1 FOR SELECTION
21 271526204604 ENGAGING RING (REVERSE) 1
22 271526205401 REVERSE SPEED GEAR (MAIN SHAFT) 1
23 271526208601 SPACER 12.4 THK (M/SHAFT) 1 FOR SELECTION
23 271526208602 SPACER 12.3 THK (M/SHAFT) 1 FOR SELECTION
23 271526208603 SPACER 12.2 THK (M/SHAFT) 1 FOR SELECTION
23 271526208604 SPACER 12.1 THK (M/SHAFT) 1 FOR SELECTION
23 271526208605 SPACER 12.0 THK (M/SHAFT) 1 FOR SELECTION
23 271526208606 SPACER 11.9 THK (M/SHAFT) 1 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 72 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.06-MAIN SHAFT )


Fig. Part No Part Description Qty Remarks
23 271526208607 SPACER 11.8 THK (M/SHAFT) 1 FOR SELECTION
23 271526208608 SPACER 11.7 THK (M/SHAFT) 1 FOR SELECTION
23 271526208609 SPACER 11.6 THK (M/SHAFT) 1 FOR SELECTION
23 271526208610 SPACER 11.5 THK (M/SHAFT) 1 FOR SELECTION
23 271526208611 SPACER 11.4 THK (M/SHAFT) 1 FOR SELECTION
23 271526208612 SPACER 11.3 THK (M/SHAFT) 1 FOR SELECTION
23 271526208613 SPACER 11.2 THK (M/SHAFT) 1 FOR SELECTION
24 265135603101 TAPER ROLLER BEARING 1
25 271526204601 ENGAGING GEAR (CRAWLER/REV) 1
- 269126208611 STOPPER RING. 1
- 885426042518 KIT CIRCLIP G-1150
--------- CONSISTS OF :-
- - CIRCLIP (2.9 THK) 1
- - CIRCLIP (3.4 THK) 1
- - CIRCLIP (3.8 THK) 1
- - CIRCLIP (2.3 THK) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 73 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.07-COUNTER SHAFT )


Fig. Part No Part Description Qty Remarks
1 269126303108 TAPER ROLLER BEARING 2
2 271526305408 CONSTANTMESH GEAR ( COUNTER SHAFT ) 1
3 271526305407 3RD / 7TH SPEED GEAR ( COUNTER SHAFT ) 1
4 271526305406 2ND / 6TH SPEED GEAR ( COUNTER SHAFT ) 1
5 271526305405 1ST / 5TH SPEED GEAR ( COUNTER SHAFT ) 1
6 271526307902 COUNTER SHAFT 1
7 251626356102 THRUST WASHER (REVERSE IDLER GEAR) 2
8 271526355401 REVERSE IDLER GEAR 1
9 271526357901 SHAFT (REVERSE IDLER GEAR) 1
10 251626353104 ROLLER RING REV.IDLER GEAR 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 74 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.08-DRIVE SHAFT )


Fig. Part No Part Description Qty Remarks
1 265135603101 TAPER ROLLER BEARING 1
2 271526257911 DRIVE SHAFT-1-3/4SPLINE SAE-1 CH HSG. 1
3 271526254601 SYNCHRO RING ( DRIVESHAFT) 1
4 271526250115 ASSY DRIVESHAFT 1-3/4 SAE-1 CH HSG. 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 75 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.09A-OIL LUBRICATION SYSTEM )


Fig. Part No Part Description Qty Remarks
1 271526200113 ASSY PLANET CARRIER 1
41 271526207906 PLANET CARRIER HOUSING-INTEGRAL 1
42 271526203203 LOCKING SCREW (SHAFT PLANET) 5
43 271526207903 SHAFT (PLANET) 5
44 271526209201 THRUST WASHER 10
46 271526203001 PLANET ROLLER 20
47 271526208616 SPACER (ROLLER BRG. - PLANET GEAR) 5
48 271526205407 PLANET GEAR 5
49 271526206101 LOCKWASHER(SHAFT(PLANET)-PLANET CARRIER) 5
2 271526205408 ANNULUS GEAR 1
3 271526204322 CIRCLIP (2.7 THK) 1 FOR SELECTION
3 271526204321 CIRCLIP (2.8 THK) 1 FOR SELECTION
3 271526204320 CIRCLIP (2.9 THK) 1 FOR SELECTION
3 271526204319 CIRCLIP (3.0 THK) 1 FOR SELECTION
3 271526204318 CIRCLIP (3.1 THK) 1 FOR SELECTION
4 271526204333 CIRCLIP (2.7 THK) 1 FOR SELECTION
4 271526204317 CIRCLIP (2.8 THK) 1 FOR SELECTION
4 271526204316 CIRCLIP (2.9 THK) 1 FOR SELECTION
4 271526204315 CIRCLIP (3.0 THK) 1 FOR SELECTION
4 271526204314 CIRCLIP (3.1 THK) 1 FOR SELECTION
5 271526203102 DEEP GROOVE BALL BEARING (ANNULUS) 1
6 271526205102 CARRIER (ANNULUS) 1
7 271526203202 HEX COLLER BOLT (RECTION PLATE) 8
8 271526207101 REACTION PLATE 1
9 271526204311 CIRCLIP (3.0 THK) 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 76 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.09A-OIL LUBRICATION SYSTEM )


Fig. Part No Part Description Qty Remarks
10 271526204607 SYNCHRO RING (LOW RANGE) 1
50 271526204610 SHIFTER SLEEVE (RANGE SELECTION) 1
51 271526204614 SYNCHRONISING CONE (RANGE)THREAED 2
52 271526204608 ENGAGING GEAR (RANGE SELECTION) 1
53 271526206701 RETENTION PIN (RANGE) 9
54 271526208701 COMPRESSION SPRING(RANGE SYNCHRONISER) 9
12 271526207706 O-RING (66.27X3.53) VITON 1
13 271526208617 SPACER (PLANET CARRIER) 1
14 271526204611 SYNCHRORING (HIGH RANGE) 1
15 271526205409 GEAR (SPEEDOMETER DRIVE) 1
16 271526203103 DEEP GROOVE BALL BEARING(PLANET CARRIER) 1
17 271526204328 CIRCLIP (4.2 THK) 1 FOR SELECTION
17 271526204329 CIRCLIP (4.1 THK) 1 FOR SELECTION
17 271526204330 CIRCLIP (4.0 THK) 1 FOR SELECTION
17 271526204331 CIRCLIP (3.9 THK) 1 FOR SELECTION
17 271526204332 CIRCLIP (3.8 THK) 1 FOR SELECTION
18 271526207804 OILSEAL(95-125-12) 1
19 271526900107 OIL SPRAY TUBE (RANGE) 1
20 271526903201 COUNTERSUNK BOLT (SPRAY BAR) 1
22 271526207705 O-RING (21.69X2.65) VITON 1
23 271526207707 O-RING (17.17X1.8) VITON 1
24 271526207708 O-RING (82.27X1.8) VITON 1
25 271526207702 O-RING (66.04X5.3) VITON 1
26 271526206601 PISTON 1
30 271526204327 CIRCLIP (2.2 THK) 1 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 77 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.09A-OIL LUBRICATION SYSTEM )


Fig. Part No Part Description Qty Remarks
30 271526204326 CIRCLIP (2.3 THK) 1 FOR SELECTION
30 271526204325 CIRCLIP (2.4 THK) 1 FOR SELECTION
30 271526204324 CIRCLIP (2.5 THK) 1 FOR SELECTION
30 271526204323 CIRCLIP (2.6 THK) 1 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 78 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.10-OIL COOLER SYSTEM )


Fig. Part No Part Description Qty Remarks
1 281926900102 ASSY OILCOOLER 1
2 16220710282 SEALING WASHER 18X22 6
3 16442801502 COUPLING BODY 15 4
4 284126900102 ASSY HOSE-OIL IN 1
5 284126900101 ASSY HOSE - OIL HOSE OUT 1
6 281926907101 BRACKET RH (OILCOOLER ASSY ) 1
7 281926907102 BRACKET LH (OIL COOLER ASSLY.) 1
8 206042903359 BRACKET DAMPING AIR LINES 1
9 220243903301 Z-BRACKET 1
10 264142904204 CLAMP 5
11 207742903339 BRACKET 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 79 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (26) GEARBOX Table : ( 2167873826R.11B-GEAR SHIFT LINKAGE )


Fig. Part No Part Description Qty Remarks
1 275326800104 ASSY GEAR SHIFT LEVER KNOB 1
2 276326800113 ASSY SPACER (G. S. LEVER) 1
3 275126807702 REXENE BELLOW 1
4 276326800114 ASSY CLAMP PLATE (RUBBER BELLOW) 1
6 275126809906 GEAR SHIFT LEVER 1
7 217126805101 HOUSING BLOCK (G.S.LEVER) 1
- 216726806701 PIN(HSG BLOCK TO TURNING TUBE) 1
10 216726800116 ASSY TURNING TUBE WITH BUSH 1
11 250726700152 ASSY BALL & SOCKET JOINT (BIG) 1
12 264126800224 ASSY BALL JOINT RH THREADS 1
13 275526707901 LINK ROD 1
14 264126800225 ASSY BALL JOINT LH THREADS 1
- 216726800108 ASSY BRACKET (G/SHIFT LINKAGE) 1
18 269126710109 ASSY BRACKET (ON GEAR BOX) 1
- 275126800152 ASSY BASE PLATE 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 80 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (29) CONTROLS Table : ( 5013065629R.01A-CLUTCH CONTROL )


Fig. Part No Part Description Qty Remarks
1 208229100108 ASSY CLUTCH PEDAL COMPLETE 1
2 265129103401 SINTERED BUSH 2
- 265129107703 RUBBER COVER 1
3 208229100107 ASSY MTG BKT COMPLETE 1
- 264129106702 CLUTCH PEDAL PIN 1
- 207429100121 ASSY STOPPER 1
5 280229100122 ASSY BRACKET (MASTER CYLINDER MTG) 1
- 13181530256 CLEVIS PIN 10F8X28X24 TS17606-SS8400 1
7 264129108701 TORSION SPRING 1
- 264129108602 SPACER 1
8 275129506301 BUSH 1
9 257329209904 PIN 1
10 272425606003 CLUTCH RELEASE LEVER 1
11 275129506301 BUSH (CL RELEASE LEVER TO BOOSTER) 1
12 208229100112 ASSY CLUTCH FLUID RESERVOIR WITH CLAMP 1
14 208229305801 HOSE PIPE(FROM RES. TO MC) 1
15 264142806803 ADAPTOR (TUBE TO TUBE) 1
- 254701174212 HOSE CLIP 17 TS17669 1
- 16440500602 COUPLING BODY L 6M 1
20 261829100107 ASSY MASTER CYLINDER- M/S BIL- 25.4 DIA. 1
21 284629100109 ASSY FORK WITH ROD (MASTER CYL) 1
22 216729100107 ASSY CLUTCH BOOSTER 1
- 501329100101 BRKT. ASSY FOR CLUTCH BOOSTER MTG.(G1400) 1
24 208229300101 ASSY PIPE LINE(MC TO CB 1STPIPE) 1
25 501129300101 HYD PIPE LINE (FROM M.CYL TO C.B.PIPE-2 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 81 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (29) CONTROLS Table : ( 5013065629R.01A-CLUTCH CONTROL )


Fig. Part No Part Description Qty Remarks
- 16151700601 COUPLING NUT L6 1
- 261829100109 MAJOR REPAIR KIT FOR M/CYL. 1
--------- CONSISTS OF
- - PLUNGER 1
- - SEAL 1
- - SHIM 1
- - SEAL 1
- - SPRING 1
- - CIRCLIP 1
- - SEAL (FOR FLUID TANK) 1
- - DUST COVER 1
- 261829100110 MINOR REPAIR KIT FOR M/CYL. 1
--------- CONSISTS OF
- - SEAL 1
- - SEAL 1
- - SEAL (FOR FLUID TANK) 1
- - DUST COVER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 82 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (30) ACCELERATOR Table : ( 2082033230R.01B-ACCELERATOR CONTROL )


Fig. Part No Part Description Qty Remarks
1 208230100106 ASSY ACCELERATOR PEDAL COMPLETE 1
- 282629103401 PIVOT BUSH 2
- 269830107703 RUBBER COVER (PEDAL PLATE) 1
2 17271601000 BALL PIN C10 TS15622 SS8451-8C 2
4 269630107703 RUBBER CAP (FOR ACCELERATOR STOPPER) 2
5 265142804201 HOLDER BRAKE HOSE 1
6 12080801007 HEX THIN NUT M10 IS1364P4-05-SS8451S2-Y 2
7 208230100108 ASSY PULL CABLE ACCELERATOR 1
8 276330103301 BRACKET(ON TIMING G.B.COVER FOR ACC.) 1
9 207429100121 ASSY STOPPER 2
- 207430108206 BRACKET FOR ACCELERATOR CABLE MOUNTING 1
13 502830308701 TENSION SPRING FOR ACC CONTROL(NEAR FIP) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 83 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (31) FRAME Table : ( 5013085631R.01-FRAME )


Fig. Part No Part Description Qty Remarks
1 501331000102 ASSY FRAME COMPLETE (56 WB) 1
2 217131700106 ASSY NOISE SHIELD-CAB END 1
3 284131200101 ASSY BUMPER CROSS MEMBER 1
4 3043100207 ASSY CHAIN WITH RING & LOCKING HOOK 1
5 257631506701 COUPLING PIN 1
6 501331308201 GUSSET TOP RH(BUMPER CROSS MEMBER) 2
7 501331308202 GUSSET TOP LH(BUMPER CROSS MEMBER) 2
8 501331200106 ASSY REINF-RH(FRT SPRING BKT) 1
9 503932103304 SPRING HANGER MOUNTING BRACKET-FRONT 2
10 501331200107 ASSY REINF-LH(FRT SPRING BKT) 1
11 216731200101 ASSY SUPPORT-RH (2ND C.M) 1
12 216731200102 ASSY SUPPORT-LH (2ND C.M) 1
13 501331107105 REINFORCEMENT-RH (LONG MEMBER) 1
14 501331107106 REINFORCEMENT-LH(LONG MEMBER) 1
15 - ASSY SUPPORT(ENG X-MEMBER REAR) 2
16 216731200104 ASSY ENG. CROSS MEMBER (FRONT) 1
- 216731200106 ASSY STIFFENER WITH SPACER(2ND C.M) 2
- 276831207109 SPACER PLATE ( ENG CM FRONT ) 2
17 216731200113 ASSY ENGINE X-MEMBER REAR(WITH SUPPORT) 1
18 501332100102 ASSY SPRING HANGER BKT FR MIDDLE - LH 1
19 501332100103 ASSY SPRING HANGER BKT FR MIDDLE - RH 1
- 501332103201 HEX FL BOLT DIN EN 1665 M16X2X75 - 10.9 6
- 501132406503 HEX FLANGE NUT (SELF LOCKING) M16X2 10.9 26
20 501331200102 ASSY 4TH X-MEMBER WITH GUSSET 1
21 501331200101 ASSY CROSS MEMBER (5TH) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 84 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (31) FRAME Table : ( 5013085631R.01-FRAME )


