FanucManuals1793 PDF

AG Spindle
Servo Unit
S Series
Maintenance Manual
©E Fanuc Automation
GFZ-65015E/01
WARNING
i
The product described in this publication may employ hazardous voltages or might create other
conditions that could, through misuse, inattention, or lack of understanding, result in personal
injury, or damage to the product or to other equipment. It is imperative, therefore, that personnel
involved in the installation, maintenance, or use of this product understand the operation of the
product and the contents of this publication.
This document is based on information available at the time of its publication. While efforts have
been made to be accurate, the information contained herein does not purport to cover all details
or variations in hardware and software, nor to provide for every possible contingency in connec¬
tion with installation, operation, and maintenance. Features may be described herein which are
not present in all hardware and software systems. Neither GE Fanuc Automation Corporation nor
any of its subsidiaries assumes any obligation of notice to holders of this document with respect
to changes subsequently made.
Neither GE Fanuc Automation Corporation nor any of its subsidiaries makes any representation
or warranty, expressed, implied, or statutory with respect to, and none assumes any responsibility
for the accuracy, completeness, sufficiency, or usefulness of the information contained herein.
No warranties of merchantability of fitness for purpose shall apply.
Copyright 1 987 GE Fanuc Automation North America. Inc.

This manual describes following products:
Series name Model name
S series AC spindle servo unit Model IS, Model 1.5S, Model 2S,
Model 3S, Model 6S, Model 8S,
Model 12S, Model 15S, Model 18S,
Model 22S
TABLE OF CONTENTS
I. S SERIES AC SPINDLE SERVO UNIT
I . GENERAL
...
3
1.1 Configurations 3
1.1.1 Models IS - 3S 3
1.1.2 Models 6S -
1.2 Major Components
22S 4
5
2. DAILY MAINTENANCE AND MAINTENANCE TOOLS 7

2.1 AC Spindle Motor 7
2.2 AC Spindle Servo Unit 7
2.3 Maintenance Tools 7
2.4 Major Maintenance Parts 7
3. TROUBLESHOOTING 8
3.1 Power Voltage Check 8
3.2 Power On Indicator Lamp PIL is not Lit 9
3.3 Alarm is Indicated 10
3.4 Motor does not Rotate or its Rotation is Abnormal 17
3.5 Vibrations or Noises is too Large during Rotation 18
3.6 Noise is Produced from Motor during Deceleration 18
3.7 Speed Overshooting or Hunting Occurs 18
3.8 Cutting Force is Low 18
3.9 Orientation is not Correct 19
3.10 Acceleration/Deceleration Time is Long 19
4 . INSTALLATION 20
4.1 Installation Procedure 20
4.2 Power Connection 21
4.2.1 Power voltage and capacity check 21
4.2.2 Protective earth connection 21
4.2.3 Power connection 21
4.3 AC Spindle Motor Connection 21
4.4 Single Cable Connection 21
5. SETTING AND ADJUSTING 22

5.1 Jumper and Variable Resistor on Spindle Control PCB
(models IS -3S) 22
5.2 Jumper on Spindle Control Circuit (models 6S 22S) - .... 23
5.3 Parameter Setting Method 23
5.4 Number and Content of Parameter 24
5.5 Setting Rank (models IS 3S) - . 34
5.6 Setting Rank (models 6S 22S)- 34
5.7 Setting and Adjusting Spindle Orientation Control Circuit
(option) . 35
6. REPLACING FUSE AND PCB 36

6.1 Replacing Fuse 36
6.2 Replacing Spindle Control Circuit and Control Circuit PCB 36
6.3 Replacing Spindle Orientation Control Circuit PCB 36
6.4 Replacing Transistor Module 37
7. SPINDLE ORIENTATION CONTROL CIRCUIT 39

7.1 Configuration . 39
7.2 Adjusting Spindle Orientation Control Circuit of
Position Coder System 40
7.2.1 Setting and adjusting spindle orientation control circuit
in 2-step spindle speed change or less 40
7.3 Adjusting Spindle Orientation Control Circuit of
Magnetic Sensor Type 45
7.3.1 Mounting magnetizing element and magnetic sensor 45
in 2-step speed spindle for standard type 45
in 2-step speed spindle for high speed type 53
7. 3. A Checking method of spindle position loop gain 58
APPENDIX
APPENDIX 1 CONNECTION DIAGRAM 61
APPENDIX 2 CABLE ROUTING 72
APPENDIX 3 CABLE SPECIFICATIONS 75
APPENDIX 4 CONFIGURATION OF SPINDLE CIRCUIT 77
APPENDIX 5 LOCATION OF UNIT 78
APPENDIX 6 LOCATION OF PCB 81
APPENDIX 7 MAJOR PARTS 83
APPENDIX 8 MAGNETIC SENSOR SIGNALS CHECKING METHOD 85
APPENDIX 9 PARAMETER LIST 86

I. s SERIES AC SPINDLE SERVO UNIT
1. GENERAL
This manual describes maintenance of S series AC spindle servo units (models IS,
1.5S, 2S , 3S, 6S , 8S , 12S, 15S, 18S and 22S) .
1.1 Configurations
1.1.1 Models IS -3S

Models IS 3S of S series AC spindle servo units consist of the following
units .
1) Spindle control unit (basic)
2) Resistor unit (basic)
3) Spare fuse (basic)
4) Connector for connection (basic)
5) Spindle orientation control circuit (option)
6) AC line filter (option)
7) Power transformer (option)
AC spindle servo unit

r
---
I
" -**| PMC sequence U—* Spindle control unit (Note 3)

AC spindle
I circuit motor HI
CNC I
1
I Resister unit
L J
L J Fuse Connector
_— _ _
i
t Fan motor i
i
L J Spindle orientation control circuit
(Note 2)
I
200/220/230 VAC
3-pltase power r~
i
i
AC line filter
* I
i
No-fuse breaker
I
i
— r—
i "i No-fuse breaker
|
I I (Note 1)
r
380/415/460 VAC
I __ Power transformer I (Option)
Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

for the input circuit of S series spindle servo unit.
Note 2) Cool the spindle control unit using a fan motor having a specific wind
speed. Refer to Descriptions manual.
Note 3) For the PCB configuration refer to Appendix 2.
3 -
1.1.2 Models 6S-22S
Models 6S -
22S of S series AC spindle servo units consist of the following
units.
1) Spindle control unit (basic)
2) Spare fuse (basic)
3) Connector for connection (basic)
4) Power transformer (option)
5) Spindle orientation control circuit (option)
6) Unit adapter (option)
AC spindle servo unit

r i
_
CNC
r— - PMC sequence j
circuit
r* Spindle control unit (Note 3)
AC spindle
motor =1
Fuse Connector
L
I J
' Spindle orientation control circuit i
j-
i Fan motor
I
i i Unit adapter
"1i
i
(Note 2)
f
.
3-phase power 200/220/230 VAC i
i
I
T i
L : r-*~I
No-fuse breaker
__
I
1
I
i
I
No-fuse breaker
I (Note 1)
_
i_ 380/415/460 VAC Power transformer i (Option)
L_
Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

for the input circuit of S series spindle servo unit.
Note 2) Cool the spindle control unit using a fan motor having a specific wind
speed. Refer to Descriptions manual.
Note 3) For PCB configuration refer to Appendix 2.
-4-
1.2 Major Components
Table 1.2 (a) Major components
ROM
Model Order specification Unit PCB
Specification Type
IS A06B-6059-H002//H501 A06B-6059-H002 A16B-1100 A06B-6059-H501 9801

8000rpm -0200
(PCB1)
1.5S A06B-6059-H002//H508 A06B-6059-H002 + A06B-6059-H508 9808
8000rpm A16B-1100
-0240
2S A06B-6059-H002//H502 A06B-6059-H002 (PCB2) A06B-6059-H502 9802
8000rpm
3S A06B-6059-H003//H503 A06B-6059-H003 A06B-6059-H503 9803

6000rpm
6S/A3 A06B-6059-H203//H523 A06B-6059-H203 A20B-1003 A06B-6059-H523 9823

6000rpm -0010
(PCB1)
6S A06B-6059-H206//H511 A06B-6059-H206 + A06B-6059-H51 1 9811
6000rpm A20B-1003
-0020
8S A06B-6059-H208//H512 A06B-6059-H028 (PCB2) A06B-6059-H5 12 9812
4500rpm
8S A06B-605 9-H208 //H51 3 A06B-6059-H028 A06B-6059-H513 9813

6000rpm
12S/A8 A06B-6059-H208#H524 A06B-6059-H208 A06B-6059-H524 9824

4500rpm
12S/A8 A06B-6059-H2O8//H525 A06B-6059-H208 A06B-6059-H525 9825

6000rpm
12S A06B-6059-H21 2//H514 A06B-6059-H212 A06B-6059-H514 9814

4500rpm
12S A06B-6059-H212//515 A06B-6059-H21 2 A06B-6059-H515 9815

6000rpm
15S A06B-6059-H215//H516 A06B-6059-H2 1 5 A20B-1003 A06B-6059-H5 1 6 9816

4500rpm -0010
(PCB1)
15S A06B-6059-H2 15//H5 1 7 A06B-6059-H215 + A06B-605 9-H51 7 9817
6000rpm A20B-1003
-0120
18S A06B-6059-H218//H518 A06B-6059-H218 (PCB2) A06B-605 9-115 18 9818
4500rpm
22S A06B-6059-H222//H520 A06B-6059-H222 A06B-6059-H520 9820

4500rpm
- 5
Table 1.2 (b) Major components (option) (models IS - 3S)
Order
Name PCB
specifications
Orientation ARII A06B-6059-J1 10 A20B-0008-0242

(Position coder, 2-stage speed change)
Orientation BRII A06B-6059-J1 1 1 A20B-0008-0243

Orientation CR A06B-6059-J120 A1 6B-1300-0110

(Magnetic sensor, 2-stage speed change)
Orientation GR A06B-6059-J121 A20B-0008-0111

Table 1.2 (c) Major components (option) (models 6S - 22S)
Order
Name PCB
specifications
Orientation ASH A06B-6059-J130 A20B-0008-0242

Orientation BSII A06B-6059-J131 A20B-0008-0243

Orientation CSII A06B-6059-J140 A20B-0008-0032

Orientation GSII A06B-6059-J141 A20B-0008-0033

6 -
2. DAILY MAINTENANCE AND MAINTENANCE TOOLS
Check and clean the following items once every 6 months or so for using the AC
spindle motor and AC spindle servo units under a normal condition for a long
time.
Take the check frequency into consideration according to the contamination
degrees in each item.
2.1 AC Spindle Motor

If the ventilation hole, cooling fan, and fan finger guard (net) of the AC
spindle motor become dusty, the radiation efficiency of the motor drops. Clean
the AC spindle motor by using the factory air and a vacuum cleaner.
2.2 AC Spindle Servo Unit

Since a cooling fan is mounted at the upper part of the servo unit, its nearby
resistor and other parts become dusty after a long-time use. If they are dusty,
clean them using the vacuum cleaner or the like.
2.3 Maintenance Tools

Use tools indicated in Table 2.3 (a) for adjustments and tools indicated in
Table 2.3 (b) for repairing troubles.
Table 2.3 (a) Tools used for adjustments
Name Specification Use
AC voltmeter 1 - 300 V +2% or less AC power voltage

measurement
©,© screwdrivers © large, medium size

© large, medium, small size
Table 2.3 (b) Tools used for repairing troubles
Name Specification Use
AC voltmeter 1 - 300 V +1% or less AC power voltage

measurement
DC voltmeter 1 mV - 500 V +1% or less DC power voltage

measurement and offset
voltage check
Circuit tester Resistance value check
©,© screwdrivers © large, medium size

© large, medium, small size
2.4 Major Maintenance Parts

For maintenance parts, see appendix 7 Major maintenance parts.
7
3. TROUBLESHOOTING
Perforin troubleshooting, referring to each item in Table 3 according to trouble
conditions if a trouble occurred.
Table 3 Sort of trouble conditions
Reference
Item Trouble conditions
item
1 Power voltage check 3. 1
2 Power ON indicator lamp PIL does not light. 3.2
3 Alarm (AL-QO) is displayed on the PCB. 3.3
4 Number of rotation is not as specified. 3.4
5 Motor does not rotate. 3.4
6 Vibrations and noises are noticeable during rotation. 3.5
7 An abnormal noise is produced from motor during deceleration. 3.6
8 Motor speed overshoots or hunting occurs. 3.7
9 Cutting power drop 3.8
10 Spindle orientation is not correct. 3.9
11 Acceleration/deceleration time is longer than specified. 3. 10
Note) When replacing the spindle control PCB or the control PCB, follow the
cautions described in section 6.2. Refer to Appendix 2.
3.1 Power Voltage Check

Check AC power voltage and DC power voltage on the spindle control PCB. Test
points and standard values are as specified in Table 3.1.
Table 3.1 Power voltage check
AC power voltage check Check at INPUT terminals R,S,T (See 4.2)
DC power voltage check Voltage Test points Standard value

on the spindle control
PCB +24 V +24 V - 0 V About 25 V +4%
+15 V +15 V -0 V +15 V +4%
+5 V +5 V - 0 V +5 V +2%
-15 V -15 V - 0 V -15 V +4%
- 8 -
Test points (refer to Appendix 6.)
U CN8 U
C
N
6
[~o] OV |~o] OV
I CN9 1 I CN9 J
C C
N N
5
5
24V®
®- 1 5V C + 5 V ® ® OV
+ 1 5 V® 0-15V C
® +5V N
4 © OV N
® + 1 5V ® OV 4
24V®
1 CN1 | flN2j
ncNBfi | CN1 | |CN3~| [CN2]
Spindle control PCB for models IS - 3S Spindle control PCB for models 6S •22S
Note) Be careful that the 200 VAC is output on CN8 connector for models IS - 3S
and 300 VDC on CN8 for models 6S 22S. -
3.2 Power On Indicator Lamp PIL is not Lit
Table 3.2 Check procedure and remedy
Item Causes Check procedure Remedy
1 AC power is not Check it at power

supplied . input terminals R,S,T.
2 For models 6S 22S, - See Appendix 5 . Replace fuse FUR, FUS

fuse FUR, FUS or FUT or FUT.
is blown.
3 For models
fuse FI or
IS -3S, Check if alarm indi¬ Check whether the pulse
F2 is cations of fuses F2 generator cable or
blown . and F3 appear. position coder cable
For models 6S -22S, See Appendix 5. for orientation is open.
fuse F2 or F3 is Replace the fuse FI, F2
blown. or F3. When the fuse
is blown even if
replacing it, replace
the PCB.
4 PCB connectors are Check if the connector Insert connectors

not plugged guide groove appears correctly.
correctly. on the PCB connector Refer to section 6.
CN4, 5 : models surface.
IS 3S -
CN4 - 6: models
6S - 22S
- 9 -
5 PCB power circuit is Lamp PIL is lit by +5 V Replace PCB.

defective. and -15 V. Refer to section 6.
Check power voltage
according to Table 3.1.
3.3 Alarm is Indicated

Alarms on AC spindle motor and servo unit are indicated on five digits of
seven-segment on the servo unit PCB. Correspondence between seven-segment
indications and alarm signals is shown in Table 3.3 (a), (b).
Table 3.3 (a) Alarm (models 1S - 3S)
Alarm No. Meanings Contents Remedy
AL-01 Motor overheat This lamp lights when Cool the motor
internal temperature of and reset the
motor is higher than the alarm.
specified value.
AL-02 Excessive This lamp lights when the Reset alarm.

deviation of motor speed is largely
speed deviated from the command
speed.
AL-03 Defective Detects that regenerative Reset alarm

regenerative current has flown longer after removing
current than the allowable time. the problem.
AL-04
AL-05
AL-Ob Overspeed This lamp lights when the Reset alarm.

