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Wellhead Technologies
Table of Contents
SeaboardTM Conventional Wellhead Systems........2 SeaboardTM NWC-H Overshot Connector...............7
SeaboardTM SMB-22 Multi-Bowl Wellhead..............3 Model WCS-10 Gate Valve........................................ 8
SeaboardTM FAS-LOCTM Hybrid (FLH).......................4 SeaboardTM Model 1640RS Gate Valve.................... 9
SeaboardTM Frac Tree Rental equipment.................5 SeaboardTM Rotating Torque Tool (RTT)................ 10
SeaboardTM Zip PacTM................................................6
1 Wellhead Technologies Copyright © 2016, Weir Engineering Services Limited. All rights reserved.
Seaboard™ Conventional Wellhead Systems
Designed to accommodate all casing and tubing sizes with pressure ratings up
to 10,000 psi and can be customized to any type of completion. The Seaboard
conventional wellhead system high capacity bowel design allows for
suspension of casing and tubing to almost any depth. Our advanced sealing
technology provides robust sealing in high sour environments for oil and gas
applications up to 650°F. The system is offered in all the API material classes,
our metallurgical engineers will ensure that the material selected is the best to
suit the required application and well parameters.
Features:
Casing Head Housing
• Straight bore design uses 45° shoulder to minimize the risk of bowel damage
• Offered in three bottom connections; slip-lock, slip on weld or threaded
• Accommodates general service, as well as high capacity casing hangers
Casing Spools
• Straight bore design uses 45° shoulder to minimize hoop load while
maintaining high hanging capacity
• Accommodates slip type, as well as mandrel type hangers
• Optional lock down screws
• Offered in various bottom connections, elastomer or metal sealing
Tubing Head Spools
• Straight bore design uses 45° load shoulders to support maximum loads
• Offered with lock down screw or internal lock mechanisms to reduce
possible leak paths
• Accommodates all types of completions
• Tubing hangers offered with elastomer or metal sealing according to
requirement
• Available in hub, flanged and studded connections
Christmas Tree
• Offering stack or block type Christmas tree with pressure ratings up to
10,000 psi
• Bottom connections and bottom sealing type are customized to suit the
application
• Valves’ actuation is offered in pneumatic or hydraulic according to
requirements
• Available for single or dual completions
Copyright © 2016, Weir Engineering Services Limited. All rights reserved. Wellhead Technologies 2
Seaboard™ SMB-22 Multi-Bowl Wellhead
The Seaboard™ SMB‐22 multi‐bowl wellhead system is designed to decrease
the time and cost associated with surface drilling and production by Benefits
containing multiple strings of casing suspended within one wellhead. This also • Faster and safer than many
helps decrease the number of times the BOP connection is made or broken, conventional surface wellhead
which reduces downtime or non‐productive time (NPT). Being able to suspend systems
multiple strings within one wellhead decreases the size, making it a preferred • Comprehensive product line
solution where there are concerns about limited space and time. offering “off the shelf” or
