EPCC REVITALISASI PABRIK GULA RENDENG

INSPECTION & TEST PLAN FOR ELECTRICAL FIELD

Project : EPCC REVITALISASI PABRIK GULA RENDENG M : MONITORING
Client : PT. PERKEBUNAN NUSANTARA IX P : PROVIDE
Location : KUDUS - JAWA TENGAH V : VERIFY
DATE :
Manufacture No. : Certificate Completion Date : R : REVIEW
W : WITNESS
Equipment No. : Endorsement by : SW : SPOT WITNESS
H : HOLD POINT
Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
1 SWITCHGEAR / MOTOR CONTROL CENTER
1.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

1.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Board assembly and bolting Visual Check Inspection Report Engineering Spec. P W R
C. Busbars bolted connection Visual Check Inspection Report AFC Drawing P W R
D. Fuse ratings and gauge rings Visual Check Inspection Report AFC Drawing P W R
E. Contact alignment of draw out mechanism Visual Check Inspection Report Engineering Spec. P W R
F. Cable glands, clamping and termination Visual Check Inspection Report AFC Drawing P W R
G. Tag and wire number Visual Check Inspection Report AFC Drawing P W R
H. Check grounding connections Visual Check Inspection Report AFC Drawing P W R
I. Check rating and capacity of CT, PT Visual Check Inspection Report Engineering Spec. P W R
J. The relays have complete final setting Visual Check Inspection Report AFC Drawing P W R

1.3 TESTING
A. Test anti-condensation heater Test Inspection Report Engineering Spec. P W R/SW
B. PT's polarity & phase rotation Test Inspection Report Engineering Spec. P W R/SW
C. Inspect interlock & control correctly operate Test Inspection Report Engineering Spec. P W R/SW
D. Test indicating and signating lamps or devices Test Inspection Report Engineering Spec. P W R/SW
E. Switchgear / MCC function test Test Inspection Report Engineering Spec. P W R/SW
F. Protection system test Test Inspection Report Engineering Spec. P W R/SW
G. Torque bolt Test Inspection Report Engineering Spec. P W R/SW
H. Continuity Test Test Inspection Report Engineering Spec. P W R/SW
I. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
 Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
2 TRANSFORMER
2.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

2.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Seals of bushing Visual Check Inspection Report Engineering Spec. P W R
C. Ves and pipe plugs Visual Check Inspection Report AFC Drawing P W R
D. Cables, bells and connections Visual Check Inspection Report AFC Drawing P W R
E. Sealing the terminal boxes Visual Check Inspection Report Engineering Spec. P W R
F. Bolting and gaskets Visual Check Inspection Report AFC Drawing P W R
G. Neutral connection (bolting, clamping, etc.) Visual Check Inspection Report AFC Drawing P W R
H. Setting and alignment Visual Check Inspection Report Engineering Spec. P W R
I. Transformer oil level Visual Check Inspection Report Engineering Spec. P W R
J. Equipment grounding connection Visual Check Inspection Report AFC Drawing P W R
K. Check breating device Visual Check Inspection Report Engineering Spec. P W R

2.3 TESTING
A. Insulation resistance measurement (primary & secondary) Test Inspection Report Engineering Spec. P W R/SW
B. Inspect the tap changer and setting switch Setting / Test Inspection Report Engineering Spec. P W R/SW
C. Transformer function test Test Inspection Report Engineering Spec. P W R/SW
3 DIESEL ENGINE GENERATOR
3.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

3.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Check bolting connection Visual Check Inspection Report AFC Drawing P W R
C. Check termination cable and wiring number Visual Check Inspection Report AFC Drawing P W R
D. Check grounding connection Visual Check Inspection Report Engineering Spec. P W R
E. Check fuel oil consumption Visual Check Inspection Report Engineering Spec. P W R
F. Check lubricant system Visual Check Inspection Report Engineering Spec. P W R

