08572-Trht-Egcb-Qc-Aq-012 Itp - Pipeline Construction Rev1 PDF

Document Title Rev
Inspection and Test Plan For

Pipeline Construction A
08572-TRHT-EGCB-QC-AQ-012
INSPECTION & TEST PLAN

FOR
PIPELINE CONSTRUCTION
REVISION HISTORY:
A 17\12\2019 Issued for Approval K.OUACHEM A.SAAD S.LARBI

DJERRAR
REV. DATE REASON FOR ISSUE PREPARED CHEKED APPROVED
Page 2
Document Title Rev
Reference Documents
ASME B31.8 Gas Transmission and Distribution Piping Systems.
ASME B16.5 Steel Pipe Flanges and Flanged Fittings, Including Ratings for
Class
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
ASME B16.34 Steel Valves, Flanged and Butt Welding End
ASTM D 1267 Standard Test Method for Gauge Vapour Pressure of LPG (LP-
Gas Method)
ASTN TC 1A Standard Topical Outlines for Qualification of Nondestructive

Testing Personnel
BS PD 8010-1 Code of practice for pipelines. Steel pipelines on land
API 6D Specification for Pipeline Valves
API 5L Specification for Line Pipe
API RP 1102 Steel Pipeline Crossings Railroads and Highways
API Std 1104 Standard for Welding Pipelines and Related Facilities
ISO 9001 Quality Management Systems – Requirements
NACE RP0274 Standard Recommended Practice High - Voltage Electrical

Inspection of Pipeline Coatings
Project Documents
08572-TRHT-TB-PL-18-OO- Pipeline Design Basis

201
08572-TRHT-SP-PL-18-OO-201 Specification for Seamless Carbon Steel Line pipe
08572-TRHT-SP-PL-18-OO-202 Specification for Pipeline valves
08572-TRHT-TB-PL-18-OO-202 Pipeline Stress Analysis Basis
08572-TRHT-CE-PL-18-OO-201 Pipeline Wall Thickness Calculation Report
08572-TRHT-CE-PL-18-OO-202 Pipeline Mechanical Calculations Report
08572-TRHT-SP-PL-18-OO-203 Specification for Barred tees
Page 3
Document Title Rev
08572-TRHT-SP-PL-18-OO-204 Specification for Isolating Joints
08572-TRHT-SP-MS-18-VM-204 Mechanical Specification for Pig Launcher / Receiver
08572-TRHT-SP-MT-00-OO-204 Pipeline Coating Specification
08572-TRHT-SP-MT-00-OO-203 Painting and Coating Specification
08572-TRHT-AQ-QC-00-OO-212 Pipeline Welding Specification
08572-TRHT-SP-MT-00-OO-207 Corrosion Monitoring and Control Plan
08572-TRHT-RT-MT-00-OO-201 Material Selection Report - ISBL
08572-TRHT-RT-MT-00-OO-202 Material Selection Report - OSBL
08572-TRHT-SP-PL-18-OO-224 Specification for Pipeline Hydrotesting
08572-TRHT-SP-MT-89-EU-201 Cathodic Protection System Specification for Pipeline
08572-TRHT-TP-PL-18-OO-201 Pipeline Pigging Philosophy
08572-TRHT-DD-PL-18-OO-201 Pipeline Typical Drawings – Right of Way (Row) for Single

Pipeline
08572-TRHT-DD-PL-18-OO-202 Pipeline Typical Drawings – Right of Way (Row) for Multiple

Pipelines
08572-TRHT-DD-PL-18-OO-203 Pipeline Typical Drawings – For Existing Overhead Powerline

Crossing
08572-TRHT-DD-PL-18-OO-204 Pipeline Typical Drawing – For Existing Cable Crossing
08572-TRHT-DD-PL-18-OO-205 Pipeline Typical Drawings – Trench Details for Single Pipeline
08572-TRHT-DD-PL-18-OO-206 Pipeline Typical Drawings – Trench Details for Multiple Pipelines
08572-TRHT-DD-PL-18-OO-207 Pipeline Typical Drawing – For Concrete Slab
08572-TRHT-DD-PL-18-OO-208 Pipeline Typical Drawings – For Pipeline Markers
08572-TRHT-DD-PL-18-OO-209 Pipeline Typical Drawings – Road Crossing for Underground

Pipeline
08572-TRHT-DD-PL-18-OO-210 Pipeline Typical Drawings - For Existing Underground Pipeline

Crossing
08572-TRHT-DD-PL-18-OO-211 Pipeline Typical Drawings – For Wadi Crossing
Page 4
Document Title Rev
08572-TRHT-DD-PL-18-OO-212 Pipeline Typical Drawings – For Mechanical Protection & Backfill

Retaining Bags
08572-TRHT-DO-PL-18-OO-201 Pipeline Schematic Diagram
08572-TRHT-DD-PL-18-OO-231 Pipeline Route Map - Overall
08572-TRHT-RT-PL-18-OO-231 Stress Analysis Reports for Flow lines and Trunk lines
to 08572-TRHT-RT-PL-18-OO-
275
08572-TRHT-DG-PL-18-OO-201 Pipeline Alignment Sheets for Flow lines and Trunk lines
to 08572-TRHT-DG-PL-18-OO-
998
08572-TRHT-DK-PL-18-OO-201
to 08572-TRHT-DK-PL-18-OO-213 Pipeline Alignment Sheets Key Plan for Flow lines and Trunk lines
List of Verifying Documents (ITRs)
No. Project ITR no ITR No. Description
1 JI-2043-ITR-L-0401X ITR-L-0401X Line Pipe Hauling
2 JI-2043-ITR-L-0402X ITR-L-0402X Line Pipe Stringing

PIPELINE HYDROTEST RELEASE/
3 JI-2043-ITR-L-0102A ITR-L-0102A
CLEARANCE CHECKLIST
4 JI-2043-ITR-W-0101X WELDING CONSUMABLE
ITR-W- 0101X
REQUEST CARD
5 JI-2043-ITR-W-0102X WELDER QUALIFICATION
ITR-W- 0102X
REGISTER
6 JI-2043-ITR-L-0403X ITR-L- 0403X COLD BENDPIPES- INSPECTION REPORT

