CP30 MCI70N

Cable List
 Cable List for CP30 - MCI 70N Electronics & Automation Department

Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.

1 4*25 Cu L1
or L2
4*35 Al L3 Supply line to
N control panel
PE by customer

2 4*1.5 20 X2M 11U 1M1 U

11V V Compressor
11W W
PE PE

3 4*1.5 10 21U 2M1 U Sand Vibrator 1

21V V
21W W
PE PE

4 4*2.5 30 X2M 31U 3M1 U

31V V Cement screw conveyor 1
31W W
PE PE

5 4*2.5 30 X2M 32U 3M2 U

32V V Cement screw conveyor 2
32W W
PE PE

6 4*2.5 X2M 318U 3M3 U

318V V Screw filler
318W W OPTION
PE PE

7 7*2.5 /1 8 X2M 41R1U 4M1R 1U Skip motor on the Right

/2 41R1V 1V
/3 41R1W 1W
/4 41R2U 2U
/5 41R2V 2V
/6 41R2W 2W
gn/ye PE PE

8 7*2.5 /1 9 X2M 41L1U 4M1L 1U Skip motor on the Left

/2 41L1V 1V
/3 41L1W 1W
/4 41L2U 2U
/5 41L2V 2V
/6 41L2W 2W
gn/ye PE PE

06.08.2004 - Page 1 of 4
 Cable List for CP30 - MCI 70N Electronics & Automation Department

Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.
9 7*6 /Brn 7 X2M 1 6M1 U1 Connection from plug 6X1
/Red 2 V1 to Mixer Motor
/Gry 3 W1
/Blu 4 W2
/Blk 5 U2
/Wht 6 V2
gn/ye PE PE

10 4*1.5 20 X2M 71U 7M1 U Admixture-1 Dosing Pump

71V V
71W W
PE PE

11 4*1.5 20 X2M 72U 7M2 U Admixture-2 Dosing Pump

72V V
72W W
PE PE

12 4*1.5 8 X2M 711U 7M11 U Admixture Discharge Pump

711V V
711W W
PE PE

13 7*2.5 10 X2M L1 U Scrapper Motor

L2 V
L3 W
N N
PE PE

14 2*1 /bl 9 N 4Y1R 2 Skip Brake to the Right

/bn X6:37 3

15 2*1 /bl 10 N 4Y1L 2 Skip Brake to the Left

/bn X6:38 3
16 18*1 6 6X1 1 1 Spare
2 2 Spare
3 3 Spare
4 4 Spare
5 5 24V +ve (X2:5)
6 6 24V -ve (X2:6)
7 7 Mixer Gate Open Solinoid
8 8 Mixer Gate Close Solinoid
9 9 Mixer Gate Close Sensor
10 10 Mixer Gate Open Sensor
11 11 24 +ve
12 12 Mixer Thermostat
13 13 Spare
14 14 Spare
15 15 Mixer Limit Switch
16 16 Mixer Limit Switch

06.08.2004 - Page 2 of 4
 Cable List for CP30 - MCI 70N Electronics & Automation Department

Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.
17 18 * 1 14 JB1 X6
1 S2.1 1 2*1 X6:1 Slacksteel Sensor Right
2 S2.2 2 2*1 X6:2 Slacksteel Sensor Left
3 S5 3 2*1 X6:3 Skip bottom sensor
4 4S116 4 2*1 X6:4 Skip Bottom Speed Sensor
5 S4 5 2*1 X6:5 Skip Waiting position Sensor
6 S3 6 2*1 X6:6 Skip Top Sensor
7 3S36 7 2*1 X6:7 Cement scale gate open
8 5S36 8 2*1 X6:8 Water scale gate open
9 9 2*1 X6:9 24V -ve (X2:6)
10 X6:10 24V +ve (X2:5)
COMM X6:11 COMM
11 4R1 11 2*1 X6:12 Skip Motor Thermostat
X6:13 Spare
12 S1 12 2*1 X6:14 Skip limit switch
13 S1 13 X6:15 Skip limit switch
X6:16 Spare
17 COMM 14 2*1 X6:17 Hooter -(X2:2) 230 N
14 Z1 X6:18 Hooter
15 4Y1L X6:37 Skip Brake
16 4Y1R X6:38 Skip Brake
17 COMM X6:39 Skip Brake

