3225.03.DIST.24028 - R3 - Technical Specification For Oil Metering Package

CUSTOMER JOB UNIT
Nigerian Agip Oil Company Limited DN-57

PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
PROJECT/UNIT Revisions
Sheet
Swamp Area Gas Gathering for N-LNG Gas Supply T4/5
1 of 25 0 1 2 3
EPC for Upgrading of Ogbainbiri Flow-station
TECHNICAL SPECIFICATION FOR
TITLE OIL METERING PACKAGE

OIL METERING PACKAGE
I.Chukwuma H.M.Jeong S.Y.Park Y.K.Shin

3 21.07.09 Approved For Construction
2 14.03.09 Approved For Construction
1 05.09.08 Issued For Approval
0 11.08.08 Issued For Review
DNL NAOC
Rev Date Description Prepared Checked Approved
Approval Approval
File Name : 459550134.doc

This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
NAOC will safeguard its rights according to the civil and penal provisions of the law.
CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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REVISION RECORD
3 21.07.09 Approved For Construction Added Oval Type Gasket and Changed Tube Size
2 14.03.09 Approved For Construction No Change
Modified Site Location and Changed Code for Weld
1 05.09.08 Issued For Approval
Fitting
0 11.08.08 Issued For Review First Issue
Rev. Date Reason for Revision Short Description of Changes

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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TABLE OF CONTENTS
1. GENERAL............................................................................................................................... 3
1.1. Order of Precedence for Documents......................................................................................3
2. GLOSSARY............................................................................................................................ 3
2.1. Terms......................................................................................................................................... 3
3. APPLICABLE CODES, STANDARDS AND REGULATIONS.................................................3
4. OPERATING CONDITIONS....................................................................................................3
4.1. Environment.............................................................................................................................. 3
4.2. Ambient and Design Conditions.............................................................................................. 3
5. SCOPE OF SUPPLY............................................................................................................... 3
5.1. Metering Skid............................................................................................................................ 3
5.2. Control System......................................................................................................................... 3
5.3. Materials.................................................................................................................................... 3
5.4. Compressed Air........................................................................................................................ 3
5.5. Protective Coating.................................................................................................................... 3
5.6. Galvanising................................................................................................................................ 3
5.7. Calibration................................................................................................................................. 3
5.8. Electrical Area Classification................................................................................................... 3
5.9. Skid Wiring and Utilities........................................................................................................... 3
6. SYSTEM PERFORMANCE REQUIREMENTS.......................................................................3

6.1. Acceptance Criteria.................................................................................................................. 3
6.2. Operation and Maintenance..................................................................................................... 3
7. QUALITY ASSURANCE......................................................................................................... 3
8. DOCUMENTATION................................................................................................................. 3
9. HEALTH, SAFETY AND ENVIRONMENT REGULATIONS....................................................3
10. PACKAGE DELIVERABLES..................................................................................................3

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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11. RESPONSIBILITIES............................................................................................................... 3
12. SPECIFIC PROJECT REQUIREMENTS................................................................................3

12.1. Special Notes............................................................................................................................ 3
12.2. Spares........................................................................................................................................ 3
12.3. Packing and Marking................................................................................................................ 3
12.4. Materials / Equipment Warranties............................................................................................ 3
12.5. Pre-shipment Inspection.......................................................................................................... 3
12.6. Shipping, Imports and Customs Formalities..........................................................................3
12.7. General Documentation Requirements...................................................................................3
13. SUPPLIER DOCUMENT REQUIREMENTS LIST..................................................................3
14. APPENDIX.............................................................................................................................. 3
14.1. Appendix A. PROCESS DATA SHEET......................................................................................3
14.2. Appendix B. INSPECTION DATA SHEET (IDS)........................................................................3
14.3. Appendix C. PROJECT GENERAL SPECIFICATION..............................................................3
14.4. Appendix D. PIPING AND INSTRUMENT DIAGRAM (P & ID).................................................3
14.5. Appendix E. COMPANY PIPING PROJECT SPECIFICATION.................................................3
14.6. Appendix F. COMPANY VALVE SPECIFICATION......................................................................3

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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1. GENERAL
The OGBAINBIRI Flow Station is located in NAOC’s OML 63 in the Swamp area of the
Niger Delta, Nigeria.
The existing 300lb rated metering system at Ogbainbiri flow station is to be replaced by a
new 600lb rated system due to the increase in export oil pressure.
This specification defines the functional requirements for the supply of an Oil Metering /
Prover System for installation and operation at NAOC’s Ogbainbiri flow station.
1.1. Order of Precedence for Documents
Should any conflict occur the order of precedence shall be as follows.

1. National (DPR, Nigeria) / International Statutory requirements
2. This Specification
3. Other Referenced Specifications, Codes and Standards
2. GLOSSARY
2.1. Terms
Some of the terms used in this specification are as follows.
Term Explanation
Oil Metering / Prover Package The Scope Of Work Defined In This Specification
Process P&ID Instrumentation content for Oil Metering / Prover
Package
(P&ID 3225.03.DPFM.11410)
General Instrumentation Instrumentation in Packages Ogbainbiri Flowstation
Specification (specification 3225.03.DIST.24005)
Process Data Sheet Process datasheet for the oil metering package
220-XX-002
(Data Sheet 3225.03. DPGA.11519)
May One Possible Course Of Action
Should Preferred Requirement
Must / shall Mandatory Requirement
Purchaser EPC Contractor
(DAEWOO NIGERIA LIMITED)
Supplier The Vendor Appointed To Supply The Metering
Package
DCS Plant Distributed Control System
DPR Department of Petroleum Resources
FAT Factory Acceptance Test

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PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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SAT Site Acceptance Test