3.3 TESTING
A. Insulation resistance test Test Inspection Report Engineering Spec. P W R/SW
B. Inspect operation / function test / protection relays Test Inspection Report Engineering Spec. P W R/SW
C. Automatic synchronization and Interlock test Test Inspection Report Engineering Spec. P W R/SW
D. Noise test Test Inspection Report Engineering Spec. P W R/SW when pre-com, test
E. Vibration test Test Inspection Report Engineering Spec. P W R/SW when pre-com, test
F. Full simulated on load test Test Inspection Report Engineering Spec. P W R/SW
 Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
4 PANEL DISTRIBUTION BOARD
4.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

4.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. All MCB operational and correct rating Visual Check Inspection Report Engineering Spec. P W R
C. All fuses correct rating Visual Check Inspection Report AFC Drawing P W R
D. All terminal wiring completed and secure Visual Check Inspection Report AFC Drawing P W R
E. All cable connected and glanded correctly Visual Check Inspection Report Engineering Spec. P W R
F. Earthling connected and correct Visual Check Inspection Report AFC Drawing P W R
G. All terminations secured Visual Check Inspection Report Engineering Spec. P W R
H. All internal equipment labeled correctly Visual Check Inspection Report Engineering Spec. P W R
I. Cable tags labeled correctly Visual Check Inspection Report Engineering Spec. P W R
J. Installation accepted Visual Check Inspection Report Engineering Spec. P W R

4.3 TESTING
A. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
B. Phase sequence test Test Inspection Report Engineering Spec. P W R/SW
C. Test indicating and signaling lamps or devices Test Inspection Report Engineering Spec. P W R/SW
D. Operation / function test Test Inspection Report Engineering Spec. P W R/SW
5 UNINTERRUPTED POWER SUPPLY (UPS) AND BATTERY
5.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
D. Check enclosure and safety device Visual Check Inspection Report Engineering Spec. P R R
E. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

5.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Check bolting connection Visual Check Inspection Report AFC Drawing P W R
C. Check termination and wiring number Visual Check Inspection Report AFC Drawing P W R
D. Check grounding connection Visual Check Inspection Report AFC Drawing P W R
E. Check battery rack installation Visual Check Inspection Report Engineering Spec. P W R
F. Check the electrolyte

5.3 TESTING
A. Battery
- Visual of initial record Visual Check Inspection Report AFC Drawing P W R/SW
- Check of initial charge record Visual Check Inspection Report AFC Drawing P W R/SW
- Check of initial discharge record Visual Check Inspection Report AFC Drawing P W R/SW
- Charging test Test Inspection Report Engineering Spec. P W R/SW
- Back up time measurement (normal load) Test Inspection Report Engineering Spec. P W R/SW
 Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
B. Battery Charger
- Performance test Test Inspection Report Engineering Spec. P W R/SW
- Sequence and Alarm test Test Inspection Report Engineering Spec. P W R/SW

C. Inverter
- Performance test Test Inspection Report Engineering Spec. P W R/SW
- Sequence and Alarm test Test Inspection Report Engineering Spec. P W R/SW
6 CABLE LADDER
6.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
D. Check enclosure and safety device Visual Check Inspection Report Engineering Spec. P R R

6.2 INSTALLATION
A. Visual and dimensional inspection Visual Check Inspection Report AFC Drawing P W R/SW
B. Check support of cable ladder Visual Check Inspection Report AFC Drawing P W R/SW
C. Alignment of cable tray Visual Check Inspection Report AFC Drawing P W R/SW
D. Check installation of separator Visual Check Inspection Report AFC Drawing P W R/SW
E. Check tightening bolt and nuts Visual Check Inspection Report AFC Drawing P W R/SW
F. Check grounding connection Visual Check Inspection Report AFC Drawing P W R/SW
7 CABLE INSTALLATION / PULLING CABLE
7.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

