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Design Process
Jack Bartell
Director, Service & Training
• Reference:
– B
Bob’s
b’ HHouse
– ACCA
Handouts
Introduction
Plan Examiners Form
• Developed by ACCA
C d C
Codes Committee
itt
• Permit application process
• Completed
C by the HVACC
contractor
• Software
S ft independent
i d d t
• Simple over-arching view
of the design process
Introduction
• Required
(M1401.3 and M1601.1)
• Applicable
• Fast
• Expandable
Introduction
• Keep It SIMPLE
• Skimming
• Digging
gg g
Manual J: Load
Calculations
Manual J8
Manual J8AE
May Not
or
What are the p
Will Not
pitfalls and consequences
q
of an inaccurate load calculation?
Six Ingredients of Forced Air
Comfort
1. Even temperature
2. Filtration
3. Noise
4. Outdoor air
5
5. Humidity control
6. Air circulation
A Properly Designed Comfort System “Simultaneously controls
the temperature, humidity, air quality and air movement in a
manner that is not noticeable to the occupants”
Manual J 8th Edition
– Infiltration Load
• Accounts for wind velocity
• Accounts for air in-take needed for people and
equipment
– Solar Gains
• Variation of solar gain through the day
• The impact of reflection on solar gains
• The loads for skylight including the curbs
– Adds Loads for the affect of equipment,
piping, and humidification
Choosing Procedures
E
N S
W Peak Load
An excursion adjustment is added
to the average fenestration gain Conditions
when the application does not
have AED.
Adequate Exposure Diversity
Excursion Adjustment Required
Units of measurement
meas rement and
measurements protocols.
– Measured dimensions
dimensions.
– Areas of building
components.
components
– Perimeters and
volumes.
volumes
Preparation of Forms and Worksheets
32°
WATER
180 212°
WATER
BTH/LB
SENSIBLE HEAT
212°
WATER
970 212°
BTU/LB STEAM
Latent heat
Heat moves in three ways:
convection
conduction
radiation
The Sensible Heat Equation
• Q = 1.08 x CFM x TD
– Q = Sensible heat in Btuh
– 1.08 = is a constant (Properties of air at sea level)
– CFM = Cubic Feet per minute of Air
– TD = is the change (temperature difference) in air
temperature in ºF. Referred to as the Delta T.
$
• Less humidity control
• g
Stagnant air p
pockets
• Stratified air
temperatures
– Marginalized part-load
capacity
What factors determine
the heating and cooling
requirements of a
home?
Manual J: Load Calculations
Design Conditions
Heat Loss
Heat Gain
Manual J: Load Calculations
• What factors determine a
house’s heating and cooling
requirements:
– Location
• Orientation
• Latitude
• Ventilation
– Building components
• Windows
• Insulation Heat Loss
– Occupants and Plants
– Appliances Heat Gain
– Infiltration
– Etc…
Manual J: Load Calculations
Location Factors
• Factors that determine a house’s
house s
heating and cooling load calculation:
– Design Conditions
• Indoor Conditions
• Winter Design Temp.
• Summer Design Temp.
• Moisture Difference
– Latitude
– Altitude Heat Loss
Design Conditions
• Winter:
– Indoor: 70
70°F
• Summer:
– Indoor: 75
75°F
Manual J: Load Calculations
Location Factors
• Factors that determine a house’s
house s
heating and cooling load calculation:
– Design Conditions
• Indoor Conditions
• Winter Design Temp.
• Summer Design Temp.
• Moisture Difference
– Latitude
– Altitude Heat Loss
• Design Conditions
– Winter Design Temp.
– Summer Design
Temp.
– Moisture Difference
Manual J: Load Calculations
Design Conditions (Chicago)
Design Conditions
• Winter:
– Outdoor: 2°F
2 70
• Summer:
– Outdoor: 91
91°F
– OD Grains: 37
37∆ Gr 75
50
Manual J: Load Calculations
Design Conditions (Minneapolis)
Design Conditions
• Winter:
– Outdoor: -11
-11°F 70
• Summer:
– Outdoor: 88°F
88
– OD Grains: 24∆
24 Gr 75
50
Manual J: Load Calculations
Building Components
Manual J: Load Calculations
Chicago
g
1,299 Btu/h
1,578 Btu/h
Manual J: Load Calculations
Location Factors
• Factors that determine a house’s
house s
heating and cooling load calculation:
– Design Conditions
• Indoor Conditions
• Winter Design Temp.