customized solutions
Features
• Reliability and performance in
• Lower casing hanger is fluted to allow ample bypass for circulating
mud and cement major oil and gas locations and
conditions
• Ability to suspend multiple strings of casing or tubing within one wellhead
system
• Annular seal for surface casing hanger may be re-energized, if necessary
• Conductor hanger seals may be re-energized, if necessary
• Conductor hanger may be tested externally once landed
• Surface casing hangers may be landed prior to cementing, eliminating the
need to reciprocate
• All running/retrieving tools run on casing
• Emergency suspension systems are available for the hangers
• No welding required
Sizes/Availability
13 5/8 inch 5,000 13 5/8 inch 10,000 11 inch 5,000 11 inch 10,000
3 Wellhead Technologies Copyright © 2016, Weir Engineering Services Limited. All rights reserved.
Seaboard™ FAS-LOC™ Hybrid (FLH)
Save production time and get more value from the wellhead with the
comprehensive Seaboard™ FAS-LOC™ hybrid (FLH) wellhead system. Its Benefits
wellhead system is quick to connect and requires no API flanges in the casing • Wellhead systems have back
head, resulting in a significant time-saving advantage. The system is designed pressure valve (BPV) threaded
to enhance safety because cutting and welding operations normally associated profiles for installation of a safe,
with casing head installation are done prior to installation away from the well effective, low-cost surface well-
bore, which potentially minimizes work underneath a suspended BOP in a control barrier during nipple
confined space. down activities
• Easily adapts to accept
Features
intermediate casing string/spool,
• Comprehensive system designed to save time and rig costs if needed
• Dedicated diverter adapter that transfers from well to well for BOP • Reduces the need for field cutting
quick-connect and welding operations during
• Metal-to-metal seal and elastomer back-up at the BOP connection casing head installation
• FAS-LOC™ casing head accepts mandrel or slip-type casing hangers • Makes up quickly with no special
tools
• Designed to land the casing head
through the BOP and eliminate
the need to wait for cementing
operations
Copyright © 2016, Weir Engineering Services Limited. All rights reserved. Wellhead Technologies 4
Seaboard™ Frac Tree Rental Equipment
Program Delivers Cost-Effective Solutions and Service
Weir Seaboard offers rental of frac trees and support equipment to meet Benefits
high-performance drilling and production needs, while managing operators’ • Provides smooth operation
capital expenditures. The program includes a full complement of associated during stressed thermal cycles
equipment and services for per-day or campaign rentals. • Easily closed with minimal
force resulting in elimination of
Service Under Pressure® potential valve cavity pressure
Weir Seaboard built its reputation on providing excellent customer service lock
including field and office support, quotes and drawings–all available when you • Easy to maintain in-line without
need them. Field service includes installation, onsite testing, maintenance, the use of special tools
removal and refurbishment. To reduce set-up time, crane trucks with sufficient
• Stem packing can be replaced
reach and capacity are used to lift and assemble the frac trees. Torque and while the valve is under
testing services are also available. Everything needed to get the job done. 15,000 psi
Seaboard™ equipment undergoes a rigorous inspection and quality assurance
program so that operations can move forward with confidence. Customers can
reduce inventory in a way that is convenient and affordable without reducing
production potential.
Features
• Cost-effective option for managing capital expenditures
• Minimal repairs
• Support services including crane trucks and torque units
• Full hydrostatic testing
• Flexibility with all standard sizes ranging from 2 1 ⁄16 inch 10,000 psi to 7 1 ⁄16
inch 15,000 psi
5 Wellhead Technologies Copyright © 2016, Weir Engineering Services Limited. All rights reserved.
Seaboard™ Zip Pack
The efficiencies gained by pad drilling are multiplied when frac operations
utilize zipper manifold technologies. Zip PacSM takes zipper frac manifold Benefits
technology and pairs it with qualified technicians to create a package that • Enhances safety–trained
enhances safety, saves time and money. technicians connect pressure
control system and monitor
Features
through each stage of the
• Equipped with both hydraulic and manually operated valves process. Single rig-up by trained
• Configured to allow for rapid rig-up on location technicians reduces likelihood of
related incidents
• Fully inspected and recertified after every job
• Saves time–significant
• Customizable equipment configurations to meet individual well/pad site completions cost savings;
requirements are configured to maximize output numerous wells can be
hydraulically fractured during the
same operation decreasing the
average time on the well site
Copyright © 2016, Weir Engineering Services Limited. All rights reserved. Wellhead Technologies 6
Model WCS-10 Gate Valve
The Weir Model WCS-10 gate valve provides proven Weir features and low maintenance for drilling and production
application. The WCS-10 valve features a simple and reliable gate and seat assembly which minimizes inventory issue
and offers low maintenance costs. The high performance, bidirectional slab gate valve is ideal for high pressure, critical
service applications of 2,000 through 15,000 psi.
Features
• Available in 1 13/16” through 7 1/16” nominal sizes
• Slab gate with floating seats
• Non-rising stem
• Self-energized stem seal
• Bi-directional sealing
• Metal to metal sealing
• Gate to seat
• Stem backseat seal
• Body to bonnet seal
• Positive bearing
Available Configurations
The WCS-10 is available with the following preparations:
• API 6A material class AA though HH
• Ability to coupled up with a torque reducer for larger size, high pressure gate valve
