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29 DECEMBER 2017
TEXTRON AVIATION DEFENSE
MODEL 3000 T-6C ACCEPTANCE AND FUNCTIONAL CHECK FLIGHT PROCEDURES MANUAL
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.
LIST OF EFFECTIVE PAGES
NOTE: The portions of the text affected by the changes are indicated by vertical lines in the
outer margins of the pages. Changes to illustrations are indicated by miniature pointing hands.
Changes to wiring diagrams are indicated by shaded areas.
Dates of issue for original and changed pages are:
i
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MODEL 3000 T-6C ACCEPTANCE AND FUNCTIONAL CHECK FLIGHT PROCEDURES MANUAL
FOREWORD
A. Assist the flight crew in accomplishing acceptance or functional check flight (FCF) in accordance with Scheduled
Inspection and Maintenance Requirements Manual, and contractual requirements.
B. Assure compliance with the prescribed FCF by providing the flight crew with equipment operating procedures,
limits, pressure readings, and conditions to be noted and recorded during the course of the functional check flight.
C. Provide the flight crew with definitive procedures, which emphasize how a system/component will be checked
when applying predetermined criteria.
II. Functional check flight procedures will be used when and as directed in Scheduled Inspection and Maintenance
Requirements Manual, Section II, Part C. Flight operations will be accomplished in accordance with the provisions of
the flight manual. When acceptance or functional check flights are accomplished to test specific equipment or systems,
only applicable portions of this manual need be used. A flight profile (Figure i-1) is included to be used for complete
acceptance or for functional check flight. The flight profile provides a graphic representation of the altitude at which
steps should be performed. Description of check flights are:
A. Acceptance Check Flight. Includes flight checks for performance and operation to verify contractual
conformance. This is applicable to all aircraft on production, maintenance, or modification contracts. Full range
of the procedures contained in this manual are mandatory.
B. Functional Check Flight. Includes flight checks to establish if airframe or equipment are operating in accordance
with predetermined parameters while subjected to intended environment. Areas to be checked are selective for
only that equipment or system(s) that requires flight verification. For flight checks flown with only one pilot, enter
NA in rear cockpit checklist boxes.
III. Crew members will complete the checklist using symbols specified in the section heading or by recording the actual
instrument reading in the checklist spaces or remarks section. Upon completion of the check flight, the crew member
responsible for the checks will sign the certification in the space provided to indicate the checks have been completed.
All discrepancies discovered during the course of an FCF will be recorded on the applicable maintenance record.
IV. All unsatisfactory conditions will be recorded by a crew member. Corrective action for discrepancies will be indicated
on the applicable maintenance record. All discrepancies for which the corrective action may be delayed will be
transcribed in accordance with the applicable procedures.
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CHAPTER P
FUNCTIONAL CHECK FLIGHT PROCEDURES
0-0-0
This chapter is the basis for the procedures outlined in Acceptance and/or Functional Check Flight Checklist. The letters
in the left column identify minimum items required to perform a functional check flight (FCF) for any given system. In
all cases, items checked may be augmented by local maintenance personnel or the chief FCF pilot as appropriate. Based
on the maintenance action performed, the local chief FCF pilot will make sure an adequate cross section of steps are
accomplished to demonstrate that the system affected is fully mission capable for the intended mission. Aircrews will
attempt to set required parameters and to document using actual observed performance.
NOTE
In-flight items may be done in any order that will enhance completion of FCF/ACF and overcome
difficulties encountered due to weather, airspace, Air Traffic Control, or aircraft limitations.
P-1
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3. PCL - CHECK, OFF (BOTH) (Verify the PCL in both cockpits are interconnected
and move freely through the full range of motion. Verify positive idle-stop and no
forward PCL movement is required to move aft past idle-stop to OFF. Verify PCL
cutoff finger lift moves freely. Raise PCL cutoff finger lift and verify PCL can be
moved from IDLE to OFF.