18 18 * 1 14 Pnematic Box X6
1 2Y1 1 X6:19 Gate 1 Solinoid
2 2Y2 2 X6:20 Gate 2 Solinoid
3 2Y3 3 X6:21 Gate 3 Solinoid
4 2Y4 4 X6:22 Gate 4 Solinoid
5 X6:23 Gate 5 Solinoid
5 3Y31 6 X6:24 Cement/Water Discharge Solinoid
6 5Y1 7 X6:25 Water 1 Dosing Solinoid
5Y2 8 X6:26 Water 2 Dosing Solinoid
7 7Y11 9 X6:27 Admixture 1 Dosing Solinoid
12 7Y12 10 X6:28 Admixture 2 Dosing Solinoid
8 7Y13 11 X6:29 Admixture Discharge Solinoid
9 3Y1 12 X6:30 Cement loosening silo-1 Solinoid
10 3Y2 13 X6:31 Cement loosening silo-2 Solinoid
11 3Y3 14 X6:32 Cement loosening silo-3 Solinoid
15 X6:33 Spare
16 16 X6:34 24V -ve (X2:6)
17 17 X6:35 24V +ve (X2:5)
18 18 X6:36 Spare

06.08.2004 - Page 3 of 4
 Cable List for CP30 - MCI 70N Electronics & Automation Department

Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.
19 7 * 0.34 7 MX1 X19.1
Blue 1 1&2 Loop Black Aggregate loadcell
Green 2 terminal box X19.1
Brown 3 3&4 Loop Red
Grey 4
White 6 Green
Pink 5 White
Shield 15

X19.1 1 Load Red Load cell aggregate

2 Cell Black
3 Green
4 White
5 Shield

20 7 * 0.34 7 MX2 X19.2

Blue 1 1&2 Loop Black Cement/ Water loadcell
Green 2 terminal box X19.2
Brown 3 3&4 Loop Red
Grey 4
White 6 Green
Pink 5 White
Shield 15

X19.2 1 Load Red Load cell Cement/Water

2 Cell Black
3 Green
4 White
5 Shield

21 7 * 0.34 7 MX3 1 1&2 Loop X19.3

Blue 1 Black Admixture loadcell
Green 2 3&4 Loop terminal box X19.3
Brown 3 Red
Grey 4
White 6 Green
Pink 5 White
Shield 15

X19.3 1 Load Red Load cell Admixture

2 Cell Black
3 Green
4 White
5 Shield

06.08.2004 - Page 4 of 4
 CP30 MCI 70N

Spare Parts List

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

S.No. Designation Part Number Description Place ID

1 1S1,1H1 8000 0049 Rotary switch with LED 3.02, 5.02

8040 0321 Indication plate "Manual Automatic"

2 6S2,6H1 8000 0052 Push button with 1 NO 4.10, 7.09

8040 0321 Indication plate "Mixer"

3 6S28,6H31 8000 0050 Push button with Lamp 4.13, 7.04

8040 0321 Indication plate "Mixer Cover Open"

4 6S29,6H32 8000 0050 Push button with Lamp White 4.14, 7.05
8040 0321 Indication plate "Mixer Cover Closed"

5 1S0,1H0 8000 0051 Pushbutton with LED Lamp Red 3.04, 5.03
8040 0321 Indication plate "Tolerance Reset"

6 1S2,1H2 8000 0051 Pushbutton with LED Lamp Red 3.04, 5.04
8040 0321 Indication plate "Fault Signal"

7 1S3 8000 0052 Push button 3.03

8040 0321 Indication plate "Start"

8 2S1 8000 0052 Push button 4.02

8040 0321 Indication plate "Aggregate 1"

9 2S2 8000 0052 Push button 4.03

8040 0321 Indication plate "Aggregate 2"