7 Wellhead Technologies Copyright © 2016, Weir Engineering Services Limited. All rights reserved.
Seaboard™ Model 1640RS Gate Valve
The Seaboard™ Model 1640RS gate valve's design has been rigorously field-
Benefits
tested to maintain high standards of quality and has a one-piece slab gate's
floating seats use line pressure to supply the sealing force. Stem packing • Provides smooth operation during
is chemically inert, using spring energizing rings that requires no plastic extreme thermal cycles
injection or reenergizing. • Easily closed with minimal
The ball-screw is a low torque design with a maximum of 17 turns for full force resulting in elimination of
actuation. potential valve cavity pressure
lock
Features • Easy to maintain in-line without
Metal-to-Metal Seals the use of special tools
• Utilized in the gate/seat, body/bonnet and stem/bonnet backseat • Stem packing can be replaced
Selective Backseat while the valve is under pressure
• Provides proven safety during venting, lubrication and stem packing
replacement
• Backseat can be employed without shifting gate position
Floating Seats
• Allows bi-directional use
• Requires no lubrication to seal
Threaded Packing Gland
• Accommodates replacement of bearings and shear pin at full pressure
differential
No Body Penetrations
• A single lubrication injection port is located outboard of the backseat in
each bonnet allowing cavity lubrication or venting of trapped pressure
after backseat operation
7 ⁄16 in
1
10,000 and 15,000 psi 17 turns
Copyright © 2016, Weir Engineering Services Limited. All rights reserved. Wellhead Technologies 8
Seaboard™ NWC-H Overshot Connector
Developed for offshore use, the SeaboardTM NWC-H overshot connector has
been specifically designed to decrease critical failures using a safe and reliable Benefits
method. The NWC-H overshot connector provides a quick response solution • Provides an emergency well
where existing well infrastructure no longer offers a conventional point of containment connection for
connection because it is attached to the bottom of a capping stack and enables various casing and pressure
it to be installed directly over a producing well. ranges
• Creates a point of connection for
Features
capping stacks
• Enables the capping stack to connect directly to a wild well’s casing
• Provides a safe reliable method
• Available in a variety of sizes to accommodate a wide range of casing to remediate critical failures and
size needs and pressures reduces the environmental impact
of a wild well
• Increases efficiency, the system
can be placed on a barge and
ready to go at a moment's notice
• Proprietary patent pending
technology protects sealing
elements during installation
9 Wellhead Technologies Copyright © 2016, Weir Engineering Services Limited. All rights reserved.
Seaboard™ Rotating Torque Tool (RTT)
The patent pending rotating torque tool design helps to eliminate excessive
breakout issues by decoupling the mandrel hanger/landing string from the Benefits
torsional loads created by casing string rotation. Its design and development • Helps threads on mandrel hanger
helps increase safety and reduces cost.
• Limits risk of increased cost and
Features installation delay
• The landing string and mandrel hanger are pre-assembled in shop, • Reduces costs associated with
reducing handling time on the rig floor stuck pipe
• Designed to allow for assembly onto the casing string using top drives or • Allows for casing rotation and low
CRT’s, reducing handling time on the rig floor torque release
• Full bore access of the casing string during all stages of casing • Minimizes non-productive rig
installation and cementing operations floor handling time
• User is able to disengage from the mandrel hanger manually once the
mandrel hanger has been landed
• Rotation of the casing string assembly, reducing time associated with
stuck pipe
• Design allows for sufficient annular flow by for cementing operations
Interior view
Copyright © 2016, Weir Engineering Services Limited. All rights reserved. Wellhead Technologies 10
Weir Oil & Gas Services
Middle East
PO Box 11419 Jebel Ali Free Zone
Dubai
United Arab Emirates
services@weiroilandgas.com
www.global.weir
Africa
Business Headquarters
Services
Pressure Control
Service & Equipment
2
Contents
Introduction_________________________________________________ 4
Valves_____________________________________________________ 16
Slab Gate Valves___________________________________________ 17
Expanding Gate Valves_____________________________________ 17
Locations__________________________________________________ 18
3
150 years of engineering intelligence
Weir has the products, services, expertise and engineering
focus to design solutions precisely to your needs.
Across North America and around the world, we are known for our
state-of-the-art wellhead portfolio, our simplified frac iron system that
reduces potential leak paths by 88%, and our industry-leading intelligent
systems for drilling and flowback operations that eliminate human error
to improve safety.
In addition to the strongest technology, we know that precisely designed
and targeted services are key to keeping you up and running. With Weir
EdgeTM, you’re fully covered. Our services platform is far from off-the-shelf.
At the core of Weir EdgeTM services is a mind trust of engineering experts
who seek out the root cause of your equipment challenges so they can offer
you custom solutions that work.
Those solutions are executed to perfection by our Weir EdgeTM service
teams. Our engineers and technicians undergo the industry’s most rigorous
pressure-control instruction in our advanced training facility. When they
arrive at your site, you can be sure they have the engineering mindset and
right equipment to do the job right, right away.
4
A global pressure control leader
When it comes to pressure control solutions, Weir delivers on all fronts. Our
product portfolio is on par with the biggest players in the industry and includes
wellheads, API valves and frac trees, mud-gas separation equipment, chokes,
separators, and environmental containment equipment.
With an optimized supply chain, we make sure our customers get the solutions
they need fast. That includes not just products, but day-to-day support, deep
engineering prowess, and extensive service capabilities—from installation to
ongoing field support.
We are also committed to in-country development and have hired and developed
local talent in our centers of engineering and manufacturing excellence, offering
access to skilled local resources.