Fig. Part No Part Description Qty Remarks
22 501332100104 ASSY SPRING HANGER BKT FRONT RWD 2
- 500632403213 HEX FL BOLT M16X2X70 4
- 501332103204 HEX FL BOLT DIN EN 1665 M16X2X100-10.9 10
23 288032403751 ARTICULATION STOPPER STEEL CASTING 2
24 501331200110 ASSY 6TH CROSS MEMBER 1
25 288032403751 ARTICULATION STOPPER STEEL CASTING 2
26 220731207117 C-CHANNEL (FOR DOUBLE X-MEMBER ASSY) 2
- 220731207118 SUPPORT - TOP (6TH CROSS MEMBER) 2
- 220731207119 SUPPORT - BOTTOM (6TH CROSS MEMBER) 2
27 288032403751 SPRING BRACKET-REAR 2
30 220731200113 END X-MEMBER 1
- 501132403217 HEX FLANGE BOLT M16X2X90 10.9 8
- 12301501402 HEX FL NUT AM14 TS17430 8 SS8451-8C 12
--------- GEAR BOX MOUNTING
--------- CONSIST OF:-
- 208231200108 ASSY BRKT.FOR 5TH SUPPORT ON G.B 1
- 501331200104 ASSY BRACKET GB MTG 1
- 501331200105 ASSY BRACKET GB MTG 1
53 501131207120 TOP C CHANNEL (GEAR BOX MOUNTING) 1
- 257450006904 SPACER TUBE (35 LONG) 2
- 257450009202 WASHER (47DIA) 4
- 257450006301 RUBBER BUFFER 4
54 501131608701 HELICAL COMPRESSION SPRING (G B MTG.) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 85 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.01-FRONT LEAF SPRING FWD )


Fig. Part No Part Description Qty Remarks
1 501332100121 ASSY 4 LEAF PARABOLIC SPRING 4
2 501732100111 ASSY FIRST LEAF WITH BUSH 4
3 288532103403 BUSH 8
5 501732107106 SECOND LEAF 2
6 501732107107 THIRD LEAF 2
7 501732107108 FOURTH LEAF 2
8 500432108602 CENTER LINER 8
9 500432106503 HEX NUT M16X1.5(SELF LOCKING TYPE) 4
10 501732104203 SPRING CLIP 8
11 500432108603 SPECER TUBE 8
12 11064010702 HEX BOLT M10X120 IS1364P1-10.9SS8451-8CH 8
- 500432106501 HEX.NUT M10X1.5(SELF LOCKING TYPE) 8
14 500432107118 CASTER PLATE 2
15 503932103212 CENTRE BOLT M16X1.5X150 4
- 288532109001 WASHER SPRING PIN 16
16 288532104202 U BOLT FRT- SPRING 2
17 502232104202 U BOLT FRONT 6
- 288532100104 ASSY CLAMP PLATE U BOLT 4
19 500632106501 FLANGE NUT (U BOLT FRT. SPRING) 16
- 17170601009 GREASE NIPPLE AM10X1 IS4009P2 SS8451-8C 12

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 86 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.02-LINK ROD & BELL CRANK LEVER )
Fig. Part No Part Description Qty Remarks
1 501332100103 ASSY SPRING HANGER BKT FR MIDD - RH 1
2 501332100102 ASSY SPRING HANGER BKT FR MIDDLE - LH 1
3 500632103401 BUSH 4
4 503932103304 SPRING HANGER MOUNTING BRACKET-FRONT 2
5 501332100104 ASSY SPRING HANGER BKT FRONT RWD 2
6 503932100116 ASSY BELL CRANK LEAVER FRWD-LH 1
7 503932100117 ASSY BELL CRANK LEAVER FRWD-RH 1
8 503932100114 ASSY BELL CRANK LEAVER FFWD-LH 1
9 503932100115 ASSY BELL CRANK LEAVER FFWD-RH 1
10 500632103402 BUSH 1
11 500632103403 BUSH 1
12 500632106704 PIN BELL CRANK LEVER MTG. 2
13 500632108603 WASHER 4
14 500632100111 ASSY BUMP STOPPER (EQUALISING MACHANISM) 4
- 12301501216 HEX FL NUT AM12X1.5 4
16 500632106701 PIN SPRING MOUNTING 12
17 0429900037J COTTER PIN 24
- 17170601602 GREASE NIPPLE AM16X1.5 2
21 503932100109 ASSY LINK ROD 2
22 500632103709 SPRING SHACKLE (FRONT SPRING) 4
- 500632108602 WASHER 4
24 501332100127 ASSY BRACKET AXLE STOPPER FFWD-LH 1
25 501332100128 ASSY BRACKET AXLE STOPPER FFWD-RH 1
26 501332100105 ASSY BUMP STOPPER MTG. BKT.FFWD TOP. 2
- 501332100116 ASSY BUMP STOPPER - LH 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 87 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.02-LINK ROD & BELL CRANK LEVER )
Fig. Part No Part Description Qty Remarks
- 501332100117 ASSY BUMP STOPPER - RH 1
27 261732406702 PIN 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 88 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.03-SHOCK ABSORBER )


Fig. Part No Part Description Qty Remarks
1 500632300106 ASSY SHOCK ABSORBER FRONT M/S ZF 4
2 288532306501 HEX NUT M22X1.5 2
3 288532309201 SPRING WASHER 2
4 501332303303 SHOCK ABSORBER BRACKET-LH (ON AXLE) 1
4 501332303304 SHOCK ABSORBER BRACKET-RH (ON AXLE) 1
5 288532303202 HEX BOLT M22X1.5X165 2
6 501332803301 ANTIROLL BAR MTG BRACKET (ON CHASSIS) 2
6 501332300101 ASSY SHOCK ABSORBER BKT FFWD TOP 2
7 288532309202 SPRING WASHER 4
8 288532306501 HEX NUT M22X1.5 8
9 277632603201 HEX.BOLT M24X1.5 2
10 288532306501 HEX NUT M22X1.5 2
11 288532303202 HEX BOLT M22X1.5X165 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 89 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.04-FRONT ANTIROLLBAR )


Fig. Part No Part Description Qty Remarks
1 501332807902 ANTIROLL BAR-FORGED 2
2 500632805104 BRACKET (ARB MOUNTING ON AXLE) 2
3 500632107501 BUSH ANTI-ROLL BAR (ON AXLE) 4
4 500632107134 PLATE ANTI-ROLL BAR FRONT (ON AXLE BKT.) 2
5 288532103204 HEX FLANGE BOLT M10X1.25X30 8
6 501332800101 ASSY BALL JOINT LINK- M/S TALBROS 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 90 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.05-TML REAR BOGIEE SUSPENSION )


Fig. Part No Part Description Qty Remarks
1 288032403719 V-ROD MTG. BKT ON FRAME-TML SUSPENSION 2
2 288032407131 SPACER PLATE-V ROD MTG BKT ON FRAME 4
3 501132403217 HEX FLANGE BOLT M16X2X90 10.9 24
4 501132403221 HEX FLANGE BOLT M20X2.5X65 10.9 8
5 288032400173 ASSY V ROD TML SUSPENSION 2
5A 288032400190 CENRER BUSH ASSY ,V ROD REPAIR KIT 2
5B 288032400189 BUSH PIN ASSY REPAIR KIT 4
6 501132403210 HEX FLANGE BOLT M20X2.5X130 10.9 12
7 501132406505 HEX FLANGE NUT (SELF LOCKING) M20X2.5 10.9 16
8 288032403751 ARTICULATION STOPPER STEEL CASTING 4
9 288032400155 TRUNNION ASSY-TML SUSPENSION 2
10 288032404805 SPRING DOWEL (HEAVY TYPE) 4
11 501132406503 HEX FLANGE NUT (SELF LOCKING) M16X2 10.9 76
12 288032400172 ASSY TORQUE ROD-TML SUSPENSION 4
13 501132403206 HEX FLANGE BOLT M16X2X50 19.9 28
14 501132403210 HEX FLANGE BOLT M20X2.5X130 10.9 12
15 288032400167 SPRING ASSY -TML SUSPENSION 2
16 288032400170 BOLSTER TML SUSPENSION-ZF PROPOSAL 2
17 288032400157 PIVOT HSG ASSY -TML SUSPENSION 2
21 288032407109 FIRST LEAF-TML SUSPENSION 2
22 288032407110 SECOND LEAF-TML SUSPENSION 2
23 288032407111 THIRD LEAF-TML SUSPENSION 2
24 288032407112 FOURTH LEAF- TML SUSPENSION 2
25 288032407113 FIFTH LEAF- TML SUSPENSION 2
26 288032407114 SIXTH LEAF-TML SUSPENSION 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 91 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.05-TML REAR BOGIEE SUSPENSION )


Fig. Part No Part Description Qty Remarks
27 288032407115 SEVENTH LEAF- TML SUSPENSION 2
28 288032407116 EIGHTH LEAF-TML SUSPENSION 2
29 288032407117 NINTH LEAF-TML SUSPENSION 2
30 288032407118 TENTH LEAF-TML SUSPENSION 2
31 288032407119 ELEVENTH LEAF-TML SUSPENSION 2
- 288032407120 TWELVETH LEAF-TML SUSPENSION 2
41 288032403722 GUIDE PLATE-TML SUSPENSION 2
- 288032403225 CENTRE BOLT-SPRING ASSY -TML SUSP 2
42 288032404203 U-BOLT(M24)-TML SUSPENSION 4
- 288032406513 HEX FL NUT M24X2 - 10 ISO7044 8
- 501132403201 HEX FLANGE BOLT M14X2X35 10.9 8
- 288032407708 SEALING GASKET 4
44 288032409209 THRUST WASHER (BENT TABS) TRUNNION PIN 2
45 288032409208 THRUST WASHER (STRAIGHT TABS) 2
- 288032403402 TRUNNION BUSH 2
- 257441109902 GREASE NIPPLE AM8X1 IS4009P2 SS8451-8C 2
47 288032404306 EXTRNAL CIRCLIP 128X4 N IS:3075(PART 1) 2
48 288032408203 END CAP TRUNNION 4
49 288032407703 RUBBER SEAL-TRUNNION HOUSING 2
50 288032408204 END CAP PIVOT HOUSING 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 92 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.06-ANTI ROLL BAR REAR )


Fig. Part No Part Description Qty Remarks
1 288032903703 TOP ARB MOUNTING BRACKET-TML SUSPENSION 2
2 288032907101 ARB C CLAMP-TML SUSPENSION 4
3 277832900107 ASSY BUSH (REAR ANTI ROLL BAR) 4
4 288032903704 ARB MTG BRACKET BOTTOM TML SUSPENSION 2
5 288032907902 ANTIROLL BAR-TML REAR BOGIE SUSPENSION 1
6 288032900101 ARB LINK ASSY TML SUSP REAR 2
7 501132403207 HEX FLANGE BOLT M16X2X60 10.9 12
8 501132403203 HEX FLANGE BOLT M14X2X65 10.9 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 93 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (32) SUSPENSION Table : ( 5013085632R.07-REAR SUSPENSION FASTENERS )


Fig. Part No Part Description Qty Remarks
- 501132403218 HEX FLANGE BOLT M18X2.5X70 10.9 16
- 501132406504 HEX FLANGE NUT (SELF LOCKING) M18X2.5 10.9 20
- 501132406502 HEX FLANGE NUT (SELF LOCKING) M14X2 10.9 12
- 501132403204 HEX FLANGE BOLT M14X2X85 10.9 8
- 500632403207 HEX FL BOLT M16X2X85 12
- 11323910164 HEX SCREW M10X16 IS1364P2-8.8 SS8451-8C 8
- 11073512681 HEX FL BOLT M12X120TS17130 8.8SS8451S2-Y 4
- 12301901214 HEX FL NUT AM12X1.5 TS17430 10SS8451S2-YH 4
- 12051501207 HEX NUT M12 IS1364P3-8-SS8451-8C 2
- 12051598073 HEX NUT M10 IS1364P3-8-SS8451-8C 8
- 11064198132 H/BOLT M18X1.5X70 IS13726-10.9SS8451-8CH 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 94 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.01-FRONT AXLE )


Fig. Part No Part Description Qty Remarks
- 501333000101 ASSY FRONT FWD AXLE COMPLETE WITH BRAKES 1
- 501333000102 ASSY FRONT RWD AXLE COMPLETE WITH BRAKES 1
1 288533408201 HUB CAP FRONT 4
2 288533409202 LOCK WASHER BRG.NUT 4
3 288533406501 NUT BRG.FRONT HUB 4
4 288533409201 LOCK WASHER BRG.HUB 4
5 288533403104 CONE HUB BEARING INNER 4
6 288533405301 PACKING HUB CAP 4
7 288533405506 WHEEL HUB FRONT W/O POLE WHEEL 4
8 288533408301 SHIMS FRONT HUB AR FOR SELECTION
8 288533408302 SHIMS FRONT HUB AR FOR SELECTION
8 288533408303 SHIMS FRONT HUB AR FOR SELECTION
8 288533408304 SHIMS FRONT HUB AR FOR SELECTION
8 288533408305 SHIMS FRONT HUB AR FOR SELECTION
8 288533408307 SHIMS FRONT HUB AR FOR SELECTION
8 288533408308 SHIMS FRONT HUB AR FOR SELECTION
9 288533408601 SPACER TUBE FRONT HUB 4
10 288533403103 CONE HUB BEARING OUTER 4
11 288533407801 COVER HUB BRG.INNER 4
12 288533404301 SNAP RING 4
13 288533407802 OIL SEAL WHEEL HUB FRONT (M/S SKF) 4
14 11323998151 HEX SCREW M6X18 8
15 12520698025 SPRING WASHER B8 24
16 11323999114 HEX SCREW M8X18 24
17 263140100107 ASSY WHEEL NUT.(M22,LENGTH33) 40

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 95 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.01-FRONT AXLE )


Fig. Part No Part Description Qty Remarks
18 263140106701 HUB BOLT FRONT( M22) 40
19 288042109901 POLL WHEEL 4
20 504042103701 BRAKE DRUM FRONT 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 96 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.02-FRONT AXLE )


Fig. Part No Part Description Qty Remarks
1 288533207701 O-RING KING PIN UPR 4
2 288533203406 BUSH KING PIN 50 UPR 4
3 288533207801 OIL SEAL KING PIN 4
4 288533209201 THRUST WASHER KNUCKLE 1 FOR SELECTION
4 288533209202 THRUST WASHER 1 FOR SELECTION
4 288533209203 THRUST WASHER 1 FOR SELECTION
4 288533209204 THRUST WASHER 1 FOR SELECTION
4 288533209205 THRUST WASHER 1 FOR SELECTION
4 288533209206 THRUST WASHER 1 FOR SELECTION
4 288533209207 THRUST WASHER 1 FOR SELECTION
4 288533209208 THRUST WASHER 1 FOR SELECTION
5 503933200103 ASSY STUB AXLE LH 2
5 503933200104 ASSY STUB AXLE RH 2
6 288533206701 KING PIN 4
7 288533203101 THRUST BEARING 4
8 288042103401 SENSOR SLEEVE FOR ABS 4
9 288533203407 BUSH KING PIN 62 LWR 4
10 288533207702 O-RING LWR KP COVER 4
11 288533207102 COVER KING PIN LWR 4
12 12520698017 SPRING WASHER B6 16
13 11323998169 HEX SCREW M6X20 16
14 11324016459 HEX SCR M16X1.5X45 4
15 288533206503 LOCK NUT M16X1.5 4
16 288533207101 KING PIN COVER UPPER 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 97 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.03-FRONT AXLE )