UPS Uninterruptible Power Supply
SDRL Supplier Documents Requirements Listing. (see
section 13)
3. APPLICABLE CODES, STANDARDS AND REGULATIONS
The Oil Metering System shall be designed and produced in strict accordance with the
applicable and appropriate parts of the following documents. and general specification for
instrumentation in packages(3225.03.DIST.24005).
Operators Standards
Statutes (UK)
HASAWA Health and Safety at Work Act 1974
Health & Safety Executive
Programmable Electronic Systems in Safety Related Applications Part 2
International Organisation for Standardisation – ISO
ISO 2186 Fluid Flow in Closed Conduits. Connections for Pressure

Signal Transmission between Primary and Secondary Devices
ISO 5168 Measurement of Fluid Flow – Estimation of Uncertainty of a

Flow Rate Measurement (First Edition 1978-07-15)
The Institute of Petroleum – IP
Section 3 Electrical and/or Electronic Data Capture Systems for Flow

Metering
Part XV Flow Metering
American Petroleum Institute – API
API Manual of Petroleum Measurement Standard (MPMS)

Parts 5 – 9
API Manual of Petroleum Measurement Standard (MPMS)

Chapter 4, “Proving Systems” (1993 edition)
API Manual of Petroleum Measurement Standards

Chapter 8, Automatic Sampling

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PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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API Manual of Petroleum Measurement Standards

Chapter 11, Physical Properties Data (ANSI / ASTM D 1250, IP
2001 API Std 2540) Section 1
American Society of Mechanical Engineers – ASME
ASME B31.4 “Liquid Transportation Systems for Hydrocarbons, Liquid

Petroleum Gas, Anhydrous Ammonia, and Alcohols”, (1993
edition)
ASME / ANSI Pipe Flange and Flange Fittings
AISC Manual of Steel Construction (9th edition)
National Electric Code (1999 edition)
4. OPERATING CONDITIONS
The Supplier is responsible for ensuring that all equipment and components provided are
suitable for the operating conditions stated in this specification.
4.1. Environment
The package shall be suitable for the full exposure to the environment and climatic
conditions prevailing on the site.
4.2. Ambient and Design Conditions
The site lies in Bayelsa State, in the Swamp area of the Niger Delta of Nigeria. The
climate is tropical, being extremely humid during the rainy season.
The site is also subject to air born dust blown in on Northerly winds from the Sahara.
The Environmental conditions are the following:
Absolute minimum temperature 16ºC

Absolute maximum temperature 36ºC
Design temperature
dry bulb temperature 34ºC
wet bulb temperature 28ºC
For engines/turbines/air coolers 36ºC
Internal design conditions
Control rooms 26ºC dry bulb – 50% Relative humidity
Equipment rooms 30ºC dry bulb – 50% Relative humidity
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PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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Relative Humidity 90 to 95%

Maximum Value 99%
Design relative humidity 90%
Rainfall
For 60 minutes 93 mm/h
Frequent lightning storms
Ultraviolet Radiation
10 to 12 hours/day of sunshine over 12 months with a maximum in June. All GRP and
other plastics exposed to direct sunlight shall contain a suitable ultraviolet barrier.
All outdoor equipment shall be suitable for the increase in temperature when exposed to
solar radiation
Winds
The highest mean velocity at 10m above ground level is 75km/h
The peak velocity as provided by the Nigerian Metrological Institute is 33m/s or (118.8
Km/h).
Earthquake
None
Elevation
Approx. 10m above sea level
Electromagnetic interference
The site had a number of high power motor drivers and generators. These may cause
local radio interference. New equipment Electromagnetic Compatibility shall comply with
IEC 61000.
5. SCOPE OF SUPPLY
The Package shall be completed and tested in accordance with the requirements
detailed herein, taking due account of preservation, transport and installation
requirements. The Oil Metering / Prover Package shall comprise the following major
equipment.
5.1. Metering Skid
 The Oil metering / Proving skid shall be provided with 3 x 75% fully equipped
parallel, flow lines together with a prover loop. Each meter run will consist of Inlet

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Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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Valve, Strainer, Positive Displacement Flow Meter, and down stream valves. A
common 6” prover take-off header for all meter runs shall be provided.
 All other Instrumentation requirements and all interfaces on skid shall be as depicted
on process P&ID 3225.03. DPFM.11410
 The skid shall be fully assembled, tested, and in an approved condition ready for
installation without any need for carrying out additional site work apart from
installation and commissioning.
 The metering package is to be designed to provide the required process duty based
on data provided in Process Data Sheet 3225.03.DPGA.11519.
 The skid shall have four (4) lifting lugs for lifting dry skid.
 The flow meter shall have a turndown of 20:1 with an uncertainty of better than
0.25%.
 The skid dimensions shall be 4572mm width and 10922mm length, unless otherwise
stated increment in dimensions shall not be allowed.
 In locations where ball valves are installed exceeding 8”, monorails shall be installed
equipped with manual hoist for maintenance purpose.
5.2. Control System
 The supplier shall provide the control system to interface with the purchasers DCS
system that is located in a local control room. The interface shall be hard wired. (see
process P&ID 3225.03.DPFM.11410.)
 The supplier shall ensure that the Control System design is robust and as simple as
possible, for ease of maintenance and to minimise spares holdings.
 The location of the controllers shall be decided by supplier to achieve the most
economic design solution, either locally mounted on skid or in a remote panel
located in the plant equipment room.
 The supplier shall provide appropriate skid mounted junction box’s for interface
cables.
 All interface cables between the skid and equipment room panels will be supplied by
purchaser. Supplier to advice number of cores / pairs required.
5.3. Materials
All referenced specifications shall be latest edition in effect at the time of manufacture.
 Process Pipe:
Dimensions ANSI B36.10
Material API 5L Gr.B, seamless
Wall thickness ½” to 2” SCH 160
2 ½” to 14” SCH 80
Note: Prover measuring section, pre-run piping and elbows shall be inspected by
Supplier inspector and deemed “prover quality”

