Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1 Material Control
1.1 Receipt Inspection - Check material against purchasing docs Project Proc. DH/KCTF/QC/MC.02
- Check Material Certificates DIN 50049.3.1.B
- Visual Inspection of material to ensure Relevant ASTM spec. for pipe and fittings.
conformity to relevant specification
1.2 Storage of Material - Ensure all material adequately protected N/A
1.4 Rectification of Nonconforming Items - Determine disposition of nonconforming Control Procedure DHSB/CP/4.14
material and follow-up corrective action
2 Welding Procedures
2.1 Qualification of WPS - Submit WPS for Approval ASME 9
3 Welder Qualification
3.1 Qualification of Welders - Perform Welder Qualification Test ASME 9
- Visual Inspection ASME 9
- Non-destructive Testing ASME 9
- Issue ID Tag N/A
1 of 22
INSPECTION AND TEST PLAN - PIPING WORK
CUSTOMER : OPTIMAL CONTROLLED COPY NO
PROJECT : 10" TAILGAS LINE
BY : DIALOG HOLDINGS SDN BHD
4 Piping Fabrication
4.1 Marking / cutting / edge prep. - Visual Inspection AFC Isometric drawing /
ASME B31.3 Fig. 328.4.4
4.2 Fit-up - Fit-up Inspection WPS / ASME B31.3 Fig. 328.4.5
- Check location of branch connections AFC Isometric drawing
- Check weldolet / elbolet penetrations Cut holes must be at 90º and dressed
4.4 Hi-Low transitions - Check with welding gauge ASME B31.3 Fig 324.8 / WPS
5 Production welding
5.1 Welding Execution - Amps, weave width WPS
2 of 22
INSPECTION AND TEST PLAN - PIPING WORK
CUSTOMER : OPTIMAL CONTROLLED COPY NO
PROJECT : 10" TAILGAS LINE
BY : DIALOG HOLDINGS SDN BHD
6.2 Storage - Ensure stored dry and sealed Project Proc. DH/KCTF/QC/MC.01
6.4 Issuing - Record weight and type of electrodes Project Proc. DH/KCTF/QC/MC.01
issued
3 of 22
INSPECTION AND TEST PLAN - PIPING WORK
CUSTOMER : OPTIMAL CONTROLLED COPY NO
PROJECT : 10" TAILGAS LINE
BY : DIALOG HOLDINGS SDN BHD
8.2 Magnetic Particle Examination - Evaluate Weld Quality ASME B31.3 Table 341.3.2.a and 354.3.2b
9 Welding Repairs
- Review NDT report ASME B31.3 para 328.6
- Perform repair WPS
10 Hydrostatic testing
10.1 Prior to Hydrotest - Prepare Hydrotest Packages Project Procedure DH/KCTF/QC/MW.13 (a, b)
- Review NDT and Inspection Docs N/A
- Perform Line Walk and check against ISO N/A
10.2 Hydrotest Equipment - Check rating of temporary blinds Same pressure rating as permanet material
- Check calibration of gauges and recorder Project Procedure DH/KCTF/QC/MW.13 (a, b)
10.3 During Testing - Check test pressure Apply pressure as required by P&ID Dwg
- Hold for 1 hour Project Procedure DH/KCTF/QC/MW.13 (a, b)
- Visual Inspection for leaks Project Procedure DH/KCTF/QC/MW.13 (a, b)
10.4 Reinstatement - Check that gaskets are replaced Isometric Dwg and P&ID
- Check condition of bolting Bolting is to be in new condition
- Check in-line instument etc are replaced Isometric Dwg and P&ID
4 of 22
INSPECTION AND TEST PLAN - PIPING WORK
CUSTOMER : OPTIMAL CONTROLLED COPY NO
PROJECT : 10" TAILGAS LINE
BY : DIALOG HOLDINGS SDN BHD
11 Flushing / drying - Visual Inspection Piping is to be air dried and free from water
( on specific lines only )
5 of 22
WORK DOC. NO. : DH/TAILGAS/QC/MW.02 REV : 0
OLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
VERIFYING RESPONSIBILITY INSP. STATUS REMARK
RECORD
DHSB OPTIMAL DHSB OPTIMAL
6 of 22
WORK DOC. NO. : DH/TAILGAS/QC/MW.02 REV : 0
OLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
VERIFYING RESPONSIBILITY INSP. STATUS REMARK
RECORD
DHSB OPTIMAL DHSB OPTIMAL
7 of 22
WORK DOC. NO. : DH/TAILGAS/QC/MW.02 REV : 0
OLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
VERIFYING RESPONSIBILITY INSP. STATUS REMARK
RECORD
DHSB OPTIMAL DHSB OPTIMAL
Retain all manufacturer's certificates Storeman QC Inspector W M
8 of 22
WORK DOC. NO. : DH/TAILGAS/QC/MW.02 REV : 0
OLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
VERIFYING RESPONSIBILITY INSP. STATUS REMARK
RECORD
DHSB OPTIMAL DHSB OPTIMAL
MT Report QC Inspector QC Inspector W M
9 of 22
WORK DOC. NO. : DH/TAILGAS/QC/MW.02 REV : 0
OLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
VERIFYING RESPONSIBILITY INSP. STATUS REMARK
RECORD
DHSB OPTIMAL DHSB OPTIMAL
Flushing / Drying Report Supervisor QC Inspector W W Only required where indicated on dwg.
10 of 22
INSPECTION AND TEST PLAN - PIPING WORK (SHOP)
CLIENT : PC METHANOL SDN. BHD PLANT 1 CONTROLLED COPY
PROJECT : TO SUPPLY & CONSTRUCT FIREWATER SYSTEM
BY : WELFIELD SERVICES SDN BHD
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPECIFICATION / ACCEPTANCE CRITERIA
NO
1 Drawing Control
1.1 Marking of weld nos on Isometric dwgs - Prepare AFC N/A
1.2 Workshop Receipt of Dwgs from PCMSB - Review against Drawing Masterlist N/A
2 Material Control
2.1 Receipt Inspection - Check material against purchasing docs
- Check Material Certificates DIN 50049.3.1.B
- Visual Inspection of material to ensure Relevant ASTM spec. for pipe and fittings.
conformity to relevant specification
2.2 Storage of Material - Ensure all material adequately protected N/A
2.3 Handling of materials - Ensure all material carefully handled N/A
2.4 Rectification of Nonconforming items - Determine disposition of nonconforming
material and follow-up corrective action
3 Welding Procedures
3.1 Qualification of WPS - Submit WPS for Approval ASME -IX
4 Welder Qualification
4.1 Qualification of Welders - Perform Welder Qualification Test ASME -IX
11 of 22
INSPECTION AND TEST PLAN - PIPING WORK (SHOP)
CLIENT : PC METHANOL SDN. BHD PLANT 1 CONTROLLED COPY
PROJECT : TO SUPPLY & CONSTRUCT FIREWATER SYSTEM
BY : WELFIELD SERVICES SDN BHD
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPECIFICATION / ACCEPTANCE CRITERIA
NO
5 Piping Fabrication
5.1 Marking / cutting / edge prep. - Visual Inspection AFC Isometric drawing /
ASME B31.3 Fig. 328.4.4
5.2 Fit-up - Fit-up Inspection WPS / ASME B31.3 Fig. 328.4.5
- Check location of branch connections AFC Isometric drawing
- Check weldolet / elbolet penetrations Cut holes must be at 90º and dressed
5.4 Hi-Low transitions - Check with welding gauge ASME B31.3 Fig 324.8 / WPS
6 Production welding
6.1 Welding Execution - Amps, weave width WPS
12 of 22
INSPECTION AND TEST PLAN - PIPING WORK (SHOP)
CLIENT : PC METHANOL SDN. BHD PLANT 1 CONTROLLED COPY
PROJECT : TO SUPPLY & CONSTRUCT FIREWATER SYSTEM
BY : WELFIELD SERVICES SDN BHD
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPECIFICATION / ACCEPTANCE CRITERIA
