SDBC Grading Report

S.D.B.
C (Grading -II)
SEMI DENSE BITUMINOUS CONCRETE
(S.D.B.C) - Wearing Course - Bituminous Layer
Client : DEE R&B Sub Div. Mandvi - Kachchh.
Consultant :
Agency : -
Project : S.R. to Ghadhasisa Halapar Road Km 5/000 to 18/000 (Providing 37.50mm thick BSG, 50mm thick B
Ref. No. : DEE / Mandvi /Material Testing / 93 Letter Dated: 01-03-2017
Date :
Material Nature :
SDBC Type :
Sample Condn. :
IRC : 111 - 2009 :
Bitumen Grade :
Sampling By : --
Source of Agg. : Gadhasisa
I.D. Mark : --
Maximum Size of
: 9.5mm
Aggregate
10 mm to 20 Stone Dust
Material Size : 10 mm 6 mm Stone Dust 5000
mm Below 300 mic
Source of Bitumen : IOCL
10 mm to 20 mm
Weight Cum. % Weight
% Retained % Passing
Retained Retained Retained
19 mm 0.0 0.0 0.0 0.0 0.0
13.2 mm - 0.0 5000.0 100.0 0.0 520.0
9.5 mm - 0.0 5000.0 100.0 0.0 520.0
4.75 mm - 0.0 5000.0 100.0 0.0 4415.0
2.36 mm - 0.0 5000.0 100.0 0.0 65.0
1.18 mm - 0.0 5000.0 100.0 0.0 0.0
0.600 mm - 0.0 5000.0 100.0 0.0 0.0
0.300 mm - 0.0 5000.0 100.0 0.0 0.0
0.150 mm - 0.0 5000.0 100.0 0.0 0.0
0.075 mm 0.0 5000.0 100.0 0.0 0.0
6 mm 5000
Weight Cum. % Weight
Retained Retained Retained
19 mm 0.0 0.0 0.0 100.0 0.0
13.2 mm - 0.0 0.0 0.0 100.0 0.0
9.5 mm - 0.0 0.0 0.0 100.0 0.0
4.75 mm - 3090.0 3090.0 61.8 38.2 0.0
2.36 mm - 880.0 3970.0 79.4 20.6 920.0
1.18 mm - 440.0 4410.0 88.2 11.8 1110.0
Page 1
0.600 mm 135.0 4545.0 90.9 9.1 410.0
0.300 mm - 455.0 5000.0 100.0 0.0 505.0
0.150 mm - 0.0 5000.0 100.0 0.0 775.0
0.075 mm - 0.0 5000.0 100.0 0.0 490.0
Stone Dust Below 300 mic 5000

Weight Cum. %
Retained Retained
19 mm 0.0 5000.0 100.0
13.2 mm 0.0 5000.0 100.0
9.5 mm 0.0 5000.0 100.0
4.75 mm 0.0 5000.0 100.0
2.36 mm 0.0 5000.0 100.0
1.18 mm 0.0 5000.0 100.0
0.600 mm 0.0 5000.0 100.0
0.300 mm 0.0 5000.0 100.0
0.150 mm 0.0 5000.0 100.0
0.075 mm 0.0 5000.0 100.0
Page 2
10 mm to 20 Stone Dust
Mix Grading 10 mm 6 mm Stone Dust Final Required
mm Below 300 mic
Sieve Analysis 0% 32% 35% 33% 100%

19 mm 0.0 32.0 35.0 33.0 100.0 100
13.2 mm 0.0 32.0 35.0 33.0 100.0 100
9.5 mm 0.0 28.7 35.0 33.0 96.7 90-100
4.75 mm 0.0 0.4 13.4 33.0 46.8 35-51
2.36 mm 0.0 0.0 7.2 26.9 34.1 24-39
1.18 mm 0.0 0.0 4.1 19.6 23.7 15-30
0.600 mm 0.0 0.0 3.2 16.9 20.1 -
0.300 mm 0.0 0.0 0.0 13.6 13.6 9-19
0.150 mm 0.0 0.0 0.0 8.4 8.4 -
0.075 mm 0.0 0.0 0.0 5.2 5.2 3-8
Column I Column K
110.0
% of Passing
100.0
90.0
80.0
70.0
Ref. Code : ASTM D5581, MS-2, IS : 1200-20, IS : 2720, IS : 2386 & IRC : 111 - 2009
Sieving : 60.0
Electronic Sieve Shaker
50.0 Page 3
80.0
70.0
60.0
Shaking : 1440 rpm (Up-Down & Circular)

50.0
Shaking Time : 1 min. to 60 min.
40.0
Std. Req
Testing 10 mm to 20 30.0
mm 10 mm 6 mm Stone Dust
Stone Dust Below 300 micStd. Req
For BC
Combined 20.0
Shall be < 35
Flakiness & 21.10 - -
%
Elongation Index 10.0
Specific Gravity 2.67 2.78 2.70 2.64 ---

0.0
0.001 0.01 0.1 1
Water Absorption 0.99 1.09 1.21 1.38 Shall be < 2 %
Sieve Size( in mm)