7.2 INSTALLATION
A. Visual inspection during pulling cable Visual Check Inspection Report AFC Drawing P W R
B. Check cable size and installation Visual Check Inspection Report AFC Drawing P W R
C. Check cable route markers Visual Check Inspection Report AFC Drawing P W R
D. Check cable end seal and cable gland Visual Check Inspection Report AFC Drawing P W R
E. Check cable protector Visual Check Inspection Report AFC Drawing P W R
F. Check underground cable joining Visual Check Inspection Report AFC Drawing P W R
G. Check cable termination and connection Visual Check Inspection Report AFC Drawing P W R
H. Check grounding connection Visual Check / Test Inspection Report AFC Drawing P W R
I. Check cable markers Visual Check Inspection Report AFC Drawing P W R

7.3 TESTING
A. Continuity test Test Inspection Report Engineering Spec. P W R/SW
B. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
C. High voltage test (MV Cable) Test Inspection Report Engineering Spec. P W R/SW
D. Conductor resistance test Test Inspection Report Engineering Spec. P W R/SW
 Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
8 GROUNDING SYSTEM
8.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

8.2 INSTALLATION
A. Visual inspection during pulling cable Visual Check Inspection Report AFC Drawing P W R
B. Check cable size and installation Visual Check Inspection Report AFC Drawing P W R
C. Check underground cable joining Visual Check Inspection Report AFC Drawing P W R
D. Check construction electrodes Visual Check Inspection Report AFC Drawing P W R
E. Check cable clamp and layout Visual Check Inspection Report AFC Drawing P W R
F. Check protective measurement Visual Check Inspection Report AFC Drawing P W R
G. Check grounding connection Visual Check Inspection Report AFC Drawing P W R

8.3 TESTING
A. Grounding continuity test Test Inspection Report AFC Drawing P W R/SW
B. Inspect resistance of each electrodes Test Inspection Report Engineering Spec. P W R/SW
C. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
9 NEUTRAL GROUNDING RESISTOR
9.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report IFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report IFC Drawing P R R
C. Name plate, rating and layout Visual Check Inspection Report IFC Drawing P R R
D. Check enclosure and safety device Visual Check Inspection Report IFC Drawing P R R
E. Condition and type of material accepted Visual Check Inspection Report Engineering Spec. P R R
F. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

9.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Inspect personal safety device Visual Check Inspection Report AFC Drawing P W R
C. Check installation and mounting system Visual Check Inspection Report AFC Drawing P W R
D. Check grounding connection Visual Check Inspection Report AFC Drawing P W R
E. Check termination of cables Visual Check Inspection Report AFC Drawing P W R

9.3 TESTING
A. Continuity test Test Inspection Report AFC Drawing P W R/SW
B. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
C. Total resistance measurement Test Inspection Report Engineering Spec. P W R/SW
D. Operation test Test Inspection Report Engineering Spec. P W R/SW
 Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
10 ABOVE GROUND CONDUIT / BULK MATERIAL
10.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data Visual Check Inspection Report AFC Drawing P R R
C. Check enclosure and safety device Visual Check Inspection Report AFC Drawing P R R
D. Condition and type of material accepted Visual Check Inspection Report Engineering Spec. P R R

10.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Check support of conduit / bulk material Visual Check Inspection Report AFC Drawing P W R
C. Alignment of conduit / bulk material installation Visual Check Inspection Report AFC Drawing P W R
D. Check tightening bolts and nuts Visual Check Inspection Report AFC Drawing P W R
E. Make sure of conduit clean free damage Visual Check Inspection Report AFC Drawing P W R
11 LIGHTING PANEL
11.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Foundation as per civil data / Support accepted Visual Check Inspection Report AFC Drawing P R R
C. Pulling cable accepted Visual Check Inspection Report AFC Drawing P R R
D. Check name plate and rating Visual Check Inspection Report AFC Drawing P R R
E. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