• Summer Design Temp.
• Moisture Difference
– Orientation
– Latitude Heat Loss
Orientation
Manual J: Load Calculations
Building Components
South
Orientation
Front Door
Bedrooms
South
3
1
2 3
Manual J: Load Calculations
Building Components
O
Occupants
t
Manual
a ua J8 J8: Occupa
Occupants
s South
3
produce sensible and 1800
latent loads. The
number of occupants
q
shall equal the number
of bedrooms plus one.
Manual J: Load Calculations
Occupants
• Factors that determine a house’s
house s
heating and cooling
l d calculation:
load l l ti
– Occupants
Manual J: Load Calculations
Building Components
O
Occupants
t
Manual
a ua J8 J8: Occupa
Occupants s South
3
produce sensible and 1800
1
latent loads. The
number of occupants
q
shall equal the 3number
+1 = 4
of bedrooms plus one.
2 3
Manual J: Load Calculations
Building Components
Envelope Tightness
Manual J8: §
§3.10 (Page 14) South
3
Infiltration load estimates 1800
shall be based on one of 4
the tightness categories
(tight, semi-tight, average,
semi loose and loose)
semi-loose,
provided by Table 5A and
5B B. (well defined on page 174)
Manual J: Load Calculations
Building Components
Envelope Tightness
South
•Ceilings
Ceilings 3
•Walls 1800
•Windows
Windows and Doors 4
Average
•Engineered Openings
•Exhaust systems
y
•Duct systems
•Overall
Manual J: Load Calculations
Building Components
Design
Ventilation South
South
South
Manual J8: §3.13 (Page 19) 3
1800
• Eave overhang 4
• I t
Internal
l shade
h d Avg
• Skylights 0
• Optional: Latitude (26
(26°))
N
None
Drapes, Light ½ Closed
None
Manual J: Load Calculations
Other factors
• What other factors determine a
houses heating and cooling
requirements:
i t
– Appliances
– Duct Loads
– AED - Zoning House A
House B
Manual J: Load Calculations
South
2 3
70 1,800
4
Average
91 0
75
37 None
D
Drapes, Li
Light,
ht ½ Cl
Closed
d
None
Manual J: Load Calculations
Manual J: Load Calculations
South
2 3
70 1,800
51,838 4
Average
91 0
75
37 None
21 23
21,423 D
Drapes, Li
Light,
ht ½ Cl
Closed
d
4,684
None
26,107
Manual J: Load Calculations
Questions
Break
10:00
11:00
12:00
13:00
14:00
15:00
9:00
8:00
7:00
5:00
6:00
0:00
4:00
0:15
0:30
1:00
3:00
2:00
Manual S: Equipment Selection
Manual S: Equipment Selection
• Heating
g
– Load
– Output Capacity
– Target Airflow
– Design airflow
– Altitude adjustments
• Cooling
– Load
– Sensible / Latent Capacity
– Target airflow
– D i airflow
Design i fl
– Altitude adjustments
Manual S: Equipment Selection
• Heating 103°F - 133°F
56,000 Btu/h
– Load = 51,838
51 838 Btu/h
– Output Capacity
– Target
g Airflow 52°=
52 = Output
p 56,000
56,000
capacity
,p y = 51,838
, Btu/h
∆T°=
∆T =
– Design airflow 1000
CFM ×××
1,000 1.08
1.08
1.08××ACF
×ACF
ACF
– Altitude adjustments 68°F
ABC Company FU60-036
60,000 Btu/h
Air Delivery – CFM (With Filter)
External Static Pressure (inches water column)
Unit Size Speed