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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 Flanges:
Material ASTM A105
½” to 1 ½” ANSI Class 600, RJ-SW (bored to match pipe)
2” to 14” ANSI Class 600, RJ-WN (bored to match pipe)
Exception: Flanges for prover measuring section are special machined O-ring
tongue and groove design. Skin edge drain flanges are ANSI 150
 Weld Fittings:
Dimensions ½” to 1 ½” ANSI B16. 11/ B1.20.1
2” to 14” ANSI B16.9
Material ½” to 1 ½” ASTM A105

2” to 14” ASTM 234 Gr. WPB
Type ½” to 1 ½” Socket weld/threaded, Class 3000 min
2” to 16” Buttweld
 Branch Connection:
When Pipe run and branch run are same size, use a straight tee. For all other
branches use weldolets (sockolet or threadolets for NPS 2” and smaller) or reducing
tee.
 Studs and Bolts:

ASTM A193 gr. B7; Zinc Coating (Hot-dip) to ASTM A-153.
 Nuts:
ASTM A194 gr. 2H; Zinc Coating (Hot-dip) to ASTM A-153.
 Washers:
ANSI B18.22.1, Material: ASTM F436, Zinc Coating (Hot-dip) to ASTM A-153.
Washers Installed under nuts to minimise damage to painted surfaces.
 Gaskets:
Oval ring with AISI 316 stainless steel or spiral wound with AISI 316L stainless steel
windings, 1/8 inch thick, with AISI 304 stainless steel inner and outer centering rings,
ANSI B16.20, Class to match flange rating.
 Plugs:
3000lb, Hex Head Plugs
 Tubing / Fittings:
AISI 316 stainless steel. All fittings shall be Swagelok or equal.
Tube diameter is 10mm or 6mm with 1mm wall thickness.
 Structural:
Steel shapes and plates – ASTM A36 or equal

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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Tubular – API 5L or ASTM A500 or equal

Lifting Lugs – ASTM A36
 Fasteners:
All structural and miscellaneous bolting shall be ASTM A325; zinc coated per ASTM
A-153. All miscellaneous nuts shall be zinc coated;
Minimum diameter 3/8 inch. All U-bolt diameters to be per manufacture standard. All
U-bolts shall have sufficient additional thread for double nuts.
 Grating:
Serrated, welded bar, 1-1/4 inch X 3/16 inch bearing bars spaced on
13/16 inch between bars with 4” cross bar centers, hot dipped galvanised carbon
steel. Width of grating as required.
 Handrails:
A53 Gr. B pipe, galvanised.
5.4. Compressed Air
 Pipes:
Material API 5L GR.B GALV.
 Fittings:
Material ASTM A 105 GALV.
Screwed pipe shall be threaded per ASME B 1.20.1.

Fabricator shall use AISI 316 stainless steel tubing from pneumatic actuator to shut-
off valve at compressed air header.
5.5. Protective Coating
 Internal (prover only):

Surface preparation: Sandblast to white metal in accordance with SSPC-SP-5
Coat: 6 to 8 mils (dft) with Flexkote 707 air dried epoxy.
 External:
All painting shall be done in accordance with this specification. This applies to
process piping, valves, strainers, meters, and structural steel. Instruments, electrical
equipment and actuators shall be per manufacturer’s standard painting system.
Galvanised and stainless steel surfaces shall not be painted.
Prior to any protective coating all painted surfaces shall receive a near white blast to
SSPC-10.Coat as follows:

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Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
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 Prime coat:
Reinforced Inorganic Zinc Sillicate Devoe Catha Coat,
Nominal Thickness 50-75 micron DFT (2-3 mils).
 Intermediate Coat:
Hi- build epoxy, Devoe Bar Rust 235,
Nominal Thickness 150-200 Micron DFT (6-8 mils)
 Top Coat:
Polyurethane, Devoe Devthane 389,
Nominal Thickness 50-75 Micron DFT (2-3 mils).
 Total DFT:
250-340 Micron (10-14 mils).
Final top colour shall be white. (RAL Code 9010)

Manufacturer: DEVOE or equal
Paint shall have a minimum 4 hours interval between coats.
All painting shall be done by experienced personnel. The paint shall be mixed and
applied in strict accordance with manufacturer’s recommendations. Paint that has
been damaged shall be removed, surface cleaned, and then re-coated.
5.6. Galvanising
Grating will be hot dip galvanized. The hot dip process shall be in accordance with ASTM
A123-89. Thickness grade shall be 100 per Table 2. Galvanised assemblies that are bent
or welded after galvanising shall be coated with cold galvanising only when approved by
purchaser.
5.7. Calibration
Calibration of prover by the waterdraw method per API Manual of Petroleum

Measurement Standards, Chapter 4 (2005 edition), Proving systems, using clean water.
The volume shall be calibrated to within 0.02%. The calibrated volume of the prover will
be expressed at standard reference temperature and pressure.
National Institute of Standards and Technology (NIST) certified test measures shall be
used to determine the calibrated prover volume.
5.8. Electrical Area Classification
All instrumentation, electrical equipment, junction box’s, enclosures, and wiring in

hazardous areas shall be as per IEC and CELENEC codes, and suitable for zone 1
or 2 group IIB T3 classification.
Ingress protection shall be IP65 in accordance with IEC-60529.

