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Introduction
This is the instruction manual for medium voltage direct inverter(HIVECTOL-HVI-E), <Part 1> Trouble
shooting guide.
<Part 1> describes how to investigate and repair any troubles. Since quick and appropriate
repairmen is required at a trouble occurrence, the composition of <Part 1> is centered on procedure flow
according to phenomena. Therefore not include operating principle, hardware specifications, etc., for which
please refer to relevant parts given hereunder.
Some trouble repairing works involve human safety items. Before the work, be sure to read through safety
precautions given on subsequent pages.
! CAUTION
● The main circuit voltage of 3300V / 4400V / 6600V AC is applied in the panel. Do not get
in nor put any foreign matter in nor get a part of your body, rod or others near the panel when
the main circuit is energized.
● In the panel, there are smoothing electrolytic capacitors and, even after turning off the main
circuit, a voltage may remain. Make it a rule to touch the electric circuitry only after checking
yourself whether any potential is present or not. Do the check by the galvanoscope after turning
off the LED display of the cell inverter.
●Do not use the spare items other than our recommendation when replacing a part. Operation
when an equivalent function items other than recommendation are used is not guaranteed.
● For avoiding electric shock, a protective cover is mounted on the high voltage section.
Do not remove the protective cover while the voltage is applied.
(There is no protective cover about the hanging door type. )
● Before turning on, put in place the protective cover if removed for maintenance, etc.
(There is no protective cover about the hanging door type. )
● Weight of cell inverter is 100kg. Be careful enough not to fall.
Be sure to use lifter of exclusive use for desertion of cell inverter.
Since it is dangerous, do not perform supporting directly by hands by any means.
HIVECTOL-HVI-E Part 1 Trouble shooting guide
CONTENTS
1. Outline of trouble shooting 1-1
2. Trouble code list 1-3
2.1 Graphic Panel Display Function 1-3
2.2 Failure display screen 1-4
2.3 Factor of major / Alarm display screen 1-4
2.4 Major fault factor codes 1-5
2.5 Alarm factor 1-7
2.6 Control circuit PCB abnormal factor 1-8
2.7 Cell inverter fault factor 1-9
2.8 Others 1-10
2.9 Interlock factor 1-11
3. LED display of each PCB 1-12
3.1 Control PCB (HVS026) 1-12
3.2 Interface PCB (HVS150) 1-13
4. Trouble shooting by fault factors 1-14
4.1 Major fault trouble shooting 1-15
4.2 Other faults 1-33
4.2.1 Alarm 1-33
4.2.2 Control PCB abnormal 1-34
4.2.3 Controller power source abnormal 1-35
4.3 Interlock factor 1-36
4.3.1 CONNECTOR NOT INSERTED 1-36
4.3.2 MAIN CIRCUIT BREAKER OFF 1-36
4.3.3 I/F ABNORMAL 1-36
4.3.4 MAJOR FAULT 1-36
4.3.5 HV CUB MAJOR FAULT 1-36
4.3.6 EMERGENCY STOP 1-36
4.3.7 MOTOR COOLING FAN STOP 1-36
4.3.8 MOTOR RUNNING 1-36
4.4 Supplemental documented procedures 1-37
4.4.1 Relay input and output identification procedure 1-37
HIVECTOL-HVI-E Part 1 Trouble shooting guide
1-1
HIVECTOL-HVI-E Part 1 Trouble shooting guide
Trouble
occurrence
By display on HIVECTOL-
HVI-E panel, check the fault
factor indication
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Graphic Panel
Emergency Stop(PBS)
Switch for
turn a page
Display of
details of faults
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
V/00C0038_#Bit2
1 : Automatic change ON 2: Automatic change OFF
Switch for
turn a page
Display of
details of faults
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Table 2.4 gives fault factor codes indicated at major trouble occurrences with details of troubles.
The trouble respectability refers to whether just resetting recovers from trouble or not.
For further details of respective troubles, refer to "4. Trouble shooting by fault factors".
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
When major faults have occurred, from the first to the third fault factors can chronologically be displayed.
Fault factors are sampled every 60ms and faults produced within 60ms are regarded as occurring
simultaneously. For example, if 2 faults have occurred within first 60ms, both of them are handled as the
first fault factors and if, within next 60ms, 2 faults have further occurred, the 2 constitutes the second fault
factors. The second and the third faults are separated only if they are at least 60ms apart. For example, if
a fault has occurred 1 second after the first fault, the former is handled as the second fault and all faults
which occur at least 60ms thereafter are handled as the third faults.
