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Plastic Waste Management Rules 2016 (Training PPT)

Presentation · January 2018


DOI: 10.13140/RG.2.2.12644.42887

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Plastic Waste Management Rules 2016

Presented By
Biswajit Debnath
Ph. D Scholar, Department of Chemical Engineering,
Jadavpur University, Kolkata 700032, India
CPCB Certified Trainer on Waste Management Rules
Member, International Society of Waste Management, Air and Water (ISWMAW)
Visiting Researcher, Aston University, Birmingham, UK
E-mail: biswajit.debnath.ju@gmail.com
CONTENTS

 Status of Plastic Waste Generation in India.

 Status of Plastic Waste Management in India.

 Introduction to Plastic Waste Management Rules 2016.

 Modalities of Plastic Waste Management.

 Technologies and Case Studies

 Alternatives to Combat Plastic Waste


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Status
of
Plastic Waste Management in India

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Status: Plastics Waste (PW) Generation
(As per CPCB Report: LATS/21/2015-16 )

 Plastic Waste generation in 60 major cities : 4059 TPD.

 Plastic waste generation in Delhi : 689 TPD.

 Estimated Plastic Waste Generation in India : 25940 TPD

(based on per capita)

 Recyclable-94%, Non-recyclable-6%

 Range: 3.10% (Chandigarh) & 12.47% (Surat) in MSW

 Average Plastic Waste (in MSW) : 6.92% (Approx. 7%)

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Plastic Waste Generation in 60 Major Cities of India

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Plastic Waste Generation in 60 Major Cities of India

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Plastic Waste Generation in 60 Major Cities of India

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Plastic Waste Generation in 60 Major Cities of India

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Plastic Waste Generation in 60 Major Cities of India

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Current Status of Plastic Waste Management in India
 Primary collection is by Door-to-door Collection system.

 Often Plastic Waste is disposed in handcarts and/or community bins


mixed with daily Solid Waste.

 Some metro cities have transfer stations where some segregation takes
place.

 Mainly the informal sector is associated with this and the tail of the
chain is hard to trace.
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Current Status of Plastic Waste Management in India
 In many cities there is no processing of plastic waste they are dumped in non-
sanitary landfills.
 Very few metro cities have developed RDF plants, with initiative by private
companies, for recovery of energy from plastics and other inert waste.
 In metro cities like Delhi, Mumbai, Kolkata etc. there are hundreds of units that
recycle nearly 60% of the waste plastics collected and lots of peoples daily
livelihood is dependant on it.
 Many of these are registered recyclers and are making profit in good margin.
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Current Status of Plastic Waste Management in India
 Manufacture, Sale & Use of Sub-standard plastic carrybags (<50µm)
continued in cities/towns.

 Unregistered plastic manufacturing/recycling units are still running in few


States/UTs.

 No Organized system evolved by Municipal/ Local Bodies for collection,


segregation & disposal of Plastic Waste.

 State Level Monitoring Committee has not been constituted in majority of


States/UTs.
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Introduction
to
Plastic Waste Management Rules, 2016

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Definitions
(As per Rule „3‟)

 “Plastic (Petro based)” having an essential ingredient a high polymer such as PET,
HDPE, PVC, LDPE, PP, PS and other multi-materials like ABS, PPO, PC PBT etc.
 “Compostable Plastics (Biobased)” any material that undergoes degradation by
biological processes during composting to yield CO2, water, inorganic compounds and
biomass at a rate consistent with other known compostable materials, excluding
conventional petro-based plastics, and does not leave visible, distinguishable or toxic
residue.
 “Carrybags” any plastic bag made from plastic or compostable plastic material, used
for the purpose of carrying or dispensing commodities having self carrying-feature
(excluded that constitute or form an integral part of the packaging in which goods are
sealed prior to use).

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Definitions (Contd…)
(As per Rule „3‟ )

 “Waste Generator” Every person or group of persons or institution, residential and


commercial establishments including Indian Railways, Airport, Port and Harbour and
Defence Establishments which generate plastic waste.

 “Producer” Any person engaged in manufacture or import of carry bags or multi-


layered packaging or plastic sheets or like, and includes industries or individuals
using plastic sheets or like or covers made of plastic sheets or multi-layered packaging
for packaging or wrapping the commodity.

 “Manufacturer” A person or unit or agency engaged in production of plastic raw


material to be used as raw material by the producer.