Bulk Density 1489 1516 1528 1541 ---
Shall be < 27 Shall be <

Impact Value Test 11.2 13.1 - -
% 24 %
Loss Angeles Shall be < 35 Shall be <

Abrasion Value % 30 %
Polished Stone Value Min 55

Coating &
Stripping of Min Retained
Bitumen Aggregate Coating 95%
Mixture
Page 4
Note : Corresponds to Specific Gravity of the aggregate being 2.7. In case aggregate hav
than 2.7, bitumen content can be reduce proportionately.
Total Mix 10 mm to 20 mm 10 mm 6 mm Stone Dust

Bulk Sp Gravity Gsb 2.67 2.78 2.70 2.64 2.58
App Sp Gravity Gsa 2.7501 2.8634 2.781 2.7192 2.6574
%P 0% 32% 35% 33% 0%
Total Bulk Specific Gsb 2.705

Gravity Gsa 2.786
Effective Specific Gravity of Mix
Gse = Gsb+Gsa = 2.745 4.07 15.87
Specific Gravity of Mineral Aggregate, SGMA Gsb
Apperent Specific Gravity Aggregate, SGMA Gsa
Mix Design Trial Results : Avg
BC : 4.5 Min (B C) 5
Interval : 0.25
(F/B) Fines to
bitumen ratio by :
weight
Wt Wt Wt
% Bitumen
Avg weight Weight of Total Weight
% Bitumen by in Air in Water SSD by Weight
in Air Bitumen (AGG +Bit)
of Mix
Weight of Agg gm gm gm
Requirement Marshall Stability (Wt Mould - 1200 gm)
1198 722 1217
4.50 1197 710 1216 1198.0 53.91 1144.1 4.71

1199 712 1217
1200 709 1215
4.75 1198 707 1214 1199.0 57.0 1142.0 4.99
Page 5
4.75 1199.0 57.0 1142.0 4.99
1199 726 1217
1201 709 1214
5.00 1198 726 1216 1199.7 60.0 1139.7 5.26

1200 710 1218
1198 708 1213
5.25 1199 712 1215 1199.0 62.9 1136.1 5.54

1200 715 1216
1198 706 1217
5.50 1199 723 1215 1198.3 65.9 1132.4 5.82

1198 710 1219
Page 6
Note : The binder content shall be selected to obtain 4% air voids in the m
Design Sheet :
% Bitumen Ps Gse Gmm Gmb VIM or Va VMA VFB
3-5 14-16 65-75
min.
4.50 95.5 2.714 2.517 2.387 5.18 15.73 67.09
4.75 95.3 2.714 2.507 2.392 4.58 15.75 70.96
5.00 95.0 2.714 2.497 2.395 4.07 15.87 74.34
5.25 94.8 2.714 2.487 2.384 4.15 16.49 74.86
5.50 94.5 2.714 2.477 2.378 3.98 16.90 76.44
VMA = % Voids in Mineral Aggregate SGM = Specific Gravity of Mix
CDM = Mass Density of the Specimen VIM = % Air Voids in Mineral Air Voids in Bitumin
VFB = % Voids in Mineral Aggregate Filled by Bitumein Pba Asphalt Absorption
Pbe Effective Asphalt Content of a Paving Mixture.
(B) PROPERTIES OF MATERIAL

The properties of the material have been determined in the laboratory as per Indian
standards. The results of the test conducted on the above materials are represented in this section.
BITUMEN :
Specificatio
n
Requireme
Item No. Test Name Test Method Test Result
nt
(I.S
73 - 2013)
1 Specific Gravity at 270C, Min I.S 1202 - 1978 0.99 -
2 Softening Point 250C, Min. I.S 1205 - 1978 51 47
3 Penetration at 25°C,100 g, 5 Sec., 1/10 mm I.S 1203 - 1978 57 45
Page 7
4 Ductility at 25°C, cm, Min (RTFOT) I.S 1208 - 1978 91 40
5 Kinematic Viscosity at 135°C, cSt, Min I.S 1206 (Part-3) - 1978 402 350
6 Absolute Viscosity at 60°C, Poises, Min I.S 1206 (Part-2) - 1979 2584.2 2400-3600
6 Flash Point, oC, Min. IS 1209 - 1978 272 220
7 Solubility in TCE, %, Min. I.S 1216 - 1978 99.5 99
Page 8
Project No.
D.B.C (Grading -II) Br. Code Job. No.
SE BITUMINOUS CONCRETE 1473-335018
earing Course - Bituminous Layer Report Date :
0 to 18/000 (Providing 37.50mm thick BSG, 50mm thick BM, 25mm thick SDBC & CC Road).
10 mm
Cum. %
Retained
0.0 0.0 100.0
0.0 0.0 100.0
520.0 10.4 89.6
4935.0 98.7 1.3
5000.0 100.0 0.0
5000.0 100.0 0.0
5000.0 100.0 0.0
5000.0 100.0 0.0
5000.0 100.0 0.0
5000.0 100.0 0.0
Stone Dust
Cum. %
Retained
0.0 0.0 100.0
0.0 0.0 100.0
0.0 0.0 100.0
0.0 0.0 100.0
920.0 18.4 81.6
2030.0 40.6 59.4
Page 9
2440.0 48.8 51.2
2945.0 58.9 41.1
3720.0 74.4 25.6
4210.0 84.2 15.8
Page 10
Lower Design Upper
100 100.0 100