(Analog motor exceeds 115% of the
detection) rated speed.
AL-07 Overspeed This lamp lights when the Reset alarm.

(Digits 1 motor exceeds 115% of the
AL-08 Overvol tage This lamp lights when Reset alarm.

voltage largely exceeds the
rated working voltage range
due to a tap selection
failure, etc..
A1.-09
AL-10 Detects lower Detects the input power Remove the

voltage. voltage lessened. problem and
reset the alarm.
10
AL-11 Excessive high Detects over DC voltage of Remove the

voltage of DC power . problem and
link reset the alarm.
AL-12 Abnormal current Detects over current of Remove the

of DC link circuit . problem and
Defective reset the alarm.
transistor
AL-13 - 15
AL-16 - 23 Defective arithmetic circuit and peripheral circuit
No indica¬ Defective ROM

tion
Table 3.3 (b) Alarm (models 6S - 22S)
AL-OI Motor overheat This lamp lights when Cool the motor
internal temperature of and reset the
motor is higher than the alarm.
specified value.
AL-02 Excessive This lamp lights when the Reset alarm.

deviation of motor speed is largely
speed deviated from the command
speed.
AL-03 +24 V fuse is +24 V fuse of the control Replace a fuse

blown. power is blown. and turn on the
power again.
AL-04 Open phase of A phase of input power is Remove the

input power open . problem and turn
on the power
again.
AL-05

(Analog motor exceeds 115% of the

(Digital motor exceeds 115% of the
AL-08 Overvoltage Voltage extremely excesses Reset alarm.

the rated voltage.
11
AL-09 Overheat of Temperature of radiator Cool the

radiator such as semiconductor is radiator and
extremely high. reset an alarm.
AL-10 Lower voltage of Detects lower voltage of Remove the

input power input power. problem and turn
on the power
again.
AL-11 Excessive high Detects over DC voltage of Remove the

voltage of DC power. problem and
link reset the alarm.
AL-12 Abnormal current Detects over current of Remove the

of DC link circuit . problem and
Defective reset the alarm.
transistor
AL-13 Defective Abnormal transmission Remove the

arithmetic between microcomputer and problem and
circuit peripherals reset the alarm.
AL-14 Defective ROM Detects defective ROM. Replace ROM.
AL-15 Defective Detects defective optional Remove the

optional circuit circuit and erroneous problem and
connection to optional reset the alarm.
circuit .
1) Alarm No. 01 (AL-01) Motor is overheated.
Item Causes Check Remedy
1 Built-in fan motor of Replace fan motor.

spindle motor is
defective.
2 Overload operation Check it using a load Re-examine cutting

meter. conditions and tools.
3 Motor cooling system Clean it using

is dirty. compressed air or
vacuum cleaner.
4 Disconnection or poor Check connections Confirm the connection

contact of wiring between motor and servo of connector for
unit . signal. (Note)
Note) Refer to Appendix 2.
12 -
2) Alarm No. 02 (AL-02) Speed is deviated from the command value.
1 Overload Check it using a load Re-examine cutting

meter . conditions and tools.
2 Transistor module is Transistor collector- Replace transistor

defective . emitter is open. module. (Note 1)
3 Blow out or poor Check fuses F4A - F4M Connect fuses securely,
connection of the for blown out or and replace blown out
driver protective missing. fuses, if any.
fuse on PCB.
4 Speed feedback signal Check the speed feed¬ Check the motor speed
is defective. back signal level. detector or signal
(Note 2) cable.
5 Wiring failure Check if connection

(disconnection, poor cables are normally
contact, etc.) connected .
Note 1) Refer to section 6.4.
Note 2) Speed feedback signal check
Observe the speed feedback signal using an oscilloscope under the rota¬
tion command off (motor stop, drive power off) condition after turning
on the power supply. Observe it at the following check terminals, while
slowly turning the motor by hand.
Test points Normal waveforms
PA-OV
0 V.
Vp-p = 0.36
About 2.5V
— 0.5 V
PB-OV Same as shown above
RA-OV 2.5 +0.2 VDC
RB-OV Same as shown above
PAP-OV
( Adjust KVI8I
PBP-OV PAP
0V
(CW rotation)
4.5 V (Adjust (tV 1 9)
PBP
t
0.4 V
-=t=- 0 V
Check within ON/OFF duty is 50%.
(PAP and PBP signals are inverted in CCW

direction. )
13
3) Alarm No. 03 (AL-03)
- Models IS 3 S : Defective regenerative circuit
I tern Causes Check Remedy
1 Transistor TR1 on the Check collector (C) , Replace transistor TR1.

regenerative circuit emitter (E) and base
is defective. (B) of transistor.
Refer to section 6.4.
- Models 6S - 22S: +24 fuse is blown.
1 Fuse FI on PCB is Replace fuse FI.

blown.
4) Alarm No. 04 (AL-04) Open phase of input power (models 6S - 22S)
1 High impedance on AC Alarm AL-04 lights - Replace the power

power supply side. only when the motor supply having low
(Example) speed is reduced power impedance.
Two transformers are from high speed. (Note 1)
connected in series or - Looseness of input
when a variable auto¬ cable connector.
transformer is Examp le :
connected . Open phase due to
loosened screws.
2 Transistor module is Replace transistor

defective . module. (Note 2)
3 MCC or AC reactor is Replace the defective

defective. Detection part .
resistor R5 or R6 is
open.
Note 1) Power impedance checking method.
IK
AC spindle
lo AC power S AC spindle motor
supply servo unit
1’ \V<
K; c;
!•:
AC voltmeter
14
Calculation formula
EO - El
x 100 (%) < 7 (%)
EO
where EO: Voltage when the motor stops operating.

El: Voltage during acceleration of motor or voltage just before
the motor speed begins lowering with a load applied.
Input power specifications
Name Specifications
Nominal rated voltage 200/220/230 VAC
Allowable voltage -15% - +10%

fluctuation width
Power frequency 50/60 Hz

Power impedance Voltage fluctuation due to load (120% load at
30 minute rating) : Less than 7%
Note 2) Refer to section 6.
5) Alarm No. 06 (AL-06) Overspeed (analog detection)
1 PCB setting failure or Check PCB for normal Change setting of PCB.
adjusting failure setting and adjustment. Confirm parameter F-5.
2 Wrong specification of Check specification Replace ROM.

ROM (memory IC) referring to Table
1.2 (a).
3 PCB is defective. Replace PCB. Refer to

section 6.
6) Alarm No. 07 (AL-07) Overspeed (digital detection)

Same as in alarm No. 06 (AL-06).
7) Alarm No. 08 (AL-08) Overvoltage
1 AC power voltage Check power voltage. Stabilize the input

exceeds the rated voltage .
value.
15
8) Alarm No. 09 (AL-09) Radiator is overheated. (models 6S - 22S)
1 Cooling fan is Check if fan is Replace fan.

defective. stopping.
2 Overload operation. Check load by using a Re-examine the cutting

load meter. condition.
3 Dusty and dirty. Clean using compressed

air or vacuum cleaner.
9) Alarm No. 10 (AL-10) Input power voltage drops.

This alarm indicates abnormally low AC power voltage (-15% or less).
10) Alarm No. 11 (AL-11) Overvoltage of DC link circuit.

(Regenerative circuit is faulty ...
Regeneration failure)
1 High power impedance. Examine AC power

specification.
2 PCB is defective. Replace PCB. (Note)
3 Defective transistor Replace transistor

module (TM1) . module. (Note)
4 Resistor RIO is open. Repair resistor RIO.
Note) Refer to section 6.
11) Alarm No. 12 (AL-12) Overcurrent flows to DC link circuit.
1 Output terminals or Check connections.

internal circuit of
motor is shorted.
2 Transistor module is Check the transistor Replace transistor

defective. module. module. (Note)
3 PCB is defective. Replace PCB. (Note)
Note) Refer to sections 6.2 - 6.4.
12) Alarm No. 13 (AL-13) CPU alarm. (models 6S - 22S)

Replace PCB. Refer to section 6.
16 -
13) Alarm No. 14 (AL-14) ROM is defective. (models 6S - 22S)
1 ROM is not mounted at Check if ROM is Mount ROM properly.

all or not properly unplugged from the
mounted . socket or if its leads
are broken.
2 ROM is defective. Check series No. of Replace ROM having

ROM. correct specification.
See Table 1.2 (a).
14) Alarm No. 15 (AL-15) Defective optional circuit (models 6S - 22S)
1 Defective optional PCB Replace PCB. (Note)

2 Optional PCB con¬ Check and correct the

nection is improper. connection.
Refer to Appendix 1.
3.4 Motor does not Rotate or its Rotation is Abnormal
1 Defective phases of Alarm lamp lights on Repair phases.

motor power line spindle servo unit when Refer to Appendix 2.
rotation command is
given.
Alarm lamp does not Apply higher voltage

light. of speed command.
2 Command signal Check signal cable

connection failure Connection.
3 Parameter is not Set parameters F-01 and

proper. F-02 correctly.
4 ROM is not proper. Check series No. of Set ROM correctly.

ROM.
See Table 1.2 (a).
17
3.5 Vibration or Noise is too Large during Rotation
1 Motor is defective. Replace motor.
2 PCB is defective. Run the motor idly. Replace PCB.

When the connector CN2 Refer to section 6.
from AC spindle servo
unit while rotating the
motor, overheat alarm
(AL-01) occurs, and
the motor runs idly.
(Note)
If vibrations and
noises are reduced
during idle run as
compared with normal
rotation time, the
control circuit is
defective.
Note) To perform idle run contact with the MTB whether idle run is considered.
Some of sequences makes brake enable.
3.6 Noise is Produced from Motor during Deceleration

During deceleration of the motor, energy is regenerated to the power supply
through the regenerative control circuit. If the regenerative energy is
excessive, the regenerative current limit circuit operates to change the motor
current waveform, causing an abnormal noise to be produced from the motor. In
such a case, lessen parameter F-20 until no abnormal noise is produced.
Lessening F-20 makes the deceleration period long.
3.7 Speed Overshooting or Hunting Occurs
1 Overshooting Enlarge F-21 or F-22. Readjust. Refer to

(Note) section 5.4.
2 Spindle hunting Lessen F-21 or F-22. Readjust. Refer to

(Note) section 5.4.
Note) Adjust F-21 for "HIGH" clutch, and F-22 for "LOW" clutch.
3.8 Cutting Force is Low
1 ROM is not proper. Check it referring to Replace ROM.

Table 1.2 (a).
2 Torque limit command Check signal.

is applied.
3 Loosened belt Check belt tension.
18
3.9 Orientation is not Correct
I tern Causes Check procedure Remedy
1 Setting or adjusting Check if circuit is set Refer to section 7.

failure of orientation and adjusted as
control circuit. specified in data
sheet .
2 Orientation control Replace PCB. Refer to
circuit PCB is section 6.
defective.
3 Spindle control PCB is Adjust deceleration Adjust PCB. Refer to

not adjusted properly. time of spindle control section 7.
circuit. Adjust
parameter F-20 to
shorten the decelera¬
tion period.
4 Position detection Check the output signal Replace the position

(position coder or waveform of the coder or magnetic
magnetic sensor) is position detector. sensor.
defective.
3.10 Acceleration/Deceleration Time is Long
1 Torque limit command Check signal.

is applied.
2 Defective receiver Change torque limit Replace receiver part

part activates the parameter F18 to (HY2) or PCB.
torque limit. adjust acceleration
period.
3 PCB is not adjusted If parameter F-20 is Readjust F-20. Refer

correctly. set too low, the to section 5.4.
deceleration period
becomes long.
19 -
4. INSTALLATION
4.1 Installation Procedure
Observe the checking procedure shown in Table 4.1 at the installation.
Table 4.1 Installation procedures
Item Description Remarks
1 Check if specifications of motor, Check if motor corresponds to

servo unit, options, etc. are units, PCB, and ROM correctly
correct . according to Table 1.2.
2 Check appearance for damage Check resistors, and parts on the

PCB.
3 Check the working AC power supply See Table 4.2.1.

for voltage, voltage fluctuation,
power capacity (kVA) and
frequency.
4 Connect the earth wire, power Refer to sections 4.2, 4.3, 4.4
cable and drive power cable. and Appendix 1.
5 Check setting and adjustment Refer to section 5.1.

results.
6 Turn on AC power supply, and make Refer to Appendix 6.
sure that green lamp PIL lights on
PCB.
7 Give rotation command to check the

normal rotation and reverse
rotation movement.
8 Check the operation over the

entire velocity range.
9 Adjust spindle orientation Refer to section 7.

circuit.
20 -
4.2 Power Connection
4.2.1 Power voltage and capacity check

Measure the AC power voltage before connecting the power supply, and take the
following measure according to power voltage.
Table 4.2.1 (a) Checking AC power voltage
AC power voltage Nominal voltage Measures
170 - 253 VAC Connect directly.
Higher than 254 VAC 380 V to 550 V Set input voltage to 200 VAC using
insulation transformer.
The input power specification of the AC spindle servo unit is as specified in

