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X-577/ ELECTRICAL

RPMC FACTORY AT DAHEJ FOR BLVL


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1.0 M V SWITCHGEAR ,POWER PANELS RS.

2.0 DISTRIBUTION BOARDS RS.

3.0 CABLING RS.

4.0 CONDUIT WIRING RS.

5.0 LIGHTING FIXTURES( INSTALLATION ONLY) RS.

6.0 EARTHING and LIGHTNING PROTECTION RS.

TOTAL RS.

1.0 MV SWITCHGEAR & POWER PANELS

Supply & ITC of 3 Phase, 4 wire, 415 V, 0.8 P.F, 50 Hz. type
panels as specified in section of MV Switchgear

The fabrication shall be made with 14SWG cold rolled sheet with
M/c pressing. The surface shall be rigorously treated for derusting
in 7tank process with dephosphating and painting with at least 2
coats of approved paint. The panel shall be totally enclosed metal
clad type with double gasketting with rubber/resin lining. The
panel shall be of Siemen's Grey painted inside and shall be having
control directory pasted inside the panel. Panel shall have cable
entry provision from the top and bottom with suitable alley as the
case may be. The panel shall be tested for the same KA rating of
the relevant highest rating ACB / MCCB. All components shall have
relevant IS/IEC approvals without fail. Panels shall be suitable for
415V, 3 phase, 4 wire, 50 HZ supply system. Lifting hooks shall
also be provided in case of large panels. Approval shall be taken
for each panel in the form of shop drawings before fabrication.
Galvanised hardwares with zinc passivation shall be used in
fabrication of panels.

(Fabrication, drawing and list of components and panel


detail should be approved by consultants before
fabrication).

i) Main Al. bus bars with bar type feeder connections & all internal
wiring and connections

ii) Earthing all components, frame etc. to a common internal earth


bar.

iii) Painting all sheet metal works.

iv) All accessories & supporting structure.

vi) All ammeters with C.T's, voltmeter and energy meters with
necessary fuses.

vii) Panel components as specified. All hinged door shall be


earthed through 2.5 sq mm tinned braided copper wire.

viii) MS base frame.

ix) All switch gear to have short circuit levels as specified.

x) All MCCBs should be thermal-Magnetic adjustable type, Icu=Ics.


Current density of aluminium shall be 1sq mm for 1.0 Amps for
rated current of bus bars. Pad locking of MCCB’s handles in “OFF”
Position.
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1.1.1 Each LT PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.2 Each V20I UTILITY PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.3 Each INJECTION MOULDING PANEL [V20] 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.4 Each V20I ASSEMBLY LINE PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.5 Each V200I UTILITY PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.6 Each V200I ASSEMBLY LINE PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.7 Each REGRINDING MACHINE PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.8 Each LIGHTING (PLANT & OFFICE) PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.9 Each LIGHTING DB#1 PANEL 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.10 Each V20I SILO PLANT 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.11 Each V200I SILO PLANT 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.12 PLUMBING PANEL [General Utility] 1


Incomer :-
1Nos.63A, TPN MCBs 16 KA ICS =ICU Thermal Magnetic
adjustable with SC/OL releases with following mounting
a) RYB phase indicating lamps - 1 set
b) Load Manager
c) 63A /5A CL-1 15VA C.T.'s
Outgoing :-
a) 25A TPN MOTOR DUTY MCB :- 6 nos. with star delta starter.

Each Supply and Installation of 10kVA Pure Sine wave Inverter with
1.1.13 12V/60AH X 8 Nos of Tubular batteries approx.15mins with all 1
necessary battery racks and links.

1.1.14 Each Ventilation Panel 1


For Detais please refer Tender Drawing ITS-577-EL-SCH-1001

1.1.14 Each Capacitor Panel 3


300 kVAR Capacitor Banks: ( 3x 50KVAR + 4 x 25kVAR + 1 x 20 kVAR + 2x10
KVAR + 2x5 kVA
Supply and commissioning of Cubicle type, free floor mounted front operated panel
with following capacitor units in formation including cost of tier formation,
interconnections upto panel, connection to earthing system complete as specified
for following rating capacitor unit suitable for operation on automatic control and
shall form part of automatic control in cubicle form made out of 14 gauge CRCA
powder coated sheet steel complete with 32 x 6 mm aluminium earth tape from
end to end of the panel for following capacities of capacitor panel.

