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N53 W24900 South Corporate Circle • Sussex WI 53089 • phone 262-372-4515 • fax 262-372-4815
E-mail: Scot.Foster@gfg-peabody.com • www.gfg-peabody.com
PROPOSAL #4034 A
For
Hadeed STEEL Rewind Line
Scot Foster
Sales Manager
GFG-Peabody
GFG/Peabody Hadeed steel
Proposal # 4034 A
PEABODY Pakistan
TABLE OF CONTENTS
I. SCOPE OF WORK
III. OPERATION
V. SPECIFICATIONS
4.0 OPTIONS
4.1 Installation and Commissioning
5.0 ENGINEERING AND TECHNICAL SERVICES
5.1 Drawings
5.2 Manuals
6.0 RECOMMENDED SPARE PARTS
VI. PRICE
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GFG/Peabody Hadeed steel
Proposal # 4034 A
PEABODY Pakistan
I. SCOPE OF WORK
III. OPERATION
The system design utilizes only electrostatic forces to propel the coating to the
strip, no air or fluid pressures that cause overspray, are used in the system. The
electrostatic charge is applied at the edge of the blade causing the fluid to break
up into small streams. The fluid cannot absorb the electrostatic charge and
immediately begins to break up and atomize into small particles.
The droplets are charged and since like charges repel and unlike charges attract,
the droplets form a uniformly dispersed mist of coating (through repulsion) which
is uniformly drawn to the potential difference of the grounded strip (through
attraction).
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Proposal # 4034 A
PEABODY Pakistan
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Proposal # 4034 A
PEABODY Pakistan
V. SPECIFICATIONS
Location: Pakistan
Product: Steel
Communication: Profibus
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When the speed drops below 30 MPM there is a tendency for the coating
weight to become slightly heavier than the set point.
Note:
A One-Liter sample of each coating material will have to be submitted to
GFG for testing and approval.
The system that has been proposed is for use with non-conductive
(petroleum based) oils, organic lubricants, etc., having a maximum viscosity
of 80 Centipoise at operating temperature. If the viscosity exceeds this
figure and the coating is temperature/viscosity sensitive, heating
components can be added to the system as optional equipment.
The Model HC 700 (F) 2SCA 1400 EA Electrostatic Oiler for the application
of non-conductive coatings onto steel strip will contain the following
components:
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Proposal # 4034 A
PEABODY Pakistan
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GFG/Peabody Hadeed steel
Proposal # 4034 A
PEABODY Pakistan
to the blade. The algorithm utilizes the line speed, blade width, and
coating weight selected to develop the reference to the servo drive.
The PLC software is designed to monitor the oil delivery rate of the
coating weight control system, automatically adjust the voltage level
to the optimum condition, relative of line speed and film weight
selected.
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Proposal # 4034 A
PEABODY Pakistan
All operator controls are mounted in the face of the operator control
panel. This unit contains an industrial touch-panel HMI (KTP 1200)
with membrane keypad, safety key switches and E-Stop required for
automatic, manual and maintenance operation of the equipment. All
push buttons are of oil-tight, industrial construction.
OPERATION
The operation of the Blade Heating system is controlled from the PLC
and is started by a pushbutton on the HMI. The PLC controls the
temperature of the blade oil and the setting is adjustable at the HMI.
The system includes overtemp thermostat that guards against a
failure or loss of control to the heating element and an oil level switch
that turns off heating and pumping in the event of low oil. The heat
transfer fluid is heated and pumped to the internal manifold blade
applicators. The heated fluid distributes a uniform temperature
across the face of the applicator blades allowing the Electrostatic
Oiler to provide a fine uniform layer of oil to the passing strip.
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Proposal # 4034 A
PEABODY Pakistan
One Oil Tank Assembly with two 300 liter capacity carbon steel
header tanks will be supplied. The tank is equipped with sight glass
level indication. Float switches signaling empty, low, full and
overflow will provide a signal for the transfer pump when required
(transfer pump by others).