Table 4.2.1 (b). Use a power source having the power capacity having a
sufficient allowance so that no trouble due to voltage drop occurs with the
maximum load.
Table 4.2.1 (b) Input power specification of AC spindle servo unit
Nominal rated voltage 200/220/230 VAC, 3 phases
Allowable voltage fluctua¬ -15% to +10%

tion
Frequency 50 Hz/60Hz +1 Hz
6S/ 6S 12 S /
Power Motor model IS 1.5S 2S 3S 8S 12S 15S 1 8S 22S
A3 A8
capacity
Capacity with
30-rainute 4 7 7 9 9 12 17 17 22 26 32 37
rating (kVA)
4.2.2 Protective earth connection

Connect the protective earth to connection terminal G before connecting the
power supply. Use the protective earth having sufficient capacity as compared
with the feeder circuit breaker capacity.
4.2.3 Power connection

Connect the power cable after protective earth connection.
The power phase rotation is not specified for AC spindle servo unit.
The cooling fan motor employs three-phase power. When connect the input power
to the unit, check the proper phase connection.
4.3 AC Spindle Motor Connection

Connect the AC spindle motor according to the connection diagram in Appendix 1.
If the drive power cable connection sequence is in error, vibration are produced
the motor does not rotate or alarm (AL-02) occurs to stop the motor. Always
connect protective earth "G".
4.4 Single Cable Connection

Connect the signal cable according to the connection diagram in Appendix 1.
21
5. SETTING AND ADJUSTING
5.1 Jumper and Variable Resistor on Spindle Control PCB (models IS - 3S)
Refer to Appendices 5 and 6 for part locations of the unit and PCB. Always
confirm the location of parts on PCB before power on.
Table 5.1 (a) Jumpers (models 1S - 3S)
Setting at
Jumper Contents State
shipment
SI Switches mode of Test mode TEST DRIVE
control circuit
Operation mode DRIVE
S2 Selects from right Detector Detector Depends upon

S3 table according to I (rpm) II (rpm) model.
the speed at rated
command (VCMD = 10 V) 6000 D
Detector I: 4500 8000 C

Gear of 256 teeth
Detector II: 6000 10000 to B
Gear of 128 teeth 12000
8000 to 15000 to A
10000 20000
S4 Switches gain Normal operation OFF OFF

S5 mode
Switches gain ON
Table 5.1 (b) Variable resistor (models IS •3S)
Variable
Contents Setting at shipment
resistor
RV1 Maximum speed in CCW Depends upon model.
direction
RV2 Maximum speed in CW direction
RV3 Offset of speed detection Adjust TS3 to 0 mV +0. 1 mV at

circuit rotation command OFF.
RV4 Voltage of +5 V +5 V -1-0.1 V
RV5 Adjusts gain at switching of 50%

gain
RV6 Gain of speed detection Value Max. speed

Mode 1
circuit for low speed (rpm) (rpm)
Adjusts speed at 25 mV +2 mV 3S 15 +3 6000

of VCMD for each model
IS, 1.5S, 2S 20 +4 8000
22 -
5.2 Jumper on Spindle Control Circuit (models 6S - 22S)
Refer to Appendices 5 and 6 for parts location of the unit and PCB. Always
confirm the location of parts on PCB before power on.
Table 5.2 Jumpers (models 6S - 22S)
Setting at
Jumper Contents Position
shipment
SI Drive mode DRIVE DRIVE
Test mode TEST
S2 Increases 10% of power voltage of + 10 No setting

+5 V
Decreases 10% of power voltage of -10

+5 V
S5 M0FF1 (CN3 - 15) and MOFF2 EXT INT

(CN3 - 16) signals are used.
M0FF1 and M0FF2 signals are not INT

used .
S6 Option setting S6A: ON +24 V Optional
S6B : ON +5 V setting is
S6C: ON -15 V not set.
OFF: Not apply OFF
5.3 Parameter Setting Method

The setting switch and the display part are arranged on the PCB like the figure
below. Refer to Appendix 6.
These switches enable to confirm and set parameters,
Display part
Me? M M Jy
Setting switch
0[&]
DATA DOWN'
SET 0
1) To confirm the current parameter

a) The speed is usually displayed at the display part (Five digits).
The current parameter number can be displayed when "MODE" is on. The
parameter number is displayed as two digits of "F-XX".
23
2) To confirm the setting data
a) Select the parameter number of data to be checked in the following manner.
b) Continuously turn 4 switches "MODE", "+ UP", "+ DOWN" and "DATA SET" ON at
the same time for more than one second.
c) The display part changes from the blank to "FFFFF".
d) Off all switches.
e) The current parameter is displayed when "MODE" is on.
f) When "+ UP" is on with "MODE" on, the parameter number is incremented
by 1 .
g) When "+ UP" is continuously on with "MODE" on, the parameter number
increases continuously.
h) When "4- DOW" is on with "MODE" on, the parameter number is decremented
by 1.
i) When "+ DOWN" is continuously on with "MODE" on, the parameter number
decrements continuously.
j) With "MODE" off, the data is displayed (4 digits) after approx. 0.5
second .
k) After approx. 10 seconds the data display is selected, the speed display
is selected. When all switches are off in any mode, the speed is finally
displayed .
3) To alter the data
—
a) Select the parameter to be changed according to the steps (2) (b ) to (i)
b) Turn "MODE" off: The data of parameter is displayed after approx. 0.5
.
second.
c) Turn "+ UP" on: The data is incremented by 1.
d) Turn "t UP" on continuously: The data is incremented continuously.
e) Turn " + DOW" on: The data is decremented by 1.
f) Turn "+ DOW" on continuously: The data is decremented continuously.
g) The motor is controlled using the displayed data.
h) When replacing the data with the modified data, keep turning "DATA SET" on
for one second or more.
i) The display part changes from the blank to "88888" and modification of the
data completes.
j) Wen changing the data once again, follow the steps from (3)-(a) above.
k) The speed is indicated automatically after about 10 seconds. For para¬
meters F-13, F-14 and F30, speed is displayed after 2 seconds.
5.4 Number and Content of Parameter

1) Motor speed indication
Display data
Parameter No. Contents of data
(Five digits)
F-00 The speed of the motor is displayed.
(rpm)
2) Use/no use of the machine ready signal (MRDY)
Display data
(Five digits)
F-01 0001 0, 1 (Standard setting: 0)
Explanation: Machine ready signal (MRDY) is used 1

Machine ready signal (MRDY) is not used: 0
- 24
3) Use/no use of speed override (models 6S - 22S)
Display data
Parameter No. (Four digits) Contents of data
Explanation: Use speed override 1

Not use speed override: 0
4) Range of speed override (models 6S - 22S)

Display data
Explanation: Upper limit of speed override (up to 120%): 1

Upper limit of speed override (up to 100%) : 0
Note) When F-02 is set to 0; speed override is not used, F-03 should be set
to 0.
5) Maximum speed (models 6S - 22S)
Display data
(Four digits)
F-05 0-3 (Depend upon motor)
Explanation : 6S - 22S IS - 3S Setting

(rpm) (rpm)
Up to 5000 Up to 10000 0
Up to 6000 Up to 12000 1
Up to 15000 2
Up to 20000 3
6) Output limit pattern
Display data
F-06 0000 0 to 6 (Standard setting: 0)
Explanation: This function is not available for a conventional type.

In the following cases, select a pattern which is appropriate
respectively.
A. When the output is limited only at acceleration and
deceleration, the motor accelerates and decelerates slowly,
and operates at the rated output during steady rotation
(Setting data: 1 or 4) (function similar to software start
and stop)
B. When the motor accelerates and decelerates at the maximum
rated output and the output is limited during stable
rotation (Setting data: 2 or 5)
25
C. When the same motor and amplifier are used to operate the
machine as a different output specification machine (Setting
data : 3 or 6)
Setting data
Content
Pattern 1 Pattern 2
The output is not limited. 0 0
Output is limited only at accelera¬ 1 4

tion and deceleration.
No output is limited at acceleration 2 5

and deceleration but it is limited
during steady rotation.
The output is limited over all move¬ 3 6

ments.
(Output limit pattern 1): The setting data =1, 2, 3

Output
Catalog description
value
Pm 100%
Pout
_ IF-071 x Pm
100
0
Nb Nm
Speed
(Output limit pattern 2): The setting data =4, 5, 6

Output
Catalog description
value
Pm 100%
Pout
_ 1 P-07 1 x Pm
100
0
Nb Nm
Speed
7) Limit value at output limited
Display data
Explanation : With the maximum rated output (overload capacity) as 100%, set
the limit value to a value to be limited. This value is
available when the output is limited due to parameter F-Ob.
Output limit value = Maximum rated output x (setting data) %
2b -
8) Delay time to motor power interruption
Display data
(Four digits)
Explanation: Delay time from zero speed signal detection to the motor power
interruption.
Delay time = (Setting data) x 40 msec

9) Use/no use of excitation interruption of motor power using machine ready
signal (MRDY)
Display data
Explanation: The function is used when it is presumed that the electro¬

magnetic contactor is switched frequently. When the machine
ready signal (MRDY) is off, only motor power is interrupted,
and the electromagnetic contactor remains on.
The function is used : 1
The function is not used: 0
10) Adjustment of speed error offset at the time of the forward

rotation command (SFR)
Display data
F-10 0128 0 - 255 (Standard setting: 128)
Explanation: The speed error offset is adjusted when stopping motor with
the forward rotation command (SFR) and speed command voltage
0 V (zero rotation command) applied. Increase the data when
stopping the motor rotating counterclockwise (CCW) , as viewed
from the shaft.
11) Adjustment of speed error offset at the time of the reverse rotation command
(SRV)
Display data
F-ll 0128 0 - 255 (Standard setting: 128)
Explanation : The speed error offset is adjusted when stopping motor with
the reverse rotation command (SRV) and speed command voltage
0 V (zero rotation command) applied. Increase the data when
stopping the motor rotating CCW, as viewed from the shaft.
27 -
12) Adjustment of speed error offset at the time of the orientation command
(ORCM)
Display data
(Four digits)
Explanation: The parameter is used for adjustment when no adjustment is

possible so that the LED of IN-POSITION FINE is lit at
orientation using the variable resistor on the orientation
circuit .
13) Speed at forward rotation command (SFR)
Display data
(Four digits)
F-13 0 - 255 (Depends upon motor)
Explanation: Adjust the speed when inputting specific speed command at

forward rotation command (SFR). Increase data to increase
speed.
14) Speed at reverse rotation command (SRV)
Display data
F-14 0 - 255 (Depends upon motor)
Explanation: Adjust the speed when inputting specific speed command at

reverse rotation command (SRR) . Increase data to increase
speed.
15) Speed when speed command voltage is 10 V
Display data
F-15 0 - Rated speed (Depends upon motor)
Explanation : When making adjustments in sections (14) and (15), always set
this mode. Set the value of speed at 10 V speed command
voltage divided by 100.
Speed at 10 V speed command voltage (rpm) = (Setting data)

x 100
28
16) Detection range of speed arrival signal (SAR)
Display data
Explanation: Sets the detection range of the speed arrival signal (SAR).
The speed arrival signal (SAR) is outputted when the motor
speed reaches the range within specific percentage of the
command speed.
Detection range = (Command speed) x ( + (Setting data)) %
17) Detection range of speed detecting signal (SDT)
Display data
Explanation: The detection range of the speed detecting signal (SDT) is

set.
The speed detecting signal (SDT) is outputted when the motor
speed becomes the specific percentage of a maximum speed or
less.
Detection range = (Maximum speed) x (Setting data) %
18) Setting of torque limit value
Display data
Explanation: When the torque limit signal (TLMH) is turned on, torque limit
value is set .
Torque limit value = (Maximum rated torque) x (Setting data) %
19) Acceleration/deceleration time
Display data
(Four digits)
Explanation: Set this parameter when the acceleration time from the stop to
the maximum speed is longer than 5 seconds.
Setting value = (Acceleration time, sec) x 2
29 -
20) Limit of regenerative power (Adjustment of deceleration time)
Display data
(Four digits)
Explanation: Adjust the deceleration time to the same as the acceleration

time.
The deceleration time shortens when the setting value
increases.
The deceleration time lengthens when the setting value
decreases.
However, when the regenerative power is excessive, the
regenerative limit circuit is actuated and the motor current
waveform changes; therefore, abnormal noise may be produced
from the motor. In this case, this abnormal noise is
suppressed by decreasing the setting value.
21) Speed control phase compensation P: HIGH gear (CTH = 1)
Display data
(Four digits)
22) Speed control phase compensation P: LOW gear (CTH = 0)
Display data
23) Speed control phase compensation P in orientation: HIGH gear (CTH = 1)
Display data
(Four digits)
24) Speed control phase compensation P in orientation: LOW gear (CTH = 0)
Display data
(Four digits)
25) Speed control phase compensation I: HIGH gear (CTH = 1)
Display data
(Four digits)
- 30 -
26) Speed control phase compensation I: LOW gear (CTH = 0)
Display data
(Four digits)
27) Speed control phase compensation I in orientation: HIGH gear (CTH = 1)
Display data
(Four digits)
28) Speed control phase compensation I in orientation: LOW gear (CTH = 0)
Display data
(Four digits)
29) Speed detection offset (models 6S - 22S)
Note) Refer to paragraph of speed offset adjustment for models IS - 3S.
Display data
(Four digits)
F-29 0128 0 - 255 (Setting at shipment: approx.
128)
Explanation: Adjust this parameter so that the test pin TS3 will be 0 mV at
motor stopping.
30) Rigid tap mode
Display data
F-31 0000 0-1 (Standard setting: 0)
Explanation: The torque limit signal (TLML) is used to a conventional

torque limit: 0
The torque limit signal (TLML) is used for motor voltage
switching when improved transient response characteristics are
required for rigid tapping operation: 1
31) Motor voltage at normal operation
Display data
Parameter No. (Four digits ) Contents of data
31
32) Motor voltage in orientation
Display data
(Four digits)
33) Motor voltage in rigid tap mode
Display data
(Four digits)
Explanation : This parameter is effective when data of F-31 is 1.
34) Detection range of zero-speed detection signal
Display data
Parameter No. (Four digits)
Contents of data
F-35 0 - 255 (Standard setting: 75)
Explanation : The zero-speed signal is used as the completion signal for

stop command.
This signal is detected when the speed of the motor becomes
(The setting data/100) % of a maximum speed or less.
The detection range = (maximum speed)

x (The setting data/100)%
35) Detection range of load detection signal
Display data
F-36 0 - 100 (Standard setting: 90)
Explanation : The load is detected when the load becomes greater than the
specific percentage of maximum detection level of the load
meter.
Detection level = (maximum detection level of load meter, 10)

x (setting data)% or more
32 -
36) Time constant of torque deviation at deceleration start (models 6S - 22S)
Display data
F-37 0000 0-3 (Standard setting: 0)
Explanation: Use this parameter when the gear noises at deceleration in low
speed rotation (base speed) due to the backlash of the
spindle.
Data Time constant (msec)