630A TP Al. busbar suitable for receiving incoming cables/Bus duct 12 Step APFC
Relay having feature of changing the sequence of o peration with Auto/Manual
selector switch. Auto/Manual Indicating lamps. Set of Phase indicating lamps with
2A control MCBs. One No. Control Transformer 415/230V AC rating as required
with 2A control MCBs for Meterin g and Control Circuit. 3 Sets of 50 kVAR each set
having 63A, TP MCCB (21 kA) capacitor duty contactor, ON/OFF indicating lamps
with 2A control MCBs and ON/OFF push buttons. 4 Sets of 25 kVAR each set
having 40A, TP MCCB (21 kA) capacitor duty contactor, ON/OFF indicating lamps
with 2A control MCBs and ON/OFF push buttons. 1 Sets of 20 kVAR each set
having 25A, TP MCCB (21 kA) capacitor duty contactor, ON/OFF indicating lamps
with 2A control MCBs and ON/OFF push buttons. 2 Sets of 10 kVAR each set
having 25A, TP MCCB (21 kA) capacitor duty contactor, ON/OFF indicating lamps
with 2A control MCBs and ON/OFF push buttons. 2 Sets of 5 kVAR each set
having 16A, TP MCB (21 kA) capacitor duty contactor, ON/OFF indicating lamps
with 2A control MCBs and ON/OFF push buttons.

1.1.15 Each
Preparation & submission of 4 sets (Client / Concultant / Contractor / Site
each) of hard copies & soft copies in the form of e-mail / CD, of all the
required Electrical Services As Built drawings, Approved Panel GA
Drawings, Panel Test Certificates & approval from the client / consultant & LS
Submission of testing reports, earthing test reports, opearating manuals,
warranty / guarantee cards etc. complete as required. (All drawing's
printouts shall be of A3/A2/A1 size as required.)
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1.1.16 Each
Preparation of detailed drawing of the substation and complete
electrification scheme fully complied with relevant standards of Indian
Electricity Act. This includes : 1) Preparation of proposed drawings as per
electrical standards 2) Test Commissioning of the System 3) Final
Commissioning. This work is inclusive of : a) Liasioning with Electrical
Inspector/Central electricity Authority (CEA) for obtaining their
permission /approval for energisation of electrical installation for final LS
commissioning b) Filing all relevant applicatiions as per Procedure of
Electrical Inspector/CEA c) Furnishing technical information as required by
CEA/Electrical Inspector d) Payment of all applicable fees as required for
obtaining approval. All incidental costs(if any) must be borne by the
contractor and he shall not seek clients assistance for obtaining relevant
documents
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1.1.16 m LAYING OF HT CABLE

Laying and Commissioning of the following sizes of 22 KV XLPE AL


Earthed armoured cable in cable trenches or in ducts over a bed of sand and
covering with bricks as per specifications including excavation of trenches
and back filling complete as required

1.1.16.1 m 22 KV, 3C x 185 Sq. mm XLPE Aluminium cable 100

1.1.17 Each TRANSFORMERS:


22kV Oil type with ON load Tap Changer
Installation, Testing and Commissioning of 22KV/0.433 KV, 2500kVA continuous duty
cycle, 22kV/433V, 3 phase, 50Hz, Dyn-11 vector group, step down, indoor type, copper
wound, dry type - Resin Casted transformer complete with ON load tap changer & with all
accessories, including winding temperature scanner with alarm and trip contact, fittings
and conforming to specifications. Tap changing range shall be ±2.5%, ±5%, ±7.5% in
steps of 2.5%. Transformer shall have cable box for 22kV XPLE cable on HT side &
Busduct / Cable Box on medium voltage side. Transformer shall meet ECBC norms on NO RO
LOAD & ON LOAD power losses. Inclusive of Frieght,Transit Insurance, Packing &
Forwarding. Further the cost includes supervision from manufacturer during
commissioning