90 96.7 100
35 46.8 51
24 34.1 39
15 23.7 30
9 13.6 19
3 5.2 8
Column K Column J
Page 11
0.1 1 10 100
Sieve Size( in mm)
IS 2386 Part IV
IS 6241
Page 12
gate being 2.7. In case aggregate have specific gravity more
tely.
Gmm
2.497
A 1521.3 4.07
D 3320
E 4232
A
Gmm 
A  D  E
74.34
Marshall Thickness of Correction

Stability Specimen Factor
Value, kg in cm
Min 900Kg
923 6.35 1.00

932 6.30 1.01
950 6.40 0.99
983 6.38 0.99
1010 6.35 1.00
Page 13
995 6.35 1.00
1051 6.38 0.99
1089 6.41 0.99
1083 6.42 0.98
1039 6.40 0.98
1023 6.38 0.99
1030 6.32 1.01
1005 6.35 1.00
989 6.38 0.99
974 6.41 0.99
Page 14
to obtain 4% air voids in the mix design and shall meet the all requirement in
Pba Pbe
0.1295333981 4.376
0.1295333981 4.627
0.1295333981 4.877
0.1295333981 5.127
0.1295333981 5.378
Air Voids in Bituminous Mix
Effective Asphalt Content of a Paving Mixture.
Page 15
roject No.
Sample No.
3350061 2 Grading -I 1 1st
15.03.2017 Grading -II Grading -II 1st 2
2 B.T Crushed Metal 0 3
Crushed Stone Aggregates Crushed Stone Aggregates 0 4
0 5
1 Sealed 6
Sealed Unsealed 7
1 Clause 3.5, Table No. 7 8
Clause 3.5, Table No.
509 - Table - 500 -18 50-75 9
7
1 BRD 10
BRD BRH 11
NAV 12
GN3 13
NV3 14
ND3 15
PMC 16
PMC 17
18
3 VG-10 VG-10
VG-30 VG-20 20
VG-30 21
VG-40 22
60-70
80-100 23
24
6
26
27
28
29
30
31
6 mm
Weight Retained % Retained Cum. % Retained
0.0 #VALUE! 0.0

#VALUE! #VALUE! 0.0
#VALUE! #VALUE! 0.0
#VALUE! #VALUE! 0.0
#VALUE! #VALUE! 0.0
#VALUE! #VALUE! 0.0
Page 16
#VALUE! #VALUE! 14.0
86 43
28 14
Page 17
SDBC
Sieve % Permissible Variation 1 2 Sieve

± 8% 100 100 19
13.2 ± 8% 90-100 100 13.2
9.5 ± 8% 70-90 90-100 9.5
4.75 ± 8% 35-51 35-51 4.75
2.36 ± 7% 24-39 24-39 2.36
1.18 ± 7% 15-30 15-30 1.18
0.3 ± 6% - - 0.3
0.075 ± 5% 9-19 9-19 0.075
± 5% - -
± 5% 3-8 3-8
2500
Page 18
15.87 74.34
Corrected Avg Flow Avg Bulk Avg Bulk
Marshall Marshall Value Flow Density Density
Stability Stability mm Value gm/cc gm/cc

Value, kg Value Kg mm CDM CDM or Gmb
2 to 4 mm
923 3.10 2.420
944 934.93 3.16 3.16 2.366 2.387

938 3.21 2.374
976 3.40 2.372
1010 993.54 3.48 3.40 2.363 2.392
Page 19
993.54 3.40 2.392
995 3.31 2.442
1030 3.65 2.378
1060 1051.35 3.52 3.62 2.445 2.395

1064 3.69 2.362
1021 4.10 2.372
1015 1024.62 3.96 4.02 2.384 2.384

1038 4.01 2.395
1005 4.89 2.344
982 981.99 4.80 4.82 2.437 2.378

959 4.77 2.354
Page 20
hall meet the all requirement in table. (As per IRC -111-4.2 Page 8)
BC @ Max Stability= 5.00
BC @ Max Density = 5.00 FOR OBC 2.5169620593
BC @ 4% Air Voids = 5.00 2.5068402918
OBC % = 5.0 2.4967996061
FV @ OBC = 3.85 2.4868390317
VFB @ OBC = #NAME? 2.4769576138
VMA @ OBC = #NAME?