0 0
1 50
2 100
3 150
Set the data to 2 when the gear noises.
37) Characteristics of control in deceleration (models 6S - 22S)
Display data
Explanation: Use this parameter when the gear noises at deceleration in

high speed rotation. Set the data to 1 to slow down the
deceleration rate.
38) Characteristics of control in stable rotation with no load (models 6S - 22S)
Display data
(Four digits)
Explanation: The motor speed may undulate in the stable rotation when
setting the motor voltage (F-32) greater than the standard
value (10). Set F-39 to 1 to reduce the motor undulation.
39) Characteristics of control in torque limitation (models 6S - 22S)
Display data
Explanation: The motor speed may overshoot due to the timing of the torque
limit signal when making the torque limit in mechanical
orientation. Set F-40 to 1 to reduce the overshoot of the
.
speed
33 -
5.5 Setting Rank (models IS - 3S)
- Rank A (always setting)
Parameter No. Contents
F-0 1 Use/no-use of the machine ready signal
- Rank B (special setting)
F- 16 Range of detecting the speed arrival signal
F-l 7 Level of detecting the speed detection signal
F-35 Level of detecting the zero-speed signal
F-l 8 Torque limit value
F-06 , 07 Output limit
F-l 9 Period of acceleration/deceleration

F-20 Limit of regenerative power (deceleration time)
F-0 9 Use /no-use of motor power off using the machine ready signal
F-36 Level of detecting the load
5.6 Setting Rank (models 6S - 22S)

Parameters in only rank A are checked and changed by the MTB.
When changing the operating conditions (change of speed and special setting),
the machine tool builder should divide the rank for use.
Pay attention not to alter the setting value by mistake.
- Rank A (always setting)
F-0 1 Use/no-use of machine ready signal

F-02 Use/no-use of speed override
F-03 Range of speed override
34
- Rank B (changing the speed)
F-13 Speed in forward direction
F-l 4 Speed in reverse direction
F- 15 Speed at maximum speed command voltage (10 V)
- Rank C (special setting)
F-16 Range of detecting the speed arrival signal
F-l 7 Level of detecting the speed detection signal
F-l 8 Torque limit value
F-l 9 Period of acceleration/deceleration

F-20 Limit of regenerative power (deceleration time)
F-09 Use/no-use of motor power off using the machine ready signal
5.7 Setting and Adjusting Spindle Orientation Control Circuit (option)

Refer to section "Spindle orientation control circuit."
35 -
6. REPLACING FUSE AND PCB
6.1 Replacing Fuse

Refer to Appendices 5 and 6 for the spindle control circuit PCB and fuses on the
control circuit.
6.2 Replacing Spindle Control Circuit and Control Circuit PCB

Refer to Appendix 2.
Steps Contents
1 Turn off the breaker on the magnetics cabinet to off the AC input
power, and then remove the motor power line.
2 Remove the spindle control circuit PCB by pushing ten PCB holders
outward . Replace the PCB with new one.
3 Remove screws other than that mounting electronic parts from the
control PCB, and then remove the PCB. Refer to Appendix 2. Replace
the PCB and/or transistor modules if necessary. Refer to section 6. A.
Confirm screws to be bolted.
Note) Always confirm the voltage between plus and minus terminals of capacitor
Cl is less than 60 VDC using a tester before handling the control circuit.
6.3 Replacing Spindle Orientation Control Circuit PCB
Steps Contents
2 Remove the spindle control unit PCB and then cables from PCBs.
3 Remove four push rivets or M3 screws from the plates mounting the PCB.
C-3
/
<=51 Four push rivcts/M3 screws
Orientation PCD
Remount the PCB reversing the above procedures.
36 -
6.4 Replacing Transistor Module
Steps Contents
2 Check resistance of transistor modules on the lower control circuit

PCB using a tester. Refer to Appendix 6.
1. © (collector) - U, V, W (emitter)
2. U, V, W (collector) -
© (emitter)
3. © (collector) -
Bl, B3, B5 (base)
4. U, V, W (collector) -
B2, B4, B6 (base)
5. Bl, B3, B5 (base) -
U, V, W (emitter)
6. B2, B4, B6 (base) - © (emitter)
OP
13 1
Mil
B3
o-K s
Bl
ffl
B2
U.
16
N
ffl
P
B2
O u0
B-l
—
O v0 " u—OvVo
A o—K
B6
o-K A o-K 5
ON
Judgment (Range of tester: x 10 ohm)
Terminal Tester Normal Abnormal
C - E C: + 500 - 600 ohms Short, infinity
C Infinity Short, 500 - 600 ohms
C - B C: + 500 - 600 ohms Short, infinity
C Infinity Short, 500 - 600 ohms
B - E B: + 500 - 600 ohms Short, infinity
B 500 - 600 ohms Short, infinity
When a transistor is defective, terminals between collector and

emitter, and between collector and base are short.
3 Remove the lower control circuit PCB and replace it with new one.
Apply thin silicon grease.
Silicon grease: A98L-0001-0653
4 Remount the lower PCB. Firmly bolt all screws.
37
Steps Contents
5 Check the transistor drive circuit on the PCB.

(T) Turn on AC input power. Be sure not to specify rotation commands
(SFR, SRV) .
(2) 12 points of voltage between the base and the emitter on
transistors (U, V and W phases) using a tester. Take care of high
voltage around the drive circuit.
Judgement
Voltage between base and emitter (emitter standard)
Normal Approx. -0.8 to -1.3 V
Abnormal Approx. 0.0 to -0.8 V
The waveforms in normal /abnormal are shown below.
Note) Take care of high voltage (approx. 300 VDC) around the drive
circuit .
Specify the forward/reverse rotation command with 0 rpm of speed
command . Observe waveform between the base and the emitter of tran-
sistors (U, V and W phases) on the lower PCB using an oscilloscope.
6
Normal Abnormal
Approx. -I- 1. 0 V Approx. + 1.0 V

- —1.5V -1.5V
--
-—
Approx. 1.0
1.5V
-I' 1 66
V sec U-
0V
—
Approx. 0.0 V
0.8V
— J 1 66
s ec
L_
0V
If the PCB is defective repair it using following steps. Check

whether fuses F4A - F4M of the drive circuit are blown using a tester.
When a fuse is blown, replace it and check the PCB following steps (T)
and (2) in 5.
7 Connect the motor power line to restart an operation.
38 -
7. SPINDLE ORIENTATION CONTROL CIRCUIT
This chapter describes maintenance, installation, and adjustment when the
electric orientation function is added to the spindle of CNC machine tool.
7.1 Configuration
r i Spindle orientation command
Ml 9
_
Spindle
servo unit Orientation circuit A, K
(option) Gear or belt
-- —
CNC r i
i
I
1
i
i
L
Magnetic
cabinet
sequence
circuit
I
r-
i
J
— 7ÿ-ÿ-CNA
C
CNI
/•
i i
Spindle
motor
: Spindle
Cutting tool
CNH I
V. -st /
Position
control
w
loop Direct coupling gear or
liming belt (1 to 1)
Position coder
Fig. 7.1 (a) Configuration of spindle orientation using position coder

(Internal stop position setting type)
Spindle Spindle orientation control circuit B, F

servo unit Z (option)
---
Magnetic cabinet
CNC sequence circuit
CNI Z Gear or belt
I ' /
z
z
1 !~r
__ __ÿ_J
I
i
1
L_
i
I
CNH CNACNC
1=1 t=3
i
Spindle
motor
i Spindle
Cutting tool
:i + i
I
2
.j
Position
control loop
Direct coupling gear or
timing belt (1 to 1)
Position coder
External stop position command signal

12-bit binary
(4096=360°)
Fig. 7.1 (b) Configuration of spindle orientation using position coder

(External stop position command type)
Note 1) If a position coder has been mounted on a lathe, etc., it can be used.
Note 2) Asterisked cable route is employed when the position coder for the lathe
or synchronous feed in machining center is combined.
39 -
l ---
mi9
1
rl
r
Spindle orientation command
Spindle
servo unit
1
---
i
1
Gem or belt
CNC i Magnetic I CN1
cabinet
1 sequence I Spindle
circuit I motor
I v CNA =
L _J L J
i T Spindle
Cutting tool
/
Position r-Kj
3
control
loop eBa
y1 Magnetic element
Spindle orientation control
circuit C. D, G (option) Magnetic
[' (direct-coupled)
sensor -j !\ Magnetic sensor
N
Amplifier
Fig. 7.1 (c) Configuration of spindle orientation using magnetic sensor
7.2 Adjusting Spindle Orientation Control Circuit of Position Coder System
7.2.1 Setting and adjusting spindle orientation control circuit in 2-step spindle speed change or less
Following functions are required:

Models IS -
3S : Orientation ARII, BRII (A06B-6059-J 1 10, Jill)
Models 6S -
22S: Orientation ASTI, BSII (A06B-6059-J130 , J131)
Setting and adjustment of PCB (A20B-0008-0242 , 0243, used for models IS - 3S and
6S - 22S) are described below.
1) Display contents
The following display is done using LED.
Lighting
LED No. Symbol Description
color
LED 1 ORIENTATION Green Lights when orientation command
(0RCM1 , 2 ON) is input.
LED 2 LOW Green Lights when cluth switching signal *CTH

contact is closed. It means that cluth LOW
is selected.
LED 3 IN-POSITION Green Lights when orientation end signal 0RAR1-2

OUT is sent.
LED 4 IN-POSITION Green Lights when spindle enters within 1 pulse

ADJUST width of orientation command position.
Adjust OFFSET adjusting RV3/RV5 so that
this LED4 lights at gear HIGH/LOW, and the
stop positions at gear 1ITGH and LOW
coincide with each other.
2) Setting
a) Setting power supply of position coder
If the power supply -f-5 V of position coder is supplied from the spindle
amplifier, short the circuit between +5V - 5H and 0G 0V. Open the
circuit between +5V 5H and 0G 0V when +5 V is supplied from CNC
machine tool.
- 40 -
b) Setting jumpers T6 - T14
Position coder Jumpers T6 - T14
Balanced A side: ON
Unbalanced B side: ON
c) Setting jumpers SH01 , SH02 and SH03

Make setting using the table below.
41
Table 7.2.1 Setting SH01, SH02 and SH03
0: Open X: Short
SH01 SH02 SH03

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2
No Setting contents Remarks
|
16- 15 14 13 12 11 10 9 16 15 14 13 12 11 10 9 2 3
Setting of rotating direction
CCW O ( Standard)
1 in the first orientation after
turning on the power switch.
CW o
CCW direction
Setting of rotating direction x
only O ( Standard)
2 in the second and sub¬
CW direction
sequent orientation. x
only y
Same as rotat¬
ing direction O x ( Standard)
1 X X
Setting to clamp the orien¬
tation speed determined by
2/3 O X
3 position gain to 1, 2/3 and
1/3. 1/3 X O
Same direction O X Depens upon machine tools. Hunting occurs.

Setting by spindle rotation
Opposite if this setting is inverted.
I 4 and rotating direction of
direction x O
position coder.
ro pulse O O O O O O
I
Setting of the in-position +4 O O O O O
width when orientation end (+16 pulse corresponds to +1.3°)
5
signals (ORAR1, 1) are +8 O O O o
output .
+ 16 O O O
+ 32 O O
+64 O
No compensation x X (Standard)
Setting by hysteresis of
6
position coder +1 pulse O x
-1 pulse x O
DC O X When DC spindle servo unit is used.

Setting according to the
7
types of spindle servo unit.
AC X O When AC spindle servo unit is used.
(Note) Sending condition (C) of orientation end signal are as below:
* The angle position is located with the in-position setting pulse range.
* Speed zero signal is turned on.
* ORCM is turned on.
d) Setting position switches (SW1, 2, 3)
Setting switch Pulse number per 1 division Angle per 1 division
SW1 4096/16 = 256 pulses Every 22.5°
SW2 256/16 = 16 pulses Every 1.4°
SW3 16/16 = 1 pulse Every 0.088°
SW1 to SW3 are digital switches with 16 scale.