11.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Board assembly and bolting Visual Check Inspection Report AFC Drawing P W R
C. Busbars bolted connection Visual Check Inspection Report AFC Drawing P W R
D. Chcek fuse and circuit breaker ratings Visual Check Inspection Report AFC Drawing P W R
E. Contact alignment of draw-out mechanism Visual Check Inspection Report AFC Drawing P W R
F. Cable gland, clamping and installation Visual Check Inspection Report AFC Drawing P W R
G. Tag and wire number Visual Check Inspection Report AFC Drawing P W R
H. Check grounding connections Visual Check Inspection Report AFC Drawing P W R
I. Check termination and wiring number Visual Check Inspection Report AFC Drawing P W R

11.3 TESTING
A. Continuity test Test Inspection Report AFC Drawing P W R/SW
B. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
C. Phase sequence test Test Inspection Report Engineering Spec. P W R/SW
D. Operation test Test Inspection Report Engineering Spec. P W R/SW
 Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
12 LIGHTING AND RECEPTACLE INSTALLATION
12.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Pulling cable accepted Visual Check Inspection Report AFC Drawing P R R
C. Condition and type of material accepted Visual Check Inspection Report Engineering Spec. P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

12.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Inspect personal safety device Visual Check Inspection Report AFC Drawing P W R
C. Check grounding connections Visual Check Inspection Report AFC Drawing P W R
D. Check lighting fixture c/w accessories Visual Check Inspection Report AFC Drawing P W R
E. Check receptable c/w accessories Visual Check Inspection Report AFC Drawing P W R
F. Check the mounting system Visual Check Inspection Report AFC Drawing P W R

12.3 TESTING
A. Test operation and setting of time switches photoelectric Setting / Test Inspection Report Engineering Spec. P W R/SW
B. Continuity test Test Inspection Report AFC Drawing P W R/SW
C. Inspect phase sequence of receptable Test Inspection Report Engineering Spec. P W R/SW
13 FIRR ALARM SYSTEM
13.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Pulling cable accepted Visual Check Inspection Report AFC Drawing P R R
C. Condition and type of material accepted Visual Check Inspection Report Engineering Spec. P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

13.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Inspect personal safety device Visual Check Inspection Report AFC Drawing P W R
C. Check board assembly and bolting Visual Check Inspection Report AFC Drawing P W R
D. Check the mounting system Visual Check Inspection Report AFC Drawing P W R
E. Check grounding connections Visual Check Inspection Report AFC Drawing P W R
F. Check termination and wiring system Visual Check Inspection Report AFC Drawing P W R

13.3 TESTING
A. Continuity test Test Inspection Report AFC Drawing P W R/SW
B. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
C. Test indicating signaling lamps and device Test Inspection Report Engineering Spec. P W R/SW
D. Operation test by manua and automatic Test Inspection Report Engineering Spec. P W R/SW
E. Alarm system test Test Inspection Report Engineering Spec. P W R/SW
 Inspection
No. Work Flow Inspection Method Verified Document Acceptance Criteria Remark
SC KSO PMC PTPN PJIT
14 COMMUNICATION EQUIPMENT PAGING, INTERCOM AND PHONE
14.1 PREPARATION
A. Location / Area classification Visual Check Inspection Report AFC Drawing P R R
B. Pulling cable accepted Visual Check Inspection Report AFC Drawing P R R
C. Condition and type of material accepted Visual Check Inspection Report Engineering Spec. P R R
D. Tools / Equipment tester Calibration / Review Inspection Report Engineering Spec. P M R

14.2 INSTALLATION
A. Visual and dimensional Visual Check Inspection Report AFC Drawing P W R
B. Inspect personal safety device Visual Check Inspection Report AFC Drawing P W R
C. Check board assembly and bolting Visual Check Inspection Report AFC Drawing P W R
D. Check the mounting system Visual Check Inspection Report AFC Drawing P W R
E. Check grounding connections Visual Check Inspection Report AFC Drawing P W R
F. Check termination and wiring system Visual Check Inspection Report AFC Drawing P W R