 “Brand owner” A person or company who sells any commodity under a registered
brand
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Definitions (Contd…)
(As per Rule „3‟ )
“institutional waste generator” means and includes occupier of the institutional buildings such as
building occupied by Central Government Departments, State Government Departments, public or
private sector companies, hospitals, schools, colleges, universities or other places of education,
organisation, academy, hotels, restaurants, malls and shopping complexes.
“waste pickers” mean individuals or agencies, groups of individuals voluntarily engaged or
authorised for picking of recyclable plastic waste.
“local body” means urban local body with different nomenclature such as municipal corporation
etc. where the management of plastic waste is entrusted to such agency.
“street vendor” means a person engaged in vending of articles, goods, wares, food items or
merchandise of everyday use or offering services to the general public, in a street, lane, side walk,
footpath, pavement, public park or any other public place or private area, from a temporary built up
structure or by moving from place to place and includes hawker, peddler, squatter and all other
synonymous terms which may be local or region specific; and the words “street vending” with their
grammatical variations and cognate expressions, shall be construed accordingly.
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Definitions (Contd…)
(As per Rule „3‟ )
“virgin plastic” means plastic material which has not been subjected to use earlier and
has also notbeen blended with scrap or waste.
"recycling" means the process of transforming segregated plastic waste into a new
product or raw material for producing new products.
“multilayered packaging” means any material used or to be used for packaging and
having at least one layer of plastic as the main ingredients in combination with one or
more layers of materials such as paper, paper board, polymeric materials, metalised layers
or aluminium foil, either in the form of a laminate or co-extruded structure
“extended producer‟s responsibility” means the responsibility of a producer for the
environmentally sound management of the product until the end of its life.
“importer” means a person who imports or intends to import and holds an Importer –
Exporter Code number, unless otherwise specifically exempted.
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Categories of Plastics
(BIS Classification (Notified under PWM Rules, 2016), there are seven categories of plastics)

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Conditions (Rule 4)
(Import, manufacture, stock, distribution, sale and use of plastic carrybags, sheets or like)

 Minimum thickness (virgin or recycled): not <50 µm

 Minimum thickness criteria not applicable for compostable carrybags

(conforming IS/ISO: 17088 & having CPCB Certificate for marketing/selling)

 Manufacturers of plastic carrybags shall register with SPCB/PCC.

 Plastic Sachets/Pouches are not permitted for packing Gutkha, Pan Masala & Tobacco.

 Recycled carry bags not to be used for packing/storing/dispensing of food items etc.

 Each carry bag shall have name, registration number of manufacturer, thickness, „recycled‟
mark etc. as applicable.
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Thickness Measurement Device
(Plastic Carry bag Film)

Micrometre Screw Gauge

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Pricing of Carrybags & Registration
(Rule ‟14‟ & „15‟)
Retailers/Vendors to provide labelled carrybags, sheet or multi-layered packaging.
The local body shall, within a period of six months from the date of final publication of these
rules, by notification or an order under their appropriate State Statute or Byelaws shall make
provisions for such registration on payment of plastic waste management fee of minimum Rs.
48,000 @ Rs. 4,000 per month.
Only registered shopkeepers or street vendors shall be eligible to provide plastic carry bags for
dispensing the commodities.
Majority of States/UTs, have unregistered shopkeepers and vendors providing plastic carrybags.
Local Body shall utilise the amount for development of waste management system.

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Prescribed Authorities for PWM
(As per Rule 12)
Sl.. Prescribed Authority Major Responsibilities

1. SPCBs/PCCs -Registration to producers, manufacturers & recyclers.


-Annual Report Submission to CPCB in Form-VI.
2. Local Body -Development and setting up of infrastructure for segregation, collection,
storage, transportation, processing and disposal of plastic waste.
-Frame bye-laws incorporating provisions of PWM Rules, 2016
-Submission of Annual Report by local body in Form-V.
3. Secretary-in-Charge, -Enforcement of PWM Rules, 2016 relating to waste management use of
UDD plastic carry bags, plastic sheets or like, cover made up plastic sheets and
multi-layered packaging.
4. Gram Panchayat -Set-up, operationalize and co-ordinate plastic waste management in rural
area.
5. District Magistrate or -Providing assistance to SPCBs/PCCs, UDD, Gram Panchayat in enforcement
Deputy Commissioner of PWM Rules, 2016.
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Responsibilities of SPCBs/PCCs & UDD
Registration of Producers & Brand owner to be submitted to SPCBs/PCCs in Form-I.

Registration of Recyclers or plastic waste processors to be submitted to SPCBs/PCCs Form-II.