ROAD CROSSING SECTION REPORT
7 JI-2043-ITR-L-0501X ITR-L-0501X
ACCEPTANCE
TRENCHING / BACKFILLING INSPECTION
8 JI-2043-ITR-L-0601X ITR-L-0601X
RECORD
PIPELINE HOLIDAY TEST AND
9 JI-2043-ITR-L-0701X ITR-L-0701X
LOWERING REPORT
LIQUID PENETRANT INSPECTION
10 JI-2043-ITR-L-0801X ITR-L-0801X
REPORT
11 JI-2043-ITR-L-0901X ITR-L-0901X ULTRASONICINSPECTION REPORT
12 JI-2043-ITR-L-01001X ITR-L-01001X RADIOGRAPHY REPORT
13 JI-2043-ITR-L-01002X ITR-L-01002X MAGNETIC PARTICLE REPORT
14 JI-2043-ITR-L-01003X ITR-L-01003X PIPELINE W ELD VISUAL REPORT
15 JI-2043-ITR-L-01004X ITR-L-01004X HARDNESS TEAT REPORT
Page 5
Document Title Rev
1.0 DEFINITIONS/ABBREVATIONS
This shall be marked up only for documents subject to review/approval. This is

used in two cases:
i) Review / Approval of documents by the Inspectors at the work
R/A- Review/
: locations. In such cases it shall be indicated as R/A (L).
Approval Point
ii) ii) Review / Approval of documents by company offices in such cases
this shall be indicated as R/A.
Surveillance Point: Periodic surveillance by SUB-CONTRACTOR and, where
agreed in ITP, by CONTRACTOR/ COMPANY Representative of an operation or
S- Surveillance : process. No specific notification is required, and the operation or process may
proceed when the CONTRACTOR/ COMPANY are not present.
Witness Point: An operation or process that requires witness by the SUB-

CONTRACTOR and, where agreed in ITP, by CONTRACTOR/ COMPANY
W-Witness Point : representative.
Formal notification is required. Operation or process may proceed when the
CONTRACTOR/ COMPANY are not present.
Hold Point: A critical operation or process beyond which work shall not proceed
without attendance of the SUB-CONTRACTOR INSPECTION, and where agreed
in ITP, by CONTRACTOR /COMPANY Representative.
H-Hold Point : Formal notification is required.
SC :
Contractor (PSJV) :
Company(C) :
All companies, firms, bodies, entities and partnerships providing Goods for the
Vendor :
project.
Notes;
1. This ITP primarily serves as a plan and it shall not be used to obtain signatures. Acceptance signature
shall be obtained on the referenced INSPECTION and test records which shall form generic records to
be handed over to the clients
2. The referenced INSPECTION and test records (ITR’S) are controlled independently therefore the latest
revisions of these ITR’s at the time of Initiation of ITR’s shall be utilized.
3. When filling the ITR’s do not leave any blanks, if any item/ activity is not applicable for the case denote
as N/A.
4. If any correction is required strike once, correct and countersign. Use of correction fluid on ITR’s shall
be forbidden.
5. ITR number suffixed with letter “X” are classified as in process site/ Field quality records and
will not be a part of turnover system process whereas ITR numbers suffixed as “A” are part of
Turnover process and Turnover records.
Page 6
Document Title Revision

Ite Reference Responsibl Verifying Intervention Points

Control Activity Action to be verified Acceptance Criteria
m Document e Party Document SC PIUL C ARH
Approved Work
a. Verify that relevant work permit permit {from
▪ Site Quality Plan ▪ Client approval to
Availability of work are obtained from concerned GCB/PIUL Client and/or
permit and approved authorities. ▪ Specification no execute.
Construction statutory H H w
1.0 08572-TRHT-SP-PL- ▪ Client Approved
procedure. b. Verify approved QCP is 18-OO-223
Supervisor authority}
procedure.
available. Approved
procedure
▪ Manufacturer’s GCB/PIUL
a. Review & verify validity of ▪ Good mechanical and Construction
Control of data sheet
calibration certificates, electrical condition Supervisor Calibration
Inspection Test ▪ Procedure no
2.0 Identification Number/Sticker ▪ Valid calibration Certificate/ H R W
& Measuring 08572-TRHT-EGCB-
b. Verify condition of the test QC-AP-007.. certificate GCB/PIUL IM & TE Register
Equipment
equipment ▪ . ▪ Inspector
GCB/PIUL
Material Inspection
Construction
(subject to ▪ Material approval ▪ Procedure no Supervisor
provisions of request(MAR) 08572-TRHT- Material Receiving
3.0
Project Material
a. Check fill material.
▪ Test certificates EGCB-QC- AP- H S W
GCB QC MRIR
Receiving 007
Inspector
procedure)
a. Review of applicable
▪ List of latest GCB/PIUL
drawings/documents and ▪ Complies with AFC
revision of Construction
ensure that latest revision is document register
applicable Supervisor
Drawings and available at site ▪ Complies with AFC
4.0
Documents status b. Review of work procedures,
drawings
drawings, applicable Drawing Register H R W
▪ AFC drawings GCB QC
Method Statements, QC standards and
and Inspector
Procedures and other related specifications
Specifications
documents etc.
Page 7
Inspection Status
Item Control Activity Action to be verified Reference Document Acceptance Criteria Responsible Party Verifying Document
GCB PIUL COMPANY ARH
5.0 Preliminary Survey and Site Preparation ITR-L-0101X H R R
ITR-L-0201X H R R
6.0 Right of Way
ITR-L-0201X H R R
REFER ITP- PIPELINE SURVEY,RIGHT OF WAY & TRENCHING 08572-TRHT-EGCB-QC-AQ-004
7.0 Excavation / Earth Works for Trenching ITR-L-0301X H R R
ITR-C-0201X H R R
8.0 Concrete Works REFER ITP- CONCRETE WORKS 08572-TRHT-EGCB-QC-AQ-006 ITR-C-0204X H R R
ITR-C-0202X H R R
1. Verification of dimensions of
MTC
size, thickness, grade / class
9 Material: Pipeline Material Class Data Sheet Mill test Certificate QC Inspector MRIR H R S
2. Identify stenciling / marking
3. Checking of physical damages
10.0 Pipeline Stringing:
1. Handling / Hauling 1. Specification no 08572-TRHT-SP-PL- 1. Clause 9.0, Specification no

2. Stacking / Stringing 18-OO-223 08572-TRHT-SP-PL-18-OO-223 Construction Supervisor / QC ITR-L-0401X &
11 Stringing activity H W S
3. Marking of Heat No., Pipe No. 2. Doc. No. 08572-TRHT-ENGCB-QC- 2. Clause 6.0, Doc. No. 08572- Inspector ITR-L-0402X
& length AP-022 TRHT-ENGCB-QC-AP-022
12.0 Cold bending
Minimum Bend radius

Clause 10.0, Specification no
Bend profile 08572-TRHT-SP-PL-18-OO-223,
Check and verify with respect
Minimum radius of cold bends shall
approved drawing the followings
Check Orality 1. Specification no 08572-TRHT-SP-PL- not be less than 40 times of outside
1. Bend radius
18-OO-223 pipe diameter. Construction Supervisor / QC
12.1 2. Profile of bend ITR-L-0403X H W S/W
Coating Damage 3. Dimensions and orality 2. Doc. No. 08572-TRHT-EGCB-QC-AP- Internal diameter of finished bends Inspector
4. Any damage on coating and 026 shall be verified with two sizing
pipe gauging plates 97% of the pipe
5. Wrinkle formation or any lap internal diameter spaced
Lap & Wrinkles approximately one pipe diameter
apart.
Page 8
Inspection Status
13.0 Line-Up / Mainline Welding
1. Specification no 08572-TRHT-SP-PL- 1. Specification no 08572-TRHT-SP-