Fig. Part No Part Description Qty Remarks
1 288533805102 KNUCKLE ARM RH SIDE 2
2 288533203202 HEX BOLT FOR STEERING ARM 2
2 288533203203 HEX BOLT FOR STEERING ARM 2
3 288533805103 TIE ROD ARM LH 1
3 288533805104 TIE ROD ARM RH 1
4 288533203201 BOLT M22X1.5 -TIE ROD ARM FIX 2
5 288533206501 NUT FOR TIE ROD ARM 2
6 - ASSY TIE ROD COMP. 2 UPTO 21-AUG-2014
288533800106 TIE ROD ASSY FRONT FORWARD AXLE 1 FROM 22-AUG-2014
288533800108 TIE ROD END ASSY R.H. 1 COMMON FOR FRNT FWD AND FRNT R
288533800109 TIE ROD END ASSY L.H. 1 COMMON FOR FRNT FWD AND FRNT R
288533800107 TIE ROD ASSY FRONT REARWARD AXLE 1 FROM 22-AUG-2014
7 501333105101 FRONT AXLE BEAM 7.5T 6.5 DEG 848 SPCD 2
8 288533206702 THREADED COTTER PIN 4
9 12520698050 SPRING WASHER B10 4
10 - HEX THIN NUT M10 4
11 13150609458 SPLIT PIN 4X45 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 98 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.04-FRONT AXLE BRAKE MOUNTING )
Fig. Part No Part Description Qty Remarks
1 503942100105 ASSY FRONT BRAKE WITH D/C LH M/S. BIL 1
1 503942100106 ASSY FRONT BRAKE WITH D/C RH M/S. BIL 1
3 288042103201 HEX BOLT M16X52 16
4 12102096043 CASTLE NUT M16X1.5 16
5 13150609369 SPLIT PIN 4X36 16
7 503942109901 KIT -BRACKET ASSY,LH,FOR 25 DEG BRACKET 1
7 503942109902 KIT -BRACKET ASSY,RH,FOR 25 DEG BRACKET 1
8 504042103401 BUSH - REAR BRAKE CHAMBER MOUNTING BRACK 2
9 288042107801 OIL SEAL 4
10 503942108201 ANCHOR BRACKET LPT 3721 4
12 12460500841 BRIGHT WASHER 8.4 4
13 12140500800 NYLOC NUT M8 4
18 289242300106 AUTOMATIC SLACK ADJ. STRAIGHT-CD160(M/S.MEI) 2 FOR SELECTION
18 500642100121 AUTO SLACK ADJUSTER 160 CD STRAIGHT 2 FOR SELECTION
19 284643700185 TYPE 30 BRAKE CHAMBER-WABCO(4231070280) 2 FOR SELECTION
19 288043700162 BRAKE CHAMBER TY 30 -75mm STROKE(KB) 2 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 99 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.05-FRONT AXLE BRAKE COMPONENTS )
Fig. Part No Part Description Qty Remarks
- 503942100105 DRUM BRAKE ASSY WITH DUST COVER LH 1
- 503942100106 DRUM BRAKE ASSY WITH DUST COVER RH 1
- - KIT TORQUE PLATE LH/RH
1 504042103702 BRAKE ASSY KIT-TORQUE PLATE-RH 1
1 504042103703 BRAKE ASSY KIT-TORQUE PLATE-LH 1
12 504042103401 BUSH CAM END 2
8 288042107801 OIL SEAL 2
10 288042103402 BUSH ABUTMENT (FULCRUM) 4
- --------- KIT BRACKET ASSY. LH/RH
4 503942109901 KIT -BRACKET ASSY,LH,FOR 25 DEG BRACKET 1
4 503942109902 KIT -BRACKET ASSY,RH,FOR 25 DEG BRACKET 1
14 257342103407 BUSH- BRACKET END 2
8 288042107801 OIL SEAL 2
24 288042109902 GREASE NIPPLE 2
25 288042109001 RELIEF VALVE 2
23 288042109203 WASHER B14 8
22 288042103203 MOUNTING BOLT M14 8
- --------- KIT-BUSH
12 504042103401 BUSH CAM END 2
10 288042103402 BUSH ABUTMENT (FULCRUM) 4
8 288042107801 OIL SEAL 4
13 288042108601 SPACER FOR FRONT BRAKE 2
- 257342109214 WASHER 2
14 257342103407 BUSH- BRACKET END 2
26 288042108401 BRAKE ASSY SLEEVE - DELRIN 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 100 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.05-FRONT AXLE BRAKE COMPONENTS )
Fig. Part No Part Description Qty Remarks
15 288042104301 CIRCLIP FOR FRONT BRAKE 2
19 288042108303 SHIM 0.3 MM FOR BRAKE ASSY 2
16 288042108301 SHIM 0.5 MM FOR BRAKE ASSY 2
17 288042108302 SHIM 1 MM FOR BRAKE ASSY 4
- 288042106701 FULCRUM PIN 4
- --------- KIT-SPRING
7 288042108701 SPRING CAM END 2
11 288042108702 SPRING ABUTMENT END FOR BRAKE 4
- 504042309909 KIT-ROLLER
--------- KIT -ROLLER
- - ROLLER 4 SERVICED UNDER KIT- ROLLER P/N
- - PLATE 8 SERVICED UNDER KIT- ROLLER P/N
- - SPLITE PIN 4 SERVICED UNDER KIT- ROLLER P/N
- --------- KIT -DUST SHIELD LH/RH
6 504042100108 SHIELD ASSY TOP LH 2
6 504042100109 SHIELD ASSY TOP RH 2
5 504042100115 BRAKE ASSY SHIELD BOTTOM LH 2
5 504042100116 BRAKE ASSY SHIELD BOTTOM RH 2
20 288042103202 SET BOLT FOR FRONT BRAKE 12
22 504042307701 GROMMET 4
21 287142999205 SPRING WASHER 12
- --------- KIT -CAM SHAFT LH/RH
3 288042107901 CAM SHAFT LH 1
3 288042107902 CAM SHAFT RH 1
12 504042103401 BUSH CAM END 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 101 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (33) FRONT AXLE Table : ( 5013065633R.05-FRONT AXLE BRAKE COMPONENTS )
Fig. Part No Part Description Qty Remarks
14 257342103407 BUSH- BRACKET END 2
8 288042107801 OIL SEAL 4
2 - LINED SHOE ASSY 1 SERVICED UNDER KIT- LINING SET
--------- KIT- LINING SET - STANDARD SIZE
- 885442212523 REAR BRAKE LINING - STD(SET OF 4) 1
- - LINING 4
- - RIVET 48
--------- KIT- LINING SET - FIRST OVER SIZE
- 885442222523 KIT LINING SET 1
- - LINING 4
- - RIVET 48
--------- KIT- LINING SET - SECOND OVER SIZE
- 885442232523 KIT LINING SET 1
- - LINING 4
- - RIVET 48

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 102 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.01-REAR AXLE (RA109SRT) )


Fig. Part No Part Description Qty Remarks
- 581035000198 ASSY FWD AXLE RA-109SRT COMPLETE W/BRKS(41/6) 1
- 581035000201 ASSY RWD AXLE RA-109SRT COMPLETE W/BRKS,(41/6) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 103 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.02-BEAM FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
- 581035100135 ASSY FWD AXLE RA-109SRT COMPLETE W/BRKS(41/6) 1
1 581035100135 ASSY FWD AXLE BEAM W/PR.RINGS/STUDS 1
3 266835108601 PRESSURE RING 2
4 266835605301 GASKET 1
5 11632609649 STUD BM 12X80 4
6 11632609401 STUD BM 12X40 12
7 13050910304 CYL PIN 12 H 8X30 2
8 581035108204 OIL CATCHER 1
9 12520698017 SPRING WASHER B 6 3
10 11323998061 HEX SCREW M 6X12 3

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 104 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.03-OIL PUMP FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
1 11063896120 HEX BOLT M 8X60 3
2 12520698025 SPRING WASHER B 8 3
3 273935904701 COVER PLATE(SHIFT CYLINDER) 1
4 273935906601 PISTON (INTERAXLE DIFFLOCK) 1
5 17050599752 O-RING 34.29X5.33 1
6 273935903701 SHIFT CYLINDER HOUSING 1
7 581035906701 INTERAXLE DIFFLOCK PIN 1
8 11323996085 HEX SCREW M 12X25 4
9 12520696014 SPRING WASHER B 12 4
- 16442800603 COUPLING BODY 6 TS16519 1
21 273935120101 ASSY OIL PUMP COMPLETE 1
- 269026107203 FILLER PLUG 2
10 273935128701 COMPRESSION SPRING (OIL PUMP) 1
11 16220710240 SEALING WASHER 16X20 2
- 13650505055 WOODRUFF KEY 3X6.5 1
13 15950400169 BALL 12.7DIA-GRADE 200 1 NOT SERVICED
14 273935126701 PIN (DRIVEN GEAR) 1
15 273935125401 OIL PUMP GEAR (DRIVE SHAFT) 1
16 273935125402 OIL PUMP GEAR (DRIVEN) 1
17 273935127101 COVER (OIL PUMP) 1
18 12520698025 SPRING WASHER B 8 4
19 11063896120 HEX BOLT M 8X60 4
24 273935126702 PIN (DRIVING GEAR - PINION AXIS) 1
20 273935125301 GASKET (OIL PUMP HOUSING) 1
22 273935120102 ASSY STRAINER. 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 105 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.03-OIL PUMP FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
23 16081801006 PLUG MC 10X1 1
25 266335107207 MAGNETIC DRAIN PLUG 1
- 0009970006J PLUG OIL FILLING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 106 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.04-DRIVE HEAD FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
1 581035113702 DROP GEAR HOUSING (FRONT TANDEM) 1
4 16220510674 SEALING WASHER 45X52 1
5 273935120102 ASSY STRAINER. 1
6 581035904601 ENGAGING SLEEVE (INTERAXLE DIFF LOCK) 1
7 581035905101 FORK (INTERAXLE DIFF LOCK) 1
8 273935908701 COMPRESSION SPRING (INTERAXLE DIFF LOCK) 1
9 273935118801 STUD BM 12X30 13
10 11323998061 HEX SCREW M 6X12 2
11 581035306102 LOCKING PLATE 1
12 272735306503 HEX COLLER NUT 1
13 581035305426 HELICAL GEAR 31/31 (PINION AXIS) 1
14 581035306501 THREADED RING (PINION) 1
16 273935306702 DRIVING PIN (FOR OIL PUMP) 1
17 257635303102 TAPER ROLLER BRG (65X145X39.75). 2
18 257635308604 SPACER RING 7.74 THICK 1
18 257635308607 SPACER RING 7.68 THICK 1
18 257635308608 SPACER RING 7.66 THICK 1
18 257635308609 SPACER RING 7.64 THICK 1
18 257635308610 SPACER RING 7.62THICK 1
18 257635308611 SPACER RING 7.60 THICK 1
18 257635308612 SPACER RING 7.58 THICK 1
18 257635308614 SPACER RING 7.54 THICK 1
18 257635308615 SPACER RING 7.52 THICK 1
18 257635308616 SPACER RING 7.50 THICK 1
18 257635308617 SPACER RING 7.48 THICK 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 107 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.04-DRIVE HEAD FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
18 257635308618 SPACER RING 7.46 THICK 1
18 257635308619 SPACER RING 7.44 THICK 1
18 257635308620 SPACER RING 7.42 THICK 1
18 257635308621 SPACER RING 7.40 THICK 1
18 257635308623 SPACER RING 7.76 THICK 1
19 257635303104 CYL ROLLER BRG (45X95X32) 1
20 257635309902 LOCKING WIRE INNER RACE 1
50 257635309903 LOCKING WIRE OUTER RACE 1
21 273935306701 SPECIAL PIN 1
22 581035113701 CARRIER HOUSING FRONT TANDEM 1
23 270254509950 REVERSE LIGHT SWITCH 1
24 273235300117 ASSY ADJUSTING PIN 1
25 12080903004 HEX THIN NUT M 30X2 1
26 581035300115 ASSY CROWN & PINION 41/6 1
27 257635306501 THREADED RING 2
28 - PLUMMER BLOCK COVER 2 NOT SERVICED
29 273235113201 HEX.BOLT (PLUMMER BLOCK COVER) 4
- 13050909209 CYL PIN 10 H 8X20 4
- 13050910258 CYL PIN 12 H 8X25 4
30 3129941201 LOCKING PLATE 2
33 257635308201 LOCKING PLATE 2
34 257635308601 SPACER (BET PINION BRG) 1
36 257635308308 SHIM 0.10 THICK AR
36 257635308302 SHIM 0.15 THICK AR
36 257635308303 SHIM 0.20 THICK AR

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 108 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.04-DRIVE HEAD FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
36 257635308304 SHIM 0.25 THICK AR
36 257635308305 SHIM 0.30 THICK AR
36 257635308306 SHIM 0.50 THICK AR
36 257635308307 SHIM 1.00 THICK AR
38 273235300183 DIFFERENTIAL HSG. ASSY (9X14 GEARS) 1
41 273235308002 HEX.BOLT-SERRATED (DIFF.CASE TO COVER) 16
42 273235308003 HEX.BOLT-SERRATED (CROWN WHEEL) 18
45 273235309210 THRUST WASHER- 1.95 THK. 2
45 273235309211 THRUST WASHER- 2.00 THK. 2
45 273235309212 THRUST WASHER- 2.05 THK. 2
45 273235309213 THRUST WASHER- 2.10 THK. 2
45 273235309214 THRUST WASHER- 2.15 THK. 2
45 273235309215 THRUST WASHER- 2.20 THK. 2
45 273235309216 THRUST WASHER- 2.25 THK. 2
46 273235305113 DIFFERENTIAL SPIDER(LOCKABLE SPH WASHER) 1
47 273235309217 SPHERICAL WASHER 4
48 266935303101 TAPER ROLLER BRG (65X145X39.75). 2
49 266335107207 MAGNETIC DRAIN PLUG 1
51 273235305443 DIFFERENTIAL BEVEL PINION 4
52 273235305442 REAR AXLE SHAFT GEAR 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 109 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.05-REAR HUB FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
1 266835604701 COVER,REAR HUB (BIGGER HUB) 2
2 266835605301 GASKET,REAR HUB (BIGGER HUB) 2
3 581035707904 REAR AXLE SHAFT-(1132 LENGTH) 1
3 581035707903 REAR AXLE SHAFT-(992 LENGTH) 1
4 263142103701 BRAKE DRUM SPIGOTTED. 2
5 273235600102 ASSY REAR HUB COMPLETE (BIGGER BRGS.) 2 FOR SELECTION
5 273235600103 ASSY REAR HUB (W/PINS & OIL CATCHER)W/O BRG 2 FOR SELECTION
- 263140206701 HUB BOLT REAR ( M22 ) 20
- 273235608201 OIL CATCHER (ABS) 2
6 266835606501 HUB LOCK NUT 2
7 266835608001 PIN (HUB LOCK NUT) 2
8 12140500800 NYLOC NUT M 8 2
9 266835608604 TONGUE SPACER (HUB OUTER BEARING) 2
10 266835608602 SPACER 2
11 266835607702 OIL SEAL (OUTER-RUBBER CASING) 2
12 266835608601 SPACER RING (HUB OUTER SEAL) 2
13 266835603102 TAPER ROLLER BEARING OUTER 2
14 265135308303 SHIM 0.10THK 2 FOR SELECTION
14 265135308304 SHIM 0.15THK 2 FOR SELECTION
14 265135308305 SHIM 0.20THK 2 FOR SELECTION
14 265135308306 SHIM 0.25THK 2 FOR SELECTION
14 265135308307 SHIM 0.50THK 2 FOR SELECTION
14 265135308308 SHIM 1.50THK 2 FOR SELECTION
14 265135308309 SHIM 0.3 THICK 2 FOR SELECTION
14 265135308311 SHIM 1.0 THICK 2 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 110 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.05-REAR HUB FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
15 266835608603 SPACER TUBE (BETWEEN HUB BRGS.) 2
- 273235607715 O-RING-ID 85X5.33 2
16 266835603101 TAPER ROLLER BEARING INNER 2
17 266835607701 OIL SEAL (INNER-RUBBER CASING) 2
- 263140100107 ASSY WHEEL NUT.(M22 LENGTH33) 20
20 273235110159 ASSY CARRIER(41/6-SPIRAC)150 SERRATED 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 111 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.06-REAR HUB FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
1 271526206501 LOCK NUT (COUPLING FLANGE) 1
2 581035300117 ASSY I/P COUPLING FLANGE,150 OD,SERR. 1
4 --------- DUST COVER (INPUT COUPLING FLANGE) 1
5 273935307702 OIL SEAL OUTER (INPUT SHAFT) 1
6 273935307701 OIL SEAL SINGLE LIP(I/P SHAFT) 1
7 11324196074 HEX SCREW M 10X30 6
8 12520698050 SPRING WASHER B 10 6
9 581035305104 COVER (DROP GEAR HOUSING) 1
10 581035308301 SHIM (INPUT BEARING PRELOAD),0.10 THK AR FOR SELECTION
10 581035308302 SHIM (INPUT BEARING PRELOAD),0.15 THK AR FOR SELECTION
10 581035308303 SHIM (INPUT BEARING PRELOAD),0.20 THK AR FOR SELECTION
10 581035308304 SHIM (INPUT BEARING PRELOAD),0.25 THK AR FOR SELECTION
10 581035308305 SHIM (INPUT BEARING PRELOAD),0.30 THK AR FOR SELECTION
10 581035308306 SHIM (INPUT BEARING PRELOAD),0.40 THK AR FOR SELECTION
10 581035308307 SHIM (INPUT BEARING PRELOAD),0.50 THK AR FOR SELECTION
10 581035308308 SHIM (INPUT BEARING PRELOAD),1.0 THK AR FOR SELECTION
10 581035308309 SHIM (INPUT BEARING PRELOAD),1.5 THK AR FOR SELECTION
12 257535603110 TAPER ROLLER BRG (70x125x33.25) 1
13 581035113702 DROP GEAR HOUSING (FRONT TANDEM) 1
14 581035307902 INPUT SHAFT (FRONT TANDEM) 1
16 14550608805 EXT.CIRCLIP 88X3N 1
18 581035305425 HELICAL GEAR 31/31 (INPUT AXIS) 1
19 581035305419 SHAFT GEAR-9/16 CONIFLEX (I/P SHAFT-IAD) BUSH ARG 1
- 581035303403 BUSH (I/P SHAFT) 1
20 11064096135 HEX BOLT M10X50 8