14.3 TESTING
A. Continuity test Test Inspection Report AFC Drawing P W R/SW
B. Insulation resistance measurement Test Inspection Report Engineering Spec. P W R/SW
C. Operation test Test Inspection Report Engineering Spec. P W R/SW

PREPARED BY : CHECKED AND APPROVED BY : CHECKED AND APPROVED BY : APPROVED BY :

KSO WIKA-BARATA KSO WIKA-BARATA PMC PTPN / PG

M. AMRI FATHONI AGUS HARYANTO

 JTB GAS UNITIZATION - FIELD FABRICATED TANK PACKAGE 1

INSPECTION & TEST PLAN

Project : JTB GAS UNITIZATION Doc. No :
Client : PT. Pertamina EP Cepu
Location : Bojonegoro - Jawa Timur Rev. :
W = Witness
Manufacture No. : Certificate Completion Date : H = Hold Point
S/W = Spot Witness A = Approved
Equipment No : R = Review
Endorsement by :
STORAGE TANK M = Manufactures/Vendor and/or sub vendor's inspection/implementation
Inspection
No Work Flow Quality Activities Reference Document Verified Document Acceptance Criteria
BRT REK PTM

I PAPER WORK PREPARATION

1 Procedure Verification Verification of WPS/PQR & Welding Map. ASME Section IX, IIC WPS & PQR ASME Section IX M R R

2 Verification of NDE Procedure & NDE Map. ASME Section V, VIII NDE Procedure API 650 Standard M R R

3 Verification of Leak Test Procedure Technical Spec. Leak Test Procd'r. API 650 Standard M R R

4 Verification of Hydrotest Procedure Technical Spec. Hydrotest Procd'r. API 650 Standard M R R

5 Verification of Painting Procedure Technical Spec. Painting Procd'r. Technical Spec. M R R

6 Verification of Field Erection Procedure Technical Spec. Erection Procd'r. API 650 Standard M R R

7 Verification of Welder / Welding Operator ASME Section IX Weder Certificates Migas Regulation M R R

Qualification Record M R R

8 PQR Test ( if any ) ASME Section IX Applied PQR ASME Section IX M R R

9 Welder/Welding Operator Test ( if any ) ASME Section IX Weder Certificates Migas Regulation M R R

II MATERIAL ( plates, pipe, consumable, etc ) Review Mill Crtt. (MTR) & Identification API 650 or ASTM/ASME Mill Certificate Material Spec. M R R
Receiving Material Dimensional & Visual Inspection Packing List Report API 650 Standard M R R

III CIVIL FOUNDATION

Survey Foundation Gradient, Level, Diameter, Roundness and Height Technical Specification Report Technical Spec. M W R

& Related Drawing

IV SHOP FABRICATION

1 Marking & cutting Marking Inspection Related Drawing Report API 650 Standard M R R

2 Beveling, if any Dimensional Inspection Related Drawing Report API 650 Standard M R R

3 Rolling for shell plate Dimensional Inspection Related Drawing NA API 650 Standard M S/W R

4 Sand Blasting Roughness Profile & Cleanless Level Painting Procedure Report Customer Spec. M S/W R
 JTB GAS UNITIZATION - FIELD FABRICATED TANK PACKAGE 1

INSPECTION & TEST PLAN

Project : JTB GAS UNITIZATION Doc. No :
Client : PT. Pertamina EP Cepu
Location : Bojonegoro - Jawa Timur Rev. :
W = Witness
Manufacture No. : Certificate Completion Date : H = Hold Point
S/W = Spot Witness A = Approved
Equipment No : R = Review
Endorsement by :
STORAGE TANK M = Manufactures/Vendor and/or sub vendor's inspection/implementation
Inspection
No Work Flow Quality Activities Reference Document Verified Document Acceptance Criteria
BRT REK PTM