CUSTOMER JOB UNIT
PLANT LOCATION
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Ogbainbiri, Nigeria
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5.9. Skid Wiring and Utilities
All electrical wiring will be in accordance with IEC codes and practices.
All cabling shall be armoured and protected from forceful impact by cable tray work.
All AC and DC wiring will be run separately, sized and colour coded as per NAOC
standards.
 Skid Power:
400V, 3 Phase, 50 Hz
 Control Panel Power and Supervisory Computer Power:

230V, 1 Phase, 50 Hz
110V, DC
6. SYSTEM PERFORMANCE REQUIREMENTS
The Supplier shall be responsible for the technical integrity of the system including but
not limited to:
Designs, materials, manufacture, assembly, testing, performance and specified

engineering services. All these activities are to be in accordance with the scope of
supply, the functional specification (deliverable documentation from Supplier) developed
by the Supplier and data and interface information supplied by the purchaser.
The design life and availability and reliability of the system and it’s elements shall be
demonstrated by the Supplier. The whole package shall fulfil all performance
requirements of the DPR Nigeria and this specification. In making assessments of
availability and reliability, the Supplier will need to estimate repair times. For the purpose
of making such estimates the Supplier may assume a given sensible and realistic spares
holding: the Supplier is requested to provide details of it’s spares holding assumptions.
Delay caused by factors not directly related to the system in question may be neglected,
unless a basis for estimating such delays is provided by the purchaser. In the case of
failure modes that make a significant effect to the overall availability, the Supplier may be
required to demonstrate that it’s assumed repair times can be achieved.
6.1. Acceptance Criteria
The final acceptance criteria for the package shall be in accordance with the applicable
codes, standards and regulations in section 3 together with any additional requirements
noted in this document.
A full factory acceptance test must be carried out covering the entire package in
accordance with the approval FAT procedure, covering all hardware, software and safety
aspects. The FAT will be witnessed by the purchaser or their nominated representatives.

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Ogbainbiri, Nigeria
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A full Site Acceptance test must be carried out covering the entire package in accordance
with the approval SAT procedure (prepared by the Supplier) covering all hardware,
software and safety aspects. The SAT will be witnessed by the purchaser or their
nominated representatives.
All test equipment shall have an uncertainty of calibration one order of magnitude lower
than the instrument being calibrated. All calibration equipment must have a valid
calibration certificate granted by approved authority like British Calibration Service (BCS)
or equivalent.
Dead weight testers must be calibrated in bar and compensated for local gravity at
Ob/Ob. Selection of weights to allow for steadily and uninterrupted rising and falling test
series.
6.2. Operation and Maintenance
Full details of the operating design life of all major components, which will be subject to
planned maintenance and replacement during the life of the package, shall be provided
by the Supplier.
All package components which require regular monitoring or maintenance shall be easily
accessible by operations personnel.
The package shall be designed to permit maintenance without the need for specially
designed facilities and space.
7. QUALITY ASSURANCE
The Supplier shall operate a quality system satisfying the applicable provisions of
ISO9001. The Supplier’s sub-Suppliers shall operate a quality system satisfying the
applicable provisions of BS5750 / ISO 9000 (series), or agreed equivalent standard,
commensurate with the goods and services provided.
Supplier shall permit Purchaser to, on a reasonable basis, carry out quality and technical
audits / reviews at both the Suppliers and sub-Suppliers works.
8. DOCUMENTATION
Documents shall be produced in accordance with the DPR Nigeria requirements and
SDRL (see section 13)
9. HEALTH, SAFETY AND ENVIRONMENT REGULATIONS
The Supplier shall be responsible for ensuring that the goods and services supplied shall
meet all applicable regulations on health, safety and environmental issues.

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Ogbainbiri, Nigeria
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10. PACKAGE DELIVERABLES
The list below outlines the deliverable from the Supplier in terms of packages, loose
items, services and documentation.
 Management, studies, planning, meetings, inspection and expediting

visits by Purchaser or Agent, engineering, design, software development,
configuration, quality assurance, implementation and certification. 1 Lot
 Oil metering / Prover system skid fully equipped and instrumented 1 Off
 Control panel 1 Off
 All hardware and software as deemed necessary for the correct
operation under all modes of operation 1 Lot
 Lifting apparatus, for package transportation 1 Lot
 Factory testing & witnessed FAT including Software / Hardware 1 Lot
 Special tools 1 Lot
 Documentation (as per SDRL – section 13) 1 Lot
 Preservation, packing 1 Lot
 Site support for installation and commissioning 1 Lot
 Training course for Purchaser’s Supervisors 1 Lot
 Commissioning spares 1 Lot
 Maintenance Procedures 1 Lot
 Appertaining Work Instructions 1 Lot
 Metering Station Hand Book 1 Lot
 Witnessed SAT 1 Lot
11. RESPONSIBILITIES
Suppliers scope of work and supply includes the following:
Scope Comment to Supplier

System Engineering and design, The intent is that the supplier is responsible for
including preparation of functional developing and providing a solution to the
design specifications and detailed application, not simply providing equipment
design specifications
Interface definition, design and It is intended that interfaces are managed by
implementation, physical and those best suited to deal with the technical
functional issues, such that they are functionally efficient,
correctly designed, accurately implemented and
work first time
Maintenance of interface definition Once interface definition has been agreed and
accepted by the purchaser the Supplier is to
maintain this interface definition through to
delivery
Procurement of all necessary The Supplier is responsible for purchasing all

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components components necessary for completion of the Oil