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 112 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.06-REAR HUB FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
21 581035306101 LOCKING PLATE (INTERAXLE DIFF. ASSY) 4
22 581035300102 ASSY INTERAXLE DIFFERENTIAL HOUSING W/O GEARS 1
23 266835305440 DIFFERENTIAL BEVEL PINION (9/16-M/CED) 4
24 257535309201 SPHERICAL WASHER 4
25 581035305101 SPIDER (INTERAXLE DIFFERENTIAL) 1
26 581035308201 OIL CATCHER (INTERAXLE DIFF. ASSY ) 1
30 581035305420 SHAFT GEAR9/16 CONIFLEX (O/P SHAFT-IAD) 1
- 581035303404 BUSH (O/P SHAFT) 1
31 257535603110 TAPER ROLLER BRG (70x125x33.25) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 113 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.07-REAR HUB FWD REAR AXLE )
Fig. Part No Part Description Qty Remarks
20 581035100135 ASSY FWD AXLE BEAM,W/PR RING,STUD,DOWEL 1
21 266535303116 TAPER ROLLER BRG(55X90X23) 2
22 581035608601 SPACER 1
23 581035107901 OUTPUT SHAFT (FRONT TANDEM) 1
24 581035101601 OIL SEAL (68X88X13) 1
25 581035308310 SHIM (OUTPUT BEARING PRELOAD),0.10 THK AR FOR SELECTION
25 581035308311 SHIM (OUTPUT BEARING PRELOAD),0.15 THK AR FOR SELECTION
25 581035308312 SHIM (OUTPUT BEARING PRELOAD),0.20 THK AR FOR SELECTION
25 581035308313 SHIM (OUTPUT BEARING PRELOAD),0.25 THK AR FOR SELECTION
25 581035308314 SHIM (OUTPUT BEARING PRELOAD),0.30 THK AR FOR SELECTION
25 581035308315 SHIM (OUTPUT BEARING PRELOAD),0.40 THK AR FOR SELECTION
25 581035308316 SHIM (OUTPUT BEARING PRELOAD),0.50 THK AR FOR SELECTION
25 581035308317 SHIM (OUTPUT BEARING PRELOAD),1.0 THK AR FOR SELECTION
25 581035308318 SHIM (OUTPUT BEARING PRELOAD),1.5 THK AR FOR SELECTION
26 581035305105 OUTPUT COVER 1
27 273235300214 ASSY COUPLING FLANGE-150 OD,W/DUST COVER 1
- 273235308201 DUST COVER (PRESS FIT) 1
28 0423530172J HEX NUT (FORGED) 1
32 257433150102 ASSY FILTER BREATHER 1
34 257428159902 ADAPTOR 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 114 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.08-REAR RWD AXLE )


Fig. Part No Part Description Qty Remarks
1 581035000201 RA-109SRTRWD AXLE41/6T150 TML SUS. 1
2 581035100137 ASSY RWD AXLE BEAM W/PR.RINGS/STUDS 1
5 11632609401 STUD BM 12X40 9
5 11632609649 STUD BM 12X80 4
- 266835108601 PRESSURE RING 2
6 273235110107 ASSY CARRIER HOUSING 1
7 13050909209 CYL PIN 10 H 8X20 4
8 273235113201 HEX.BOLT (PLUMMER BLOCK COVER) 4
9 273235300183 DIFFERENTIAL HSG.ASSY 1
- 273235308002 HEX.BOLT-SERRATED (DIFF.CASE TO COVER) 16
11 273235308003 HEX.BOLT-SERRATED (CROWN WHEEL) 18
12 273235305442 REAR AXLE SHAFT GEAR 2
13 273235309210 THRUST WASHER- 1.95 THK. 2 FOR SELECTION
13 273235309211 THRUST WASHER- 2.00 THK. 2 FOR SELECTION
13 273235309212 THRUST WASHER- 2.05 THK. 2 FOR SELECTION
13 273235309213 THRUST WASHER- 2.10 THK. 2 FOR SELECTION
13 273235309214 THRUST WASHER- 2.15 THK. 2 FOR SELECTION
13 273235309215 THRUST WASHER- 2.20 THK. 2 FOR SELECTION
13 273235309216 THRUST WASHER- 2.25 THK. 2 FOR SELECTION
14 273235305113 DIFFERENTIAL SPIDER(LOCKABLE SPH WASHER) 1
15 273235305443 DIFFERENTIAL BEVEL PINION 4
16 273235309217 SPHERICAL WASHER 4
17 266935303101 TAPER ROLLER BRG. 2
24 273235300130 ASSY CROWN W. & PINION (41/6)OER-SPIRACN 1
- 273235305418 PINION (41/66.83) OERLIKON-SPIRAC. 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 115 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.08-REAR RWD AXLE )


Fig. Part No Part Description Qty Remarks
25 257635308601 SPACER (BET PINION BRG) 1
26 273235300188 ASSY SPACER WITH OIL SLINGER (PRESS TYPE) 1 FOR SELECTION
26 273235308601 SPACER BET.PINION BRG & C.FLNG(OIL SLIN) 1 FOR SELECTION
- 273235308202 OIL SLINGER (PRESS FIT) 1
27 257635306503 THREADED RING HYPOID PINION 1
266835307711 OIL SEAL 1
266835307711 OIL SEAL 1
28 257335307705 OIL SEAL (68X90X13),DOUBBLE LIP 1
29 273235300214 ASSY COUPLING FLANGE-150 OD 1
30 273235308201 DUST COVER (PRESS FIT) 1
- 273235307701 DUST SEAL (MECHANICAL FACE SEAL) 1
31 0423530172J HEX NUT (FORGED) 1
32 257635308604 SPACER RING 7.74 THICK 1 FOR SELECTION
32 257635308607 SPACER RING 7.68 THICK 1 FOR SELECTION
32 257635308608 SPACER RING 7.66 THICK 1 FOR SELECTION
32 257635308609 SPACER RING 7.64 THICK 1 FOR SELECTION
32 257635308610 SPACER RING 7.62THICK 1 FOR SELECTION
32 257635308611 SPACER RING 7.60 THICK 1 FOR SELECTION
32 257635308612 SPACER RING 7.58 THICK 1 FOR SELECTION
32 257635308614 SPACER RING 7.54 THICK 1 FOR SELECTION
32 257635308615 SPACER RING 7.52 THICK 1 FOR SELECTION
32 257635308616 SPACER RING 7.50 THICK 1 FOR SELECTION
32 257635308617 SPACER RING 7.48 THICK 1 FOR SELECTION
32 257635308618 SPACER RING 7.46 THICK 1 FOR SELECTION
32 257635308619 SPACER RING 7.44 THICK 1 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 116 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.08-REAR RWD AXLE )


Fig. Part No Part Description Qty Remarks
32 257635308620 SPACER RING 7.42 THICK 1 FOR SELECTION
32 257635308621 SPACER RING 7.40 THICK 1 FOR SELECTION
32 257635308623 SPACER RING 7.76 THICK 1 FOR SELECTION
34 257635303102 TAPER ROLLER BRG (65X145X39.75) 2
- 257635308308 SHIM 0.10 THICK AR FOR SELECTION
- 257635308302 SHIM 0.15 THICK AR FOR SELECTION
- 257635308303 SHIM 0.20 THICK AR FOR SELECTION
- 257635308304 SHIM 0.25 THICK AR FOR SELECTION
- 257635308305 SHIM 0.30 THICK AR FOR SELECTION
- 257635308306 SHIM 0.50 THICK AR FOR SELECTION
- 257635308307 SHIM 1.00 THICK AR FOR SELECTION
35 257635303104 CYL ROLLER BRG (45X95X32) 1
- 257635309902 LOCKING WIRE INNER RACE 1
- 257635309903 LOCKING WIRE OUTER RACE 1
- 257635308201 LOCKING PLATE 1
39 257635115302 GASKET (CARRIER TO BEAM) 1
52 581035707904 REAR AXLE SHAFT-(1132 LENGTH) 1
52 581035707903 REAR AXLE SHAFT-(992 LENGTH) 1
58 266835150102 PRESSURE RELIEF VALVE 1
66 257433150102 ASSY FILTER BREATHER 1
- 257428159902 ADAPTOR 1
- 273235300215 DIFFERENIAL GEAR KIT, WARM FORGED, 1 REPAIR KIT
--------- CONSISTS OF :
12 - REAR AXLE SHAFT GEAR 2
15 - DIFFENTIAL BEVEL GEAR 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 117 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.08-REAR RWD AXLE )


Fig. Part No Part Description Qty Remarks
14 - SPIDER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 118 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.09-HUB REAR RWD AXLE )
Fig. Part No Part Description Qty Remarks
18 257635306501 THREADED RING 2
19 257635308201 LOCKING PLATE 2
20 11323996191 HEX SCREW M 8X12 2
21 3129941201 LOCKING PLATE 2
- 273235300117 ASSY ADJUSTING PIN 1
42 273235600102 ASSY REAR HUB COMPLETE (BIGGER BRGS.) 2 FOR SELECTION
42 273235600103 ASSY REAR HUB (W/PINS & OIL CATCHER)W/O BRG 2 FOR SELECTION
43 263140206701 HUB BOLT REAR ( M22 ) 20
44 273235608201 OIL CATCHER (ABS) 2
45 266835608601 SPACER RING (HUB OUTER SEAL) 2
46 273235607711 OIL SEAL (135X170X15) 2
47 266835603101 TAPER ROLLER BEARING INNER 2
48 266835603102 TAPER ROLLER BEARING OUTER 2
- 273235607712 OIL SEAL (125X150X12) 2
60 266835608603 SPACER TUBE (BETWEEN HUB BRGS.) 2
61 265135308303 SHIM 0.10THK 1 FOR SELECTION
61 265135308304 SHIM 0.15THK 1 FOR SELECTION
61 265135308305 SHIM 0.20THK 1 FOR SELECTION
61 265135308306 SHIM 0.25THK 1 FOR SELECTION
61 265135308307 SHIM 0.50THK 1 FOR SELECTION
61 265135308308 SHIM 1.50THK 1 FOR SELECTION
61 265135308309 SHIM 0.3 THICK 1 FOR SELECTION
61 265135308311 SHIM 1.0 THICK 1 FOR SELECTION
54 263142103701 BRAKE DRUM SPIGOTTED. 2
50 - ASSY HUB COVER (BIGGER HUB) 2 REMOVED

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 119 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.09-HUB REAR RWD AXLE )
Fig. Part No Part Description Qty Remarks
53 266835604701 COVER,REAR HUB (BIGGER HUB) 2
55 266835605301 GASKET,REAR HUB (BIGGER HUB) 2
56 11323999114 HEX SCREW M 8X18 16
57 12520698025 SPRING WASHER B 8 16
49 266835608602 SPACER 2
- 266835608604 TONGUE SPACER (HUB OUTER BEARING) 2
63 266835606501 HUB LOCK NUT 2
64 266835608001 PIN (HUB LOCK NUT) 2
65 12140500800 NYLOC NUT M 8 2
- 885435072515 REAR HUB GREASING KIT 1
--------- CONSISTS OF :
- - OIL SEAL (INNER) 2
- - OIL SEAL (OUTER) 2
- - GASKET (HUB) 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 120 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.10-REAR AXLE BRAKE MOUNTING )
Fig. Part No Part Description Qty Remarks
1 287942300271 R/A BRAKE W/DC-LHNA1707BIL 1
1 287942300272 R/A BRAKE W/DC-RHNA1707BIL 1
3 289242303201 HEX BOLT M16X1.5 8
4 12302696053 H/NUT W/COLLAR M16X1.5IS7795-10SS845-8CH 8
- 289242303202 HEX BOLT M14X1.5 2
- 288042306501 HEX NUT W/COLLAR M14X1.5 FOR REAR BRAKE MOUNTING 2
5 13150609369 SPLIT PIN 4X36 16
6 287942300177 BRACKET ASSYCHAMBER MTGREAR-LH 1
7 287942300178 BRACKET ASSYCHAMBER MTGREAR-RH 1
- 500642303701 PLUMMER BLOCK FOR REAR BRAKE ASSY 4
- 11064012632 HEX BOLT M12X75 IS1364P1-10.9-SS9400 4
- 287942308244 SHIM-PLUMMER BLOCK 2
8 503042303407 BUSH - REAR BRAKE CHAMBER MOUNTING BRACK 2
9 278242307802 GREASE SEAL(BRAKE CHAMBER MTG.BRACKET) 4
10 287942308236 ANCHOR BRACKET LH. 1
10 287942308237 ANCHOR BRACKET RH. 1
12 12460500841 BRIGHT WASHER 8.4 4
13 12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 1
14 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 1
- 257441109902 GREASE NIPPLE AM8X1 IS4009P2 SS8451-8C 2
18 287942300191 AUTO SLACK ADJSUTER -LH160CD76 OFFSET 1
18 287942300192 AUTO SLACK ADJUSTER -RH160CD76 OFFSET 1
19 287943700125 SBA(T-24/24)VM M/S KB WITH 300 S/OUT. VOSSMETR 2 FOR SELECTION
19 287943700127 SBA-(T-24/24) VM. M/S. WABCO W/300 STAN VOSSMETR 2 FOR SELECTION
19 287943700130 SPRING BRAKE ACTUATOR TYPE 24/24 VOSSVOSS 2 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 121 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.10-REAR AXLE BRAKE MOUNTING )
Fig. Part No Part Description Qty Remarks
19 278243700145 BRAKE ACTUATOR(VOSS)24/75-SCL VOSSVOSS 2 FOR SELECTION