10 2S3 8000 0052 Push button 4.03

8040 0321 Indication plate "Aggregate 3"

11 2S4 8000 0052 Push button 4.04

8040 0321 Indication plate "Aggregate 4"

12 2S5 8000 0052 Push button 4.04

8040 0321 Indication plate "Aggregate 5"

13 2S10 8000 0052 Push button 4.12

8040 0321 Indication plate "Vibrator"

14 3S1 8000 0052 Push button 4.04

8040 0321 Indication plate "Cement1 Dosing"

15 3S2 8000 0052 Push button 4.05

8040 0321 Indication plate "Cement2 Dosing"

16 3S3 8000 0052 Push button 4.05

8040 0321 Indication plate "Filler Dosing"

17 3S31 8000 0052 Push button 4.06

8040 0321 Indication plate "Cement Balance Open"

18 3S5 8000 0052 Push button 4.13

19 4S2 8000 0052 Push button 4.08

05-05-05 Page 1of 8 CP30: MCI70-N

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

8040 0321 Indication plate "Raise Charger"

20 4S3 8000 0052 Push button 4.10

8040 0321 Indication plate "Lower Charger"

21 5S1 8000 0052 Push button 4.05

8040 0321 Indication plate "Water1"

22 5S2 8000 0052 Push button 4.06

8040 0321 Indication plate "Water2"

23 6S3 8000 0052 Push button 4.07

8040 0321 Indication plate "Mixer Direct On"

24 7S1 8000 0052 Push button 4.07

8040 0321 Indication plate "Admixture1"

25 7S2 8000 0052 Push button 4.07

8040 0321 Indication plate "Admixture2"

26 4S1 8000 0053 Push button 4.09

8040 0321 Indication plate "Skip Stop"

27 6S1 8000 0053 Push button 4.10

8040 0321 Indication plate "Mixer Off"

28 1S4 8000 0054 Selector switch with 1 NO + 1NC 3.03

8040 0321 Indication plate "Auto Stop"

29 0S2 8000 0055 Emergency Switch 1.06

8000 0368 Emergency Stop Indication Plate

30 3H36 8000 0056 LED Lamp 7.08

8040 0321 Indication plate "Cement Balance Closed"

31 4H16 8000 0056 LED Lamp 7.06

8040 0321 Indication plate "Charger Lowered"

32 4H14 8000 0056 LED Lamp 7.06

8040 0321 Indication plate "Charger Raised"

33 6H5 8000 0056 LED Lamp 7.09

8040 0321 Indication plate "Mixing Time"

34 S6 8000 0058 Limit Switch 1.04

35 S8 8000 0058 Limit Switch 1.06

36 0Q1 80400379 Main isolator MCCB 1.02

80400381 Under voltage trip
80400382 Multiturn actuator for MCCB

37 0F1 6057 4460 Mineature Circuit Breaker 1P / 1A 1.04

38 1F4 6057 4461 Mineature Circuit Breaker 1P / 2A 1.09

39 1F5 6057 4461 Mineature Circuit Breaker 1P / 2A 1.11

05-05-05 Page 2of 8 CP30: MCI70-N

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

40 4F1 8000 0391 Mineature Circuit Breaker 2P / 4A 10.13

41 1F3 6057 4464 Mineature Circuit Breaker 1P / 6A 1.13

42 1F1 8000 0075 Mineature Circuit Breaker 2P / 6A 1.08

43 0F2 6057 5193 Mineature Circuit Breaker 3P / 25A 1.04

44 8040 0378 3 phase terminal,63 A, 415VAC

45 8040 0377 4 Pole Bus bar,63A, 415VAC

46 2Q1 8040 0371 Motor Circuit Breaker 1 - 1.6 A with 9.05

Auxiliary Switch Block

47 7Q1 8040 0372 Motor Circuit Breaker 1.6 - 2.4A with 11.10
Auxiliary Switch Block

48 7Q11 8040 0372 Motor Circuit Breaker 1.6 - 2.4A with 11.14
Auxiliary Switch Block