(See Fig. 2.4.1)
The first fault factor The second fault factor The third fault factor
1sec
The error code consists of number which indicates the time series and sequential number in the order of
occurrence within the same time zone.
For example, if a our put over current(soft detection) occurred first, U1 cell inverter fault occurred the
after (60 ms more) and, 60 ms further later, Out put Power abnormal occurred, the indication will be:
Switch for
turn a page
Display of
details of faults
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Switch for
turn a page
Display of
details of faults
(Note 2.5)
It becomes abnormalities when motor primary current integral value(KII4・t)exceeds predetermined level.
For example, if motors of 150% 1min are operated at 150% and 30 sec over when detection level is
50%,failure will occur.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Figure 2.7.1 Phase select screen (Detail of fault) Figure 2.7.2 - Phase cell No. select screen
(Sample) (Sample)
Number of factors
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
2.8 Others
When the control circuit PCB is an off-line
mode, Figure 2.8 is displayed.
It is displayed, when control software is non-
loading or DIPSW of a control PCB is an off-
line mode setup.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Number of factors
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
MPU and the peripheral circuitry of it are mounted so that the control PCB may variously control
the inverter. Refer to 3 part (Hardware Specifications and Maintenance)for details.
Figure 3.1 shows the installation position of control PCB from the component placement of control PCB
and the externals structure of the control panel. This figure is used to confirm the LED display on PCB.
Table 3.1 shows the meaning of the LED display.
LED
“P48”
Control panel
Control PCB (HVS026) (Door open)
Fig. 3.1 Parts arrangement on control circuit PCB(HVS026)
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Danger
●Before investigating, checking or replacing the parts, turn off
power and check for presence of potential. Otherwise, there might be
an electric shock.
●For any investigation, do not touch the panel interior with main
power ON.
●Cell inverter unit has the following weight. When replacing the
unit, use the furnished lifter. Otherwise, you might get injured by tip
over or drop.
Caution
● When locating a trouble, get trace-back data first, which contains an important
information for it. To cope with any necessity of replacing parts or circuit PCBs,
prepare required tools beforehand.
● Some parts are mounted in locations where working space is hard to secure
and it is necessary to check beforehand whether the work is possible with
available tools or not.
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Fault No.H1
GP Display screen
display
・OVERCURRENT(HARD)
・OVERCURRENT(SOFT) Fault factor display
Detector composition
Over current detection detects output voltage of current detector connected between inverter and motor with
comparator of soft and hard circuit in control PCB as compared with over current level.
HCTU
CTL HVS026
Soft detection
INV IM AI
・・・
Fault display
OC level
Hard detection
CP DI Major fault stop
Hard current level
Fault display
HCTU U phase current detector
HCTW W phase current detector << soft circuit >>
CTL Control PCB << hard circuit >>
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H2
GP Display screen
display OVERVOLTAGE(SOFT)
Fault factor display
Detector composition
Output over voltage carries out AI of the output voltage FB to control PCB, and compares and detects motor
primary voltage FB and output over voltage level which were calculated by soft circuit.
CTL HVS026
PTUV
≧
stop
Detection level
AI
V1
arithmetic
FLT
AI
<< soft circuit >>
CTL Control PCB
FLT Filter
PTUV Voltage detector UV(PT)
PTVW Voltage detector VW(PT)
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H3
GP Display screen
display OVERLOAD
Fault factor display
Detector composition
It carries out AI using the inverter AC detected by current detector into control PCB,
overload characteristic is calculated by ∑ I4t integral arithmetic of soft circuit, and overload is detected.
CTL HVS026
t
Major fault
HCTU CMP
≧
I4
stop
Overload
HCTW detection level
AI
CMP
≧
I1
arithmetic
AI Integral starting
current level
HCTU U phase current detector
<< soft circuit >>
HCTW W phase current detector
CTL Control PCB
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H4
GP Display screen
display MAIN CIRCUIT POWER DROP/MAIN CURCUIT POWER ABNORMAL
Fault factor display
Detector composition
Main circuit power failure is detected by comparator of hard circuit in control PCB in voltage of multiplex
transformer tertiary winding as compared with power failure detection level. Power return is comparing
with Power return detection level at soft circuit.