Tank strainers are used to filter the material supplied to the tanks.
Dual basket strainers are used to filter the material on the inlet side
of the metering pumps as well as the reclaimed material.
The oil tank will be mounted on a common base with the metering
pumps and filters. All electrical connections will be pre-wired to the
main control cabinet. All internal piping will be pre-piped. Cross site
piping by others.
The Buyer is responsible for the bulk supply system to the tank.
3.12 Miscellaneous
A. All high voltage cable, flexible fluid hose (internal to the spray
enclosure and tank stand) and all fittings will be provided.
Additional days will be paid for by the Buyer at the rate of $ 1250 per
calendar day plus all travel, meals, hotel and car expenses at actual
cost, commencing with the day upon which the personnel leave the
Seller's headquarters and ending with the day upon which they return
thereto. All time during this period shall be charged even though the
Buyer may not actually utilize the Seller's services.
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Proposal # 4034 A
PEABODY Pakistan
5.1 Drawings
All drawings furnished with this proposal indicate only the general
style, arrangement and approximate dimensions of the equipment
offered. These drawings do not constitute a warranty that the
equipment or their installation will conform exactly to such drawings.
As soon after commencement of the design as possible, the Seller
shall furnish the Buyer with one set of drawings for the Buyer's
reference, containing all information necessary to determine
equipment location. Fabrication of equipment shall not begin prior to
written acknowledgment by the Buyer's appointed Engineer.
All specifications, other than those outlined by the Buyer at the time
of quoting, will be according to the Seller's practice. Any subsequent
changes in design, manufacture or assembly by the Buyer shall be
at the Buyer's expense. Such changes directed by the Buyer will be
initiated only after receipt of a written change order.
The Buyer agrees for itself and its legal successor not to give, loan,
exhibit or sell to any party or interest outside its own company, any
drawing, photograph, specification or technical data furnished by the
Seller or reproductions of them. The Buyer further agrees not to use
them in any way except in connection with the installation covered
by this proposal and for the purposes of making spare parts and
repairs in its own shops. The title to the designs shall be the
exclusive property of the Seller and the Seller therein shall retain all
other rights.
5.2 Manuals
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Proposal # 4034 A
PEABODY Pakistan
The following is a list of recommended spare parts, which should be stocked by the Buyer
for the equipment proposed:
BLADE OILER
PRICE
PART LIST PRICE DISCOUNT
OFFERED
SUGGESTED MAINTENANCE SPARES
HIGH VOLTAGE CABLE ASSEMBLY $785.00 $628.00 20.00%
METERING PUMP 1.00 CC/REV $2,270.00 $1,820.00 20.00%
METERING PUMP SERVO DRIVE AMPLIFIER CARD
$3,945.00 $3,156.00 20.00%
(DIGITAL)
HIGH VOLTAGE POWER SUPPLY $7,750.00 $6,200.00 20.00%
BLADE APPLICATOR $10,500.00 $10,500.00 0.00%
(2) BLADE SUPPORTS $170.00 $136.00 20.00%
(2) BLADE EXTENSIONS $430.00 $344.00 20.00%
TUBING - 3/8" PTFE - 12' $190.00 $152.00 20.00%
WAGO I/O ASSEMBLY $1,925.00 $1,540.00 20.00%
TOTAL $27,965.00 $24,476.00 12.40%
***Please note that the discount on spare parts shown is offered only
if purchased together with the oiler which is being quoted. If spare
parts are purchased at a later date the list price applies.***
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Proposal # 4034 A
PEABODY Pakistan
VI. PRICE
All prices in this proposal FOB EAST COAT USA Main Seaport.
All prices above are considered firm and valid for 90 days.
In addition to any service charges, the Buyer shall be liable for any
expenses incurred by GFG in the collection from the Buyer of past due
amounts under the contract, including, but not limited to, collection agency
fees, attorneys' fees and court costs.