Metering / Proving System
Assembly and on-skid installation All static items intended for installation within the
packages shall be fully assembled and installed
within the bounds of each package prior to FAT
Piping The supplier is responsible for providing all piping
necessary for operation, within the bounds of
each package. All interface pipework shall
terminate as near to skid edge as practical
Equipment and instrumentation The Supplier is responsible for providing all
equipment and instrumentation necessary for
operation within the bounds of his package
Instrument / Electrical wiring The supplier is responsible for providing all wiring
necessary for operation within the package.
Power supplies The Supplier is responsible for providing
sufficient cable tray from skid edge to all devices
requiring power via distribution devices. The
supplier shall advise the Purchaser of the power
requirements for his package.
Power supplies from UPS system shall be for
essential users only, Vendor to advise equipment
deemed necessary for UPS supply.
Labelling The Supplier is responsible for adequately
labelling all items of equipment and instruments
in the package
Proprietary Software Provision The supplier should identify it’s standard product
software, also any bespoke software that may be
needed for the application; database and logic or
control system scheme characterisation is
defined here as ‘configuration’ and will be
application specific
Configuration, database definition, Supplier has the full responsibility for
design documentation and implementation and provision of all control
implementation software on the package
Configuration control, management The Suppliers data configuration and software
and backup archive management procedures should be available for
review and audit throughout the duration of the
supply
Design and configuration of The Supplier is responsible for liaison with all
communications with third party parties to effect a working solution
software based systems
Certifying Authority interface and Supplier to ensure approval of the system by the
Approval Department of Petroleum Resources (DPR),
Nigeria.
Quality assurance and control, and The supplier is responsible for ensuring that all
tests in the suppliers factory and / punch list items for each package and each loose

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or at sub-suppliers factory item are closed out prior to any packing and
preservation of that package / loose item being
effected
Completeness at delivery Deliverable packages shall be shipped as
complete, whole units. Loose items intended for
site assembly onto packages should be kept to a
minimum
Packing, preservation and delivery NAOC specification requirements shall be met.
to the site Please refer to enclosed SDRL
Service life The metering system shall be designed for 25
years service
Spare capacity Metering panel and barrier rails trunking and
gland plates should permit future installation of
cabling for a further 20% I/O above the design
basis
Documentation As per SDRL section 13
12. SPECIFIC PROJECT REQUIREMENTS
12.1. Special Notes
 Deviation / Clarification
Formal clarification, exception and deviation (“deviation” hereinafter) list shall be

submitted in Supplier’s/Vendor’s proposal. If deviations are specified on some part
of proposal, not in formal deviation list, then the deviation shall not be accepted at
all. All requirements in this specification shall be deemed accepted by
Supplier/Vendor if not specified in deviation list. Any deviation shown on Vendor
document after contract award shall not be accepted by Purchaser even though
Purchaser overlooks it.
Supplier/Vendor shall also state the written confirmation of compliance to all the
requisition requirements other then specifically mentioned in the deviation /
clarification list.
 Mechanical Commissioning
All packages shall be commissioned in accordance with the commissioning

procedure prepared by the Supplier/Vendor, and approved by COMPANY and
Purchaser.
All and any other checks and running tests required by the Supplier/Vendor
representative who shall be present at site during pre-commissioning and
commissioning activity to secure a twenty-four month warranty on the equipment.

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 Supervision on Construction Stage
Supplier/Vendor specialist’s supervision during the erection, installation, testing,

commissioning, and start-up of the equipments/materials shall be included in the
quotation. (As lump-sum base with cost breakdown per each activity)
 Supervision on Warranty Period and Health Care Services
The cost of attendance of Vendor specialist during warranty period shall also be
included in the quotation, as optional. It shall include “Health Care Services” which
means servicing and maintenance at appropriate frequencies, carrying out major
overhauls, on site or at the nearest servicing center as appropriate, all as
recommended by Vendor and as agreed with the Customer. The cost shall cover all
necessary manpower, plant; equipment and tools for 24-month at the end of
warranty period. Supplier/Vendor shall provide per diem rate for the attendance of
the Vendor’s specialist at site for a period of twelve (12) months following the end of
warranty period.
Vendor shall provide a quotation to extend the “Health Care Services” for a further
five (5) years period, as optional.
 Loading / Shipping Data
Supplier/Vendor is requested to specify in his quotation the empty/full load weight,

dimension, and shipping weight/volume for Purchaser’s cost estimation of
construction and transportation of the equipments/materials.
 Technical Literature
Supplier/Vendor shall include technical literature showing his capacity and capability
for the supply of quoted equipments/materials such as catalogues, brochures,
bulletins, and reference list in his quotation.
 Transfer of Vendor Warranties
Supplier/Vendor and Purchaser understand that Purchaser is contracting with

Vendor for the purchase of goods hereunder for ultimate transfer to and use by
COMPANY. Therefore, Supplier/Vendor agrees that, in any event, all rights of
Purchaser for any failure to meet specifications or for any other breach of warranty
provided for shall run to the benefit of and be fully enforceable by COMPANY and
Purchaser either jointly or severally.
12.2. Spares
Commissioning and Start-up spare parts shall be quoted as a part of main quotation.