CTL HVS026
Main TR
<
AI CMP TD
Power return
TR for moment
disregard level
power failure detection
Major fault
CP DI
stop
Power failure Fault display
level set
<< soft circuit >>
CTL Control PCB
TR Transformer << hard circuit >>
TD Time Delay
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H5
GP Display screen
display CONNECTOR NOT INSERTED
Fault factor display
Detector composition
It carries out DI of the abnormalities in connector insertion in hard circuit in control PCB, and detects them
by soft circuit.
CTL HVS026
CN3
CN8
CN9
CN10
CN11
CN12 Major fault
DI
stop
Fault display
<< hard circuit >> << soft circuit >>
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H6
GP Display screen
display AC VOLTAGE ABNORMAL
Fault factor display
Detector composition
It carries out AI of the output voltage FB to control PCB, and it compares output voltage unusual level from
difference of voltage reference and voltage FB, and detects by soft circuit. Detection level is proportional to
voltage directive.
CTL HVS026
PTUV
≧
stop
Disregard level
AI +
V1 -
arithmetic
AI Voltage
reference << soft circuit >>
CTL Control PCB
PTUV Voltage detector UV(PT)
PTVW Voltage detector VW(PT)
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H7
GP Display screen
display AC CURRENT ABNORMAL
Fault factor display
Detector composition
It carries out AI of the current FB to control PCB, and current value detects under on abnormal level by soft
circuit as compared with output current abnormal level.
<
HCTW stop
Fault display
Detection level
AI
I1
arithmetic
AI
<< soft circuit >>
CTL Control PCB
HCTU U phase current detector
HCTW W phase current detector
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H8
GP Display screen
display GROUND DETECTED
Fault factor display
Detector composition
Ground detection carries out AI of the ground voltage to control PCB, and detects it by soft circuit as
compared with ground detection level. Detection level is proportional to speed.
Neutral point
CTL HVS026
GDT HVS610
AI Major fault
CMP
≧
stop
Fault display
speed
detection level
<< hard circuit >> << soft circuit >>
EB
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H9
GP Display screen
display
INV CUB COOLING FAN ABNORMAL / TR COOLING FAN STOP TD
Fault factor display
Detector composition
Abnormality in cooling fan are operation of thermal relay for taking care of cooling fan (ceiling fan) of
inverter board, or voltage reduction detection of cooling fan. Therefore, it carries out DI of electromagnetic
contactor for cooling fan motion, and the contact of power source normal detection relay, and detects by
soft circuit.
49F*
AC400/440V FFB* 88F*
FAN
CTL HVS026
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H10
GP Display screen
display CUBICLE OVERHEAT
Fault factor display
Detector composition
Temperature rise in cubicle carries out DI of the thermo switch (it turns on at 60℃) installed in inverter
cubicle to control PCB, and detects it by soft circuit.
CTL HVS026
Fault display
<< soft circuit >>
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H11
GP Display screen
display TRANSFORMER OVERHEAT
Fault factor display
Detector composition
Multiplex transformer superheating carries out DI of the thermo switch installed in transformer board to
control PCB, and detects it by soft circuit.
TR CTL HVS026
Major fault
Pt100Ω THCTL DI
stop
Fault display
<< hard circuit >> << soft circuit >>
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H12
GP Display screen
display ** PHASE SERIAL SIGNAL DOWN
Fault factor display
Detector composition
When light which is carrying out loop for every four cell inverters (refer to 6.3th term for details) intercepts,
it causes abnormalities in transmission. It generated in fault of Optical cable broken and interface PCB, and
has detected in soft circuit of control PCB.
“**”shows serial number of broken cell inverter.
CTL HVS026
IF
<< soft circuit >>
E/O
HVS150
IF
HVS150
52
IF O/E DI Major fault stop
Fault display
HVS150
IF
Major fault stop
<< hard circuit >>
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H13
GP Display screen
display ** PHASE DRVIF FAULT
Fault factor display
Detector composition
* When cell inverter breaks down , it has notified * cell inverter fault to control PCB by intercepting output
of optical sign by interface PCB. It is carrying out loop of the optical cable for every four cell inverters
(refer to the 6.3th term for details).
"**" shows serial number of broken cell inverter.