FOR REPORT
Stability @ OBC = 1040
Density @ OBC = 2.39
VIM @ OBC = 4.11
Sec Constant
Page 21
108 3.53
381.24
SECOND Constant
Absolute B 48 51.679 2481
Viscosity 2584.167
C 162 16.591 2688
Kinematic
Viscosity
114 3.53 402.42
Page 22
12 January 19 mm 5.5
0 Feb. 9.5mm 5
December March
December April
May 20 mm 10 mm 6 mm Stone Dust
June 10 mm to13.2
20 mm
mm to4.75
4.75mm
mmto 2.36
Stone
mm Dust
Dus Below 300 mic
July
August
Sep.
Oct.
Nov.
December
2 2009
2015 2015
2011
2012
19 2013
2014
% Passing
100.0
100.0
100.0
100.0
100.0
100.0
Page 23
86.0
33.6
5.6
1.8
1.1
0.5
Page 24
Lower Design Upper 2
100 100.0 100 19 100 100.0 100
90 100.0 100 13.2 90 100.0 100
70 96.7 90 9.5 70 96.7 88
35 46.8 51 4.75 53 46.8 71
24 34.1 39 2.36 42 34.1 58
15 23.7 30 1.18 34 23.7 48
9 13.6 19 0.6 26 20.1 38
3 5.2 8 0.3 18 13.6 28
0.15 12 8.4 20
0.075 4 5.2 10
Page 25
Marshall Stability (Wt Mould - 1200 gm)
Volume of
Specimen Marshall Stability (Wt Mould - 1200 gm)
(cm3)
Stability correction Ra
Thick
ness Corre
Volume of Specimen of lation
Speci Ratio
men
1152.12 1608 1626.00 5.56 1.25 1
1143.04 1637 1665.00 5.72 1.19 2
1161.19 1666 1694.00 5.87 1.14 3
1157.56 1695 1723.00 6.03 1.09 4
1152.12 1724 1752.00 6.19 1.04 5
Page 26
1152.12 1753 1781.00 6.35 1.00 6
1157.56 1782 1810.00 6.51 0.96 7
1163.00 1811 1839.00 6.67 0.93 8
1164.82 1840 1868.00 6.83 0.89 9
1161.19
1157.56 6 6.35
1146.67 7 6.51
1152.12 6.35
1157.56 0.16
1163.00 0.00
Page 27
1.00
VMA
3 4 5
9.5 14-16 14 15 16 65
13.2 13-15 13 14 15
19 12-14 12 13 14
26.5 11-13 11 12 13
37.5 10-12 10 11 12
VG10 VG20 60-70 VG40
40 45 47 50
80 60 45 35
Page 28
75 50 40 25
250 300 350 400
1600- 2400-
800-1200 3200-4800
2400 3600
220 220 220 220
99 99 99 99
Page 29
2 to 4
- 1200 gm) Min 820Kg
mm
2 to 4
- 1200 gm) Min 900Kg
mm
orrection Ratio Stability correction Ratio Stability correction Ratio Stability correction Ratio
Thick Thick Thick
ness Corre ness Corre ness Corre
of lation of lation of lation
Speci Ratio Speci Ratio Speci Ratio
men men men
5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25
5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19
5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14
6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09
6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04
Page 30
6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00
6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96
6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93
6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89
1 5 6.19 1.04 6 6.35 1 6 6.35 1
0.96 6 6.35 1 7 6.51 0.96 7 6.51 0.96
6.30 6.40 6.38
0.04 0.16 0.04 0.16 0.04 0.16 0.04
0 0.11 0.028 0.05 0.013 0.03 0.008
Page 31
1.01 0.99 0.99
75
Page 32
Stability correction Ratio Stability correction Ratio Stability correction Ratio Stability correction Ra
Thick Thick Thick Thick
ness Corre ness Corre ness Corre ness Corre
of lation of lation of lation of lation
Speci Ratio Speci Ratio Speci Ratio Speci Ratio
men men men men
5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1
5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2
5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3
6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4
6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5
Page 33
6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6
6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7
6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8
6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9
6 6.35 1 6 6.35 1 6 6.35 1 6 6.35
7 6.51 0.96 7 6.51 0.96 7 6.51 0.96 7 6.51
6.35 6.35 6.38 6.41
0.16 0.04 0.16 0.04 0.16 0.04 0.16
0.00 0 0.00 0 0.03 0.008 0.06
Page 34
1.00 1.00 0.99 0.99
Page 35
orrection Ratio Stability correction Ratio Stability correction Ratio Stability correction Ratio
Thick Thick Thick
ness Corre ness Corre ness Corre
of lation of lation of lation
Speci Ratio Speci Ratio Speci Ratio
men men men
5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25
5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19
5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14
6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09
6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04
Page 36
6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00
6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96
6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93
6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89
1 6 6.35 1 6 6.35 1 6 6.35 1
0.96 7 6.51 0.96 7 6.51 0.96 7 6.51 0.96
6.42 6.40 6.38
0.04 0.16 0.04 0.16 0.04 0.16 0.04
0.015 0.07 0.018 0.05 0.013 0.03 0.008
Page 37
0.98 0.99 0.99
Page 38
Stability correction Ratio Stability correction Ratio Stability correction Ratio Stability correction Ra
Thick Thick Thick Thick
ness Corre ness Corre ness Corre ness Corre
of lation of lation of lation of lation
Speci Ratio Speci Ratio Speci Ratio Speci Ratio
men men men men
5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1 5.56 1.25 5.56 1.25 1
5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2 5.72 1.19 5.72 1.19 2
5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3 5.87 1.14 5.87 1.14 3
6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4 6.03 1.09 6.03 1.09 4
6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5 6.19 1.04 6.19 1.04 5
Page 39
6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6 6.35 1.00 6.35 1.00 6
6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7 6.51 0.96 6.51 0.96 7
6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8 6.67 0.93 6.67 0.93 8
6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9 6.83 0.89 6.83 0.89 9
5 6.19 1.04 6 6.35 1 6 6.35 1 6 6.35
6 6.35 1 7 6.51 0.96 7 6.51 0.96 7 6.51
6.32 6.35 6.38 6.41
0.16 0.04 0.16 0.04 0.16 0.04 0.16
0.13 0.033 0.00 0 0.03 0.008 0.06
Page 40
1.01 1.00 0.99 0.99
Page 41
Stability correction Ratio
5.56 1.25
5.72 1.19
5.87 1.14
6.03 1.09
6.19 1.04
Page 42
6.35 1.00
6.51 0.96
6.67 0.93
6.83 0.89
0.96
0.04
0.015
Page 43
BITUMINOUS CONCRETE (Grading -II)
Total Mix 10 mm to 20 mm 10 mm 6 mm Stone Dust

