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ABSTRACT:
To maintain safe working conditions at a mine site, all risks associated with mining operations need to be
managed. From 1995-2005 about 60% of fatalities in Indian coal mines occurred due to fall of ground
(Chakraborty, 2009). Managing the risks of fall of ground hazards requires a clear and well understood
plan that is implemented, followed and monitored rigorously. This is easier in principle than it is in
practice.
A Ground Control Management Plan (GCMP) framework provides a systematic and methodical approach
to managing ground fall hazards. It is a dynamic document that has regular auditing and updates due to
changing ground conditions and regular introductions of improved mining technologies.
This paper outlines the basic principles of ground control management and presents an example of a
GCMP used at Rampura Agucha Underground Mine (RAM UG).
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and presents an example of a GCMP used at 2 Ground Control Management
Rampura Agucha Underground mine Plan (GCMP)
(RAM UG). The purpose of a GCMP is to:
> Provide a systematic approach to
planning, design, management and
Table 1.0 – Statistics of fatal accidents in revision of all aspects of works
coal mines 1995-2005 (Chakraborty, 2009).
associated with ground control
Fatality Cause # > Describe, formalize and consolidate the
Fall of roof 306 systems used to manage geotechnical
Fall of side 97
hazards at a mine
Other ground movements 4
Transportation machinery 16 > Outline the processes required to ensure
Rope Haulage 116 that adequate geotechnical
Wheeled trackless transport 0 considerations are given to planning,
Other transportation machinery 18 production and rehabilitation of mine
Machinery other than transportation 17
workings
Explosives 30
Electricity 7 > Establish processes required to ensure
Gas, dust and other combustible that the risk of injury to personnel from
9
materials geotechnical hazards is minimized
Fall of person 37
Fall of object 10 Key components of GCMP are summarized
Other falls 1 in Figure 1.0 flowchart and the following
Irruption of water 11 sub-sections thereafter.
Flying pieces 1
Miscellaneous 6
Total 686
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ANALYSE Analyse geotechnical data
Evaluate ground conditions and fall of ground hazards
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1.1.Geotechnical Conditions, Data water, rock mass parameters for Q‟
Collection and Analyses assessment, and a photograph and/or a
sketch of a heading. The structural
This GCMP section incorporates the
orientation data collected is stored in Excel
existing knowledge of geological &
spreadsheets and in DIPS™ format.
geotechnical condition of the rock types
found at Rampura Agucha mine and If the Geologist feels that failure in the
provides procedures for systematic data heading is imminent, or is not sure of the
collection through core logging and conditions in the heading, the Shift
mapping of UG exposures. Supervisor or Geotechnical Engineer is
informed. The heading is then inspected by a
Geotechnical data collected from drill core
Geotechnical Engineer, and an appropriate
is used to characterize the rock mass
course of action recommended.
following ISRM (International Society for
Rock Mechanics) guidelines, and used in the Any significant observations are
rock mass classification based on the Q- photographed and stored electronically. This
system (Barton et al., 1974) (Q ratings are database provides a geotechnical history for
convertible to RMR ratings). Geotechnical the mine and as a reference for ground
data is collected from all diamond drill holes control instructions.
and includes:
Geotechnical domains are defined for which
RQD (Rock Quality Designation) rock mass conditions are broadly similar in
and core recovery terms of response to mining activities.
Jn – joint number
Primary data is collected by geotechnical
Jr – joint roughness number
mapping of UG excavations and drillhole
Ja – joint alteration number
Notable shear zones data. The two areas of focus are the footwall
country rock (where UG infrastructure
Diamond drill core is oriented where
exists) and the resource & its immediate
possible, allowing oriented core
surroundings where the mining will take
measurements of discontinuities to be
place. Domains are determined by lithology,
recorded. This logging is carried out by the UCS, geological discontinuities and
Geologists and core yard technicians prior to
geotechnical parameters (modeling &
core splitting. All drill core is photographed
empirical results).
and stored electronically.
Three geotechnical domains have been
Scanline and/or window mapping of
identified based on ISRM strength
development headings is carried out by
classification and rock mass behavior:
Geologists. At the minimum, ore drives are
mapped after every second cut and waste Medium Strength Strong Foliated Rock
drives are mapped every forth cut. The Resource (ore zone)
minimum information to be collected is: High Strength Metamorphic Bands &
lithology, prominent structures, presence of Intrusions
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Medium Strength Strong Foliated Rock: The dimensions of the joints vary with rock
rock mass is of a Garnet-Biotite-Silimanite types.