1.1.18 m Sandwich busbar trunking with Aluminium conductors, Class F insulation,epoxy


painted 1.6mm GS housing,Uniblock joints between sections,System-415V,
3Phase, 4Wire with 100% Neutral without Internal earth ,Degree of Protection
Rating: 4000A

1.1.18.1 m Straight Run Feeder IP65/66 10


1.1.18.2 Each Straight Run Feeder IP54 RO
1.1.18.3 Each Flange End 1
1.1.18.4 Each Horizontal Bend/Vertical Bend 2

1.1.18.5 Each Reducer R.O


1.1.18.6 Each Plug-in Point 1
1.1.18.7 Each Vertical Spring Hanger/Fix hanger 1
1.1.18.8 Each End Cover 1
1.1.18.9 Each Horizontal Fixing Clips ( Consider 2 Nos per Horizontal Channel supports ) 3
1.1.18.10 Each Tinned Copper Braided Flexibles -350mm ( with Hardware - Nots and Bolts ) 2

1.1.18.11 Each 1
Expansion joints

1.1.18.12 Each 1
Adaptor Box at Transformer end - with 2 mm sheet

1.1.18.13 Each 1
Adaptor Box at Panel end -40x40x6 Channel box with 2 mm sheet .

1.1.18.14 Each Aluminium Interconnecting Busbar at Transformer end - 500mm ( with Hardware - 1
Nots and Bolts )

1.1.18.15 Each Aluminium Interconnecting Busbar at Panel end -500 mm ( with Hardware - Nots 1
and Bolts

1.1.18.16 m 50
Al Earthing strip - 50x6 ( with Hardware - Nots and Bolts )

1.1.18.17 Each 8
Threaded Rod (1.5m Length , Dia 16 mm ) with anchor Fastener

1.1.18.18 Each LS
MS Structure supports for Indoor or outdoor application .

1.1.18.19 Each 1
Shaft Cantiliver angle support with C Channel for Vertical spring or Rigid hangers

1.1.18.20 Each 2
Canopy -1.6 mm Thickness

Total for 1.0


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T Supply

2.0 DISTRIBUTION BOARDS

Supply & ITC of all MCB Distribution Boards (10KA), made out of
14sWG MS sheet steel enclosure with hinged MS /over flanged cover
incliding cutouts for operating the MCB's.Comprising of fully
insulated phase busbars,neutral & earth bus with bakelite phase
barriors. Supplied with wire sets,cable ties,identification lables pvc
insulator shoes for incoming wire etc.Distribution panels shall be
Powder Coated with Siemens gray paint shade no. RAL-7032 of IS-
5.Degree of protection for following type of distribution panel
enclosure shall be as per IS:13947-1993.(i). IP 42 for indoor panels.
(ii). IP 55 for outdoor panels.All MCB’s used for protection of
resistive and lightly inductive load shall be type “B” characteristic
and inductive (motor) load shall be of type “C” characteristic and
discharge lamps and UPS etc. shall be of type D characteristic.

2.1 Supply of 500V


Distribution Boards as specified in section 1.0 to 5.0 of Distribution
Boards.
i) Copper busbars together with tapped neutral bar for individual
phases.
ii) Copper earth strip with tapping for Earth Continuity Conductor.

iii) Interconnections and earthing.

iv) Sheet steel enclosure suitable for recessed or surface mounting


with hinged lockable doors interlocked with the incomer switch.

v) Connector strips to be added.

2.1.1 INVERTER DB 1
Incomer :
63A DP RCBO,30mA
a) RYB phase indicating lamps - 1 set
b) Multifunction Meter with necessary CT, PTs
Outgoing :-
16 - 50A DP MCBs - 6.NoS.

2.1.2 Each LDB 1 ( Lighting DB 1 ) Office 12Way TPN DB 2


INCOMER:-
63A TP RCBO ( 30mA ) :-1No.
OUTGOING:-
16A SP MCB :- 30Nos.
25A SP MCB :- 6Nos.