The spindle motor can be stopped at any position in one rotation in the
unit of 1/4096 x 360° = 0.088° by setting these switches in the order of
SW1, SW2, SW3.
3) Adjustments
Name of Standard
No . Item variable adjustment Measuring point Description
resistor (Division)
1 Speed feedback RV1 5 TSA2 Adjust RV1 until
voltage offset CH14 (TSA2) TSA2 voltage
becomes 0 +1 mV.
2 Gear HIGH RV2 3-4 Spindle motion Set the gain to

position gain or CHI 4 the maximum within
a range where the
spindle does not
overshoot.
3 Gear HIGH RV3 About 5 LED4 (ADJUST) Adjust RV3 until

offset LED4 lights or
flickers .
4 Gear LOW RV4 3-6 Spindle motion Set the gain to

position gain or CH 14 the maximum within
a range where the
spindle does not
overshoot.
5 Gear LOW RV5 About 5 LED4 (ADJUST) Adjust RV5 until

offset LED4 lights or
flickers .
6 Speed loop RV6DC 0 CH 14 Make sure that
gain (DC motor) motor is not
hunting.
RV6AC 7 CHI 4 The rigidity
(AC motor) increases during
stop by turning
these RV clock¬
wise .
43 -
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Fig. 7.2.1 Location of test pins, variable resistors, jumpers, and light-emitting diodes (LED)
(PCB A20B-0008-0242, 0243, models 1S - 22S with position coder system)
- 44 -
7.3 Adjusting Spindle Orientation Control Circuit of Magnetic Sensor Type
7.3.1 Mounting magnetizing element and magnetic sensor

Determine the mounting directions of the magnetizing element and magnetic sensor
according to the following procedure. If they are not mounted correctly, the
spindle may repeat normal rotation and reverse
-rotation without being stopped,
the hunting occurs, or the spindle stops at the position where the magnetizing
element end is opposite to the sensor head.
Mounting procedure of magnetizing element and magnetic sensor
Item Procedure
1 Mount the magnetizing element is such a way as the reference hole faces
as shown in Fig. 7.3.1 when the spindle is turned by the spindle motor
normal rotation command (SFR, VCMD: Positive).
2 Mount the magnetic sensor head so that the pin hole of the flange is
opposite to the reference hole.
3 Adjust the gap between the magnetizing element and the sensor head, so
that the minimum gap value AL becomes AL = 1.5 +0.5 mm.
Reference hole
Moving direction of maignctizing element

when the spindle moto r turns in normal
direction (SFR).
Pin hole
1/
=r
l -r.
Magnetizing element Sensor head
Fig. 7.3.1 (a) Mounting direction of magnetizing element (Reference drawing)
7.3.2 Setting and adjusting spindle orientation control circuit in 2-step speed spindle for standard type

Models IS -
3S : Orientation CR (A06B-6059-J120)
PCB (A16B- 1300-0110)
Models 6S -
22S: Orientation CSII (A06B-6059-J140)
PCB (A20B-0 008-0032)
Setting and adjustment of PCB are described below. See Fig. 7.3.2 (a), (b).
1) Setting jumpers SH01 SH05 -
Table 7.3.2 (a) shows the setting and functions of jumpers. Select these
jumpers by user.
Terminal SH01 is provided for adjustment and testing at site. Set this SH01
terminal after turning on the power supply, and disconnect it after
adjustment without fail. Make sure that LED7 goes out.
- 45 -
Table 7.3.2 (a) Setting jumpers (SH)
Jumpers
(The double frame indicates standard setting)
Setting
(Note 1)
Function Remarks
SH 1-2 2-3
01 o Sets the test mode. (Note 2) Set for adjustment only.
02 o x Rotates the motor shaft SH03 setting takes

clockwise when the orientation precedence of SH02.
command is given before This is effective only
operating the spindle after when 1-2 pins of SH03 are
turning on the power. shorted.
x o Rotates the motor shaft counter¬

clockwise when the orientation
command is given before operating
the spindle after turning on the
power.
03 o x Orients in the direction of the SH02 setting becomes

spindle rotation just before the effective.
orientation command was given.
x o Always orients the spindle

counter-clockwise .
X x Always orients the spindle
clockwise.
04 x x Sets the initial orientation Since the position loop
speed of the spindle: gain of spindle is
Approx. 60 x (spindle position -1
5 sec in general, the
loop gain, sec rpm initial speed is about
300 rpm without limita¬
tion.
o x Limits the initial orientation
speed to 1/3.
x o Limits the initial orientation

speed to 2/3.
05 o x For DC spindle servo unit.
x o For AC spindle servo unit.
- 46 -
Note 1) o indicates short, while x indicates open.
Note 2) Use of the TEST MODE
(1) Turn on the spindle orientation command.
(2) Spindle orientation end signals (0RAR1, 2) are not sent.
(3) The spindle turns at the initial orientation speed, while the SW1
(INITIALIZING BUTTON) is being pressed and the spindle stops at the
specific position when SW1 is released.)
(A) Red LED7 lights in this mode.
2) LED
Seven indicator lamps LED1 7 are mounted on spindle orientation control
circuits CR, GR, CSII and GSII. The following table shows their display
contents.
Neither LED1 nor LED2 is mounted on PCB of 01A version.
LED display contents

Lighting
LED Display contents Description
color
1 ORIENTATION Green Lights when spindle orientation
(In orientation) command is given (0RCM1 and 2 are
shorted) .
2 LOW Green Lights when LOW clutch (gear)
(LOW clutch (gear)) signal is turned on (*CTH1 and 2
are shorted).
3 MS PEAK LEVEL Green This adjusting indicator lights

(Magnetic flux detection when the peak value of the magnetic
signal peak value adjust¬ flux detection signal (MS) exceeds
ing indicator) +10 V.
A SLOWDOWN PERIOD Green Lights when the spindle approaches

(Low-speed rotation period the stop position and enters
adjusting indicator) the low speed rotation area during
spindle orientation motion.
5 IN POSITION FINE Green Lights when the magnetic flux

(In-position adjusting signal (output) value is within the
indicator) setting range of 0.1° as a
converted spindle angle.
This LED5 may also light when the
sensor is not positioned on the
magnetizing element.
6 IN-POSITION Green Lights when the spindle is within

(In-position) +1° of the aimed adjusting position
after completion of spindle
orientation. The spindle
orientation end signal (0RAR1 and 2
are shorted) is sent when this LED
is lighting in a mode other than
TEST mode.
7 TEST MODE Red Lights when setting terminal SH01

(In test mode) pins are shorted. The orientation
end signal is not sent in this mode
even if the orientation motion is
executed .
A7 -
3) Setting variable resistors
Adjust the variable resistor as shown in the following table before starting
adjustments.
Asterisked items are readjusted during adjustment procedure described later.
Set these items also as the preliminary setting.
Adjusting variable resistor
Variable resistor
Orientation
RV1 RV2 RV3 RV4 RV5 RV6 RV7 RV8 RV9 RV10 RV11 RV12 RV1 2
* * * * * * * DC AC
ARII , BRII,
ASH, BSII ,
5.0 6.0 See See See 2.0 5.0 See 2.0 5.0 5.0 0 7.0
(a) (a) (b) (c)
CSII, GSII
CR 5.0
GR 6.0 5.0 5.0 8.0
a) RV3, RV4
Follow the distance H between the rotational center of magnetic element
and center of sensor head surface.
60
To To To To To To To To To
H (mm) to
70 75 80 85 90 95 100 105 110
65
Division 7.0 6.0 5.0 4.0 3.0 2.5 2.0 1.5 1.0 0.5
b) RV5
Follow the number of HIGH spindle rotation (Nhm) at rated speed.
2000
Nhm (rpm) to
2500 2700 3100 3500 4000 4500 5000 5500 6000
2200
Division 7.5 6.5 5.5 4.5 3.5 2.5 2.0 1.5 1.0 0.5
c) RV8
Follow the gear ratio Rh/1 of HIGH/LOW spindle.
To To To To To To To To To To
Rh/1 2.0 2.2 2.5 2.8 3.2 3.7 4.4 5.3 6.0 7.0
Division 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 9.5 10.0
5
4 6
3 7
o o
2 8
1 9
0 10
Division of variable resistor
48 -
4) Adjusting variable resistors
Adjust RV1 -12, 12DC, and 12AC according to the following table. Adjust the
offset and gain of spindle control circuit PCB before adjusting the orienta¬
tion circuit. When RV12 and RV13 of the spindle control circuit PCB are
changed, the stop position may be deviated.
Table 7.3.2 (b) Adjusting variable resistors
Set the test mode for the following adjustments by shorting SH01 pins.
Name of
Item to be Adjusting method
Item variable Conditions
adjusted (specification)
resistor
1 RV1 TS OFFSET Compare the slow The standard setting
Tachogenerator down time during the value is 5 divisions.
offset. (Compen- orientation in Adjust RV1 until the
sation for the normal and reverse difference of the
difference of the directions after slow down time
slow down time in completion of this between normal and
normal and reverse adjustments . reverse rotation
rotating direc¬ becomes shorter than
tion) 0. 1 sec.
2 RV2 MS PEAK LEVEL Keep pressing SW1 Set VR2 to the posi¬
MS signal (initializing tion where LED3 (MS
amplitude value. button) . PEAK LEVEL) starts
flickering.
3 RV3 SLOWDOWN REFERENCE See 7.3.2 (3)-(a).

Slowdown speed
reference.
4 RV4 AMS PEAK LEVEL See 7.3.2 (3)-(a).

AMS signal
amplitude value.
5 RV5 SLOWDOWN TIME IN Set the clutch LED4 (SLOWDOWN

HIGH MODE (gear) HIGH mode. PERIOD) should
Slowdown time in Stop the spindle at clearly light at a
clutch (gear) high the fixed position moment just before
mode. by depressing SW1 the spindle stops.
once. *CTH signal
is OFF (option).
6 RV6 GAIN (H) Same as specified Turn RV6 clockwise

Position loop above. to such an extent as
gain. does not cause any
overshoot when the
spindle stops.
7 RV7 IN-POSITION (H) Same as specified LED5 (IN-POS FINE)

Spindle stop above . should light during
position (H) . lighting of LED6
(IN-POSITION).
- 49 -
Name of
Item to be Adjusting method
Item variable Conditions
adjusted (specification)
resistor
8 RV8 SLOWDOWN TIME IN Set the clutch LED (SLOWDOWN
LOW MODE (gear) LOW mode. PERIOD) should
clutch (gear) low the fixed position moment just before
mode. by depressing SW1 the spindle stops.
once . *CTH signal (See item 5 in this
is turned on table. )
(closed) .
9 RV9 GAIN (L) Same as specified Turn RV9 clockwise
Position loop above. to such an extent as
gain. does not cause any
overshoot when the
spindle stops.
10 RV 10 IN-POSITION (L) Same as specified LED5 (IN-POS FINE)

Spindle stop above. should light during
position (L) . lighting of LED6
(IN-POSITION).
11 RV 11 POSITION SHIFT The spindle stop

Spindle stop position can be
position shift. finely adjusted
within a range +1°
the spindle angle.
12 RV 12 HIGH GAIN DC Adjust RV12 when DC Standard adjusting

DC High gain. spindle servo unit value: 0 divisions.
is used.
13 RV 12 HIGH GAIN AC Adjust RV12 when AC Standard adjusting

AC High gain. spindle servo unit value: 7 divisions.
is used.
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
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Fig. 7.3.2 (a) Location of test pins, variable resistors, jumpers and LEDs
(PCB: A16B-1300-0110, 0111) (models 1S - 3S with magnetic sensor)
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Fig. 7.3.2 (b) Location of test pins, variable resistor, jumpers and LEDs
(PCB: A20B-00Q8-0032, 0033) (models 6S - 22S with magnetic sensor)
- 52 -
7.3.3 Setting and adjusting spindle orientation control circuit in 2-step speed spindle for high speed type

Models IS -
3S : Orientation GR (A06B-6059-J121)
PCB (A16B-1300-0111)
Models 6S -
22S: Orientation GSII (A06B-6059-J141)
PCB (A20B-0008-0033)
Setting and adjustment of PCB are described below. See Fig. 7.3.2 (a), (b).
1) Setting jumpers SH01-SH05
Table 7.3.3 (a) shows the setting and functions of jumpers. Select these
jumpers by the MTB.
The jumper SH01 is provided for adjustment and test. Set this SH01 after
turning on the power, and always open it after adjustment.
Make sure that LED7 goes out.
Table 7.3.3 (a) Setting jumpers (SH)
Jumpers
(The double frame indicates standard setting)
Setting
(Note 1)
Function Remarks
SH 1-2 2-3
01 o Sets the test mode. (Note 2) Set for adjustment only.
02 o x Rotates the motor shaft SH03 setting takes

clockwise when the orientation precedence of SH02.
command is given before This is effective only
operating the spindle after when 1-2 pins of SH03 are
turning on the power. shorted.
x o Rotates the motor shaft

clockwise when the orientation
command is given before
operating the spindle after
turning on the power.
03 o x Orients in the direction of the SH02 setting becomes

spindle rotation just before effective.
the orientation command was
given.
x o Always orients the spindle

counter-clockwise .
x x Always orients the spindle
clockwise.
- 53 -
Setting
(Note 1)
Function Remarks
SH 1-2 2-3
04 x X Sets the initial orientation Since the position loop

speed of the spindle: gain of spindle is
Approx. 60 x (spindle position -1
5 sec in general, the
loop gain, sec rpm initial speed is about
300 rpm without limita¬
tion.
o x Limits the initial orientation
speed to 1/3.
x o Limits the initial orientation

speed to 2/3.
05 o x For DC spindle servo unit.
x o For AC spindle servo unit.
Note 1) o indicates short, while x indicates open.

Note 2) Use of the TEST MODE.
(1) Turn on the spindle orientation command.
(2) Spindle orientation end signals (0RAR1, 2) are not sent.
(3) The spindle turns at the initial orientation speed, while the SW1
(INITIALIZING BUTTON) is being pressed and the spindle stops at the
specific position when SW1 is released.)
(4) Red LED7 lights in this mode.
2) LED
Seven indicator lamps LED1 7 are mounted on spindle orientation control
circuits GR and GSII. The following table shows their display contents.
LED Display contents

Lighting
color
Description
1 ORIENTATION Green Lights when spindle orientation

(In orientation) command is given (0RCM1 and 2 are
shorted) .
2 LOW Green Lights when LOW clutch (gear)

(LOW clutch (gear)) signal is turned on (*CTH1 and 2
are shorted).
3 MS PEAK. LEVEL Green This adjusting indicator lights

(Magnetic flux detection when the peak value of the magnetic
signal peak value flux detection signal (MS) exceeds
adjusting indicator) +10 V.
- 54 -
Lighting
LED Display contents Description
color
4 SLOWDOWN PERIOD Green Lights when the spindle approaches
(Low-speed rotation period the stop position and enters
adjusting indicator) the low speed rotation area during
spindle orientation motion.
5 IN POSITION FINE Green Lights when the magnetic flux

(In-position adjusting signal (output) value is within the
indicator) setting range of 0.1° as a
converted spindle angle.
This LED5 may also light when the
sensor is not positioned on the
magnetizing element.
6 IN-POSITION Green Lights when the spindle is within

(In-position) +1° of the aimed adjusting position
after completion of spindle
orientation. The spindle
orientation end signal (ORARI and 2
are shorted) is sent when this LED
is lighting in a mode other than
TEST mode.
7 TEST MODE Red Lights when SH01 pins are shorted.