Bulk Sp Gravity Gsb 2.67 2.78 2.7 2.64
App Sp Gravity Gsa 2.7501 2.8634 2.781 2.7192
%P 0% 32% 35% 33%
1 Bulk Specific Gravity of Mix :-
100 = 2.705
GSB 
P1 P2 P3 P2
  
GSB1 GSB2 GSB3 GSB4
2 Appreant Sprecific Gravity of Agg Mix
100
GSA 
P1 P P P = 2.786
 2  3  2
GSA1 GSA2 GSA3 GSA4
3 Effective Specific Gravity of Aggregate mix
GSB  GSA 2.745

GSE  =
2
4 Theoratical Max Specific Gravity
100
SGM  GMM   2.542
PS P
 B
GSE GB
Ps = 100-PB = 95.50
PB = % Bitumen = 4.50
GB = Specific Gravity of Mix = 0.99
5 Bulk Density of Bituminous Mix
Wt in Air
GMB 
SSD Wt  Wt in Water
Wt in Air = 1198.0
Wt in Water = 715
SSD Weight = 1217
GMB = 2.386
6 Total Air Voids in Bitumen Mix
GMM  GMB
VIM  = 6.13
GMM
7 Voids in Mineral Aggregate
 GMB  Ps 
VMA  100    = 15.73
 GSB 
Ps = 100-PB
PB = % Bitumen
8 Voids Filled with Bitumen
VMA VIM
VFB  100 = 61.03
VMA
PROJECT REPORT
DESIGN OF SEMI DENSE BITUMINOUS CONCRETE
( 25mm Thick )
CLIENT
DEE R&B Sub Div. Mandvi - Kachchh.
S.R. to Ghadhasisa Halapar Road Km 5/000 to 18/000 (Providing 37.50mm thick BSG,
50mm thick BM, 25mm thick SDBC & CC Road).
Report No.
GTH / BRD / 1473-335018 / 3350061 / S.D.B.C (Grading -II) / 15.03.2017
GEO TEST HOUSE

Ph: 91 -265 - 2290222, Telefax : 91 - 265 - 2282014, Email : geo_group@yahoo.com
B-10, Krishna Industrial Estate, Opp. B.I.D.C. Gorwa Estate, Vadodara - 390 016, Gujarat, INDIA.
Job No. 1473-335018
OJECT REPORT
DENSE BITUMINOUS CONCRETE
( 25mm Thick )
CLIENT
Sub Div. Mandvi - Kachchh.
d Km 5/000 to 18/000 (Providing 37.50mm thick BSG,

M, 25mm thick SDBC & CC Road).
Report No.
18 / 3350061 / S.D.B.C (Grading -II) / 15.03.2017
O TEST HOUSE
ax : 91 - 265 - 2282014, Email : geo_group@yahoo.com
p. B.I.D.C. Gorwa Estate, Vadodara - 390 016, Gujarat, INDIA.
Job No. 1473-335018
CONTENT
Sr. No. Particulars Page No.
1 Brief Details of Project 1
2 General Summary of Aggregates
[a] Individual Gradation 2
[b] Physical Properties 2
3 General Summary of Bitumen
[a] Physical Properties 3
4 Combined Mix Gradation for SDBC Composition 4
5 Combined Mix Gradation Curve for SDBC Composition 5
6 Property Curves of SDBC Composition
[a] % Bitumen Vs Marshall Stability Value 6
[b] % Bitumen Vs Unit weight Value 6
[c] % Bitumen Vs Flow Value 7
[d] % Bitumen Vs (Voids In Mix) VIM 7
[e] % Bitumen Vs (Voids in Mineral Aggregate) VMA 8
[f] % Bitumen Vs (Voids Filled by Bitumen) VFB 8
7 Result Summary of Semi Dense Bituminous Concrete 9
8 Short Specification of BC Layer 10
Job No. 1473-335018