2.1.3 Each LDB 2 ( Lighting DB 2 )Plant room - 8 way TPN MCB DB 2


INCOMER:-
40A 4P RCBO, 30mA:-1No.
OUTGOING:-
10A SP MCB :- 22Nos.
20A SP MCB :- 2Nos.

2.1.4 Each LDB 3 ( Lighting DB 3 )Plant room - 6 Way SPN DB 1


INCOMER:-
40A DP RCBO,30mA:-1No.
OUTGOING:-
10A SP MCB :- 4Nos.

2.1.5 Each ELDB 1 ( Emergency Lighting DB 1) Office & Passage Area - 8 Way S 1
INCOMER:-
40A DP RCBO ( 30mA ) :-1No.
OUTGOING:-
10A SP MCB :-4Nos.
20A SP MCB :-2Nos.

2.1.6 Each ELDB 2 ( Emergency Lighting DB 2 ) Plant room - 6 Way PPI DB 1


INCOMER:-
63A 4P MCB :-1No.
32A DP ELCB ( 30mA ) :- 3No.
OUTGOING:-
10A SP MCB :-12Nos.

2.1.7 Each ELDB 3 ( Emergency Lighting DB 3 ) Plant room 1


INCOMER:-
16A DP RCBO ( 30mA ) :-1No.
OUTGOING:-
10A SP MCB :-4Nos.

2.1.8 Each LDB 4 ( EXTERNAL LIGHTING DB ) 2


INCOMER:-
63A 4P MCB:-1No.
40A DP ELCB,30mA: 3 Nos
OUTGOING:-
16A SP MCB :- 24Nos.
32A TP MCB :- 3 Nos
1
2.1.9 Each CANTEEN DB
INCOMER:-
63A 4P MCB:-1No.
40A DP ELCB,30mA: 3 Nos
OUTGOING:-
32A TP MCB :- 6Nos.
16A SP MCB :- 24Nos.
4
2.1.10 Each POWER DB FOR PLANT and OFFICE AREA
INCOMER:-
63A 4P MCB:-1No.
40A DP ELCB,30mA: 3 Nos
OUTGOING:-
32A TP MCB :- 6Nos.
16A SP MCB :- 24Nos.

Total for 2.0


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3.0 CABLING

Power Cabling

NOTE :- Procurement of cables shall be on the basis of actual site


measurements.

Supply & Laying of heavy duty 1100V grade XLPE inner & outer PVC
Steel armoured cables with AL / Cu conductors and as specified
.Supplying & laying of following 1100 volt grade XLPE insulated PVC
sheathed aluminium conductor armoured cables as per specification in
in section 1.0 to 6.0 of MV Cabling and shown on dwgs including cable
trays, clamped cost to include other acessories required for
installation includes anchor fastners wall with suitable clamps, saddles
fixing bolts including connecting testing and commissioning.

3.1.1 m 3.5Cx300mm² Aluminium Armoured XLPE PVC Cable 480

3.1.2 m 3.5Cx185mm² Aluminium Armoured XLPE PVC Cable 492

3.1.3 m 3.5Cx150mm² Aluminium Armoured XLPE PVC Cable 216

3.1.4 m 3.5Cx120mm² Aluminium Armoured XLPE PVC Cable 126

3.1.5 m 3.5Cx95mm² Aluminium Armoured XLPE PVC Cable 74

3.1.6 m 3.5Cx70mm² Aluminium Armoured XLPE PVC Cable 144

3.1.7 m 3.5Cx50mm² Aluminium Armoured XLPE PVC Cable 216

3.1.8 m 4Cx16mm² Copper Armoured XLPE PVC Cable 1840

3.1.9 m 4Cx6mm² Copper Armoured XLPE PVC Cable 2444

3.1.1
m 118
0 4Cx2.5mm² Copper Armoured XLPE PVC Cable

3.1.1
m 243
1 3Cx6mm² Copper Armoured XLPE PVC Cable

3.1.1
m 2214
2 3Cx4mm² Copper Armoured XLPE PVC Cable

3.1.1
m 4872
3 3Cx2.5sq.mm Copper Armoured XLPE PVC Cable

3.1.1 3Cx2.5sq.mm Copper Armoured XLPE PVC Cable laid underground for
m 600
4 Street lights
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Cable Termination

Supply and Installation of Cable end termination of the following XLPE


insulated PVC sheathed aluminium/copper conductor armoured
3.2 cables of 1100 volt grade including supplying and fixing of crimping
aluminium /copper lugs, single compression glands with earthing
facility at both ends of cables etc. complete as required.