CTL HVS026
IF
<< soft circuit >>
E/O
HVS150
IF
HVS150
52
IF O/E DI Major fault stop
Fault display
HVS150
IF
Major fault stop
<< hard circuit >>
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H14
GP Display screen
display DC OVERVOLTAGE
Fault factor display
Detector composition
As compared with over voltage detection level, it detects direct current over voltage, and is carrying out DI
of the direct current voltage inputted into interface PCB to control PCB.
Cell INV
52
E/O O/E DI Major fault stop
Fault display
HFC1
Voltage
reduction
CNV detection << soft circuit >>
HFC2
Fault No.H15
GP Display screen
display CELL CONTROL POWER DOWN
Fault factor display
Detector composition
Driver power source depression detects voltage reduction of power source for driver PCBs of each cell
inverter within driver interface PCB, and is carrying out DI to control PCB.
Cell INV
52
E/O O/E DI Major fault stop
Fault display
HFC1
OV
detection
CNV
<< soft circuit >>
HFC2
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H16
GP Display screen
display **PHASE CELL No. SETTING ERROR
Fault factor display
Detector composition
Abnormalities in DIP switch setting detect condition of DIP switch of interface PCB of each cell inverter
by driver interface PCB, and it is carrying out DI to control PCB. As compared with normal setting
condition, it has detected using the DI signal.
IF CTL HVS026
52
Major fault stop
Fault display
DIP
Switch =
E/O O/E DI CMP
Condition
detection Set value
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Fault No.H17
GP Display screen
display PRECHARGING BUSY
Fault factor display
Detector composition
Initial charge tie up carried out DI (optical transmission) of the voltage establishment by interface PCB
from main circuit voltage of each cell inverter during initial charge, and has detected it by soft circuit. It
generates also at the time of DIP switch un-setting of driver interface PCB up.
Cell-INV Unit
CTL HVS026
IF HVS150
Under initial charge
Major fault
CMP E/O O/E DI stop
Fault display
Power source << soft circuit >>
establishment level << hard circuit >>
CTL Control PCB
E/O Electricity / optical signal conversion device
IF Driver interface PCB
O/E Light / electrical signal converter
Main causality of fault
(1) Initial charge power source blockage
(2) Bad conditions of initial charge circuit
(3) Fault of interface PCB ,Un-setting of DIP switch up.
(4) Depression of driver and driver interface power source
(5) Open circuit of optical cable
(6) Fault of cell inverter
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Table 4.2.1.2 Action for Alarm that allows you to continue operation
No. Fault message Contents
1 (ALARM) SPEED REF VALUE ERROR Check the speed command and set the speed within the set value.
(ALARM) CUB ICLE OVERHEAT Check the ambient temperature, operation conditions (overload), filter clogging,
3 cooling fan operation, and DI circuit error. (The serious failure “Unit Temperature
Rise” will occur when the unit temperature exceeds 60 degrees.
(ALARM) TRANSFORMER OVERHEAT Check the ambient temperature, operation conditions (overload), filter clogging,
4 cooling fan operation, and DI circuit error. (The serious failure “Unit Temperature
Rise” will occur when the unit temperature exceeds the preset temperature.
5 (ALARM) INV COOLING FAN STOP Check whether the cooling fan of the inverter unit has stopped.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
GR switch
Enlargement
PUSH
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Figure 4.2.3 Installation position of AVR for control source and the control PCB.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Restart available
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
DI2
MAIN CIRCUIT BREAKER (52)
DI3 TURINING-ON CANSWER BACK ON 52 answerback signals
(ON AT TURNING ON)
MAIN CIRCUIT BREAKER (52) Main circuit breaker(52) T urning-on
DI4 TURINING-ON COMMAND OFF
(ON AT INTERLOCK ON) command signal
RUN INT ERLOCK
DI5 ON Run interlock signal
(ON AT INT ERLOCK ON)
INVERT ER RUN COMMAND
DI6 OFF Inverter run command
(ON AT RUN)
INVERT ER ST OP COMMAND
DI7 OFF Inverter stop command
(ON AT ST OP)
DI8 ―
DI9 ―
DI12 ―
REVERSE MODE
DI13 OFF Forward-Reverse
(ON:REVERSE)
CONTROL P ANEL OVERHEAT
DI14 (ALARAM)(OVER 55 ℃)
OFF
(Note) According to system, as for DI 1,2, 4~8, 9, 11~14, the contents of signal and condition at
the time of normal operation are changed.