CONTENT
Page No.
10
Job No. 1473-335018

BRIEF DETAILS OF PROJECT
Client : DEE R&B Sub Div. Mandvi - Kachchh.
Project : S.R. to Ghadhasisa Halapar Road Km 5/000 to 18/000 (Providing 37.50mm thick BS
50mm thick BM, 25mm thick SDBC & CC Road).
Ref. No. : DEE / Mandvi /Material Testing / 93 Letter Dated: 01-03-2017
Job. No. : 1473-335018
Sample No. : 3350061
SDBC Type : Grading -II
Material Nature : Crushed Stone Aggregates
Source of Agg. : Gadhasisa
Sieve Size : 13.2 mm 9.5 mm 4.75 mm 2.36 mm

1.18 mm 0.600 mm 0.300 mm 0.150 mm 0.075 mm
Maximum Size of : 9.5mm

Aggregate
Testing Agency : M/s. Geo Test House

: B/10, Krishna Industrial Estate, Opp. B.I.D.C.,
: Gorwa Estate, Vadodara - 390 016.
: Ph. No.0265 - 2290222, Tele. Fax - 91- 265 - 2282014.
: E-mail : geotesthouse@gmail.com, www.geogroup.in
Report No. : GTH / BRD / 1473-335018 / 3350061 / S.D.B.C (Grading -II) / 15.03.2017
Geo Test House, Vadodara Job No. 1473-335018

F PROJECT
Halapar Road Km 5/000 to 18/000 (Providing 37.50mm thick BSG,

mm thick SDBC & CC Road).
3-335018 / 3350061 / S.D.B.C (Grading -II) / 15.03.2017
Page 1
GENERAL SUMMARY OF AGGREGATES
[a] Individual Gradation of Aggregates
Sieve Analysis
Maximum Size of Individual % Passing

Aggregate
10 mm 6 mm Stone Dust
19 mm 100.0 100.0 100.0
13.2 mm 100.0 100.0 100.0
9.5 mm 89.6 100.0 100.0
4.75 mm 1.3 38.2 100.0
2.36 mm 0.0 20.6 81.6
1.18 mm 0.0 11.8 59.4
0.600 mm 0.0 9.1 51.2
0.300 mm 0.0 0.0 41.1
0.150 mm 0.0 0.0 25.6
0.075 mm 0.0 0.0 15.8
[b] Physical Properties of Aggregates
Sr. No. Test Ref. Code 10 mm 6 mm Stone Dust Unit
Combined Flakiness & IS : 2386 - P-I -

1 21.1 - - %
Elongation Index Clause 4 & 5
IS : 2386 - P-III -
2 Specific Gravity 2.78 2.70 2.64 ---
Clause 2
IS : 2386 - P-III -
3 Water Absorption 1.09 1.21 1.38 %
Clause 2
IS : 2386 - P-III -
4 Bulk Density 1516 1528 1541 Kg / cu.mt
Clause 3
IS : 2386 - P-IV
5 Impact Value Test 13.1 - - %
- Clause 4
MMARY OF AGGREGATES
Std. Req
Shall be <
35 %
---
Shall be < 2
%
---
Shall be < 27
%
Page 2
PHYSICAL PROPERTIES OF BITUMEN
References : MORT&H Specification, IS : 73 - 2013, IS : 1200 to 1220
Material Description : Bitumen
Grade of Bitumen : VG-30
Source of Bitumen : IOCL
Item Specification Requiremen

Test Name Test Method Test Result
No. (I.S 73 - 201
1 Specific Gravity at 250C, Min. I.S 1202 - 1978 0.99 -
2 Softening Point 25₀ C Min I.S 1205 - 1978 51 47
Penetration at 25°C,100 g, 5 Sec., 1/10

3 I.S 1203 - 1978 57 45
mm
4 Ductility at 25°C, cm, Min (RTFOT) I.S 1208 - 1978 91 40
5 Kinematic Viscosity at 135°C, cSt, Min I.S 1206 (Part-3) - 1978 402 350
6 Absolute Viscosity at 60°C, Poises, Min I.S 1206 (Part-2) - 1979 2584 2400-3600