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 122 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.11-BRAKE REAR FWD & REAR RWD )
Fig. Part No Part Description Qty Remarks
- 287942300271 ASSY REAR DRUM BRAKE W/DUST COVER LH 1
- 287942300272 ASSY REAR DRUM BRAKE W/DUST COVER RH 1
1 885442012518 KIT - TORQUE PLATE 1
2 257342130206 ASSY LINED SHOE 2
3 277842138701 SPRING -CAM END 1
4 288042108702 SPRING - ABUTMENT END 2
5 277842106701 FULCRUM PIN 2
6 277842135104 ROLLER 2
7 257342103408 BUSH - ABUTMENT 2
8 - WASHER 1
9 288042104301 CIRCLIP 1
10 257342108301 SHIM - 0.5MM 1
11 257342108302 SHIM - 1.0MM 2
12 257342108303 SHIM - 0.3MM 1
13 257342308209 SHIELD ASSY TOP 1
14 257342308210 SHIELD ASSY BOTTOM 1
15 288042103202 SET BOLT 6
16 287142999205 SPRING WASHER 6
17 288042107801 OIL SEAL 2
18 503042303405 METAL BUSH 1
19 287942999201 SLEEVE LH 1
19 287942999202 SLEEVE RH 1
20 287942995109 CAM SHAFT LH 1
20 287942995110 CAM SHAFT RH 1
21 288042309901 GREASE NIPPLE 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 123 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (35) REAR AXLE Table : ( 5810021835R.11-BRAKE REAR FWD & REAR RWD )
Fig. Part No Part Description Qty Remarks
- --------- MAJOR SPARE KIT 1
--------- BRAKE LINING SET
- 283942309905 SET OF BRAKE LININGS W/O RIVETS (WHEEL SET) REAR STD MASU 1
- 283942309906 SET OF BRAKE LININGS W/O RIVETS (WHEEL SET) REAR OS 1 MASU 1
- 283942309907 SET OF BRAKE LININGS W/O RIVETS (WHEEL SET) REAR OS 2 MASU 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 124 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (40) WHEELS Table : ( 5013065640R.01A-SPARE WHEEL CARRIER )


Fig. Part No Part Description Qty Remarks
1 217140300103 ASSY SPARE WHEEL CARRIER (LPT 3118) 1
3 257640307109 RATCHET ARM 1
11 - ASSY HANDLE. 1 NOT SERVICABLE
13 - ASSY SHAFT 1 NOT SERVICABLE
15 - FRICTION PAD 2 NOT SERVICABLE
17 257640307108 RATCHET WHEEL 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 125 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (40) WHEELS Table : ( 5013065640R.02-WHEELS )


Fig. Part No Part Description Qty Remarks
1 263140100101 WHEEL DISC. WHEEL (B 7.5 HD X 20) 11 FOR SELECTION
1 263140100134 WHEEL DISC. WHEEL 11 FOR SELECTION
1 263140100130 WHEEL RIM ASSY 11 FOR SELECTION
7 263140100107 ASSY WHEEL NUT 40

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 126 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (41) PROPELLER SHAFT Table : ( 5013085641R.01-PROPELLER SHAFT )


Fig. Part No Part Description Qty Remarks
1 501341120112 PROPELLER SHAFT ASSY 1
2 500941107101 GUARD P/SHAFT REAR 1
3 504241120101 ASSY INTER AXLE 2523.K 1
4 11064114559 HEXBOLT M12X1.5X50 12
5 12140801206 NYLOC NUT M12X1.5 8
6 11064114451 HEXBOLT M14X1.5X45 2
7 12140801401 NYLOC NUT M14X1.5 9
8 220741990102 FLANGE YOKE 2
9 503941109901 UNIT PACK 2
8 --------- FLANGE YOKE 1
9 --------- UNIT PACK 1
10 216741125112 FLANGE YOKE 2
11 502041110101 UNIT PACK 2
12 11064199112 HEXBOLT M12X1.5X45 8
13 501341100112 ASSY COUPLING SHAFT 1
14 504341107105 BRACKET P/SHAFT GUARD LPK3123.K 1
18 11323914356 HEX SCREW M14X35 IS1364P2-8.8-SS8451-8C 2
15 501341303301 MTG. BKT. CENTER BEARING 1
- 11324196139 HEX SCREW M12X35IS1364P2-10.9 SS8451-8CH 6
16 --------- CENTER BEARING ASSY 1
- 501341108201 PROP SHAFT GUARD TOP 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 127 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.01-BRAKE AGGREGATES AND LINES )


Fig. Part No Part Description Qty Remarks
1 284643700185 TYPE 30 BRAKE CHAMBER-WABCO(4231070280) 2 FRNT FWD FOR SELECTION
1 288043700162 BRAKE CHAMBER TY 30 -75mm STROKE(KB) 2 FRNT FWD FOR SELECTION
1 278243700161 BRAKE CHAMBER-LHTYPE 20 1 FRONT RWD
1 278243700162 BRAKE CHAMBER-RHTYPE 20 1 FRONT RWD
5 287943700125 SBA(T-24/24)VM M/S KB WITH 300 S/OUT. VOSSMETR 2 RA FOR SELECTION
5 287943700127 SBA-(T-24/24) VM. M/S. WABCO W/300 STAN VOSSMETR 2 RA FOR SELECTION
5 287943700130 SPRING BRAKE ACTUATOR TYPE 24/24 VOSSVOSS 2 RA FOR SELECTION
5 278243700145 BRAKE ACTUATOR(VOSS)24/75-SCL VOSSVOSS 2 RA FOR SELECTION
2 287942300191 ASSY AUTO SLACK ADJUSTOR LH 160 CD 76 OFFSET. 2 REAR AXLE
2 287942300192 ASSY AUTO SLACK ADJUSTOR RH 160 CD 76 OFFSET. 2 REAR AXLE
3 289242300106 AUTOMATIC SLACK ADJ. STRAIGHT-CD160(M/S.MEI) 2 FA FOR SELECTION
3 500642100121 AUTO SLACK ADJUSTER 160 CD STRAIGHT 2 FA FOR SELECTION
9 264743906801 ADAPTER 2
10 284643710112 AIR DRYER(8.1BAR-VOSS)-WABCO 1
- 261843700108 ASSY BRACKET (AIR DRYER) 1
11 288043700133 RELAY VALVE R-12 WITH BOTH DELIVERY PORT OPEN (SCL) 1
- 501343703301 PLATE FOR R-12 RELAY VALVE MTG 1
13 263243700155 4 CIRCUT PROT VALVE(AE4630-K003253)HI.PR.VOS 1 FOR SELECTION
13 277843700120 FOUR CIRCUT PROT VALVE 1 FOR SELECTION
14 288043700186 ANTI COMPOUND RELAY VALVE LH SPLY PLUGD 1
- 504243708202 ACRV MOUNTING BRACKET FOR WABCO ACRV 2
15 503043700121 DUAL TREADLE VALVE VOSS 1 FOR SELECTION
- 216743208201 BASE PLATE (DUAL BRAKE VALVE) 1
15 503043700118 FOOT BRAKE VALVE VOSS - KB (K051186) 1 FOR SELECTION
- 217143208202 BASE PLATE (FOOT BRAKE VALVE) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 128 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.01-BRAKE AGGREGATES AND LINES )


Fig. Part No Part Description Qty Remarks
16 284643700165 GRAD. HAND CONTROL VALVE WITH SELF RETURN 1
17 217143200116 ASSY BRACKET FOR HBV 1
18 501143700114 PURGE TANK (SUITABLE FOR VOSS)- 5 LTR. 1
- 17050501175 O-RING 20.30X2.62 TS16220 1
- 257643509201 THRUST RING 1
- 16081002201 SEALING PLUG AM22X1.5 TS16460 1
19 501143700115 NON-RETURN VALVE (VOSS & METRIC) 1 FOR SELECTION
19 288043700146 NON-RETURN VALVE(KB) 1 FOR SELECTION
--------- PIPE SET & BRACKET
- 501343920101 PIPE ASSY NYLON BUNCH COMPLETE LPK-3118 1
- 284643910155 ASSY HOSE 3/8WITH O-RING & 490MM LENGTH 4 FOR SELECTION
- 284643930183 ASSY HOSE 3/8WITH O-RING & 490MM LENGTH-IMPERIAL MA 4 FOR SELECTION
22 284643910181 ASSY COUPLING BODY(26X1.5) WITH O RING 1
- 501343920149 PIPE ASSY COMP OUTLET 1ST 1
- 501343920103 PIPE ASSY COMP 2ND OUTLET 1
- 501343920104 PIPE ASSY COMP OUTLET 3RD 1
- 206442903303 BRACKET LH(BRAKE HOSE) 2
- 206442903304 BRACKET RH(BRAKE HOSE) 2
- 261043508202 BRACKET 1
- 206042903357 BRACKET DAMPING AIR LINIS 2
- 275446800114 ASSY CLAMP.(FOR 18 O.D.PIPE) 3
20 281654608264 C SHAPE BRKT 6
21 264142900172 ASSY CLAMP 10

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 129 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.02-TANKS )


Fig. Part No Part Description Qty Remarks
2 284643200101 ASSY AIR TANK-SUITABLE FOR VOSS(40 LTR) 1
- --------- BRACKET ASSY AIR-TANK MTG 1
- --------- BRACKET ASSY AIR-TANK MTG 1
2 501343200120 AIR TANK SUB ASSY COMP (VM)CD-333 1
- 501343200113 ASSY AIR-TANK MTG BKT LH 2
2 220743200103 SUB ASSY AIR TANK(15 LTR)70 MM BKT C.D 1
5 17050501175 O-RING 20.30X2.62 TS16220 8
6 16081002201 SEALING PLUG AM22X1.5 TS16460 3
7 263243906501 HEX NUT NG12(0062039900)-VOSS 8
8 257643790159 DRAIN VALVE WITH FILTER 4
- 263243907702 RUBBER ELEMENT NG12(VOSS)-0062059900 2
- 263243904302 RETAINING RING NG12(VOSS)-0062019000 2
9 289243206701 PIN 8
10 289243206702 PIN 8
11 257643509201 THRUST RING 6
12 284643203201 HEX BOLT M8X110 8
13 289243208601 SPACER 8

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 130 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.03-KIT FRONT BRAKE CHAMBER VOSS )
Fig. Part No Part Description Qty Remarks
--------- TYPE 30
50 284643700185 TYPE 30 BRAKE CHAMBER-WABCO 2
- 501143700116 REPAIR KIT MSP 8/79 OF WABCO FOR BRAKE CHAMBER 1 FOR WABCO
--------- CONSISTS OF
2 - DIAPHRAGM 1
11 - GAITER 1
10 - CHECK VALVE 1
--------- TYPE 20
- 278243700162 BRAKE CHAMBER-RH (TYPE-20) WABCO 1
- 278243700161 BRAKE CHAMBER-LH (TYPE-20) WABCO 1
- 278243700195 REPAIR KIT BRAKE CHAMBER- WABCO 1 FOR WABCO

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 131 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.04-KIT FRONT BRAKE CHAMBER VOSS )
Fig. Part No Part Description Qty Remarks
50 287943700130 SPRING BRAKE ACTUATOR TYPE 24/24 VOSSVOSS 2 SET-A
- 284643990123 KIT-SPRING BRAKE ACTUATOR TYPE-24/24 1
--------- CONSIST OF
1 - SPLIT PIN 1
2 - PIN 1
3 - GAITER 1
4 - CHECK VALVE 1
5 - DUST SEAL 1
6 - DIAPHRAGM 1
7 - DIAPHRAGM 1
8 - RING 1
9 - SPRING 1
10 - VALVE SEAT 1
11 - SEALIN RING 1
12 - GUIDE 1
13 - O-RING STATICAL 1
14 - SEAL RING INTEGRAL 1
15 - BEARING 1
16 - VALVE 1
17 - SEALING RING SPECIAL WASHER 1
18 - O-RING,DYNAMIC 1
19 - KNURL PIN 1
20 - SCREW 1
- - GREASE SACHET 1
50 278243700145 BRAKE ACTUATOR(VOSS)24/75-SCL VOSSVOSS 2 SET-B

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 132 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.04-KIT FRONT BRAKE CHAMBER VOSS )
Fig. Part No Part Description Qty Remarks
- 263243910169 REPAIR KIT SPRING BRAKE ACTUATOR TYPE-24/75, 1
--------- CONSISTS OF :
1 - KNURL PIN 1
3 - SEALING WASHER 1
4 - ELBOW 2
8 - BEARING 1
9 - INTEGRAL SEAL 1
14 - SEALING RING 1
13 - BEARING 1
12 - SEALING RING 1
17 - SEALING RING 1
19 - DIAPHRAGM 1
23 - DUST SEAL 1
24 - TUBE 1
- - CHECK VALVE 1
- - GAITER 1
33 - SPLIT PIN 1
- - NG12 RETAINING CLIP 2
- - SPRING ELEMENT 2
- - P2C FITTING 2
- - GREASE SACHET 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 133 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.05-KIT AUTO SLACK ADJUSTOR )


Fig. Part No Part Description Qty Remarks
- 287942300191 ASSY AUTO SLACK ADJUSTOR LH 160 CD 76 OFFSET. 2 REAR AXLE
- 287942300192 ASSY AUTO SLACK ADJUSTOR RH 160 CD 76 OFFSET. 2 REAR AXLE
- 289242300106 AUTO SLACK ADJUSTER STRAIGHT-160CD 2 FA FOR SELECTION
- 277842990108 AUTO SLACK ADJUSTER -MAJOR SPARE KIT 1
1 - SASA BODY 1
2 - WORM WHEEL 1
3 - WORM SHAFT 1
4 - CLUTCH WORM WHEEL 1
5 - PINION & RATCHET ASSY 1
6 - SPRING 1
7 - SPRING RETAINER 1
8 - THRUST BEARING 1
9 - BEARING RETAINER 1
10 - SPRING SEAT 1
11 - TUBULAR RIVET 2
12 - O-RING 1
13 - COVER PLATE ASSY 1
14 - COUNTERSUNK HEAD SCREW 7
15 - TAIL BUSH 1
16 - RETAINING SPRING 1
- 500642100121 AUTO SLACK ADJUSTER 160 CD STRAIGHT 2 FA FOR SELECTION
- 277842990107 AUTO SLACK ADJUSTER -MAJOR SPARE KIT 1
--------- CONSIST OF
1 - SASA BODY 1
2 - WORM WHEEL 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 134 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.05-KIT AUTO SLACK ADJUSTOR )