5 Painting Application WFT & DFT Painting Procedure Report Customer Spec. M S/W R

V BOTTOM PLATE ASSEMBLY

1 Marking & cutting Marking & Transfer Identification Inspection Related Drawing Report Related Drawing M R R
2 Lay Out Check Lay Out Related Drawing NA Related Drawing M R R

3 Fit up Dimensional, Level Inspection Related Drawing Report Related Drawing M S/W S/W

4 Welding Welding Inspection WPS / PQR Report API 650 Standard M S/W S/W

5 Visual Visual Check Related Drawing Report API 650 Standard M S/W S/W

6 Testing Vacuum Box Test API 650 Standard Report API 650 Standard M W S/W

VI ANNULAR PLATE ASSEMBLY

1 Marking & cutting Marking & Transfer Identification Inspection Related Drawing Report Related Drawing M R R

2 Lay Out Check Lay Out Related Drawing NA Related Drawing M R R

3 Fit up Dimensional, Level Inspection Related Drawing Report Related Drawing M S/W S/W

4 Welding Welding Inspection WPS / PQR Report API 650 Standard M S/W S/W

5 Visual Visual Check Related Drawing Report API 650 Standard M S/W S/W

6 Testing Vacuum Box Test API 650 Standard Report API 650 Standard M W S/W

VII SHELLS ASSEMBLY

1 Marking & cutting Marking & Transfer Identification Inspection Related Drawing Report Related Drawing M R R

2 Lay Out Check Lay Out Related Drawing NA Related Drawing M R R

3 Fit up Dimensional, Plumbness Inspection Related Drawing Report Related Drawing M S/W S/W
 JTB GAS UNITIZATION - FIELD FABRICATED TANK PACKAGE 1

INSPECTION & TEST PLAN

Project : JTB GAS UNITIZATION Doc. No :
Client : PT. Pertamina EP Cepu
Location : Bojonegoro - Jawa Timur Rev. :
W = Witness
Manufacture No. : Certificate Completion Date : H = Hold Point
S/W = Spot Witness A = Approved
Equipment No : R = Review
Endorsement by :
STORAGE TANK M = Manufactures/Vendor and/or sub vendor's inspection/implementation
Inspection
No Work Flow Quality Activities Reference Document Verified Document Acceptance Criteria
BRT REK PTM

4 Welding Welding Inspection WPS / PQR Report API 650 Standard M S/W S/W

5 Visual Visual Check Related Drawing Report API 650 Standard M S/W S/W
API 650 Standard &
6 Testing NDE ( RT ) Vertical/Horizontal Joint weld NDE Procedure Report M W S/W
ASME Sec. VIII Div. 1

VIII JOINT SHELL TO ANNULAR PLATE

1 Fit up Dimentional Inspection Related Drawing Report Related Drawing M S/W

2 Welding Welding Inspection WPS / PQR Report API 650 Standard M S/W

3 Visual Visual check Related Drawing Report API 650 Standard M S/W
API 650 Standard
4 Testing NDE (PT or Oil Test or Vacuum Box Test) API 650 Standard Report M W
ASME Sec. VIII Div. 1

IX JOINT BOTTOM PLATE TO ANNULAR PLATE

1 Fit up Dimentional Inspection Related Drawing Report Related Drawing M S/W

2 Welding Welding Inspection WPS / PQR Report API 650 Standard M S/W

3 Visual Visual Check Related Drawing Report API 650 Standard M S/W

4 Testing Vacuum Box Test API 650 Standard Report API 650 Standard M W

X ROOF ASSEMBLY & STRUCTURE

1 Marking & cutting Marking & Transfer Identification Insp. Related Drawing Report Related Drawing M R

2 Lay Out Check Lay Out Related Drawing NA Related Drawing M R

3 Fit up Dimentional, level inspection Related Drawing Report Related Drawing M S/W

4 Welding Welding Inspection WPS / PQR Report API 650 Standard M S/W

5 Visual Visual Check Related Drawing Report API 650 Standard M S/W

6 Testing Vacuum Box Test (for Roof Plate) API 650 Standard Report API 650 Standard M W

WELD TANK ACCESSORIES

XI
(Nozzles, Stairway, Platform,
 JTB GAS UNITIZATION - FIELD FABRICATED TANK PACKAGE 1