0.1 0.2 0.3 0.4 0.5 0.6 0.7
High 1075 1040 995 945 895 840 760
Med – Hi 950 925 895 845 795 740 660
FU60 - 024
Med – Lo 850 825 780 740 685 635 560
Low 740 700 650 620 565 515 455
High 1470 1415 1400 1285 1215 1120 995
Med – Hi 1315 1280 1235 1298 1115 1035 930
FU60 - 036
Med – Lo 1125 1110 1085 1045 1000 915 830
Low 930 9256 910 850 830 770 705
High 1700 1685 1640 1580 1545 1450 1380
Med – Hi 1500 1465 1435 1385 1255 1300 1250
FU60 - 048
Med – Lo 1325 1295 1265 1230 1190 1150 1105
Low 1205 1170 1145 1110 1080 1035 990
Manual S: Equipment Selection
• Cooling
– Load
= 26,107 Btu/h
Manual S: Equipment Selection
• Cooling
– Sensible / Latent Capacity
= 26,107 Btu/h
Total
26, 107Heat
26,107 Btu/h ==
Btu/h Sensible
= 21,423 Btu/h ++
Sensible Latent
+ 4,686
Latent
Btu/h
Manual S: Equipment Selection
• Cooling
– Total Load
21,423 Btu/h (Sensible)
– Sensible Load + 4,684 Btu/h (Latent)
– Latent Load = 26,107 Btu/h (Total)
– Target airflow
– Design airflow
21,423 Btu/h (Sensible)
Sensible Heat Ratio
0 82 =
0.82
26,107 Btu/h (Total)
SHR ∆T
Belo 0.80
Below 0 80 21
0.80 – 0.85 19
Above 0.85 17
Manual S: Equipment Selection
• Cooling
– Total Load
21,423 Btu/h (Sensible)
– Sensible Load 26,107 Btu/h+ 4,684 Btu/h (Latent)
– Latent Load 21, 423 Btu/h 4,684 Btu/h
= 26,107
26 107 Btu/h (Total)
– Target airflow
– Design airflow
21,423 Btu/h (Sensible)
0 82 =
0.82
26,107 Btu/h (Total)
Total Load
26,107 Btu/h
Sensible Load
21,423 Btu/h
Latent Load
4,684 Btu/h
Manual S: Equipment Selection
Summer OD
91°F
EWB
63°F
Total
T t l Load
L d
26,107 Btu/h
Sensible Load
21 423 Btu/h
21,423
Latent Load
4,684 Btu/h
Target airflow
1,044 CFM
Manual S: Equipment Selection
+ 3,073
3 073 + 3,425
3 425
- 63 + 5,401
+ 3,136
3 136 - 2,976
2 976
Manual S: Equipment Selection
ABC Company FU60
FU60-036
036
Air Delivery – CFM (With Filter)
Target
External Static Pressure (inches water column)
airflow Unit Size Speed
0.1 0.2 0.3 0.4 0.5 0.6 0.7
High 1075 1040 995 945 895 840 760
1,044
Med – Hi 950 925 895 845 795 740 660
CFM FU60 - 024
Med – Lo 850 825 780 740 685 635 560
L
Low 740 700 650 620 565 515 455
High 1470 1415 1400 1285 1215 1120 995
Med – Hi 1315 1280 1235 1298 1115 1035 930
FU60 - 036
Med – Lo 1125 1110 1085 1045 1000 915 830
Low 930 9256 910 850 830 770 705
High 1700 1685 1640 1580 1545 1450 1380
Med – Hi 1500 1465 1435 1385 1255 1300 1250
FU60 - 048
Med – Lo 1325 1295 1265 1230 1190 1150 1105
Low 1205 1170 1145 1110 1080 1035 990
Manual S: Equipment Selection
Manual J
Heating Cooling
Load
ABC
Heatingg Btu/h 51,838
, 56,000
,
Cooling Btu/h 26,107 29,180
Sensible Btu/h 21,423 21,360
Latent Btu/h 4,684 7,820
Manual D: Duct Distribution System
Basic Residential Duct Systems
• The following slides will describe some of
the various styles of residential duct
systems.
systems
• Following each slide will be listed some of
the Pros and Cons of each type of system
system.