49 1Q1 8040 0373 Motor Circuit Breaker 2.4 - 4A with 9.03

Auxiliary Switch Block

50 3Q1 8040 0375 Motor Circuit Breaker 14 - 20A with 9.09

Auxiliary Switch Block

51 4Q1 8040 0375 Motor Circuit Breaker 14 - 20A with 10.02

Auxiliary Switch Block

51 4Q2 8040 0357 Motor Circuit Breaker 6 - 10A with 10.02

Auxiliary Switch Block

52 6Q1 8040 0301 Motor Circuit Breaker 36 - 52 A with 11.04

Auxiliary Switch Block

53 2K1 6057 4493 Main Contactor 9A 12.02

54 4K4 6057 4493 Main Contactor 9A 12.15

8040 0341 Auxiliary Switch Block

55 7K1 6057 4493 Main Contactor 9A 13.04

6057 4491 RC Snubber

56 7K2 6057 4493 Main Contactor 9A 13.06

6057 4491 RC Snubber

57 7K11 6057 4493 Main Contactor 9A 13.07

6057 4491 RC Snubber

58 3K1 6057 4496 Main Contactor-22A 12.03

6057 4491 RC Snubber

59 3K2 6057 4496 Main Contactor-22A 12.05

6057 4491 RC Snubber

05-05-05 Page 3of 8 CP30: MCI70-N

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

60 3K18 6057 4496 Main Contactor-22A 12.06

6057 4491 RC Snubber

61 4K1 6057 4497 Main Contactor -32A 12.12

8040 0342 Auxiliary Switch Block - 1NO
8040 0342 Auxiliary Switch Block - 1NO
8040 0341 Auxiliary Switch Block - 1NC
6057 4491 RC Snubber

62 4K2 6057 4497 Main Contactor -32A 12.13

8040 0342 Auxiliary Switch Block - 1NO
8040 0342 Auxiliary Switch Block - 1NO
8040 0341 Auxiliary Switch Block - 1NC
6057 4491 RC Snubber

63 4K11 6057 4497 Main Contactor -32A 13.02

8040 0341 Auxiliary Switch Block - 1NC
6057 4491 RC Snubber

64 4K12 6057 4497 Main Contactor -32A 13.03

8040 0341 Auxiliary Switch Block - 1NC
6057 4491 RC Snubber

65 6K1 6057 4497 Main Contactor -32A 12.08

8040 0342 Auxiliary Switch Block - 1NO
8040 0341 Auxiliary Switch Block - 1NC
6057 4491 RC Snubber

66 6K2 6057 4497 Main Contactor -32A 12.09

8040 0342 Auxiliary Switch Block - 1NO
8040 0341 Auxiliary Switch Block - 1NC
8040 0341 Auxiliary Switch Block - 1NC
6057 4491 RC Snubber

67 6K3 6057 4497 Main Contactor -32A 12.10

8040 0342 Auxiliary Switch Block - 1NO
8040 0341 Auxiliary Switch Block - 1NC
6057 4491 RC Snubber