Line pipe Traceability (Pipe book) and (Weld Establish pipe book and weld 18-OO-223 PL-18-OO-223 Construction Supervisor / QC
13.1 Pipe book / Weld Map H R R
Map) map 2. Doc. No. 08572-TRHT-EGCB-QC-AP- 2. Doc. No. 08572-TRHT-EGCB- Inspector
024 QC-AP-024
1. API 1104 1. API 1104

2. Specification no 08572-TRHT-SP-PL- 2. Specification no 08572-TRHT-SP
WPS/PQR 1. Run PQR test Construction Supervisor / QC
13.2 18-OO-223 PL-18-OO-223 Approved WPS / WPS Register H W W
2. Prepare WPS Inspector
3. Doc. No. 08572-TRHT-AQ-QC-00-OO- 3. Doc. No. 08572-TRHT-AQ-QC-
212 00-OO-212
1. API 1104 1. API 1104 Welder ID

13.3 Qualification of welder 1. Welder Test based on Construction Supervisor / QC
18-OO-223 PL-18-OO-223 Welder Certificates / Welder Register H W S
requirements Inspector
212 00-OO-212 ITR -W-0102X
1. Verify Electrode number, size 1. Clause 7.4.2(i) Doc. No. 08572-

1. Doc. No. 08572-TRHT-AQ-QC-00-OO- Welding Consumable Baking record H S S
and brand. TRHT-AQ-QC-00-OO-212 Construction Supervisor / QC
13.4 Electrode & Dry Condition Inspection 212
2. Verify MTC 2. Manufacturer's Inspector
2. Manufacturer's Recommendations ITR -W-0101X
3. Storage & Baking of electrodes Recommendations
Weld Joint Fit-up
Pipe Ground Clearance 1. Check for adequate ground

clearance. 1. API 1104 1. API 1104
2. Cleaning pipes before to use. 2. Specification no 08572-TRHT-SP-PL- 2. Specification no 08572-TRHT-SP- Construction Supervisor / QC
Swabbing of pipes Internal surface Inspector
13,5 3. Check for misalignment 18-OO-223 PL-18-OO-223 ITR-L-01003X H R/S S
4. Dimensional verification 3. Doc. No. 08572-TRHT-AQ-QC-00-OO- 3. Doc. No. 08572-TRHT-AQ-QC-
Misalignment (3.0mm Max.) field bevel 212 00-OO-212
5. Check for fit up alignment
Field Beveling
1. API 1104 1. API 1104

Pre-heating (If required) Construction Supervisor / QC WPS H S S
13.6 Temperature to be verified 18-OO-223 PL-18-OO-223
Inspector
212 00-OO-212
Marking for welder ID No./Joint 1. API 1104 1. API 1104

Identification
No. 2. Specification no 08572-TRHT-SP-PL- 2. Specification no 08572-TRHT-SP-
Construction Supervisor / QC
13.7 18-OO-223 PL-18-OO-223 ITR-L-01003X H S S
Inspector
Welding Parameter Welding Parameter Verification 3. Doc. No. 08572-TRHT-AQ-QC-00-OO- 3. Doc. No. 08572-TRHT-AQ-QC-
212 00-OO-212
1. API 1104 1. API 1104
1. Inspect visually for appearance Construction Supervisor / QC ITR-L-01003X H W SR
13.8 Weld Visual Inspection 18-OO-223 PL-18-OO-223
, under cuts and any porosity Inspector
MTC
212 00-OO-212
1. API 1104 1. API 1104
2. Specification no 08572-TRHT-SP-PL- 2. Specification no 08572-TRHT-SP- ITR-L-01003X
13.9 Radiographic testing 18-OO-223 PL-18-OO-223 ITR-L-0901X H R R
Inspector
3. Doc. No. 08572-TRHT-AQ-QC-00-OO- 3. Doc. No. 08572-TRHT-AQ-QC- ITR-L-01001X
212 00-OO-212
NDT Testing
1. API 1104 1. API 1104
13.1 Construction Supervisor / QC ITR-L-01004X H R R
Hardness Testing 18-OO-223 PL-18-OO-223
Inspector
212 00-OO-212
14.0 Weld repair
1. API 1104 1. API 1104

1. Run PQR test Construction Supervisor / QC
14.1 WPS / PQR 18-OO-223 PL-18-OO-223 Approved WPS / WPS Register H W W
212 00-OO-212
Page 9
Inspection Status
1. API 1104 1. API 1104

Welder ID
1. Welder Test based on Construction Supervisor / QC
14.2 Qualification of Welder 18-OO-223 PL-18-OO-223 Welder Certificates / Welder Register H W W
ITR -W-0102X
212 00-OO-212

1. Doc. No. 08572-TRHT-AQ-QC-00-OO-
14.3 Electrodes & Dry Condition Inspection 212 Welding Consumable Baking record H S S
2. Manufacturer's Recommendations
3. Storage & Baking of electrodes Recommendations ITR -W-0101X
1. Check for adequate ground

1. API 1104 1. API 1104
clearance.
2. Check for misalignment Construction Supervisor / QC
14.4 Weld Joint Fit-Up ( For Cutout Joints) 18-OO-223 PL-18-OO-223 ITR-L-01003X H S S
3. Dimensional verification Inspector
field bevel
212 00-OO-212
1. API 1104 1. API 1104

Pre-heating (If required) Construction Supervisor / QC
14.5 Temperature to be verified 18-OO-223 PL-18-OO-223 H W S
Inspector WPS
212 00-OO-212
1. API 1104 1. API 1104

Weld Visual Inspection 1. Inspect visually for appearance Construction Supervisor / QC H W SR
14.6 18-OO-223 PL-18-OO-223 ITR-L-01003X
212 00-OO-212 MTC
1. API 1104 1. API 1104

2. Specification no 08572-TRHT-SP-PL- 2. Specification no 08572-TRHT-SP- ITR-L-0901X
14.7 18-OO-223 PL-18-OO-223
Inspector ITR-L-01001X
212 00-OO-212
ITR-L-0801X
NDT TESTING RT,UT,MT.PT&HT H R R
1. API 1104 1. API 1104 ITR-L-01002X
14.8 18-OO-223 PL-18-OO-223
Construction Supervisor / QC ITR-L-01004X
Inspector
212 00-OO-212
15 Field Joint Heat Shrink Sleeve Application REFER 08572-TRHT-EGCB-QC-AP-025 H R R
16.0 Field Joint High Build Polyurethane Coating REFER FIELD COATING APPLICATION ITP H R R
17.0 Lowering and Laying
17.1 Clearance of Pipe Section for Lowering Check Pipe section to be lowered 1.Specification no 08572-TRHT-SP-PL- 1.Specification no 08572-TRHT-SP- Construction Supervisor / QC Pipe book, NDE and Coating Clearance H H H
18-OO-223 PL-18-OO-223 Inspector
1.Specification no 08572-TRHT-SP-PL- 1.Specification no 08572-TRHT-SP- Construction Supervisor / QC