Fig. Part No Part Description Qty Remarks
3 - WORM SHAFT 1
4 - CLUTCH WORM WHEEL 1
5 - PINION & RATCHET ASSY 1
6 - SPRING 1
7 - SPRING RETAINER 1
8 - THRUST BEARING 1
9 - BEARING RETAINER 1
10 - SPRING SEAT 1
11 - TUBULAR RIVET 2
12 - O-RING 1
13 - COVER PLATE ASSY 1
14 - COUNTERSUNK HEAD SCREW 7
15 - TAIL BUSH 1
16 - RETAINING SPRING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 135 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.06-ASSY REPAIR KIT FOR AIR DRYER )
Fig. Part No Part Description Qty Remarks
- 284643710112 AIR DRYER(8.1BAR-VOSS)-WABCO 1
- 264143990101 AIR DRYER ASSY REPAIR KIT 1
1 - DESICCANT CARTRIDGE 1
2 - FILTER 1
3 - EXHAUST FLAP 1
4 - DIAPHRAGM 1
5 - VALVE 1
6 - VALVE 1
7 - HEX.NYLOC NUT 1
8 - SILENCER COVER 1
9 - SEALING RING 1
10 - SEALING RING 1
11 - SEALING RING 1
12 - SEALING RING 1
13 - NON RETURN VALVE 1
14 - VALVE STOP WITH SPRING RETAINER 1
15 - CONICAL SPRING 1
16 - SEALING RING NG12 1
17 - RETAINER CLIP NG12 1
18 - SPRING ELEMENT NG12 1
19 - SEALING RING NG-8 2
20 - RETAINER CLIP NG-8 2
21 - SPRING ELEMENT NG-8 2
22 - SEALING RING NG-12 1
23 - SEALING RING NG-12 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 136 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.06-ASSY REPAIR KIT FOR AIR DRYER )
Fig. Part No Part Description Qty Remarks
24 - SEALING RING NG-8 2
25 - SEALING RING NG-8 2
26 - SEALING RING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 137 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.07-KIT FOUR CIRCUIT PROTECTION VALVE- KB )
Fig. Part No Part Description Qty Remarks
50 263243700155 SYSTEM PROTECTION VALVE-KB (VOSS) 1
- 263243710145 MINOR KIT OF 9 BAR SPV 4 CIRCUIT PROT VALVE 1
2 - GASKET 1
5 - DIAPHRAGM 4
6 - GASKET 1
14 - VALVE HEAD 2
- - COMP.SPRING 2
- - GREASE 1
- 263243710104 REPAIR KIT SYSTEM PROTECTION VALVE 1
--------- CONSISTS OF :
2 - GASKET 1
4 - VALVE INSERT 2
5 - DIAPHRAGM 4
6 - GASKET 1
13 - VALVE INSERT 2
14 - VALVE HEAD 2
21 - GROOVE RING 2
- - ORING 2
- - RING 2
- - COMP.SPRING 2
- - GREASE 1
- - CENTRE BODY 1
- - ORING 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 138 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.08-KIT FOUR CIRCUIT PROTECTION VALVE )
Fig. Part No Part Description Qty Remarks
A 277843700120 FOUR CIRCUT PROT VALVE 8.1 1
--------- CONSISTS OF :
- 277843700122 REPAIR KIT FOR FOUR CIRCUIT PROT. VAL 1
--------- CONSISTS OF :
1 - DUST COVER 4
2 - DIPHRAGM ASSY 1
3 - GASKET 1
4 - VALVE 6
5 - SPRING 6
6 - SEALING RING - NG12 5
7 - SPRING ELEMENT - NG12 4
8 - RETAINING CLIP NG12 4
9 - SEALING RING - NG12 4
10 - SEALING RING - NG12 4
- - GREASE SATCHET 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 139 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.09-RELAY VALVE R 14 )


Fig. Part No Part Description Qty Remarks
25 288043700186 ACRV WITH ONE LH SUPPLY PORT PLUGGED - WABCO 1
- 288043990105 REPAIR KIT RELAY VALVE R-14, 1
--------- CONSISTS OF:
1 - SEALING RING NG8 1
2 - RETAING CLIP NG8 2
3 - SPRING ELEMENT NG8 2
4 - SEALING RING 1
5 - SEALING RING 1
6 - SEALING RING NG12 4
7 - SEALING RING NG12 3
8 - SPRING ELEMENT NG12 3
9 - VALVE 1
10 - VALVE SPRING 1
11 - SEALING RING 1
12 - SILENCER ASSY 1
13 - VALVE GUIDE 1
14 - SEALING RING 1
15 - SEALING RING NG12 3
16 - SEALING RING NG12 3
17 - SEALING RING NG8 2
18 - SEALING RING NG8 2
19 - SEAL 1
20 - SEALING RING NG8 2
- - SILICONE GREASE SACHET 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 140 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.10-DUAL BRAKE VALVE (SCL) )


Fig. Part No Part Description Qty Remarks
60 503043700121 DUAL TREADLE VALVE 1
- 263243910168 REPAIR KIT DUAL BRAKE VALVE 1
--------- CONSISTS OF :
- - SILENCER COVER 1
- - MESH 1
- - SEALING RING 1
6 - SEALING RING 2
7 - SEALING RING 2
8 - FILTER 2
9 - SEALING RING 2
11 - SPRING 2
12 - VALVE 2
15 - SEALING RING 2
21 - GUIDE RING 2
22 - SEALING RING 1
24 - RUBBER SPRING 1
25 - SPRING SEAT 1
29 - BOOT 1
30 - SPLIT PIN 4
- - BOOT 1
- - RETAINING CLIP 4
- - RETAINING CLIP 2
- - NG8 SPRING ELEMENT 2
- - SEALING RING 1
- - SPRING ELEMENT 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 141 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.10-DUAL BRAKE VALVE (SCL) )


Fig. Part No Part Description Qty Remarks
- - P2C FITTINGS 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 142 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.11-FOOT BRAKE (TREADLE) VALVE(KB) )


Fig. Part No Part Description Qty Remarks
50 503043700118 FOOT BRAKE(TREADLE) VALVE VOSS KB 1
- 263243710160 MINOR SPARE KIT FOOT BRAKE VALVE 1
8 - O-RING 2
2 - O-RING 2
3 - O-RING 2
4 - O-RING 2
6 - O-RING 1
7 - O-RING 1
17 - PISTON RING 2
10 - CIRCLIP 1
13 - RUBBER SPRING 1
- - GREASE 1
1 - COMPLETE VALVE 2
19 - COMPLETE FILTER 2
- 263243710161 MAJOR SPARE KIT FOOT BRAKE VALVE 1
8 - O-RING 2
2 - O-RING 2
3 - O-RING 2
4 - O-RING 2
6 - O-RING 1
7 - O-RING 1
17 - PISTON RING 2
10 - CIRCLIP 1
- - PISTON-PRIMARY 1
- - VALVE SEAT BODY 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 143 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.11-FOOT BRAKE (TREADLE) VALVE(KB) )


Fig. Part No Part Description Qty Remarks
13 - RUBBER SPRING 1
- - GREASE 1
1 - COMPLETE VALVE 2
19 - COMPLETE FILTER 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 144 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.12-HAND BRAKE VALVE (WABCO) )


Fig. Part No Part Description Qty Remarks
50 284643700165 GRAD HAND CONTROL VALVE WITH SELF RETURN - WABCO 1
- 284643700166 REPAIR KIT-GR HAND BR VALVE(WABCO) 1
--------- CONSISTS OF :
3 - SEALING RING 1
15 - RETAING CLIP NG8 1
12 - RETAING CLIP 1
4 - SEALING RING 1
14 - SEALING RING 1
11 - SEALING RING NG12 1
20 - SEALING RING NG12 1
18 - SEALING RING NG8 1
19 - SEALING RING NG8 1
5 - SEALING RING 1
1 - SPRING 1
21 - SEALING RING NG-12 1
16 - SPRING ELEMENT NG8 1
13 - SPRING ELEMENT NG12 1
- - GREASE SACHET 1
10 - GASKET 1
9 - GROMMET 1
2 - GAITER 1
6 - SEALING RING 2
8 - SEALING RING 1
14 - SHIM 2
17 - SHIM - 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 145 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (42) BRAKES Table : ( 5013085643R.12-HAND BRAKE VALVE (WABCO) )


Fig. Part No Part Description Qty Remarks
7 - BONDED VALVE 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 146 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (46) STEERING Table : ( 5013065646R.01A-STEERING LINKAGES AND PIPING )


Fig. Part No Part Description Qty Remarks
1 280846400101 ASSY STG.WHEEL COMPLETE 470DIA 1
- 280846400103 ASSY TOP COVER 1
2 208246200103 ASSY STEERING SPINDLE (TOP) 1
3 264146207920 SPACER 1
4 264046203102 SRDG BRG 20 BC 10 JPP:SHIELDED 2
5 208246100105 ASSY STEERING COLUMN SUPPORT 1
6 265446209915 SPRING SEAT 1
7 265446208711 COMPRESSION SPRING 1
8 265446208278 SPRING SEAT CUP 1
11 265146600102 ASSY UNIVERSAL JOINT 1
13 257646108206 CLAMPING RING 1
14 275146106301 RUBBER BELLOW 1
15 257346200106 ASSY UJ STEERING 1 FOR ZF P/STRG
15 257346200108 ASSY UJ STEERING 1 FOR RANE P/STRG
15 206746600105 ASSY UJ STEERING 1 FOR CHINA P/STRG
- 265146603401 NEEDLE BUSH CN 1210 2
16 265146603201 BOLT 2
- 12580600849 TAB WASHER 8.4 TS17730 2
17 263246207909 STEERING SPINDLE BOTTOM (L206) 1
18 263246206302 RUBBER BELLOW 1
19 208246200102 ASSY STEERING SPINDLE(FOR ZF) 1 FOR ZF P/STRG
19 208246200101 ASSY STEERING SPINDLE 1 FOR RANE P/STRG
19 208246207911 STEERING SLEEVE(RANE) 1 SINGLE PIECE
- 14620503500 SPRING RING 35 1
21 275446600103 STG.PUMP(INDIGENOUS-DIRECT DRIVE)-M/S ZF 1 FOR ZF P/STRG

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 147 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (46) STEERING Table : ( 5013065646R.01A-STEERING LINKAGES AND PIPING )


Fig. Part No Part Description Qty Remarks
21 275446600101 POWER STEERING PUMP - M/S RANE 1 FOR RANE P/STRG
21 277046000110 P.STG.PUMP WITH FITTINGS STG SYS. 1 FOR CHINA P/STRG
22 278244400101 HYD.STEERING TANK ASSY-M/S ZF 1 FOR ZF P/STRG
22 503046600105 RESERVOIR BOTTLE ASSY 1 FOR RANE P/STRG
503046990101 KIT-FILTER KIT
- FILTER ASSY
- SEALING RING
- SEALING RING
- VALVE SEAT
- SPRING
- STEAM KIT
503046990103 KIT-CAP
- BREATHER RUBBER
- STICKER-LOCK RANGE
- TIE STRAP
- STICKER-LOCK RANGE
- CAP
503046990104 KIT-SHELL KIT
- SHELL
- STRAINER-SUCTION
- PROTECTIVE CAP
- STICKER-LOCK RANGE
- STICKER
- STICKER-LOCK RANGE
- PROTECTIVE CAP

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 148 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (46) STEERING Table : ( 5013065646R.01A-STEERING LINKAGES AND PIPING )


Fig. Part No Part Description Qty Remarks
22 217146000108 HYD. TANK ASSY (CHINA P/STG. SYSTEM) 1 FOR CHINA P/STRG
23 222646600101 ASSY STG GEAR BOX ( M/S ZF ) RATIO 26.2 1
24 501346300101 ASSY 1ST DRAG LINK-M/S RANE 1
25 501346300103 ASSY RELAY ROD-M/S RANE 1
26 501346300107 ASSY 2ND DRAG LINK-M/S RANE 1
27 503946304101 PITMAN ARM (ZF GEARBOX) 1
28 501346304101 RELAY ARM - LPK3118 1
29 287033403103 HUB UNIT (40X73X55) 1
30 503946703301 BRACKET FOR RELAY ARM MOUNTING 1
31 500946600116 POWER CYLINDER ASM-WIPRO 1 FOR WIPRO
32 500646300108 P/CYL BALL JOINT ASM 2
33 503946703302 BRACKET POWER CYLINDER MTG 1
34 503946107101 SPACER PLATE (RELAY ARM MTG.) 1
35 14580607501 INTERNAL CIRCLIP 75X2.5N 2
36 287033408603 SPACER 2
37 266135306504 HEX NUT (TAIL PINION COUPLING FLANGE) 2
38 --------- HUB COVER 2
39 287033407701 GASKET ( FRONT AXLE) 4X2 2
40 12140501202 NYLOC NUT M12 4
41 11066812555 HEX BOLT M12X55 4
- 501346100101 ASSY STEERING G/B & CONTROL MTG BKT 1
--------- STEERING PIPING DETAILS
45 501346800106 ASSY SUCTION LINE 1
- 207746800158 ASSY MALE ADAPTOR (TF/RP/AD/001) 1
- 257443509201 SEALING RING 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 149 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (46) STEERING Table : ( 5013065646R.01A-STEERING LINKAGES AND PIPING )


Fig. Part No Part Description Qty Remarks
- 17050501205 O RING 25.0X2.65 TS16220 1
49 501346800103 ASSY PRESSURE LINE (PUMP TO STG GB) 1
50 501346800105 ASSY RETURN LINE 1
51 501346800104 ASSY PRESSURE LINE-II(STG GB TO POWER CYL) 1
52 501346800102 ASSY PRESSURE LINE-I(STG GB TO POWER CYL) 1
- 207746800160 ASSY MALE ADAPTOR (TF/RP/AD/003) - RANE 1
53 500646800160 ELBOW ADAPTOR M22X1.5-M18X1.5 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 150 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (46) STEERING Table : ( 5013065646R.02-REPAIR KIT- DRAG LINK )


Fig. Part No Part Description Qty Remarks
1 501346300101 ASSY 1ST DRAG LINK 1
A 501346990104 END ASSY -RH 1 REPAIR KIT-1ST DRAG LINK
2 501346300103 RELAY ROD ASSY 1
B 501346990105 END ASSY -RH 1 REPAIR KIT- RELAY ROD
3 501346300107 ASSY 2ND DRAG LINK (STRAIGHT) 1
C 501346990103 END ASSY -LH 1 REPAIR KIT- 2ND DRAG LINK
D 501346990104 END ASSY -RH 1 REPAIR KIT- 2ND DRAG LINK

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 151 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (46) STEERING Table : ( 5043515246R.04-POWER CYLINDER ASM(WIPRO) )


Fig. Part No Part Description Qty Remarks
1 504346990119 POWER CYLINDER TUBE S/A 1
2 504346990120 PISTON ROD 1
3 504346990121 PISTON 1
4 504346990122 LOCK WASHER 1
5 504346990123 POWER CYLINDER HEAD END COWER 1
6 504346990124 POWER CYLINDER SET SCREW 1
7 504346990125 POWER CYLINDER SNAP RING 1
8 504346990126 POWER CYLINDER SNAP RING 1
9-20 500646600107 SEAL KIT 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 152 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (47) FUEL SYSTEM Table : ( 5013065647R.01A-FUEL SYSTEM )


Fig. Part No Part Description Qty Remarks
1 501147990101 ASSY FUEL TANK COMPLETE-RH(300 LTRS.) 1
4 504147100105 ASSY FT CAP - REUTTER 1
- 501147500102 ASSY L SUPPORT (RECT FUEL TANK 300 LTR) 2
5 280247600102 ASSY SUCTION TUBE WITH STRAINER 1
13 289254200116 FUEL TANK UNIT (400 LTRS) 1
- 16081001808 SEALING PLUG AM18X1.5 TS16460 1
14 501147500101 ASSY BRKT FUEL TANK MTG. 2
15 284647500104 ASSY OF RUBBER PACKING-STR.& ASSY STRAP 2
15 288047500104 ASSY STRAP W/O RUBBER PACKING 2
- 288047507702 RUBBER PACKING-STRAP 2
- 288047506501 SLEEVE NUT M12 X 1.5 2
- 288047506701 CLEVIS PIN 2
21 280247507701 RUBBER PACKING 2
22 501147507701 RUBBER PROFILE FOR RECT.F.T.-LG 2228MM 2
24 16220710282 SEALING WASHER 18X22 IS3175 CU 2
25 206847107202 BANJO BOLT 1
26 501347600101 ASSY TUBE WITH CRIMPED R/HOSE SUCTION PIPING 1
36 501347600102 ASSY TUBE WITH CRIMPED R/HOSE RETURN PIPING 1
29 14280500225 HOSE CLAMP 22 IS4762 SS8451-8B 1
33 14280500161 HOSE CLAMP 16 2
- 261043508202 BRACKET 2
- 264142904204 CLAMP 4
- 206042703322 BRACKET FOR CLAMPING OF AIR LINES 1
- 16220710215 SEALING WASHER 14X18 IS3175 CU 6
- 501347108201 BRACKET PRIMING PUMP MTG 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 153 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (47) FUEL SYSTEM Table : ( 5013065647R.01A-FUEL SYSTEM )