INSPECTION & TEST PLAN

Project : JTB GAS UNITIZATION Doc. No :
Client : PT. Pertamina EP Cepu
Location : Bojonegoro - Jawa Timur Rev. :
W = Witness
Manufacture No. : Certificate Completion Date : H = Hold Point
S/W = Spot Witness A = Approved
Equipment No : R = Review
Endorsement by :
STORAGE TANK M = Manufactures/Vendor and/or sub vendor's inspection/implementation
Inspection
No Work Flow Quality Activities Reference Document Verified Document Acceptance Criteria
BRT REK PTM

1 Stiffener, etc) Fit up Dimentional Inspection Related Drawing Report Related Drawing M S/W

2 Welding Welding Inspection WPS / PQR Report API 650 Standard M S/W

3 Visual Visual Check Related Drawing Report API 650 Standard M S/W
API 650 Standard &
4 Testing (if any) NDE (PT or Air Leak Test) NDE Procedure Report M W
ASME Sec. VIII Div. 1
XII Plumbness & Roundness Check API 650 Standard Report API 650 Standard M S/W
FINAL ACCEPTANCE TEST Final Inspection & Test
Water Filling ( Hydrostatic ) Test Hydrotest Procedure Report API 650 Standard M W

Cleaning Inside API 650 Standard Report API 650 Standard M S/W

XIII PAINTING Painting Inspection ( DFT ) Customer Spec Report Customer Spec M S/W

GROUNDING ( Earth lugs only )

XIV Dimentional Inspection Related Drawing Report Related Drawing M R
Marking, Cutting, Drilling

Fit Up & Welding Visual after welding Related Drawing Report API 650 Standard M R

XV Name Plate Rubbing & Foto Related Drawing Report API 650 Standard M R

XVI MDR Issue the MDR Customer Spec MDR index Customer Spec M H

ABBREVIATION

W : ( Witness )

Witness the operation test, or examination where the CONTRACTOR'S Inspector must be present during the specified activity.

S/W : ( Spot Witness )

Witness Spot/random specified the operation test / examination where the CONTRACTOR'S Inspector must be notified in advance and may be present during the specified activity.
 JTB GAS UNITIZATION - FIELD FABRICATED TANK PACKAGE 1

INSPECTION & TEST PLAN

Project : JTB GAS UNITIZATION Doc. No :
Client : PT. Pertamina EP Cepu
Location : Bojonegoro - Jawa Timur Rev. :
W = Witness
Manufacture No. : Certificate Completion Date : H = Hold Point
S/W = Spot Witness A = Approved
Equipment No : R = Review
Endorsement by :
STORAGE TANK M = Manufactures/Vendor and/or sub vendor's inspection/implementation
Inspection
No Work Flow Quality Activities Reference Document Verified Document Acceptance Criteria
BRT REK PTM

R : ( Review )

Review and acceptance of document and report.

M : Manufactures/Vendor and/or sub vendor's inspection/implementation

H : Hold Point

Request notification of the inspection / test timing and inspection / test shall be carried out with COMPANY

: PT. Barata Indonesia (Persero)

INSPECTION : VENDOR (BRT) CONTRACTOR
: PT. Rekayasa Industri
(REK) COMPANY (PTM)
: PT. Pertamina EP Cepu
ection
PTM PTM

R R

R R

R R

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R R
ection
PTM PTM

R R

R R
R R

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S/W S/W
ection
PTM PTM

S/W S/W

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S/W
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S/W

S/W

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S/W

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S/W
ection
PTM PTM

S/W

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S/W

S/W

S/W

H
ection
PTM PTM