17.2 Holiday test of Lowering Section Conduct holiday test ITR-L-0701X H R R
18-OO-223 PL-18-OO-223 Inspector
1.Specification no 08572-TRHT-SP-PL- 1.Clause 15.0, Specification no Construction Supervisor / QC H W W

17.3 Lowering of pipeline section Lowering of pipeline section ITR-L-0701X
18-OO-223 08572-TRHT-SP-PL-18-OO-223 Inspector
Page 10
Inspection Status
18.0 Tie-in Of Pipeline Sections

Establish pipe book and weld 18-OO-223 PL-18-OO-223 Construction Supervisor / QC
18.1 Line pipe Traceability ( Pipe book) Pipe book / Weld Map H R S
map 2. Doc. No. 08572-TRHT-EGCB-QC-AP- 2. Doc. No. 08572-TRHT-EGCB- Inspector
024 QC-AP-024
1. API 1104 1. API 1104

1. Run PQR test Construction Supervisor / QC
18.2 WPS/PQR 18-OO-223 PL-18-OO-223 Approved WPS / WPS Register H W W
212 00-OO-212
1. API 1104 1. API 1104

Welder ID
1. Welder Test based on Construction Supervisor / QC
18.3 Qualification of welder 18-OO-223 PL-18-OO-223 Welder Certificates / Welder Register H W S/R
3. Doc. No. 08572-TRHT-AQ-QC-00-OO- 3. Doc. No. 08572-TRHT-AQ-QC- ITR -W-0102X
212 00-OO-212

1. Doc. No. 08572-TRHT-AQ-QC-00-OO-
18.4 Electrode & Dry Condition Inspection 212 Welding Consumable Baking record H S S
2. Manufacturer's Recommendations
3. Storage & Baking of electrodes Recommendations ITR -W-0101X
1. Check for adequate ground

1. API 1104 1. API 1104
clearance.
2. Specification no 08572-TRHT-SP-PL- 2. Specification no 08572-TRHT-SP ITR-L-01003X
2. Check for misalignment Construction Supervisor / QC
18.5 Weld Joint Fit-up 18-OO-223 PL-18-OO-223 H S S
3. Dimensional verification Inspector
field bevel
212 00-OO-212
1. API 1104 1. API 1104

Pre-heating (If required) Construction Supervisor / QC H S S
18.6 Temperature to be verified 18-OO-223 PL-18-OO-223 W PS
Inspector
212 00-OO-212
1. API 1104 1. API 1104

Marking for welder ID No./Joint Construction Supervisor / QC
18.7 Marking for welder ID No./Joint No. 18-OO-223 PL-18-OO-223 ITR-L-01003X H S S
No. Inspector
212 00-OO-212
1. API 1104 1. API 1104 ITR-L-01003X

1. Inspect visually for appearance Construction Supervisor / QC
18.8 Weld Visual Inspection 18-OO-223 PL-18-OO-223 MTC H W S/R
212 00-OO-212
1. API 1104 1. API 1104 ITR-L-0901X

18.9 18-OO-223 PL-18-OO-223 ITR-L-01001X
Inspector
212 00-OO-212 ITR-L-0801X
NDT TESTING RT,UT.MT,PT&HT H R R
1. API 1104 1. API 1104
ITR-L-01002X
18.10 18-OO-223 PL-18-OO-223
Inspector ITR-L-01004X
212 00-OO-212
19.00 Field Joint Heat Shrink Sleeve Application REFER 08572-TRHT-EGCB-QC-AP-025 H R R
20.00 Field Joint High Build Polyurethane Coating REFER FIELD COATING APPLICATION ITP H R R
1. Typical drawing 08572-TRHT-DD

PL-18-OO-205
1. Document 08572-TRHT-SP-PL-18-OO 2. Typical drawing 08572-TRHT-DD
21 Sand Bedding, Post Padding and Backfilling Backfilling on tie in locations Civil Supervisor,Qc-Inspector-Civil ITR-L-0601X H W W
223 PL-18-OO-206
3. Clause 16 as per Spec. 08572-
TRHT-SP-PL-18-OO-223, REV. 0
Page 11
Inspection Status
a.End Seals
b.Separation of Cables
c.Insulation
d.Casing Pipe Slope
e.Acceptance of Pipe Coating 1. Document 08572-TRHT-SP-PL-18-OO- 1. Document 08572-TRHT-SP-PL- Construction Supervisor / QC
22 Road and other Crossings (if applicable) Pipe Book H R R
f.Acceptance of NDE 223 18-OO-223 Inspector
g.Acceptance of Weld Visual
h.Survey Report
i.Cathodic Protection
Requirement
a.Pipe Book
b.Punch list
c.temp. Supports requirement
d.Blind flanges as per STD
•Test procedure
Test Pack/ System Release Report for e.Items which is exclude from Construction Supervisor / QC ITR-L-0102A
23 •P&ID H R/A R/A
Pressure Test, thetest PL-18-OO-224 Inspector Approved test pack
Approved test pack
f.Check valve direction
g.Vent and Drain point
h.Test limits
i.Anchor block installation
1. Document 08572-TRHT-SP-PL-18-OO- 1. Document 08572-TRHT-SP-PL- All Report / Certificates

24.0 Review / Compile Documentation Review of pipe book QC Engineer H R/A R/A
223 18-OO-223 test pack
REFER
Cathodic Protection, Heat tracing, FOC &
25 - ITP FOR INSTALLATION OF CATHODIC PROTECTION SYSTEM - ITP NO 08572-TRHT-EGCB-QC-AQ-013 H R S
LDS, etc.. (For U/G Section)
- ITP FOR INSTALLATION OF ELECTRICAL POWER & CONTROL CABLES - ITP NO 08572-TRHT-EGCB-QC-AQ-014
26 CLEANING AND GAUGING SHALL BE DONE AS PER APPROVED DOCUMENT H W W
27 HYDRO TESTING AND DEWATERING SHALL BE DONE AS PER APPROVED DOCUMENT H H H H
28 CALIPER PIGGING SHALL BE DONE AS PER APPROVED DOCUMENT H W W
Legend : S - Surveillance Inspection, W - Witness Inspection Point, H - Mandatory Hold Point for Inspection, R/A - Review & Approve, AFC - Approved for construction
Page 12
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 , ALGERIA R
PIPELINE WELD VISUAL REPORT