Gneiss & Schist (GBSG & GBSS) and
represents the majority of the footwall & 1.2.Ground Control Methods and
hangingwall rock mass (approximately Minimum Designs
70%). Variations with pegmatite bands and 1.2.1. Ground Control Process
high mica content are present, with typical
gneisses having strong foliations defined by The ground control process details the
layered arrangement of flaky & fibrous responsibility of various personnel regarding
minerals around the garnet. what procedures to follow if ground
conditions & ground support are
Pegmatite and aplite occur as bands of
unsatisfactory and /or if they are unsure of
discontinuous veins, of sizable dimensions
what to do. Figure 2 illustrates ground
mainly parallel to foliation within GBSG &
control process as implemented under the
GBSS.
GCMP.
Resource: Graphite Mica Schist (GMS)
forms the host for mineralization and GROUND CONTROL SHIFT
OPERATOR SUPERVISOR
consists of mica, feldspar, quartz and an
Unsure
- Inspect ground conditions - Inspect ground
appreciable amount of graphite. The (as per workplace conditions
inspection sheet) - Recommend
orebody comprises of weak to moderately - Install appropriate ground ground control
Unsatisfactory
Unsure
Supervisor
material.
Sure
ASSISTANT MANAGER
The ore zone footwall & ore zone contact SHIFT / SECTION IN CHARGE
with the footwall country rock show SUPERVISOR - Inspect ground
Unsure
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1.2.2. Scaling 1.2.3. Ground Support Design
Methodology
Scaling (or “barring down”) is necessary to
remove loose rock from the sidewalls and The key philosophy of the ground support
the roof of mine roadways, particularly system adopted at RAM UG is to maintain
when rock and ore is removed by blasting. stable excavations by reinforcing the rock
Those carrying out scaling are particularly at mass and preventing uncontrolled failure of
risk if they do not follow safe scaling the rock mass. This is achieved by installing
practices. rock reinforcement and surface support
elements to the excavation as part of the
Scaling can be carried out either manually normal mining cycle.
using a hand-held pinch bar or
mechanically. Mechanical scaling generally Ground support design is based on the
provides the operator with a higher degree following methodology:
of protection as the person is normally a) Collect geological, structural and
enclosed in a protective cab. However there rock mass characterization data.
are many situations where manual scaling is b) Analyze using three techniques:
the only viable option due to the working empirical analysis (Q system), 2D
environment. wedge analysis and UNWEDGE™
The GCMP requires manual scaling should analysis.
only be used to remove small scats and that c) Ground support design should meet a
the person undertaking the activity is always minimum factor of safety (FOS) of
located under supported ground. Equipment 1.6.
to be used for barring should be appropriate Due to the relatively wide range of ground
and persons involved should be standing at a conditions at RAM UG, there can be
safe distance. Scaling bars must be available variations to ground control requirements.
on most machines and on racks located in The development standards include ground
active headings. support design for good and poor ground
All active areas of the mine are required to conditions. The decision on which to use for
be check scaled at intervals not exceeding a particular design is guided by the relevant
three months and more frequently if Q rating and also engineering experience of
required. All major scaling activities development in that particular geotechnical
(including those issued on scaling plans) are domain.
recorded by the Section in Charge in the Non-standard development will have an
Scaling Logbook. individual geotechnical assessment for
ground conditions, ground support
requirements and monitoring.
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Primary support: Kinematic analysis: Geotechnical
25mm diameter x 2400mm long parameters of geological discontinuities are
resin grouted rock bolts – primary collected. These parameters are utilized in
support for UG development; Rocscience UNWEDGE™ software to
Fiber reinforced shotcrete (50mm) determine potential wedge formations and to
calculate factor of safety. This analysis
Secondary support:
method however does not consider influence
15.5mm diameter cable bolts –
of stresses on the rock mass.
secondary support used for
intersection and large excavations. Empirical analysis: Factors such as stope
Welded 5.6mm diameter wire mesh, dimensions/ hydraulic radius, rock mass
with 100mm squares – utilized for properties and geological discontinuity type
support of development parallel or & orientation, etc are used to determine the
oblique to rock mass foliation. potentially stable, unstable or caving zone
Self-drilling anchors utilized for using the Mathew‟s Stability Graph
support of ore body shear zone. (Mawdesley et al, 2001).