3.2.1 Nos 3.5Cx300mm² Aluminium Armoured XLPE PVC Cable 32

3.2.2 Nos 3.5Cx185mm² Aluminium Armoured XLPE PVC Cable 12

3.2.3 Nos 3.5Cx150mm² Aluminium Armoured XLPE PVC Cable 4

3.2.4 Nos 3.5Cx120mm² Aluminium Armoured XLPE PVC Cable 2

3.2.5 Nos 3.5Cx95mm² Aluminium Armoured XLPE PVC Cable 6

3.2.6 Nos 4Cx70mm² Aluminium Armoured XLPE PVC Cable 2

3.2.7 Nos 4Cx50mm² Aluminium Armoured XLPE PVC Cable 30

3.2.8 Nos 4Cx16mm² Copper Armoured XLPE PVC Cable 62

3.2.9 Nos 4Cx6mm² Copper Armoured XLPE PVC Cable 40

3.2.1
Nos 2
0 4Cx2.5mm² Copper Armoured XLPE PVC Cable

3.2.1
Nos 24
1 3Cx6mm² Copper Armoured XLPE PVC Cable

3.2.1
Nos 172
2 3Cx4mm² Copper Armoured XLPE PVC Cable

3.2.1
Nos 154
3 3Cx2.5sq.mm Copper Armoured XLPE PVC Cable

PVC DUCTS

Supply and ITC of Rigid PVC duct all it's necessary junction
3.3 Nos
box,couplers,bend etc.

3.3.1 m 25mm FR PVC MMS Rigid Conduits 550

3.3.2 m 32mm FR PVC MMS Rigid Conduits 380

Supply and erecting of perforated type HOT dip Galvanised Iron Cable
3.4 tray of 14G, 2mm thickness of specific dimensions. The cable tray can
be ceiling hung / fixed to wall with proper supports like threaded rods,
nots, nuts together with tees, bends etc. The trays shall be earthed

3.4.1 m 300x50mm 122


3.4.2 m 450x50mm 100
3.4.3 m 600x50mm 100
3.4.4 m 750x50mm 120
3.4.5 m 900x50mm 100

SITC of 35mmx30mmx35mm Z-Section GI Channels with M8x50mm


3.4.6 m R.O
Anchor Fasteners (for mounting cables in the only elect./LV duct)

Total for 3.0


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RPMC FACTORY AT DAHEJ FOR BLVL
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Supply
4.0 CONDUIT WIRING
Supply & ITC of Conduit wiring for lights, fans, socket outlets
consisting of:

a) FRLS Wiring with GI conduit with all it's necessary junction


box, couplers, bend etc.

b) 1100V grade PVC copper wires as specified. The PVC wires should
comply IS :694-1990. The GI conduits should comply with IS 3418-1989
for rigid conduits. The interiors of the GI coduits should be free from
obstruction and should be ISI marked. No GI conduit less than 20mm in
diameter shall be used.
c) Conduiting and wiring excluding switches, sockets ( Including back
box) & including supply & fixing of pipe conduits with junction box,
couplers, bends, elbows, PVC plates, wires etc. complete with box
earthing, interconnections etc.

d) Connecter of angle holder / ceiling rose as required shall be provided


by contractor as required

e) The point rate shall include submains wiring from DB to switchboard


with Copper PVC insulated stranded wire. This also includes wires used
for switchboard interconnections.

f) NOTE:-
Primary Light Point : From DB to Switchboard and from Switchboard to
each light point will be considered as Primary Light Point.
0
Secondary Light Point : Looping from Primary Light Point will be
considered as Secondary Light Point and will be controlled from the
same switch provided for Primary Light Point.