NO
13 of 22
INSPECTION AND TEST PLAN - PIPING WORK (SHOP)
CLIENT : PC METHANOL SDN. BHD PLANT 1 CONTROLLED COPY
PROJECT : TO SUPPLY & CONSTRUCT FIREWATER SYSTEM
BY : WELFIELD SERVICES SDN BHD
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPECIFICATION / ACCEPTANCE CRITERIA
NO
14 of 22
INSPECTION AND TEST PLAN - PIPING WORK (SHOP)
CLIENT : PC METHANOL SDN. BHD PLANT 1 CONTROLLED COPY
PROJECT : TO SUPPLY & CONSTRUCT FIREWATER SYSTEM
BY : WELFIELD SERVICES SDN BHD
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPECIFICATION / ACCEPTANCE CRITERIA
NO
10 Welding Repairs
- Review NDT report ASME B31.3
- Perform repair WPS
11 Hydrostatic testing
11.1 Prior to Hydrotest - Prepare Hydrotest Packages
- Review NDT and Inspection Report N/A
- Perform Line Walk and check against ISO N/A
11.2 Hydrotest Equipment - Check rating of temporary blinds Same pressure rating as permanet material
- Check calibration of pressure gauges
and recorder
11.3 During Testing - Check test pressure Apply pressure as required by P&ID Dwg
- Hold for 1 hour
- Visual Inspection of leaks
11.4 Reinstatement - Check that gaskets are replaced Isometric Dwg and P&ID
- Check condition of bolting Bolting is to be in new condition
- Check in-line instument etc are replaced Isometric Dwg and P&ID
15 of 22
INSPECTION AND TEST PLAN - PIPING WORK (SHOP)
CLIENT : PC METHANOL SDN. BHD PLANT 1 CONTROLLED COPY
PROJECT : TO SUPPLY & CONSTRUCT FIREWATER SYSTEM
BY : WELFIELD SERVICES SDN BHD
ITEM
PROCESS DESCRIPTION QC ACTIVITY SPECIFICATION / ACCEPTANCE CRITERIA
NO
12 Flushing / drying - Visual Inspection Piping is to be air dried and free from water
( on specific lines only )
Name : Name :
Date : Date :
Signature : Signature :
16 of 22
DOC. NO. : WSSB/PML/ITP/01/2012 REV : 0
ROLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS REMARK
VERIFYING RECORD
WSSB PCMSB WSSB PCMSB
17 of 22
DOC. NO. : WSSB/PML/ITP/01/2012 REV : 0
ROLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS REMARK
VERIFYING RECORD
WSSB PCMSB WSSB PCMSB
18 of 22
DOC. NO. : WSSB/PML/ITP/01/2012 REV : 0
ROLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS REMARK
VERIFYING RECORD
WSSB PCMSB WSSB PCMSB
QC Inspector
19 of 22
DOC. NO. : WSSB/PML/ITP/01/2012 REV : 0
ROLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS REMARK
VERIFYING RECORD
WSSB PCMSB WSSB PCMSB
N/A
DPT Report QC Inspector QC Inspector W W Interpretation by NDT Company
MT Report QC Inspector QC Inspector W W
20 of 22
DOC. NO. : WSSB/PML/ITP/01/2012 REV : 0
ROLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS REMARK
VERIFYING RECORD
WSSB PCMSB WSSB PCMSB
NDT Report QC Inspector QC Inspector W M Re-number weld as repair (eg R1, R2)
Visual Inspection Report QC Inspector QC Inspector W RD Repeat Inspection as above.
21 of 22
DOC. NO. : WSSB/PML/ITP/01/2012 REV : 0
ROLLED COPY NO. : ABBREVIATIONS
M = MONITOR W = WITNESS
R = REVIEW AP = APPROVAL
RD = RANDOM H = HOLD
RESPONSIBILITY INSP. STATUS REMARK
VERIFYING RECORD
WSSB PCMSB WSSB PCMSB
Flushing / Drying Report Supervisor QC Inspector W W Only required where indicated on dwg.
Appraised By (PCMSB):
Name :
Date :
Signature :
22 of 22