PROJECT ITR NO: JI-2043-ITR-L-01003X
ITR-L-01003X
PIPE DATA WELDER IDENTIFICATION

Line No.: ROOT PASS HOT PASS FILLING 1 FILLING 2 CAP
WELD
Material WPS Date of
NUMBE
Pipe Heat Pipe Heat Spec. No. Welding
Length Length Thickness R
Number Number MTCN° Number Number MTCN° OD (inch) L R L R L R L R L R
( Pipe 1 ) ( Pipe 2 ) (mm)
(Pipe 1) (Pipe 1) (Pipe 2) (Pipe 2)
GCB PIUL SH
NAME
DESIGNATION
SIGNATURE
DATE
Page 13
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 , ALGERIA
PIPELINE WELDING BOOK FOR TEST PACKAGE NO.:
FROM JOINT N° FROM CHAINAGE
SYSTEM NO.: SUB. SYSTEM NO.: PIPELINE MATERIAL: SECTION THICKNESS:
Welding
Section No.
BENDING REPORTS
Weld No. L1 L2 THK1 THK2 Pipe No1 Pipe No2 Visual Visual Check & Recap Welders Repair "R1" Repair "R2" Coating 100% HOLIDAY TEST
Pipe No1 Pipe No 2 Heat No 1 Heat No 2 WPS No. UT PT/MT
(m) (m) (mm) (mm) Bend deg Bend deg Root Hot Fill 1 Fill 2 Fill 3 Fill 4 Cap Repaired Repaired ACC RS R1 R2 CO
Report Date Visual Date Visual Date VT "R1" Date WPS No. by
VT "R2" Date WPS No. by
PK SIZE TYPE JOINT No. EXT. R L R L R L R L R L R L R L Report Date Report Date Report Date Report Date Report Date Report Date Report Date Report Date Report Date
Record Acceptance GCBQC PIUL QC SH/EPM

NAME
SIGNATURE
DATE
Page 14
WELD MAP
CLIENT SONATRACH CONTR NO.:
PROJECT JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 PROJ. NO. :JI 2043
PMT PETROFAC INTERNATINOL UAE LTD

CONTRACTOR GCB Page No. of
SECT. #1 SECT. #2 SECT. #3
PK/J4 PK/J5 PK/J8 PK/J 27 PK/J 29 PK/J 73
• • • • • • • • • • • • •
PK/J 1T PK/J2T CRW PK/J 3T PK/J 6T PK/J 7T PK/J 28T PK/J 74RWT
PK/J 75 PK/J 24 PK/J 26 PK/J 28 PK/J 77
• • • • • • • • • •
PK/J 74RWT PK/J25T PK/J 27T PK/J 78T PK/J 79T
PK/ J80 PK/J 11 PK/J 14 PK/J 38 PK/J 41
• • • • • • • • • •
PK/J 79T PK/J 12T K3/J 13T PK/J 13AT PK/J 39T PK/J 42TCRW PK/J 44T
PK/J 45 PK/J 46 PK/J 52 PK/J 53
• • • • • • • • • •
PK/J 44T PK/J 47T PK/J 48T PK/J 50AT PK/J 54T PK/J 55T
PK/J 56 PK/J 79 PK/J 01 PK/J 2 PK/J 29 PK/J 31
• • • • • • • • • •
PK/J 55T PK/J 79AT PKJ 30T
PK/J 31 PK/J 32 PKJ 35 PK/J 49 PK/J 52 PK/J 66
• • • • • • • • • •
PK/J 33T PK/J 50T PK/J 51T PK/J 68T
Page 15
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
JI-2043-ITR-L-01002X
MAGNETIC PARTICLE INSPECTION REPORT
ITR-L-01002X
Plant/Unit: Project No.: Record No.:

Drawing No.: Rev. No.: System/Sub-system No.:
Procedure No. Rev. No.: Specification : Acceptance Criteria& Edition:
Magnetizing Equipment AC Yoke DC Yoke Permanent Yoke Prods Other (Specify) Lifting Power: Prod/Pole Spacing: Min. mmMax. mm Test Equipment No:
Technique Visible Fluorescent Wet Dry Continuous Residual
Make Batch No Application Method Surface Condition : As welded PWHT
White Contrast Paint Viewing Conditions : Day light Artificial
MPI Ink/Powder Lighting equipment:
NDE Records of Non-Rejectable Records of Rejectable Indications ; Type

Material Thickness Examination Examination
Request Weld No. Welder ID Time Indications (linear or rounded) Location and extent
Grade (Sch./mm) date Result
No. (as per referencing code section) (length or dia. or aligned)
Record Acceptance GCBQC PIUL QC SH/EPM

Name
Signature
Date
Page 16
INSPECTION & TEST RECORD-PIPELINE
PIPELINE HOLIDAY TEST AND LOWERING REPORT
JI-2043-ITR-L-0701X
ITR-L-0701X
CLIENT CONTR NO. :

PROJECT
PROJ. NO :
CONTRACTOR Sub Contract No. :
Report No.
SUB CONTRACTOR
Date
Line Identification.
Pipeline Unit
Section inspected From KP Length m

To KP
Holiday Test carried out YES NO
PIPELINE CHARACTERISTICS
Nominal pipe size NPS
Pipe thickness (mm)
Type of coating :
Welding of section to be laid are all accepted YES NO
Coating of welding joints carried out YES NO
CIVIL CLEARANCE
Trench as per Drawing YES NO
Trenching Clearance YES NO
Sand Bedding Clearance YES NO
Released for Lowering YES NO
REMARKS :
GCB PIUL QC/CONST SH/EPM

NAME
DESIGNATION
SIGNATURE
Page 17
ROAD CROSSING SECTION REPORT
JI-2043-ITR-L-0501X
ITR-L-0501X
CLIENT CONTR NO.:

PROJECT PROJ. NO. :
Sub Contract No. :

CONTRACTOR REPORT NO.:
SUB CONTRACTOR
DATE :
Test Pack No. Line No. Pipe No. Heat No. Pipe Dia Pipe Thk.
DRAWING NO.
CARRIER PIPE SIZE
CARRIER PIPE LENGTH
CASING PIPE SIZE
CASING PIPE LENGTH
TYPE OF ROAD CROSSING
LOCATION
WELDING JOINT NO.
NDE CLEARANCE
HOLIDAY TEST OF CARRIER PIPE
HOLIDAY TEST OF CASING PIPE
SPACER INSTALLATION
CARRIER PIPE INSERTION
ROAD CROSSING SECTION

LOWERING IN
Crash Barrier
Road width -
KP 0 / J KP 0 / J
Casing pipe length
NAME GCB PIUL QC/CONSTRUCTION SH/EPM

DESIGNATION
SIGNATURE
DATE
Page 18
TRENCHING / BACKFILLING INSPECTION RECORD
JI-2043-ITR-L-0601X
ITR-L-0601X
CLIENT CONTR NO.:
PROJECT PROJ. NO.:
CONTRACTOR SUB CONTR. NO.:
REPORT NO.:
SUB CONTRACTOR
DATE:
Sl. No. Description Result Remarks
1 Trenching:
1.1 Type of Soil
1.2 Trenching as per Drawing
1.3 Trenching Clearance from Ch……….…….. to Ch………………
1.4 Sand Bedding from Ch……………….. to Ch………………….
1.5 Released for Lowering from Ch……….…….. to Ch…………….
2 Backfilling:
Top of Pipe Elevation as per Drawing
2.1
(Ref. Report No. _ _ _ _ _ _ _ _ _ _ _ _ _)
2.2 Released for Post Padding
2.3 Backfilling
2.4 Final inspection
GCB PIUL QC/CONSTRUCTION SH/EPM