4. Flap control - Check freedom of movement, make sure other cockpit lever follows
operation, and make sure no binding between flap lever and PCL. Return flap lever
to UP
5. EMERGENCY FIREWALL SHUTOFF handle - Pull. Verify handle operates easily
with no binding, and then check:
a. Verify firewall shutoff cable is holding fuel firewall shutoff valve closed (left
forward access door)
b. Verify firewall shutoff cable is holding hydraulic and bleed air firewall shutoff
valves closed (right forward access door)
c. Reset handle
d. Verify firewall shutoff cable is holding fuel firewall shutoff valve open (left
forward access door)
e. Verify firewall shutoff cable is holding hydraulic and bleed air firewall shutoff
valves open (right forward access door)
6. Battery - Check switch functions in both cockpits (last switch turned ON assumes
control and other switch moves to OFF)
7. Igniters - Check:
a. IGNITION switch - ON. Verify green IGN SEL advisory messages illuminate and
igniters are audible
8. Trim system - Check as follows (verify with ground crew on headset, if available):
a. Operate trim in all three axes through full range of travel in both directions; verify
proper tab and control surface movement
b. While verifying trim system operates in each axis, press trim interrupt button on
control stick and verify trim is interrupted; release button and verify trim
operation resumes
c. Pull RUD TRIM circuit breaker while verifying trim system in each axis. Verify
rudder trim does not operate with circuit breaker pulled. Verify aileron and
elevator trim continue to operate. Reset RUD TRIM circuit breaker and verify
rudder trim resumes operation
d. Pull AIL/EL TRIM circuit breaker while verifying trim system in each axis.
Verify aileron and elevator trim do not operate and TRIM OFF advisory message
illuminates with circuit breaker pulled. Verify rudder trim continues to operate.
Reset AIL/EL TRIM circuit breaker and verify aileron and elevator trim resume
operation. Verify TRIM OFF advisory message extinguishes on CWS panel
e. While verifying trim system operates in each axis, set trim disconnect switch to
DISCONNECT and verify trim is interrupted
f. Set trim disconnect switch to NORM; verify trim resumes
P-2
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NOTE
Resetting the firewall shutoff handle prior to the propeller stopping may result in the fuel filter
bypass popping on the fuel filter housing.
d. Reset firewall shutoff handle
e. PMU switch - OFF, then NORM. Make sure PMU FAIL and PMU STATUS
messages extinguish
2. Engine start - Accomplish in accordance with flight manual
A B C D F. Before taxi - Accomplish in accordance with flight manual and include the following
additional checks:
1. Bleed air inflow - Check. Between Steps 2 and 3 of the Before Taxi checklist (after
turning on the generator, but prior to selecting BLEED AIR INFLOW switch to
NORM), select and hold the TEMP CONTROL at MAN COLD for 20 seconds.
a. BLEED AIR INFLOW switch - NORM. Verify no increase in airflow
b. BLEED AIR INFLOW switch - HI. Verify increased airflow/increased ITT
c. BLEED AIR INFLOW switch - NORM
d. TEMP CONTROL switch - Set as desired
2. Intercom - Check ICS key, mute/key, ground crew, VOX controls and functions, and
check alternate communication cord in both cockpits
3. ELT - Check (as required). Set ELT switch to ON; confirm XMIT message is
illuminated and flashing. Tune VHF radio to 121.5 and turn ELT on for 2-3 sweeps.
When switch is returned to ARM, the test panel LED should display 1 pulse (after 3-
4 second delay). If this fails to occur, count the number of pulses. Any number other
than 1 pulse and an absence of audio sweep on 121.5 is a discrepancy and should be
reported to maintenance
NOTE
Test ELT within first 5 minutes of hour.