5
Weir Conventional Wellhead Systems
6
Weir Conventional Wellhead Systems
Conventional Wellhead
Designed for all drilling and completion
applications, Weir® conventional wellhead Applications • Standard API Flange connection
systems are cost-effective and field-proven.
• Drilling • Wear bushings can enhance the
With internal straight-bore profiles for
casing heads, casing spools, and tubing • Completions protection of important sealing
spools, these systems combine flexibility surfaces
• Tieback
with ease of use. A wide range of standard • Optional electronic monitoring
sizes and pressure ratings are designed to • Casing and tubing programs capabilities and instrumentation
accommodate any application cost-effectively. to measure methane, volume and
Benefits & Features
pressure (in compliance with API RP
• Field-proven internal straight-bore 1170 8.4, 8.5, 8.6 and 8.7)
profiles
• Large-bore ANSI ball valves
• Maximum flexibility and user convenience
• PSL-1 to PSL- 3G available
• Wide range of cost-effective sizes and
pressure ratings • Available for 2,000 psi – 15,000 psi
Conventional Wellhead
7
Weir Onshore Wellhead Systems
8
Weir Onshore Wellhead Systems
Sizes/Pressure/Specifications
• Nominal size: 11 inch
• Working pressure: 5,000 to 10,000 psi
• Frac pressure: 15,000 psi
• Minimum rotary table: 20 inches
• Casing program system:
o Conductor: 16”+
o Surface casing: 8 5/8” to 10 3/4”
o Production casing: 4 1/2” to 7 5/8”
10
WEIR ONSHORE WELLHEAD SYSTEM ADD-ONS
11
Weir Offshore Wellhead Systems
12
Weir Offshore Wellhead Systems
The Surface Metal Seal (SMS) UnitizedTM The Surface Elastomer Seal (SES)
Wellhead System features metal-to-metal Wellhead System delivers comparable
sealing and can accommodate pressures of performance to the SMS. Instead of the
up to 15,000 psi. A split-ring design allows metal-to-metal design, it features elastomer
for high-load capacities, distributing the load sealing elements.
Unitized™ Wellhead System
directly into the wellhead housing, while
sealing it securely to withstand all wellbore
fluids and gases.
Featuring fluted or drilled load rings on the • Design allows for self-alignment and easy stabbing
initial casing strings with expanding load
• High casing hang-off load capacity, allowing operators to run casings
rings on the smaller-diameter casing strings,
to deeper depths
the WMSS10 simplifies operations and
enhances efficiency. • Working pressure up to 10,000 psi for STD and H2S applications
• Standard casing configuration: 30” x 20” x 13 3/8” x 9 5/8”
14
Drivelock Connector Applications
To improve handling safety and reduce • Drilling and production
makeup time, Weir offers a line of drivelock • Surface and platform
quick wellhead connectors for drilling and
production. Designed to address many Benefits & Features
of the disadvantages that come with the • No hub-face separation up to test pressure, improving safety
flanged or clamped connectors found on
most surface and platform equipment, • Simple design: no loose parts to be installed while running
drivelock connectors use field-proven • All operating components subject to wear are field-replaceable
Weir concepts and technology and include and easily repaired
Drivelock Connector numerous performance advantages.
• Low-friction coating applied to sliding surfaces lowers makeup
torque
• A secondary safety release mechanism can retract drive screws in
the event of thread issues
• Connector is manufactured to higher standards, accommodating
sour service
• Quick makeup: the 13 5/8 inch, 15,000-psi drivelock connector
takes approximately 15 minutes
Overshot Connector
Developed for offshore subsea use, the Featuring a unique technology, the NWC-H
Weir® wellhead NWC-H overshot connector overshot connector ensures protection of
remediates critical failures reliably and safely, sealing mechanisms during installation.
reducing the environmental impact of a Available in a variety of sizes for a wide
wild well. It provides a responsive solution range of casing sizes and pressures, it
where existing offshore well infrastructure no maximizes efficiency and can be placed on a
longer offers a conventional connection point. barge and ready to go at a moment’s notice.
Providing a connection point for capping
stacks, it can be installed directly to the
casing of a wild well.