ES OF BITUMEN
Specification Requirement
(I.S 73 - 2013)
47
45
40
350
2400-3600
Page 3
ANNEXURE
DESIGN MIX OF SEMI DENSE BITUMINOUS CONCRETE
Specification
Individual Aggregate - % Passing Graded Combined Aggregate - % Passing
Req.
Combine %
Passing IRC : 111 -
Sieve Size 10 mm 6 mm Stone Dust
2009
10 mm 6 mm Stone Dust
Clause 3.5,
32% 35% 33% 100%
Table No. 7
19 mm 100.0 100.0 100.0 32.0 35.0 33.0 100.0 100
13.2 mm 100.0 100.0 100.0 32.0 35.0 33.0 100.0 100
9.5 mm 89.6 100.0 100.0 28.7 35.0 33.0 96.7 90-100
4.75 mm 1.3 38.2 100.0 0.4 13.4 33.0 46.8 35-51
2.36 mm 0.0 20.6 81.6 0.0 7.2 26.9 34.1 24-39
1.18 mm 0.0 11.8 59.4 0.0 4.1 19.6 23.7 15-30
0.600 mm 0.0 9.1 51.2 0.0 3.2 16.9 20.1 -
0.300 mm 0.0 0.0 41.1 0.0 0.0 13.6 13.6 9-19
0.150 mm 0.0 0.0 25.6 0.0 0.0 8.4 8.4 -
0.075 mm 0.0 0.0 15.8 0.0 0.0 5.2 5.2 3-8
Geo Test House, Vadodara Job No. 1473-335018 Page 4

DESIGN CURVE OF SEMI DENSE BITUMINOUS CONCRETE
Lower limit Upper limit BC Designed Curve
110.0
100.0
90.0
% of Passing
80.0
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
0.01 0.1 1 10 100
Sieve Size( in mm)

%%BiBitutumemeiin n/ Marshal
/ Unit Weil Stagbihtlity
M a rs h a ll S ta b ility Va lu e , k g
% Bitumen / Marshall Stability

1075
1050
1025
1000
975
950
925
900
875
850
4.25 4.50 4.75 5.00 5.25 5.50 5.75
% Bitumen
Unit Weight, gms/cc
% Bitumen / Unit Weight

2.400
2.395
2.390
2.385
2.380
2.375
2.370
2.365
4.25 4.50 4.75 5.00 5.25 5.50 5.75
% Bitumen
% Bi%tuBimeitunmei/ nFlo/ wVIValM ue %%BiBitutmeiumeinn/ /VMAVFB
Flow Value, mm
5.00
% Bitumen / Flow Value
4.75
4.50
4.25
4.00
3.75
3.50
3.25
3.00
2.75
4.25 4.50 4.75 5.00 5.25 5.50 5.75
% Bitumen
% Bitumen / VIM
5.50
5.25
5.00
4.75
% VIM
4.50
4.25
4.00
3.75
3.50
3.25
3.00
4.25 4.50 4.75 5.00 5.25 5.50 5.75
% Bitumen
%%BiBitutmeiumeinn/ /VMAVFB
17.0
% Bitumen / VMA
16.8
16.6
% VMA
16.4
16.2
16.0
15.8
15.6
15.4
15.2
15.0
4.25 4.50 4.75 5.00 5.25 5.50 5.75
% Bitumen
% Bitumen / VFB
80.0
75.0
%VFB
70.0
65.0
60.0
4.25 4.50 4.75 5.00 5.25 5.50 5.75
% Bitumen
GSB - GRADING-I Mix Designed Curve
RESULT SUMMARY
Graded Mix Design of S.D.B.C (Grading -II) Material
Err:509 10 mm 6 mm Stone Dust
0% 32% 35% 33%
The design values of the required parameter for the O.B.C. are as u
Sr No Description Unit Symbol Results

1 Bulk Specific Gravity of Aggregate - Gsb 2.70
2 Apparent Specific Gravity of Aggregate - Gsa 2.79
3 Maximum Specific Gravity of Mix - Gmm 2.50
4 Nos of Blows Applied No - 75
5 Bitumen % by Weight of Agg % 5.26
6 Bitumen % by Weight of Mix % 5.0
7 Marshall Stability Kg. 1051
8 Flow Value mm 3.62
9 Density gms/cc Gmb 2.395
10 Voids in Mineral Aggregate % VMA 15.87
11 Air Voids in Compacted Mixture % VIM 4.07
12 Voids Fiilled by Bitumen % VFB 74.34
13 Sp Gravity of Bitumen - Gb 0.99
[Authorized Signatory]

SULT SUMMARY
equired parameter for the O.B.C. are as under
Required
-
-
-
75
5
Min 900Kg
2 to 4 mm
-
14-16
3-5
65-75
-
Page 9
GSB - GRADING-I Mix Designed Curve
RESULT SUMMARY
Graded Mix Design of S.D.B.C (Grading -II) Material
Stone Dust
10 mm to 20 mm 10 mm 6 mm Stone Dust Below 300
mic
Err:509 Err:509 32% 35%
The design values of the required parameter for the O.B.C. are as un
O.B.C. Marshall Stability Density in Flow Value in

VMA % VFB %
% Value, kg gm/cc mm
4.14 2040 2.421 4.38 14.90 66.50
[Authorized Signatory]
Jignesh Trivedi
Manager Technical
Geo Test House, Vadodara
ULT SUMMARY
quired parameter for the O.B.C. are as under
VIM %
4.15
Page 9
For OBC% For Design
Stability Stability
X Y X new Y new X Y X new Y new
4.50 934.93 5.00 1051.35 4.50 934.93 5.17 1039.7
4.75 993.54 4.75 993.54
5.00 1051.35 5.00 1051.35
5.25 1024.62 5.25 1024.62
5.50 981.99 5.50 981.99
Density Density
4.50 2.387 5.00 2.40 4.50 2.39 5.17 2.388
4.75 2.392 4.75 2.39
5.00 2.395 5.00 2.40
5.25 2.384 5.25 2.38
5.50 2.378 5.50 2.38
Flow value (2-4) Flow value (2-4)