(Test mode) The orientation end signal is not
sent in this mode even if the
orientation motion is executed.
3) Variable resistors
Adjust the variable resistor as shown in the following table before starting
adjustments.
Asterisked items are readjusted during adjustment procedure described later.
Set these items also as the preliminary setting.
Setting and preparation of variable resistors
RVI RV2 RV3 RV4 RV5 RV6 RV7 RV8 RV9 RV10 RVI 1 RVI 2 RV 12
A A A A A A A A DC AC
Variable
5.0 5.0 See See See 2.0 5.0 See 5.0 5.0 5.0 0 8.0
resistor
(a) (a) (b) (c)
scale
position
a) RV3 , RV4
Follow the distance H between the rotational center of magnetic element
and the center of sensor head surface.
40
H (mm) to
50 55 60 65 70 80 90 100 110
45
Division 9.5 7.0 5.0 4.0 3.0 2.5 2.0 1.5 1.0 1.0
- 55
b) RV5
Follow the number of HIGH spindle rotation at rated speed.
6000
Nhm (rpm) to
7000 7500 8000 8500 9000 9500 10000 11000 12000
6500
Division 6.0 5.0 4.5 4.0 3.5 3.0 2.5 2.5 2.0 1.0
c) RV8
Follow the gear ratio Rh/1 of HIG/LOW spindle.
Rh/1 2.2 2.5 2.8 3.2 3.7 4.5 5.0 6.0 7.0
Division 2.0 3.0 4.0 5.0 6.0 7.0 8.0 8.0 9.0
5
4 6
3 7
o o
2 a
1 9
0 10
Division of variable resistor
4) Variable resistor
Adjust variable resistors RV1 - 12, 12DC, and 12AC following the table listed
below. For adjusting the orientation circuit, first adjust the offset and
gain of the spindle control circuit PCB to adjust the variable resistors.
Note that the position may deviate when RV12 and 13 on the spindle control
circuit PCB are changed.
Table 7.3.3 (b) Adjusting variable resistors
Set the test mode for the following adjustments by shorting SH01 pins.
No. Name Item Conditions Procedure
1 RV1 TS OFFSET Compare the slow The standard setting

Tachogenerator down time during the value is 5 divisions.
offset .
(Compen- orientation in Adjust RVl until the
sation for the forward and reverse difference of the
difference of the directions after slow down time
slow down time in completion of this between forward and
forward and adjustments . reverse rotations
reverse rotational becomes shorter than
directions) 0. 1 sec.
2 RV2 MS PEAK LEVEL Keep pressing SW1 Set VR2 to the

MS signal (initializing position where LED3
amplitude value. button) . (MS PEAK LEVEL)
starts flickering.
3 RV3 SLOWDOWN REFERENCE See 7.3.3 (3)-(a).

Slowdown speed
reference .
56 -
No . Name Item Conditions Procedure
4 RV4 AMS PEAK LEVEL See 7.3.3 (3)-(a).

AMS signal
amplitude value.
5 RV5 SLOWDOWN TIME IN Set the clutch LED4 (SLOWDOWN

HIGH MODE (gear) HIGH mode. PERIOD) should
clutch (gear) high the fixed position moment just before
mode. by pressing SW1 the spindle stops.
once .
*CTH signal
is OFF (option).
6 RV6 GAIN (H) Same as specified Turn RV6 clockwise

Position loop above. up to the level not
gain. to make an overshoot
when the spindle
stops.
7 RV7 IN-POSITION (H) Same as specified LED 5 (IN-POS FINE)
position (H) . lighting of LED6
(IN-POSITION).
8 RV8 SLOWDOWN TIME IN Set the clutch LED (SLOWDOWN
LOW MODE (gear) LOW mode. PERIOD) should
low clutch (gear) the specific moment just before
mode. position by pressing the spindle stops.
SW1. *CTH signal
is turned on.
9 RV9 GAIN (L) Same as specified Turn RV9 clockwise

Position loop above. up to the level not
gain. to make an overshoot
when the spindle
stops.
10 RV10 IN-POSITION (L) Same as specified LED 5 (IN-POS FINE)

position (L) . lighting of LED6
(IN-POSITION).
11 RV11 POSITION SHIFT The spindle stop
Spindle stop position can be
position shift. finely adjusted
within a range +1°
of the spindle
angle.
12 RV12 DC HIGH GAIN DC For DC spindle servo Standard adjusting

High gain. unit . value: 0 divisions.
13 RV12 AC HIGH GAIN AC For AC spindle servo Standard adjusting

High gain. unit. value: 8 divisions.
- 57 -
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
7.3.4 Checking method of spindle position loop gain

The spindle position loop gain can be checked according to the following
procedure. Check it after adjusting the spindle orientation control circuit.
Checking procedure of spindle position loop gain
1 Set the mode to TEST mode (LED7 ON) after shorting SH01 pins.
2 Release 1-2 and 2-3 pins of SH04 to release the limit of orientation
speed.
3 Measure spindle rotation (Ns(H), Ns(L), rpm) when SW1 (initializing

button) is pressed (on) and the spindle clutch (gear) is set to HIGH
(*CTH1, 2: Open) and LOW (*CTH1, 2: Close), respectively.
4 The spindle position loop gain can be obtained by the following

formula.
Kp (H or L) s Ns (H or L) / 55 (sec )
where Kp (H): Position loop gain when the spindle is set to HIGH gear
(clutch) .
Kp (L) : Position loop gain when the spindle is set to LOW gear
(clutch) .
58 -
APPENDIX
>
“0
"U
AMP m
AC spindle servo unit connector Z
cxi CN2
housing
AC spindle motor
o
a
CM 350720- 1
34 \ Li i Socket connector X
LDIi s AH 1 PA OV
a
K5 V CN2 350689 1 3 | 2 | 1
J_i Z 15 Z K4 Signc] AMP
Magnetics
cabinet
MR -
5 0LFH
LUT2
3. a
.
IQ
\ S AH 2
ARSTl SST 1
3
RA
16
PB
-
j 'L OH 2
T
_i
OH 1
D MR-20LFH
PB I PA
6 5
-*-5 V
4
housing
350782-1 O
O
i'> ill 4 T1 KB RA OV Pm
z
a7
ARST2 SST 2
21 5
TLM
RB t
IB
i i
A
5 G
u
G
bT
V Power
JL line
——
- l
OH 2 i
8
SS •
7
OH 1
350690-1
z
m
o
3H
39
2?
ORARl OT
23 /
6 Qj
l—Li—
~5V r-7
V K2 V U .Z V ,X W .Y G
H
O
“T1 ORAR2 MRDY1 SS Xi w W l’ V w G Z
«•
—_
To AT T Crimp style
MRDY2 T1 Screw O
terminal terminal M5
m-
11 Z1 9
a
42
ORQ11 TLM 5
R
S
Fan motor cable >
o
26 1 0 FMU FMV FMW
T AC 73
ORCM2 TLM 6
O G
>
o
D
Power
transformer
(option)
No»fuse
breaker
43
4 4
_
; 2B
21 11
ALMl
11
M4 i
9—1
1
i
n Screw
terminal
M4
Spindle motor
s
(0
a
O R J
i , I
i
1
R
45 29
ALM2
13 W
V
D 6t <5”~b- i
s SFR.-15V OR I
—
i 4 6- 5 1) ] •; I 1
5: S JL KJJS SRV i OS Fan motor
Q)
DO i
6i
i
I T ±J 31 1A of unit
3 ESP 1 DA2 SDT I
3 -16 o
i
I
A TA Tb I
a
i
G T2 j
! ESP2 E SDT 2
I Resistor unit
m
3 D i 4 17 I
Crimp style M4 r>_L2-l KB T 3- 1
o
a
2.
m
i
I
i
I AC line filter terminal
LMl
5LQ
SMI /
xi \ OM
CTH
b-J Standard ( I5n

lkW
)
Crimp style
co
AC power i
i
j terminal 1
Crimp style
terminal [A03
-
3-phase 240 480 VAC i i Fuse (5A) of
--JNo-fusc breaker
D Thermostat line
K3 :
K9
To magnetic cabinet control panel
Note) The fan motor of unit and no-fuse breaker are prepared by the MTB.
AC spindle servo unit AMP
connector
CNI CN2 housing
T3 T 14 ! 350720- 1 AC spindle motor
CNI SAR 1 PA OV Socket Connector
0 a
3i Z 15 CN2 350689- 1 3 2 1
K5 S AR2 RA 9 OH2 AMP
Tl
cp Magnetic
MR-
50LFH
35
3 t)
19 1
ARST1 SST 1
20 1
\ B
PB
n
TTT
3
OH 1
4
D K4
MR-20LFH
Signal
line
PB
6
RB
PA
5
x5 V
4
housing
350782-1
Pm
cabinet CN3 ARST2 SST2 RA OV 350690-1
RB
O
K6
MP-
2 0LMH
at 37
3d 22
21
TLMH TLML
i ORAR1
tT
OT
5 fiT
I9
1j
5)
6.
U
V
w
Tl
IJ
V
Power OH
line 2
9 B
SS
7
OH 1
o OM 39 23 7 20 + 5V 7
K2 VV u,z V ,X \V , V G
a K7 SMI
+24 V ORAR2 NflDYl SS G G U V w G
sO' TB LMl
4n 24 ti
CTM MRDY2 Crimp style
terminal
3 Crimp style •it 2s I 1 OM TB
terminal +5 V ORCMl TLM5
(Tl*4) 42 2B 15 2 SMI
D2 T2
ON CQ ORCM2 TLM6 3 LMl Tl R0 K3 R0 AC
ro 3 4 a 27 11 R so R0 SO TO Spindle motor
3 No-fuse
- IS V OVR1 ALM1 20 X 7 S
i
I
SO
I 44 28 12 13
breaker T TO TO
3
o
Q- AC power R 45
OVR2 ALM2
29 13
19 COM
12
6 G - I
i
ro_ SFR -15V OR 16 5 U I

R
in
3-phase Power o S
46
SRV
30 14
OS
LPT2 1 1 v »
i
II A L8 4 W
8
— ,
.
I
s transformer K1 7 31 T5 LUTl 10 I
Q(option) r>
I
ro
ro
r° °i_ T ESP 1
48
DA2
12
SDT 1
If,
1 6 AL4
MOFFl 9
3
T2 "I (
00 240 * .
480 VAC
T
j-cT" G
ESP2
49
E SDT2
17
15 IAL2
MOFFl1 8
14 1 AL 1 l
2
1
1
G i J Crimp style LMl CTH I
terminal 50 1 ri
SMI OM CN3 I
t I
I Fan motor
of unit
Note) Fan motor and no-fuse breaker are provided by the MTD.
Spindle servo unit
CN1
MR-50RMA 5 n A9 4H 4 7 46 45 4 4 43 12 41 40 39 38 37 36 35 31 33
Tl
*P
CN1 SM 1 LM1 ESP 2 ESP 1 SRV SFR
CNC cabinet or K5 \ 32 31 30 29 28 27 26 25 24 23 22 21 20 19
magnetic sequence
control DA 2 H5V ORCM2 ORCM1 ORAR2 ARST2 ARST1
{/) r 18 \ 7 16 15 1 1 13 12 11 10 09 08 07 06 05 04 03 02 01
*& MR-50LFH
3 OM CT1I SDT2 S DT 1 OS OR A LM 2 ALM2 TLM6 TLM5 MRDY2 MRDYl OT TLM SST2 SST1 SAR2 SARI
&
re
O
2. MR-20LMH
re CN 9
To magnetic
]r
re sequence CNC
S& control K8 Orientation control circuit
o
3 CNA.CNB CNC
83 20 9 18 17 16 15 14 14 15 16 17 18 19 20
3
re
CNB OG *FB PB *PA PA *SC SC OL HI 2 HI 1 HI 0 HO 9 HO 8 HO 7
To CNC cabinet J4
]
l
o>
LO
5'
3
9:
re
ca
MR-20LFH
07
13
06
12
1 05
l1
NZZ
04
10
NZX
03
09
1 IB
02
08
HA
01
X X 01
08
02
09
03
10
04
11
05
12
06
13
07
X
I re + 1 2N + 5H 1 511 + 5H OH OH OH HO 6 HO 5 HO 4 HO 3 HO 2 H01
3 CNA
3 J
o
Q.
2.
<-n -
MR 20RMA (CNA, B)
cn
a£
Machine tool side £ Spindle
|J Gear or belt
To manual pulse generator motor
To proximity switch Tor
zr near zero point i
K21 i Tool
o
21. Position coder Spindle
o
bi
I
I
re
Directly coupled or timing belt
Note 1) Signal cable K22 applies to spindle orientation BRII.