4.1 INDUSTRIAL AREAS

Finish Goods Storage V200

Primary Points from switch board to first light point:- The final subcircuit
4.1.1 Pt. wiring commencing from the switch boards to light point complete 18
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.2 Pt. Secondary Points 30


1-way secondary light point from above primary point item No. 4.1.1
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.3 Pt. 10
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.4 Pt. R.O
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.5 Pt. R.O
20mm rigid conduits)

OFFICE AREA ( Ground and 1st Floor )

Primary Points from switch board to first light point:- The final subcircuit
4.1.6 Pt. wiring commencing from the switch boards to light point complete 29
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.7 Pt. Secondary Points 25


1-way secondary light point from above primary point item No. 4.1.2
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.8 Pt. 10
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.9 Pt. 4
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.10 Pt. 35
20mm rigid conduits)

20A DP Socket with 20A switch for Split AC. (With


4.1.11 Pt. 2Rx2.5Sq.mm+1Rx1.5Sq.mmand 25mm rigid conduit) for AC (ODU) & 4
cost to also include cost of provision for sockets in AC (IDU).

STORE ROOM

Primary Points from switch board to first light point:- The final subcircuit
4.1.12 Pt. wiring commencing from the switch boards to light point complete 9
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.13 Pt. Secondary Points 8


1-way secondary light point from above primary point item No. 4.1.3
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.14 Pt. R.O
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.15 Pt. 5
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.16 Pt. 8
20mm rigid conduits)

Finish Goods Storage V20

Primary Points from switch board to first light point:- The final subcircuit
4.1.17 Pt. wiring commencing from the switch boards to light point complete 18
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.18 Pt. Secondary Points 21


1-way secondary light point from above primary point item No. 4.1.4
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.19 Pt. 16
25mm rigid conduits)
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Supply

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.20 Pt. R.O
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.21 Pt. R.O
20mm rigid conduits)

COMMMON AREA

Primary Points:- The final subcircuit wiring commencing from the


4.1.22 Pt. distribution board to the first light point. (With 2Rx2.5Sq.mm + 32
1Rx1.5Sq.mm and 25mm rigid conduits)

Secondary Points:- Secondary point should include wiring with all


4.1.23 Pt. junction boxes, connectors, earthwire, fixing accessories, connection to 172
all light fittings. (With 3Rx1.5Sq.mm and 20mm rigid conduits)

Wiring of ceiling fan points with 1.5mm sq 1100 V grade wires in 25mm
concealed MMS PVC Conduits including providing fan hook box Ceiling
fan point complete with fan hook , SP Switch and regulator (at diffrent
4.1.24 Pt. 45
location) and earthing of fixtures and outlet box with 1.5mm sq PVC
Wires. (With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20mm rigid
conduits) circuit wiring should be of 2Rx2.5Sq.mm + 1Rx1.5Sq.mm

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.25 Pt. 15
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.26 Pt. R.O
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.27 Pt. R.O
20mm rigid conduits)

STORE MAINTENANCE

Primary Points from switch board to first light point:- The final subcircuit
4.1.28 Pt. wiring commencing from the switch boards to light point complete 2
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.29 Pt. Secondary Points 1


1-way secondary light point from above primary point item No. 4.1.6
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.30 Pt. 2
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.31 Pt. R.O
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.32 Pt. 8
20mm rigid conduits)

UTILITY AREA

Primary Points from switch board to first light point:- The final subcircuit
4.1.33 Pt. wiring commencing from the switch boards to light point complete 2
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.34 Pt. Secondary Points 1


1-way secondary light point from above primary point item No. 4.1.7
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.35 Pt. 6
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.36 Pt. R.O
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.37 Pt. 10
20mm rigid conduits)

PRODUCTION, LAB & GRINDING AREA

Primary Points from switch board to first light point:- The final subcircuit
4.1.38 Pt. wiring commencing from the switch boards to light point complete 7
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.39 Pt. Secondary Points 4


1-way secondary light point from above primary point item No. 4.1.9
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.40 Pt. 5
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.41 Pt. R.O
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.42 Pt. 8
20mm rigid conduits)