All shipments are made freight collect, unless otherwise specified. In the
case of a prepaid shipment, the delivery invoice shall be due and payable
upon receipt.
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Proposal # 4034 A
PEABODY Pakistan
3.0 DELIVERY
D. Isolated line speed reference signal, 0 to 10 VDC (0/4-20 mADC signal input
by request)
F. All cross site electrical wiring in accordance with Seller's drawings and
diagrams.
G. All piping between oil tanks and metering pump stand assembly. (If ambient
temperature conditions are sufficiently low, heat tracing for this piping may
be required to maintain viscosity range of bulk supply).
J. Air supply, clean & dry, 60 PSI (5 Bar) @ 5CFM (0.2 CMM)
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Proposal # 4034 A
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1) MOTOR LIST
2) PUMP LIST
Speed Output
Qty Description R.P.M. capacity
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Proposal # 4034 A
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Appropriate discrete signals and analog process data will be included with oiler design to
allow the Line PLC to establish supervisory control and monitoring of the oiler and its
process. The customer should plan to reserve a minimum of 32 bytes of Input and Output
Data to be exchanged as I/O between the two PLC systems.
2 words (4 bytes) of input and output data are reserved for discrete signals.
14 words (28 bytes) of input and output data will be formatted as a 16 bit Integer Data for
process data.
A separate Preliminary Data Interface List (excel worksheet) will typically be provided 2
weeks prior to the scheduled ship date. A Final Data Interface list will typically be available
2 days prior to the scheduled shipment date. Final Interface List is subject to changes
based on final design and testing.
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PEABODY Pakistan
2. QUOTATIONS. Quotations or proforma invoices furnished by Seller are not intended as and shall not be construed as constituting an offer to Buyer. Any
quotation or pro forma invoice of Seller is subject to, and shall not become binding upon Seller until (i) actual receipt by Seller of Buyer's written order based on
all the terms and conditions stated herein, without qualification, and (ii) Seller's written acceptance of such order at its office in Sussex, Wisconsin.
3. PRICE.
a. Seller's prices specified on the face hereof are subject to adjustment at Seller's option to reflect any increase in the costs of Seller resulting from state, federal
or local legislation, or any change in the rate, charge or classification of any carrier of the Products sold hereunder.
b. Unless otherwise stated, all prices are F.O.B. Seller’s facility from which shipment is made and all shipments shall be made freight collect to Buyer. Prices
include the cost of Seller's usual factory tests, inspection and packing in accordance with Seller's domestic standards. All other shipping expenses are for
Buyer’s account including export packing when required.
4. PAYMENT.
a. All payments shall be made in U.S. dollars, available in the United States. Payment obligations shall be discharged only when the full amount invoiced
by Seller has been received by Seller or credited to Seller's bank account. Invoices unpaid and past due will be subject to a service charge on the unpaid
balance at the maximum allowable interest rate under applicable law.
b. Unless otherwise stated on the face thereof, payment will be net cash 30 days from date of invoice, or, at Seller's option, payment shall be made through
a confirmed irrevocable letter of credit to be established within 10 days after Seller accepts Buyer's order in favor of Seller by Buyer at Buyer's expense, including
confirmation charges. The letter of credit shall be confirmed by an accredited bank acceptable to Seller organized under the laws of, and located in, the United
States. The letter of credit, which shall be in form and substance acceptable to Seller, shall be maintained in sufficient amounts and for the period necessary
to meet all payment obligations to Seller. The letter of credit shall permit partial deliveries and shall provide for pro rata payments upon presentation of Seller's
invoice and certificate of shipment.