Overshot Connector
• Subsea oil and gas • Installed over API Spec. 5CT casing stub
that has been cut and prepped
Benefits & Features
• Enables the capping stack to connect • In addition to FEA analysis, each connector
directly to a wild well’s casing undergoes a pass seal and slip validation
testing
• Accommodates a variety of sizes for a wide
range of casing-size needs and pressures • Remote attachment method capable of
withstanding full shut-in pressure
• Protects sealing elements during
installation with patent-pending technology • Attachment mechanism capable of sealing on
the outside of varying production casing sizes
• Provides an emergency well containment
connection for various casing and pressure • ROV interface compatible
ranges • API 6D, ISO 9001-2000
• Creates a point of connection for capping • Size/dimensions: 6.626 inches to 14 inches
stacks (6 5/8 inches to 14 inches)
• Provides a safe, reliable method to • Pressure class: 10,000 psi to 15,000 psi
remediate critical failures and reduces the
environmental impact of a wild well • Operating temperatures: -18°C-121°C
(0°F-250°F); other specifications available
• Operating Water Depth Capacity: 10,000 ft. upon request
15
Weir Valves
Valves
Weir is a tier-1 supplier of valves for drilling and production
operations. These products include a commercial line of both
manual and hydraulically actuated OEM solutions.
16
Weir Slab Gate Valves Weir Expanding Gate Valves
1640 RS
Applications Applications
• Drilling • High temperature
• Completions
Benefits & Features
• Christmas trees • Bi-directional design with preferred direction of installation
• Oil and gas service indicated for minimal operating torque.
• Drilling platform production • Gate skirts to reduce loss of body lubricantsRoller thrust
bearings isolated from well fluid, minimizing torque
• Fracking
• Positive mechanical seal across the seals with or without
Benefits & Features line pressure
• Bi-directional slab gate, metal-to-metal sealing technology • Bonnet with a packing injection fitting allows re-energizing
and stem back-seating capability of stem packing with valve under pressure
• Simple in-line field replacement of internal components • Field-replaceable seats, gates, stem and other working parts
• Positive metal-to-metal sealing (gate-to-seat and seat-to-body) • Seat and gate surfaces are machined to exceptional
• Stem packing is chemically inert, using spring energizing standards—ground and lapped—to achieve metal-to-metal seal
rings which require no adjustment or plastic injection • Gate valve is offered with cast body
• Stem packing can be replaced while the valve is under pressure • Graphite stem packing accommodates high temperatures
• Available in API Material Classes AA through HH • Floating metal-to-metal seat with secondary graphite high-
• Material for H2S and CO2 service is in accordance with temperature back seal
NACE MR-01-175 latest edition
• Performance tested to PR2, temperature ratings K through
X up to 350°F (177°C)
• Offers smooth operation during extreme thermal cycles
• Easily closed with minimal force, eliminating potential
valve-cavity pressure lock
• Easy to maintain in-line without special tools
• Stem packing can be replaced while valve is under pressure
• Metal-to-metal seals in the gate/seat, body/bonnet, and
stem/bonnet backseat
• Selective backseats provide safety during venting,
lubrication, and stem-packing replacement and can be
employed without shifting gate position WM-HT
Eastern Hemisphere
AZERBAIJAN OMAN Weir Arabian Metals Company
Baku Muscat Makkah Street, Dammam 2nd Industrial City
PO Box 168, PC 102 P.O. Box 2724, Al-khobar 31952
Salyan Highway
Basement Office 4750/1 T: +966 3812 1084 / 1104
31km Supply Base
Garadah District Al Araimi Complex, Opp. SABCO Centre
UNITED ARAB EMIRATES
Baku, AZ1083 Muscat, Sultanate of Oman
T: +994 12 446 6511 T: +968 24657 101 Abu Dhabi
Mussaffah Industrial Zone
IRAQ QATAR Plot No D4, Sector MN4
Doha Street No 6
Basra P.O. Box 4752 Corniche Road
Near BOC Civil Engineering Building Office 736, 7th Floor, Tower 2
The Gate Mall, Maysaloun St., Westbay Abu Dhabi, United Arab Emirates
Pumping Station (PS-1) T: +971 2 5554 108 / 5 5554 436
P.O. Box No. 14023
Grid location: 38QU 22364 85612
Doha, Qatar
North Rumaila District Dubai
Basra, Republic of Iraq Near Roundabout 12, Munawalla
SAUDI ARABIA
T: +964 7800 510 510 Street No 1209
Al-Khobar Jebel Ali Free Zone - South
P.O.Box 31165 Al-Khobar 31952 PO Box 11419, Dubai
First Floor Pan Gulf building United Arab Emirates
Al-Khobar Corniche Road, Saudi Arabia T: +971 4 8080 000
T: +966 13 8820019 Ext 100
18
Western Hemisphere
UNITED STATES CANADA
pressurecontrol@mail.weir
www.global.weir
Copyright © 2019. S.P.M. Flow Control, Inc. All rights reserved. The trademarks mentioned in this document are trademarks and/or
registered trademarks in the name of The Weir Group, PLC and/or its subsidiaries.