Table 4.4.1.2 Contents of DO signal (Sample)
PRECHARGING
DO6 OFF
(ON:PRECHARGING)
INV RUNNING
DO7 ON
(ON:RUNNING)
(Note) According to system, as for DO1~7, the contents of signal and condition at the time of
normal operation are changed.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
The initial setting screen (Figure 5.1.1) appears when the “M.TOOL for Windows” starts.
Connect the serial interface connector (COM1) of PC, and the connector on the display unit
on the surface of a control panel (Fig. 5.1.2) by a RS-232C cable.
* Make connection of PC and a RS-232C cable first at the time of connection.
Select communication device and type name, in the initial setting screen (Figure 5.1.1).
Startup completed
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Graphic panel
VSD(VFD)
Control panel
Maintenance tool connector
Acrylic cover
Fig. 5.1.2 Allocation of connecter for communication in display unit of the face of a board
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Please select
" 1. Collection of Logging data"
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
③ If [1. Normal Data Collection] is selected, the screen for selecting the data to be collected (Figure
5.3.2) appears. Use either the [↑] or [↓] key to select the data to be collected, and press the [Enter] key.
The lowest number in the [No.] column on the screen shows the latest failure data.
The “State” column shows the following information:
[Uncollection]: There is uncollected data in the area.
[Collected]: The data in the area has been collected.
[No data]: There is no data in the area.
The [Logging stop time] column shows the time and date of when a failure occurs.
Press the [R] key. Then, the latest information in the control board will be read and the screen will be
updated.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
④ When you choose the data, the screen moves to “Output file name input screen“ (Figure 5.3.3), on
which you may enter up to Sixty-four half-size (one-byte) characters as the output file name.
If the same file name as you have just entered already exists, a message " The file already exists. Can I
overwrite? [Y/N] " appears on the screen. If you wish to overwrite, push the [Y]. If you change the name
to another, push the [N] and re-enter the file name.
⑤ When you input the output file name, the screen moves to “Comment input screen“ (Figure 5.3.4), on
which you may enter up to Fifty half-size (one-byte) characters as the comment.
Press the [Enter] key if you do not enter a comment.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
⑦ Now you have finished data acquiring. The contents of the acquired data may be displayed by
choosing the menu option [2. Display of Logging data] on the Trace back menu screen.(Figure 5.2.2)
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
! CAUTION
When you choose forced data acquiring, logging stops for about one to three seconds. In case that serious
fault occurs during logging stop, the fault data cannot be stored in the flash memory.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Please select
“ 2.Display of Logging data “
② The screen moves to Figure 5.4.2 File selection screen , on which you may choose a
file. Use the [↑] or [↓] key to choose a file, and push the [Enter] key.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
③ When you choose a file, the screen moves to Figure 5.4.3, on which you may use the
[↑] or [↓] key, and push the [Enter] key.
Please select
“ 1.Numeric Display “
④ When you choose the menu option [1 Numeric Display], the screen moves to Figure 5.4.4 “Selection
screen at output point.”. Use the [↑] or [↓] key to choose an
appropriate menu option, and push the [Enter] key .
Please select
“ 1.Display “
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
⑤ When you choose the menu option [1. Display] on Figure 5.4.4 “Selection screen at output point”, the
screen moves to Figure 5.4.5 “Numeric display data selection screen “. Use the [↑] or [↓] key to choose an
appropriate menu option, and push the [Enter] key.
If you choose the menu option [1. 0.3ms Cycle Logging], Figure 5.4.6 appears and
if you choose the menu option [2. 30ms Cycle Logging], then Figure 5.4.7 appears.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
⑥ In order to choose the item to display, input the number on the left-hand side of an output item by
double figures.
The number of the items which can be chosen is a maximum of eight.
Press the [Enter] key, when you carry out selection closing of the item to output.
The screen moves to Figure 5.4.8 “Numeric display screen “.
[Example]
To let the numbers 1, 3, 10, 11, and 12 on Figure 5.4.6, push the [space][1], [space][3], [1][0], [1][1],
[1][2], and [Enter] keys in this order .
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
⑦ When you choose the menu option [2.File] on Figure 5.4.4 “Selection screen at output point “, the
screen moves to Figure 5.4.9 “Output format choice display screen “. Select the desired output format.
Next the screen moves to Figure 5.4.10 “Output file name input screen “, on which you may enter up to
Sixty-four half size characters as the output file name.