Registration of Manufacturers (Raw Material Supplier) to be submitted to PCBs/PCCs in Form-


III.

SPCBs/PCCs shall not issue or renew registration until unit possess valid consent.

Concerned UDD shall ensure waste collection system based on extended producers
responsibility (EPR) by the producers.

Submission of Annual Report by SPCBs/PCCs in Form-VI to CPCB before July 31, each year.

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Responsibilities of Local Body and Gram
Panchayats (Rules 5 & 6 )
 Setting up separate collection of bio-degradable (wet) and non-biodegradable (dry) waste like
plastic.
 Ensuring open burning of plastic waste does not take place.
 Ensuring processing and disposal of plastic waste through Plastic Waste Management technologies.
 Ensuring channelization of recyclable plastic waste fraction to registered recyclers.
 Registration of shopkeepers and street vendors willing to provide plastic carrybags to the
customers.
 Creating awareness among all stakeholders about their responsibilities.
 Setting-up of system for plastic waste management with the assistance of producers.
• Strengthened Local Bodies: Enforcement and Finance
– Pricing of Plastic Carry bags- Funds to go Local Bodies
– User Fee Collection
– Spot Fines for Littering

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Responsibilities of CPCB
Sl. Rule No. Description Action Taken

1 4(h) The Manufacturers or Seller of compostable plastic carrybags Standard Operating Procedure (SOP) prepared
shall obtain a certificate from the CPCB before marketing or and uploaded on CPCB‟s Website.
selling their products. Applications are processed as per SOP.
2 5(c) Thermoset plastic waste shall be processed and disposed of as per “Guidelines for disposal of thermoset plastic
the guidelines issued from time to time by the CPCB. waste including SMC/FRP” uploaded on
CPCB‟s website.
3 6(2)(d) The Local Bodies shall ensure processing and disposal of non- “Guidelines for Co-processing of Plastic
recyclable fraction of plastic waste in accordance with the Waste in Cement Kilns” uploaded on CPCB‟s
guidelines issued by the CPCB. website.
4 17(d) The CPCB shall prepare a consolidated Annual Report on the use CPCB to submit Annual Report along with its
and management of plastic waste and forward it to MoEF&CC recommendations to MoEFCC, by
along with its recommendations before the 31st August of every 31.08.2017.
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Responsibilities of Brand Owners, Producers and Importers
(As per Rule 9)

 Producers shall work out modalities for collect back system based on EPR
involving State UDD, for plastic waste generated by their products (individually or
collectively).
 Primary Responsibility of collection of multilayered plastic sheet or pouches or
packaging of Producers, Importers & Brand Owners. An Action plan endorsed by
Secretary-in-Charge, Urban Development Department, to be submitted to concerned
SPCB/PCC while applying for consent to establish, Operate or Renewal.
 Phase-out use of non-recyclable plastic in two years time (17.03.2018).
 Producers within three months shall apply to SPCB/PCC for grant of registration.
 No Producer on an after of expiry of six month shall manufacture or use any plastic
are multi-layered packaging without registration from SPCB/PCC.
 Producers shall maintain the record of plastic used as raw material to manufacture
carry bags/ sheets etc.

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Certificate issued by CPCB to Compostable carrybags
Manufacturers and Sellers (As per Rule 4(h))
Certified Manufacturer/Seller

1. M/s NATUR TEC, (Manufacturer) 2. M/s SUNSHIELD BIOTECH LLP


DOOR NO. 6, 2ND FLOOR, (TRUEGREEN) (Seller)
WELLINGDON ESTATE, 24, SHOP NO 14, GROUND FLOOR, 3rd
ETHIRAJ SALAI, CHENNAI-600105 WELLINGOTN TERRACE,
DR. S.C. FERNANDES ROAD,
MUMBAI-400002

Contact Details: Contact Details:


Tel: 044-4353 3120 Tel: 9099934301/ 9909999996
Email: sbalakrishnan@ntic.com Email: deepak@truegreen.com

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MODALITIES OF PLASTIC WASTE
MANGEMENT

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(By Municipal Authority & Gram Panchayat)
Practical Module for Plastic Waste Management (Rule 5 & 6)
As per Rule ‘5’ & ‘6’ of PWM Rules, 2016

Mixed Household
& In two separate bins
Commercial Waste

Collection by Municipal Staff or by Authorized Agency

Segregation of Waste
(Manually or by Machine)