Fig. Part No Part Description Qty Remarks
- 278609110104 FUEL WATER SEPARATOR ASSY 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 154 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (49) EXHAUST SYSTEM Table : ( 5013065649R.01A-EXHAUST SYSTEM )


Fig. Part No Part Description Qty Remarks
1 208249200102 ASSY EXHAUST PIPE (TC MTG.) 1
2 276349205301 GASKET 2
3 501149200107 EXHAUST BRAKE MTG. BRKT.(TC OUTLET) 1
4 275449206701 PIN 1
6 276349200123 ASSY EXHAUST BRAKE UNIT. 1
- 3521441250 BUSH 1
- 3521441350 BUSH 1
9 264154249903 ASSY MAGNETIC VALVE(EX.BRAKE)W/VOSS 24V 1
- 276349200126 ASSY BRACKET. 1
10 501349200101 EXHAUST PIPE 2ND 1
12 501349200103 ASSY EXHAUST PIPE 3RD 1
- 501349208204 BRACKET EXHAUST MTG (X-M 3RD) 1
11 257649208205 PIPE CLAMP 1
- 501349200102 ASSY EXHAUST PIPE (4TH) 1
- 501349200110 ASSY BKT (EXHAUST MTG) 1
- 501349008201 CLAMP 1
16 257649007502 RUBBER BUFFER 8
22 257649009202 WASHER 8
- 257649006902 TUBE 4
17 280949200125 ASSY BRACKET(EXHAUST MTG.) 1
18 501349200105 ASSY BRACKET(EXHAUST MTG.) 1
- 501349008208 CLAMP 1
34 263249100121 ASSY MUFFLER(NT6A) 1
13 501349206903 TAIL PIPE (EXHAUST MUFFLER) 1
14 275149204202 EXHAUST CLAMP 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 155 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (49) EXHAUST SYSTEM Table : ( 5013065649R.01A-EXHAUST SYSTEM )


Fig. Part No Part Description Qty Remarks
19 217149204201 CLAMP (MUFFLER SUPPORT) 2
20 501349008203 CLAMP 1
21 501349208203 BRACKET (EXHAUST PIPE) 1
23 501349008209 CLAMP 1
24 501349008205 CLAMP 1
25 501349200107 ASSY BKT (EXHAUST MTG) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 156 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (50) RADIATOR Table : ( 2786161550R.01A-RADIATOR MTG PIPE LINES )


Fig. Part No Part Description Qty Remarks
--------- SET A- BANCO
1 278650000226 ASSY RADIATOR FRAME 1
2 --------- ASSY RADIATOR 1
3 278650506389 FAN SHROUD 1
20 278650115801 RAD. BOTTOM HOSE 1
26 278650010129 ASSY WATER FILL PIPE 1
--------- SET B- TATA TOYO
- 278650120128 RADIATOR ASSY WITH INTERCOOLER 1
2 278650120350 ASSY RADIATOR 1
3 --------- FAN SHROUD 1
20 278650115859 RAD. BOTTOM HOSE 1
26A 278650120142 PIPE ASSY CRIMPED 1
- 14280500357 HOSE CLAMP - 35 1
--------- SET C- ALKRAFT
- 278650120112 RADIATOR ASSY WITH INTERCOOLER 1
2 278650120351 ASSY RADIATOR 1
3 278650516320 FAN SHROUD 1
20 278650125818 HOSE RAD BOTTOM 1
25 278650125819 HOSE WATER FILL 1
26 278650126998 PIPE WATER FILL 1
- 278650104219 CLAMP(WATER FILL PIPE) 1
- 278650000252 ASSY SHIELD(FOR SEALING) 1
4 278650507720 FLAP 1
5 278650008261 SUPPORT PLATE(FOR RUBBER FLAP)LPS4018TC 1
6 278650110263 BRACKETRADIATOR MTGRH TOP SIDE 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 157 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (50) RADIATOR Table : ( 2786161550R.01A-RADIATOR MTG PIPE LINES )


Fig. Part No Part Description Qty Remarks
6 278650110264 BRACKETRADIATOR MTGLH TOP SIDE 1
7 278650110268 STUD ASSY RADIATOR MOUNTING 2
8 278650110215 RAD MTG BKT-FRAME SIDE-RH 1
8 278650110216 RAD MTG BKT-FRAME SIDE-LH 1
9 288549107501 RUBBER BUFFER 4
10 257450009202 WASHER (47DIA) 4
11 11063898165 HEX BOLT M16X85 2
12 257450009202 WASHER (47DIA) 4
13 257450006301 RUBBER BUFFER 4
14 257450006904 SPACER TUBE ( 35 LONG ) 2
15 11063896022 HEX BOLT M10X55 IS1364P1-8.8 SS8451-8C 4
16 278650006302 RUBBER BUFFER 8
17 278614609201 WASHER 4
18 12051598073 HEX NUT M10 IS1364P3-8-SS8451-8C 4
- 278650406903 SPACER TUBE 4
19 14280598217 HOSE CLAMP TB-54 2
21 14280599302 HOSE CLAMP TB36 4
22 206950105823 RUBBER HOSE (ENGINE TO RAD.INLET) 1
23 278650106951 PIPE (ENGINE OUTLET TO RADIATOR INLET) 1
24 207650105805 HOSE (ENGINE TO RADIATOR INLET ) 1
25 278650115860 RUBBER HOSE (28.6 TO 20 DIA) 1
27 278550105803 HOSE (20 ID x 110 L) 1
28 278650110361 ASSY D.A.TANK(BANCO). 1 FOR SELECTION
28 278650110121 ASSY AUX.WATER TANK(PLASTIC)ALKRAFT 1 FOR SELECTION
29 278650010126 ASSY BRACKET-RH(AUX.WATER TANK MTG) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 158 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (50) RADIATOR Table : ( 2786161550R.01A-RADIATOR MTG PIPE LINES )


Fig. Part No Part Description Qty Remarks
30 278650010127 ASSY BRACKET-LH(AUX.WATER TANK MTG) 1
32 278650105838 RUBBER HOSE (6 IDX80 LONG) 2
33 278650126938 VENT TUBE (ENGINE TO AUX. WATER TANK) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 159 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (54) ELECTRICALS Table : ( 2157345354R.01A-CABLE SET AND ROUTING )


Fig. Part No Part Description Qty Remarks
1 501354100101 ASSY BATTERY CARRIER COMPLETE 1
2 257354108801 BENT STUD (FOR BATT CLAMPLING) 4
- 264142900172 ASSY CLAMP 1
3 215754109912 BATTERY CABLEVE 95SQ.MM(BCS TO BATTERY) 1
4 215754109913 ASSY BATTERY CABLE -VE(BCS T0 BATTERY) 1
- 215754100183 ASSY BATTERY CABLE LINK(250MM)95 SQ.MM 1
8 216154100109 ASSY BATT.COVER PLASTIC 1
- 275154107701 INSULATOR BASE BAT CUT-OFF SWITCH SUTHAM 1
- 284954108203 CLAMP TOP (BATTERY CLAMPING) 2
10 215754109910 BATTERY CABLE VE 95SQ.MM(ST.MOT TO BCS) 1
11 215754109911 BATTERY CABLE-VE 95SQ.MM.(ST.MOT TO BCS) 1
12 261854440102 ASSY TAIL LAMP RH MSSL 24V 1
14 261854440101 ASSY TAIL LAMP LH MSSL 24V 1
- 257354408203 BRACKET (TAIL LAMP) 2
- 281654209905 RFID TAG 1
16 216754620114 W/H MAIN LPK-2518TCBSIII24V WITH AIS 075 1
17 216754660121 W/H TAIL LPK-3118TC/56BS-III 24V WITH SRT AXLE 1
- 208254820111 W/H ENGINE LPS 4018TC24VUNIPOLAR 1
- 62196058503 CABLE TIE 8.0X300 BLACK TS29360 1
- 501354660108 W/H PIGTAIL H/L LEVELLING. 1
- 216754620103 W/H ROOF-NS CAB LPK2518/2516TC. 1
18 257354208205 CLIP 18
- 261854600113 W/H STOP LT SW.& LP SW. 1
- 208254100121 BATTERY CUT-OFF SW MOUNTING BRACKET 1
21 257354509931 BATTERY CUT-OFF SWITCH. 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 160 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (54) ELECTRICALS Table : ( 2157345354R.01A-CABLE SET AND ROUTING )


Fig. Part No Part Description Qty Remarks
22 206754610101 EARTH STRAP WITH CU TUBE. 1

Updated on : Tue Sep 22 2015 05:33:56

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Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (54) ELECTRICALS Table : ( 2157345354R.02A-LIGHT AND SIGNAL SYSTEM )


Fig. Part No Part Description Qty Remarks
1 264154209951 MAGNETIC VALVE-24V 1
3 270254509930 STOP LIGHT SWITCH 2
5 257354249910 HORN (24V)W/O RIS CAPACITOR 2
6 278254209906 HIGH TEMP BUZZER UNIT(12V/24V) 1
7 277054244902 RELAY 24V 6
10 270254509950 REVERSE LIGHT SWITCH 1
- 283954559914 ENGINE LAMP SW 24V-FACIA SW 1
- 283954559909 INTER AXLE DIFF LOCK 24V-FACIA SW 1
- 283954559924 HAZARD WARNING SW-24V 1
- 283954559916 REAR ILLUMINATION LAMP SW24V-FACIA SW 1
12 284154440112 ASSY MOTRSD.H/L LH W/O RIM 24V 1
12 284154440113 ASSY MOTRSD.H/L RH W/O RIM 24V 1
13 208254440122 ASSY BLINKER LAMP 24V LH 1
13 208254440123 ASSY BLINKER LAMP 24V RH 1
- 265454609919 SLEEVE ADAPTOR FOR HEAD LAMP 2
14 259281100131 ASSY HEAD LAMP DOME 2
- 283954559925 HEAD LAMP LEVELLING SWITCH 1
16 276054400102 ASSY HATCH BACK LAMP 24V 1
17 62120510105 LAMP 24V 10W 1
18 262554440101 ASSY BLINKER LH WITH BULB 24V 1
18 262554440102 ASSY BLINKER RH WITH BULB 24V 1
- 62120520046 LAMP P21 24V 21W BA15S E CERT.ECE R37 2
19 264154440134 ASSY SIDE IND.LAMPECER AMBER 24V-RH 1
19 264154440135 ASSY SIDE IND.LAMPECER AMBER 24V-LH 1
20 262554440105 ASSY TOP MARKER LAMP LH WITH BULB 24V 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 162 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (54) ELECTRICALS Table : ( 2157345354R.02A-LIGHT AND SIGNAL SYSTEM )


Fig. Part No Part Description Qty Remarks
20 262554440106 ASSY TOP MARKER LAMP RH WITH BULB 24V 1
- 62120510083 LAMP 24V 4W 2
21 257654400121 ASSY ENGINE LAMP 1
- 215754408206 MOUNTING BRACKET - REAR ILLUMINATION LAMP 1
22 219054304901 WIF CONTROLLER WITH AUTODRAIN 1
23 257354249910 HORNHIGH TONE 2
- 0009880270 LEAD SEAL 3
- 215754408207 MTG. BKT.-HORN FOR REVERSE 1
24 264354441602 ASSY SIDE IND.LH ECERT 24V(CAT-6) 1
24 264354441603 ASSY SIDE IND.RH ECERT 24V(CAT-6) 1
25 3841700080 DC-DC CONVERTER 1
26 264354249902 FLASHER 24V 1
27 264154608204 BRACKET 1
28 278054506301 CARRIER PLATE-FACIA SW(16 NOS.) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 163 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (54) ELECTRICALS Table : ( 2157345354R.03A-INST CLUSTER AND EQUIPMENTS )


Fig. Part No Part Description Qty Remarks
1 208254209995 ELECTRONIC INST.CLUSTER M/S. VEETHREE 1
1 208254109905 INSTRUMENT CLUSTER ASSY M/S. MINDA 1 IN20SELECTION
2 278054506909 COMBI SWITCHTWO LEVER(470 STG) 1
3 278054209938 SPEED SENSOR 12/24V (8 PULSE)ESPEEDO 1
5 208254109908 AIR PRESSURE TRANSDUCER 1
6 264154500106 STEERING LOCK CUM IGNITION SW. 1
- 257354249910 HORNHIGH TONE 1
9 283954209906 WIPER CONTROLLER 24V 1
10 283954506301 DUMMY FACIA SWITCH COVER 8
12 283954559903 FRONT FOG LAMP SW24V(FACIA SW) 1
13 283954559904 REAR FOG LAMP 24V- FACIA SW 1
15 283954559914 ENGINE LAMP SW 24V-FACIA SW 1
16 283954559916 REAR ILLUMINATION LAMP SW24V-FACIA SW 1
17 283954559909 INTER AXLE DIFF LOCK 24V-FACIA SW 1
18 283954559924 HAZARD WARNING SW-24V 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 164 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (58) TOOLS Table : ( 2171263858R.01-TOOLS AND ACCESSORIES )


Fig. Part No Part Description Qty Remarks
1 35010308109 SPANNER DEA C 8X10 IS 2028-CR.PLATED 1
2 35010309113 SPANNER DEA C9X11 IS2028-CR PLATED 1
3 35010313161 SPANNER DEA C 13X16 IS2028-CR PLATED 1
- 35010524278 RING SPANNER B-O 24X27 IS2029 CR.PLATED 1
- 257458900104 WHEEL SPANNER (30 - 32 A/F) 1
4 35033922106 SCREW DRIVER 1.2X8X150 PR-IS844 1
5 257358109901 TOMMY BAR 19 DIA 1
6 270258400103 ASSY FIRST AID KIT (DOMESTIC) 1
7 276754400102 KIT FOR SPARE BULB 1
8 275158404004 WHEEL CHOCK-ANGLE 18X18X3(TWIN RA HCV) 2
9 265158405001 CHASSIS RECORD BAG 1
10 275658900102 ASSY HYDRAULIC JACK 20 TON 1
11 263258905001 TOOL BAG (HCV-DOMESTIC) 1
- 265158304001 ADVANCE WARNING TRIANGLE 1
- 270258400103 ASSY FIRST AID KIT 1
- 265158409915 TRANSFER LABEL (Dos & Donts) 1
- 263258408201 TR.LABEL C.A.C. (BLUE) 1
- 263258408204 MANUFACTURERS PLATE(FOR LCV & HCV 2AXLE 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 165 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679013860R.01-NON SLEEPER CAB )


