Select steel worm and bronze worm gear.

Let,

FG  (2.332  22 )1/2  1.2in

Dt  DG  2(1/ Pd )  9in
1/2
 D D 1 
Fw  2 ( t ) 2  ( G  ) 2   3.3985in  3.5in( selected )
 2 2 Pd 
nw
T .V  3
nGw  1150 / 383.33
P  63000
Torque  To   821.75lb  in
383.33
NWG  52teeth
PD  6
DW  2in
px   / Pd  0.05236in
Lead  L  N w px  8.9012in
L
Lead _ angle    tan 1 ( )  54.78deg ree
 Dw
NG
DG   52 / 6  8.667in
PD
Dw  DG
Center _ dis tan ce  C   5.338in
2
V .R  3
nw 1150
Gear _ rpm  nG    383.33rpm
V .R 3
C 0.875 6.50.875
Dw min    1.71in
3 3
C 0.875 6.50.875
Dw max    3.21in
1.6 1.6

So, we select Dw =2in

1
Dwo  Dw  2a  2  2( )  2.33in
Pd
FG  (2.332  22 )1/2  1.2in
Dt  DG  2(1/ Pd )  9in
1/2
 D D 1 
Fw  2 ( t ) 2  ( G  ) 2   3.3985in  3.5in( selected )
 2 2 Pd 
nw
T .V  3
nGw  1150 / 383.33
P  63000
Torque  To   821.75lb  in
383.33
t  20 deg ree(recommended )
n  tan 1 (tan(20) cos(54.78))  11.85deg ree
sin n  0.205
cos n  0.979
cos   0.577
sin   0.817
tan   1.417
2To 2(821.75)
WtG    189.7lb
DG 8.667
 DG nG
VtG   869.8 ft / min
12
869.8
VS   1064.6 ft / min
0.817
For coefficient of friction, AGMA gear chart for steel worm and bronze worm gear sliding velocity,

  0.021
Friction force:
WtG
Wf   7.27lb
cos  cos n   sin 

Power loss:

VsW f
PL   0.235hp
33000
Pi  Po  PL  Po  5  0.235  4.765hp
4.765
Efficiency    100  95.3%
5
S8 HRC minimum steel worm and sand cast bronze gear:

1200
KV   0.58
1200  VtG
WtG
Wd   327.1lb
KV
F  1.2in
AGMA Lewis form factor:

n  12 deg ree
y  0.1
pn  p cos   0.302in
327.1
  9025.9 psi
0.11.2  0.302
Stress level adequate for phosphor gear bronze.
Surface durability:

WtR  Cs DG 0.8 FeCmCv

Using AGMA standard 6034-B92:

Cs  740
Cm  0.5
Cv  0.26
Fe  F  1.2in
DG  Dw
WtR  Cs DG 0.8 FeCmCv  189.7lb  Cs DG 0.8 FeCmCv
Cs  740
Cm  0.5
Cv  0.26
Fe  F  1.2in
DG  Dw
WtR  Cs DG 0.8 FeCmCv  201lb

As,

WtR > WtG , the design is satisfactory.