4. Trim aid device (TAD) - Check:
a. Rudder trim - Position at least 1 index mark away from takeoff setting
b. TRIM AID switch - On. Verify TRIM AID switch remains on, rudder trim moves
to takeoff position, and TAD OFF (green) advisory extinguishes
A B C D G. Taxi - Accomplish in accordance with flight manual and include the following
additional checks:
1. Brakes - Check that brakes do not drag or fade
2. Steering - Check as follows:
a. Nose wheel steering (NWS) - Off
b. Check that no turning tendency exists while taxiing straight ahead on level
ground at idle power with no crosswind, no braking, and no rudder applied to
either side
c. Make turns left and right of starting ground course. Check full left and full right
pedal deflection
P-4
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3. Nose wheel steering (NWS) - Check NWS operation in both cockpits (if occupied)
with feet off rudder pedals as follows:
a. NWS switch - Push to engage. Check for tendency of NWS to pull either
direction from center. Be aware of crosswind condition that may be deflecting
rudder or pushing tail to one side
b. NWS message - Illuminated
c. Turns - Make left and right of starting ground course. Check full left and full right
pedal deflection
d. NWS switch - Push to disengage
e. NWS message - Extinguished
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e. Allow 3 minutes for readings to stabilize. Monitor IOAT and adjust torque as
required during stabilization period; record IOAT, torque, ITT, airspeed, and fuel
flow
f. When flight is complete, compare recorded values with Figure P-1 for
acceptance/rejection criteria
A B 3. Maximum continuous speed and power check:
a. PMU switch - NORM (PMU FAIL warning and PMU STATUS caution
extinguished)
b. DEFOG switch - OFF
c. BLEED AIR INFLOW switch - NORM
d. In level flight with PCL at MAX, allow 3 minutes for readings to stabilize and
record IOAT, torque, ITT, airspeed, and fuel flow
e. When flight is complete, compare recorded values with Figure P-1 for
acceptance/rejection criteria
D. Climb to FL280 (FL310 if available):
A B 1. Environmental system check - Monitor windscreen and canopy transparencies while
performing the following checks (If frost or fogging occurs, use defog as required):
a. Verify proper airflow with BLEED AIR INFLOW switch in NORM and HI
b. Verify air distribution from defog system as follows:
(1) DEFOG switch - ON
(2) Vent control lever - CANOPY
(3) Verify airflow through piccolo tubes and across windscreen increases and
system automatically selects inflow high
c. Verify TEMP CONTROL function using AUTO COLD to AUTO HOT
d. Verify TEMP CONTROL function using MANUAL COLD to MANUAL HOT
e. Verify proper evaporator blower airflow by checking for increased and decreased
flow throughout full range of settings
f. Reset ECS switches, as required
g. Monitor windscreen for oil, during climb to FL280 and at FL280 (FL310 if
available), to make sure there are no oil leaks. If oil leak is observed, return for
repairs before continuing sortie
E. Tests at FL280 (FL310 if available):
A B 1. Engine acceleration checks:
A B a. OBOGS - Set to MAX. Verify OBOGS FAIL warning does not illuminate
A B b. Aircraft - Stabilized in level unaccelerated flight at MAX power
A B c. PMU switch - NORM
A B d. DEFOG switch - OFF. Accomplish the following checks:
(1) Rapidly move PCL to IDLE. Verify engine limits are not exceeded, no
evidence of compressor stall, or any abnormal engine characteristics
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(2) As N1 is decelerating toward 90%, rapidly move PCL to MAX. Verify engine
limits are not exceeded, no evidence of compressor stall, or any abnormal
engine characteristics
(3) Rapidly move PCL to IDLE. Verify engine limits are not exceeded, no
evidence of compressor stall, or any abnormal engine characteristics
(4) As N1 is decelerating toward 80%, rapidly move PCL to MAX. Verify engine
limits are not exceeded, no evidence of compressor stall, or any abnormal
engine characteristics
A B e. OBOGS - Set to NORM
A B 2. Pressurization system check:
a. DEFOG switch - OFF
b. PCL - MAX, then IDLE. Verify ΔP does not exceed 3.6±0.2 psi
c. DEFOG switch - ON
d. PCL - MAX, then IDLE. Verify ΔP does not exceed 3.6±0.2 psi
A B e. Verify defog prevents and/or clears condensation/ice from forming on canopy
F. Descent from FL280 (FL310 if available):
A D 1. MMO overspeed warning check:
a. Initiate descent and begin dive to MMO (0.67 IMN)
b. Establish 0.67 IMN. Verify MMO warning sounds and record IMN at warning if
other than 0.67 IMN
NOTE
During execution of this test, speed shall not exceed MACH 0.68. Should an inadvertent
overspeed occur during this check, notify maintenance personnel.