Global stress analysis: The life of mine Stopes are monitored with CMS scans, and
plan is analyzed for stress and deformation the surrounding rock mass with stress cells
in relation to the open pit and surrounding & multiple point borehole extensometers
excavations, and in relation to the planned (MPBX). The data collected provide better
mining sequence and mining rate. Location understanding of the actual stope
of major infrastructure and regional pillars is performance and are used to calibrate the
determined by this analysis. current rock mass parameters and stope
models.
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1.3. Mine plans – review and sign off referred to on the SN. Where a revised or
process local support design has been produced by
the geotechnical department, this design is
1.3.1. Global Mine Design referred to the SN and is included with the
SN instruction for the mining crews. The
A life of mine plan (LOMP) was produced
support designs comply with the RAM UG
during the feasibility study. Global Stability
Ground Support Standards.
analysis was conducted to determine
infrastructure layout and key parameters 1.3.4. Planning Geotechnical Checklist
such as mining method, equipment
configuration, excavation sizes and To ensure all geotechnical aspects are
extraction sequence. This plan was based on considered adequately in the mine design
geotechnical analysis, which was then and planning process, the following
updated after trial stopes were completed questions are positively answered prior to
and is updated on a yearly basis. the plans being signed off:
1.3.2. Strategic Level Planning Does geotechnical data exist for the
planned mining area?
A Plan of Intent (POI) is produced to inform Has the data been used to review the
all relevant personnel of the proposed mine excavation design?
development showing locations, excavation
Is the excavation design appropriate for
size and geometry, and the purpose of the
the geotechnical domain?
planned excavation. The plan is issued by
Are major structures considered in
the Mine Planning department, and reviewed
design?
by all stakeholders before the final sign off
Is the proposed excavation unfavourably
by the Mine Manager. Following the Mine
oriented with respect to rock mass
Manager‟s approval it is issued to the survey
structure?
department to generate a survey note for
Has modeling of the area been
issue for construction/excavation.
completed and are high stress conditions
1.3.3. Tactical Level Planning or unfavourable orientation conditions
expected?
GCMP requires no mining to take place Are pillars being created, and if so, are
without a Survey Note (SN) file note the dimensions appropriate?
instruction being signed off by all relevant Are there any planned excavations
stake holders. All SN instructions are which pass too close to each other?
expected to include notes on the expected Is the mining sequence appropriate and
ground conditions, all interpreted geological acceptable?
contacts, geotechnical boundaries, and
Is there the potential for backfill or water
expected structures as detailed on the source
inrush?
POI. Where ground support is to be installed
Has the void model been checked for
to a defined standard, this standard is
adjacent workings?
Page | 8
Are the support and reinforcement to confirm that the ground support selection,
elements appropriate for the excavation installation methods and installed quality are
service life? adequate.
Is the proposed excavation an unusual
1.4.1. Inspection and Audits Schedule and
size/shape with special ground control
Accountabilities
requirements?
Is the planned excavation a highly All personnel entering a work area complete
exposed area? a workplace inspection, to identify and
Are intersections planned; if so is the assess hazards associated with the ground
ground support/reinforcement conditions. If a geotechnical hazard exists
appropriate? then, if possible the person finding the
Has the life and purpose of the hazard rectifies the deficiency immediately.
excavation been considered? If the hazard cannot be immediately
rectified, the area is barricaded and the
1.4. Verification hazard reported to the Mining Mate / Shift
Ground support performance is highly Supervisor. Ground inspections are
dependent upon the quality of installation undertaken on a regular basis as outlined in
and its suitability in respect of the ground the inspection matrix in Table 2.0.
conditions encountered. The inspections,
audits, and QA/QC procedures are designed
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1.4.2. Ground Support Systems QA/QC 1.5.2. General Geotechnical Hazards
To determine the actual performance of the Processes to be followed for the reporting of
installed support elements, pull tests and geotechnical hazards:
visual inspections are carried out on resin
encapsulated rock bolts and cement grouted The operator/person notices or observes
a geotechnical hazard;
cable bolts. Strength testing of FRS is
The hazard must be reported to the
carried out to determine its compressive Mining Mate / Underground Supervisor
strength. Regular resin lab tests are carried (if considered significant, retreat and
out by the geotechnical department and by barricade the area before reporting the
supplier as a part of the quality check and event);
quality assurance. The testing procedures are A workplace inspection must be
designed in accordance with the DGMS completed by the first person(s) who
observes the hazard.
guidelines.