CN 1 Spindle servo unit
50 I9 48 7 i6 45 I 4 13 12 41 40 39 38 37 36 35 3 1 33
MR-50RMA
(Wl\ SMI LM1 ESP2 ESP 1 SR V SFR
-n CNC cabinet \ 32 31 30 29 28 27 26 25 24 23 22 21 20 19
or magnetic
sequence
- E DA 2 + l 5V OVR2 OYR 1 ORCM2 ORCM1 CTM ORAR2 0RAR1 TLMH ARST2 ARST1
f
a
MR-50LFH
r 18 17 16 15 14 1 3 12 11 10 09 08 07 06 05 04 03 02 01
GO OM CTM SDT2 S DT 1 OS OR A LM 2 ALMl TLM6 TLM5 MRDY2MRDY1 OT TLML SST 2 S ST 1 S AR 2 SARI
ara
MR- 20LMH
O CN 9
S' To magnetics
3
o‘
D
sequence
K22
CNC
r
1 CN A , CNB
-E Orientation circuit 1
o
CNC
20 19 18 17 16 l 5 14 14 15 16 17 18 19 20
5o To CNC CNB OG
cabinet J4 * PB PB *PA PA *SC SC OL HI 2 HI 1 HI 0 HO 9 HO 8 H0 7
I o
13 1 2 11 10 09 08 08 09 10 1 1 12 13
ON
S: MR- 20LFH
0}
in
NZZ NZX HB HA
I 3
3 07 06 05 04 03 02 01 01 02 03 04 05 06 07
3 i 1 2N + 5H + 5H + 5H OH OH OH HO 6 1105 H04 HO 3 HO 2 HO 1
o CN A
&
ur J
n
co
ro MR - 2 0RMA ( CNA , B )
K)
GO
1 Machine
~o
m
Gear or belt
g Spindle motor
5
o
3
Some of lines are connected
to the manual pulse generator
and the near zero switch.
s
f Tool
o K21
s- {][ '
3 Position coder Spindle
tC=>zn
Note 1) Signal cable K22 is used for the spindle
1
\ I
I
E=]
Direct coupling or timing belt

orientation BSII.
&
Orientation control | CNA | Manual pulse
generator
circuit A/B, AS/BS tOH)
HA =6 5
O OL
u>9>
<> HU I*
To
no
o
I 5V
(ni )(n2)(0.i i
_ 1
TPO
I Open I T r.v i
0 OH _r-_ i
.1
1 I 2N
9 fill
+5V power is supplied
(0 1 1(0 5 '(Oti
O +5H
— i - -I -
from CNC cabinet
Proximity switch for near zero

point
(101
O NZX
To CNC cabinet via
connector CNB
Ml)
2: Cfc-r
I
NZZ
07)
+ 12N
— —
-4 l (Note i) Wlien manual pulse generator
and proximity switch for near
7.cro point are not used, HA
(20 • OG
| i OG
HU. NZX, NZZ and +12N
Open
need not be connected.
i
9 OV (Note 2) AS/US type applies to
model l/2/small model 3.
-==" Shield grounding
Position coder
~dJ K (OV)
i
-=& H (+5V)
( 1 ti 1
4,000 rprn
6,000 rpm
position coder
sign'd input
M7)
<S PA
-PA I A (PA)
N (*PA)
i
iiiil A
(19)
— PB
*PB
C (PB)
O R CPU)
(14)
sc B (SC)
(16)
o *sc peso
Fig. 1 (e) Spindle orientation connection diagram using position coder

(For lathe and synchronous feed of machining center)
65 -
Orientation control circuit
+5V I CNA I Position coder

+5V is supplied by + 5V ( 01 )( 02 U03 -O OH <1 K ( II V )
spindle servo unit
Short Lower than
•lOO in A
SH (04)(05)(06
f5H OH ( *ÿ f> V )
( 20
00
00
OV
4000 rptn, 6000 rptti 116)

position coder PA -7) A l PA )
signal input
117 1
•PA N(*PA)
( 1 II )
PB Cl PB )
(19)
L 11),
-6 *PB
SC
—
i- R( PB I
Bi SC 1
(15)
*SC s P(
Note) The cable length should be shorter than 20 m between the servo unit and
the position coder.
Fig. 1 (f) Spindle orientation connection diagram using position coder

(Only spindle orientation for machining center is used)
66 -
Orientation 1
control circuit CNA
Position coder
+ 5V (0 1 )( Q2)( 03 )
-6 OH
X+5V K (0V)
Lower than
y5H ( 01 UOSU 06 ) t 511 A H (4 5V )
400 mA
(20)
00
i oo
4000 rpm, 6000 rprn
40V
position coder
signal input
(16)
(17)
<> PA —
f A ( PA )
o * PA •6 N t t PA )
(18)
A PU A C( PH )
(19)
A *PB -6 R( * pH )
(14)
-6 SC -6 IK SC)
(15)
A *sc O Pi 4SC )
CBN is relayed or +5V power

is supplied from CNC cabinet for
synchronous feed control.
Magnetic sequence
1 CNC | (07) 110 1
control circuit
1
2°
(06) HO 2 2 21
?
(05) i 110 3 4
2J
Converter circuit
(04) B
A -11.0 4 23 4 09G
Stop position
command signal (03)
=360°
HO 5 16 20 4 B
Q 24
(02) HOb 22
=180°
23 10 2 4
i
(20) 1H07
=90°
jk
2tt 51 2
=45°
(19) HOB 12H 24 I
27
(18) A_a°i
=30°
2 5 f>
2"
(17) HI 0 51 2
2®
i 06), 111 1 102 4
2 io
(15) HI 2 2 04 8
0- 2 11
(14) OL
f Stop position command * T"*
Fig. 1 (g) Spindle orientation connection diagram using position coder

(External command of stop position)
67 -
r
Waveform conversion circuit
OH I O- A2 OB— 90 00 —0180
OH2 O- CNl
Thermostat
01 0V 14 VZ
Tl 08 DH2
02 0 V 15
0 9 DH1
AMP AMP 03 16 VA
cap plug 10 CNC
zr 04 5 V 17 *VA
350735-1 350783-1 11
pin socket 05 5 V 18 VB
co CNl 12
350706-7 350689-6 06 19 *VB
Built-in sensor KOI 13
2:
CD
o
CNl
K0 0
ffl CNl
07 20 OG
2.
CD
3
CJ
1
2 *VA 5
4
VA
IV
CN2
CNl
connector
3 *VB 6 VB MR-20 LFM CN2
o K04
3
14 SC 01 OH
I s
3
HONDA connector
CN1.CN2 1 5 *SC
08
02 OH
ON 3 CN2 Z-374 AMP plug 09
OO CD 16 PA 03 OH
aO' 1 5 V 4 5V
HONDA contact
CNl , CN2 1 5 V 7 VZ 17 *PA
10
04 +5H AC spindle servo unit
HKP-F413 11
3 2 VZ 5 2 VA 8 18 PB 05 +5H
Ss
CD 3 0V 6 0V 3 *VA 9 1 9 *PB
12
06 +5H
cn 13
CD 4 0 V 10 DH 20 OG 07
3 CNB
c 5 VB 1 1 SS CNB
52.
3
6 *VB 12 DH connector Orientation
ta M R— 20 LFH control
cr CNA circuit
E. CN3 K02
3
01 ov 14 PA [} CNA
08 CN2
02 OH2 15 RA connector
£ 09 connector
3
AC spindle motor 03 OH 1 16 PB MR-2 0 LFH
tn MR-20 LMH
o J 04
10
RB
05
17
18
[} K03 {]
06
12
19 CN 3 CN2 -
13 +5V connector connector
07 20 SS MR-20 LFH MR-20 LFH
CN1 Spindle servo unit
MR-50RMA
3 CN1 i 50 49 j 4 fi 47 46 45 44 43 42 4 l 40 39 38 37 36 35 34 33
CNC cabinet or \ SMI I.M1 ESP 2 KSPl SR\ SFR

magnetic sequence K5 32 31 30 29 28 27 26 25 24 23 22 21 20 19
control
E HA 2 5\ ORCM2 ORt Ml 10RAK2
I ORAR 1 AHST2 AKST1
2 /
/ 18 1 7 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
S: MR-50LFH
CD OM <T1I SPT2 [S 1)T 1 OS OR A LM 2 A LM 1 TLM6 T LM 5 MRP> 2 MHJiYl OT TLML SST2 SST I SAR2 SAR 1
o
2.
CD
H CN9
a
o
r 4 -1
8
3 i
CD 20 19 18 17 16 15 14 i
-
MR 2 0HMA
5* CNA OO OY 1 5V LSB LSA MSB MSA
I
ON
3
a \ 13 12'
T
II 10 09 08
VO CD
U3
I CD
3
MR
/ 07 06 05 04 03 02 01
3 20LFH
s.2. _l
in
CO
8
Machine tool side 3 Gear or belt
=r Spindle
motor
3 i
£a i
CD
i Tool
o' Magnetizing element Spindle
s
3 Metal plug socket
in
O K21
O
Amplifier
Magnetic sensor
CN1 Spindle servo unit
MR-50RMA i
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
CN1' I
21 CNC cabinet X SMI LM1 ESP 2 ESP 1 SRV SFR
or magnetics K5 32 31 30 29 28 27 26 25 24 23 22 21 20 19
sequence
0 E DA2 4- 15V OVR2 OVRl JRCM2 ORCM I CTM ORARZ ORAR1 ARST2 AR5T1
00
S,
MR-50LFH / 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
OM CTH SDT2 SDT 1 OR
— OS \LM2 ALM1 TIM6TIM5 OT TLML SST2 SST1 SAR2 SARI
3 MRDY2 M RDY 1
I
ra
o
5'
3 CN9
o’
t 1
3
s
3
Orientation control circuit I
g 20 19 18 17 16 15 14
MR-20RMA
a CNA OG ov 4-15V LSB LSA MSB MSA
I
o’ \ 13 12 11 10 09 08
*
j
B:
>ÿ
o £
I
a2 MR 07 06 05 04 03 02 01 i
2 0LFH
2
o
8- 1
_i
ST
CD
C/3
IO
an
3*
Machine tool side £ Spindle motor Gear or belt
CJ
uc I
g 1
I
a
n B
Tool
is Magnetizing element Spindle
5Q fcJ
i
Metal connector
K 13 Magnetic sensor
Amplifier
Metal connector Magnetic sensor

CNA amplifier
04)
A MSA I A
IIS
06)
1 MSB D
LS A F
i
i
07) i
A LS B i
E
OS A +1 5V c
13_A ov v B
M
OV
<|)
i
OQ
Note) The cable length should be shorter than 20 m between the servo unit and
the magnetic sensor amplifier.
Fig. 1 (k) Spindle orientation connection diagram using magnetic sensor
- 71
APPENDIX 2 CABLE ROUTING
To regenerative discharge resistor
(o)
1 2
a
T2
Spindle control 1 2
circuit T3
AI II 00 0200
Control circuit
A16B 1100 02411
(PCB 1)
6T 1
To magnetic
circuit
(PCB 2)
CN1 CN 2
T1
K S T GGUVW
Regenerative discharge
resistor unit
(o) (o) (o) to) (o) tot
From 3-phase
AC power
To magnetics To AC motor
To AC motor cabinet or CNC
power line cabinet
Fig. 2 (a) Cable routing (models 1S 3S) -
72 -
Spindle control circuit
Control circuit A20B 1003-0010
A2011 1003-0020
(PCB 1 )
(PCB2)
CN1 CN3 CN2 TB

T2 TI
fcfefcfl R S T G II V W
To speed and
load meters
It S T G G LI V VV
I o) 1
©
To AC motor
To magnetics cabinet
To fan motor or CNC cabinet
of unit
To fan motor From 3-pliase To AC motor

of motor power power line
Fig. 2 (b) Cable routing (models 6S - 12S)
73 -
Spindle control circuit
Control circuit A20B 1003-0010

A20B - 1 003—0120
(PCB1)
(PCB2)
CN1 CN3 CN2 TB
To speed meter and

load meter
T2 T1
felfefeJ R S T G U VW
MMMMm To AC motor
To magnetics
cabinet or CNC
cabinet
RSTGGU VW
3} <f > ©©
To fan motor
of unit
To fan motor From 3-phase To AC motor

of motor AC power power line
Fig. 2 (c) Cable routing (models 15S - 22S)
74 -
APPENDIX 3 CABLE SPECIFICATIONS
The cable specifications are as shown below. Cables are provided by the MTB.
1) Power and drive lines
FANUC
Model Symbol Specifications specification
No.
IS K1 Cab lyre cable A06B-6052-K201

J IS C" 3312
(Lower than K2 4 conductors 7 m
5 kVA)
f
37/0.26 1 2.0 0
(2.0mm1 )
Crimp style Crimp style
terminals terminals
T2-4 T2-4
Cabtyre cable
1.5S, 2S K1 J1S C 3312 A06B-6052-K202
7 kVA) I
T
45/0.32 1 4.00
(3.5nmi3)
terminals terminals
T5.5-1 T5.5-4
Cabtyre cable
3S K1 JISC3312 A02B-0008-K853
12 kVA) i
70/0.32 1 0.5 0
(5.5mm3)
15.5 tp terminals
terminals
T5.5-6 T5.5-6
Cabtyre cable
6S K1 J IS C 3312 A02B-0008-K854
16 kVA)
50/0.45 20 «
(8nun3)
terminals terminals
8-6 8-6
Cabtyre cable
8S, 12S K1 J IS C 3312 o A06B-6044-K01 7
Q. 4 conductors
(Lower than 7 nt
25 kVA)
O'
O 88/0.45 24 <5
(14mm3 )
K2 Crimp style Crimp style A06B-6044-K01 8
terminals terminals 7 m
14-6 (K.2: Drive line) 14-6
14-8 (K 1 : Power line)
75 -
FANUC
Model Symb o1 Specifications specification
No.
15S K1 Heal resisting vinyl cable

A06B-6044-K019
(Lower than K2 7 m
30 kVA) o—[ l-o
O-t l—o
o-C }—o
0-£ 1-0
Crimp style 7/20/0.45 Crimp style
terminal (14 mm3) terminal
14 - 8 R14-6S
18S K1 Heat resisting vinyl cable

(Lower than K2
o-t 3—°
45 kVA)
o-C j-o
o-C l-o
o [
—
Crimp style 7/27/0.45
1-0
Crimp style
terminal (20 mm3 ) terminal
20-8
(Note)
-
20 8
22S K1 Heat resisting vinyl cable

(Lower than K2
45 kVA) o-C l-o
O—C 1—0
o C
o-C
— 1-0
Crimp style 7/27/0.45 Crimp style

terminal (30 mm3) terminal
30 - 8 30-8
Note) Use the flame retardant poli-flex cable (MLFC)

(Maximum temperature of conductor: 105°C)
76 -
APPENDIX 4 CONFIGURATION OF SPINDLE CIRCUIT
o o> o
3 -5 O
r -0--0- n
XÿJ
& ¥
*-<J s --- f ---
-o o— —
o o- 6-
N + i
IY -6-<
10
Ty1
+3
i
—6—6 — —— — < >-—( ) (
> 6- 6- J
os!-
o'
< 1
o' nS Tr I
u1 I
S'L_UXUXUX J fed
\ —
KJ
1 1
r+-WV I H- '
I I
•fSUSh J
OS oBSqE-O PS
£3 3/
' HI- Hh 1
6 6 6
OS W El
CT"'
o
6 6
cS W
6o
H
£-*
- 77 -
APPENDIX 5 LOCATION OF UNIT
1) Unit (models IS - 3S)
C1 DM1 TR 1
Transistor
Capacitor
+ Diode module
A50L-0001 -0126 HE
A42 L- 0001-0142 #A,
A50L-2001-
0193 #A
TH Thermostat
A57L-0001-0071/'B95
TM 1
MC C Transistor
Magnetic contactor module
A50L-0001-0125 #A
A58 L- 0001- 0207 #A
Heat sink A50L-6001-0347
Spindle control circuit PCB (PCB1) : A16B-1100-0200