68 Z1 8000 0076 Buzzer / Hooter 230 V 13.13

69 4U1 8000 0060 3Ph.Seg / Unbalance Relay 10.05

70 Z2 8250 0065 Fan and Filter Unit

71 Z3 8250 0066 Outlet Filter

72 Z4 6057 4455 Fan and Filter Sealing Frame

73 Z5 6057 2780 Terminal Box

74 R6K28 6057 2237 Single change over Relay module 5.05

75 R6K29 6058 2237 Single change over Relay module 6.12

76 R1K4 8000 0078 Double change over Relay module 6.13

05-05-05 Page 4of 8 CP30: MCI70-N

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

77 R1K5 8000 0078 Double change over Relay module 6.14

78 R2K1 8000 0078 Double change over Relay module 6.06

79 R2K2 8000 0078 Double change over Relay module 6.07

80 R2K3 8000 0078 Double change over Relay module 6.07

81 R2K4 8000 0078 Double change over Relay module 6.08

82 R2K5 8000 0078 Double change over Relay module 6.09

83 R2K26 8000 0078 Double change over Relay module 7.03

84 R3K1 8000 0078 Double change over Relay module 5.13

85 R3K2 8000 0078 Double change over Relay module 5.13

86 R3K3 8000 0078 Double change over Relay module 5.14

87 R3K36 8000 0078 Double change over Relay module 6.05

88 R3K46 8000 0078 Double change over Relay module 6.03

89 R3K47 8000 0078 Double change over Relay module 6.03

90 R3K48 8000 0078 Double change over Relay module 6.04

91 R4K1 8000 0078 Double change over Relay module 6.10

92 R4K2 8000 0078 Double change over Relay module 6.11

93 R4K11 8000 0078 Double change over Relay module 6.14

94 R5K1 8000 0078 Double change over Relay module 5.11

95 R5K2 8000 0078 Double change over Relay module 5.12

96 R6K1 8000 0078 Double change over Relay module 6.10

97 R6K2 8000 0078 Double change over Relay module 5.08

98 R6K3 8000 0078 Double change over Relay module 5.07

99 R1K2 8000 0078 Double change over Relay module 5.06

100 R1K3 8000 0078 Double change over Relay module 5.06

101 R7K1 8000 0078 Double change over Relay module 5.09

102 R7K2 8000 0078 Double change over Relay module 5.10

103 R7K11 8000 0078 Double change over Relay module 5.10

104 1T3 8000 0064 Power Supply- 24 VDC, 5A - Orange Series 1.14

05-05-05 Page 5of 8 CP30: MCI70-N

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

105 6057 1207 Earth Terminal USLKG5

106 6057 2431 Earth Terminal USLKG35

107 6057 1208 Earth Terminal USLKG16

108 6057 1190 Double Terminal block UDK4

109 6057 1192 End cover for UDK 4

110 6057 1177 Single Terminal UK5N

112 6057 1178 Neutral Terminal UK5N

113 6057 3389 Double Decker Termianl block UKK5

114 6057 3390 End cover for UKK 5

115 6057 1201 End Angle E/ALNS35

116 8000 0065 End bracket E/UK

117 8000 0066 Zack Strip - Un printed - Terminal Strip

118 8000 0068 Fixed bridge bar FBI10-6

119 6057 4266 Cable Gland PG9

120 6057 4267 Cable Gland PG11

121 6057 4268 Cable Gland PG13.5

122 6057 1279 Cable Gland PG16

123 6057 1277 Cable Gland PG21

124 6057 1278 Cable Gland PG29

125 6057 4274 Cable Gland PG48

126 6057 1317 Blanking Plug PG9

127 6008 3227 Blanking Plug PG11

128 6057 1318 Blanking Plug PG13.5

129 6008 3225 Blanking Plug PG16

130 6057 1319 Blanking Plug PG21

131 6057 4276 Counter Nut PG9

132 6057 4277 Counter Nut PG11

133 6057 4278 Counter Nut PG13.5