All falls of ground are immediately reported Daily production meetings are held and all
to the Mining Mate and/or Shift Supervisor, observed or expected ground condition
who then inform the Assistant Manager / information is communicated at these times.
Section in Charge, Geotechnical Engineer Communication at this meeting does not
and Mine Manager. The Shift Supervisor is replace timely reporting when hazards are
tasked to ensure the area is barricaded and identified. Rather, the meeting is a forum to
inspected by a Geotechnical Engineer. The ensure that all relevant personnel are
Geotechnical Engineer reports all apprised of developments during the past 24
information to the Mine Manager with hours, and expected conditions for the day
any/all proposed further actions, and ahead. This information is then
identifies the cause of the rock fall. communicated to the underground
workforce through the Assistant Manager or
Any recommended actions and support Mine Manager.
plans are outlined and the ground control
checklist signed off before any work may 1.6. Training
commence. The Geotechnical department is involved in
various training programs provided to
Once remedial works are completed, the RAM UG personnel, from executives to
Geotechnical Engineer also should inspect operators & helpers.
and sign-off for compliance.
The GCMP stipulates all personnel working
in underground to undergo a „ground
awareness‟ training. The training
communicates the observed ground behavior
Page | 10
& conditions, ground related hazard A GCMP review will also be initiated
identification, ground support practices following a serious potential injury or
adopted and communication procedures. incident from a ground control related
hazard, or to reflect and correct any areas of
In addition to the ground awareness deficiency identified.
training, the Geotechnical department
conducts or is involved in various training The Mine Manager and Head of
on ground support SOPs, such as cable bolt Geotechnical Engineering are required to
installation, etc. sign off on the GCMP after each review to
formalise and give currency to the
1.7. Responsibility / Accountability document.
Matrix
Organizing responsibilities and lines of RAM UG utilizes services of CIMFR Rock
communication is critical during ground Mechanics experts from Dhanbad for
control measures. At RAM UG the GCMP independent peer review of the document.
provides responsibility roles for all
personnel regarding ground related issues,
from Unit Head & Mine Manager to
Geotechnical Engineers and all UG
employees & contractors. An example of the
various roles associated with their positions
is provided in Table 3.0.
Unit Head
Mine Manager
Assistant Manager(s) / Section-in-
Charge
Head of Mine Planning
Head of Geotechnical Engineering
The RAM UG GCMP will be reviewed in
the first year initially on a 6 monthly basis
and then on periods not exceeding 1 year.
As necessary, external reviews can be
initiated by the site management to ensure
that all the latest ground control regulations
and developments are incorporated.
Page | 11
Table 3.0 – Some key points of the Responsibility / Accountability matrix outlined in the GCMP
(Vyazmensky, 2014)
Appointed
Responsibilities
Positions
GCMP is implemented, management systems and work practices comply with statutory
Unit Head regulatory requirements, qualified and/or suitably trained persons are appointed or
retained, and an external audit of the GCMP is done at intervals not exceeding 2 years.
GCMP is implemented and resources are allocated in order to implement it. Ground
control related SOPs are implemented and regular SOP reviews are done. Qualified
personnel are appointed to line management roles. Geotechnical inputs are considered
Mine Manager
in mine design and operations, and mining activities have an approved survey note.
Ongoing training, suitable equipment & material, quality assurance programs, etc are
available. Non-compliance items are rectified in a timely manner.
Mining Mining contractor meets GCMP requirements, if ground support is considered
Contractor Site inadequate it is brought to the notice of Technical Services Manager or his delegates,
Manager assist in investigating ground fall incidents and in executing remedial actions.
Mining Mates SOPs are understood, implemented and monitored to ensure compliance. Ground
and Shift support meets requirements. Approved SN present for mining. Geotechnical related
Supervisors issues are inspected and appropriately reported in accordance with site requirements.