NOTE
Due to the high descent rate required to achieve 0.67M, the cabin pressurization system design
limits (10,000 ft/min) may be exceeded resulting in a temporary drop in ΔP below the allowable
limit of 3.6±0.2 PSI. Such a momentary drop is acceptable provided the system recovers into
the normal, expected range once vertical velocity is brought back within the 10,000 ft/min
tolerance.
G. Tests below FL220 (Set local altimeter):
A C 1. High speed trim check:
NOTE
During execution of this test, speed shall not exceed MACH 0.68 or 324 KIAS. Should an
inadvertent overspeed occur during this check, notify maintenance personnel.
a. At VMO with full nose down trim and IDLE power, verify that a slight pull force
is required to maintain desired pitch attitude. A slight pull force indicates
sufficient nose down trim authority is available
NOTE
Approximately 15-20 degrees nose down pitch attitude will be required to maintain VMO at idle
power.
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b. Trim all control forces to zero at IDLE power. Zero aileron force should be
achieved at 316 KIAS with 1 “tick-mark” or less of aileron trim
(1) If zero aileron control force cannot be achieved at 316 KIAS with full aileron
trim 2 “tick-marks” up or down:
(a) Record the speed at which zero aileron control force is achieved with full
aileron trim, and provide to maintenance for adjustment
(2) If zero aileron control force is achieved at 316 KIAS, but more than 1 “tick-
mark” of aileron trim is required:
(a) Record the direction (right wing up or right wing down) and magnitude (in
“tick-marks”, rounded to the nearest quarter of a tick-mark) of aileron trim
displayed on the trim indicator, and provide to maintenance for adjustment
(i.e. “right wing down 1.25 tick-marks”)
NOTE
The amount of trim being used is displayed on the aileron trim indicator and consists of both
direction and magnitude. All other positions between 1 tick-mark and 2 tick-marks can be
interpolated and rounded to the nearest 0.25 of a tick-mark (i.e. 1.25, 1.5 or 1.75 tick marks).
Refer to Figure P-5.
c. Extend speed brake and verify no excessive vibration is present
d. Retract speed brake
A D 2. VMO overspeed warning (below 18,769 feet MSL): Accelerate to 316 KIAS. Verify
VMO warning sounds and record speed at warning if other than 316 KIAS
NOTE
During execution of this test, speed should remain below 324 KIAS. Should an inadvertent
overspeed occur during this check, notify maintenance personnel.
A B 3. PMU operations check (approximately 15,000 feet MSL):
a. Position PCL at a mid power setting
b. Set PMU switch to OFF. Check PMU FAIL warning and PMU STATUS caution
illuminate; expect a slight change in ITT, torque, and fuel flow indications
c. Move PCL through entire range; make sure engine limits are not exceeded
d. Position PCL at a mid power setting
e. Set PMU switch to NORM. Verify PMU FAIL warning and PMU STATUS
caution extinguish; expect power increase when PMU returns to normal operation
A B 4. Propeller check:
a. From an altitude above 10,500 feet PA, establish 85 KIAS descent with PCL at
IDLE
b. Verify NP does not fall below 80% until aircraft passes below 10,000 feet pressure
altitude (set 29.92 in. Hg)
NOTE
Flaps TO may be used to help control aircraft, but do not forget to retract when check is
complete.
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A B C 5. Spins and spin recovery check - Accomplish the following check in a clean
configuration with ailerons neutral and PCL at IDLE:
a. Establish a stabilized spin to the left (up to 6 turns following rudder application).