UTILITY AREA

Primary Points from switch board to first light point:- The final subcircuit
4.1.43 Pt. wiring commencing from the switch boards to light point complete 4
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.44 Pt. Secondary Points 2


1-way secondary light point from above primary point item No. 4.1.10
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.45 Pt. 4
25mm rigid conduits)
X-577/ ELECTRICAL
RPMC FACTORY AT DAHEJ FOR BLVL
REV : 0
TOTAL RATE
PAY
ITEM QTY.
UNI DESCRIPTION Materia AMOUNT
NO. Installatio
T l
n
Supply
6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and
4.1.46 Pt. R.O
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.47 Pt. 5
20mm rigid conduits)

WORKERS CHANGING ROOM & TOILET

Pt.
Primary Points from switch board to first light point:- The final subcircuit
4.1.48 wiring commencing from the switch boards to light point complete 3
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.49 Pt. Secondary Points 3


1-way secondary light point from above primary point item No. 4.1.11
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.50 Pt. R.O
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.51 Pt. 2
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.52 Pt. 4
20mm rigid conduits)

LT ROOM

Primary Points from switch board to first light point:- The final subcircuit
4.1.53 Pt. wiring commencing from the switch boards to light point complete 2
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.54 Pt. Secondary Points 1


1-way secondary light point from above primary point item No. 4.1.13
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.55 Pt. 2
25mm rigid conduits)

6/16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.56 Pt. 2
25mm rigid conduits)

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.57 Pt. 4
20mm rigid conduits)

Security Cabin and Pantry Area

Pt. Primary Points from switch board to first light point:- The final subcircuit
4.1.58 wiring commencing from the switch boards to light point complete 7
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.59 Pt. Secondary Points 5


1-way secondary light point from above primary point item No. 4.1.13
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

4.1.60 Pt. 16A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm ) 6

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.61 Pt. 6
20mm rigid conduits)

Scarp Yard, Welding & Testing Area

Pt. Primary Points from switch board to first light point:- The final subcircuit
4.1.62 wiring commencing from the switch boards to light point complete 6
(with 3Rx1.5Sq.mm and 20/25mm conduits and 6A 1 way SP Switch.)

4.1.63 Pt. Secondary Points 5


1-way secondary light point from above primary point item No. 4.1.13
subsequent points controlled by same switch
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20/25mm conduits).

63A Industrial Socket shall Socket ( 3P + E ) Shall Control by 63 A MCB


4.1.64 Pt. with complete metal encloser and plug (With 3Rx10Sq.mm and 4
1Rx6Sq.mm and 32mm Conduits).

6A Switch Socket 250V (With 2Rx2.5Sq.mm and 1Rx1.5Sq.mm and


4.1.65 Pt. 4
20mm rigid conduits)

Wiring of ceiling fan points with 1.5mm sq 1100 V grade wires in 25mm
concealed MMS PVC Conduits including providing fan hook box Ceiling
4.1.66 Pt. fan point complete with fan hook , SP Switch and regulator and 19
earthing of fixtures and outlet box with 1.5mm sq PVC Wires. (With
2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20mm rigid conduits)

Wiring and Installation for exhaust fan point with 1.5mm sq. 1100V
grade wires in concealed 25mm MMS PVC conduits including providing
and fixing of 6A flush mounted switch at the normal switch level in
4.1.67 Pt. 2mm thick GI Box on convenient location as per drg and 6A 3 Pin flush 12
mounted socket out near exhaust fan and earthing of exhaust fan
through the third pin of the socket outlet with 1.5mm.Sq PVC wires.
(With 2Rx1.5Sq.mm and 1Rx1.5Sq.mm and 20mm rigid conduits)

TOTAL FOR 4.0


X-577/
ELECTRICAL
RPMC FACTORY AT DAHEJ FOR BLVL
REV : 0
TOTAL RATE
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NO. Installatio
T l
n
Supply
5.0 LIGHTING FIXTURES
ITC of following type of Fixtures including its earthing
(Lights,Fans,Switch,Sockets etc.) as per drawings & specifications with all other
accessories such as supporting rods / frames, fastners & necessary hardware
wiring from ceiling rose / angle holder upto the fittings.

a) All fixing accessories mounting bracket.

b) Connections from the ceiling rose or junction box of the fitting.