4.50 3.16 4.81 3.45 4.50 3.16 5.17 3.85
4.75 3.40 4.75 3.40
5.00 3.62 5.00 3.62
5.25 4.02 5.25 4.02
5.50 4.82 5.50 4.82
VIM (3-5) VIM (3-5)

4.50 5.18 5.50 3.98 4.50 5.18 5.17 4.11
4.75 4.58 4.75 4.58
5.00 4.07 5.00 4.07
5.25 4.15 5.25 4.15
5.50 3.98 5.50 3.98
VFB (65-75) VFB (65-75)

4.50 67.09 5.50 #NAME? 4.50 67.09 5.17 #NAME?
4.75 70.96 4.75 70.96
5.00 74.34 5.00 74.34
5.25 74.86 5.25 74.86
5.50 76.44 5.50 76.44
VMA 13-15 VMA 13-15

4.50 15.73 5.00 #NAME? 4.50 15.73 5.17 #NAME?
4.75 15.75 4.75 15.75
5.00 15.87 5.00 15.87
5.25 16.49 5.25 16.49
5.50 16.90 5.50 16.90
BC% by wt of Agg Optimum BC%
X Y X new Y new Design
4.50 4.17 5.17 5.63 Stability 5.00 1039.68
4.75 4.71 Density 5.00 2.39
5.00 5.26 VIM 5.50 3.85
5.25 5.82 4.11
5.50 6.38 ###
###
Average: 5.2
5.2

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S.D.B.

Stone Dust Below 300 mic 5000

Sieve Analysis 0% 32% 35% 33% 100%

Shaking : 1440 rpm (Up-Down & Circular)

Specific Gravity 2.67 2.78 2.70 2.64 ---

Sieve Size( in mm)

Shall be < 27 Shall be <

Loss Angeles Shall be < 35 Shall be <

Polished Stone Value Min 55

Total Mix 10 mm to 20 mm 10 mm 6 mm Stone Dust

App Sp Gravity Gsa 2.7501 2.8634 2.781 2.7192 2.6574

%P 0% 32% 35% 33% 0%

Total Bulk Specific Gsb 2.705

Effective Specific Gravity of Mix

Gse = Gsb+Gsa = 2.745 4.07 15.87

Specific Gravity of Mineral Aggregate, SGMA Gsb

Apperent Specific Gravity Aggregate, SGMA Gsa

Mix Design Trial Results : Avg

Requirement Marshall Stability (Wt Mould - 1200 gm)

1198 722 1217

4.50 1197 710 1216 1198.0 53.91 1144.1 4.71

1200 709 1215

4.75 1198 707 1214 1199.0 57.0 1142.0 4.99

1201 709 1214

5.00 1198 726 1216 1199.7 60.0 1139.7 5.26

1198 708 1213

5.25 1199 712 1215 1199.0 62.9 1136.1 5.54

1198 706 1217

5.50 1199 723 1215 1198.3 65.9 1132.4 5.82

VFB = % Voids in Mineral Aggregate Filled by Bitumein Pba Asphalt Absorption

Pbe Effective Asphalt Content of a Paving Mixture.

(B) PROPERTIES OF MATERIAL

1 Specific Gravity at 270C, Min I.S 1202 - 1978 0.99 -

2 Softening Point 250C, Min. I.S 1205 - 1978 51 47

3 Penetration at 25°C,100 g, 5 Sec., 1/10 mm I.S 1203 - 1978 57 45

6 Flash Point, oC, Min. IS 1209 - 1978 272 220

7 Solubility in TCE, %, Min. I.S 1216 - 1978 99.5 99

earing Course - Bituminous Layer Report Date :

100 100.0 100

Sieve Size( in mm)

Marshall Thickness of Correction

923 6.35 1.00

Air Voids in Bituminous Mix

Effective Asphalt Content of a Paving Mixture.

Weight Retained % Retained Cum. % Retained

0.0 #VALUE! 0.0

Sieve % Permissible Variation 1 2 Sieve

Corrected Avg Flow Avg Bulk Avg Bulk

Marshall Marshall Value Flow Density Density

Stability Stability mm Value gm/cc gm/cc

923 3.10 2.420

944 934.93 3.16 3.16 2.366 2.387

976 3.40 2.372

1010 993.54 3.48 3.40 2.363 2.392

1030 3.65 2.378

1060 1051.35 3.52 3.62 2.445 2.395

1021 4.10 2.372

1015 1024.62 3.96 4.02 2.384 2.384

1005 4.89 2.344

982 981.99 4.80 4.82 2.437 2.378

BC @ Max Stability= 5.00

BC @ Max Density = 5.00 FOR OBC 2.5169620593

BC @ 4% Air Voids = 5.00 2.5068402918