Verify aircraft recovers within 1½ turns after initiation of erect spin recovery
procedure; monitor engine and fuel system indications; record any abnormal
flight characteristics
b. Establish a stabilized spin to the right (up to 6 turns following rudder application)
Verify aircraft recovers within 1½ turns after initiation of erect spin recovery
procedure; monitor engine and fuel system indications; record any abnormal
flight characteristics
A B C D 6. Aerobatics/trim aid/accelerometer check - during all maneuvers:
a. Perform a positive-G aerobatic maneuver (barrel roll, loop, etc.)
b. Verify accelerometer in PFD/HUD responds correctly and TAD maintains
directional trim within 1-slip/skid indicator width (primary flight display)
A B C D 7. Inverted flight check:
a. Make sure all loose items are secured
b. Trim aircraft for level flight at 200 KIAS
c. Fly inverted for 15 seconds at MAX power. Monitor engine and fuel system
indications
d. Verify accelerometer for negative-G flight responds correctly
NOTE
Oil pressure should increase (130 psi maximum), aileron forces should be lighter than when
erect, and FUEL PX warning and BOOST PUMP advisory must not illuminate.
e. Check for foreign objects in cockpit
A D 8. Standard rate turn check:
a. Establish standard rate turns to the left and right using primary flight display
b. Verify aircraft turns 180±10 degrees in 1 minute.
A C D 9. AOA and stall speeds (IDLE power) - Accomplish the following checks:
NOTE
Stall warning (stick shaker) must occur approximately 5-10 knots prior to the stall for all
configurations.
NOTE
Target deceleration rate during stall checks should be approximately 1 knot/second.
Decelerating at a much faster or slower rate than this can give an erroneous stall warning or stall
airspeed value.
a. Gear DOWN/flaps UP:
(1) Establish a 3° approach (550-600 ft/min descent)
(2) Trim for stabilized flight with on-speed AOA (10.5 units). Record fuel
quantity and airspeed
(3) Reduce power to IDLE, and slow until approach-to-stall warning and stall
indications
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(4) Verify 15.5±0.5 units AOA on PFD/HUD for approach-to-stall warning (stick
shaker) and 17.5 units or greater for stall. Record approach-to-stall warning
and stall airspeeds
b. Gear DOWN/flaps TO:
(1) Establish a 3° approach (550-600 ft/min descent)
(2) Trim for stabilized flight with on-speed AOA (10.5 units). Record fuel
quantity and airspeed
(3) Reduce power to IDLE, and slow until approach-to-stall warning and stall
indications
(4) Verify 15.5±0.5 units AOA on PFD/HUD for approach-to-stall warning and
17.5 units or greater for stall. Record approach-to-stall warning and stall
airspeeds
c. Gear DOWN/flaps LDG:
(1) Establish a 3° approach (550-600 ft/min descent)
(2) Trim for stabilized flight with on-speed AOA (10.5 units). Record fuel
quantity and airspeed
d. Check for proper operation of AOA. Verify AOA indications are correct by
varying aircraft attitude:
(1) Reduce power to IDLE, and slow until approach-to-stall warning and stall
indications
(2) Verify 15.5±0.5 units AOA on PFD/HUD for approach-to-stall warning and
17.5 units or greater for stall. Record approach-to-stall warning and stall
airspeeds
e. When flight is completed, compare recorded values with Figure P-3 (stall speeds)
and Figure P-2 (AOA speeds) for acceptance/rejection criteria. Stall speed
tolerance is ±3 knots; AOA speed tolerance is ±2 knots. Approach-to-stall
warning must occur a minimum of 5 knots prior to the stall
A C 10. Low speed trim check - Accomplish the following check at 10,000±1000 feet MSL:
a. Airspeed - Approximately 110 KIAS with gear DOWN and flaps LDG. Record
fuel quantity
b. Elevator - Trim full nose up
c. Reduce power to 16% torque
d. Allow airspeed to stabilize in a wing-level descent with zero elevator stick force
