Assamble Final Drive Cat 777

D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 340...
Page 1 of 15
Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTO R

M odel: D 9R TRACK-TYPE TRACTO R W D M
Configuration: D 9R TRACK-TYPE TRACTO R W D M 00001-U P (M ACH IN E) PO W ERED BY 3408C Engine
Disassembly and Assembly

D9R Track-Type Tractor Power Train
Media Number -SENR5387-11 Publication Date -01/01/2010 Date Updated -28/01/2010
i02140464
Final Drive - Assemble

SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
C 138-7573 Link Bracket 3
D 1P-0520 Driver Group 1
F 138-7574 Link Bracket 2
G 1U-5934 Duo-Cone Seal Installer As 1
H 140-2286 Spacer 1
J 169-0503 Installation Kit 1
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 3/24/2015
D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 340... Page 2 of 15
Illustration 1 g00642301
Note: Lower the temperature of the sleeve bearing. Use Tooling (D) to install sleeve
bearing (35) .
1. Inspect all of the parts for damage. Make replacements, if necessary. Ensure that all of the
parts are clean.
2. Install lip seal (34) in the hub with Tooling (D) .
3. Raise bearing cone (33) to a maximum temperature of 135 °C (275 °F). Install bearing cone
(33) on hub (28) .
Note: Before you install any of the Duo-Cone seals, see Installation of the Duo-Cone
Floating Seals in this module. Use Tooling (J) for preparation of the seal.
4. Use Tooling (G) to install Duo-Cone seal (32) on the hub, as shown.
5. Lower the temperature of bearing cups (30) and (31). Install bearing cups (30) and (31) in
hub (24). Check with a 0.038 mm (0.0015 inch) feeler gauge. Ensure that the bearing cup is
seated against the bottom of the bore all the way around.
6. Use Tooling (G) to install Duo-Cone seal (29) in hub (24) .
Note: Do not put hub (24) on the Duo-Cone seal when the hub is turned over.
7. Turn over hub (24). Install Tooling (F) in the hub and fasten a suitable lifting device to the
Tooling. Put hub (24) in position on hub (28), as shown.
8. Raise bearing cone (27) to a maximum temperature of 135 °C (275 °F). Install bearing cone
(27) on the hub.
9. Put Tooling (H) in position while the bearing cone is still hot. Install retainer (20). Turn the
hub while the bolts that hold the retainer are tightened to a torque of 135 ± 15 N·m (100 ±
11 lb ft). Permit the bearing cone to return to room temperature before the retainer and
Tooling (F) are removed.
10. Install Tooling (A) on hub (25). Fasten an suitable lifting device to Tooling (A). Put hub
(25) in position in ring gear (24) .
11. Install retainer ring (23) in the groove in ring gear (24) .
12. Turn over the hub and the gear. Install Tooling (A) onto hub (25). Fasten an suitable lifting
device to Tooling (A). Install ring gear (24) and the hub as a unit.
13. Put pins (22) in position in the hub.
14. If a replacement is needed, use Tooling (A) and a suitable press to install ring (21) in
retainer (20) .
15. Put retainer (20) in position on the hub.
16. Install bolts (35) that hold retainer (20) in position. Tighten the bolts to a torque of 135 ± 15
N·m (100 ± 11 lb ft).
17. Use feeler gauge (36) to measure the distance between retainer (20) and pins (22). The
clearance must be 0.08 ± 0.05 mm (0.003 ± 0.002 inch).
Note: There must be metal to metal contact between hub (28) and retainer (20). If there is
no gap, bearing cone (27) was not pressed correctly with Tooling (H). See step 9. A gap
between pins (22) and retainer (20) allows metal to metal contact between retainer (20) and
hub (28) .
18. Install lockring (18) in gears (15) .
19. Lower the temperature of bearing cups (17). Install bearing cups (17) in gears (15) .
20. Install bearing cones (16) in gears (15) .
21. Put gears (15) and the bearing cones in position in planetary carrier (9) .
22. Lower the temperature of shafts (14) and install the shafts in the carrier and the gears. Use a
press, if necessary. Install shafts (14) until the small end of the shaft extends 0.08 ± 0.05
mm (0.003 ± 0.002 inch) past the surface of the carrier. Ensure that there is a metal to metal
contact between shafts (14) and the plates.
23. Install plates (13) and bolts (12). Tighten the bolts to a torque of 50 ± 10 N·m (37 ± 7 lb ft).
Note: There must be metal to metal contact between shafts (14) and plates (13). Use a feeler
gauge to ensure that there is a gap of 0.08 ± 0.05 mm (0.003 ± 0.002 inch) between plates
(13) and the surface of the carrier.
24. Use a suitable press to push the plates even with the surface of the carrier after plates (13)
have been installed.
25. Fasten an suitable lifting device to planetary carrier (9). Lower the planetary carrier into
position on the sun gear (10), as shown.
26. Install spiral ring (11) that holds sun gear (10) to planetary carrier (9) .
27. Install sun gear (19) .
28. Install Tooling (C) on the planetary carrier. Fasten an appropriate lifting device to Tooling
(C). Install planetary carrier (9) in the gear and onto the sun gear.
29. Lower the temperature of bearing cups (8). Install bearing cups (8) in gears (7) .
30. Install bearing cones (6) in gears (7) .
31. Put gears (7) in position in planetary carrier (2) .
32. Lower the temperature of shafts (5). Install the shafts in planetary carrier (2) and the gears.
If necessary, use a press to install the shafts. Install the shafts until the small end of the shaft
extends 0.08 ± 0.05 mm (0.003 ± 0.002 inch) past the surface of the planetary carrier.
Ensure that there is a metal to metal contact between shafts (5) and the plates.
33. Put O-ring seals (37) in position in plates (4) .
34. Install plates (4) and bolts (3). Tighten the bolts to a torque of 134 ± 20 N·m (99 ± 15 lb ft).
Note: There must be metal to metal contact between shafts (5) and plates (4). Use a feeler
gauge to ensure that there is a gap of 0.08 ± 0.05 mm (0.003 ± 0.002 inch) between plates
(4) and the surface of the carrier.
35. After plates (4) have been installed, use a suitable press to push the plates even with the
surface of the carrier.
36. Fasten Tooling (A) and a suitable lifting device to planetary carrier (2) .
37. Make an alignment of the drain hole in the planetary carrier with the drain hole in the hub.
38. Install bolts (1). Tighten bolts (1) to a torque of 430 ± 60 N·m (320 ± 45 lb ft).
End By: Install the final drives. See Disassembly and Assembly, "Final Drive - Install".
Copyright 1993 - 2015 Caterpillar Inc. Tue M ar 24 09:33:58 U TC+ 0800 2015
AllRights Reserved.
Private N etw ork For SIS Licensees.

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D9R TRACK-TYPE TRACTOR WDM00001-UP (MACHINE) POWERED BY 340...

Product: TRACK-TYPE TRACTO R

Disassembly and Assembly

Final Drive - Assemble

2. Install lip seal (34) in the hub with Tooling (D) .

6. Use Tooling (G) to install Duo-Cone seal (29) in hub (24) .

13. Put pins (22) in position in the hub.

15. Put retainer (20) in position on the hub.

18. Install lockring (18) in gears (15) .

20. Install bearing cones (16) in gears (15) .

27. Install sun gear (19) .

30. Install bearing cones (6) in gears (7) .

31. Put gears (7) in position in planetary carrier (2) .

33. Put O-ring seals (37) in position in plates (4) .

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