5. TAXES.
a. Unless otherwise specified on the face hereof, Seller's prices do not include any U.S.A. taxes, duties or other charges levied on or incurred by Seller in
connection with the Products or this transaction. Such taxes, duties or charges will be added to invoice prices in those instances in which Seller is required to
collect them from Buyer; provided, however, that if Seller does not collect any such taxes, duties, or other charges and is later asked or required to pay such
amounts to any authority, Buyer will make such payment to Seller or, if requested by Seller, directly to such authority.
b. Any taxes, duties, fees, charges or assessments of any nature levied in connection with the Products or this transaction by any governmental authority
outside the U.S.A. shall be Buyer's responsibility and shall be paid directly by Buyer. If Seller is required by law or otherwise to pay any such amounts either in
the first instance or because Buyer has failed to pay the same, Seller shall be reimbursed by Buyer for such amounts paid by Seller.
7. GOVERNMENTAL AUTHORIZATIONS.
a. Buyer shall be responsible for, and bear the expenses of, the timely obtaining of any required authorization for the shipment or delivery of the Products or
performance of other services, such as import licenses or exchange permits, consular and custom declarations or any other governmental authorization. If the
Products are to be exported, Seller's obligations are subject to Seller's ability to obtain export licenses and other necessary papers within a reasonable period;
however, Buyer shall bear the expenses of obtaining such authorizations.
b. If any required governmental authorization is denied, revoked, restricted, or not renewed, Buyer shall pay Seller in full for all completed Products, raw
materials which cannot be returned for credit to Seller's suppliers, work in process, and any services performed by Seller in connection with the Products prior
to receipt of notice by Seller that such authorization is denied, revoked, restricted, or not renewed.
c. All shipments of the Products shall at all times be subject to the export control laws and regulations of the United States government as in effect from time
to time. Buyer shall not make any disposition, by way of trans-shipment, re-export, diversion, disclosure or otherwise, of the Products or any goods or items
which incorporate the Products or any information or technology disclosed in connection with this Agreement, except as such laws and regulations may expressly
permit.
8. CONTINGENCIES. Neither Seller nor any authorized representative of Seller shall be liable for any default in performance if caused, directly or indirectly, by
acts of God; war, force or arms; fire; the elements; riot; labor disputes; controversies; sabotage; civil commotion; accidents; any governmental action, prohibition
or regulation; delay in transportation facilities; shortage or breakdown of or inability to obtain or non-arrival of any labor, material or equipment used in the
manufacture of the Products; failure of any party to perform any contract with Seller relative to the production of the Products; or from any cause whatsoever
beyond Seller's control, whether or not such cause be similar or dissimilar to those enumerated. Seller shall notify Buyer of the happening of any such
contingency and of the contemplated effect thereof on the manufacture and delivery of the Products.
9. WARRANTY.
a. Unless otherwise expressly specified on the face hereof and except as set forth in Section 13(a) hereof, Seller warrants the Products manufactured by it and
sold by Seller to Buyer to be free from defects in material and workmanship, under normal and proper use in accordance with instructions of Seller, for a period
of one year from the date of delivery to Buyer. Seller's liability under such warranty or in connection with any other claim relating to the Products shall be limited
to the repair, or at Seller's option, the replacement or refund of the purchase price, of any Products or parts or components thereof which are returned to Seller
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Proposal # 4034 A
PEABODY Pakistan
freight collect and which are defective in material or workmanship. Products or parts or components thereof which are repaired or replaced by Seller will be
returned to Buyer freight prepaid. Shipment of such Products or parts or components shall be made in the most economical way as determined by Seller,
except that air freight or other more expensive ways of shipping may be used when authorized by Seller in its sole discretion. This warranty does not apply to
any goods, parts or components not manufactured by Seller. All warranties provided hereunder shall be void and of no effect in the event Buyer makes
unauthorized alterations to the Product. Seller is not responsible for damage to the Product or related equipment due to circumstances beyond Seller's control.
b. Any and all warranties made by Seller on any Product, or component thereof, shall be effective only if, and for so long as, the Buyer shall comply with all payment
obligations hereunder. Failure to meet payment obligations on a Product shall void all warranties and shall not extend the period of time for which such Product
is warranted when payment is made.