134 6057 3199 Counter Nut PG16

05-05-05 Page 6of 8 CP30: MCI70-N

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

135 6057 3200 Counter Nut PG21

136 6057 3201 Counter Nut PG29

137 6057 4284 Counter Nut PG48

138 6055 1049 Multi core cables 7x6 Sq.mm

139 6057 5450 Multi core cables 7x2.5 Sq.mm

140 6057 5449 Multi core cables 4x2.5 Sq.mm

141 6057 5447 Multi core cables 4x1.5 Sq.mm

142 6057 5448 Multi core cables 5x1.5 Sq.mm

143 6057 2908 Multi core cables 2x1 Sq.mm

144 6057 1001 Multi core cables 3x1 Sq.mm

145 6055 1050 Multi core cables 18x1 Sq.mm

146 8000 0098 Shielded Signal cables 2x0.34 Sq.mm

147 8000 0099 Shielded Signal cables 4x0.34 Sq.mm

148 8000 0100 Shielded Signal cables 7x0.34 Sq.mm

149 1T1 8000 0123 Control Transformer 1.09

150 S2,S2.1,S3 6057 3994 Proximity Switch 3.05,3.05,3.06

151 S4,S5 6057 3994 Proximity Switch 3.06,3.05

152 S31,S32 6057 3994 Proximity Switch 3.07,3.08

153 S36,S37 6057 3994 Proximity Switch 3.07,3.07

154 S116 6057 3994 Proximity Switch 3.06

155 6X1 8000 0125 16 Pole connector Han E - Male insert

156 6X1 6057 3720 16 Pole connector Han E - Female insert

157 6057 4001 Housing for Female inserts

158 8000 0127 Hood Side Entry for Male inserts with PG29

159 1U1 8000 0130 Processor CPU226XM 2.04

160 1U2 8040 0107 16DI / 16DO Expansion Module 2.08

161 1U3 8040 0107 16DI / 16DO Expansion Module 2.11

162 1U4 8000 0132 4 Channel Analog Input Module 2.14

05-05-05 Page 7of 8 CP30: MCI70-N

Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0

163 1U9 8000 0137 EEPROM Memory Module 2.04

164 1U8 8040 0251 Modem Module 2.15

165 1U5 8040 0093 Weigher meter K3NV- LC2A - 24V DC 8.04
8000 0390 Analog output board for Weighing meter 8.04

166 1U6 8040 0093 Weigher meter K3NV- LC2A - 24V DC 8.09
8000 0390 Analog output board for Weighing meter 8.09

167 1U7 8040 0093 Weigher meter K3NV- LC2A - 24V DC 8.14
8000 0390 Analog output board for Weighing meter 8.14

168 1B1 8000 0131 OP7 - MMI display Unit 2.06

169 1U10 8040 0136 PC-PPI Cable 2.08

170 1U11 8000 0372 PC-PPI to Printer Cable 2.09

171 1U12 8000 0380 Printer 2.11

172 4X1,4X2 8040 0111 HBS Connector 6 Pin (Assembly)

173 X6 8040 0112 HDD Connector 108 Pin(Assembly)

174 80400113 HA4 Connector 4 Pin Assembly

175 8000 0503 100 mm x 100 mm Dummy sheet

176 8000 0241 Sticker for Control Panel

177 8000 0242 Sticker for Machine

178 8040 0352 PLC - OP7 Connection Cable

179 8000 0239 Earthing Band 575 mm

OPTIONAL ITEMS
180 A28.1 6057 4158 Moisture sensor 16.04

181 A28 6057 4859 Moisture controller 16.04

182 SG1 6057 4858 Moisture Meter 16.10

183 6056 9122 Moisture sensor Connecting Cable

184 6056 9120 Moisture meter Connecting cable

185 6057 2320 Silo meter 15.06

186 9U1 6057 1445 Silo Meter FMC420

05-05-05 Page 8of 8 CP30: MCI70-N

 CP30 MCI70N

Recommended Spare Parts List

Schwing Stetter India Pvt. Ltd., Recommended Spare Part List

S.No. Designation Part Number Description QTY

1 0S2 8000 0055 Emergency Switch 1

2 S8 8000 0058 Limit Switch 1

3 4K1 6057 4497 Main Contactor -32A 2

8040 0342 Auxiliary Switch Block - 1NO 2
8040 0342 Auxiliary Switch Block - 1NO 2
8040 0341 Auxiliary Switch Block - 1NC 2
6057 4491 RC Snubber 1