Segregation by Municipal Staff or by Authorized Agency

Incinerable Solid Waste Non-incinerable


Solid Waste
Co-processing in
Cement Kilns

Energy Recovery (WtE / RDF


Non-Recyclable (plastic, Recyclable Plastic Organic Waste Inorganic Waste
based boiler)
paper, leather etc.) Waste
Disposal
Disposal by through
Plasma
Pyrolysis Composting Grit Making
Plasma(preferably
Pyrolysis
with Energy recovery)
Technology
Recycling Road Waste to Oil for
Construction for mixed PW
soiled PW
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Environmental Issues & Challenges (PW)
 Littering, dumping, eating by cattles . Plastic
Waste continued.
 Lack of system for collection & segregation
of PW.
 Sale and use of substandard plastic carry bags
(<50µm) and without proper marking and
labelling continued. Nala Road, Vishwas Nagar Ghazipur, Delhi

 Accumulation of non-recyclable plastic waste.


 Open burning of PW releasing toxic gases.
 Leaching impact on soil, underground water
due to dumping of PW.

Kasturba Nagar, Shahadra, Delhi Seemapuri, Delhi


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State Level Monitoring Committee (SLMC) for Monitoring of
Implementation of PWM Rules, 2016
(As per Rule 16)
 State Government or the Union Territory shall constitute a State Level
Monitoring Committee for effective Implementation of PWM Rules, 2016.
 SLMC Members: Secretary, UDD, representatives from SPCB/PCC,
ULB, NGO, Industry, Academic Institution, State Tax Dept., Environment
Dept. etc.
 SLMC shall meet at least once in six months & may invite experts, if
necessary.
 The Secretary, Department of Urban Development shall be the Chairman
of this committee.

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Annual Report on Implementation of PWM Rules
(As per Rule 17 of PWM Rules, 2016)

Concerned Form no. (PWM Submit To Last Date of


Individual / Rules 2016) submission
Authority Every year

1. Recycler/ Form - IV Local Body 30th April


Processor
2. Local Body Form - V SPCB/PCC 30th June
3. SPCB/PCC Form- VI CPCB 31st July
4. CPCB Consolidated Report Central 31st August
Government

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TECHNOLOGIES AND
CASE STUDIES

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Utilization of Plastic Waste in Road Construction
(IRC: SP:98-2013) (As per provision „5(b)‟ of PWM Rules, 2016)

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Utilization of Plastic Waste in Road Construction
(IRC: SP:98-2013) (As per provision „5(b)‟ of PWM Rules, 2016)

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Utilization of Plastic Waste in Road Construction
(IRC: SP:98-2013) (As per provision „5(b)‟ of PWM Rules, 2016)

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Advantages of Plastic Waste in Road Construction
• Stripping and pothole formation: Bitumen film is often stripped off the aggregates
because of the penetration of water, which results in pothole formation. This is
accelerated during the movement of vehicle. When polymer is coated over aggregate,
the coating reduces its affinity for water due to non wetting nature of the polymer and
this resists the penetration of water. Hence the penetration of water is reduced which
resists stripping and hence no pothole formation takes place on these roads.
• Leaching: Polymer will not leach out of the bitumen layer, even after laying the road
using waste plastics-bitumen aggregate mix.
• Effect of Bleeding: Waste polymer-bitumen blend shows higher softening
temperature. This increase will reduce the bleeding of bitumen during the summers.
• Effect of Fly Ash: Roads made from plastic-bitumen mix inhibits leaching of toxic
compounds into soil.

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Shredded plastic waste used to construct polymerised roads.

•Clean Kerala Company Ltd, functioning


under the LSG Department, Government
of Kerala is promoting this model.

•Eg. Kaloor Manapattyparambu Road,


Polymerized road of Cochin Corporation,
2009.

• Even small municipalities such as


Vengurla in Maharashtra are using plastic
in their roads.