If there is a file with the same name as you entered, a message
" The file already exists. Can I overwrite? [Y/N] "
appears on the screen, prompting your confirmation.
If you wish to overwrite, push the [Y]. Or if you wish to enter another name, push the [N].
When you enter [N], re-enter the file name
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Please select
“ 2.Display of Logging data “
② The screen moves to Figure 5.5.2 “File selection screen “. Use the [↑] or [↓] key to choose an
appropriate file, and push the [Enter] key.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
③ When you finish choosing the file, the screen moves to Figure 5.5.3 “Logging data display menu
screen “. Use the [↑] or [↓] key to choose the menu option [2. Trend display], and push the [Enter] key
Please select
“ 2.Trend Display “
④ When you choose [2. Trend Display], the screen moves to Figure 5.5.4 “Selection screen at output
point “.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
⑤ To choose a menu option, enter the leftmost number of the output item in two digits. Up to eight items
may be chosen. When you finish choosing an item you wish to output, push the [Enter] key. Choosing an
item and pushing the [Enter] key allow you to move the screen to Figure 5.5.5 “Trend display screen “.
To exit, push the [ESC] key. (The screen returns to Figure 5.5.3 “Logging data display menu screen “.)
[Example]
A case that displays the numbers 1, 3, 10, 11, and 12 on Figure 5.5.4.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
Please select
“ 2.Display of Logging data “
② The screen moves to Figure 5.6.2 “File selection screen “. Use the [↑] or [↓] key to choose an
appropriate file, and push the [Enter] key.
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HIVECTOL-HVI-E Part 1 Trouble shooting guide
③ When you finish choosing the file, the screen moves to Figure 5.6.3 “Logging data display menu
screen“ Use the [↑] or [↓] key to choose the menu option [3. Fault Factor Display], and push the [Enter]
key.
Please select
“ 3.Fault Factor Display “
④ On the Figure 5.6.3 “Logging data display menu screen”, choose the menu option [3. Fault Factor
Display]. And the screen moves to Figure 5.6.4 and 5.6.5 and 5.6.6 “Fault factor display screen “.
In the figure, all faults are displayed for an explanation.
Press the [ESC] key, the screen “Fault factor display screen” is closed.
(The screen returns to Figure 5.6.3 Logging data display menu screen.)
Press the [Putsch] key, if you would like to print the displayed screen.
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Please select
“ 2.Display of Logging data “
② The screen moves to Figure 5.7.2 “File selection screen“. Use the [↑] or [↓] key to choose an
appropriate file, and push the [Enter] key.
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③ When you finish choosing the file, the screen moves to Figure 5.7.3 “Logging data display menu
screen“ Use the [↑] or [↓] key to choose the menu option [4. Cell Inverter Fault Factor Display], and push
the [Enter] key.
Please select
“ 4.Cell INV Fault Factor Display “
④ On the Figure 5.7.3 “Logging data display menu screen”, choose the menu option [4. Cell Inverter
Fault Factor Display]. And the screen moves to Figure 5.7.4 “Cell Inverter Fault Factor Display screen “.
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⑤ In the “cell inverter fault factor display screen” (Fig. 5.7.4), when a “cell inverter” is chosen using the
[↑], [↓], [←] or [→] key and a [Enter] key is pressed, the fault factor of the corresponding "cell inverter"
will be displayed.
Moreover, the cell inverter which fault generated is displayed as "(fault)" after a name.
In the figure, all cell inverter faults are displayed for explanation.
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! CAUTION Before conducting continuity check, be sure to shut off all the power supply
Notes 6.1 Use 1000V megger. Since normal value does not exist, judge resistance by comparison
with other IGBT(s).
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10A
Make sure that the output voltage (offset voltage) is ±30mV or below when the current is zero. Confirm
that the output varies in proportion with the current value varying.
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HVS026
~
~ ~
~ ~
~
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GURA U phase loop back signal GURB U phase loop back signal
Receiving side GVRA V phase loop back signal GVRB V phase loop back signal
GWRA W phase loop back signal GWRB W phase loop back signal
HVS026 HVS150
Optical serial
G□T△ transmission SIN
Serial parallel conversion
E/O O/E
Short circuit
pulse detection
Optical serial
transmission SOUT power
G□R△ U-V24V source DC36V Rectifier circuit
O/E E/O
parallel Serial conversion
detection DC36
Cell Inverter
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YES YES
Is light coming to optical cable Has "abnormalities in
edge (Fig. 6.3.3.2) of CTL-PCB? transmission" occurred?
NO NO
Optical cable open
Is light coming to SOUT YES circuit between the 1st
(Fig. 6.3.3.3) of the 1st stage of HVS026 and
stage of interface? HVS150 Fault of control
NO PCB HVS026
Is light coming to SIN YES HVS150 breaks down to
(Fig. 6.3.3.3) of the 1st stage.
interface of the 1st stage?
NO
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Remove optical cable and investigate whether leading edge of cable has
shone. Red light is observed when having not disconnected.
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Screw×4
UPHASE
VPHASE
WPHASE
Fig. 7.1.1 Close-up of hanging door Fig. 7.1.2 Left : Inverter panel (Door opened)
Right : Inverter panel (without hanging door)
③Bolts
②Bolts
②Bolts
①Optical cables
④Screws
④Screws
Be careful for strength with optical cable impossible for to be added, and not to
damage it. Moreover, work after identification that voltage of electrolytic capacitor
! CAUTION is discharging completely (about 10 minutes or more pass after high voltage power
supply blockage, and LED2 (red) of interface PCB puts out the light).
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Cell Inverter
Cell Inverter
Lifter's plinth
! CAUTION
(1) Weight of cell inverter is as follows. Be careful enough not to fall.
Be sure to use lifter of exclusive use for description of cell inverter.
Since it is dangerous, do not perform supporting directly by hands by any means.
(2) Pull out slowly so that Optical cable does not collide with lifter.
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Screw
Control PCB
③Attachment of PCB
Using phillips screwdriver, attach PCB in main part with 4 screws, and restore cable.
④End
Exchange of PCB is finishing.
When you exchange PCBs, be sure to perform software, loading of control constant, and setup of
DIP SW.
(Refer to the test run record for setup of DIPSW.)
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[Explanation of DIPSW1 ]
DIPS1 1-16 short offline mode
8 7 6 5 4 3 2 1 2-15 open online mode
3-14 open Not used
DIPS1 4-13 open Not used
5-12 open Not used
6-11 open Not used
HVS026 9 10 11 12 13 14 15 16 7-10 short maker use
8- 9 short maker use
HIVECTOL–E
Figure 8.2.2 GR operation on the Control PCB Figure 8.2.3 「OFFLINE MODE」
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Please select
" 1. Loading (File to PCB)"
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(4) When you finish choosing [Y] or [N] for loading or not loading, respectively,
the file loading is started.
During loading, the following messages are displayed on screen of Fig. 8.2.7 one by one.
“0 clearing of the program area. Please wait for a while”
↓ (Zero-clearing done)
“The file is being loaded. Please wait for a while.”
↓ (Loading)
“Data is written in flash memory. Please wait for a while.”
↓ (Storing done)
“Loading the file ended. Please push any key.”
By pushing the space key, the screen returns to the menu screen Figure 8.2.5.
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(4) When you finish choosing [Y] or [N] for comparing or not comparing, respectively, the file
comparison is started. During comparison, the following messages are displayed on screen of Fig. 8.2.9
one by one.
“Files are being compared. Please wait for a while.“
↓ (Comparing normally done)
“The comparison of files ended. Please press any keys.”
When comparison is finished, the screen returns to the menu screen Figure 8.2.5. by pushing the space
key. If the comparison failed, try to reload the program.
(5) Now the comparison is finished.
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9.1 Fuse
Fuse is attached in surface bus bar.
Bolt is bound tight by fuse directly. Fig. 9.1 is an example of the exchange method of fuse.
As for the structure of a bus bar, with equipment, a difference does not have measure in an exchange
procedure in things.
Bolts
! CAUTION Reuse the existing micro switch for detecting a blown fuse.
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(a) Open the door of transformer panel or terminal panel, and confirm the position of Fig9.2.
(b) Confirm the voltage of the principal circuit is 0V without fail before working next.
(c) Remove all bolts from copper bar referring to Fig9.2.
(d) Pull out CT from copper bar.
(e) Confirm the direction of CT and tightening bolts.
Copper bar
Current detector
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switch」
「Reset
CELL
SELECT
MAIN INTER
TENANCE LOCK MONITOR
screen.
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