5.1 PLANT AREA

ITC of Compact Fluorescent Lamp 36W, 230V, with Ballast all


5.1.1 Nos. 200
accessories as required

ITC of Calidum LED SMD High Bay Light 200W, 230V, with all
5.1.2 Nos. TBC
accessories as required

ITC of Surface mounted wall light approved in quality and design


5.1.3 Each complete with lamps, ballast and all accessories as required or TBC
equivalent.
ITC of Surface mounted ,Polycarbonate body, corrosion resistant
5.1.4 Nos. Luminaire(Prismatic diffuser) with 1x36W lamp, all accessories as TBC
required

ITC of WEATHER PROOF Street light approved in quality and design


complete with lamps, ballast and all accessories as required or
5.1.5 Each TBC
equivalent.(For External Lighting).
Supply and Installation of poles shall be in contractor's scope.

TOTAL FOR 5.0


X-577/ ELECTRICAL
RPMC FACTORY AT DAHEJ FOR BLVL
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Supply n

6.0 EARTHING SYSTEM

Earthing Stations
Earthing shall be done at indicated location by the
Consultants. The minimum distance between the two earth
station shall be 3 meters and that from the building shall be
5.1
2500 mm. The earthing conductor shall be of the same
material as the electrode, viz. GI or copper and in the form of
wire or strip as specified.

Supply & ITC of Plate earthing stations with 600x600x3mm


copper plate as specified in section Protective Earthing and in
6.1.1 Each 6
IS 3043 -1987 . A seperation of not less than 2m shall be
maintained between two adjacent electrodes.

Supply & ITC of Plate earthing stations with 600x600x6mm


GI plate as specified in section Protective Earthing and in IS
6.1.2 Each 4
3043 -1987 . A seperation of not less than 2m shall be
maintained between two adjacent electrodes.

a) Electrode with disconnecting link arrangement.

b) Watering pipe.

c) Brick masonary chamber with C.I frame and heavy duty


chamber covers.

Supply and erecting in earth pit of minimum bore dia 225mm


approved make(Chemical Earthing) Safe Earthing Electrode
cosisting Pipe - in - pipe technolgy as per IS 1987-3043 made
of corrossion free GI pipes having outer pipe dia 50mm having
6.1.3 Each 25
80-200 micron galvanising , connection dia terminal of 14mm
with constant ohmic value surrounded by highly conductive
compound with high charge dissipation suitable for electrical
installations upto 11KV, sft rock, marshy soil.

6.2 Earth wire/strips

Supply & ITC of GI /Cu. Earthing strips for interconnecting


the earthing stations, panels, DB's etc. in built-up trenches, on
walls/ceiling, buried in ground,generally as specified & shown
on drawings with:

a) Corrosion protection of buried conductors with bituminous


coating and covered with PVC tapes.

6.2.1 m 50x10mm GI 1200


6.2.2 m 25x6mm GI 200
6.2.1 m 50x10mm Cu 300

TOTAL FOR 6.0


X-577/ ELECTRICAL
RPMC FACTORY AT DAHEJ FOR BLVL
REV : 0
QTY. RATE
PAY
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Supply n

7.0 Supply and Installation of


(INDELEC Lightining Protection)

Air Terminal "PREVENTECTRON "

Mtr Roof Tape 25x3 mm Aluminum 1300

No Standing seam roof fixing with non-metalic DC tape clip 1300

No Standing seam roof fixing with square tape clamp 90

7.1 DOWN CONDUCTOR

Mtr 25x3mm Aluminum tapr for Down Conductor 400

No Aluminum conductor clips 400

No Square Tape Clamp 15

7.2 TESTING AND DISCONNECTING LINK

No Bimetallic Connector 22

7.3 EARTHING

No Earth Pit 22

No Bonded Cu Earth Rod (3 Mtr Long ) 22

No FurseCEM 66

No Rod to tape clamp 22

Mtr 25x3mm Copper Tape R.O

TOTAL FOR 7.0

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