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
Sheet
19 of 25 0 1 2 3
Two (2) years operation spare parts and Special tools shall be quoted as optional, with 6
months validity after placing of main equipments/materials.
Capital (Insurance) spare parts, if any, may be proposed on Vendor’s past experience, as
optional.
12.3. Packing and Marking
The Supplier/Vendor shall be responsible for the proper packing & marking of the
package as below;
- All gasket surfaces, flange faces and machined or ground metal surfaces shall be
thoroughly cleaned, greased & protected with suitable wood, metal, or substantial-type
covering to insure their full protection.
- All exposed threaded parts shall be greased and protected with metallic or other
substantial type protectors.
- All female threaded connection shall be closed with forged steel pipe plugs or snap-in
protection plugs. Case-iron pipe plugs will not be acceptable.
- Suitable weather protection, blocking straps and skids shall be provided to protect the
equipment from damage in transit and during storage.
The safe arrival at Nigeria Port of all materials in good and usable condition is essential.
The Supplier/Vendor shall provide suitable and adequate protection against corrosion,
high temperature, pilferage and possible rough handling during transshipment. Any
preservation shall be suitable for possible long-term storage at SITE including all
necessary instructions to ensure that the Materials are maintained in an “as new”
condition.
The COMPANY and/or Purchaser reserve the right to undertake inspection of packing
prior to dispatch. Any such inspection shall not relieve the Supplier/Vendor of any of their
responsibilities.
12.4. Materials / Equipment Warranties
The Supplier/Vendor shall provide materials/equipment with a warranty for twenty-four

(24) months from the date of the successful completion of the performance test, or for
forty-eight (48) months from the date of shipment, whichever comes earlier. All
warranties are to be in favor of the Purchaser.
During this period the Supplier/Vendor shall be responsible for Supplier’s/Vendor’s

performance under their warranty.

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
Sheet
20 of 25 0 1 2 3
12.5. Pre-shipment Inspection
The Supplier/Vendor shall be responsible for ascertaining and complying with the current
Nigerian legislation with respect to import regulations and Pre-shipment Inspection. The
Purchaser shall not be held responsible for any additional costs or delivery delays due to
the Supplier/Vendor not being aware of or complying with these regulations.
12.6. Shipping, Imports and Customs Formalities
Delivery condition shall be based on FOB near international port or CIF Nigerian port.
However, Bidder shall be separately provided the price schedule of the goods quoted
each delivery condition.
The Supplier/Vendor shall establish and maintain proper co-ordination and

communications with COMPANY and/or Purchaser with regard to any potential slippages
in the issue of import and customs documentation by the Nigerian Authorities.
Packing, handling and transporting modules, skids involving heavy-lifts and over-sized
cargoes, may be subject to inspection by COMPANY and/or Purchaser prior to shipment.
The Supplier/Vendor shall arrange for the necessary details and advise Purchaser at
least thirty (30) working days in advance.
12.7. General Documentation Requirements
 General
Quality Requirements
The preparation of documents shall comply with the requirements of the
CONTRACT and the format, sizing and method of presentation shall be approved
by Purchaser.
Multi-page documents shall be produced on the following software packages and
shall be capable of clear reproduction, microfilming and electronic storage:
 Microsoft Word
 Microsoft Excel
 Microsoft Powerpoint
 CAD/Autocad Latest Release
Single-page drawings shall be capable of clear photographic, microfilming and
electronic reduction to A3 size.
Language
The official language of the CONTRACT is English.
Size
Vendor shall propose size of documents to be produced, and obtain Purchaser
written approval prior to commencement of work scope.

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
Sheet
21 of 25 0 1 2 3
Formats
Vendor shall propose format of documents to be produced and obtain Purchaser
written approval prior to commencement of work scope.
Format of documents shall be unique and homogeneous throughout the Project,
and used for all documents produced from or on behalf of the Vendor.
Information
Vendor shall propose the scope of information to be entered on documents.
Particular emphasis shall be placed on drawings with regard to data tables, notes,
and hold categories.
The scope of information to be entered on documents shall be homogeneous
throughout the Project.
Each document shall, at all stages of its life, bear an identification of the (internal
and external) cycle it is bound to undergo and a clear indication of those steps
which have already been passed.
Units of Measurement
All documents shall be produced using the unique units of measurement system
approved for the Project.
Confidentiality of Ownership
Each document and drawings shall contain a confidentiality statement as below:
“This document is property of NAOC Ltd. who lawfully reserves all rights. Any
unauthorised attempt to reproduce it, in any form, is strictly prohibited. NAOC will
safeguard its rights according to the civil and penal provisions of the law. “
Symbols
The symbols used in the drawings shall be in compliance with appropriate
specifications and recognised standards acceptable to Purchaser. The same
symbols shall be used throughout the Project.
Revisions
Vendor shall use revision characters starting from 0,1,2….. for Design issues of
documents.
Documents revised from previous approved levels shall have the affected areas
highlighted by 'clouding' or 'side-lining' and the use of a triangle denoting the
revision status. Previous revision highlighting shall be removed at subsequent
issues.
 Operating Manual
The Supplier/Vendor is required to prepare operating manual for the equipment.

The Operating Manual shall provide start-up instructions as well as emergency and
operating instructions. A dedicated section of the manual shall cover the HSE
issues.

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
Sheet
22 of 25 0 1 2 3
The Operating Manuals are to be in electronic format in accordance with details in

Company’s Control and Co-ordination Procedure.
 Maintenance Manuals
The Supplier/Vendor shall prepare Maintenance Manual for the equipment. These
Manual shall include such items as maintenance schedules indicating
recommended minimum and maximum periods for implementation for routine test
and preventative maintenance; maintenance and test procedures; corrective
maintenance procedures, including removal, dismantling, overhaul, assembly,
replacement, repair, test and calibration; cleaning methods and materials,
fits/clearances and tolerances; details of access and lifting requirements; details of
special tools required for maintenance; safety precautions, spare parts details,
drawings, fault finding methods, etc.
The Manuals shall be compiled from Supplier/Vendor data but consolidated in a

user-friendly format.
 Final Data Books
All Supplier/Vendor’s Final Data Book Requirements are detailed in COMPANY’S

Specification for Data Books, 05886.COO.GEN.SPC.