NAME
DESIGNATION
SIGNATURE
DATE
Page19
TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
SH LOGO Inlet Separation and Boosting Facility in Ohanet
WELDER PERFORMANCE QUALIFICATION (WPQ) RECORD
Project :TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 Project No :JI 2034
Contractor: Petrofac Engineering and Construction Con No:CT-G-T/007/SH/EPM/EP/G/18
Sub. Contractor:GCB
Report No.: TRHT-GCB-WQ-0001 Date: Photo

Welder Name: Welder No.:GP-001
WPS No: 04/tnhert/36p/dtc/2019 Test Coupon : YES Production Weld : NO
Specification of base metal (s) : API 5L X60 Thickness :19.05
TESTING CONDITIONS AND QUALIFICATION LIMITS
Actual Values Range Qualified
Welding process (es) SMAW SMAW
Type (i.e: Manual, Semi auto) used Manual Manual
Joint Design Single V Bevel Single V Bevel
Root : without backing Other Root : With or without backingOther passess :
Backing (metal, weld metal, double welded etc.)
passess : With backing With backing
Plate / Pipe OD (Diameter if pipe or tube) Ø 16" (OD xxx mm)

Base metal P or S-Number to P or S - Number
Filler metal or electrode specification(s) (SFA)
Filler metal or electrode classification(s)
Filler metal F-Number(s)

Consumable Size (s)
Consumable insert (GTAW or PAW)
Filler type (solid/metal or flux cored/powder GTAW or PAW)
Deposited thickness for each process (mm) Process 1:

Position qualified (2G, 6G, 3F etc.)
Vertical progression (Uphill or downhill)
Type of fuel gas (OFW)
Inert gas backing (GTAW, PAW, GMAW)
Transfer mode (spray/globular or pulse to short circuit-GMAW)
Current Type/Polarity (AC, DCEP, DCEN)
RESULTS
Visual Examination of Completed Weld: ACC/REJ Visual Report No:
Bend Test
N/A
Corrosion-resistant overlay
N/A
GUIDED BEND TEST RESULTS

Specimen Specimen
Type Result Type Result
Identification Identification
N/A N/A N/A N/A N/A N/A
Alternative Radiographic examination results(API 1104) : Weld is Acceptable RT Report No. : ????????
Length of Welding Pipe : 190.5 mm Plate : N/A
Fillet test - Fracture test (QW-180) N/A Length & % of defects N/A
Macro examination (QW-184) N/A Fillet size (mm). Concavity/Convexity (mm)
Other tests N/A
Film or specimenrs evaluated by inspector name? Company inspector name?
Mechanical test conducted by N/A Laboratory test no. N/A
Welding supervised by SUMITH V V
We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of API 1104 and
the Project specification 08572-TRHT-AQ-QC-00-OO-212
GCB PIUL SH/EPM

Name
Designation
Signature
Date
Page 20
WELDER IDENTIFICATION CARD
Front Side
JI2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
GCB Contract No. CT-G-T/007/SH/EPM/EP/G/18 Project No. JI2043

WELDER IDENTIFICATION CARD
Name
ID NO.
Certificate No.: Welder Photo
GCB SIGN
PIUL SIGN
CA SIGN
Back Side
WELDER QUALIFIED FOR

Pipe Plate Code:
Test Position: WPS No.:
Pipe Wall
Qualified Size : Thickness
Range:
Base Material:
Filler Material: Position:
Filler Size Qualified:

Process: Progress:
Till project end & refer
Date of Test: Validity: Continuity record
This card may be revoked on the job by Inspection

Personnel, if weld quality is not satisfactory
Page 21
INSPECTION & TEST RECORD-WELDING
ITR- W-0101X
WELDING CONSUMABLES REQUEST CARD
JI-2043-ITR-W-0101X
W-0101X
Welder’s Name: ………………………………………………..

WELDING CONSUMABLES ISSUANCE
Welder’s ID: …………………………………………………… Brand ǿ Issued

AWS No. Lot No.
WPS No.: …………………………… Name (mm) (kg.)
Quiver: No…………………..……T 0C)………………………

Area: …………………………………………………………….
Issued by store
Shop No.: ……………………………………………………… Received by
keeper
Requested by Welding Foreman: Name: Name:
Name Signature Date Signature: Signature:
Date: Date:
Welder’s Name: ……………………………………………….. WELDING CONSUMABLES ISSUANCE
Welder’s ID: …………………………………………………….. Brand ǿ Issued
AWS No. Lot No.
WPS No. : …………………………… Name (mm) (kg.)
Quiver: No…………………..……T(0C)………………………
Area: …………………………………………………………….
Issued by store
keeper
Date: Date:
Welder’s Name: ……………………………………………….. WELDING CONSUMABLES ISSUANCE
Welder’s ID: …………………………………………………….. Brand ǿ Issued
AWS No. Lot No.
WPS No. : …………………………… Name (mm) (kg.)
Quiver: No…………………..……T(0C)………………………
Area:
…………………………………………………………………….
Issued by store
keeper
Date: Date:
Record Acceptance GCB WELDING SUP GCB Construction GCB QC
Name
Signature
Date
Page 22
JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
PROJECT ITR NO: JI-2043-ITR-W-0102X
ITR-W-0102X
WELDER QUALIFICATION REGISTER

Test Parameters Range Qualified
WPS Welder Welder Date Qualificat Applica Pipe / Groov Weldi Polarit Positi Parent Filler Backi Backi Pipe Weld Wel Posi Pola Parent Filler Ba Backi Qua Qualifie Card Rem Valid/R
No. ID / Name ion ble Pl e ng y on Materia Material ng ng / / di t rit Material Material cki ng lifi d issue arks e
Stamp at l d
R Code Wel Proce Mate G Pla Fi ng ion y ng G ed Thicknes ne
No.
ec (ASME/A e d / ss ria l a te ll Pro Ma a Dia s (Yes/ w
or WS/ BS/ Si Fil (Y/N) s Siz et ce ter s met No) al
d API) ze let ( e & W ss ial ( er D
N & W Y Thi el (Y/ Y at
o Thickn el / ck d N) / e
ess d N nes N
) s )
P. Typ F. AWS P Typ F AWS
No e No Class/e . e . Clas
. . qui N N s/
valent o o equi
. . val
ent
TOTAL QUALIFIED
Example remarks D = DISQUALIFIE
P = PASSED W = WARNING LETTER ISSUED NOS = NOT ON SITE C/H = CHARGE HAND
Record Acceptance GCB QC PUIL QC SH/EPM

Name
Signature
Date
Page 23
JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC
LIQUID PENETRANT INSPECTION REPORT
JI-2043-ITR-L-0801X
ITR-L-0801X
Procedure No. Rev. No.: Specification : Acceptance Criteria& Edition:

Liquid Penetrant Type I Fluorescent Liquid Penetrant type II Visible
Method A - Water washable Method C - Method B - Post-emulsifiable, lipophilic Method D - Method A – Water washable
Solvent removable Post –emulsifiable, hydrophilic Method C – Solvent removable
Application
Dwell time
Make Brand Name Method Batch No Surface Condition : As welded PWHT
(Minutes)
(Spray/Brush)
Penetrant Viewing Conditions : Day light Artificial
Remover Lighting equipment:
Emulsifier
Developer
NDE Records of Non-Rejectable Records of Rejectable Indications ; Type (linear or