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Co-processing of Plastic Waste in Cement Kilns
(As per CPCB‟s Guidelines)

 Out of 180 cement plants, around 38 cement plants located in


MP, HP, Odisha, TN etc. are using plastic waste
 Automatic feeding mechanism for feeding PW to cement kilns Collection

 Plastic Waste is used alternative fuel and raw (AFR) material and
destroyed at a higher temperature of around 1400ºC
Segregation &
 PW‟s inorganic content gets fixed with the clinker. Pre-processing

 Setting-up of laboratory for plastics waste analysis


Transportation
 Monitoring of emission by cement industry/SPCBs to Cement kilns

 Maintaining log-book and forwarding progress report to CPCB

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Co-processing of Plastic Waste in Cement Kilns
(As per CPCB‟s Guidelines)

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Co-processing of Plastic Waste in Cement Kilns
(As per CPCB‟s Guidelines)

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Co-processing of Plastic Waste in Cement Kilns
(As per CPCB‟s Guidelines)

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Co-processing of Plastic Waste in Cement Kilns by Geocycle

• Ambuja Cement Ltd., after


evaluating the feasibility, is
implementing co-processing of this
plastic waste on regular basis after
converting it into SRF by pre-
processing.
• Co-processing of following
quantum of plastic waste was
carried out in Ambujanagar plant of
Ambuja Cement Ltd.
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Conversion of Plastic Waste into liquid RDF (Oil)
(As per provision „5(b)‟ of PWM Rules, 2016)
• Mechanical segregation of plastic waste from mixed MSW dump-yard/storage.
• Transportation of segregated plastic waste through conveyor belt for optical
segregation.
• Optical segregation of plastic waste (only HD, LD, PP and multilayer packaging
except PVC.
• Shredding of plastic waste and dislodging dust and impurities.
• Transportation of segregated (100% plastic waste) into feeding hopper (reactor).
• Feeding of plastic waste into reactor of random depolymerization in presence of
additives.
• Collection of liquid RDF (fuel)
• Collection of rejects and solid waste (charcoal)

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Conversion of Plastic Waste into liquid RDF (Oil)
(As per provision „5(b)‟ of PWM Rules, 2016)

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Plasma Pyrolysis Technology (PPT)
(As per provision „5(b)‟ of PWM Rules, 2016)
• Pyrolysis is the thermal disintegration of carbonaceous material in
oxygen-starved atmosphere
• Plasma Pyrolysis, firstly the plastics waste is fed into the primary chamber
at 580ºC
• Secondary chamber temperature is maintained at 1050ºC
• Conversion of organic waste into non toxic gases (CO2, H2O) is more than
99%
• Segregation of the different categories of plastic waste not necessary
• At high temperature ensure treatment of all types of waste without
discrimination
• Heat Energy can be used for beneficial purposes
• PPT
07-09-2018 can be used in hill stations,
AM 02:35 tourist2016_BBSR
Debnath_PWRules places 2018 and pilgrimage centers 46
Plasma Pyrolysis Technology (PPT)
(As per provision „5(b)‟ of PWM Rules, 2016)
Environment Related Observations
• Stack emission monitoring of different categories plastic waste
such as 100% Polyethylene Waste 80% polyethylene + 20%
PVC waste was carried out by VIMTA Lab.
• It has been observed that the emission of toxic pollutants such
as dioxins and furans from the plasma pyrolysis system
developed by FCIPT is lower than the norms set for incinerator.

07-09-2018 AM 02:35 Debnath_PWRules 2016_BBSR 2018 47


Recycling of Plastics in an Environment Friendly Manner

• An extruder, which would have “Zero Significant Adverse


Environmental Impact”.

• Achieved by assigning right motor of minimum capacity, selecting


optimum L/D ratio, heat sealing and right temperature for the processes
and trapping all the emission in pollution control gadget and treating the
pollutant to produce byproducts.

• The extrusion & pelletisation processes have been redesigned to make


the pollution from the process to a minimum level and as a result to
enhance the efficiency of theprocess.
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Recycling of Plastics in an Environment Friendly Manner

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Recycling of Plastics in an Environment Friendly Manner
https://www.youtube.com/watch?v=Pyz33PEitD0

Eco-friendly Waste Plastics Processing Machine Developed by CQMS, JU and Prof. S.K. Ghosh
07-09-2018 AM 02:35 Debnath_PWRules 2016_BBSR 2018 50
ALTERNATIVES TO COMBAT
PLASTIC WASTE

07-09-2018 AM 02:35 Debnath_PWRules 2016_BBSR 2018 51


Edible Glass from Seaweed

Edible Glass Developed by Indonesian Startup


07-09-2018 AM 02:35 Debnath_PWRules 2016_BBSR 2018 52
Edible Cutlery

07-09-2018 AM 02:35 Debnath_PWRules 2016_BBSR 2018 53


Edible Cutlery vs Plastic Cutlery

07-09-2018 AM 02:35 Debnath_PWRules 2016_BBSR 2018 54


07-09-2018 AM 02:35 Debnath_PWRules 2016_BBSR 2018 55
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