Control circuit PCB (PCB2) : A16B-1100-024Q
See Fig. 2 (a) in Appendix 2.
78 -
2) Unit (models 6S - 12S)
Thermostat
TH Display of charge
Cl
A57L-0001-0071/B95 O(RED)
LED
Capacitor Diode module

D1
A50L-2001-0236
+
A42L— 0001 — 020]
TM2
ACR
Transistor module
AC reactor
A50L-0001 0175 —
A81L-0001 0096 — TM2
MCC
FUR
Transistor module
Magnetic contactor FUS
FUT
FU
(5A)
A58L- 0001-0264 A50L - 0001 -0175
T2
T1
Spindle control circuit PCB (PCB1): A20B-1003-0010

Control circuit PCB (PCB2) : A20B-1003-0020
See Fig. 2 (b) in Appendix 2.
79 -
3) Unit (models 15S - 22S)
Thermostat
A 5 7L- 000 1-007 L/B95
FUR LCD
(RCD)
FUS
Til [ ZJ
Capacitor
A42L-000 1-0201
FUT
D1
ID
TM 1
Diode module
Cl
\ A 50 L- 200 1-0236
TM 2
C2
AC reactor ACR
A 8 1L—000 1-0098 module
A50L- 000 1-0 175
TM3
TM 4
/
Magnetic contactor
MCC1
A58L-000 1-0264
MCC2 TM5
\
T2
T1
Spindle control circuit PCB (PCB1): A20B-1003-0010

Control circuit PCB (PCB2) : A20B-1003-0120
See Fig. 2 (c) in Appendix 2.
- 80 -
APPENDIX 6 LOCATION OF PCB
1) Models IS - 3S
ROM FI F3A
001 (3.2A) (0.3A)
SI
ROM
D PIL
O
F3C
(0.3A)
002 F3E
Display
[ | RV 4 (0.3A)
Specification,
version
Switch NOVRAM F3G
( 1.0A)
®ST
RV1
CN9 n
| |RV 2
F2 (1. 0 A ) CN5
O ER
O VCMD o CLK1
O TSA O SLIP
S4 S5
O0V O TS3
S2
0ss0 O -15V
O DTDC
LM o O +5 V
o TS 2
1HIRV5
DD rL
SM O O VDC
0V o O IU RV 6
IW o O IV
CN4
PAP o O +15V
+ 24V O O PBP
O RB
O RA
o PB
_ I
- O PA
CN1 O DA2 CN2
n CN8
n
81
2) Models 6S - 22S
CN10 U CN8 U
F3(1.0A)
ROM002 ]
F4 A
( 0. 3 A )
(1.0A)(3.2A) S 2
ROMOOl FI F4B
F2 Q C0.3A)1 ]
[ ]NOVRAM F4C
(0.3A) CN6
Display
ST
PILO
Switch F4 F ]
CN9 ( 1. 0 A )
SI F4G
*RGHLD O (0.3A)1
CN5
ADIN O
CLK1 O F4H
SLP O ( 0. 3 A ) I I
[ + 24V O F4 J
( 0.3A) [
Specification,
version SDC O O VDC
+5V OOOV
+ 15V O O - 15V
TS3 6 O TSA
TSAF O O TSAR
TS2 O O 0V CN4
VCMD O O 0V
PBP O O PAP
0V O O IW F4M
DA 2 O O IV ( 1. 0 A ) I I
S6 ER O O IU
A RB O O RA
B PB O O PA
C TB
CN1 S 5 A, B CN3 CN2
1
- 82 -
APPENDIX 7 MAJOR PARTS
1) Models IS - 3S
Name Symbol Specifications Remarks
Spindle control circuit PCB1 A16B-11 00-0200

PCB
Fuse FI A60L-0001-0175/3. 2A 3.2A
F2, F3G A60L-0001-0175/1. 0A 1.0A
F3A, C, E A60L-0001-0175/0.3A 0.3A
Control circuit PCB PCB2 A16B-1100-024
Transistor module TM1 A50L-0001-0125//A 50A/600Vx6

Transistor TR1 A50L-0001-0126//B 50A/600Vxl
Diode module DM1 A50L-2001-0193//A
Magnetic contactor MCC A58L-0001-0207//A
Capacitor Cl A42L-0001-0142//A
Thermostat TH A57L-0001-0071/B95
AC line filter A81L-0001-0083/3C option
83 -
2) Models 6S - 22S
Name Symbol Specifications Remarks
Spindle control circuit PCB1 A20B-1003-0010

PCB
Alarm fuse FI A60L-0001-0046/ 1. 0 1.0A
F2 A60L-0001-0046/3. 2 3.2A
Fuse F3, F4M, A60L-0001-01 75/1 . 0A 1.0A

F4F
F4A, B, C, A60L-0001-0175/0.3A 0.3A

G, H, J
Control circuit PCB PCB2 A20B-1003-0020 Models

6S - 12S
A20B- 1003-0 120 Models

15S - 22S
Fuse FUR, S, T A60L-0001-0031/5A 5.0A
Transistor module TM1 - 5 A50L-000 1-0175 120A/600Vx6

Diode module D1 A50L-2001-0236
Magnetic contactor MCC A58L-0001-0264
Capacitor Cl, 2 A42L-0001-0201
Surge absorber A50L-2001-0155/

20D431
Thermostat TH A57L-0001-007 1 /B95
AC reactor ACR A8 1L-0001-0096 Models

6S - 12S
ACR A81L-0001-0098 Models

15S - 22S
Terminal cover A300-0001-X088 Models

6S - 22S
(basic)
- 84
APPENDIX 8 MAGNETIC SENSOR SIGNALS CHECKING METHOD
8.1 Application
This document applies to the following check procedure by observing output
signals of the magnetic sensor (specification: A57L-0001-0037) employed for
magnetic sensor system spindle orientation.
Item Check item
1 Whether magnetizer, magnetic sensor head, and magnetic sensor amplifier

are defective or not.
2 Whether magnetizer and magnetic sensor head are properly mounted or

not ;
3 Whether magnetic sensor signal cables are properly connected without

any connection failure and short-circuit.
8.2 Check Procedure

1) Preparation
(T) Rotate the spindle at about 120rpm. Select the counterclockwise rotating
direction as viewed from the AC spindle motor shaft (in such a direction
as the voltage at the test point (VCMD) of AC spindle control circuit PCB
becomes positive against 0 V.
Models IS - 3S : A16B-1100-0200
Models 6S -22S: A20B-1003-0010
( 2) Check the peak voltage and offset voltage levels of the following signal
waveforms at the test points of the orientation circuit (A20B-0008-0030
to 1 or A20B-0009-0520) using an oscilloscope. The names of test points
and signal contents are common, irrespective of the kinds of orientation
circuit.
Prove common
Test points Signal name Symbol
terminal
CHI Magnetic sensor output singal A MSA
0 V
CH2 Magnetic sensor output signal B LSA
- 85 -
APPENDIX 9 PARAMETER LIST
Note) Parameters made with * are used for models 6S - 22S.
Standard
Mode Contents Data
setting
F-00 Display of rotation number of motor
F-01 Use/non-use of machine ready signal (MRDY) Use : 1 1
Non-use: 1
F-02 Use/non-use of override function Use : 1 1

k
Non-use: 1
F-03 Setting of override range 120% : 1 1

*
100% : 0
F-05 Setting of maximum speed Depends

* upon the
Standard High speed motor
Setting
specification specification specifi¬
cation
- 5000 rpm - 10000 rpm 0
- 6000 rpm - 12000 rpm 1
- 15000 rpm 2
- 20000 rpm 3
F-06 Pattern setting of output limit 0

Setting
Contents
Pattern 1 Pattern 2
No output limiting made 0 0
Output limit is made only at 1 4

acceleration /deceleration
Output limit is made only at 2 5

normal rotation, not at
acceleration /deceleration
Output limit is made for all 3 6

operations
F-07 Setting of limit value at Rated maximum output is 100 100

output limit
F-08 Setting of delay time before shut-off of motor power 5

Delay time = (Set value) x 40 msec.
86 -
Standard
Mode Contents Data
setting
F-09 Use/non-use of shut-off of motor power by Use : 1 0

machine ready signal (MRDY)
Non-use: 0
F-10 Velocity deviation offset adjustment at forward rotation 128

command (SFR)
F-ll Velocity deviation offset adjustment at reverse rotation 128

command (SRV)
F-12 Velocity deviation offset adjustment at orientation 128

command (OCR)
F-13 Rotation number adjustment at forward rotation Depends

upon
F-14 Rotation number adjustment at reverse rotation models
F-15 Rotation number at velocity command voltage, 10 V

Rotation number = (Set value) x 100 rpm
F-16 Detection range of velocity arrival signal 15

Detection range = Within + (Set value) % of command
rotation number
F-17 Detection level of velocity detection signal 3

Detection range = Less than (Set value) % of maximum
rotation number
F-18 Setting of torque limit value 50

Torque limit value = Less than (Set value) % of maximum
output
F-19 Setting of time needed for acceleration/deceleration 10

Set value = (Acceleration time, sec) x 2
F-20 Limiting of regenerated power (Adjustment of 60

deceleration time)
Setting range = 0 - 100
F-21 Setting of velocity 50

control phase compensation P: HIGH gear (CTH = 1)
F-22 Setting of velocity 50

control phase compensation P: LOW gear (CTH = 0)
F-23 Setting of velocity control phase 100

compensation P at orientation: HIGH gear

compensation P at orientation: LOW gear
F-25 Setting of velocity control 30

phase compensation I: HIGH gear (CTH = 1)
87
Standard
Mode Contents Data
setting
F-26 Setting of velocity control 30

phase compensation I: LOW gear (CTH = 0)

compensation I at orientation: HIGH gear

compensation I at orientation: LOW gear
F-29 Adjustment of velocity detection offset (adjusted at Approx.

k shipping) 128
F-31 Setting of rigid tap mode o

F-32 Setting of normal motor voltage 10
F-33 Setting of motor voltage at orientation 10
F-34 Setting of motor voltage at rigid tap mode 100
F-35 Setting of zero speed signal detection level 75
F-36 Setting of load detection level 90
F-37 Time constant of torque change at deceleration 0

*
F-38 Setting of control characteristics at deceleration 0
*
F-39 Setting of control characteristics at stable rotation 0
* with no load
F-40 Setting of control characteristics at torque limit 0

k
88 -
Revision Record
AC SPINDLE SERVO UNIT S series MAINTENANCE MANUAL (B-65015E)
01 ‘87, 1 1
Edition Date Contents Edition Date Contents

•No part of this manual may be
reproduced in any form.
•All specifications and designs

are subject to change without
notice.

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AG Spindle

Copyright 1 987 GE Fanuc Automation North America. Inc.

Series name Model name

I. S SERIES AC SPINDLE SERVO UNIT

2. DAILY MAINTENANCE AND MAINTENANCE TOOLS 7

5. SETTING AND ADJUSTING 22

6. REPLACING FUSE AND PCB 36

7. SPINDLE ORIENTATION CONTROL CIRCUIT 39

APPENDIX 1 CONNECTION DIAGRAM 61

APPENDIX 2 CABLE ROUTING 72

APPENDIX 3 CABLE SPECIFICATIONS 75

APPENDIX 4 CONFIGURATION OF SPINDLE CIRCUIT 77

APPENDIX 5 LOCATION OF UNIT 78

APPENDIX 6 LOCATION OF PCB 81

APPENDIX 7 MAJOR PARTS 83

APPENDIX 8 MAGNETIC SENSOR SIGNALS CHECKING METHOD 85

APPENDIX 9 PARAMETER LIST 86

1.1.1 Models IS -3S

AC spindle servo unit

" -**| PMC sequence U—* Spindle control unit (Note 3)

Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

AC spindle servo unit

Note 1) An overcurrent protector (no-fuse breaker, etc.) is provided by the MTB

Table 1.2 (a) Major components

IS A06B-6059-H002//H501 A06B-6059-H002 A16B-1100 A06B-6059-H501 9801

3S A06B-6059-H003//H503 A06B-6059-H003 A06B-6059-H503 9803

6S/A3 A06B-6059-H203//H523 A06B-6059-H203 A20B-1003 A06B-6059-H523 9823

8S A06B-605 9-H208 //H51 3 A06B-6059-H028 A06B-6059-H513 9813

12S/A8 A06B-6059-H208#H524 A06B-6059-H208 A06B-6059-H524 9824

12S/A8 A06B-6059-H2O8//H525 A06B-6059-H208 A06B-6059-H525 9825

12S A06B-6059-H21 2//H514 A06B-6059-H212 A06B-6059-H514 9814

12S A06B-6059-H212//515 A06B-6059-H21 2 A06B-6059-H515 9815

15S A06B-6059-H215//H516 A06B-6059-H2 1 5 A20B-1003 A06B-6059-H5 1 6 9816

22S A06B-6059-H222//H520 A06B-6059-H222 A06B-6059-H520 9820

Orientation ARII A06B-6059-J1 10 A20B-0008-0242

Orientation BRII A06B-6059-J1 1 1 A20B-0008-0243

Orientation CR A06B-6059-J120 A1 6B-1300-0110

Orientation GR A06B-6059-J121 A20B-0008-0111

Table 1.2 (c) Major components (option) (models 6S - 22S)

Orientation ASH A06B-6059-J130 A20B-0008-0242

Orientation BSII A06B-6059-J131 A20B-0008-0243

Orientation CSII A06B-6059-J140 A20B-0008-0032

Orientation GSII A06B-6059-J141 A20B-0008-0033

2.1 AC Spindle Motor

2.2 AC Spindle Servo Unit

2.3 Maintenance Tools

Table 2.3 (a) Tools used for adjustments

Name Specification Use

AC voltmeter 1 - 300 V +2% or less AC power voltage

©,© screwdrivers © large, medium size

Table 2.3 (b) Tools used for repairing troubles

Name Specification Use

AC voltmeter 1 - 300 V +1% or less AC power voltage

DC voltmeter 1 mV - 500 V +1% or less DC power voltage

Circuit tester Resistance value check

©,© screwdrivers © large, medium size

2.4 Major Maintenance Parts

Table 3 Sort of trouble conditions

1 Power voltage check 3. 1

2 Power ON indicator lamp PIL does not light. 3.2

3 Alarm (AL-QO) is displayed on the PCB. 3.3

4 Number of rotation is not as specified. 3.4

5 Motor does not rotate. 3.4