Weld No. Welder ID Material Thickness Examination Time Examination
Request Indications rounded) Location and extent (length or dia. or
Grade (Sch./mm) date Result
No. (as per referencing code section) aligned)
Record Acceptance GCB QC PIUL QC SH/EPM
Name
Signature
Date
Page24
ULTRASONICINSPECTION REPORT
JI-2043-ITR-L-0901X
ITR-L-0901X
Procedure No.: Rev. No.: Specification : Acceptance Criteria& Edition:

UT Instrument
Make: Model: Serial Number: Couplant used (Brand Name or Type):
Identification
Special Equipment. when used (Search
Computer program
Search Unit (s) Cable Calibration data [Instrument reference level gain units, wedges, Shoes, Automatic Scanning
Search Unit (s) Identification identification and revision
(s) used and, damping and reject settings if used] equipment., Recording scanning
when used
equipment. etc.)
Beam Reference Indication Distance
Serial No. Frequency Size Type Length
angle reflector(s) amplitude (s) reading (s)
0º
45º
60º
70º
Data correlating simulation block (s) and electronic simulator(s), when
Identification:
used , with initial calibration
Simulation
Calibration Block ID Electronic simulator(s)
Block (s)
V1 ASME SDH Block Thickness = mm --
V2 Reference Reflector: SDH mm dia --

NAME
SIGNATURE
DATE
1/2
Page 25
ULTRASONICINSPECTION REPORT
JI-2043-ITR-L-0901X
ITR-L-0901X

Item/Drawing No.: Rev
Records of Record of reflections from

ID and Surface(s) Areas of Non- (Map, use separate sheet if required) uncorrected areas having
NDE
location from which restricted Rejectable Records of Rejectable Indications responses that exceeds 50% of
Req Surface Examination Examination
of weld examination Time access or in Indications (as detected, Type of indication (i.e., the reference level.
uest condition date Result
or volume was accessible per crack, non-fusion, slag, etc.) Location (record area, response level,
No
scanned conducted welds referencing and extent (length) the dimensions, depth below
code section) surface and classifications)

Name
Signature
Date
2/2
Page 26
PIPELINE HYDROTEST RELEASE/
CLEARANCE CHECKLIST
JI-2043-ITR-L-0102A
GCB Code
ITR-L-0102A
SYSTEM No: SUB-SYSTEM No:
AREA : DRAWING No:
ROUTE ID
FROM
TO
ITEM DESCRIPTION Y N NA COMMENTS

1 Topography Survey Report
2 ROW Preparation Report
3 Line Pipes Stringing Report
4 Cold Bend Inspection Report
5 Concrete Coating Report
6 Mainline Welding Report
7 DP / MPI Report
8 RT Report
9 UT Report
10 PWHT Report
11 Trenching Report
12 Padding & Backfilling Report
13 Field Joint Coating + Repair Report
14 Pre-Hydro Test Report (If applicable)
15 Lowering Report
16 Wadi Crossing Report
17 Highway Crossing Report (If applicable)
18 Road Crossing Report
19 Water Pipeline Crossing Report (If applicable)
20 Gas Pipeline Crossing Report (If applicable)
21 Overhead Power Line Crossing Report (If applicable)
22 A/G Piping & Fitting Painting Report
23 U/G Piping & Fittings Coating Report
24 Pipe book summary Report
25 Heat tracing report, FOC and LDS report
26 Cathodic protection report
REMARKS:
Record Acceptance GCB QC PIULQC/ Construction SH/EPM

Name
Signature
Date
Page 27
ITRNo:L-0403X
COLDBENDPIPES- INSPECTION REPORT
L-0403X GCB Code
Proje ct No.: Sub Sys te m No.: Record No:
Date:
DrawingsNo.: Rev.No : System/Sub-system No :
IsometricNo./ Ovality Visual Bend

SpoolNo./ BendAngle Hardnessmax. WallThickness(mm) Dimensional Tolerance
DrawingNo. Ratio Inspection (Accept/
BendNo. Tolerance
Reject)
Required Actual Nominal Min. Actual L1 L2 L3 L4
Required
RecordAcceptance GCB QC PIUL Construction SH/EPM

Name
Signature
Date
Page 28
ITR No: L-0401X
LINE PIPES - HAULING
JI-2043-ITR-L-0401X
L-0401X GCB Code
Project No.: Sub System No.: Record No:
Date:
Pipe Details: Checklist:

Grade: 1. Equipment Type: Crane Side boom Vacuum Lift
Pipe Diameter: 2. Visual Inspection of pipe: Acceptable Required correction
Pipe Thickness: 3. Valid Certification & visual inspection:
Trailer Registration Number: Lifting equipment lifting gear lashing
4. Condition of Trailer: Accept Reject
Trailer Driver Name: 5. Soft lining on Pipe saddle: Accept Reject
S. No. Pipe Number Heat Number Length Observation

(in m)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Test Instruments Used Make Model Sl. No. Cal. Due Date
Note: Type and size of defect (if any) shall be recorded as observation.
Company Signature: Applicable Not Applicable
Record Acceptance GCB QC PIUL Construction SH/EPM
Name
Signature
Date
Page 29
INSPECTION &TESTRECORD-PIPELINE
ITRNo:L-0402X
LINEPIPES- STRINGING
PEC-QU-FRM-X-16413Rev0
GCB Code
L-0402X
Proje ct No.: Sub Sys te m No.: Record No:
Date:
Chainage From Checklist:

1. Equipment Type: Crane Side boom Vacuum Lift
Chainage To :
2. Valid Certification & visual inspection:
Pipe Grade : Lifting equipment lifting gear lashing
3. Offset from ground: Accept Reject
Pipe Diameter :
S. Wall Length
No Pipe Number HeatNumber CoatNumber thickness Observation
(inm)
(inmm)
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
Test Instruments Used Make Model Sl. No. Cal. Due Date
Note: Type and size of defect (if any) shall be recorded as observation.
Company Signature: Applicable Not Applicable
Record Acceptance GCB QC PIUL SH/EPM

Name
Signature
Date
Page 30
INSPECTION & TEST RECORD-WELDING
JI-2043-ITR-L-01004X
HARDNESS RECORD
ITR-L-01004X

Req. No.: HT Instruction No.:
Sub-contractor
Controller No.: Cal. Date:
Procedure No.& Rev No.: Material: P.No:
Hardness testing
Weld
Isometric no. Location Equipment:
HB/HRc /
WELD N° Dia. W.T. Accept Reject
HV
Technician Name: ………………………………………. Signature: ………………………