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
Sheet
23 of 25 0 1 2 3
13. SUPPLIER DOCUMENT REQUIREMENTS LIST
Item Copies Required

No. DOCUMENT DESCRIPTION Critical With For Due Cert. Due
Quote Approv Date Copies Date
al
01 QULALTY MANUAL 1C 3C+CD 4
02 FABRICATION / PRODUCTION SCHEDULE 1C 3C+CD 2
03 SUPPLIER DOCUMENT REGISTER 1C 3C+CD 2
04 MONTHLY PROGRSS REPORTS 1C 3C+CD 4
05 SUB-ORDER SCHEDULE / COPY SUB ORDERS 1C 3C+CD n/a n/a n/a
CONTRACT SPECIFIC QUALITY CONTROL PLAN
06 3C+CD 8
AND INSPECTION / TESTING PROCEDURES
GENERAL ARRANGEMENT DRAWING OF COMPLETE
07 X 1C 3C+CD 8
PACKAGE
GENERAL ARRANGEMENT SHOWING SHIPPING /
08 X 1C 3C+CD 8
ERRECTION COG AND WEIGHTS
FOUNDATION AND / OR ANCHORAGE DRAWING
09 INCLUDING WORST CASE STATIC AND DYNAMIC X 3C+CD 12 1E+3C
LOADS
10 EQUIPMENT DETAILED AND OUTLINED DRAWINGS 1C 3C+CD 8
TERMINAL POINT AND SCHEDULE (MECH / ELEC /
11 X 3C+CD 12 1E+3C
INSTRU.)
12 TEST PROCEDURES 3C+CD 12
13 TEST REPORTS, RESULTS AND CERTIFICATION 3C+CD 20
14 PIPING & INSTRUMENT DIAGRAM X 3C+CD 8
15 INSTRUMENT SCHEDULE 3C+CD 6
16 LOOP DIAGRAM / INFORMATION 3C+CD 8
17 HAZARDOUS AREA CERTIFICATION 3C+CD 8
18 POWER DISTRIBUTION DRAWINGS 3C+CD 6
LIST OF ELECTRICAL USERS AND CONSUMPTION
19 OF UTILITIES AVAILABLE INCLUDING UPS SUPPLY 3C+CD 16 1E+3C
REQUIREMENTS
20 LIST OF CONNECTIONS AT BATTERY LIMIT X 3C+CD 16 1E+3C
21 LOOP DIAGRAM / INFORMATION 3C+CD 8 1E+3C
22 NOISE LEVEL DATA SHEETS 3C+CD D 1E+3C
23 STANDARD PRODUCT DOCUMENTATION 3C+CD D 1E+3C
24 INSTALLATION AND MAINTENANCE MANUALS 3C+CD 16
WELDING SPECIFICATION (WPS) AND PROCEDURE
25 3C+CD D-6 1E+3C
QUAL. RECORDS (PQR)
26 NON DESTRUCTIVE TESTING 3C+CD 16 1E+3C
27 HEAT TREATMENT PROCEDURE 3C+CD D 1E+3C
28 PRESSURE VESSEL DESIGN CALCULATIONS 3C+CD 16
29 FAT PROCEDURE 3C+CD 16
30 FAT REPORT 3C+CD D
31 SAT PROCEDURE 3C+CD D
32 OPERATING MANUALS 3C+CD D
33 INSPECTON & TEST PLAN (ITP) 3C+CD 8
SPARE PART LIST (COMMISIONING / 2 YEAR
34 1C 3C+CD 8
OPERATION)
35 SPECIAL TOOL LIST 1C 3C+CD 8

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
Sheet
24 of 25 0 1 2 3
Notes
(1) All document required dates are working weeks from the "Date of Purchase Order".
(2) For final documentation 8 hard copies plus CD Rom.
(3) Installation, Operation and Maintenance Manuals shall be Supplier's standard formats.
(4) First issue drawings to be provided on CD Rom
Symbol key
C = Dyeline/Xerox copy T = FAT
D = Agreed Delivery Date
X = Critical Document subject to specific Order conditions

CUSTOMER JOB UNIT
PLANT LOCATION
Code 3225.03. DIST.24028
Ogbainbiri, Nigeria
Sheet
25 of 25 0 1 2 3
14. APPENDIX
14.1. Appendix A. PROCESS DATA SHEET
3225.03.DPGA.11519 - PROCESS DATA SHEET - OIL METERING PACKAGE
14.2. Appendix B. INSPECTION DATA SHEET (IDS)
14.3. Appendix C. PROJECT GENERAL SPECIFICATION
3225.03.DIST.24005 - GENERAL SPECIFICATION FOR INSTRUMENTATION IN PACKAGES

3200.00.BMSG.17180 - GENERAL SPECIFICATION - REQUIREMENTS FOR 2 YEAR
OPERATING SPARES FOR MECHANICAL EQUIPMENT, MACHINES,
PACKAGES AND LOOSE/BULK ITEMS
14.4. Appendix D. PIPING AND INSTRUMENT DIAGRAM (P & ID)
3225.03.DPFM.11401 - P & ID - LEGEND GENEARAL

3225.03.DPFM.11402 - P & ID - LEGEND INSTRUMENTATION
3225.03.DPFM.11403 - P & ID - LEGEND EQUIPMENT
3225.03.DPFM.11410 - P & ID - OIL METERING SYSTEM
14.5. Appendix E. COMPANY PIPING PROJECT SPECIFICATION
04023.PIP.MEC.SDS - PIPING PROJECT SPECIFICATION “A08”

04045.PIP.MEC.SDS - PIPING PROJECT SPECIFICATION “C04”
14.6. Appendix F. COMPANY VALVE SPECIFICATION
15227.PIP.MEC.STD - VD 315 AG A, GLOBE VALVE, 600 lb ASME B16.34