EXCEPT AS EXPRESSLY STATED ABOVE, SELLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, WHETHER OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE OR USE OR OTHERWISE, ON THE PRODUCTS, OR ON ANY PARTS OR LABOR FURNISHED DURING
THE SALE, DELIVERY OR SERVICING OF THE PRODUCTS.
12. BUYER'S OBLIGATION; RIGHTS OF SELLER If Seller shall at any time doubt Buyer's financial responsibility, Seller may demand adequate assurance of due
performance or decline to make any further shipments or render services except upon receipt of cash payment in advance or security. If Seller demands
adequate assurance of due performance and the same is not forthcoming within 10 days after the date of Seller's demand, Seller may, at its option, (i) continue
to defer further shipments or services under this order and/or any other order from Buyer which has been accepted by Seller until adequate assurance is
received, or (ii) cancel this order and/or any other orders from Buyer which have been accepted by Seller and recover damages. If Buyer fails in any way to
fulfill the terms and conditions hereof, Seller may defer further shipments until such default is corrected or cancel this order and recover damages.
14. SELLER'S SPECIFICATIONS, TECHNICAL DATA, ETC. Any specifications, drawings, plans, notes, instructions, engineering notices, or technical data of Seller
furnished to Buyer and specifically referenced on the face hereof, shall be deemed to be incorporated herein by reference the same as if fully set forth. Title to
all technical data, including but not limited to drawings, plans, documents, writings, computer software and data, and all other sources of technical information
in any form, tangible or intangible, relating to the Products, shall at all times remain the property of Seller, and Buyer shall not disclose such to any party other
than Seller or a party duly authorized by Seller. Upon completion of the Products and written consent by Seller, Buyer shall become an authorized licensee of
such technical data (as permitted by Seller), with the right to use the technical data for the sole purpose of operating and maintaining the Products. Buyer shall
not disclose any technical data provided hereunder to any party other than Seller or a party duly authorized by Seller.
15. CANCELLATIONS. After acceptance by Seller, orders shall not be subject to cancellation by Buyer except with Seller's consent and upon terms that will
indemnify Seller against all direct, incidental, consequential or other loss or damage.
16. GOVERNING LAW. The rights and obligations of Buyer and Seller under this Agreement shall not be governed by the provisions of the 1980 U. N. Convention
on Contracts for the International Sale of Goods; rather such rights and obligations shall be governed by, and this document shall be construed in accordance
with, the laws of the State of Wisconsin, U.S.A., except that the conflict of laws provisions thereof shall not be applicable. Whenever there is a conflict of laws,
the laws of the State of Wisconsin, U.S.A. shall prevail.
17. ENTIRE AGREEMENT. If the Products covered hereby are being sold pursuant to any other written agreement between the parties signed by Seller, the terms
and conditions of this document are intended to be in addition to and not in lieu of, the terms and conditions set forth in such agreement. In the event of any
inconsistency between these terms and conditions and terms of such other agreement, the terms of such other agreement shall govern to the extent of the
inconsistency. Buyer's order shall be deemed to be based upon all the terms and conditions hereof notwithstanding the fact that such order sets forth additional
or contrary terms or conditions. No acknowledgment by Seller of, or reference by Seller to, or performance by Seller under, any order of Buyer shall be deemed
to be an acceptance by Seller of any additional or contrary terms or conditions set forth in such order. This document may only be modified in a writing signed
by one of Seller's officers or authorized representatives.
18. LIMITATIONS ON ASSIGNMENT. Neither party may assign any of its rights or obligations hereunder without the prior written consent of the other except that
Seller shall have the right to assign same to any company with which it is affiliated or to any corporation into which it shall be merged, with which it shall be
consolidated, or by which it, or all or substantially all of its assets, shall be acquired.
19. SEVERABILITY. In the event that any provision hereof shall violate any applicable statute, ordinance, or rule of law, such provision shall be ineffective to the
extent of such violation without invalidating any other provision hereof.
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