4 3K1 6057 4496 Main Contactor-22A 1

6057 4491 RC Snubber 1

5 7K1 6057 4493 Main Contactor 9A 1

6057 4491 RC Snubber 1

6 1T3 8000 0064 Power Supply 1

7 6057 3994 Proximity Switch 3

8 1U2 8001 0130 Expansion Unit 1

9 1U4 8000 0132 Analog Input Module 1

10 1U5 8040 0093 Weigher meter K3NV- LC2A - 24V DC 1

8000 0390 Analog output board for Weighing meter 1

11 1B1 8000 0131 OP7 - MMI display Unit 1

12 1U11 8000 0372 PC-PPI to Printer Cable 1

13 4Q1 8040 0375 Motor Circuit Breaker 14 - 20A with 1

Auxiliary Switch Block

14 6Q1 8040 0301 Motor Circuit Breaker 36 - 52 A with 1

Auxiliary Switch Block

15 4U1 8000 0060 3 Ph. Unbalance relay 1

05-05-05 Page 1of 1 CP30: MCI70-N

 CP30 MCI70N

PLC Input / Output List

 PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30

PLC INPUTS ADDRESS REFERENCE PLC OUTPUT ADDRESS REFERENCE

Auto / Manual SS I 0.0 /3.02 Auto Lamp Q 0.0 /5.02

Auto start PB I 0.1 /3.03 Tollerance Lamp Q 0.1 /5.03

Auto Stop PB I 0.2 /3.03 Fault Lamp Q 0.2 /5.04

Tollerance PB I 0.3 /3.04 Hooter Output Q 0.3 /5.05

Fault Reset PB I 0.4 /3.04 Mixer Gate Open Sol Q 0.4 /5.06

Slack Steel Rope Right Sensor I 0.5 /3.04 Mixer Gate close Sol Q 0.5 /5.06

Slack Steel Rope Left Sensor I 0.6 /3.05 Mixer Star On Q 0.6 /5.07

Skip Bottom Sensor I 0.7 /3.05 Mixer Delta On Q 0.7 /5.08

Skip Bottom Speed Sensor I 1.0 /3.06 Admixture1 Dosing On Q 1.0 /5.09

Skip At Waiting Sensor I 1.1 /3.06 Admixture2 Dosing On Q 1.1 /5.10

Skip Top Sensor I 1.2 /3.06 Admixture Discharge On Q 1.2 /5.11

Cement Gate Sensor I 1.3 /3.07 Water1 Dosing On Q 1.3 /5.11

Water Gate Sensor I 1.4 /3.07 Water2 Dosing On Q 1.4 /5.12

Mixer Gate Closed Sensor I 1.5 /3.07 Cement1 Dosing On Q 1.5 /5.13

Mixer Gate Opened Sensor I 1.6 /3.08 Cement2 Dosing On Q 1.6 /5.14

Single Phase error I 1.7 /3.08 Cement3 Dosing On Q 1.7 /5.14

Skip Thermal OLR I 2.0 /3.09 Cement1 Blow Off On Q 2.0 /6.02

Skip Healthy I 2.1 /3.09 Cement2 Blow Off On Q 2.1 /6.03

Mixer Thermal OLR I 2.2 /3.09 Cement3 Blow Off On Q 2.2 /6.04

Mixer Healthy I 2.3 /3.10 Cement/Water Discharge Q 2.3 /6.05

Compressor Healthy I 2.4 /3.10 Gate1 Open Sol Q 2.4 /6.06

Vibrator Healthy I 2.5 /3.11 Gate2 Open Sol Q 2.5 /6.07

Cement Screw Healthy I 2.6 /3.11 Gate3 Open Sol Q 2.6 /6.08

Admixture Dosing Pump Healthy I 2.7 /3.12 Gate4 Open Sol Q 2.7 /6.08
 PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30