15254.PIP.MEC.STD - VD 435 AG 7R, GLOBE VALVE, 800 lb API STD602
15281.PIP.MEC.STD - VB 515 AG 1C, BALL VALVE, 600 lb API SPEC 6D
15289.PIP.MEC.STD - VB 515 AG 5C, BALL VALVE, 600 lb ASME B16.34

CUSTOMER JOB UNIT
PLANT LOCATION Appendix A
Code
Ogbainbiri, Nigeria 3225.03. DIST.24028
Sheet
1 of 1 0 1 2 3
Appendix A. PROCESS DATA SHEET
3225.03.DPGA.11519 - PROCESS DATA SHEET - OIL METERING PACKAGE

CUSTOMER JOB UNIT
PLANT LOCATION Appendix B
Code
Sheet
1 of 1 0 1 2 3
Appendix B. INSPECTION DATA SHEET (IDS)

CUSTOMER JOB UNIT
PLANT LOCATION Appendix C
Code
Sheet
1 of 1 0 1 2 3
Appendix C. PROJECT GENERAL SPECIFICATION
3225.03.DIST.24005 - GENERAL SPECIFICATION FOR INSTRUMENTATION IN PACKAGES
3200.00.BMSG.17180 - GENERAL SPECIFICATION - REQUIREMENTS FOR 2 YEAR OPERATING

SPARES FOR MECHANICAL EQUIPMENT, MACHINES, PACKAGES AND
LOOSE/BULK ITEMS

CUSTOMER JOB UNIT
PLANT LOCATION Appendix D
Code
Sheet
1 of 1 0 1 2 3
Appendix D. PIPING AND INSTRUMENT DIAGRAM (P & ID)
3225.03.DPFM.11401 - P & ID - LEGEND GENEARAL

3225.03.DPFM.11402 - P & ID - LEGEND INSTRUMENTATION
3225.03.DPFM.11403 - P & ID - LEGEND EQUIPMENT
3225.03.DPFM.11410 - P & ID - OIL METERING SYSTEM

CUSTOMER JOB UNIT
PLANT LOCATION Appendix E
Code
Sheet
1 of 1 0 1 2 3
Appendix E. COMPANY PIPING PROJECT SPECIFICATION
04023.PIP.MEC.SDS - PIPING PROJECT SPECIFICATION “A08”

04045.PIP.MEC.SDS - PIPING PROJECT SPECIFICATION “C04”

CUSTOMER JOB UNIT
PLANT LOCATION Appendix G
Code
Sheet
1 of 1 0 1 2
Appendix F. COMPANY VALVE SPECIFICATION
15227.PIP.MEC.STD - VD 315 AG A, GLOBE VALVE, 600 lb ASME B16.34

15254.PIP.MEC.STD - VD 435 AG 7R, GLOBE VALVE, 800 lb API STD602
15289.PIP.MEC.STD - VB 515 AG 5C, BALL VALVE, 600 lb ASME B16.34


3225.03.DIST.24028 - R3 - Technical Specification For Oil Metering Package

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CUSTOMER JOB UNIT

Nigerian Agip Oil Company Limited DN-57

TECHNICAL SPECIFICATION FOR

I.Chukwuma H.M.Jeong S.Y.Park Y.K.Shin

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3. APPLICABLE CODES, STANDARDS AND REGULATIONS.................................................3

6. SYSTEM PERFORMANCE REQUIREMENTS.......................................................................3

9. HEALTH, SAFETY AND ENVIRONMENT REGULATIONS....................................................3

10. PACKAGE DELIVERABLES..................................................................................................3

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12. SPECIFIC PROJECT REQUIREMENTS................................................................................3

13. SUPPLIER DOCUMENT REQUIREMENTS LIST..................................................................3

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1.1. Order of Precedence for Documents

Should any conflict occur the order of precedence shall be as follows.

Some of the terms used in this specification are as follows.

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SAT Site Acceptance Test

3. APPLICABLE CODES, STANDARDS AND REGULATIONS

HASAWA Health and Safety at Work Act 1974

Health & Safety Executive

Programmable Electronic Systems in Safety Related Applications Part 2

International Organisation for Standardisation – ISO

ISO 2186 Fluid Flow in Closed Conduits. Connections for Pressure

ISO 5168 Measurement of Fluid Flow – Estimation of Uncertainty of a

The Institute of Petroleum – IP

Section 3 Electrical and/or Electronic Data Capture Systems for Flow

Part XV Flow Metering

American Petroleum Institute – API

API Manual of Petroleum Measurement Standard (MPMS)

API Manual of Petroleum Measurement Standard (MPMS)

API Manual of Petroleum Measurement Standards

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API Manual of Petroleum Measurement Standards

American Society of Mechanical Engineers – ASME

ASME B31.4 “Liquid Transportation Systems for Hydrocarbons, Liquid

ASME / ANSI Pipe Flange and Flange Fittings

AISC Manual of Steel Construction (9th edition)

National Electric Code (1999 edition)

4.2. Ambient and Design Conditions

The Environmental conditions are the following:

Absolute minimum temperature 16ºC

Relative Humidity 90 to 95%

5.1. Metering Skid

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5.2. Control System

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Material ½” to 1 ½” ASTM A105

 Studs and Bolts:

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Tubular – API 5L or ASTM A500 or equal

5.4. Compressed Air

Screwed pipe shall be threaded per ASME B 1.20.1.

5.5. Protective Coating

 Internal (prover only):

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Final top colour shall be white. (RAL Code 9010)

Calibration of prover by the waterdraw method per API Manual of Petroleum

5.8. Electrical Area Classification

All instrumentation, electrical equipment, junction box’s, enclosures, and wiring in

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5.9. Skid Wiring and Utilities