GCMP is implemented and timely updated. Geological and geotechnical models are
Technical
timely calibrated, updated and communicated. Geotechnical inputs are appropriately
Services
considered to mine design and operations. Ongoing training where appropriate. Audit,
Manager
review and quality assurance programs are carried out regularly and documented.
Sufficient reliable data is available, timely updated, analyzed and communicated.
Appropriate and best practice ground control standards are implemented on current
Geotechnical
and/or expected rock mass conditions. Timely review of mine design and advice on
Head
planning, design and sequencing. New technologies are reviewed and their applicability
recommended. GCMP and associated documents are audited and updated as required.
Sufficient & reliable geological data is available, updated, analyzed and communicated.
Up to date resource, structural and lithological models are available. Geotechnical
Geological
inputs are considered regarding grade control and ore reserve reporting. Any significant
Head
changes to geological interpretations are reported to Tech Services Manager and
Geotechnical Head.
All necessary information in the Plan of Intent mine design is provided. All
development within the mine is designed to a set standard and does not commence
Mine Planning without an SN file note. Geotechnical inputs are appropriately considered regarding
Head mine design, planning and sequencing. Monthly, annual and life of mine
plans/schedules are provided to the geotechnical department in time to allow suitable
analyses. Assistance is provided in the review of the GCMP when required.
Appropriate training and refresher courses are provided in the relevant aspects of the
Safety Officer
GCMP and related SOPs, and then assessed to be deemed competent.
Survey notes (SN) contain relevant information and are available in a timely manner
Statutory
for review. All developments are surveyed to assess compliance with design tolerance
Surveyor
and communicated.
Ground Control Ground support is installed meet GCMP requirements. Report poor support installation,
Officers ground falls, poor ground conditions, etc to shift supervisor.
Complete appropriate training and assessments and be deemed competent by RAM UG
All UG
and/or the contractor. Be vigilant of the ground and ground support conditions and
employees and
report any relevant information/observations to the shift supervisor. Not undertake any
contractors
work without approved plan or without the work being covered by an up to date SOP.
Page | 12
ec-
3. Conclusion 2009/Presentations/Day3/Safety&Heal
thPerformanceinIndianCoalMining-
The GCMP framework provides a RBChakraborty.pdf).
systematic and methodical approach to
managing ground fall hazards. DIPS™, version 6.0. Rocscience ©
software.
Rampura Agucha UG mine is in process of (https://www.rocscience.com/rocscienc
finalizing of GCMP implementation. A e/products/dips).
word of advice for operations planning to
develop and implement GCMP: Mawdesley, C., Trueman, R., Whiten, W.J.,
(2001). Extending the Mathews
> When developing the document get
stability graph for open-stope design.
ALL key stakeholders involved,
Copyright © 2003 EBSCO Publishing.
encourage comment, peer review and
audits; Phase2 ™, version 8.0. Rocscience ©
> Keep it simple and easy to follow, software.
yet comprehensive; (https://www.rocscience.com/rocscienc
e/products/phase2).
> Ensure that GCMP requirement meet
and/or exceed regulatory R. Ulusay (Ed.) and J.A. Hudson (Ed.).
requirements; (2007). The Complete ISRM Suggested
> Embark on training efforts early; Methods For Rock Characterization,
Testing and Monitoring: 1974-2006.
> Maintain records related to ground International Society for Rock
control – “if you cannot measure – Mechanics (ISRM).
you cannot manage”
UNWEDGE™, version 3.0. Rocscience©
software.
REFERENCES
(https://www.rocscience.com/rocscienc
Barton, N., Lien, R. and Lunde, J. (1974). e/products/unwedge).
Engineering classification of rock Vyazmensky, A. (2014). Ground Control
masses for the design of rock support, Management Plan, Rampura Agucha
Rock Mechanics, Vol. 6, pp. 189-236. Underground Project. Version 1.
Chakraborty, R.B. (2009). Safety and Health
Performance in Indian Coal Mining.
Presentation by Dy. Director General
Mines Safety, DGMS, Dhanbad,
(http://www.sari-
energy.org/PageFiles/What_We_Do/a
ctivities/advanced_coal_managment_d
Page | 13
About the Authors
Geotechnical Department, Rampura Agucha Underground Mine
Bhilwara District, Rajasthan, India 311 029
Tel. No. (+91) 77268 11694 / 95210 54894
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