e. Record stabilized airspeed
f. Compare airspeed with Figure P-4 for acceptance criteria. An airspeed less than
or equal to charted value is acceptable
A C D 11. Landing gear warning system check:
a. Establish airspeed above 120 KIAS in level flight with gear and flaps retracted
b. Retard PCL below 87% N1. Verify red lights in handle and red gear door lights
illuminate and warning horn does not sound
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c. Decelerate below 120 KIAS. Verify lights remain illuminated and warning horn
sounds
d. Press WARNING SILENCE button. Verify warning horn ceases
e. Establish power above 87% N1 and accelerate above 120 KIAS
f. Set flaps to TO. Verify flap indicator shows TO
g. Retard PCL below 87% N1 and decelerate below 120 KIAS. Verify warning horn
sounds and red lights in handle and red gear door lights illuminate
h. Press WARNING SILENCE button. Verify warning horn ceases
i. Maintain 110-120 KIAS
j. Flaps - LDG. Verify flap indicator shows LDG, warning horn sounds and cannot
be silenced with WARNING SILENCE button, and red lights in handle and red
gear door lights remain illuminated
k. Extend landing gear. Verify proper sequence of landing gear and door indicators,
and warning horn ceases after three green indicators illuminate
l. Retract landing gear and flaps
A C D 12. Gear and Flap Rigging check:
a. Establish 145-150 KIAS
b. Extend landing gear, begin timing at movement of handle
c. Stop timing at 3 green landing lights and no fault indications (4-6 seconds
nominal)
d. Maintain speed and lower flaps from UP to LND, begin timing at movement of
flap handle
e. Stop timing when flaps reach LND (3-5 seconds nominal)
f. Confirm SPDBRK OUT green advisory message is extinguished
g. Time flap retraction (3-5 seconds nominal)
CAUTION
Use caution not to overspeed gear as flaps retract.
h. Time gear retraction (4-6 seconds nominal)
NOTE
Transit time for gear or flaps in one direction may be as high as 17 seconds in extenuating
circumstances.
A C 13. Speed brake check:
a. Extend speed brake. Verify SPDBRK OUT green advisory message illuminates
and control stick moves slightly forward to maintain aircraft trim when speed
brake is deployed (approximately 200 KIAS)
b. Move PCL forward until speed brake retracts automatically. Verify SPDBRK
OUT green advisory message extinguishes and control stick moves slightly aft
A C D 14. Trim aid device (TAD) check - Accomplish the following check at 10,000±1000 feet
MSL:
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b. EMER LDG GR handle - Pull. Make sure handle cannot be pulled unless button
is pushed
NOTE
Make sure ball bearing does not fall out when emergency landing gear handle is pulled.
c. Landing gear lights - Verify lights illuminate as follows:
(1) Main gear lights (green)
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NOTE:
A tolerance of ±2 °C may be applied to IOAT indication when assessing FCF engine acceptability.
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117
TEST TECHNIQUE:
1. Record fuel weight to determine weight and c.g.
2. Set trim tab - full nose up
115 3. Establish 10,000 ft, level flight, at 115 KIAS
4. Reduce power to ~ ~ 16% (slight descent acceptable)
5. As aircraft slows, note airspeed at which F = 0, with no trim change
113
6. Enter chart with weight and c.g. to determine the maximum airspeed for FS = 0
7. An airspeed less than or equal to the computed speed is acceptable
111
109
VTrim (KIAS)
107
105
103
101
6900
99
6400
TEST CONDITIONS:
97 6100
1. Power Setting ~ ~ 16%
2. Alt - 10,000 ft
3. Trim Tab - Full Nose Up 5800
95
4. Gear - Down
5. Flaps - LDG 5500
93
19.5% 20.0% 20.5% 21.0% 21.5% 22.0% 22.5% 23.0% 23.5% 24.0% 24.5% 25.0% 25.5%
% MAC PN01D
110953AA.AI
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