Extended Plenum System Design
Extended Plenum System
Design
Pros
• The most common residential duct system
• Easy
y to fabricate and install.
Cons
For
F bbest results
l blower
bl must be
b centrally
ll
located.
Long duct runs make it difficult to turn air
into branch runs near the fan.
Reducing Plenum System
Design
Reducing Plenum System
Design
Pros
• Improves performance
f over end mounted
blower, extended plenum systems.
• Usually less expensive for small systems
systems.
Con
s Historically, duct design manuals arbitrarily
assigned the reduction point at 24
24’ from the
blower, resulting in less that maximum
performance.
performance
Reducing Trunk System Design
Reducing Trunk System Design
Pros
• Less material used to fabricate duct
system.
• Good air distribution if designed properly.
Cons
Requires
R i more workk to fabricate
f bi andd install
i ll
because each takeoff requires its own
section.
i
Each section is a different size and requires
a transition to reach the next size.
Radial or Octopus System
Design
Radial or Octopus System
Design
• One of the most cost effective systems
Pros
t install.
to i t ll
• Easy to fabricate and install.
Cons
For
F bbest results
l blower
bl must be
b centrally
ll
located.
Installers tend to use long flex duct runs
resulting poor performance due to high
resistance.
Perimeter Loop System Design
Perimeter Loop System Design
Pros
• Effective in cold climates with slab floor
construction.
• Maintains comfort at the floor level in heating
season.
Cons
Difficult
Diffi lt to
t design.
d i
Expensive to install.
What can be considered the best
use of Duct Tape?
Manual D: Duct Distribution System
y
Equipment & Air-Side
Air Side Devices
• The design of the house
house, the selection of
the HVAC equipment and peripheral
devices determines the duct system
requirements.
• Fan performance governs the static
pressure limitations of the duct system.
Equipment & Air-Side
Air Side Devices
Air-side
Air side devices are used to control airflow.
airflow
Throw
(20’)
Terminal velocity
(50 fpm)
Secondary air
Primary air The supply air
from the outlet.
Primary air
Secondary air The induced
room air (can be 10 to 20 times
Secondary air
greater than the primary air
quantity).
q y)
R
Return grilles
ill .03
03
Volume .03
dampers
Total external .69
static pressure
C
Furnace
B
A
Manual D: Duct Distribution System
• Calculate
each
room’s
airflow
Manual D: Duct Distribution System
Assign CFM
Manual D: Duct Distribution System
y
Determine the duct run with the
longest Total Effective Length
Manual D: Duct Distribution System
y
Assign CFM
4I=10EL
4I 10EL 4I=10EL
9’
9
= 35 EL
15’
15
1P=20EL
6L=20 EL 5J=15EL
8’ 15’
2Q=10 EL 15’
Manual D: Duct Distribution System
y
Determine the duct run with the
longest Total Effective Length
5 15 10 5 10
5
20 20 20 20 35
50 10 10 10 20
40 40 40 40 60
0 50
0.50 1,000
0.16
Determine the
Friction Rate
-0.05
0.10
0.03
0.03
0.03
0.30
Determine the 0 50
0.50 0 30
0.30 0 20
0.20
0.16
-0.05
0.10
0.03
0.03
0.03
0.20
0.9
Manual D : Duct Distribution System
0.50 1,000
0.5 1000
0.16
0.50 0.30 0.20
0.16
0 05
-0.05
-0.05
0.10
0.10
0.03 120 125 225
0.03 0.03
0.03 0.03
0.03
0 30
0.30 0 09
0.09
0.20
0.5
0.50
0.3
0.30
0.2
0.20
0.9
Manual D : Duct Distribution System
1,000
0.50 120
0.30 125
0.20 225
0.09
Sheetmetal, Flex
Manual J: Load Calculations
South
2 3
70 1,800
51,838 4
Average
91 0
75
37 50 None
21,423 Drapes, Light, ½ Closed
4,684
None
26,107
1,000
1 000
0.50 120
0.30 125
0 20
0.20 225
0.09
Sheetmetal, Flex
Residential HVAC System
y Design
g
Residential HVAC System
y Design
g
• Conclusion
• Questions???