PLC INPUTS ADDRESS REFERENCE PLC OUTPUT ADDRESS REFERENCE

Admixture Discharge Healthy I 3.0 /4.02 Gate5 Open Sol Q 3.0 /6.09

Gate1 Open PB I 3.1 /4.02 Main Contactor On Q 3.1 /6.10

Gate2 Open PB I 3.2 /4.03 Skip Up Output Q 3.2 /6.11

Gate3 Open PB I 3.3 /4.03 Skip Down Output Q 3.3 /6.11

Gate4 Open PB I 3.4 /4.04 Aggregate Tare Q 3.4 /6.12

Gate5 Open PB I 3.5 /4.04 Cement Tare Q 3.5 /6.13

Cement1 Dosing PB I 3.6 /4.05 Admixture Tare Q 3.6 /6.14

Cement2 Dosing PB I 3.7 /4.06 Skip Fast Q 3.7 /6.14

Cement3 Dosing PB I 4.0 /4.06 Vibrator On Q 4.0 /7.03

Water1 Dosing PB I 4.1 /4.06 Mixer Gate Closed Q 4.1 /7.04

Water2 Dosing PB I 4.2 /4.06 Mixer Gate Opened Q 4.2 /7.05

Cement/Water Discharge PB I 4.3 /4.07 Skip At Top Indication Q 4.3 /7.05

Admixture1 Dosing PB I 4.4 /4.07 Skip At Bottom Indication Q 4.4 /7.06

Admixture2 Dosing PB I 4.5 /4.07 Spare Q 4.5

Admixture Discharge PB I 4.6 /4.08 Cement Flap Closed Q 4.6 /7.08
Skip Up PB I 4.7 /4.08 Mixing Time On Q 4.7 /7.09
Skip Stop PB I 5.0 /4.09
Skip Down PB I 5.1 /4.09
Mixer on PB I 5.2 /4.10
Mixer Off PB I 5.3 /4.10
Mixer Direct On PB I 5.4 /4.11
Mixer Start Contactor Feedback I 5.5 /4.11
Mixer Delta Contactor Feedback I 5.6 /4.12
Vibrator On PB I 5.7 /4.12
Hooter PB I 6.0 /4.12
Blow Off PB I 6.1 /4.13
Mixer Gate Open PB I 6.2 /4.13
Mixer Gate Clos PB I 6.3 /4.14
Spare I6.4
Spare I6.5
Batching Gate Reed Switch I6.6 /4.15
 CP30 MCI70N

Control Panel
General Arrangement
 CP30 MCI70N

Control Panel Circuit Diagram

 CP30 MCI70N

Junction Box & Connector Details

 OP7 TO PLC PORT 1 INTERFACE COMMINICATION CABLE

9 PIN D MALE CONNECTER

9 PIN D MALE CONNECTER

1 2 3 4 5
1 2 3 4 5
6 7 8 9
6 7 8 9

BROWN
3 3

WHITE
OP7 side connection 5 5 PLC Port 1 side connection

YELLOW
8 8

Note : Cable used 4 x .034, Length 1.6 Meter

c Date Name Description:

b Drawn 10.03.2003 JB Schwing Stetter India Private Ltd., OP7 To PLC PORT 2 CABLE

Checked 12.03.2003 DKS

Chennai. INTERFACE CABLE DIAGRAM
a
Approved 22.03.2003 SBK Control Panel MCI 70-N Sheet 1 OF 1
 15 PIN D MALE CONNECTER Junction Box 19.1 and 19.2

1 2 3 4 5 6 7 8

JB
9 10 11 12 13 14 15

Blue
1 V- BLACK

Green
2

Brown RED
3 V+

Gray
4

Pink WHITE
5 0-

White GREEN
6 0+
S Beam Loadcell

Inter connection Cable used 7 x .034

This drawing is for 22.5 kg and 1000 kg loadcell

Cable Tag MX1 MX2 & MX3

c Date Name Description:

b Drawn 10.03.2003 JB Schwing Stetter India Private Ltd., Sensortronics Loadcell wiring
Chennai. From panel to Junction Box Diagram
a Checked 12.03.2003 DKS
Approved 22.03.2003 SBK Control Panel MCI 70-N Sheet 1 OF 1
 Yellow
1
RS 232C CONNECTER
Brown Mositure Sensor Unit
2

2
5 4 White
3
3 1
Gray
4

Green
5

Moisture Meter sensor connection drawing

7 X .034 cable

c Date Name Description:

b Drawn 10.03.2003 JB Schwing Stetter India Private Ltd., Mositure Sensor connection
Chennai. Sensor Model No : FG1-GSO-T-KV
a Checked 12.03.2003 DKS
Approved 22.03.2003 SBK Control Panel MCI 70-N Sheet 1 OF 1