Fig. Part No Part Description Qty Remarks
1 267960110154SJ ASSY CAB COMP WITH FITMENTS SPARE PARTS 1
2 267960110143 ASSY BODY SHELL PAINTED -RHD 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 166 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679013860R.02-CAB SHEET METAL AND FITMENTS )
Fig. Part No Part Description Qty Remarks
30 267961000121 ASSY SUBSTRUCTURE -RHD 1
1 257666608263 STEP BOARD BOTTOM 2
12 350566068222 STEP (ADDITIONAL) 2
- 257666600120 ASSY STEP WELL COMPLETE L H 1
- 257666600121 ASSY STEP WELL COMPLETE R H 1
2 28416250820135 PANEL FACE SIDE BOOTOM-LH + CED 1
2 284162508202 PANEL FACE SIDE BOTTOM-RH 1
- 257660100176 ASSY TIE MEMBER FRONT 1
- 257662500131 ASSY PANEL OUTER W/S BOTTOM-RHD 1
- 25766250821835 PANEL SIDE OUTER W/S L H + CED 1
- 25766250821935 PANEL SIDE OUTER W/S R H + CED 1
- 268062600131 ASSY TOE PANEL RH RHD 1
- 275162600102 ASSY TOE PANEL LH RHD 1
- 284162600101 ASSY BONNET COMPLETE 1
3 28417510010135 ASSY CENTRE FLAP WELDED + CED 1
25 284181100103 ASSY GRILLE COMPLETE(CENTRE FLAP) 1
26 284181106301 GRILLE SIDE-LH 1
27 284181106302 SIDE GRILLE RH 1
4 275160102902 HINGE LEAF(CENTRE FLAP) 2
- 275160103401 BUSH(CENTRE FLAP) 4
- 275160106701 HINGE PIN 2
5 275160106901 STAY ROD (CENTRE FLAP) 1
6 257569400102 ASSY REAR WALL PADDING 1
7 350272300111 ASSY LOCK (CENTRE FLAP) 2
8 206075100107 ASSY KNOB CENTRE FLAP 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 167 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679013860R.02-CAB SHEET METAL AND FITMENTS )
Fig. Part No Part Description Qty Remarks
- 257675207501 BUSH CENTRE FLAP 2
9 274275206301 LETTERT(NEW STYLISED) 2
10 274275206302 LETTERA(NEW STYLISED) 2
- 264068809901 CLIP (MASCOT) 12
- 257675203309 BRACKET (LOCK) 2
11 278281100109 ASSYTEMBLEM COMPLETE WITH GRILLE 1 FOR SELECTION
11 268075200105 ASSY TEMBLEM(OVAL STYLISED) W/O GRILLE 1 FOR SELECTION
13 257675200109 ASSY RUBBER BUFFER 2
14 275160105601 GRAB HANDLE (FRONT FACE) 2
18 268083800101 ASSY VENTILLATION GRILLE 1
19 268088106303 MUDGUARD FRONT LH 1
19 268088106304 MUDGUARD FRONT RH 1
20 257566506908 SUPPORT MUDGUARD FRT LH 1
20 257566506909 SUPPORT(MUDGUARD FRT) RH 1
21 257388706306 GRAB HANDLE 4
- 284188106305 MUDFLAP REAR 2
- 268061606301 EXTENSION MUDGUARD REAR LH 1
- 268061606302 EXTENSION MUDGUARD REAR RH 1
- 284181100107 ASSY ARRESTOR SPRAY SUPPRESSION 2
- 257566500102 ASSY MUDGURD LH REAR 1
- 267961600107 ASSY MUDGUARD-RH(REAR) 1
- 257666500111 ASSY SUPPORT MUD GUARD REAR LH 1
- 257666500112 ASSY SUPPORT MUD GUARD REAR RH 1
- 267961108204 GUSSET REAR MUDGUARD(AIR FILTER MTG.) 1
- 275461100116 ASSY BRACKET(POWER STEERING TANK MTG.) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 168 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679013860R.03-CAB FITMENTS )


Fig. Part No Part Description Qty Remarks
1 257667102316 WIND SHIELD GLASS (SINGLE PIECE) 1
2 268067106301 RUBBER MOULD (WIND SCREEN) 1
3 257667100121 ASSY REAR WINDOW COMPLETE 1
4 --------- GLASS WITH 2 HOLES (REAR WINDOW) 1
4 --------- GLASS WITHOUT HOLES (REAR WINDOW) 1
5 257667106339 RUBBER MOULD REAR WINDOW 1
- 268068900109 ASSY DASHBOARD LID-CENTRE 1
- 268068900108 ASSY DASHBOARD LID(GLOVE BOX) M/S EMDET 1
9 268072300112 ASSY LOCK-GLOVE BOX 1 NOT TO BE SERVICED LOOSE
10 267968400107 ASSY COMPOSITE FLOOR MAT RHD 1
- 275162600124 ASSY HINGE(DASH BOARD LIDS) 4
11 267969506301 MOULDED ROOF(HEADLINER)NON SLP-M/S SUPREN 1
14 257669200108 ASSY PADDING(DASH BOARD) 1
15 257581100101 ASSY SUNVISOR RH 1
15 257581100102 ASSY SUNVISOR LH 1
16 257681500119 ASSY GRAB HANDLE (DASH BOARD) 2
- 257681506903 GRAB RAIL-LH 1
- 257681506904 GRAB RAIL-RH 1
- 257681100148 ASSY RVM WITH FRAME (NORM.VISION)RHN 1
17 257681100152 ASSY REAR VIEW MIRROR OUTER RH 1
- 257681100165 ASSY TANDEM RVM COMPL.WITH FRAME LH-RHD 1
17 257681100153 ASSY REAR VIEW MIRROR OUTER LH 1
18 257681100106 ASSY TUBULAR FRAME (REAR VIEW MIRROR) 2
21 268081100125 ASSY PROXIMITY MIRROR 1
23 274781100119 ASSY WIDE ANGLE MIRROR 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 169 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679013860R.03-CAB FITMENTS )


Fig. Part No Part Description Qty Remarks
33 257681103301 BRACKET(LOWER) TOP MTG (REAR WIEW MIRROR) 2
34 257681103302 BRACKET(LOWER) BOTTOM MTG (REAR VIEW MIRROR) 2
41 274781800112 ASSY MASCOT TATA 3118 1
42 275181100106 ASSY INSULATION(FOR BONNET) 1
- 267981900109 ASSY ENGINE SHIELDING LH RHD 1
- 267981900110 ASSY ENGINE SHIELDING RH RHD 1
- 257668906316 COVER WHEEL BOX M/S PRADIP PLASTIC 1
- 257668906314 COVER GLOVE BOX M/S PRADIP PLASTIC 1
- 257668906312 COVER WIPER MOTOR M/S PRADIP PLASTIC 1
- 268068906309 NACELLE FRONT 1
- 268068906310 NACELLE REAR 1
- 206052406501 U SPIRE NUT 2
- 257681106332 REFLECTIVE TAPE-CENTRE(WHITE) 1
- 257681106333 REFLECTIVE TAPE-SIDE(WHITE) 2
- 257681106334 REFLECTIVE TAPE SIDE DOOR(YELLOW) 2
- 257681106335 REFLECTIVE TAPE SIDE(YELLOW) 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 170 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2631023272R.01-DOOR AND FITMENTS )


Fig. Part No Part Description Qty Remarks
1 25767220016535 ASSY DOOR SHELL LH + CED + Sealant 1
1 25767220015935 ASSY DOOR SHELL RH RHD+ CED + Sealant 1
- 25766210014735 ASSY DOOR POST LH + CED + Sealant 1
- 25766210014835 ASSY DOOR POST RH + CED + Sealant 1
2 257672300152 ASSY HINGE COMPLETE 4
3 257672500148 ASSY FRAME COMPLETE (REG. WINDOW) 2
4 257672502303 GLASS PANE REG WINDOW 2
5 257672500143 ASSY DOOR GLASS HOLDER 2
6 257672506716 PIN (GLASS HOLDER) 4
7 13150606149 SPLIT PIN 2X14 4
8 257672502513 VELVET CHANNEL 2
9 257672500124 ASSY WINDOW REGULATOR LH 1
9 257672500123 ASSY WINDOW REGULATOR RH 1
10 265172300111 ASSY DOOR LOCK COMPLETE LH 1
10 265172300112 ASSY DOOR LOCK COMPLETE RH 1
11 257672315602 KNOB 2
16 350272300112 ASSY HANDLE INNER DOOR LH 1
16 350272300113 ASSY HANDLE INNER DOOR RH 1
17 268072300106 ASSY DOOR CHECK 1
18 268072502303 GLASS PANE(QUARTER WINDOW)-CLEAR 1
- 268072306306 RUBBER MOULD FIXED QUARTER GLASS 1
21 257572700102 ASSY DOOR PADDING LH 1
21 257572700101 ASSY DOOR PADDING RH 1
- 281681106313 SEAL PRIMARY LH 1
- 281681106314 SEAL PRIMARY RH 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 171 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2631023272R.01-DOOR AND FITMENTS )


Fig. Part No Part Description Qty Remarks
24 268072310101 ASSY HANDLE(FOR WINDOW REGULATOR) 2
- 268072500112 ASSY DOOR BEADING OUTER M/S NER 4
26 268072306303 SEALING OUTER DOOR 2
27 257672318204 STRIKER LH 1
27 257672318205 STRIKER RH 1
- 257672316711 MOUNTING PIN (STRIKER) 2
28 257672306320 DOOR SEALING INNER 2
31 257672506321 GRIP BEADING (DOOR) 4
32 265172506316 GRAB HANDLE (DOOR) 2
41 274781800112 ASSY MASCOT TATA 3118 1
- 265472706317 MAGAZINE POCKET LH (DARKER GRAY) 1
- 265472706318 MAGAZINE POCKET RH (DARKER GRAY) 1
- 268072300108 ASSY KIT.FOR LOCKS (DOMESTIC) 1
--------- CONSIST OF:-
- 268072300110 ASSY HANDLE DOOR OUTER LH 1 NOT TO BE SERVICED LOOSE
- 268072300111 ASSY HANDLE DOOR OUTER RH 1 NOT TO BE SERVICED LOOSE
- 268072300112 ASSY LOCK GLOVE BOX. 2 NOT TO BE SERVICED LOOSE
- 268072300113 ASSY KEY COMPLETE. 1 NOT TO BE SERVICED LOOSE
- 264154500138 STEERING LOCK CUM IGNITION SW 1 NOT TO BE SERVICED LOOSE
- 267972300102 ASSY DOVE TAIL-BOTTOM(DOOR SIDE) 2
- 267972306303 DOVE TAIL-BOTTOM(FLOOR SIDE) 2
- 267881106305 REFLEX REFLECTOR (FRONT DOOR) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 172 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2157354182R.01A-WIPER ARRANGEMENT )


Fig. Part No Part Description Qty Remarks
1 270782400105 WIPER MOTR.24V17W-RHD(2SPEED)MSSL 1
- 276782400102 ASSY WIPER ARM,BLADE & SUPPORT ARM (DRIVER) 1
3 257682400125 ASSY WIPER ARM (DRIVER) 1
4 257682400128 ASSY WIPER BLADE (DRIVER) 1
20 257682400126 ASSY SUPPORT ARM 1
- 276782400103 ASSY WIPER ARM & BLADE (CODRIVER) 1
21 257682400127 ASSY WIPER ARM (CODRIVER) 1
22 257682400129 ASSY WIPER BLADE (CODRIVER) 600 MM LONG 1
- 276782409902 LINK ROD (440MM) 1
- 257682409905 LINK ROD (205MM) 1
7 12080801007 HEX THIN NUT M10 2
8 12080899023 HEX THIN NUT M10 LH 2
9 257682408201 BRACKET (MOTOR MOUNTING) 1
- 268082406301 TAPER WASHER 2
19 0009971881J RUBBER GROMMET 4
10 0429920020J SLEEVE 4
- 265182409952 BALL PIN 1
- 265182407501 RUBBER WASHER 1
2 268082400105 ACCESSORY KIT WIPER MOTOR M/S LUCAS-TVS 1
--------- CONSISTS OF :
- - FINAL SPINDLE UNIT 1 1
- - FINAL SPINDLE UNIT 2 1
- - LINK END ASSY RH 2
- - LINK END ASSY LH 2
- - LINK END NUT LH 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 173 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2157354182R.01A-WIPER ARRANGEMENT )


Fig. Part No Part Description Qty Remarks
- - LINK END NUT RH 2

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 174 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2680012486R.01-WINDSHIELD WASHING SYSTEM )


Fig. Part No Part Description Qty Remarks
1 257382240101 ASSY WINDSHIELD WASHER KIT (24 V) 1
--------- CONSISTING OF :
2 - PUMP ASSY 1
3 - TANK 1
5 - TUBE-TANK TO PUMP INLET 1
6 - TUBE-2000 MM.LONG. 1
8 - ASSY NOZZLE 2
9 - BRACKET WIND SHIELD WASHER 1
11 - T JOINT 1
- 257686900103 ASSY BRACKET LH-RHD (W/S WASHER) 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 175 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679011788R.01-BUMPER, ENGINE HOOD, FENDER )


Fig. Part No Part Description Qty Remarks
1 284188107701 BEADING FENDER LH 1
1 284188107702 BEADING FENDER RH 1
2 284188106303 FENDER TRIM LH 1
2 284188106304 FENDER TRIM RH 1
3 275188500115C0 ASSY BUMPER WITH REFLECTOR - BLACK 1
4 257688500135 ASSY BRACKET (BUMPER SUPPORT) 2
5 257354410137 ASSY REFLEX REFLECTOR - WHITE 2
8 284188700101 ASSY ENGINE HOOD COMPLETE-RHD 1
9 257388706306 GRAB HANDLE 2
10 259288707704 SEALING RUBBER(ENGINE HOOD) 1
12 275126800152 ASSY BASE PLATE 1
- 259288708203 CLAMPING PLATE(E/HOOD BASE PLATE) 2
- 275188708201 CLAMPING PLATE (HEAT INSULATION) 10
13 259288700103 ASSY TOGGLE CLAMP(ENGINE HOOD) 4
- 260188700103 ASSY NUT PLATE(E/HOOD TOGGLE CLAMP) 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 176 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679013889R.01A-CAB MOUNTING )


Fig. Part No Part Description Qty Remarks
--------- CAB MOUNTING FRONT
1 501346100101 ASSY STEERING G/B & CONTROL MTG BKT 1
2 267989100122 ASSY FRONT MTG BKT LH RHD 1
3 257689103702 MOUNTING CUP FRONT 2
4 265440306702 SCREW WITH NYLON INSERT 8
5 257689107705 RUBBER BUFFER (CONE) 2
6 257689107704 RUBBER BUFFER (LOWER) 2
7 257689107128 PLATE (FRONT MTG.) 2
8 257689108602 SPACER TUBE (FRONT MTG.) 2
9 257699100104 PIN WITH NYLON INSERT 2
--------- CAB MOUNTING REAR
10 267989200110 ASSY BRKT REAR (CAB MTG) 1
11 267989200111 ASSY BRKT REAR RH (CAB MTG) 1
12 267989100113 ASSY SPRING CAB MTG. REAR 1
13 257689107112 1ST LEAF 1
15 257689100149 SHOCK ABSORBER 2
16 257689106703 PIN (SHOCK ABSORBER) 4

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 177 of 178
Commercial Vehicle Business Unit
LPK 3118TC 8X4 VEHICLE WITH RA-109SRT, CUMMINS B5.9-180 BHP BS-III ENGINE. TATA G1150 WITH PTO, NON SLEEPER
FIXED-CABIN

VC No : 50130856000R Group : (60) BODY Table : ( 2679011391R.01A-SEAT AND SEAT BELTS )


Fig. Part No Part Description Qty Remarks
1 265191000131 DRIVER SEAT ASSY W/HEAD REST-RHD 1 FOR SELECTION (HARITA MAKE)
1 268091000110 ASSY DR.SEAT COMP RH WITH NANO FABRIC 1 FOR SELECTION (TATA JOHNSON MA
3 265191000135 ASSY CO-DRIVER SEAT WITH HEAD REST 1
2 257691700133 ASSY SEAT STAND DRIVER 1
2 257691700134 ASSY SEAT STAND CO-DRIVER 1
6 275491500116 ASSY SEAT BELT COMPLETE DRIVER 1

Updated on : Tue Sep 22 2015 05:33:56

Items without Part No. are not serv iced. Page 178 of 178

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