(BLOCK LETTERS)
Record Acceptance GCB PIUL SH/EPM

Name
Signature
Date
Page 31
ITR No:L-01001X
RADIOGRAPHY REPORT
ITR No:L-01001X
Plant/Unit:RACC0RDEMENT DES 36PUITS OHANET –THRT FIELD DEVELL PROJECT EPCI1 Project No.:JI-2043 Record No.: …………
LINE No.: MFD-TIL-IAK TO SBF- Rev. No.: System/Sub-system No.:
Source Type: GAMMA Source Strength: RT Technique : Film Type & Brand Name: AGFA DS Pb Screen Thickness:
RAY 32 Ci or KV DWSI Film Processing: (Manual/Automatic) (1)Front NA (mm)(2)Back MA mm
Maximum Source Size / Focal Spot: (mm) SFD: inch Maximum Geometric Unsharpness (Ug): 0.3 mm Film Density: 2-4
Material Grade: API 5L Penetrameter Type & No. Location of Penetrameter: FILM SIDE Wire RT Procedure No. & Rev. No.:
X60-WPS04 N° IQI 6 Required: Achieved: Acceptance Criteria &
Edition:API1104
Burn Through
Concave Root
Penetration
Penetration
NDE Result (Accept / Reject)
Slag or El.
Service Weld Welder Film
Undercut
Concavity
Request LINE No. Size & Remarks
Porosity
Surface
Class No. ID Location
Lack of
Lack of
Excess
Defect
Fusion
No Thickness
Other
Crack
GCB PIUL SH
Record Acceptance SUB/CONTRACTOR GCB QC PIUL QC SH/EPM

Name
Signature
Date
Page 32
TINRHERT FIELD DEVELOPMENT PROJECT ALGERIA EPC1
Material /Equipment Calibration Record Summary

Update date :
Calibration Calibration Certificate Next Calibration Issued to PUIL transmittal

Sr No Equipment Name Manufacturer Model No Serial No Qty Remarque
Date Number Date number
Page 33

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Document Title Rev

Inspection and Test Plan For

INSPECTION & TEST PLAN

A 17\12\2019 Issued for Approval K.OUACHEM A.SAAD S.LARBI

REV. DATE REASON FOR ISSUE PREPARED CHEKED APPROVED

ASME B16.9 Factory-Made Wrought Buttwelding Fittings

ASME B16.34 Steel Valves, Flanged and Butt Welding End

ASTN TC 1A Standard Topical Outlines for Qualification of Nondestructive

BS PD 8010-1 Code of practice for pipelines. Steel pipelines on land

API 6D Specification for Pipeline Valves

API 5L Specification for Line Pipe

API RP 1102 Steel Pipeline Crossings Railroads and Highways

ISO 9001 Quality Management Systems – Requirements

NACE RP0274 Standard Recommended Practice High - Voltage Electrical

08572-TRHT-TB-PL-18-OO- Pipeline Design Basis

08572-TRHT-SP-PL-18-OO-201 Specification for Seamless Carbon Steel Line pipe

08572-TRHT-SP-PL-18-OO-202 Specification for Pipeline valves

08572-TRHT-TB-PL-18-OO-202 Pipeline Stress Analysis Basis

08572-TRHT-CE-PL-18-OO-201 Pipeline Wall Thickness Calculation Report

08572-TRHT-CE-PL-18-OO-202 Pipeline Mechanical Calculations Report

08572-TRHT-SP-PL-18-OO-203 Specification for Barred tees

08572-TRHT-SP-MS-18-VM-204 Mechanical Specification for Pig Launcher / Receiver

08572-TRHT-SP-MT-00-OO-204 Pipeline Coating Specification

08572-TRHT-SP-MT-00-OO-203 Painting and Coating Specification

08572-TRHT-AQ-QC-00-OO-212 Pipeline Welding Specification

08572-TRHT-SP-MT-00-OO-207 Corrosion Monitoring and Control Plan

08572-TRHT-RT-MT-00-OO-201 Material Selection Report - ISBL

08572-TRHT-RT-MT-00-OO-202 Material Selection Report - OSBL

08572-TRHT-SP-PL-18-OO-224 Specification for Pipeline Hydrotesting

08572-TRHT-SP-MT-89-EU-201 Cathodic Protection System Specification for Pipeline

08572-TRHT-TP-PL-18-OO-201 Pipeline Pigging Philosophy

08572-TRHT-DD-PL-18-OO-201 Pipeline Typical Drawings – Right of Way (Row) for Single

08572-TRHT-DD-PL-18-OO-202 Pipeline Typical Drawings – Right of Way (Row) for Multiple

08572-TRHT-DD-PL-18-OO-203 Pipeline Typical Drawings – For Existing Overhead Powerline

08572-TRHT-DD-PL-18-OO-204 Pipeline Typical Drawing – For Existing Cable Crossing

08572-TRHT-DD-PL-18-OO-205 Pipeline Typical Drawings – Trench Details for Single Pipeline

08572-TRHT-DD-PL-18-OO-206 Pipeline Typical Drawings – Trench Details for Multiple Pipelines

08572-TRHT-DD-PL-18-OO-207 Pipeline Typical Drawing – For Concrete Slab

08572-TRHT-DD-PL-18-OO-208 Pipeline Typical Drawings – For Pipeline Markers

08572-TRHT-DD-PL-18-OO-209 Pipeline Typical Drawings – Road Crossing for Underground

08572-TRHT-DD-PL-18-OO-210 Pipeline Typical Drawings - For Existing Underground Pipeline

08572-TRHT-DD-PL-18-OO-211 Pipeline Typical Drawings – For Wadi Crossing

08572-TRHT-DD-PL-18-OO-212 Pipeline Typical Drawings – For Mechanical Protection & Backfill

08572-TRHT-DO-PL-18-OO-201 Pipeline Schematic Diagram

08572-TRHT-DD-PL-18-OO-231 Pipeline Route Map - Overall

List of Verifying Documents (ITRs)

No. Project ITR no ITR No. Description

1 JI-2043-ITR-L-0401X ITR-L-0401X Line Pipe Hauling

2 JI-2043-ITR-L-0402X ITR-L-0402X Line Pipe Stringing

6 JI-2043-ITR-L-0403X ITR-L- 0403X COLD BENDPIPES- INSPECTION REPORT

12 JI-2043-ITR-L-01001X ITR-L-01001X RADIOGRAPHY REPORT

13 JI-2043-ITR-L-01002X ITR-L-01002X MAGNETIC PARTICLE REPORT

14 JI-2043-ITR-L-01003X ITR-L-01003X PIPELINE W ELD VISUAL REPORT

15 JI-2043-ITR-L-01004X ITR-L-01004X HARDNESS TEAT REPORT

This shall be marked up only for documents subject to review/approval. This is

Witness Point: An operation or process that requires witness by the SUB-

Inspection and Test Plan For

Ite Reference Responsibl Verifying Intervention Points

5.0 Preliminary Survey and Site Preparation ITR-L-0101X H R R

7.0 Excavation / Earth Works for Trenching ITR-L-0301X H R R

8.0 Concrete Works REFER ITP- CONCRETE WORKS 08572-TRHT-EGCB-QC-AQ-006 ITR-C-0204X H R R

10.0 Pipeline Stringing: